TW201940233A - Production method for structured catalyst and hydrogen production method using structured catalyst - Google Patents

Production method for structured catalyst and hydrogen production method using structured catalyst Download PDF

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TW201940233A
TW201940233A TW108109294A TW108109294A TW201940233A TW 201940233 A TW201940233 A TW 201940233A TW 108109294 A TW108109294 A TW 108109294A TW 108109294 A TW108109294 A TW 108109294A TW 201940233 A TW201940233 A TW 201940233A
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catalyst
manufacturing
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water
firing
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桜井誠
本田弘樹
佐伯智和
高田吉則
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日商住友精化股份有限公司
國立大學法人東京農工大學
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/80Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/48Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents followed by reaction of water vapour with carbon monoxide
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    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0606Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

Provided is a production method for a structured catalyst that is for generating highly concentrated hydrogen gas from a gas that includes hydrogen and carbon monoxide by means of a water-gas shift reaction. The production method for a structured catalyst includes: an anodization step (S1) in which the surface of an aluminum substrate is anodized to form an alumina carrier; a first immersion step (S4) in which the alumina carrier is immersed in an aqueous solution that contains a catalyst component; a first firing step (S5) in which the alumina carrier, which is loaded with a partial amount of the catalyst component during the first immersion step, is fired in an oxidizing atmosphere at a temperature of 120 DEG C-500 DEG C; a second immersion step (S6) in which, after underdoing the first firing step, the alumina carrier is immersed in an aqueous solution that contains the catalyst component; and a second firing step (S7) in which the alumina carrier, which is loaded with a final amount of the catalyst component during the second immersion step, is fired in an oxidizing atmosphere at a temperature of 120 DEG C-500 DEG C.

Description

結構體觸媒之製造方法及氫的製造方法Method for producing structural catalyst and method for producing hydrogen

本發明涉及利用水煤氣轉化反應的結構體觸媒之製造方法,其中反應氣體中所含的一氧化碳與水蒸氣反應以轉化成二氧化碳與氫,以及用藉由此製造方法所得到的結構體觸媒進行的氫的製造方法。The invention relates to a method for manufacturing a structure catalyst using a water gas conversion reaction, in which carbon monoxide contained in a reaction gas reacts with water vapor to be converted into carbon dioxide and hydrogen, and the structure catalyst is obtained by using the structure catalyst obtained by the manufacturing method. Manufacturing method of hydrogen.

氫是一種綠能(green energy),具有廣泛用途,如工業上可用作還原劑等等。近年來,特別期望氫作為氫汽車(hydrogen vehicle)、燃料電池等等的燃料。作為氫氣的生成方法之一,以作為代表的都市氣體(city gas)、天然氣等等的碳氫化合物與水為原料,如下列反應式所示,眾所皆知的方法是藉由用觸媒的蒸氣重組反應(steam reforming reaction)、水煤氣轉化反應(water gas shift reaction)等等得到含氫的混合氣體。一般而言,用於水煤氣轉化反應的觸媒的形狀可以是用粒狀觸媒,其在粒狀擔體的表面上承載具有活性成分的金屬、金屬化合物等等。
Cm Hn +mH2 O→mCO+(m+n/2)H2
CO+H2 O→CO2 +H2
Hydrogen is a kind of green energy, which has a wide range of applications, such as industrial use as a reducing agent and so on. In recent years, hydrogen has been particularly desired as a fuel for hydrogen vehicles, fuel cells, and the like. As one of the methods for generating hydrogen, hydrocarbons and water, which are representative city gases, natural gas, etc., are used as raw materials. As shown in the following reaction formula, a well-known method is to use a catalyst. Steam reforming reaction, water gas shift reaction, etc. to obtain a hydrogen-containing mixed gas. In general, the shape of the catalyst used for the water-gas conversion reaction may be a granular catalyst that carries a metal, a metal compound, and the like having an active ingredient on the surface of the granular support.
C m H n + mH 2 O → mCO + (m + n / 2) H 2
CO + H 2 O → CO 2 + H 2

由於粒狀觸媒在作為反應氣體的原料與在作為觸媒成分的活性成分的接觸效率差,為了提高反應速率,可以採用提高接觸效率的方法,如增加反應器內的粒狀觸媒的填充量,或增加接觸點,或盡量減小粒狀觸媒的尺寸等等。然而,增加粒狀觸媒的填充量會增加氣流阻力,並且增加壓力損失。另外,儘管減小粒狀觸媒的尺寸增加了接觸效率,但由於減少了空隙部的比例,反而增加了壓力損失,也提高了供應氣體的動力,就能量而言,產生了效率降低的問題。Due to the poor contact efficiency between the granular catalyst as the raw material of the reaction gas and the active ingredient as the catalyst component, in order to increase the reaction rate, a method of improving the contact efficiency can be adopted, such as increasing the filling of the granular catalyst in the reactor Amount, or increase the contact point, or minimize the size of the granular catalyst and so on. However, increasing the amount of granular catalyst added will increase airflow resistance and increase pressure loss. In addition, although reducing the size of the granular catalyst increases the contact efficiency, the ratio of the void portion is reduced, which instead increases the pressure loss, and also increases the power to supply the gas. As a result, the problem of efficiency is reduced.

在水煤氣轉化反應中,一般而言,反應溫度約在150~230°C的低溫下,使用銅-鋅-鋁觸媒、鉑/氧化鋁系觸媒等等,反應溫度約在350~450°C的高溫下,使用鐵-鉻系觸媒。各種銅-鋅-鋁觸媒是已知的。專利文獻1開示了由含浸法(impregnation)製造銅-鋅-鋁觸媒,專利文獻2開示了由用氨水作為中和劑的共沉法(coprecipitation)製造銅-鋅-鋁觸媒。另外,專利文獻3開示了由燒成包含銅、鋅及鋁並且具有特定X線繞射圖案的觸媒前驅物材料製造銅-鋅-鋁觸媒。這些銅-鋅-鋁觸媒具有優異的活性及耐久性。In the water gas conversion reaction, generally, the reaction temperature is about 150 ~ 230 ° C, using copper-zinc-aluminum catalyst, platinum / alumina catalyst, etc., the reaction temperature is about 350 ~ 450 ° At high temperatures of C, iron-chromium catalysts are used. Various copper-zinc-aluminum catalysts are known. Patent Document 1 discloses production of a copper-zinc-aluminum catalyst by an impregnation method, and Patent Document 2 discloses production of a copper-zinc-aluminum catalyst by a coprecipitation method using ammonia as a neutralizing agent. In addition, Patent Document 3 discloses the production of a copper-zinc-aluminum catalyst by firing a catalyst precursor material containing copper, zinc, and aluminum and having a specific X-ray diffraction pattern. These copper-zinc-aluminum catalysts have excellent activity and durability.

