TW202004582A - Activity value management system capable of correctly calculating the cost of products, services, customers, employees and other value targets - Google Patents
Activity value management system capable of correctly calculating the cost of products, services, customers, employees and other value targets Download PDFInfo
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本發明是一種作業價值管理系統,尤指一種可正確計算出產品、服務、顧客及員工等價值標的成本,同時可與其他重要管理決策資訊相互結合以作為管理決策參考之管理系統。The present invention is an operation value management system, especially a management system that can accurately calculate the cost of value targets such as products, services, customers and employees, and can be combined with other important management decision-making information as a management decision-making reference.
本發明之作業價值管理(Activity Value Management, 以下簡稱AVM)係以作業基礎成本制度(Activity-based Costing, 以下簡稱ABC)為核心,結合組織內現有之制度,例如:資源規劃 (ERP)、標準作業流程(SOP)、專案管理(PM)、製造執行系統(MES)、ISO9000、組織流程再造(BPR)、全面品質管理(TQM)、顧客關係管理(CRM)、工業4.0等其他制度提供之資訊。The Activity Value Management (AVM) of the present invention is based on the Activity-based Costing (ABC) as the core, combined with the existing systems in the organization, such as resource planning (ERP), standards Information provided by other systems such as operation process (SOP), project management (PM), manufacturing execution system (MES), ISO9000, organizational process reengineering (BPR), total quality management (TQM), customer relationship management (CRM), and Industry 4.0 .
ABC之理論架構最初由Robert Kaplan與Robin Cooper於1988年提出,至今經歷過無數改良及應用,為當今成本會計學理及實務中重要之成本分攤計算方式。ABC以組織活動之「作業」為基礎,使用兩階段之分攤步驟:先以不同「成本動因」為依據,歸屬至不同成本庫(Cost Pool);再依不同「作業動因」分攤至各項「成本標的」,如產品或顧客。ABC旨在改良傳統成本分攤僅以人工小時或機器小時等動因分攤間接成本,所導致的成本扭曲情形,進而使產品成本計算更為準確,協助組織進行產品定價、成本及利潤等管理活動。The theoretical framework of ABC was originally proposed by Robert Kaplan and Robin Cooper in 1988, and has undergone numerous improvements and applications so far. It is an important cost allocation calculation method in today's cost accounting theory and practice. ABC is based on the "operation" of the organization activity and uses a two-stage allocation step: first of all, based on different "cost drivers", it is attributed to different cost pools; and then it is allocated to the various "operation drivers". Cost target, such as product or customer. ABC aims to improve the traditional cost allocation to allocate indirect costs only by drivers such as labor hours or machine hours, resulting in cost distortions, which can make product cost calculations more accurate and assist organizations in managing product pricing, cost, and profit.
ABC不足點在於,其僅為「成本管理」制度,發展至今仍未與其他管理制度結合一體形成新發展,因而無法與品質、產能、附加價值及顧客服務管理等內容結合,也無法與目前受到重視之工業4.0、大數據及人工智慧(AI)結合一體,甚至未考量隱藏成本、資金成本及風險成本等因素,使得成本及利潤之計算仍有不足,此外,也未考慮「價值」決策此因素。The disadvantage of ABC is that it is only a "cost management" system, and its development has not yet integrated with other management systems to form a new development. Therefore, it cannot be combined with content such as quality, capacity, added value, and customer service management. The emphasis on the integration of Industry 4.0, big data and artificial intelligence (AI), even without considering hidden costs, capital costs and risk costs, makes the calculation of costs and profits still inadequate. In addition, it does not consider the "value" decision. factor.
因此本發明主要目的在提供一種作業價值管理系統,其可正確計算出產品、服務、顧客及員工等價值標的成本,並與其他重要管理制度相互結合,産生「原因」及「結果」結合之「管理資訊」,以作為全面性組織管理決策之參考。Therefore, the main purpose of the present invention is to provide an operation value management system, which can accurately calculate the cost of value targets such as products, services, customers and employees, and combine with other important management systems to produce a combination of "cause" and "result" "Management information" as a reference for comprehensive organizational management decisions.
