TW201922839A - Polyester polyols based on phthalic acid having low viscosity - Google Patents

Polyester polyols based on phthalic acid having low viscosity Download PDF

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TW201922839A
TW201922839A TW107134430A TW107134430A TW201922839A TW 201922839 A TW201922839 A TW 201922839A TW 107134430 A TW107134430 A TW 107134430A TW 107134430 A TW107134430 A TW 107134430A TW 201922839 A TW201922839 A TW 201922839A
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polyester polyol
acid
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polyol
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伍威 法蘭肯
安德烈亞斯 沃爾特
克里斯托夫 勞爾
諾伯特 畢亞拉斯
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德商漢高股份有限及兩合公司
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
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    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
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    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
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    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
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    • C08G18/4202Two or more polyesters of different physical or chemical nature
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4205Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups
    • C08G18/4208Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4244Polycondensates having carboxylic or carbonic ester groups in the main chain containing oxygen in the form of ether groups
    • C08G18/4247Polycondensates having carboxylic or carbonic ester groups in the main chain containing oxygen in the form of ether groups derived from polyols containing at least one ether group and polycarboxylic acids
    • C08G18/4252Polycondensates having carboxylic or carbonic ester groups in the main chain containing oxygen in the form of ether groups derived from polyols containing at least one ether group and polycarboxylic acids derived from polyols containing polyether groups and polycarboxylic acids
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4266Polycondensates having carboxylic or carbonic ester groups in the main chain prepared from hydroxycarboxylic acids and/or lactones
    • C08G18/4269Lactones
    • C08G18/4277Caprolactone and/or substituted caprolactone
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
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    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/06Polyurethanes from polyesters

Abstract

The present invention relates to polyester polyols having a low viscosity, a method for the preparation thereof, and the use thereof in an adhesive composition. The present invention also relates to an adhesive composition comprising the described polyester polyol, a polyurethane adhesive which can be obtained by reacting the polyester polyol with an isocyanate component, and a method for bonding using the polyurethane adhesive.

Description

以苯二甲酸為基礎之具有低黏度之聚酯多元醇    Polyester polyol with low viscosity based on phthalic acid   

本發明係有關於一些具有低黏度之聚酯多元醇、一種其之製備方法及其在黏著劑組成物中之用途。本發明亦有關於一種黏著劑組成物,其包括前述聚酯多元醇;一種聚氨酯黏著劑(polyurethane adhesive),其可藉由將該聚酯多元醇與異氰酸酯(isocyanate)成分反應獲得;以及一種使用該聚氨酯黏著劑黏合之方法。 The present invention relates to some polyester polyols with low viscosity, a method for preparing the same and its use in an adhesive composition. The invention also relates to an adhesive composition comprising the aforementioned polyester polyol; a polyurethane adhesive, which can be obtained by reacting the polyester polyol with an isocyanate component; and a method for using the same Method for bonding the polyurethane adhesive.

許多聚酯多元醇主要係線性聚合物,其特色為生產成本低與可利用範圍廣。舉例來說,許多聚酯多元醇被用來配製反應性黏著劑系統,其可被廣泛地使用於很多產品之製備,產品範圍從一些簡單日常物品,例如食物包裝,到許多複雜系統。 Many polyester polyols are mainly linear polymers, which are characterized by low production costs and a wide range of applications. For example, many polyester polyols are used to formulate reactive adhesive systems, which can be widely used in the preparation of many products, ranging from simple everyday items such as food packaging to many complex systems.

一種享有特別經濟上成功之聚酯多元醇,係一些多元醇產品,能由苯二甲酸或苯二甲酸酐與一多羥基酒精之酯化反應獲得,舉例來說,此種多元醇產品通常係以一些黏滯液體呈現,而且能與許多異氰酸酯化合物反應,以形成塗層、黏著劑、泡沫、封閉劑與彈性體,這些具有許多優異之性質,例如,抗拉強度(tensile strength)、黏著力(adhesion)及耐磨性(resistance to abrasion)。 A polyester polyol that enjoys particular economic success. It is a polyol product that can be obtained by the esterification of phthalic acid or phthalic anhydride with a polyhydric alcohol. For example, such polyol products are usually Presented as some viscous liquids and capable of reacting with many isocyanate compounds to form coatings, adhesives, foams, sealants and elastomers. These have many excellent properties, such as tensile strength, adhesion (adhesion) and abrasion resistance (resistance to abrasion).

一由使用這種聚酯多元醇所產生之問題為其之高黏度,這通常需要一些溶劑或其他調整所欲使用之黏度之方法,以達成適當之操作, 尤其是當泵打與混合這種化合物時,由於一些生態與經濟上之理由,要避免大量使用溶劑。其他降低黏度之方法,例如將該些化合物加熱,經常與花費大量技術及能量聯想在一起,並且僅能很困難地被併入工業製程中。 One of the problems caused by the use of this polyester polyol is its high viscosity, which usually requires some solvents or other methods of adjusting the desired viscosity to achieve proper operation, especially when pumping and mixing When using compounds, for some ecological and economic reasons, avoid using solvents in large quantities. Other methods of reducing viscosity, such as heating these compounds, are often associated with costly technology and energy, and can only be incorporated into industrial processes with difficulty.

因此,需要一些具有低黏度及容易操作之聚酯多元醇。 Therefore, some polyester polyols with low viscosity and easy handling are needed.

WO 99/42508描述一種低黏度之芳香族聚酯多元醇,其包括一交酯化(inter-esterification)產品,係由20至80mol.%之以具二伸乙甘醇(diethylene glycol)之苯二甲酸為基礎之材料,一具有平均官能性大於二之較高官能性多元醇及一長鏈烷基酸,一長鏈酯或油所組成。 WO 99/42508 describes a low-viscosity aromatic polyester polyol, which includes an inter-esterification product, from 20 to 80 mol.% Of benzene with diethylene glycol Dicarboxylic acid-based materials, consisting of a higher-functional polyol with an average functionality greater than two, and a long-chain alkyl acid, a long-chain ester or oil.

WO 2001/30878揭露一些聚酯醚多元醇(polyester ether polyols),為從具二伸乙甘醇之苯二甲酸與環氧丙烷反應之反應產物。 WO 2001/30878 discloses some polyester ether polyols, which are reaction products from the reaction of phthalic acid with ethylene glycol and propylene oxide.

然而,在先前技術中所敘述之各種被提出之解決辦法,其缺點在於,其在一定程度上,非常複雜,而且所使用之起始材料,需要使用特別小心之措施才能操作,因為這些材料對健康具有潛在風險,或因其容易燃燒。 However, the various proposed solutions described in the prior art have the disadvantage that they are, to a certain extent, very complicated, and the starting materials used require special precautions to operate, because these materials are Health is potentially risky or because it burns easily.

因此,本發明所解決之問題在提供一種聚酯多元醇,其具有低黏度,並且能被工業化加工(processed),而且使用於一些黏著劑組成物中。 Therefore, the problem to be solved by the present invention is to provide a polyester polyol, which has low viscosity, can be industrially processed, and is used in some adhesive compositions.

令人驚訝地得知,該問題為一聚酯多元醇所解決,其可由一酯與一多元醇之簡單轉酯反應(transesterification reaction)所獲得,該酯係從以苯二甲酸為基礎之材料與至少一多羥基酒精所形成,下面以更詳細之方式描述。 Surprisingly, this problem is solved by a polyester polyol, which can be obtained by a simple transesterification reaction of an ester with a polyol, which is based on phthalic acid. The material is formed with at least one polyhydric alcohol, which is described in more detail below.

本發明首先與一種低黏度聚酯多元醇相關,其係由一酯(A) 與一多元醇(B)之轉酯反應所形成,該酯(A)係由至少一以苯二甲酸為基礎之材料與至少一多羥基酒精反應形成。 The present invention is firstly related to a low-viscosity polyester polyol, which is formed by a transesterification reaction of an ester (A) and a polyol (B). The ester (A) The base material is formed by reacting with at least one polyol.

在本發明之概念中,聚酯多元醇係敘述一種含有一些酯鍵(ester bonds)之多元醇。 In the concept of the present invention, a polyester polyol refers to a polyol containing some ester bonds.

