TW202007937A - Tire deterioration evaluation system and method and program thereof realizing high-precision evaluation for the material deterioration of a tire by measuring the cracks generated in an area not worn by the use of a used tire - Google Patents
Tire deterioration evaluation system and method and program thereof realizing high-precision evaluation for the material deterioration of a tire by measuring the cracks generated in an area not worn by the use of a used tire Download PDFInfo
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本發明是關於藉由裂痕的測定評價使用完的中古輪胎的劣化之輪胎劣化評價系統與其方法及其程式。The present invention relates to a tire deterioration evaluation system, a method, and a program for evaluating the deterioration of used used tires by measuring cracks.
在現在的汽車資源回收(recycling)產業中令人擔心汽車中古零件市場的縮小,中古零件的利用促進為多年的課題。在日本國內新品取向強,用完扔掉為一般的想法。特別是輪胎為消耗品需要多,故新品更換的週期快,據說不要的廢輪胎的產生量一年約100萬噸,但其中也存在多數可使用者。處分方法各式各樣,也令人擔心被懷疑為具有焚化處分時產生的內分泌干擾作用(endocrine disruption effect)之化學物質所造成之給予環境的影響會影響人體。 在這種背景下因不存在依照關於使用完中古輪胎的定量的測定之明確的評價基準,故藉由使用者的獨斷或透過檢查作業員的目視進行的曖昧的判定基準,儘管可使用但往往會進行處分。 因此,可考慮為依照設置明確的品質基準與劣化評價系統,可更延長使用完中古輪胎的流通週期。 到目前為止關於輪胎的品質的檢查或磨耗的評價,迄今有幾件進行專利申請。In the current automobile resource recycling industry, there is concern about the shrinking of the automobile used parts market, and the promotion of the use of used parts has been an issue for many years. It is a general idea to throw away new products in Japan. In particular, tires require a lot of consumables, so the replacement cycle of new products is fast. It is said that the generation of unnecessary tires is about 1 million tons a year, but there are also many users. There are various methods of disposal, and it is also worrying that the environmental effects caused by the chemical substances suspected of having endocrine disruption effect during incineration disposal will affect the human body. In this context, there is no clear evaluation criterion based on the quantitative measurement of the used used tires. Therefore, the ambiguous judgment criterion by the user's arbitrariness or by the visual inspection of the inspection operator, although available, is often used. Will be punished. Therefore, it can be considered to set a clear quality standard and a deterioration evaluation system, and the circulation period of used medieval tires can be further extended. So far, there have been several patent applications related to the inspection of tire quality or the evaluation of wear.
例如在專利文獻1揭示有[輪胎不均勻磨耗管理方法]之名稱,自動地進行由輪胎的不均勻磨耗的檢測到對應策的決定為止的裝置。 在該發明中,藉由掃描器(scanner)讀入輪胎形狀,進行與同一輪胎的新品時形狀的比較,求出差分形狀,根據該差分形狀檢索不均勻磨耗資料庫(database),判斷不均勻磨耗的有無與種類,在調查了該不均勻磨耗後,顯示藉由檢索對應策資料庫而抽出的輪胎位置更換方法及其他的對應策的指示。因此,不依靠作業者的經驗或知識,而且減輕勞力為可能。For example,
而且在專利文獻2,[輪胎磨耗監視裝置]之名稱,在輪胎的胎面層(tread layer)的底部埋設與胎面膠層(tread rubber layer)不同顏色的磨耗監視用異色橡膠構件,藉由對該胎面的磨耗進行影像監視,可使行走中的車輛的輪胎磨耗的監視為可能,同時可容易掌握輪胎的更換時期。Furthermore, in
再者,在專利文獻3揭示[輪胎檢查方法及裝置]之名稱,不具有熟練而能簡單且短時間地由輪胎影像發現不良部分,可正確且有效地進行檢查的技術。 該發明是在根據以雷射式非破壞檢查機及CCD(Charge Coupled Device:電荷耦合元件)攝影機等分別拍攝輪胎而得到的黑白濃淡基調的影像信號檢查輪胎的良/不良時,根據影像信號檢測出不良部分,標記(marking)不良部分並將影像信號顯示於監視器(monitor)。In addition,
在專利文獻4揭示”APPARATUS AND METHOD FOR TIRE SIDEWALL CRACK ANALYSIS”之名稱,檢測解析在輪胎側面產生的裂縫之發明。 該發明是藉由影像檢測出在輪胎的側面產生的裂縫,將該影像灰階(gray scale)化,然後進行單色二值化,以該二值化影像檢測出鋸齒狀的形狀或像前端較窄的形狀等的不連續的形狀,測定裂縫的大小並進行評價。
專利文獻5是本案申請人所提出的專利,揭示[輪胎劣化評價裝置與其系統、其方法及其程式]之名稱,檢測解析在輪胎的溝部產生的裂縫之發明。 該發明著眼於不會直接接觸路面,在不因輪胎的使用而磨耗的區域之溝部產生的裂痕,一邊測定輪胎的接地面的位移,一邊檢測溝部,並且拍攝接地面並對該影像進行二值化處理,將溝部中的裂痕處特定,求出裂痕處的面積與其他的面積及其比並對於對輪胎的材質的劣化精度高地進行評價。
[專利文獻1] 日本國特開2009-102009號公報 [專利文獻2] 日本國特開2006-123703號公報 [專利文獻3] 日本國特開2001-13081號公報 [專利文獻4] 美國專利申請公開第2015/0139498號說明書 [專利文獻5] 日本國特開2015-161575號公報[Patent Document 1] Japanese Patent Application Publication No. 2009-102009 [Patent Document 2] Japanese Patent Application Publication No. 2006-123703 [Patent Document 3] Japanese Patent Application Publication No. 2001-13081 [Patent Document 4] US Patent Application Publication No. 2015/0139498 [Patent Literature 5] Japanese Patent Laid-Open No. 2015-161575
但是,在專利文獻1所揭示的技術中,雖然輪胎的磨耗可進行測定、評價,但對中古的輪胎劣化的顯現不僅磨耗,也有裂痕,關於該裂痕有無法進行測定、評價之課題。 而且,在專利文獻2所揭示的技術中,因胎面部的磨耗而使預先埋設於其底部的異色的橡膠構件露出,故雖然可藉由胎面的監視影像即使車輛在行走中也能監視輪胎磨耗,但關於伴隨著輪胎的橡膠材自身的經年劣化所產生的裂痕,依然有無法測定、監視的課題。 再者,在專利文獻3所揭示的技術中,在空氣混入被檢驗輪胎的頂內面(top inner)間的情形下,被進行二值化的情形該部分成為白階(white level),雖然藉由以該部分當作不良部分進行標記使得不良部分的檢測容易,但被檢驗輪胎為新品的輪胎,有關於產生伴隨著使用或老化(aging)的裂痕等之劣化的測定、評價無法進行之課題。 在專利文獻4或專利文獻5中都是拍攝裂痕,藉由其影像處理進行單色二值化處理後再評價裂痕的程度,但因特別是在溝部產生的裂痕會細小地產生成線狀,故精度高地要求裂痕部分有某種程度的界限,再者在包含輪胎的溝部的表面於輪胎的使用時往往會附著砂或小石子等的塵埃垃圾,砂或小石子等的塵埃垃圾在裂痕的檢測時成為雜訊(noise)且此點也成為精度降低的原因。However, in the technology disclosed in
本發明是處理如此的習知的情況所進行的創作,其目的為提供一種輪胎劣化評價系統與其方法及其程式,對使用完的中古輪胎的劣化藉由測定在不因輪胎的使用而磨耗的區域,亦即不是在接地面的山部而是在難以受到因車輛行走造成的磨耗或損傷造成的影響的溝部所產生的裂痕,進而一邊排除雜訊,一邊以更符合裂痕形狀的形狀掌握與裂痕有關的資訊而進行處理,精度高地評價對輪胎的材質的劣化。The present invention is created to deal with such a conventional situation, and its purpose is to provide a tire deterioration evaluation system and method and program thereof, by measuring the deterioration of used used tires by measuring the wear and tear due to the use of tires Area, that is, not a mountain on the ground surface, but a crack generated in a groove that is less likely to be affected by wear or damage caused by vehicle walking, and then eliminate noise, while grasping and The information related to cracks is processed to accurately evaluate the deterioration of the tire material.
