TW201911991A - Tin paste nozzle, work-bench and tin paste feeding apparatus - Google Patents
Tin paste nozzle, work-bench and tin paste feeding apparatus Download PDFInfo
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- TW201911991A TW201911991A TW107125124A TW107125124A TW201911991A TW 201911991 A TW201911991 A TW 201911991A TW 107125124 A TW107125124 A TW 107125124A TW 107125124 A TW107125124 A TW 107125124A TW 201911991 A TW201911991 A TW 201911991A
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- film
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- air duct
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/0638—Solder feeding devices for viscous material feeding, e.g. solder paste feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3485—Applying solder paste, slurry or powder
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0104—Tools for processing; Objects used during processing for patterning or coating
- H05K2203/0126—Dispenser, e.g. for solder paste, for supplying conductive paste for screen printing or for filling holes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Coating Apparatus (AREA)
Abstract
Description
本案涉及加錫膏裝置,尤其涉及能夠自動清除殘留錫膏的自動加錫膏裝置的工作臺和錫膏噴嘴。The present invention relates to a solder paste device, and more particularly to a workbench and a solder paste nozzle for an automatic solder paste device capable of automatically removing residual solder paste.
在印刷電路板表面封貼製程中,錫膏印刷機(又稱漏版印刷機)用於將錫膏印刷到電子產品(如電路板)上。錫膏印刷機一般包括網板(或稱範本)、加錫膏裝置、刮片或刮板等機構。在印刷時,電路板被自動地送入錫膏印刷機內,電路板具有可以使錫膏沉積在其上面的焊墊或某種其他導電面的圖案,並且電路板上具有稱為基準點的一或多個小孔或標記,用於作為參考點在向電路板上印刷錫膏之前先將電路板與錫膏印刷機中的網板對準。在電路板已與印刷機內的網板對準之後,通過移動刮片或刮板掠過網板以迫使錫膏穿過網板內的孔並落在電路板上來分配焊膏。在印刷操作之後,電路板隨後被送往印刷電路板加工生產線內的另一個工作站。In the printed circuit board surface sealing process, a solder paste printer (also known as a stencil printer) is used to print solder paste onto electronic products such as circuit boards. Solder paste printing machines generally include a stencil (or a template), a solder paste device, a blade or a squeegee. At the time of printing, the board is automatically fed into a solder paste printer having a pattern of solder pads or some other conductive surface on which the solder paste can be deposited, and having a reference point on the board. One or more apertures or indicia for use as a reference point to align the board with the screen in the solder paste printer prior to printing the solder paste onto the board. After the board has been aligned with the screen in the printer, the solder paste is dispensed by moving the blade or squeegee through the screen to force the solder paste through the holes in the board and onto the board. After the printing operation, the board is then sent to another workstation within the printed circuit board processing line.
錫膏印刷機上的自動加錫膏裝置用於將罐裝或筒裝的錫膏自動添加到錫膏印刷機的網版上,從而補充在印刷程序中被消耗掉的錫膏。錫膏罐通常與從錫膏罐的開口插入錫膏罐中的錫膏噴嘴構成錫膏罐元件,通過錫膏罐與錫膏噴嘴的相對位移來將錫膏從錫膏罐中分配(或擠壓)出來。在使用自動加錫膏裝置時,首先將錫膏罐組件安裝在自動加錫膏裝置上,使得錫膏罐開口朝下,接著將錫膏罐元件移動到網板上方的一定位置(該動作簡稱為「定位」),然後通過擠壓或抽取等動作將錫膏從錫膏罐噴嘴中分配到網板上(該動作簡稱為「加錫」)。在實施擠壓或抽取等動作將錫膏從錫膏罐噴嘴中分配到網板上之後,錫膏噴嘴出口附近通常會有錫膏殘留。在清除錫膏殘留的程序中,可能會將錫膏擴散到周圍環境中,並且在清除錫膏殘留之後,由於重力等原因,錫膏容易進一步滴落。The automatic solder paste device on the solder paste printer is used to automatically add canned or packaged solder paste to the screen of the solder paste printer to supplement the solder paste that is consumed in the printing process. The solder paste can usually form a solder paste canister with a solder paste nozzle inserted into the solder paste can from the opening of the solder paste can, and distribute the solder paste from the solder paste can by the relative displacement of the solder paste can and the solder paste nozzle (or squeeze) Press it out. When using the automatic solder paste device, first install the solder paste can assembly on the automatic solder paste device so that the solder paste can has the opening facing down, and then move the solder paste can component to a certain position above the mesh plate. To "position"), the solder paste is dispensed from the solder paste can nozzle to the stencil by extrusion or extraction (this action is simply referred to as "plus tin"). After the solder paste is dispensed from the solder paste can nozzle to the screen by performing an extrusion or extraction operation, solder paste remains in the vicinity of the solder paste nozzle exit. In the process of removing the solder paste residue, the solder paste may be diffused into the surrounding environment, and after removing the solder paste residue, the solder paste may be further dripped due to gravity or the like.