已經證實,尤其是關於聚酯多元醇使用在許多黏著劑組成物中,該聚酯多元醇必須具有一黏度,允許其被良好地與該黏著劑組成物之其他成分混合,而且被均勻地塗佈於要被黏合之基板,並且其證實對該基板有良好之接著力(adherence)。已經令人驚訝地被呈現,當該聚酯多元醇之黏度,在25℃時不大於30,000mPas,可達成這些要求之良好平衡。因此,在本發明之一實施例中,本發明之聚酯多元醇,在每一案例中,係於25℃下測量,較佳具有1000至30,000mPas,較佳1000至15,000mPas之黏度。 It has been proven that, especially with regard to polyester polyols used in many adhesive compositions, the polyester polyol must have a viscosity that allows it to be well mixed with the other ingredients of the adhesive composition and be evenly coated It is placed on the substrate to be bonded, and it confirms that there is a good adhesion to the substrate. It has been surprisingly shown that when the viscosity of the polyester polyol is not more than 30,000 mPas at 25 ° C, a good balance of these requirements can be achieved. Therefore, in one embodiment of the present invention, the polyester polyol of the present invention is measured at 25 ° C in each case, and preferably has a viscosity of 1,000 to 30,000 mPas, and more preferably 1,000 to 15,000 mPas.

酯(A) Ester (A)

依據本發明,該聚酯多元醇係由一酯(A)與一多元醇(B)之轉酯反應所獲得,該酯(A)係由一以苯二甲酸為基礎之材料與至少一多羥基酒精所組成。 According to the present invention, the polyester polyol is obtained by a transesterification reaction of an ester (A) and a polyol (B), and the ester (A) is obtained from a phthalic acid-based material and at least one Composed of polyols.

較佳地,該至少一多羥基酒精係選自由乙二醇(ethylene glycol)、二伸乙甘醇(diethylene glycol)、丙二醇(propylene glycol)、甘油(glycerol)、二甘油(diglycerol)和甘油之低分子量衍生物所組成之群組。該甘油之低分子量衍生物較佳具有莫耳質量小於600g/Mol,更佳小於400g/Mol。在一特別較佳實施例中,該至少一多羥基酒精係選自由二伸乙甘醇、丙二醇與甘油所組成之群組。 Preferably, the at least one polyhydric alcohol is selected from the group consisting of ethylene glycol, diethylene glycol, propylene glycol, glycerol, diglycerol, and glycerol. A group of low molecular weight derivatives. The low molecular weight derivative of glycerol preferably has a molar mass of less than 600 g / Mol, more preferably less than 400 g / Mol. In a particularly preferred embodiment, the at least one polyhydric alcohol is selected from the group consisting of ethylene glycol, propylene glycol and glycerol.

在本發明之上下文中,該以苯二甲酸為基礎之材料被理解, 意指一材料,具有至少一苯二甲酸之官能基團,當作結構單元。 In the context of the present invention, the phthalic acid-based material is understood to mean a material having a functional group of at least one phthalic acid as a structural unit.

在此情況下,該以苯二甲酸為基礎之材料係特別選自由苯二甲酸酐,苯二甲酸,間苯二甲酸,對苯二甲酸,苯二甲酸、間苯二甲酸或對苯二甲酸之甲基酯,對苯二甲酸二甲酯(dimethyl terephthalate),聚對苯二甲酸乙二酯(polyethylene terephthalate),偏苯三甲酸酐(trimellitic acid anhydride),焦蜜石酸酐(pyromellitic acid anhydride),及其混合物所組成之群組。 In this case, the phthalic acid-based material is particularly selected from the group consisting of phthalic anhydride, phthalic acid, isophthalic acid, terephthalic acid, phthalic acid, isophthalic acid, or terephthalic acid. Methyl ester, dimethyl terephthalate, polyethylene terephthalate, trimellitic acid anhydride, pyromellitic acid anhydride, And their mixtures.

在本發明之一特別較佳之實施例中,該以苯二甲酸為基礎之材料係苯二甲酸或苯二甲酸酐。在一特別較佳之實施例中,該以苯二甲酸為基礎之材料係鄰-苯二甲酸(ortho-phthalic acid)。已經令人驚訝地呈現,可藉由使用這些化合物來達成許多特別有益之結果,尤其有關於產品之黏度與酯化反應之產率。 In a particularly preferred embodiment of the present invention, the phthalic acid-based material is phthalic acid or phthalic anhydride. In a particularly preferred embodiment of embodiments, the phthalic acid based material is phthalic Foundations - acid (ortho -phthalic acid). It has surprisingly been shown that many particularly beneficial results can be achieved by using these compounds, especially regarding the viscosity of the product and the yield of the esterification reaction.

該酯(A)係由該以苯二甲酸為基礎之材料與該至少一多羥基酒精所組成,其較佳係在所屬技術領域中通常知識者所熟知之常見反應條件下製備。在一較佳實施例中,藉由在催化劑存在之情況下,將該以苯二甲酸為基礎之材料與該至少一多羥基酒精反應來製備。舉例來說,鈦酸四異丙酯(Tetraisopropyl titanate,TiPT)為一合適之催化劑。 The ester (A) is composed of the phthalic acid-based material and the at least one polyhydric alcohol, and is preferably prepared under common reaction conditions well known to those skilled in the art. In a preferred embodiment, it is prepared by reacting the phthalic acid-based material with the at least one polyhydric alcohol in the presence of a catalyst. For example, Tetraisopropyl titanate (T i PT) is a suitable catalyst.

多元醇(B) Polyol (B)

依據本發明,該聚酯多元醇係藉由一酯(A)與一多元醇(B)之轉酯反應所獲得。對該所使用之多元醇(B),不應該有任何特別要求。反而,可以使用一些多元醇,讓本發明之聚酯多元醇之各種性質,能單獨地適用於個別要求。 According to the present invention, the polyester polyol is obtained by a transesterification reaction of an ester (A) and a polyol (B). There should be no special requirements for the polyol (B) used. Instead, some polyols can be used so that the various properties of the polyester polyols of the present invention can be individually adapted to individual requirements.

該多元醇(B)較佳係選自由脂肪族多元醇(aliphatic polyols)、聚酯多元醇(polyester polyols)和聚醚多元醇(polyether polyols),尤其是聚碳酸酯多元醇(polycarbonate polyols),聚己內酯多元醇(polycaprolactone polyols)、聚丁二烯多元醇(polybutadiene polyols),多硫化物多元醇(polysulfide polyols)及其混合物所組成之群組。 The polyol (B) is preferably selected from the group consisting of aliphatic polyols, polyester polyols and polyether polyols, especially polycarbonate polyols. A group consisting of polycaprolactone polyols, polybutadiene polyols, polysulfide polyols, and mixtures thereof.

合適之聚醚多元醇包括線性及/或分支聚醚,其具有數個醚鍵及至少二羥基,而且除了該些羥基之外,較佳地不含任何另外官能基團。這種合適聚醚多元醇之實例為聚氧伸烷基多元醇(polyoxyalkylene polyols),例如聚乙二醇(polyethylene glycol)、聚丙二醇(polypropylene glycol)、聚四甲基二醇(polytetramethyl glycol)和聚丁二醇(polybutyl glycol)。此外,可使用前述聚氧伸烷基多元醇之同元聚合物與共聚合物及其混合物。聚氧伸烷基多元醇特別合適之共聚合物為那些包括由乙二醇、丙二醇(propylene glycol)、二伸乙甘醇(diethylene glycol)、丙二醇(propylene glycol)、三甘醇(triethylene glycol)、2-乙基己二醇-1,3-甘油(2-ethylhexanediol-1,3-glycerol)、1,2,6-己三醇(1,2,6-hexanetriol)、三羥甲基丙烷(trimethylolpropane)、三羥甲基乙烷(trimethylolethane)、三(羥苯基)丙烷(tris(hydroxyphenyl)propane)、三乙醇胺(triethanolamine)和三異丙胺(triisopropylamine)所組成群組之至少一化合物一起與選自環氧乙烷(ethylene oxide)、環氧丙烷(propylene oxide)及環氧丁烷(butylene oxide)所組成群組之至少一化合物之加成物(adduct)。 Suitable polyether polyols include linear and / or branched polyethers, which have several ether bonds and at least dihydroxyl groups, and preferably do not contain any additional functional groups in addition to these hydroxyl groups. Examples of such suitable polyether polyols are polyoxyalkylene polyols, such as polyethylene glycol, polypropylene glycol, polytetramethyl glycol, and Polybutyl glycol. In addition, the aforementioned homopolymers and copolymers of polyoxyalkylene polyols and mixtures thereof can be used. Particularly suitable copolymers of polyoxyalkylene polyols are those including ethylene glycol, propylene glycol, diethylene glycol, propylene glycol, and triethylene glycol. , 2-ethylhexanediol-1,3-glycerol, 2-ethylhexanediol-1,3-glycerol, 1,2,6-hexanetriol, trimethylolpropane (trimethylolpropane), trimethylolethane, tris (hydroxyphenyl) propane, triethanolamine, and triisopropylamine Adduct with at least one compound selected from the group consisting of ethylene oxide, propylene oxide and butylene oxide.

