TW201930471A - Black polyimide film comprising fluorine resin and method for preparing the same, coverlay comprising the same, and electronic device comprising the same - Google Patents
Black polyimide film comprising fluorine resin and method for preparing the same, coverlay comprising the same, and electronic device comprising the same Download PDFInfo
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Abstract
Description
本發明是有關於一種包括氟類樹脂的黑色聚醯亞胺膜及其製備方法。The invention relates to a black polyfluorene imide film including a fluorine resin and a preparation method thereof.
通常,聚醯亞胺(polyimide,PI)樹脂是指於將芳香族二酐與芳香族二胺或芳香族二異氰酸酯進行溶液聚合而製備聚醯胺酸衍生物後於高溫下閉環脫水來醯亞胺化而製備的高耐熱樹脂。Generally, polyimide (PI) resin refers to the solution polymerization of an aromatic dianhydride with an aromatic diamine or an aromatic diisocyanate to prepare a polyfluorinated acid derivative, and then dehydration at a high temperature to perform ring closure. High heat resistant resin prepared by amination.
通常的方法是藉由聚合均苯四甲酸二酐(PMDA)或聯苯四羧酸二酐(BPDA)等芳香族二酐與4,4'-氧基二苯胺(ODA)、3,4'-氧基二苯胺、對苯二胺(p-PDA)、間苯二胺(m-PDA)、亞甲基二苯胺(MDA)、雙胺基苯基六氟丙烷(HFDA)等芳香族二胺成分而製備聚醯亞胺樹脂。The usual method is to polymerize aromatic dianhydrides such as pyromellitic dianhydride (PMDA) or biphenyltetracarboxylic dianhydride (BPDA) with 4,4'-oxydiphenylamine (ODA), 3,4 ' -Aromatic diphenylamine, p-phenylenediamine (p-PDA), m-phenylenediamine (m-PDA), methylene diphenylamine (MDA), diaminophenylhexafluoropropane (HFDA) and other aromatic diamines Polyamine resin is prepared by using an amine component.
聚醯亞胺樹脂作為不溶、不熔的超高耐熱性樹脂,具有耐熱氧化性、耐熱特性、耐放射線性、低溫特性、耐化學品性等優異的特性,因此廣泛地使用於汽車材料、航空素材、航天器素材等耐熱尖端素材、絕緣塗覆劑、絕緣膜、半導體、及薄膜電晶體(Thin Film Transistor,TFT)-液晶顯示裝置(Liquid Crystal Display,LCD)的電極保護膜等電子材料。Polyimide resin is an insoluble and infusible ultra-high heat-resistant resin. It has excellent properties such as heat-resistant oxidation resistance, heat resistance, radiation resistance, low-temperature properties, and chemical resistance. Therefore, it is widely used in automotive materials and aviation. Materials, spacecraft materials, and other heat-resistant materials, insulating coatings, insulating films, semiconductors, and thin film transistors (TFT)-liquid crystal display (LCD) electrode protection films and other electronic materials.
電子材料可列舉於附著至包括於攜帶用電子設備及通訊設備的電路而賦予絕緣特性的同時保護電路免受水分、光源、衝擊等的影響的保護膜,於狹義上亦將如上所述般保護電路的膜稱為覆蓋膜(coverlay)。Examples of the electronic material include a protective film that is attached to a circuit included in a portable electronic device and a communication device to provide insulation properties and protect the circuit from moisture, light, and impact. In a narrow sense, it will be protected as described above. The film of the circuit is called a coverlay.
另一方面,電路呈小型化、薄膜化的趨勢且正在以可彎曲的形態開發,因此覆蓋膜亦需為更薄的薄膜,並且具有軟性,最近亦要求對安裝於電路的零件的屏蔽性。On the other hand, circuits are becoming smaller and thinner and are being developed in a bendable form. Therefore, the cover film also needs to be thinner and more flexible. Recently, shielding properties of components mounted on circuits are also required.
因此,含有可對呈薄膜形態且具有軟性的聚醯亞胺膜賦予黑色色調及屏蔽性的碳黑粒子的形態的黑色膜備受關注。Therefore, a black film containing a form of carbon black particles that can impart a black hue and a barrier property to a flexible polyimide film in a thin film form has attracted much attention.
然而,電路的製造過程可包括鑽孔(drill)製程、鍍覆製程、去汙(desmear)製程及清洗製程等,於上述製程中,聚醯亞胺膜會暴露於鹼性溶液。However, the circuit manufacturing process may include a drilling process, a plating process, a desmear process, and a cleaning process. In the above process, the polyimide film is exposed to an alkaline solution.
此時,於聚醯亞胺膜因鹼性溶液而略微分解或改質的情形時,其所含有的碳黑粒子亦會大量脫落。At this time, when the polyimide film is slightly decomposed or modified by the alkaline solution, the carbon black particles contained in the polyimide film may also fall off in large amounts.
覆蓋膜的黑色色調及屏蔽性會因此種原因而下降,且會因碳黑粒子脫落而引起厚度減小,因此作為覆蓋膜的功能會明顯地下降。The black hue and shielding properties of the cover film are reduced for this reason, and the thickness is reduced due to the shedding of carbon black particles, so the function as a cover film is significantly reduced.
因此,實情為急需一種可於根本上解決此種問題的技術。Therefore, the fact is that there is an urgent need for a technology that can fundamentally solve such problems.
[發明欲解決的課題][Problems to be Solved by the Invention]
本發明的目的在於提供一種黑色聚醯亞胺膜,具體而言,提供一種以相對於聚醯亞胺膜的總重量而包括75重量%至95重量%的聚醯亞胺樹脂、2重量%至15重量%的氟類樹脂、及3重量%至10重量%的平均粒徑為0.1 μm至5 μm的碳黑且上述氟類樹脂於分子結構中包括氧(O)的方式構成,藉此具有8 μm以下的厚度,光澤、透射率等光學物性、機械穩定性及耐鹼性優異的聚醯亞胺膜。An object of the present invention is to provide a black polyimide film, and more specifically, to provide a polyimide resin comprising 75% to 95% by weight relative to the total weight of the polyimide film, 2% by weight To 15% by weight of a fluorine-based resin, and 3% to 10% by weight of carbon black having an average particle diameter of 0.1 μm to 5 μm, and the above-mentioned fluorine-based resin includes oxygen (O) in a molecular structure. Polyimide film with a thickness of 8 μm or less, excellent optical properties such as gloss and transmittance, mechanical stability, and alkali resistance.
[解決課題的手段][Means for solving problems]
為了達成此種目的,本發明提供一種聚醯亞胺膜,其相對於聚醯亞胺膜的總重量而包括75重量%至95重量%的聚醯亞胺樹脂、2重量%至15重量%的氟類樹脂、及3重量%至10重量%的平均粒徑為0.1 μm至5 μm的碳黑,
上述氟類樹脂於分子結構中包括氧(O),
厚度為8.0 μm以下,以聚醯亞胺膜的厚度為基準進行評估的耐鹼性指數為70%以上。In order to achieve such an object, the present invention provides a polyimide film comprising 75 to 95% by weight of a polyimide resin, and 2 to 15% by weight based on the total weight of the polyimide film. Fluororesin, and carbon black with an average particle size of 3 to 10% by weight, from 0.1 μm to 5 μm,
The above-mentioned fluorine-based resin includes oxygen (O) in the molecular structure,
The thickness is 8.0 μm or less, and the alkali resistance index evaluated based on the thickness of the polyimide film is 70% or more.
