TW202001934A - Flat data transmission cable - Google Patents
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本發明涉及一種數據傳輸線纜,尤其涉及一種無需輔助折彎器具即可具有一穩定折彎角度,以方便安裝連接的扁平數據傳輸線纜。The invention relates to a data transmission cable, in particular to a flat data transmission cable which can have a stable bending angle without auxiliary bending tools, so as to facilitate installation and connection.
於3C產業中,傳輸線纜可作為兩個電子裝置之間電性連接的媒介,且可穩定地進行所預期的訊號傳輸作業,藉此,傳輸線纜普遍地應用於各種電子裝置。其中與USB、HDMI、DVI、Displayport、SAS等介面連接的傳輸線纜具有傳輸速率高、距離遠、品質高而受大眾喜愛,使用數量也日益增加。該等傳輸線纜內部具有多條金屬導線,該多條金屬導線通常靠外側的麥拉層與金屬層進行固定。於習知大部分終端設備中,為方便不同位置的兩個電子裝置的連接,所述傳輸線纜需進行折彎操作。惟,現場進行折彎操作時,因設備內部線纜較多,需進行各種折彎方式考慮,藉此導致大大降低終端設備的組裝效率;另,習知導線厚度較大,折彎後容易反彈,繼而均需要額外的輔助工具,例如夾子等對折彎處進行固定,折彎較多時發現設備內部佈滿夾子,使得組裝程式增加且設備成本較高。In the 3C industry, the transmission cable can be used as a medium for the electrical connection between two electronic devices, and can stably perform the expected signal transmission operation, thereby the transmission cable is commonly used in various electronic devices. Among them, the transmission cables connected with interfaces such as USB, HDMI, DVI, Displayport, SAS and others have high transmission rate, long distance, high quality and are popular among the public, and the number of uses is also increasing. The transmission cables have a plurality of metal wires inside. The plurality of metal wires are usually fixed by the outer Mylar layer and the metal layer. In most conventional terminal devices, in order to facilitate the connection of two electronic devices at different locations, the transmission cable needs to be bent. However, when performing bending operations on site, due to the large number of internal cables in the equipment, various bending methods need to be considered, which leads to a significant reduction in the assembly efficiency of the terminal equipment; in addition, the thickness of the conventional wire is large, and it is easy to rebound after bending Then, additional auxiliary tools such as clips are needed to fix the bends. When there are many bends, it is found that the inside of the equipment is covered with clips, which increases the assembly process and the cost of the equipment.
有鑒於此,確有必要對習知數據傳輸線纜作進一步改進,以解決上述問題。In view of this, it is indeed necessary to further improve the conventional data transmission cable to solve the above problems.
本發明之目的在於提供一種無需輔助折彎器具即可具有一穩定折彎角度,以方便安裝連接的扁平數據傳輸線纜。The purpose of the present invention is to provide a flat data transmission cable that can have a stable bending angle without the need for an auxiliary bending tool to facilitate installation and connection.
為實現上述目的,本發明提供了一種扁平數據傳輸線纜,所述數據傳輸線纜包括複數並排設置的導線、一體包覆複數所述導線週邊的塑膠層和採用金屬料帶呈螺旋纏繞包覆於所述塑膠層外側而形成的金屬層,於所述數據傳輸線纜之長度方向上,所述數據傳輸線纜具有至少一次折彎,從而使所述數據傳輸線纜形成有位於折彎處兩側的第一段和第二段,所述第一段和第二段之間形成一穩定折彎角度。In order to achieve the above object, the present invention provides a flat data transmission cable including a plurality of conductors arranged side by side, a plastic layer integrally covering the periphery of the plurality of conductors, and a spirally wrapped metal material tape The metal layer formed outside the plastic layer has at least one bend in the length direction of the data transmission cable, so that the data transmission cable is formed with first Segment and second segment, a stable bending angle is formed between the first segment and the second segment.
作為本發明之進一步改進,所述折彎處具有預定折彎角度,所述穩定折彎角度和預定折彎角度之間的差值小於10度。As a further improvement of the present invention, the bending point has a predetermined bending angle, and the difference between the stable bending angle and the predetermined bending angle is less than 10 degrees.
作為本發明之進一步改進,前述至少一次折彎之折彎處的平均阻抗與所述數據傳輸線纜之預設阻抗相差不大於2歐姆。As a further improvement of the present invention, the mean impedance at the bend of the aforementioned at least one bend differs from the preset impedance of the data transmission cable by no more than 2 ohms.
作為本發明之進一步改進,所述數據傳輸線纜於每一折彎處之阻抗與所述數據傳輸線纜之預設阻抗相比,相差均不大於2歐姆。As a further improvement of the present invention, the impedance of the data transmission cable at each bend is different from the preset impedance of the data transmission cable by no more than 2 ohms.
作為本發明之進一步改進,所述數據傳輸線纜於單位長度下的訊號延遲不大於5皮秒。As a further improvement of the present invention, the signal delay of the data transmission cable per unit length is not greater than 5 picoseconds.
