TW201915225A - Electroplating solution processing device and electroplating solution processing method applying the same including a filtering step, a first emptying step, a backwashing step and a second emptying step - Google Patents
Electroplating solution processing device and electroplating solution processing method applying the same including a filtering step, a first emptying step, a backwashing step and a second emptying step Download PDFInfo
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Abstract
Description
本發明係關於一種藥液處理設備及應用其之藥液處理方法;更詳而言之,係一種電鍍藥液處理設備及應用其之電鍍藥液處理方法。 The present invention relates to a chemical liquid processing apparatus and a chemical liquid processing method using the same; more specifically, it is an electroplating liquid processing apparatus and an electroplating liquid processing method using the same.
目前市面上習知電鍍藥液的過濾方式主要是使用濾芯、濾袋為濾料,因此種過濾方式易產生阻塞,導致過濾效果不佳,且清洗濾料時須由人工取出,多次使用後也必須丟棄,此不但浪費人力,亦造成濾料的損失及資源浪費。 At present, the filtering method of the electroplating liquid in the market is mainly to use the filter element and the filter bag as the filter material, so the filtering method is easy to cause blockage, resulting in poor filtering effect, and the filter material must be manually taken out after cleaning, after repeated use It must also be discarded, which not only wastes manpower, but also causes loss of filter materials and waste of resources.
並且,由人工所替換的濾料在取出或清洗時,由於濾料中含有大量電鍍藥液的雜質,並且長時間浸潤於電鍍藥液中,無論是電鍍藥液或是電鍍藥液中的雜質皆為化學藥劑,此替換過程中也易造成工安問題,形成工作人員的永久傷害甚至死亡。 Moreover, when the filter material replaced by the manual is taken out or cleaned, the filter material contains a large amount of impurities of the plating solution, and is infiltrated in the plating solution for a long time, whether it is an impurity in the plating solution or the plating solution. All are chemical agents, and this replacement process is also prone to work safety problems, resulting in permanent injury or death of the staff.
因此,為解決上述之缺失,便有需要提供一種可以透過操作元件利用自動控制清洗濾料的電鍍藥液處理設備,來解決前述的問題。 Therefore, in order to solve the above-mentioned drawbacks, it is necessary to provide an electroplating solution processing apparatus which can automatically clean the filter material through an operating element to solve the aforementioned problems.
本發明所欲解決的問題係利用「結合操作單元後 可全自動對濾料進行清洗的電鍍藥液處理設備」來改善習用「電鍍藥液的濾料需要靠人工替換的安全與人力」的問題。 The problem to be solved by the present invention is to improve the problem of "safety and manpower required for manual replacement of filter materials for electroplating liquids" by using "electroplating solution processing equipment capable of automatically cleaning the filter material after combining the operation units". .
為解決上述問題,本發明係揭露一種電鍍藥液處理設備,其結構包含:一操作單元,包含接受操作指令的操作元件;以及一過濾單元,電性相連接於該操作單元,該過濾單元由一過濾主體元件、一過濾泵浦元件、一排空泵浦元件、一鼓風機元件、一反洗泵浦元件以及連通各該元件的流體連通管系統組成,該過濾主體元件係為一直立式的筒形容器,該過濾主體元件上下方各設置有一流通口並各連接至該流體連通管系統,該筒形容器的內部空間以直立的方式設置有多個可縱向伸展壓縮的長束狀濾料過濾單元,該過濾泵浦元件經第一流體連通管進入流體連通管系統,用以驅動該流體連通管系統內從電鍍藥液槽導入的電鍍藥液連通至該過濾主體元件之上方的第一流通口以進入該過濾主體元件進行由上至下之過濾,再經第二流通口將電鍍藥液過濾後排出並導回電鍍藥液槽,該排空泵浦元件經一第二流體連通管驅動該過濾主體元件中殘餘的電鍍藥液透過該過濾主體元件之下方的第二流通口連接之流體連通管系統排出該過濾主體元件,該鼓風機元件及該反洗泵浦元件各經一第三流體連通管與一第四流體連通管進入流體連通管系統,用以驅動清洗流體(包括清洗液體與氣體)透過該過濾主體元件之下方的第二流通口進入該過濾主體元件進行由下而上的清洗,再由上方的第一流通口排出該過濾主體元件,再經該排空泵浦元件經一第二流體連通管驅動該過濾主體元件內部殘餘之清洗流體(包括清洗液體與氣體)由下方的第 二流通口連接之流體連通管系統排出該過濾主體元件。 In order to solve the above problems, the present invention discloses an electroplating solution processing apparatus, the structure comprising: an operation unit including an operation element receiving an operation instruction; and a filter unit electrically connected to the operation unit, the filter unit being a filter body element, a filter pump element, an empty pump element, a blower element, a backwash pump element, and a fluid communication tube system connecting the elements, the filter body element is always vertical a cylindrical container, each of which is provided