本發明的聚醯亞胺膜具有8 μm以下的厚度,並且光澤、透射率等光學物性、機械穩定性及耐鹼性優異,因此可於攜帶用電子設備及通訊設備中較佳地用作覆蓋膜。The polyimide film of the present invention has a thickness of 8 μm or less, and is excellent in optical physical properties such as gloss and transmittance, mechanical stability, and alkali resistance. Therefore, it can be used as a cover in portable electronic equipment and communication equipment. membrane.
以下,按照本發明的「聚醯亞胺膜」及「聚醯亞胺膜的製備方法」的順序更詳細地對發明的實施方式進行說明。Hereinafter, embodiments of the present invention will be described in more detail in the order of a "polyimide film" and a "method for producing a polyimide film" of the present invention.
於此之前,本說明書及發明申請專利範圍中所使用的用語或詞語不應限定地解釋為通常的含義或詞典中的含義,發明者為了以最佳方法說明其自身的發明,僅應立足於可適當地定義用語的概念的原則而解釋為符合本發明的技術思想的含義與概念。Prior to this, the terms or words used in this specification and the scope of the patent application for inventions should not be construed as limited to ordinary meanings or meanings in the dictionary. In order for the inventor to explain his own invention in the best way, he should only base it on The principle of the concept of the term may be appropriately defined and interpreted as meanings and concepts conforming to the technical idea of the present invention.
因此,本說明書中所記載的實施例的構成僅為本發明的最佳的一實施例,並不代表本發明的所有技術思想,因此應理解,於本申請案的視角下,可存在可替代這些實施例的各種等同物與變形例。Therefore, the structure of the embodiment described in this specification is only the best embodiment of the present invention, and does not represent all technical ideas of the present invention. Therefore, it should be understood that from the perspective of this application, there may be alternatives. Various equivalents and modifications of these embodiments.
於本說明書中,只要未於文中明確地表示其他含義,則單數的表達包括複數的表達。於本說明書中,應理解「包括」、「具備」或「具有」等用語表示存在所實施的特徵、數字、步驟、構成要素或其組合,並非預先排除一個或一個以上的其他特徵、數字、步驟、構成要素或其組合的存在可能性或附加可能性。In this specification, a singular expression includes a plural expression as long as it does not express otherwise in the text. In this specification, it should be understood that the terms "including," "having," or "having" indicate that there are implemented features, numbers, steps, constituent elements, or a combination thereof, and do not exclude one or more other features, numbers, Existence or additional possibility of steps, constituent elements, or a combination thereof.
聚醯亞胺膜Polyimide film
如上所述,本發明的聚醯亞胺膜的特徵在於:相對於聚醯亞胺膜的總重量而包括75重量%至95重量%的聚醯亞胺樹脂、2重量%至15重量%的氟類樹脂、及3重量%至10重量%的平均粒徑為0.1 μm至5 μm的碳黑,
上述氟類樹脂於分子結構中包括氧(O),
厚度為8.0 μm以下,以聚醯亞胺膜的厚度為基準進行評估的耐鹼性指數為70%以上。As described above, the polyimide film of the present invention is characterized in that it includes 75% to 95% by weight of polyimide resin, 2% to 15% by weight with respect to the total weight of the polyimide film. Fluororesin, and carbon black with an average particle size of 3 to 10% by weight of 0.1 μm to 5 μm,
The above-mentioned fluorine-based resin includes oxygen (O) in the molecular structure,
The thickness is 8.0 μm or less, and the alkali resistance index evaluated based on the thickness of the polyimide film is 70% or more.
此時,於上述碳黑粒子的粒徑或含量未滿上述範圍的情形時,難以確保所期望的程度的屏蔽性,因此欠佳。At this time, when the particle size or content of the carbon black particles is less than the above range, it is difficult to ensure a desired degree of shielding properties, which is not preferable.
相反地,於上述碳黑粒子的粒徑或含量超過上述範圍的情形時,在製備過程中與聚醯胺酸混合時分散度會變低,填料自膜表面突出而發生外觀不良,因此欠佳。Conversely, when the particle size or content of the carbon black particles exceeds the above range, the dispersion degree will be lower when mixed with polyamic acid during the preparation process, and the filler will protrude from the surface of the film to cause poor appearance, so it is not good. .
另一方面,如上所述,聚醯亞胺於暴露於鹼環境的情形時如發生分解或改質等對鹼成分較脆弱。On the other hand, as described above, polyimide is vulnerable to alkali components such as decomposition or modification when exposed to an alkaline environment.
耐鹼性是指即便聚醯亞胺膜暴露於鹼環境亦不易分解或改質的性質,於分解或改質時,聚醯亞胺的厚度減小,因此能夠以厚度減小率為基準而判斷「耐鹼性指數」。Alkali resistance refers to the property that the polyimide film is not easily decomposed or modified even when exposed to an alkaline environment. When the polyimide film is decomposed or modified, the thickness of the polyimide decreases. Therefore, it can be based on the thickness reduction rate. Determine the "Alkali Resistance Index".
具體而言,作為用以評估耐鹼性的指標,可利用如下方法:於使聚醯亞胺膜暴露於NaOH溶液及去汙液後,對暴露前後的膜的厚度變化進行測定。Specifically, as an index for evaluating alkali resistance, the following method can be used: After exposing the polyimide film to a NaOH solution and a detergent, the change in film thickness before and after the exposure can be measured.
耐鹼性指數評估方法(評估方法(a))如下。The alkali resistance index evaluation method (evaluation method (a)) is as follows.
於對聚醯亞胺膜的兩面進行電暈處理後,依次積層聚醯亞胺膜、接合片(接著劑)及銅箔,之後利用熱壓機(Hot Press)於160℃的溫度下施加50 kgf的壓力30分鐘進行接合而製造軟性電路基板試樣。After corona treatment was performed on both sides of the polyimide film, the polyimide film, the bonding sheet (adhesive), and the copper foil were laminated in this order, and then applied at a temperature of 160 ° C. by a hot press at 50 ° C. Bonding was performed under a pressure of kgf for 30 minutes to produce a flexible circuit board sample.
反覆進行2次將切割成4 cm*10 cm的軟性電路基板於55℃下暴露於10% NaOH溶液3分鐘且於55℃下暴露於去汙液(10% NaMnO4 +4% NaOH)5分鐘後進行清洗的製程,測定膜的厚度,與暴露於NaOH溶液及去汙液前的厚度進行比較而以百分比表示暴露後的厚度相對於暴露前的厚度的變化程度。Repeatedly, the flexible circuit board cut into 4 cm * 10 cm was exposed to a 10% NaOH solution for 3 minutes at 55 ° C and a decontamination solution (10% NaMnO 4 + 4% NaOH) for 5 minutes at 55 ° C. After the cleaning process is performed, the thickness of the film is measured and compared with the thickness before exposure to the NaOH solution and the decontamination solution, and the degree of change in the thickness after exposure relative to the thickness before exposure is expressed as a percentage.
通常的聚醯亞胺膜於進行上述評估方法(a)後,耐鹼性指數可表現為大致70%以下,特別是,膜的厚度為8 μm以下的超薄膜聚醯亞胺膜於進行上述評估方法(a)後,耐鹼性指數可表現為大致60%以下。After the ordinary polyimide film is subjected to the above-mentioned evaluation method (a), the alkali resistance index may be approximately 70% or less. In particular, an ultra-thin polyimide film having a film thickness of 8 μm or less may be subjected to the above-mentioned method. After the evaluation method (a), the alkali resistance index can be expressed as approximately 60% or less.
相反地,本發明的聚醯亞胺膜包括耐化學性優異的氟類樹脂,如下所述,上述氟類樹脂與碳黑粒子化學黏結而形成基質結構,藉此具有如下的優異的效果:即便製備膜厚為8 μm以下的超薄膜聚醯亞胺膜,亦表現出70%以上的優異的耐鹼性指數。In contrast, the polyimide film of the present invention includes a fluorine-based resin having excellent chemical resistance. As described below, the fluorine-based resin and carbon black particles are chemically bonded to form a matrix structure, thereby having the following excellent effects: The ultra-thin polyimide film prepared with a film thickness of 8 μm or less also showed an excellent alkali resistance index of more than 70%.