作為本發明之進一步改進,所述數據傳輸線纜於進行折彎後和將折彎處攤平時的插入損耗相比,相差小於10%。As a further improvement of the present invention, the difference between the insertion loss of the data transmission cable after bending and when the bend is flattened is less than 10%.
作為本發明之進一步改進,所述數據傳輸線纜於折彎後和將折彎處攤平時的反射損失相差小於10%。As a further improvement of the present invention, the difference between the reflection loss of the data transmission cable after bending and when the bend is flattened is less than 10%.
作為本發明之進一步改進,於複數所述導線之排布方向上,複數所述導線具有複數接地導線和設置於每相鄰兩個接地導線之間的一對訊號導線,前述一對訊號導線構成差分訊號導線組。As a further improvement of the present invention, in the arrangement direction of the plurality of conductors, the plurality of conductors have a plurality of ground conductors and a pair of signal conductors disposed between each adjacent two ground conductors, the aforementioned pair of signal conductors constituting Differential signal wire set.
作為本發明之進一步改進,複數所述導線等間距排布,且複數導線之導體線徑相同。As a further improvement of the present invention, the plurality of wires are arranged at equal intervals, and the conductor diameters of the plurality of wires are the same.
作為本發明之進一步改進,所述金屬層至少具有鋁箔層和設置於鋁箔層朝向塑膠層一側的黏結層,所述金屬層藉由所述黏結層熱熔後黏結固定於塑膠層外側。As a further improvement of the present invention, the metal layer has at least an aluminum foil layer and an adhesive layer provided on the side of the aluminum foil layer facing the plastic layer, and the metal layer is bonded and fixed to the outside of the plastic layer by hot melting of the adhesive layer.
本發明扁平數據傳輸線纜,一方面藉由將導線並排設置,並使塑膠層一體包覆成型於複數導線外側,從而可使得整個數據傳輸線纜厚度較薄;另一方面採用金屬料帶呈螺旋纏繞設置於塑膠層外側,可實現金屬層與塑膠層之間的緊密纏繞貼合,使得金屬層的包覆更加緊實,且使得本發明數據傳輸線纜於具有屏蔽干擾的金屬層的前提下,可以做得更薄,更柔軟;結合上述兩點,可進一步使得本發明數據傳輸線纜能夠實現預先穩定的折彎操作,並且無需借助輔助工具的前提下實現穩定的折彎角度,進而提供一種具有穩定折彎角度的數據傳輸線纜,方便後續設備內的安裝連接。The flat data transmission cable of the invention, on the one hand, by arranging the wires side by side, and integrally overmolding the plastic layer on the outside of the plural wires, so that the thickness of the entire data transmission cable can be made thin; on the other hand, the metal material tape is spirally wound It is arranged on the outside of the plastic layer, which can achieve tight winding and bonding between the metal layer and the plastic layer, making the metal layer more tightly covered, and making the data transmission cable of the present invention on the premise of a metal layer with shielding interference, It is made thinner and softer; combining the above two points, it can further enable the data transmission cable of the present invention to achieve a stable bending operation in advance, and achieve a stable bending angle without the aid of auxiliary tools, thereby providing a stable Bending angle data transmission cable is convenient for installation and connection in subsequent equipment.
本發明涉及一種扁平型的數據傳輸線纜,該數據傳輸線纜至少包括有複數並排設置的導線和一體包覆複數所述導線的塑膠層。如下以幾個優選實施例進行詳細舉例說明。The invention relates to a flat-type data transmission cable. The data transmission cable includes at least a plurality of wires arranged side by side and a plastic layer integrally covering the plurality of wires. The following is a detailed example with several preferred embodiments.
請一併參閱圖1至圖7所示為本發明數據傳輸線纜100之第一較佳實施例。其中,圖1和圖2展示的係本發明數據傳輸線纜100進行折彎前的狀態圖,圖4至圖5為本發明數據傳輸線纜100具有折彎處的實際狀態示意圖。Please refer to FIG. 1 to FIG. 7 together to show the first preferred embodiment of the
結合圖1至圖7所示,本發明所述數據傳輸線纜100包括複數並排設置的導線1、一體包覆複數所述導線1的塑膠層2和採用金屬料帶呈螺旋纏繞設置於所述塑膠層2外側而形成的金屬層3。1 to 7, the
結合圖1至圖5所示,於本實施例中,每一所述導線1分別具有一導體11和包覆於每一所述導體11周圍的包覆層12。所述導體11之中心軸線位於同一平面上。所述塑膠層2共同形成於複數所述導體11之所述包覆層12外側,從而形成為公共單一絕緣層;並且所述塑膠層2形成有與所述導體11中心軸線所在平面相平行的上表面和下表面。所述塑膠層2平行之上表面和下表面的設置可有效保持所述導線1的排列設置,防止出現扭曲或折疊現象;再者,還可進一步方便所述金屬層3的纏繞設置,避免於塑膠層2和金屬層3之間出現空氣夾層。With reference to FIGS. 1 to 5, in this embodiment, each of the
所述包覆層12可以很好地保護所述導體11,並且防止於塑膠層2成型過程中,相鄰導體11接觸而造成短路等問題。再者,具有包覆層12設計時,所述塑膠層2之厚度也可設置為儘量輕薄,保證對所有導線1的相對位置進行固定即可,進而減小整線厚度,且使得本發明數據傳輸線纜100更為柔軟輕薄。The
所述包覆層12和塑膠層2之材料相同或相近設置;優選為採用同類材料製成,藉此可使得本發明數據傳輸線纜100於進行成型時,塑膠層2和包覆層12的結合性較好,可以實現很好的融合,儘量減少分層問題或空氣進入,成型效果較好。The materials of the
進一步地,所述同類材料為聚烴類化合物,更進一步地,所述聚烴類化合物優選為高密度聚乙烯。Further, the homogeneous materials are polyhydrocarbon compounds. Further, the polyhydrocarbon compounds are preferably high-density polyethylene.
