TW202003428A - Resist composition and patterning process - Google Patents
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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Abstract
Description
本發明係關於光阻材料及圖案形成方法。The invention relates to a photoresist material and a pattern forming method.
隨著IoT市場的擴大,進一步要求LSI之高整合化、高速度化及低耗電,圖案規則的微細化急速進展。尤其邏輯器件引領著微細化。作為最先進的微細化技術,已進行利用浸潤ArF微影之雙重圖案化、三重圖案化、四重圖案化所為的10nm節點之器件之量產,也進行利用次世代之波長13.5nm之極紫外線(EUV)微影所為之7nm節點器件之研究。With the expansion of the IoT market, LSIs are increasingly required to be highly integrated, speedy, and low in power consumption, and the pattern rules have been refined rapidly. In particular, logic devices are leading to miniaturization. As the most advanced miniaturization technology, mass production of 10nm node devices using double patterning, triple patterning, and quadruple patterning infiltrating ArF lithography has been carried out, and extreme ultraviolet light with a wavelength of 13.5nm (EUV) The research of 7nm node device which is made by lithography.
EUV微影中,就線圖案可以形成尺寸20nm以下之線寬,可採用化學增幅光阻材料。但是由於酸擴散所致圖像之模糊的影響變得更大,所以比起ArF微影用光阻材料更需要控制酸擴散。In EUV lithography, the line pattern can be formed with a line width of less than 20nm, and chemically amplified photoresist materials can be used. However, the effect of blurring of the image due to acid diffusion becomes greater, so it is more necessary to control acid diffusion than the photoresist for ArF lithography.
對於添加酸產生劑並利用光或電子束(EB)之照射而產酸並引起脫保護反應之化學增幅正型光阻材料、及利用酸引起交聯反應之化學增幅負型光阻材料而言,為了控制酸向未曝光部分擴散並改善對比度,淬滅劑之添加非常有效。所以已提出了許多胺淬滅劑(專利文獻1~3)。For chemically amplified positive photoresist materials that add acid generators and generate acid by light or electron beam (EB) irradiation and cause deprotection reactions, and chemically amplified negative photoresist materials that use acid to cause crosslinking reactions In order to control the diffusion of acid to the unexposed part and improve the contrast, the addition of quencher is very effective. Therefore, many amine quenchers have been proposed (Patent Documents 1 to 3).
隨著微細化進行並趨近光的繞射極限,光的對比度下降。隨著光的對比度下降,於正型光阻膜會發生孔圖案、溝渠圖案之解像性、對焦寬容度的下降。為了防止由於光之對比度下降導致光阻圖案之解像性下降之影響,已嘗試使光阻膜之溶解對比度改善。As the miniaturization progresses and approaches the diffraction limit of light, the contrast of light decreases. As the contrast of light decreases, the resolution and focus tolerance of the hole pattern and the trench pattern will decrease in the positive photoresist film. In order to prevent the influence of the decrease in the resolution of the photoresist pattern due to the decrease in the contrast of light, attempts have been made to improve the dissolution contrast of the photoresist film.
有人提出利用因酸而產酸之酸增殖機構的化學增幅光阻材料。通常隨著曝光量增大,酸的濃度會以線性漸增,但酸增殖的情形,酸的濃度會相對於曝光量之增大而以非線性地急劇增大。酸增殖系統有使化學增幅光阻膜之高對比度、高感度這樣的長處更加發揚的好處,但是因胺之污染導致環境耐性劣化,且由於酸擴散距離增大導致極限解像性下降這類的化學增幅光阻膜的缺點會更劣化,將其供實用時,是非常難以控制的機構。It has been proposed to use a chemically amplified photoresist material using an acid proliferation mechanism that generates acid due to acid. Generally, as the exposure amount increases, the acid concentration increases linearly, but in the case of acid proliferation, the acid concentration increases nonlinearly and sharply with respect to the increase in exposure amount. The acid proliferation system has the advantage of enhancing the advantages of high contrast and high sensitivity of the chemically amplified photoresist film, but the environmental resistance is deteriorated due to amine pollution, and the limit resolution is reduced due to the increase of the acid diffusion distance. The shortcomings of the chemically amplified photoresist film will be further deteriorated, and it is a very difficult mechanism to control when it is used for practical purposes.
為了使對比度更好的另一方法,有使胺的濃度隨曝光量之增大而下降的方法。其據認為可採用因光而喪失作為淬滅劑之作用的化合物。In order to make the contrast better, there is a method of decreasing the concentration of the amine as the exposure amount increases. It is considered that a compound that loses its role as a quencher due to light can be used.
ArF光阻材料用之(甲基)丙烯酸酯聚合物中使用的酸不安定基,會因為使用產生α位經氟取代之磺酸的光酸產生劑而導致脫保護反應進行,但產生α位未經氟取代之磺酸、羧酸之酸產生劑則不進行脫保護反應。若將產生α位經氟取代之磺酸之鋶鹽、錪鹽,和產生α位未經氟取代之磺酸之鋶鹽、錪鹽混合,則產生α位未經氟取代之磺酸之鋶鹽、錪鹽,會和α位經氟取代之磺酸進行離子交換。因光產生之α位經氟取代之磺酸,會因離子交換而回復成鋶鹽、錪鹽,因此α位未經氟取代之磺酸、羧酸之鋶鹽、錪鹽作為淬滅劑而作用。The acid-labile group used in the (meth)acrylate polymer used for the ArF photoresist material will cause the deprotection reaction to proceed due to the use of a photoacid generator that generates a sulfonic acid substituted with fluorine in the α position, but the α position is generated. The acid generators of sulfonic acid and carboxylic acid that are not substituted with fluorine do not undergo deprotection reaction. If the saccharinium salt and the tungsten salt of the sulfonic acid substituted with fluorine in the α position are mixed with the sacium salt and the tungsten salt in which the sulfonic acid which has not been substituted with fluorine in the α position is mixed, the saccharinated sulfonate of the sulfonic acid which has not been substituted in the α position is produced Salts and iodide salts will undergo ion exchange with sulfonic acid substituted with fluorine at the α position. The sulfonic acid substituted with fluorine in the α position due to light will be restored to the osmium salt and the iodonium salt by ion exchange. Therefore, the sulfonic acid not substituted with the fluorine in the α position, the osmium salt of the carboxylic acid and the iodonium salt are used as quenchers. effect.
又,產生α位未經氟取代之磺酸的鋶鹽、錪鹽,因光分解而喪失作為淬滅劑之能力,故也作為光分解性淬滅劑的作用。結構式不詳,但顯示由於光分解性淬滅劑之添加,使得溝渠圖案的寬容性擴大(非專利文獻1)。但是對性能改善的影響微小,希望開發出使對比度更好的淬滅劑。In addition, the osmium salt and the gallium salt of the sulfonic acid that has not been substituted with fluorine at the α position lose their ability to act as a quencher due to photolysis, so they also function as photodegradable quenchers. The structural formula is unknown, but it is shown that the addition of the photodecomposable quencher increases the tolerance of the trench pattern (Non-Patent Document 1). However, the impact on the performance improvement is minimal, and it is hoped that a quencher will be developed to make the contrast better.
專利文獻4提出:因光而產生有胺基之羧酸,且其因酸而生成內醯胺,造成鹼性降低之鎓鹽型之淬滅劑。由於因酸而鹼性降低之機構,使得在酸之發生量少的未曝光部分,因高鹼性而使酸之擴散受控制,在酸之發生量多的過曝光部分,則由於淬滅劑之鹼性降低,而使酸之擴散增大。藉此,能夠加大曝光部與未曝光部之酸量之差距,對比度提高。但是於此情形,有對比度提高的好處但酸擴散之控制效果下降。Patent Document 4 proposes that a carboxylic acid having an amine group is generated due to light, and it generates an internal amide due to an acid, resulting in an onium salt-type quencher with reduced basicity. Due to the mechanism of decreasing the alkalinity due to acid, the diffusion of acid is controlled in the unexposed part where the amount of acid generation is small, and the overexposure part where the amount of acid generation is overexposed is due to the quencher. The alkalinity decreases and the acid diffusion increases. By this, the difference between the acid amount of the exposed part and the unexposed part can be increased, and the contrast can be improved. But in this case, there is the benefit of improved contrast but the effect of acid diffusion control is reduced.
隨著圖案之微細化,線圖案之邊緣粗糙度(LWR)、孔圖案之尺寸均勻性(CDU)被視為問題。基礎聚合物、酸產生劑之不均勻、凝聚之影響、酸擴散之影響受人指摘。進而,伴隨光阻膜之薄膜化,有LWR增大的傾向,伴隨微細化之進行的薄膜化,導致LWR之劣化成為嚴重的問題。With the miniaturization of patterns, the edge roughness (LWR) of line patterns and the uniformity of size (CDU) of hole patterns are considered as problems. The nonuniformity of the base polymer and the acid generator, the influence of aggregation, and the influence of acid diffusion have been criticized. Furthermore, as the photoresist film becomes thinner, LWR tends to increase, and as the film becomes thinner, the deterioration of LWR becomes a serious problem.
EUV光阻材料需同時達成高感度化、高解像度化及低LWR化、低CDU化。酸擴散距離若短則LWR減小但感度低。例如:藉由降低曝光後烘烤(PEB)溫度則LWR減小,但感度低。淬滅劑之添加量增加則LWR減小,但感度低。需打破感度與LWR、CDU間的取捨關係。又,EB和EUV同樣是高能射線,也存在感度與LWR、CDU間之取捨的關係。EUV photoresist materials need to achieve high sensitivity, high resolution, low LWR, and low CDU at the same time. If the acid diffusion distance is short, the LWR decreases but the sensitivity is low. For example, by reducing the post-exposure baking (PEB) temperature, the LWR decreases, but the sensitivity is low. When the amount of quencher added increases, LWR decreases, but the sensitivity is low. It is necessary to break the trade-off relationship between sensitivity and LWR and CDU. In addition, EB and EUV are also high-energy rays, and there is also a relationship between sensitivity and LWR and CDU.
EUV的能量遠高於ArF準分子雷射,EUV曝光之光子數是ArF曝光的14分之1。且以EUV曝光形成之圖案之尺寸,是ArF曝光之一半以下。所以,EUV曝光易受光子數的變異的影響。於極短波長之放射光區域,光子數的變異是物理現象的散粒雜訊(shot noise),無法消除其影響。The energy of EUV is much higher than that of ArF excimer laser. The number of photons in EUV exposure is 1/14 of that in ArF exposure. And the size of the pattern formed by EUV exposure is less than half of ArF exposure. Therefore, EUV exposure is susceptible to variations in the number of photons. In the very short-wavelength emission region, the variation in the number of photons is shot noise of a physical phenomenon, and its influence cannot be eliminated.
推計學(Stochastics)逐漸被宣揚。雖無法消除散粒雜訊的影響,但有人討論如何能減少其影響。散粒雜訊之影響不只會增大CDU、LWR,尚會以數百萬分之一的機率觀察到孔堵塞的現象。孔若堵塞則電通不良,電晶體不動作,故對於器件全體的性能會造成不利影響。就於光阻側減少散粒雜訊之影響之方法而言,有人提出增加光阻之吸收而吸收更多光子之方法、因聚合物型之光阻材料會造成變異故研發單一成分低分子光阻(非專利文獻2)。Stochastics are gradually being promoted. Although the impact of shot noise cannot be eliminated, some people discuss how to reduce its impact. The impact of shot noise will not only increase CDU and LWR, but will also observe the phenomenon of hole clogging with a probability of one millionth. If the hole is clogged, the electrical conduction is poor, and the transistor does not operate, so it will adversely affect the performance of the entire device. As for the method of reducing the impact of shot noise on the photoresist side, it has been proposed to increase the absorption of the photoresist and absorb more photons. Since the polymer photoresist material will cause variation, a single-component low molecular light is developed Resistance (Non-Patent Document 2).
作為增加光阻之吸收之酸產生劑,有人提出添加了陰離子側有碘之鎓鹽之酸產生劑的光阻材料(專利文獻5、6)。藉此,能夠使感度與LWR或CDU皆更好。 [先前技術文獻] [專利文獻]As an acid generator that increases the absorption of the photoresist, there has been proposed a photoresist material to which an acid generator having an onium side with an onium salt of iodine is added (Patent Documents 5 and 6). With this, the sensitivity and LWR or CDU can be better. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本特開2001-194776號公報 [專利文獻2]日本特開2002-226470號公報 [專利文獻3]日本特開2002-363148號公報 [專利文獻4]日本特開2015-90382號公報 [專利文獻5]日本特開2018-5224號公報 [專利文獻6]日本特開2015-25789號公報 [非專利文獻][Patent Document 1] Japanese Patent Laid-Open No. 2001-194776 [Patent Document 2] Japanese Unexamined Patent Publication No. 2002-226470 [Patent Document 3] Japanese Patent Application Publication No. 2002-363148 [Patent Document 4] Japanese Patent Laid-Open No. 2015-90382 [Patent Document 5] Japanese Patent Application Publication No. 2018-5224 [Patent Document 6] Japanese Patent Laid-Open No. 2015-25789 [Non-patent literature]
[非專利文獻1]SPIE Vol. 7639 p76390W (2010) [非專利文獻2]SPIE Vol. 9776 p97760V-1 (2016)[Non-Patent Document 1] SPIE Vol. 7639 p76390W (2010) [Non-Patent Document 2] SPIE Vol. 9776 p97760V-1 (2016)
(發明欲解決之課題)(Problem to be solved by invention)
於以酸作為觸媒之化學增幅光阻材料,希望開發高感度且能減小LWR、CDU之淬滅劑及酸產生劑、能貢獻於散粒雜訊減小之光阻材料。In the case of chemically amplified photoresist materials using acid as a catalyst, it is hoped to develop a high-sensitivity photoresist material that can reduce LWR and CDU quenchers and acid generators, and can contribute to the reduction of shot noise.
本發明有鑑於前述情事,目的在於提供正型光阻材料、負型光阻材料皆係高感度且LWR、CDU小之光阻材料、及使用此光阻材料之圖案形成方法。 (解決課題之方式)In view of the foregoing circumstances, the present invention aims to provide positive resist materials and negative resist materials that are both high-sensitivity photoresist materials with low LWR and CDU, and a pattern forming method using the photoresist materials. (How to solve the problem)
本案發明人等為了達成前述目的而努力研究,結果發現藉由使用有經碘化之苯環之N-羰基磺醯胺之鎓鹽作為淬滅劑或酸產生劑,則可獲得高感度且LWR、CDU小,對比度高而解像性優異,處理寬容度廣的光阻材料,乃完成本發明。The inventors of the present case worked hard to achieve the aforementioned objectives, and found that by using the onium salt of N-carbonylsulfonamide with an iodinated benzene ring as a quencher or acid generator, high sensitivity and LWR can be obtained The invention is completed with small CDU, high contrast and excellent resolution, and processing photoresist materials with wide latitude.