本案的目的是提供一種能夠自動清除殘留錫膏的加錫膏裝置,其能夠有效地自動清除加錫膏裝置的錫膏噴嘴中殘留的錫膏。The purpose of the present invention is to provide a solder paste device capable of automatically removing residual solder paste, which can effectively remove the solder paste remaining in the solder paste nozzle of the solder paste device.
根據本案的第一方面,本案提供了一種錫膏噴嘴,包括:噴嘴上部、噴嘴下部和設置在所述噴嘴上部和所述噴嘴下部之間的軟片;貫穿所述噴嘴上部、所述噴嘴下部和所述軟片的錫膏噴嘴通孔,其中所述錫膏噴嘴通孔在所述噴嘴下部中形成噴嘴下部通孔;及形變空間,所述形變空間設置在所述軟片的上表面與所述噴嘴上部之間及/或所述軟片的下表面與噴嘴下部之間;其中所述噴嘴下部設有至少一個噴嘴風道,使氣流能夠通過至少一個噴嘴風道向上吹向所述軟片而引起所述軟片向上產生形變,從而在所述軟片和所述噴嘴下部之間形成氣流通道,使得氣流能夠經由所述氣流通道進入所述噴嘴下部通孔中,以將所述噴嘴下部通孔中殘留的錫膏吹出。According to a first aspect of the present invention, there is provided a solder paste nozzle comprising: an upper portion of a nozzle, a lower portion of the nozzle, and a film disposed between the upper portion of the nozzle and the lower portion of the nozzle; the upper portion of the nozzle, the lower portion of the nozzle, and a solder paste nozzle through hole of the film, wherein the solder paste nozzle through hole forms a nozzle lower through hole in the lower portion of the nozzle; and a deformation space, the deformation space is disposed on an upper surface of the film and the nozzle Between the upper portion and/or between the lower surface of the film and the lower portion of the nozzle; wherein the lower portion of the nozzle is provided with at least one nozzle air passage to enable airflow to be blown upward through the at least one nozzle air duct toward the film to cause the The film is deformed upwardly to form an air flow passage between the film and the lower portion of the nozzle, so that airflow can enter the lower nozzle through hole through the air flow passage to deposit residual tin in the lower through hole of the nozzle The paste is blown out.
根據上述的錫膏噴嘴,所述至少一個噴嘴風道具有噴嘴風道出口,所述噴嘴風道出口設置在所述噴嘴下部的頂部表面上,所述軟片覆蓋所述噴嘴風道出口。According to the solder paste nozzle described above, the at least one nozzle air passage has a nozzle air duct outlet, the nozzle air duct outlet is disposed on a top surface of the lower portion of the nozzle, and the film covers the nozzle air duct outlet.
根據上述的錫膏噴嘴,所述形變空間設置在所述噴嘴上部的底部,所述形變空間至少部分地覆蓋所述噴嘴風道出口。According to the solder paste nozzle described above, the deformation space is provided at the bottom of the upper portion of the nozzle, and the deformation space at least partially covers the nozzle air duct outlet.
