TW201924780A - Power supply device of electric dust collector supplies a pulsed power to improve the collection efficiency of the electric dust collector and miniaturize the electric dust collector - Google Patents

Power supply device of electric dust collector supplies a pulsed power to improve the collection efficiency of the electric dust collector and miniaturize the electric dust collector Download PDF

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TW201924780A
TW201924780A TW107114727A TW107114727A TW201924780A TW 201924780 A TW201924780 A TW 201924780A TW 107114727 A TW107114727 A TW 107114727A TW 107114727 A TW107114727 A TW 107114727A TW 201924780 A TW201924780 A TW 201924780A
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dust collector
electric dust
signal
power supply
unit
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TWI655030B (en
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朴在庚
奇東浩
孫基正
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南韓商普拉茲馬太股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/66Applications of electricity supply techniques

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Abstract

The power supply device of electric dust collector includes a power supply unit; a noise cutting-off unit; a power converting unit; a reactor unit for limiting a current based on the DC power supply and sensing an arc-generation-condition current signal of the electric dust collector; a boosting unit for firstly boosting the output of the reactor unit and sensing an arc-generation-condition voltage signal of the electric dust collector; a rectification applying unit for secondly boosting the output of the boosting unit, converting it into a pulsed power via the rectification, charging and discharging, applying the pulsed power to the electric dust collector, and sensing a state current signal, a state voltage signal and a spark signal of the electric dust collector; a signal converting unit for converting the arc-generation-condition current signal, the arc-generation-condition voltage signal, the state current signal, the state voltage signal and the spark signal; and a control unit that controls the power converting unit, confirms the frequency of spark of the electric dust collector and the arc generation condition according to the signals of the signal converting unit.

Description

電集塵器的電源供應裝置Power supply device of electric dust collector

本发明涉及電集塵器的電源供應裝置。The invention relates to a power supply device for an electric dust collector.

集塵器是為了防止環境污染或保持作業空間的整潔、改善作業環境和作業人員的健康等而將由於各種作業活動發生的各種灰塵或粉塵處理乾淨的裝置。這種集塵器採用的方法有利用濾芯或濾網的方法、利用重力或慣性力、離心力的方法、利用電學性質或利用水或油等的吸附力的方法等多種方法。The dust collector is a device that treats various kinds of dust or dust generated by various work activities in order to prevent environmental pollution or maintain the cleanliness of the working space, improve the working environment and the health of workers. Various methods are used for this type of dust collector, such as a method using a filter element or a screen, a method using gravity or inertial force, a centrifugal force, a method using electrical properties, or a method using an adsorption force such as water or oil.

通常,電集塵器利用電暈放電向氣體中的灰塵施加電荷,並透過電場的作用從氣體中分離及捕集的裝置,廣泛用於火力發電廠、鋼鐵廠、金屬加工產業、水泥、氣體、硫酸製造工業等以防止大氣污染、回收有價物。近來,對粉塵排放濃度及微細粉塵的限制在不斷強化,因此需要提高電集塵器的集塵效率。Generally, an electric dust collector uses a corona discharge to apply electric charges to dust in a gas, and separates and traps the gas through the action of an electric field. It is widely used in thermal power plants, steel plants, metal processing industries, cement, and gas. , Sulfuric acid manufacturing industry, etc. to prevent air pollution and recover valuables. Recently, restrictions on dust emission concentration and fine dust have been strengthened. Therefore, it is necessary to improve the dust collection efficiency of the electric dust collector.

這種電集塵器的基本結構由放電的放電極、捕集透過所述放電帶電的粉塵的集塵板及用於向所述放電極與集塵板之間施加電壓的電源供應裝置等構成。當粉塵到達集塵板的速度快或集塵面積大或氣體速度緩慢的情況下這種電集塵器的集塵效率增大。The basic structure of such an electric dust collector includes a discharge discharge electrode, a dust collection plate that captures dust charged through the discharge, and a power supply device for applying a voltage between the discharge electrode and the dust collection plate. . When the speed of dust reaching the dust collecting plate is fast or the dust collecting area is large or the gas velocity is slow, the dust collecting efficiency of such an electric dust collector increases.

然而,為提高集塵效率而增大集塵板的面積或降低氣體速度的情況下不僅費用上升,而且需要增加安裝面積,因此適用方面存在困難。However, when the area of the dust collecting plate is increased or the gas velocity is decreased in order to improve the dust collection efficiency, not only the cost increases, but also the installation area needs to be increased. Therefore, there are difficulties in application.

為解決這種問題,韓國公開專利2017-0064109號公開了能夠透過向電集塵器供應中頻的電源提高集塵效率的電集塵器的電源供應裝置。To solve such a problem, Korean Laid-Open Patent No. 2017-0064109 discloses a power supply device for an electric dust collector capable of improving dust collection efficiency by supplying an intermediate frequency power supply to the electric dust collector.

然而,即使向電集塵器供應中頻的電源,仍存在電集塵器的大小相關的空間上的制約。However, even if an intermediate frequency power source is supplied to the electric dust collector, there are still spatial constraints related to the size of the electric dust collector.

因此,為了提高電集塵器的集塵效率,可考慮改進電源供應裝置。Therefore, in order to improve the dust collection efficiency of the electric dust collector, it may be considered to improve the power supply device.

習知技術文獻Know-how

專利文獻Patent literature

(專利文獻1)韓國授權專利0575271號(2006年05月02日公告)。(Patent Document 1) Korean Granted Patent No. 0575271 (published on May 02, 2006).

(專利文獻2)韓國公開專利2017-0064109號(2017年06月09日公開)。(Patent Document 2) Korean Published Patent No. 2017-0064109 (published on June 9, 2017).

技術問題technical problem

本發明旨在解決上述問題,提供一種向電集塵器供應脈衝電源以提高電集塵器的集塵效率、使電集塵器小型化的電集塵器的電源供應裝置。The present invention aims to solve the above problems, and provides a power supply device for an electric dust collector that supplies a pulsed power source to an electric dust collector to improve the dust collection efficiency of the electric dust collector and miniaturize the electric dust collector.

本發明所要解決的技術問題不限於上述內容,本領域技術人員可透過以下記載明確理解未記載的其他技術問題。The technical problems to be solved by the present invention are not limited to those described above, and those skilled in the art can clearly understand other technical problems that are not described in the following description.

技術方案Technical solutions

用於解決上述技術問題的本發明之一實施例的電集塵器的電源供應裝置是向電集塵器供應電源的電集塵器的電源供應裝置,包括:電源供應部,其供應商用頻率的交流電源;雜訊切斷部,其切斷交流電源的雜訊;電源轉換部,其將交流電源轉換為直流電源,調製為高頻,抑制高頻引發的共振;電抗器部,其限制基於直流電源的電流,感測電集塵器的電弧發生條件電流訊號;升壓部,其一次升壓電抗器部的輸出,感測電集塵器的電弧發生條件電壓訊號;整流施加部,其二次升壓升壓部的輸出,透過整流及充放電轉換為脈衝電源,將脈衝電源施加到電集塵器,感測電集塵器的狀態電流訊號、狀態電壓訊號及火花訊號;訊號轉換部,其轉換電弧發生條件電流訊號、電弧發生條件電壓訊號、狀態電流訊號、狀態電壓訊號及火花訊號;以及控制部,其根據訊號轉換部的訊號控制電源轉換部,確認電集塵器的火花發生次數及電弧發生條件。A power supply device for an electric dust collector according to an embodiment of the present invention for solving the above technical problems is a power supply device for an electric dust collector that supplies power to the electric dust collector, and includes a power supply unit that supplies a commercial frequency AC power supply; noise cut-off section, which cuts off the noise of AC power; power conversion section, which converts AC power to DC power, modulates to high frequency, suppresses resonance caused by high frequency; reactor section, which limits Based on the current of the DC power source, the arc generating condition current signal of the electric dust collector is sensed; the booster unit, the output of the primary boost reactor unit, senses the arc generating condition voltage signal of the electric dust collector; the rectification applying unit The output of its secondary boosting and boosting part is converted into pulsed power through rectification, charge and discharge, and the pulsed power is applied to the electric dust collector to sense the state current signal, state voltage signal and spark signal of the electric dust collector; A signal conversion unit that converts an arc occurrence condition current signal, an arc occurrence condition voltage signal, a state current signal, a state voltage signal, and a spark signal; and a control unit that Signal conversion unit converting power control unit, to confirm the electric precipitator spark arcing times and conditions.

較佳地,電源轉換部可包括:橋式二極體元件,其整流交流電源;平滑電容器,其使整流的脈流平滑;絕緣閘雙極電晶體(IGBT)元件,其將平滑的脈流調製為高頻;以及共振電容器,其去除高頻引發的共振。Preferably, the power conversion unit may include: a bridge diode element that rectifies the AC power source; a smoothing capacitor that smoothes the rectified pulse current; an insulated gate bipolar transistor (IGBT) element that smoothes the pulse current Modulation to high frequencies; and resonance capacitors that remove resonances induced by high frequencies.