亦即,本發明提供下列光阻材料及圖案形成方法。
1. 一種光阻材料,包含基礎聚合物、及下式(A)表示之鎓鹽;
[化1]
式中,R1
為氫原子、羥基、碳數1~6之烷基、碳數1~6之烷氧基、碳數2~7之醯氧基、碳數2~7之烷氧基羰基、碳數1~4之烷基磺醯氧基、氟原子、氯原子、溴原子、胺基、硝基、氰基、-NR1A
-C(=O)-R1B
、或-NR1A
-C(=O)-O-R1B
;該烷基、烷氧基、醯氧基、烷氧基羰基及烷基磺醯氧基之氫原子之一部分或全部也可取代為鹵素原子;R1A
為氫原子、或碳數1~6之烷基;R1B
為碳數1~6之烷基、或碳數2~8之烯基;
R2
為碳數1~10之烷基、或碳數6~10之芳基,其氫原子之一部分或全部也可以取代為胺基、硝基、氰基、碳數1~12之烷基、碳數1~12之烷氧基、碳數2~12之烷氧基羰基、碳數2~12之醯基、碳數2~12之烷基羰氧基、羥基、或鹵素原子;
X1
為單鍵、或碳數1~20之2價連結基,也可以含有醚鍵、羰基、酯鍵、醯胺鍵、磺內酯環、內醯胺環、碳酸酯鍵、鹵素原子、羥基或羧基;
m及n為符合1≦m≦5、0≦n≦4、及1≦m+n≦5之整數;
M+
為下式(Aa)表示之鋶陽離子、下式(Ab)表示之錪陽離子或下式(Ac)表示之銨陽離子;
[化2]
式中,Ra1
~Ra3
各自獨立地為鹵素原子、或也可以含有雜原子之碳數1~20之1價烴基;又,也可Ra1
、Ra2
及Ra3
中之任二者互相鍵結並和它們所鍵結之硫原子一起形成環;
Ra4
及Ra5
各自獨立地為鹵素原子、或也可以含有雜原子之碳數1~20之1價烴基;
Ra6
~Ra9
各自獨立地為氫原子、或碳數1~24之1價烴基,也可含有鹵素原子、羥基、羧基、醚鍵、酯鍵、硫醇基、硫酯鍵、硫羰酯鍵、雙硫酯鍵、胺基、硝基、碸基或二茂鐵基;Ra6
與Ra7
亦可互相鍵結並和它們所鍵結之氮原子一起形成環,Ra6
與Ra7
及Ra8
與Ra9
,也可各自互相鍵結並和它們所鍵結之氮原子一起形成螺環,也可Ra8
與Ra9
合併而形成=C(Ra10
)(Ra11
);Ra10
及Ra11
各自獨立地為氫原子、或碳數1~16之1價烴基;又,Ra10
與Ra11
亦可互相鍵結並和它們所鍵結之碳原子及氮原子一起形成環,該環之中也可以含有雙鍵、氧原子、硫原子或氮原子。
2. 如1.之光阻材料,其中,m為符合2≦m≦4之整數。
3. 如1.或2.之光阻材料,更含有產生磺酸、醯亞胺酸或甲基化酸之酸產生劑。
4. 如1.至3.中任一項之光阻材料,更含有有機溶劑。
5. 如1.至4.中任一項之光阻材料,其中,該基礎聚合物含有下式(a1)表示之重複單元、或下式(a2)表示之重複單元;
[化3]
式中,RA
各自獨立地為氫原子或甲基;Y1
為單鍵、伸苯基或伸萘基、或含有酯鍵或內酯環之碳數1~12之連結基;Y2
為單鍵或酯鍵;R11
及R12
為酸不安定基。
6. 如5.之光阻材料,係化學增幅正型光阻材料。
7. 如1.至4.中任一項之光阻材料,其中,該基礎聚合物不含酸不安定基。
8. 如7.之光阻材料,更含有交聯劑。
9. 如7.或8.之光阻材料,係化學增幅負型光阻材料。
10. 如1.至9.中任一項之光阻材料,其中,該基礎聚合物更含有選自下式(f1)~(f3)表示之重複單元中之至少1種;
[化4]
式中,RA
各自獨立地為氫原子或甲基;
Z1
為單鍵、伸苯基、-O-Z11
-、-C(=O)-O-Z11
-或-C(=O)-NH-Z11
-,Z11
為碳數1~6之烷二基、碳數2~6之烯二基、或伸苯基,也可以含有羰基、酯鍵、醚鍵或羥基;
Z2
為單鍵、-Z21
-C(=O)-O-、-Z21
-O-或-Z21
-O-C(=O)-,Z21
為碳數1~12之烷二基,也可以含有羰基、酯鍵或醚鍵;
Z3
為單鍵、亞甲基、伸乙基、伸苯基、氟化伸苯基、-C(=O)-O-Z31
-或-C(=O)-NH-Z31
-,Z31
為碳數1~6之烷二基、伸苯基、氟化伸苯基、經三氟甲基取代之伸苯基、或碳數2~6之烯二基,也可以含有羰基、酯鍵、醚鍵或羥基;
A為氫原子或三氟甲基;
R21
~R28
各自獨立地為也可以含有雜原子之碳數1~20之1價烴基;又,R23
、R24
及R25
中之任二者、或R26
、R27
及R28
中之任二者,也可互相鍵結並和它們所鍵結之硫原子一起形成環;
M-
為非親核性相對離子。
11. 如1.至10.中任一項之光阻材料,更含有界面活性劑。
12. 一種圖案形成方法,包括下列步驟:
將如1.至11.中任一項之光阻材料塗佈在基板上,進行加熱處理而形成光阻膜;
將該光阻膜以高能射線曝光;及
使用顯影液將已曝光之光阻膜進行顯影。
13. 如12.之圖案形成方法,其中,該高能射線係波長193nm之ArF準分子雷射或波長248nm之KrF準分子雷射。
14. 如12.之圖案形成方法,其中,該高能射線係電子束或波長3~15nm之極紫外線。
15. 一種下式(B)表示之鋶鹽;
[化5]
式中,R1
、R2
、X1
、m、n及Ra1
~Ra3
同前述。
(發明之效果)That is, the present invention provides the following photoresist materials and pattern forming methods. 1. A photoresist material, including a base polymer and an onium salt represented by the following formula (A); [化1] In the formula, R 1 is a hydrogen atom, a hydroxyl group, a C 1-6 alkyl group, a C 1 to 6 alkoxy group, a C 2 to 7 alkoxy group, a C 2 to 7 alkoxycarbonyl group , Alkyl sulfonyloxy group having 1 to 4 carbon atoms, fluorine atom, chlorine atom, bromine atom, amine group, nitro group, cyano group, -NR 1A -C(=O)-R 1B , or -NR 1A- C(=O)-OR 1B ; part or all of the hydrogen atoms of the alkyl, alkoxy, alkoxy, alkoxycarbonyl and alkylsulfonyloxy groups can also be replaced by halogen atoms; R 1A is hydrogen Atom, or C 1-6 alkyl; R 1B is C 1-6 alkyl, or C 2-8 alkenyl; R 2 is C 1-10 alkyl, or
含有具經碘化之苯環之N-羰基磺醯胺之鎓鹽的光阻膜,因有經碘化之苯環之磺醯胺之EB、EUV之吸收大,膜內會產生許多二次電子,能使感度更好。前述鎓鹽之陰離子因醯胺鍵之兩側附有取代基之立體障礙,和鎓陽離子之結合距離長,相較於羧酸鎓鹽之淬滅劑,容易和磺酸起離子交換。亦即作為淬滅劑之能力高,藉此可獲得高對比度。又,磺醯胺基前有經氟化之烷基、芳基時,產生之酸之強度高,故作為酸產生劑作用。於此情形,作為酸擴散小的酸產生劑來作用。The photoresist film containing the onium salt of N-carbonylsulfonamide with iodinated benzene ring has a large absorption of EB and EUV due to the sulfonamide with iodinated benzene ring. Electronics can make the sensitivity better. The anion of the above-mentioned onium salt is sterically hindered by the substituents attached to both sides of the amide bond, and the bonding distance with the onium cation is long. Compared with the quencher of the onium salt of carboxylic acid, it is easy to ion exchange with sulfonic acid. That is, the ability as a quencher is high, whereby high contrast can be obtained. In addition, when the sulfonamide group has a fluorinated alkyl group or aryl group, the generated acid has high strength, so it acts as an acid generator. In this case, it acts as an acid generator with little acid diffusion.
[光阻材料] 本發明之光阻材料,含有基礎聚合物、及具有經碘化之苯環之N-羰基磺醯胺(以下也稱為含有碘化苯環之磺醯胺)之鎓鹽。前述鎓鹽為鋶鹽或錪鹽時,它們是因光照射而產生含有碘化苯環之磺醯胺之酸產生劑,但因有強鹼性之鋶鹽或錪鹽之形態,故也作為淬滅劑作用。前述含有碘化苯環之磺醯胺,當和經氟取代之烷基、芳基鍵結時會產生強酸,因此作為酸產生劑來作用。另一方面,當沒有氟原子時,並無引起酸不安定基之脫保護反應之程度的酸性度,故如後述,為了另外引起酸不安定基之脫保護反應,添加產生係強酸之磺酸、醯亞胺酸或甲基化酸之酸產生劑係有效。又,產生磺酸、醯亞胺酸或甲基化酸之酸產生劑可為添加型,也可為鍵結於基礎聚合物之結合型。[Photoresist] The photoresist material of the present invention contains a base polymer and an onium salt of N-carbonylsulfonamide (hereinafter also referred to as sulfonamide containing iodinated benzene ring) having an iodinated benzene ring. When the above-mentioned onium salt is a manganese salt or a tungsten salt, they are acid generators that generate sulfonamides containing a iodinated benzene ring due to light irradiation, but because of the form of a strong alkaline tungsten salt or a tungsten salt, they are also used as The role of quencher. The aforementioned sulfonamides containing benzene ring iodide generate strong acids when bonded to alkyl and aryl groups substituted with fluorine, and therefore act as acid generators. On the other hand, when there is no fluorine atom, there is no degree of acidity that causes deprotection reaction of acid labile groups. Therefore, as will be described later, in order to cause deprotection reaction of acid labile groups, a sulfonic acid that produces a strong acid is added , Acid generators of imidic acid or methylated acid are effective. In addition, the acid generator that generates sulfonic acid, imidic acid, or methylated acid may be an additive type or a bonding type bonded to the base polymer.
前述含有碘化苯環之磺醯胺之鋶鹽或錪鹽和產生超強酸之全氟烷基磺酸之酸產生劑若以混合狀態照光,則會產生含有碘化苯環之磺醯胺與全氟烷基磺酸。酸產生劑不會完全分解,因此附近會存在未分解之酸產生劑。在此,含有碘化苯環之磺醯胺之鋶鹽或錪鹽若和全氟烷基磺酸共存,則最初全氟烷基磺酸會和含有碘化苯環之磺醯胺之鋶鹽或錪鹽起離子交換並生成全氟烷基磺酸鋶鹽,釋出含有碘化苯環之磺醯胺。其原因在於就酸而言之強度高的全氟烷基磺酸鹽較為安定。另一方面,即使全氟烷基磺酸鋶鹽或錪鹽和含有碘化苯環之磺醯胺存在,也不會起離子交換。不只是全氟烷基磺酸,酸強度高於含有碘化苯環之磺醯胺的芳基磺酸、烷基磺酸、醯亞胺酸、甲基化酸等也會起同樣的離子交換。If the aforementioned acid generator of sulfonamide containing iodine benzene ring or sulfonium salt and perfluoroalkyl sulfonic acid generating super strong acid are irradiated in a mixed state, sulfonamide containing iodine benzene ring and Perfluoroalkyl sulfonic acid. The acid generator does not decompose completely, so there is an undecomposed acid generator nearby. Here, if the sulfonamide salt or sulfonium salt containing iodinated benzene ring coexists with perfluoroalkylsulfonic acid, the initial perfluoroalkylsulfonic acid will be the sulfonamide salt containing sulfonamide containing iodinated benzene ring. Or iodide salt ion exchange and generate perfluoroalkyl sulfonium sulfonium salt, release sulfonamide containing iodinated benzene ring. The reason for this is that the perfluoroalkyl sulfonate with high strength in terms of acid is relatively stable. On the other hand, even if the perfluoroalkylsulfonium sulfonium salt or the iodonium salt and the sulfonamide containing the iodinated benzene ring exist, there will be no ion exchange. Not only perfluoroalkylsulfonic acid, the acid strength is higher than arylsulfonic acid, alkylsulfonic acid, imidic acid, methylated acid, etc. containing sulfonamide containing iodinated benzene ring. .
含有碘化苯環之磺醯胺之鋶鹽、錪鹽或銨鹽,不只會抑制酸擴散,EUV之吸收高,藉此產生二次電子,能使光阻高感度化,減少散粒雜訊。含有碘化苯環之磺醯胺之鋶鹽、錪鹽或銨鹽,不只作為酸擴散控制用之酸產生劑或淬滅劑,也有作為增感劑之作用。Sulfonamide salts, iodide salts or ammonium salts containing iodinated benzene rings not only inhibit acid diffusion, but also have high EUV absorption, thereby generating secondary electrons, which can increase the sensitivity of the photoresist and reduce shot noise. . Sulfonamide salts, sulfonium salts or ammonium salts containing benzene iodide ring are not only used as acid generators or quenchers for acid diffusion control, but also as sensitizers.
本發明之光阻材料,需包含含有碘化苯環之磺醯胺之鋶鹽、錪鹽或銨鹽,但也可另外添加其他之鋶鹽或錪鹽作為淬滅劑。此時,作為淬滅劑添加之鋶鹽、錪鹽宜為羧酸、磺酸、醯亞胺酸、糖精等的鋶鹽、錪鹽。此時的羧酸,α位可經氟化也可未經氟化。The photoresist material of the present invention needs to contain the sulfonamide salt, iodide salt or ammonium salt of sulfonamide containing benzene iodide ring, but other ramium salt or iodonium salt can also be added as a quenching agent. At this time, the ramium salt and the gallium salt added as the quenching agent are preferably a ramium salt or a gallium salt such as carboxylic acid, sulfonic acid, imidic acid, and saccharin. The carboxylic acid at this time may or may not be fluorinated at the α position.
本發明之光阻材料,也可將由鍵結於經氟取代之烷基、芳基之氟磺醯胺之鋶鹽或錪鹽構成的酸產生劑,及由鍵結於不具氟原子之烷基、芳基之氟磺醯胺之鋶鹽構成的淬滅劑予以組合。The photoresist material of the present invention may also include an acid generator composed of a sulfonamide salt or a sulfonium salt of fluorosulfonamide bonded to a fluorine-substituted alkyl group or an aryl group, and an alkyl group bonded to a fluorine atom-free alkyl group 3. The quencher composed of aryl sulfonamide sulfonamide salt is combined.
為了使LWR更好,如前所述,抑制聚合物、酸產生劑之凝聚係有效。為了抑制聚合物之凝聚,減小疏水性與親水性之差距、降低玻璃轉移點(Tg)等係有效。具體而言,若減小疏水性之酸不安定基與親水性之密合性基間的極性差、使用如單環內酯之緊密的密合性基來降低Tg等係有效。為了抑制酸產生劑之凝聚,於三苯基鋶之陽離子部分導入取代基等係有效。尤其對於以脂環族保護基及內酯之密合性基形成之ArF用之甲基丙烯酸酯聚合物,僅以芳香族基形成之三苯基鋶係異質結構,相容性低。作為導入到三苯基鋶之取代基,據認為可為和基礎聚合物使用者為同樣的脂環族基或內酯。鋶鹽為親水性,故導入了內酯時,親水性會變得過高,和聚合物之相容性降低,引起鋶鹽之凝聚。導入疏水性之烷基較能使鋶鹽在光阻膜內均勻分散。國際公開第2011/048919號中,提出了在產生α位經氟化之磺醯亞胺酸的鋶鹽中導入烷基而使LWR更好的方法。In order to make LWR better, as described above, it is effective to inhibit the aggregation of polymers and acid generators. In order to suppress the aggregation of the polymer, it is effective to reduce the difference between the hydrophobicity and the hydrophilicity, and lower the glass transition point (Tg). Specifically, it is effective to reduce the difference in polarity between a hydrophobic acid-labile group and a hydrophilic adhesive group, and use a tight adhesive group such as a monocyclic lactone to reduce Tg. In order to suppress the aggregation of the acid generator, it is effective to introduce a substituent or the like into the cation portion of triphenylcarbamate. Especially for the methacrylate polymer for ArF formed with the alicyclic protective group and the adhesive group of the lactone, the triphenyl alkane heterostructure formed only with the aromatic group has a low compatibility. As a substituent introduced into triphenyl alkene, it is considered to be the same alicyclic group or lactone as the base polymer user. The saline salt is hydrophilic, so when the lactone is introduced, the hydrophilicity becomes too high, and the compatibility with the polymer decreases, causing agglomeration of the saline salt. Introducing hydrophobic alkyl group can make the osmium salt evenly dispersed in the photoresist film. International Publication No. 2011/048919 proposes a method for making LWR better by introducing an alkyl group to a sulfonamide salt fluorinated at the α position to produce an alkyl group.
針對改善LWR,更應注意的點是淬滅劑之分散性。酸產生劑之光阻膜內即便分散性改善,若淬滅劑不均勻地存在,則可能成為LWR下降的原因。鋶鹽型之淬滅劑中,亦為若三苯基鋶之陽離子部分導入如烷基之取代基,則對LWR改善有效。再者,若對鋶鹽型之淬滅劑導入鹵素原子,則能以良好效率提高疏水性,並使分散性更好。碘等大體積的鹵素原子的導入,不僅對鋶鹽之陽離子部分,對陰離子部分亦有效。前述含有碘化苯環之磺醯胺之鋶鹽,藉由在陰離子部分導入碘原子,會使光阻膜中之淬滅劑之分散性提高而減小LWR。In order to improve LWR, the more attention should be paid to the dispersibility of the quencher. Even if the dispersibility in the photoresist film of the acid generator is improved, if the quencher is unevenly present, it may cause a decrease in LWR. In the quenching agent of the salt type, it is also effective to improve the LWR if the cationic part of the triphenyl alkane is introduced with a substituent such as an alkyl group. In addition, if halogen atoms are introduced into the samium-type quencher, the hydrophobicity can be improved with good efficiency and the dispersibility can be improved. The introduction of large-volume halogen atoms such as iodine is effective not only for the cationic part but also for the anion part of the salt. The aforementioned sulfonamide sulfonate salt containing benzene ring iodide, by introducing iodine atoms into the anion portion, will increase the dispersibility of the quencher in the photoresist film and reduce the LWR.
前述含有碘化苯環之磺醯胺之鋶鹽、錪鹽或銨鹽獲致之LWR減低效果,於利用鹼顯影所為之正圖案形成、負圖案形成、有機溶劑顯影中之負圖案形成皆有效。The aforementioned LWR reduction effect of the sulfonamide sulfonamide-containing sulfonamide salt, iodide salt or ammonium salt containing the iodine benzene ring is effective for the formation of positive patterns, negative patterns, and organic solvents by alkaline development.
[含有碘化苯環之磺醯胺之鎓鹽] 本發明之光阻材料中含有的含有碘化苯環之磺醯胺之鎓鹽以下式(A)表示。 [化6] [Onium salt of sulfonamide containing benzene iodide ring] The onium salt of sulfonamide containing benzene iodide ring contained in the photoresist of the present invention is represented by the following formula (A). [化6]
式(A)中,R1 為氫原子、羥基、碳數1~6之烷基、碳數1~6之烷氧基、碳數2~7之醯氧基、碳數2~7之烷氧基羰基、碳數1~4之烷基磺醯氧基、氟原子、氯原子、溴原子、胺基、硝基、氰基、-NR1A -C(=O)-R1B 、或-NR1A -C(=O)-O-R1B 。前述烷基、烷氧基、醯氧基、烷氧基羰基及烷基磺醯氧基之氫原子之一部分或全部也可取代為鹵素原子。R1A 為氫原子、或碳數1~6之烷基。R1B 為碳數1~6之烷基、或碳數2~8之烯基。In formula (A), R 1 is a hydrogen atom, a hydroxyl group, a C 1-6 alkyl group, a C 1-6 alkoxy group, a C 2-7 alkoxy group, and a C 2-7 alkyl group Oxycarbonyl, C1-C4 alkylsulfonyloxy, fluorine, chlorine, bromine, amine, nitro, cyano, -NR 1A -C(=O)-R 1B , or- NR 1A -C(=O)-OR 1B . Part or all of the hydrogen atoms of the aforementioned alkyl, alkoxy, acetyloxy, alkoxycarbonyl and alkylsulfonyloxy groups may also be substituted with halogen atoms. R 1A is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. R 1B is an alkyl group having 1 to 6 carbon atoms or an alkenyl group having 2 to 8 carbon atoms.
前述碳數1~6之烷基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉甲基、乙基、正丙基、異丙基、環丙基、正丁基、異丁基、第二丁基、第三丁基、環丁基、正戊基、環戊基、正己基、環己基等。又,碳數1~6之烷氧基、碳數2~7之醯氧基、碳數2~7之烷氧基羰基之烷基部可列舉和前述烷基之具體例同樣者,前述碳數1~4之烷基磺醯氧基之烷基部可列舉和前述烷基之具體例中之碳數1~4者。前述碳數2~8之烯基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉乙烯基、1-丙烯基、2-丙烯基等。前述芳烷基可列舉苄基、苯乙基等。該等之中,R1 宜為氟原子、氯原子、溴原子、羥基、胺基、碳數1~3之烷基、碳數1~3之烷氧基、碳數2~4之醯氧基、-NR1A -C(=O)-R1B 、或-NR1A -C(=O)-O-R1B 等較佳。The alkyl group having 1 to 6 carbon atoms may be linear, branched, or cyclic, and specific examples thereof include methyl, ethyl, n-propyl, isopropyl, cyclopropyl, and n- Butyl, isobutyl, second butyl, third butyl, cyclobutyl, n-pentyl, cyclopentyl, n-hexyl, cyclohexyl, etc. In addition, the alkyl portion of the alkoxy group having 1 to 6 carbon atoms, the alkoxy group having 2 to 7 carbon atoms, and the alkoxycarbonyl group having 2 to 7 carbon atoms may be the same as the specific examples of the aforementioned alkyl group. Examples of the alkyl part of the alkylsulfonyloxy group of 1 to 4 include those having 1 to 4 carbon atoms in the specific examples of the aforementioned alkyl group. The alkenyl group having 2 to 8 carbon atoms may be linear, branched, or cyclic. Specific examples thereof include vinyl, 1-propenyl, and 2-propenyl. Examples of the aralkyl group include benzyl and phenethyl. Among these, R 1 is preferably a fluorine atom, a chlorine atom, a bromine atom, a hydroxyl group, an amine group, an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, and an oxygen group having 2 to 4 carbon atoms. Radical, -NR 1A -C(=O)-R 1B , or -NR 1A -C(=O)-OR 1B, etc. are preferred.
