TW202010892A - Automatic pressurized water device - Google Patents

Automatic pressurized water device Download PDF

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Publication number
TW202010892A
TW202010892A TW108131610A TW108131610A TW202010892A TW 202010892 A TW202010892 A TW 202010892A TW 108131610 A TW108131610 A TW 108131610A TW 108131610 A TW108131610 A TW 108131610A TW 202010892 A TW202010892 A TW 202010892A
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Taiwan
Prior art keywords
reel
automatic water
rolling
rolling reel
pressing device
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TW108131610A
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Chinese (zh)
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達明 徐
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大陸商立信染整機械(深圳)有限公司
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Publication of TW202010892A publication Critical patent/TW202010892A/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

Provided is an automatic pressing device comprising rotary press rolls provided in a nozzle conduit. The rotary press rolls comprise two press rolls. One of the two press rolls is a driving press roll, and two ends thereof are fixed to a wall of the nozzle conduit. The other press roll is a driven press roll, and two ends thereof are respectively connected to two parallel rotating arms. A rotation pivot of the two parallel rotating arms is arranged at the wall of the nozzle conduit. The automatic pressing device has a water removal function that facilitates separation of residual dye liquor from a dyed fabric, such that the number of times that clean water needs to be provided is reduced, thereby reducing the time required for rinsing and water consumption, and accordingly meeting environmental requirements for reduced energy consumption and waste production.

Description

自動壓水裝置Automatic water pressure device

本發明涉及一種自動壓水裝置,特別是一種用於織物染色機的自動壓水裝置,屬於印染設備技術領域。The invention relates to an automatic water pressure device, in particular to an automatic water pressure device for a fabric dyeing machine, which belongs to the technical field of printing and dyeing equipment.

在一般液流染色過程中,染布是以連續繩圈狀的方式放入染色機內循環穿過壓力噴嘴,令染液噴射到染布上,同時亦利用噴射推力,帶動染布進入一條導布管道。當染布從導布管排出時,會掉落到儲布槽內,形成一層層的疊布,疊布會再被吸入噴嘴,循環地運行染色。當染色流程完成時,便進入洗水流程,染缸內的染液會被排出回收,而噴嘴會轉為噴射清水,繼續帶動染布在染機內循環行走,其間會換水清洗幾次,以達到清除染布上飽和染料的目的。In the general flow dyeing process, the dyed fabric is put into the dyeing machine in a continuous rope loop and circulated through the pressure nozzle, so that the dyeing liquid is sprayed onto the dyed fabric. At the same time, the jet thrust is used to drive the dyed fabric into a guide. Cloth piping. When the dyed cloth is discharged from the cloth guide tube, it will fall into the cloth storage tank to form a layered layer of cloth. The layered cloth will be sucked into the nozzle again, and the dyeing will be carried out cyclically. When the dyeing process is completed, it enters the washing process, the dyeing liquid in the dyeing tank will be discharged and recovered, and the nozzle will be turned into spraying clean water, continue to drive the dyed cloth to circulate in the dyeing machine, and the water will be changed and washed several times in order to achieve The purpose of removing saturated dye from dyed cloth.

由於傳統的洗水流程只是依靠噴水和重複換水來清洗染布上的飽和殘留染料,所以用水量會很高,連帶加長洗水時間,並帶來耗能及處理污水的問題。考慮到需要在達到環保要求的情況下,又要能獲得高效能的洗水效果, 所以特提出本發明的自動壓水裝置。Since the traditional washing process only relies on water spraying and repeated water changes to clean the saturated residual dye on the dyed fabric, the water consumption will be very high, which will increase the washing time and bring about energy consumption and sewage treatment problems. In consideration of the need to achieve high-efficiency washing effect while meeting the requirements of environmental protection, the automatic water press device of the present invention is specifically proposed.

本發明提供一種自動壓水裝置,來解決現有織物染色過程中的洗水流程耗水耗能,達不到環保的要求的問題。The invention provides an automatic water pressure device to solve the problem that the water consumption and energy consumption of the washing process in the existing fabric dyeing process cannot meet the requirements of environmental protection.

具體來說,本發明所述的自動壓水裝置,包括設置在噴嘴導管內的滾動壓水轆,所述的滾動壓水轆包括兩條軋壓轆,其中一條為主動軋壓轆,其兩端固定在所述噴嘴導管的管壁上,另一條為被動軋壓轆,其兩端分別連接在兩支平行搖臂上,所述的兩支平行搖臂的旋轉軸心裝置在噴嘴導管的管壁上。Specifically, the automatic water pressure device of the present invention includes a rolling water reel installed in a nozzle duct. The rolling water reel includes two rolling reels, one of which is an active rolling reel. The end is fixed on the wall of the nozzle pipe, and the other is a passive rolling reel. Its two ends are respectively connected to two parallel rocker arms. The rotation axis of the two parallel rocker arms is located on the nozzle pipe. On the wall.