專利文獻1~3中記載的銅-鋅系觸媒,與在氧化鈦、氧化鈰等等承載白金等等的貴金屬之貴金屬觸媒相比,價格低廉且在低溫時具有優異的活性。然而,銅-鋅系觸媒會像燃料電池一樣頻繁地啟動和關閉,在溫度重複地升降的條件下,產生伴隨著水的蒸發的氧化及因重組氣體的還原,結果,由於銅的燒結(sintering)產生粒成長,觸媒容易失去活性。The copper-zinc catalysts described in Patent Documents 1 to 3 are less expensive and have excellent activity at low temperatures than precious metal catalysts that carry precious metals such as platinum on titanium oxide, cerium oxide, and the like. However, copper-zinc catalysts are turned on and off as frequently as fuel cells, and under conditions of repeated temperature rise and fall, oxidation accompanied by evaporation of water and reduction due to recombination gas are generated. As a result, copper sintering ( sintering) produces grain growth, the catalyst is easy to lose activity.

[先行技術文獻]
[專利文獻1]日本特開第2005-034682號公報
[專利文獻2]日本特開第2004-202310號公報
[專利文獻3]日本特開第2012-139637號公報
[Advanced technical literature]
[Patent Document 1] Japanese Patent Laid-Open No. 2005-034682
[Patent Document 2] Japanese Patent Laid-Open No. 2004-202310
[Patent Document 3] Japanese Patent Laid-Open No. 2012-139637

[發明概要][Invention Summary]

本發明是在這樣的情況下構思出來的,由用觸媒從包含氫與一氧化碳的氣體由水煤氣轉化反應產出的高濃度的氫氣的方法中,提供適合抑制觸媒活性低下的結構體觸媒的製造方法是本發明的主要目的。The present invention was conceived in such a situation, and a method for providing a structured catalyst suitable for suppressing the low activity of a catalyst is provided by a method of using a catalyst to generate a high-concentration hydrogen gas from a gas containing hydrogen and carbon monoxide by a water gas conversion reaction. The manufacturing method is the main object of the present invention.

本發明者們深入研究的結果,關於利用水煤氣轉化反應的結構體觸媒的製造,在陽極氧化處理後的擔體含浸承載觸媒成分的時候,在含有觸媒成分的水溶液中的浸漬處理及氧化環境下的燒成處理分為2次,並且針對2次的燒成處理中的每一次,找出適於所得到的結構體觸媒的觸媒活性更高且進一步抑制觸媒活性低下的燒成溫度範圍來完成本發明。As a result of intensive studies by the present inventors, regarding the manufacture of a structure catalyst using a water gas conversion reaction, when the support after the anodizing treatment is impregnated with the catalyst component, the immersion treatment in an aqueous solution containing the catalyst component and The firing treatment under an oxidizing environment is divided into two times, and for each of the two firing treatments, a catalyst having a higher catalytic activity and further suppressing a low catalytic activity suitable for the obtained structural catalyst is found. The firing temperature range completes the present invention.

由本發明的第一方面所提供的結構體觸媒的製造方法的特徵在於,進行將作為金屬支撐體的鋁基板表面陽極氧化的陽極氧化步驟,進行浸漬於含有觸媒成分的水溶液中的第1浸漬步驟,進行在氧化環境下,於120~500°C的溫度範圍燒成的第1燒成步驟,進行浸漬於含有觸媒成分的水溶液中的第2浸漬步驟,與進行在氧化環境下,於120~500°C的溫度範圍燒成的第2燒成步驟。The method for manufacturing a structural catalyst provided by the first aspect of the present invention is characterized by performing an anodizing step of anodizing the surface of an aluminum substrate as a metal support, and performing a first immersion in an aqueous solution containing a catalyst component. The immersion step includes a first sintering step in which the sintering is performed at a temperature range of 120 to 500 ° C under an oxidizing environment, a second immersion step in which the catalyst is immersed in an aqueous solution containing a catalyst component, and an oxidizing environment. The second firing step of firing at a temperature range of 120 to 500 ° C.

較佳地,前述觸媒成分為含有銅及鋅的金屬。Preferably, the catalyst component is a metal containing copper and zinc.

較佳地,進行前述陽極氧化步驟是在15~40°C的溫度下用2~6wt%(重量百分比)的草酸水溶液。Preferably, the foregoing anodic oxidation step is performed by using a 2-6 wt% (wt%) oxalic acid aqueous solution at a temperature of 15-40 ° C.

較佳地,在前述陽極氧化步驟之後且前述第1浸漬步驟之前,更包括於500~600°C下進行追加的燒成處理Preferably, after the anodizing step and before the first dipping step, additional firing treatment is performed at 500 to 600 ° C.

較佳地,在前述陽極氧化步驟之後且前述第1浸漬步驟之前,更包括用pH為3~6的酸性水溶液進行細孔擴大處理。Preferably, after the anodizing step and before the first dipping step, the method further includes performing a pore enlargement treatment with an acidic aqueous solution having a pH of 3 to 6.

較佳地,前述細孔擴大處理中用的酸性水溶液與前述陽極氧化步驟中用的酸性水溶液相同。Preferably, the acidic aqueous solution used in the aforementioned pore enlargement treatment is the same as the acidic aqueous solution used in the aforementioned anodizing step.

較佳地,在前述細孔擴大處理之後且前述第1浸漬步驟之前,更包括於40~100°C下用水蒸汽或水進行水合處理。Preferably, after the pore enlargement treatment and before the first dipping step, the method further includes hydration treatment with water vapor or water at 40 to 100 ° C.

較佳地,進行前述第1浸漬步驟及前述第2浸漬步驟是用硝酸銅及硝酸鋅的混合溶液。Preferably, the first dipping step and the second dipping step are performed by using a mixed solution of copper nitrate and zinc nitrate.

較佳地,前述混合溶液的pH為10.0~11.4,前述混合溶液中的浸漬溫度為20~40°C,且前述混合溶液中的浸漬時間為1~10小時。Preferably, the pH of the mixed solution is 10.0 to 11.4, the immersion temperature in the mixed solution is 20 to 40 ° C, and the immersion time in the mixed solution is 1 to 10 hours.