式(A)中,R2 為碳數1~10之烷基、或碳數6~10之芳基,其氫原子之一部分或全部也可取代為胺基、硝基、氰基、碳數1~12之烷基、碳數1~12之烷氧基、碳數2~12之烷氧基羰基、碳數2~12之醯基、碳數2~12之烷基羰氧基、羥基、或鹵素原子。In formula (A), R 2 is an alkyl group having 1 to 10 carbon atoms, or an aryl group having 6 to 10 carbon atoms, and part or all of its hydrogen atoms may be substituted with an amine group, a nitro group, a cyano group, and a carbon number 1-12 alkyl groups, C 1-12 alkoxy groups, C 2-12 alkoxycarbonyl groups, C 2-12 acetyl groups, C 2-12 alkyl carbonyloxy groups, hydroxyl groups , Or a halogen atom.
前述碳數1~10之烷基可為直鏈狀、分支狀、環狀中之任一者,其具體例除了前述碳數1~6之烷基,尚可列舉正庚基、正辛基、正壬基、正癸基、金剛烷基等。The alkyl group having 1 to 10 carbon atoms may be linear, branched, or cyclic. Specific examples of the alkyl group having 1 to 6 carbon atoms include n-heptyl and n-octyl groups. , N-nonyl, n-decyl, adamantyl, etc.
碳數6~10之芳基可列舉苯基、萘基等。Examples of the aryl group having 6 to 10 carbon atoms include phenyl and naphthyl.
式(A)中,X1 為單鍵、或碳數1~20之2價連結基,也可以含有醚鍵、羰基、酯鍵、醯胺鍵、磺內酯環、內醯胺環、碳酸酯鍵、鹵素原子、羥基或羧基。該等中,就X1 而言,為單鍵較佳。In formula (A), X 1 is a single bond, or a divalent linking group having 1 to 20 carbon atoms, and may contain an ether bond, a carbonyl group, an ester bond, an amide bond, a sultone ring, a lactam ring, and carbonic acid Ester bond, halogen atom, hydroxyl group or carboxyl group. Among these, as for X 1 , a single bond is preferred.
式(A)中,m及n為符合1≦m≦5、0≦n≦4、及1≦m+n≦5之整數。m為符合2≦m≦4之整數較理想,n為0或1較佳。In formula (A), m and n are integers that satisfy 1≦m≦5, 0≦n≦4, and 1≦m+n≦5. m is an integer that satisfies 2≦m≦4, and n is preferably 0 or 1.
就式(A)表示之鎓鹽之陰離子而言可列舉如下但不限於此等。 [化7] Examples of the anion of the onium salt represented by formula (A) include the following but are not limited thereto. [化7]
[化8] [Chem 8]
[化9] [化9]
[化10] [化10]
[化11] [Chem 11]
[化12] [化12]
[化13] [Chem 13]
式(A)中,M+ 為下式(Aa)表示之鋶陽離子、下式(Ab)表示之錪陽離子或下式(Ac)表示之銨陽離子。 [化14] In formula (A), M + is a cation represented by the following formula (Aa), a cation represented by the following formula (Ab), or an ammonium cation represented by the following formula (Ac). [化14]
例如:M+ 為式(Aa)表示之鋶陽離子時,式(A)表示之鎓鹽係下式(B)表示之鋶鹽。 [化15] 式中,R1 、R2 、X1 、m、n及Ra1 ~Ra3 同前述。For example, when M + is a cerium cation represented by formula (Aa), the onium salt represented by formula (A) is a cerium salt represented by formula (B) below. [化15] In the formula, R 1 , R 2 , X 1 , m, n, and R a1 to R a3 are the same as described above.
式(Aa)及(Ab)中,Ra1 ~Ra3 各自獨立地為鹵素原子、或也可以含有雜原子之碳數1~20之1價烴基。又,Ra1 、Ra2 及Ra3 中之任二者也可互相鍵結並和它們所鍵結之硫原子一起形成環。Ra4 及Ra5 各自獨立地為鹵素原子、或也可以含有雜原子之碳數1~20之1價烴基。In formulas (Aa) and (Ab), R a1 to R a3 are each independently a halogen atom or a C 1-20 monovalent hydrocarbon group that may contain a hetero atom. Also, any two of Ra1 , Ra2 and Ra3 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. R a4 and R a5 are each independently a halogen atom, or a C 1-20 monovalent hydrocarbon group which may contain a hetero atom.
就前述1價烴基而言,可為直鏈狀、分支狀、環狀中任一者,其具體例可列舉碳數1~20之烷基、碳數2~12之烯基、碳數2~12之炔基、碳數6~20之芳基、碳數7~12之芳烷基、碳數7~12之芳氧基烷基等。又,該等基之氫原子之一部分或全部也可取代為羥基、羧基、鹵素原子、側氧基、氰基、醯胺鍵、硝基、磺內酯基、碸基或含鋶鹽之基,該等基之碳原子之一部分也可取代為醚鍵、酯鍵、羰基、碳酸酯鍵或磺酸酯鍵。The monovalent hydrocarbon group may be linear, branched, or cyclic. Specific examples thereof include an alkyl group having 1 to 20 carbon atoms, an alkenyl group having 2 to 12 carbon atoms, and 2 carbon atoms. ~12 alkynyl, C6-20 aryl, C7-12 aralkyl, C7-12 aryloxyalkyl, etc. In addition, some or all of the hydrogen atoms of these groups may also be substituted with hydroxyl, carboxyl, halogen, pendant, cyano, amide bond, nitro, sultone, sulfonyl, or sulfonate-containing groups Part of the carbon atoms of these groups can also be replaced by ether bonds, ester bonds, carbonyl groups, carbonate bonds or sulfonate bonds.
式(Ac)中,Ra6 ~Ra9 各自獨立地為氫原子、或碳數1~24之1價烴基,也可含有鹵素原子、羥基、羧基、醚鍵、酯鍵、硫醇基、硫酯鍵、硫羰酯鍵、雙硫酯鍵、胺基、硝基、碸基或二茂鐵基。Ra6 與Ra7 也可互相鍵結並和它們所鍵結之氮原子一起形成環,Ra6 與Ra7 及Ra8 與Ra9 ,也可各自互相鍵結並和它們所鍵結之氮原子一起形成螺環,也可Ra8 與Ra9 合併而形成=C(Ra10 )(Ra11 )。Ra10 及Ra11 各自獨立地為氫原子、或碳數1~16之1價烴基。也可Ra10 與Ra11 互相鍵結並和它們所鍵結之碳原子及氮原子一起形成環,該環之中也可含有雙鍵、氧原子、硫原子或氮原子。In formula (Ac), R a6 to R a9 are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 24 carbon atoms, and may also contain a halogen atom, a hydroxyl group, a carboxyl group, an ether bond, an ester bond, a thiol group, and sulfur Ester bond, thiocarbonyl ester bond, dithioester bond, amine group, nitro group, sulfonyl group or ferrocene group. R a6 and R a7 can also be bonded to each other and form a ring with the nitrogen atom to which they are bonded, R a6 and R a7 and R a8 and R a9 can also be bonded to each other and the nitrogen atom to which they are bonded Together, they form a spiro ring, or R a8 and R a9 may be combined to form =C(R a10 )(R a11 ). R a10 and R a11 are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 16 carbon atoms. R a10 and R a11 may be bonded to each other and form a ring together with the carbon atom and nitrogen atom to which they are bonded. The ring may also contain a double bond, an oxygen atom, a sulfur atom or a nitrogen atom.
前述碳數1~24之1價烴基可為直鏈狀、分支狀、環狀中任一者,其具體例可列舉碳數1~24之烷基、碳數2~24之烯基、碳數2~24之炔基、碳數6~20之芳基、碳數7~20之芳烷基、它們組合而獲得之基等。The monovalent hydrocarbon group having 1 to 24 carbon atoms may be linear, branched, or cyclic. Specific examples thereof include alkyl groups having 1 to 24 carbon atoms, alkenyl groups having 2 to 24 carbon atoms, and carbon atoms. An alkynyl group having 2 to 24 carbon atoms, an aryl group having 6 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms, a group obtained by combining these, and the like.
式(Aa)表示之鋶陽離子可列舉如下但不限於此等。 [化16] The cations represented by the formula (Aa) can be exemplified below but not limited thereto. [Chem 16]
[化17] [化17]
[化18] [Chemical 18]
[化19] [Chem 19]
[化20] [化20]
[化21] [化21]
[化22] [化22]
[化23] [化23]
[化24] [化24]
[化25] [化25]
式(Ab)表示之錪陽離子可列舉如下但不限於此等。 [化26] The antimony cation represented by the formula (Ab) may be exemplified below but not limited thereto. [化26]
就式(Ac)表示之銨陽離子可列舉如下但不限於此等。 [化27] The ammonium cation represented by the formula (Ac) can be exemplified below but not limited thereto. [化27]
[化28] [Chem 28]
[化29] [Chem 29]
[化30] [化30]
[化31] [化31]
[化32] [化32]
[化33] [化33]
[化34] [化34]
[化35] [化35]
[化36] [化36]
[化37] [化37]
[化38] [化38]
[化39] [化39]
[化40] [化40]
[化41] [化41]
[化42] [化42]
[化43] [化43]
[化44] [化44]
[化45] [化45]
[化46] [化46]
作為式(A)表示之鎓鹽之合成方法,可列舉和比起含有碘化苯環之磺醯胺更弱酸之鎓鹽進行離子交換之方法。作為比起含有碘化苯環之磺醯胺更弱之酸,可以列舉鹽酸、碳酸、羧酸、不含氟原子之磺酸等。又,含有碘化苯環之磺醯胺之鈉鹽等和氯化鎓鹽進行離子交換而合成亦可。As a method for synthesizing the onium salt represented by the formula (A), a method of performing ion exchange with an onium salt of a weaker acid than sulfonamide containing a iodinated benzene ring can be cited. Examples of the acid that is weaker than sulfonamide containing a iodinated benzene ring include hydrochloric acid, carbonic acid, carboxylic acid, and sulfonic acid that does not contain a fluorine atom. Also, the sodium salt of sulfonamide containing iodinated benzene ring and the like can be synthesized by ion exchange with the onium chloride salt.
本發明之光阻材料中,式(A)表示之鎓鹽之含量相對於後述基礎聚合物100質量份,考量感度與酸擴散抑制效果之觀點,為0.001~50質量份較理想,0.01~20質量份更理想。In the photoresist material of the present invention, the content of the onium salt represented by the formula (A) is preferably 0.001 to 50 parts by mass with respect to 100 parts by mass of the base polymer described later in consideration of sensitivity and acid diffusion suppression effect, and 0.01 to 20 Quality is more ideal.
[基礎聚合物] 本發明之光阻材料中含有的基礎聚合物,為正型光阻材料時,含有含酸不安定基之重複單元。作為含酸不安定基之重複單元,宜為下式(a1)表示之重複單元(以下也稱為重複單元a1)、或式(a2)表示之重複單元(以下也稱為重複單元a2)較佳。 [化47] [Base polymer] When the base polymer contained in the photoresist material of the present invention is a positive photoresist material, it contains a repeating unit containing an acid labile group. As the repeating unit containing an acid labile group, a repeating unit represented by the following formula (a1) (hereinafter also referred to as repeating unit a1) or a repeating unit represented by the formula (a2) (hereinafter also referred to as repeating unit a2) is preferred good. [化47]
式中,RA 各自獨立地為氫原子或甲基。Y1 為單鍵、伸苯基或伸萘基、或含酯鍵或內酯環之碳數1~12之連結基。Y2 為單鍵或酯鍵。R11 及R12 為酸不安定基。又,前述基礎聚合物同時含有重複單元a1及重複單元a2時,R11 及R12 可為相同之基也可為不同之基。In the formula, R A is each independently a hydrogen atom or a methyl group. Y 1 is a single bond, a phenylene or naphthylene group, or a linking group having 1 to 12 carbon atoms containing an ester bond or a lactone ring. Y 2 is a single bond or an ester bond. R 11 and R 12 are acid labile groups. In addition, when the above-mentioned base polymer contains both the repeating unit a1 and the repeating unit a2, R 11 and R 12 may be the same group or different groups.
作為給予重複單元a1之單體可列舉如下但不限於此等。又,下式中,RA 及R11 同前述。 [化48] Examples of the monomer that gives the repeating unit a1 include the following but are not limited thereto. In the following formula, R A and R 11 are the same as described above. [Chemical 48]
作為給予重複單元a2之單體可列舉如下但不限於此等。又,下式中,RA 及R12 同前述。 [化49] Examples of the monomer that gives the repeating unit a2 include the following but are not limited thereto. In the following formula, R A and R 12 are the same as described above. [Chem 49]
重複單元a1及a2中之R11 及R12 表示之酸不安定基,例如:日本特開2013-80033號公報、日本特開2013-83821號公報記載者。The acid labile groups represented by R 11 and R 12 in the repeating units a1 and a2 are, for example, those described in JP-A-2013-80033 and JP-A-2013-83821.
典型上,作為前述酸不安定基可列舉下式(AL-1)~(AL-3)表示者。 [化50] Typically, examples of the acid labile group include those represented by the following formulae (AL-1) to (AL-3). [化50]
式(AL-1)及(AL-2)中,RL1 及RL2 為碳數1~40之1價烴基,也可含有氧原子、硫原子、氮原子、氟原子等雜原子。就前述1價烴基而言,可為直鏈狀、分支狀、環狀中之任一者,碳數1~40之烷基較理想,碳數1~20之烷基更理想。式(AL-1)中,a為0~10之整數,宜為1~5之整數較佳。In formulas (AL-1) and (AL-2), R L1 and R L2 are monovalent hydrocarbon groups having 1 to 40 carbon atoms, and may contain hetero atoms such as oxygen atom, sulfur atom, nitrogen atom, and fluorine atom. The monovalent hydrocarbon group may be linear, branched, or cyclic. An alkyl group having 1 to 40 carbon atoms is preferred, and an alkyl group having 1 to 20 carbon atoms is more preferred. In formula (AL-1), a is an integer of 0-10, preferably an integer of 1-5.
式(AL-2)中,RL3 及RL4 各自獨立地為氫原子或碳數1~20之1價烴基,也可含有氧原子、硫原子、氮原子、氟原子等雜原子。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,為碳數1~20之烷基較佳。又,RL2 、RL3 及RL4 中之任二者亦可互相鍵結並和它們所鍵結之碳原子或碳原子及氧原子一起形成碳數3~20之環。前述環宜為碳數4~16之環較理想,尤其脂環較佳。In formula (AL-2), R L3 and R L4 are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms, and may contain hetero atoms such as an oxygen atom, a sulfur atom, a nitrogen atom, and a fluorine atom. The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and it is preferably an alkyl group having 1 to 20 carbon atoms. In addition, any two of R L2 , R L3 and R L4 may be bonded to each other and form a ring with a carbon number of 3 to 20 together with the carbon atom or carbon atom and oxygen atom to which they are bonded. The aforementioned ring is preferably a ring having 4 to 16 carbon atoms, particularly preferably an alicyclic ring.
式(AL-3)中,RL5 、RL6 及RL7 各自獨立地為碳數1~20之1價烴基,也可含有氧原子、硫原子、氮原子、氟原子等雜原子。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,碳數1~20之烷基較佳。又,RL5 、RL6 及RL7 中之任二者也可互相鍵結並和它們所鍵結之碳原子一起形成碳數3~20之環。前述環宜為碳數4~16之環較理想,尤其脂環較佳。In the formula (AL-3), R L5 , R L6 and R L7 are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms, and may contain hetero atoms such as oxygen atom, sulfur atom, nitrogen atom and fluorine atom. The aforementioned monovalent hydrocarbon group may be any of linear, branched, or cyclic, and alkyl groups having 1 to 20 carbon atoms are preferred. In addition, any two of R L5 , R L6 and R L7 may be bonded to each other and form a ring having 3 to 20 carbon atoms together with the carbon atoms to which they are bonded. The aforementioned ring is preferably a ring having 4 to 16 carbon atoms, particularly preferably an alicyclic ring.
前述基礎聚合物也可更含有含苯酚性羥基作為密合性基之重複單元b。作為給予重複單元b之單體可列舉如下但不限於此等。又,下式中,RA 同前述。 [化51] The aforementioned base polymer may further contain a repeating unit b containing a phenolic hydroxyl group as an adhesive group. Examples of the monomer to be given to the repeating unit b include the following but are not limited thereto. In the following formula, R A is the same as described above. [化51]
前述基礎聚合物也可更含有含苯酚性羥基以外之羥基、羧基、內酯環、醚鍵、酯鍵、羰基或氰基作為其他密合性基之重複單元c。作為給予重複單元c之單體可列舉如下但不限於此等。又,下式中,RA 同前述。The aforementioned base polymer may further contain a repeating unit c having a hydroxyl group other than a phenolic hydroxyl group, a carboxyl group, a lactone ring, an ether bond, an ester bond, a carbonyl group, or a cyano group as other adhesive groups. Examples of the monomer that gives the repeating unit c include the following but are not limited thereto. In the following formula, R A is the same as described above.
[化52] [化52]
[化53] [化53]
[化54] [化54]
[化55] [化55]
[化56] [化56]
[化57] [化57]
[化58] [化58]
[化59] [化59]
前述基礎聚合物也可更含有來自茚、苯并呋喃、苯并噻吩、乙烯合萘、色酮、香豆素、降莰二烯或該等衍生物之重複單元d。作為給予重複單元d之單體可列舉如下但不限於此等。The aforementioned basic polymer may further contain a repeating unit d derived from indene, benzofuran, benzothiophene, vinyl naphthalene, chromone, coumarin, norbornadiene, or these derivatives. Examples of the monomer for giving the repeating unit d include the following but are not limited thereto.
[化60] [化60]
前述基礎聚合物中也可更含有來自苯乙烯、乙烯基萘、乙烯基蒽、乙烯基芘、亞甲基二氫茚、乙烯基吡啶或乙烯基咔唑之重複單元e。The aforementioned base polymer may further contain a repeating unit e derived from styrene, vinyl naphthalene, vinyl anthracene, vinyl pyrene, methylene indane, vinyl pyridine or vinyl carbazole.
前述基礎聚合物也可更含有來自含聚合性不飽和鍵之鎓鹽之重複單元f。日本特開2005-84365號公報提案含有產生特定磺酸之聚合性不飽和鍵之鋶鹽、錪鹽。日本特開2006-178317號公報提出磺酸直接鍵結在主鏈之鋶鹽。The aforementioned base polymer may further contain a repeating unit f derived from an onium salt containing a polymerizable unsaturated bond. Japanese Unexamined Patent Publication No. 2005-84365 contains a sulfonium salt and a gallium salt that generate a polymerizable unsaturated bond of a specific sulfonic acid. Japanese Patent Laid-Open No. 2006-178317 proposes that the sulfonic acid is directly bonded to the salt of the main chain.