進一步的,所述的主動軋壓轆,其兩端由滾珠軸承支撐,固定在所述噴嘴導管的管壁上。Further, the active rolling reel, both ends of which are supported by ball bearings, are fixed on the wall of the nozzle duct.

進一步的,所述的主動軋壓轆的一端延伸到噴嘴導管外,再經齒輪波箱接駁到驅動馬達,所述主動軋壓轆有轉動和變速能力的。Further, one end of the active rolling reel extends out of the nozzle duct, and then is connected to the driving motor through the gear wave box. The active rolling reel has rotation and speed changing capabilities.

進一步的,所述的被動軋壓轆其兩端是由滑動軸承支撐,滑動軸承固定在兩支平行搖臂上,被動軋壓轆可以在滑動軸承上自由旋轉。Further, both ends of the passive rolling reel are supported by sliding bearings, the sliding bearings are fixed on two parallel rocker arms, and the passive rolling reels can rotate freely on the sliding bearings.

進一步的,所述平行搖臂的旋轉軸心是由滾珠軸承支撐,裝置在噴嘴導管的管壁上。Further, the axis of rotation of the parallel rocker arm is supported by a ball bearing and is installed on the wall of the nozzle duct.

更進一步的,所述搖臂的旋轉軸心的一端延伸出噴嘴導管外,再經過一個同軸齒輪波箱接駁到另一個驅動馬達。換言之,搖臂是由電馬達驅動搖擺和可以控制搖擺角度的。Furthermore, one end of the rotation axis of the rocker arm extends out of the nozzle duct, and then connects to another drive motor through a coaxial gearbox. In other words, the rocker arm is driven by an electric motor to swing and can control the swing angle.

進一步的,所述主動軋壓轆和被動軋壓轆的軸心是平行的。所以當兩個軋壓轆的轉轆表面接近時,兩者之間的平行空間會收窄,便會對在平行空間經過的物料構成一度壓迫力。Further, the axes of the active rolling reel and the passive rolling reel are parallel. Therefore, when the surfaces of the two rolling reels are close to each other, the parallel space between the two will be narrowed, and a degree of compressive force will be formed on the materials passing in the parallel space.

本發明所述的自動壓水裝置,在進行染色流程時,所述的自動壓水裝置是不會啟動的,此時搖臂亦會停在高處,令兩個軋壓轆的平行空間增到最大,好讓染布順利通過。在洗水流程時,會控制搖臂降低,令被動軋壓轆將染布推近主動軋壓轆。由於兩轆之間的空間減少,兩轆便對中間通過的染布造成一度壓力,將浸滲在染布上的飽和染液擠壓出來。此時主動軋壓轆的驅動系統亦會啟動,與噴嘴產生同步推動力,不斷將染布引導移動前進,而被動軋壓轆亦會受染布托動旋轉。本發明所述的自動壓水裝置,提供了壓水功能,所以能加快壓迫附在染布上的飽和染液脫離,令換水次數減少,可以縮短洗水時間和減少洗水用量,達到減能減排的環保要求。According to the automatic water pressing device of the present invention, the automatic water pressing device will not be activated during the dyeing process, at this time, the rocker arm will also stop at a high place, increasing the parallel space of the two rolling reels To the maximum, so that the dyed cloth can pass smoothly. In the washing process, the rocker arm will be controlled to lower, so that the passive rolling reel will push the dyed cloth closer to the active rolling reel. As the space between the two reels is reduced, the two reels cause a degree of pressure on the dyed cloth passing in between, squeezing out the saturated dye liquor impregnated on the dyed cloth. At this time, the driving system of the active rolling reel will also be activated, and a synchronous driving force will be generated with the nozzle to continuously guide the dyed cloth to move forward, and the passive rolling reel will also be rotated by the dyed cloth. The automatic water pressing device of the present invention provides the function of pressing water, so it can speed up the pressure of the saturated dye attached to the dyed fabric to detach, reduce the number of water changes, shorten the washing time and reduce the amount of washing water, and achieve energy reduction Environmental protection requirements for emission reduction.

下面結合附圖和實施例,對本發明所述的技術手段進行非限制性的描述。The technical means described in the present invention will be described in a non-limiting manner with reference to the drawings and embodiments.