另,上述包覆層12和塑膠層2可設置為優選採用介電係數接近空氣的塑膠材料製成,藉此可使得包覆層12和塑膠層2之阻抗較小,從而可提供導體11較好的訊號傳輸環境,減少訊號的傳播延遲,降低訊號之間的串擾,保證訊號的高速有效傳輸,減小訊號衰減。In addition, the above-mentioned
上述具有包覆層12的導線1實施方式,最好能夠滿足使得於所述數據傳輸線纜100之厚度方向上,所述導體11外緣至塑膠層2外緣之間的距離在0.1mm至0.45mm之間,優選為0.15mm至0.25mm之間。上述距離也即為導體11與金屬層3之間的距離,其為影響導線1進行穩定訊號傳輸,特別係高頻資料傳輸的要素之一,在距離越小時,阻抗越小,高頻性能越好,同時整個數據傳輸線纜100的厚度也越小,更加柔軟輕薄。然而在厚度過小時,金屬層3則會對導體11的訊號傳輸造成影響,本發明上述區間可較好的滿足各方面需求。The above embodiment of the
當然,如圖8所示為本發明的第二較佳實施例,所述導線1也可僅包括所述導體11,即無單獨的所述包覆層12設置,直接藉由塑膠層2進行整體的包覆和絕緣,也可達成本發明的目的,並且採用該種設置,可進一步降低所述塑膠層2之厚度,使得所述數據傳輸線纜100整體厚度進一步減薄。Of course, as shown in FIG. 8, which is the second preferred embodiment of the present invention, the
進一步地,於本實施例中,將所述導線1等間距排列設置,於所述導線1之排布方向上,所述導線1的排布數量在3~50根之間。複數所述導線1具有至少兩個接地導線和設置於兩個接地導線之間的訊號導線。藉此,使得可藉由接地導線排除位於其間的訊號導線周圍的干擾,保證訊號導線之訊號傳輸環境,進而提高訊號傳輸效率和穩定性。Further, in this embodiment, the
作為本發明一較佳實施方式,為適應高速訊號傳輸的發展需求,所述訊號導線於相鄰兩個接地導線之間的數量優選設置為兩個,並且該兩個訊號導線構成用於傳輸差分訊號的訊號導線組。即藉由接地導線為訊號導線組進行防護,保證高頻傳輸性能。As a preferred embodiment of the present invention, in order to meet the development needs of high-speed signal transmission, the number of the signal conductors between two adjacent ground conductors is preferably set to two, and the two signal conductors constitute a differential transmission The signal wire set of the signal. That is, the ground wire is used for signal wire group protection to ensure high-frequency transmission performance.
進一步地,如圖5所示,本發明第一較佳實施例中所有導線1僅包括接地導線g和所述訊號導線組s,並且接地導線g之數量比訊號導線組s之數量多一。優選地,於所述導線1之排布方向上,位於兩側緣之兩個導線1為接地導線g,並且相鄰兩個接地導線g之間具有一對訊號導線組s。藉此可使得每組訊號導線組兩側均有接地導線進行防護,更進一步提升整個數據傳輸線纜的高頻傳輸特性。Further, as shown in FIG. 5, all the
當然,作為本發明之另一較佳實施方式,為配合其他單端訊號傳輸,所述訊號導線還可具有單端訊號導線。例如適應Mini SAS (Mini Serial Attached Small Computer System Interface,微型串列SCSI)產品設計,所述訊號導線之數量係接地導線之數量的兩倍;此時,於導線1之排布方向上,所述單端訊號導線可設置於接地導線外側,即位於整個數據傳輸線纜100的兩側緣,兩個單端訊號導線之間則依次排列設置有接地導線和訊號導線組。Of course, as another preferred embodiment of the present invention, in order to cooperate with other single-ended signal transmission, the signal wire may also have a single-ended signal wire. For example, to adapt to the Mini SAS (Mini Serial Attached Small Computer System Interface, Mini Serial Serial SCSI) product design, the number of the signal wires is twice the number of ground wires; at this time, in the direction of the arrangement of the
再者,作為本發明又一實施方式,所述數據傳輸線纜100也可僅設置有複數接地導線和單端訊號導線;如適應窄型Mini SAS產品,所述接地導線之數量比訊號導線之數量多一,具體排布方式為,位於兩側緣的導線1為接地導線,從兩側緣開始為整個數據傳輸線纜100進行屏蔽防護;並且於排布方向上,接地導線和訊號導線依次交替排布。Furthermore, as another embodiment of the present invention, the
於本發明中,複數所述導線1之導體11外徑相同,優選設置為,使得相鄰所述導線1之中心間距與所述導體11之外徑之間的比值為1.4至2.8;藉由該種設置關係,可使得於所述導線1設置為具有差分訊號導線組時,使得每對差分訊號導線組的差分阻抗得以有效減小,有效控制在一般要求的75Ω至110Ω的範圍內,耦合效應增強,保證高頻訊號的長距離傳輸。In the present invention, the outer diameters of the