較佳地,電源轉換部可將商用頻率轉換為20kHz的高頻。Preferably, the power conversion unit can convert a commercial frequency to a high frequency of 20 kHz.

較佳地,控制部可通過調節絕緣閘雙極電晶體(IGBT)元件的閘極角度控制電壓及電流。Preferably, the control unit can control the voltage and current by adjusting the gate angle of the insulated gate bipolar transistor (IGBT) element.

整流施加部可包括:整流二極體元件,其用於整流二次升壓的輸出;以及充放電電容器,其用於充放電。The rectifying applying section may include a rectifying diode element for rectifying the output of the secondary boost and a charging and discharging capacitor for charging and discharging.

較佳地,整流施加部可包括訊號板,訊號板具有:感測電阻,其用於測定狀態電流訊號;分頻器,其用於測定狀態電壓訊號;以及訊號放大器,其用於感測火花訊號。Preferably, the rectification applying section may include a signal board having a sensing resistor for measuring a state current signal, a frequency divider for measuring a state voltage signal, and a signal amplifier for sensing a spark Signal.

較佳地,訊號轉換部可包括:緩衝電路,其去除狀態電流訊號、狀態電壓訊號及火花訊號的突波。Preferably, the signal conversion section may include: a buffer circuit that removes a surge of a state current signal, a state voltage signal, and a spark signal.

較佳地,控制部可在預定時間段內所述火花發生次數超過基準次數的情況下,控制電源轉換部使得降低向電集塵器施加的輸入。Preferably, the control unit may control the power conversion unit to reduce an input applied to the electric dust collector in a case where the number of spark occurrences exceeds a reference number of times within a predetermined period of time.

較佳地,控制部可在預定時間段內火花發生次數為基準次數以下的情況下,控制電源轉換部使得提高向電集塵器施加的輸入。Preferably, the control unit may control the power conversion unit to increase an input applied to the electric dust collector when the number of spark occurrences is equal to or less than the reference number of times within a predetermined period of time.

較佳地,控制部可在感測到電集塵器的電弧發生條件時控制電源轉換部使得切斷向電集塵器施加的輸入。Preferably, the control unit may control the power conversion unit to cut off an input applied to the electric dust collector when an arc generating condition of the electric dust collector is sensed.

較佳地,電集塵器的電源供應裝置還可包括:絕緣部,其將電集塵器發生的火花引起的雜訊和電集塵器的外部切斷。Preferably, the power supply device of the electric dust collector may further include: an insulating portion that cuts off noise caused by sparks generated from the electric dust collector and cuts off the exterior of the electric dust collector.

本發明的其他具體事項請參見具體說明及圖式。Please refer to the detailed description and drawings for other specific matters of the present invention.

技術效果Technical effect

根據本發明,能夠透過向電集塵器供應脈衝電源提高電集塵器的集塵效率。According to the present invention, it is possible to improve the dust collection efficiency of the electric dust collector by supplying the pulse power to the electric dust collector.

此外,透過提高電集塵器的集塵效率減小所需的集塵面積,從而能夠縮小電集塵器的大小、節省費用。In addition, by reducing the dust collection area required by improving the dust collection efficiency of the electric dust collector, the size of the electric dust collector can be reduced and costs can be saved.

並且,透過向電集塵器供應脈衝電源增大放電電壓,因此在比現有電集塵器的集塵部流速更快的流速也能夠達到優異的集塵效率。In addition, since the discharge voltage is increased by supplying a pulse power supply to the electric dust collector, it is possible to achieve excellent dust collection efficiency at a flow rate faster than that of the conventional dust collector.

以下參見圖式具體說明本發明的較佳地實施例。參見圖式及以下說明的實施例便可明確本發明的優點、特徵及達成方法。但是,本發明並不限定於以下公開的實施例,而是以不同的多種形態實現,本實施例只是使本發明的公開更加完整,使本發明所屬技術領域的普通技術人員容易理解發明的範疇,本發明由技術方案的範疇定義。在整篇說明書中,相同的圖式標記表示相同的構成要素。The preferred embodiments of the present invention will be specifically described below with reference to the drawings. The advantages, features, and methods of achieving the present invention will be made clear with reference to the drawings and the embodiments described below. However, the present invention is not limited to the embodiments disclosed below, but is implemented in different forms. This embodiment merely makes the disclosure of the present invention more complete, and makes it easy for a person skilled in the art to which the present invention pertains to understand the scope of the invention. The invention is defined by the scope of the technical solution. Throughout the description, the same drawing symbols indicate the same constituent elements.

雖然“第一”、“第二”等用於說明多種元件、構成要素及/或構件,但這些元件、構成要素及/或構件不受限於這些用語。這些用語只是使一個元件、構成要素或構件區別於其他元件、構成要素或構件。因此,以下記載的第一元件、第一構成要素或第一構件在本發明的技術思想內也可以是第二元件、第二構成要素或第二構件。Although “first”, “second”, and the like are used to describe various elements, constituent elements, and / or members, these elements, constituent elements, and / or members are not limited to these terms. These terms merely distinguish one element, constituent element, or component from other elements, constituent elements, or components. Therefore, the first element, the first constituent element, or the first member described below may be the second element, the second constituent element, or the second member within the technical idea of the present invention.

本說明書中使用的術語用於說明實施例,而並非限定本發明。本說明書中,單數型語句在無特殊記載的情況下還包括複數型。說明書中使用的“包括(comprises)”及/或“構成(made of)”並非排除所述的構成要素、步驟、動作及/或元件之外的一個以上的其他構成要素、步驟、動作及/或元件的存在或增加。The terminology used in this specification is used to explain the embodiments, but not to limit the present invention. In this specification, a singular type sentence includes a plural type without a special record. The use of "comprises" and / or "made of" in the description does not exclude one or more other constituent elements, steps, actions, and / or elements other than the stated constituent elements, steps, actions, and / or elements. Or the presence or addition of elements.

若無另行定義,本說明書中使用的所有用語(包括技術及科學用語)可按照本發明所屬技術領域具有通常知識者的共同理解的意思使用。並且,通常使用的詞典定義的用語在沒有明確的特別定義的前提下不得解釋為怪異或過渡形式性的意思。Unless otherwise defined, all terms (including technical and scientific terms) used in this specification can be used in accordance with the meaning commonly understood by those having ordinary knowledge in the technical field to which the present invention belongs. Moreover, the commonly used dictionary-defined terms shall not be interpreted as weird or transitional formal meanings without a clear special definition.

以下參見圖式對本發明進行更具體的說明。Hereinafter, the present invention will be described more specifically with reference to the drawings.

第1圖為本發明之一實施例的電集塵器的電源供應裝置的方塊示意圖。另外,第2圖為顯示第1圖所示電集塵器的電源供應裝置的一個例子的立體圖。並且,第3圖為顯示第1圖所示電集塵器的電源供應裝置的訊號轉換部的具體構成的概念圖。第4圖為顯示第3圖的轉換電路的具體構成的概念圖。FIG. 1 is a schematic block diagram of a power supply device for an electric dust collector according to an embodiment of the present invention. FIG. 2 is a perspective view showing an example of a power supply device of the electric dust collector shown in FIG. 1. 3 is a conceptual diagram showing a specific configuration of a signal conversion unit of the power supply device of the electric dust collector shown in FIG. 1. FIG. 4 is a conceptual diagram showing a specific configuration of the conversion circuit of FIG. 3.

參見第1圖,本發明之一實施例的電集塵器的電源供應裝置100可包括:向電集塵器10供應脈衝(impulse)電源的電源供應部110、雜訊切斷部120、電源轉換部130、電抗器部140、升壓部150、整流施加部160、訊號轉換部170、控制部180及絕緣部190等。Referring to FIG. 1, a power supply device 100 for an electric dust collector according to an embodiment of the present invention may include: a power supply unit 110 that supplies an impulse power to the electric dust collector 10, a noise cutoff unit 120, and a power supply. The conversion unit 130, the reactor unit 140, the boosting unit 150, the rectification applying unit 160, the signal conversion unit 170, the control unit 180, the insulation unit 190, and the like.

電源供應部110供應商用頻率的交流電壓。例如,電源供應部110可供應60Hz,460V的三相電源。這種電源供應部110的輸入端具有斷路器(MCCB;Molded case circuit breaker)、熔斷器(fuse),在發生過電流時斷路器啟動進行保護。The power supply unit 110 supplies an AC voltage at a commercial frequency. For example, the power supply unit 110 can supply a three-phase power source of 60 Hz and 460 V. The input end of such a power supply unit 110 includes a circuit breaker (MCCB; Molded case circuit breaker) and a fuse. The circuit breaker is activated for protection when an overcurrent occurs.

雜訊切斷部120切斷交流電源的雜訊。例如,雜訊切斷部120可包括EMC/EMI濾波器等,用EMC/EMI濾波器切斷雜訊。The noise cut-off section 120 cuts off noise from the AC power supply. For example, the noise cut-off section 120 may include an EMC / EMI filter and the like, and cut noise with the EMC / EMI filter.

