TW201930521A - Adhesive sheet with mold release film and method for producing same - Google Patents

Adhesive sheet with mold release film and method for producing same Download PDF

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TW201930521A
TW201930521A TW107146098A TW107146098A TW201930521A TW 201930521 A TW201930521 A TW 201930521A TW 107146098 A TW107146098 A TW 107146098A TW 107146098 A TW107146098 A TW 107146098A TW 201930521 A TW201930521 A TW 201930521A
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adhesive sheet
release film
release
adhesive
film
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TW107146098A
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TWI791076B (en
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松本真理
形見普史
三井数馬
野中崇弘
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日商日東電工股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/385Acrylic polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/40Adhesives in the form of films or foils characterised by release liners
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/416Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation

Abstract

This adhesive sheet (1) with a mold release film is provided with: a photocurable adhesive sheet (50) which has a first main surface and a second main surface; and a first mold release film (10) which is provisionally bonded to the first main surface of the adhesive sheet. The first mold release film comprises a mold release layer (15) on a film substrate (11); and the mold release layer (15) is in contact with the adhesive sheet (50). The adhesive sheet (50) contains a photocurable acrylic polymer and an ultraviolet absorbent. The mold release layer (15) is a silicone-based mold release layer, and has an Si atom content of 0.02-0.07 g/m2.

Description

附離型膜之黏著片材及其製造方法Adhesive sheet with release film and manufacturing method thereof

本發明係關於一種暫時黏著有離型膜之黏著片材及其製造方法。The present invention relates to an adhesive sheet in which a release film is temporarily adhered and a method of producing the same.

於液晶顯示器或有機EL顯示器(Organic Electroluminescence Display,有機電致發光顯示器)等顯示裝置或觸控面板等顯示器用輸入裝置中,光學構件之貼合使用透明黏著片材。透明黏著片材作為一般兩面附設有離型膜之附離型膜之黏著片材被提供。於黏著片材之使用時,首先,將一離型膜(輕剝離膜)剝離使黏著片材之一面露出而進行與第一被黏著體之貼合,將另一離型膜(重剝離膜)剝離,將第二被黏著體貼合於黏著片材之另一面。In a display device such as a display device such as a liquid crystal display or an organic EL display (Organic Electroluminescence Display) or a touch panel, a transparent adhesive sheet is used for bonding the optical members. A transparent adhesive sheet is provided as an adhesive sheet of an attached film having a release film on both sides. In the use of the adhesive sheet, first, a release film (light release film) is peeled off to expose one surface of the adhesive sheet to bond with the first adherend, and another release film (heavy release film) Peeling, bonding the second adherend to the other side of the adhesive sheet.

用於顯示裝置或輸入裝置等之光學構件自抑制由紫外線所導致之元件劣化等觀點而言,存在要求紫外線截止性之情形。例如,於有機EL顯示器中,由於由構成發光層等之有機分子之紫外線所導致之劣化對顯示特性產生較大影響,故對配置於元件之前表面之光學構件要求較高之紫外線截止性。又,用於液晶顯示器或有機EL顯示器之偏光板為了防止由紫外線所導致之偏光元件之劣化(例如碘之褪色),對較偏光元件更靠前表面配置之光學構件要求紫外線截止性。An optical member used for a display device or an input device has a requirement that ultraviolet cutoff is required from the viewpoint of suppressing deterioration of components due to ultraviolet rays. For example, in the organic EL display, since deterioration due to ultraviolet rays of organic molecules constituting the light-emitting layer or the like greatly affects display characteristics, an ultraviolet cutoff property which is high on the optical member disposed on the front surface of the element is required. Further, in order to prevent deterioration of a polarizing element (for example, fading of iodine) caused by ultraviolet rays, a polarizing plate used for a liquid crystal display or an organic EL display requires ultraviolet cutoff for an optical member disposed on the front surface of the polarizing element.

作為使黏著片材具有紫外線截止性之方法,已知於黏著劑組合物中添加紫外線吸收劑之方法。例如,於專利文獻1中記載有以下情況:將於熱聚合型之丙烯酸系黏著劑溶液中添加紫外線吸收劑而得之黏著劑組合物膜狀塗佈後,進行加熱乾燥,獲得具有紫外線截止性之黏著片材。於專利文獻2中記載有以下情況:將包含光硬化性之丙烯酸系組合物、光聚合起始劑及紫外線吸收劑之光硬化性丙烯酸系黏著劑組合物層狀塗佈於離型膜基材上,於其上重疊其他離型膜阻斷與空氣之接觸,於該狀態下進行光硬化,獲得具有紫外線截止性之光硬化型黏著片材。
[先前技術文獻]
[專利文獻]
As a method of providing an ultraviolet ray blocking property to an adhesive sheet, a method of adding an ultraviolet absorber to an adhesive composition is known. For example, Patent Document 1 discloses that an adhesive composition obtained by adding an ultraviolet absorber to a thermal polymerization type acrylic pressure-sensitive adhesive solution is applied in a film form, and then dried by heating to obtain ultraviolet cutoff properties. Adhesive sheet. Patent Document 2 describes that a photocurable acrylic pressure-sensitive adhesive composition containing a photocurable acrylic composition, a photopolymerization initiator, and an ultraviolet absorber is applied to a release film substrate in a layered manner. On the other hand, the other release film is placed on the surface to block the contact with the air, and photohardening is performed in this state to obtain a photocurable adhesive sheet having ultraviolet cutoff properties.
[Previous Technical Literature]
[Patent Literature]

[專利文獻1]日本專利特開2013-75978號公報
[專利文獻2]日本專利特開2016-155981號公報
[Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-75978
[Patent Document 2] Japanese Patent Laid-Open Publication No. 2016-155981

[發明所欲解決之問題][The problem that the invention wants to solve]

如專利文獻2所記載,若使用光硬化性之黏著劑,則黏著片材之形成並非必需溶劑,故而黏著片材之厚度增大較容易。又,具有以下優點:於離型片材與片狀之光硬化性黏著劑組合物之兩面相接觸之狀態下進行光硬化,藉此可提高黏著片材之平滑性。As described in Patent Document 2, when a photocurable adhesive is used, the formation of the adhesive sheet is not essential, and the thickness of the adhesive sheet is easily increased. Moreover, it has the advantage that photohardening is performed in a state in which the release sheet and the sheet-like photocurable adhesive composition are in contact with each other, whereby the smoothness of the adhesive sheet can be improved.

然而,根據本發明者們之研究,發現存在以下情形:當對包含紫外線吸收劑之光硬化性黏著劑組合物介隔離型膜照射紫外線進行光硬化時,光照射面之離型膜與光硬化後之黏著片材之剝離力大幅上升,於與被黏著體貼合時,離型膜之剝離變得困難。鑒於相關問題,本發明之目的在於提供一種具有紫外線截止性、且與離型膜之剝離性良好之附離型膜之黏著片材。
[解決問題之技術手段]
However, according to the study by the present inventors, it has been found that when the photocurable adhesive composition containing the ultraviolet absorber is irradiated with ultraviolet rays for photohardening, the release film and the photohardening of the light-irradiated surface are present. The peeling force of the adhesive sheet after the adhesion is greatly increased, and peeling of the release film becomes difficult when it is bonded to the adherend. In view of the related problems, an object of the present invention is to provide an adhesive sheet of an detachable film which has ultraviolet cutoff properties and is excellent in peeling property from a release film.
[Technical means to solve the problem]

本發明之附離型膜之黏著片材具備具有第一主面及第二主面之光硬化型之黏著片材、及暫時黏著於黏著片材之第一主面之第一離型膜。第一離型膜於膜基材上具備離型層,離型層與黏著片材相接。黏著片材包含光硬化型丙烯酸系聚合物及紫外線吸收劑。附離型膜之黏著片材可具備暫時黏著於黏著片材之第二主面之第二離型膜。The adhesive sheet of the release film of the present invention comprises a photocurable adhesive sheet having a first main surface and a second main surface, and a first release film temporarily adhered to the first main surface of the adhesive sheet. The first release film has a release layer on the film substrate, and the release layer is in contact with the adhesive sheet. The adhesive sheet contains a photocurable acrylic polymer and an ultraviolet absorber. The adhesive sheet attached to the release film may have a second release film temporarily adhered to the second main surface of the adhesive sheet.

黏著片材之第一主面係對光硬化性黏著劑組合物進行光硬化時之光照射面。即,介隔第一離型膜,進行對光硬化性黏著劑組合物之光照射,藉此,光硬化型黏著片材形成。作為附設於對光硬化性黏著劑組合物之光照射面側之第一離型膜,使用具備特定之矽酮系離型層之離型膜,藉此,即便於黏著劑包含紫外線吸收劑之情形時,亦可抑制剝離力之過度上升。第一離型膜之矽酮系離型層較佳為Si原子含量為0.02~0.07 g/m2The first main surface of the adhesive sheet is a light-irradiated surface when the photocurable adhesive composition is photocured. That is, the photo-curable adhesive sheet is formed by interposing the first release film and irradiating the photocurable adhesive composition with light. As the first release film attached to the light-irradiating surface side of the photocurable adhesive composition, a release film having a specific anthrone-separating layer is used, whereby the adhesive contains an ultraviolet absorber. In the case, excessive increase in peeling force can also be suppressed. The ketone ketone release layer of the first release film preferably has a Si atom content of 0.02 to 0.07 g/m 2 .

黏著片材之波長380 nm之透光率較佳為10%以下。黏著片材較佳為相對於丙烯酸系聚合物100重量份包含0.1~10重量份之紫外線吸收劑。作為紫外線吸收劑,例如可使用三𠯤系紫外線吸收劑。黏著片材之丙烯酸系聚合物作為單體成分可包含1分子中具有2個以上聚合性官能基之多官能單體成分。The light transmittance of the adhesive sheet at a wavelength of 380 nm is preferably 10% or less. The adhesive sheet preferably contains 0.1 to 10 parts by weight of the ultraviolet absorber based on 100 parts by weight of the acrylic polymer. As the ultraviolet absorber, for example, a triterpenoid ultraviolet absorber can be used. The acrylic polymer of the adhesive sheet may contain, as a monomer component, a polyfunctional monomer component having two or more polymerizable functional groups in one molecule.

於將上述第一離型膜附設於光硬化性黏著劑組合物層之第一主面之狀態下,介隔第一離型膜對光硬化性黏著劑組合物進行光照射,藉此,獲得附離型膜之黏著片材。光硬化性黏著劑組合物包含丙烯酸系材料、紫外線吸收劑、及光聚合起始劑。作為光硬化性黏著劑組合物所含之丙烯酸系材料,可列舉丙烯酸系單體及其部分聚合物。丙烯酸系材料可包含丙烯酸系單體及丙烯酸系單體之部分聚合物兩者。And attaching the first release film to the first main surface of the photocurable adhesive composition layer, and irradiating the photocurable adhesive composition with light through the first release film, thereby obtaining Adhesive sheet with release film. The photocurable adhesive composition contains an acrylic material, an ultraviolet absorber, and a photopolymerization initiator. Examples of the acrylic material contained in the photocurable adhesive composition include an acrylic monomer and a partial polymer thereof. The acrylic material may contain both an acrylic monomer and a partial polymer of an acrylic monomer.

於一實施形態中,對第一離型膜與第二離型膜之間夾持有光硬化性黏著劑組合物層之積層體自第一離型膜側照射光,對光硬化性黏著劑組合物進行光硬化,藉此,獲得兩面暫時黏著有離型膜之黏著片材。於兩面暫時黏著有離型膜之黏著片材中,第一離型膜與黏著片材之剝離力可大於第二離型膜與黏著片材之剝離力。
[發明之效果]
In one embodiment, the laminate in which the photocurable adhesive composition layer is sandwiched between the first release film and the second release film is irradiated with light from the first release film side, and the photocurable adhesive is applied to the photo-curable adhesive. The composition was subjected to photohardening, whereby an adhesive sheet having a release film temporarily adhered to both sides was obtained. In the adhesive sheet on which the release film is temporarily adhered on both sides, the peeling force of the first release film and the adhesive sheet may be greater than the peeling force of the second release film and the adhesive sheet.
[Effects of the Invention]

可見光透過率較高、且具有紫外線截止性之黏著片材可作為要求紫外線截止性之顯示裝置或顯示器用輸入裝置用之光學黏著片材較佳地使用。本發明之附離型膜之黏著片材由於黏著片材與第一離型膜之剝離力之過度上升受到抑制,故離型膜自黏著片材之剝離及黏著片材與被黏著體之貼合之作業性優異。An adhesive sheet having a high visible light transmittance and having an ultraviolet cutoff property can be preferably used as an optical adhesive sheet for a display device requiring ultraviolet cutoff or an input device for display. The adhesive sheet of the release film of the present invention is suppressed by the excessive rise of the peeling force of the adhesive sheet and the first release film, so the release film of the release film from the adhesive sheet and the adhesion of the adhesive sheet and the adherend It is excellent in workability.