with a flow port on the upper and lower sides and is connected to the fluid communication pipe system. The inner space of the cylindrical container is arranged in an upright manner with a plurality of longitudinally stretched and compressed long beam filter materials. a unit, the filtered pump element enters the fluid communication tube system via the first fluid communication tube for driving the first solution of the plating solution introduced from the plating solution tank into the fluid communication tube system to communicate above the filter body member The mouth enters the filter body element for filtration from top to bottom, and then the electroplating solution is filtered and discharged through the second flow port. Electroplating solution tank, the evacuation pumping element drives a residual electroplating solution in the filter body element via a second fluid communication tube to discharge the filtering through a fluid communication tube system connected to the second flow port below the filter body element a body member, the blower member and the backwash pump member respectively enter a fluid communication tube system via a third fluid communication tube and a fourth fluid communication tube for driving a cleaning fluid (including cleaning liquid and gas) through the filter body a second flow port below the component enters the filter body element for bottom-up cleaning, and then discharges the filter body element from the upper first flow port, and then passes through the evacuation pump element through a second fluid communication tube The cleaning fluid (including the cleaning liquid and the gas) that drives the interior of the filter body member is discharged from the fluid communication tube system connected by the lower second flow port to discharge the filter body member.
在一實施例中,更包含一腳架底座,用以置放該操作單元及該過濾單元。 In an embodiment, a tripod base is further included for placing the operating unit and the filtering unit.
在一實施例中,該操作單元電性連接至該過濾泵浦元件、該排空泵浦元件、該鼓風機元件及該反洗泵浦元件,並利用自動化控制系統控制該過濾泵浦元件、該排空泵浦元件、該鼓風機元件及該反洗泵浦元件之作動。 In an embodiment, the operating unit is electrically connected to the filter pumping element, the venting pumping component, the blower component and the backwashing pumping component, and controls the filtering pumping component by using an automatic control system. The pumping element is emptied, the blower element, and the backwash pump element are actuated.
在一實施例中,該流體連通管系統於連接該第一流通口、該第二流通口以及該第一到第四流體連通管處設置有一個或多個自動閥門。 In one embodiment, the fluid communication tube system is provided with one or more automatic valves at the first flow port, the second flow port, and the first to fourth fluid communication tubes.
在上述實施例中,該操作單元電性連接至該些自動閥門,並利用自動化控制系統控制該些自動閥門之啟閉。 In the above embodiment, the operating unit is electrically connected to the automatic valves, and the automatic control system is used to control the opening and closing of the automatic valves.
在一實施例中,該操作元件係為按壓開關或觸控螢幕。 In an embodiment, the operating element is a push switch or a touch screen.
在一實施例中,該操作單元可連接遠端控制模組,由遠端進行監控與操作。 In an embodiment, the operating unit can be connected to the remote control module for monitoring and operation by the remote end.
在一實施例中,該過濾主體元件之筒形容器分為一上蓋結構、一筒體結構及一下蓋結構,其中,該上蓋結構與該筒體結構間以法蘭固定方式組設結合,該下蓋結構與該筒體結構間以法蘭固定方式組設結合。 In one embodiment, the cylindrical container for filtering the main body member is divided into an upper cover structure, a cylindrical structure and a lower cover structure, wherein the upper cover structure and the cylindrical structure are assembled by flange fixing. The lower cover structure and the tubular structure are combined and assembled by flange fixing.
在一實施例中,該些長束狀濾料過濾單元係為聚丙烯(Polypropylene,PP)材質或其他耐化性良好之濾料。 In one embodiment, the long bundle filter media filtering unit is made of polypropylene (PP) material or other filter material with good chemical resistance.