電源轉換部130將交流電源轉換為直流電源,調製為高頻,抑制因所述高頻的共振的發生。為此,電源轉換部130可包括對交流電源進行整流的橋式二極體元件、使整流的脈流平滑的平滑電容器、將平滑的脈流調製為高頻的絕緣閘雙極電晶體(IGBT)元件、去除因高頻發生的共振的共振電容器。The power conversion unit 130 converts the AC power to a DC power and modulates the AC power to a high frequency to suppress the occurrence of resonance due to the high frequency. To this end, the power conversion unit 130 may include a bridge diode element that rectifies the AC power source, a smoothing capacitor that smoothes the rectified pulse current, and an insulated gate bipolar transistor (IGBT) that modulates the smooth pulse current to a high frequency. ) Components, resonance capacitors that remove resonance due to high frequencies.

具體來講,橋式二極體元件將商用頻率的交流(AC)轉換為直流(DC)。Specifically, the bridge diode element converts alternating current (AC) at a commercial frequency into direct current (DC).

並且,平滑電容器使在橋式二極體元件整流的脈流平滑。並且,IGBT元件調製為高頻。所述IGBT元件可根據控制部180的閘極調節控制訊號調節閘極(gate)角度以控制施加於升壓部150的電壓及電流。為了使控制部180能夠調節IGBT元件的閘極(gate)角度,分別測定IGBT元件的前端電流及後端電流且測定的所述電流值發送到控制部180。In addition, the smoothing capacitor smoothes the pulse current rectified in the bridge diode element. In addition, the IGBT element is modulated to a high frequency. The IGBT element can adjust a gate angle according to a gate adjustment control signal of the control unit 180 to control the voltage and current applied to the boosting unit 150. In order to enable the control unit 180 to adjust the gate angle of the IGBT element, the front-end current and the back-end current of the IGBT element are measured and the measured current values are sent to the control unit 180.

並且,共振電容器去除IGBT元件的輸出中因高頻發生的共振。In addition, the resonance capacitor removes resonance caused by high frequencies in the output of the IGBT element.

商用頻率透過這種電源轉換部130的動作轉換為20kHz的高頻。轉換為20kHz的高頻能夠在比從火花過渡到電弧的時間短的時間調節輸出調整值。並且,透過轉換為20kHz的高頻,能夠確保切斷放電輸出後的再輸出時間。The commercial frequency is converted into a high frequency of 20 kHz by the operation of the power conversion unit 130. The high frequency converted to 20 kHz can adjust the output adjustment value in a shorter time than the time from the spark to the arc. In addition, by converting to a high frequency of 20 kHz, it is possible to ensure the re-output time after the discharge output is turned off.

電抗器部140限制基於直流電源的電流,感測電集塵器10的電弧發生條件電流訊號。可利用電弧發生條件電流訊號感測電集塵器10的電弧發生條件。The reactor unit 140 limits a current based on a DC power source and senses an arc generation condition current signal of the electric dust collector 10. The arc generation condition can be used to sense the arc generation condition of the electric dust collector 10.

升壓部150一次升壓電抗器部140的輸出以感測電集塵器10的電弧發生條件電壓訊號。可利用電弧發生條件電壓訊號感測電集塵器10的電弧發生條件。升壓部150可以是高頻升壓變壓器,可按1:N倍增大商用電壓。The boosting unit 150 boosts the output of the reactor unit 140 once to sense the arc generation condition voltage signal of the electric dust collector 10. The arc generation condition of the electric dust collector 10 can be sensed using the arc generation condition voltage signal. The step-up unit 150 may be a high-frequency step-up transformer, which can increase the commercial voltage by a factor of 1: N.

整流施加部160二次升壓升壓部150的輸出,透過整流及充放電轉換為脈衝電源,向電集塵器10施加所述脈衝電源。整流施加部160可將升壓部150的輸出增大N倍,可透過整流二極體元件整流二次升壓的輸出,用充放電電容器充放電。為此,整流施加部160可包括用於對二次升壓的輸出進行整流的整流二極體元件和用於充放電的充放電電容器。可透過這種整流施加部160的動作縮小升壓部150的大小,可提高電集塵器10的火花發生電壓。透過整流施加部160轉換為脈衝後施加到電集塵器10的放電極及集塵板進行電集塵。The output of the rectification applying unit 160 is boosted twice by the boosting unit 150 and converted into a pulse power source through rectification, charging and discharging, and the pulse power source is applied to the electric dust collector 10. The rectification applying section 160 can increase the output of the boosting section 150 by N times, and can rectify the output of the secondary boosting through the rectifying diode element, and charge and discharge with a charge and discharge capacitor. To this end, the rectifying applying section 160 may include a rectifying diode element for rectifying the output of the secondary boost and a charging and discharging capacitor for charging and discharging. The size of the step-up unit 150 can be reduced by the operation of the rectification applying unit 160, and the spark generation voltage of the electric dust collector 10 can be increased. The rectification applying unit 160 converts the pulses into pulses and applies them to the discharge electrode and the dust collecting plate of the electric dust collector 10 to perform electric dust collection.

並且,整流施加部160感測電集塵器10的狀態電流訊號、狀態電壓訊號、火花訊號。為此,整流施加部160可包括用於測定所述狀態電流訊號及狀態電壓訊號的感測電阻及分頻器(divider)、具有用於感測所述火花訊號的訊號放大器的訊號板(signal board)。例如,可向電集塵器10並聯N:1的分頻器。In addition, the rectification applying unit 160 senses a state current signal, a state voltage signal, and a spark signal of the electric dust collector 10. To this end, the rectification applying unit 160 may include a sensing resistor and a divider for measuring the state current signal and a state voltage signal, and a signal board having a signal amplifier for sensing the spark signal. board). For example, an N: 1 frequency divider may be connected in parallel to the electric dust collector 10.

訊號轉換部170轉換電弧發生條件電流訊號、電弧發生條件電壓訊號、狀態電流訊號、狀態電壓訊號、火花訊號。訊號轉換部170去除突波(surge)及轉換訊號使得控制部180等能夠採集(reading)。此處,訊號轉換部170可包括狀態電流訊號,狀態電壓訊號,去除火花訊號的突波的緩衝(snubber)電路。並且,訊號轉換部170可根據電弧發生條件電流訊號、電弧發生條件電壓訊號生成電集塵器10的電弧發生條件訊號並發送到控制部180。感測到火花和電弧後切斷及調節放電輸出並不能防止從火花過渡到電弧,但由於能夠透過訊號轉換部170生成電弧發生條件訊號,因此能夠預知電弧發生前條件,因此能夠預防從火花過渡到電弧。The signal conversion unit 170 converts an arc occurrence condition current signal, an arc occurrence condition voltage signal, a state current signal, a state voltage signal, and a spark signal. The signal conversion unit 170 eliminates surges and converts signals so that the control unit 180 and the like can read. Here, the signal conversion unit 170 may include a state current signal, a state voltage signal, and a snubber circuit for removing a surge of a spark signal. In addition, the signal conversion unit 170 may generate an arc generation condition signal of the electric dust collector 10 based on the arc generation condition current signal and the arc generation condition voltage signal and send it to the control unit 180. Cutting off and adjusting the discharge output after sensing sparks and arcs does not prevent the transition from sparks to arcs, but since the arc generation condition signal can be generated through the signal conversion section 170, the conditions before the arcs can be predicted, and therefore the transition from sparks can be prevented To the arc.

後續將詳細說明訊號轉換部170的具體構成。The specific configuration of the signal conversion section 170 will be described later in detail.

控制部180根據訊號轉換部170的訊號控制電源轉換部130。例如,控制部180透過可編程序邏輯控制器(PLC:Programmable Logic Controller)的程序(Program)動作,而且電源轉換部130的電壓控制及頻率調製也由PLC透過控制訊號進行控制,透過控制使得電集塵器10的動作電流以恆定電流運轉。並且,控制部180根據訊號轉換部170的訊號確認電集塵器10的火花發生次數及電弧發生條件。當存在向電集塵器10施加電能時能夠受到影響的大水粒子的情況下,能夠發生火花(spark)和電弧(arc),發生火花和電弧的情況下電集塵器10能夠遭到損害,甚至可能發生火災,因此需要確認火花發生次數及電弧發生條件以控制電源轉換部130。此處,控制部180可透過調節電源轉換部130的IGBT元件的閘極角度控制電壓及電流,以此使得電集塵器10的集塵部電流以恆定電流運轉。The control unit 180 controls the power conversion unit 130 based on the signal from the signal conversion unit 170. For example, the control unit 180 operates through a program of a programmable logic controller (PLC: Programmable Logic Controller), and the voltage control and frequency modulation of the power conversion unit 130 are also controlled by the PLC through control signals. The operating current of the dust collector 10 is operated at a constant current. In addition, the control unit 180 confirms the number of sparks and the arc generation conditions of the electric dust collector 10 based on the signals from the signal conversion unit 170. When there are large water particles that can be affected when electric power is applied to the electric dust collector 10, sparks and arcs can occur, and the electric dust collector 10 can be damaged when sparks and arcs occur. It may even cause a fire, so it is necessary to confirm the number of sparks and the conditions of arc generation to control the power conversion unit 130. Here, the control unit 180 can control the voltage and the current by adjusting the gate angle of the IGBT element of the power conversion unit 130, so that the current of the dust collection unit of the electric dust collector 10 is operated at a constant current.

