TW202012321A - Reconfigurable muffle housings for use in glass manufacturing operations - Google Patents
Reconfigurable muffle housings for use in glass manufacturing operations Download PDFInfo
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- TW202012321A TW202012321A TW108118943A TW108118943A TW202012321A TW 202012321 A TW202012321 A TW 202012321A TW 108118943 A TW108118943 A TW 108118943A TW 108118943 A TW108118943 A TW 108118943A TW 202012321 A TW202012321 A TW 202012321A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
- C03B17/064—Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B17/00—Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
- C03B17/06—Forming glass sheets
- C03B17/067—Forming glass sheets combined with thermal conditioning of the sheets
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
- C03B7/08—Feeder spouts, e.g. gob feeders
- C03B7/094—Means for heating, cooling or insulation
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Abstract
Description
相關申請案Related application
本申請案根據專利法主張2018年6月6日申請之美國臨時申請案第62/681380號之優先權權益,其內容被依賴且以全文引用之方式併入本文中。This application claims the priority rights of US Provisional Application No. 62/681380 filed on June 6, 2018 under the Patent Law, and its contents are relied on and incorporated by reference in its entirety.
本說明書大體係關於用於玻璃製造操作中之套筒殼體,且詳言之,係關於具有模組化組件之套筒殼體。The general system of this specification relates to sleeve housings used in glass manufacturing operations, and more specifically, to sleeve housings with modular components.
玻璃帶可以熔合製程形成,與替代製程相比,熔合製程產生具有相對少量缺陷且表面具有極佳品質(諸如平整度及光滑度)之玻璃。由於此等性質,熔合製程廣泛用於生產用於製造LED、LCD及OLED顯示器之玻璃基板及受益於極佳平整度及光滑度之其他基板。The glass ribbon can be formed by a fusion process. Compared with alternative processes, the fusion process produces glass with a relatively small number of defects and excellent surface quality (such as flatness and smoothness). Because of these properties, the fusion process is widely used to produce glass substrates used in the manufacture of LEDs, LCDs, and OLED displays and other substrates that benefit from excellent flatness and smoothness.
在熔合製程中,將熔融玻璃饋送至成形體(在某些熔合製程中有時稱為「同質管」)。成形體通常保持在升高之位置,且支撐在套筒殼體內。然而,一旦投入使用,習知套筒殼體不具有經修改或能夠修改直至套筒殼體停止使用之配置。此使得改變例如在套筒殼體內之同質管之大小(此可能有益於滿足玻璃帶之新規格)變得困難、昂貴或不可能。In the fusion process, the molten glass is fed to the shaped body (sometimes called "homogeneous tube" in some fusion processes). The shaped body is usually held in an elevated position and supported within the sleeve housing. However, once in use, the conventional sleeve housing does not have a modified or capable configuration until the sleeve housing ceases to be used. This makes it difficult, expensive, or impossible to change the size of the homogenous tube in the sleeve housing, for example, which may be beneficial to meet the new specifications of the glass ribbon.
因此,需要可重新配置之套筒殼體。Therefore, a reconfigurable sleeve housing is needed.
本文揭示可重新配置之套筒殼體及具有可重新配置之套筒殼體的玻璃製造設備。此種可重新配置之套筒殼體可在其使用壽命期間進行修改以適應替代組件及/或可使用模組化組件組裝,使得可重新配置之套筒殼體可適應各種長度之成形體。This document discloses a reconfigurable sleeve housing and glass manufacturing equipment having a reconfigurable sleeve housing. Such a reconfigurable sleeve housing can be modified during its service life to accommodate alternative components and/or can be assembled using modular components so that the reconfigurable sleeve housing can accommodate shaped bodies of various lengths.
根據一些實施例,一種用於玻璃製造設備之可重新配置之套筒殼體包括一第一末端部分、一第二末端部分及一模組化內部部分,該模組化內部部分可移除且可更換地耦接至該第一末端部分及該第二末端部分兩者。該可重新配置之套筒殼體具有一內部容積,用於至少部分地封閉一成形裝置,該成形裝置被配置來產生一玻璃帶。According to some embodiments, a reconfigurable sleeve housing for glass manufacturing equipment includes a first end portion, a second end portion, and a modularized internal portion, the modularized internal portion is removable and Removably coupled to both the first end portion and the second end portion. The reconfigurable sleeve housing has an internal volume for at least partially enclosing a forming device that is configured to produce a glass ribbon.
根據一些實施例,一種製造一玻璃帶之方法包括將熔融玻璃引入一玻璃製造設備之步驟,該玻璃製造設備具有一第一成形裝置及耦接至且至少部分地圍繞該第一成形裝置之一可重新配置之套筒殼體,其中該可重新配置之套筒殼體包括:一第一末端部分、一第二末端部分及一第一模組化內部部分,該模組化內部部分可移除且可更換地耦接至該第一末端部分及該第二末端部分兩者。該方法進一步包括以下步驟:在該玻璃製造設備中形成一玻璃帶;終止該玻璃帶之形成;移除且用一第二模組化內部部分更換該第一模組化內部部分;以及在該玻璃製造設備中形成一玻璃帶。According to some embodiments, a method of manufacturing a glass ribbon includes the step of introducing molten glass into a glass manufacturing apparatus having a first forming device and one coupled to and at least partially surrounding the first forming device A reconfigurable sleeve housing, wherein the reconfigurable sleeve housing includes: a first end portion, a second end portion, and a first modular internal portion, the modular internal portion is removable Except and interchangeably coupled to both the first end portion and the second end portion. The method further includes the steps of: forming a glass ribbon in the glass manufacturing equipment; terminating the formation of the glass ribbon; removing and replacing the first modular internal portion with a second modular internal portion; and in the A glass ribbon is formed in the glass manufacturing equipment.