於一具體例中,上述氟類樹脂可為來自包括四氟乙烯(TFE)及以下述化學式(1)表示的化合物的單體組成物的共聚物。In a specific example, the fluorine-based resin may be a copolymer derived from a monomer composition including tetrafluoroethylene (TFE) and a compound represented by the following chemical formula (1).
CF2 =CF(ORf ) (1)CF 2 = CF (OR f ) (1)
於上述化學式(1)中,Rf 為C1 -C6 全氟烷基。In the above chemical formula (1), R f is a C 1 -C 6 perfluoroalkyl group.
以上述化學式(1)表示的化合物例如可為全氟甲基乙烯基醚(PMVE)、全氟乙基乙烯基醚(PEVE)及全氟丙基乙烯基醚(PPVE),詳細而言,於上述化學式(1)中,Rf 可為C1 -C3 全氟烷基,更詳細而言,以上述化學式(1)表示的化合物可為PPVE。The compound represented by the chemical formula (1) may be, for example, perfluoromethyl vinyl ether (PMVE), perfluoroethyl vinyl ether (PEVE), and perfluoropropyl vinyl ether (PPVE). Specifically, In the above-mentioned chemical formula (1), R f may be a C 1 -C 3 perfluoroalkyl group. More specifically, the compound represented by the above-mentioned chemical formula (1) may be PPVE.
例如,可藉由聚合四氟乙烯與以上述化學式(1)表示的化合物而獲得上述氟類樹脂。For example, the above-mentioned fluorine-based resin can be obtained by polymerizing tetrafluoroethylene and a compound represented by the above-mentioned chemical formula (1).
此時,上述氟類樹脂可具有四氟乙烯:以化學式(1)表示的化合物=96:10至97:1的莫耳比,詳細而言,可具有四氟乙烯:以化學式(1)表示的化合物=96:4至97:3的莫耳比,更詳細而言,上述氟類樹脂可為全氟烷氧基(PFA)樹脂。At this time, the above-mentioned fluorine-based resin may have a tetrafluoroethylene: compound represented by the chemical formula (1) = a molar ratio of 96:10 to 97: 1, and in detail, may have a tetrafluoroethylene: represented by the chemical formula (1) Compound: Molar ratio from 96: 4 to 97: 3. More specifically, the above-mentioned fluorine-based resin may be a perfluoroalkoxy (PFA) resin.
另一方面,上述氟類樹脂可與上述碳黑化學黏結而形成基質結構。On the other hand, the fluorine-based resin may be chemically bonded to the carbon black to form a matrix structure.
詳細而言,上述氟類樹脂可藉由與分子結構中的包括氧的官能基的相互作用與上述碳黑化學黏結而形成基質結構。In detail, the above-mentioned fluorine-based resin may form a matrix structure by chemically bonding with the carbon black through interaction with a functional group including oxygen in a molecular structure.
此時,包括氧的上述官能基可為全氟烷基醚基。At this time, the above-mentioned functional group including oxygen may be a perfluoroalkyl ether group.
即,與包括於分子結構中不包括氧的通常的氟類樹脂、例如聚四氟乙烯(PTFE)或氟化(fluorinated)乙烯丙烯(FEP)等氟類樹脂的情形不同,本發明的聚醯亞胺膜中全氟烷基醚基可與碳黑化學黏結而形成基質結構。That is, unlike ordinary fluorine-based resins which do not include oxygen in their molecular structure, such as fluorine-based resins such as polytetrafluoroethylene (PTFE) or fluorinated ethylene propylene (FEP), the polyfluorene of the present invention The perfluoroalkyl ether group in the imine film can be chemically bonded with carbon black to form a matrix structure.
具體而言,於分子結構中包括氧的氟類樹脂、具體而言PFA具有粒子的物理特性、例如強度、伸長率及模數(modulus)較PTFE高10%以上的性質,於與碳黑一併混合而成的有機溶劑中,PFA與碳黑化學黏結而形成基質結構,因此可發揮抑制碳黑粒子凝聚、改善分散性的效果。Specifically, fluorine-based resins that include oxygen in their molecular structure, and specifically PFA have physical properties of particles, such as strength, elongation, and modulus that are more than 10% higher than PTFE. In the mixed organic solvent, PFA and carbon black chemically bond to form a matrix structure, so it can exert the effects of suppressing carbon black particle aggregation and improving dispersibility.
因此,於聚醯亞胺膜因鹼性溶液而略微分解或改質的情形時,亦可解決碳黑粒子大量脫落的問題。Therefore, when the polyimide film is slightly decomposed or modified due to the alkaline solution, the problem of a large amount of carbon black particles falling off can also be solved.
聚醯亞胺膜的製備方法Preparation method of polyimide film
本發明提供一種聚醯亞胺膜的製備方法,其包括:
(a)由二酐及二胺類聚合聚醯胺酸的步驟;
(b)製備包括氟類樹脂及第1有機溶劑的第1組成物的步驟;
(c)製備包括平均粒徑為0.1 μm至5 μm的碳黑及第2有機溶劑的第2組成物的步驟;
(d)混合上述第1組成物與上述第2組成物而製備第3組成物的步驟;及
(e)於上述聚醯胺酸中混合上述第3組成物,在支持體上製膜並進行熱處理來醯亞胺化的步驟。The invention provides a method for preparing a polyimide film, which comprises:
(A) a step of polymerizing polyamino acids from dianhydrides and diamines;
(B) a step of preparing a first composition including a fluorine-based resin and a first organic solvent;
(C) a step of preparing a second composition including carbon black having an average particle diameter of 0.1 μm to 5 μm and a second organic solvent;
(D) a step of preparing the third composition by mixing the first composition and the second composition; and (e) mixing the third composition with the polyamic acid, forming a film on a support, and performing heat treatment Here comes the imidization step.
於一具體例中,上述第1組成物可相對於第1組成物的總重量而包括10重量%至30重量%的氟類樹脂。In a specific example, the first composition may include 10% to 30% by weight of a fluororesin relative to the total weight of the first composition.
於上述氟類樹脂的添加量未滿上述範圍的情形時,每個碳黑粒子均化學黏結氟類樹脂的絕對量變不足,上述碳黑與氟類樹脂粒子間的黏結會不充分,因此欠佳。When the amount of the fluorine-based resin added is less than the above range, the absolute amount of the fluorine-based resin chemically bonded to each of the carbon black particles becomes insufficient, and the adhesion between the carbon black and the fluorine-based resin particles is insufficient, which is not satisfactory. .
相反地,於超過上述範圍的情形時,製備的聚醯亞胺膜中包括的氟類樹脂的含量變得過高而會使聚醯亞胺膜的物性下降,因此欠佳。On the contrary, when it exceeds the above range, the content of the fluorine-based resin included in the prepared polyimide film becomes too high and the physical properties of the polyimide film are lowered, which is not preferable.
另一方面,於上述步驟(d)中,混合第1組成物與上述第2組成物,藉此氟類樹脂與碳黑化學黏結而形成基質結構。On the other hand, in the step (d), the first composition and the second composition are mixed, whereby the fluorine-based resin and carbon black are chemically bonded to form a matrix structure.