具體來講,控制部180可透過感測運轉過程中集塵部發生異常時發生的火花控制放電部的輸出,或者感測電弧發生條件並切斷輸入以防止發生電弧且發送警報訊號。Specifically, the control unit 180 may control the output of the discharge unit by detecting a spark that occurs when an abnormality occurs in the dust collection unit during operation, or sense an arc occurrence condition and cut off the input to prevent the arc from occurring and send an alarm signal.

例如,控制部180可在感測到發生了火花且預定時間段內電集塵器10的火花發生次數超過基準次數的情況下,控制電源轉換部130使得降低向電集塵器10施加的輸入。之後,控制部180可重新在預定時間段內火花發生次數為基準次數以下的情況下,控制電源轉換部130使得提高向電集塵器10施加的輸入。For example, the control unit 180 may control the power conversion unit 130 to reduce the input applied to the electric dust collector 10 when it is sensed that a spark has occurred and the number of sparks of the electric dust collector 10 exceeds a reference number within a predetermined period of time. . After that, the control unit 180 may control the power conversion unit 130 to increase the input applied to the electric dust collector 10 when the number of spark occurrences is equal to or less than the reference number of times within a predetermined period of time.

並且,控制部180可在感測到電集塵器10的電弧發生條件時控制電源轉換部130以切斷向電集塵器10施加的輸入。之後,控制部180在電集塵器10的電弧發生條件消除的情況下,向電集塵器10施加正常輸入使得電集塵器10正常運轉。如果電弧發生條件並未消除,則可控制電源轉換部130使得降低向電集塵器10施加的輸入。In addition, the control unit 180 may control the power conversion unit 130 to cut off an input applied to the electric dust collector 10 when an arc generation condition of the electric dust collector 10 is sensed. After that, when the arc generation condition of the electric dust collector 10 is eliminated, the control unit 180 applies a normal input to the electric dust collector 10 so that the electric dust collector 10 operates normally. If the arc generation condition is not eliminated, the power conversion unit 130 may be controlled so that the input to the electric dust collector 10 is reduced.

絕緣部190使電集塵器10發生的火花等引起的雜訊和電集塵器10的外部之間切斷。例如,升壓整流的電源(-)的輸出端可使用用於高電壓的高壓套管(Bushing)。例如,以陶瓷絕緣子和環氧樹脂板的組裝形態切斷發生火花時電集塵器10內部的雜訊(noise)以防止施加到電源供應裝置100。The insulating portion 190 cuts off noise caused by sparks or the like generated in the electric dust collector 10 from the outside of the electric dust collector 10. For example, the output of the step-up rectified power supply (-) may use a high-voltage bushing for high voltage. For example, in the assembled form of the ceramic insulator and the epoxy resin plate, noise inside the electric dust collector 10 is cut off to prevent application to the power supply device 100 when a spark occurs.

參見第2圖,可將電集塵器的電源供應裝置100模組化使得便於安裝及管理。Referring to FIG. 2, the power supply device 100 of the electric dust collector can be modularized to facilitate installation and management.

如第2圖所示,可劃分為三個空間並按功能將電源供應裝置100的各構成要素配置在各外殼51、52、53內,可以此縮小受空間制約的電集塵器10。As shown in FIG. 2, each component of the power supply device 100 can be divided into three spaces and arranged in the housings 51, 52, and 53 according to functions, so that the space-constrained electric dust collector 10 can be reduced.

可將作為電源供應裝置100的各構成要素的電源供應部110、雜訊切斷部120、電源轉換部130、電抗器部140、升壓部150、整流施加部160、訊號轉換部170、控制部180、絕緣部190等模組化為面板(panel)型、板(board)型後配置。The power supply unit 110, the noise cut-off unit 120, the power conversion unit 130, the reactor unit 140, the booster unit 150, the rectification application unit 160, the signal conversion unit 170, and the control can be used as each component of the power supply device 100 The part 180, the insulating part 190, and the like are modularized and arranged in a panel type or a board type.

第一外殼51用於配置具有斷路器及熔斷器的斷路器模組115、升壓變壓器155、脈衝轉換及訊號板模組165、訊號轉換板模組175、控制板模組185。The first casing 51 is used to configure a circuit breaker module 115 having a circuit breaker and a fuse, a step-up transformer 155, a pulse conversion and signal board module 165, a signal conversion board module 175, and a control board module 185.

第二外殼52用於配置EMC/EMI濾波器125、包括具有橋式二極體元件及IGBT元件的工作元件模組135A、平滑電容器135B及共振電容器135C的電源轉換模組135、電抗器(reactor)145。The second housing 52 is used to configure the EMC / EMI filter 125, a power conversion module 135 including a working element module 135A having a bridge diode element and an IGBT element, a smoothing capacitor 135B and a resonance capacitor 135C, and a reactor (reactor ) 145.

第三外殼53配置有用於絕緣的高壓套管195。The third casing 53 is provided with a high-voltage bushing 195 for insulation.

將濾波器、二極體元件、IGBT元件、電容器、電抗器等需要週期性更換的部件另外配置在第二外殼52的情況下不僅便於安裝,而且便於更換故障或壽命已盡的部件。In the case where filters, diode elements, IGBT elements, capacitors, reactors, and other components that need to be replaced periodically are additionally arranged in the second housing 52, it is not only easy to install, but also easy to replace components that have failed or have reached their end of life.

並且,僅把高壓套管195配置在第三外殼53即可切斷電集塵器10發生的雜訊,而且便於提高絕緣部190的絕緣子容量或更換絕緣部190。In addition, the noise generated in the electric dust collector 10 can be cut off only by disposing the high-voltage bushing 195 on the third casing 53, and it is convenient to increase the insulator capacity of the insulating portion 190 or replace the insulating portion 190.

並且,透過將電源供應裝置100中使用期限長、對整體運營產生的影響大的斷路器、升壓器、訊號板、控制板等配置在第一外殼51,能夠極大化電源供應裝置100運用效率。In addition, by arranging circuit breakers, boosters, signal boards, control boards, and the like in the power supply device 100 having a long service life and having a great influence on the overall operation, the first casing 51 can maximize the operating efficiency of the power supply device 100. .

具體來講,主電源(未示出)施加AC 440V的電源的情況下,第一外殼51的斷路器模組115切斷過電流,不是過電流的情況下電流向第二外殼52的EMC/EMI濾波器125流動。此處,AC 440V的電源透過另外的減壓器變壓為220V,能夠用作室內冷卻器(room cooler)、轉換器電源等。Specifically, when a main power supply (not shown) is applied with an AC 440V power source, the circuit breaker module 115 of the first case 51 cuts off an overcurrent, and if the current is not an overcurrent, the current is applied to the EMC / The EMI filter 125 flows. Here, the AC 440V power supply is transformed into 220V by another pressure reducer, and can be used as a room cooler, a converter power supply, or the like.

EMC/EMI濾波器125去除雜訊使得商用頻率保持預定的波形。保持預定波形的商用頻率的交流電源透過第二外殼52的工作元件模組135A的橋式二極體元件轉換為DC並向平滑電容器135B流動使得脈流平滑。重新透過工作元件模組135A的IGBT元件調製為高頻。此處,為了脈衝轉換而調製為20kHz的高頻,控制板模組185可透過控制IGBT元件的閘極控制向電集塵器10施加的電流及電壓。透過IGBT元件調製為高頻的情況下能夠發生共振,因此將此發送到共振電容器135C以去除發生共振。並且,電抗器145限制電流,可根據電抗器145的電流感測電集塵器10的電弧電流訊號。The EMC / EMI filter 125 removes noise so that the commercial frequency maintains a predetermined waveform. An AC power source of a commercial frequency that maintains a predetermined waveform is converted into DC by the bridge diode element of the working element module 135A of the second housing 52 and flows to the smoothing capacitor 135B to smooth the pulse current. The IGBT element retransmitted through the working element module 135A is modulated to a high frequency. Here, for pulse conversion and modulation to a high frequency of 20 kHz, the control board module 185 can control the current and voltage applied to the electric dust collector 10 by controlling the gates of the IGBT elements. Resonance can occur when the IGBT element is modulated to a high frequency, so this is sent to the resonance capacitor 135C to eliminate the occurrence of resonance. In addition, the reactor 145 limits the current, and the arc current signal of the electric dust collector 10 can be sensed based on the current of the reactor 145.