較佳地,前述混合溶液的pH為10.0~11.4,前述混合溶液中的浸漬溫度為25~30°C,且前述混合溶液中的浸漬時間為2~5小時。Preferably, the pH of the mixed solution is 10.0 to 11.4, the immersion temperature in the mixed solution is 25 to 30 ° C, and the immersion time in the mixed solution is 2 to 5 hours.

較佳地,進行前述第1燒成步驟及前述第2燒成步驟是於300~500°C下進行1~3小時。Preferably, the first firing step and the second firing step are performed at 300 to 500 ° C. for 1 to 3 hours.

由本發明的第二方面所提供的氫的製造方法的特徵在於,用由本發明第一方面的結構體觸媒的製造方法所得到的結構體觸媒進行氫的製造方法,其中將前述結構體觸媒配置於水煤氣轉化反應器的內部,藉由從包含碳氫化合物系原料(碳氫化合物、醇類等等)與水的原料氣體通過蒸氣重組反應所生成含有氫與一氧化碳的混合氣體,在前述水煤氣轉化反應器中進行水煤氣轉化反應。The method for producing hydrogen provided by the second aspect of the present invention is characterized in that the method for producing hydrogen is performed using the structure catalyst obtained by the method for producing the structure catalyst of the first aspect of the present invention, wherein the aforementioned structure is contacted with The medium is disposed inside the water gas conversion reactor, and a mixed gas containing hydrogen and carbon monoxide is generated by a steam recombination reaction from a raw material gas containing hydrocarbon-based raw materials (hydrocarbons, alcohols, etc.) and water. A water gas conversion reaction is performed in the water gas conversion reactor.

參照附加圖式以及以下進行的詳細說明,本發明的其他的特徵及優點將會更清楚。Other features and advantages of the present invention will be made clearer with reference to the attached drawings and the following detailed description.

以下,參考圖式具體描述關於本發明較佳的實施型態。Hereinafter, preferred embodiments of the present invention will be specifically described with reference to the drawings.

第1圖係顯示根據本發明的結構體觸媒的製造方法的一實施例的處理流程圖。如同圖所示,在本實施型態的結構體觸媒的製造中,依序對鋁基板進行陽極氧化處理S1、細孔擴大處理S2、水合處理S3、浸漬處理(第1次)S4、燒成處理(第1次)S5、浸漬處理(第2次)S6、以及燒成處理(第2次)S7。FIG. 1 is a processing flowchart showing an embodiment of a method for manufacturing a structural catalyst according to the present invention. As shown in the figure, in the manufacture of the structure catalyst of this embodiment, the aluminum substrate is sequentially subjected to anodizing treatment S1, pore enlargement treatment S2, hydration treatment S3, immersion treatment (first time) S4, and firing. Forming treatment (first time) S5, dipping treatment (second time) S6, and firing treatment (second time) S7.

在本實施型態的鋁基板是,經氧化處理的表面的氧化鋁層成為擔體。鋁基板的形狀,可以是板狀、棒狀、圓柱狀、帶狀、蜂巢狀等等任何形狀,沒有特別的限制,只要是固定的形狀即可。In the aluminum substrate according to this embodiment, the aluminum oxide layer on the surface subjected to the oxidation treatment serves as a support. The shape of the aluminum substrate may be any shape such as a plate shape, a rod shape, a cylindrical shape, a strip shape, a honeycomb shape, and the like, and is not particularly limited as long as it is a fixed shape.

用公知的陽極氧化技術,可以容易地進行隨後實施的前述鋁基板中表面的陽極氧化(第1圖的陽極氧化處理S1)。在陽極氧化中,較佳使用如草酸、鉻酸、硫酸等等的氧化性強的酸作為處理液。由此,鋁全部變為氧化鋁,並且擴散氧原子到根據需要所設置的擴散層內部,以易於執行陽極氧化。此外,處理液的酸濃度可以適當地決定,如用草酸時,較佳為2~6wt%的水溶液。The anodization of the surface of the aforementioned aluminum substrate (anodizing treatment S1 in FIG. 1) can be easily performed by a known anodizing technique. In the anodization, it is preferable to use a highly oxidizing acid such as oxalic acid, chromic acid, sulfuric acid, or the like as the treatment liquid. Thereby, all of the aluminum becomes alumina, and oxygen atoms are diffused into the inside of the diffusion layer provided as necessary to easily perform anodization. In addition, the acid concentration of the treatment liquid may be appropriately determined. For example, when oxalic acid is used, a 2 to 6 wt% aqueous solution is preferred.

為了使得氧化鋁層的BET比表面積變大,可以適當地設定陽極氧化的條件,在本實施型態中,陽極氧化的處理液溫度較佳設為0~50°C,特別是設為15~40°C。陽極氧化的處理液溫度不滿0°C時,BET比表面積不太變大,而超過50°C時溶解激烈,變得難以經濟地形成氧化膜。另外,雖然這個陽極氧化的處理時間根據處理條件而有所不同,如4.0wt%的草酸水溶液作為處理液,處理液溫度為25°C,電流密度50.0A/m2 的情況下,以2小時以上、特別是4小時以上為佳。In order to increase the BET specific surface area of the alumina layer, the conditions of anodization can be appropriately set. In this embodiment, the temperature of the anodizing treatment liquid is preferably set to 0 ~ 50 ° C, especially 15 ~ 40 ° C. When the temperature of the anodizing treatment liquid is less than 0 ° C, the BET specific surface area does not become too large, and when it exceeds 50 ° C, the dissolution is intense, and it becomes difficult to economically form an oxide film. In addition, although this anodizing treatment time varies depending on the treatment conditions, such as a 4.0wt% oxalic acid aqueous solution as the treatment liquid, the treatment liquid temperature is 25 ° C, and the current density is 50.0A / m 2 in the case of 2 hours It is preferably at least 4 hours.

在本實施型態中,陽極氧化處理後,以根據需要於350°C以上進行1小時以上、較佳於500~600°C進一步進行後燒成為佳。由此,陽極氧化皮膜作為γ-氧化鋁層,較佳作為觸媒擔體表面,並且使前述擴散層中的擴散原子的濃度變化變得更平緩。In this embodiment, after the anodizing treatment, post-firing is preferably performed at 350 ° C or more for 1 hour or more, preferably 500 to 600 ° C, if necessary. Therefore, the anodic oxide film is preferably used as the γ-alumina layer, and is preferably used as the surface of the catalyst support, and the change in the concentration of the diffused atoms in the diffusion layer can be made gentler.