作為本發明一種較佳實施方式,所述導線1具有差分訊號導線組,配合上述塑膠層2和金屬層3的設置,使每一差分訊號導線組的相鄰導線1之中心間距與導體11外徑之間的比值為1.4至2.8時,所述差分訊號導線組之差分阻抗為79Ω至106Ω。As a preferred embodiment of the present invention, the
具體地,於每對前述訊號導線組內之中心間距和其導體11外徑之間的比值為1.55至2.31時,可使得每對所述訊號導線組內導線1之間的差分阻抗控制在79Ω至91Ω。Specifically, when the ratio between the center distance in each pair of the aforementioned signal conductor groups and the outer diameter of its
作為本發明之較佳實施方式,為進一步保證所述數據傳輸線纜100的柔軟輕薄,本實施方式中所述導體11外徑採用31AWG或32AWG或33AWG,此時,將每對所述訊號導線組內導線1之中心間距設置為0.28mm至0.52mm,可保證每對所述訊號導線組內導線1之間的差分阻抗為79Ω至91Ω。As a preferred embodiment of the present invention, in order to further ensure the softness and thinness of the
其中,於導體11外徑採用31AWG時,將每對所述訊號導線組內導線1之中心間距設置為0.44mm至0.52mm,可保證每對所述訊號導線組內導線1之間的差分阻抗為79Ω至91Ω;具體地,於中心間距為0.48mm時,可使每對所述訊號導線組內導線1之間的差分阻抗控制在85Ω。Among them, when the outer diameter of the
於導體11外徑採用32AWG時,將每對所述訊號導線組內導線1之中心間距設置為0.36mm至0.44mm,可保證每對所述訊號導線組內導線1之間的差分阻抗為79Ω至91Ω。具體地,於中心間距為0.40mm時,可使每對所述訊號導線組內導線1之間的差分阻抗控制在85Ω。When the outer diameter of the
於導體11外徑採用33AWG時,將每對所述訊號導線組內導線1之中心間距設置為0.28mm至0.36mm,可保證每對所述訊號導線組內導線1之間的差分阻抗為79Ω至91Ω。具體地,於中心間距為0.32mm時,可使所述訊號導線組內導線1之間的差分阻抗控制在85Ω。When the outer diameter of the
另外,於每對所述訊號導線組內導線1之中心間距和其導體11外徑之間的比值為2.18至2.84時,使得每對所述訊號導線組內導線1之間的差分阻抗為94Ω至106Ω。In addition, when the ratio between the center distance of the
作為本發明之較佳實施方式,為進一步保證數據傳輸線纜100的柔軟輕薄,本發明中所述導體11外徑採用33AWG或34AWG;此時,每對所述訊號導線組內導線1之中心間距設置為0.35mm至0.51mm,可保證每對所述訊號導線組內導線1之差分阻抗為94Ω至106Ω。As a preferred embodiment of the present invention, in order to further ensure the softness and thinness of the
其中,本發明中,於導體11外徑採用33AWG時,將每對所述訊號導線組內導線1之中心間距設置為0.43mm至0.51mm,可保證每對所述訊號導線組內導線1的差分阻抗為94Ω至106Ω;具體地,於中心間距為0.48mm時,可使每對所述訊號導線組內導線1之間之差分阻抗控制在100Ω。In the present invention, when the outer diameter of the
於導體11外徑採用34AWG時,將每對所述訊號導線組內導線1之中心間距設置為0.35mm至0.43mm,可保證每對所述訊號導線組內導線1的差分阻抗為94Ω至106Ω;具體地,於中心間距為0.4mm時,可使每對所述訊號導線組內導線1之間的差分阻抗控制在100Ω。When the outer diameter of the
優選地,本發明中所述導線1具有導體11和包覆層12,並且所述數據傳輸線纜100設置為使導線1之間之中心間距等於所述導線1之外徑,即相鄰所述導線1貼靠排布設置。藉此方便對數據傳輸線纜100之整體成型控制。Preferably, in the present invention, the
如前述,所述塑膠層2一體包覆於複數導線1外側,所述金屬層3採用金屬料帶呈螺旋纏繞設置在所述塑膠層2外側,可實現金屬層3與塑膠層2之間的緊密纏繞貼合,使得金屬層3的包覆更加緊實,且使得本發明數據傳輸線纜100於具有屏蔽干擾的金屬層3的前提下,可以做得更薄,更柔軟,將整體厚度控制在0.3mm至1mm的範圍內。As mentioned above, the
其中,結合上述所述導線1可以具有或者不具有前述包覆層12的兩種實施例,於複數所述導線1由所述塑膠層2整體包覆後,導線1和塑膠層2的整體厚度d2可控制在0.25mm至0.8mm。結合上述導線1之導體11設置在31AWG至34AWG規格左右,可將所述導線1和塑膠層2之整體厚度d2進一步控制在0.3mm至0.6mm。進一步地,例如,於導體11採用32AWG時,設置包覆層12時,包覆層12可設置為0.1mm左右厚度,導體11外之單側塑膠層2可設置為0.07左右,這樣導線1和塑膠層2之整體厚度為0.54左右。當然,也可根據實際需求和技術能力進行包覆層12、塑膠層2的厚度調整,不限於上述導體11為32AWG的實施例的具體設置。Wherein, in combination with the two embodiments in which the
