TW201914824A - Composite texture material manufacturing process and structure thereof wherein the surface of the composite texture material is smooth, delicate, and has a texture - Google Patents

Abstract

The present invention relates to a composite texture material manufacturing process and a structure thereof, which comprises the following steps: a substrate and a mesh cloth bonding step for applying a layer of adhesive on the bottom surface of the mesh cloth having a hollow texture, and then bonding the hollow texture onto a substrate to form a prototyping material; a loading mold step for loading the prototyping material into a positioning space provided in a porous ceramic mold, wherein the positioning space has a suction port; a heating step for heating the substrate in the positioning space to soften the substrate; and a vacuum forming step for vacuuming the positioning space through the suction port, allowing the mesh cloth having the hollow texture to sink on the surface of the substrate and shaping, as a result, the surface of the composite texture material is smooth, delicate, and has a texture to improve the quality of products made from the material of the present invention.

Description

Composite texture material process and structure

The present invention relates to material technology, and more particularly to a technical field in which a textured mesh cloth is laminated to a surface of a substrate.

Please refer to FIG. 7 for the "Integrated Forming Shoe Pattern, Three-Dimensional Shape and Color Manufacturing Method", and the National New Patent No. 103220298 "Composite Material Improvement Structure" and Invention Patent No. 94131236". The related patents of soft and elastic composite materials, etc., are conventional composite texture materials 9, which are mainly formed by molding a substrate 91 into a plurality of concave and convex grooves 911 and humps 912, and then After the mesh 92 of the plurality of hollow lines is aligned with the substrate 91, the hollow portion 921 of the mesh cloth 92 is placed in the ridge 912 of the substrate 91, and the mesh is further 92 is flattened on the surface of the substrate 91, thus completing the structure of the composite texture material 9.

However, in the manufacturing process of the conventional composite texture material 9, the substrate must be pre-formed, and the substrate 91 and the mesh cloth 92 must be calibrated and then attached, which is cumbersome to manufacture, and the conventional composite material 9 is used. The surface of each surface is obviously rugged, which results in the inferior and coarse sense of the shoes, purses or related products, that is, the related products of the conventional composite texture material 9 are relatively low-order but high in cost, and cannot be improved. The problem of fine texture, beautiful fashion and so on of shoes, purses or related products.

Therefore, in view of the above-mentioned lack of the conventional composite texture material 9, the inventors have created a composite texture material process and its structure, so the main object of the present invention is to provide a composite texture which can produce a smooth, detailed, high-quality and beautiful appearance. Material process and structure: The secondary object of the present invention is to provide a composite texture material process and structure thereof that simplify the manufacturing process and reduce the cost; another object of the present invention is to provide a composite that can produce various, colorful and waterproof materials. The texture process and its structure.

In order to achieve the above object, the present invention employs the following technical means:

The composite texture material process of the present invention is applied to a single-piece material or continuous material process, and comprises the following steps: a substrate and a mesh cloth bonding step, which is applied to a bottom surface of a mesh cloth having a hollow texture. a layer of adhesive glue, and then attaching the hollowed-like texture to a substrate to form a prototype material; in a step of inserting the mold, the raw material is loaded into a positioning space provided by the porous ceramic mold, and the positioning space is further Having a suction port; a heating step of heating the substrate in the positioning space to 80 ° C ~ 200 ° C, thereby softening the substrate; and a vacuum sorption shaping step, the positioning by the suction port The space is evacuated, and the mesh cloth of the hollow pattern is sunk on the surface of the substrate and shaped, so that the surface of the composite texture material is flat and has a grain.

The composite texture material structure using the foregoing process comprises: a substrate which is made of a high temperature plastic material, wherein the plasticity is good between about 80 ° C and 200 ° C; and a mesh cloth Having a hollowed-like texture, and sinking on the surface of the substrate, and a layer of adhesive is disposed between the mesh cloth and the substrate; by heating, vacuuming, blistering and shaping process, The mesh is sunk to the surface of the soft and malleable substrate to make the surface of the substrate flat and textured.

The above substrate is made of plastic.

The substrate is made of polyvinyl chloride (PVC), thermoplastic elastomer (TPE), thermoplastic vulcanizate (TPV), thermoplastic polyurethane (TPU), foamable material or leather or leather.

The surface of the substrate has a color on the surface.

The mesh cloth is set as a knit pattern hollow cloth, and the mesh cloth is set in a shape of a design pattern.