根據一些實施例,一種玻璃製造設備包括:一成形裝置,被配置來產生具有在一第一邊緣部分與一第二邊緣部分之間延伸的一寬度之一玻璃帶;以及一可重新配置之套筒殼體,耦接至該成形裝置。該可重新配置之套筒殼體包括一第一末端部分、一第二末端部分及一模組化內部部分,該模組化內部部分可移除且可更換地耦接至該第一末端部分及該第二末端部分兩者。According to some embodiments, a glass manufacturing apparatus includes: a forming device configured to produce a glass ribbon having a width extending between a first edge portion and a second edge portion; and a reconfigurable sleeve The barrel housing is coupled to the forming device. The reconfigurable sleeve housing includes a first end portion, a second end portion, and a modularized inner portion that is removable and replaceably coupled to the first end portion And the second end portion.
應理解,前文之一般性描述及以下之詳細描述兩者皆僅為例示性的,且旨在提供用於理解所主張之標的的性質及特性之概述或框架。包括附圖以提供進一步之理解,且附圖併入在本說明書中且構成本說明書之一部分。附圖說明一或多個實施例,且與說明書一起用於解釋各種實施例之原理及操作。It should be understood that both the foregoing general description and the following detailed description are exemplary only, and are intended to provide an overview or framework for understanding the nature and characteristics of the claimed subject matter. The drawings are included to provide a further understanding, and the drawings are incorporated in and constitute a part of this specification. The drawings illustrate one or more embodiments, and together with the description serve to explain the principles and operations of various embodiments.
現在將詳細參考在附圖中展示之例示性實施例。只要有可能,在所有附圖中將使用相同之附圖標記來指代相同或相似之部分。附圖中之組件不一定按比例繪製,而是將重點放在說明例示性實施例之原理上。Reference will now be made in detail to the exemplary embodiments shown in the drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or similar parts. The components in the drawings are not necessarily drawn to scale, but focus on explaining the principles of the exemplary embodiments.
包括範圍之端點的數值在本文中可表達為前接術語「約」、「大約」等之近似值。在此種情況下,其他實施例包括特定數值。無論數值是否表達為近似值,本發明中包括兩個實施例:一個表達為近似值,另一個未表達為近似值。將進一步理解,每個範圍之端點相對於另一端點且獨立於另一端點皆為重要的。The numerical values including the end points of the range can be expressed herein as approximations preceded by the terms "about", "approximately" and the like. In this case, other embodiments include specific values. Regardless of whether the numerical value is expressed as an approximate value, the present invention includes two embodiments: one is expressed as an approximate value, and the other is not expressed as an approximate value. It will be further understood that the endpoint of each range is important relative to and independent of the other endpoint.
本文中使用之方向術語 - 例如上、下、右、左、前、後、頂部、底部 - 僅參考所繪製之附圖進行,並不意味著暗示絕對定向。Directional terms used in this text-for example, up, down, right, left, front, back, top, bottom-are only made with reference to the drawings drawn and are not meant to imply absolute orientation.
如下文將更詳細論述的,本發明係針對用於玻璃製造設備之可重新配置之套筒殼體。在用於玻璃形成過程之習知玻璃製造設備中,成形裝置至少部分地定位在套筒殼體內。套筒殼體支撐成形裝置,使得成形裝置可相對於玻璃製造設備之其他組件保持在恰當位置。習知套筒殼體亦允許附接各種組件,諸如評估玻璃及套筒門之溫度的溫度感測器,其可相對於玻璃抽屜進行位置改變,以控制玻璃在流動離開成形裝置時之溫度。然而,習知套筒殼體通常為一體式結構,使得套筒殼體之所有組件永久地彼此耦接。因此,習知套筒殼體不能容易地改變或調適以適應各種大小之成形裝置。此外,由於習知套筒殼體具有一體式結構,因此習知套筒殼體通常不適合於組件之升級。As will be discussed in more detail below, the present invention is directed to a reconfigurable sleeve housing for glass manufacturing equipment. In conventional glass manufacturing equipment for glass forming processes, the forming device is positioned at least partially within the sleeve housing. The sleeve housing supports the forming device so that the forming device can be held in place relative to other components of the glass manufacturing equipment. Conventional sleeve housings also allow attachment of various components, such as temperature sensors that assess the temperature of the glass and sleeve doors, which can be changed in position relative to the glass drawer to control the temperature of the glass as it flows away from the forming device. However, the conventional sleeve housing is usually a one-piece structure, so that all components of the sleeve housing are permanently coupled to each other. Therefore, the conventional sleeve housing cannot be easily changed or adapted to various sizes of forming devices. In addition, because the conventional sleeve housing has an integrated structure, the conventional sleeve housing is generally not suitable for upgrading components.
根據本發明之可重新配置之套筒殼體包括可選擇性地彼此附接之模組化元件,使得可修改可重新配置之套筒殼體以適應各種大小之成形裝置。使用此種可重新配置之套筒殼體可降低與自一種大小之成形裝置改變為第二大小之成形裝置相關聯的成本,且可減少用於進行此種改變之材料庫存及時間。The reconfigurable sleeve housing according to the present invention includes modular elements that can be selectively attached to each other, so that the reconfigurable sleeve housing can be modified to accommodate various sized forming devices. Using such a reconfigurable sleeve housing can reduce the costs associated with changing from one size forming device to a second size forming device, and can reduce material inventory and time for making such changes.
