TW201938319A - Continuous vibratory grinding process and device thereof can provide the workpieces to be automatically conveyed into various grinding container by the conveyor belts to facilitate grinding processing in different levels - Google Patents
Continuous vibratory grinding process and device thereof can provide the workpieces to be automatically conveyed into various grinding container by the conveyor belts to facilitate grinding processing in different levels Download PDFInfo
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Abstract
Description
本發明涉及使用工件或磨料散放在滾筒內之滾磨裝置或其他裝置進行工件表面拋光或研磨的裝置及其串聯的自動化製程。The invention relates to a device for polishing or grinding the surface of a workpiece by using a barrel grinding device or other device in which a workpiece or abrasive is scattered in a drum, and a series of automated processes thereof.
按,某些工件由於其外觀不規則之形狀,在製作時都會有毛邊之產生,必須使用一研磨機進行毛邊研磨之處理,該研磨機係具有一研磨容器筒,且該研磨容器筒的底端下方接設有數彈性件而定位於研磨機的上方處,俾利以人力方式倒入工件及磨石磨料、化學藥劑等等,並利用振動器內的電磁裝置使該研磨容器筒產生振動,使得工件與磨石相互摩擦而達研磨的作用,如本國新型專利第098208785所揭露的研磨機。According to the irregular shape of some workpieces, burrs will be generated during production. A burr must be used for grinding. The grinder has a grinding container tube, and the bottom of the grinding container tube Several elastic parts are connected below the end and positioned above the grinding machine. The workpieces, grinding stones, abrasives, chemicals, etc. are poured manually, and the grinding container tube is vibrated by the electromagnetic device in the vibrator. It can make the workpiece and the grinding stone rub against each other to achieve the effect of grinding, such as the grinding machine disclosed in the national new patent No. 098208785.
然而,一般振動研磨的加工程序上可區分粗磨、中粗磨、細磨等加工,故現有的多道振動研磨加工製程,通常以人力方式搬運,例如在一研磨機粗磨完成後,再以人力拿取或搬運方式,將已經粗磨的工件放入另一研磨機進行中粗磨或細磨等,導致振動研磨製程效率低落。However, the general vibration grinding process can be divided into rough grinding, medium rough grinding, and fine grinding. Therefore, the existing multi-pass vibration grinding processing process is usually carried by manual methods. For example, after rough grinding in a grinder, The rough grinding or fine grinding is carried out by manually taking or carrying the workpiece into another grinding machine, resulting in a low efficiency of the vibration grinding process.
緣此,鑑於現有研磨機的問題點,於是本發明人便創作出一種連續振動研磨製程及其裝置,故本發明之主要目的在於:提供連續振動研磨之自動化製程及其裝置;故本發明之次要目的在於:提供連續振動研磨自行車前叉之自動化裝置及其製程。Because of this, in view of the problems of the existing grinders, the inventor has created a continuous vibration grinding process and its device. Therefore, the main purpose of the present invention is to provide an automatic manufacturing process and device for continuous vibration grinding; The secondary purpose is to provide an automatic device for continuously vibrating and grinding bicycle forks and its manufacturing process.