The surface of the substrate is coated with a waterproof layer.

The above finished product is set as a single piece material or a continuous material structure.

The invention can achieve the following effects by the above technical means: 1. The process of the invention can completely sink and flatten the mesh cloth with the hollow-like texture on the substrate, so that the surface of the composite texture material is smooth and detailed, so that The use of the substrate to produce shoes, bags or related products can enhance the texture and beauty of the product. 2. The process of the invention does not require pre-compression molding of the substrate, and can save at least one molding substrate process. 3. The substrate used in the structure of the present invention can provide a variety of colors and textures, and a variety of colors and textures, and a variety of composite texture materials.

Referring to FIG. 1 to FIG. 4 , the present invention relates to a composite texture material process A, which comprises the following steps: a substrate and a mesh cloth bonding step (a), a mold insertion step (b), a heating step (c), a vacuum blister setting step (d); wherein

The step of bonding the substrate to the mesh cloth (a) is to apply a layer of adhesive 3 to the bottom surface of the mesh cloth having the hollow-shaped texture 21, and then attaching the hollow-shaped texture 21 to a surface of a substrate 1. Upper, and then form a prototype material 4;

In the step (b), the sculpt material 4 is placed in the positioning space 7 of the porous ceramic mold 5, and the positioning space 7 has a suction port 8;

In the heating step (c), the substrate 1 is heated to warm the substrate in the positioning space to 80 ° C to 200 ° C, thereby softening the substrate 1;

In the vacuum blistering step (d), the positioning space 7 is evacuated by the suction port 8 to apply a pressing force to the porous ceramic mold 5 to locate the blank material 4, and the hollow texture 21 is The mesh cloth 2 is sunk on the surface of the substrate 1 and then cooled and shaped, so that the surface of the composite texture material is smooth and detailed, and has a beautiful texture.

By forming the composite texture material process A of the present invention by the above-described step flow, the mesh cloth 2 having the hollow-like texture 21 can be completely sunk and flattened on the substrate 1. Therefore, the process of the present invention does not require pre-compression molding of the substrate 1, and at least one molding substrate process can be saved compared with the prior art, and the manufacturing cost of the composite texture material can be reduced. In addition, the process of the invention can make the surface of the composite texture material B smooth and detailed, and the shoes, bags or related products manufactured by using the substrate can improve the texture and beauty of the product.

In particular, the process of the present invention can be applied to a single-piece material or a continuous material process, as shown in FIG. 6, which is a schematic diagram of an automatic machine for manufacturing a continuous material process according to the present invention, and the feeding end of the automatic machine C is The substrate bundle 10 and a mesh cloth bundle 20 are coated with a layer of adhesive glue on the mesh cloth by a glue stick 30, and then bonded to the substrate to form a prototype material region 40, and the prototype material region 40 is further The roller is transported to the heating device C1 provided in a heating chamber provided by the conveyor table of the automatic machine table C, and the substrate is heated to soften the substrate, and then a vacuum ceramic roller C2 is arranged through the automatic machine C. The surface of the vacuum ceramic roller C2 is porous and driven by a motor, and a vacuum is applied to the inside of the vacuum ceramic roller C2 to form a negative pressure, so that the porous surface of the vacuum ceramic roller C2 adsorbs the blank material region 40 by vacuum. After sucking and pressing against the original material region 40, the mesh cloth located in the prototype material region 40 is sunk on the surface of the soft substrate and softened, thereby achieving a smooth and detailed composite texture material B, and finally In the wheel Rolled into roll bales composite material lines B1.

Referring to FIG. 2 to FIG. 5 , the present invention relates to a composite texture material B structure using the foregoing process A, which comprises: a substrate 1 , a mesh cloth 2 and an adhesive glue 3 ;

The substrate 1 is made of plastic leather with high temperature plasticity, and the plasticity is preferably between about 80 ° C and 200 ° C. The substrate is made of polyvinyl chloride (PVC) and thermoplastic elastomer (TPE). , thermoplastic vulcanizate (TPV), thermoplastic polyurethane (TPU), foamable material or leather; in particular, a color or / and waterproof layer on the surface of the substrate 1;

The mesh cloth 2 has a hollow pattern 21 to be sunk on the surface of the substrate 1 , and a layer of adhesive 3 is disposed between the mesh cloth 2 and the substrate 1 , and the adhesive 3 can The mesh cloth 2 is firmly attached to the substrate 1; in particular, the mesh cloth 2 can be set in a shape of a design pattern.