為了達成上述目的,第一發明之輪胎劣化評價系統,具有:測定輪胎的接地面的位移並生成使前述接地面的山部與溝部的判別為可能的距離數據(data)之位移測定部;拍攝前述接地面並生成接地面影像資料(image data)之攝影部;由前述接地面影像資料參照前述距離數據並由前述接地面中的前述溝部的區域抽出用以檢測裂痕的評價區域並生成評價區域影像資料之評價區域抽出部;對前述評價區域影像資料進行平滑化處理並生成除去了雜訊的平滑化處理影像資料之平滑化處理部;對前述平滑化處理影像資料進行邊緣處理並生成使裂痕的邊界部明確化的邊緣處理影像資料之邊緣檢測處理部;對前述邊緣處理影像資料的裂痕的邊界部的全體所佔的比例進行運算並生成裂痕比例數據之劣化評價部;輸出前述裂痕比例數據之輸出部。 在上述構成的輪胎劣化評價系統中,具有藉由位移測定部測定輪胎的接地面的位移得到距離數據,使輪胎的接地面中的山部與溝部的判別為可能的作用。而且,具有攝影部拍攝輪胎的接地面得到影像資料的作用。而且,評價區域抽出部一邊參照距離數據,一邊抽出由接地面影像資料檢測裂痕用的評價區域而作用。 平滑化處理部將對由輪胎表面的附著物產生的裂痕之雜訊平滑化成關於周圍的影像的資料並預先除去,將除去後的資料當作平滑化處理資料生成而作用。而且,邊緣檢測處理部對平滑化處理影像資料進行邊緣處理並使裂痕的邊界部明確化,將明確化的資料當作邊緣處理影像資料生成而作用。 作為在平滑化處理部執行的平滑化處理,可採用例如高斯濾波器(Gaussian filter)等。而且,作為在邊緣處理檢測部執行的邊緣處理,可採用坎尼法(Canny method)等。 溝部因在通常的車輛行走時不接觸道路面,故在該區域產生成為不取決於輪胎的材質之橡膠的磨耗的經年劣化的顯現的裂痕的可能性高。因此,特別是為了測定該溝部中的裂痕,一邊測定接地面的位移,進而一邊拍攝接地面,取得距離數據與接地面影像資料。然後一邊參照距離數據,一邊使用接地面影像資料由溝部區域抽出評價區域,在該評價區域的範圍對接地面影像資料,首先藉由平滑化處理除去雜訊,然後藉由邊緣檢測檢測裂痕。 因溝部不接觸道路面,在所產生的裂痕中看得見內部的橡膠的顏色,故通常當作黑色被測定。另一方面,未產生裂痕的部分的溝因劣化而由當初的黑色成灰色化。因此,在本發明的輪胎劣化評價系統中邊緣檢測處理部藉由將黑色與灰色的邊界部當作邊緣進行檢測,將看得見內部的橡膠的顏色之處當作裂痕辨識而作用。In order to achieve the above object, the tire deterioration evaluation system of the first invention includes: a displacement measuring unit that measures the displacement of the tire's ground contact surface and generates distance data (data) that makes it possible to distinguish the mountain portion and the groove portion of the ground contact surface; The ground plane generates a photographing section of ground plane image data; the ground plane image data refers to the distance data and the evaluation area for detecting cracks is extracted from the area of the groove in the ground plane to generate an evaluation area Extraction area of the evaluation area of the image data; smoothing processing of the image data of the evaluation area and generating smoothed image data with noise removed; edge processing of the image data of the smoothing processing and generation of cracks The edge detection processing part of the edge-processed image data whose boundary part is clear; calculates the proportion of the entire boundary part of the cracks of the edge-processed image data and generates a degradation evaluation part of the crack rate data; outputs the crack rate data The output section. The tire deterioration evaluation system configured as described above has a function of measuring the displacement of the tire ground contact surface by the displacement measuring unit to obtain distance data, and making it possible to distinguish the mountain portion and the groove portion of the tire ground contact surface. In addition, it has the function of photographing the ground surface of the tire by the imaging unit to obtain video data. Furthermore, the evaluation area extraction unit extracts the evaluation area for detecting cracks from the ground plane image data while referring to the distance data and functions. The smoothing processing section smoothes the noise of the cracks caused by the attachments on the tire surface into data about the surrounding images and removes them in advance, and generates the smoothed data as the smoothed data. Furthermore, the edge detection processing unit performs edge processing on the smoothed image data, clarifies the boundary portion of the crack, and generates the clarified data as edge-processed image data. As the smoothing processing performed by the smoothing processing unit, for example, a Gaussian filter (Gaussian filter) or the like can be used. In addition, as the edge processing performed by the edge processing detection unit, a Canny method or the like can be used. Since the groove portion does not contact the road surface when a normal vehicle is traveling, there is a high possibility that cracks appearing in this area that become wear and tear of the rubber that does not depend on the material of the tire and deteriorate over time. Therefore, in particular, in order to measure the crack in the groove, the displacement of the ground plane is measured, and then the ground plane is photographed to obtain distance data and ground plane image data. Then, while referring to the distance data, the ground plane image data is used to extract the evaluation area from the trench area. For the ground plane image data within the range of the evaluation area, first, noise is removed by smoothing processing, and then cracks are detected by edge detection. Because the groove does not contact the road surface, the color of the rubber inside can be seen in the cracks, so it is usually measured as black. On the other hand, the grooves of the parts where no cracks have occurred are deteriorated and turned from black to gray. Therefore, in the tire deterioration evaluation system of the present invention, the edge detection processing section detects the boundary portion of black and gray as the edge, and recognizes the color of the rubber inside as the crack identification.
而且,在本發明中雖然分成位移測定部與攝影部,但在採用像例如在日本國特開2011-179925號公報揭示的距離影像感測器(distance image sensor)的情形下,可考慮為距離影像感測器是合併位移測定部與攝影部的功能,故即使採用距離影像感測器也不是脫離本發明的範圍。 此外,在本案發明中雖然位移掃描測定部等使用包含[部]此語的元件,但該[部]是指將[元件]或[電子電路],或者[構成物的單元]或[該等所集合的裝置]概念化而表示者。Furthermore, in the present invention, although it is divided into a displacement measuring unit and a photographing unit, when a distance image sensor (distance image sensor) disclosed in, for example, Japanese Patent Application Laid-Open No. 2011-179925 is used, it can be considered as a distance The image sensor is a function that combines the displacement measurement unit and the imaging unit, so even if a distance image sensor is used, it does not deviate from the scope of the present invention. In addition, in the invention of the present application, although a component including the term [part] is used in the displacement scanning measurement unit, etc., the [part] refers to the combination of [component] or [electronic circuit], or [unit of the structure] or [these The assembled device] is conceptualized and expressed.
而且,第二發明之輪胎劣化評價系統,其特徵在於:在第一發明中,前述劣化評價部以為了評價劣化而預定的評價臨限值(threshold value)數據評價前述比例並生成評價等級數據(rank data),前述輸出部輸出前述評價等級數據。 在上述構成的輪胎劣化評價系統中,除了第一發明的作用之外,劣化評價部還使用評價臨限值數據對裂痕的邊界部的全體所佔的比例進行等級評價而作用。。Furthermore, the tire deterioration evaluation system of the second invention is characterized in that, in the first invention, the deterioration evaluation unit evaluates the ratio using evaluation threshold data predetermined for evaluating deterioration and generates evaluation level data ( rank data), the output unit outputs the evaluation rank data. In the tire deterioration evaluation system configured as described above, in addition to the effect of the first invention, the deterioration evaluation unit uses the evaluation threshold data to perform grade evaluation on the proportion of the entire boundary portion of the cracks. .