因此,為了達到上述目的,本發明運用了如下之技術手段:Therefore, in order to achieve the above object, the present invention uses the following technical means:
本發明設即一種連續振動研磨製程,係包含有:一振動研磨裝置建置步驟,係建置至少二個以上的振動研磨裝置,又各振動研磨裝置分別設有一研磨容器筒,且該研磨容器筒俾供裝入工件及顆粒狀磨料,又該研磨容器筒設有一入口及一出口;一送料斜坡建置步驟,係在該振動研磨裝置的研磨容器筒內緣建置有一送料斜坡,又該送料斜坡的前端潛入並緊鄰於該研磨容器筒的底部,而該送料斜坡的末端則接設於該研磨容器筒的出口;及一輸送帶裝置建置步驟,係建置有一第一輸送帶、至少一第二輸送帶、一第三輸送帶,其中該第一輸送帶接設其中一振動研磨裝置的入口,而該第二輸送帶接設其中一振動研磨裝置的出口與另一振動研磨裝置的入口,另該第三輸送帶則接設另一振動研磨裝置的出口。The invention is a continuous vibration grinding process, which includes: a vibration grinding device building step, at least two or more vibration grinding devices are built, and each vibration grinding device is provided with a grinding container barrel, and the grinding container The cylinder 俾 is used for loading workpieces and granular abrasives, and the grinding container cylinder is provided with an inlet and an exit; a feeding slope setting step is to build a feeding slope on the inner edge of the grinding container cylinder of the vibration grinding device, and the The front end of the feeding ramp dives in and is close to the bottom of the grinding container tube, and the end of the feeding ramp is connected to the exit of the grinding container tube; and a conveyor belt device building step is to build a first conveyor belt, At least a second conveyor belt and a third conveyor belt, wherein the first conveyor belt is connected to an inlet of one of the vibration grinding devices, and the second conveyor belt is connected to an outlet of one of the vibration grinding devices and another vibration grinding device. The third conveyor belt is connected to the exit of another vibration grinding device.
另,本發明涉及一種連續振動研磨裝置,係運用於上述連續振動研磨製程,其包含有:複數個振動研磨裝置,其中該振動研磨裝置係由一研磨容器筒的下方處設有一振動器,且於該研磨容器筒、振動器之間設有數個彈性體者;又各研磨容器筒設有一入口及一出口;複數個送料斜坡,係該送料斜坡的數量配合該研磨容器筒的數量,且將該送料斜坡設於該研磨容器筒的內緣,又該送料斜坡的前端潛入並緊鄰於該研磨容器筒的底部,而該送料斜坡的末端則接設於該研磨容器筒的出口;及一輸送帶裝置,係更包含有一第一輸送帶、至少一第二輸送帶、一第三輸送帶,其中該第一輸送帶接設其中一振動研磨裝置的入口,而該第二輸送帶接設其中一振動研磨裝置的出口與另一振動研磨裝置的入口,另該第三輸送帶則接設另一振動研磨裝置的出口In addition, the present invention relates to a continuous vibration grinding device, which is applied to the above-mentioned continuous vibration grinding process, and includes: a plurality of vibration grinding devices, wherein the vibration grinding device is provided with a vibrator under a grinding container barrel, and There are several elastomers between the grinding container barrel and the vibrator; each grinding container barrel is provided with an inlet and an outlet; a plurality of feeding slopes, the number of the feeding slopes is matched with the number of the grinding container barrels, and The feeding ramp is disposed at the inner edge of the grinding container tube, and the front end of the feeding ramp dives into and is close to the bottom of the grinding container tube, and the end of the feeding ramp is connected to the exit of the grinding container tube; and a conveyor The belt device further includes a first conveyor belt, at least one second conveyor belt, and a third conveyor belt, wherein the first conveyor belt is connected to an entrance of one of the vibration grinding devices, and the second conveyor belt is connected to the inlet. The exit of one vibration grinding device and the entrance of another vibration grinding device, and the third conveyor belt is connected with the exit of another vibration grinding device
所述振動研磨裝置,其中設有三個振動研磨裝置,並以二個第二輸送帶串接一起,又各振動研磨裝置的研磨容器筒所設入口及出口需與該第一輸送帶、第二輸送帶、第三輸送帶對應接設。In the vibration grinding device, three vibration grinding devices are provided, which are connected in series by two second conveyor belts. The inlets and outlets of the grinding container barrels of each vibration grinding device need to be connected with the first conveyor belt, the second The conveyor belt and the third conveyor belt are arranged correspondingly.
所述送料斜坡設有篩孔,且該送料斜坡末端設有一擋止部。The feeding slope is provided with a screen hole, and a stopper is provided at the end of the feeding slope.
所述工件為自行車前叉。The workpiece is a bicycle front fork.