一種應用如上述之處理設備進行之電鍍藥液處理方法,其步驟包含: 1.一過濾步驟:將待過濾之電鍍藥液以過濾泵浦元件之驅動經流體連通管系統由第一流通口進入一過濾主體元件,使含有雜質的電鍍藥液在經過可縱向伸展壓縮的長束狀濾料過濾單元時,利用由上至下的水流壓縮該長束狀濾料過濾單元攔截吸附雜質,並以其過濾泵浦元件之驅動經下方的第二流通口自然將電鍍藥液排出;2.一排空一步驟:經排空泵浦元件之驅動將該過濾主體元件內部殘餘的電鍍藥液經第二流通口完全排出該過濾主體元件至排空狀態;3.一反洗步驟:以反洗泵浦元件驅動流體連通管系統中的清洗液體,並導入鼓風機元件產生之氣體,該清洗液體與該氣體經流體連通管系統由第二流通口進入該過濾主體元件,由下至上沖洗伸展該可縱向伸展壓縮的長束狀濾料過濾單元,帶出該長束狀濾料過濾單元所攔截吸附的雜質,並以其反洗泵浦元件之驅動經上方的第一流通口自然將該清洗液體與該氣體排出;以及4.一排空二步驟:經排空泵浦元件之驅動將該過濾主體元件內部殘餘的該清洗液體與該氣體由第二流通口完全排出該過濾主體元件至排空狀態。 An electroplating solution processing method using the processing device as described above, the steps comprising: 1. a filtering step: driving the electroplating solution to be filtered by the filter pumping element through the fluid communication pipe system from the first flow port Filtering the main body component to cause the electroplating solution containing the impurities to pass through the long bundle filter media unit to compress and filter the adsorbed impurities by using a long beam filter unit that is longitudinally stretched and compressed. The driving of the pumping element naturally discharges the electroplating liquid through the second flow port below; 2. an emptying step: driving the electroplating liquid remaining inside the filtering main element through the second circulation by driving the pumping element The port completely discharges the filter body member to the empty state; 3. a backwashing step: driving the cleaning liquid in the fluid communication tube system with the backwash pumping element, and introducing the gas generated by the blower element, the cleaning liquid and the gas passing through The fluid communication tube system enters the filter body element from the second flow port, and the longitudinally stretched and compressed longitudinal beam filter unit is stretched from bottom to top. Excluding the adsorbed impurities from the long bundle filter media filtering unit, and driving the cleaning liquid and the gas through the first flow port above by the driving of the backwashing pumping element; and 4. an emptying two steps: The driving of the emptied pumping element completely discharges the cleaning liquid and the gas remaining inside the filtering body member from the second flow port to the emptied state.
本發明之主要特點在於,藉由操作單元之設置與組合,利用自動化控制系統控制操作元件讓過濾電鍍藥液的濾料可進行全自動之清洗,而不需再以人工為之。 The main feature of the present invention is that the control unit is controlled by the automatic control system by the setting and combination of the operation unit, so that the filter material for filtering the plating solution can be fully cleaned without manual work.
藉此,本發明即可不需以人力執行具有高危險性的更換化學濾料作業,而可以1.透過自動化控制系統的設定讓 電鍍藥液進行過濾以及自動清洗濾料的工作;2.並利用過濾系統於有效過濾後高度保留電鍍藥液防止電鍍藥液之流失,並且於導入清洗流體(如清洗水量)的部分亦可有效達到節約的目的;同時,3.本發明採用的長束狀濾料及相關結構使濾床固定,因此能達到長期使用的效果。 Therefore, the present invention can perform the operation of replacing the chemical filter material with high risk without manual operation, and can perform the filtering of the plating solution and the automatic cleaning of the filter material through the setting of the automatic control system; The filter system retains the electroplating solution at a high level after effective filtration to prevent the loss of the plating solution, and the part of the cleaning fluid (such as the amount of washing water) can be effectively saved. Meanwhile, the long beam filter used in the present invention and The related structure allows the filter bed to be fixed, thus achieving long-term use.
接下來便結合圖式和具體實施例對本發明作進一步說明,以使本領域的技術人員可以更輕易理解本發明並加以實施運用。 The present invention will be further described in conjunction with the drawings and specific embodiments, so that those skilled in the art can understand the invention and practice.