在一特別較佳實施例中,該多元醇(B)係選自由聚丙二醇(polypropylene glycol)、聚四甲基二醇(polytetramethyl glycol)與環氧乙烷 (ethylene oxide)及環氧丙烷(propylene oxide)之統計共聚合物(statistical copolymers)及/或區段共聚合物(block copolymers)所組成之群組。 In a particularly preferred embodiment, the polyol (B) is selected from the group consisting of polypropylene glycol, polytetramethyl glycol, ethylene oxide, and propylene oxide. oxide) group of statistical copolymers (statistical copolymers) and / or block copolymers (block copolymers).

在一選擇較佳實施例中,該多元醇(B)係一聚酯。舉例來說,合適之聚酯多元醇能藉由縮合一或更多具有2至15個碳原子之多羥基酒精(polyhydric alcohols)與一或更多具有2至14個碳原子之多羧酸(polycarboxylic acids)來形成。許多多羥基酒精(polyhydric alcohols)之合適實例包括乙二醇,甘油,丙二醇,例如1,2-丙二醇(1,2-propylene glycol)與1,3-丙二醇(1,3-propylene glycol),季戊四醇,三羥甲基丙烷(trimethylolpropane),1,4,6-辛三醇(1,4,6-octanetriol),丁二醇(butanediol),戊二醇(pentanediol),己二醇(hexanediol),十二烷二醇(dodecanediol),辛二醇(octanediol),氯戊烷二醇(chloropentanediol),甘油單烯丙基醚(glycerol monoallylether),甘油單乙基醚(glycerol monoethylether),二伸乙甘醇,2-乙基己二醇(2-ethylhexanediol),1,4-環己二醇(1,4-cyclohexanediol),1,2,6-己三醇(1,2,6-hexanetriol),1,3,5-己三醇(1,3,5-hexanetriol)與1,3-雙-(2-羥乙氧基)丙烷(1,3-bis-(2-hydroxyethoxy)propane)。 In a preferred embodiment, the polyol (B) is a polyester. For example, suitable polyester polyols can be obtained by condensing one or more polyhydric alcohols having 2 to 15 carbon atoms and one or more polycarboxylic acids having 2 to 14 carbon atoms ( polycarboxylic acids). Suitable examples of many polyhydric alcohols include ethylene glycol, glycerin, propylene glycol, such as 1,2-propylene glycol and 1,3-propylene glycol, pentaerythritol , Trimethylolpropane, trimethylolpropane, 1,4,6-octanetriol, butanediol, pentanediol, hexanediol, Dodecanediol, octanediol, chloropentanediol, glycerol monoallylether, glycerol monoethylether, ethylene glycol Alcohol, 2-ethylhexanediol, 1,4-cyclohexanediol, 1,2,6-hexanetriol, 1,3,5-hexanetriol (1,3,5-hexanetriol) and 1,3-bis- (2-hydroxyethoxy) propane (1,3-bis- (2-hydroxyethoxy) propane).

合適多羧酸(polycarboxylic acids)之實例為苯二甲酸(phthalic acid),間苯二甲酸(isophthalic acid),對苯二甲酸(terephthalic acid),四氯對苯二甲酸(tetrachloroterephthalic acid),馬來酸(maleic acid),十二烷基馬來酸(dodecylmaleic acid),十八烯基馬來酸(octadecenylmaleic acid),福馬酸(fumaric acid),烏頭酸(aconitic acid),偏苯三甲酸(trimellitic acid),3,3'-硫代二丙酸(3,3’-thiodipropanoic acid),琥珀酸(succinic acid),己二酸(adipic acid),丙二酸(malonic acid),戊二酸(glutaric acid),庚二酸(pimelic acid), 癸二酸(sebacic acid),環己烷-1,2-二羧酸(cyclohexane-1,2-dicarboxylic acid),1,4-環己二烯-1,2-二羧酸(1,4-cyclohexadiene-1,2-dicarboxylic acid),3-甲基-3,5-環己二烯-1,2-二羧酸(3-methyl-3,5-cyclohexadiene-1,2-dicarboxylic acid)和相應之酸酐,酸氯化物(acid chlorides)和酸酯(acid esters),例如苯二甲酸酐(phthalic acid anhydride),鄰苯二甲醯氯(phthaloyl chloride)和苯二甲酸之二甲基酯(dimethyl ester)。 Examples of suitable polycarboxylic acids are phthalic acid, isophthalic acid, terephthalic acid, tetrachloroterephthalic acid, malay Maleic acid, dodecylmaleic acid, octadecenylmaleic acid, fumaric acid, aconic acid, trimellitic acid acid), 3,3'-thiodipropanoic acid, succinic acid, adipic acid, malonic acid, glutaric acid ( glutaric acid), pimelic acid, sebacic acid, cyclohexane-1,2-dicarboxylic acid, 1,4-cyclohexadiene -1,2-dicarboxylic acid (1,4-cyclohexadiene-1,2-dicarboxylic acid), 3-methyl-3,5-cyclohexadiene-1,2-dicarboxylic acid (3-methyl-3 , 5-cyclohexadiene-1,2-dicarboxylic acid) and corresponding acid anhydrides, acid chlorides and acid esters, such as phthalic acid anhydride, phthalic acid chloride ( phthaloyl chloride) and dimethyl ester of phthalic acid.

依據本發明,該聚酯多元醇,以一些特別性質為特徵,和物理與化學性質一起,其亦將其他方面列入考慮,例如健康風險,尤其也與所使用之該些起始成分一起。 According to the invention, the polyester polyol is characterized by special properties, along with physical and chemical properties, which also take into account other aspects, such as health risks, and especially with the starting ingredients used.

有時,苯二甲酸及其衍生化合物,尤其是低分子量苯二甲酸鹽(phthalates),已經被懷疑具有潛在之健康風險,並且舉例來說,造成不孕(infertility)、肥胖(obesity)與糖尿病(diabetes)。因此,此種化合物之使用,尤其在日常物品之生產方面,應該被緊要地看待。然而,還沒有任何能保持在一定水平的選擇,尤其是使用於一些反應性黏著劑組成物中,並且因此,其需要此種結構單元存在,被保持盡可能低,無論如何不會對該黏著劑系統之各種性質有負面之影響。已經令人驚訝地呈現出,該苯二甲酸或使用於先前技術中之相關化合物之數量,能被相當地減少,不會在該聚酯多元醇或後續黏著劑組成物之特性上有任何減少。 Occasionally, phthalic acid and its derivatives, especially low molecular weight phthalates, have been suspected of potential health risks and, for example, caused infertility, obesity and Diabetes. Therefore, the use of such compounds, especially in the production of daily goods, should be taken seriously. However, there are no options that can be maintained at a certain level, especially for use in some reactive adhesive compositions, and therefore, it requires such structural units to be present, kept as low as possible, and the adhesion will not be affected in any way. Various properties of the agent system have a negative impact. It has been surprisingly shown that the amount of the phthalic acid or related compounds used in the prior art can be considerably reduced without any reduction in the characteristics of the polyester polyol or subsequent adhesive composition .

因此,依據本發明,在該聚酯多元醇之較佳實施例中,在該聚酯多元醇中,苯二甲酸殘留物之比率係不大於30mol.%。依據本發明,該聚酯多元醇較佳包括5至30mol.%,特別較佳7至15mol.%之苯二甲酸殘留物。由於在本發明之聚酯多元醇中,可保持苯二甲酸殘留物之比例,在 一些特定範圍內,能限制跟這些對健康有潛在危害之物質接觸,而不會降低該聚酯多元醇之性質。 Therefore, according to the present invention, in the preferred embodiment of the polyester polyol, the ratio of the phthalic acid residue in the polyester polyol is not more than 30 mol.%. According to the invention, the polyester polyol preferably comprises from 5 to 30 mol.%, Particularly preferably from 7 to 15 mol.% Of a phthalic acid residue. In the polyester polyol of the present invention, the proportion of phthalic acid residues can be maintained. Within certain specific ranges, it can limit contact with these substances that are potentially harmful to health without reducing the polyester polyol nature.

在本發明之意義中,苯二甲酸殘留物係指此一般基團 其中,芳香環可具有至多4個結構-COO-之取代基及一些可選擇地另外之取代基。 In the sense of the present invention, phthalic acid residue refers to this general group Among them, the aromatic ring may have up to 4 substituents of the structure -COO- and some optional additional substituents.

在一較佳實施例中,依據DIN 53240-2測定,本發明之聚酯多元醇之特徵為,在該聚酯多元醇中,OH基團之數目係40至100mgKOH/g,較佳45至80mg KOH/g。令人驚訝地得知,在該聚酯多元醇中,OH基團之數目,在一些確認過的範圍內,在許多黏著劑組成物中,讓該聚酯多元醇會被特別良好地加工(processed)。 In a preferred embodiment, according to DIN 53240-2, the polyester polyol of the present invention is characterized in that the number of OH groups in the polyester polyol is 40 to 100 mgKOH / g, preferably 45 to 80 mg KOH / g. Surprisingly, in the polyester polyol, the number of OH groups, in some confirmed ranges, in many adhesive compositions, allows the polyester polyol to be processed particularly well ( processed).

