TW201913006A - Control system determination method of smart gas filtering device for automatically performing a regeneration treatment based on a plurality of determinations - Google Patents
Control system determination method of smart gas filtering device for automatically performing a regeneration treatment based on a plurality of determinations Download PDFInfo
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Abstract
Description
本發明是有關於一種廢氣燃燒處理領域,且特別是有關於一種透過多個判斷條件自動進行再生處理的智慧濾氣裝置控制系統判斷方法。 The present invention relates to the field of exhaust gas combustion treatment, and more particularly to a method for judging a smart gas filtration device control system that automatically performs regeneration processing through a plurality of determination conditions.
一直以來,汽車、吊車、柴油發電機等動力機具所排放的廢氣被認為是造成空氣污染的要因,尤其因為柴油引擎能產出高效能的引擎動力,相對地也排放出更高污染的廢氣,例如含有PM2.5的廢氣。此時,有業者研究出一種燃油再生濾煙裝置,可改善一般引擎及柴油引擎所排放廢氣之黑煙及毒臭,以減少該廢氣對環境上的污染,同時降低其引擎排放廢氣時所產生的噪音。 Exhaust gases emitted by power tools such as automobiles, cranes, and diesel generators have long been considered to be the cause of air pollution, especially since diesel engines can produce high-efficiency engine power and relatively emit more polluting exhaust gases. For example, exhaust gas containing PM2.5. At this time, some companies have developed a fuel regenerative filter device that can improve the black smoke and odor of the exhaust gas from the general engine and diesel engine to reduce the environmental pollution of the exhaust gas and reduce the emissions from the engine. The noise.
然而,若燃油再生濾煙裝置長期使用後,裝置內部的元件則有產生積碳、濾煙阻塞或是沉積廢氣中懸浮粒子的可能,進而有燃油再生濾煙裝置的廢氣淨化效率降低甚至燃油再生濾煙裝置故障的疑慮。因此,需要定期針對燃油再生濾煙裝置進行再生。更具體而言,藉由燃燒燃油的再生方法來針對上述燃油再生濾煙裝置進行再生。 However, if the fuel regenerative filter device is used for a long period of time, the components inside the device may have the possibility of carbon deposition, smoke blocking or sedimentation of suspended particles in the exhaust gas, and thus the exhaust gas purification efficiency of the fuel regeneration filter device is reduced or even the fuel is regenerated. Doubts about the malfunction of the filter unit. Therefore, it is necessary to periodically regenerate the fuel regeneration filter device. More specifically, the fuel regeneration filter device is regenerated by a method of regenerating the fuel.
同時,關於再生的時間點,以往都是根據車輛等動力機具的使用時間來推算,例如車輛每行駛特定公里數時便需要針對該燃油再生濾煙裝置進 行再生。然而,此種推算再生時間點的方式須仰賴使用者自己注意,並無法達到自動再生的功效。 At the same time, the time point of the regeneration has been estimated based on the use time of the power tool such as a vehicle. For example, the vehicle needs to be regenerated for the fuel regeneration filter device every time the vehicle travels a certain number of kilometers. However, this way of calculating the regeneration time point depends on the user's own attention and cannot achieve the effect of automatic regeneration.
此外,亦可能在尚未行駛達特定公里數前就有急需針對該燃油再生濾煙裝置進行突發再生的情況,舉例來說,若車速很快,則有背壓太高而需及時針對上述燃油再生濾煙裝置進行再生的可能。 In addition, it is also possible to urgently need to carry out sudden regeneration of the fuel regeneration filter device before the specific number of kilometers has been traveled. For example, if the vehicle speed is fast, the back pressure is too high and the fuel needs to be timely targeted. Regeneration of the filter unit for regeneration.
因此,急需一種能夠自動控制上述燃油再生濾煙裝置再生的處理系統及判斷機制,使得上述燃油再生濾煙裝置能夠保持正常運轉不易故障,並確保使用上述動力機具時的安全。 Therefore, there is an urgent need for a processing system and a judging mechanism capable of automatically controlling the regeneration of the above-described fuel regenerative filter device, so that the above-described fuel regenerative filter device can maintain normal operation and is less prone to failure, and ensures safety when using the above-described power tool.