1‧‧‧電鍍藥液處理設備 1‧‧‧Electroplating solution processing equipment
11‧‧‧操作單元 11‧‧‧Operating unit
111‧‧‧操作元件 111‧‧‧Operating components
112‧‧‧自動閥門 112‧‧‧Automatic valve
12‧‧‧過濾單元 12‧‧‧Filter unit
121‧‧‧過濾主體元件 121‧‧‧Filter body components
1211‧‧‧第一流通口 1211‧‧‧ first circulation
1212‧‧‧第二流通口 1212‧‧‧second circulation
12121‧‧‧回流管 12121‧‧‧Return pipe
1213‧‧‧長束狀濾料過濾單元 1213‧‧‧Long bundle filter unit
1214‧‧‧上蓋結構 1214‧‧‧Overlay structure
1215‧‧‧筒體結構 1215‧‧‧Cylinder structure
1216‧‧‧下蓋結構 1216‧‧‧Under cover structure
122‧‧‧過濾泵浦元件 122‧‧‧Filter pump components
123‧‧‧排空泵浦元件 123‧‧‧Draining pump components
1231‧‧‧排空流體通管 1231‧‧‧Draining fluid pipe
124‧‧‧鼓風機元件 124‧‧‧Blower components
125‧‧‧反洗泵浦元件 125‧‧‧Backwash pump components
126‧‧‧流體連通管系統 126‧‧‧Fluid communication pipe system
1261‧‧‧第一流體連通管 1261‧‧‧First fluid communication tube
1262‧‧‧第二流體連通管 1262‧‧‧Second fluid communication tube
1263‧‧‧第三流體連通管 1263‧‧‧ Third fluid communication tube
1264‧‧‧第四流體連通管 1264‧‧‧fourth fluid communication tube
2‧‧‧腳架底座 2‧‧‧foot base
S1‧‧‧電鍍藥液處理方法 S1‧‧‧Electroplating solution treatment method
S10‧‧‧過濾步驟 S10‧‧‧Filter step
S20‧‧‧排空一步驟 S20‧‧‧emption one step
S30‧‧‧反洗步驟 S30‧‧‧Backwashing step
S40‧‧‧排空二步驟 S40‧‧‧ emptying two steps
圖1A為本發明所述電鍍藥液處理設備之立體結構示意圖;圖1B為本發明所述電鍍藥液處理設備之結構俯視圖;圖2為本發明所述過濾主體元件之運作示意圖;圖3A為本發明所述過濾泵浦元件運作時流體流動示意圖;圖3B為本發明所述排空泵浦元件運作時流體流動示意圖;圖3C為本發明所述反洗泵浦元件運作時流體流動示意圖;圖3D為本發明所述反洗泵浦元件與鼓風機元件同時運作時流體流動示意圖;圖4為本發明所述電鍍藥液處理方法。 1A is a perspective view showing the structure of an electroplating solution processing apparatus according to the present invention; FIG. 1B is a plan view showing the structure of the electroplating solution processing apparatus of the present invention; FIG. 2 is a schematic view showing the operation of the filter body member according to the present invention; FIG. 3B is a schematic view showing fluid flow when the pumping pumping element operates in accordance with the present invention; FIG. 3C is a schematic view showing fluid flow during operation of the backwashing pumping component of the present invention; 3D is a schematic view showing the fluid flow of the backwashing pump element and the blower element simultaneously operating according to the present invention; FIG. 4 is a method for treating the plating solution according to the present invention.
首先,有關本發明之結構敬請參閱圖1A及圖1B,圖1A為所述電鍍藥液處理設備1之立體結構示意圖,圖1B為所述電鍍藥液處理設備1之結構俯視圖,所述電鍍藥液處理設備1,其結構包含:一操作單元11,包含接受操作指令 的操作元件111;以及一過濾單元12,電性相連接於該操作單元11,該過濾單元12由一過濾主體元件121、一過濾泵浦元件122、一排空泵浦元件123、一鼓風機元件124、一反洗泵浦元件125以及連通各該元件的流體連通管系統126組成,該過濾主體元件121係為一直立式的筒形容器,該過濾主體元件121上下方各設置有一流通口(分別為上方的第一流通口1211及下方的第二流通口1212)並各連接至該流體連通管系統126,該筒形容器的內部空間以直立的方式設置有多個可縱向伸展壓縮的長束狀濾料過濾單元1213(如圖2所示),該過濾泵浦元件122經第一流體連通管1261進入流體連通管系統126,用以驅動該流體連通管系統126內從電鍍藥液槽導入的電鍍藥液連通至該過濾主體元件121之第一流通口1211以進入該過濾主體元件121,進行由上到下的過濾,再經第二流通口1212連結流體連通管系統126將過濾後電鍍藥液排出(經一回流管12121導回電鍍藥液槽),再由該排空泵浦元件123經一第二流體連通管1262驅動該過濾主體元件121中殘餘的電鍍藥液透過該過濾主體元件121之第二流通口1212經由排空流體通管1231排出該過濾主體元件121,該鼓風機元件124及該反洗泵浦元件125各經一第三流體連通管1263與一第四流體連通管1264進入流體連通管系統,用以驅動清洗流體(包括清洗液體與氣體)透過該過濾主體元件121之第二流通口1212經流體連通管系統126進入該過濾主體元件121進行由下而上的清洗,再由上方的第一流通口1211排出該過濾主體元件121,最後再經該排空泵浦元件123經一第二流體連通管1262驅動該過濾 主體元件121內部殘餘之清洗流體(包括清洗液體與氣體)由下方的第二流通口1212連接之流體連通管系統排出該過濾主體元件121。 First, referring to FIG. 1A and FIG. 1B, FIG. 1A is a schematic perspective view of the electroplating solution processing apparatus 1 , and FIG. 1B is a top view showing the structure of the electroplating solution processing apparatus 1 . The liquid chemical processing apparatus 1 is configured to include an operation unit 11 including an operation element 111 that receives an operation command, and a filter unit 12 electrically connected to the operation unit 11, the filter unit 12 being configured by a filter body element 121. a filter pump element 122, an empty pump element 123, a blower element 124, a backwash pump element 125, and a fluid communication tube system 126 that communicates with each of the elements, the filter body element 121 being erected a cylindrical container, the filter body member 121 is provided with a flow port (the upper first flow port 1211 and the lower second flow port 1212 respectively) and is connected to the fluid communication pipe system 126. The inner space of the shaped