即,與包括簡單地於聚醯胺酸中混合碳黑及氟類樹脂來製備聚醯亞胺膜的步驟的方法不同,本發明的製備方法包括分別製備第1組成物及第2組成物並混合上述第1組成物與上述第2組成物而製備第3組成物的步驟,藉此碳黑與氟類樹脂化學黏結而可誘導基質結構的形成。That is, unlike the method that includes a step of simply preparing carbon black and a fluororesin in a polyamic acid to prepare a polyimide film, the production method of the present invention includes separately preparing a first composition and a second composition, and In the step of preparing the third composition by mixing the first composition and the second composition, the carbon black and the fluorine-based resin are chemically bonded to induce the formation of a matrix structure.
另一方面,可自作為聚醯亞胺的前驅物的聚醯胺酸溶液獲得本發明的聚醯亞胺膜。On the other hand, the polyimide film of the present invention can be obtained from a polyamidic acid solution that is a precursor of the polyimide.
具體而言,聚醯胺酸溶液可來自二酐單體及二胺單體,上述二酐單體包括均苯四甲酸二酐、2,3,6,7-萘四羧酸二酐、3,3',4,4'-聯苯四羧酸二酐、1,2,5,6-萘四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、3,3',4,4'-二苯甲酮四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、3,4,9,10-二萘嵌苯四羧酸二酐、雙(3,4-二羧基苯基)丙烷二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、雙(2,3-二羧基苯基)甲烷二酐、雙(3,4-二羧基苯基)乙烷二酐、氧雙鄰苯二甲酸二酐、雙(3,4-二羧基苯基)碸二酐、對伸苯基雙(偏苯三甲酸單酯酸酐)、伸乙基雙(偏苯三甲酸單酯酸酐)、雙酚A雙(偏苯三甲酸單酯酸酐)及其類似物,其可單獨利用或作為以任意的比率混合而成的混合物而利用。Specifically, the polyamic acid solution may be derived from a dianhydride monomer and a diamine monomer. The dianhydride monomer includes pyromellitic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 3 , 3 ', 4,4'-biphenyltetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 2,2', 3,3'-biphenyltetracarboxylic dianhydride, 3,3 ', 4,4'-benzophenone tetracarboxylic dianhydride, 2,2-bis (3,4-dicarboxyphenyl) propane dianhydride, 3,4,9,10-perylene Pyromellitic dianhydride, bis (3,4-dicarboxyphenyl) propane dianhydride, 1,1-bis (2,3-dicarboxyphenyl) ethane dianhydride, 1,1-bis (3, 4-dicarboxyphenyl) ethane dianhydride, bis (2,3-dicarboxyphenyl) methane dianhydride, bis (3,4-dicarboxyphenyl) ethane dianhydride, oxybisphthalate di Anhydride, bis (3,4-dicarboxyphenyl) fluorene dianhydride, p-phenylene bis (trimellitic acid monoester anhydride), ethylidene bis (trimellitic acid monoester anhydride), bisphenol A bis (Trimellitic acid monoester anhydride) and the like can be used alone or as a mixture obtained by mixing them at an arbitrary ratio.
另外,上述二胺單體包括4,4'-氧基二苯胺、對苯二胺、4,4'-二胺基二苯基丙烷、4,4'-二胺基二苯基甲烷、聯苯胺、3,3'-二氯聯苯胺、4,4'-二胺基二苯硫醚、3,3'-二胺基二苯基碸、4,4'-二胺基二苯基碸、4,4'-二胺基二苯醚(4,4'-氧基二苯胺)、3,3'-二胺基二苯醚(3,3'-氧基二苯胺)、3,4'-二胺基二苯醚(3,4'-氧基二苯胺)、1,5-二胺基萘、4,4'-二胺基二苯基二乙基矽烷、4,4'-二胺基二苯基矽烷、4,4'-二胺基二苯基乙基氧化膦、4,4'-二胺基二苯基N-甲胺、4,4'-二胺基二苯基N-苯胺、1,4-二胺基苯(對苯二胺)、1,3-二胺基苯、1,2-二胺基苯及其類似物,其可單獨利用或作為以任意的比率混合而成的混合物而利用。The diamine monomer includes 4,4'-oxydiphenylamine, p-phenylenediamine, 4,4'-diaminodiphenylpropane, 4,4'-diaminodiphenylmethane, and diphenylmethane. Aniline, 3,3'-dichlorobenzidine, 4,4'-diaminodiphenylsulfide, 3,3'-diaminodiphenylphosphonium, 4,4'-diaminodiphenylphosphonium , 4,4'-diaminodiphenyl ether (4,4'-oxydiphenylamine), 3,3'-diaminodiphenyl ether (3,3'-oxydiphenylamine), 3,4 '-Diaminodiphenyl ether (3,4'-oxydiphenylamine), 1,5-diaminonaphthalene, 4,4'-diaminodiphenyldiethylsilane, 4,4'- Diaminodiphenylsilane, 4,4'-diaminodiphenylethylphosphine oxide, 4,4'-diaminodiphenyl N-methylamine, 4,4'-diaminodiphenyl N-aniline, 1,4-diaminobenzene (p-phenylenediamine), 1,3-diaminobenzene, 1,2-diaminobenzene and the like, which can be used alone or as any And use it as a mixture of mixed ratios.
另一方面,藉由如下方法製備聚醯胺酸溶液:於控制好的溫度條件下攪拌將以芳香族二胺單體與芳香族二酐單體實質上為等莫耳量的方式調配而成的單體化合物溶解至有機溶劑中所得的混合溶液,直至上述芳香族二酐單體與上述芳香族二胺單體的聚合結束為止。On the other hand, a polyamidic acid solution is prepared by a method in which the aromatic diamine monomer and the aromatic dianhydride monomer are prepared in a substantially equal molar amount while stirring under a controlled temperature condition. The monomer compound is dissolved in a mixed solution obtained in an organic solvent until the polymerization of the aromatic dianhydride monomer and the aromatic diamine monomer is completed.
通常以固體成分含量為5重量%至35重量%、較佳為10重量%至30重量%的濃度獲得聚醯胺酸溶液。The polyamic acid solution is usually obtained at a concentration of 5 to 35% by weight, preferably 10 to 30% by weight, of the solid content.
於濃度為該範圍的情形時,聚醯胺酸溶液獲得適當的分子量及溶液黏度。When the concentration is in this range, the polyamic acid solution obtains an appropriate molecular weight and solution viscosity.
用以合成聚醯胺酸溶液的溶劑並無特別限定,只要為使聚醯胺酸溶解的溶劑,則可使用任一種溶劑,但較佳為醯胺類溶劑。The solvent used to synthesize the polyamine solution is not particularly limited, and any solvent may be used as long as it is a solvent that dissolves the polyamino acid, but a amine-based solvent is preferred.
具體而言,上述溶劑可為有機極性溶劑,詳細而言,可為非質子性極性溶劑(aprotic polar solvent),例如可為選自由N,N'-二甲基甲醯胺(DMF)、N,N'-二甲基乙醯胺(DMAc)、N-甲基-吡咯啶酮(NMP)、γ-丁內酯(GBL)、二乙二醇二甲醚(Diglyme)所組成的族群中的一種以上,但並不限制於此,可視需要單獨使用或組合兩種以上而使用。Specifically, the solvent may be an organic polar solvent, and in detail, it may be an aprotic polar solvent. For example, the solvent may be selected from the group consisting of N, N'-dimethylformamide (DMF), N , N'-dimethylacetamide (DMAc), N-methyl-pyrrolidone (NMP), γ-butyrolactone (GBL), diethylene glycol dimethyl ether (Diglyme) More than one type is used, but it is not limited thereto, and may be used alone or in combination of two or more types as necessary.
於一例中,上述溶劑可特佳地使用N,N-二甲基甲醯胺及N,N-二甲基乙醯胺。In one example, N, N-dimethylformamide and N, N-dimethylacetamide are particularly preferably used as the solvent.