本發明之附離型膜之黏著片材具備暫時黏著於黏著片材之至少一面之離型膜。「暫時黏著」係意味著可剝離地貼著之狀態。附離型膜之黏著片材中,離型膜可暫時黏著於黏著片材之兩面。The adhesive sheet of the release film of the present invention has a release film temporarily adhered to at least one side of the adhesive sheet. "Temporary adhesion" means a state in which it can be peeled off. In the adhesive sheet with the release film, the release film can be temporarily adhered to both sides of the adhesive sheet.

圖1係於黏著片材50之兩面暫時黏著有離型膜10,20之附離型膜之黏著片材1的剖視圖。黏著片材50係黏著劑形成片狀者。黏著片材50透明,可見光之光吸收較小。黏著片材50之全光線透過率較佳為85%以上,更佳為90%以上。黏著片材之霧度較佳為2%以下,更佳為1%以下。全光線透過率及霧度使用霧度計基於JIS K7136而測定。Fig. 1 is a cross-sectional view showing the adhesive sheet 1 with the release film of the release film 10, 20 temporarily adhered to both sides of the adhesive sheet 50. The adhesive sheet 50 is an adhesive which forms a sheet. The adhesive sheet 50 is transparent, and the absorption of visible light is small. The total light transmittance of the adhesive sheet 50 is preferably 85% or more, more preferably 90% or more. The haze of the adhesive sheet is preferably 2% or less, more preferably 1% or less. The total light transmittance and haze were measured using a haze meter based on JIS K7136.

黏著片材50係包含光硬化型丙烯酸系聚合物之丙烯酸系黏著劑,除丙烯酸系聚合物以外亦包含紫外線吸收劑。丙烯酸系黏著片材包含光硬化型黏著劑,該光硬化型黏著劑藉由將包含丙烯酸系單體及/或丙烯酸系聚合物之部分聚合物(預聚物)、紫外線吸收劑、以及光聚合起始劑之光硬化性黏著劑組合物塗佈為層狀並進行光硬化而獲得。再者,於本說明書中,「光硬化性(photocurable)」之黏著劑係指包含含乙烯基或(甲基)丙烯醯基等光聚合性官能基之化合物、且可進行光硬化之黏著劑,「光硬化型(photocured)」黏著劑係指對光硬化性黏著劑進行光硬化後之黏著劑。再者,於使光硬化性黏著劑聚合後之黏著劑中,於光聚合性化合物之一部分未反應而殘存之情形時,黏著劑為光硬化型(photocured),且亦存在光硬化性(photocurable)之情形。The adhesive sheet 50 is an acrylic adhesive containing a photocurable acrylic polymer, and contains an ultraviolet absorber in addition to the acrylic polymer. The acrylic adhesive sheet contains a photocurable adhesive which comprises a part of a polymer (prepolymer) containing an acrylic monomer and/or an acrylic polymer, a UV absorber, and photopolymerization. The photocurable adhesive composition of the initiator is applied in a layer form and photohardened. In the present specification, the term "photocurable" refers to an adhesive which contains a photopolymerizable functional group such as a vinyl group or a (meth)acryl fluorenyl group and which is photocurable. "Photocured" adhesive refers to an adhesive which is photohardened to a photocurable adhesive. Further, in the case where the photocurable adhesive is polymerized in a part where the photopolymerizable compound is not reacted and remains, the adhesive is photocured and photocurable (photocurable) ) situation.

[光硬化性黏著劑組合物]
光硬化性黏著劑組合物包含光聚合性丙烯酸系材料、紫外線吸收劑、及光聚合起始劑。
[Photocurable Adhesive Composition]
The photocurable adhesive composition contains a photopolymerizable acrylic material, an ultraviolet absorber, and a photopolymerization initiator.

<光聚合性丙烯酸材料>
作為光硬化性黏著劑組合物所含之光聚合性丙烯酸材料,可列舉丙烯酸系單體及其部分聚合物(預聚物)。
<Photopolymerizable acrylic material>
Examples of the photopolymerizable acrylic material contained in the photocurable adhesive composition include an acrylic monomer and a partial polymer (prepolymer).

(單體成分)
作為丙烯酸系單體,可較佳地使用烷基之碳數為1~20之(甲基)丙烯酸烷基酯。(甲基)丙烯酸烷基酯之烷基可具有支鏈。(甲基)丙烯酸烷基酯之含量相對於丙烯酸系材料之單體成分總量較佳為40重量%以上,更佳為50重量%以上,進而較佳為60重量%以上。
(monomer component)
As the acrylic monomer, an alkyl (meth)acrylate having an alkyl group having 1 to 20 carbon atoms can be preferably used. The alkyl group of the alkyl (meth)acrylate may have a branch. The content of the alkyl (meth)acrylate is preferably 40% by weight or more, more preferably 50% by weight or more, and still more preferably 60% by weight or more based on the total amount of the monomer components of the acrylic material.

單體成分除(甲基)丙烯酸烷基酯以外,可含有含羥基單體或含氮單體等高極性單體。藉由丙烯酸系聚合物含有高極性單體單元,存在以下傾向:黏著劑之凝聚力提高,黏著片材對被黏著體之接著性提高,並且高溫高濕環境下之黏著劑之白濁受到抑制,黏著片材之透明性提高。The monomer component may contain a highly polar monomer such as a hydroxyl group-containing monomer or a nitrogen-containing monomer in addition to the alkyl (meth)acrylate. Since the acrylic polymer contains a highly polar monomer unit, there is a tendency that the cohesive force of the adhesive is improved, the adhesion of the adhesive sheet to the adherend is improved, and the white turbidity of the adhesive under high temperature and high humidity is suppressed, and adhesion is adhered. The transparency of the sheet is improved.

作為含羥基單體,可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸8-羥基辛酯、(甲基)丙烯酸10-羥基癸酯、(甲基)丙烯酸12-羥基月桂酯或丙烯酸(4-羥基甲基環己基)-甲酯等。含羥基單體之含量相對於單體成分總量較佳為1~40重量%,更佳為3~30重量%,進而較佳為5~20重量%。Examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, and 6-hydroxyl (meth)acrylate. Hexyl ester, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, 12-hydroxylauryl (meth)acrylate or (4-hydroxymethylcyclohexyl)-methyl acrylate . The content of the hydroxyl group-containing monomer is preferably from 1 to 40% by weight, more preferably from 3 to 30% by weight, still more preferably from 5 to 20% by weight, based on the total amount of the monomer components.

作為含氮單體,可列舉:N-乙烯基吡咯啶酮、甲基乙烯基吡咯啶酮、乙烯基吡啶、乙烯基哌啶酮、乙烯基嘧啶、乙烯基哌𠯤、乙烯基吡𠯤、乙烯基吡咯、乙烯基咪唑、乙烯基㗁唑、乙烯基𠰌啉、(甲基)丙烯醯𠰌啉、N-乙烯基羧醯胺類、N-乙烯基己內醯胺等乙烯基系單體、丙烯腈、甲基丙烯腈等氰基丙烯酸酯系單體等。含氮單體較佳為具有包含氮原子之環狀結構者,其中,較佳為N-乙烯基吡咯啶酮等內醯胺系乙烯基單體。含氮單體之含量相對於單體成分總量,較佳為0.5~50重量%,更佳為1~40重量%,進而較佳為3~30重量%。Examples of the nitrogen-containing monomer include N-vinylpyrrolidone, methylvinylpyrrolidone, vinylpyridine, vinylpiperidone, vinylpyrimidine, vinylpiperidin, vinylpyridinium, and ethylene. a vinyl monomer such as a pyrrole, a vinyl imidazole, a vinyl carbazole, a vinyl porphyrin, a (meth) propylene porphyrin, an N-vinyl carbamide, or an N-vinyl caprolactam, A cyanoacrylate monomer such as acrylonitrile or methacrylonitrile. The nitrogen-containing monomer is preferably one having a cyclic structure containing a nitrogen atom, and among them, an internal guanamine-based vinyl monomer such as N-vinylpyrrolidone is preferred. The content of the nitrogen-containing monomer is preferably from 0.5 to 50% by weight, more preferably from 1 to 40% by weight, still more preferably from 3 to 30% by weight, based on the total amount of the monomer components.

單體成分亦可包含除含羧基單體、含環狀醚基單體、矽烷系單體等上述以外之單體。The monomer component may also contain a monomer other than the above, such as a carboxyl group-containing monomer, a cyclic ether group-containing monomer, and a decane-based monomer.

單體成分可包含1分子中具有2個以上聚合性官能基之多官能聚合性化合物。作為多官能聚合性化合物,可列舉1分子中具有2個以上C=C鍵之化合物、具有1個C=C鍵及環氧基、氮丙啶基、㗁唑啉基、肼基、羥甲基等聚合性官能基之化合物等。其中,較佳為1分子中具有2個以上C=C鍵之多官能聚合性化合物。多官能聚合性化合物可作為單體或低聚物存在於黏著劑組合物中,亦可與預聚物成分之羥基等官能基鍵結。The monomer component may include a polyfunctional polymerizable compound having two or more polymerizable functional groups in one molecule. Examples of the polyfunctional polymerizable compound include a compound having two or more C=C bonds in one molecule, one C=C bond, an epoxy group, an aziridine group, an oxazoline group, an anthracenyl group, and a hydroxy group. A compound such as a polymerizable functional group. Among them, a polyfunctional polymerizable compound having two or more C=C bonds in one molecule is preferred. The polyfunctional polymerizable compound may be present as a monomer or oligomer in the adhesive composition, or may be bonded to a functional group such as a hydroxyl group of the prepolymer component.

作為1分子中具有2個以上C=C鍵之多官能聚合性化合物,可列舉:(聚)乙二醇二(甲基)丙烯酸酯、(聚)丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、1,2-乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,12-十二烷二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、四羥甲基甲烷三(甲基)丙烯酸酯等多官能丙烯酸酯(多元醇與(甲基)丙烯酸之酯化合物);(甲基)丙烯酸硬脂酯、(甲基)丙烯酸乙烯酯、二乙烯苯、環氧丙烯酸酯、聚酯丙烯酸酯、丙烯酸胺基甲酸酯、二(甲基)丙烯酸丁酯、二(甲基)丙烯酸己酯等。該等之中,較佳為多官能丙烯酸酯,三羥甲基丙烷三(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等可作為多官能單體較佳地使用。Examples of the polyfunctional polymerizable compound having two or more C=C bonds in one molecule include (poly)ethylene glycol di(meth)acrylate, (poly)propylene glycol di(meth)acrylate, and neopentane. Diol di(meth)acrylate, pentaerythritol di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, 1,2-ethanediol di(methyl) Acrylate, 1,6-hexanediol di(meth)acrylate, 1,12-dodecanediol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, tetrahydroxyl a polyfunctional acrylate such as methyl methane tri(meth)acrylate (an ester compound of a polyhydric alcohol and a (meth)acrylic acid); stearyl (meth)acrylate, vinyl (meth)acrylate, divinylbenzene, Epoxy acrylate, polyester acrylate, urethane acrylate, butyl di(meth) acrylate, hexyl (meth) acrylate, and the like. Among these, a polyfunctional acrylate, trimethylolpropane tri(meth)acrylate, hexanediol di(meth)acrylate, dipentaerythritol hexa(meth)acrylate, etc. are preferable. Functional monomers are preferably used.

多官能單體之使用量根據其分子量或官能基數量等而不同,相對於單體成分總量,較佳為5重量%以下,更佳為3重量%以下,進而較佳為2重量%以下。多官能單體之使用量相對於單體成分總量,可為0.001重量份以上、0.01重量份以上、或0.05重量份以上。The amount of the polyfunctional monomer to be used varies depending on the molecular weight, the number of functional groups, and the like, and is preferably 5% by weight or less, more preferably 3% by weight or less, even more preferably 2% by weight or less based on the total amount of the monomer components. . The amount of the polyfunctional monomer to be used may be 0.001 part by weight or more, 0.01 part by weight or more, or 0.05 part by weight or more based on the total amount of the monomer component.

於光硬化性黏著劑組合物中,上述單體成分可作為部分聚合物(預聚物)存在。預聚物係使單體成分部分聚合而得者。藉由單體成分作為預聚物存在,可將光硬化性黏著劑組合物之黏度調整為適合塗佈於支持基材上之範圍。In the photocurable adhesive composition, the above monomer component may be present as a partial polymer (prepolymer). The prepolymer is obtained by partially polymerizing a monomer component. By the presence of a monomer component as a prepolymer, the viscosity of the photocurable adhesive composition can be adjusted to a range suitable for application to a support substrate.