在本實施型態中,為了增加陽極氧化膜表面的BET比表面積並且改善耐熱性,可以進行細孔擴大處理(第1圖的細孔擴大處理S2)。細孔擴大處理是用酸性水溶液將陽極氧化膜中的細孔擴大的處理。在這裡使用的酸性水溶液,可以從與前述陽極氧化時使用的處理液相同的水溶液中適當地選擇使用。因此,陽極氧化後,也可以在相同處理液中繼續進行細孔擴大處理。這個細孔擴大處理的處理條件(溫度與時間)是可以根據作為處理液使用的酸的種類或濃度等等適當地設定。處理液的濃度條件較佳pH為3~6。例如,於25°C用4.0wt%的草酸的情況下,處理時間需要約90分鐘以上,但120分鐘就足夠了。In this embodiment, in order to increase the BET specific surface area of the surface of the anodized film and improve heat resistance, a pore enlargement treatment (a pore enlargement treatment S2 in FIG. 1) may be performed. The pore enlargement process is a process of expanding the pores in the anodized film with an acidic aqueous solution. The acidic aqueous solution used here can be appropriately selected and used from the same aqueous solution as the treatment liquid used in the aforementioned anodization. Therefore, after anodic oxidation, the pore enlargement treatment can be continued in the same treatment solution. The processing conditions (temperature and time) of this pore expansion processing can be appropriately set according to the type or concentration of the acid used as the processing liquid, and the like. The concentration conditions of the treatment liquid are preferably pH 3 to 6. For example, when 4.0% by weight of oxalic acid is used at 25 ° C, the treatment time needs about 90 minutes or more, but 120 minutes is sufficient.

在本實施型態中,可以在細孔擴大處理後進行水合處理(第1圖的水合處理S3)。可以用水蒸氣或水進行前述水合處理,並且此水的溫度例如設為5~100°C,較佳設為40~100°C。水合處理的處理溫度及處理時間可以適當地設定。用於水合處理的水較佳為蒸餾水或離子交換水。In this embodiment, the hydration treatment may be performed after the pore enlargement treatment (hydration treatment S3 in FIG. 1). The aforementioned hydration treatment may be performed with water vapor or water, and the temperature of this water is set to, for example, 5 to 100 ° C, preferably 40 to 100 ° C. The treatment temperature and treatment time of the hydration treatment can be appropriately set. The water used for the hydration treatment is preferably distilled water or ion-exchanged water.

藉由在以這種方式得到的氧化鋁擔體的表面上承載金屬觸媒,可以得到觸媒體。被承載的觸媒成分從鎳、鑭、鉑、銅、鋅及鈰以及其合金及化合物組成的群組中選擇至少一種,或者,選擇含有一種以上的混合物。在本實施型態中,從經濟性及觸媒活性的觀點來說,較佳為銅及鋅。By carrying a metal catalyst on the surface of the alumina support obtained in this way, a catalyst can be obtained. The supported catalyst component is at least one selected from the group consisting of nickel, lanthanum, platinum, copper, zinc, and cerium, and alloys and compounds thereof, or a mixture containing more than one type. In this embodiment, copper and zinc are preferred from the viewpoints of economy and catalyst activity.

藉由浸漬及燒成進行在氧化鋁擔體表面上承載金屬觸媒的方法。在本實施型態中,浸漬及燒成分別重複進行2次。關於浸漬處理,例如,在觸媒成分是銅及鋅的情況下,用含有銅及鋅成分的水溶液作為處理液,如硝酸銅及硝酸鋅的混合水溶液,或者醋酸銅及醋酸鋅的混合水溶液等等。作為第1次的浸漬處理(第1圖的浸漬處理S4、第1浸漬步驟)的處理條件,例如含有銅及鋅成分的水溶液中含有銅及鋅的濃度合計為0.1~10mol/L、pH為10.0~11.4、浸漬溫度為20~40°C、浸漬時間為1~10小時,然而從得到作為觸媒的高活性的觀點來看,較佳地,含有銅及鋅的濃度合計為0.1~1mol/L、pH為10.0~11.4、浸漬溫度為25~30°C、浸漬時間為2~5小時。A method of carrying a metal catalyst on the surface of an alumina support by dipping and firing. In this embodiment, immersion and firing are repeated twice. Regarding the immersion treatment, for example, when the catalyst components are copper and zinc, an aqueous solution containing copper and zinc components is used as the processing liquid, such as a mixed aqueous solution of copper nitrate and zinc nitrate, or a mixed aqueous solution of copper acetate and zinc acetate. Wait. As the processing conditions for the first immersion treatment (the immersion treatment S4 in the first figure, the first immersion step), for example, the total concentration of copper and zinc in the aqueous solution containing the copper and zinc components is 0.1 to 10 mol / L, and the pH is 10.0 to 11.4, immersion temperature is 20 to 40 ° C, and immersion time is 1 to 10 hours. However, from the viewpoint of obtaining high activity as a catalyst, the total concentration of copper and zinc is preferably 0.1 to 1 mol. / L, pH is 10.0 ~ 11.4, immersion temperature is 25 ~ 30 ° C, immersion time is 2 ~ 5 hours.

關於除去浸漬處理後的水分的乾燥,實施10~24小時自然乾燥或是上限100°C的加熱乾燥。在這裡,由於短時間內的急速乾燥恐怕使承載的銅及鋅成分剝離,因此較佳為於50°C下耗費時間乾燥。The drying after removing the water after the immersion treatment is performed by natural drying for 10 to 24 hours or heat drying at an upper limit of 100 ° C. Here, since the rapid drying in a short period of time may peel off the supported copper and zinc components, it is preferable to take time to dry at 50 ° C.

乾燥後進行將銅及鋅成分變成氧化物的燒成處理(第1圖的燒成處理S5、第1燒成步驟)。此燒成處理在空氣中進行,燒成溫度例如為120~500°C,從除去含浸時酸等等的雜質的觀點來看,較佳為300~500°C。燒成時間例如為1~10小時,從充分執行氧化反應及經濟性的觀點來看,較佳為1~3小時。After the drying, a firing process is performed to change the copper and zinc components into oxides (firing process S5 in FIG. 1 and a first firing step). This firing treatment is performed in the air, and the firing temperature is, for example, 120 to 500 ° C. From the viewpoint of removing impurities such as acid during impregnation, it is preferably 300 to 500 ° C. The firing time is, for example, 1 to 10 hours, and from the viewpoint of sufficiently performing the oxidation reaction and economy, it is preferably 1 to 3 hours.