依據本發明,依據DIN EN ISO 2114測定,該聚酯多元醇較佳具有一酸價(SZ)小於2mg KOH/g,更佳小於1mg KOH/g。以此方式,確保該聚酯多元醇有充足純度,讓其可靠地應用於一些黏著劑組成物中。 According to the present invention, as determined according to DIN EN ISO 2114, the polyester polyol preferably has an acid value (SZ) of less than 2 mg KOH / g, more preferably less than 1 mg KOH / g. In this way, it is ensured that the polyester polyol has sufficient purity, allowing it to be reliably used in some adhesive compositions.

如上所述,在先前技術中所描述之方法,用來製備一些以苯二甲酸為基礎之低黏度聚酯多元醇,這些方法之缺點係在於許多易燃與爆炸之起始材料,例如許多反應性環氧化合物(reactive epoxides),被使用於其製備中。為了克服這些缺點,本發明亦有關於一種方法,用來製備一些以苯二甲酸為基礎之低黏度聚酯多元醇,其中,可忽略使用許多反應性環氧化合物。 As mentioned above, the methods described in the prior art are used to prepare some low viscosity polyester polyols based on phthalic acid. The disadvantage of these methods is that many flammable and explosive starting materials, such as many reactions Reactive epoxy compounds (reactive epoxides) are used in their preparation. In order to overcome these disadvantages, the present invention also relates to a method for preparing some low viscosity polyester polyols based on phthalic acid, in which many reactive epoxy compounds can be ignored.

依據本發明,該用來製備該聚酯多元醇之方法,其特徵在 於,在第一步驟中,以苯二甲酸為基礎之材料係與至少一多羥基酒精酯化,來獲得酯(A),而且在第二步驟中,此酯(A)係與多元醇(B)經過轉酯反應,由此獲得該聚酯多元醇。故該聚酯多元醇係以該酯(A)之轉酯反應來製備,該酯(A)係由以苯二甲酸為基礎之材料與至少一多羥基酒精所組成,此酯係在第一步驟中製備。在此反應期間,依據本發明,許多在該方法之第一步驟中所引入之殘留物,被該多元醇(B)所取代,而且這包括該些被引入之殘留物之至少一者之分離(splitting)。 According to the present invention, the method for preparing the polyester polyol is characterized in that in the first step, a material based on phthalic acid is esterified with at least one polyhydric alcohol to obtain an ester (A) Moreover, in the second step, the ester (A) is subjected to a transesterification reaction with the polyol (B), thereby obtaining the polyester polyol. Therefore, the polyester polyol is prepared by transesterification of the ester (A). The ester (A) is composed of a phthalic acid-based material and at least one polyhydric alcohol. The ester is first Prepared in steps. During this reaction, according to the invention, many of the residues introduced in the first step of the method are replaced by the polyol (B), and this includes the separation of at least one of the residues introduced (splitting).

該酯(A)可以上述之方法製備,並且使用上述以苯二甲酸為基礎之材料。前述之各種化合物較佳地係用來當作多元醇(B)。 The ester (A) can be prepared by the method described above and uses the above-mentioned phthalic acid-based material. The aforementioned various compounds are preferably used as the polyol (B).

該以苯二甲酸為基礎之材料及該至少一多羥基酒精,較佳地係以重量比3:1至0.9:1,特別較佳2:1至1.1:1來反應。該以苯二甲酸為基礎之材料係特別較佳地以稍微過量之方式來添加。 The phthalic acid-based material and the at least one polyhydric alcohol are preferably reacted in a weight ratio of 3: 1 to 0.9: 1, particularly preferably 2: 1 to 1.1: 1. The phthalic acid-based material is particularly preferably added in a slight excess.

在該第一步驟中所獲得之該酯(A),在第二步驟中與該多元醇(B)反應,多元醇(B)對酯(A)之重量比較佳為12:1至2:1,特別較佳9:1至3:1。 The ester (A) obtained in the first step is reacted with the polyol (B) in the second step. The weight ratio of the polyol (B) to the ester (A) is preferably 12: 1 to 2: 1. Particularly preferred is 9: 1 to 3: 1.

在一較佳實施例中,本發明之方法不包括使用烷氧基化試劑(alkoxylation agents),尤其是那些選自由環氧乙烷(ethylene oxide)、環氧丙烷(propylene oxide)、環氧丁烷(butylene oxide)及其混合物所組成之群組。 In a preferred embodiment, the method of the present invention does not include the use of alkoxylation agents, especially those selected from the group consisting of ethylene oxide, propylene oxide, butylene oxide A group of butylene oxide and mixtures thereof.

該由以苯二甲酸為基礎之材料及至少一多羥基酒精所組成之酯(A),係較佳地在所屬技術領域中通常知識者所熟知之各種常見反應條件下被轉酯化。在一較佳實施例中,該轉酯化反應係在催化劑存在時發生。舉例來說,鈦酸四異丙酯(Tetraisopropyl titanate,TiPT)係一合適之催化劑。 The ester (A) composed of a phthalic acid-based material and at least one polyhydric alcohol is preferably transesterified under various common reaction conditions well known to those skilled in the art. In a preferred embodiment, the trans-esterification reaction occurs in the presence of a catalyst. For example, Tetraisopropyl titanate (T i PT) is a suitable catalyst.

本發明亦有關於一種聚酯多元醇,其可經由本發明之方法來 獲得。 The invention also relates to a polyester polyol which can be obtained by the method of the invention.

依據本發明,該聚酯多元醇係特別適合在一些黏著劑組成物中使用。因此,本發明亦有關於一種黏著劑組成物,其包括本發明之低黏度聚酯多元醇。 According to the present invention, the polyester polyol is particularly suitable for use in some adhesive compositions. Therefore, the present invention also relates to an adhesive composition including the low viscosity polyester polyol of the present invention.

在一較佳實施例中,除了本發明之聚酯多元醇之外,該黏著劑組成物亦包括異氰酸酯成分。 In a preferred embodiment, in addition to the polyester polyol of the present invention, the adhesive composition also includes an isocyanate component.

在本發明之概念中,異氰酸酯成分係被理解,意指具有至少一自由異氰酸酯基團(NCO基團)之各種化合物。該異氰酸酯成分較佳地係選自由聚異氰酸酯(polyisocyanates)及含NCO之預聚合物(prepolymers)所組成之群組。 In the concept of the present invention, the isocyanate component is understood to mean various compounds having at least one free isocyanate group (NCO group). The isocyanate component is preferably selected from the group consisting of polyisocyanates and NCO-containing prepolymers.

在本發明之概念中,聚異氰酸酯係各種含有至少二活性NCO基團之化合物,較佳為二異氰酸酯(diisocyanate)或三異氰酸酯(triisocyanate)。 In the concept of the present invention, the polyisocyanate is various compounds containing at least two reactive NCO groups, preferably diisocyanate or triisocyanate.

合適之含NCO之預聚合物係帶OH基團及/或NH基團之化合物與一過量之聚異氰酸酯之各種反應產物,對該些聚合物及所使用之聚異氰酸酯,沒有任何特別要求,例如該些聚異氰酸酯可為上述之各種異氰酸酯,例如聚醚胺(Polyether amines)可用來當作帶NH基團之化合物。上述各種多元醇可用來當作帶OH基團之化合物,然後可進一步將所獲得之預聚合物與另外或相同之多元醇反應。 Suitable NCO-containing prepolymers are various reaction products of compounds bearing OH and / or NH groups and an excess of polyisocyanate. There are no special requirements for these polymers and the polyisocyanate used, such as The polyisocyanates can be various isocyanates as described above, for example, polyether amines can be used as compounds having an NH group. The above-mentioned various polyols can be used as a compound having an OH group, and then the obtained prepolymer can be further reacted with another or the same polyol.