此外,可重新配置之套筒殼體之某些組件可能經受來自熔融玻璃及位於可重新配置之套筒殼體內之加熱元件之不同熱負荷。組件之使用壽命可能因熱負荷而異。因為可重新配置之套筒殼體之某些組件可容易地移除及更換,因此可更換具有較短使用壽命之組件,同時可保持具有較長使用壽命之組件,藉此進一步降低操作玻璃製造設備之成本。In addition, certain components of the reconfigurable sleeve housing may be subject to different thermal loads from molten glass and heating elements located within the reconfigurable sleeve housing. The service life of components may vary due to thermal load. Because some components of the reconfigurable sleeve housing can be easily removed and replaced, components with a shorter service life can be replaced, while components with a longer service life can be maintained, thereby further reducing operating glass manufacturing The cost of equipment.
另外,根據本發明之可重新配置之套筒殼體可使得某些模組化組件能夠在可重新配置之套筒殼體之使用壽命內容易地升級。可更換此種升級後之組件以增強玻璃製造設備之效能,或可確保各種玻璃製造設備之常見操作效能,使得此種玻璃製造設備之操作者熟悉其操作。In addition, the reconfigurable sleeve housing according to the present invention allows certain modular components to be easily upgraded over the life of the reconfigurable sleeve housing. This upgraded component can be replaced to enhance the efficiency of the glass manufacturing equipment, or to ensure the common operating efficiency of various glass manufacturing equipment, so that the operator of this glass manufacturing equipment is familiar with its operation.
現在參考第1圖及第2圖,描繪玻璃製造設備100之一個實施例。在所描繪之實施例中,玻璃製造設備100包括部分地圍繞成形裝置110的可重新配置之套筒殼體120。如下文將更詳細描述的,成形裝置110支撐在可重新配置之套筒殼體120內之位置,使得流入成形裝置110之熔融玻璃沿成形裝置110之成形表面114溢出成形裝置之上部,且熔合成玻璃帶90,該玻璃帶藉由牽引輥(圖中未示)沿下游方向拉出。當玻璃帶90遠離成形裝置110及可重新配置之套筒殼體120時,玻璃帶90保持在與可重新配置之套筒殼體120間隔開之位置。Referring now to FIGS. 1 and 2, one embodiment of the
如第1圖所描繪,可重新配置之套筒殼體120包括第一末端部分130、第二末端部分140及模組化內部部分150,該模組化內部部分可移除且可更換地耦接至第一末端部分130及第二末端部分140兩者。在所描繪的實施例中,第一末端部分130、第二末端部分140及模組化內部部分150中之每一者包括基底部分132、142、152及立管部分134、144、154,其彼此耦接以形成各別第一末端部分130、第二末端部分140及模組化內部部分150。在所描繪的實施例中,基底部分132、142、152與立管部分134、144、154可移除且可更換地彼此耦接,然而,在其他實施例中,基底部分132、142、152與各別立管部分134、144、154可永久地彼此耦接。As depicted in FIG. 1, the
為了適應各種大小,特別是各種長度118之成形裝置110,可重新配置之套筒殼體120可包括具有各種長度157之模組化內部部分150。各個模組化內部部分150之界面附接點可為一致的,使得具有各種長度157之模組化內部部分150可容易地替換至可重新配置之套筒殼體120中,同時併有相同之第一末端部分130及第二末端部分140。因此,此種模組化設計可允許單個第一末端部分130及單個第二末端部分140與各種大小之成形裝置110一起投入使用。In order to accommodate forming
在各種實施例中,模組化內部部分150之長度157之變化可接近於對應成形裝置110之長度118的變化,使得定位在可重新配置之套筒殼體內的第一與第二成形裝置110之間的縱向大小差異接近匹配可重新配置之套筒殼體120之總長度127。在各種實施例中,成形裝置110之長度118之變化之主要部分可由模組化內部部分150適應。舉例而言,模組化內部部分150之長度157可對應於各種成形裝置110之長度118的約75%或更多,例如約80%或更多,例如約85%或更多,例如約90%或更多,例如約95%或更多。併有與成形裝置110匹配之適當大小的模組化內部部分150可允許相同之第一末端部分130及第二末端部分140與第一及第二成形裝置110一起使用,第一及第二成形裝置之長度118變化多達50%,例如多達40%,例如多達35%,例如多達30%,例如多達25%,例如多達20%。In various embodiments, the variation of the
第一末端部分130、第二末端部分140及模組化內部部分150可由適於在高溫下使用之耐腐蝕鋼製成。此種鋼包括例如COR-TEN及440 CRES鋼。The
仍然參考第1圖,第一末端部分130、第二末端部分140及模組化內部部分150可利用機械裝置160彼此耦接,例如緊固件,諸如螺母及螺栓、銷、閂鎖等。Still referring to FIG. 1, the
第一末端部分130、第二末端部分140及模組化內部部分150可在界面136、146、156處彼此耦接。界面136、146、156可允許各別第一末端部分130或第二末端部分140附接模組化內部部分150,且限制可自可重新配置之套筒殼體120之內部排出之空氣量。限制可經由界面136、146、156自可重新配置之套筒殼體120之內部排出之空氣量可更好地保持可重新配置之套筒殼體120內之熱條件,且可減小由局部熱變化引起之玻璃帶90中之應力及/或厚度變化。The