為達成上述目的採用的技術手段在使前述作業價值管理系統係在一個以上的電腦上執行,其包括有: 一資源模組,係根據一個以上的資源動因將一項以上的資源分攤到一個以上的作業中心和/或直接歸屬到一個以上的價值標的; 一作業中心模組,包括一個以上的作業大項、一個以上的作業中項,並根據一標準產能將分攤到各個作業中心的資源計算出該作業大項或該作業中項之標準產能的成本; 一作業模組,係根據一實際產能將分攤到各個作業中心的資源分攤到一個以上的作業細項;且該作業模組根據該標準產能與該實際產能的差異進行一超用/剩餘產能差異分析; 一價值標的模組,係將各作業細項累積的資源透過一作業動因或一服務動因分攤到各個價值標的,以計算出各個價值標的之價值鏈成本。The technical means adopted to achieve the above purpose is to execute the aforementioned operation value management system on more than one computer, which includes: a resource module, which allocates more than one resource to more than one based on more than one resource driver Operation center and/or directly attributed to more than one value target; an operation center module, including more than one operation major item, more than one operation mid-item, and based on a standard production capacity will be allocated to each operation center resource calculation The cost of the standard capacity of the operation major item or the item in the operation; an operation module is to allocate the resources allocated to each operation center to more than one operation detail item according to an actual capacity; and the operation module is based on the An analysis of the difference between the standard capacity and the actual capacity is used for an excess/surplus capacity difference; a value target module allocates the accumulated resources of each operation detail to each value target through an operation driver or a service driver to calculate The value chain cost of each value subject.
前述作業價值管理系統透過資源模組、作業中心模組、作業模組及價值標的模組等四大模組的運算及分析,可正確地計算產品、顧客、服務、員工及其他價值標的之成本及利潤,同時可以與品質、產能、附加價值及顧客服務等重要管理決策資訊相互結合,以達成組織「五大資源管理」、「產能差異管理」、「作業屬性管理」及「價值鏈成本及利潤管理」之目的。The aforementioned operation value management system can correctly calculate the cost of products, customers, services, employees and other value targets through the calculation and analysis of the four modules of resource modules, operation center modules, operation modules and value target modules And profit, at the same time, it can be combined with important management decision-making information such as quality, capacity, added value and customer service to achieve the organization of "five resource management", "capacity difference management", "operation attribute management" and "value chain cost and profit" Management".
關於本發明之一較佳實施例,請參閱圖1所示,其包括有一資源模組10、一作業中心模組20、一作業模組30和一價值標的模組40,其用以在一個以上的電腦上執行,以作為建構運算邏輯與資料提供的依據。進一步而言,上述資源模組10、作業中心模組20、作業模組30和價值標的模組40可在同一部電腦或分別處於不同的電腦上。For a preferred embodiment of the present invention, please refer to FIG. 1, which includes a
該資源模組10主要為描述不同組織耗用資源(費用)的情況,其根據一個以上的資源動因將資源歸屬到作業中心模組20中一個以上的作業中心或價值標的模組40中一個以上的價值標的;該資源動因為使用資源的原因,以使用者付費為原則,根據資源動因可將各項資源以一個合理且適當的方式分攤到作業中心或價值標的;進一步而言,如圖2所示,在本實施例中,該資源模組10具有一資源分配介面11,供使用者根據資源動因將資源歸屬到作業中心或價值標的。當該資源模組10將資源歸屬到作業中心時,可稱該資源模組10根據資源動因將資源直接歸屬或分攤到各個作業中心;當該資源模組10將資源歸屬到價值標的時,則稱該資源模組10將資源直接歸屬或分攤到價值標的。The
再者,在本實施例中,該資源模組10進一步包括一資源分析單元12,用以將各作業中心耗用的各項資源費用區分為可控制及不可控制,並計算出每個部門其自身可以控制的成本(由自身部門發生的費用),以及接受其他部門分攤而無法控制之成本(由其他部門發生的費用),藉此協助組織瞭解各個部門的資源發生原因,進而加以監督及控制,並作為各部門績效評估之參考依據。Furthermore, in this embodiment, the
該作業中心模組20係在定義各個作業中心(部門)中每一項作業的執行者(人/機台),並從作業執行者的工作內容出發以創建一個以上的作業大項和一個以上的作業中項,進而將該資源模組10歸屬到各作業中心的資源(費用),以一預計作業中心動因將資源分攤給該作業大項和/或該作業中項。該預計作業中心動因係指驅動該作業中心產生一標準(正常)產能耗用的原因。在本實施例中,如圖3所示,該作業中心模組20具有一創建分配介面21,供使用者創建上述作業大項、作業中項,並根據該預計作業中心動因將該資源模組10分攤到各作業中心的資源進一步分攤給該作業大項和/或該作業中項。本實施例更進一步提供一產能成本運算單元22,供使用者根據歸屬到上述各作業中心的資源計算出一標準(正常)產能的費率和成本。The