作為理想的重複單元f,可列舉下式(f1)表示之重複單元(以下也稱為重複單元f1)、下式(f2)表示之重複單元(以下也稱為重複單元f2。)、及下式(f3)表示之重複單元(以下也稱為重複單元f3。)。又,重複單元f1~f3可單獨使用1種也可組合使用2種以上。 [化61] Examples of the ideal repeating unit f include a repeating unit represented by the following formula (f1) (hereinafter also referred to as a repeating unit f1), a repeating unit represented by the following formula (f2) (hereinafter also referred to as a repeating unit f2), and the following The repeating unit represented by formula (f3) (hereinafter also referred to as repeating unit f3.). In addition, the repeating units f1 to f3 may be used alone or in combination of two or more. [化61]
式(f1)~(f3)中,RA 同前述。Z1 為單鍵、伸苯基、-O-Z11 -、-C(=O)-O-Z11 -或-C(=O)-NH-Z11 -,Z11 為碳數1~6之烷二基、碳數2~6之烯二基、或伸苯基,也可含有羰基、酯鍵、醚鍵或羥基。Z2 為單鍵、-Z21 -C(=O)-O-、-Z21 -O-或-Z21 -O-C(=O)-,Z21 為碳數1~12之烷二基,也可含有羰基、酯鍵或醚鍵。Z3 為單鍵、亞甲基、伸乙基、伸苯基、氟化伸苯基、-C(=O)-O-Z31 -或-C(=O)-NH-Z31 -,Z31 為碳數1~6之烷二基、伸苯基、氟化伸苯基、經三氟甲基取代之伸苯基、或碳數2~6之烯二基,也可含有羰基、酯鍵、醚鍵或羥基。A為氫原子或三氟甲基。In formulas (f1) to (f3), R A is the same as described above. Z 1 is a single bond, phenylene, -OZ 11 -, -C(=O)-OZ 11 -or -C(=O)-NH-Z 11 -, Z 11 is an alkane with 1 to 6 carbon atoms It may contain a carbonyl group, an ester bond, an ether bond, or a hydroxyl group, a C2-C6 alkenyl diyl group, or a phenylene group. Z 2 is a single bond, -Z 21 -C (= O) -O -, - Z 21 -O- or -Z 21 -OC (= O) - , Z 21 alkanediyl group having a carbon number of 1 to 12, It may also contain a carbonyl group, an ester bond or an ether bond. Z 3 is a single bond, methylene, ethylidene, phenylene, fluorinated phenylene, -C(=O)-OZ 31 -or -C(=O)-NH-Z 31 -, Z 31 It is a C1-C6 alkanediyl group, phenylene group, fluorinated phenylene group, trifluoromethyl-substituted phenylene group, or a C2-C6 alkenyl group, and may also contain a carbonyl group, an ester bond , Ether bond or hydroxyl. A is a hydrogen atom or trifluoromethyl.
式(f1)~(f3)中,R21 ~R28 各自獨立地為也可以含有雜原子之碳數1~20之1價烴基。又,R23 、R24 及R25 中之任二者、或R26 、R27 及R28 中之任二者,也可互相鍵結並和它們所鍵結之硫原子一起形成環。In formulas (f1) to (f3), R 21 to R 28 are each independently a C 1-20 monovalent hydrocarbon group which may also contain a hetero atom. In addition, any two of R 23 , R 24 and R 25 , or any two of R 26 , R 27 and R 28 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded.
前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和式(Aa)中之Ra1 ~Ra3 之前述說明者為同樣者。式(f2)及(f3)中之鋶陽離子可列舉和就式(Aa)表示之鋶陽離子於前述者為同樣者。The monovalent hydrocarbon group may be any of linear, branched, and cyclic. Specific examples thereof include the same as those described above for R a1 to R a3 in formula (Aa). Examples of the cations in the formulas (f2) and (f3) include the same as the aforementioned cations represented by the formula (Aa).
式(f1)中,M- 為非親核性相對離子。前述非親核性相對離子可列舉氯化物離子、溴化物離子等鹵化物離子、三氟甲磺酸根離子、1,1,1-三氟乙烷磺酸根離子、九氟丁烷磺酸根離子等氟烷基磺酸根離子、甲苯磺酸酯離子、苯磺酸根離子、4-氟苯磺酸根離子、1,2,3,4,5-五氟苯磺酸根離子等芳基磺酸根離子、甲磺酸根離子、丁烷磺酸根離子等烷基磺酸根離子、雙(三氟甲基磺醯基)醯亞胺離子、雙(全氟乙基磺醯基)醯亞胺離子、雙(全氟丁基磺醯基)醯亞胺離子等醯亞胺離子、參(三氟甲基磺醯基)甲基化物離子、參(全氟乙基磺醯基)甲基化物離子等甲基化物離子。In formula (f1), M -is a non-nucleophilic relative ion. Examples of the non-nucleophilic relative ion include halide ions such as chloride ions and bromide ions, trifluoromethanesulfonate ions, 1,1,1-trifluoroethanesulfonate ions, and nonafluorobutane sulfonate ions. Fluoroalkylsulfonate ion, tosylate ion, benzenesulfonate ion, 4-fluorobenzenesulfonate ion, 1,2,3,4,5-pentafluorobenzenesulfonate ion, etc. Sulfonate ions, butanesulfonate ions and other alkylsulfonate ions, bis(trifluoromethylsulfonyl) amide imide ion, bis(perfluoroethylsulfonyl amide) amide imide ion, bis(perfluoro Butylsulfonyl) amide imide ions and other imidate ions, ginseng (trifluoromethyl sulfonyl) methide ions, ginseng (perfluoroethyl sulfonyl) methide ions and other methylate ions .
前述非親核性相對離子可更列舉下式(K-1)表示之α位經氟原子取代之磺酸離子、下式(K-2)表示之α及β位經氟原子取代之磺酸離子等。 [化62] Examples of the aforementioned non-nucleophilic relative ion include sulfonic acid ions substituted with a fluorine atom at the α position represented by the following formula (K-1), and sulfonic acid substituted with a fluorine atom at the α and β positions represented by the following formula (K-2) Ions etc. [化62]
式(K-1)中,R51 為氫原子、碳數1~20之烷基、碳數2~20之烯基、或碳數6~20之芳基,也可含有醚鍵、酯鍵、羰基、內酯環或氟原子。前述烷基及烯基可為直鏈狀、分支狀、環狀中之任一者。In formula (K-1), R 51 is a hydrogen atom, a C 1-20 alkyl group, a C 2-20 alkenyl group, or a C 6-20 aryl group, and may also contain an ether bond or an ester bond , Carbonyl, lactone ring or fluorine atom. The aforementioned alkyl group and alkenyl group may be any of linear, branched, and cyclic.
式(K-2)中,R52 為氫原子、碳數1~30之烷基、醯基、碳數2~20之烯基、碳數6~20之芳基、或芳氧基,也可含有醚鍵、酯鍵、羰基或內酯環。前述烷基及烯基可為直鏈狀、分支狀、環狀中之任一者。In the formula (K-2), R 52 is a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, an acetyl group, an alkenyl group having 2 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or an aryloxy group, or May contain ether bonds, ester bonds, carbonyl groups or lactone rings. The aforementioned alkyl group and alkenyl group may be any of linear, branched, and cyclic.
作為給予重複單元f1之單體可列舉如下但不限於此等。又,下式中,RA 及M- 同前述。 [化63] Examples of the monomer that gives the repeating unit f1 include the following but are not limited thereto. In the following formula, R A and M -are the same as described above. [化63]
作為給予重複單元f2之單體可列舉如下但不限於此等。又,下式中,RA 同前述。 [化64] Examples of the monomer that gives the repeating unit f2 include the following but are not limited thereto. In the following formula, R A is the same as described above. [化64]
[化65] [化65]
[化66] [化66]
[化67] [化67]
[化68] [化68]
作為給予重複單元f3之單體可列舉如下但不限於此等。又,下式中,RA 同前述。 [化69] Examples of the monomer that gives the repeating unit f3 include the following but are not limited thereto. In the following formula, R A is the same as described above. [化69]
[化70] [化70]
藉由使酸產生劑鍵結於聚合物主鏈,可減小酸擴散,並防止由於酸擴散之模糊導致解像性下降。又,藉由酸產生劑均勻分散,能夠改善邊緣粗糙度。又,使用含有重複單元f之基礎聚合物時,可省略後述酸產生劑之摻合。By bonding the acid generator to the polymer main chain, the acid diffusion can be reduced and the resolution can be prevented from decreasing due to the blurring of the acid diffusion. In addition, by uniformly dispersing the acid generator, the edge roughness can be improved. In addition, when the base polymer containing the repeating unit f is used, the blending of the acid generator described later can be omitted.
就正型光阻材料用之基礎聚合物而言,需有含酸不安定基之重複單元a1或a2。於此情形,重複單元a1、a2、b、c、d、e及f之含有比率為0≦a1<1.0、0≦a2<1.0、0<a1+a2<1.0、0≦b≦0.9、0≦c≦0.9、0≦d≦0.8、0≦e≦0.8、及0≦f≦0.5較理想,0≦a1≦0.9、0≦a2≦0.9、0.1≦a1+a2≦0.9、0≦b≦0.8、0≦c≦0.8、0≦d≦0.7、0≦e≦0.7、及0≦f≦0.4更佳,0≦a1≦0.8、0≦a2≦0.8、0.1≦a1+a2≦0.8、0≦b≦0.75、0≦c≦0.75、0≦d≦0.6、0≦e≦0.6、及0≦f≦0.3更理想。又,重複單元f係選自重複單元f1~f3中之至少1種時,f=f1+f2+f3。又,a1+a2+b+c+d+e+f=1.0。For the basic polymer used for the positive photoresist material, a repeating unit a1 or a2 containing an acid labile group is required. In this case, the content ratio of the repeating units a1, a2, b, c, d, e, and f is 0≦a1<1.0, 0≦a2<1.0, 0<a1+a2<1.0, 0≦b≦0.9, 0≦c ≦0.9, 0≦d≦0.8, 0≦e≦0.8, and 0≦f≦0.5 are ideal, 0≦a1≦0.9, 0≦a2≦0.9, 0.1≦a1+a2≦0.9, 0≦b≦0.8, 0≦ c≦0.8, 0≦d≦0.7, 0≦e≦0.7, and 0≦f≦0.4, 0≦a1≦0.8, 0≦a2≦0.8, 0.1≦a1+a2≦0.8, 0≦b≦0.75, 0 ≦c≦0.75, 0≦d≦0.6, 0≦e≦0.6, and 0≦f≦0.3 are more ideal. In addition, when the repeating unit f is at least one selected from the repeating units f1 to f3, f = f1 + f2 + f3. In addition, a1+a2+b+c+d+e+f=1.0.
另一方面,負型光阻材料用之基礎聚合物不一定要有酸不安定基。如此的基礎聚合物可列舉含有重複單元b且視需要更含有重複單元c、d、e及/或f者。該等重複單元之含有比率為0<b≦1.0、0≦c≦0.9、0≦d≦0.8、0≦e≦0.8、及0≦f≦0.5較理想,0.2≦b≦1.0、0≦c≦0.8、0≦d≦0.7、0≦e≦0.7、及0≦f≦0.4更佳,0.3≦b≦1.0、0≦c≦0.75、0≦d≦0.6、0≦e≦0.6、及0≦f≦0.3更理想。又,重複單元f係選自重複單元f1~f3中之至少1種時,f=f1+f2+f3。又,b+c+d+e+f=1.0。On the other hand, the base polymer used for negative photoresist materials does not necessarily have to have acid-labile groups. Examples of such a base polymer include a repeating unit b and optionally, repeating units c, d, e, and/or f. The content ratio of the repeating units is 0<b≦1.0, 0≦c≦0.9, 0≦d≦0.8, 0≦e≦0.8, and 0≦f≦0.5, 0.2≦b≦1.0, 0≦c ≦0.8, 0≦d≦0.7, 0≦e≦0.7, and 0≦f≦0.4, 0.3≦b≦1.0, 0≦c≦0.75, 0≦d≦0.6, 0≦e≦0.6, and 0 ≦f≦0.3 is more ideal. In addition, when the repeating unit f is at least one selected from the repeating units f1 to f3, f = f1 + f2 + f3. In addition, b + c + d + e + f = 1.0.
為了合成前述基礎聚合物,可將例如給予前述重複單元之單體於有機溶劑中,添加自由基聚合起始劑並進行加熱聚合。In order to synthesize the aforementioned base polymer, for example, the monomer given to the aforementioned repeating unit may be added to an organic solvent, a radical polymerization initiator is added, and heat polymerization is performed.
聚合時使用之有機溶劑可列舉甲苯、苯、四氫呋喃、二乙醚、二㗁烷等。作為聚合起始劑可列舉2,2'-偶氮雙異丁腈(AIBN)、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2-偶氮雙(2-甲基丙酸)二甲酯、過氧化苯甲醯、過氧化月桂醯等。聚合時之溫度較佳為50~80℃。反應時間較佳為2~100小時,更佳為5~20小時。Examples of organic solvents used in the polymerization include toluene, benzene, tetrahydrofuran, diethyl ether, and dioxane. Examples of the polymerization initiator include 2,2'-azobisisobutyronitrile (AIBN), 2,2'-azobis(2,4-dimethylvaleronitrile), and 2,2-azobis( 2-methylpropionic acid) dimethyl, benzoyl peroxide, laurel peroxide, etc. The temperature during the polymerization is preferably 50 to 80°C. The reaction time is preferably 2 to 100 hours, and more preferably 5 to 20 hours.
將含有羥基之單體進行共聚合時,聚合時可預先將羥基以乙氧基乙氧基等易以酸脫保護之縮醛基取代,並於聚合後以弱酸及水進行脫保護,也可先以乙醯基、甲醯基、三甲基乙醯基等取代,並於聚合後進行鹼水解。When copolymerizing a monomer containing a hydroxyl group, the hydroxyl group can be replaced with an acetal group such as an ethoxyethoxy group easily deprotected by an acid during the polymerization, and after the polymerization is deprotected with a weak acid and water, or It is first substituted with acetyl, methyl acetyl, trimethyl acetyl, etc., and then undergoes alkaline hydrolysis after polymerization.
將羥基苯乙烯、羥基乙烯基萘進行共聚合時,也可不使用羥基苯乙烯、羥基乙烯基萘而使用乙醯氧基苯乙烯、乙醯氧基乙烯基萘,於聚合後進行前述鹼水解使乙醯氧基脫保護,而成為羥基苯乙烯、羥基乙烯基萘。When copolymerizing hydroxystyrene and hydroxyvinylnaphthalene, instead of using hydroxystyrene or hydroxyvinylnaphthalene, it is possible to use acetoxystyrene and ethoxyvinylnaphthalene. Acetyloxy is deprotected and becomes hydroxystyrene and hydroxyvinylnaphthalene.
鹼水解時之鹼可使用氨水、三乙胺等。又,反應溫度較佳為-20~100℃,更佳為0~60℃。反應時間較佳為0.2~100小時,更佳為0.5~20小時。Ammonia water, triethylamine, etc. can be used as the alkali during alkali hydrolysis. The reaction temperature is preferably -20 to 100°C, and more preferably 0 to 60°C. The reaction time is preferably 0.2 to 100 hours, and more preferably 0.5 to 20 hours.
前述基礎聚合物,當使用四氫呋喃(THF)作為溶劑之凝膠滲透層析(GPC)時,聚苯乙烯換算重量平均分子量(Mw)較佳為1,000~500,000,更佳為2,000~30,000。Mw若過小則光阻材料的耐熱性變差,若過大則鹼溶解性降低,易於圖案形成後出現拖尾現象。When the aforementioned base polymer is gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent, the polystyrene-equivalent weight average molecular weight (Mw) is preferably 1,000 to 500,000, and more preferably 2,000 to 30,000. If the Mw is too small, the heat resistance of the photoresist material will deteriorate, and if it is too large, the alkali solubility will decrease, and it is easy to cause the tailing phenomenon after pattern formation.
又,前述基礎聚合物之分子量分布(Mw/Mn)廣時,因存在低分子量、高分子量之聚合物,曝光後有在圖案上出現異物、或圖案之形狀惡化之虞。隨著圖案規則微細化,Mw、Mw/Mn之影響易增大,因此為了獲得適合微細的圖案尺寸使用的光阻材料,前述基礎聚合物之Mw/Mn為1.0~2.0,尤其1.0~1.5之窄分散較佳。In addition, when the molecular weight distribution (Mw/Mn) of the base polymer is wide, there is a possibility that foreign substances may appear on the pattern or the shape of the pattern may deteriorate after exposure due to the presence of low molecular weight and high molecular weight polymers. As the pattern pattern becomes finer, the influence of Mw and Mw/Mn tends to increase. Therefore, in order to obtain a photoresist material suitable for fine pattern size, the Mw/Mn of the aforementioned base polymer is 1.0 to 2.0, especially 1.0 to 1.5. Narrow dispersion is better.
前述基礎聚合物亦可以含有組成比率、Mw、Mw/Mn不同的2種以上之聚合物。又,在無損本發明效果之範圍內,前述基礎聚合物可含有不同於前述聚合物之聚合物,但宜不含較佳。The aforementioned base polymer may contain two or more kinds of polymers having different composition ratios, Mw, and Mw/Mn. In addition, as long as the effect of the present invention is not impaired, the aforementioned base polymer may contain a polymer different from the aforementioned polymer, but it is preferably not included.
[酸產生劑] 本發明之光阻材料中,為了作為化學增幅正型光阻材料或化學增幅負型光阻材料而作用,也可以更含有酸產生劑(以下也稱為添加型酸產生劑)。藉此,會成為更高感度的光阻材料,且各特性更優良,變得極有用。又,基礎聚合物含有重複單元f時,亦即,基礎聚合物中含有酸產生劑時,也可不含添加型酸產生劑。[Acid generator] The photoresist of the present invention may further contain an acid generator (hereinafter also referred to as an additive acid generator) in order to function as a chemically amplified positive photoresist or a chemically amplified negative photoresist. As a result, it will become a higher-resistance photoresist material, and each characteristic will be more excellent, making it extremely useful. In addition, when the base polymer contains the repeating unit f, that is, when the base polymer contains the acid generator, the additive acid generator may not be included.
前述添加型酸產生劑,例如感應活性光線或放射線而產酸之化合物(光酸產生劑)。光酸產生劑只要是因高能射線照射而產酸之化合物皆可,宜為產生磺酸、醯亞胺酸或甲基化酸者較佳。理想的光酸產生劑有鋶鹽、錪鹽、磺醯基重氮甲烷、N-磺醯氧基醯亞胺、肟-O-磺酸酯型酸產生劑等。光酸產生劑之具體例可列舉在日本特開2008-111103號公報之段落[0122]~[0142]記載者。The aforementioned additive acid generator is, for example, a compound (photoacid generator) that generates an acid by sensing active light or radiation. The photo-acid generator may be any compound that generates an acid by irradiation with high-energy rays, and is preferably a sulfonic acid, imidate, or methylated acid. The ideal photo-acid generators include ramium salts, iodonium salts, sulfonyl diazomethane, N-sulfonyloxyimide, and oxime-O-sulfonate acid generators. Specific examples of the photoacid generator include those described in paragraphs [0122] to [0142] of Japanese Patent Laid-Open No. 2008-111103.