在各種實施例中,可重新配置之套筒殼體120可包括墊圈162,該等墊圈定位在相鄰界面136、146、156之間。在一些實施例中,墊圈162可在組裝期間在相鄰界面136、146、156之間被壓縮以適應相鄰界面136、146、156之間的接觸的變化。在一些實施例中,墊圈162可由具有保持在高溫之特性的材料製成,例如矽氧烷,包括室溫硫化(Room Temperature Vulcanizing; 「RTV」)矽氧烷。在一些實施例中,墊圈162可由金屬製成,例如鋼、銅、黃銅等。在此種實施例中,墊圈162亦可包括沿墊圈162之密封面之塗層,例如銅或鋼。墊圈162可進一步降低界面136、146、156之間的空氣洩漏速率。在一些實施例中,墊圈亦可定位在相鄰基底部分132、142、152與立管部分134、144、154之間,以降低此等組件之間的空氣洩漏速率。In various embodiments, the
現在共同參考第1圖及第2圖,在各種實施例中,可重新配置之套筒殼體120亦可包括冷卻通道170,該冷卻通道自第一末端部分130延伸至模組化內部部分150且延伸至第二末端部分140。可沿著冷卻通道170引導加壓流體,從而自第一末端部分130、第二末端部分140或模組化內部部分150吸走熱量。可基於加壓流體與冷卻通道170之表面之間的溫度差及加壓流體穿過冷卻通道170之流速來修改進入加壓流體之熱注入速率。在一些實施例中,冷卻通道170可為內部通路,加壓流體流過該內部通路。Referring now to FIGS. 1 and 2 together, in various embodiments, the
在各種實施例中,冷卻通道170可併入至管道158中,該管道形成模組化內部部分150之結構之一部分。在所描繪的實施例中,管道158焊接至板材159以形成模組化內部部分150之焊接結構。此種管道158及板材159焊接結構可展現超過習知設計之強度及剛度。In various embodiments, the cooling
仍然共同參考第1圖及第2圖,描繪在可重新配置之套筒殼體120內之成形裝置110之一個安裝。一系列支撐塊(圖中未示)可定位成接觸成形裝置110及可重新配置之套筒殼體120兩者,且保持成形裝置110相對於可重新配置之套筒殼體120之位置。如可在第2圖中更詳細地看出,進入成形裝置110中之槽之均質化熔融玻璃溢出成形裝置110之上部且沿成形裝置110之成形表面114流動。成形裝置110之成形表面114會聚在根部116處。沿著成形表面114流動之熔融玻璃在根部116處會聚,且聯合以形成玻璃帶90。因為熔融玻璃之背對成形表面114之表面在溢出成形裝置110之上部之後不與任何組件接觸,因此所得玻璃帶90展現少量缺陷且與其他玻璃形成技術相比具有極佳之平整度。Still referring to Figures 1 and 2 together, one installation of the forming
當玻璃帶90自成形裝置110流出時,玻璃製造設備之額外組件(圖中未示)與玻璃帶90之邊緣(即「珠」)接觸,例如,以將方向性力施加至玻璃帶90且控制玻璃帶90之凝固過程。When the
成形體110通常由耐火陶瓷材料形成,該等耐火陶瓷材料與熔融玻璃化學相容且能夠耐受與熔合成形過程相關聯之高溫。形成成形體之典型材料包括但不限於鋯石、碳化矽、磷釔礦及/或氧化鋁基耐火陶瓷。The shaped
仍然參考第2圖,可重新配置之套筒殼體120包括用於調整熔融玻璃及所得玻璃帶90之參數的各種組件。如圖所示,可重新配置之套筒殼體120包括位於模組化內部部分150之基底部分152內的加熱總成圍繞件190。加熱總成圍繞件190可展現沿其周邊連續,且延伸至靠近第一末端部分130、第二末端部分140及模組化內部部分150之位置之形狀。加熱總成圍繞件190可展現通常位於加熱總成圍繞件190內之中心的開口,其中該開口界定加熱總成開口192。加熱總成開口192可界定包絡,各種組件可經由該包絡自可重新配置之套筒殼體120外部傳遞至可重新配置之套筒殼體120之內部。穿過加熱總成開口之此等組件可包括加熱元件194、可回縮厚度控制設備196及感測器198以及其與外部組件之電連接或機械連接。Still referring to FIG. 2, the
如通常所知,加熱元件194可為電阻加熱元件,其在電流通過時產生熱量。可回縮厚度控制設備196可包括朝向及遠離玻璃帶90延伸及回縮之元件,以調整自可重新配置之套筒殼體120逸出或被引導回玻璃帶90之熱能。感測器198可包括例如評估玻璃帶90之表面溫度而不接觸玻璃帶90本身的高溫計。As is generally known, the
可控制相對於可重新配置之套筒殼體120之模組化內部部分150定位的加熱元件194及可回縮厚度控制設備196以修改玻璃之溫度,使得所得玻璃帶90在形成時展現所需之尺寸及內部應力特性。可控制加熱元件194及可回縮厚度控制設備196以在可重新配置之套筒殼體120內保持所需溫度分佈,且特別是在玻璃帶90上保持所需溫度分佈。加熱元件194及可回縮厚度控制設備196之定位可控制賦予玻璃帶90之熱負荷,且可控制玻璃帶90之視角因子,使得輻射能量被引導至玻璃帶90上之所需位置。The
由於可重新配置之套筒殼體120提供之模組化,加熱元件194及可回縮厚度控制設備196之各種配置可組裝至可重新配置之套筒殼體120中。此可允許例如可重新配置之套筒殼體120在可重新配置之套筒殼體120之使用壽命內配置有修正之組件,藉此根據所需參數修改玻璃製造設備100之效能。Due to the modularization provided by the
在各種實施例中,可將組件組裝至可重新配置之套筒殼體120之加熱總成圍繞件190中,以改變引導至玻璃帶90中之熱量之控制。舉例而言,加熱元件194及可回縮厚度控制設備196可基於玻璃帶90之特定配置之規格或基於新開發之技術來選擇性地改變。在各種實施例中,加熱元件194及可回縮厚度控制設備196可改變大小且重新定位在加熱總成圍繞件190內,以修改引導至玻璃帶90中之熱量,包括藉由修改如在玻璃帶90處評估之加熱元件194之視角因子,使得可控制來自輻射之熱傳遞。In various embodiments, the assembly can be assembled into the
在各種實施例中,加熱元件194可在可重新配置之套筒殼體120之使用壽命內之不同時間被替換,藉此允許加熱元件194之材料技術之改良併入至可重新配置之套筒殼體120中。In various embodiments, the