該作業模組30從該作業中心模組20創建的作業大項、作業中項向下創建一個以上的作業細項,用以定義各作業執行者實際投入作業的架構,如圖4所示,該作業模組30具有一作業分配介面31,供使用者將該作業中心模組20中各個作業中心所分攤到的資源(費用)透過一實際作業中心動因分配到每一個作業細項,該實際作業中心動因係指驅動該作業中心產生一實際產能耗用的原因。除此之外,該作業模組30進一步提供一產能差異運算單元32,該產能差異運算單元32係針對該實際產能與該標準(正常)產能進行比較,以利用該作業中心模組20之標準(正常)產能資訊與該作業模組30中的實際產能資訊進行超用或剩餘產能之差異分析,藉此瞭解各作業中心的作業大項或作業中項超用或剩餘產能之情形,以協助組織進行產能管理。The
在本實施例中,該作業模組30的作業分配介面31進一步包括一個以上作業屬性欄位,供使用者針對各個作業細項標記其作業屬性,以進行作業內容的結構改善,在本實施例中,計有四個作業屬性欄位供分別標記一品質屬性、一產能屬性、一附加價值屬性和一顧客服務屬性;其中,該品質屬性為品質管控觀點,其包含:預防、鑑定、內部失敗、外部失敗等。該產能屬性為資源使用觀點,其包含:有生產力(直接/間接)、無生產力、閒置產能等。該附加價值屬性為顧客價值觀點,其包含:有附加價值、無附加價值、必要(政府法規規定之必要成本)等。該顧客服務屬性為顧客服務觀點,其包含:開發顧客(取得成本)、顧客交易(提供成本)、售後服務(服務成本)、維繫顧客(維持成本)等。前述作業屬性欄位可以複數標記。In this embodiment, the
使用者在該作業模組30的作業分配介面31對各個作業細項分別標記以不同的作業屬性,例如:某一作業細項的作業屬性為品質屬性(如重工),某一作業細項的作業屬性為顧客服務屬性。由於將作業細項與四大作業屬性進行連結,因而使得原本需要分開適用的管理會計理論,得以整合為一體。The user assigns different operation attributes to each operation item in the
該價值標的模組40是用來定義組織挹注大量資源與作業的價值標的,例如:產品、服務、顧客及員工等。在本實施例中,如圖5所示,該價值標的模組40包括一作業細項歸屬單元41和一價值鏈運算單元42;其中作業細項歸屬單元41係供使用者將上述的每一個作業細項根據一作業動因或一服務動因分別歸屬到多數個價值標的,該價值鏈運算單元42進一步根據歸屬到各個價值標的之作業細項累積的實際成本,計算出每個產品的價值鏈成本(包含隱藏成本、資金成本、風險成本等)及利潤,並可進一步產生一個以上的管理報表,協助決策者解決諸多決策的議題。特別值得一提的是:上述的服務動因有別於現有技術,因為本發明的作業價值管理系統所計算出來的產品成本為整體價值鏈之成本,亦即同時包含研發、製造、運送及銷售服務之成本。The
由上述可知,本發明作業價值管理系統的架構與各大模組的功能,以下進一步以實際案例說明如后:As can be seen from the above, the architecture of the operation value management system of the present invention and the functions of the major modules are further explained below with actual cases as follows:
以一製造業為例,其公司的組織架構如圖6所示,其最高階為總經理室,第二階包括會計部門、資訊部門、製造部門、業務部門;第三階是在製造部門以下設有製造一課、製造二課。而上述業者的主要成本包含:人事費用、廠房租金、水電費用、固定資產折舊費用、差旅費等,以管理會計的思維重新分類。每項費用皆透過合理之資源動因,將費用分配至各個價值標的。而該資源模組10的資源分配介面11如圖7所示,可供使用者根據資源動因將各項資源(費用)分攤或直接歸屬給價值標的,例如:廠房租金的資源動因為部門坪數,故廠房租金係因部門坪數分攤給作業中心,而機器的折舊費用則直接歸屬給機器。由上述可知,廠房租金根據部門坪數歸屬的價值標的為作業中心,因此作業中心可視為一暫時性的價值標的。Taking a manufacturing industry as an example, the company's organizational structure is shown in Figure 6. The highest level is the general manager's office. The second level includes the accounting department, information department, manufacturing department, and business department; the third level is below the manufacturing department There are one class of manufacturing and two classes of manufacturing. The main costs of the above-mentioned companies include: personnel costs, plant rents, water and electricity costs, fixed asset depreciation costs, travel expenses, etc., reclassified with management accounting thinking. Each expense is allocated to each value subject through a reasonable resource driver. The
接著使用者可透過作業中心模組20的創建分配介面21定義出各個作業中心的執行者(人或機台)後,從作業執行者的工作內容創建出作業大項、作業中項,其中,如圖8所示,作業大項包括「客戶取得」、「產品製造」、「客戶服務」等,屬於「客戶取得」的作業中項包括銷售計劃、業務開發、訪價報價、議價、簽約、訂單處理等。屬於「產品製造」的作業中項包括研發、採購、進貨檢驗、生產準備、生產等。屬於「客戶服務」的作業中項包括出貨、客戶服務、收款、客訴等。而作業模組30則根據作業中心模組20創建的作業大項、作業中項向下設計作業細項,例如:在作業大項「產品製造」的作業中項「進貨檢驗」下創建了抽檢、全檢等作業細項。在作業大項「產品製造」的作業中項「生產」下創建了迴焊(機)、選焊(機)、AOI測試、組裝、包裝等作業細項。而在作業大項「客戶服務」的作業中項「客訴」下創建了處理客訴之作業細項。Then, the user can define the executors (human or machine) of each operation center through the creation and
而作業模組30的作業分配介面31顯示了上述的作業大項、作業中項和作業細項(如圖9所示),每一個作業細項均被標註以一個以上的作業屬性,以作業中項「生產準備」下的作業細項「排程」,其品質屬性被標記為預防成本,其產能屬性標記為有生產力、其附加價值屬性被標記為有附加價值,但與顧客服務屬性無關,故顧客服務屬性之作業屬性欄位則標記為N/A。The