本發明的主要目的在提出一種智慧濾氣裝置控制系統判斷方法,透過微粒資訊之條件加以判斷進行再生處理的智慧濾氣裝置控制系統判斷方法。 The main object of the present invention is to provide a method for judging a smart gas filtering device control system, which is determined by the condition of the particle information and judged to perform regeneration processing.
本發明的另一主要目的是提供一種智慧濾氣裝置控制系統判斷方法,透過其他資訊之條件加以判斷進行再生處理的智慧濾氣裝置控制系統判斷方法。 Another main object of the present invention is to provide a method for judging a smart gas filtering device control system, which is determined by other information conditions to determine a smart gas filtering device control system for performing regeneration processing.
為達到上述目的,本發明揭示一種智慧濾氣裝置控制系統判斷方法,係監控一濾煙器的廢氣排放情況,包含下列步驟:S1.一微粒判斷單元進行一微粒濃度檢測。 In order to achieve the above object, the present invention discloses a method for judging the control system of the smart gas filtering device, which monitors the exhaust gas emission situation of a filter device, and includes the following steps: S1. A particle determining unit performs a particle concentration detection.
在一實施例,更包含下列步驟:S2:一壓力判斷單元進行一氣體壓力檢測。 In an embodiment, the method further comprises the following steps: S2: a pressure determining unit performs a gas pressure detection.
在一實施例,更包含下列步驟:S3.一溫度判斷單元進行一第一次燃燒溫度檢測。 In an embodiment, the method further includes the following steps: S3. A temperature determining unit performs a first combustion temperature detection.
在一實施例,更包含下列步驟:S4.一燃燒器進行再生處理。 In an embodiment, the method further comprises the following steps: S4. A burner performs a regeneration process.
在一實施例,更包含下列步驟:S5.一溫度判斷單元進行一第二次燃燒溫度檢測。 In an embodiment, the method further comprises the following steps: S5. A temperature determining unit performs a second combustion temperature detection.
在一實施例,該微粒濃度檢測未通過,該微粒判斷單元發出一異常警示並加以紀錄。 In one embodiment, the particle concentration detection fails, and the particle determination unit issues an abnormal warning and records it.
在一實施例,該氣體壓力檢測未通過,該壓力判斷單元發出一異常警示並加以紀錄。 In one embodiment, the gas pressure detection fails, and the pressure determination unit issues an abnormal warning and records it.
在一實施例,該第一次燃燒溫度檢測未通過,該壓力判斷單元發出一異常警示並加以紀錄。 In one embodiment, the first combustion temperature detection fails, and the pressure determination unit issues an abnormal warning and records.
在一實施例,該第二次燃燒溫度檢測未通過,該壓力判斷單元發出一異常警示並加以紀錄。 In an embodiment, the second combustion temperature detection fails, and the pressure determination unit issues an abnormal warning and records.
在一實施例,該步驟S5之判斷為:如第二次燃燒溫度檢測執行兩次以下且未通過,執行步驟S4;如第二次燃燒溫度檢測執行兩次以下且通過,加以紀錄;如第二次燃燒溫度檢測執行三次以上且未通過,該溫度判斷單元發出一異常警示並加以紀錄。 In an embodiment, the step S5 is determined as follows: if the second combustion temperature detection is performed twice or less and fails, step S4 is performed; if the second combustion temperature detection is performed twice and passed, the record is recorded; The secondary combustion temperature detection is performed three times or more and fails, and the temperature determination unit issues an abnormal warning and records it.