根據上述的錫膏噴嘴,所述形變空間設置在所述噴嘴下部的頂部,所述形變空間與所述至少一個噴嘴風道相連通。According to the solder paste nozzle described above, the deformation space is disposed at the top of the lower portion of the nozzle, and the deformation space is in communication with the at least one nozzle air passage.
根據上述的錫膏噴嘴,所述噴嘴上部具有頭部,所述頭部可以插入裝有錫膏的錫膏罐中並相對於錫膏罐移動,從而使錫膏能夠從所述錫膏噴嘴通孔流出。According to the solder paste nozzle described above, the nozzle upper portion has a head portion which can be inserted into a solder paste can containing a solder paste and moved relative to the solder paste can, so that the solder paste can pass through the solder paste nozzle The hole flows out.
根據上述的錫膏噴嘴,所述軟片由橡膠材料或其它具有彈性的材料製成。According to the solder paste nozzle described above, the film is made of a rubber material or other elastic material.
根據本案的第二方面,本案提供了一種加錫膏裝置的工作臺,包括:至少一個工作臺風道,所述至少一個工作臺風道中的每一個包括工作臺風道入口和工作臺風道出口,所述工作臺風道入口用於與氣體源連通,以將來自氣體源的氣流輸送到所述工作臺風道出口,所述工作臺風道出口用於提供吹向所述工作臺上方的氣流。According to a second aspect of the present invention, the present invention provides a work bench for a solder paste apparatus comprising: at least one work surface air duct, each of the at least one work surface air duct including a work surface air duct inlet and a work surface air duct outlet, A table duct inlet is for communicating with a source of gas to deliver airflow from the source of gas to the station duct outlet, the table duct outlet for providing airflow to the top of the table.
根據上述的工作臺,所述工作臺還包括開口,用於容納錫膏噴嘴的下端,所述工作臺風道用於向容納在所述工作臺中的錫膏噴嘴的噴嘴風道提供氣流。According to the above workbench, the work table further includes an opening for accommodating a lower end of the solder paste nozzle for supplying airflow to a nozzle air passage of the solder paste nozzle housed in the work table.
根據上述的工作臺,所述工作臺包括上表面和下表面,所述工作臺風道出口設置在所述上表面上。According to the above table, the table includes an upper surface and a lower surface, and the table air duct outlet is disposed on the upper surface.
根據上述的工作臺,所述工作臺風道包括第一通道部分和第二通道部分,所述第一通道部分連接氣體源,所述第二通道部分的一端與所述第一通道部分相連,另一端與所述工作臺風道出口相連,其中所述第二通道部分設置為從所述第一通道部分向上延伸形成。According to the above workbench, the table air duct includes a first passage portion and a second passage portion, the first passage portion is connected to a gas source, and one end of the second passage portion is connected to the first passage portion, and One end is coupled to the table duct outlet, and wherein the second channel portion is configured to extend upwardly from the first channel portion.