該異氰酸酯成分較佳係選自由1,5-伸萘基二異氰酸酯(1,5-naphthylene diisocyanate),4,4'-二苯甲烷二異氰酸酯(4,4’-diphenylmethane diisocyanate,MDI),2,4'-二苯甲烷二異氰酸酯 (2,4’-diphenylmethane diisocyanate),2,2'-二苯甲烷二異氰酸酯(2,2’-diphenylmethane diisocyanate),氫化或部分氫化MDI(H12MDI、H6MDI),苯二甲基二異氰酸酯(xylylene diisocyanate,XDI),四甲基苯二甲基二異氰酸酯(tetramethylxylylene diisocyanate,TMXDI),二-和四亞烷基二苯基甲基二異氰酸酯(di- and tetraalkylene diphenylmethyl diisocyanate),4,4'-二苯基二異氰酸酯(4,4’-dibenzyl diisocyanate),1,3-苯基二異氰酸酯(1,3-phenyl diisocyanate),1,4-苯基二異氰酸酯(1,4-phenyl diisocyanate),甲苯二異氰酸酯(toluene diisocyanate,TDI)之異構物,1-甲基-2,4-二異氰酸基環己烷(1-methyl-2,4-diisocyanatocyclohexane),1,6-二異氰酸基-2,2,4-三甲基己烷(1,6-diisocyanato-2,2,4-trimethylhexane),1,6-二異氰酸基-2,4,4-三甲基己烷(1,6-diisocyanato-2,4,4-trimethylhexane),1-異氰酸基甲基-3-異氰酸基-1,5,5-三甲基環己烷(1-isocyanatomethyl-3-isocyanato-1,5,5-trimethylcyclohexane,IPDI),氯化與溴化之二異氰酸酯,含磷之二異氰酸酯,四甲氧基丁烷-1,4-二異氰酸酯(tetramethoxybutane-1,4-diisocyanate),伸萘基-1,4-二異氰酸酯(naphthalene-1,4-diisocyanate,NDI),丁烷-1,4-二異氰酸酯(butane-1,4-diisocyanate),己烷-1,6-二異氰酸酯(hexane-1,6-diisocyanate,HDI),二環己基甲烷二異氰酸酯(dicyclohexylmethane diisocyanate),四亞甲基二異氰酸酯(tetramethylene diisocyanate),六亞甲基二異氰酸酯(hexamethylene diisocyanate),十一亞甲基二異氰酸酯(undecamethylene diisocyanate),十二亞甲基二異氰酸酯(dodecamethylene diisocyanate),2,2,4-三甲基-己烷-2,3,3-三甲基-六亞甲基二異氰酸酯 (2,2,4-trimethyl-hexane-2,3,3-trimethyl-hexamethylene diisocyanate),環己烷-1,4-二異氰酸酯(cyclohexane-1,4-diisocyanate),乙烯二異氰酸酯(ethylene diisocyanate),亞甲基三苯基三異氰酸酯(methylenetriphenyl triisocyanate,MIT),苯二甲酸-雙-異氰酸基-乙酯(phthalic acid-bis-isocyanato-ethylester),具有反應性鹵素原子之二異氰酸酯,例如1-氯甲基苯基-2,4-二異氰酸酯(1-chloromethylphenyl-2,4-diisocyanate),1-溴甲基-苯基-2,6-二異氰酸酯(1-bromomethyl-phenyl-2,6-diisocyanate)和3,3-雙-氯甲基醚-4,4'-二苯基二異氰酸酯(3,3-bis-chloromethylether-4,4’-diphenyl diisocyanate)所組成之群組。另外可使用之二異氰酸酯為三甲基六亞甲基二異氰酸酯(trimethyl-hexamethylene diisocyanate),1,4-二異氰酸基丁烷(1,4-diisocyanatobutane),1,12-二異氰酸基十二烷(1,12-diisocyanatododecane)和二聚物脂肪酸二異氰酸酯(dimer fatty acid diisocyanate),離胺酸二異氰酸酯(lysine diisocyanate),4,4-二環六甲烷二異氰酸酯(4,4-dicyclohexamethane diisocyanate),1,3-環己烷二異氰酸酯(1,3-cyclohexane diisocyanate)和1,4-環己烷二異氰酸酯(1,4-cyclohexane diisocyanate)。 The isocyanate component is preferably selected from the group consisting of 1,5-naphthylene diisocyanate, 4,4'-diphenylmethane diisocyanate (MDI), 2, 4'-diphenylmethane diisocyanate (2,2'-diphenylmethane diisocyanate), 2,2'-diphenylmethane diisocyanate, hydrogenated or partially hydrogenated MDI (H12MDI, H6MDI), benzene Xylylene diisocyanate (XDI), tetramethylxylylene diisocyanate (TMXDI), di- and tetraalkylene diphenylmethyl diisocyanate , 4,4'-dibenzyl diisocyanate, 1,4-phenyldiisocyanate, 1,4-phenyldiisocyanate, 1,4-phenyldiisocyanate (1,4 -phenyl diisocyanate), an isomer of toluene diisocyanate (TDI), 1-methyl-2,4-diisocyanatocyclohexane, 1, 6-diisocyanato-2,2,4-trimethylhexane , 1,6-diisocyanato-2,4,4-trimethylhexane (1,6-diisocyanato-2,4,4-trimethylhexane), 1-isocyanatomethyl-3-iso Cyano-1,5,5-trimethylcyclohexane (1-isocyanatomethyl-3-isocyanato-1,5,5-trimethylcyclohexane (IPDI), chlorinated and brominated diisocyanate, phosphorus-containing diisocyanate , Tetramethoxybutane-1,4-diisocyanate, tetramethoxybutane-1,4-diisocyanate, naphthalene-1,4-diisocyanate (NDI), butane-1 1,4-diisocyanate (butane-1,4-diisocyanate), hexane-1,6-diisocyanate (HDI), dicyclohexylmethane diisocyanate (dicyclohexylmethane diisocyanate), tetramethylene Tetramethylene diisocyanate, hexamethylene diisocyanate, undecamethylene diisocyanate, dodecamethylene diisocyanate, 2,2,4-three Methyl-hexane-2,3,3-trimethyl-hexamethylene diisocyanate (2,2,4-trimethyl-hexane-2,3,3-trimethyl-hexamethylene diisocyanate), cyclohexane- 1,4-diisocyanate (cyclohexane-1,4-diisocyanate), ethylene diisocyanate (ethylene diisocyanate), methylenetriphenyl triisocyanate (MITE), phthalic acid-bis-isocyanate- Phthalic acid-bis-isocyanato-ethylester, a diisocyanate with a reactive halogen atom, such as 1-chloromethylphenyl-2,4-diisocyanate, 1 -Bromomethyl-phenyl-2,6-diisocyanate (1-bromomethyl-phenyl-2,6-diisocyanate) and 3,3-bis-chloromethyl ether-4,4'-diphenyl diisocyanate ( 3,3-bis-chloromethylether-4,4'-diphenyl diisocyanate). Other diisocyanates that can be used are trimethyl-hexamethylene diisocyanate, 1,4-diisocyanatobutane, 1,12-diisocyanate 1,12-diisocyanatododecane and dimer fatty acid diisocyanate, lysine diisocyanate, 4,4-dicyclohexamethane diisocyanate (4,4- dicyclohexamethane diisocyanate), 1,3-cyclohexane diisocyanate, and 1,4-cyclohexane diisocyanate.

在一特別較佳之實施例中,該異氰酸酯成分係選自由4,4'-二苯甲烷二異氰酸酯,2,4'-二苯甲烷二異氰酸酯和2,2'-二苯甲烷二異氰酸酯及其寡聚物(oligomers)與聚合物所組成之群組。 In a particularly preferred embodiment, the isocyanate component is selected from the group consisting of 4,4'-diphenylmethane diisocyanate, 2,4'-diphenylmethane diisocyanate, and 2,2'-diphenylmethane diisocyanate and their oligomers. A group of polymers (oligomers) and polymers.

在一另外較佳實施例中,在每一案例中,在該黏著劑組成物中,以該組成物之總重為基礎,該異氰酸酯成分之含量為5至30wt.%,較佳15至25wt.%。 In another preferred embodiment, in each case, the content of the isocyanate component in the adhesive composition is 5 to 30 wt.%, Preferably 15 to 25 wt.%, Based on the total weight of the composition. .%.

在一另外較佳實施例中,在該黏著劑組成物中,該聚酯多元 醇對異氰酸酯成分之莫耳比為5:1至1:1,較佳3:1至1.5:1。 In another preferred embodiment, in the adhesive composition, the molar ratio of the polyester polyol to the isocyanate component is 5: 1 to 1: 1, preferably 3: 1 to 1.5: 1.