如第2圖中所描繪,加熱總成圍繞件190可展現沿其周邊連續之形狀及界定加熱總成開口192之穿過中心部分的開口。因為加熱總成圍繞件190具有連續之周邊,因此加熱總成圍繞件190可增大可重新配置之套筒殼體120之整體剛度。可重新配置之套筒殼體120之剛度的增大可為成形裝置110提供更加剛性之支撐,且可有助於比不具有此種剛度之套筒殼體具有較小變化及更精確可調整性之製造過程。在玻璃製造設備100之操作期間,加熱總成圍繞件190可保持張緊,以為可重新配置之套筒殼體120提供所展現之剛度。As depicted in FIG. 2, the
此外,由加熱總成圍繞件190提供的增大之剛度可最小化引導經過加熱元件194及可回縮厚度控制設備196之結構載荷。由於由加熱總成圍繞件190提供至可重新配置之套筒殼體120之機械結構的增大,與習知套筒殼體相比,可更容易地移除及更換加熱總成圍繞件190內之組件。詳言之,由加熱總成圍繞件190提供之增大的機械結構可提供加熱元件194與可重新配置之套筒殼體120之間及可回縮厚度控制設備196與可重新配置之套筒殼體120之間的附接點之更可靠定位。與習知套筒殼體相比,由加熱總成圍繞件190提供之增大的機械結構可例如提高可回縮厚度控制設備196之附接點的尺寸穩定性。舉例而言,藉由確保可回縮厚度控制設備196之未對準最小化,提高之尺寸穩定性可增大可回縮厚度控制設備196之可操作性。In addition, the increased stiffness provided by the
再次參考第2圖,可重新配置之套筒殼體120可進一步包括內部支柱128,其至少部分地定位在加熱總成圍繞件190之加熱總成開口192內。在一些實施例中,內部支柱128可耦接至加熱總成圍繞件190。在其他實施例中,內部支柱128可耦接至可重新配置之套筒殼體120之第一末端部分130及第二末端部分140。加熱總成之組件,包括加熱元件194及/或可回縮厚度控制設備196,可耦接至內部支柱128。此種佈置允許將加熱總成之組件固定在加熱總成開口192內,且可提高加熱總成之組件的置放及操作之可靠性。Referring again to FIG. 2, the
在操作中,可重新配置之套筒殼體120通常將保持在單一配置中,以用於利用特定成形裝置110之玻璃成形操作中。當需要修改成形裝置110例如以產生具有不同尺寸特性之玻璃帶90時,玻璃製造設備100可離線。第一成形裝置110將自可重新配置之套筒殼體120移除,且可重新配置之套筒殼體將藉由將第一末端部分130及第二末端部分140與模組化內部部分150分離而被移除。具有不同於第一模組化內部部分150的尺寸之替代性第二模組化內部部分150將被引入且安裝至第一末端部分130及第二末端部分140,以形成具有更好地符合第二成形裝置110的不同尺寸之可重新配置之套筒殼體120。因此,第一末端部分130及第二末端部分140可與模組化內部部分150之各種配置一起使用,以得到所需的可重新配置之套筒殼體120。In operation, the
或者,可重新配置之套筒殼體120可容易地重新配置,使得各種組件可在可重新配置之套筒殼體120之使用壽命內之不同時間安裝至加熱總成圍繞件190中。舉例而言,加熱元件194、可回縮厚度控制設備196及感測器198之各種佈置可定位在加熱總成圍繞件190內。詳言之,因為此等組件可模組化地安裝至加熱總成圍繞件190中,因此可基於提供所需效能之額外發展及論證來選擇性地更換或升級組件。可易於更換或升級之組件可允許修改併有可重新配置之套筒殼體120之玻璃成形過程。在習知套筒殼體中,此等組件之更換及升級可能受到限制,且因此改變使用此種習知套筒殼體的玻璃製造過程可能不容易進行。Alternatively, the
另外,可重新配置之套筒殼體120之某些組件可能比可重新配置之套筒殼體120之其他組件經歷更長之使用壽命。在一個實例中,當在相同條件下操作相同之持續時間時,第一末端部分130及第二末端部分140之使用壽命可能超過模組化內部部分150的使用壽命。在此實例中,可重新配置之套筒殼體120之組件之使用壽命之差異可歸因於由每個組件引入之熱能,且可能受到局部溫度及來自熔融玻璃及玻璃帶之輻射引入的熱能之影響。在某些實施例中,例如,自熔融玻璃及玻璃帶至模組化內部部分150上之視角因子可能超過自熔融玻璃及玻璃帶至第一末端部分130及第二末端部分140上之視角因子。In addition, some components of the
在此種實例中,模組化內部部分150在操作期間經歷之溫度可能超過第一末端部分130及第二末端部分140所經歷之溫度。在此種實例中,模組化內部部分150之腐蝕速率可能超過第一末端部分130及第二末端部分140之腐蝕速率。或者,第一末端部分130及第二末端部分140之蠕變壽命可能超過模組化內部部分150之蠕變壽命。如本文所用,「蠕變壽命」係指受到高溫及應力影響,且可能在蠕變狀態下根據組件材料之特性而失效之組件之壽命。在腐蝕或蠕變壽命失效情況下,第一末端部分130及第二末端部分140之使用壽命超過模組化內部部分150之使用壽命。因為模組化內部部分150傾向於展現比第一末端部分130及第二末端部分140更短之使用壽命,因此第一末端部分130及第二末端部分140可與各自滿足其使用壽命之多個模組化內部部分150一起使用。因此,與其中不再使用等效元件的習知套筒殼體相比,根據本發明之可重新配置之套筒殼體120可提供延長使用第一末端部分130及第二末端部分140之成本節省。In such an example, the temperature experienced by the modular
另外,因為根據本發明之可重新配置之套筒殼體120展現模組化設計,因此可保持較低庫存水平之第一末端部分130及第二末端部分140以及各種模組化內部部分150,以滿足各種尺寸的可重新配置之套筒外殼120之需求。因此,與習知套筒殼體之庫存成本相比,可減少與庫存相關聯之習知成本,例如倉儲成本、原材料成本及過時成本。In addition, because the
現在參考第3圖,描繪可重新配置之套筒殼體320之另一實施例。可重新配置之套筒殼體320包括多個基底部分332、342、352及耦接至各別基底部分332、342、352之多個立管部分334、344、354。立管部分334、344、354中之每一者包括上部立管部分336、346、356及下部立管部分338、348、358,其彼此耦接以形成立管部分334、344、354。在各種實施例中,上部立管部分336、346、356與下部立管部分338、348、358可用機械裝置160彼此耦接,例如緊固件,諸如螺母及螺栓、銷、閂鎖等。在其他實施例中,上部立管部分336、346、356與下部立管部分338、348、358可彼此焊接以形成各別上部立管部分336、346、356與下部立管部分338、348、358之焊接件。Referring now to FIG. 3, another embodiment of a