根據本案的協力廠商面,本案提供了一種加錫膏裝置,包括:錫膏噴嘴,所述錫膏噴嘴包括:噴嘴上部、噴嘴下部和設置在所述噴嘴上部和所述噴嘴下部之間的軟片;貫穿所述噴嘴上部、所述噴嘴下部和所述軟片的錫膏噴嘴通孔,其中所述錫膏噴嘴通孔在所述噴嘴下部中形成噴嘴下部通孔;及形變空間,所述形變空間設置在所述軟片的上表面與所述噴嘴上部之間及/或所述軟片的下表面與噴嘴下部之間; 其中所述噴嘴下部設有至少一個噴嘴風道,使氣流能夠通過至少一個噴嘴風道向上吹向所述軟片而引起所述軟片向上產生形變,從而在所述軟片和所述噴嘴下部之間形成氣流通道,使得氣流能夠經由所述氣流通道進入所述噴嘴下部通孔中,以將所述噴嘴下部通孔中殘留的錫膏吹出;和工作臺,所述工作臺承載所述錫膏噴嘴,所述工作臺包括至少一個工作臺風道,所述至少一個工作臺風道被配置與為所述至少一個噴嘴風道流體連通,用於將氣流輸送到所述至少一個噴嘴風道中。According to the collaborators of the present invention, the present invention provides a solder paste device comprising: a solder paste nozzle, the solder paste nozzle comprising: an upper portion of the nozzle, a lower portion of the nozzle, and a film disposed between the upper portion of the nozzle and the lower portion of the nozzle a solder paste nozzle through hole penetrating the upper portion of the nozzle, the lower portion of the nozzle, and the film, wherein the solder paste nozzle through hole forms a nozzle lower through hole in the lower portion of the nozzle; and a deformation space, the deformation space Between the upper surface of the film and the upper portion of the nozzle and/or between the lower surface of the film and the lower portion of the nozzle; wherein the lower portion of the nozzle is provided with at least one nozzle air passage to enable airflow through at least one nozzle The air duct is blown upward toward the film to cause the film to be deformed upward, thereby forming an air flow passage between the film and the lower portion of the nozzle, so that airflow can enter the nozzle lower through hole through the air flow passage, And blowing a solder paste remaining in the through hole of the lower nozzle; and a workbench, the workbench carrying the solder paste nozzle, the workbench including at least one Typhoon path for the at least one working channel is configured with a typhoon to at least one nozzle in fluid communication with air channel for delivering air flow to the at least one nozzle of the air duct.
根據上述的加錫膏裝置,所述至少一個噴嘴風道具有位於所述噴嘴下部的底部表面的噴嘴風道入口,所述至少一個工作臺風道具有位於所述工作臺的上表面的工作臺風道出口,所述噴嘴風道入口與所述工作臺風道出口對準。According to the above-described solder paste apparatus, the at least one nozzle air passage has a nozzle air duct inlet located at a bottom surface of the lower portion of the nozzle, and the at least one table air passage has a table air duct located on an upper surface of the table An outlet, the nozzle air duct inlet being aligned with the table air duct outlet.
根據上述的加錫膏裝置,所述至少一個噴嘴風道具有噴嘴風道出口,所述噴嘴風道出口設置在所述噴嘴下部的頂部表面上,所述軟片覆蓋所述噴嘴風道出口。According to the above-described solder paste apparatus, the at least one nozzle air passage has a nozzle air duct outlet, and the nozzle air duct outlet is provided on a top surface of the lower portion of the nozzle, and the film covers the nozzle air duct outlet.
根據上述的加錫膏裝置,所述形變空間設置在所述噴嘴上部的底部,所述形變空間至少部分地覆蓋所述噴嘴風道出口。According to the above-described paste applying apparatus, the deformation space is provided at the bottom of the upper portion of the nozzle, and the deformation space at least partially covers the nozzle air duct outlet.
根據上述的錫膏噴嘴,所述形變空間設置在所述噴嘴下部的頂部,所述形變空間與所述至少一個噴嘴風道相連通。According to the solder paste nozzle described above, the deformation space is disposed at the top of the lower portion of the nozzle, and the deformation space is in communication with the at least one nozzle air passage.
根據本案的錫膏噴嘴和自動加錫膏裝置的工作臺相配合,能夠在加錫工作程序結束之後將噴嘴的下部的通孔中的殘留錫膏清除。通過將錫膏噴嘴的下部中殘留的錫膏清除,而不僅僅是清除附著在噴嘴口處的錫膏,可以更好地避免在自動加錫膏裝置移動的程序中,錫膏噴嘴中殘留的錫膏滴落到不期望的地方。並且,由於在使用高壓氣體清除殘留錫膏的程序中,錫膏可能會分散成小的液滴或粉末,污染周圍的環境,而本案將氣體吹錫膏動作限制在錫膏噴嘴下部通孔的空間中,防止錫膏被氣流分散成的小液滴或粉末擴散到周圍環境中。According to the solder paste nozzle of the present invention and the table of the automatic solder paste device, the residual solder paste in the through hole in the lower portion of the nozzle can be removed after the tinning working process is completed. By removing the solder paste remaining in the lower portion of the solder paste nozzle, and not only removing the solder paste attached to the nozzle opening, it is possible to better avoid the residual in the solder paste nozzle in the process of moving the solder paste device. The solder paste drops to an undesired place. Moreover, in the process of using high-pressure gas to remove residual solder paste, the solder paste may be dispersed into small droplets or powder, which pollutes the surrounding environment, and in this case, the action of the gas solder paste is limited to the through hole of the lower portion of the solder paste nozzle. In the space, small droplets or powders in which the solder paste is dispersed by the airflow are prevented from diffusing into the surrounding environment.