進一步地,結合圖1至圖5所示,於本實施例中,所述金屬層3至少具有鋁箔層31和設置於鋁箔層31朝向塑膠層2一側的黏結層32,從而使得金屬層3可藉由所述黏結層32黏結固定於所述塑膠層2外側表面上。其中所述金屬層3中鋁箔層31的設置,可有效遮罩外界電磁干擾,即對訊號導線組之導體11與外界進行有效隔絕,保證高頻、超高頻訊號傳輸。又,金屬層3還具有防火功能,可使得所述數據傳輸線纜100達到水平阻燃等級FT-2和垂直阻燃等級VW-1。Further, referring to FIGS. 1 to 5, in this embodiment, the
再者,本發明一方面將金屬層3設置為藉由金屬料帶採用螺旋纏繞方式設置於塑膠層2外側,可實現金屬層3與塑膠層2之間的緊密纏繞貼合,於保證遮罩和防火等性能的前提下,盡可能縮小所述數據傳輸線纜100之整體體積;另一方面,於金屬層3朝向塑膠層2的一側設置黏結層32,不僅可直接藉由黏結的方式將金屬層3固定於塑膠層2外側,無需麥拉層的介入固定,使得整個線纜可以做得更薄,更柔軟;而且於黏結時還可將空氣排出,又因為黏結固定,使得排出的空氣無法進入,達到密實的效果,進而達到緊密包覆,高頻傳輸性能佳且柔軟輕薄的效果。Furthermore, in one aspect of the present invention, the
優選地,所述黏結層32設置為採用熱熔固定連接所述塑膠層2和鋁箔層31,以方便黏結層32的設置,方便金屬層3的纏繞,同時增加金屬層3和塑膠層2的結合力度和密合性。本發明中所述金屬層3還具有設置於鋁箔層31背離塑膠層2一側表面的絕緣層(未圖示),該絕緣層的設置即可替代習知技藝中的麥拉層,對外絕緣,同時保護鋁箔層31。Preferably, the
進一步地,結合上述設置或不設置絕緣層的兩種實施方式,所述金屬層3的整體厚度d1可設置為0.010mm至0.055mm,以於實現對外遮罩的基礎上儘量減小整個數據傳輸線纜100之厚度。優選地,所述金屬層3之整體厚度d1設置為0.015mm至0.025mm。Further, combining the above two embodiments with or without an insulating layer, the overall thickness d1 of the
結合上述導體11、包覆層12和塑膠層2之整體設置,以及金屬層3之厚度設置,可使得本發明數據傳輸線纜100之整體厚度進一步控制在0.35mm至0.65mm。例如,前述於導體11採用32AWG時,導線1和塑膠層2之整體厚度為0.54左右,結合金屬層3之厚度設置為0.045mm時,可使得整個數據傳輸線纜100之厚度為0.63mm。當然,也可根據實際需求和技術能力進行包覆層12、塑膠層2和金屬層3之厚度調整,不限於上述實施例之具體設置。The overall thickness of the
另,相關本發明中螺旋纏繞的金屬料帶之選擇,設定所述金屬料帶之寬度為W,於所述數據傳輸線纜100之長度方向上,所述金屬料帶纏繞有N圈,所述數據傳輸線纜100具有長度L,則所述金屬料帶滿足使得所述L<N*W;藉由該種設置,除上述藉由纏繞設置可保證所述數據傳輸線纜100的密實緊湊設置,進而儘量減小尺寸,且達到防火效果外,還可有效減少因線纜彎曲時容易產生的阻抗不連續的現象,藉此保證訊號傳輸、特別係高頻訊號傳輸的穩定性。In addition, regarding the selection of the spirally wound metal tape in the present invention, the width of the metal tape is set to W, and in the length direction of the
優選地,使得相鄰兩圈金屬料帶之間形成有重疊包覆區域35,該重疊包覆區域35沿所述金屬料帶寬度方向之寬度為w,所述w佔據金屬料帶寬度W的5%至50%。所述w至少為0.5mm;優先為不少於0.8mm,當然最好設置為至少1mm,藉此可有效保證金屬層3的纏繞連續性,且於本發明數據傳輸線纜100進行折彎等操作時,可有效避免金屬層3出現裂開等現象,進而有效避免阻抗不連續的現象發生,更加保證訊號傳輸、特別係高頻訊號傳輸時的穩定性。Preferably, an overlapping
進一步地,所述金屬料帶相較所述數據傳輸線纜100寬度方向的纏繞角度為40°至55°,優選為45°至53°;藉由該種設置,可使得本發明數據傳輸線纜100於長度方向上的柔韌性較為均勻,且於進行彎曲時不易產生裂紋。Further, the winding angle of the metal strip compared to the width direction of the
又,本發明中將所述金屬料帶之寬度W設置為不小於所述數據傳輸線纜100整體線寬的一半,優選為不小於0.75倍的線寬,最好為不小於一倍線寬的寬度,於該種寬度設置下,所述金屬料帶之纏繞更加方便且方便把握纏繞的緊實程度,還可保證纏繞後整個數據傳輸線纜100之柔軟度;另,該種寬度設置還可使得整個數據傳輸線纜100於單位長度下的重疊部位相對較少,進而進一步減少彎曲時散開的可能性。In addition, in the present invention, the width W of the metal strip is set to not less than half of the overall line width of the
再者,假設本發明中相鄰導線1之間具有中心間距d0,所述導線1數量為n,所述數據傳輸線纜100的整體線寬設置為介於d0*n和d0*(n+2)之間;進一步地,所述數據傳輸線纜之整體線寬除以n為d0的1至1.25倍;即保證所述數據傳輸線纜100寬度方向兩側緣的導線1外側仍有一定寬度的塑膠層2的設置,惟,數據傳輸線纜100寬度方向兩側塑膠層2又不至於太多而增加整體線寬,進而使得於盡可能少的情況下實現對導線1的有效保護。Furthermore, assuming that there is a center distance d0 between