類似於上文論述之實施例,包括上部立管部分336、346、356及下部立管部分338、348、358之實施例可允許調整所得立管部分334、344、354之高度,以適應具有各種高度之成形裝置310。類似地,可重新配置之套筒殼體320之組件之庫存水平可得以最小化,使得與習知套筒殼體之庫存成本相比可降低與庫存相關聯之成本。Similar to the embodiments discussed above, embodiments including
現在應理解,根據本發明之可重新配置之套筒殼體可在其使用壽命期間進行修改以適應替代組件及/或可使用模組化組件組裝,使得可重新配置之套筒殼體可適應各種長度之成形體。可重新配置之套筒殼體包括第一末端部分、第二末端部分及模組化內部部分,該模組化內部部分可移除且可更換地耦接至第一末端部分及第二末端部分兩者。可重新配置之套筒殼體具有內部容積,用於至少部分地封閉成形裝置,該成形裝置被配置來產生玻璃帶。It should now be understood that the reconfigurable sleeve housing according to the present invention can be modified during its service life to accommodate alternative components and/or can be assembled using modular components so that the reconfigurable sleeve housing can be adapted Shaped bodies of various lengths. The reconfigurable sleeve housing includes a first end portion, a second end portion, and a modular inner portion that is removable and replaceably coupled to the first end portion and the second end portion Both. The reconfigurable sleeve housing has an internal volume for at least partially enclosing the forming device that is configured to produce a glass ribbon.
在第一態樣中,一種用於一玻璃製造設備之可重新配置之套筒殼體,該可重新配置之套筒殼體包含:一第一末端部分;一第二末端部分;以及一模組化內部部分,可移除且可更換地耦接至該第一末端部分及該第二末端部分兩者,其中該可重新配置之套筒殼體包含一內部容積,用於至少部分地封閉一成形裝置,該成形裝置被配置來產生一玻璃帶。In a first aspect, a reconfigurable sleeve housing for a glass manufacturing facility, the reconfigurable sleeve housing includes: a first end portion; a second end portion; and a mold An assembled internal portion that is removably and replaceably coupled to both the first end portion and the second end portion, wherein the reconfigurable sleeve housing includes an internal volume for at least partially closing A forming device configured to produce a glass ribbon.
在第二態樣中,一種玻璃製造設備,包含:一成形裝置,被配置來產生具有在一第一邊緣部分與一第二邊緣部分之間延伸的一寬度之一玻璃帶;一可重新配置之套筒殼體,耦接至該成形裝置,該可重新配置之套筒殼體包含:一第一末端部分;一第二末端部分;以及一模組化內部部分,可移除且可更換地耦接至該第一末端部分及該第二末端部分兩者。In a second aspect, a glass manufacturing apparatus includes: a forming device configured to produce a glass ribbon having a width extending between a first edge portion and a second edge portion; a reconfigurable The sleeve housing is coupled to the forming device. The reconfigurable sleeve housing includes: a first end portion; a second end portion; and a modular internal portion, removable and replaceable Is coupled to both the first end portion and the second end portion.
在第三態樣中,其中該第一末端部分、該第二末端部分及該模組化內部部分中之至少一者包含一基底部分及一立管部分,該基底部分與該立管部分可移除且可更換地彼此耦接。In a third aspect, wherein at least one of the first end portion, the second end portion, and the modularized internal portion includes a base portion and a riser portion, the base portion and the riser portion may be Removably and interchangeably coupled to each other.
在第四態樣中,第一至第三態樣之可重新配置之套筒殼體,其中該第一末端部分與該模組化內部部分沿著一界面彼此附接。In a fourth aspect, the reconfigurable sleeve housing of the first to third aspects, wherein the first end portion and the modularized inner portion are attached to each other along an interface.