下面將參考構成本說明書一部分的附圖對本案的各種具體實施方式進行描述。應該理解的是,雖然在本案中使用表示方向的術語,諸如 「前」、「後」、「上」、「下」、「左」、「右」、「內」、「外」等描述本案的各種示例結構部分和元件,但是在此使用這些術語只是為了方便說明的目的,基於附圖中顯示的示例方位而決定的。由於本案所揭示的實施例可以按照不同的方向設置,所以這些表示方向的術語只是作為說明而不應視作為限制。Various specific embodiments of the present invention are described below with reference to the accompanying drawings which form a part of this specification. It should be understood that although the term indicating direction is used in the present case, such as "before", "after", "upper", "lower", "left", "right", "inside", "outside", etc. Various example structural elements and elements are used, but these terms are used herein for convenience of description only, based on the example orientation shown in the figures. Since the embodiments disclosed herein may be arranged in different orientations, these terms are merely illustrative and are not to be considered as limiting.
圖1圖示本案的加錫膏裝置100的立體圖和分解圖。如圖1所示,加錫膏裝置100包括驅動裝置160、支撐板元件130、推桿110、壓板109和工作臺600。支撐板元件130用於將加錫膏裝置100支撐在錫膏印刷機上。壓板109設在推桿110的下部,推桿110可以由驅動裝置160驅動而上下移動,從而帶動壓板109隨之上下移動。驅動裝置160被固定在支撐板組件130上,工作臺600也被固定在支撐板組件130上。工作臺600用於承載錫膏罐107以及容納在錫膏罐107中的錫膏噴嘴200,其中錫膏噴嘴200的下端由工作臺600所支撐,而錫膏噴嘴200的上端插入倒置的錫膏罐107中。在執行加錫動作時,通過壓板109向下運動來擠壓倒置的錫膏罐107的底部,使得錫膏罐107相對於錫膏噴嘴200向下移動,從而使得錫膏罐107中容納的錫膏從錫膏噴嘴200下端的噴嘴口(圖1未示出)流出。由於錫膏具有一定的粘性,在加錫動作結束之後,錫膏噴嘴200的噴嘴口處通常殘留有錫膏。本案的加錫膏裝置通過對錫膏噴嘴和工作臺進行設置,能夠自動清除所述殘留的錫膏。FIG. 1 illustrates a perspective view and an exploded view of the solder paste device 100 of the present invention. As shown in FIG. 1, the solder paste device 100 includes a driving device 160, a support plate member 130, a push rod 110, a pressure plate 109, and a table 600. The support plate member 130 is used to support the solder paste device 100 on a solder paste printer. The pressure plate 109 is disposed at a lower portion of the push rod 110, and the push rod 110 can be driven by the driving device 160 to move up and down, thereby driving the pressure plate 109 to move up and down. The drive unit 160 is fixed to the support plate assembly 130, and the table 600 is also fixed to the support plate assembly 130. The table 600 is used to carry the solder paste can 107 and the solder paste nozzle 200 housed in the solder paste can 107, wherein the lower end of the solder paste nozzle 200 is supported by the table 600, and the upper end of the solder paste nozzle 200 is inserted with the inverted solder paste. In the tank 107. When the tinning action is performed, the bottom of the inverted solder paste can 107 is pressed by the downward movement of the pressing plate 109, so that the solder paste can 107 is moved downward relative to the solder paste nozzle 200, thereby causing the tin contained in the solder paste can 107. The paste flows out from the nozzle opening (not shown in Fig. 1) at the lower end of the solder paste nozzle 200. Since the solder paste has a certain viscosity, solder paste is usually left at the nozzle opening of the solder paste nozzle 200 after the tinning operation is completed. The tin paste device of the present invention can automatically remove the residual solder paste by setting the solder paste nozzle and the workbench.