藉由上述各項設置,本發明所述數據傳輸線纜100於1公分單位長度下的重量在0.015g至0.30g之間;進一步地,於1公分單位長度下,所述數據傳輸線纜100之重量與導線1數量的比值在0.0080至0.0020之間。藉此可知,本發明所述數據傳輸線纜100不僅柔韌性好、高頻穩定性好、而且更加輕便。With the above settings, the weight of the
請參閱圖9所示為本發明數據傳輸線纜100’於折彎前的第三較佳實施例,其折彎後之狀態同圖3至圖5所示,相較上述第一實施例來說,該實施例中所述數據傳輸線纜100’還包括有一包覆設置在所述金屬層3’外側的麥拉層4。Please refer to FIG. 9, which shows a third preferred embodiment of the
於該種設置下,所述金屬層3’可僅包括前述鋁箔層,也可同上述第一較佳實施例中的金屬層3’可同時包括鋁箔層和黏結層、或者同時還包括所述絕緣層;從而可再次藉由麥拉層4來對所述金屬層3’的包覆緊實效果提供保障。Under this arrangement, the metal layer 3'may include only the aforementioned aluminum foil layer, or it may include the aluminum foil layer and the bonding layer at the same time as the metal layer 3'in the first preferred embodiment described above, or both Insulation layer; thus, the
進一步地,於本實施例中,所述麥拉層4也呈螺旋纏繞設置,並且所述麥拉層4朝向金屬層3’的一側也設置有黏結膠,所述黏結膠可經熱熔後將所述麥拉層4固定於金屬層3’外側,以使得所述麥拉層4的包覆效果也同金屬層3’一樣較為緊實。優選地,所述麥拉層4與所述金屬層3’ 採用交叉纏繞設置,藉此可進一步對金屬層3’的纏繞提供保障,進一步減少或避免發生阻抗不連續的現象,為訊號傳輸穩定性提供進一步保障。Further, in this embodiment, the
再者,同圖8所示實施例,作為本發明另一較佳實施例,也可於圖9所示實施例的基礎上,去除前述包覆層12’,即由塑膠層2’直接進行導線1導體11的絕緣包覆固定,同樣也可達成本發明的目的。In addition, as in the embodiment shown in FIG. 8, as another preferred embodiment of the present invention, the
又,結合圖3a、圖3b和圖4所示,進一步地,於本發明數據傳輸線纜100之長度方向上,所述數據傳輸線纜100具有至少一次折彎101,從而使所述數據傳輸線纜100形成有位於折彎處兩側的第一段102和第二段103,所述第一段102和第二段103之間形成一穩定折彎角度。3a, 3b, and 4, further, in the length direction of the
同前述,本發明中數據傳輸線纜100一方面藉由將導線1並排設置,並使塑膠層2一體包覆成型於複數導線1外側,從而可使得整個數據傳輸線纜厚度較薄;另一方面採用金屬料帶呈螺旋纏繞設置於塑膠層2外側,可實現金屬層3與塑膠層2之間的緊密纏繞貼合,使得金屬層3之包覆更加緊實,且使得本發明數據傳輸線纜100於具有屏蔽干擾的金屬層3的前提下,可以做得更薄,更柔軟;結合上述兩點,可進一步使得本發明數據傳輸線纜100能夠實現預先穩定的折彎操作,並且無需借助輔助工具的前提下實現穩定的折彎角度,進而提供一種具有穩定折彎角度的數據傳輸線纜100,方便後續設備內的安裝連接As described above, on the one hand, the
本發明所述數據傳輸線纜100之折彎處具有預定折彎角度,採用本發明上述塑膠層2和金屬層3設置,可使得本發明經折彎後的所述穩定折彎角度和預定折彎角度之間的差值小於10度。如圖3a和圖3b對比示例,於預定折彎角度為90度時,圖3b所示的實際折彎角度比圖3a的預定折彎角度大5度。圖中僅示例性地簡單展示一處折彎及折彎90度的情況,實際使用時可根據需求進行多種角度和/或多次折彎。The bending position of the
另,如圖6a所示為常規數據傳輸線纜經折彎後進行測試的阻抗情況,可以看到彎折處之阻抗變化在13歐姆左右;而參圖6b所示為本發明具有折彎的數據傳輸線纜100一較佳實施例的測試示意圖,該實施例中將所述數據傳輸線纜100進行多處折彎,從圖6b中可以看到,經測試時發現有部分位置處有微小的波動,該波動位置即為數據傳輸線纜100之折彎位置,惟,可以看出,本發明數據傳輸線纜100前述至少一次折彎之折彎處的平均阻抗變化、或者說與所述數據傳輸線纜之預設阻抗相差不大於2歐姆。具體地,所述數據傳輸線纜100於每一折彎處的阻抗變化、或者說與預設阻抗相比相差均不大於2歐姆。In addition, as shown in FIG. 6a, the impedance of the conventional data transmission cable is tested after being bent. It can be seen that the impedance change at the bend is about 13 ohms; and FIG. 6b shows the data with bending of the present invention. A test schematic diagram of a preferred embodiment of the
再者,經測試,本發明具有折彎的所述數據傳輸線纜100於單位長度下的訊號延遲不大於5皮秒。Furthermore, after testing, the signal delay of the