如圖1所示,本發明所述的自動壓水裝置,包括主動軋壓轆2、被動軋壓轆11、搖臂5和搖臂軸6,主動軋壓轆2的兩端是由滾珠軸承3支撐,固定在噴嘴導管1的管壁上。主動軋壓轆2的其中一端延伸到噴嘴導管1外,再經齒輪波箱8接駁到主動軋壓轆馬達7。被動軋壓轆11的兩端是由滑動軸承4支撐,滑動軸承4固定在兩支平行搖臂5上,被動軋壓轆11可在滑動軸承4上自由旋轉。連接兩支平行搖臂5的搖臂軸6是由滾珠軸承支撐,裝置在噴嘴導管1的管壁上。搖臂軸6的一端延伸出噴嘴導管1外,再經過同軸齒輪波箱10 接駁到被動軋壓轆馬達9。因此,搖臂5是可以搖擺和可以改變搖擺角度的。As shown in FIG. 1, the automatic water pressing device of the present invention includes an active rolling reel 2, a passive rolling reel 11, a rocker arm 5 and a rocker shaft 6. Both ends of the active rolling reel 2 are formed by ball bearings 3 Supported and fixed on the wall of the nozzle duct 1. One end of the active rolling reel 2 extends out of the nozzle duct 1, and then connects to the active rolling reel motor 7 via the gearbox 8. Both ends of the passive rolling reel 11 are supported by sliding bearings 4, the sliding bearing 4 is fixed on two parallel rocker arms 5, and the passive rolling reel 11 can rotate freely on the sliding bearing 4. The rocker shaft 6 connecting the two parallel rocker arms 5 is supported by ball bearings and is mounted on the wall of the nozzle duct 1. One end of the rocker shaft 6 extends out of the nozzle duct 1, and then connects to the passive rolling reel motor 9 through the coaxial gearbox 10. Therefore, the swing arm 5 can swing and the swing angle can be changed.

如圖1、2和3 所示,主動軋壓轆2和被動軋壓轆 11的軸心是平行的。As shown in Figures 1, 2 and 3, the axes of the active rolling reel 2 and the passive rolling reel 11 are parallel.

如圖2所示,在染色流程中,自動控制系統會將搖臂5停泊在較高位置,令主動軋壓轆2和被動軋壓轆11的平行空間擴大,好讓染布12在兩轆之間暢順通過。此時主動軋壓轆2是不會轉動的,染布12是靠噴嘴吸力拖行的。如圖3所示,在進入洗水流程時,自動控制系統會將搖臂5降低,將被動軋壓轆11推向主動軋壓轆2,同時被動軋壓轆11亦會將染布12推向主動軋壓轆2,因此令兩轆在染布12上形成擠壓力,將染布12的餘留染液軋壓出來。此時主動軋壓轆2亦會開啟轉動,配合噴咀的拉力,同步將染布12推行。被動軋壓轆11亦會受染布12的托行轉動。兩個軋壓轆的轉動方向是相反的。自動控制系統會控制搖臂5的搖擺角度來調節兩個軋壓轆對染布12的壓水程度。As shown in Figure 2, in the dyeing process, the automatic control system will park the rocker arm 5 at a higher position, so that the parallel space between the active rolling reel 2 and the passive rolling reel 11 is expanded, so that the dyed cloth 12 is in the two reels Between smoothly. At this time, the active rolling reel 2 will not rotate, and the dyed cloth 12 is dragged by the suction of the nozzle. As shown in Figure 3, when entering the washing process, the automatic control system will lower the rocker arm 5 and push the passive rolling reel 11 to the active rolling reel 2, while the passive rolling reel 11 will also push the dyed fabric 12 The reel 2 is actively rolled, so that the two reels form an squeezing force on the dyed fabric 12, and the remaining dye liquor of the dyed fabric 12 is rolled out. At this time, the active rolling reel 2 will also open and rotate, and in accordance with the pulling force of the nozzle, the dyed cloth 12 will be pushed simultaneously. The passive rolling reel 11 will also be supported by the dyed fabric 12 to rotate. The rotation directions of the two rolling reels are opposite. The automatic control system will control the swing angle of the rocker arm 5 to adjust the degree of water pressure of the two rolling reels on the dyed fabric 12.

應該理解的是,上述內容包括附圖均非對所述技術手段的限制,事實上,凡以相同或近似原理對所述技術手段進行的改進,包括結構的尺寸、形狀、所用材質的改變,以及功能相似元件的替換,都在本發明所要求保護的技術手段之內。It should be understood that the above content, including the drawings, is not a limitation of the technical means. In fact, any improvements made to the technical means by the same or similar principles include changes in the size, shape, and materials of the structure. As well as the replacement of functionally similar elements, they are all within the technical means claimed by the present invention.