另一方面,上述碳黑可利用珠磨研磨機控制粒徑,此種研磨製程用以使粒徑分散度相對較低的碳黑等填料與聚醯胺酸溶液適當地混合及分散而於整體上均勻地保持藉此製備的聚醯亞胺膜的透光率,藉此獲得進一步減小透光率的結果。On the other hand, the above-mentioned carbon black can be controlled by a bead mill, and this grinding process is used to properly mix and disperse fillers such as carbon black with a relatively small particle size dispersion with a polyamic acid solution to the whole. The light transmittance of the polyfluorene imide film thus prepared was maintained uniformly, thereby obtaining a result of further reducing the light transmittance.
另外,為了提高上述碳黑的分散性而使分散狀態穩定化,可於不對膜的物性產生影響的範圍內連同第1有機溶劑一併使用分散劑、增黏劑等。In addition, in order to improve the dispersibility of the carbon black and stabilize the dispersion state, a dispersant, a thickener, etc. may be used together with the first organic solvent within a range that does not affect the physical properties of the film.
此時,上述第1有機溶劑只要為可分散碳黑粒子,並且使聚醯胺酸溶解的溶劑,則無特別限定。In this case, the first organic solvent is not particularly limited as long as it is a solvent capable of dispersing carbon black particles and dissolving polyamic acid.
另外,上述第2有機溶劑可與上述第1有機溶劑相同或不同。The second organic solvent may be the same as or different from the first organic solvent.
具體而言,上述第1有機溶劑及第2有機溶劑可為有機極性溶劑,更詳細而言,可為非質子性極性溶劑(aprotic polar solvent),例如可為選自由N,N'-二甲基甲醯胺(DMF)、N,N'-二甲基乙醯胺(DMAc)、N-甲基-吡咯啶酮(NMP)、γ-丁內酯(GBL)、二乙二醇二甲醚(Diglyme)所組成的族群中的一種以上,但並不限制於此,可視需要單獨使用或組合兩種以上而使用。Specifically, the first organic solvent and the second organic solvent may be organic polar solvents. More specifically, they may be aprotic polar solvents. For example, they may be selected from N, N'-dimethylformate. Methylformamide (DMF), N, N'-dimethylacetamide (DMAc), N-methyl-pyrrolidone (NMP), γ-butyrolactone (GBL), diethylene glycol dimethyl One or more of the groups consisting of ether (Diglyme) are not limited thereto, and may be used alone or in combination of two or more kinds as necessary.
另一方面,製備上述聚醯亞胺膜的步驟可於在聚醯胺酸溶液、第3組成物中進一步投入觸媒後塗佈至支持體。On the other hand, the step of preparing the polyimide film may be applied to a support after further adding a catalyst to the polyacid solution and the third composition.
作為上述觸媒,可使用包括乙酸酐等無水酸的脫水觸媒與異喹啉、β-甲基吡啶、吡啶等三級胺類等,能夠以無水酸/胺類的混合物或無水酸/胺/溶劑混合物的形態使用。As the catalyst, a dehydration catalyst including an anhydrous acid such as acetic anhydride, and tertiary amines such as isoquinoline, β-methylpyridine, and pyridine can be used. The catalyst can be an anhydrous acid / amine mixture or an anhydrous acid / amine. / Solvent mixture.
可利用聚醯胺酸溶液中的鄰羧醯胺基(o-carboxylic amide functional group)的莫耳比計算無水酸的投入量,可使用1.0莫耳至5.0莫耳,可利用聚醯胺酸溶液中的鄰羧醯胺基的莫耳比計算三級胺的投入量,具體而言,可投入0.2莫耳至3.0莫耳。The molar ratio of the o-carboxylic amide functional group in the polyamic acid solution can be used to calculate the amount of anhydrous acid input. 1.0 mol to 5.0 mol can be used, and the polyamino acid solution can be used. The molar ratio of the o-carboxamido group in the calculation of the tertiary amine input amount, specifically, 0.2 mol to 3.0 mol can be input.
另外,於對塗佈於支持體的聚醯胺酸溶液進行熱處理來凝膠化的步驟中,凝膠化溫度條件可為100℃至250℃。In addition, in the step of subjecting the polyamidic acid solution applied to the support to gelation, the gelation temperature condition may be 100 ° C to 250 ° C.
作為上述支持體,可使用玻璃板、鋁箔、循環不鏽鋼帶、不鏽鋼鼓等。As the support, glass plates, aluminum foil, circulating stainless steel belts, stainless steel drums, and the like can be used.
凝膠化所需的處理時間可為5分鐘至30分鐘,但並不限制於此,可根據凝膠化溫度、支持體的種類、所塗佈的聚醯胺酸溶液的量及觸媒的混合條件而改變。The processing time required for gelation can be from 5 minutes to 30 minutes, but it is not limited to this. It can be based on the gelation temperature, the type of support, the amount of the polyamic acid solution applied, and the catalyst. Changes in mixing conditions.
經凝膠化的膜於自支持體分離後進行熱處理而結束乾燥及醯亞胺化。After the gelled membrane is separated from the support, it is subjected to a heat treatment to finish drying and fluorination.
熱處理溫度可為100℃至500℃,熱處理時間可為1分鐘至30分鐘。經凝膠化的膜於進行熱處理時,可固定至可固定的支架、例如銷式框架或夾具型等支架來進行熱處理。The heat treatment temperature may be 100 ° C to 500 ° C, and the heat treatment time may be 1 minute to 30 minutes. When the gelled film is heat-treated, it can be fixed to a fixable bracket, such as a pin-type frame or a jig-type bracket, for heat treatment.
另一方面,於本發明中,為了實現8 μm以下的超薄膜,需於將聚醯胺酸塗佈(噴出)至支持體時控制噴出量、速度、壓力等製程條件。On the other hand, in the present invention, in order to realize an ultra-thin film having a thickness of 8 μm or less, it is necessary to control the process conditions such as the ejection amount, speed, and pressure when the polyamic acid is applied (ejected) to the support.
具體而言,需將聚醯胺酸溶液自T型模頭(T-Die)噴出至環帶(endless belt)而以膜形態著陸的時點的晃動最小化,為此,於形成噴出膜時,可於低於製備普通聚醯亞胺膜時使用的壓力的壓力、例如10 mm至40 mm的H2 O的壓力下供給空氣(air)。Specifically, it is necessary to minimize the sloshing at the time when the polyamic acid solution is ejected from the T-die to an endless belt and landed in the form of a film. Therefore, when forming the ejection film, The air may be supplied at a pressure lower than the pressure used when preparing a common polyimide film, such as a pressure of H 2 O of 10 mm to 40 mm.
此時,自T型模頭噴出的量及環帶的速度可滿足下述數式,例如自T型模頭噴出的量可為150 kg/hr至300 kg/hr,環帶的速度可為15 mpm至25 mpm。At this time, the amount ejected from the T-die and the speed of the endless belt can satisfy the following formula. For example, the amount ejected from the T-die can be 150 kg / hr to 300 kg / hr, and the speed of the endless belt can be 15 mpm to 25 mpm.
[數式][Numerical formula]
自T型模頭噴出的量/自T型模頭噴出的時間 = 膜的比重*(T型模頭截面面積)*(環帶的速度)Amount ejected from T-die / Time ejected from T-die = Specific gravity of film * (T-die cross-sectional area) * (Speed of endless belt)
於實驗室級別下,可調節流延厚度而獲得超薄膜厚度的聚醯亞胺膜,但於量產製程中,在滿足上述範圍時,可實現8 μm以下的超薄膜的厚度。At the laboratory level, the cast film thickness can be adjusted to obtain a polyimide film with an ultra-thin film thickness, but in a mass production process, when the above range is met, an ultra-thin film thickness of 8 μm or less can be achieved.