流過電抗器145的高頻電流重新輸入到第一外殼51的升壓變壓器155,電壓增大N倍。並且,升壓N倍的高頻透過脈衝轉換及訊號板模組165使電壓增加數倍,可用脈衝轉換及訊號板模組165中的二極體元件及電容器進行整流及充放電以轉換為脈衝。此處,為確認施加於電集塵器10的集塵部的電壓及電流而使用位於脈衝轉換及訊號板模組165的分頻器及感測電阻,為感測火花訊號而使用位於脈衝轉換及訊號板模組165的訊號放大器。能夠在脈衝轉換及訊號板模組165二次升壓,因此可縮小執行一次升壓的升壓變壓器155的大小。The high-frequency current flowing through the reactor 145 is re-input to the step-up transformer 155 of the first case 51, and the voltage is increased by N times. In addition, the high-frequency boosted N times increases the voltage several times through the pulse conversion and signal board module 165, and the diode elements and capacitors in the pulse conversion and signal board module 165 can be used to rectify and charge and discharge to convert into pulses. . Here, in order to confirm the voltage and current applied to the dust collecting part of the electric dust collector 10, a frequency divider and a sense resistor located in the pulse conversion and signal board module 165 are used, and a pulse conversion is used to sense the spark signal. And the signal amplifier of the signal board module 165. Since the pulse conversion and the signal board module 165 can be boosted twice, the size of the boost transformer 155 that performs a boost can be reduced.

透過脈衝轉換及訊號板模組165轉換的脈衝電源施加到電集塵器10,第一外殼51的訊號轉換板模組175感測及轉換電集塵器10的施加電壓、施加電流,火花訊號、電弧訊號等。並且,對施加於這種整個電集塵器10的電壓及電流的控制由第一外殼51的控制板模組185控制。The pulse power converted by the pulse conversion and signal board module 165 is applied to the electric dust collector 10, and the signal conversion board module 175 of the first housing 51 senses and converts the applied voltage, current, and spark signal of the electric dust collector 10. , Arc signals, etc. The control of the voltage and current applied to the entire electric dust collector 10 is controlled by the control board module 185 of the first casing 51.

參見第3圖及第4圖,訊號轉換部170轉換電弧發生電流訊號、電弧發生電壓訊號、狀態電流訊號、狀態電壓訊號、火花訊號。Referring to FIGS. 3 and 4, the signal conversion section 170 converts an arc occurrence current signal, an arc occurrence voltage signal, a state current signal, a state voltage signal, and a spark signal.

電抗器部140感測電弧發生條件電流訊號,升壓部150感測電弧發生條件電壓訊號,這種訊號能夠影響電源供應裝置100或電集塵器10,因此為防止這些,可在前端配置熔斷器1701以切斷過電壓及過電流。並且,橋式二極體元件1702進行整流,電容器1703使脈流平滑。並且,比較器1704比較整流的電流值和電弧電流基準值1705、整流的電壓值和電弧電壓基準值1706。並且,與(AND)邏輯閘極1707確認經比較的電流訊號及電壓訊號以確認是否為電弧發生條件。即,隨著電弧發生條件電流訊號超過電弧電流基準值1705,電弧發生條件電壓訊號超過電弧電壓基準值1706的情況下(與(AND)條件的情況下)判斷為電弧發生條件。並且,透過轉換電路1708將其作為電弧發生條件訊號發送到控制部180。因此,能夠在電弧發生前透過硬體電路預先感測電弧發生條件以切斷輸出。能夠以此預防從火花發生階段過渡到電弧發生階段。The reactor unit 140 senses an arc-generating condition current signal, and the boost unit 150 senses an arc-generating condition voltage signal. Such a signal can affect the power supply device 100 or the electric dust collector 10. Therefore, in order to prevent these, a fuse may be arranged at the front Device 1701 to cut off overvoltage and overcurrent. Further, the bridge diode element 1702 performs rectification, and the capacitor 1703 smoothes the pulse current. The comparator 1704 compares the rectified current value and the arc current reference value 1705, and the rectified voltage value and the arc voltage reference value 1706. And (AND) logic gate 1707 confirms the compared current signal and voltage signal to confirm whether it is an arc generation condition. That is, when the arc generation condition current signal exceeds the arc current reference value 1705, and the arc generation condition voltage signal exceeds the arc voltage reference value 1706 (in the case of an AND condition), it is determined as an arc generation condition. Then, it is transmitted to the control unit 180 as an arc generation condition signal through the conversion circuit 1708. Therefore, it is possible to sense the arc generation condition in advance through the hardware circuit to cut off the output before the arc occurs. This can prevent the transition from the spark generation phase to the arc generation phase.

此處,如第4圖所示,轉換電路1708可具有兩個電阻R1、R2、一個電容器C。轉換電路1708可透過調整兩個電阻R1、R2及一個電容器C的值以硬體方式控制從火花(spark)到電弧arc的切斷時間及重新輸出時間。Here, as shown in FIG. 4, the conversion circuit 1708 may have two resistors R1, R2, and one capacitor C. The conversion circuit 1708 can control the cut-off time and re-output time from spark to arc arc by hardware by adjusting the values of two resistors R1, R2 and one capacitor C.

整流施加部160使得能夠透過感測電阻166及分頻器167分別感測電集塵器10的電流及電壓。並且,整流施加部160用訊號放大器168放大火花訊號。這種整流施加部160的訊號被訊號轉換部170轉換。線路濾波器1711過濾流過感測電阻166的電流的雜訊,緩衝電路1712去除突波電壓,電流計1713測定電集塵器10的狀態電流訊號。線路濾波器1711過濾分頻器167的電壓的雜訊,緩衝電路1712去除突波電壓,電壓計1714測定電集塵器10的狀態電壓訊號。緩衝電路1712去除在訊號放大器168放大的訊號的突波電壓,光傳感器(photo sensor)1715感測火花訊號,重新透過緩衝電路1712去除突波電壓。連接於感測電阻166及分頻器167、訊號放大器168的整流施加部160的所有電路前端具有用於應對突波電壓的緩衝電路1712為宜。由訊號轉換部170轉換及感測的狀態電流訊號、狀態電壓訊號、火花訊號傳輸到控制部180。The rectification applying unit 160 enables the current and voltage of the electric dust collector 10 to be sensed through the sensing resistor 166 and the frequency divider 167, respectively. Then, the rectification applying unit 160 amplifies the spark signal with a signal amplifier 168. The signal of the rectification applying unit 160 is converted by the signal conversion unit 170. The line filter 1711 filters the noise of the current flowing through the sensing resistor 166, the buffer circuit 1712 removes the surge voltage, and the ammeter 1713 measures the state current signal of the electric dust collector 10. The line filter 1711 filters the noise of the voltage of the frequency divider 167, the buffer circuit 1712 removes the surge voltage, and the voltmeter 1714 measures the status voltage signal of the electric dust collector 10. The buffer circuit 1712 removes the surge voltage of the signal amplified by the signal amplifier 168, the photo sensor 1715 senses the spark signal, and removes the surge voltage again through the buffer circuit 1712. It is preferable that all of the circuit front ends of the rectification applying section 160 connected to the sense resistor 166, the frequency divider 167, and the signal amplifier 168 have a buffer circuit 1712 for coping with a surge voltage. The status current signal, status voltage signal, and spark signal converted and sensed by the signal conversion section 170 are transmitted to the control section 180.

此處,雖然未在圖式示出,但訊號轉換部170可與對絕緣油噴出事故發出警報的破裂感測傳感器、油位(oil level)感測傳感器等相連,可與變壓器油溫度傳感器、室內溫度傳感器等相連。訊號轉換部170獲取的電集塵器10的電壓、電流、火花、電弧等和破裂提示、低油位提示、室內溫度、變壓器油溫度等作為感測訊號輸入到控制部180。Here, although not shown in the drawings, the signal conversion unit 170 may be connected to a rupture sensor, an oil level sensor, or the like that warns of an insulating oil spray accident, and may be connected to a transformer oil temperature sensor, The room temperature sensor is connected. The voltage, current, spark, arc, etc. of the electric dust collector 10 obtained by the signal conversion unit 170 and the cracking prompt, low oil level prompt, room temperature, transformer oil temperature, etc. are input to the control unit 180 as sensing signals.