在第五態樣中,第四態樣之可重新配置之套筒殼體,其中耦接之組件之間的該等界面進一步包含墊圈。In the fifth aspect, the reconfigurable sleeve housing of the fourth aspect, wherein the interfaces between the coupled components further include gaskets.
在第六態樣中,第一至第五態樣之可重新配置之套筒殼體,其中該模組化內部部分之一蠕變壽命小於該第一末端部分及該第二末端部分之一蠕變壽命。In the sixth aspect, the reconfigurable sleeve housing of the first to fifth aspects, wherein one of the modularized inner portions has a creep life less than one of the first end portion and the second end portion Creep life.
在第七態樣中,第一至第六態樣之可重新配置之套筒殼體,其中該模組化內部部分包含一加熱總成圍繞件。In the seventh aspect, the reconfigurable sleeve housing of the first to sixth aspects, wherein the modularized inner portion includes a heating assembly surround.
在第八態樣中,第七態樣之可重新配置之套筒殼體,其中該加熱總成圍繞件包含一加熱總成開口,在該加熱總成開口內部定位有至少一個加熱器元件及至少一個可回縮厚度控制設備。In the eighth aspect, the reconfigurable sleeve housing of the seventh aspect, wherein the heating assembly surround includes a heating assembly opening, and at least one heater element and at least one heater element are positioned inside the heating assembly opening At least one retractable thickness control device.
在第九態樣中,第七態樣之可重新配置之套筒殼體,其中該加熱總成環繞件之一下部支撐部件保持張緊。In the ninth aspect, the reconfigurable sleeve housing of the seventh aspect, wherein a lower support member of the heating assembly surrounding member is kept under tension.
在第十態樣中,第九態樣之可重新配置之套筒殼體,進一步包含一內部支柱,該內部支柱至少部分地定位在該加熱總成開口內,其中該加熱總成之至少一些組件耦接至該內部支柱。In the tenth aspect, the reconfigurable sleeve housing of the ninth aspect, further includes an internal strut positioned at least partially within the heating assembly opening, wherein at least some of the heating assembly The component is coupled to the internal strut.
在第十一態樣中,第一至第十態樣之可重新配置之套筒殼體,其中該可重新配置之套筒殼體進一步包含自該第一末端部分延伸至該第二末端部分之一冷卻通道。In the eleventh aspect, the reconfigurable sleeve housing of the first to tenth aspects, wherein the reconfigurable sleeve housing further includes extending from the first end portion to the second end portion One cooling channel.
在第十二態樣中,第一至第十態樣之可重新配置之套筒殼體,其中該第一末端部分及該第二末端部分藉由機械裝置耦接至該模組化內部部分。In the twelfth aspect, the reconfigurable sleeve housing of the first to tenth aspects, wherein the first end portion and the second end portion are coupled to the modularized inner portion by a mechanical device .
在第十三態樣中,一種製造一玻璃帶之方法,包含以下步驟:將熔融玻璃引入至一玻璃製造設備,該玻璃製造設備包含一第一成形裝置及至少部分地圍繞該第一成形裝置之一可重新配置之套筒殼體,該可重新配置之套筒殼體包含:一第一末端部分;一第二末端部分;以及一第一模組化內部部分,可移除且可更換地耦接至該第一末端部分及該第二末端部分兩者;在該玻璃製造設備中形成一玻璃帶;終止該玻璃帶之形成;移除且用一第二模組化內部部分更換該第一模組化內部部分;以及在該玻璃製造設備中形成一玻璃帶。In a thirteenth aspect, a method of manufacturing a glass ribbon includes the following steps: introducing molten glass to a glass manufacturing apparatus including a first forming device and at least partially surrounding the first forming device One of the reconfigurable sleeve housings includes: a first end portion; a second end portion; and a first modular internal portion, removable and replaceable Groundly coupled to both the first end portion and the second end portion; forming a glass ribbon in the glass manufacturing equipment; terminating the formation of the glass ribbon; removing and replacing the with a second modular internal portion The first modularized internal part; and forming a glass ribbon in the glass manufacturing equipment.
在第十四態樣中,第十三態樣之製造玻璃帶之方法,其中該第一末端部分與該模組化內部部分沿著一界面彼此附接。In the fourteenth aspect, the method of manufacturing the glass ribbon of the thirteenth aspect, wherein the first end portion and the modularized inner portion are attached to each other along an interface.
在第十五態樣中,第十三或第十四態樣之製造玻璃帶之方法,進一步包含移除且用一第二成形裝置更換該第一成形裝置之步驟,其中該第一成形裝置與該第二成形裝置之間的一長度變化為至少25%。In the fifteenth aspect, the method for manufacturing a glass ribbon of the thirteenth or fourteenth aspect further includes the steps of removing and replacing the first forming device with a second forming device, wherein the first forming device A length change from the second forming device is at least 25%.
在第十六態樣中,第十三至第十五態樣之製造玻璃帶之方法,其中該第一模組化內部部分及該第二模組化內部部分各自包含一加熱總成圍繞件,且一加熱總成之一配置在該第一模組化內部部分與該第二模組化內部部分之間變化。In the sixteenth aspect, the method for manufacturing a glass ribbon of the thirteenth to fifteenth aspects, wherein the first modularized inner portion and the second modularized inner portion each include a heating assembly surrounding member , And the configuration of one of the heating assemblies varies between the first modularized internal portion and the second modularized internal portion.
在第十七態樣中,第十六態樣之製造玻璃帶之方法,其中該第一模組化內部部分及該第二模組化內部部分的該等加熱總成中之每一者包含至少一個可回縮厚度控制設備及至少一個加熱器元件。In the seventeenth aspect, the method of manufacturing the glass ribbon of the sixteenth aspect, wherein each of the heating assemblies of the first modular internal portion and the second modular internal portion includes At least one retractable thickness control device and at least one heater element.