又,光酸產生劑也宜使用下式(1)表示者。 [化71] In addition, the photoacid generator is preferably represented by the following formula (1). [化71]
式(1)中,R101 、R102 及R103 各自獨立地為也可以含有雜原子之碳數1~20之1價烴基。又,R101 、R102 及R103 中之任二者也可以互相鍵結並和它們所鍵結之硫原子一起形成環。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和在式(Aa)中之Ra1 ~Ra3 之說明中前述者為同樣者。In formula (1), R 101 , R 102 and R 103 are each independently a C 1-20 monovalent hydrocarbon group which may also contain a hetero atom. In addition, any two of R 101 , R 102 and R 103 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof may be the same as those described in the description of R a1 to R a3 in formula (Aa).
作為式(1)表示之鋶鹽之陽離子,可列舉和就式(Aa)表示之鋶陽離子而前述者為同樣者。As the cation of the manganese salt represented by the formula (1), there can be mentioned the same as the manganese cation represented by the formula (Aa) and the foregoing.
式(1)中,X- 係選自下式(1A)~(1D)中之陰離子。 [化72] Formula (1), X - ~ in the (1D) an anion selected from the following formulas (1A). [化72]
式(1A)中,Rfa 為氟原子、或也可以含有雜原子之碳數1~40之1價烴基。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和在後述R105 之說明敘述者為同樣者。In formula (1A), R fa is a fluorine atom, or a C1-C40 monovalent hydrocarbon group which may contain a hetero atom. The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof may be the same as those described in the description of R 105 described later.
式(1A)表示之陰離子宜為下式(1A')表示者較佳。 [化73] The anion represented by formula (1A) is preferably represented by the following formula (1A'). [化73]
式(1A')中,R104 為氫原子或三氟甲基,較佳為三氟甲基。R105 為也可以含有雜原子之碳數1~38之1價烴基。前述雜原子宜為氧原子、氮原子、硫原子、鹵素原子等較理想,氧原子更理想。就前述1價烴基而言,考量在微細圖案形成獲得高解像性之觀點,尤其碳數6~30者較佳。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉甲基、乙基、丙基、異丙基、丁基、異丁基、第二丁基、第三丁基、戊基、新戊基、環戊基、己基、庚基、2-乙基己基、壬基、十一基、十三基、十五基、十七基、二十基等直鏈狀或分支狀之烷基;環己基、1-金剛烷基、2-金剛烷基、1-金剛烷基甲基、降莰基、降莰基甲基、三環癸基、四環十二基、四環十二基甲基、二環己基甲基等1價飽和環狀脂肪族烴基;烯丙基、3-環己烯基等1價不飽和脂肪族烴基;苄基、二苯基甲基等芳烷基等。又,就含雜原子之1價烴基而言,可列舉四氫呋喃基、甲氧基甲基、乙氧基甲基、甲硫基甲基、乙醯胺甲基、三氟乙基、(2-甲氧基乙氧基)甲基、乙醯氧基甲基、2-羧基-1-環己基、2-側氧基丙基、4-側氧基-1-金剛烷基、3-側氧基環己基等。又,該等基之氫原子之一部分也可取代為含氧原子、硫原子、氮原子、鹵素原子等雜原子之基,或該等基之碳原子之一部分也可取代為含氧原子、硫原子、氮原子等雜原子之基,其結果,也可以含有羥基、氰基、羰基、醚鍵、酯鍵、磺酸酯鍵、碳酸酯鍵、內酯環、磺內酯環、羧酸酐、鹵烷基等。In formula (1A'), R 104 is a hydrogen atom or a trifluoromethyl group, preferably a trifluoromethyl group. R 105 is a monovalent hydrocarbon group having 1 to 38 carbon atoms which may contain a hetero atom. The aforementioned hetero atom is preferably an oxygen atom, a nitrogen atom, a sulfur atom, a halogen atom, etc., and an oxygen atom is more ideal. In terms of the aforementioned monovalent hydrocarbon group, in view of obtaining a high resolution in the formation of a fine pattern, a carbon number of 6 to 30 is particularly preferable. The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, and second butyl. , Tert-butyl, pentyl, neopentyl, cyclopentyl, hexyl, heptyl, 2-ethylhexyl, nonyl, undecyl, tridecyl, fifteen, seventeen, icosyl Equivalent linear or branched alkyl groups; cyclohexyl, 1-adamantyl, 2-adamantyl, 1-adamantylmethyl, norbornyl, norbornylmethyl, tricyclodecyl, tetra Monovalent saturated cyclic aliphatic hydrocarbon groups such as cyclododecyl, tetracyclododecylmethyl, and dicyclohexylmethyl; monovalent unsaturated aliphatic hydrocarbon groups such as allyl and 3-cyclohexenyl; benzyl, Aralkyl groups such as diphenylmethyl. In addition, examples of the monovalent hydrocarbon group containing a hetero atom include tetrahydrofuranyl, methoxymethyl, ethoxymethyl, methylthiomethyl, acetamidomethyl, trifluoroethyl, (2- (Methoxyethoxy) methyl, acetoxymethyl, 2-carboxy-1-cyclohexyl, 2-oxopropyl, 4-oxo-1-adamantyl, 3-oxo Base cyclohexyl and so on. In addition, a part of the hydrogen atoms of these groups may also be substituted with heteroatoms containing oxygen atoms, sulfur atoms, nitrogen atoms, halogen atoms, or a part of the carbon atoms of these groups may also be replaced with oxygen atoms, sulfur Groups of heteroatoms such as atoms and nitrogen atoms, as a result, they may also contain hydroxyl groups, cyano groups, carbonyl groups, ether bonds, ester bonds, sulfonate bonds, carbonate bonds, lactone rings, sultone rings, carboxylic anhydrides, Haloalkyl, etc.
針對含有式(1A')表示之陰離子之鋶鹽之合成,詳見日本特開2007-145797號公報、日本特開2008-106045號公報、日本特開2009-7327號公報、日本特開2009-258695號公報等。又,日本特開2010-215608號公報、日本特開2012-41320號公報、日本特開2012-106986號公報、日本特開2012-153644號公報等記載之鋶鹽也宜使用。For the synthesis of samium salts containing anions represented by formula (1A'), see Japanese Patent Laid-Open No. 2007-145797, Japanese Patent Laid-Open No. 2008-106045, Japanese Patent Laid-Open No. 2009-7327, Japanese Patent Laid-Open No. 2009- Bulletin No. 258695, etc. In addition, JP-A No. 2010-215608, JP-A No. 2012-41320, JP-A No. 2012-106986, and JP-A No. 2012-153644 are also suitable for use.
就式(1A)表示之陰離子而言可列舉如下但不限於此等。又,下式中,Ac為乙醯基。 [化74] Examples of the anions represented by formula (1A) include the following but are not limited thereto. In the following formula, Ac is acetyl. [化74]
[化75] [化75]
[化76] [化76]
[化77] [化77]
式(1B)中,Rfb1 及Rfb2 各自獨立地為氟原子、或也可以含有雜原子之碳數1~40之1價烴基。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和在前述R105 之說明列舉者為同樣者。Rfb1 及Rfb2 較佳為氟原子或碳數1~4之直鏈狀氟化烷基。又,Rfb1 與Rfb2 也可互相鍵結並和它們所鍵結之基(-CF2 -SO2 -N- -SO2 -CF2 -)一起形成環,於此情形,Rfb1 與Rfb2 互相鍵結而獲得之基宜為氟化伸乙基或氟化伸丙基較佳。In formula (1B), R fb1 and R fb2 are each independently a fluorine atom or a C 1-40 monovalent hydrocarbon group which may contain a hetero atom. The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof may be the same as those described in the description of R 105 above. R fb1 and R fb2 are preferably a fluorine atom or a linear fluorinated alkyl group having 1 to 4 carbon atoms. In addition, R fb1 and R fb2 can also be bonded to each other and form a ring together with the group to which they are bonded (-CF 2 -SO 2 -N -- SO 2 -CF 2 -). In this case, R fb1 and R The groups obtained by fb2 being bonded to each other are preferably fluorinated ethyl or propyl fluoride.
式(1C)中,Rfc1 、Rfc2 及Rfc3 各自獨立地為氟原子、或也可以含有雜原子之碳數1~40之1價烴基。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和在前述R105 之說明列舉者為同樣者。Rfc1 、Rfc2 及Rfc3 較佳為氟原子或碳數1~4之直鏈狀氟化烷基。又,Rfc1 與Rfc2 也可互相鍵結並和它們所鍵結之基(-CF2 -SO2 -C- -SO2 -CF2 -)一起形成環,於此情形,Rfc1 與Rfc2 互相鍵結而獲得之基宜為氟化伸乙基或氟化伸丙基較佳。In formula (1C), R fc1 , R fc2 and R fc3 are each independently a fluorine atom or a C 1-40 monovalent hydrocarbon group which may contain a hetero atom. The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof may be the same as those described in the description of R 105 above. R fc1 , R fc2 and R fc3 are preferably a fluorine atom or a linear fluorinated alkyl group having 1 to 4 carbon atoms. In addition, R fc1 and R fc2 can also be bonded to each other and form a ring together with the group to which they are bonded (-CF 2 -SO 2 -C -- SO 2 -CF 2 -). In this case, R fc1 and R The group obtained by fc2 bonding to each other is preferably fluorinated ethyl or propyl fluoride.
式(1D)中,Rfd 為也可以含有雜原子之碳數1~40之1價烴基。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和在前述R105 之說明列舉者為同樣者。In formula (1D), R fd is a C1- C40 monovalent hydrocarbon group which may also contain a hetero atom. The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof may be the same as those described in the description of R 105 above.
針對含有式(1D)表示之陰離子之鋶鹽之合成,詳見日本特開2010-215608號公報及特開2014-133723號公報。Regarding the synthesis of the monium salt containing the anion represented by the formula (1D), see Japanese Patent Laid-Open No. 2010-215608 and Japanese Patent Laid-Open No. 2014-133723 for details.
式(1D)表示之陰離子可列舉如下但不限於此等。 [化78] The anions represented by the formula (1D) may be exemplified below but not limited thereto. [Chemical 78]
又,含有式(1D)表示之陰離子之光酸產生劑,在磺基之α位沒有氟,但β位有2個三氟甲基,因此具有為了切斷光阻聚合物中之酸不安定基的充分的酸性度。所以可作為光酸產生劑使用。In addition, the photoacid generator containing the anion represented by the formula (1D) has no fluorine at the α position of the sulfo group, but there are two trifluoromethyl groups at the β position, so it has the purpose of cutting off acid instability in the photoresist polymer. The full acidity of the base. Therefore, it can be used as a photoacid generator.
又,光酸產生劑也宜使用下式(2)表示者。 [化79] In addition, the photoacid generator is preferably represented by the following formula (2). [化79]
式(2)中,R201 及R202 各自獨立地為也可以含有雜原子之碳數1~30之1價烴基。R203 為也可以含有雜原子之碳數1~30之2價烴基。又,R201 、R202 及R203 中之任二者亦可互相鍵結並和它們所鍵結之硫原子一起形成環。LA 為單鍵、醚鍵、或也可以含有雜原子之碳數1~20之2價烴基。XA 、XB 、XC 及XD 各自獨立地為氫原子、氟原子或三氟甲基。惟XA 、XB 、XC 及XD 中之至少一者為氟原子或三氟甲基。k為0~3之整數。In formula (2), R 201 and R 202 are each independently a C 1-30 monovalent hydrocarbon group which may also contain a hetero atom. R 203 is a divalent hydrocarbon group having 1 to 30 carbon atoms which may also contain heteroatoms. In addition, any two of R 201 , R 202 and R 203 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. L A is a single bond, an ether bond, or a C1-C20 divalent hydrocarbon group which may contain a hetero atom. X A , X B , X C and X D are each independently a hydrogen atom, a fluorine atom or a trifluoromethyl group. However, at least one of X A , X B , X C and X D is a fluorine atom or a trifluoromethyl group. k is an integer from 0 to 3.
前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉甲基、乙基、丙基、異丙基、正丁基、第二丁基、第三丁基、正戊基、第三戊基、正己基、正辛基、正壬基、正癸基、2-乙基己基等直鏈狀或分支狀之烷基;環戊基、環己基、環戊基甲基、環戊基乙基、環戊基丁基、環己基甲基、環己基乙基、環己基丁基、降莰基、氧雜降莰基、三環[5.2.1.02,6 ]癸基、金剛烷基等1價飽和環狀烴基;苯基、萘基、蒽基等芳基等。又,該等基之氫原子之一部分也可取代為氧原子、硫原子、氮原子、鹵素原子等雜原子,該等基之碳原子之一部分也可取代為含氧原子、硫原子、氮原子等雜原子之基,其結果,也可以含有羥基、氰基、羰基、醚鍵、酯鍵、磺酸酯鍵、碳酸酯鍵、內酯環、磺內酯環、羧酸酐、鹵烷基等。The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof include methyl, ethyl, propyl, isopropyl, n-butyl, second butyl, and third Straight-chain or branched alkyl groups such as butyl, n-pentyl, third-pentyl, n-hexyl, n-octyl, n-nonyl, n-decyl, 2-ethylhexyl; cyclopentyl, cyclohexyl, Cyclopentylmethyl, cyclopentylethyl, cyclopentylbutyl, cyclohexylmethyl, cyclohexylethyl, cyclohexylbutyl, norbornyl, oxanorcinyl, tricyclo[5.2.1.0 2 , 6 ] Decyl, adamantyl and other monovalent saturated cyclic hydrocarbon groups; phenyl, naphthyl, anthracenyl and other aryl groups. In addition, part of the hydrogen atoms of these groups may also be replaced with hetero atoms such as oxygen atom, sulfur atom, nitrogen atom, halogen atom, etc., and part of the carbon atoms of these groups may also be replaced with oxygen atom, sulfur atom, nitrogen atom As a result, it may contain hydroxyl, cyano, carbonyl, ether bond, ester bond, sulfonate bond, carbonate bond, lactone ring, sultone ring, carboxylic anhydride, haloalkyl group, etc. .
前述2價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉亞甲基、伸乙基、丙烷-1,3-二基、丁烷-1,4-二基、戊烷-1,5-二基、己烷-1,6-二基、庚烷-1,7-二基、辛烷-1,8-二基、壬烷-1,9-二基、癸烷-1,10-二基、十一烷-1,11-二基、十二烷-1,12-二基、十三烷-1,13-二基、十四烷-1,14-二基、十五烷-1,15-二基、十六烷-1,16-二基、十七烷-1,17-二基等直鏈狀或分支狀之烷二基;環戊烷二基、環己烷二基、降莰烷二基、金剛烷二基等2價飽和環狀烴基;伸苯基、伸萘基等不飽和環狀2價烴基等。又,該等基之氫原子之一部分也可取代為甲基、乙基、丙基、正丁基、第三丁基等烷基,該等基之氫原子之一部分也可取代為含氧原子、硫原子、氮原子、鹵素原子等雜原子之基,或該等基之碳原子之一部分也可取代為含氧原子、硫原子、氮原子等雜原子之基,其結果也可以含有羥基、氰基、羰基、醚鍵、酯鍵、磺酸酯鍵、碳酸酯鍵、內酯環、磺內酯環、羧酸酐、鹵烷基等。前述雜原子宜為氧原子較佳。The aforementioned divalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof include methylene, ethylidene, propane-1,3-diyl, butane-1,4- Diyl, pentane-1,5-diyl, hexane-1,6-diyl, heptane-1,7-diyl, octane-1,8-diyl, nonane-1,9- Diyl, decane-1,10-diyl, undecane-1,11-diyl, dodecane-1,12-diyl, tridecane-1,13-diyl, tetradecane- 1,14-diyl, pentadecane-1,15-diyl, hexadecane-1,16-diyl, heptadecane-1,17-diyl and other straight-chain or branched alkanediyl groups ; Divalent saturated cyclic hydrocarbon groups such as cyclopentanediyl, cyclohexanediyl, norbornanediyl, adamantanediyl; unsaturated cyclic divalent hydrocarbon groups such as phenylene and naphthyl. In addition, part of the hydrogen atoms of these groups may also be substituted with alkyl groups such as methyl, ethyl, propyl, n-butyl, and tert-butyl groups, and part of the hydrogen atoms of these groups may also be substituted with oxygen atoms , Heteroatoms such as sulfur atoms, nitrogen atoms, halogen atoms, or a part of the carbon atoms of these groups can also be replaced with heteroatoms containing oxygen atoms, sulfur atoms, nitrogen atoms, etc., as a result, they can also contain hydroxyl groups, Cyano, carbonyl, ether bond, ester bond, sulfonate bond, carbonate bond, lactone ring, sultone ring, carboxylic anhydride, haloalkyl group, etc. The aforementioned hetero atom is preferably an oxygen atom.
式(2)表示之光酸產生劑宜為下式(2')表示者較佳。 [化80] The photoacid generator represented by the formula (2) is preferably represented by the following formula (2'). [Chem 80]
式(2')中,LA 同前述。R為氫原子或三氟甲基,較佳為三氟甲基。R301 、R302 及R303 各自獨立地為氫原子、或也可以含有雜原子之碳數1~20之1價烴基。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和在前述R105 之說明列舉者為同樣者。x及y各自獨立地為0~5之整數,z為0~4之整數。In formula (2'), L A is the same as described above. R is a hydrogen atom or a trifluoromethyl group, preferably a trifluoromethyl group. R 301 , R 302 and R 303 are each independently a hydrogen atom or a C 1-20 monovalent hydrocarbon group which may contain a hetero atom. The aforementioned monovalent hydrocarbon group may be any of linear, branched, and cyclic, and specific examples thereof may be the same as those described in the description of R 105 above. x and y are each independently an integer of 0 to 5, and z is an integer of 0 to 4.
式(2)表示之光酸產生劑可列舉如下但不限於此等。又,下式中,R同前述,Me為甲基。 [化81] The photoacid generator represented by the formula (2) may be exemplified below but not limited thereto. In the following formula, R is the same as described above, and Me is methyl. [化81]
[化82] [化82]
[化83] [Chemical 83]
前述光酸產生劑之中,含有式(1A')或(1D)表示之陰離子者,酸擴散小且對光阻溶劑之溶解性也優良,特別理想。又,含式(2')表示之陰離子者,酸擴散極小,特別理想。Among the aforementioned photo-acid generators, those containing anions represented by formula (1A') or (1D) have a small acid diffusion and excellent solubility in photoresist solvents, which is particularly desirable. In addition, those containing the anion represented by formula (2') have very little acid diffusion and are particularly desirable.