請參閱圖7所示,該圖主要顯示本發明具有折彎的數據傳輸線纜100於進行訊號傳輸時的插入損耗情況,其中曲線a為攤平時的數據傳輸線纜的訊號傳輸損耗情況,曲線b為本發明具有折彎的數據傳輸線纜100的訊號傳輸損耗情況,從圖示比對可以看出,於同頻率下,本發明所述數據傳輸線纜100於進行折彎後和將折彎處攤平時的插入損耗相比,相差小於10%。 又,本發明所述數據傳輸線纜100於折彎後和將折彎處攤平時的反射損失相差小於10%。Please refer to FIG. 7, which mainly shows the insertion loss of the
特別需要指出,對於本領域之普通技藝人員來說,於本發明之教導下所作之針對本發明之等效變化,仍應包含於本發明申請專利範圍所主張之範圍中。In particular, it should be pointed out that for those of ordinary skill in the art, equivalent changes made to the present invention under the teaching of the present invention should still be included in the scope claimed by the patent application scope of the present invention.
100 、100’‧‧‧數據傳輸線纜
1 、1’‧‧‧導線
11、11’‧‧‧導體
12 、12’‧‧‧包覆層
2 、2’‧‧‧塑膠層
3、3’‧‧‧金屬層
31‧‧‧鋁箔層
32‧‧‧黏結層
35‧‧‧重疊包覆區域
g‧‧‧接地導線
s‧‧‧訊號導線組
4‧‧‧麥拉層
101‧‧‧折彎
102‧‧‧第一段
103‧‧‧第二段
d0‧‧‧中心間距
d1‧‧‧金屬層之整體厚度
d2‧‧‧導線和塑膠層之整體厚度
100 、100’‧‧‧
圖1係本發明扁平數據傳輸線纜第一較佳實施例於折彎前的部分立體示意圖,其中可展示出金屬層的螺旋纏繞狀況。 圖2係圖1所示數據傳輸線纜之俯視示意圖。 圖3a和圖3b係本發明數據傳輸線纜之部分結構側視示意圖,其中展示了本發明數據傳輸線纜預定折彎角度和實際折彎角度的比對情況。 圖4係圖3b所示數據傳輸線纜之前視圖。 圖5係圖4所示數據傳輸線纜之端面放大示意圖,以清楚展示本發明數據傳輸線纜的結構配置。 圖6a係常規數據傳輸線纜進行折彎時的阻抗變化座標圖。 圖6b係圖3b所示本發明數據傳輸線纜的阻抗變化座標圖。 圖7係圖3b所示數據傳輸線纜和折彎攤平時的插入損耗情況座標圖。 圖8係本發明數據傳輸線纜第二較佳實施例之端面示意圖。 圖9係本發明數據傳輸線纜於折彎前之第三較佳實施例的部分立體示意圖,其中可展示出金屬層和麥拉層的螺旋纏繞狀況。FIG. 1 is a partial perspective view of the first preferred embodiment of the flat data transmission cable of the present invention before bending, which shows the spiral winding of the metal layer. FIG. 2 is a schematic top view of the data transmission cable shown in FIG. 1. 3a and 3b are schematic side views of a part of the structure of the data transmission cable of the present invention, which shows the comparison between the predetermined bending angle and the actual bending angle of the data transmission cable of the present invention. Figure 4 is a front view of the data transmission cable shown in Figure 3b. 5 is an enlarged schematic view of the end surface of the data transmission cable shown in FIG. 4 to clearly show the structural configuration of the data transmission cable of the present invention. Fig. 6a is a graph of impedance changes when a conventional data transmission cable is bent. FIG. 6b is a graph of the impedance variation of the data transmission cable of the present invention shown in FIG. 3b. Fig. 7 is a graph showing the insertion loss of the data transmission cable and bending and flattening shown in Fig. 3b. 8 is a schematic end view of a second preferred embodiment of the data transmission cable of the present invention. FIG. 9 is a partial perspective view of the third preferred embodiment of the data transmission cable of the present invention before bending, which can show the spiral winding of the metal layer and the Mylar layer.