具體而言,本發明的聚醯亞胺膜可具有7.5 μm以下、詳細而言3 μm至7.5 μm、更詳細而言5 μm至7.5 μm的厚度。Specifically, the polyfluorene imide film of the present invention may have a thickness of 7.5 μm or less, specifically 3 μm to 7.5 μm, and more specifically 5 μm to 7.5 μm.
另外,於在固定至銷式框架後利用拉幅乾燥機等設備進行熱處理時,為了防止膜於熱處理製程中發生斷裂,在製備相同厚度的黃色聚醯亞胺膜時可於熱處理最高溫度基準50℃至150℃低的溫度下執行熱處理。In addition, when heat treatment is performed by using a tenter dryer or the like after being fixed to the pin frame, in order to prevent the film from being broken during the heat treatment process, the maximum temperature of the heat treatment can be 50 when the yellow polyimide film of the same thickness is prepared The heat treatment is performed at a temperature as low as 150 ° C to 150 ° C.
另外,可於20℃至30℃下對醯亞胺化結束的膜進行冷卻處理來膜化。In addition, the film whose fluorene imidization has been completed may be cooled at 20 ° C to 30 ° C to form a film.
所製備的上述聚醯亞胺膜為了提供遮光功能而可見光區域的透光度可為10%以下或9.7%以下,上述透光度越低則越佳。In order to provide a light shielding function, the prepared polyfluoreneimide film may have a light transmittance of 10% or less or 9.7% or less, and the lower the light transmittance, the better.
本發明亦可提供一種包括上述聚醯亞胺膜的覆蓋膜(coverlay),且可提供一種包括上述覆蓋膜的電子裝置。The present invention may also provide a coverlay including the polyimide film, and may provide an electronic device including the coverlay film.
上述聚醯亞胺膜於應用至覆蓋膜、絕緣膜、半導體等的情形時,不僅可使製品更輕薄化,而且可提高美學特性,可自外部視野遮斷內部形狀及裝料零件,因此於保密方面有效。When the polyimide film is applied to cover films, insulating films, semiconductors, etc., it can not only make the product lighter and thinner, but also improve the aesthetic characteristics. It can block the internal shape and loading parts from the external field of view. Effective for confidentiality.
[發明效果][Inventive effect]
如上所述,本發明的聚醯亞胺膜於可見光區域內具有低透光度。As described above, the polyfluorene imide film of the present invention has low light transmittance in the visible light region.
另外,上述聚醯亞胺膜不僅機械穩定性優異,而且耐鹼性優異,因此可有效地使用於覆蓋膜及包括上述覆蓋膜的電子裝置。In addition, the polyfluorene imide film is not only excellent in mechanical stability but also excellent in alkali resistance. Therefore, it can be effectively used for a cover film and an electronic device including the cover film.
以下,藉由具體的實施例及比較例而更詳細地對本發明進行說明。下述實施例僅用以更具體地對本發明進行說明,本發明並不限定於下述實施例。Hereinafter, the present invention will be described in more detail with reference to specific examples and comparative examples. The following examples are only used to describe the present invention more specifically, and the present invention is not limited to the following examples.
<實施例1><Example 1>
製備例1:聚醯胺酸的聚合Preparation Example 1: Polymerization of Polyamic Acid
作為聚醯胺酸溶液聚合製程,於氮氣環境下向500 mL的反應器投入407.5 g的二甲基甲醯胺(DMF)作為溶劑。As a polyamic acid solution polymerization process, 407.5 g of dimethylformamide (DMF) was put into a 500 mL reactor under a nitrogen atmosphere as a solvent.
於將溫度設定為25℃後,投入35.90 g的4,4'-氧基二苯胺作為二胺單體,攪拌30分鐘左右,於確認單體溶解後分批投入35.90 g的均苯四甲酸二酐作為二酐單體,最後以黏度成為250,000萬cP至280,000萬cP的方式調整最終投入量來投入。After setting the temperature to 25 ° C, 35.90 g of 4,4'-oxydiphenylamine was added as the diamine monomer, and the mixture was stirred for about 30 minutes. After confirming that the monomer was dissolved, 35.90 g of pyromellitic dicarboxylic acid was added in batches. Anhydride is used as a dianhydride monomer, and the final amount is adjusted so that the viscosity becomes 250 million cP to 280 million cP.
於投入結束後,保持溫度而攪拌1小時來聚合最終黏度為280,000萬cP的聚醯胺酸溶液。After the completion of the addition, the polyamic acid solution having a final viscosity of 280,000,000 cP was polymerized by stirring for 1 hour while maintaining the temperature.
製備例2:包括氟類樹脂及碳黑的組成物的製備Preparation Example 2: Preparation of a composition including a fluorine-based resin and carbon black
於70 g的作為第1有機溶劑的DMF中混合30 g的作為氟類樹脂的PFA樹脂而製備固體成分為30%的第1組成物。30 g of a PFA resin as a fluorine-based resin was mixed with 70 g of DMF as a first organic solvent to prepare a first composition having a solid content of 30%.
於89 g的作為第2有機溶劑的DMF中混合10 g的碳黑及1 g的分散劑BYK-430後,利用研磨機製備包括平均粒徑為0.5 μm的碳黑的第2組成物。After mixing 10 g of carbon black and 1 g of dispersant BYK-430 into 89 g of DMF as a second organic solvent, a second composition including carbon black having an average particle diameter of 0.5 μm was prepared using a mill.
混合100 g的上述第1組成物與100 g的第2組成物而製備第3組成物。A third composition was prepared by mixing 100 g of the first composition and 100 g of the second composition.
製備例3:聚醯亞胺膜的製備Preparation Example 3: Preparation of Polyfluorene Imide Film
於30 g的製備例1中所製備的聚醯胺酸溶液中混合5 g的製備例2中所製備的第3組成物,投入4.76 g的異喹啉(IQ)、26.36 g的無水乙酸(AA)及18.87 g的DMF作為觸媒,之後均勻地混合,使用刮刀以70 μm流延至SUS板(plate)(100SA,Sandvik),於100℃至200℃的溫度範圍內進行乾燥。5 g of the third composition prepared in Preparation Example 2 was mixed with 30 g of the polyamic acid solution prepared in Preparation Example 1. 4.76 g of isoquinoline (IQ) and 26.36 g of anhydrous acetic acid ( AA) and 18.87 g of DMF as catalysts, and then mixed uniformly, casted to a SUS plate (100SA, Sandvik) at 70 μm using a doctor blade, and dried at a temperature ranging from 100 ° C to 200 ° C.
此後,將膜自SUS板剝離而固定至銷框來移送至高溫拉幅機。After that, the film was peeled from the SUS board, fixed to a pin frame, and transferred to a high-temperature tenter.
於在高溫拉幅機中將膜加熱至200℃至600℃後,於25℃下進行冷卻,之後自銷框分離而製備相對於聚醯亞胺膜的總重量包括90重量%的聚醯亞胺樹脂、5重量%的碳黑及5重量%的PFA樹脂的7.5 μm厚的聚醯亞胺膜。After the film was heated to 200 ° C to 600 ° C in a high-temperature tenter, it was cooled at 25 ° C, and then separated from the pin frame to prepare 90% by weight of polyimide based on the total weight of the polyimide film. 7.5 μm thick polyimide film of amine resin, 5 wt% carbon black, and 5 wt% PFA resin.
<實施例2><Example 2>
如表1般變更聚醯亞胺樹脂、氟類樹脂及碳黑的含量,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。A 7.5 μm-thick polyimide film was prepared in the same manner as in Example 1 except that the contents of the polyimide resin, fluorine-based resin, and carbon black were changed as shown in Table 1.