預聚物可藉由例如使混合單體成分及聚合起始劑而得之預聚物形成用組合物部分聚合而製備。預聚物形成用組合物可包含構成丙烯酸系聚合物之所有單體成分,亦可僅包含構成丙烯酸系聚合物之單體之一部分。於構成丙烯酸系聚合物之單體成分包含單官能單體及多官能單體之情形時,可於僅使單官能單體部分聚合而得之預聚物組合物中添加多官能單體而製備黏著劑組合物。藉由於僅使單官能單體部分聚合而得之預聚物組合物中添加多官能單體進行後聚合,可將多官能單體之交聯點均一地導入聚合物中。亦可使預聚物形成用組合物含有構成丙烯酸系聚合物之多官能單體成分之一部分,使預聚物聚合後,添加餘量之多官能單體成分進行後聚合。The prepolymer can be produced, for example, by partially polymerizing a composition for prepolymer formation obtained by mixing a monomer component and a polymerization initiator. The composition for forming a prepolymer may contain all the monomer components constituting the acrylic polymer, or may contain only a part of the monomers constituting the acrylic polymer. When the monomer component constituting the acrylic polymer contains a monofunctional monomer and a polyfunctional monomer, the polyfunctional monomer can be prepared by adding a polyfunctional monomer to the prepolymer composition obtained by partially polymerizing the monofunctional monomer. Adhesive composition. By adding a polyfunctional monomer to the prepolymer composition obtained by partially polymerizing the monofunctional monomer to carry out post polymerization, the crosslinking point of the polyfunctional monomer can be uniformly introduced into the polymer. The prepolymer-forming composition may contain a part of the polyfunctional monomer component constituting the acrylic polymer, and after the prepolymer is polymerized, the remaining polyfunctional monomer component may be added to carry out post-polymerization.

可藉由2階段以上或3階段以上之聚合而製備預聚物。例如,可僅使單官能單體預聚合後,添加多官能單體進行部分聚合而製備預聚物組合物,根據需要亦可進而添加單體成分等進行後聚合。The prepolymer can be prepared by polymerization of 2 stages or more or 3 stages or more. For example, after prepolymerizing a monofunctional monomer, a polyfunctional monomer may be added and partially polymerized to prepare a prepolymer composition, and if necessary, a monomer component or the like may be further added to carry out post polymerization.

預聚物之聚合方法並未特別限定。自調整反應時間、將預聚物之分子量(聚合率)設為所需範圍之觀點而言,較佳為利用紫外線等活性光線照射之光聚合。於進行光聚合之情形時,較佳為預聚物組合物包含光聚合起始劑。光聚合起始劑之具體例稍後敍述。The polymerization method of the prepolymer is not particularly limited. From the viewpoint of adjusting the reaction time and setting the molecular weight (polymerization ratio) of the prepolymer to a desired range, photopolymerization by irradiation with active light such as ultraviolet rays is preferred. In the case of photopolymerization, it is preferred that the prepolymer composition comprises a photopolymerization initiator. Specific examples of the photopolymerization initiator are described later.

預聚物形成用組合物除單體成分及聚合起始劑以外,根據需要亦可包含鏈轉移劑等。鏈轉移劑具有以下作用:自生長聚合物鏈接收自由基使聚合物之伸長停止,並且接收自由基之鏈轉移劑攻擊單體,再次開始聚合。藉由使用鏈轉移劑,可不降低反應系中之自由基濃度而抑制分子量之過度增大。作為鏈轉移劑,可較佳地使用α-硫甘油、月桂硫醇、縮水甘油基硫醇、巰基乙酸、2-巰基乙醇、硫代乙醇酸、硫代乙醇酸2-乙基己酯、2,3-二巰基-1-丙醇等硫醇類。The composition for forming a prepolymer may contain a chain transfer agent or the like as needed in addition to the monomer component and the polymerization initiator. The chain transfer agent has the effect of receiving free radicals from the growing polymer chain to stop the elongation of the polymer, and the radical transfer agent that receives the free radicals attacks the monomer and begins the polymerization again. By using a chain transfer agent, it is possible to suppress an excessive increase in molecular weight without lowering the radical concentration in the reaction system. As the chain transfer agent, α-thioglycerol, lauryl mercaptan, glycidyl mercaptan, mercaptoacetic acid, 2-mercaptoethanol, thioglycolic acid, 2-ethylhexyl thioglycolate, 2 can be preferably used. Mercaptans such as 3-dimercapto-1-propanol.

預聚物之聚合率並未特別限定,自設為適合塗佈於基材上之黏度之觀點而言,較佳為3~50%,更佳為5~40%。預聚物之聚合率可藉由調整光聚合起始劑之種類、使用量、紫外線等活性光線之照射強度、照射時間等,而調整為所需之範圍。聚合率由將預聚物組合物於130℃下加熱3小時之時之加熱(乾燥)前後之重量藉由下述式算出。再者,於藉由溶液聚合進行部分聚合之情形時,將自預聚物組合物之總重量減去溶劑之量而得者作為下述式中之加熱前重量,從而聚合率算出。
聚合物之聚合率(%)=100×(加熱後重量/加熱前重量)
The polymerization rate of the prepolymer is not particularly limited, and is preferably from 3 to 50%, more preferably from 5 to 40%, from the viewpoint of viscosity suitable for application to a substrate. The polymerization rate of the prepolymer can be adjusted to a desired range by adjusting the kind of the photopolymerization initiator, the amount of use, the irradiation intensity of the active light such as ultraviolet rays, the irradiation time, and the like. The polymerization rate was calculated from the following formula by the weight of the prepolymer composition before and after heating (drying) at 130 ° C for 3 hours. Further, in the case of partial polymerization by solution polymerization, the amount of the solvent is subtracted from the total weight of the prepolymer composition, and the weight is calculated as the pre-heating weight in the following formula.
Polymerization rate of polymer (%) = 100 × (weight after heating / weight before heating)

<光硬化性黏著劑組合物之製備><Preparation of Photocurable Adhesive Composition>

藉由於上述光聚合性丙烯酸材料(單體及/或其部分聚合物)中混合餘量之單體成分、紫外線吸收劑、光聚合起始劑、及其他添加劑等,可獲得光硬化性黏著劑組合物。A photocurable adhesive can be obtained by mixing the remaining monomer component, the ultraviolet absorber, the photopolymerization initiator, and other additives in the photopolymerizable acrylic material (monomer and/or a part thereof) combination.

<紫外線吸收劑>
作為紫外線吸收劑,可列舉:苯并三唑系紫外線吸收劑、二苯甲酮系紫外線吸收劑、三𠯤紫外線吸收劑、水楊酸酯系紫外線吸收劑、氰基丙烯酸酯系紫外線吸收劑等。自紫外線吸收性較高、且與丙烯酸系聚合物之相容性優異、易獲得高透明性之丙烯酸系黏著片材之觀點而言,較佳為三𠯤系紫外線吸收劑,其中,較佳為含有羥基之三𠯤系紫外線吸收劑,特佳為羥基苯基三𠯤系紫外線吸收劑。三𠯤系紫外線吸收劑之羥基之數量較佳為2個以下。
<UV absorber>
Examples of the ultraviolet absorber include a benzotriazole-based ultraviolet absorber, a benzophenone-based ultraviolet absorber, a triterpenoid ultraviolet absorber, a salicylate-based ultraviolet absorber, and a cyanoacrylate-based ultraviolet absorber. . A triterpenoid ultraviolet absorber is preferred from the viewpoint of an ultraviolet-ray absorbing property, an acrylic-based adhesive sheet which is excellent in compatibility with an acrylic polymer, and which is easy to obtain high transparency. A triterpenoid ultraviolet absorber containing a hydroxyl group is particularly preferably a hydroxyphenyl triterpenoid ultraviolet absorber. The number of hydroxyl groups of the triterpenoid ultraviolet absorber is preferably 2 or less.

可使用市售品作為紫外線吸收劑。作為三𠯤系紫外線吸收劑之市售品,可列舉:2-(4,6-雙(2,4-二甲基苯基)-1,3,5-三𠯤-2-基)-5-羥基苯基與[(烷氧基)甲基]環氧乙烷之反應生成物(BASF製「TINUVIN 400」)、2-(2,4-二羥基苯基)-4,6-雙-(2,4-二甲基苯基)-1,3,5-三𠯤與(2-乙基己基)-縮水甘油酸酯之反應生成物(BASF製「TINUVIN 405」)、(2,4-雙[2-羥基-4-丁氧基苯基]-6-(2,4-二丁氧基苯基)-1,3,5-三𠯤(BASF製「TINUVIN 460」)、2-(4,6-二苯基-1,3,5-三𠯤-2-基)-5-[(己基)氧基]-苯酚(BASF製「TINUVIN 577」)、2-(2-羥基-4-[1-辛氧基羰基乙氧基]苯基)-4,6-雙(4-苯基苯基)-1,3,5-三𠯤(BASF製「TINUVIN 479」)等。A commercially available product can be used as the ultraviolet absorber. As a commercial item of a triterpenoid ultraviolet absorber, 2-(4,6-bis(2,4-dimethylphenyl)-1,3,5-trian-2-yl)-5 is mentioned. Reaction product of -hydroxyphenyl group with [(alkoxy)methyl]oxirane ("TINUVIN 400" manufactured by BASF), 2-(2,4-dihydroxyphenyl)-4,6-bis- Reaction product of (2,4-dimethylphenyl)-1,3,5-triazine and (2-ethylhexyl)-glycidyl ester ("TINUVIN 405" by BASF), (2, 4 -Bis[2-hydroxy-4-butoxyphenyl]-6-(2,4-dibutoxyphenyl)-1,3,5-triazine ("TINUVIN 460" by BASF), 2- (4,6-Diphenyl-1,3,5-triazin-2-yl)-5-[(hexyl)oxy]-phenol ("TINUVIN 577" manufactured by BASF), 2-(2-hydroxy- 4-[1-octyloxycarbonylethoxy]phenyl)-4,6-bis(4-phenylphenyl)-1,3,5-triazine ("TINUVIN 479" manufactured by BASF).

光硬化性黏著劑組合物中之紫外線吸收劑之含量相對於單體成分100重量份較佳為0.1~10重量份,更佳為0.3~7重量份,進而較佳為0.5~5重量份。藉由將紫外線吸收劑之含量設為上述範圍,可抑制由紫外線吸收劑之滲出等所導致之透明性之降低,並且提高黏著片材之紫外線截止性。又,若紫外線吸收劑之含量於上述範圍內,則可抑制黏著劑組合物之聚合速度降低。The content of the ultraviolet absorber in the photocurable adhesive composition is preferably 0.1 to 10 parts by weight, more preferably 0.3 to 7 parts by weight, still more preferably 0.5 to 5 parts by weight, per 100 parts by weight of the monomer component. By setting the content of the ultraviolet absorber to the above range, it is possible to suppress a decrease in transparency due to bleeding of the ultraviolet absorber or the like, and to improve the ultraviolet cutoff property of the adhesive sheet. Moreover, when the content of the ultraviolet absorber is within the above range, the decrease in the polymerization rate of the adhesive composition can be suppressed.

<光聚合起始劑>
光硬化性黏著劑組合物含有光聚合起始劑。光聚合起始劑係藉由較波長450 nm短之波長之可見光或紫外線而產生自由基之光自由基產生劑。
<Photopolymerization initiator>
The photocurable adhesive composition contains a photopolymerization initiator. The photopolymerization initiator is a photo radical generating agent which generates a radical by visible light or ultraviolet light having a wavelength shorter than 450 nm.

當光硬化性黏著劑組合物中包含紫外線吸收劑時,用於光硬化之照射光之一部分被紫外線吸收劑吸收。自促進利用光聚合起始劑之裂解而造成之自由基之生成、提高聚合速度之觀點而言,較佳為使用對紫外線吸收劑之吸收較小之波長區域具有感度之光聚合起始劑。具體而言,光聚合起始劑較佳為對較波長380 nm長之波長具有感度者,更佳為對較400 nm長之波長具有感度者。較佳為使用波長405 nm之吸光係數為1×102 [mLg-1 cm-1 ]以上之光聚合起始劑。具有長波長之光感度之光聚合起始劑可具有對波長400 nm以下之光之感度。When the ultraviolet curable agent is contained in the photocurable adhesive composition, a part of the irradiation light for photocuring is partially absorbed by the ultraviolet absorber. From the viewpoint of promoting the formation of radicals by the cleavage of the photopolymerization initiator and increasing the polymerization rate, it is preferred to use a photopolymerization initiator which is sensitive to a wavelength region where the absorption of the ultraviolet absorber is small. Specifically, the photopolymerization initiator is preferably one that is sensitive to a wavelength longer than 380 nm, and more preferably to a wavelength longer than 400 nm. It is preferred to use a photopolymerization initiator having a light absorption coefficient of 405 nm of 1 × 10 2 [mLg -1 cm -1 ] or more. The photopolymerization initiator having a long wavelength of light sensitivity may have sensitivity to light having a wavelength of 400 nm or less.