而且,第三發明之輪胎劣化評價系統,其特徵在於:在第一發明或第二發明中,前述位移測定部具備:由前述距離數據對前述輪胎的接地面的前述溝部的寬度進行運算並生成溝寬數據之溝寬運算部;由前述距離數據運算前述溝部的深度並生成溝深數據之溝深運算部;生成關於前述溝部的數目之溝部數數據,前述輸出部輸出前述溝寬數據、前述溝深數據或前述溝部數數據之中至少任一個數據。 在上述構成的輪胎劣化評價系統中,除了第一或第二發明的作用之外,溝寬運算部運算溝寬而作用,溝深運算部運算溝深而作用,位移測定部與輸出部相輔相成,更具體地掌握輪胎的接地面中的溝的構造而作用。Moreover, the tire deterioration evaluation system of the third invention is characterized in that, in the first invention or the second invention, the displacement measuring unit includes: calculating and generating the width of the groove portion of the ground contact surface of the tire from the distance data A groove width calculation part of the groove width data; a groove depth calculation part that calculates the depth of the groove part from the distance data and generates groove depth data; generates groove part number data about the number of the groove parts, and the output part outputs the groove width data and the At least one of the groove depth data or the groove number data. In the tire deterioration evaluation system configured as described above, in addition to the effects of the first or second invention, the groove width calculation unit functions to calculate the groove width, the groove depth calculation unit calculates the groove depth to function, and the displacement measurement unit and the output unit complement each other. More specifically, the structure of the groove in the ground contact surface of the tire functions.
再者,第四發明之輪胎劣化評價系統,其特徵在於:在第一發明至第三發明中的任一項發明中,前述輸出部同時輸出在前述劣化評價部生成的數據,與在前述攝影部生成的前述接地面影像資料或在前述評價區域抽出部抽出的前述評價區域影像資料。 在上述構成的輪胎劣化評價系統中,除了第一發明至第三發明中的任一項發明的作用之外,藉由輸出部同時輸出關於數值或等級之數位值(digital value)或文字之評價之數據與成為評價對象之原來的接地面影像資料或評價區域影像資料,確認包含評價的錯誤的可能性之妥當性而作用。而且,由數值或文字等的文字資訊(text information)與影像資訊的兩面掌握輪胎表面的狀態而作用。Furthermore, the tire deterioration evaluation system of the fourth invention is characterized in that in any one of the first invention to the third invention, the output unit simultaneously outputs the data generated in the deterioration evaluation unit and the photography The ground plane image data generated by the unit or the evaluation area image data extracted by the evaluation area extraction unit. In the tire deterioration evaluation system configured as described above, in addition to the function of any one of the first invention to the third invention, the output unit simultaneously outputs the evaluation of the digital value or character regarding the numerical value or grade The data and the original ground plane image data or evaluation area image data that become the evaluation object function to confirm the validity of the possibility of including the evaluation error. Moreover, the state of the tire surface is grasped by both sides of text information and image information such as numerical values or characters.
第五發明之輪胎劣化評價方法,具有:測定輪胎的接地面的位移並生成使前述接地面的山部與溝部的判別為可能的距離數據之位移測定程序;拍攝前述接地面並生成接地面影像資料之攝影程序;由前述接地面影像資料參照前述距離數據並由前述接地面中的前述溝部的區域抽出用以檢測裂痕的評價區域並生成評價區域影像資料之評價區域抽出程序;對前述評價區域影像資料進行平滑化處理並生成除去了雜訊的平滑化處理影像資料之平滑化處理程序;對前述平滑化處理影像資料進行邊緣處理並生成使裂痕的邊界部明確化的邊緣處理影像資料之邊緣檢測處理程序;對前述邊緣處理影像資料的裂痕的邊界部的全體所佔的比例進行運算並生成裂痕比例數據之劣化評價程序;輸出前述裂痕比例數據之輸出程序。 在上述構成的輪胎劣化評價方法中,由於是以方法發明掌握第一發明,因此其作用與第一發明一樣。A tire deterioration evaluation method of a fifth invention includes: measuring a displacement of a tire's ground contact surface and generating a displacement measurement program that makes distance data of a mountain and a groove of the ground contact surface possible to distinguish; shooting the ground contact surface and generating a ground contact image The photographic program of the data; the evaluation area extraction program that refers to the distance data from the ground plane image data and extracts the evaluation area for detecting cracks from the groove area in the ground plane and generates the evaluation area image data; for the evaluation area Smoothing the image data and generating a smoothing processing program that removes the smoothed image data for noise removal; performing edge processing on the aforementioned smoothed image data and generating edge processing image data that clarifies the boundary of the crack Detection processing program; calculation of the proportion of the entire boundary portion of the crack of the edge-processed image data to generate a degradation evaluation program for crack ratio data; output program for outputting the foregoing crack ratio data. In the tire deterioration evaluation method configured as described above, since the first invention is grasped by the method invention, its function is the same as the first invention.
第六發明之輪胎劣化評價方法,其特徵在於:在第五發明中,前述劣化評價程序以為了評價劣化而預定的評價臨限值數據評價前述比例並生成評價等級數據,前述輸出程序輸出前述評價等級數據。 上述構成的輪胎劣化評價方法由於是以方法發明掌握第二發明,因此其作用與第二發明一樣。A sixth invention is a tire deterioration evaluation method characterized in that in the fifth invention, the deterioration evaluation program evaluates the ratio using evaluation threshold data predetermined for evaluating deterioration to generate evaluation grade data, and the output program outputs the evaluation Level data. Since the tire deterioration evaluation method of the above-mentioned configuration grasps the second invention based on the method invention, its function is the same as that of the second invention.
而且,第七發明之輪胎劣化評價方法,其特徵在於:在第五發明或第六發明中,前述位移測定程序具備:由前述距離數據對前述輪胎的接地面的前述溝部的寬度進行運算並生成溝寬數據之溝寬運算程序;由前述距離數據運算前述溝部的深度並生成溝深數據之溝深運算程序;生成關於前述溝部的數目之溝部數數據,前述輸出程序輸出前述溝寬數據、前述溝深數據或前述溝部數數據之中至少任一個數據。 上述構成的輪胎劣化評價方法由於是以方法發明掌握第三發明,因此其作用與第三發明一樣。Furthermore, the tire deterioration evaluation method of the seventh invention is characterized in that in the fifth invention or the sixth invention, the displacement measurement program includes: calculating and generating the width of the groove portion of the ground contact surface of the tire from the distance data A groove width calculation program for groove width data; a groove depth calculation program for calculating the depth of the groove portion from the distance data and generating groove depth data; generating groove number data about the number of the groove portions, and the output program outputting the groove width data, the foregoing At least one of the groove depth data or the groove number data. Since the tire deterioration evaluation method of the above-mentioned configuration grasps the third invention based on the method invention, its function is the same as that of the third invention.
再者,第八發明之輪胎劣化評價方法,其特徵在於:在第五發明至第七發明中的任一項發明中,前述輸出程序同時輸出在前述劣化評價程序生成的數據,與在前述攝影程序生成的前述接地面影像資料或在前述評價區域抽出程序抽出的前述評價區域影像資料。 在上述構成的輪胎劣化評價方法中,由於是以方法發明掌握第四發明,因此其作用與第四發明的作用一樣。Furthermore, the tire deterioration evaluation method of the eighth invention is characterized in that in any one of the fifth invention to the seventh invention, the output program simultaneously outputs the data generated in the deterioration evaluation program and the photography The ground plane image data generated by the program or the evaluation area image data extracted by the evaluation area extraction program. In the tire deterioration evaluation method configured as described above, since the fourth invention is grasped by the method invention, its function is the same as that of the fourth invention.
第九發明之輪胎劣化評價程式,是為了輪胎劣化評價而執行的程式,其特徵在於:藉由電腦執行如下的程序:測定輪胎的接地面的位移並生成使前述接地面的山部與溝部的判別為可能的距離數據之位移測定程序;拍攝前述接地面並生成接地面影像資料之攝影程序;由前述接地面影像資料參照前述距離數據並由前述接地面中的前述溝部的區域抽出用以檢測裂痕的評價區域並生成評價區域影像資料之評價區域抽出程序;對前述評價區域影像資料進行平滑化處理並生成除去了雜訊的平滑化處理影像資料之平滑化處理程序;對前述平滑化處理影像資料進行邊緣處理並生成使裂痕的邊界部明確化的邊緣處理影像資料之邊緣檢測處理程序;對前述邊緣處理影像資料的裂痕的邊界部的全體所佔的比例進行運算並生成裂痕比例數據之劣化評價程序;輸出前述裂痕比例數據之輸出程序。 上述構成的輪胎劣化評價程式由於是以程式發明掌握第五發明,因此其作用與第五發明的作用一樣。The tire deterioration evaluation program of the ninth invention is a program executed for tire deterioration evaluation, and is characterized in that the computer executes the following procedure: measuring the displacement of the tire's contact surface and generating the mountain and groove portions of the aforementioned contact surface Displacement measurement program judged as possible distance data; photographic program for shooting the ground plane and generating ground plane image data; referring to the distance data from the ground plane image data and extracting from the area of the groove in the ground plane for detection Evaluation area extraction program of crack evaluation area and generation of evaluation area image data; smoothing processing of the aforementioned evaluation area image data and generation of noise-removing smoothing image data; smoothing processing image of the aforementioned smoothing image Perform edge processing on the data and generate an edge detection processing program for edge processing image data that clarifies the boundary of the crack; calculate the ratio of the entire boundary portion of the crack of the edge processing image data to generate the degradation of the crack ratio data Evaluation program; output program for outputting the aforementioned crack ratio data. Since the tire deterioration evaluation program constituted as described above grasps the fifth invention based on the invention of the formula, its function is the same as that of the fifth invention.