1:噴嘴導管1: nozzle duct

2:主動軋壓轆2: Active rolling reel

3:滾珠軸承3: ball bearing

4:滑動軸承4: Plain bearing

5:搖臂5: Rocker

6:搖臂軸6: rocker shaft

7:主動軋壓轆馬達7: Active rolling reel motor

8:齒輪波箱8: Gearbox

9:被動軋壓轆馬達9: Passive rolling reel motor

10:同軸齒輪波箱10: Coaxial gearbox

11:被動軋壓轆11: Passive rolling reel

12:染布12: dyed cloth

圖1 係本發明所述的自動壓水裝置的立體結構示意圖。FIG. 1 is a schematic diagram of a three-dimensional structure of an automatic water press device according to the present invention.

圖2 係表示在染色流程中自動壓水裝置功能不啟動時的狀態圖。FIG. 2 is a state diagram when the function of the automatic water pressure device is not activated in the dyeing process.

圖3 係表示在洗水流程中自動壓水裝置功能啟動時的狀態圖。Fig. 3 is a state diagram when the function of the automatic water pressing device is activated in the washing process.

1:噴嘴導管 1: nozzle duct

2:主動軋壓轆 2: Active rolling reel

3:滾珠軸承 3: ball bearing

4:滑動軸承 4: Plain bearing

5:搖臂 5: Rocker

6:搖臂軸 6: rocker shaft

7:主動軋壓轆馬達 7: Active rolling reel motor

8:齒輪波箱 8: Gearbox

9:被動軋壓轆馬達 9: Passive rolling reel motor

10:同軸齒輪波箱 10: Coaxial gearbox

11:被動軋壓轆 11: Passive rolling reel

12:染布 12: dyed cloth

Claims (7)

一種自動壓水裝置,包括設置在噴嘴導管內的滾動壓水轆,所述的滾動壓水轆包括兩條軋壓轆,其中一條為主動軋壓轆,其兩端固定在所述噴嘴導管的管壁上,另一條為被動軋壓轆,其兩端分別連接在兩支平行搖臂上,所述的兩支平行搖臂的旋轉軸心裝置在噴嘴導管的管壁上。An automatic water pressure device includes a rolling pressure reel disposed in a nozzle duct, the rolling pressure reel includes two rolling reels, one of which is an active rolling reel, and both ends are fixed to the nozzle conduit On the tube wall, the other is a passive rolling reel, and its two ends are respectively connected to two parallel rocker arms, and the rotation axis centers of the two parallel rocker arms are arranged on the tube wall of the nozzle duct. 如請求項1所述之自動壓水裝置,其中所述的主動軋壓轆,其兩端由滾珠軸承支撐,固定在所述噴嘴導管的管壁上。The automatic water pressing device according to claim 1, wherein the active rolling reel has both ends supported by ball bearings and fixed on the wall of the nozzle duct. 如請求項1或2所述之自動壓水裝置,其中所述的主動軋壓轆的一端延伸到噴嘴導管外,再經齒輪波箱接駁到驅動馬達。The automatic water pressing device according to claim 1 or 2, wherein one end of the active rolling reel extends outside the nozzle duct, and then is connected to the driving motor through the gear wave box. 如請求項1或2所述之自動壓水裝置,其中所述的被動軋壓轆,其兩端由滑動軸承支撐,所述滑動軸承固定在兩支平行搖臂上。The automatic water pressing device according to claim 1 or 2, wherein the passive rolling reel is supported at both ends by sliding bearings, and the sliding bearings are fixed on two parallel rocker arms. 如請求項1或2所述之自動壓水裝置,其中所述平行搖臂的旋轉軸心是由滾珠軸承支撐,裝置在噴嘴導管的管壁上。The automatic water pressure device according to claim 1 or 2, wherein the rotation axis of the parallel rocker arm is supported by a ball bearing and is installed on the wall of the nozzle duct. 如請求項5所述之自動壓水裝置,其中所述搖臂的旋轉軸心的一端延伸出噴嘴導管外,再經過一個同軸齒輪波箱接駁到另一個驅動馬達。The automatic water pressure device according to claim 5, wherein one end of the rotation axis of the rocker arm extends out of the nozzle duct, and is connected to another drive motor through a coaxial gearbox. 如請求項1或2所述之自動壓水裝置,其中所述主動軋壓轆和被動軋壓轆的軸心是平行的。The automatic water pressing device according to claim 1 or 2, wherein the axes of the active rolling reel and the passive rolling reel are parallel.
TW108131610A 2018-09-04 2019-09-03 Automatic pressurized water device TW202010892A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201811026783.5A CN109183324A (en) 2018-09-04 2018-09-04 A kind of automatic compressed water generation apparatus
CN201811026783.5 2018-09-04

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TW202010892A true TW202010892A (en) 2020-03-16

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WO2020048328A1 (en) 2020-03-12

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