container is provided in an upright manner with a plurality of longitudinally stretchable long bundle filter media filtering units 1213 (shown in FIG. 2), the filtered pumping element 122 passing through the first fluid communication tube 1261 The fluid communication tube system 126 is configured to drive the plating solution introduced from the plating solution tank in the fluid communication tube system 126 to communicate with the first flow port 1211 of the filter body member 121 to enter the filter body member 121. Filtration from top to bottom, and then connecting the fluid communication tube system 126 through the second flow port 1212 to discharge the filtered electroplating solution (transferred back to the electroplating solution tank through a return tube 12121), and then draining the pumping element 123 a second fluid communication tube 1262 drives the residual plating solution in the filter body member 121 to pass through the second flow port 1212 of the filter body member 121 to discharge the filter body member 121 via the evacuation fluid pipe 1231. The blower member 124 and The backwashing pumping elements 125 are each passed through a third fluid communication tube 1263 and a fourth fluid communication tube 1264 into the fluid communication tube system for driving the cleaning fluid (including the cleaning liquid and the gas) through the filtering body member 121. The second flow port 1212 enters the filter body member 121 via the fluid communication pipe system 126 for bottom-up cleaning, and then the filter body member 121 is discharged from the upper first flow port 1211. The venting pumping element 123 is further driven by a second fluid communication tube 1262 to drive the cleaning fluid (including the cleaning liquid and the gas) remaining inside the filtering body member 121 to be discharged by the fluid communication tube system connected by the lower second flow port 1212. The filter body member 121 is filtered.
在同一實施例中,更包含一腳架底座2,用以置放該操作單元11及該過濾單元12。 In the same embodiment, a tripod base 2 is further included for arranging the operating unit 11 and the filtering unit 12.
在同一實施例中,該操作單元11電性連接至該過濾泵浦元件122、該排空泵浦元件123、該鼓風機元件124及該反洗泵浦元件125,並利用自動化控制系統控制該過濾泵浦元件122、該排空泵浦元件123、該鼓風機元件124及該反洗泵浦元件125之作動。 In the same embodiment, the operating unit 11 is electrically connected to the filtered pumping element 122, the evacuated pumping element 123, the blower element 124 and the backwashing pumping element 125, and is controlled by an automated control system. The pumping element 122, the evacuation pumping element 123, the blower element 124, and the backwash pumping element 125 actuate.
在同一實施例中,該流體連通管系統126於連接該第一流通口1211、該第二流通口1212以及該第一流體連通管1261、第二流體連通管1262、第三流體連通管1263到第四流體連通管1264處各設置有一個或多個自動閥門112。 In the same embodiment, the fluid communication tube system 126 is connected to the first flow port 1211, the second flow port 1212, and the first fluid communication tube 1261, the second fluid communication tube 1262, and the third fluid communication tube 1263. One or more automatic valves 112 are provided at each of the fourth fluid communication tubes 1264.
在同一實施例中,該操作單元11電性連接至該些自動閥門112,並利用自動化控制系統控制該些自動閥門112之啟閉。 In the same embodiment, the operating unit 11 is electrically connected to the automatic valves 112, and the automatic control system is used to control the opening and closing of the automatic valves 112.
在一實施例中,該操作元件111係為按壓開關或觸控螢幕。 In an embodiment, the operating element 111 is a push switch or a touch screen.
在一實施例中,該操作單元11可連接遠端控制模組,由遠端進行監控與操作。 In an embodiment, the operating unit 11 can be connected to the remote control module for monitoring and operation by the remote end.
在一實施例中,該過濾主體元件121之筒形容器分為一上蓋結構1214、一筒體結構1215及一下蓋結構1216,其中,該上蓋結構1214與該筒體結構1215間以法蘭固定方式 組設結合,該下蓋結構1216與該筒體結構1215間以法蘭固定方式組設結合。 In one embodiment, the cylindrical container of the filter body member 121 is divided into an upper cover structure 1214, a cylindrical structure 1215 and a lower cover structure 1216, wherein the upper cover structure 1214 and the cylindrical structure 1215 are flanged. The combination of the lower cover structure 1216 and the tubular structure 1215 is assembled by flange fixing.