在與第一發明有關的輪胎劣化評價系統中,因可測定在輪胎的接地面的溝部產生的裂痕,故可定量地評價不取決於輪胎橡膠的磨耗的經年劣化。而且,因一邊藉由位移測定部測定接地面的位移得到距離數據,也一邊在攝影部得到接地面影像資料,故可由該等數據檢測接地面的溝部,可精度佳地測定在溝部產生的裂痕。 而且,因在溝部的區域預先抽出評價區域,然後進行雜訊除去處理,故可防止砂或小石子等的輪胎附著物造成的雜訊產生。因此,可防止對在劣化程度少的中古輪胎容易產生的雜訊造成的劣化之過高評價。 進而因進行邊緣檢測處理,故可符合在接地面的溝部之不直接接觸路面之處產生的裂縫的部分的實體而檢測出裂痕。 因在進行平滑化處理後實施邊緣檢測處理,對裂痕的邊界部的全體所佔的比例進行運算並生成比例數據,故可符合不直接設置於路面的溝部中的裂縫的實體而精度高地測定該裂縫的比例。In the tire deterioration evaluation system according to the first invention, since the cracks generated in the groove portion of the tire's ground contact surface can be measured, it is possible to quantitatively evaluate the deterioration over time that does not depend on the wear of the tire rubber. In addition, since the distance measurement unit measures the displacement of the ground plane to obtain distance data, and the ground plane image data is obtained from the imaging unit, the groove of the ground plane can be detected from the data, and the cracks generated in the groove can be accurately measured . In addition, since the evaluation area is extracted in advance in the area of the groove portion, and then the noise removal process is performed, it is possible to prevent the generation of noise caused by tire attachments such as sand or small stones. Therefore, it is possible to prevent the excessive evaluation of the deterioration caused by the noise easily generated in the used tires with a small degree of deterioration. Furthermore, since the edge detection process is performed, the crack can be detected in accordance with the entity of the portion of the groove of the ground surface that does not directly contact the crack generated at the road surface. Since the edge detection process is performed after the smoothing process is performed, the proportion of the entire boundary portion of the crack is calculated and ratio data is generated, so it is possible to measure the accuracy with high accuracy in accordance with the entity of the crack not directly provided in the groove of the road surface The proportion of cracks.
在與第二發明有關的輪胎劣化評價系統中,因除了第一發明的功效之外還生成評價等級數據,故可賦予對輪胎的劣化的評價等級,可區別等級。如此若是可區別等級,則可對應輪胎的劣化狀態對輪胎進行分級,可期待作為中古輪胎的流通市場中的價格的大致的標準而使利用價值變高之效果。進而也可藉由評價等級用的評價臨限值數據的細分化的程度使等級的區別程度變化,除了市場中的價格之外,也有作為輪胎更換的大致的標準等的維修保養(maintenance)的指標而使利用價值變高之效果。因此,可提高輪胎的安全性及經濟性。In the tire deterioration evaluation system related to the second invention, since evaluation grade data is generated in addition to the effect of the first invention, an evaluation grade for the deterioration of the tire can be given, and the grade can be distinguished. In this way, if it is a distinguishable grade, the tire can be classified according to the deterioration state of the tire, and the effect of increasing the use value as a rough standard of the price in the used market of used tires can be expected. Furthermore, the degree of difference in grades can be changed by the degree of subdivision of the evaluation threshold data for evaluation grades. In addition to the price in the market, there is also maintenance as a general standard for tire replacement. Indicators to increase the use value. Therefore, the safety and economy of the tire can be improved.
在與第三發明有關的輪胎劣化評價系統中,因除了第一或第二發明的功效之外,溝寬、溝深及溝部數的至少任一個數據還被輸出到輸出部,故本系統的使用者可得到關於成為評價對象的輪胎溝的構造之具體的資訊。In the tire deterioration evaluation system related to the third invention, in addition to the effects of the first or second invention, at least any one of the data of the groove width, the groove depth, and the number of groove portions is also output to the output section, so this system’s The user can obtain specific information about the structure of the tire groove to be evaluated.
在與第四發明有關的輪胎劣化評價系統中,除了第一發明至第三發明中的任一項的功效之外,還可確認評價的妥當性,而且,本系統的使用者可由數值或文字等的文字資訊與關於成為評價的對象的溝部的影像資訊的兩面,容易且正確地掌握輪胎的劣化狀態。In the tire deterioration evaluation system related to the fourth invention, in addition to the effects of any of the first invention to the third invention, the validity of the evaluation can be confirmed, and the user of the system can use numerical values or text It can easily and accurately grasp the deterioration state of the tire on both sides of the text information such as the image information on the groove portion to be evaluated.
與第五發明有關的輪胎劣化評價方法由於是以方法發明掌握第一發明之發明,因此其功效與第一發明的功效一樣。Since the tire deterioration evaluation method related to the fifth invention is a method invention to grasp the invention of the first invention, its efficacy is the same as that of the first invention.
與第六發明有關的輪胎劣化評價方法由於是以方法發明掌握第二發明之發明,因此其功效與第二發明的功效一樣。Since the tire deterioration evaluation method related to the sixth invention is a method invention to grasp the invention of the second invention, its efficacy is the same as that of the second invention.
與第七發明有關的輪胎劣化評價方法由於是以方法發明掌握第三發明之發明,因此其功效與第三發明的功效一樣。Since the tire deterioration evaluation method related to the seventh invention is a method invention to grasp the invention of the third invention, its efficacy is the same as that of the third invention.
與第八發明有關的輪胎劣化評價方法由於是以方法發明掌握第四發明之發明,因此其功效與第四發明的功效一樣。Since the tire deterioration evaluation method related to the eighth invention is a method invention to master the invention of the fourth invention, its efficacy is the same as that of the fourth invention.
與第九發明有關的輪胎劣化評價程式由於是以程式發明掌握第五發明之發明,因此其功效與第五發明的功效一樣。The tire deterioration evaluation program related to the ninth invention is to master the invention of the fifth invention based on the invention of the program, so its efficacy is the same as that of the fifth invention.