並且,控制部180根據電集塵器10的電壓及電流、電弧發生條件訊號及火花訊號,利用控制訊號控制電源轉換部130。例如,發生火花(Spark)的情況下,控制部180計(Count)次數,當預定時間段內達到預定次數的情況下使輸出減小預定量後運轉電集塵器10以去除發生的火花(Spark),保持順暢的運轉狀態。而設定的時間段內沒有問題的情況下增加輸出以恢復保持原運轉狀態。如果使輸出減小預定量後還發生火花(Spark),則可切斷輸出並向電集塵器10的運營者發送警報訊號。並且,控制部180可在發生了火花(Spark)且感測到電弧發生條件得知發生電弧(Arc)可能性高的情況下切斷輸出,向電集塵器10的運營者發出警報訊號。若切斷輸出後電弧發生條件仍未消除的情況下,可繼續切斷放電輸出或適當調節放電輸出。若切斷輸出後電弧發生條件得以消除,則重新開始正常運轉。後續對這種電集塵器10的具體運轉動作進行詳細說明。In addition, the control unit 180 controls the power conversion unit 130 based on the voltage and current of the electric dust collector 10, an arc generation condition signal, and a spark signal using a control signal. For example, if a spark occurs, the control unit 180 counts the number of times, and when the predetermined number of times is reached within a predetermined period of time, the output is reduced by a predetermined amount and the electric dust collector 10 is operated to remove the generated spark ( Spark) to keep running smoothly. If there is no problem within the set time period, increase the output to restore and maintain the original running state. If a spark occurs after reducing the output by a predetermined amount, the output can be cut off and an alarm signal can be sent to the operator of the electric dust collector 10. In addition, the control unit 180 may cut off the output when a spark is generated and the arc generation condition is sensed, and it is known that the arc is likely to occur, and an alarm signal is issued to the operator of the electric dust collector 10. If the arc generation conditions have not been eliminated after the output is turned off, you can continue to cut off the discharge output or adjust the discharge output appropriately. If the arcing condition is eliminated after the output is turned off, normal operation is resumed. The specific operation of the electric dust collector 10 will be described in detail later.

第5圖為顯示本發明之一實施例的電集塵器的電源供應裝置的動作的流程圖。FIG. 5 is a flowchart showing the operation of the power supply device of the electric dust collector according to the embodiment of the present invention.

參見第5圖,電源供應裝置100是開始電集塵器10的運轉的動力源,未感測到火花的情況下保持電集塵器10的正常運轉狀態(S11)。Referring to FIG. 5, the power supply device 100 is a power source for starting the operation of the electric dust collector 10 and maintains the normal operation state of the electric dust collector 10 without detecting a spark (S11).

感測到發生了火花的情況下,根據火花的次數或是否感測到電弧發生條件運行電源供應裝置100(S12)。隨著火花的發生,比較火花的次數是否超過預先設定的基準次數(S13)。此處,火花的次數超過預先設定的基準次數的情況下有事故發生隱患,因此減小向電集塵器10供應的電源的輸入以調節電集塵器10的放電輸出(S17)。即,以低於電集塵器10的正常運轉的電壓、電流運轉。之後,用低電壓、電流運轉的過程中預定時間段內未發生火花的情況下恢復正常運轉。並且,火花的次數為預先設定的基準次數以下時是可允許範圍,因此保持電集塵器10的正常運轉狀態(S11)。When it is sensed that a spark has occurred, the power supply device 100 is operated according to the number of sparks or whether an arc generation condition is sensed (S12). As the spark occurs, it is compared whether the number of sparks exceeds a predetermined reference number (S13). Here, if the number of sparks exceeds a predetermined reference number, an accident may occur. Therefore, the input of the power supply to the electric dust collector 10 is reduced to adjust the discharge output of the electric dust collector 10 (S17). That is, it operates at a voltage and current lower than the normal operation of the electric dust collector 10. After that, normal operation is resumed without sparks occurring for a predetermined period of time during low voltage and current operation. When the number of sparks is equal to or less than a predetermined reference number, the allowable range is maintained. Therefore, the normal operation state of the electric dust collector 10 is maintained (S11).

確認電弧發生條件電流訊號及電弧發生條件電壓訊號是否分別超過電弧電流基準值及電弧電壓基準值,並以此感測是否相當於電弧發生條件(S14)。感測到電弧發生條件的情況下,是電集塵器10發生火災等事故的可能性非常高的狀態,因此切斷向電集塵器10供應的電源的輸入以切斷電集塵器10的放電輸出(S15)。此處,若電弧發生條件保持不變,則保持切斷放電輸出的狀態。之後,若電弧發生條件下降但電弧發生條件並未消除的情況下,透過減小向電集塵器10供應的電源的輸入以調節放電輸出進行運轉(S17),電弧發生條件已消除的情況下保持電集塵器10的正常運轉狀態(S11)。It is confirmed whether the arc occurrence condition current signal and the arc occurrence condition voltage signal exceed the arc current reference value and the arc voltage reference value, respectively, and it is sensed as to whether it is equivalent to the arc occurrence condition (S14). When an arc occurrence condition is sensed, the electric dust collector 10 is very likely to cause an accident such as a fire. Therefore, the input of the power supply to the electric dust collector 10 is cut off to cut off the electric dust collector 10 Discharge output (S15). Here, if the arc generation conditions remain unchanged, the state where the discharge output is cut off is maintained. After that, if the arc generation condition is reduced but the arc generation condition is not eliminated, the input of the power supply to the electric dust collector 10 is reduced to adjust the discharge output to operate (S17), and the arc generation condition is eliminated The normal operation state of the electric dust collector 10 is maintained (S11).

尤其,感測到電弧發生條件的情況下能夠對電集塵器10造成傷害,甚至可能發生火災,因此為確保更穩定的運轉,較佳地是對此發出警報。並且,感測到電弧發生條件且發生了電弧的情況下,可關閉電源以緊急停止電集塵器10。In particular, it can cause damage to the electric dust collector 10 when a condition of arcing is sensed, and even a fire may occur. Therefore, in order to ensure more stable operation, it is preferable to issue an alarm to this. In addition, when an arc generation condition is sensed and an arc has occurred, the power supply may be turned off to emergency stop the electric dust collector 10.

利用上述電集塵器的電源供應裝置100的情況下,能夠透過向電集塵器10施加脈衝電源提高電集塵器10的集塵效率,減小電集塵器10所需的集塵面積,因此能夠縮小電集塵器10的大小。In the case of using the power supply device 100 of the electric dust collector, it is possible to improve the dust collection efficiency of the electric dust collector 10 by applying a pulsed power supply to the electric dust collector 10 and reduce the dust collection area required by the electric dust collector 10 Therefore, the size of the electric dust collector 10 can be reduced.

作為一個例子,商用頻率(例如,60Hz)電源的情況下,放電電壓為3kv/㎠以上的情況下發生火花,因此為了提高集塵效率,需要約1CMM/0.76㎡的集塵面積。使用約1000~2000Hz的中頻電源在4kv/㎠以上發生火花,因此即使將集塵面積減小到約1CMM/0.36㎡,也能夠達到和現有電集塵器的電源相同的集塵效率。As an example, in the case of a commercial frequency (for example, 60 Hz) power supply, a spark occurs when the discharge voltage is 3 kv / ㎠ or higher. Therefore, in order to improve the dust collection efficiency, a dust collection area of about 1 CMM / 0.76 m2 is required. Using an intermediate frequency power supply of about 1000 ~ 2000Hz generates sparks at 4kv / ㎠ or more, so even if the dust collection area is reduced to about 1CMM / 0.36㎡, the same dust collection efficiency as the power supply of the existing electric dust collector can be achieved.

反面,上述電集塵器的電源供應裝置100能夠將利用高頻20KHz的脈衝電源施加到電集塵器10,放電電壓在5kv/㎠以上時發生火花,因此能夠將集塵面積減小至1CMM/0.18㎡。因此,相比於使用60Hz商用頻率或約1000~2000Hz中頻的集塵器的面積,即使將面積縮小1/2以上也能夠得到同等效率。並且,由於放電電壓高,因此比現有集塵部流速(1~2m/s)快的流速(2~4m/s)的情況下也能夠達到同等集塵效率。On the other hand, the power supply device 100 of the above-mentioned electric dust collector can apply a pulsed power source with a high frequency of 20 KHz to the electric dust collector 10, and sparks occur when the discharge voltage is above 5 kv / ㎠, so the dust collection area can be reduced to 1 CMM /0.18㎡. Therefore, compared with the area of a dust collector using a commercial frequency of 60 Hz or an intermediate frequency of about 1000 to 2000 Hz, the same efficiency can be obtained even if the area is reduced by 1/2 or more. In addition, since the discharge voltage is high, equivalent dust collection efficiency can be achieved even at a flow velocity (2 to 4 m / s) faster than the current velocity of the dust collection unit (1 to 2 m / s).

尤其,使用高頻20KHz的脈衝電源的情況下,能夠在比從火花過渡到電弧的時間短的時間調節放電輸出值,因此在從火花過渡到電弧之前預先感測電弧發生條件以切斷放電輸出,因此能夠預先切斷從火花過渡到電弧。反面,不使用脈衝電源的情況下,輸出動作的控制週期比從火花過渡到電弧的時間長,感測到發生了電弧後才切斷輸出,因此發生放電輸出的週期與調節放電輸出的週期的時間長,從而無法切斷從火花過渡到電弧。In particular, when a high-frequency 20KHz pulse power source is used, the discharge output value can be adjusted in a shorter time than the time from the spark to the arc. Therefore, the arc output condition is sensed in advance to cut off the discharge output before the spark to the arc. Therefore, the transition from spark to arc can be cut off in advance. On the other hand, without using a pulse power supply, the control period of the output operation is longer than the time from the spark to the arc, and the output is cut off after the arc is sensed. Therefore, the period of the discharge output and the period of adjusting the discharge output The time is too long to cut off the transition from spark to arc.