90:玻璃帶 100:玻璃製造設備 110:成形裝置 114:成形表面 116:根部 118:長度 120:可重新配置之套筒殼體 127:總長度 128:內部支柱 130:第一末端部分 132:基底部分 134:立管部分 136:界面 140:第二末端部分 142:基底部分 144:立管部分 146:界面 150:模組化內部部分 152:基底部分 154:立管部分 156:界面 157:長度 158:管道 159:板材 160:機械裝置 162:墊圈 170:冷卻通道 190:加熱總成圍繞件 192:加熱總成開口 194:加熱元件 196:可回縮厚度控制設備 198:感測器 310:成形裝置 320:可重新配置之套筒殼體 332:基底部分 334:立管部分 336:上部立管部分 338:下部立管部分 342:基底部分 344:立管部分 348:下部立管部分 352:基底部分 354:立管部分 358:下部立管部分90: glass ribbon 100: glass manufacturing equipment 110: forming device 114: forming surface 116: Root 118: Length 120: reconfigurable sleeve housing 127: total length 128: internal pillar 130: first end part 132: base part 134: riser section 136: Interface 140: second end part 142: base part 144: riser section 146: Interface 150: Modular internal part 152: base part 154: riser section 156: Interface 157: Length 158: Pipeline 159: Sheet 160: mechanical device 162: Washer 170: cooling channel 190: heating assembly surround 192: Heating assembly opening 194: Heating element 196: Retractable thickness control equipment 198: Sensor 310: forming device 320: reconfigurable sleeve housing 332: base part 334: riser section 336: Upper riser section 338: Lower riser section 342: base part 344: riser section 348: Lower riser section 352: base part 354: riser section 358: Lower riser section
第1圖為根據本文所示及所述之一或多個實施例之玻璃製造設備的側視示意圖;Figure 1 is a schematic side view of a glass manufacturing apparatus according to one or more embodiments shown and described herein;
第2圖為沿線2-2展示的第1圖的玻璃製造設備之側視剖視圖;以及Figure 2 is a side cross-sectional view of the glass manufacturing apparatus of Figure 1 shown along line 2-2; and
第3圖為根據本文所示及所述之一或多個實施例之玻璃製造設備之側視示意圖。Figure 3 is a schematic side view of a glass manufacturing apparatus according to one or more embodiments shown and described herein.
國內寄存資訊 無Domestic hosting information no
國外寄存資訊 無Overseas hosting information no
90:玻璃帶 90: glass ribbon
110:成形裝置 110: forming device
114:成形表面 114: forming surface
116:根部 116: Root
120:可重新配置之套筒殼體 120: reconfigurable sleeve housing
128:內部支柱 128: internal pillar
152:基底部分 152: base part
154:立管部分 154: riser section
158:管道 158: Pipeline
159:板材 159: Sheet
160:機械裝置 160: mechanical device
170:冷卻通道 170: cooling channel
190:加熱總成圍繞件 190: heating assembly surround
192:加熱總成開口 192: Heating assembly opening
194:加熱元件 194: Heating element
196:可回縮厚度控制設備 196: Retractable thickness control equipment
198:感測器 198: Sensor
Claims (20)
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US201862681380P | 2018-06-06 | 2018-06-06 | |
US62/681,380 | 2018-06-06 |
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TW202012321A true TW202012321A (en) | 2020-04-01 |
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TW108118943A TW202012321A (en) | 2018-06-06 | 2019-05-31 | Reconfigurable muffle housings for use in glass manufacturing operations |
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JP (1) | JP2021527020A (en) |
KR (1) | KR20210006469A (en) |
CN (1) | CN112543745A (en) |
TW (1) | TW202012321A (en) |
WO (1) | WO2019236515A1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US4461499A (en) * | 1983-03-23 | 1984-07-24 | Industrial Air, Inc. | Transverse joint system for sheet metal ducts |
JP2009234873A (en) * | 2008-03-28 | 2009-10-15 | Nippon Electric Glass Co Ltd | Manufacturing apparatus for glass tube or glass rod |
US8707737B2 (en) * | 2009-11-30 | 2014-04-29 | Corning Incorporated | Method and apparatus for pressure control of glass-making thickness-control zone |
JP5778761B2 (en) * | 2010-05-26 | 2015-09-16 | コーニング インコーポレイテッド | Apparatus and method for controlling thickness of flowing molten glass ribbon |
US8459062B2 (en) * | 2011-09-27 | 2013-06-11 | Corning Incorporated | Apparatus and methods for producing a glass ribbon |
US9796616B2 (en) * | 2012-05-24 | 2017-10-24 | Corning Incorporated | Apparatus and method for producing laminated glass sheet |
CN107848859B (en) * | 2015-07-07 | 2020-12-25 | 康宁股份有限公司 | Apparatus and method for heating a moving glass ribbon at a separation line and/or separating a glass sheet from the glass ribbon |
WO2017184417A2 (en) * | 2016-04-19 | 2017-10-26 | Corning Incorporated | Glass forming apparatuses and methods for making glass ribbons |
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2019
- 2019-05-31 TW TW108118943A patent/TW202012321A/en unknown
- 2019-06-04 KR KR1020207037649A patent/KR20210006469A/en unknown
- 2019-06-04 JP JP2020567786A patent/JP2021527020A/en active Pending
- 2019-06-04 CN CN201980052086.3A patent/CN112543745A/en active Pending
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JP2021527020A (en) | 2021-10-11 |
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