以下就與本發明的第一實施的形態有關的輪胎劣化評價系統,一邊參照圖1-圖10一邊進行說明。 圖1是與本發明的第一實施的形態有關的輪胎劣化評價系統之方塊圖。圖2是藉由與本發明的第一實施的形態有關的輪胎劣化評價系統執行的輪胎劣化評價之流程圖。本圖是對本案發明的輪胎劣化評價方法及程式顯示其執行程序之圖,一邊參照該圖,一邊說明輪胎劣化評價系統1中的資料處理(data processing)的流程係與關於輪胎劣化評價方法及程式的實施的形態所進行的說明同義。此外,在圖2中覆蓋關於以S表示的程序的記載而以虛線表示者為圖1所示的輪胎劣化評價系統1的元件,符號當作同一。 在圖1中輪胎劣化評價系統1由如下的構件構成:位移掃描測定部4;攝影部5;處理部3;輸出部2;以及當作資料庫群之處理資料庫6與評價資料庫7。該輪胎劣化評價系統1可藉由使該等元件成一體而讓評價者拿在手中使其靠近輪胎的接地面的表面而假定可評價的可攜式的系統。作為此時的輸出部2可考慮為像當作小型的顯示器(display)裝置或資料傳輸部而將資料轉送到其他的裝置。或者圖1的元件即使不是一體也能像將位移掃描測定部4與攝影部5當作感測器(sensor)分離配設成不同體,當作以有線或無線將資料傳送到處理部3的情形的系統。進而可假定至少於在內部具備位移掃描測定部4及攝影部5的框體內搬送中古輪胎並取得資料,根據該資料在處理部3評進行評價並在輸出部2輸出結果的系統等。The tire deterioration evaluation system according to the first embodiment of the present invention will be described below with reference to FIGS. 1 to 10. FIG. 1 is a block diagram of a tire deterioration evaluation system related to the first embodiment of the present invention. 2 is a flowchart of tire deterioration evaluation performed by the tire deterioration evaluation system related to the first embodiment of the present invention. This figure is a diagram showing the execution procedure of the tire degradation evaluation method and program of the present invention. With reference to the figure, the flow of data processing in the tire
以下一邊參照圖2及圖3一邊進行說明。 輪胎劣化評價系統1的位移掃描測定部4對形成輪胎的所謂的胎面圖案(tread pattern)的接地面垂直配置,使感測器掃描於輪胎的接地面的寬度方向,可判別地計測形成於接地面的胎面圖案的山部與溝部之凹凸。具體上,作為與位移掃描測定部4之間的距離數據14而被測定。因此,若取山部與溝部的各個距離數據的差分,則可得到溝部對山部的深度,或者山部對溝部的高度。也就是說,可得到所謂的殘餘溝。作為當作位移掃描測定部4使用的感測器可使用放射雷射光或紅外線等的電磁波或超音波檢測其反射波而進行測距的感測器。而且,因位移掃描測定部4掃描輪胎的接地面而構成,故可進行可遍及輪胎的寬度進行胎面圖案的山部與溝部的判別之距離測定。使用該位移掃描測定部4測定輪胎的接地面上的位移為步驟S1的位移測定程序。 位移掃描測定部4將距離數據14可讀出地儲存於處理資料庫6。 此外,在本實施的形態中作為位移測定部雖然採用可掃描的位移掃描測定部4,但即使不掃描,只要是能測定輪胎的接地面的寬度方向中的山部的高度或溝部的深度即可,可掃描未必需要。The following description will be made with reference to FIGS. 2 and 3. The displacement
在本實施的形態中進行輪胎接地面的位移測定定量地測定殘餘的溝的深度(殘餘溝)是理所當然的事,此乃為了掌握位於輪胎的接地面的胎面圖案的溝部的位置,在該溝部拍攝用以進行裂痕或龜裂的測定的影像。如此就選擇溝部進行測定的理由進行說明。本案發明所處理的中古輪胎與新品的輪胎不同,接地面因使用而進行磨耗。因此,難以產生因經年劣化造成的裂痕,另一方面在接地面的山部伴隨著使用有時會產生突發的傷痕或碎片。因該等傷痕或碎片也大大地關係到輪胎的品質,故其檢測當然重要,但若想檢測伴隨著因老化本身造成的橡膠材料的純粹的劣化之裂痕或龜裂,則容易產生誤差,擔保對經年劣化評價之高的精度很困難。 因此,即使進行通常的使用也著眼於在不會與地面相接的接地面的溝部產生的裂痕或龜裂,擬以在該溝部產生的裂痕或龜裂評價經年劣化。 為了可正確地選擇該溝部,需可判別地測定胎面圖案的山部與溝部的位移。In the present embodiment, it is natural to perform displacement measurement of the tire ground contact surface to quantitatively measure the depth of the residual groove (residual groove). This is to grasp the position of the groove portion of the tread pattern located on the ground contact surface of the tire. The groove part is used to take an image for measuring cracks or cracks. In this way, the reason for selecting the groove portion for measurement will be described. The used tires treated by the invention of this case are different from the new tires in that the ground contact surface is worn due to use. Therefore, it is difficult to produce cracks due to deterioration over the years. On the other hand, sudden use of scars or debris may occur in the mountain portion of the ground surface with use. Since such flaws or debris also greatly affect the quality of the tire, its detection is of course important, but if you want to detect cracks or cracks accompanied by pure deterioration of the rubber material due to aging itself, errors are likely to occur, warranty It is difficult to evaluate the accuracy of deterioration over time. Therefore, even in normal use, attention is paid to cracks or cracks generated in the groove portion of the ground surface that will not be in contact with the ground, and it is intended to evaluate the deterioration over the years based on the cracks or cracks generated in the groove portion. In order to select the groove correctly, it is necessary to discriminately measure the displacement of the mountain portion and the groove portion of the tread pattern.
攝影部5是包含胎面圖案而拍攝輪胎接地面之構件,可使用已經周知的CCD(Charge Coupled Device:電荷耦合元件)感測器或CMOS(Complementary Metal Oxide Semiconductor:互補金氧半導體)感測器。也能使該攝影部5具有掃描的功能,惟因攝影元件(image sensor)可平面地取入影像,故往往無須使其掃描的功能。使用該攝影部5拍攝輪胎的接地面為步驟S2的被測定對象攝影程序。 攝影部5將關於拍攝的接地面的接地面影像資料15可讀出地儲存於處理資料庫6。 處理部3的溝寬運算部8是由處理資料庫6讀出在位移掃描測定部4得到的距離數據14,藉由在輪胎的寬度方向取得差分生成溝寬數據16及溝部數數據18,可讀出地儲存於處理資料庫6,該程序為步驟S3的溝寬運算程序。而且,處理部3的溝深運算部9是由處理資料庫6讀出在位移掃描測定部4得到的距離數據14,藉由在輪胎的胎面圖案的山的高度方向與谷的深度方向取得差分,生成溝深數據17,可讀出地儲存於處理資料庫6,該程序為步驟S4的溝深運算程序。 此外,溝寬運算部8及溝深運算部9是由距離數據14取得關於輪胎的寬度方向位置的數據,包含該位置數據生成溝寬數據16、溝深數據17、溝部數數據18的各個。 在本實施的形態中雖然除了位移掃描測定部4之外另外配設溝寬運算部8及溝深運算部9,但使位移掃描測定部4與溝寬運算部8與溝深運算部9當作一體而當作具備所有的功能的位移掃描測定部4也可以。在此情形下,只要合併步驟S1與步驟S3、步驟S4當作位移測定程序(S1)即可。The photographing