<實施例3><Example 3>
如表1般變更聚醯亞胺樹脂、氟類樹脂及碳黑的含量,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。A 7.5 μm-thick polyimide film was prepared in the same manner as in Example 1 except that the contents of the polyimide resin, fluorine-based resin, and carbon black were changed as shown in Table 1.
<實施例4><Example 4>
如表1般變更碳黑的粒徑,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。Except that the particle diameter of the carbon black was changed as in Table 1, a polyimide film having a thickness of 7.5 μm was prepared in the same manner as in Example 1.
<實施例5><Example 5>
如表1般變更碳黑的粒徑,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。Except that the particle diameter of the carbon black was changed as in Table 1, a polyimide film having a thickness of 7.5 μm was prepared in the same manner as in Example 1.
<比較例1>〈Comparative example 1〉
於製備例2中,不混合第1組成物且如表1般變更聚醯亞胺樹脂及碳黑的含量,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。In Preparation Example 2, except that the first composition was not mixed, and the contents of the polyfluorene imide resin and carbon black were changed as shown in Table 1, a 7.5 μm thick polyfluorene was prepared by the same method as in Example 1. Imine film.
<比較例2>〈Comparative example 2〉
如表1般變更聚醯亞胺樹脂、氟類樹脂及碳黑的含量,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。A 7.5 μm-thick polyimide film was prepared in the same manner as in Example 1 except that the contents of the polyimide resin, fluorine-based resin, and carbon black were changed as shown in Table 1.
<比較例3>〈Comparative example 3〉
如表1般變更聚醯亞胺樹脂、氟類樹脂及碳黑的含量,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。A 7.5 μm-thick polyimide film was prepared in the same manner as in Example 1 except that the contents of the polyimide resin, fluorine-based resin, and carbon black were changed as shown in Table 1.
<比較例4>〈Comparative example 4〉
如表1般變更碳黑的粒徑,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。Except that the particle diameter of the carbon black was changed as in Table 1, a polyimide film having a thickness of 7.5 μm was prepared in the same manner as in Example 1.
<比較例5>〈Comparative example 5〉
如表1般變更碳黑的粒徑,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。Except that the particle diameter of the carbon black was changed as in Table 1, a polyimide film having a thickness of 7.5 μm was prepared in the same manner as in Example 1.
<比較例6>〈Comparative example 6〉
如表1般變更氟類樹脂,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。A 7.5 μm-thick polyimide film was prepared in the same manner as in Example 1 except that the fluorine-based resin was changed as shown in Table 1.
<比較例7>〈Comparative example 7〉
如表1般變更氟類樹脂,除此之外,藉由與實施例1相同的方法製備7.5 μm厚的聚醯亞胺膜。A 7.5 μm-thick polyimide film was prepared in the same manner as in Example 1 except that the fluorine-based resin was changed as shown in Table 1.
<比較例8>〈Comparative example 8〉
製備例4:聚醯亞胺膜的製備Preparation Example 4: Preparation of Polyimide Film
於30 g的製備例1中所製備的聚醯胺酸溶液中混合1.5 g的平均粒徑為0.5 μm的碳黑及1.5 g的PFA樹脂,投入4.76 g的異喹啉(IQ)、26.36 g的無水乙酸(AA)及18.87 g的DMF作為觸媒,之後均勻地混合,使用刮刀以70 μm流延至SUS板(100SA,Sandvik),於100℃至200℃的溫度範圍內進行乾燥。1.5 g of carbon black with an average particle size of 0.5 μm and 1.5 g of PFA resin were mixed into 30 g of the polyamic acid solution prepared in Preparation Example 1. 4.76 g of isoquinoline (IQ) and 26.36 g Anhydrous acetic acid (AA) and 18.87 g of DMF were used as catalysts, and then uniformly mixed, casted to a SUS board (100SA, Sandvik) at 70 μm using a doctor blade, and dried at a temperature ranging from 100 ° C to 200 ° C.
此後,將膜自SUS板剝離而固定至銷框來移送至高溫拉幅機。After that, the film was peeled from the SUS board, fixed to a pin frame, and transferred to a high-temperature tenter.
於在高溫拉幅機中將膜加熱至200℃至600℃後,於25℃下進行冷卻,之後自銷框分離而製備相對於聚醯亞胺膜的總重量包括90重量%的聚醯亞胺樹脂、5重量%的碳黑及5重量%的PFA樹脂的7.5 μm厚的聚醯亞胺膜。After the film was heated to 200 ° C to 600 ° C in a high-temperature tenter, it was cooled at 25 ° C, and then separated from the pin frame to prepare 90% by weight of polyimide based on the total weight of the polyimide film. 7.5 μm thick polyimide film of amine resin, 5 wt% carbon black, and 5 wt% PFA resin.
[表1]
*比較例8是根據製備例1及製備例4製備聚醯亞胺膜,而並非根據製備例1至製備例3。* Comparative Example 8 is a polyimide film prepared according to Preparation Example 1 and Preparation Example 4, but not Preparation Example 1 to Preparation Example 3.
實驗例1:耐鹼性指數評估Experimental Example 1: Evaluation of Alkali Resistance Index
於對分別於<實施例1>至<實施例5>及<比較例1>至<比較例8>中製備的聚醯亞胺膜的兩面進行電暈處理後,依次積層聚醯亞胺膜、接合片(接著劑)及銅箔,之後利用熱壓(Hot Press)機於160℃的溫度下施加50 kgf的壓力30分鐘進行接合而製造試樣。After the corona treatment was performed on both sides of the polyimide film prepared in <Example 1> to <Example 5> and <Comparative Example 1> to <Comparative Example 8>, the polyimide film was sequentially laminated. , Bonding sheet (adhesive), and copper foil, and then a 50 kgf pressure was applied at a temperature of 160 ° C. for 30 minutes using a hot press to produce a sample.
反覆進行2次將切割成4 cm*10 cm的試樣於55℃下暴露於10% NaOH溶液5分鐘且於55℃下暴露於去汙液(10% NaMnO4 +4% NaOH)5分鐘後進行清洗的製程,測定膜的厚度,與暴露於NaOH溶液及去汙液前的厚度進行比較而以百分比表示暴露後的厚度相對於暴露前的厚度的變化程度,將其結果示於下述表2。Repeatedly, the sample cut into 4 cm * 10 cm was exposed to a 10% NaOH solution at 55 ° C for 5 minutes and a decontamination solution (10% NaMnO 4 + 4% NaOH) at 55 ° C for 5 minutes. In the cleaning process, the thickness of the film is measured and compared with the thickness before exposure to the NaOH solution and the decontamination solution. The degree of change in the thickness after exposure is compared to the thickness before exposure. The results are shown in the following table. 2.
[表2]
參照表2,可確認到如下情形:實施例1至實施例5的聚醯亞胺膜包括3重量%至15重量%的範圍的氟類樹脂,因此耐鹼性指數為70%以上而非常優異,與此相反,與實施例1至實施例5相比,不包括氟類樹脂的比較例1及氟類樹脂的含量未滿本發明的含量範圍的比較例2的耐鹼性指數未達70%。Referring to Table 2, it can be confirmed that the polyimide films of Examples 1 to 5 include fluorine-based resins in a range of 3% to 15% by weight, and therefore have an alkali resistance index of 70% or more and are very excellent. On the contrary, compared with Examples 1 to 5, the content of the alkali resistance index of Comparative Example 1 excluding the fluorine-based resin and the content of the fluorine-based resin of the comparative example 2 which is less than the content range of the present invention is less than 70. %.