在第1次燒成處理之後,進行第2次的浸漬處理、乾燥及燒成處理。第2次的浸漬處理(第1圖的浸漬處理S6、第2浸漬步驟)的處理條件,例如是與第1次浸漬處理的條件相同。第2次的燒成處理(第1圖的燒成處理S7、第2燒成步驟)的條件,例如為120~500°C,從充分生成銅及鋅氧化物的觀點來看,較佳為300~500°C。燒成時間例如為1~10小時,從充分執行氧化反應及經濟性的觀點來看,較佳為1~3小時。After the first firing treatment, a second immersion treatment, drying, and firing treatment are performed. The processing conditions of the second immersion treatment (the immersion treatment S6 in FIG. 1 and the second immersion step) are, for example, the same as the conditions of the first immersion treatment. The conditions of the second firing process (the firing process S7 in the first figure, and the second firing step) are, for example, 120 to 500 ° C. From the viewpoint of sufficiently generating copper and zinc oxide, the conditions are preferably 300 ~ 500 ° C. The firing time is, for example, 1 to 10 hours, and from the viewpoint of sufficiently performing the oxidation reaction and economy, it is preferably 1 to 3 hours.

根據本實施型態,關於在使包含氫與一氧化碳的氣體,藉由水煤氣轉化反應產出高濃度的氫氣時,所使用的結構體觸媒的製造,在鋁基板經陽極氧化處理的擔體,浸漬承載觸媒成分時,含有觸媒成分的水溶液中的浸漬處理及在氧化環境下的燒成處理分成2次重複,並且藉由在設定的燒成溫度下燒成,可得到觸媒活性高且更少觸媒活性低下的結構體觸媒。
[實施例]
According to this embodiment, regarding the production of a structural catalyst used when a gas containing hydrogen and carbon monoxide is produced by a water-gas conversion reaction to produce a high concentration of hydrogen, an aluminum substrate is anodized, When the catalyst component is immersed, the immersion treatment in an aqueous solution containing the catalyst component and the sintering treatment in an oxidizing environment are divided into two repetitions. By firing at a set sintering temperature, high catalyst activity can be obtained. And fewer structural catalysts with low catalyst activity.
[Example]

接著,由實施例及比較例說明本發明的有用性。Next, the usefulness of the present invention will be described with examples and comparative examples.

[實施例1]
在本實施例中,使用鋁基板(平面尺寸為6.5cm×6.0cm、厚度為300µm)作為金屬支撐體,用4.0wt%的草酸水溶液、在液體溫度25°C、電流密度50.0A/m2 下,將這個鋁基板進行20小時陽極氧化處理。之後,用4.0wt%的草酸水溶液、在液體溫度25°C下,進行2小時細孔擴大處理,後續在空氣中350°C燒成1小時後,在80°C的離子交換水中浸漬1小時來進行水合處理。進而,在空氣中500°C燒成3小時,得到基於鋁基板的板狀氧化鋁擔體。
[Example 1]
In this example, an aluminum substrate (a planar size of 6.5 cm × 6.0 cm and a thickness of 300 μm) was used as a metal support, and a 4.0 wt% aqueous oxalic acid solution was used at a liquid temperature of 25 ° C and a current density of 50.0 A / m 2. Next, this aluminum substrate was anodized for 20 hours. Then, a 4.0 wt% oxalic acid aqueous solution was used at a liquid temperature of 25 ° C for 2 hours to expand the pores, followed by firing in air at 350 ° C for 1 hour, and then immersed in ion-exchanged water at 80 ° C for 1 hour. For hydration. Furthermore, it baked at 500 ° C in the air for 3 hours to obtain a plate-like alumina support based on an aluminum substrate.

將這個板狀擔體在硝酸銅及硝酸鋅的混合水溶液(含有銅濃度0.46mol/L,含有鋅濃度0.04mol/L,pH=10)中浸漬2小時,作為第1次的浸漬處理。接著,在自然乾燥後,作為第1次的燒成處理,在空氣中進行350°C、1小時的燒成處理而含浸承載銅及鋅成分。進而,將完成第1次的燒成處理的板狀擔體,在硝酸銅及硝酸鋅的混合水溶液(含有銅濃度0.46mol/L,含有鋅濃度0.04mol/L,pH=10)中浸漬2小時,作為第2次的浸漬處理。接著,在自然乾燥後,作為第2次的燒成處理,在空氣中進行350°C、1小時的燒成處理而浸漬承載銅及鋅成分。像這樣,製作為了用於由後述以水煤氣轉化反應製造氫的構造體觸媒。在所得的構造體觸媒中,當由ICP發射光譜分析(高頻電感耦合電漿體原子發射光譜,ICP-OES/ICP-AES)測定觸媒成分的銅及鋅的承載量時,每單位面積的板有銅6.69g/m2 、鋅6.51g/m2 的承載量,且相對於構造體觸媒的擔體成分的氧化鋁,銅的承載比例為1.48wt%、鋅的承載比例為1.44wt%。This plate-shaped support was immersed in a mixed aqueous solution of copper nitrate and zinc nitrate (containing a copper concentration of 0.46 mol / L, containing a zinc concentration of 0.04 mol / L, and pH = 10) as the first immersion treatment. Next, after being naturally dried, as the first firing treatment, the firing treatment was performed at 350 ° C. for 1 hour in the air to impregnate and carry the copper and zinc components. Furthermore, the plate-shaped support that had undergone the first firing treatment was immersed in a mixed aqueous solution of copper nitrate and zinc nitrate (containing a copper concentration of 0.46 mol / L, containing a zinc concentration of 0.04 mol / L, and pH = 10). Hours as the second immersion treatment. Next, after being naturally dried, as a second firing treatment, a firing treatment was performed in air at 350 ° C. for 1 hour to impregnate and support the copper and zinc components. In this manner, a structure catalyst was produced for producing hydrogen by a water gas conversion reaction described later. In the obtained structural catalyst, when the loading amount of copper and zinc of the catalyst component was measured by ICP emission spectrometry (high frequency inductively coupled plasma atomic emission spectrum, ICP-OES / ICP-AES), The area of the board has a bearing capacity of 6.69g / m 2 for copper and 6.51g / m 2 for zinc, and the bearing ratio of copper is 1.48% by weight and the bearing ratio of zinc is relative to the alumina of the catalyst component of the structure catalyst. 1.44wt%.