為讓本發明上述和其他目的、特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下。 The above and other objects, features and advantages of the present invention will become more <RTIgt;
1‧‧‧電子控制模組 1‧‧‧Electronic Control Module
11‧‧‧溫度判斷單元 11‧‧‧Temperature judgment unit
111‧‧‧第一溫度感測器 111‧‧‧First temperature sensor
112‧‧‧第二溫度感測器 112‧‧‧Second temperature sensor
113‧‧‧第三溫度感測器 113‧‧‧ Third temperature sensor
114‧‧‧第四溫度感測器 114‧‧‧4th temperature sensor
12‧‧‧壓力判斷單元 12‧‧‧Pressure judgment unit
121‧‧‧壓力感測器 121‧‧‧pressure sensor
13‧‧‧微粒判斷單元 13‧‧‧Particle judgment unit
131‧‧‧微粒感測器 131‧‧‧Particle sensor
14‧‧‧時間判斷單元 14‧‧‧Time Judging Unit
141‧‧‧計時器 141‧‧‧Timer
15‧‧‧資訊收集總成 15‧‧‧Information Collection Assembly
16‧‧‧車控電腦 16‧‧‧Car Control Computer
161‧‧‧溫度設定單元 161‧‧‧Temperature setting unit
162‧‧‧壓力設定單元 162‧‧‧Pressure setting unit
163‧‧‧微粒設定單元 163‧‧‧Particle setting unit
164‧‧‧時間設定單元 164‧‧‧Time setting unit
165‧‧‧無線通訊單元 165‧‧‧Wireless communication unit
2‧‧‧濾煙器 2‧‧‧ Filters
S1~S7‧‧‧步驟 S1~S7‧‧‧ steps
第1圖為本發明第一實施例之結構方塊圖。 Figure 1 is a block diagram showing the structure of a first embodiment of the present invention.
第2圖為本發明第一實施例之判斷方法流程圖。 Fig. 2 is a flow chart showing the judging method of the first embodiment of the present invention.
在以下實施例中,相同或相似的元件符號代表相同或相似的元件。此外,以下實施例中所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向,因此,使用的方向用語是用來說明的,而並非用來限制本發明。 In the following embodiments, the same or similar component symbols represent the same or similar components. In addition, the directional terms mentioned in the following embodiments, for example, up, down, left, right, front or back, etc., refer only to the direction of the additional drawing, and therefore, the directional term used is used for explanation, and It is not intended to limit the invention.
請參考第1圖,係為本發明第一實施例之結構方塊圖,本發明主要透過一電子控制模組1及多種感測器設置於一濾煙器2內,透過不同種類的感測器取得濾煙器2的各種狀態,透過電子控制模組1內的對應判斷單元是否達到進行再生處理的條件以觸發一燃燒器進行燃燒。 Please refer to FIG. 1 , which is a block diagram of a first embodiment of the present invention. The present invention is mainly disposed in a cigarette filter 2 through an electronic control module 1 and a plurality of sensors, and transmits different types of sensors. The various states of the soot filter 2 are obtained, and whether the corresponding judging unit in the electronic control module 1 has reached the condition for performing the regeneration process to trigger a burner to perform combustion.
電子控制模組1包含一溫度判斷單元11、一壓力判斷單元12、一微粒判斷單元13、一時間判斷單元14、一資訊收集總成15及一車控電腦16,上述各個判斷單元可為獨立的元件設置在一電路基板上,也可以為兩個以上的單元整合成為一晶片的形式設置於一電路基板(未圖示)。 The electronic control module 1 includes a temperature judging unit 11, a pressure judging unit 12, a particle judging unit 13, a time judging unit 14, an information collecting assembly 15, and a vehicle control computer 16, and each of the judging units can be independent. The components are disposed on a circuit board, and may be provided on a circuit board (not shown) in such a manner that two or more units are integrated into one wafer.
溫度判斷單元11連接第一、二、三、四溫度感測器111、112、113、114,上述溫度感測器各自回傳一溫度資訊至該溫度判斷單元11,溫度判斷單元11根據每一溫度資訊來得知濾煙器2內部每一區域的溫度,當溫度判斷單元11根據溫度的變化加以判斷是否需要再增加燃燒器224的溫度。 The temperature judging unit 11 is connected to the first, second, third, and fourth temperature sensors 111, 112, 113, and 114. Each of the temperature sensors returns a temperature information to the temperature judging unit 11, and the temperature judging unit 11 The temperature information is used to know the temperature of each area inside the soot filter 2, and when the temperature judging unit 11 judges whether it is necessary to increase the temperature of the burner 224 based on the change in temperature.