攝影部5是生成接地面影像資料15,可讀出地儲存於處理資料庫6,該程序為步驟S2的被測定對象攝影程序。實際的中古輪胎的表面如圖3(a)所示。在該照片中或許很難看清楚,於在中央垂直地形成的溝部26產生裂痕。但是,輪胎的山部接觸路面因摩擦與磨耗產生,故看起來像未產生裂痕或龜裂,同時可觀察到藉由與路面的接地而產生的細小的傷痕等。由該圖3(a)顯然未接觸道路的溝部26的裂痕能以細小地連接的形狀觀察到,惟山部的傷痕為細長的形狀看不到,可觀察到分散成接近圓或矩形的點狀。 此外,在本實施的形態中雖然使用位移掃描測定部4與攝影部5之另一個感測器得到距離數據14與接地面影像資料15,但如前述,配設兼具該等兩個功能的距離影像感測器等,由一個感測器取得距離數據14與接地面影像資料15的資料也可以。The photographing
處理部3的評價區域抽出部10是由處理資料庫6讀出接地面影像資料15,由該接地面影像資料15之中選擇接地面的溝部,在該溝部26中抽出並決定評價區域,其程序為步驟S5的評價區域抽出程序。在溝部26的選擇時,評價區域抽出部10可藉由讀出溝寬數據16、溝深數據17及溝部數數據18而就在輪胎的接地面上哪一位置存在溝部26進行判斷。 概念地顯示選擇溝部26並抽出評價區域的狀態為在圖3(a)中以符號A表示的黑色的四角形的範圍,抽出該四角形的範圍為圖3(b)所示者 評價區域抽出部10是將關於在接地面影像資料15內決定的評價區域的資料當作評價區域影像資料19可讀出地儲存於處理資料庫6。The evaluation
平滑化處理部11由處理資料庫6讀出評價區域影像資料19,對在接地面影像資料15的溝部中被抽出的評價區域影像資料19,藉由平滑化進行雜訊除去,該程序為步驟S6的雜訊除去處理程序。因測定對象為中古輪胎,故在其表面有各式各樣的附著物,惟在該附著物的顏色為黑色的情形下在溝部26中產生的裂痕如圖3(a)所示因是黑色,故在處理影像時當作雜訊附加。 再者,在本實施的形態中在由平滑化處理部11進行的雜訊除去處理程序S6的後段,由邊緣檢測處理部12進行的裂痕檢測的程序S7在待命,故即使不是黑色,若是白色由於與溝部26的顏色的差異大的話就會被當作邊緣檢測,因此也需除去因白色的附著物造成的雜訊。 因此,為了排除與溝部26的平均的色彩的差異大的白色或黑色的砂或小石子等的附著物造成的雜訊提高劣化測定、評價的精度,每一像素在包含其周邊的像素的範圍使影像平滑化變得重要。 藉由平滑化處理部11除去了雜訊的評價區域影像資料19是當作平滑化處理影像資料20可讀出地儲存於處理資料庫6。The smoothing
其次,邊緣檢測處理部12是由處理資料庫6讀出平滑化處理影像資料20,對被除去雜訊的平滑化處理影像資料20,藉由邊緣檢測處理檢測裂痕之處,該程序為步驟S7的邊緣檢測處理程序。 在與本實施的形態有關的輪胎劣化評價系統1中檢測出在中古輪胎的溝部26產生的裂痕或龜裂,而其狀態如圖3(a)所示細長連續地顯現成線狀。因此,若想定量地評價其裂痕或龜裂,則精度高地定量地測定其界線的部分,亦即邊界部,根據其量進行評價很重要。 發明人們在專利文獻5所示的專利申請中對溝部26的裂痕的狀態的影像進行單色二值化,發明了使用其白影像與黑影像的資料的面積比進行裂痕的量的評價,發明人們發現該量的評價仍有精度改善的餘地,而達到本次的發明。Next, the edge
具體上一邊參照圖3(a)-(d)一邊進行說明。 如前述,圖3(a)是顯示藉由攝影部5拍攝輪胎的接地面之接地面影像資料15,(b)是(a)中的符號A的黑框內所示的評價區域影像資料19之概念圖,對該評價區域影像資料19以兩種進行處理並比較者為(c)與(d)。 (c)是以專利文獻5所揭示的技術對評價區域影像資料19進行了單色二值化處理的情形的影像資料之概念圖,(d)成為藉由與本實施的形態有關的輪胎劣化評價系統1的邊緣檢測處理部12對評價區域影像資料19進行了邊緣處理的情形的邊緣處理影像資料之概念圖。 若比較圖3(c)與(d)顯然更近似(b)的評價區域影像資料19者為(d)。在輪胎的溝部26產生的裂痕因不接觸路面,故可觀測因輪胎的老化本身造成的橡膠材料的純粹的劣化,因該情形的裂痕或龜裂的形狀形成細長連續的線狀,故為了定量地評價該裂痕或龜裂,需要可符合其形狀而定量化的影像處理,發明人們因藉由邊緣檢測進行的處理精度高地檢測出裂痕的邊界部,故發現適合裂痕的定量的評價而達到本次的發明。 在(c)中藉由如何設定溝部26中的二值化處理的臨限值,使得因砂或小石子等造成的雜訊成為白色或成為黑色而反轉,故也有需每一輪胎規定個別的臨限值的可能性,也有經由複數個中古輪胎整體地掌握裂痕的形狀困難的點。因此,具備以色彩變化的界線,亦即邊界部當作邊緣檢測的邊緣檢測處理部12之輪胎劣化評價系統1對所有的輪胎一貫可精度更高地檢測溝部中的裂痕。 藉由邊緣檢測處理部12進行邊緣處理的平滑化處理影像資料20當作邊緣處理影像資料21可讀出地儲存於處理資料庫6。 劣化評價部13由處理資料庫6讀出如圖3(d)得到的邊緣處理影像資料21,由該邊緣處理影像資料21運算以白色表示的邊緣部分的面積與包含以黑色表示的其他的部分的全體的面積的比率,以該比率當作裂痕比例數據22生成,儲存於處理資料庫6。 此外如前述,在本發明中著眼於裂痕的邊界部,以該邊界部的面積對全體的面積的比率當作裂痕比例數據22進行定量化,以該數值的大小評價輪胎劣化的程度。因此,例如在龜裂有寬度且大的情形下,也可考慮為由該龜裂的邊界部的抽出進行的評價與龜裂全體的評價無關。但是,在龜裂變大的情形下已經不是評價劣化之階段,而是需盡早將輪胎廢棄並更換成新的輪胎,而且在這種情形下因能以目視簡單地判斷,故可當作本次的發明所進行的評價的對象外處理,對本發明的利用完全無不妥當。Specifically, the description will be made with reference to FIGS. 3(a)-(d). As described above, FIG. 3 (a) shows the ground
再者,劣化評價部13讀出預先被儲存於評價資料庫7的評價臨限值數據23,評價在劣化評價部13得到的裂痕比例數據22並生成評價等級數據24,儲存於評價資料庫7。 具體上,評價臨限值數據23包含對預先規定成所希望的等級的裂痕比例數據22的臨限值,藉由比較該臨限值與裂痕比例數據22並分級而評價裂痕比例數據22 如此藉由劣化評價部13運算裂痕比例數據22的程序,以及藉由評價臨限值數據23以等級評價該裂痕比例數據22的程序為步驟S8。 藉由劣化評價部13顯示的賦予等級可對應輪胎的劣化狀態將輪胎區別成等級,發揮作為指標容易理解之效果。因此例如作為中古輪胎的流通市場中的價格的大致的標準的利用價值或作為輪胎更換的大致的標準的利用價值變高,可提高中古輪胎的安全性或經濟性。藉由擴大或縮小評價臨限值數據23中的各個臨限值的間隔即能大致也能詳細地將等級變更成所希望者,故依照用途之賦予等級為可能。此外,等級以A、B等的字母、甲或乙、合適或否等的漢字、1、2等的數字的任一個表現都可以。Furthermore, the
輸出部2是將在由處理部3所含的各部執行的各個處理內容的結果得到的任一個數據單獨或組合直接當作輸出數據25輸出,或者由各資料庫讀出數據當作輸出數據25輸出到外部,該程序為步驟S9的輸出程序。作為輸出部2的具體例可考慮為利用CRT(Cathode Ray Tube:陰極射線管)、液晶、電漿(plasma)或有機EL(organic electroluminescence:有機電致發光)等之顯示器(display)裝置,或印表機(printer)裝置等的輸出裝置,進而可考慮用以進行傳輸到外部裝置的發射機(transmitter)等的傳輸裝置等。當然像對用以傳輸到外部裝置的輸出之介面(interface)之構件也可以。 處理資料庫6為可讀出地儲存藉由處理部3處理的距離數據14、接地面影像資料15、溝寬數據16、溝深數據17、溝部數數據18、評價區域影像資料19、平滑化處理影像資料20、邊緣處理影像資料21及裂痕比例數據22之資料庫。 評價資料庫7為可讀出地儲存由劣化評價部13進行的輪胎劣化評價所使用的評價臨限值數據23與評價後的評價等級數據24之資料庫。 如以上所說明的,依照與本實施的形態有關的輪胎劣化評價系統1,可判別輪胎的接地面的山部與溝部26,可高精度地測定不受輪胎的使用造成的磨耗的影響的溝部26中的裂痕或龜裂。因此,可僅測定因經年劣化的影響而產生的裂痕或龜裂,可高精度地實施定量的劣化評價。進而也能藉由劣化評價部13進行等級評價係如已經敘述的。此外,在本實施的形態中雖然發明以系統掌握,但使用該系統處理數據的程序也能當作方法發明或執行電腦用的程式發明掌握,關於其作用或功效與已經敘述的系統發明一樣。The
其次,藉由與本實施的形態有關的輪胎劣化評價系統1的劣化評價部13,就中古輪胎如何被賦予等級使用試作系統進行了試驗,故就其結果一邊參照圖4-圖6一邊加入說明。 圖4(a)-(e)是分別用以評價與第一實施的形態有關的輪胎劣化評價系統所使用的分別為S、A、B、C、D等級的輪胎之評價區域影像資料概念圖。 對圖4所示的影像之等級S-D為申請人以一例規定的中古輪胎的接地面的溝部26中的裂痕的狀態,圖4所示的各個等級的輪胎是透過作為專家從事中古輪胎的挑選者進行評價並賦予等級。 對該等所示的各個等級的輪胎,使用試作系統求出裂痕比例數據22係顯示於圖5,將其圖表化者為圖6。記載於圖5的各等級之下的數字及記載於圖6的縱軸的數字是以百分率(%)表示裂痕比例數據22。記載於圖6的圖表的下方的數字與表示記載於圖5的左端的測定處之數字同一。 此外,在本實施的形態中在平滑化處理部11中的平滑化處理中使用高斯濾波器,在邊緣檢測處理部12中的邊緣檢測處理中使用坎尼法。圖3(d)所示的影像的界線的處理也一樣。 如圖5所示,雖然在等級S-D的各個測定次數不同,但關於此點並非特別具有目的。中央值為各等級的測定值群中的中央值,平均值也是各等級的測定值群中的平均值。 而且,圖6所示的實線為連結各等級中的測定值群的中央值,虛線為各等級中的測定值群的中央值以一次的線性方程式(linear equation)表現。Next, the