依據本發明,該黏著劑組成物較佳額外包括一催化劑。所有已知能催化異氰酸酯與醇之反應之化合物,可被用來當做該催化劑。該催化劑較佳係選自由鈦酸酯(titanates),例如鈦酸四丁酯(tetrabutyl titanate)和鈦酸四丙酯(tetrapropyl titanate);錫羧酸鹽(tin carboxylates),例如二月桂酸二丁基錫(dibutyl tin dilaurate,DBTL),二乙酸二丁基錫(dibutyl tin diacetate),辛酸錫(tin octoate);錫氧化物,例如二丁基錫氧化物(dibutyl tin oxide),二辛基錫氧化物(dioctyl tin oxide);有機鋁化合物(organoaluminum compounds),例如三乙醯丙酮酸鋁(aluminum trisacetylacetonate),三乙基丙酮酸鋁(aluminum trisethylacetonate);螯合化合物(chelate compounds),例如四乙醯丙酮酸鈦(titantetraacetylacetonate);胺化合物,例如三乙二胺(triethylene diamine),胍(guanidine),二苯基胍(diphenyl guanidine),2,4,6-三(二甲基胺基甲基)酚(2,4,6-tris(dimethylaminomethyl)phenol),嗎福林(morpholine),N-甲基嗎福林(N-methylmorpholine),2-乙基-4-甲基咪唑(2-ethyl-4-methylimidazole),1,8-二吖雙環[5.4.0]十一烯-7(1,8-diazabicyclo-(5,4,0)-undecene-7,DBU),1,4-二吖雙環辛烷(1,4-diazabicyclooctane,DABCO),1,4-二吖雙環[2,2,2]辛烷(1,4-diazabicyclo[2,2,2]octane),N,N-二甲基哌嗪(N,N-dimethylpiperazine),1,8-二吖雙環[5,4,0]十一-7-烯(1,8-diazabicyclo[5,4,0]undec-7-ene),二嗎福林基二甲醚(dimorpholinodimethylether),二嗎福林基二乙醚(dimorpholinodiethylether,DMDEE)及其混合物所組成之群組。 According to the present invention, the adhesive composition preferably further includes a catalyst. All compounds known to catalyze the reaction of isocyanates with alcohols can be used as the catalyst. The catalyst is preferably selected from titanates, such as tetrabutyl titanate and tetrapropyl titanate; tin carboxylates, such as dibutyltin dilaurate (dibutyl tin dilaurate (DBTL), dibutyl tin diacetate, tin octoate; tin oxides, such as dibutyl tin oxide, dioctyl tin oxide ); Organoaluminum compounds, such as aluminum trisacetylacetonate, aluminum trisethylacetonate, chelate compounds, such as titantetraacetylacetonate ); Amine compounds, such as triethylene diamine, guanidine, diphenyl guanidine, 2,4,6-tris (dimethylaminomethyl) phenol (2,4 , 6-tris (dimethylaminomethyl) phenol), morpholine, N-methylmorpholine, 2-ethyl-4-methylimidazole, 1,8-diazine bicyclic ring [5.4.0] -7 (1,8-diazabicyclo- (5,4,0) -undecene-7, DBU), 1,4-diazabicyclooctane (DABCO), 1,4-diazabicyclooctane, DABCO [2,2,2] octane (1,4-diazabicyclo [2,2,2] octane), N, N-dimethylpiperazine, 1,8-diazabicyclo [ 5,4,0] Undec-7-ene (1,8-diazabicyclo [5,4,0] undec-7-ene), dimorpholino dimethyl ether, dimorpholino dimethyl ether A group of dimorpholinodiethylether (DMDEE) and mixtures thereof.

在本案例中,以該組成物之總重為基礎,該催化劑之數量較 佳為0.01至5wt.%,特別較佳0.05至2wt.%。 In this case, based on the total weight of the composition, the amount of the catalyst is preferably 0.01 to 5 wt.%, And particularly preferably 0.05 to 2 wt.%.

本發明亦有關於一種聚氨酯黏著劑,其可由本發明之聚酯多元醇與異氰酸酯成分反應獲得。該異氰酸酯成分較佳係該等上述化合物之一者,無論如何尤其是4,4'-二苯甲烷二異氰酸酯,2,4'-二苯甲烷二異氰酸酯,2,2'-二苯甲烷二異氰酸酯或其混合物及/或寡聚物。在一另外較佳實施例中,本發明之聚酯多元醇係在催化劑(如上所述)存在下,與該異氰酸酯成分反應。 The invention also relates to a polyurethane adhesive, which can be obtained by reacting the polyester polyol of the invention with an isocyanate component. The isocyanate component is preferably one of these compounds, in any case, in particular 4,4'-diphenylmethane diisocyanate, 2,4'-diphenylmethane diisocyanate, 2,2'-diphenylmethane diisocyanate Or mixtures and / or oligomers thereof. In another preferred embodiment, the polyester polyol of the present invention is reacted with the isocyanate component in the presence of a catalyst (as described above).

在此案例中,該反應可在所屬技術領域中通常知識者所熟知之各種常見條件下進行。 In this case, the reaction can be performed under various common conditions well known to those skilled in the art.

在固化前,本發明之聚氨酯黏著劑,在75℃測量,較佳具有1000至30,000mPas,更佳1200至25,000mPas之黏度。 Prior to curing, the polyurethane adhesive of the present invention has a viscosity of 1000 to 30,000 mPas, more preferably 1200 to 25,000 mPas, as measured at 75 ° C.

本發明之聚氨酯黏著劑具有許多優良性質之特徵,尤其是在固化後具有高抗拉強度(tensile strength)及斷裂伸長度(elongation at break)。在一較佳實施例中,本發明之聚氨酯黏著劑在固化後,依據ISO 527-1測定,具有抗拉強度從1至60N,較佳2至45N。在完全固化後,依據ISO 6922測定,斷裂伸長度較佳為7.0至650%,特別較佳7.5至600%。在此案例中,該聚氨酯黏著劑較佳係藉由濕氣交聯(moisture crosslinking)來固化。 The polyurethane adhesive of the present invention is characterized by many excellent properties, especially high tensile strength and elongation at break after curing. In a preferred embodiment, the polyurethane adhesive of the present invention has a tensile strength of 1 to 60N, preferably 2 to 45N, as measured according to ISO 527-1 after curing. After being completely cured, the elongation at break is preferably 7.0 to 650%, particularly preferably 7.5 to 600%, as measured in accordance with ISO 6922. In this case, the polyurethane adhesive is preferably cured by moisture crosslinking.

依據本發明,該聚氨酯黏著劑可被使用於一些製造程序中。因此,本發明亦有關於本發明之聚氨酯黏著劑,於一些零件之製造中之用途。本發明之黏著劑較佳被用作熱熔黏著劑(hot-melt adhesive)。本發明之黏著劑之用途,特別較佳地被用來製造智慧型手機(smartphones)與平板電腦(tablets)。 According to the invention, the polyurethane adhesive can be used in some manufacturing processes. Therefore, the present invention also relates to the use of the polyurethane adhesive of the present invention in the manufacture of some parts. The adhesive of the present invention is preferably used as a hot-melt adhesive. The use of the adhesive of the present invention is particularly preferably used for manufacturing smartphones and tablets.

本發明另外有關於本發明之聚酯多元醇在黏著劑組成物中之用途,尤其是在本發明所述範圍內之黏著劑組成物中。 The present invention further relates to the use of the polyester polyol of the present invention in an adhesive composition, especially in an adhesive composition within the scope of the present invention.

本發明之聚酯多元醇係特別適合使用於一些黏著劑組成物中。因此,本發明亦有關於一種黏合方法,包括下列步驟:(a)提供一混合物,其包括本發明之聚酯多元醇及一異氰酸酯成分;(b)將步驟(a)之混合物塗佈至要黏合之至少一基板表面,(c)在晾置時間(open time)內接合該要黏合之基板表面,並且(d)固化該經塗佈之混合物。 The polyester polyol of the present invention is particularly suitable for use in some adhesive compositions. Therefore, the present invention also relates to a bonding method, which includes the following steps: (a) providing a mixture including the polyester polyol and an isocyanate component of the present invention; (b) applying the mixture of step (a) to the At least one substrate surface to be bonded, (c) bonding the surface of the substrate to be bonded within an open time, and (d) curing the coated mixture.

在步驟(a)中,該混合物較佳係本發明之黏著劑組成物。 In step (a), the mixture is preferably the adhesive composition of the present invention.

本發明將參考下列各實例,以更詳細之方式描述,這些實例不被理解用來限制本發明之概念。 The invention will be described in more detail with reference to the following examples, which are not to be understood as limiting the concept of the invention.

該酸價(acid number)係依據DIN EN ISO 2114來測定。 The acid number is determined in accordance with DIN EN ISO 2114.

該OH基團之數目係依據DIN 53240-2來測定。 The number of OH groups is determined according to DIN 53240-2.

該黏度係藉由博勒飛(Brookfield)(Thermosel),轉針27(spindle 27),以10轉/分鐘(revolutions/minute)測定。 The viscosity was measured by Brookfield (Thermosel), spindle 27 (spindle 27) at 10 revolutions / minute.

該抗拉強度係依據ISO 527-1測定。 The tensile strength is measured according to ISO 527-1.