並且,若切斷放電輸出後再輸出振盪時未確保預定時間,則可能發生火花時大氣中的絕緣電阻低,因此可能再次引發火花或發生電弧。而可用高頻20KHz的脈衝電源確保切斷放電輸出後的再輸出時間,因此能夠從根本上防止再次發生火花或發生電弧。In addition, if the predetermined time is not ensured when the oscillation is output after the discharge output is turned off, the insulation resistance in the atmosphere may be low at the time of a spark, and therefore, a spark may occur again or an arc may occur. The high-frequency 20KHz pulse power supply can be used to ensure the re-output time after the discharge output is cut off, so it can fundamentally prevent the recurrence of sparks or arcs.

第6圖為管制第1圖的電集塵器的電源供應裝置的管制裝置的方塊圖。Fig. 6 is a block diagram of a control device that controls a power supply device of the electric dust collector of Fig. 1.

參見第6圖,顯示管制電集塵器10的電源供應裝置100的管制裝置200。Referring to FIG. 6, a control device 200 that controls the power supply device 100 of the electric dust collector 10 is shown.

管制裝置200使得運營者能夠直接控制電源供應裝置100的動作,透過管制輸出部250確認運轉狀態的同時由運營者向管制輸入部210輸入以控制電源供應裝置100。例如,可操作管制輸入部210將施加於電集塵器10的運轉頻率作為高頻脈衝電源,可設置警報危險情況的提示或重置提示。並且,可由管制裝置200控制包括電源供應裝置100及電集塵器10等的集塵系統,控制集塵系統的開始、結束等整體運用狀態。The control device 200 enables an operator to directly control the operation of the power supply device 100, and the operator inputs the control input portion 210 to control the power supply device 100 while checking the operation state through the control output unit 250. For example, the operable control input unit 210 uses the operating frequency applied to the electric dust collector 10 as a high-frequency pulse power source, and may set a warning to alert a dangerous situation or a reset warning. In addition, the dust collection system including the power supply device 100, the electric dust collector 10, and the like can be controlled by the control device 200, and the overall operation status of the dust collection system such as start and end can be controlled.

並且,管制裝置200可透過管制通訊部220和電源供應裝置100進行通信。例如,管制裝置200和電源供應裝置100可透過RS-422串聯接口(Serial Interface)方式進行通信,此外也可使用本領域技術人員可選擇的各種通信方式。The control device 200 can communicate with the power supply device 100 through the control communication unit 220. For example, the control device 200 and the power supply device 100 can communicate through an RS-422 serial interface method. In addition, various communication methods can be selected by those skilled in the art.

並且,管制裝置200可透過管制通訊部220接收從電源供應裝置100獲得的各種數據及信息並儲存在管制儲存部240,管制控制部230分析這些數據及信息作為用於運轉電源供應裝置100的基礎資料利用。作為一個例子,可將運轉狀態、運轉值等和電集塵器10及電源供應裝置100的運轉相關的所有信息儲存在管制儲存部240。In addition, the control device 200 can receive various data and information obtained from the power supply device 100 through the control communication section 220 and store the data and information in the control storage section 240. The control control section 230 analyzes these data and information as a basis for operating the power supply device 100 Use of data. As an example, all information related to the operation of the electric dust collector 10 and the power supply device 100, such as an operation state and an operation value, may be stored in the regulatory storage unit 240.

這種管制裝置200可以是另設的設備,也可以是設置於電源供應裝置100的外部操作板的設備。The control device 200 may be a separate device or a device provided on an external operation panel of the power supply device 100.

例如,設置於電源供應裝置100的外部操作板的設備可以是PLC板、一體型板PC等形態。For example, a device provided on the external operation board of the power supply device 100 may be in the form of a PLC board, an integrated board PC, or the like.

並且,另設設備形態的管制裝置200可整體上表示一般的移動通信終端、2G/3G/4G、能夠進行無線寬帶無線網服務的終端、掌上個人電腦(Palm Personal Computer)、個人數字助理(PDA:Personal Digital Assistant)、智能手機(Smart phone)、能上網的手機(WAP phone:Wireless application protocol phone)等具有用戶界面的所有有無線家電/通信裝置,可以是IEEE 802.11無線局域網卡等具有用於無線局域網連接的接口的設備。並且,管制裝置200除移動通信終端之外還可以是計算機、筆記本等信息通信設備或含其的裝置。In addition, the control device 200 in the form of a separate device can represent a general mobile communication terminal, 2G / 3G / 4G, a terminal capable of wireless broadband wireless network services, a Palm Personal Computer, and a personal digital assistant (PDA) as a whole. : Personal Digital Assistant), Smart phone, Wireless application protocol phone (WAP phone: Wireless application protocol phone), all wireless home appliances / communication devices with user interface, can be IEEE 802.11 wireless LAN card, etc. WLAN connected interface device. In addition, the control device 200 may be an information communication device such as a computer, a notebook, or a device including the mobile communication terminal.

管制裝置200為另設設備形態的情況下,管制裝置200具有認證模組為宜。認證模組利用文本認證模組(mod_auth)、伯克利數據庫(Berkeley DB)認證模組(mod_auth_db)、數據庫文件(DBM)認證模組(mod_auth_dbm)、匿名(Anonymous)認證模組(mod_auth_anon)、Postgre SQL認證模組、XNS認證服務中至少一個認證協議認證用戶,但不限於此,這對本領域技術人員來講是顯而易見的。管制裝置200只有在透過認證模組透過認證的情況下才能夠接入電源供應裝置100,因此能夠保持電源供應裝置100的安全性、保密性等。When the control device 200 is a separate device, it is preferable that the control device 200 includes an authentication module. Authentication module uses text authentication module (mod_auth), Berkeley DB authentication module (mod_auth_db), database file (DBM) authentication module (mod_auth_dbm), anonymous authentication module (mod_auth_anon), Postgre SQL It is obvious to those skilled in the art that at least one authentication protocol in the authentication module and the XNS authentication service authenticates the user. The control device 200 can access the power supply device 100 only when the authentication is passed through the authentication module. Therefore, the security, confidentiality, and the like of the power supply device 100 can be maintained.

以上參見圖式說明瞭本發明的實施例,但本發明所屬技術領域中具有通常知識者可在不變更本發明的技術思想或必要特徵的前提下變形為其他具體形態實施。因此,應理解以上記載的實施例用於從所有方面進行例示,而並非用於限定。The embodiments of the present invention have been described above with reference to the drawings. However, those with ordinary knowledge in the technical field to which the present invention pertains can implement the present invention in other specific forms without changing the technical idea or necessary features of the present invention. Therefore, it should be understood that the embodiments described above are for exemplification in all aspects, but not for limitation.

10‧‧‧電集塵器10‧‧‧ Electric Dust Collector

51、52、53‧‧‧外殼51, 52, 53‧‧‧ shell

100‧‧‧電源供應裝置100‧‧‧ Power supply device

110‧‧‧電源供應部110‧‧‧Power Supply Department

115‧‧‧斷路器模組115‧‧‧Circuit Breaker Module

120‧‧‧雜訊切斷部120‧‧‧ Noise Cut-off Section

125‧‧‧EMC/EMI濾波器125‧‧‧EMC / EMI Filter

130‧‧‧電源轉換部130‧‧‧Power Conversion Department

135‧‧‧電源轉換模組135‧‧‧Power Conversion Module

135A‧‧‧工作元件模組135A‧‧‧Working component module

135B‧‧‧平滑電容器模組135B‧‧‧Smoothing capacitor module

135C‧‧‧共振電容器135C‧‧‧Resonant capacitor

140‧‧‧電抗器部140‧‧‧Reactor Department

145‧‧‧電抗器145‧‧‧Reactor

150‧‧‧升壓部150‧‧‧Boosting Department

155‧‧‧升壓變壓器155‧‧‧Boost transformer

160‧‧‧整流施加部160‧‧‧ Rectification applying section

165‧‧‧訊號板模組165‧‧‧Signal board module

166‧‧‧感測電阻166‧‧‧sense resistor

167‧‧‧分頻器167‧‧‧Frequency Divider

168‧‧‧訊號放大器168‧‧‧Signal Amplifier

170‧‧‧訊號轉換部170‧‧‧Signal Conversion Department

1701‧‧‧熔斷器1701‧‧‧ Fuses

1702‧‧‧橋式二極體元件1702‧‧‧Bridge Diode Element

1703‧‧‧電容器1703‧‧‧Capacitor

1704‧‧‧比較器1704‧‧‧ Comparator

1705‧‧‧電弧電流基準值1705‧‧‧arc current reference value

1706‧‧‧電弧電壓基準值1706‧‧‧arc voltage reference value

1707‧‧‧邏輯閘極1707‧‧‧Logic Gate

1708‧‧‧轉換電路1708‧‧‧conversion circuit

1711‧‧‧線路濾波器1711‧‧‧line filter

1712‧‧‧緩衝電路1712‧‧‧Buffer Circuit

1713‧‧‧電流計1713‧‧‧Ammeter

1714‧‧‧電壓計1714‧‧‧Voltmeter

1715‧‧‧光傳感器1715‧‧‧Light Sensor

175‧‧‧訊號轉換板模組175‧‧‧Signal conversion board module

180‧‧‧控制部180‧‧‧Control Department

185‧‧‧控制板模組185‧‧‧control board module

190‧‧‧絕緣部190‧‧‧Insulation Department

195‧‧‧高壓套管195‧‧‧High-pressure casing

200‧‧‧管制裝置200‧‧‧Control device

210‧‧‧管制輸入部210‧‧‧Regulatory Input Department

220‧‧‧管制通訊部220‧‧‧Ministry of Regulation and Communications

230‧‧‧管制控制部230‧‧‧Regulatory Control Department

240‧‧‧管制儲存部240‧‧‧Regulated Storage Department

250‧‧‧管制輸出部250‧‧‧Regulated output department

C‧‧‧電容器C‧‧‧Capacitor

S11、S12、S13、S14、S15、S16、S17‧‧‧步驟S11, S12, S13, S14, S15, S16, S17‧‧‧ steps

第1圖為本發明之一實施例的電集塵器的電源供應裝置的方塊示意圖。FIG. 1 is a schematic block diagram of a power supply device for an electric dust collector according to an embodiment of the present invention.