上述過濾主體元件121之運作敬請參閱圖2,圖2為本發明所述過濾主體元件之運作示意圖。如圖2所示,該過濾主體元件121之筒形容器分為一上蓋結構1214、一筒體結構1215及一下蓋結構1216,其中,該上蓋結構1214與該筒體結構1215間以法蘭固定方式組設結合,該下蓋結構1216與該筒體結構1215間以法蘭固定方式組設結合;該過濾主體元件121上下方各設置有一流通口(上方的第一流通口1211及下方的第二流通口1212)並各連接至該流體連通管系統126(上方的第一流通口1211及下方的第二流通口1212連接至流體連通管系統126之間可視需求設置自動閥門112),該筒形容器的內部空間以直立的方式設置有多個可縱向伸展壓縮的長束狀濾料過濾單元1213。 Please refer to FIG. 2 for the operation of the filter body member 121. FIG. 2 is a schematic view showing the operation of the filter body member according to the present invention. As shown in FIG. 2, the cylindrical container of the filter body member 121 is divided into an upper cover structure 1214, a cylindrical structure 1215 and a lower cover structure 1216, wherein the upper cover structure 1214 and the cylindrical structure 1215 are flange-fixed. The combination of the lower cover structure 1216 and the tubular structure 1215 is flange-fixed; the filter body member 121 is provided with a flow port on the upper and lower sides (the upper first flow port 1211 and the lower one) The two flow ports 1212) are each connected to the fluid communication pipe system 126 (the upper first flow port 1211 and the lower second flow port 1212 are connected to the fluid communication pipe system 126 and the automatic valve 112 can be set as needed). The inner space of the shaped container is provided in an upright manner with a plurality of longitudinally stretchable, long bundle filter media filtering units 1213.
在一實施例中,該些長束狀濾料過濾單元1213係為聚丙烯(Polypropylene,PP)材質,所述使用PP材質的長束狀濾料耐化學性高,且於結構上採用固定式濾床設計,因此在過濾的過程中可防止過濾單元的流失,因此達到長期使用的效果,進而省去需要定期更換的成本,達到節約的效用。 In one embodiment, the long bundle filter media filtering unit 1213 is made of polypropylene (PP) material, and the long beam filter material made of PP material has high chemical resistance and adopts a fixed filter bed in structure. The design prevents the loss of the filter unit during the filtration process, thus achieving the effect of long-term use, thereby eliminating the need for regular replacement costs and achieving cost-effective effects.
所述長束狀濾料過濾單元1213係採用可縱向伸展壓縮結構的聚丙烯(Polypropylene,PP)材質或其他耐化性良好之濾料,當待過濾的電鍍藥液由電鍍藥液槽導入後經由上方的第一流通口1211流進過濾主體元件121時,會利用水流向下的自然重力壓縮該長束狀濾料過濾單元1213,並透過該長束 狀濾料過濾單元攔截吸附電鍍藥液中的雜質,使過濾後無雜質的電鍍藥液可經由下方的第二流通口1212流出過濾主體元件121並經由回流管12121流回電鍍藥液槽續行電鍍。 The long bundle filter unit 1213 is made of polypropylene (PP) material with a longitudinally stretchable compression structure or other filter material with good chemical resistance. When the plating solution to be filtered is introduced from the plating solution tank, When the upper first flow port 1211 flows into the filter body member 121, the long beam filter unit 1213 is compressed by the natural gravity downward of the water flow, and the impurities in the plating solution are intercepted through the long beam filter unit. The electroplating solution that has no impurities after filtration can flow out of the filter body member 121 through the second flow port 1212 below and flow back to the plating solution tank through the return pipe 12121 to continue plating.