作為具有波長400 nm以上之光感度之光聚合起始劑之具體例,可列舉:2,4,6-三甲基苯甲醯基二苯基氧化膦(BASF製「Lucirin TPO」)、2,4,6-三甲基苯甲醯基苯基乙氧基氧化膦(BASF製「Lucirin TPO-L」)等醯基氧化膦類;2-苄基-2-二甲胺基-1-(4-嗎啉基苯基)丁酮-1(BASF製「Irgacure 369」)等胺基酮類;雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦(BASF製「Irgacure 819」)、2,2-二甲氧基-1,2-二苯基乙烷-1-酮(BASF製「Irgacure 651」)、雙(2,6-二甲氧基苯甲醯基)-2,4,4-三甲基戊基氧化膦(BASF製「CGI403」)等雙醯基氧化膦類等。Specific examples of the photopolymerization initiator having a light sensitivity of 400 nm or more include 2,4,6-trimethylbenzimidyldiphenylphosphine oxide ("Lucirin TPO" manufactured by BASF), and 2 , 4,6-trimethylbenzimidyl ethoxyethoxyphosphine oxide ("Lucirin TPO-L" manufactured by BASF) and other fluorenylphosphine oxides; 2-benzyl-2-dimethylamino-1- Amino ketones such as (4-morpholinylphenyl)butanone-1 ("Irgacure 369" manufactured by BASF); bis(2,4,6-trimethylbenzylidene)-phenylphosphine oxide (BASF) "Irgacure 819"), 2,2-dimethoxy-1,2-diphenylethane-1-one ("Irgacure 651" manufactured by BASF), bis(2,6-dimethoxybenzate) A mercapto) bis-indenylphosphine oxide such as -2,4,4-trimethylpentylphosphine oxide ("CGI403" manufactured by BASF).

作為光聚合起始劑,可將具有長波長之光感度者、不具有長波長之光感度者(例如波長405 nm之吸光係數未達1×102 [mLg-1 cm-1 ]者)併用使用。As a photopolymerization initiator, those having long-wavelength light sensitivity and those having no long-wavelength light sensitivity (for example, those having an absorption coefficient of 405 nm of less than 1 × 10 2 [mLg -1 cm -1 ]) can be used together. use.

作為不具有長波長之光感度之光聚合起始劑,可列舉:安息香醚系光聚合起始劑、苯乙酮系光聚合起始劑、α-酮醇系光聚合起始劑、光活性肟系光聚合起始劑、苯偶姻系光聚合起始劑、苯偶醯系光聚合起始劑、二苯甲酮系光聚合起始劑、縮酮系光聚合起始劑、9-氧硫𠮿系光聚合起始劑、醯基氧化膦系光聚合起始劑、二茂鈦系光聚合起始劑等。Examples of the photopolymerization initiator which does not have a long-wavelength light sensitivity include a benzoin ether photopolymerization initiator, an acetophenone photopolymerization initiator, an α-keto alcohol photopolymerization initiator, and photoactivity. Lanthanide photopolymerization initiator, benzoin photopolymerization initiator, benzoin photopolymerization initiator, benzophenone photopolymerization initiator, ketal photopolymerization initiator, 9- Oxysulfuron A photopolymerization initiator, a mercaptophosphine oxide photopolymerization initiator, a titanocene photopolymerization initiator, and the like.

光硬化性黏著劑組合物中之光聚合起始劑之含量相對於構成丙烯酸系聚合物之單體成分及預聚物成分之合計100重量份,較佳為0.02~10重量份,更佳為0.05~5重量份。存在當光聚合起始劑過少時聚合率變得不充分之情形,亦存在當光聚合起始劑過多時聚合物之分子量較低而黏著劑之接著力變得不充分之情形。The content of the photopolymerization initiator in the photocurable adhesive composition is preferably 0.02 to 10 parts by weight, more preferably 0.02 to 10 parts by weight, based on 100 parts by total of the monomer component and the prepolymer component constituting the acrylic polymer. 0.05 to 5 parts by weight. There is a case where the polymerization rate becomes insufficient when the photopolymerization initiator is too small, and there are cases where the molecular weight of the polymer is low and the adhesion force of the adhesive becomes insufficient when the photopolymerization initiator is excessive.

如上述,亦可於預聚物之製備(部分聚合)中使用光聚合起始劑。用於部分聚合之光聚合起始劑可與光硬化性黏著劑組合物中所添加之光聚合起始劑相同,亦可不同。於預聚物形成用組合物中不包含紫外線吸收劑、而於部分聚合後添加紫外線吸收劑之情形時,用於部分聚合之光聚合起始劑可不具有長波長之光感度。可將用於部分聚合之光聚合起始劑之未反應物直接作為光聚合性黏著劑組合物中之光聚合起始劑利用。As described above, a photopolymerization initiator can also be used in the preparation (partial polymerization) of the prepolymer. The photopolymerization initiator used for the partial polymerization may be the same as or different from the photopolymerization initiator added to the photocurable adhesive composition. When the composition for forming a prepolymer does not contain an ultraviolet absorber, and when a UV absorber is added after partial polymerization, the photopolymerization initiator for partial polymerization may not have a light sensitivity of a long wavelength. The unreacted material for the partially polymerized photopolymerization initiator can be directly used as a photopolymerization initiator in the photopolymerizable adhesive composition.

自照射光之利用效率等觀點而言,較佳為預聚物形成用組合物中不包含紫外線吸收劑,而於部分聚合後之預聚物組合物中添加紫外線吸收劑。例如,較佳為使用不具有長波長之光感度之光聚合起始劑作為先添加聚合起始劑,進行部分聚合,於部分聚合後之組合物中添加具有長波長之光感度之光聚合起始劑作為紫外線吸收劑及後添加聚合起始劑,製備光硬化型黏著劑組合物,將光硬化型黏著劑組合物層狀塗佈於基材上後,進行後聚合。From the viewpoint of the utilization efficiency of the irradiation light, etc., it is preferred that the composition for forming a prepolymer does not contain an ultraviolet absorber, and an ultraviolet absorber is added to the prepolymer composition after partial polymerization. For example, it is preferred to use a photopolymerization initiator which does not have a long-wavelength light sensitivity as a polymerization initiator to carry out partial polymerization, and to add a photopolymerization having a long-wavelength light sensitivity to the partially polymerized composition. The initiator is used as a UV absorber and a post-addition polymerization initiator to prepare a photocurable pressure-sensitive adhesive composition, and the photocurable pressure-sensitive adhesive composition is applied to the substrate in a layered manner, followed by post-polymerization.

<其他成分>
光硬化性黏著劑組合物中可包含鏈轉移劑。光硬化性黏著劑組合物所含之鏈轉移劑並未特別限定,例如,可使用上述鏈轉移劑。黏著劑組合物中,為了調整接著力等,可包含矽烷偶合劑、交聯劑、黏著賦予劑、可塑劑、軟化劑等。又,黏著劑組合物於不損害黏著劑之特性之範圍內可包含抗劣化劑、填充劑、著色劑、抗氧化劑、界面活性劑、抗靜電劑等添加劑。
<Other ingredients>
A chain transfer agent may be included in the photocurable adhesive composition. The chain transfer agent contained in the photocurable adhesive composition is not particularly limited, and for example, the above chain transfer agent can be used. In the adhesive composition, a decane coupling agent, a crosslinking agent, an adhesion-imparting agent, a plasticizer, a softener, or the like may be contained in order to adjust the adhesion or the like. Further, the adhesive composition may contain an additive such as an anti-deterioration agent, a filler, a colorant, an antioxidant, a surfactant, an antistatic agent, etc., within a range not impairing the characteristics of the adhesive.

光硬化性黏著劑組合物較佳為具有適合塗佈於基材上之黏度(例如,5~100泊左右)。黏著劑組合物之黏度可藉由例如增黏性添加劑等各種聚合物、多官能單體等之添加、預聚物之聚合率等而調整。光硬化性黏著劑組合物之丙烯酸系單體成分(丙烯酸系單體及丙烯酸系單體之部分聚合物)之含量較佳為50重量%以上,更佳為70重量%以上,進而較佳為80重量%以上。The photocurable adhesive composition preferably has a viscosity suitable for application to a substrate (for example, about 5 to 100 poise). The viscosity of the adhesive composition can be adjusted by, for example, addition of various polymers such as a tackifier, a polyfunctional monomer, or the like, a polymerization ratio of the prepolymer, and the like. The content of the acrylic monomer component (partial polymer of the acrylic monomer and the acrylic monomer) of the photocurable adhesive composition is preferably 50% by weight or more, more preferably 70% by weight or more, and still more preferably 80% by weight or more.

[黏著片材之形成]
藉由將上述光硬化性黏著劑組合物塗佈於支持基材上,並進行光硬化,可獲得黏著片材。作為將黏著劑組合物塗佈於基材上之方法,可列舉:輥式塗佈、接觸輥式塗佈、凹版塗佈、反向塗佈、輥式刷塗、噴塗、浸漬輥式塗佈、棒式塗佈、刮塗、氣刀塗佈、淋幕式塗佈、唇板塗佈、模嘴塗佈。藉由空氣中之氧,光自由基聚合受到阻礙,因此,較佳為於光硬化性黏著劑組合物之塗佈層上附設覆蓋片材而阻斷氧。可以將光硬化性黏著劑組合物利用2片片材(支持基材及覆蓋片材)夾住之方式塗佈黏著劑組合物。
[Formation of Adhesive Sheet]
The above-mentioned photocurable adhesive composition is applied onto a support substrate and photocured to obtain an adhesive sheet. Examples of the method of applying the adhesive composition to a substrate include roll coating, contact roll coating, gravure coating, reverse coating, roll coating, spray coating, and dip roller coating. , bar coating, blade coating, air knife coating, curtain coating, lip coating, die coating. Since photoradical polymerization is inhibited by oxygen in the air, it is preferred to provide a cover sheet on the coating layer of the photocurable adhesive composition to block oxygen. The adhesive composition can be applied by sandwiching two sheets (support substrate and cover sheet) with the photocurable adhesive composition.

光硬化性黏著劑組合物之塗佈厚度(黏著片材50之厚度)並未特別限定,例如為10~500 μm左右。自提高黏著片材之紫外線吸收性之觀點而言,黏著片材之厚度較佳為50 μm以上,更佳為100 μm以上,進而較佳為150 μm以上。黏著片材50之波長380 nm之透光率較佳為10%以下,更佳為5%以下,進而較佳為3%以下。The coating thickness of the photocurable adhesive composition (thickness of the adhesive sheet 50) is not particularly limited, and is, for example, about 10 to 500 μm. The thickness of the adhesive sheet is preferably 50 μm or more, more preferably 100 μm or more, and still more preferably 150 μm or more from the viewpoint of improving the ultraviolet absorbing property of the adhesive sheet. The light transmittance of the adhesive sheet 50 at a wavelength of 380 nm is preferably 10% or less, more preferably 5% or less, still more preferably 3% or less.

藉由對在支持基材上具備光硬化性丙烯酸系黏著劑組合物層之積層體照射紫外線及/或短波長之可見光而進行光硬化,可獲得黏著片材。於藉由對支持基材與覆蓋片材之間夾持有光硬化性黏著劑組合物層之積層體進行光照射而進行光硬化之情形時,可自支持基材側及覆蓋片材側之任一側進行光照射,亦可自兩面進行光照射。如稍後所詳述,於本發明中,作為附設於黏著片材之光照射面側之支持基材或覆蓋片材,使用具備特定之離型層15之離型膜10。The laminated body of the photocurable acrylic pressure-sensitive adhesive composition layer on the support substrate is irradiated with ultraviolet light and/or short-wavelength visible light to perform photocuring, whereby an adhesive sheet can be obtained. When the layered body in which the photocurable adhesive composition layer is sandwiched between the support substrate and the cover sheet is subjected to light irradiation to be photo-cured, the substrate side and the cover sheet side can be self-supported. Light irradiation is performed on either side, and light irradiation can be performed from both sides. As described in detail later, in the present invention, as the support substrate or the cover sheet attached to the light-irradiating surface side of the adhesive sheet, the release film 10 having the specific release layer 15 is used.