該斷裂伸長度係依據ISO 6922測定。 The elongation at break is measured in accordance with ISO 6922.

所使用之原物料:二伸乙甘醇(巴斯夫歐洲公司(BASF SE),德國),Mw 106.12g/mol丙二醇(巴斯夫歐洲公司(BASF SE),德國),Mw 76.11g/mol苯二甲酸(西格瑪奥德里奇(Sigma Aldrich)公司,德國),Mw 166.13g/mol Capa 2067A(禾大(Croda)公司,德國),OHZ 168-177 Capa 2205(禾大(Croda)公司,德國),OHZ 54-58(ASTM D4274-94d)聚醚多元醇(Pluronic)PE 3100(巴斯夫歐洲公司,德國),Mw 1000g/mol P-THF 1000(巴斯夫歐洲公司,德國),OHZ 107-118(DIN 53240)德士模都(Desmodur)44 MC薄片(科思創(Covestro),德國),NCO含量(理論上):33.6wt.% Raw materials used: Diethylene glycol (BASF SE, Germany), Mw 106.12 g / mol propylene glycol (BASF SE, Germany), Mw 76.11 g / mol phthalic acid ( Sigma Aldrich, Germany), Mw 166.13g / mol Capa 2067A (Croda, Germany), OHZ 168-177 Capa 2205 (Croda, Germany), OHZ 54 -58 (ASTM D4274-94d) Polyether polyol (Pluronic) PE 3100 (BASF Europe, Germany), Mw 1000g / mol P-THF 1000 (BASF Europe, Germany), OHZ 107-118 (DIN 53240) Desmodur 44 MC sheet (Covestro, Germany), NCO content (theoretically): 33.6wt.%

實例1: Example 1:

在一5l燒瓶中裝入1300g之苯二甲酸與1250g之丙二醇。將此反應混合物在氮氣流下加熱到190℃。當溫度到達時,加入0.5g之鈦酸四異丙酯(TiPT)。在總共8小時之後,達到酸價0.5mg KOH/g。使用426mg KOH/g測定OH基團之數目。在25℃下,測定黏度為2500mPas。 A 5 l flask was charged with 1300 g of phthalic acid and 1250 g of propylene glycol. The reaction mixture was heated to 190 ° C under a stream of nitrogen. When the temperature was reached, 0.5 g of tetraisopropyl titanate (T i PT) was added. After a total of 8 hours, an acid value of 0.5 mg KOH / g was reached. The number of OH groups was determined using 426 mg KOH / g. The measured viscosity at 25 ° C was 2500 mPas.

將1358g之環氧乙烷-環氧丙烷區段共聚合物(「聚醚多元醇PE 3100」)加到215g之此聚酯中。該反應混合物在氮氣流下加熱到220℃。當溫度到達時,加入0.5g之TiPT。在總共8小時之轉酯化反應之後,測定下列特性: 1358 g of an ethylene oxide-propylene oxide segment copolymer ("polyether polyol PE 3100") was added to 215 g of this polyester. The reaction mixture was heated to 220 ° C under a stream of nitrogen. When the temperature was reached, 0.5 g of T i PT was added. After a total of 8 hours of transesterification, the following characteristics were determined:

酸價:0.8mg KOH/g Acid value: 0.8mg KOH / g

OH基團之數目:62mg KOH/g Number of OH groups: 62mg KOH / g

黏度:25℃下,2500mPas Viscosity: 2500mPas at 25 ℃

本發明之聚酯係與4,4’-MDI,以2.2:1之比例,在130℃真空下,反應1.5小時,形成一以NCO為末端之聚氨酯預聚合物。在75℃測量,黏度為1250mPas。 The polyester and 4,4'-MDI of the present invention react at a ratio of 2.2: 1 at 130 ° C under vacuum for 1.5 hours to form a polyurethane prepolymer with NCO as the end. Measured at 75 ° C, the viscosity is 1250 mPas.

在此黏著劑之100μm厚膜經過完全濕氣交聯(moisture crosslinked)後,測定下列資料: After the 100 μm thick film of this adhesive was completely moisture crosslinked, the following data was measured:

抗拉強度:2.5N Tensile strength: 2.5N

斷裂伸長度:7.5% Elongation at break: 7.5%

實例2: Example 2:

將3000g之PPG 1000加到322g之由苯二甲酸與丙二醇所組成之聚酯。該反應混合物在氮氣流下加熱到230℃。當溫度到達時,加入0.5g TiPT。在總共8小時之轉酯化反應之後,測定下列特性: 3000 g of PPG 1000 was added to 322 g of a polyester composed of phthalic acid and propylene glycol. The reaction mixture was heated to 230 ° C under a stream of nitrogen. When the temperature was reached, 0.5 g of T i PT was added. After a total of 8 hours of transesterification, the following characteristics were determined:

酸價:0.3mg KOH/g Acid value: 0.3mg KOH / g

OH基團之數目:72mg KOH/g Number of OH groups: 72mg KOH / g

黏度:在25℃下,3000mPas Viscosity: 3000mPas at 25 ℃

本發明之聚酯係與4,4’-MDI,以2.2:1之比例,在130℃真空下,反應1.5小時,形成一以NCO為末端之聚氨酯預聚合物。在75℃測量,黏度為3500mPas。 The polyester and 4,4'-MDI of the present invention react at a ratio of 2.2: 1 at 130 ° C under vacuum for 1.5 hours to form a polyurethane prepolymer with NCO as the end. Measured at 75 ° C, the viscosity was 3500 mPas.

在此黏著劑之100μm厚膜經過完全濕氣交聯後,測定下列資料: After the 100 μm thick film of this adhesive was completely moisture-crosslinked, the following data was measured:

抗拉強度:6.9N Tensile strength: 6.9N

斷裂伸長度:250% Elongation at break: 250%

實例3: Example 3:

在一5l燒瓶中裝入1992g之苯二甲酸(PA)、840g之二伸乙甘醇(DEG)與840g 之丙二醇(PG)。將此反應混合物在氮氣流下加熱到190℃。當溫度到達時,加入0.5g之(鈦酸四異丙酯)TiPT。在總共8小時之後,達到酸價0.7mgKOH/g。使用242mg KOH/g測定OH基團之數目。 A 5 l flask was charged with 1992 g of phthalic acid (PA), 840 g of ethylene glycol (DEG) and 840 g of propylene glycol (PG). The reaction mixture was heated to 190 ° C under a stream of nitrogen. When the temperature was reached, 0.5 g of (tetraisopropyl titanate) TiPT was added. After a total of 8 hours, an acid value of 0.7 mgKOH / g was reached. The number of OH groups was determined using 242 mg KOH / g.

將3000g之P-THF 1000加到322g之此由PA、DEG與PG所組成之聚酯。將該反應混合物在氮氣流下加熱到230℃。當溫度到達時,加入0.5g TiPT。在總共8小時之轉酯化反應之後,測定下列特性: 3000 g of P-THF 1000 was added to 322 g of a polyester consisting of PA, DEG and PG. The reaction mixture was heated to 230 ° C under a stream of nitrogen. When the temperature was reached, 0.5 g of T i PT was added. After a total of 8 hours of transesterification, the following characteristics were determined:

酸價:0.2mg KOH/g Acid value: 0.2mg KOH / g

OH基團之數目:49mg KOH/g Number of OH groups: 49mg KOH / g

黏度:在30℃下,11,500mPas Viscosity: 11,500mPas at 30 ℃

本發明之聚酯係與4,4’-MDI,以2.2:1之比例,在130℃真空下,反應1.5小時,形成一以NCO為末端之聚氨酯預聚合物。在75℃測量,黏度為11,500mPas。 The polyester and 4,4'-MDI of the present invention react at a ratio of 2.2: 1 at 130 ° C under vacuum for 1.5 hours to form a polyurethane prepolymer with NCO as the end. The viscosity was measured at 75 ° C and was 11,500 mPas.

在此黏著劑之100μm厚膜經過完全濕氣交聯後,測定下列資料: After the 100 μm thick film of this adhesive was completely moisture-crosslinked, the following data was measured:

抗拉強度:30N Tensile strength: 30N

斷裂伸長度:600% Elongation at break: 600%

實例4: Example 4:

將874g之Capa 2067A與950.1g之Capa 2205加到489.6g之由實例1之此由PA與PG所組成之聚酯。該反應混合物在氮氣流下加熱到230℃。當溫度到達時,加入0.5g TiPT。在總共8小時之轉酯化反應之後,測定下列特性: 874 g of Capa 2067A and 950.1 g of Capa 2205 were added to 489.6 g of the polyester consisting of PA and PG from Example 1. The reaction mixture was heated to 230 ° C under a stream of nitrogen. When the temperature was reached, 0.5 g of T i PT was added. After a total of 8 hours of transesterification, the following characteristics were determined:

酸價:0.1mg KOH/g Acid value: 0.1mg KOH / g

OH基團之數目:55mg KOH/g Number of OH groups: 55mg KOH / g

黏度:在25℃下,14,000mPas Viscosity: 14,000mPas at 25 ℃

本發明之聚酯係與4,4’-MDI,以2.2:1之比例,在130℃真空下,反應1.5小時,形成一以NCO為末端之聚氨酯預聚合物。在75℃測量,黏度為21,500mPas。 The polyester and 4,4'-MDI of the present invention react at a ratio of 2.2: 1 at 130 ° C under vacuum for 1.5 hours to form a polyurethane prepolymer with NCO as the end. The viscosity was 21,500 mPas when measured at 75 ° C.