又,就前述光酸產生劑而言,也可使用具有含碘原子之陰離子之鋶鹽或錪鹽。如此的鹽可列舉下式(3-1)或(3-2)表示之含碘化苯甲醯氧基之氟化磺酸之鋶鹽及錪鹽。 [化84] In addition, as for the aforementioned photoacid generator, a samium salt or a gallium salt having an anion containing an iodine atom can also be used. Examples of such a salt include amide salts and iodonium salts of fluorinated sulfonic acid containing benzyloxy iodide represented by the following formula (3-1) or (3-2). [化84]
式(3-1)及(3-2)中,R401 為氫原子、羥基、羧基、硝基、氰基、氟原子、氯原子、溴原子、胺基、或也可含有氟原子、氯原子、溴原子、羥基、胺基或烷氧基之碳數1~20之烷基、碳數1~20之烷氧基、碳數2~20之烷氧基羰基、碳數2~20之醯氧基或碳數1~4之烷基磺醯氧基、或-NR407 -C(=O)-R408 或-NR407 -C(=O)-O-R408 ,R407 為氫原子、或也可含有鹵素原子、羥基、烷氧基、醯基或醯氧基之碳數1~6之烷基,R408 為碳數1~16之烷基、碳數2~16之烯基、或碳數6~12之芳基,也可含有鹵素原子、羥基、烷氧基、醯基或醯氧基。In formulas (3-1) and (3-2), R 401 is a hydrogen atom, a hydroxyl group, a carboxyl group, a nitro group, a cyano group, a fluorine atom, a chlorine atom, a bromine atom, an amine group, or may contain a fluorine atom, chlorine Atom, bromine atom, hydroxyl, amine or alkoxy, C 1-20 alkyl, C 1-20 alkoxy, C 2-20 alkoxycarbonyl, C 2-20 Acyloxy or alkylsulfonyloxy having 1 to 4 carbon atoms, or -NR 407 -C(=O)-R 408 or -NR 407 -C(=O)-OR 408 , R 407 is a hydrogen atom, Or it may also contain a halogen atom, a hydroxyl group, an alkoxy group, an acetyl group, or an alkoxy group, a C 1-6 alkyl group, R 408 is a C 1-16 alkyl group, a C 2-16 alkenyl group, Or an aryl group having 6 to 12 carbon atoms may also contain a halogen atom, a hydroxyl group, an alkoxy group, an acyl group or an acyloxy group.
X11 ,於r為1時係單鍵或碳數1~20之2價連結基,於r為2或3時係碳數1~20之3價或4價連結基,該連結基也可含有氧原子、硫原子或氮原子。X 11 , when r is 1, it is a single bond or a C 1-20 divalent linking group, when r is 2 or 3, it is a C 1-20 trivalent or tetravalent linking group, the linking group may also be Contains oxygen, sulfur or nitrogen atoms.
Rf11 ~Rf14 各自獨立地為氫原子、氟原子或三氟甲基,但該等中之至少一者為氟原子或三氟甲基。又,Rf11 與Rf12 合併而形成羰基亦可。Rf 11 to Rf 14 are each independently a hydrogen atom, a fluorine atom or a trifluoromethyl group, but at least one of these is a fluorine atom or a trifluoromethyl group. In addition, Rf 11 and Rf 12 may be combined to form a carbonyl group.
R402 、R403 、R404 、R405 及R406 各自獨立地為也可以含有雜原子之碳數1~20之1價烴基。又,R402 、R403 及R404 中之任二者也可互相鍵結並和它們所鍵結之硫原子一起形成環。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和在式(Aa)中之Ra1 ~Ra3 之說明而前述者為同樣者。R 402 , R 403 , R 404 , R 405 and R 406 are each independently a C 1-20 monovalent hydrocarbon group which may also contain a hetero atom. Also, any two of R 402 , R 403 and R 404 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. The aforementioned monovalent hydrocarbon group may be any of linear, branched, or cyclic, and specific examples thereof may be the same as the description of R a1 to R a3 in formula (Aa), and the aforementioned ones are the same.
r為1~3之整數。s為1~5之整數。t為0~3之整數。r is an integer from 1 to 3. s is an integer from 1 to 5. t is an integer from 0 to 3.
又,前述烷基、烷氧基、烷氧基羰基、醯氧基、烷基磺醯氧基、烯基及醯基可為直鏈狀、分支狀、環狀中任一者。In addition, the alkyl group, alkoxy group, alkoxycarbonyl group, acetyloxy group, alkylsulfonyloxy group, alkenyl group, and acetyl group may be any of linear, branched, and cyclic.
又,就具有含碘原子之陰離子之鋶鹽或錪鹽,也可列舉下式(3-3)或(3-4)表示之含碘化苯環之氟化磺酸之鋶鹽或錪鹽。 [化85] In addition, as for the osmium salt or the epimium salt having an anion containing an iodine atom, the osmium salt or the epimium salt of a fluorinated sulfonic acid containing an iodinated benzene ring represented by the following formula (3-3) or (3-4) can also be cited . [化85]
式(3-3)及(3-4)中,R411 各自獨立地為羥基、碳數1~20之烷基或烷氧基、碳數2~20之醯基或醯氧基、氟原子、氯原子、溴原子、胺基、或烷氧基羰基取代胺基。In formulas (3-3) and (3-4), R 411 is each independently a hydroxyl group, an alkyl group or an alkoxy group having 1 to 20 carbon atoms, an acyl group or an alkoxy group having 2 to 20 carbon atoms, or a fluorine atom , Chlorine atom, bromine atom, amine group, or alkoxycarbonyl substituted amine group.
R412 各自獨立地為單鍵、或碳數1~4之伸烷基。R413 ,於u為1時為單鍵或碳數1~20之2價連結基,於u為2或3時為碳數1~20之3價或4價連結基,該連結基也可含有氧原子、硫原子或氮原子。R 412 is each independently a single bond or an alkylene group having 1 to 4 carbon atoms. R 413 , when u is 1, it is a single bond or a C 1-20 divalent linking group, when u is 2 or 3, it is a C 1-20 trivalent or tetravalent linking group, the linking group may also be Contains oxygen, sulfur or nitrogen atoms.
Rf21 ~Rf24 各自獨立地為氫原子、氟原子或三氟甲基,但至少一者為氟原子或三氟甲基。又,Rf21 與Rf22 合併而形成羰基亦可。Rf 21 to Rf 24 are each independently a hydrogen atom, a fluorine atom or a trifluoromethyl group, but at least one of them is a fluorine atom or a trifluoromethyl group. In addition, Rf 21 and Rf 22 may be combined to form a carbonyl group.
R414 、R415 、R416 、R417 及R418 各自獨立地為也可以含有雜原子之碳數1~20之1價烴基。又,R414 、R415 及R416 中之任二者也可互相鍵結並和它們所鍵結之硫原子一起形成環。前述1價烴基可為直鏈狀、分支狀、環狀中之任一者,其具體例可列舉和在式(Aa)中之Ra1 ~Ra3 之說明而前述者為同樣者。R 414 , R 415 , R 416 , R 417 and R 418 are each independently a C 1-20 monovalent hydrocarbon group which may also contain a hetero atom. In addition, any two of R 414 , R 415 and R 416 may be bonded to each other and form a ring together with the sulfur atom to which they are bonded. The aforementioned monovalent hydrocarbon group may be any of linear, branched, or cyclic, and specific examples thereof may be the same as the description of R a1 to R a3 in formula (Aa), and the aforementioned ones are the same.
u為1~3之整數。v為1~5之整數。w為0~3之整數。u is an integer from 1 to 3. v is an integer from 1 to 5. w is an integer from 0 to 3.
又,前述烷基、烷氧基、醯基、醯氧基及烯基,可為直鏈狀、分支狀、環狀中之任一者。The alkyl group, alkoxy group, acetyl group, acetyl group, and alkenyl group may be any of linear, branched, and cyclic.
作為式(3-1)及(3-3)表示之鋶鹽之陽離子,可列舉和就式(Aa)表示之鋶陽離子而於前述者為同樣者。又,作為式(3-2)及(3-4)表示之錪鹽之陽離子,可列舉和就式(Ab)表示之錪陽離子而於前述者為同樣者。Examples of the cations of the samarium salt represented by the formulas (3-1) and (3-3) include the same as those of the samarium cation represented by the formula (Aa). In addition, as the cation of the antimony salt represented by the formulas (3-2) and (3-4), the cation of the antimony salt represented by the formula (Ab) can be exemplified, and the same as the foregoing.
作為式(3-1)~(3-4)表示之鎓鹽之陰離子部分可列舉如下但不限於此等。 [化86] Examples of the anion part of the onium salt represented by formulas (3-1) to (3-4) include the following but are not limited thereto. [化86]
[化87] [化87]
[化88] [化88]
[化89] [化89]
[化90] [化90]
[化91] [化91]
[化92] [化92]
[化93] [化93]
[化94] [化94]
[化95] [化95]
[化96] [化96]
[化97] [化97]
[化98] [化98]
[化99] [Chem 99]
[化100] [化100]
[化101] [化101]
[化102] [化102]
[化103] [化103]
[化104] [化104]
[化105] [化105]
[化106] [化106]
[化107] [化107]
又,就前述光酸產生劑而言,也可使用具有含溴原子之陰離子之鋶鹽或錪鹽。就含溴原子之陰離子而言,可列舉式(3-1)~(3-4)中,碘原子取代為溴原子者。又,其具體例也可列舉前述含碘原子之陰離子中之碘原子取代成溴原子者。In addition, as for the aforementioned photoacid generator, a monium salt or a gallium salt having an anion containing a bromine atom can also be used. Examples of the anion containing a bromine atom include those in formulas (3-1) to (3-4) in which iodine atoms are replaced with bromine atoms. In addition, specific examples thereof include those in which the iodine atom in the iodine atom-containing anion is replaced with a bromine atom.
本發明之光阻材料含有前述添加型酸產生劑時,其含量相對於基礎聚合物100質量份為0.1~50質量份較理想,1~40質量份更理想。When the photoresist material of the present invention contains the aforementioned additive acid generator, its content is preferably 0.1 to 50 parts by mass relative to 100 parts by mass of the base polymer, and more preferably 1 to 40 parts by mass.
[其他成分] 除了前述成分,藉由因應目的而適當組合並摻合有機溶劑、界面活性劑、溶解抑制劑、交聯劑等而構成正型光阻材料及負型光阻材料,於曝光部,前述基礎聚合物因觸媒反應而加快對顯影液之溶解速度,故可成為極高感度的正型光阻材料及負型光阻材料。於此情形,光阻膜之溶解對比度及解像性高,有曝光余裕度,處理適應性優異,曝光後之圖案形狀良好,而且特別能夠抑制酸擴散,所以疏密尺寸差小,因而實用性高,作為超LSI用光阻材料非常有效。[Other ingredients] In addition to the aforementioned components, by combining and blending organic solvents, surfactants, dissolution inhibitors, cross-linking agents, etc. according to the purpose, a positive photoresist material and a negative photoresist material are formed. The substance accelerates the dissolution rate of the developer due to the catalyst reaction, so it can become a very high-sensitivity positive photoresist material and negative photoresist material. In this case, the photoresist film has high dissolution contrast and resolution, has exposure margin, excellent handling adaptability, and the pattern shape after exposure is good, and in particular, it can suppress acid diffusion, so the difference in density and density is small, so it is practical High, very effective as a photoresist for ultra-LSI.
就前述有機溶劑而言,可列舉日本特開2008-111103號公報之段落[0144]~[0145]記載之環己酮、環戊酮、甲基-2-正戊基酮等酮類、3-甲氧基丁醇、3-甲基-3-甲氧基丁醇、1-甲氧基-2-丙醇、1-乙氧基-2-丙醇、二丙酮醇等醇類、丙二醇單甲醚、乙二醇單甲醚、丙二醇單乙醚、乙二醇單乙醚、丙二醇二甲醚、二乙二醇二甲醚等醚類、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乳酸乙酯、丙酮酸乙酯、乙酸丁酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸第三丁酯、丙酸第三丁酯、丙二醇單第三丁醚乙酸酯等酯類、γ-丁內酯等內酯類、及該等之混合溶劑。該等溶劑可單獨使用1種或混合使用2種以上。Examples of the aforementioned organic solvents include ketones such as cyclohexanone, cyclopentanone, and methyl-2-n-pentyl ketone described in paragraphs [0144] to [0145] of JP-A-2008-111103. 3 -Methoxybutanol, 3-methyl-3-methoxybutanol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, diacetone alcohol and other alcohols, propylene glycol Monomethyl ether, ethylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether, diethylene glycol dimethyl ether and other ethers, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate Ester, ethyl lactate, ethyl pyruvate, butyl acetate, methyl 3-methoxypropionate, ethyl 3-ethoxypropionate, third butyl acetate, third butyl propionate, propylene glycol mono Esters such as tertiary butyl ether acetate, lactones such as γ-butyrolactone, and mixed solvents thereof. These solvents can be used alone or in combination of two or more.
本發明之光阻材料中,前述有機溶劑之含量相對於基礎聚合物100質量份為100~10,000質量份較理想,200~8,000質量份更理想。In the photoresist material of the present invention, the content of the organic solvent is preferably 100 to 10,000 parts by mass relative to 100 parts by mass of the base polymer, and more preferably 200 to 8,000 parts by mass.
就前述界面活性劑而言,可列舉在日本特開2008-111103號公報之段落[0165]~[0166]記載者。藉由添加界面活性劑,能更提高或控制光阻材料之塗佈性。界面活性劑可單獨使用1種或組合使用2種以上。本發明之光阻材料中,前述界面活性劑之含量相對於基礎聚合物100質量份為0.0001~10質量份較佳。Examples of the aforementioned surfactants include those described in paragraphs [0165] to [0166] of Japanese Patent Laid-Open No. 2008-111103. By adding a surfactant, the coatability of the photoresist material can be further improved or controlled. The surfactant can be used alone or in combination of two or more. In the photoresist material of the present invention, the content of the surfactant is preferably 0.0001 to 10 parts by mass relative to 100 parts by mass of the base polymer.
正型光阻材料的情形,藉由摻合溶解抑制劑,能更加大曝光部與未曝光部之溶解速度之差距,能夠使解像度更好。另一方面,負型光阻材料的情形,藉由添加交聯劑使曝光部之溶解速度下降,能獲得負圖案。In the case of a positive photoresist material, by blending a dissolution inhibitor, the difference between the dissolution rate of the exposed part and the unexposed part can be increased, and the resolution can be improved. On the other hand, in the case of a negative-type photoresist, a negative pattern can be obtained by adding a cross-linking agent to reduce the dissolution rate of the exposed portion.
就前述溶解抑制劑而言,可列舉分子量為較佳為100~1,000,更佳為150~800,且分子內含2個以上之苯酚性羥基之化合物之該苯酚性羥基之氫原子以就全體而言為0~100莫耳%之比例取代成酸不安定基的化合物、或分子內含羧基之化合物之該羧基之氫原子以就全體而言平均50~100莫耳%之比例取代成酸不安定基之化合物。具體而言,可列舉雙酚A、參苯酚、苯酚酚酞、甲酚酚醛清漆、萘羧酸、金剛烷羧酸、膽酸之羥基、羧基之氫原子取代成酸不安定基的化合物等,例如:記載於日本特開2008-122932號公報之段落[0155]~[0178]。Examples of the dissolution inhibitor include a molecular weight of preferably 100 to 1,000, more preferably 150 to 800, and a compound containing two or more phenolic hydroxyl groups in the molecule. In general, the hydrogen atom of the carboxyl group of a compound substituted with an acid labile group or a compound containing a carboxyl group in the ratio of 0 to 100 mol% is replaced with an acid at an average ratio of 50 to 100 mol% as a whole Unstable compounds. Specific examples include compounds in which bisphenol A, phenol, phenol phenolphthalein, cresol novolac, naphthalene carboxylic acid, adamantane carboxylic acid, hydroxyl group of cholic acid, and hydrogen atom of carboxyl group are replaced with acid labile groups, for example : It is described in paragraphs [0155] to [0178] of Japanese Patent Laid-Open No. 2008-122932.
本發明之光阻材料為正型光阻材料時,前述溶解抑制劑之含量相對於基礎聚合物100質量份為0~50質量份較理想,5~40質量份更理想。前述溶解抑制劑可單獨使用1種或組合使用2種以上。When the photoresist material of the present invention is a positive type photoresist material, the content of the dissolution inhibitor is preferably 0-50 parts by mass relative to 100 parts by mass of the base polymer, and more preferably 5-40 parts by mass. The aforementioned dissolution inhibitor may be used alone or in combination of two or more.
就前述交聯劑而言,可列舉經選自羥甲基、烷氧基甲基及醯氧基甲基中之至少1個基取代的環氧化合物、三聚氰胺化合物、胍胺化合物、甘脲化合物或脲化合物、異氰酸酯化合物、疊氮化物化合物、含烯醚基等雙鍵之化合物等。可將它們作為添加劑使用,也可導入到聚合物側鏈作為懸吊基。又,含羥基之化合物也可作為交聯劑。交聯劑可單獨使用1種或組合使用2種以上。Examples of the aforementioned crosslinking agent include epoxy compounds substituted with at least one group selected from the group consisting of methylol, alkoxymethyl, and acetylmethyl, melamine compounds, guanamine compounds, and glycoluril compounds. Or urea compounds, isocyanate compounds, azide compounds, compounds containing double bonds such as allyl ether groups, etc. They can be used as additives, or they can be introduced into the polymer side chain as a suspension group. In addition, hydroxyl-containing compounds can also be used as crosslinking agents. The crosslinking agent may be used alone or in combination of two or more.
就前述環氧化合物而言,可列舉參(2,3-環氧丙基)異氰尿酸酯、三羥甲基甲烷三環氧丙醚、三羥甲基丙烷三環氧丙醚、三羥乙基乙烷三環氧丙醚等。Examples of the aforementioned epoxy compounds include ginseng (2,3-epoxypropyl) isocyanurate, trimethylolmethane triglycidyl ether, trimethylolpropane triglycidyl ether, and Hydroxyethylethane triglycidyl ether, etc.
就前述三聚氰胺化合物而言,可列舉六羥甲基三聚氰胺、六甲氧基甲基三聚氰胺、六羥甲基三聚氰胺之1~6個羥甲基經甲氧基甲基化而得之化合物或其混合物、六甲氧基乙基三聚氰胺、六醯氧基甲基三聚氰胺、六羥甲基三聚氰胺之1~6個羥甲基經醯氧基甲基化而得之化合物或其混合物等。Examples of the aforementioned melamine compounds include compounds obtained by methoxymethylation of 1-6 methylol groups of hexamethylol melamine, hexamethoxymethyl melamine, and hexamethylol melamine, or mixtures thereof. Compounds or mixtures of 1 to 6 hydroxymethyl groups of hexamethoxyethyl melamine, hexaacetoxymethyl melamine, and hexamethylol melamine by acyloxymethylation.