應用上述的電鍍藥液處理設備之電鍍藥液處理方法,其步驟包括:1.如圖3A所示的一過濾步驟:將待過濾之電鍍藥液以過濾泵浦元件122之驅動經流體連通管系統126由上方的第一流通口1211進入一過濾主體元件121,使含有雜質的電鍍藥液在經過可縱向伸展壓縮的長束狀濾料過濾單元時,利用由上至下的水流壓縮該長束狀濾料過濾單元攔截吸附雜質,並以其過濾泵浦元件122之驅動經下方的第二流通口1212自然將電鍍藥液經回流管12121導回電鍍藥液槽(在一實施例中,該過濾泵浦元件122如圖中所示,經一設置有自動閥門112之第一流體連通管1261流入流體連通管系統126);2.如圖3B所示的一排空一步驟:經排空泵浦元件123之驅動將該過濾主體元件121內部殘餘的電鍍藥液經下方的第二流通口1212連接之第二流體連通管1262經由排空流體通管1231完全排出該過濾主體元件121至排空狀態,在此一步驟中,過濾系統於有效過濾電鍍藥液後仍可高度保留電鍍藥液,防止電鍍藥液之流失,由於電鍍藥液具有特殊的藥性,因此價格較高,經由本發明所述設備之過濾可有效防止電鍍藥液的流失進而達到節省成本的效果;3.如圖3C所示一導入清洗液體或如圖3D所示同時導入清洗液體與氣體的反洗步驟:以反洗泵浦元件125與 鼓風機元件124驅動流體連通管系統126中的清洗液體與該氣體,該清洗液體與該氣體經流體連通管系統126由下方的第二流通口1212進入該過濾主體元件121,由下至上沖洗伸展該可縱向伸展壓縮的長束狀濾料過濾單元1213(如圖2所示),並帶出該長束狀濾料過濾單元1213所攔截吸附的雜質,並以其反洗泵浦元件125之驅動經上方的第一流通口1211自然將清洗液體與該氣體排出(在一實施例中,該鼓風機元件124及該反洗泵浦元件125如圖中所示,經一設置有自動閥門112之第三流體連通管1263及第四流體連通管1264流入流體連通管系統126),在此一步驟中,清洗液體與清洗氣體共同發揮作用,因此可有效掌控清洗液體的流量(如清洗水量),進而達到減低清洗廢液的效果;以及4.如圖3B所示的一排空清洗液體或同時排空清洗液體與氣體的排空二步驟:並經排空泵浦元件123之驅動將過濾主體元件121中殘餘的該清洗液體與該氣體由下方的第二流通口1212完全排出該過濾主體元件121至排空狀態。 The electroplating solution processing method of the electroplating solution processing apparatus described above comprises the following steps: 1. A filtering step as shown in FIG. 3A: driving the electroplating solution to be filtered by the filter pumping element 122 through the fluid communication tube The system 126 enters a filter body member 121 from the upper first flow port 1211, so that the plating solution containing the impurities compresses the long bundle with the water flow from top to bottom when passing through the long beam filter unit that can be longitudinally stretched and compressed. The filter material filtering unit intercepts the adsorbed impurities and drives the pumping liquid 122 to the electroplating solution through the lower flow port 12121 via the lower second flow port 1212. (In an embodiment, the filtering The pumping element 122 flows into the fluid communication tube system 126 via a first fluid communication tube 1261 provided with an automatic valve 112 as shown in the figure; 2. an emptying step as shown in FIG. 3B: an emptying pump The driving of the pumping element 123 completely discharges the residual electroplating solution inside the filtering body member 121 through the lower second fluid communication port 1262 to the second fluid communication tube 1262 via the evacuation fluid passage tube 1231 to the filter body member 121 to In the empty state, in this step, the filtering system can still highly retain the plating solution after effectively filtering the plating solution, thereby preventing the loss of the plating solution, and the plating solution has a special drug property, so the price is high, and the invention is high in price. The filtering of the device can effectively prevent the loss of the plating solution and achieve the cost-saving effect; 3. a step of introducing the cleaning liquid as shown in FIG. 3C or a backwashing step of simultaneously introducing the cleaning liquid and the gas as shown in FIG. 3D: The wash pump element 125 and the blower element 124 drive the cleaning liquid and the gas in the fluid communication tube system 126, and the cleaning liquid and the gas enter the filter body element 121 from the lower second flow port 1212 via the fluid communication tube system 126, The longitudinally stretch-compressed long bundle filter unit 1213 (shown in FIG. 2) is stretched from bottom to top, and the adsorbed impurities intercepted by the long bundle filter unit 1213 are taken out and backwashed by the pump. The driving of the element 125 naturally discharges the cleaning liquid and the gas through the first first flow port 1211 (in an embodiment, the blower element 124 and the backwash pump element 125 are as shown in the figure As shown, the third fluid communication tube 1263 and the fourth fluid communication tube 1264 provided with the automatic valve 112 flow into the fluid communication tube system 126). In this step, the cleaning liquid and the cleaning gas work together, thereby being effective. Control the flow rate of the cleaning liquid (such as the amount of washing water), thereby reducing the effect of cleaning the waste liquid; and 4. The emptying of the liquid or the emptying of the cleaning liquid and the gas at the same time as shown in Fig. 3B: The driving of the evacuation pumping element 123 completely discharges the cleaning liquid and the gas remaining in the filtering body member 121 from the lower second flow port 1212 to the filtering body member 121 to the empty state.
亦即,本發明在應用上之使用方式,是由上而下過濾電鍍藥液後,由下而上導入清洗液體及氣體進行反洗程序的電鍍藥液處理方法S1,如圖4之流程圖所示。 That is, the application method of the present invention is an electroplating solution processing method S1 of the backwashing process in which the cleaning liquid and the gas are introduced from the bottom up, after the electroplating solution is filtered from the top to the bottom, as shown in the flow chart of FIG. Shown.