用這個構造體觸媒,以及使用如第2圖所示的示意性結構的氣體發生器X,進行由水煤氣轉化反應產出氫及二氧化碳的試驗。同一圖中所示的氣體發生器X中具有水煤氣轉化反應器1,構造體觸媒2配置在此水煤氣轉化反應器1的內部。作為水煤氣轉化反應器1的材質,用不鏽鋼的SUS304材。另外,由設在水煤氣轉化反應器1的溫度調節器(未顯示),可調節內部的反應溫度。Using this structure catalyst, and using a gas generator X having a schematic structure as shown in FIG. 2, an experiment was performed to produce hydrogen and carbon dioxide from a water gas conversion reaction. The gas generator X shown in the same figure includes a water-gas conversion reactor 1, and the structure catalyst 2 is arranged inside the water-gas conversion reactor 1. As a material of the water gas conversion reactor 1, stainless steel SUS304 was used. In addition, a temperature regulator (not shown) provided in the water-gas conversion reactor 1 can adjust the internal reaction temperature.

另外,在水煤氣轉化反應之前進行的蒸氣重組反應,從包含碳氫化合物系原料(甲烷等等的碳氫化合物或甲醇、乙醇等等的醇類)與水等等的原料氣體,用觸媒生成氫與一氧化碳。在本實施例中,例如用作為碳氫化合物的甲烷氣體與水(水蒸氣)的原料氣體進行蒸氣重組反應。在這裡,甲烷氣體與水的引入氣體體積比例設為1:3,反應溫度設為750°C,壓力設為大氣壓力。關於由這個蒸氣重組反應得到的混合氣體,除去水的乾燥狀態下換算的氣體組成為氫76.2%、二氧化碳7.2%、一氧化碳14.2%、甲烷(碳氫化合物)2.4%。In addition, the steam recombination reaction performed before the water-gas conversion reaction uses catalysts to generate hydrocarbon-based raw materials (hydrocarbons such as methane and the like or alcohols such as methanol and ethanol) and water and the like using a catalyst. Hydrogen and carbon monoxide. In this embodiment, for example, a methane gas that is a hydrocarbon compound and a raw material gas of water (water vapor) are subjected to a vapor recombination reaction. Here, the volume ratio of the introduced gas of methane gas to water is set to 1: 3, the reaction temperature is set to 750 ° C, and the pressure is set to atmospheric pressure. Regarding the mixed gas obtained by this steam recombination reaction, the gas composition converted in a dry state excluding water is 76.2% hydrogen, 7.2% carbon dioxide, 14.2% carbon monoxide, and 2.4% methane (hydrocarbon).

在水煤氣轉化反應試驗中,對於由前述蒸氣重組反應生成的包含氫與一氧化碳的混合氣體(不包含水),加入0.2倍量的氮並引入水煤氣轉化反應器1中。水煤氣轉化反應器1的外部的反應溫度設為280°C。壓力是在大氣壓力下實施。In the water gas conversion reaction test, for a mixed gas containing hydrogen and carbon monoxide (excluding water) generated by the aforementioned steam recombination reaction, 0.2 times the amount of nitrogen was added and introduced into the water gas conversion reactor 1. The reaction temperature outside the water-gas conversion reactor 1 was 280 ° C. Pressure is implemented at atmospheric pressure.

試驗開始200分鐘後,在水冷式的氣體冷卻器3中冷卻由反應所得的含有氫的氣體,過剩的水蒸氣作為冷凝水除去,用氣體分析儀做組成分析。除去水的乾燥狀態下換算的氣體組成為氫54.5%、二氧化碳5.0%、一氧化碳6.3%、甲烷1.2%、氮32.3%。此外,試驗開始200分鐘後的CO轉化率為35.0%。本實施例的CO轉化率隨時間的變化如第3圖所示。200 minutes after the start of the test, the hydrogen-containing gas obtained by the reaction was cooled in a water-cooled gas cooler 3, and excess water vapor was removed as condensed water, and the composition was analyzed by a gas analyzer. The converted gas composition in the dry state without water is 54.5% hydrogen, 5.0% carbon dioxide, 6.3% carbon monoxide, 1.2% methane, and 32.3% nitrogen. In addition, the CO conversion rate after 3 minutes from the start of the test was 35.0%. The change of the CO conversion rate with time in this example is shown in FIG. 3.

在試驗開始1040分鐘後,除去水的乾燥狀態下換算的氣體組成為氫54.1%、二氧化碳7.6%、一氧化碳7.6%、甲烷1.6%、氮32.8%。此外,試驗開始1040分鐘後的CO轉化率為21.1%。After 1040 minutes from the start of the test, the gas composition converted in the dry state without water was 54.1% hydrogen, 7.6% carbon dioxide, 7.6% carbon monoxide, 1.6% methane, and 32.8% nitrogen. In addition, the CO conversion rate was 21.1% after 1040 minutes from the start of the test.

[比較例1]
在本比較例中,用與實施例1中相同的板狀氧化鋁擔體。關於在板狀擔體承載觸媒成分的處理(浸漬處理及燒成處理),在實施例1中分成2次進行,而本比較例則為1次。
[Comparative Example 1]
In this comparative example, the same plate-like alumina support as in Example 1 was used. The treatment (impregnation treatment and firing treatment) for carrying the catalyst component on the plate-shaped support was carried out in two times in Example 1, but in this comparative example, it was once.