由圖5得到如下的結果:等級S的裂縫比例以平均值成為0.479126,雖然比等級A的裂縫比例的平均值之0.292188高,但等級A到等級D裂縫比例逐漸增加。等級S的裂縫比例高的理由可考慮為原先在等級S與等級A中幾乎無裂痕,輪胎劣化的程度也幾乎無差,故若些微的雜訊附加則更進一步以裂痕被檢測出,其結果劣化進行之評價被進行。雖然等級A為其劣化小的結果,但因等級S與等級A的裂痕比例數據22分別為比0.5%小的值,故可以說現實上為微差。 由圖5及圖6所示的結果,發明者們發現使用輪胎劣化評價系統1得到的裂痕比例數據22與專家所挑選的輪胎的等級有相關關係,藉由求出由輪胎劣化評價系統1得到的裂痕比例數據22可區別成專家所挑選出的輪胎的等級S-D。The following results are obtained from FIG. 5: The average crack ratio of grade S is 0.479126. Although the average crack ratio of grade A is higher than 0.292188, the crack ratio of grade A to grade D gradually increases. The reason for the high proportion of cracks in class S can be considered as the fact that there were almost no cracks in class S and class A, and the degree of tire degradation is almost the same. Therefore, if a small amount of noise is added, the cracks are further detected, and the result The evaluation of the progress of degradation is carried out. Although grade A is a result of small degradation, since the
除了圖5及圖6之外,將裂痕比例數據22當作劣化評價值使用的情形的賦予等級的對應顯示於圖7,該賦予等級的對應由也包含其他的試驗結果而解析之結果得到。因此,圖7是顯示評價臨限值數據23的內容。 由圖7顯然在與本實施的形態有關的輪胎劣化評價系統1中,裂痕比例數據22的值係將0.5以下的情形當作S等級進行評價,將比0.5大2.0以下的情形當作A等級進行評價,以下同樣地當作B到D等級進行評價。 如前述,由處理資料庫6讀出劣化評價部13及裂痕比例數據22,判斷對應由評價資料庫7讀出的圖7所示的評價臨限值數據23的劣化評價值寬的任一個,以對應的等級當作評價等級數據24生成,可讀出地儲存於評價資料庫7。In addition to FIGS. 5 and 6, the correspondence of the assigned levels when the
此外,由輪胎劣化評價系統1進行的輪胎的接地面的測定在輪胎的周向實施複數處較理想。圖8(a)-(c)顯示輪胎劣化評價系統1測定的情形的例子,分別顯示每90°進行測定而實施4處的測定的情形,每45°進行測定而實施8處的測定的情形,每30°進行測定而實施12處的測定的情形。 在可攜式的輪胎劣化評價系統1中,也假定測定者手持實施測定,故如圖8所示也有以正確的角度間隔測定困難的可能性,但不是必須以等間隔實施,只要1條輪胎可藉由測定複數次而提高精度即可。 當然也可以當作像固定輪胎劣化評價系統1的位移掃描測定部4或攝影部5,以大約一定的角度自動使輪胎自身旋轉而取得距離數據14或接地面影像資料15的系統。In addition, the measurement of the tire ground contact surface by the tire
使用以上說明的輪胎劣化評價系統1,就評價了實際的中古輪胎的結果一邊參照圖9一邊進行說明。 圖9是使用輪胎劣化評價系統1對中古輪胎實施圖8(b)所示的每45°的8處測定並彙整其結果而顯示之表。 在圖9中shot是指意味著取得了距離數據14及接地面影像資料15的單位,測定處的1-8如前述是意味著沿著中古輪胎的周向每45°被選擇之處。而且,position是以距輪胎的內側的距離(mm)當作成為測定對象的溝部26的位置而顯示,size是使溝寬(mm)成10倍而顯示,depth是使溝深(mm)成10倍而顯示。此外,得知8處的測定處的任一個其溝數都是3。由以上,size在圖1的系統圖中相當於溝寬數據16,depth相同地相當於溝深數據17,溝數的3相當於溝部數數據18。 而且,在圖9的劣化評價值的欄,各個溝部中的裂痕比例數據22以百分率(%)表示。該等8處中的對裂痕比例數據22的中央值如記載於表的右下欄為2.379115,故輪胎劣化評價系統1的劣化評價部13由評價資料庫7讀出圖7所示的評價臨限值數據23,使用評價臨限值數據23並將輪胎等級當作B進行評價,顯示於圖9的右下欄。該輪胎等級是當作評價等級數據24可讀出地儲存於評價資料庫7。Using the tire
最後一邊參照圖10一邊就來自輪胎劣化評價系統1的輸出部2的輸出例加入說明。圖10(a)及(b)是顯示藉由輸出部2顯示的評價結果的例子之概念圖。 在圖10(a)中所顯示的影像在左側顯示接地面影像資料15,在右側顯示評價結果,以符號B表示的[B565]是指[B]為評價等級數據24,[565]為溝數為3距輪胎的內側作為溝深數據17表示5mm、6mm、5mm。 而且,以符號C表示者為將溝深數據17的5mm、6mm、5mm的傾向圖表化,此也是輪胎的內側成為左側。 再者,以符號D表示的點繪(plot)點的集合是以%表現圖9所示的劣化評價值(裂痕比例數據22)。 如此因與溝數同時顯示溝深的數據,故可得到關於系統的使用者成為評價對象之輪胎溝的構造之具體的資訊,而且因可藉由一併顯示接地面影像資料15而一邊比較影像與測定值或評價等級,一邊觀察溝的狀態,故即使以目視也容易進行輪胎的劣化評價,也能確認由系統得到的評價結果的妥當性。 藉由配合輪胎溝的配置顯示該每一輪胎溝的溝深數據17可掌握因輪胎的使用者之車子的乘坐方式或空氣壓的程度等而產生的不均勻磨耗的狀態。Finally, a description will be given of an output example from the
其次,在圖10(b)中所顯示的影像為不同於(a)的顯示窗所顯示者,以左側的符號E表示者為以mm表示單位之溝寬數據16,以符號F表示者為以mm表示單位之溝深數據17,由中央到右側所示者為顯示在寬度方向追蹤輪胎全體的狀態之距離數據14。 該距離數據14之中圖中符號G為以單位mm表示距輪胎的內側端的輪胎的寬度方向中的距離,符號H為以單位mm表示對輪胎的外周圓的法線方向,亦即輪胎的谷高度、溝深的方向的距離。 藉由該(b)所示的資訊也一併顯示,可遍及輪胎的寬度方向全體確認輪胎表面的溝狀態,與評價結果相輔相成,可精度更高地掌握輪胎的劣化狀態。 在與本實施的形態有關的輪胎劣化評價系統1中,因以(a)及(b)的兩方的畫面當作輸出部2顯示,故可提供如下的系統:提供給使用者的資訊量也多,可降低誤認或誤解等的風險,可防止人為失誤(human error)。 此外,在本實施的形態中雖然擬顯示圖10(a)、(b)所示的數據,但適宜讀出儲存於處理資料庫6或評價資料庫7的其他的數據並以輸出部2進行顯示或傳送也可以。 而且,在本實施的形態中雖然使左側對應輪胎溝的內側而顯示輪胎溝的配置,但該順序相反也可以,依照使用時或設計時的方便變更也可以。Secondly, the image shown in FIG. 10(b) is different from that displayed in the display window of (a), the symbol E on the left is the
如以上所說明的,本發明的請求項1到請求項9所記載的發明可定量地實施中古輪胎的劣化評價,所有人可利用於自家用車的輪胎維修保養,或者計程車公司或公車公司可利用於自己公司的業務用車輛的維修保養,或者也能廣泛地利用於汽車商或民間的汽車工廠所進行的顧客汽車的維修保養或檢查,或者中古車販賣業者所進行的輪胎價值的評估等。As described above, the inventions described in
1‧‧‧輪胎劣化評價系統2‧‧‧輸出部3‧‧‧處理部4‧‧‧位移掃描測定部5‧‧‧攝影部6‧‧‧處理資料庫7‧‧‧評價資料庫8‧‧‧溝寬運算部9‧‧‧溝深運算部10‧‧‧評價區域抽出部11‧‧‧平滑化處理部12‧‧‧邊緣檢測處理部13‧‧‧劣化評價部14‧‧‧距離數據15‧‧‧接地面影像資料16‧‧‧溝寬數據17‧‧‧溝深數據18‧‧‧溝部數數據19‧‧‧評價區域影像資料20‧‧‧平滑化處理影像資料21‧‧‧邊緣處理影像資料22‧‧‧裂痕比例數據23‧‧‧評價臨限值數據24‧‧‧評價等級數據25‧‧‧輸出數據26‧‧‧溝部A‧‧‧評價區域B‧‧‧品質評價值C‧‧‧溝深顯示D‧‧‧裂痕程度E‧‧‧溝寬值E‧‧‧溝深值G‧‧‧輪胎寬度方向標度(scale)H‧‧‧溝深方向1‧‧‧Tire