By heating, vacuuming, and blistering the molding process, the mesh cloth 2 is sunk into the surface of the soft and plastic substrate 1, so that the surface of the composite texture material B is flat and has a texture, and the composite texture material B The substrate 1 to be used can provide a multi-color composite texture material B by printing and coating a waterproof layer with various colors and textures.

In summary, the present invention relates to a composite texture material process and its structure, and the structure of the steps of each embodiment has not been seen in various books or publicly used, and is in line with the requirements of the patent application, and is requested to obtain a patent as soon as possible. To pray

It is to be understood that the above is a specific embodiment of the present application and the technical principles applied thereto. If the changes made according to the concept of the present application, the functional effects produced by the present application are still beyond the scope of the specification and the drawings. In the spirit of this application, it shall be given to Chen Ming within the scope of this application.

[this invention]

A‧‧‧Complex texture material process

(a), (b), (c), (d) ‧ ‧ steps

B‧‧‧Composite texture material

B1‧‧‧Composite grain material bales

1‧‧‧Substrate

10‧‧‧Substrate binding

2‧‧‧Mesh cloth

20‧‧‧Mesh cloth bundle

21‧‧‧ hollow lines

3‧‧‧Adhesive

30‧‧‧Dipstick

4‧‧‧ prototype material

40‧‧‧ prototype material area

5‧‧‧Porous ceramic mould

7‧‧‧Location space

8‧‧‧ suction port

C‧‧‧Automatic machine

C1‧‧‧ heating device

C2‧‧‧Vacuum Ceramic Roller

[知知]

9‧‧‧Composite texture material

91‧‧‧Substrate

911‧‧‧ Groove

912‧‧ ‧ 丘丘

92‧‧‧Mesh cloth

921‧‧‧ hollow place

Figure 1 is a flow chart of the composite texture material process of the present invention. Figure 2 is an exploded view of the composite texture material structure of the present invention. Figure 3 is a plan view showing the structure of the composite texture material of the present invention. Figure 4 is a cross-sectional view of a-a of Figure 3 and a partial enlarged view thereof. Figure 5 is a schematic view showing the vacuum blistering of the porous ceramic mold of the present invention. Figure 6 is a schematic diagram of a process for fabricating a continuous material structure of the present invention. Figure 7: is a structural diagram of the formula.

Claims (10)

A composite texture material process comprises the steps of: attaching a substrate to a mesh cloth, applying a layer of adhesive glue on the bottom surface of the mesh cloth having a hollow texture, and then bonding the hollow texture to the surface a substrate is formed to form a prototype material; in a step of inserting the mold, the raw material is loaded into the positioning space of the porous ceramic mold, and the positioning space has a suction port; and a heating step is performed on the positioning space The inner substrate is heated to 80 ° C ~ 200 ° C, thereby softening the substrate; and a vacuum blister setting step, the positioning space is evacuated by the suction port, so that the mesh of the hollow pattern is sunk It is placed on the surface of the substrate and shaped to make the surface of the substrate flat and have a grain. The composite texture material process as claimed in claim 2 is applied to a single piece material or a continuous material process. A composite texture material structure using the process of the above claim 1, comprising: a substrate made of a high-temperature plastic material, wherein the plasticity is about 80 ° C to 200 ° C; and a grid The cloth has a hollowed-like texture and is sunk on the surface of the substrate, and a layer of adhesive is disposed between the mesh cloth and the substrate; by heating, vacuuming, and blistering, The mesh is then sunk into the surface of the soft and moldable substrate to smooth the surface of the substrate and have a grain. The composite texture material structure of claim 3, wherein the substrate is made of plastic. The composite texture material structure according to claim 4, wherein the substrate is made of polyvinyl chloride (PVC), thermoplastic elastomer (TPE), thermoplastic vulcanizate (TPV), thermoplastic polyurethane (TPU), Foamed material or leather. The composite texture material structure of claim 5, wherein the substrate has a layer of color on the surface. The composite texture material structure according to claim 3, wherein the mesh cloth is set as a knitted texture hollow cloth. The composite texture material structure according to claim 7, wherein the mesh cloth is set in a shape of a design pattern. The composite texture material structure according to claim 3, wherein the surface of the substrate is coated with a waterproof layer. The composite texture material structure according to claim 3, wherein the finished product is set as a single piece material or a continuous material structure.