再者,該製造業者透過價值標的模組40定義的價值標的包括:產品、客戶、材料、工單(製令)、專案、供應商等。故業者可利用該價值標的模組40的作業細項歸屬單元41將上述的每一個作業細項根據作業動因或服務動因分別歸屬到產品、客戶、材料、工單(製令)、專案、供應商等價值標的,又利用該價值鏈運算單元42將歸屬到各個價值標的之作業細項累積的實際成本,計算出每個產品的價值鏈成本及利潤。Furthermore, the value targets defined by the manufacturer through the
由上述說明可瞭解本發明的系統架構,其至少具備以下特色或功效: 1.本發明透過資源模組、作業中心模組、作業模組及價值標的模組等四大模組的運算及分析,可正確地計算產品、顧客、服務、員工及其他價值標的之成本及利潤,同時可以與品質、產能、附加價值及顧客服務等重要管理決策資訊相互結合,以達成組織「五大資源管理」、「產能差異管理」、「作業屬性管理」及「價值鏈成本及利潤管理」之目的。 2. 本發明另一重點為將作業從事四項「作業屬性」之分析,包括品質屬性、產能屬性、附加價值屬性和顧客服務屬性。 3. 現有技術僅為單一成本計算用途,協助決策之範圍有限;本發明在成本計算之過程整合多項其他管理技術(資源規劃 (ERP)、標準作業流程(SOP)、專案管理(PM)、製造執行系統(MES)、ISO9000、組織流程再造(BPR)、全面品質管理(TQM)、顧客關係管理(CRM)、工業4.0及其他制度等),產生「原因」及「結果」結合的攸關資訊,作為企業管理決策之參考依據,運用範圍更廣。 4. 本發明將「服務顧客」產生的直接或間接成本稱之為「客戶服務成本」,透過此資訊可以協助組織管理者作為產品定價之參考依據。 5. 本發明著重於整合性之「因果」關係,資源及價值標的為「結果」;而資源動因、作業中心動因、作業動因、服務動因等,為引起成本發生之「原因」。透過本發明之「作業價值管理系統」的運算,將「結果」與「原因」相互結合,產出時間、品質、產能等原因資訊與收入、成本及利潤等結果資訊相互結合之「因果關係」攸關的管理報表,可作為組織不同層級管理者的管理決策之參考依據。 6. 本發明運用作業中心模組之標準(正常)產能資訊與作業模組中的實際產能資訊,進行超用或剩餘產能之差異分析。 7. 本發明將各作業中心耗用的各項資源費用區分為可控制及不可控制,進行組織「五大資源管理」之方向。 8. 本發明將隱藏成本、資金成本及風險成本等納入考量,因而產生的資訊可以一目了然地了解各項價值標的(例如:產品或顧客)耗用之隱藏成本、資金成本及風險成本之金額,俾為各項管理決策之有利參考資訊。From the above description, the system architecture of the present invention can be understood, which has at least the following features or functions: 1. The present invention performs calculation and analysis through four major modules including resource modules, operation center modules, operation modules, and value target modules , Can accurately calculate the cost and profit of products, customers, services, employees and other value targets. At the same time, it can be combined with important management decision-making information such as quality, capacity, added value and customer service to achieve the organization's "five major resource management", The purpose of "capacity difference management", "operation attribute management" and "value chain cost and profit management". 2. Another focus of the present invention is to engage in the analysis of four "operation attributes", including quality attributes, capacity attributes, value-added attributes and customer service attributes. 3. The existing technology is only used for single cost calculation, and the scope of assisting decision-making is limited; the present invention integrates multiple other management technologies (resource planning (ERP), standard operating process (SOP), project management (PM), manufacturing) in the cost calculation process Execution System (MES), ISO9000, Organizational Process Reengineering (BPR), Total Quality Management (TQM), Customer Relationship Management (CRM), Industry 4.0 and other systems, etc.), producing relevant information that combines "cause" and "result" As a reference basis for enterprise management decision-making, the scope of application is wider. 4. The present invention refers to the direct or indirect costs incurred by "serving customers" as "customer service costs." This information can help the organization manager as a reference for product pricing. 