圖4為本發明所述電鍍藥液處理方法,亦即電鍍藥液處理方法S1,其步驟包含:1.一過濾步驟S10:將待過濾之電鍍藥液以過濾泵浦元件之驅動經流體連通管系統由第一流通口進入一過濾主體元件,使含有雜質的電鍍藥液在經過可縱向伸展壓縮的長束 狀濾料過濾單元時,利用由上至下的水流壓縮該長束狀濾料過濾單元攔截吸附雜質,並以其過濾泵浦元件之驅動經下方的第二流通口自然將電鍍藥液排出;2.一排空一步驟S20:經排空泵浦元件之驅動將該過濾主體元件內部殘餘的電鍍藥液經第二流通口完全排出該過濾主體元件至排空狀態;3.一反洗步驟S30:以反洗泵浦元件驅動流體連通管系統中的清洗液體,並導入鼓風機元件產生之氣體,該清洗液體與該氣體經流體連通管系統由第二流通口進入該過濾主體元件,由下至上沖洗伸展該可縱向伸展壓縮的長束狀濾料過濾單元,帶出該長束狀濾料過濾單元所攔截吸附的雜質,並以其反洗泵浦元件之驅動經上方的第一流通口自然將該清洗液體與該氣體排出;以及4.一排空二步驟S40:經排空泵浦元件之驅動將該過濾主體元件內部殘餘的該清洗液體與該氣體由第二流通口完全排出該過濾主體元件至排空狀態。 4 is the electroplating solution processing method of the present invention, that is, the electroplating solution processing method S1, the steps of which include: 1. a filtering step S10: the electroplating solution to be filtered is fluidly connected to the driving of the filtering pump element. The tube system enters a filter body element from the first flow port, so that the electroplating solution containing the impurities compresses the long beam filter unit by the water flow from top to bottom when passing through the long bundle filter unit that can be longitudinally stretched and compressed Intercepting the adsorbed impurities, and driving the pumping element through the second flow port below to discharge the plating solution; 2. Emptying a step S20: driving the filter body element by driving the pumping element The residual electroplating solution completely discharges the filtering main body member to the empty state through the second flow port; 3. a backwashing step S30: driving the cleaning liquid in the fluid communication pipe system with the backwashing pumping element, and introducing the blower component to generate a gas, the cleaning liquid and the gas enter the filter body member through the second flow port through the fluid communication pipe system, and the long beam filter that can be longitudinally stretched and stretched is stretched from bottom to top. a material filtering unit, which carries out the impurities adsorbed by the long bundle filter medium filtering unit, and naturally drives the cleaning liquid and the gas through the first flow port above by the driving of the backwashing pumping element; and 4. Evacuation two step S40: driving the evacuation pump element to completely discharge the cleaning liquid and the gas remaining inside the filter body element from the second flow port to the empty state.
藉此,本發明即可不需以人力執行具有高危險性的更換化學濾料作業,而可以1.透過自動化控制系統的設定讓電鍍藥液進行過濾以及自動清洗濾料的工作;2.並利用過濾系統於有效過濾後高度保留電鍍藥液防止電鍍藥液之流失,並且於導入清洗流體(如清洗水量)的部分亦可有效達到節約的目的;同時,3.本發明採用的長束狀濾料及相關結構使濾床固定,因此能達到長期使用的效果。 Therefore, the present invention can perform the operation of replacing the chemical filter material with high risk without manual operation, and can perform the filtering of the plating solution and the automatic cleaning of the filter material through the setting of the automatic control system; The filter system retains the electroplating solution at a high level after effective filtration to prevent the loss of the plating solution, and the part of the cleaning fluid (such as the amount of washing water) can be effectively saved. Meanwhile, the long beam filter used in the present invention and The related structure allows the filter bed to be fixed, thus achieving long-term use.
綜上所述,乃僅記載本發明為呈現解決問題所採 用的技術手段之實施方式或實施例而已,並非用來限定本發明專利實施之範圍。即凡與本發明專利申請範圍文義相符,或依本發明專利申請範圍所做的均等變化與修飾,皆為本發明之專利範圍所涵蓋。 In the above, it is merely described that the present invention is an embodiment or an embodiment of the technical means for solving the problem, and is not intended to limit the scope of the invention. That is, the equivalent changes and modifications made to the scope of the patent application of the present invention, or the scope of the patent application of the present invention, are covered by the scope of the invention.
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TW106131807A TW201915225A (en) | 2017-09-15 | 2017-09-15 | Electroplating solution processing device and electroplating solution processing method applying the same including a filtering step, a first emptying step, a backwashing step and a second emptying step |
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