本發明運用上述技術手段,可以達成如下功效: 1.本發明係運用數條輸送帶並配合各研磨裝置所設送料斜坡、入口、出口等,來組合出一條具有粗磨、中粗磨或細磨等連續振動的自動化研磨製程,可提升工件的振動研磨的作業效率。 2.本發明連續振動研磨製程及其裝置,特別適用自行車前叉的複雜外觀表面研磨,可大幅降低其研磨成本。The present invention can achieve the following effects by using the above-mentioned technical means: 1. The present invention uses a plurality of conveyor belts and cooperates with the feeding slopes, inlets, and outlets provided by each grinding device to combine one with coarse grinding, medium coarse grinding or fine grinding. The continuous vibration automatic grinding process such as grinding can improve the work efficiency of vibration grinding of the workpiece. 2. The continuous vibration grinding process and its device of the present invention are particularly suitable for grinding the complex-looking surface of a bicycle front fork, which can greatly reduce its grinding cost.
首先,請參閱圖1至圖4所示,本發明涉及一種連續振動研磨裝置A,最主要係運用於工件4的連續振動研磨製程,且特別適用於自行車前叉的複雜外觀表面研磨,其包含有:First, please refer to FIG. 1 to FIG. 4. The present invention relates to a continuous vibration grinding device A, which is mainly applied to a continuous vibration grinding process of a workpiece 4, and is particularly suitable for grinding a complex-looking surface of a bicycle front fork. Have:
複數個振動研磨裝置B,如圖1至圖3所示,其中該振動研磨裝置B係由一研磨容器筒1的下方處設有一振動器13,且該研磨容器筒1用來裝盛工件4及顆粒狀磨料5(圖2),而於該研磨容器筒1、振動器13之間設有數個彈性體14者,又各研磨容器筒1的周圍設有一入口11及一出口12;其中該振動器13運用電磁來致動該研磨容器筒1產生振動,並連帶振動該工件4、磨料5,使該磨料5能研磨該工件4的複雜外觀表面。As shown in FIG. 1 to FIG. 3, the vibration grinding device B is provided with a vibrator 13 under a grinding container cylinder 1, and the grinding container cylinder 1 is used for holding a workpiece 4. And granular abrasive 5 (Fig. 2), and a plurality of elastic bodies 14 are provided between the grinding container tube 1 and the vibrator 13, and an inlet 11 and an outlet 12 are provided around each grinding container tube 1; The vibrator 13 uses the electromagnetic to actuate the grinding container cylinder 1 to generate vibration, and vibrates the workpiece 4 and the abrasive 5 together, so that the abrasive 5 can grind the complicated appearance surface of the workpiece 4.
複數個送料斜坡2,係該送料斜坡2的數量配合該研磨容器筒1的數量,換言之,各送料斜坡2設於各研磨容器筒1的內緣處,又該送料斜坡2的前端21潛入並緊鄰於該研磨容器筒1的底部,而該送料斜坡2的末端22則接設於該研磨容器筒1的出口12處,並設有一擋止部23,該送料斜坡2設有篩孔24,俾供篩選過濾出工件4來。進一步,該擋止部23的形狀得對應該工件4的形狀,輔助該工件4因振動而順利被震入於該第二輸送帶32,以利被輸送至下一個振動研磨製程。及The plurality of feeding ramps 2 are the number of the feeding ramps 2 and the number of the grinding container drums 1, in other words, each feeding ramp 2 is provided at the inner edge of each grinding container drum 1, and the front end 21 of the feeding ramp 2 dives in and It is close to the bottom of the grinding container tube 1, and the end 22 of the feeding slope 2 is connected to the exit 12 of the grinding container tube 1, and a stop 23 is provided. The feeding slope 2 is provided with a screen hole 24.俾 For screening and filtering out the workpiece 4. Further, the shape of the blocking portion 23 should correspond to the shape of the workpiece 4 and assist the workpiece 4 to be smoothly shaken into the second conveyor belt 32 due to vibration, so as to facilitate the workpiece 4 to be conveyed to the next vibration grinding process. and
一輸送帶裝置3,係更包含有一第一輸送帶31、至少一第二輸送帶32、一第三輸送帶33,其中該第一輸送帶31接設其中一振動研磨裝置B的入口11,而該第二輸送帶32接設其中一振動研磨裝置B的出口12與另一振動研磨裝置B的入口11,另該第三輸送帶33則接設另一振動研磨裝置B的出口12,如圖4所示者。特別一提,該輸送帶裝置3不侷限串聯二個振動研磨裝置B,亦可串接三個振動研磨裝置B,如圖5所示之本發明另一實施例。A conveyor belt device 3 further includes a first conveyor belt 31, at least one second conveyor belt 32, and a third conveyor belt 33. The first conveyor belt 31 is connected to an inlet 11 of one of the vibration grinding devices B. The second conveyor belt 32 is connected to the outlet 12 of one vibration grinding device B and the inlet 11 of the other vibration grinding device B, and the third conveyor belt 33 is connected to the outlet 12 of the other vibration grinding device B, such as Shown in Figure 4. In particular, the conveyor belt device 3 is not limited to two vibration grinding devices B connected in series, and three vibration grinding devices B may be connected in series, as shown in FIG. 5 according to another embodiment of the present invention.