壓力判斷單元12連接壓力感測器121,上述壓力感測器121回傳一壓力資訊至壓力判斷單元12,判斷出濾煙器2當前的氣體壓力,當壓力判斷單元12判斷當前氣體壓力大於一定壓力值時,就表示濾煙器2有積碳堵塞的情況,進而發出一點火訊號至燃燒器以進行再生處理。 The pressure judging unit 12 is connected to the pressure sensor 121. The pressure sensor 121 returns a pressure information to the pressure judging unit 12 to determine the current gas pressure of the soot filter 2, and when the pressure judging unit 12 judges that the current gas pressure is greater than a certain value. When the pressure value is displayed, it indicates that the soot filter 2 is clogged with carbon, and then an ignition signal is sent to the burner for regeneration treatment.
微粒判斷單元13連接微粒感測器131,上述微粒感測器131回傳一微粒資訊至微粒判斷單元13,判斷出濾煙器2當前的微粒濃度,當微粒判斷單元13判斷出當前微粒濃度高於一定程度時,就表示濾煙器2中濾心有損壞或破裂,微粒無法借由過濾心攔截,進而排出的氣體中含有過量對人體有害懸浮微粒(如PM2.5),此時將濾心損壞資訊回傳至車控電腦16,反之配合壓力判斷單元12判斷進而發出一點火訊號至燃燒器224以進行再生處理。 The particle determining unit 13 is connected to the particle sensor 131, and the particle sensor 131 returns a particle information to the particle determining unit 13, and determines the current particle concentration of the soot device 2. When the particle determining unit 13 determines that the current particle concentration is high. To a certain extent, it means that the filter in the filter 2 is damaged or broken, and the particles cannot be intercepted by the filter, and the discharged gas contains excessive harmful particles (such as PM2.5), which will be filtered. The heart damage information is transmitted back to the vehicle control computer 16, and the pressure determination unit 12 determines to issue an ignition signal to the burner 224 for regeneration processing.
時間判斷單元14連接計時器141,上述計時器141回傳一時間資訊至時間判斷單元14,判斷出濾煙器2使用時間及距離上一次進行再生處理的間隔,當時間判斷單元14判斷出使用時間或再生處理的間隔高於一定時間,就表示濾煙器2會有積碳的情況發生,時間判斷單元14發出一點火訊號至燃燒器以進行再生處理。 The time judging unit 14 is connected to the timer 141, and the timer 141 returns a time information to the time judging unit 14, and determines the interval between the use time and the distance of the soot filter 2, and the time judging unit 14 judges the use. When the interval of time or regeneration processing is higher than a certain period of time, it means that carbon deposits are generated in the soot filter 2, and the time judging unit 14 sends an ignition signal to the burner for regeneration processing.
資訊收集總成15連接該溫度判斷單元11、壓力判斷單元12、微粒判斷單元13及時間判斷單元14,將上述各判斷單元所產生的資訊收集彙整後透過有線或無線其中之一方式傳輸給該車控電腦16。 The information collection assembly 15 is connected to the temperature determination unit 11, the pressure determination unit 12, the particle determination unit 13, and the time determination unit 14, and collects the information generated by each of the determination units and transmits the information to the network through one of wired or wireless. Car control computer 16.
車控電腦16接收該資訊收集總成15所傳來的資訊,將這些資訊收集後透過一無線通訊單元165(例如GPS/GSM)傳輸到雲端後台或個人裝置(手機或電腦)加以保存,該車控電腦16具有一顯示觸控面板(未圖示),透過程式的 方式在該顯示觸控面板顯示一溫度設定單元161、一壓力設定單元162、一微粒設定單元163及一時間設定單元164,透過這些設定單元可以改變對應判斷單元的判斷條件,或者直接啟動再生處理,雖上述各設定單元是透過程式生成操作介面,但也可為實體按鍵或外接操作裝置(如鍵盤或對應的輸入器),並沒有特別的限定。 The vehicle control computer 16 receives the information transmitted by the information collection assembly 15, and collects the information and transmits it to a cloud backend or a personal device (mobile phone or computer) through a wireless communication unit 165 (for example, GPS/GSM) for storage. The vehicle control computer 16 has a display touch panel (not shown). The display touch panel displays a temperature setting unit 161, a pressure setting unit 162, a particle setting unit 163 and a time setting unit 164. Through these setting units, the judgment condition of the corresponding judgment unit can be changed, or the regeneration processing can be directly started. Although each of the above setting units generates an operation interface through a program, it can also be a physical button or an external operation device (such as a keyboard or a corresponding input device). ), there are no special restrictions.