在本比較例中,將板狀擔體在硝酸銅及硝酸鋅的混合水溶液(含有銅濃度0.46mol/L,含有鋅濃度0.04mol/L,pH=10)中浸漬4小時,作為浸漬處理。接著,在自然乾燥後,作為燒成處理,在空氣中進行350°C、1小時的燒成處理而含浸承載銅及鋅成分。像這樣,製作為了用於以水煤氣轉化反應製造氫的構造體觸媒。在所得的構造體觸媒中,當由ICP發射光譜分析(高頻電感耦合電漿體原子發射光譜,ICP-OES/ICP-AES)測定觸媒成分的銅及鋅的承載量時,每單位面積的板有銅2.85g/m2 、鋅2.00g/m2 的承載量,且相對於構造體觸媒的擔體成分的氧化鋁,銅的承載比例為0.64wt%、鋅的承載比例為0.45wt%。之後的水煤氣轉化反應試驗的條件與實施例1相同。In this comparative example, a plate-shaped support was immersed in a mixed aqueous solution of copper nitrate and zinc nitrate (containing a copper concentration of 0.46 mol / L, containing a zinc concentration of 0.04 mol / L, and pH = 10) as an immersion treatment. Next, after being naturally dried, as a firing treatment, a firing treatment was performed in the air at 350 ° C. for 1 hour to impregnate and carry the copper and zinc components. In this manner, a structural catalyst for producing hydrogen by a water gas conversion reaction was produced. In the obtained structural catalyst, when the loading amount of copper and zinc of the catalyst component was measured by ICP emission spectrometry (high frequency inductively coupled plasma atomic emission spectrum, ICP-OES / ICP-AES), The area of the board has a bearing capacity of 2.85 g / m 2 for copper and 2.00 g / m 2 for zinc, and the bearing ratio of copper is 0.64 wt% and the bearing ratio of zinc is relative to the alumina of the catalyst component of the structure catalyst. 0.45wt%. The conditions of the subsequent water gas conversion reaction test were the same as those in Example 1.

試驗開始200分鐘後,在水冷式的氣體冷卻器中冷卻由反應所得的含有氫的混合氣體,過剩的水蒸氣作為冷凝水除去,用氣體分析儀做組成分析。除去水的乾燥狀態下換算的氣體組成為氫53.9%、二氧化碳4.3%、一氧化碳7.5%、甲烷1.3%、氮32.3%。此外,試驗開始200分鐘後的CO轉化率為21.7%。這與實施例1的CO轉化率相比,低了13.3%。本比較例的CO轉化率隨時間的變化如第3圖所示。200 minutes after the test was started, the mixed gas containing hydrogen obtained by the reaction was cooled in a water-cooled gas cooler, and excess water vapor was removed as condensed water, and the composition was analyzed by a gas analyzer. The converted gas composition in the dry state without water is 53.9% hydrogen, 4.3% carbon dioxide, 7.5% carbon monoxide, 1.3% methane, and 32.3% nitrogen. In addition, the CO conversion rate was 21.7% 200 minutes after the start of the test. This is 13.3% lower than the CO conversion of Example 1. The change of the CO conversion rate with time in this comparative example is shown in FIG. 3.

此外,在試驗開始1040分鐘後,除去水的乾燥狀態下換算的氣體組成為氫53.6%、二氧化碳6.1%、一氧化碳8.8%、甲烷1.6%、氮31.7%。此外,試驗開始1040分鐘後的CO轉化率為8.2%。這與實施例1的CO轉化率相比,低了12.9%。由此可知,在本比較例中可清楚地認定觸媒活性的低下。In addition, after 1040 minutes from the start of the test, the gas composition converted in the dry state without water was 53.6% hydrogen, 6.1% carbon dioxide, 8.8% carbon monoxide, 1.6% methane, and 31.7% nitrogen. The CO conversion rate after 1040 minutes from the start of the test was 8.2%. This is 12.9% lower than the CO conversion of Example 1. From this, it can be seen that the catalyst activity was clearly recognized to be low in this comparative example.

[評價]
對比實施例1與比較例1可看出,在浸漬處理中,儘管用相同的硝酸銅及硝酸鋅的混合水溶液(含有銅濃度0.46mol/L,含有鋅濃度0.04mol/L,pH=10)並採用相同的浸漬時間(4小時:實施例1為2小時+2小時),實施例1中承載的銅與鋅的量增加到比較例1的量的2倍以上,因此實施例1中由水煤氣轉化反應的一氧化碳的添加率也是增加到比較例1的2倍以上。這是因為,製造水煤氣轉化反應用的銅-鋅-鋁系的構造體觸媒的時候,顯示了為了在氧化鋁層上承載銅及鋅的浸漬處理及燒成處理,分成2次重複進行的方式較為優異。
[Evaluation]
It can be seen from Comparative Example 1 and Comparative Example 1 that in the immersion treatment, although the same mixed aqueous solution of copper nitrate and zinc nitrate is used (containing copper concentration of 0.46 mol / L, zinc concentration of 0.04 mol / L, pH = 10) And using the same immersion time (4 hours: 2 hours + 2 hours in Example 1), the amount of copper and zinc carried in Example 1 was increased to more than twice the amount of Comparative Example 1. Therefore, in Example 1, the The addition rate of carbon monoxide in the water gas conversion reaction was also increased to twice or more that of Comparative Example 1. This is because when manufacturing a copper-zinc-aluminum-based structural catalyst for a water gas conversion reaction, it has been shown that the immersion treatment and the firing treatment are carried out twice in order to carry copper and zinc on the alumina layer. The method is excellent.

X‧‧‧氣體發生器X‧‧‧Gas generator

1‧‧‧水煤氣轉化反應器 1‧‧‧Water gas conversion reactor

2‧‧‧構造體觸媒 2‧‧‧ Structural Catalyst

3‧‧‧氣體冷卻器 3‧‧‧Gas cooler

S1‧‧‧陽極氧化處理 S1‧‧‧Anodizing

S2‧‧‧細孔擴大處理 S2‧‧‧ Fine hole enlargement

S3‧‧‧水合處理 S3‧‧‧hydration treatment

S4‧‧‧浸漬處理(第1次) S4‧‧‧Immersion treatment (1st time)

S5‧‧‧燒成處理(第1次) S5‧‧‧Baking treatment (first time)

S6‧‧‧浸漬處理(第2次) S6‧‧‧Immersion treatment (second time)

S7‧‧‧燒成處理(第2次) S7‧‧‧Baking treatment (second time)

第1圖係顯示根據本發明的結構體觸媒的製造方法的一實施例的處理流程圖。FIG. 1 is a processing flowchart showing an embodiment of a method for manufacturing a structural catalyst according to the present invention.

第2圖係顯示可用於實行氫的製造方法的氣體發生器的示意性結構。 FIG. 2 shows a schematic structure of a gas generator that can be used to implement a hydrogen production method.

第3圖係顯示實施例1與比較例1的CO轉化率隨時間變化的圖。 FIG. 3 is a graph showing changes in the CO conversion rate with time in Example 1 and Comparative Example 1. FIG.