圖2A圖示根據本案的一個實施例的錫膏噴嘴200的剖視圖,圖2B圖示圖2A所示的錫膏噴嘴200的分解圖。如圖2A和圖2B所示,錫膏噴嘴200包括噴嘴上部210,軟片220和噴嘴下部230,其中軟片220設置在噴嘴上部210和噴嘴下部230之間,三者通過緊韌體240,例如螺栓,連接在一起。錫膏噴嘴200具有貫穿噴嘴上部210、軟片220和噴嘴下部230的通孔280,以使得錫膏罐107中的錫膏能夠由錫膏噴嘴通孔280的上端281進入,由錫膏噴嘴通孔280的下端282排出,達到分配錫膏的目的。2A illustrates a cross-sectional view of a solder paste nozzle 200 in accordance with one embodiment of the present disclosure, and FIG. 2B illustrates an exploded view of the solder paste nozzle 200 illustrated in FIG. 2A. As shown in FIGS. 2A and 2B, the solder paste nozzle 200 includes a nozzle upper portion 210, a film 220 and a nozzle lower portion 230, wherein the film 220 is disposed between the nozzle upper portion 210 and the nozzle lower portion 230, and the three pass through the tight body 240, such as a bolt. ,connected. The solder paste nozzle 200 has a through hole 280 penetrating the nozzle upper portion 210, the flexible sheet 220, and the nozzle lower portion 230 so that the solder paste in the solder paste can 107 can be accessed from the upper end 281 of the solder paste nozzle through hole 280, through the solder paste nozzle through hole The lower end 282 of the 280 is discharged to achieve the purpose of dispensing solder paste.
圖3為圖2A和2B所示的錫膏噴嘴200的噴嘴上部210的立體圖。如圖3所示,錫膏噴嘴上部210具有頭部212、尾部214以及上部通孔216,上部通孔216貫穿頭部212和尾部214延伸經過整個噴嘴上部210。噴嘴上部210的頭部212大體為圓柱形,其直徑與錫膏罐107的內徑相匹配(如圖7所示),以使得在錫膏罐107相對於錫膏噴嘴200向下移動時,錫膏罐107中容納的錫膏能夠通過錫膏噴嘴通孔280流出。3 is a perspective view of the nozzle upper portion 210 of the solder paste nozzle 200 shown in FIGS. 2A and 2B. As shown in FIG. 3, the solder paste nozzle upper portion 210 has a head portion 212, a tail portion 214, and an upper through hole 216 that extends through the entire nozzle upper portion 210 through the head portion 212 and the tail portion 214. The head portion 212 of the nozzle upper portion 210 is generally cylindrical and has a diameter that matches the inner diameter of the solder canister 107 (as shown in FIG. 7) such that when the solder paste canister 107 is moved downward relative to the solder paste nozzle 200, The solder paste contained in the solder paste can 107 can flow out through the solder paste nozzle through hole 280.
如圖3和圖2A所示,在噴嘴上部210的尾部214的底部設有形變空間219,用以容納軟片220的形變(將在下文中詳細描述)。根據本案的一個實施例,形變空間219通過將上部通孔216的下段的直徑擴大而形成。形變空間219也構成噴嘴上部210的底部表面的一部分,從而在裝配好的噴嘴200中,形變空間219與軟片220相鄰設置。噴嘴上部210的尾部214上還設有安裝孔218,用於接收緊韌體,以將噴嘴上部210、軟片220以及噴嘴下部230連接在一起。As shown in Figures 3 and 2A, a deformation space 219 is provided at the bottom of the tail portion 214 of the nozzle upper portion 210 for receiving the deformation of the film 220 (described in detail below). According to an embodiment of the present disclosure, the deformation space 219 is formed by expanding the diameter of the lower section of the upper through hole 216. The deformation space 219 also forms part of the bottom surface of the nozzle upper portion 210 such that in the assembled nozzle 200, the deformation space 219 is disposed adjacent to the film 220. A mounting hole 218 is also provided in the tail portion 214 of the nozzle upper portion 210 for receiving the tight body to connect the nozzle upper portion 210, the film 220, and the nozzle lower portion 230 together.