就胍胺化合物而言,可列舉四羥甲基胍胺、四甲氧基甲基胍胺、四羥甲基胍胺之1~4個羥甲基經甲氧基甲基化而得之化合物或其混合物、四甲氧基乙基胍胺、四醯氧基胍胺、四羥甲基胍胺之1~4個羥甲基經醯氧基甲基化而得之化合物或其混合物等。Examples of guanamine compounds include compounds obtained by methoxymethylation of 1 to 4 hydroxymethyl groups of tetramethylolguanamine, tetramethoxymethylguanamine, and tetramethylolguanidine. Or a mixture thereof, a compound obtained by methoxymethylation of 1 to 4 hydroxymethyl groups of tetramethoxyethylguanamine, tetraoxymethylguanamine, tetramethylolguanidine, or a mixture thereof.
就甘脲化合物而言,可列舉四羥甲基甘脲、四甲氧基甘脲、四甲氧基甲基甘脲、四羥甲基甘脲之1~4個羥甲基經甲氧基甲基化而得之化合物或其混合物、四羥甲基甘脲之1~4個羥甲基經醯氧基甲基化而得之化合物或其混合物等。就脲化合物而言,可列舉四羥甲基脲、四甲氧基甲基脲、四羥甲基脲之1~4個羥甲基經甲氧基甲基化而得之化合物或其混合物、四甲氧基乙基脲等。Examples of the glycoluril compound include 1 to 4 hydroxymethyl methoxy groups of tetramethylol glycoluril, tetramethoxy glycoluril, tetramethoxymethyl glycoluril, and tetramethylol glycoluril. Compounds obtained by methylation or mixtures thereof, compounds obtained by methylation of 1 to 4 hydroxymethyl groups of tetramethylol glycoluril by acyloxymethylation or mixtures thereof, etc. Examples of urea compounds include compounds obtained by methoxymethylation of 1 to 4 methylol groups of tetramethylol urea, tetramethoxymethyl urea, and tetramethylol urea, or mixtures thereof. Tetramethoxyethyl urea, etc.
就異氰酸酯化合物而言,可列舉伸甲苯基二異氰酸酯、二苯基甲烷二異氰酸酯、六亞甲基二異氰酸酯、環己烷二異氰酸酯等。Examples of isocyanate compounds include tolyl diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, and cyclohexane diisocyanate.
就疊氮化物化合物而言,可列舉1,1'-聯苯-4,4'-雙疊氮化物、4,4'-啞甲基雙疊氮化物、4,4'-氧基雙疊氮化物等。Examples of the azide compound include 1,1'-biphenyl-4,4'-bisazide, 4,4'-matte methylbisazide, and 4,4'-oxybisazide Nitrides, etc.
作為含烯醚基之化合物,可列舉乙二醇二乙烯醚、三乙二醇二乙烯醚、1,2-丙二醇二乙烯醚、1,4-丁二醇二乙烯醚、四亞甲基二醇二乙烯醚、新戊二醇二乙烯醚、三羥甲基丙烷三乙烯醚、己烷二醇二乙烯醚、1,4-環己烷二醇二乙烯醚、新戊四醇三乙烯醚、新戊四醇四乙烯醚、山梨醇四乙烯醚、山梨醇五乙烯醚、三羥甲基丙烷三乙烯醚等。Examples of the compound containing an allyl ether group include ethylene glycol divinyl ether, triethylene glycol divinyl ether, 1,2-propylene glycol divinyl ether, 1,4-butanediol divinyl ether, and tetramethylene divinyl ether. Alcohol divinyl ether, neopentyl glycol divinyl ether, trimethylolpropane trivinyl ether, hexanediol divinyl ether, 1,4-cyclohexanediol divinyl ether, neopentyl tetravinyl ether , Neopentaerythritol tetraethylene ether, sorbitol tetraethylene ether, sorbitol pentaethylene ether, trimethylolpropane triethylene ether, etc.
本發明之光阻材料為負型光阻材料時,交聯劑之含量相對於基礎聚合物100質量份為0.1~50質量份較理想,1~40質量份更理想。When the photoresist material of the present invention is a negative photoresist material, the content of the crosslinking agent is preferably 0.1 to 50 parts by mass relative to 100 parts by mass of the base polymer, and more preferably 1 to 40 parts by mass.
本發明之光阻材料中也可以摻合前述含有碘化苯環之磺醯胺之鋶鹽以外之淬滅劑(以下稱為其他淬滅劑)。前述淬滅劑可列舉習知型之鹼性化合物。就習知型之鹼性化合物而言,可列舉1級、2級、3級脂肪族胺類、混成胺類、芳香族胺類、雜環胺類、有羧基之含氮化合物、有磺醯基之含氮化合物、有羥基之含氮化合物、有羥基苯基之含氮化合物、醇性含氮化合物、醯胺類、醯亞胺類、胺甲酸酯類等。尤其日本特開2008-111103號公報之段落[0146]~[0164]記載之1級、2級、3級胺化合物,尤其具有羥基、醚鍵、酯鍵、內酯環、氰基、磺酸酯鍵之化合物或日本專利第3790649號公報記載之有胺甲酸酯基之化合物等為較佳。藉由添加如此的鹼性化合物,例如可更抑制酸在光阻膜中之擴散速度,或校正形狀。The photoresist of the present invention may be blended with a quencher other than the sulfonamide salt containing sulfonamide containing benzene ring iodide (hereinafter referred to as other quenchers). The aforementioned quencher may be a conventional basic compound. Examples of the conventional basic compounds include 1st, 2nd, and 3rd aliphatic amines, mixed amines, aromatic amines, heterocyclic amines, nitrogen-containing compounds with carboxyl groups, and sulfonamides. Nitrogen-containing compounds, hydroxyl-containing nitrogen-containing compounds, hydroxyl-containing nitrogen-containing compounds, alcoholic nitrogen-containing compounds, amides, amides, carbamates, etc. In particular, the first, second, and third amine compounds described in paragraphs [0146] to [0164] of Japanese Patent Laid-Open No. 2008-111103, especially have a hydroxyl group, an ether bond, an ester bond, a lactone ring, a cyano group, and a sulfonic acid Compounds with an ester bond or compounds having a urethane group described in Japanese Patent No. 3790649 are preferred. By adding such an alkaline compound, for example, the diffusion rate of acid in the photoresist film can be more suppressed, or the shape can be corrected.
又,就其他淬滅劑而言,可列舉日本特開2008-158339號公報記載之α位未氟化之磺酸及羧酸之鋶鹽、錪鹽、銨鹽等鎓鹽。α位氟化之磺酸、醯亞胺酸或甲基化酸,對於使羧酸酯之酸不安定基脫保護係必要,藉由和α位未氟化之鎓鹽之鹽交換,會放出α位未氟化之磺酸或羧酸。α位未氟化之磺酸及羧酸不會起脫保護反應,故作為淬滅劑作用。In addition, as other quenching agents, onium salts such as osmium salts, iodonium salts, and ammonium salts of sulfonic acids and carboxylic acids that are not fluorinated at the α position described in Japanese Patent Laid-Open No. 2008-158339 can be cited. The fluorinated α-position sulfonic acid, imidic acid or methylated acid is necessary for deprotecting the acid-labile group of the carboxylic acid ester. By salt exchange with the non-fluorinated α-position onium salt, it will be released Unfluorinated sulfonic acid or carboxylic acid in the α position. Sulfonic acids and carboxylic acids that are not fluorinated at the alpha position will not play a deprotection reaction, so they act as quenchers.
其他淬滅劑可更列舉日本特開2008-239918號公報記載之聚合物型之淬滅劑。其藉由配向在塗佈後之光阻表面而提高圖案化後之光阻之矩形性。聚合物型淬滅劑,有防止採用浸潤曝光用之保護膜時之圖案之膜損失、圖案頂部之圓化之效果。Examples of other quenchers include the polymer-type quenchers described in Japanese Patent Laid-Open No. 2008-239918. It improves the rectangularity of the patterned photoresist by aligning the photoresist surface after coating. The polymer type quencher has the effect of preventing the film loss of the pattern and the rounding of the top of the pattern when the protective film for infiltration exposure is used.
本發明之光阻材料中,其他淬滅劑之含量相對於基礎聚合物100質量份為0~5質量份較理想,0~4質量份更理想。淬滅劑可單獨使用1種或組合使用2種以上。In the photoresist material of the present invention, the content of other quenching agents is preferably 0 to 5 parts by mass relative to 100 parts by mass of the base polymer, and more preferably 0 to 4 parts by mass. The quencher can be used alone or in combination of two or more.
本發明之光阻材料中,也可以摻合用以使旋塗後之光阻表面之撥水性更好的撥水性增進劑。前述撥水性增進劑可使用不使用面塗之浸潤微影。前述撥水性增進劑宜為含氟化烷基之高分子化合物、含特定結構之1,1,1,3,3,3-六氟-2-丙醇殘基之高分子化合物等較理想,日本特開2007-297590號公報、日本特開2008-111103號公報等例示者更理想。前述撥水性增進劑需溶於有機溶劑顯影液。前述特定之有1,1,1,3,3,3-六氟-2-丙醇殘基之撥水性增進劑對顯影液之溶解性良好。就撥水性增進劑而言,含有含胺基、胺鹽之重複單元之高分子化合物,防止酸在PEB中蒸發並防止顯影後之孔圖案之開口不良之效果高。撥水性增進劑可單獨使用1種或組合使用2種以上。本發明之光阻材料中,撥水性增進劑之含量相對於基礎聚合物100質量份為0~20質量份較理想,0.5~10質量份更理想。The photoresist material of the present invention may also be blended with a water repellent enhancer to make the water repellent surface of the photoresist surface after spin coating better. As the aforementioned water repellent enhancer, wetting lithography without top coating can be used. The aforementioned water repellent enhancer is preferably a polymer compound containing a fluorinated alkyl group, a polymer compound containing a specific structure of 1,1,1,3,3,3-hexafluoro-2-propanol residue, etc., Illustrators of Japanese Patent Laid-Open No. 2007-297590 and Japanese Patent Laid-Open No. 2008-111103 are more preferable. The aforementioned water repellent enhancer needs to be dissolved in an organic solvent developer. The aforementioned specificity is that the water repellent enhancer with 1,1,1,3,3,3-hexafluoro-2-propanol residue has good solubility in the developer. As for the water repellent enhancer, the polymer compound containing a repeating unit containing an amine group and an amine salt has a high effect of preventing the acid from evaporating in the PEB and preventing the poor opening of the hole pattern after development. The water repellent enhancer may be used alone or in combination of two or more. In the photoresist material of the present invention, the content of the water repellent enhancer is preferably 0-20 parts by mass relative to 100 parts by mass of the base polymer, and more preferably 0.5-10 parts by mass.
本發明之光阻材料中也可以摻合乙炔醇類。前述乙炔醇類可列舉日本特開2008-122932號公報之段落[0179]~[0182]記載者。本發明之光阻材料中,乙炔醇類之含量相對於基礎聚合物100質量份為0~5質量份較佳。The photoresist material of the present invention may also be blended with acetylene alcohols. Examples of the acetylene alcohols include those described in paragraphs [0179] to [0182] of JP-A-2008-122932. In the photoresist material of the present invention, the content of acetylene alcohols is preferably 0 to 5 parts by mass relative to 100 parts by mass of the base polymer.
[圖案形成方法] 本發明之光阻材料用於各種積體電路製造時,可以採用公知之微影技術。[Pattern Forming Method] When the photoresist material of the present invention is used in the manufacture of various integrated circuits, the well-known lithography technology can be used.
例如將本發明之光阻材料利用旋塗、輥塗、流塗、浸塗、噴塗、刮刀塗佈等適當的塗佈方法塗佈在積體電路製造用之基板(Si、SiO2 、SiN、SiON、TiN、WSi、BPSG、SOG、有機抗反射膜等)或遮罩電路製造用之基板(Cr、CrO、CrON、MoSi2 、SiO2 等)上,使塗佈膜厚成為0.01~2.0μm。將其在熱板上較佳為以60~150℃、10秒~30分鐘的條件,更佳為以80~120℃、30秒~20分鐘的條件預烘。其次,以紫外線、遠紫外線、EB、EUV、X射線、軟X射線、準分子雷射、γ線、同步加速器放射線等高能射線,通過預定之遮罩或直接曝光目的的圖案。以曝光量成為1~200mJ/cm2 左右,尤其10~100mJ/cm2 左右、或0.1~100μC/cm2 左右,尤其0.5~50μC/cm2 左右的曝光較佳。然後在熱板上較佳為以60~150℃、10秒~30分鐘,更佳為以80~120℃、30秒~20分鐘的條件進行PEB。For example, the photoresist material of the present invention is applied to a substrate (Si, SiO 2 , SiN, SiN, SiO 2 , SiN, etc.) by an appropriate coating method such as spin coating, roll coating, flow coating, dip coating, spray coating, blade coating, etc. SiON, TiN, WSi, BPSG, SOG, organic anti-reflective film, etc.) or substrates for the manufacture of mask circuits (Cr, CrO, CrON, MoSi 2 , SiO 2 etc.), the coating thickness shall be 0.01~2.0μm . This is preferably pre-baked on a hot plate under conditions of 60 to 150° C. for 10 seconds to 30 minutes, and more preferably under conditions of 80 to 120° C. for 30 seconds to 20 minutes. Secondly, high-energy rays such as ultraviolet, far ultraviolet, EB, EUV, X-ray, soft X-ray, excimer laser, γ-ray, synchrotron radiation, etc. pass through a predetermined mask or a pattern for direct exposure purposes. It is preferable that the exposure amount is about 1 to 200 mJ/cm 2 , especially about 10 to 100 mJ/cm 2 , or about 0.1 to 100 μC/cm 2 , especially about 0.5 to 50 μC/cm 2 . Then, PEB is preferably performed on the hot plate at 60 to 150° C. for 10 seconds to 30 minutes, more preferably at 80 to 120° C. for 30 seconds to 20 minutes.
PEB可進行也可不進行。尤其係含前述重複單元f2或f3之陰離子結合PAG聚合物的情形,因曝光而產生磺酸,鹼溶解性提高,故即使不進行PEB,曝光部仍會溶解於鹼。若不進行PEB,則因酸擴散所致之圖像的模糊會消除,比起進行PEB的情形能期待更微細的圖案形成。PEB may or may not be performed. In particular, in the case where the anion containing the repeating unit f2 or f3 is bound to the PAG polymer, sulfonic acid is generated due to exposure, and the alkali solubility is improved. Therefore, even if PEB is not performed, the exposed portion will still be dissolved in alkali. If PEB is not performed, blurring of the image due to acid diffusion will be eliminated, and a finer pattern formation can be expected than when PEB is performed.
不進行PEB時,不會發生因酸引起的脫保護反應,所以本發明之光阻材料作為非化學增幅光阻材料來作用。於此情形,溶解對比度低,因而顯影後會發生圖案之膜損失、間距部分的殘膜。非化學增幅光阻材料時,要如何使溶解對比度更好係成為關鍵點。When PEB is not carried out, no deprotection reaction due to acid occurs, so the photoresist material of the present invention functions as a non-chemically amplified photoresist material. In this case, the dissolution contrast is low, so that after development, film loss of the pattern and residual film at the pitch portion will occur. For non-chemically amplified photoresist materials, how to make the dissolution contrast better becomes the key point.
係含有前述重複單元f2或f3之陰離子結合PAG聚合物時,因曝光而產生α-氟磺酸,因而對鹼顯影液之溶解性提高,但藉由添加α位未氟化之鎓鹽,和其出現鹽交換,因而抑制α-氟磺酸之產生。又,若加大曝光量,則α位未氟化之磺酸或羧酸之鎓鹽分解,因而鹼溶解性提高。亦即,在曝光量少的區域,溶解抑制性提高,在曝光量多的區域,溶解促進性提高,因而對比度提高。離子交換反應的速度快,在室溫進行,因而不需進行PEB。式(A)表示之鎓鹽也是比起α-氟磺酸更弱酸之鹽,會進行同樣的離子交換,因此比起不進行PEB時,對比度較高。When the anion containing the aforementioned repeating unit f2 or f3 binds to the PAG polymer, α-fluorosulfonic acid is generated due to exposure, so the solubility in the alkaline developer solution is improved, but by adding an onium salt that is not fluorinated at the α position, and It undergoes salt exchange, thereby inhibiting the production of α-fluorosulfonic acid. In addition, when the exposure amount is increased, the onium salt of sulfonic acid or carboxylic acid that is not fluorinated at the α position is decomposed, so that alkali solubility is improved. That is, the dissolution inhibiting property is improved in the region with a small exposure amount, and the dissolution promoting property is improved in the region with a large exposure amount, thereby improving the contrast. The ion exchange reaction is fast, and it is performed at room temperature, so PEB is not necessary. The onium salt represented by formula (A) is also a weaker acid salt than α-fluorosulfonic acid, and undergoes the same ion exchange, so the contrast is higher than when PEB is not performed.
再者,藉由使用0.1~10質量%,較佳為2~5質量%之氫氧化四甲基銨(TMAH)、四乙基氫氧化銨(TEAH)、四丙基氫氧化銨(TPAH)、四丁基氫氧化銨(TBAH)等鹼水溶液之顯影液,以3秒~3分鐘,較佳為5秒~2分鐘的條件進行浸漬(dip)法、浸置(puddle)法、噴灑(spray)法等常法的顯影,會使已照光的部分溶於顯影液,未曝光的部分不溶解,在基板上形成目的之正型圖案。負型光阻的情形,和正型光阻的情形相反,亦即已照光的部分不溶於顯影液,未曝光的部分則溶解。又,本發明之光阻材料,特別是適合高能射線中之KrF準分子雷射、ArF準分子雷射、EB、EUV、X射線、軟X射線、γ射線、同步加速器放射線所為之微細圖案化。Furthermore, by using 0.1 to 10% by mass, preferably 2 to 5% by mass, tetramethylammonium hydroxide (TMAH), tetraethylammonium hydroxide (TEAH), tetrapropylammonium hydroxide (TPAH) , Tetrabutylammonium hydroxide (TBAH) and other alkaline aqueous solution developer, 3 seconds to 3 minutes, preferably 5 seconds to 2 minutes under the conditions of dip (dip) method, soak (puddle) method, spray ( Spray) method and other common methods of development will dissolve the irradiated part in the developing solution, and the unexposed part will not dissolve, forming the intended positive pattern on the substrate. The negative-type photoresist is opposite to the positive-type photoresist, that is, the light-exposed part is not soluble in the developing solution, and the unexposed part is dissolved. In addition, the photoresist material of the present invention is particularly suitable for fine patterning of KrF excimer laser, ArF excimer laser, EB, EUV, X-ray, soft X-ray, γ-ray, synchrotron radiation in high-energy rays .