另外,可確認到氟類樹脂的含量超過本發明的含量範圍的比較例3的耐鹼性指數為85%以上而耐鹼性優異,但如下文敍述的表3及表4的物性評估所示,可確認到比較例3的聚醯亞胺膜的物性較實施例1下降。In addition, it was confirmed that the content of the fluorine-based resin exceeds the content range of the present invention. Comparative Example 3 has an alkali resistance index of 85% or more and is excellent in alkali resistance. However, the physical properties of Table 3 and Table 4 described below are shown. It was confirmed that the physical properties of the polyfluorene imine film of Comparative Example 3 were lower than those of Example 1.
實驗例2:透光率評估Experimental example 2: Evaluation of light transmittance
利用透射率測定設備(型號名:ColorQuesetXE,製造公司:HunterLab)於可見光區域內藉由美國材料試驗協會(American Society for Testing Materials,ASTM)D1003方法對分別於<實施例1>至<實施例5>及<比較例1>至<比較例8>中製備的聚醯亞胺膜的透射度進行測定,將其結果示於下述表3。The transmittance measurement equipment (model name: ColorQuesetXE, manufacturing company: HunterLab) was used in the visible light region by the American Society for Testing Materials (ASTM) D1003 method for <Example 1> to <Example 5 respectively. > And <Comparative Example 1> to <Comparative Example 8> The transmittance of the polyfluorene imide film was measured, and the results are shown in Table 3 below.
另外,於如上述實驗例1般將分別於<實施例1>至<實施例5>及<比較例1>至<比較例8>中製備的聚醯亞胺膜暴露於鹼環境後,利用透射率測定設備(型號名:ColorQuesetXE,製造公司:HunterLab)於可見光區域內藉由ASTM D1003方法測定透射率,將其結果示於下述表3。In addition, the polyimide films prepared in <Example 1> to <Example 5> and <Comparative Example 1> to <Comparative Example 8> were exposed to an alkaline environment as in Experimental Example 1 above, and were used. The transmittance measuring device (model name: ColorQuesetXE, manufacturing company: HunterLab) measures transmittance in the visible light region by the ASTM D1003 method, and the results are shown in Table 3 below.
[表3]
實驗例3:拉伸特性評估Experimental example 3: Evaluation of tensile properties
根據ASTM D882規定對分別於<實施例1>至<實施例5>及<比較例1>至<比較例8>中製備的聚醯亞胺膜測定拉伸特性、即拉伸強度、伸長率及彈性率,將其結果示於下述表4。The polyimide films prepared in <Example 1> to <Example 5> and <Comparative Example 1> to <Comparative Example 8> were measured for tensile properties, that is, tensile strength and elongation, according to ASTM D882. And elastic modulus, and the results are shown in Table 4 below.
另外,於如上述實驗例1般將分別於<實施例1>至<實施例5>及<比較例1>至<比較例8>中製備的聚醯亞胺膜暴露於鹼環境後,根據ASTM D882規定而對拉伸特性、即拉伸強度、伸長率及彈性率進行測定,將其結果示於下述表4。In addition, after the polyimide films prepared in <Example 1> to <Example 5> and <Comparative Example 1> to <Comparative Example 8> were respectively exposed to an alkaline environment as in Experimental Example 1 above, according to According to ASTM D882, tensile properties, that is, tensile strength, elongation, and elastic modulus are measured. The results are shown in Table 4 below.
[表4]
參照表3及表4,可確認到即便實施例1至實施例5的聚醯亞胺膜以3重量%至15重量%的範圍包括作為氟類樹脂的PFA,透光率、拉伸特性等物性亦不低於不包括氟類樹脂的比較例1,且可確認到氟類樹脂的含量超過本發明的含量範圍的比較例3的如上所述的物性較實施例1下降。With reference to Tables 3 and 4, it was confirmed that even the polyimide films of Examples 1 to 5 included PFA as a fluorine-based resin in a range of 3% to 15% by weight, light transmittance, tensile properties, and the like. The physical properties were also not lower than those of Comparative Example 1 excluding the fluorine-based resin, and it was confirmed that the above-mentioned physical properties of Comparative Example 3 in which the content of the fluorine-based resin exceeded the content range of the present invention were lower than those of Example 1.
另外,可確認到如下情形:碳黑的粒徑超過本發明的範圍的比較例3及碳黑的粒徑未滿本發明的範圍的比較例4的光澤、透射率或拉伸特性等物性中的至少一種以上下降。In addition, it was confirmed that the particle size of carbon black in Comparative Example 3 which exceeds the range of the present invention and the particle size of carbon black in Comparative Example 4 which is less than the range of the present invention are in the physical properties such as gloss, transmittance, and tensile properties. More than at least one.
特別是,可確認到如下情形:實施例1至實施例5的聚醯亞胺膜的於將聚醯亞胺膜暴露於鹼環境後進行評估的透光率、拉伸特性等物性優於比較例1至比較例8的聚醯亞胺膜。In particular, it was confirmed that the physical properties such as light transmittance and tensile properties of the polyfluorene imine films of Examples 1 to 5 after being exposed to an alkaline environment were better than those of the comparative examples. Polyimide films of Examples 1 to Comparative Example 8.
另一方面,圖1是表示拍攝將利用比較例1的聚醯亞胺膜製備的試樣暴露於鹼環境後的外表面的SEM照片,圖2是表示將圖1的照片的一部分放大的照片,圖3是表示拍攝將利用實施例1的聚醯亞胺膜製備的試樣暴露於鹼環境後的外表面的SEM照片,圖4是表示將圖2照片的一部分放大的照片。On the other hand, FIG. 1 is a SEM photograph showing an outer surface of a sample prepared by using the polyimide film of Comparative Example 1 after being exposed to an alkaline environment, and FIG. 2 is a photograph showing an enlarged part of the photograph of FIG. 1. 3 is a SEM photograph showing an outer surface of a sample prepared by using the polyfluorene imine film of Example 1 after being exposed to an alkaline environment, and FIG. 4 is a photograph showing an enlarged part of the photograph in FIG. 2.
參照這些圖式,可確認到於根據比較例1製備的試樣的表面的情形時,碳黑粒子自表面脫落而銅箔層暴露,與此相反,可確認到於根據實施例1製備的耐鹼性得到改善的試樣的表面的情形時,將碳黑粒子的脫落最少化。With reference to these drawings, it was confirmed that in the case of the surface of the sample prepared according to Comparative Example 1, carbon black particles were peeled from the surface and the copper foil layer was exposed. On the contrary, it was confirmed that In the case of the surface of the sample having improved alkalinity, shedding of carbon black particles is minimized.
以上,參照本發明的實施例進行了說明,但於本發明所屬的技術領域內具有常識者可基於上述內容而於本發明的範疇內進行各種應用及變形。The above has been described with reference to the embodiments of the present invention. However, those skilled in the art to which the present invention pertains can perform various applications and modifications within the scope of the present invention based on the foregoing.
無no
圖1是拍攝將利用比較例1的聚醯亞胺膜製備的軟性電路基板暴露於鹼環境後的外表面的掃描式電子顯微鏡(Scanning Electron Microscope,SEM)照片。FIG. 1 is a scanning electron microscope (SEM) photograph of an external surface of a flexible circuit substrate prepared using the polyfluorene imide film of Comparative Example 1 after being exposed to an alkaline environment.
圖2是將圖1的照片放大的照片。 FIG. 2 is a photograph in which the photograph in FIG. 1 is enlarged.
圖3是拍攝將利用實施例1的聚醯亞胺膜製備的軟性電路基板暴露於鹼環境後的外表面的SEM照片。 FIG. 3 is a SEM photograph of an outer surface of a flexible circuit substrate prepared using the polyfluorene imide film of Example 1 after being exposed to an alkaline environment.
圖4是將圖3的照片放大的照片。 FIG. 4 is a photograph in which the photograph in FIG. 3 is enlarged.
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