上述的時間、溫度、微粒及壓力等各種條件都可以根據使用需求來加以調整,進而控制再生處理的啟動時機及條件。 Various conditions such as the above-mentioned time, temperature, fine particles, and pressure can be adjusted according to the use requirements, thereby controlling the timing and conditions for the start of the regeneration process.
另外,該車控電腦16設置在駕駛座內,便於駕駛員隨時觀察情況濾煙器2的各項狀況。 In addition, the vehicle control computer 16 is disposed in the driver's seat, so that the driver can observe the condition of the smoke filter 2 at any time.
進一步的,上述的各項資料上傳到雲端後台後,可以透過雲端後台加以運算處理及應用,例如匯出表格、觀察駕駛習慣(透過GPS定位車輛軌跡跟車速)、車輛是否進入禁駛區、車輛是否失竊、是否發生車禍,提醒維修等等附加功能,強化行車體驗。 Further, after the above-mentioned various materials are uploaded to the cloud background, the computing and application can be performed through the cloud background, such as exporting the form, observing driving habits (positioning the vehicle trajectory and speed through GPS), whether the vehicle enters the forbidden zone, and the vehicle. Whether it is stolen, whether there is a car accident, reminding maintenance and other additional functions to enhance the driving experience.
請參考第2圖,本發明第一實施例之判斷方法流程圖,並輔以參考第1圖,本發明之判斷方法包含:S1.一微粒判斷單元進行一微粒濃度檢測;S2.一壓力判斷單元進行一氣體壓力檢測;S3.一溫度判斷單元進行一第一次燃燒溫度檢測;S4.一燃燒器進行再生處理;S5.一溫度判斷單元進行一第二次燃燒溫度檢測;S6.將檢測結果加以記錄並傳至一網路儲存裝置; S7.由一處理設備選取特定資料並加以輸出。 Referring to FIG. 2, a flowchart of a method for determining a first embodiment of the present invention is supplemented with reference to FIG. 1. The method for determining the present invention includes: S1. A particle determining unit performs a particle concentration detection; S2. The unit performs a gas pressure detection; S3. a temperature determining unit performs a first combustion temperature detection; S4. a burner performs regeneration processing; S5. a temperature determining unit performs a second combustion temperature detection; and S6. The result is recorded and transmitted to a network storage device; S7. A specific device is selected by a processing device and output.
S1.一微粒判斷單元進行一微粒濃度檢測;由微粒判斷單元13判斷排出的廢氣中懸浮微粒的濃度,如果超過設定值(即未通過)發出一異常警示後加以紀錄,如在設定值內(即通過)則進行步驟S2。 S1. A particle determining unit performs a particle concentration detection; the particle determining unit 13 determines the concentration of the suspended particles in the exhaust gas, and if an abnormal warning is issued after exceeding the set value (ie, fails), the recording is performed, such as within the set value ( That is, the process proceeds to step S2.
S2.一壓力判斷單元進行一氣體壓力檢測;由壓力判斷單元12判斷濾煙器2的排氣狀況是否順暢,如果超過設定值(即表示過濾材質225上積碳嚴重)則進行步驟S3,如在設定值內(即通過)則加以紀錄。 S2. A pressure judging unit performs a gas pressure detection; the pressure judging unit 12 determines whether the exhaust condition of the soot filter 2 is smooth, and if the set value is exceeded (that is, the carbon deposit on the filter material 225 is severe), step S3 is performed, for example, Recorded within the set value (ie, passed).