圖4A和圖4B分別為圖2A和2B所示的錫膏噴嘴的噴嘴下部的立體圖和局部剖視圖。如圖4A和圖4B所示,噴嘴下部230具有頭部232、尾部234以及下部通孔236,下部通孔236貫穿頭部232和尾部234。4A and 4B are a perspective view and a partial cross-sectional view, respectively, of the lower portion of the nozzle of the solder paste nozzle shown in Figs. 2A and 2B. As shown in FIGS. 4A and 4B, the nozzle lower portion 230 has a head portion 232, a tail portion 234, and a lower through hole 236 that penetrates the head portion 232 and the tail portion 234.
如圖4B所示,頭部232上設有兩個噴嘴風道233.1和233.2,噴嘴風道233.1和233.2具有位於噴嘴下部230的頂部表面上的噴嘴風道出口239.1和239.2,以使得氣流能夠分別通過噴嘴風道233.1和233.2向上吹向軟片220,從而引起軟片220向上產生形變。兩個噴嘴風道233.1和233.2相對於下部通孔236對稱設置,以使得軟片220受到均衡的氣流偏置力。根據本案的一個示例,噴嘴風道233.1和233.2為噴嘴下部230中的一段通道,其可以豎直設置,也可以傾斜設置。此外,還可以設置彎折的噴嘴風道233.1和233.2,但噴嘴風道233.1和233.2靠近噴嘴風道出口239.1和239.2的一段需向上延伸,從而提供向上的氣流。雖然圖4A和4B圖示兩個噴嘴風道,但是,本案的噴嘴風道也可以設置為多於兩個,或僅僅為一個。As shown in Fig. 4B, the head 232 is provided with two nozzle ducts 233.1 and 233.2, and the nozzle ducts 233.1 and 233.2 have nozzle duct outlets 239.1 and 239.2 on the top surface of the nozzle lower portion 230 so that the airflow can be respectively The film 220 is blown upward through the nozzle ducts 233.1 and 233.2, causing the film 220 to deform upward. The two nozzle air passages 233.1 and 233.2 are symmetrically disposed relative to the lower through hole 236 such that the film 220 is subjected to a balanced airflow biasing force. According to one example of the present case, the nozzle ducts 233.1 and 233.2 are a section of the passage in the nozzle lower portion 230, which may be disposed vertically or obliquely. In addition, the curved nozzle ducts 233.1 and 233.2 may be provided, but a section of the nozzle ducts 233.1 and 233.2 adjacent the nozzle duct outlets 239.1 and 239.2 need to extend upwardly to provide an upward flow of air. Although FIGS. 4A and 4B illustrate two nozzle air passages, the nozzle air passage of the present case may be provided in more than two, or only one.
仍然如圖4B所示,噴嘴下部230的尾部234的外徑設置為小於頭部232的外徑,從而使噴嘴下部230可以通過頭部232卡接在工作臺600中(如圖7所示),以限制錫膏噴嘴200相對於工作臺600向下移動。當然,也可以通過固定連接的方式限制錫膏噴嘴相對於工作臺600向下移動。噴嘴風道233.1和233.2貫穿頭部232而延伸,從而使得噴嘴風道233.1和233.2的噴嘴風道入口237.1和237.2位於頭部232的底部表面上。噴嘴下部230的頭部232上還設有安裝孔238,用於通過緊韌體將噴嘴上部210、軟片220和噴嘴下部230連接在一起。Still as shown in FIG. 4B, the outer diameter of the tail portion 234 of the nozzle lower portion 230 is set to be smaller than the outer diameter of the head portion 232, so that the nozzle lower portion 230 can be snapped into the table 600 through the head portion 232 (as shown in FIG. 7). To limit the downward movement of the solder paste nozzle 200 relative to the table 600. Of course, it is also possible to restrict the downward movement of the solder paste nozzle relative to the table 600 by means of a fixed connection. Nozzle ducts 233.1 and 233.2 extend through head 232 such that nozzle duct inlets 237.1 and 237.2 of nozzle ducts 233.1 and 233.2 are located on the bottom surface of head 232. A mounting hole 238 is also provided in the head portion 232 of the nozzle lower portion 230 for connecting the nozzle upper portion 210, the film 220, and the nozzle lower portion 230 together by the tight body.