請參閱圖2及圖4所示,藉由上述元件構成本發明連續振動研磨裝置A,最主要係以輸送帶裝置3串接不同程度振動研磨作業的工作站,如圖4所示實施例,可串接粗磨、細磨等振動研磨裝置B。Please refer to FIG. 2 and FIG. 4. The continuous vibration grinding device A of the present invention is constituted by the above-mentioned components. The most important thing is that the conveyor belt device 3 is connected to a workstation of vibration grinding operations of different degrees in series. Vibration grinding device B such as rough grinding and fine grinding is connected in series.
使用時,係將粗磨、細磨等顆粒狀磨料5及少許化學藥劑分別放入設於前端、後端的振動研磨裝置B所設研磨容器筒1內,然後再將工件4從該第一輸送帶31進入粗磨程序的振動研磨裝置B的研磨容器筒1內,而工件4、磨料5會在該研磨容器筒1內震動、混合、翻滾,以達磨料5會在該工件4的外表面進行粗研磨作用。During use, the coarse abrasive, fine grinding and other granular abrasives 5 and a few chemicals are respectively placed in the grinding container barrel 1 provided in the vibration grinding device B provided at the front and rear ends, and then the workpiece 4 is conveyed from the first The belt 31 enters the grinding container cylinder 1 of the vibration grinding device B of the rough grinding program, and the workpiece 4 and the abrasive 5 will vibrate, mix, and roll in the grinding container cylinder 1 so that the abrasive 5 will be on the outer surface of the workpiece 4 Rough grinding is performed.
待工件4、磨料5會在該研磨容器筒1內翻滾一段時間後,該工件4、磨料5會沿著該送料斜坡2的前端21而被震了上來,而該磨料5會因該送料斜坡2的篩孔24而落下(因篩孔24的孔徑大於該磨料5的外徑),最後該工件4會因震動而抵達該送料斜坡2的末端22後,會因該擋止部23的導引而被震入於該第二輸送帶32並被輸送至細磨的振動研磨裝置B所設研磨容器筒1內,同樣地,該工件4、磨料5會在該研磨容器筒1內震動、混合、翻滾,以達磨料5會在該工件4的外表面進行細研磨作用。After the workpiece 4 and the abrasive 5 will roll in the grinding container cylinder 1 for a period of time, the workpiece 4 and the abrasive 5 will be shaken up along the front end 21 of the feeding slope 2, and the abrasive 5 will be caused by the feeding slope 2 (since the hole diameter of the sieve hole 24 is larger than the outer diameter of the abrasive 5), and finally the workpiece 4 will reach the end 22 of the feeding slope 2 due to vibration, and will be guided by the stop 23 This causes the second conveyor belt 32 to be vibrated into the grinding container barrel 1 provided in the fine grinding vibration grinding device B. Similarly, the workpiece 4 and the abrasive 5 will vibrate in the grinding container barrel 1, Mix and tumble so that the abrasive 5 will perform fine grinding on the outer surface of the workpiece 4.