Claims (12)

一種結構體觸媒之製造方法,包括: 進行陽極氧化步驟,將作為金屬支撐體的鋁基板表面陽極氧化,形成氧化鋁擔體; 進行第1浸漬步驟,將前述氧化鋁擔體浸漬於含有觸媒成分的水溶液中; 進行第1燒成步驟,在氧化環境下,於120~500°C的溫度範圍,將在前述第1浸漬步驟中承載部分量的前述觸媒成分的前述氧化鋁擔體燒成; 進行第2浸漬步驟,將經前述第1燒成步驟的前述氧化鋁擔體浸漬於含有前述觸媒成分的水溶液中;以及 進行第2燒成步驟,在氧化環境下,於120~500°C的溫度範圍,將在前述第2浸漬步驟中承載最終量的前述觸媒成分的前述氧化鋁擔體燒成。A manufacturing method of a structure catalyst includes: Performing an anodizing step to anodize the surface of the aluminum substrate as a metal support to form an alumina support; Performing a first dipping step, dipping the alumina support in an aqueous solution containing a catalyst component; Performing a first firing step, and firing the alumina support that carries a part of the catalyst component in the first dipping step in a temperature range of 120 to 500 ° C. in an oxidizing environment; Performing a second impregnation step, immersing the alumina support that has undergone the first firing step in an aqueous solution containing the catalyst component; and A second firing step is performed, and the alumina support carrying the catalyst component in a final amount in the second dipping step is fired in a temperature range of 120 to 500 ° C. in an oxidizing environment. 如申請專利範圍第1項所述之結構體觸媒之製造方法,其中前述觸媒成分為含有銅及鋅的金屬。The method for manufacturing a structural catalyst according to item 1 of the scope of patent application, wherein the catalyst component is a metal containing copper and zinc. 如申請專利範圍第1項所述之結構體觸媒之製造方法,其中進行前述陽極氧化步驟是於15~40°C的溫度下用2~6wt%的草酸水溶液。The manufacturing method of the structure catalyst as described in the first item of the patent application scope, wherein the anodizing step is performed by using a 2 to 6 wt% oxalic acid aqueous solution at a temperature of 15 to 40 ° C. 如申請專利範圍第1項所述之結構體觸媒之製造方法,其中在前述陽極氧化步驟之後且前述第1浸漬步驟之前,更包括於500~600°C下進行追加的燒成處理。The manufacturing method of the structure catalyst as described in the first item of the patent application scope, wherein after the anodizing step and before the first dipping step, additional firing treatment is performed at 500 to 600 ° C. 如申請專利範圍第1項所述之結構體觸媒之製造方法,其中在前述陽極氧化步驟之後且前述第1浸漬步驟之前,更包括用pH為3~6的酸性水溶液進行細孔擴大處理。The manufacturing method of the structure catalyst as described in the first item of the patent application scope, wherein after the anodizing step and before the first dipping step, the method further includes performing pore expansion treatment with an acidic aqueous solution having a pH of 3 to 6. 如申請專利範圍第5項所述之結構體觸媒之製造方法,其中前述細孔擴大處理中用的酸性水溶液與前述陽極氧化步驟中用的酸性水溶液相同。According to the method for manufacturing a structure catalyst described in item 5 of the scope of patent application, wherein the acidic aqueous solution used in the aforementioned pore expansion treatment is the same as the acidic aqueous solution used in the aforementioned anodizing step. 如申請專利範圍第5項所述之結構體觸媒之製造方法,其中在前述細孔擴大處理之後且前述第1浸漬步驟之前,更包括於40~100°C下用水蒸汽或水進行水合處理。The method for manufacturing a structure catalyst as described in item 5 of the scope of patent application, wherein after the aforementioned pore enlargement treatment and before the aforementioned first dipping step, the method further comprises hydration treatment with water vapor or water at 40 to 100 ° C. . 如申請專利範圍第1項所述之結構體觸媒之製造方法,其中進行前述第1浸漬步驟及前述第2浸漬步驟是用硝酸銅及硝酸鋅的混合溶液。The manufacturing method of the structure catalyst as described in the first item of the patent application scope, wherein the first dipping step and the second dipping step are performed by using a mixed solution of copper nitrate and zinc nitrate. 申請專利範圍第8項所述之結構體觸媒之製造方法,其中前述混合溶液的pH為10.0~11.4,前述混合溶液中的浸漬溫度為20~40°C,且前述混合溶液中的浸漬時間為1~10小時。The method for manufacturing a structure catalyst as described in item 8 of the scope of the patent application, wherein the pH of the mixed solution is 10.0 to 11.4, the immersion temperature in the mixed solution is 20 to 40 ° C, and the immersion time in the mixed solution For 1 to 10 hours. 如申請專利範圍第8項所述之結構體觸媒之製造方法,其中前述混合溶液的pH為10.0~11.4,前述混合溶液中的浸漬溫度為25~30°C,且前述混合溶液中的浸漬時間為2~5小時。The method for manufacturing a structure catalyst as described in item 8 of the scope of the patent application, wherein the pH of the mixed solution is 10.0 to 11.4, the impregnation temperature in the mixed solution is 25 to 30 ° C, and the impregnation in the mixed solution is The time is 2 ~ 5 hours. 如申請專利範圍第1項所述之結構體觸媒之製造方法,其中進行前述第1燒成步驟及前述第2燒成步驟是在300~500°C下進行1~3小時。The method for manufacturing a structure catalyst as described in the first item of the patent application scope, wherein the first firing step and the second firing step are performed at 300 to 500 ° C. for 1 to 3 hours. 一種氫的製造方法,其用如申請專利範圍第1~11項中任一項所述之結構體觸媒的製造方法所得到的結構體觸媒進行,其中將前述結構體觸媒配置於水煤氣轉化反應器的內部,藉由從包含碳氫化合物系原料與水的原料氣體通過蒸氣重組反應所生成含有氫與一氧化碳的混合氣體,在前述水煤氣轉化反應器中進行水煤氣轉化反應。A method for producing hydrogen using a structure catalyst obtained by the method for manufacturing a structure catalyst described in any one of claims 1 to 11 of the scope of application for a patent, wherein the structure catalyst is disposed in water gas Inside the reforming reactor, a water-gas reforming reaction is performed in the water-gas reforming reactor by generating a mixed gas containing hydrogen and carbon monoxide by a steam recombination reaction from a raw material gas containing a hydrocarbon-based raw material and water.
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