在此黏著劑之100μm厚膜經過完全濕氣交聯後,測定下列資料: After the 100 μm thick film of this adhesive was completely moisture-crosslinked, the following data was measured:

抗拉強度:40N Tensile strength: 40N

斷裂伸長度:550% Elongation at break: 550%

再將該等結果呈現於表1中。 These results are presented in Table 1.

如該等實例所示,本發明之聚酯多元醇可藉由一簡單反應獲 得,這使得易燃物質之使用變得不必要。該聚酯多元醇具有一黏度,其允許產物能被輕易操作。此外,由本發明之聚酯多元醇所製備之各種黏著劑,證實有良好之抗拉強度與高斷裂伸長度。 As these examples show, the polyester polyol of the present invention can be obtained by a simple reaction, which makes the use of flammable substances unnecessary. The polyester polyol has a viscosity which allows the product to be easily handled. In addition, various adhesives prepared from the polyester polyols of the present invention have demonstrated good tensile strength and high elongation at break.

Claims (15)

一種低黏度聚酯多元醇,其特徵為,該聚酯多元醇係由一酯(A)與一多元醇(B)之轉酯反應所形成,該酯(A)係由至少一以苯二甲酸為基礎之材料與至少一多羥基酒精反應形成。     A low-viscosity polyester polyol, characterized in that the polyester polyol is formed by a transesterification reaction of an ester (A) and a polyol (B), and the ester (A) is formed by at least one benzene Dicarboxylic acid-based materials are formed by reaction with at least one polyhydric alcohol.     如申請專利範圍第1項所述之聚酯多元醇,其特徵為,在25℃測量該聚酯多元醇,其具有一黏度為1000至30,000mPas,較佳為1000至15,000mPas。     The polyester polyol described in item 1 of the scope of patent application, characterized in that the polyester polyol has a viscosity of 1000 to 30,000 mPas, preferably 1000 to 15,000 mPas, measured at 25 ° C.     如申請專利範圍第1項所述之聚酯多元醇,其特徵為,該至少一以苯二甲酸為基礎之材料係選自由苯二甲酸酐,苯二甲酸,間苯二甲酸,對苯二甲酸,苯二甲酸、間苯二甲酸或對苯二甲酸之甲基酯,對苯二甲酸二甲酯(dimethyl terephthalate),聚對苯二甲酸乙二酯(polyethylene terephthalate),偏苯三甲酸酐(trimellitic acid anhydride),焦蜜石酸酐(pyromellitic acid anhydride),馬來酸酐(maleic acid anhydride)及其混合物所組成之群組。     The polyester polyol described in item 1 of the scope of patent application, characterized in that the at least one phthalic acid-based material is selected from the group consisting of phthalic anhydride, phthalic acid, isophthalic acid, and terephthalic acid. Formic acid, phthalic acid, isophthalic acid or methyl ester of terephthalic acid, dimethyl terephthalate, polyethylene terephthalate, trimellitic anhydride ( trimellitic acid anhydride), pyromellitic acid anhydride, maleic acid anhydride and mixtures thereof.     如申請專利範圍第1項或第2項中至少一項所述之聚酯多元醇,其特徵為,該聚酯多元醇包括5至30mol.%,較佳為7至15mol.%之苯二甲酸殘留物。     The polyester polyol described in at least one of item 1 or item 2 of the patent application scope, characterized in that the polyester polyol includes 5 to 30 mol.%, Preferably 7 to 15 mol.% Of benzenediol. Formic acid residue.     如申請專利範圍第1項所述之聚酯多元醇,其特徵為,依據DIN 53240-2測定,在該聚酯多元醇中,OH基團之數目為40至100mg KOH/g,較佳為45至80mg KOH/g。     The polyester polyol described in item 1 of the patent application range is characterized in that, according to DIN 53240-2, the number of OH groups in the polyester polyol is 40 to 100 mg KOH / g, preferably 45 to 80 mg KOH / g.     如前述申請專利範圍中至少一項所述之聚酯多元醇,其特徵為,依據DIN EN ISO 2114測定,該聚酯多元醇具有一酸價(SZ)小於2mg KOH/g,較佳為小於1mg KOH/g。     The polyester polyol according to at least one of the aforementioned patent applications, characterized in that, according to DIN EN ISO 2114, the polyester polyol has an acid value (SZ) of less than 2 mg KOH / g, preferably less than 1 mg KOH / g.     一種方法,用於製備一如申請專利範圍第1項至第6項中至少一項所述之聚酯多元醇,其特徵為,在一第一步驟中,一以苯二甲酸為基礎之材料係與至少一多羥基酒精酯化,以獲得一酯(A),以及在一另外步驟中,所獲得之該酯(A)係與一多元醇(B)反應,以獲得該聚酯多元醇。     A method for preparing a polyester polyol as described in at least one of items 1 to 6 of the scope of patent application, characterized in that in a first step, a material based on phthalic acid Is esterified with at least one polyhydric alcohol to obtain an ester (A), and in a further step, the obtained ester (A) is reacted with a polyol (B) to obtain the polyester polyol alcohol.     如申請專利範圍第7項所述之方法,其特徵為,其不包括使用烷氧基化試劑,較佳地,其係選自由環氧乙烷、環氧丙烷、環氧丁烷及其混合物所組成之群組。     The method according to item 7 of the scope of patent application, characterized in that it does not include the use of an alkoxylation agent, preferably, it is selected from the group consisting of ethylene oxide, propylene oxide, butylene oxide and mixtures thereof A group of people.     如申請專利範圍第7項或第8項所述之方法,其特徵為,該多元醇(B)係選自聚醚多元醇與聚酯多元醇及其混合物之群組。     The method according to item 7 or item 8 of the scope of patent application, wherein the polyol (B) is selected from the group consisting of a polyether polyol, a polyester polyol, and a mixture thereof.     一種黏著劑組成物,其包括一如申請專利範圍第1項至第6項中至少一項所述之聚酯多元醇。     An adhesive composition includes a polyester polyol as described in at least one of items 1 to 6 of the scope of patent application.     一種聚氨酯黏著劑,其可藉由一如申請專利範圍第1項至第6項中至少一項所述之聚酯多元醇與一異氰酸酯成分反應獲得。     A polyurethane adhesive can be obtained by reacting a polyester polyol as described in at least one of items 1 to 6 of the patent application scope with an isocyanate component.     如申請專利範圍第11項或第12項中至少一項所述之聚氨酯黏著劑,其特徵為,在一催化劑存在時,該聚酯多元醇與該異氰酸酯成分反應。     The polyurethane adhesive according to at least one of the eleventh or the twelfth in the scope of the patent application, wherein the polyester polyol reacts with the isocyanate component in the presence of a catalyst.     一種如申請專利範圍第11項或第12項中至少一項所述之聚氨酯黏著劑之用途,其用來製造零件,尤其是智慧型手機與平板電腦。     A use of a polyurethane adhesive as described in at least one of the 11th or 12th of the scope of patent application, which is used to manufacture parts, especially smart phones and tablet computers.     一種如申請專利範圍第1項至第6項中至少一項所述之聚酯多元醇在一黏著劑組成物中之用途,尤其是在一如申請專利範圍第10項所述之黏著劑組成物中之用途。     The use of a polyester polyol as described in at least one of the scope of claims 1 to 6 in an adhesive composition, especially a composition of the adhesive as described in scope 10 of the patent application Uses.     一種用於黏合之方法,其包括步驟: a.混合一如申請專利範圍第1項至第6項中至少一項所述之聚酯多元醇與一異氰酸酯成分,b.將步驟a之混合物塗佈於要被黏合之至少一基板表面,c.在晾置時間(open time)內接合,d.固化該經塗佈之混合物。     A method for bonding, comprising the steps of: a. Mixing the polyester polyol and an isocyanate component as described in at least one of items 1 to 6 of the scope of patent application, b. Coating the mixture of step a Placed on the surface of at least one substrate to be bonded, c. Bonding within open time, d. Curing the coated mixture.    
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