同理,如圖5所示者,係將粗磨、中粗磨、細磨等顆粒狀磨料5及少許化學藥劑分別放入設於前端、中端、後端的振動研磨裝置B所設研磨容器筒1內,然後再將工件4從各輸送帶3進入粗磨、中粗磨、細磨等程序的振動研磨裝置B的研磨容器筒1內後,而工件4、磨料5會在該研磨容器筒1內震動、混合、翻滾,以達磨料5會在該工件4的外表面進行粗細各種不同的研磨作用。Similarly, as shown in FIG. 5, the granular abrasive 5 and a small amount of chemical agents such as coarse grinding, medium coarse grinding, and fine grinding are respectively placed in the grinding container provided by the vibration grinding device B provided at the front, middle, and rear ends. In the cylinder 1, the workpiece 4 is then fed from the conveyor belt 3 into the grinding container cylinder 1 of the vibration grinding device B of the rough grinding, medium rough grinding, fine grinding and other procedures, and the workpiece 4 and the abrasive 5 will be in the grinding container. The inside of the cylinder 1 is vibrated, mixed, and tumbled so that the abrasive 5 will perform various grinding operations on the outer surface of the workpiece 4 in different thicknesses.
基於上述本發明各實施例連續振動研磨裝置A,可以歸納出本發明連續振動研磨製程C,如圖2、圖4及圖6所示者,係包含有:一振動研磨裝置建置步驟a,係建置至少二個以上的振動研磨裝置B,又各振動研磨裝置B分別設有一研磨容器筒1,且該研磨容器筒1俾供裝入工件4及顆粒狀磨料5,又該研磨容器筒1設有一入口11及一出口12;一送料斜坡建置步驟b,係在該振動研磨裝置B的研磨容器1筒內緣建置有一送料斜坡2,又該送料斜坡2的前端21潛入並緊鄰於該研磨容器筒1的底部,而該送料斜坡2的末端22則接設於該研磨容器筒1的出口12;及一輸送帶裝置建置步驟c,係建置有一第一輸送帶31、至少一第二輸送帶32、一第三輸送帶33,其中該第一輸送帶31接設其中一振動研磨裝置B的入口11,而該第二輸送帶32接設其中一振動研磨裝置B的出口12與另一振動研磨裝置B的入口11,另該第三輸送帶33則接設另一振動研磨裝置B的出口12。Based on the continuous vibration grinding device A of the embodiments of the present invention described above, the continuous vibration grinding process C of the present invention can be summarized, as shown in FIGS. 2, 4 and 6, including: a vibration grinding device building step a, At least two or more vibration grinding devices B are installed, and each of the vibration grinding devices B is provided with a grinding container cylinder 1, and the grinding container cylinder 1 is used for loading the workpiece 4 and the granular abrasive 5, and the grinding container cylinder 1 is provided with an inlet 11 and an outlet 12; a feeding slope building step b, a feeding slope 2 is built on the inner edge of the grinding container 1 of the vibration grinding device B, and the front end 21 of the feeding slope 2 dives into the immediate vicinity of At the bottom of the grinding container tube 1 and the end 22 of the feeding ramp 2 is connected to the outlet 12 of the grinding container tube 1; and a conveyor belt device building step c, in which a first conveyor belt 31, At least one second conveyor belt 32 and one third conveyor belt 33, wherein the first conveyor belt 31 is connected to the inlet 11 of one of the vibration grinding devices B, and the second conveyor belt 32 is connected to one of the vibration grinding devices B. Outlet 12 and inlet 11 of another vibration grinding device B Another conveyor belt 33 connected to the third vibration polishing apparatus B is provided another outlet 12.
綜上所述各實施例,本發明係關於一種連續振動研磨製程及其裝置,且其各實施例的構成方法步驟、結構裝置均未曾見於諸書刊或公開使用,誠符合專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱;In summary of the embodiments described above, the present invention relates to a continuous vibration grinding process and its device, and the method, structure, and device of each embodiment of the embodiment have not been seen in books or publications, and are in line with the patent application requirements. The Bureau's Mingjian, granting patents at an early date, is extremely prayerful;
需陳明者,以上所述乃是本案之具體實施例及所運用之技術原理,若依本案之構想所作之改變,其所產生之功能作用仍未超出說明書及圖式所涵蓋之精神時,均應在本案之範圍內,合予陳明。Those who need to be clear, the above are the specific embodiments of this case and the technical principles used. If the changes made according to the concept of this case, the functional effects still do not exceed the spirit covered by the description and drawings, All shall be concurred with Chen Ming within the scope of this case.