自提高硬化速度之觀點而言,光照射強度較佳為5 mW/cm2 以上。自充分提高光硬化後之丙烯酸系聚合物之分子量、確保高溫下之保持力之觀點而言,光照射強度較佳為20 mW/cm2 以下。The light irradiation intensity is preferably 5 mW/cm 2 or more from the viewpoint of increasing the curing speed. The light irradiation intensity is preferably 20 mW/cm 2 or less from the viewpoint of sufficiently increasing the molecular weight of the acrylic polymer after photocuring and ensuring the holding power at high temperatures.

照射光之累計光量較佳為100~5000 mJ/cm2 左右。作為用於光照射之光源,若為可照射黏著劑組合物所含之光聚合起始劑具有感度之波長範圍之光者,則並未特別限定,可較佳地使用LED(Light Emitting Diode,發光二極體)光源、高壓水銀燈、超高壓水銀燈、金屬鹵化物燈、氙氣燈等。The integrated light amount of the irradiation light is preferably about 100 to 5,000 mJ/cm 2 . The light source for light irradiation is not particularly limited as long as it emits light having a sensitivity in the wavelength range of the photopolymerization initiator contained in the adhesive composition, and an LED (Light Emitting Diode) can be preferably used. Light-emitting diodes) light sources, high-pressure mercury lamps, ultra-high pressure mercury lamps, metal halide lamps, xenon lamps, and the like.

照射於包含紫外線吸收劑之光硬化性黏著劑組合物之紫外光之大半被紫外線吸收劑吸收。自抑制由溫度上升所導致之低分子量化、以及提高照射光之利用效率及硬化速度之觀點而言,較佳為照射紫外線吸收劑之光吸收較小之波長區域之光。自來自光源之放熱較少、且可照射波長寬度較小之光的觀點而言,較佳為使用LED光源。於使用LED光源之情形時,發光峰值波長較佳為350 nm以上,更佳為380 nm以上,進而較佳為400 nm以上。Most of the ultraviolet light irradiated to the photocurable adhesive composition containing the ultraviolet absorber is absorbed by the ultraviolet absorber. From the viewpoint of suppressing the low molecular weight due to an increase in temperature, and improving the utilization efficiency and curing rate of the irradiation light, it is preferred to irradiate the light in the wavelength region where the light absorption of the ultraviolet absorber is small. From the viewpoint of less heat generation from the light source and illumination of light having a small wavelength width, it is preferred to use an LED light source. In the case of using an LED light source, the peak wavelength of the light emission is preferably 350 nm or more, more preferably 380 nm or more, and further preferably 400 nm or more.

光硬化後之黏著片材中單體成分之最終之聚合率較佳為90%以上,更佳為95%以上,進而較佳為98%以上。黏著片材之凝膠分率較佳為50%以上,更佳為75%以上,進而較佳為85%以上。The final polymerization rate of the monomer component in the adhesive sheet after photocuring is preferably 90% or more, more preferably 95% or more, still more preferably 98% or more. The gel fraction of the adhesive sheet is preferably 50% or more, more preferably 75% or more, and still more preferably 85% or more.

[離型膜]
作為用於塗佈黏著劑組合物之支持基材、及附設於黏著劑組合物之塗佈層表面之覆蓋片材,可較佳地使用於與塗佈層(黏著片材)之接觸面具備離型層之離型膜。於本發明中,於光硬化性黏著劑組合物層55之光照射面側,於附設有具備特定之矽酮系離型層15之離型膜(第一離型膜)11之狀態下,進行光硬化。
[release film]
The cover sheet for applying the adhesive composition and the cover sheet attached to the surface of the coating layer of the adhesive composition can be preferably used for the contact surface with the coating layer (adhesive sheet). Release film of the release layer. In the present invention, in a state in which a release film (first release film) 11 having a specific anthrone-based release layer 15 is provided on the light-irradiated surface side of the photocurable adhesive composition layer 55, Perform photohardening.

<基材>
作為離型膜10,20之基材11,21,可使用具有透明性之各種樹脂膜。作為樹脂材料,可列舉:聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等聚酯系樹脂、乙酸酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、(甲基)丙烯酸系樹脂、聚氯乙烯系樹脂、聚偏二氯乙烯系樹脂、聚苯乙烯系樹脂、聚乙烯醇系樹脂、聚芳酯系樹脂、聚苯硫醚系樹脂等。該等之中,特佳為聚對苯二甲酸乙二酯等聚酯系樹脂。基材11,21之厚度較佳為10~200 μm,更佳為25~150 μm。
<Substrate>
As the base materials 11, 21 of the release films 10, 20, various resin films having transparency can be used. Examples of the resin material include polyester resins such as polyethylene terephthalate and polyethylene naphthalate, acetate resins, polyether oxime resins, polycarbonate resins, and polyamines. Resin, polyimide resin, polyolefin resin, (meth)acrylic resin, polyvinyl chloride resin, polyvinylidene chloride resin, polystyrene resin, polyvinyl alcohol resin, poly An aryl ester resin, a polyphenylene sulfide resin, or the like. Among these, a polyester resin such as polyethylene terephthalate is particularly preferred. The thickness of the substrate 11, 21 is preferably from 10 to 200 μm, more preferably from 25 to 150 μm.

<離型層>
作為離型層之材料,可列舉:矽酮系離型劑、氟系離型劑、長鏈烷基系離型劑、脂肪醯胺系離型劑、二氧化矽粉等。自可兼具對丙烯酸系黏著片材之密接性與剝離性之觀點而言,作為離型膜20,可較佳地使用於膜基材21之表面具備由矽酮系離型劑所形成之矽酮系離型層25者。
<release layer>
Examples of the material of the release layer include an anthrone-based release agent, a fluorine-based release agent, a long-chain alkyl release agent, a fatty amide-based release agent, and cerium oxide powder. The release film 20 can be preferably used on the surface of the film substrate 21 to have an anthrone-based release agent, from the viewpoint of the adhesion to the acrylic adhesive sheet and the releasability. The fluorenone is a release layer 25 .

附設於光硬化性黏著劑組合物層55之光照射面側之離型膜10具備矽酮系離型層15。矽酮系離型層15之每單位面積之Si原子含量為0.02~0.07 g/m2 。矽酮系離型層15之Si原子含量較佳為0.025~0.06 g/m2 ,更佳為0.03~0.055 g/m2The release film 10 attached to the light-irradiated surface side of the photocurable adhesive composition layer 55 is provided with an anthrone-based release layer 15. The content of Si atoms per unit area of the anthrone-based release layer 15 is 0.02 to 0.07 g/m 2 . The content of Si atoms in the anthrone-type release layer 15 is preferably from 0.025 to 0.06 g/m 2 , more preferably from 0.03 to 0.055 g/m 2 .

離型膜10之矽酮系離型層15含有硬化型矽酮樹脂。矽酮系樹脂可為以其自身為主成分之類型,亦可為於聚胺酯樹脂、環氧樹脂、醇酸樹脂等有機樹脂中藉由接枝聚合等導入反應性矽酮而得之矽酮改性樹脂。作為矽酮樹脂,可使用加成型、縮合型、紫外線硬化型、電子束硬化型、無溶劑型等各種硬化反應類型之矽酮樹脂。尤其,自與膜基材之密接性優異、且可兼具對丙烯酸系黏著片材之適度之密接性與剝離性之觀點而言,可較佳地使用藉由利用熱之加成反應進行硬化而形成剝離性覆膜之類型之矽酮樹脂。The fluorenone release layer 15 of the release film 10 contains a hardening fluorenone resin. The fluorenone-based resin may be a type which is mainly composed of itself, or may be a fluorenone which is obtained by graft polymerization or the like into a cationic ketone in an organic resin such as a polyurethane resin, an epoxy resin or an alkyd resin. Resin. As the fluorenone resin, an oxime resin of various types of hardening reaction such as addition molding, condensation type, ultraviolet curing type, electron beam curing type, and solventless type can be used. In particular, it is preferably used for hardening by an addition reaction using heat from the viewpoint of excellent adhesion to a film substrate and an appropriate adhesion to the acrylic adhesive sheet and peelability. An anthrone resin of the type which forms a peelable film is formed.

作為藉由加成反應進行硬化之矽酮系材料,可列舉分子中具有乙烯基或烯基之聚有機矽氧烷。作為烯基之例,可列舉:3-丁烯基、4-戊烯基、5-己烯基、6-庚烯基、7-辛烯基、8-壬烯基、9-癸烯基、10-十一碳烯基、11-十二碳烯基等。作為聚有機矽氧烷,可列舉聚二甲基矽氧烷、聚二乙基矽氧烷、聚甲基乙基矽氧烷等聚烷基烷基矽氧烷;聚烷基芳基矽氧烷;聚(二甲基矽氧烷-二乙基矽氧烷)等使用複數種含Si原子之單體成分而得之共聚物等。該等之中,較佳為聚二甲基矽氧烷。Examples of the anthrone-based material which is hardened by an addition reaction include a polyorganosiloxane having a vinyl group or an alkenyl group in the molecule. Examples of the alkenyl group include 3-butenyl group, 4-pentenyl group, 5-hexenyl group, 6-heptenyl group, 7-octenyl group, 8-decenyl group, and 9-nonenyl group. , 10-undecenyl, 11-dodecenyl and the like. Examples of the polyorganosiloxane include polyalkylalkyl siloxane such as polydimethyl siloxane, polydiethyl decane, and polymethyl ethyl siloxane; polyalkyl aryl oxime A copolymer obtained by using a plurality of monomer components containing Si atoms, such as poly(dimethyloxane-diethyloxane). Among these, polydimethyl siloxane is preferred.

作為矽酮樹脂,可使用包含硬化性矽酮樹脂之市售之組合物。作為硬化性矽酮系離型劑之市售品,可列舉:信越化學工業製之KS-774、KS-775、KS-778、KS-779H、KS-847H、KS-856、X-62-2422、及X-62-2461;東芝矽酮製之YSR-3022、TPR-6700、TPR-6720、及TPR-6721;東麗道康寧(Dow Corning Toray)製之LTC300B、LTC303E、LTC310、LTC314、SRX357、BY24-749、SD7333、BY24-179、BY24-840、BY24-842、BY24-850、SP7015、SP7259、SD7220、SD7226、及SD7229;亞洲道康寧(Dow Corning Asia)製之DKQ3-202、DKQ3-203、DKQ3-204、DKQ3-205、DKQ3-210等。As the fluorenone resin, a commercially available composition containing a curable anthrone resin can be used. As a commercial product of the sclerosing fluorenone-based release agent, KS-774, KS-775, KS-778, KS-779H, KS-847H, KS-856, and X-62- manufactured by Shin-Etsu Chemical Co., Ltd. 2422, and X-62-2461; YSR-3022, TPR-6700, TPR-6720, and TPR-6721 made of Toshiba ketone; LTC300B, LTC303E, LTC310, LTC314, SRX357 by Dow Corning Toray , BY24-749, SD7333, BY24-179, BY24-840, BY24-842, BY24-850, SP7015, SP7259, SD7220, SD7226, and SD7229; DKQ3-202, DKQ3-203 made by Dow Corning Asia , DKQ3-204, DKQ3-205, DKQ3-210, etc.

硬化性矽酮系離型劑組合物可包含以離型層之剝離性之調整等為目的之添加劑(剝離控制劑)。加成型矽酮系離型劑組合物可包含硬化觸媒。作為硬化觸媒,較佳為鉑系觸媒。作為鉑系觸媒,可列舉氯鉑酸、鉑之烯烴錯合物、氯鉑酸之烯烴錯合物等。鉑系觸媒之使用量相對於矽酮系離型劑組合物之總固形物成分,以鉑換算為10~1000 ppm左右。The curable anthrone-based release agent composition may contain an additive (peeling control agent) for the purpose of adjusting the release property of the release layer or the like. The addition-type anthrone-based release agent composition may comprise a hardening catalyst. As the hardening catalyst, a platinum-based catalyst is preferred. Examples of the platinum-based catalyst include chloroplatinic acid, an olefin complex of platinum, and an olefin complex of chloroplatinic acid. The amount of the platinum-based catalyst used is about 10 to 1000 ppm in terms of platinum relative to the total solid content of the anthrone-based release agent composition.