第2圖為顯示第1圖所示電集塵器的電源供應裝置的一個例子的立體圖。Fig. 2 is a perspective view showing an example of a power supply device of the electric dust collector shown in Fig. 1.

第3圖為顯示第1圖所示電集塵器的電源供應裝置的訊號轉換部的具體構成的概念圖。Fig. 3 is a conceptual diagram showing a specific configuration of a signal conversion section of a power supply device of the electric dust collector shown in Fig. 1.

第4圖為顯示第3圖的轉換電路的具體構成的概念圖。FIG. 4 is a conceptual diagram showing a specific configuration of the conversion circuit of FIG. 3.

第5圖為顯示本發明之一實施例的電集塵器的電源供應裝置的動作的流程圖。FIG. 5 is a flowchart showing the operation of the power supply device of the electric dust collector according to the embodiment of the present invention.

第6圖為顯示管制第1圖所示電集塵器的電源供應裝置的管制裝置的方塊示意圖。FIG. 6 is a block diagram showing a control device for controlling a power supply device of the electric dust collector shown in FIG. 1. FIG.

Claims (11)

一種電集塵器的電源供應裝置,用於向一電集塵器供應電源,其包含: 一電源供應部,其供應一商用頻率的一交流電源; 一雜訊切斷部,其切斷該交流電源的雜訊; 一電源轉換部,其將該交流電源轉換為一直流電源,調製為高頻,抑制該高頻引發的共振; 一電抗器部,其限制基於該直流電源的電流,感測該電集塵器的一電弧發生條件電流訊號; 一升壓部,其一次升壓該電抗器部的一輸出,感測該電集塵器的一弧發生條件電壓訊號; 一整流施加部,其二次升壓該升壓部的一輸出,透過整流及充放電轉換為一脈衝電源,將該脈衝電源施加到該電集塵器,感測該電集塵器的一狀態電流訊號、一狀態電壓訊號及一火花訊號; 一訊號轉換部,其轉換該電弧發生條件電流訊號、該電弧發生條件電壓訊號、該狀態電流訊號、該狀態電壓訊號及該火花訊號;以及 一控制部,其根據該訊號轉換部的訊號控制該電源轉換部,確認該電集塵器的一火花發生次數及一電弧發生條件。A power supply device for an electric dust collector is used to supply power to an electric dust collector, and includes: a power supply unit that supplies an AC power source with a commercial frequency; a noise cutoff unit that cuts off Noise from an AC power supply; a power conversion unit that converts the AC power to a DC power supply and modulates it to a high frequency to suppress resonance caused by the high frequency; a reactor portion that limits the current based on the DC power supply. Measuring an arc occurrence condition current signal of the electric dust collector; a boosting unit which once boosts an output of the reactor portion to sense an arc occurrence condition voltage signal of the electric dust collector; a rectifying applying unit It boosts an output of the boosting unit for a second time, converts it into a pulse power source through rectification, charging and discharging, applies the pulse power source to the electric dust collector, and senses a state current signal of the electric dust collector, A status voltage signal and a spark signal; a signal conversion unit that converts the arc occurrence condition current signal, the arc occurrence condition voltage signal, the status current signal, the status voltage signal, and the spark signal; And a control unit that controls the power conversion unit according to the signal of the signal conversion unit to confirm the number of sparks and an arc generation condition of the electric dust collector. 如申請專利範圍第1項所述之電集塵器的電源供應裝置,其中,該電源轉換部包括: 一橋式二極體元件,其整流該交流電源; 一平滑電容器,其使整流的一脈流平滑; 一絕緣閘雙極電晶體元件,其將平滑的該脈流調製為高頻;以及 一共振電容器,其去除該高頻引發的共振。The power supply device for an electric dust collector according to item 1 of the scope of patent application, wherein the power conversion unit includes: a bridge diode element that rectifies the AC power source; a smoothing capacitor that makes a rectified pulse The flow is smooth; an insulated gate bipolar transistor element that modulates the smoothed pulse current to a high frequency; and a resonance capacitor that removes the resonance caused by the high frequency. 如申請專利範圍第2項所述之電集塵器的電源供應裝置,其中,該電源轉換部將該商用頻率轉換為20kHz的高頻。The power supply device for an electric dust collector according to item 2 of the scope of patent application, wherein the power conversion section converts the commercial frequency to a high frequency of 20 kHz. 如申請專利範圍第2項所述之電集塵器的電源供應裝置,其中,該控制部透過調節該絕緣閘雙極電晶體元件的閘極角度控制電壓及電流。According to the power supply device of the electric dust collector according to item 2 of the scope of the patent application, wherein the control section controls the voltage and current by adjusting the gate angle of the insulated gate bipolar transistor element. 如申請專利範圍第1項所述之電集塵器的電源供應裝置,其中,該整流施加部包括: 一整流二極體元件,其用於整流二次升壓的該輸出;以及 一充放電電容器,其用於充放電。The power supply device for an electric dust collector according to item 1 of the scope of the patent application, wherein the rectifying applying section includes: a rectifying diode element for rectifying the output of the secondary boost; and a charge and discharge Capacitor for charging and discharging. 如申請專利範圍第1項所述之電集塵器的電源供應裝置,其中,該整流施加部包括一訊號板,該訊號板具有: 一感測電阻,其用於測定該狀態電流訊號; 一分頻器,其用於測定該狀態電壓訊號;以及 一訊號放大器,其用於感測該火花訊號。The power supply device for an electric dust collector according to item 1 of the scope of the patent application, wherein the rectification applying section includes a signal board having: a sensing resistor for measuring the state current signal; A frequency divider for measuring the state voltage signal; and a signal amplifier for sensing the spark signal. 如申請專利範圍第1項所述之電集塵器的電源供應裝置,其中,該訊號轉換部包括: 一緩衝電路,其去除該狀態電流訊號、該狀態電壓訊號及該火花訊號的突波。According to the power supply device of the electric dust collector according to item 1 of the scope of the patent application, the signal conversion unit includes: a buffer circuit that removes the surge of the state current signal, the state voltage signal and the spark signal. 如申請專利範圍第1項所述之電集塵器的電源供應裝置,其中,該控制部在預定時間段內該火花發生次數超過基準次數的情況下,控制該電源轉換部使得降低向該電集塵器施加的輸入。The power supply device for an electric dust collector according to item 1 of the scope of patent application, wherein the control section controls the power conversion section to reduce the power supply to the electric power generator when the number of sparks exceeds a reference number within a predetermined period of time. Input applied by the dust collector. 如申請專利範圍第8項所述之電集塵器的電源供應裝置,其中,該控制部在預定時間段內該火花發生次數為基準次數以下的情況下,控制該電源轉換部使得提高向該電集塵器施加的輸入。According to the power supply device of the electric dust collector according to item 8 of the scope of the patent application, wherein the control unit controls the power conversion unit to increase the power to the power supply unit when the number of spark occurrences is equal to or less than a reference number within a predetermined time period. Input applied by an electric dust collector. 如申請專利範圍第1項所述之電集塵器的電源供應裝置,其中,該控制部在感測到該電集塵器的該電弧發生條件時,控制該電源轉換部使得切斷向該電集塵器施加的輸入。According to the power supply device of the electric dust collector according to item 1 of the scope of the patent application, wherein the control unit controls the power conversion unit to cut off the electric power conversion unit when the arc generating condition of the electric dust collector is sensed Input applied by an electric dust collector. 如申請專利範圍第1項所述之電集塵器的電源供應裝置,其進一步包括: 一絕緣部,其將該電集塵器發生的火花引起的雜訊和該電集塵器的外部切斷。The power supply device for an electric dust collector according to item 1 of the scope of the patent application, further comprising: an insulation section that cuts noise caused by sparks generated by the electric dust collector and cuts off the outer part of the electric dust collector. Off.
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