S3.一溫度判斷單元進行一第一次燃燒溫度檢測;由溫度判斷單元11判斷濾煙器2的各區段溫度狀況,如果沒有超過設定值(即表示尚為燃燒到最高溫度)則進行步驟S4,如在設定值內(即達到最高溫度)則加以紀錄。 S3. A temperature determining unit performs a first combustion temperature detection; the temperature determining unit 11 determines the temperature condition of each section of the soot filter 2, and if the set value is not exceeded (that is, the combustion is still to the highest temperature), the step is performed. S4, if it is within the set value (ie, reaches the maximum temperature), it is recorded.
S4.一燃燒器進行再生處理;先進行噴油後再加以點火燃燒,透過高溫的方式燒除附結在過濾材質225上的積碳,噴油及點火之間會有一間隔時間,其目的在於防止意外發生,而噴油量多寡及間隔時間可以根據使用上的需求進行設定。 S4. A burner is subjected to regeneration treatment; firstly, after the fuel injection, the ignition is performed, and the carbon deposited on the filter material 225 is burned through the high temperature method, and there is an interval between the injection and the ignition. Prevent accidents, and the amount of fuel injection and interval can be set according to the needs of use.
S5.一溫度判斷單元進行一第二次燃燒溫度檢測;由溫度判斷單元11再次判斷濾煙器2的各區段溫度狀況,如果第二次燃燒溫度檢測執行兩次以下且未通過(即表示尚為燃燒到最高溫度)則再次進行步驟S4,如果如第二次燃燒溫度檢測執行兩次以下且通過(即表示尚為燃燒到最高溫度)則加以紀錄,如第二次燃燒溫度檢測執行三次以上且未通過(代表燃燒器224可能有問題或其他因素導致無法到達目標溫度),該溫度判斷單元11發出一異常警示並加以紀錄。 S5. A temperature determining unit performs a second combustion temperature detection; the temperature determining unit 11 determines the temperature condition of each section of the soot filter 2 again, if the second combustion temperature detection is performed twice or less and fails (ie, indicates If it is still burning to the highest temperature, step S4 is performed again, and if the second combustion temperature detection is performed twice or less and passes (ie, it indicates that the combustion is still to the highest temperature), the recording is performed, for example, the second combustion temperature detection is performed three times. The above does not pass (representing that the burner 224 may have a problem or other factors may cause the target temperature to be unable to reach), and the temperature judging unit 11 issues an abnormal warning and records it.
上述的時間、溫度、微粒及壓力等各種條件都可以根據使用需求來加以調整,進而控制再生處理的啟動時機及條件。 Various conditions such as the above-mentioned time, temperature, fine particles, and pressure can be adjusted according to the use requirements, thereby controlling the timing and conditions for the start of the regeneration process.
S6.將檢測結果加以記錄並傳至一網路儲存裝置;上述步驟S1~S5任一檢測完成後,其檢測結果會透過一資訊收集總成收集後傳送到一車控電腦,其傳送方式可為有線或無線其中之一方式,該網路儲存裝置為一雲端後台,用以保存上述資訊及車輛當前狀態(如位置)。 S6. The detection result is recorded and transmitted to a network storage device; after any of the above steps S1 to S5 is completed, the detection result is collected by an information collection assembly and transmitted to a vehicle control computer, and the transmission mode can be In one of wired or wireless mode, the network storage device is a cloud background for storing the above information and the current state of the vehicle (such as location).
S7.由一處理設備選取特定資料並加以輸出;該處理設備可為個人裝置(手機或電腦),透過網路通訊方式與該網路儲存裝置連線,透過個人裝置加以選擇或特定的資訊後(例如溫度、微粒狀況及濾心之狀況等其中幾項),匯出上述資訊的表格後,顯示在個人裝置上的畫面或列印出來加以應用。 S7. Selecting and outputting specific data by a processing device; the processing device can be a personal device (mobile phone or computer), connected to the network storage device through network communication, and selected or specific information through the personal device. (Several items such as temperature, particle condition and filter condition), after exporting the form of the above information, the screen displayed on the personal device or printed for application.
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何本領域技術人員,在不脫離本發明的精神和範圍內,當可作些許更動與潤飾,因此本發明的保護範圍當視所附的申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention, and those skilled in the art can make some modifications and refinements without departing from the spirit and scope of the present invention. The scope of protection is subject to the definition of the scope of the attached patent application.
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