矽酮系離型劑組合物可包含有機溶劑。作為有機溶劑,可列舉:環己烷、n-己烷、n-庚烷等烴系溶劑;甲苯、二甲苯等芳香族系溶劑;乙酸乙酯、乙酸甲酯等酯系溶劑;丙酮、甲基乙基酮等酮系溶劑;甲醇、乙醇、丁醇等醇系溶劑等。有機溶劑亦可為混合溶劑。有機溶劑之使用量較佳為矽酮系離型劑組合物中80~99.9質量%左右。The anthrone ketone release agent composition may comprise an organic solvent. Examples of the organic solvent include hydrocarbon solvents such as cyclohexane, n-hexane, and n-heptane; aromatic solvents such as toluene and xylene; ester solvents such as ethyl acetate and methyl acetate; and acetone. A ketone solvent such as a ketyl ketone; an alcohol solvent such as methanol, ethanol or butanol. The organic solvent may also be a mixed solvent. The amount of the organic solvent used is preferably from about 80 to 99.9% by mass in the anthrone-based release agent composition.

矽酮系離型劑組合物根據需要可包含填充劑、抗靜電劑、抗氧化劑、可塑劑、著色劑等各種添加劑。The anthrone-based release agent composition may contain various additives such as a filler, an antistatic agent, an antioxidant, a plasticizer, and a colorant, as needed.

藉由將矽酮系離型劑組合物塗佈於基材11上,並進行加熱乾燥,矽酮系離型層形成。作為塗佈方法,可列舉:輥式塗佈、接觸輥式塗佈、凹版塗佈、反向塗佈、輥式刷塗、噴塗、浸漬輥式塗佈、棒式塗佈、刮塗、氣刀塗佈、淋幕式塗佈、唇板塗佈、模嘴塗佈。作為加熱乾燥方法,可列舉熱風乾燥。熱風乾燥之條件因基材之耐熱性而異,通常於80~150℃左右進行10秒~10分鐘左右。根據需要,為了促進矽酮之加成反應等,可併用熱處理與紫外線照射等活性能量線照射。The anthrone-based release agent composition is applied onto the substrate 11 and dried by heating to form an anthrone-based release layer. Examples of the coating method include roll coating, contact roll coating, gravure coating, reverse coating, roll coating, spray coating, dip roller coating, bar coating, blade coating, and gas coating. Knife coating, curtain coating, lip coating, and die coating. As a heat drying method, hot air drying is mentioned. The conditions for hot air drying vary depending on the heat resistance of the substrate, and are usually carried out at about 80 to 150 ° C for about 10 seconds to 10 minutes. If necessary, in order to promote the addition reaction of an anthrone, the active energy ray such as heat treatment or ultraviolet irradiation may be used in combination.

矽酮系離型劑組合物之塗佈量以矽酮樹脂量為0.03~1 g/m2 左右之方式調整即可。矽酮系離型層15之厚度為例如10~500 nm。矽酮系離型劑組合物之塗佈量及矽酮系離型層15之厚度以矽酮系離型層15之Si原子含量為上述範圍之方式調整即可。The coating amount of the anthrone-based release agent composition may be adjusted so that the amount of the anthrone resin is from about 0.03 to 1 g/m 2 . The thickness of the anthrone-based release layer 15 is, for example, 10 to 500 nm. The coating amount of the fluorenone-based release agent composition and the thickness of the fluorenone-based release layer 15 may be adjusted such that the Si atom content of the fluorenone-based release layer 15 is in the above range.

[離型膜與黏著片材之剝離性]
於黏著片材之兩面暫時黏著有離型膜之附離型膜之黏著片材中,一般而言黏著片材與一離型膜之剝離力相比黏著片材與另一離型膜之剝離力相對較小。於黏著片材之使用時,將低剝離力之離型膜(輕剝離膜)自黏著片材剝離,進行與第一被黏著體之貼合,其後,將剝離力相對較大之離型膜(重剝離膜)剝離,進行與第二被黏著體之貼合。藉由對暫時黏著於黏著片材之正面及背面的離型膜設定剝離力之差,於與第一被黏著體之貼合時,可選擇性地剝離輕剝離膜,因此,可提高貼合之作業性。
[Releasability of release film and adhesive sheet]
In the adhesive sheet on which the release film of the release film is temporarily adhered on both sides of the adhesive sheet, generally the peeling force of the adhesive sheet and the release film is peeled off from the adhesive film and the release film. The force is relatively small. When the adhesive sheet is used, the release film (light release film) having a low peeling force is peeled off from the adhesive sheet, and is bonded to the first adherend, and thereafter, the release force is relatively large. The film (heavy release film) was peeled off and bonded to the second adherend. By setting the difference in peeling force to the release film temporarily adhered to the front and back surfaces of the adhesive sheet, the light release film can be selectively peeled off when bonded to the first adherend, thereby improving the fit. Workability.

於光硬化型之黏著片材中,於光硬化之前後黏著劑之接著力不同,因此,考慮到光硬化後之黏著片材之接著特性,對與輕剝離膜及重剝離膜各黏著片材之接著性(剝離性)進行調整。於黏著劑組合物不包含紫外線吸收劑之情形時,一離型膜與另一離型膜之剝離力之大小關係於光硬化之前後未發生變化。與此相對,於光硬化性黏著劑組合物中包含紫外線吸收劑之情形時,存在以下傾向:光照射面側之第一離型膜之剝離力之增加相比配置於相反側之面之第二離型膜之剝離力之增加顯著變大。In the photohardenable adhesive sheet, the adhesive force of the adhesive is different before the photohardening, and therefore, the adhesive sheet of the light release film and the heavy release film are considered in consideration of the adhesive properties of the adhesive sheet after photohardening. The adhesion (peelability) is adjusted. In the case where the adhesive composition does not contain the ultraviolet absorber, the magnitude of the peeling force of the release film and the other release film does not change after the photohardening. On the other hand, when the ultraviolet curable adhesive is contained in the photocurable adhesive composition, there is a tendency that the peeling force of the first release film on the light irradiation surface side is increased as compared with the surface disposed on the opposite side. The increase in the peeling force of the two release film is remarkably large.

因此,於本發明之附離型膜之黏著片材中,較佳為將光照射面之第一離型膜10作為重剝離膜、將相反面之第二離型膜20作為輕剝離膜。即,較佳為第一離型膜10與黏著片材50之剝離力大於第二離型膜20與黏著片材50之剝離力。Therefore, in the adhesive sheet of the release film of the present invention, it is preferable that the first release film 10 of the light irradiation surface is a heavy release film and the second release film 20 of the opposite surface is a light release film. That is, it is preferable that the peeling force of the first release film 10 and the adhesive sheet 50 is greater than the peeling force of the second release film 20 and the adhesive sheet 50.

若第一離型膜10(重剝離膜)與黏著片材50之剝離力過大,則於黏著片材50貼合於第一被黏著體上之狀態下將第一離型膜10自黏著片材50之表面剝離時,存在產生黏著片材之變形、黏著片材自被黏著體剝離等缺陷之情形。光硬化後之黏著片材50與第一離型膜10之剝離力較佳為0.1~1.1 N/50 mm,更佳為0.2~0.8 N/50 mm,進而較佳為0.3~0.7 N/50 mm。離型膜與黏著片材之剝離力係利用拉伸速度為0.3 m/分鐘之180°剝離試驗而得之測定值。於本發明中,藉由將第一離型膜10之離型層15之Si原子含量設為上述範圍,可抑制光硬化後之黏著片材與第一離型膜之剝離力之過度上升。If the peeling force of the first release film 10 (heavy release film) and the adhesive sheet 50 is too large, the first release film 10 is self-adhesively attached to the first adhesive body in a state where the adhesive sheet 50 is attached to the first adherend. When the surface of the material 50 is peeled off, there are cases where defects such as deformation of the adhesive sheet and peeling of the adhesive sheet from the adherend are caused. The peeling force of the adhesive sheet 50 after photohardening and the first release film 10 is preferably 0.1 to 1.1 N/50 mm, more preferably 0.2 to 0.8 N/50 mm, still more preferably 0.3 to 0.7 N/50. Mm. The peeling force of the release film and the adhesive sheet was measured using a 180 peel test at a tensile speed of 0.3 m/min. In the present invention, by setting the Si atom content of the release layer 15 of the first release film 10 to the above range, excessive increase in the peeling force of the adhesive sheet and the first release film after photocuring can be suppressed.

於光硬化性黏著劑組合物中包含紫外線吸收劑之情形時,第一離型膜之剝離力上升之理由、及藉由調整離型層之Si含量可抑制使黏著劑組合物光硬化後之剝離力之過度上升之理由雖然不確定,但可推定與離型層中之未反應之熱反應性官能基與黏著劑組合物中之化合物之反應相關。When the ultraviolet absorbing agent is contained in the photocurable adhesive composition, the reason why the peeling force of the first release film is increased, and the Si content of the release layer can be adjusted to suppress the light curing of the adhesive composition. Although the reason for the excessive rise in the peeling force is uncertain, it is presumed that the unreacted thermally reactive functional group in the release layer is related to the reaction of the compound in the adhesive composition.

如上述,照射於包含紫外線吸收劑之光硬化性黏著劑組合物之紫外光之大半被紫外線吸收劑吸收。即便於將光聚合起始劑之感度波長及照射光之波長轉移至長波長側(例如400 nm以上)之情形時,紫外線吸收劑之光吸收之完全抑制亦較為困難。當紫外線吸收劑吸收光時,光能轉換為熱能,溫度上升。尤其,於光照射面側之離型層15與黏著劑組合物層55之界面附近,紫外線吸收劑之光吸收量較大,因此,溫度易上升。當於光照射下溫度上升時,除光硬化反應以外,熱硬化反應亦變得易於進行。因此,可認為:離型層15中之未反應之熱反應性官能基(乙烯基、烯基、烷氧基矽烷基、矽烷醇基、氫矽烷基等)與黏著劑組合物中之黏著劑組合物中之化合物反應,接著力(剝離力)上升。As described above, most of the ultraviolet light irradiated to the photocurable adhesive composition containing the ultraviolet absorber is absorbed by the ultraviolet absorber. That is, when the sensitivity wavelength of the photopolymerization initiator and the wavelength of the irradiation light are transferred to the long wavelength side (for example, 400 nm or more), it is difficult to completely suppress the light absorption of the ultraviolet absorber. When the ultraviolet absorber absorbs light, the light energy is converted into heat energy and the temperature rises. In particular, in the vicinity of the interface between the release layer 15 on the light-irradiating surface side and the adhesive composition layer 55, the light absorption amount of the ultraviolet absorber is large, and therefore, the temperature is liable to rise. When the temperature rises under light irradiation, in addition to the photohardening reaction, the thermosetting reaction also becomes easy to proceed. Therefore, it is considered that the unreacted thermally reactive functional group (vinyl, alkenyl, alkoxyalkyl, stanol, hydroalkyl, etc.) in the release layer 15 and the adhesive in the adhesive composition The compound in the composition reacts and the force (peeling force) increases.

藉由減小矽酮系離型層15之每單位面積之Si原子含量,離型層15中之未反應之熱反應性官能基之量降低。因此,可認為:於本發明中,與黏著劑組合物層15中之化合物可反應之離型層15中之殘存反應性官能基之量較小,可抑制光硬化後之黏著片材50與離型膜10之剝離力之過度上升。The amount of unreacted thermally reactive functional groups in the release layer 15 is lowered by reducing the Si atom content per unit area of the anthrone-keel release layer 15. Therefore, it is considered that in the present invention, the amount of residual reactive functional groups in the release layer 15 which is reactive with the compound in the adhesive composition layer 15 is small, and the adhesive sheet 50 after photohardening can be suppressed. The peeling force of the release film 10 is excessively increased.

如上述,對黏著劑組合物之光照射可自支持基材側及覆蓋片材側之任一側進行,亦可自兩面進行光照射。於自支持基材側進行光照射之情形時,作為塗佈黏著劑組合物之支持基材,使用具備上述矽酮系離型層15之離型膜10即可。於自覆蓋片材側進行光照射之情形時,作為附設於黏著劑組合物層55上之覆蓋片材,使用具備上述矽酮系離型層15之離型膜10即可。As described above, the light irradiation to the adhesive composition can be performed from either the support substrate side and the cover sheet side, or light irradiation can be performed from both sides. In the case of performing light irradiation from the support substrate side, the release film 10 having the above-described anthrone-keel release layer 15 may be used as the support substrate to which the adhesive composition is applied. In the case of performing light irradiation from the side of the cover sheet, the release film 10 having the above-described anthrone-keel release layer 15 may be used as the cover sheet attached to the adhesive composition layer 55.