100‧‧‧扁平數據傳輸線纜 100‧‧‧flat data transmission cable
1‧‧‧導線 1‧‧‧ Lead
101‧‧‧折彎處 101‧‧‧Bending
102‧‧‧第一段 102‧‧‧ First paragraph
103‧‧‧第二段 103‧‧‧Second paragraph
Claims (10)
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TW107119636 | 2018-06-07 | ||
TW107119636 | 2018-06-07 | ||
TW107137990 | 2018-10-26 | ||
TW107137991 | 2018-10-26 | ||
TW107137990 | 2018-10-26 | ||
TW107137991 | 2018-10-26 |
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TW202001934A true TW202001934A (en) | 2020-01-01 |
TWI778246B TWI778246B (en) | 2022-09-21 |
Family
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TW108203045U TWM594843U (en) | 2018-06-07 | 2019-03-14 | circuit board |
TW108108601A TWI699278B (en) | 2018-06-07 | 2019-03-14 | Circuit board and an electrical connector assembly |
TW108108602A TWI746940B (en) | 2018-06-07 | 2019-03-14 | Flat data transmission cable |
TW108203684U TWM594791U (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108203685U TWM594792U (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108203686U TWM594788U (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108110549A TWI774945B (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108110546A TWI784149B (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108110545A TWI778246B (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
Family Applications Before (8)
Application Number | Title | Priority Date | Filing Date |
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TW108203045U TWM594843U (en) | 2018-06-07 | 2019-03-14 | circuit board |
TW108108601A TWI699278B (en) | 2018-06-07 | 2019-03-14 | Circuit board and an electrical connector assembly |
TW108108602A TWI746940B (en) | 2018-06-07 | 2019-03-14 | Flat data transmission cable |
TW108203684U TWM594791U (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108203685U TWM594792U (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108203686U TWM594788U (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108110549A TWI774945B (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
TW108110546A TWI784149B (en) | 2018-06-07 | 2019-03-26 | Flat data transmission cable |
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TWD214343S (en) | 2020-09-17 | 2021-10-01 | 凡甲科技股份有限公司 | Data transmission cable |
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TW523152U (en) * | 2002-07-11 | 2003-03-01 | Der An Electric Wire & Amp Cab | Mallow roll pack structure of electrical line metal foil |
TW200941510A (en) * | 2008-03-03 | 2009-10-01 | Sumitomo Electric Industries | Shield flat cable and manufacturing method thereof |
CN104637582B (en) * | 2010-08-31 | 2019-04-26 | 3M创新有限公司 | Shielded cable |
JP2016201273A (en) * | 2015-04-10 | 2016-12-01 | 日立金属株式会社 | Differential signal transmission cable and multicore differential signal transmission cable |
TWI606462B (en) * | 2016-09-10 | 2017-11-21 | 凡甲科技股份有限公司 | Data transmission cable |
TWM552683U (en) * | 2017-06-14 | 2017-12-01 | Cvilux Corp | Connection wire assembly |
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2019
- 2019-03-14 TW TW108203045U patent/TWM594843U/en unknown
- 2019-03-14 TW TW108108601A patent/TWI699278B/en active
- 2019-03-14 TW TW108108602A patent/TWI746940B/en active
- 2019-03-26 TW TW108203684U patent/TWM594791U/en unknown
- 2019-03-26 TW TW108203685U patent/TWM594792U/en unknown
- 2019-03-26 TW TW108203686U patent/TWM594788U/en unknown
- 2019-03-26 TW TW108110549A patent/TWI774945B/en active
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TWM594791U (en) | 2020-05-01 |
TWI774945B (en) | 2022-08-21 |
TWM594792U (en) | 2020-05-01 |
TWM594788U (en) | 2020-05-01 |
TWI699278B (en) | 2020-07-21 |
TW202000450A (en) | 2020-01-01 |
TWM594843U (en) | 2020-05-01 |
TW202001935A (en) | 2020-01-01 |
TW202001933A (en) | 2020-01-01 |
TWI784149B (en) | 2022-11-21 |
TWI778246B (en) | 2022-09-21 |
TWI746940B (en) | 2021-11-21 |
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