也可使用含有含酸不安定基之基礎聚合物之正型光阻材料,實施利用有機溶劑顯影獲得負圖案之負顯影。此時使用之顯影液可以列舉2-辛酮、2-壬酮、2-庚酮、3-庚酮、4-庚酮、2-己酮、3-己酮、二異丁基酮、甲基環己酮、苯乙酮、甲基苯乙酮、乙酸丙酯、乙酸丁酯、乙酸異丁酯、乙酸戊酯、乙酸丁烯酯、乙酸異戊酯、甲酸丙酯、甲酸丁酯、甲酸異丁酯、甲酸戊酯、甲酸異戊酯、戊酸甲酯、戊烯酸甲酯、巴豆酸甲酯、巴豆酸乙酯、丙酸甲酯、丙酸乙酯、3-乙氧基丙酸乙酯、乳酸甲酯、乳酸乙酯、乳酸丙酯、乳酸丁酯、乳酸異丁酯、乳酸戊酯、乳酸異戊酯、2-羥基異丁酸甲酯、2-羥基異丁酸乙酯、苯甲酸甲酯、苯甲酸乙酯、乙酸苯酯、乙酸苄酯、苯基乙酸甲酯、甲酸苄酯、甲酸苯基乙酯、3-苯基丙酸甲酯、丙酸苄酯、苯基乙酸乙酯、乙酸2-苯基乙酯等。該等有機溶劑可以單獨使用1種或混用2種以上。It is also possible to use a positive photoresist material containing a base polymer containing an acid-labile group to perform negative development using organic solvent development to obtain a negative pattern. Examples of the developer used at this time include 2-octanone, 2-nonanone, 2-heptanone, 3-heptanone, 4-heptanone, 2-hexanone, 3-hexanone, diisobutyl ketone, methyl alcohol Cyclohexanone, acetophenone, methyl acetophenone, propyl acetate, butyl acetate, isobutyl acetate, pentyl acetate, butenyl acetate, isoamyl acetate, propyl formate, butyl formate, Isobutyl formate, amyl formate, isoamyl formate, methyl valerate, methyl pentenoate, methyl crotonate, ethyl crotonate, methyl propionate, ethyl propionate, 3-ethoxy Ethyl propionate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, isobutyl lactate, amyl lactate, isoamyl lactate, methyl 2-hydroxyisobutyrate, 2-hydroxyisobutyric acid Ethyl ester, methyl benzoate, ethyl benzoate, phenyl acetate, benzyl acetate, phenyl methyl acetate, benzyl formate, phenyl ethyl formate, 3-phenyl methyl propionate, benzyl propionate , Ethyl phenylacetate, 2-phenylethyl acetate, etc. These organic solvents can be used alone or in combination of two or more.
顯影之結束時進行淋洗。淋洗液宜為和顯影液混溶且不溶解光阻膜之溶劑較佳。就如此的溶劑而言,宜使用碳數3~10之醇、碳數8~12之醚化合物、碳數6~12之烷、烯、炔、芳香族系之溶劑較理想。Rinse at the end of development. The eluent is preferably a solvent that is miscible with the developer and does not dissolve the photoresist film. As for such a solvent, it is preferable to use an alcohol having 3 to 10 carbon atoms, an ether compound having 8 to 12 carbon atoms, an alkane, alkene, alkyne, or aromatic solvent having 6 to 12 carbon atoms.
具體而言,就碳數3~10之醇而言,可列舉正丙醇、異丙醇、1-丁醇、2-丁醇、異丁醇、第三丁醇、1-戊醇、2-戊醇、3-戊醇、第三戊醇、新戊醇、2-甲基-1-丁醇、3-甲基-1-丁醇、3-甲基-3-戊醇、環戊醇、1-己醇、2-己醇、3-己醇、2,3-二甲基-2-丁醇、3,3-二甲基-1-丁醇、3,3-二甲基-2-丁醇、2-乙基-1-丁醇、2-甲基-1-戊醇、2-甲基-2-戊醇、2-甲基-3-戊醇、3-甲基-1-戊醇、3-甲基-2-戊醇、3-甲基-3-戊醇、4-甲基-1-戊醇、4-甲基-2-戊醇、4-甲基-3-戊醇、環己醇、1-辛醇等。Specifically, the alcohol having 3 to 10 carbon atoms includes n-propanol, isopropanol, 1-butanol, 2-butanol, isobutanol, third butanol, 1-pentanol, and 2 -Pentanol, 3-pentanol, tert-pentanol, neopentanol, 2-methyl-1-butanol, 3-methyl-1-butanol, 3-methyl-3-pentanol, cyclopentanol Alcohol, 1-hexanol, 2-hexanol, 3-hexanol, 2,3-dimethyl-2-butanol, 3,3-dimethyl-1-butanol, 3,3-dimethyl -2-butanol, 2-ethyl-1-butanol, 2-methyl-1-pentanol, 2-methyl-2-pentanol, 2-methyl-3-pentanol, 3-methyl -1-pentanol, 3-methyl-2-pentanol, 3-methyl-3-pentanol, 4-methyl-1-pentanol, 4-methyl-2-pentanol, 4-methyl -3-pentanol, cyclohexanol, 1-octanol, etc.
就碳數8~12之醚化合物而言,可列舉二正丁醚、二異丁醚、二第二丁醚、二正戊醚、二異戊醚、二第二戊醚、二第三戊醚、二正己醚等。Examples of ether compounds having 8 to 12 carbon atoms include di-n-butyl ether, di-isobutyl ether, di-second butyl ether, di-n-pentyl ether, di-isoamyl ether, di-second amyl ether, and di-third amyl ether. Ether, di-n-hexyl ether, etc.
就碳數6~12之烷而言,可列舉己烷、庚烷、辛烷、壬烷、癸烷、十一烷、十二烷、甲基環戊烷、二甲基環戊烷、環己烷、甲基環己烷、二甲基環己烷、環庚烷、環辛烷、環壬烷等。就碳數6~12之烯而言,可列舉己烯、庚烯、辛烯、環己烯、甲基環己烯、二甲基環己烯、環庚烯、環辛烯等。就碳數6~12之炔而言,可列舉己炔、庚炔、辛炔等。Examples of the C 6-12 alkane include hexane, heptane, octane, nonane, decane, undecane, dodecane, methylcyclopentane, dimethylcyclopentane, and cyclohexane. Hexane, methylcyclohexane, dimethylcyclohexane, cycloheptane, cyclooctane, cyclononane, etc. Examples of the C6-C12 olefins include hexene, heptene, octene, cyclohexene, methylcyclohexene, dimethylcyclohexene, cycloheptene, cyclooctene and the like. Examples of the alkyne having 6 to 12 carbon atoms include hexyne, heptyne, and octyne.
就芳香族系之溶劑而言,可列舉甲苯、二甲苯、乙苯、異丙苯、第三丁基苯、均三甲苯等。Examples of the aromatic solvents include toluene, xylene, ethylbenzene, cumene, tert-butylbenzene, mesitylene and the like.
藉由進行淋洗,能夠使光阻圖案之崩塌、缺陷之發生減少。又,淋洗並非必要,藉由不進行淋洗能夠減少溶劑之使用量。By rinsing, the collapse of the photoresist pattern and the occurrence of defects can be reduced. Also, rinsing is not necessary, and the amount of solvent used can be reduced by not rinsing.
顯影後之孔圖案、溝渠圖案也能藉由熱流、RELACS技術或DSA技術而收縮。在孔圖案上塗佈收縮劑,藉由酸觸媒從烘烤中之光阻層擴散,在光阻之表面發生收縮劑之交聯,使收縮劑附著在孔圖案的側壁。烘烤溫度較佳為70~180℃,更佳為80~170℃,時間較佳為10~300秒,將多餘的收縮劑除去並使孔圖案縮小。 [實施例]The developed hole pattern and trench pattern can also be shrunk by heat flow, RELACS technology or DSA technology. The shrinking agent is coated on the hole pattern and diffuses from the photoresist layer during baking through an acid catalyst, and crosslinking of the shrinking agent occurs on the surface of the photoresist, so that the shrinking agent adheres to the side wall of the hole pattern. The baking temperature is preferably 70 to 180°C, more preferably 80 to 170°C, and the time is preferably 10 to 300 seconds to remove excess shrinking agent and shrink the hole pattern. [Example]
以下舉合成例、實施例及比較例,對本發明具體說明,但本發明不限於下列實施例。The following describes the synthesis examples, examples, and comparative examples to explain the present invention in detail, but the present invention is not limited to the following examples.
[合成例1-1]N-[(三氟甲基)磺醯基]-2,3,5-三碘苯甲醯胺三苯基鋶(鋶鹽1)之合成 [化108] [Synthesis Example 1-1] Synthesis of N-[(trifluoromethyl)sulfonyl]-2,3,5-triiodobenzylamine triphenylammonium (ammonium salt 1) [Chem 108]
將2,3,5-三碘苯甲酸100g、二甲基甲醯胺0.73g及氯仿700g之混合液加熱到60℃後,滴加亞硫醯氯47.6g。於60℃攪拌21小時後,減壓濃縮而將氯仿和未反應的亞硫醯氯除去。於濃縮液加入己烷500g,攪拌1小時,使固體析出。分濾獲得之固體,以己烷洗淨1次,藉此獲得2,3,5-三碘苯甲醯氯固體97g。 對於三氟甲烷磺醯基醯胺2.24g、碳酸鉀3.73g及乙腈40g之混合液加入前述2,3,5-三碘苯甲醯氯10.1g,於室溫攪拌15小時。滴加純水120g,使反應淬滅後,加入甲基硫酸三苯基鋶6.74g及二氯甲烷80g並攪拌。將不溶成分以過濾除去後,分取有機層。將獲得之有機層按順序以純水40g、2.5質量%鹽酸40g、純水40g、碳酸氫鈉水溶液60g、及純水40g洗淨。將已洗淨的有機層減壓濃縮,於獲得之溶液中加入第三丁基甲醚60g並攪拌後,去除上清液。將殘渣減壓濃縮,獲得為目的物之N-[(三氟甲基)磺醯基]-2,3,5-三碘苯甲醯胺三苯基鋶(鋶鹽1)10.5g的油狀物(產率78%)。After heating a mixed liquid of 100 g of 2,3,5-triiodobenzoic acid, 0.73 g of dimethylformamide and 700 g of chloroform to 60°C, 47.6 g of thiosulfonyl chloride was added dropwise. After stirring at 60°C for 21 hours, it was concentrated under reduced pressure to remove chloroform and unreacted sulfenyl chloride. 500 g of hexane was added to the concentrated solution and stirred for 1 hour to precipitate a solid. The obtained solid was filtered separately and washed once with hexane to obtain 97 g of 2,3,5-triiodobenzoyl chloride solid. To a mixture of 2.24 g of trifluoromethanesulfonyl amide, 3.73 g of potassium carbonate and 40 g of acetonitrile was added 10.1 g of the aforementioned 2,3,5-triiodobenzyl chloride, and the mixture was stirred at room temperature for 15 hours. After 120 g of pure water was added dropwise to quench the reaction, 6.74 g of triphenyl alkane methyl sulfate and 80 g of dichloromethane were added and stirred. After removing insoluble components by filtration, the organic layer was separated. The obtained organic layer was washed with 40 g of pure water, 40 g of 2.5% by mass hydrochloric acid, 40 g of pure water, 60 g of sodium bicarbonate aqueous solution, and 40 g of pure water in this order. The washed organic layer was concentrated under reduced pressure, 60 g of third butyl methyl ether was added to the obtained solution and stirred, and the supernatant was removed. The residue was concentrated under reduced pressure to obtain 10.5 g of N-[(trifluoromethyl)sulfonyl]-2,3,5-triiodobenzamide triphenylammonium (ammonium salt 1) as the target product. (Yield 78%).
鋶鹽1之IR光譜數據如下所示。核磁共振光譜(1 H-NMR及19 F-NMR/DMSO-d6 )之結果各如圖1及圖2所示。又,1 H-NMR觀測到微量的殘留溶劑(第三丁基甲醚及水)。 IR(D-ATR):ν=3520, 3061, 2972, 1628, 1518, 1476, 1447, 1387, 1363, 1304, 1238, 1196, 1117, 1078, 1021, 998, 925, 865, 821, 748, 711, 684, 614, 581, 502cm-1 The IR spectrum data of Ka salt 1 is shown below. The results of nuclear magnetic resonance spectroscopy ( 1 H-NMR and 19 F-NMR/DMSO-d 6 ) are shown in FIGS. 1 and 2 respectively. In addition, traces of residual solvent (third butyl methyl ether and water) were observed by 1 H-NMR. IR(D-ATR): ν=3520, 3061, 2972, 1628, 1518, 1476, 1447, 1387, 1363, 1304, 1238, 1196, 1117, 1078, 1021, 998, 925, 865, 821, 748, 711 , 684, 614, 581, 502cm -1
[合成例1-2~1-24]鋶鹽2~15、錪鹽1~3及銨鹽1~6之合成 本發明之光阻材料使用之含有碘化苯環之磺醯胺之鋶鹽1~15、錪鹽1~3及銨鹽1~6之結構整理如下。 鋶鹽2~15及錪鹽1~3,係和合成例1-1同樣,藉由分別給予下列陰離子之含有碘化苯環之磺醯胺、與給予下列陽離子之甲烷磺酸鋶鹽、氯化鋶或氯化錪之離子交換而合成,銨鹽1及2,係藉由給予下列陰離子之含有碘化苯環之磺醯胺與4級氫氧化銨之中和反應而合成,銨鹽3~6係藉由給予下列陰離子之含有碘化苯環之磺醯胺與3級胺化合物之中和反應而合成。[Synthesis Example 1-2~1-24] Synthesis of 鋶盐 2~15, 錪顊1-3~and Ammonium Salt 1-6 The structures of the sulfonamide-containing sulfonamide salt containing iodinated benzene ring 1-15, the iodide salt 1-3 and the ammonium salt 1-6 used in the photoresist material of the present invention are organized as follows. Bammonium salt 2 to 15 and tungsten salt 1 to 3 are the same as in Synthesis Example 1-1, by giving the following anions of sulfonamide containing benzene iodide ring, and methanesulfonate methanesulfonate with the following cation, chloride It is synthesized by ion exchange of carbamide or epichloride. Ammonium salts 1 and 2 are synthesized by the neutralization reaction of sulfonamide containing iodinated benzene ring and grade 4 ammonium hydroxide given to the following anions, ammonium salt 3 ~6 is synthesized by neutralizing the sulfonamide containing benzene iodide ring with tertiary amine compound to give the following anions.
[化109] [化109]
[化110] [化110]
[化111] [化111]
[化112] [化112]
[化113] [化113]
[合成例2-1~2-5]基礎聚合物(聚合物1~5)之合成 將各單體組合並於THF溶劑下進行共聚合反應,析出於甲醇,再以己烷重複洗淨後單離、乾燥,獲得以下所示組成之基礎聚合物(聚合物1~5)。獲得之基礎聚合物之組成以1 H-NMR確認,Mw及Mw/Mn以GPC(溶劑:THF、標準:聚苯乙烯)確認。[Synthesis Examples 2-1 to 2-5] Synthesis of base polymer (Polymers 1 to 5) The monomers were combined and copolymerized in a THF solvent, precipitated in methanol, and washed repeatedly with hexane After isolation and drying, a base polymer (polymers 1 to 5) having the composition shown below was obtained. The composition of the obtained base polymer was confirmed by 1 H-NMR, and Mw and Mw/Mn were confirmed by GPC (solvent: THF, standard: polystyrene).
[化114] [化114]
[化115] [化115]
[實施例1~30、比較例1~7] 於溶有100ppm之作為界面活性劑之3M公司製FC-4430的溶劑中,使各成分按表1~3所示之組成溶解成溶液,以0.2μm尺寸之濾器過濾,製備成光阻材料。[Examples 1 to 30, Comparative Examples 1 to 7] In a solvent in which 100 ppm of FC-4430 manufactured by 3M Company as a surfactant was dissolved, each component was dissolved into a solution according to the composition shown in Tables 1 to 3, and filtered with a 0.2 μm size filter to prepare a photoresist material.
表1~3中,各成分如下。 有機溶劑:PGMEA(丙二醇單甲醚乙酸酯) GBL(γ-丁內酯) CyH(環己酮) PGME(丙二醇單甲醚) DAA(二丙酮醇)In Tables 1-3, each component is as follows. Organic solvent: PGMEA (propylene glycol monomethyl ether acetate) GBL (γ-butyrolactone) CyH (cyclohexanone) PGME (Propylene Glycol Monomethyl Ether) DAA (diacetone alcohol)
酸產生劑:PAG1~PAG7(參照下列結構式) [化116] Acid generator: PAG1~PAG7 (refer to the following structural formula) [Chem 116]
[化117] [化117]
比較淬滅劑1~6(參照下列結構式) [化118] Comparative quenching agent 1~6 (refer to the following structural formula) [Chem 118]
[EB曝光評價]
將表1~3所示之各光阻材料旋塗在以60nm膜厚形成了日產化學工業(股)製之抗反射膜DUV-62的Si基板上,使用熱板於105℃預烘60秒,製作成膜厚50nm之光阻膜。對其使用Elionix公司製EB描繪裝置(ELS-F125、加速電壓125kV)進行曝光,在熱板上以表1~3記載之溫度進行60秒PEB,並以2.38質量%TMAH水溶液進行30秒顯影,於實施例1~13、15~30及比較例1~6形成正型光阻圖案(尺寸24nm之孔圖案),於實施例14及比較例7形成負型光阻圖案(尺寸24nm之點圖案)。使用日立先端科技(股)製之測長SEM(CG5000),測定孔或點以24nm形成時之曝光量,定義為感度,又,測定此時孔或點之直徑50點,求此尺寸變異的3σ,作為CDU。
結果一併記載於表1~3。[EB exposure evaluation]
Spin-coat the photoresist materials shown in Tables 1 to 3 on a Si substrate with an anti-reflective film DUV-62 made by Nissan Chemical Industry Co., Ltd. at a thickness of 60 nm, and pre-bake at 105°C for 60 seconds using a hot plate To produce a photoresist film with a thickness of 50 nm. It was exposed using an EB drawing device (ELS-F125, accelerating
[表1]
[表2]
[表3]
由表1~3所示之結果可知含式(A)表示之鎓鹽之本發明之光阻材料,感度高且CDU小。From the results shown in Tables 1 to 3, it can be seen that the photoresist material of the present invention containing the onium salt represented by formula (A) has high sensitivity and low CDU.
[圖1]合成例1-1獲得之鋶鹽1之1 H-NMR光譜。 [圖2]合成例1-1獲得之鋶鹽1之19 F-NMR光譜。[Fig. 1] 1 H-NMR spectrum of kan salt 1 obtained in Synthesis Example 1-1. [Fig. 2] 19 F-NMR spectrum of the manganese salt 1 obtained in Synthesis Example 1-1.
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