於自兩面照射光之情形時,支持基材或覆蓋片材之任一者均使用上述離型膜即可。支持基材或覆蓋片材之兩者可使用上述離型膜。如日本專利特開2014-65754號公報所記載,於使搬送方向反轉之折返之旁路搬送並對兩面進行光照射之情形時,較佳為於最初照射光之面使用上述離型膜。In the case where light is irradiated from both sides, the above-mentioned release film may be used for either the support substrate or the cover sheet. The release film described above can be used for both the support substrate or the cover sheet. As described in Japanese Laid-Open Patent Publication No. 2014-65754, it is preferable to use the above-mentioned release film on the surface on which the light is first irradiated when the transfer direction is reversed and the bypass is conveyed and light is irradiated on both surfaces.

[黏著片材之用途]
上述光硬化型黏著片材由於可見光透過率較高,且具有紫外線截止性,故可作為要求紫外線截止性之顯示裝置、顯示器用輸入裝置用之光學黏著劑較佳地使用。作為顯示裝置,可列舉液晶顯示裝置、有機EL(電致發光)顯示裝置、PDP(Plasma Display Panel,電漿顯示器面板)、電子紙等。作為輸入裝置,可列舉觸控面板。又,上述光硬化型黏著片材亦可用於顯示裝置與輸入裝置之貼合、與配置於顯示裝置或輸入裝置之表面之透明板之貼合等。
[Use of adhesive sheet]
Since the photocurable adhesive sheet has a high visible light transmittance and an ultraviolet cut-off property, it can be preferably used as a display device requiring ultraviolet cutoff and an optical adhesive for an input device for a display. Examples of the display device include a liquid crystal display device, an organic EL (electroluminescence) display device, a PDP (Plasma Display Panel), and electronic paper. As the input device, a touch panel can be cited. Further, the photocurable adhesive sheet may be used for bonding a display device to an input device, a bonding to a transparent plate disposed on a surface of a display device or an input device, or the like.

兩面暫時黏著有離型膜之附離型膜之黏著片材之使用時,首先將輕剝離膜(第二離型膜20)剝離,使黏著片材50之第二主面露出,進行與第一被黏著體之貼合。其後,將重剝離膜(第一離型膜10)剝離,使黏著片材50之第一主面露出,進行與第二被黏著體之貼合。亦可將兩面之離型膜剝離後進行與被黏著體之貼合。於黏著片材具有光硬化性之情形時,可對與被黏著體貼合後之黏著片材進而進行光照射。存在以下情形:藉由於與被黏著體貼合後進而對黏著片材進行光硬化,可提高與被黏著體之接著可靠性。
[實施例]
When the adhesive sheet of the release film having the release film is temporarily adhered to both sides, the light release film (second release film 20) is first peeled off, and the second main surface of the adhesive sheet 50 is exposed. A glued fit. Thereafter, the heavy release film (first release film 10) is peeled off, and the first main surface of the adhesive sheet 50 is exposed to bond with the second adherend. The release film on both sides may be peeled off and bonded to the adherend. When the adhesive sheet is photocurable, the adhesive sheet adhered to the adherend can be further irradiated with light. There is a case where the adhesion to the adherend sheet is light-hardened by bonding to the adherend, and the reliability with the adherend can be improved.
[Examples]

以下,列舉實施例及比較例進一步說明,然而本發明並未受該等實施例之限定。Hereinafter, the examples and comparative examples will be further described, but the present invention is not limited by the examples.

[光硬化性黏著劑組合物之製備]
<黏著劑組合物A>
於包含丙烯酸2-乙基己酯(2EHA):78重量份、N-乙烯基-2-吡咯啶酮(NVP):18重量份、及丙烯酸2-羥基乙酯(HEA):4重量份之單體混合物中添加1-羥基環己基苯基酮(BASF製「Irgacure 184」):0.035重量份、及2,2-二甲氧基-1,2-二苯基乙烷-1-酮(BASF製「Irgacure 651」):0.035重量份作為光聚合起始劑(先添加光聚合起始劑)。對該組合物照射紫外線,進行預聚合直至室溫下之黏度為約20 Pa・s,獲得聚合率為約8%之預聚物。
[Preparation of photocurable adhesive composition]
<Adhesive Composition A>
Containing 2-ethylhexyl acrylate (2EHA): 78 parts by weight, N-vinyl-2-pyrrolidone (NVP): 18 parts by weight, and 2-hydroxyethyl acrylate (HEA): 4 parts by weight 1-hydroxycyclohexyl phenyl ketone ("Irgacure 184" manufactured by BASF) was added to the monomer mixture: 0.035 parts by weight, and 2,2-dimethoxy-1,2-diphenylethane-1-one ( "Irgacure 651" manufactured by BASF): 0.035 parts by weight as a photopolymerization initiator (first addition of a photopolymerization initiator). The composition was irradiated with ultraviolet rays, and prepolymerized until the viscosity at room temperature was about 20 Pa·s to obtain a prepolymer having a polymerization ratio of about 8%.

於預聚物100重量份中添加己二醇二丙烯酸酯(HDDA):0.15重量份、矽烷偶合劑(信越化學工業製「KBM-403」):0.3重量份、紫外線吸收劑(2,4-雙-[{4-(4-乙基己氧基)-4-羥基}-苯基]-6-(4-甲氧基苯基)-1,3,5-三𠯤;BASF製「Tinosorb S」)之15重量%丙烯酸丁酯(BA)溶液:4.7重量份(紫外線吸收劑:0.7重量份),並添加雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦(BASF製「Irgacure 819」):0.15重量份作為後添加聚合起始劑,獲得紫外線硬化性丙烯酸系黏著劑組合物A。Hexanediol diacrylate (HDDA) was added to 100 parts by weight of the prepolymer: 0.15 parts by weight, decane coupling agent ("KBM-403" manufactured by Shin-Etsu Chemical Co., Ltd.): 0.3 parts by weight, ultraviolet absorber (2,4-) Bis-[{4-(4-ethylhexyloxy)-4-hydroxy}-phenyl]-6-(4-methoxyphenyl)-1,3,5-triazine; BASF "Tinosorb" S") 15% by weight butyl acrylate (BA) solution: 4.7 parts by weight (UV absorber: 0.7 parts by weight), and added bis(2,4,6-trimethylbenzylidene)-phenyl oxide Phosphine ("Irgacure 819" manufactured by BASF): 0.15 parts by weight as a post-addition polymerization initiator to obtain an ultraviolet curable acrylic pressure-sensitive adhesive composition A.

<黏著劑組合物B>
除將後添加聚合起始劑之添加量自0.15重量份變更為0.1重量份以外,與黏著劑組合物1之製備相同地操作,獲得黏著劑組合物B。
<Adhesive Composition B>
The adhesive composition B was obtained in the same manner as in the preparation of the adhesive composition 1, except that the amount of the polymerization initiator added was changed from 0.15 part by weight to 0.1 part by weight.

<黏著劑組合物C>
於預聚物組合物之製備中,將單體混合物之組成變更為2EHA:30.5重量份、丙烯酸異硬脂酯(ISTA):30.5重量份、丙烯酸異冰片酯(IBXA):19重量份、及丙烯酸4-羥基丁酯(4HBA):20重量份,將光聚合起始劑之添加量設為1-羥基環己基苯基酮:0.05重量份、及2,2-二甲氧基-1,2-二苯基乙烷-1-酮:0.05重量份。除該等變更點以外,與黏著劑組合物1之製備相同地操作,獲得黏著劑組合物C。
<Adhesive Composition C>
In the preparation of the prepolymer composition, the composition of the monomer mixture was changed to 2EHA: 30.5 parts by weight, isostearyl acrylate (ISTA): 30.5 parts by weight, isobornyl acrylate (IBXA): 19 parts by weight, and 4-hydroxybutyl acrylate (4HBA): 20 parts by weight, the amount of the photopolymerization initiator added is 1-hydroxycyclohexyl phenyl ketone: 0.05 parts by weight, and 2,2-dimethoxy-1, 2-Diphenylethane-1-one: 0.05 parts by weight. The adhesive composition C was obtained in the same manner as the preparation of the adhesive composition 1, except for the above-mentioned change points.

[矽酮系離型劑溶液之製備]
<離型劑溶液A>
將含己烯基之加成型矽酮(含有分子中具有己烯基之聚有機矽氧烷、及分子中具有氫矽烷基之聚有機矽氧烷交聯劑之加成型矽酮系離型劑)之30%甲苯溶液(東麗道康寧(Dow Corning Toray)製「LTC761」):30重量份、矽酮分散液(東麗道康寧(Dow Corning Toray)製「BY 24-850」):0.9重量份、及矽酮硬化用鉑觸媒(東麗道康寧(Dow Corning Toray)製「SRX 212」):2重量份藉由體積比為1:1之甲苯與己烷之混合溶劑稀釋為表1所示之特定之濃度,製備離型劑溶液A。
[Preparation of an anthrone-based release agent solution]
<release agent solution A>
The addition of a hexenyl group to an anthrone (a polyorganosiloxane having a hexenyl group in the molecule, and a polyorganooxyalkylene crosslinking agent having a hydroquinone in the molecule; 30% toluene solution ("LTC761" manufactured by Dow Corning Toray): 30 parts by weight of an anthrone dispersion ("BY 24-850" manufactured by Dow Corning Toray): 0.9 parts by weight And a platinum catalyst for ketone hardening ("SRX 212" manufactured by Dow Corning Toray): 2 parts by weight diluted with a mixed solvent of toluene and hexane in a volume ratio of 1:1 as shown in Table 1. The release agent solution A is prepared at a specific concentration.

<離型劑溶液B>
將含乙烯基之加成型矽酮之30%甲苯溶液(信越化學製「KS-847T」)10重量份及矽酮硬化用鉑觸媒(信越化學製「CAT-PL-50T」)1重量份藉由體積比為1:1之甲苯與己烷之混合溶劑稀釋為表1所示之特定之濃度,製備離型劑溶液B。
<release agent solution B>
10 parts by weight of a 30% toluene solution of a vinyl group-containing fluorenone ("KS-847T" manufactured by Shin-Etsu Chemical Co., Ltd.) and 1 part by weight of a platinum catalyst ("CAT-PL-50T" manufactured by Shin-Etsu Chemical Co., Ltd.) for curing fluorenone The release agent solution B was prepared by diluting to a specific concentration shown in Table 1 by a mixed solvent of toluene and hexane in a volume ratio of 1:1.

[實施例1]
<基材離型膜之製作>
於厚度為75 μm之雙軸延伸聚酯膜(東麗先端材料韓國(Toray Advanced Materials Korea)製「Lumirror XD500P」)之一面,使用線棒塗佈器(#15)塗佈以矽酮之固形物成分為1.25重量%之方式而製備之離型劑溶液B,利用130℃之熱風乾燥機加熱1分鐘,形成離型層。
[Example 1]
<Production of substrate release film>
One side of a biaxially stretched polyester film ("Lumirror XD500P" manufactured by Toray Advanced Materials Korea) having a thickness of 75 μm was coated with a wire bar coater (#15) to form a solid of anthrone. The release agent solution B prepared in such a manner that the composition was 1.25 wt% was heated by a hot air dryer at 130 ° C for 1 minute to form a release layer.

<覆蓋離型膜之製作>
於厚度為75 μm之雙軸延伸聚酯膜(東麗先端材料韓國(Toray Advanced Materials Korea)製「Lumirror XD500P」)之一面,使用線棒塗佈器(#9)塗佈以矽酮之固形物成分為0.7重量%之方式而製備之離型劑溶液A,利用130℃之熱風乾燥機加熱1分鐘,形成離型層。
<Production of Covering Release Film>
One side of a biaxially stretched polyester film ("Lumirror XD500P" manufactured by Toray Advanced Materials Korea) having a thickness of 75 μm was coated with a wire bar coater (#9). The release agent solution A prepared in such a manner that the composition was 0.7% by weight was heated by a hot air dryer at 130 ° C for 1 minute to form a release layer.

<附離型膜之黏著片材之製作>
於上述塗佈基材離型膜之離型層形成面按150 μm之厚度塗佈黏著劑組合物A,形成塗佈層,於塗佈層之表面貼合覆蓋離型膜,獲得積層體。對該積層體自覆蓋離型膜側於照度為6.5 mW/cm2 、累計光量為1500 mJ/cm2 之條件下進行紫外線照射,使塗佈層光硬化,獲得於光硬化型黏著劑層之兩面具有剝離膜之黏著片材。
<Production of Adhesive Sheet Attached to Release Film>
The adhesive composition A was applied to the release layer forming surface of the coated substrate release film in a thickness of 150 μm to form a coating layer, and the release film was bonded to the surface of the coating layer to obtain a laminate. The laminate was subjected to ultraviolet irradiation under the conditions of an illuminance of 6.5 mW/cm 2 and an integrated light amount of 1,500 mJ/cm 2 to cover the release film, and the coating layer was photocured to obtain a photocurable adhesive layer. An adhesive sheet having a release film on both sides.