圖1是與本發明的第一實施的形態有關的輪胎劣化評價系統之方塊圖。 圖2是藉由與本發明的第一實施的形態有關的輪胎劣化評價系統執行的輪胎劣化評價之流程圖。 圖3(a)是在與本發明的第一實施的形態有關的輪胎劣化評價系統的攝影部得到的輪胎的接地面影像資料之概念圖,(b)是(a)中的符號A的黑框內所示的評價區域影像資料之概念圖,(c)是對(b)的評價區域影像資料進行了單色二值化處理的情形的影像資料之概念圖,(d)是對(b)的評價區域影像資料進行了邊緣處理的情形的邊緣處理影像資料之概念圖。 圖4(a)是用以評價與本發明的第一實施的形態有關的輪胎劣化評價系統所使用的S等級的輪胎之評價區域影像資料概念圖,(b)是同樣地A等級的輪胎之評價區域影像資料概念圖,(c)是同樣地B等級的輪胎之評價區域影像資料概念圖,(d)是同樣地C等級的輪胎之評價區域影像資料概念圖,(e)是同樣地D等級的輪胎之評價區域影像資料概念圖。 圖5是測定了用以評價與本發明的第一實施的形態有關的輪胎劣化評價系統所使用的S、A、B、C、D等級的輪胎各自的裂痕比例的結果之表。 圖6是顯示圖5的測定結果之圖表。 圖7是顯示以裂痕比例數據當作劣化評價值使用的情形的分級的對應之圖,亦即也是顯示評價臨限值數據之圖。 圖8(a)-(c)是分別顯示與本發明的第一實施的形態有關的輪胎劣化評價系統的接地面影像資料的取得處的例子之概念圖。 圖9是使用與本發明的第一實施的形態有關的輪胎劣化評價系統評價了中古輪胎的結果之表。 圖10(a)及(b)是分別顯示藉由與本發明的第一實施的形態有關的輪胎劣化評價系統的輸出部顯示的評價結果的例子之概念圖。FIG. 1 is a block diagram of a tire deterioration evaluation system related to the first embodiment of the present invention. 2 is a flowchart of tire deterioration evaluation performed by the tire deterioration evaluation system related to the first embodiment of the present invention. FIG. 3 (a) is a conceptual diagram of tire contact surface image data obtained by the photographing section of the tire deterioration evaluation system according to the first embodiment of the present invention, (b) is the black of symbol A in (a) The conceptual diagram of the image data of the evaluation area shown in the box, (c) is the conceptual image of the image data of the case where the image data of the evaluation area of (b) is subjected to monochrome binarization processing, (d) is (b) ) Is a conceptual diagram of the edge-processed image data in the case where the edge-processed image data is subjected to edge processing. FIG. 4 (a) is a conceptual diagram of evaluation area image data for evaluating S-class tires used in the tire deterioration evaluation system related to the first embodiment of the present invention, and (b) is the same for A-class tires. Concept image of the evaluation area image data, (c) is the concept image of the evaluation area image data of the same class B tire, (d) is the concept image of the evaluation area image data of the same class C tire, (e) is the same D Concept map of the image data of the evaluation area of grade tires. FIG. 5 is a table showing the results of measuring the crack ratios of the tires of S, A, B, C, and D grades used in the tire deterioration evaluation system according to the first embodiment of the present invention. Fig. 6 is a graph showing the measurement results of Fig. 5. FIG. 7 is a diagram showing the correspondence of the classification when the crack ratio data is used as the degradation evaluation value, that is, the graph showing the evaluation threshold value data. FIGS. 8( a )-( c) are conceptual diagrams showing examples of where to obtain contact surface image data of the tire deterioration evaluation system according to the first embodiment of the present invention. 9 is a table showing the results of evaluating used tires using the tire deterioration evaluation system related to the first embodiment of the present invention. 10(a) and (b) are conceptual diagrams showing examples of evaluation results displayed by the output unit of the tire deterioration evaluation system according to the first embodiment of the present invention.
1‧‧‧輪胎劣化評價系統 1‧‧‧ Tire degradation evaluation system
2‧‧‧輸出部 2‧‧‧Output
3‧‧‧處理部 3‧‧‧ Processing Department
4‧‧‧位移掃描測定部 4‧‧‧Displacement Scanning and Measuring Department
5‧‧‧攝影部 5‧‧‧Photography Department
6‧‧‧處理資料庫 6‧‧‧Process database
7‧‧‧評價資料庫 7‧‧‧ Evaluation database
8‧‧‧溝寬運算部 8‧‧‧Ditch width calculation section
9‧‧‧溝深運算部 9‧‧‧Ditch depth calculation department
10‧‧‧評價區域抽出部 10‧‧‧ Evaluation area extraction department
11‧‧‧平滑化處理部 11‧‧‧Smoothing Department
12‧‧‧邊緣檢測處理部 12‧‧‧Edge Detection Processing Department
13‧‧‧劣化評價部 13‧‧‧Degradation Evaluation Department
14‧‧‧距離數據 14‧‧‧Distance data
15‧‧‧接地面影像資料 15‧‧‧ Ground plane image data
16‧‧‧溝寬數據 16‧‧‧Ditch width data
17‧‧‧溝深數據 17‧‧‧Ditch depth data
18‧‧‧溝部數數據 18‧‧‧ Ditch data
19‧‧‧評價區域影像資料 19‧‧‧ Evaluation of regional image data
20‧‧‧平滑化處理影像資料 20‧‧‧Smooth image data
21‧‧‧邊緣處理影像資料 21‧‧‧Edge processing image data
22‧‧‧裂痕比例數據 22‧‧‧ Crack data
23‧‧‧評價臨限值數據 23‧‧‧ Evaluation threshold data
24‧‧‧評價等級數據 24‧‧‧ Rating data
25‧‧‧輸出數據 25‧‧‧ output data
Claims (9)
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TW107125777A TW202007937A (en) | 2018-07-25 | 2018-07-25 | Tire deterioration evaluation system and method and program thereof realizing high-precision evaluation for the material deterioration of a tire by measuring the cracks generated in an area not worn by the use of a used tire |
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TW107125777A TW202007937A (en) | 2018-07-25 | 2018-07-25 | Tire deterioration evaluation system and method and program thereof realizing high-precision evaluation for the material deterioration of a tire by measuring the cracks generated in an area not worn by the use of a used tire |
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TW202007937A true TW202007937A (en) | 2020-02-16 |
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