A‧‧‧連續振動研磨裝置A‧‧‧Continuous vibration grinding device
B‧‧‧振動研磨裝置B‧‧‧Vibration grinding device
1‧‧‧研磨容器筒1‧‧‧Grinding container tube
11‧‧‧入口11‧‧‧ entrance
12‧‧‧出口12‧‧‧ export
13‧‧‧振動器13‧‧‧Vibrator
14‧‧‧彈性體14‧‧‧ Elastomer
2‧‧‧送料斜坡2‧‧‧feed slope
21‧‧‧前端21‧‧‧Front
22‧‧‧末端22‧‧‧ end
23‧‧‧擋止部23‧‧‧stop
24‧‧‧篩孔24‧‧‧ sieve
3‧‧‧輸送帶裝3‧‧‧ Conveyor Belt
31‧‧‧第一輸送帶31‧‧‧The first conveyor belt
32、32a‧‧‧第二輸送帶32, 32a‧‧‧Second conveyor belt
33‧‧‧第三輸送帶33‧‧‧ The third conveyor belt
4‧‧‧工件4‧‧‧ Workpiece
5‧‧‧磨料5‧‧‧ Abrasive
C‧‧‧連續振動研磨製程C‧‧‧continuous vibration grinding process
a、b、c‧‧‧步驟steps a, b, c‧‧‧
圖1:係為本發明單一振動研磨裝置之立體外觀圖。 圖2:係為本發明單一振動研磨裝置之組合剖面圖。 圖3:係為本發明單一振動研磨裝置之俯視圖。 圖4:係為本發明連續振動研磨裝置之示意圖。 圖5:係為本發明另一連續振動研磨裝置之示意圖。 圖6:連續振動研磨製程之流程步驟圖。FIG. 1 is a perspective view of a single vibration grinding device of the present invention. FIG. 2 is a combined sectional view of a single vibration grinding device of the present invention. FIG. 3 is a top view of a single vibration grinding device of the present invention. FIG. 4 is a schematic diagram of a continuous vibration grinding device of the present invention. FIG. 5 is a schematic diagram of another continuous vibration grinding device of the present invention. Figure 6: Flow chart of the continuous vibration grinding process.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW107108493A TW201938319A (en) | 2018-03-13 | 2018-03-13 | Continuous vibratory grinding process and device thereof can provide the workpieces to be automatically conveyed into various grinding container by the conveyor belts to facilitate grinding processing in different levels |
Applications Claiming Priority (1)
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TW107108493A TW201938319A (en) | 2018-03-13 | 2018-03-13 | Continuous vibratory grinding process and device thereof can provide the workpieces to be automatically conveyed into various grinding container by the conveyor belts to facilitate grinding processing in different levels |
Publications (1)
Publication Number | Publication Date |
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TW201938319A true TW201938319A (en) | 2019-10-01 |
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TW107108493A TW201938319A (en) | 2018-03-13 | 2018-03-13 | Continuous vibratory grinding process and device thereof can provide the workpieces to be automatically conveyed into various grinding container by the conveyor belts to facilitate grinding processing in different levels |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115401596A (en) * | 2022-10-10 | 2022-11-29 | 浙江湖磨抛光磨具制造有限公司 | Polishing system |
-
2018
- 2018-03-13 TW TW107108493A patent/TW201938319A/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115401596A (en) * | 2022-10-10 | 2022-11-29 | 浙江湖磨抛光磨具制造有限公司 | Polishing system |
CN115401596B (en) * | 2022-10-10 | 2023-05-05 | 浙江湖磨抛光磨具制造有限公司 | Polishing system |
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