5. The present invention focuses on the integrated "cause and effect" relationship. Resources and values are marked as "results"; resource drivers, operation center drivers, operation drivers, service drivers, etc. are the "causes" that cause costs to occur. Through the operation of the "operational value management system" of the present invention, the "result" and "cause" are combined with each other, and the cause information such as output time, quality, capacity and other cause information and the result information such as income, cost and profit are combined with each other. The relevant management reports can be used as a reference basis for management decisions of managers at different levels of the organization. 6. The present invention uses the standard (normal) production capacity information of the operation center module and the actual production capacity information in the operation module to analyze the difference between excess or remaining capacity. 7. The present invention divides the various resource costs consumed by each operation center into controllable and uncontrollable, and organizes the direction of "five resource management". 8. The present invention takes hidden costs, capital costs, and risk costs into consideration, so the information generated can clearly understand the amount of hidden costs, capital costs, and risk costs consumed by various value targets (such as products or customers). It is a useful reference for various management decisions.
以上僅是本發明的較佳實施例而已,並非對本發明做任何形式上的限制,雖然本發明已以較佳實施例揭露如上,然而並非用以限定本發明,任何熟悉本專業的技術人員,在不脫離本發明技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed as the preferred embodiments above, it is not intended to limit the present invention. Any person skilled in the art, Within the scope of not departing from the technical solution of the present invention, when the technical contents disclosed above can be used to make some changes or modifications to equivalent embodiments of equivalent changes, but any content that does not deviate from the technical solution of the present invention, based on the technical essence of the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
10‧‧‧資源模組11‧‧‧資源分配介面12‧‧‧資源分析單元20‧‧‧作業中心模組21‧‧‧創建分配介面22‧‧‧產能成本運算單元30‧‧‧作業模組31‧‧‧作業分配介面32‧‧‧產能差異運算單元40‧‧‧價值標的模組41‧‧‧作業細項歸屬單元42‧‧‧價值鏈運算單元10‧‧‧
圖1為本發明的系統架構示意圖。 圖2為本發明資源模組的方塊圖。 圖3為本發明作業中心模組的方塊圖。 圖4為本發明作業模組的方塊圖。 圖5為本發明價值標的模組的方塊圖。 圖6為本發明一應用實施例的企業組織架構圖。 圖7為本發明一應用實施例的資源分配介面顯示內容示意圖。 圖8為本發明一應用實施例的作業大項、作業中項分類示意圖。 圖9為本發明一應用實施例的作業分配介面顯示內容示意圖。FIG. 1 is a schematic diagram of the system architecture of the present invention. 2 is a block diagram of the resource module of the present invention. 3 is a block diagram of the operation center module of the present invention. 4 is a block diagram of the working module of the present invention. FIG. 5 is a block diagram of the module of the present invention. 6 is a diagram of an enterprise organization structure according to an application embodiment of the present invention. FIG. 7 is a schematic diagram of display content of a resource allocation interface according to an application embodiment of the present invention. FIG. 8 is a schematic diagram of classification of major and mid-term items in an application embodiment of the present invention. 9 is a schematic diagram of display content of a job distribution interface according to an application embodiment of the present invention.
10‧‧‧資源模組 10‧‧‧Resource Module
20‧‧‧作業中心模組 20‧‧‧Operation Center Module
30‧‧‧作業模組 30‧‧‧operation module
40‧‧‧價值標的模組 40‧‧‧ value subject module
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