[實施例2~6及比較例1~3]
如表1所示地變更覆蓋離型膜製作時之離型劑溶液之種類及濃度、線棒塗佈器之線棒直徑(型號)、以及黏著劑組合物之種類。除該等變更以外,與實施例1相同地製作於兩面具有離型膜之光硬化型黏著片材。
[Examples 2 to 6 and Comparative Examples 1 to 3]
The type and concentration of the release agent solution at the time of production of the release film, the wire rod diameter (model) of the bar coater, and the type of the adhesive composition were changed as shown in Table 1. A photocurable pressure-sensitive adhesive sheet having a release film on both surfaces was produced in the same manner as in Example 1 except for the above-described changes.

[評價]
<離型層之Si原子含量>
藉由覆蓋離型膜之離型層表面之螢光X射線分析(XRF),算出每單位面積之Si原子之量(mg/m2 )。XRF分析中使用具備立式銠管作為X射線源之掃描型螢光X射線分析裝置(Rigaku製「ZSX100e」),於分析面積為30 mmf、分析元素為Si、分光晶體為RX4、輸出為50 kV、70 mA之條件下實施測定。
[Evaluation]
<Si atom content of the release layer>
The amount of Si atoms per unit area (mg/m 2 ) was calculated by fluorescent X-ray analysis (XRF) covering the surface of the release layer of the release film. In the XRF analysis, a scanning-type fluorescent X-ray analyzer ("SSX100e" manufactured by Rigaku) equipped with a vertical xenon tube as an X-ray source was used, and the analysis area was 30 mmf, the analysis element was Si, the spectroscopic crystal was RX4, and the output was 50. The measurement was carried out under the conditions of kV and 70 mA.

<離型膜之剝離力>
將附離型膜之黏著片材切成50 mm寬,於23℃之環境下,使用拉伸試驗機以拉伸速度0.3 m/分鐘進行180°剝離試驗,對自黏著片材剝離基材離型膜及覆蓋離型膜時之各者之剝離力進行測定。
<release force of release film>
The adhesive sheet of the release film was cut into a width of 50 mm, and subjected to a 180° peel test at a tensile speed of 0.3 m/min using a tensile tester under an environment of 23 ° C to peel off the substrate from the self-adhesive sheet. The peeling force of each of the film and the release film was measured.

[評價結果]
將實施例及比較例之覆蓋離型膜中之離型層之構成(離型劑溶液之種類及矽酮濃度、厚度、以及Si量)、黏著劑之種類、及剝離力之評價結果表示於表1。
[Evaluation results]
The evaluation results of the composition of the release layer (type of release agent solution, concentration of oxime, thickness, and amount of Si), the type of adhesive, and the peeling force of the release layer in the release film of the examples and the comparative examples are shown in Table 1.

[表1]
[Table 1]

於實施例1~6及比較例1~3之任一者中,基材離型膜之剝離力均為約0.2 N/50 mm,未見特殊差異。於基材離型膜及覆蓋離型膜使用同一離型劑之比較例3中,黏著片材之光硬化後覆蓋離型膜之剝離力為基材離型膜之剝離力之10倍以上,剝離較為困難。於變更了覆蓋離型膜之矽酮離型劑之種類、及黏著劑之組成的比較例1中,與比較例3相同,覆蓋離型膜之剝離力亦大幅增加。自該等結果可知,當藉由對2片離型膜之間夾持有包含紫外線吸收劑之光硬化型黏著片材的積層體進行光照射而進行光硬化時,光照射面之離型片材之剝離力變大。In any of Examples 1 to 6 and Comparative Examples 1 to 3, the peeling force of the release film of the substrate was about 0.2 N/50 mm, and no particular difference was observed. In Comparative Example 3 in which the same release agent was used for the release film of the substrate and the release film, the peeling force of the adhesive film after the light curing of the adhesive film was 10 times or more of the peeling force of the release film of the substrate. Peeling is more difficult. In Comparative Example 1 in which the type of the ketone release agent covering the release film and the composition of the adhesive were changed, as in Comparative Example 3, the peeling force covering the release film was also greatly increased. From these results, it is understood that when the layered body of the photocurable adhesive sheet containing the ultraviolet absorber is sandwiched between two release films, the light is cured by light irradiation, and the release sheet of the light-irradiated surface is obtained. The peeling force of the material becomes larger.

於較比較例1增大覆蓋離型膜製作時之離型劑溶液之濃度及塗佈厚度的比較例2中,離型層之每單位面積之Si量變大,使黏著片材光硬化後之覆蓋離型膜之剝離力較比較例1變得更大。In Comparative Example 2 in which the concentration of the release agent solution and the coating thickness at the time of covering the release film were increased in Comparative Example 1, the amount of Si per unit area of the release layer became large, and the adhesive sheet was photohardened. The peeling force of the release film was made larger than that of Comparative Example 1.

於藉由調整覆蓋離型膜製作時之離型劑溶液之濃度及塗佈厚度而使每單位面積之Si量變小之實施例1、4、5中,使黏著片材光硬化後之覆蓋離型膜之剝離力降低至未達1 N/50 mm,剝離時之黏著片材之變形等缺陷難以產生。自實施例1、4、5及比較例1、2之結果可知,藉由減小離型層之每單位面積之Si量,使黏著片材光硬化後之覆蓋離型膜之剝離力變小。In the first, fourth, and fifth embodiments in which the amount of Si per unit area is reduced by adjusting the concentration and coating thickness of the release agent solution at the time of covering the release film, the adhesive sheet is cured by photohardening. The peeling force of the film is reduced to less than 1 N/50 mm, and defects such as deformation of the adhesive sheet at the time of peeling are hard to occur. From the results of Examples 1, 4, and 5 and Comparative Examples 1 and 2, it is understood that the peeling force of the release film covered by the photo-hardened adhesive sheet is reduced by reducing the amount of Si per unit area of the release layer. .

於使用與實施例1相同之覆蓋離型膜、且變更了黏著劑之組成的實施例2及實施例3中,覆蓋離型膜之剝離力亦與實施例1同等。於使用與實施例2相同之黏著片材之實施例6中,使黏著片材光硬化後之覆蓋離型膜之剝離性亦良好。In Example 2 and Example 3 in which the release film was covered and the composition of the adhesive was changed as in Example 1, the peeling force covering the release film was also the same as in Example 1. In Example 6 in which the same adhesive sheet as in Example 2 was used, the peeling property of the release film after photohardening of the adhesive sheet was also good.

自以上結果可知,藉由於包含紫外線吸收劑之光硬化型黏著片材附設具備每單位面積之Si原子量為特定範圍之離型層的離型片材,可抑制黏著片材之光硬化後離型膜之剝離力之過度上升。From the above results, it is understood that the release sheet having the release layer having a specific atomic range of Si atom per unit area is provided by the photocurable adhesive sheet containing the ultraviolet absorber, thereby suppressing the release of the adhesive sheet after photohardening. The peeling force of the film is excessively increased.

1‧‧‧附離型膜之黏著片材1‧‧‧Adhesive sheet with release film

5‧‧‧積層體 5‧‧‧Layer

10‧‧‧離型膜 10‧‧‧ release film

11‧‧‧基材 11‧‧‧Substrate

15‧‧‧離型層 15‧‧‧ release layer

20‧‧‧離型膜 20‧‧‧ release film

21‧‧‧基材 21‧‧‧Substrate

25‧‧‧離型層 25‧‧‧ release layer

50‧‧‧黏著片材 50‧‧‧Adhesive sheets

55‧‧‧光硬化性黏著劑組合物層 55‧‧‧Photohardenable adhesive composition layer

圖1係表示附離型膜之黏著片材之積層構成之剖視圖。Fig. 1 is a cross-sectional view showing a laminated structure of an adhesive sheet of an attached film.

Claims (9)

一種附離型膜之黏著片材,其係具備具有第一主面及第二主面之光硬化型之黏著片材、及暫時黏著於上述黏著片材之第一主面之第一離型膜者,且 上述第一離型膜於膜基材上具備離型層, 上述離型層與上述黏著片材相接, 上述黏著片材包含光硬化型丙烯酸系聚合物及紫外線吸收劑, 上述離型層係矽酮系離型層,Si原子含量為0.02~0.07 g/m2An adhesive sheet with a release film, comprising a photo-curing adhesive sheet having a first main surface and a second main surface, and a first release type temporarily adhered to the first main surface of the adhesive sheet In the film, the first release film has a release layer on the film substrate, and the release layer is in contact with the adhesive sheet, and the adhesive sheet comprises a photocurable acrylic polymer and an ultraviolet absorber. The release layer is an anthrone-based release layer having a Si atom content of 0.02 to 0.07 g/m 2 . 如請求項1之附離型膜之黏著片材,其進而具備暫時黏著於上述黏著片材之第二主面之第二離型膜。The adhesive sheet of the release film of claim 1, further comprising a second release film temporarily adhered to the second main surface of the adhesive sheet. 如請求項2之附離型膜之黏著片材,其中上述第一離型膜與上述黏著片材之剝離力大於上述第二離型膜與上述黏著片材之剝離力。The adhesive sheet of the release film of claim 2, wherein the peeling force of the first release film and the adhesive sheet is greater than the peeling force of the second release film and the adhesive sheet. 如請求項1至3中任一項之附離型膜之黏著片材,其中上述黏著片材之波長380 nm之透光率為10%以下。The adhesive sheet of the release film according to any one of claims 1 to 3, wherein the adhesive sheet has a light transmittance of 10% or less at a wavelength of 380 nm. 如請求項1至3中任一項之附離型膜之黏著片材,其中上述丙烯酸系聚合物作為單體成分包含1分子中具有2個以上聚合性官能基之多官能單體成分。The adhesive sheet of the release film according to any one of claims 1 to 3, wherein the acrylic polymer contains, as a monomer component, a polyfunctional monomer component having two or more polymerizable functional groups in one molecule. 如請求項1至3中任一項之附離型膜之黏著片材,其中上述紫外線吸收劑係三𠯤系紫外線吸收劑。The adhesive sheet of the release film according to any one of claims 1 to 3, wherein the ultraviolet absorber is a triterpenoid ultraviolet absorber. 如請求項1至3中任一項之附離型膜之黏著片材,其中上述黏著片材相對於上述丙烯酸系聚合物100重量份包含0.1~10重量份之上述紫外線吸收劑。The adhesive sheet of the release film according to any one of claims 1 to 3, wherein the adhesive sheet contains 0.1 to 10 parts by weight of the ultraviolet absorber with respect to 100 parts by weight of the acrylic polymer. 一種附離型膜之黏著片材之製造方法,其係具備具有第一主面及第二主面之光硬化型之黏著片材、暫時黏著於上述黏著片材之第一主面之第一離型膜、及暫時黏著於上述黏著片材之第二主面之第二離型膜的附離型膜之黏著片材之製造方法,且 其具備:準備積層體之步驟,該積層體係第一離型膜與第二離型膜之間夾持有包含丙烯酸系單體及/或丙烯酸系單體之部分聚合物、紫外線吸收劑、以及光聚合起始劑之光硬化性黏著劑組合物層,及 對上述積層體自第一離型膜側照射光而使光硬化性黏著劑組合物進行光硬化之步驟, 上述第一離型膜於與膜基材上之上述光硬化性黏著劑組合物相接側之面具備離型層, 上述離型層係矽酮系離型層,Si原子含量為0.02~0.07 g/m2A method for manufacturing an adhesive sheet with a release film, comprising: a photocurable adhesive sheet having a first main surface and a second main surface; and a first adhesively bonded to the first main surface of the adhesive sheet a method for producing an adhesive film of a release film and a release film which is temporarily adhered to a second release film of the second main surface of the adhesive sheet, and comprising: a step of preparing a laminate, the laminate system A photocurable adhesive composition containing a part of a polymer containing an acrylic monomer and/or an acrylic monomer, an ultraviolet absorber, and a photopolymerization initiator between a release film and a second release film a layer and a step of photocuring the photocurable adhesive composition by irradiating light from the first release film side to the laminated body, wherein the first release film is on the film substrate and the photocurable adhesive The surface on the contact side of the composition is provided with a release layer, and the release layer is an anthrone-based release layer having a Si atom content of 0.02 to 0.07 g/m 2 . 如請求項8之附離型膜之黏著片材之製造方法,其中上述光聚合起始劑對較400 nm長之波長具有感度。The method for producing an adhesive sheet of the release film according to claim 8, wherein the photopolymerization initiator has sensitivity to a wavelength longer than 400 nm.
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