圖5為圖2A和2B所示的錫膏噴嘴的軟片的立體圖。如圖5所示,軟片220具有軟片通孔226。如圖2A所示,噴嘴上部210的上部通孔216、軟片通孔226和噴嘴下部230的下部通孔236共同構成所述錫膏噴嘴通孔280。軟片220由彈性材料(例如橡膠等)製成,以使得軟片220能夠受力產生形變。軟片220上還設有安裝孔228,用於通過緊韌體將噴嘴上部210、軟片220和噴嘴下部230連接在一起。Figure 5 is a perspective view of the film of the solder paste nozzle shown in Figures 2A and 2B. As shown in FIG. 5, the film 220 has a film through hole 226. As shown in FIG. 2A, the upper through hole 216 of the nozzle upper portion 210, the film through hole 226, and the lower through hole 236 of the nozzle lower portion 230 collectively constitute the solder paste nozzle through hole 280. The film 220 is made of an elastic material such as rubber or the like so that the film 220 can be deformed by force. The film 220 is further provided with mounting holes 228 for connecting the nozzle upper portion 210, the film 220 and the nozzle lower portion 230 together by the tight body.
如圖2A所示,軟片220設置為能夠覆蓋噴嘴下部230上的噴嘴風道233.1和233.2的出口239.1和239.2,並且噴嘴上部210的形變空間219的大小設置為能夠至少部分地覆蓋噴嘴風道233的出口239.1和239.2。由此,在通過噴嘴200分配錫膏的時候,軟片220能夠蓋住噴嘴風道233.1和233.2,以防止流經噴嘴200的錫膏進入噴嘴風道233.1和233.2中,而在從噴嘴風道233.1和233.2向噴嘴200輸送氣流時,從噴嘴風道233.1和233.2的出口239.1和239.2出來的氣流能夠使軟片220向上產生形變,以在所述軟片220和噴嘴下部230之間形成氣流通道,使氣流能夠通過所述氣流通道進入所述噴嘴下部通孔236中,從而將噴嘴下部通孔236中殘留的錫膏吹出。As shown in FIG. 2A, the film 220 is disposed to cover the outlets 239.1 and 239.2 of the nozzle air passages 233.1 and 233.2 on the nozzle lower portion 230, and the deformation space 219 of the nozzle upper portion 210 is sized to at least partially cover the nozzle air passage 233. The exits are 239.1 and 239.2. Thus, when the solder paste is dispensed through the nozzle 200, the film 220 can cover the nozzle air passages 233.1 and 233.2 to prevent the solder paste flowing through the nozzle 200 from entering the nozzle air passages 233.1 and 233.2, while in the slave nozzle air passage 233.1 And 233.2, when the airflow is delivered to the nozzle 200, the airflow from the outlets 239.1 and 239.2 of the nozzle ducts 233.1 and 233.2 can cause the film 220 to deform upwardly to form an air flow passage between the film 220 and the nozzle lower portion 230, so that the airflow The nozzle can be inserted into the nozzle lower through hole 236 through the air flow passage, thereby blowing out the solder paste remaining in the nozzle lower through hole 236.
圖6A和6B分別圖示本案的加錫膏裝置的工作臺的立體圖和局部剖視圖。如圖6A和圖6B所示,工作臺600設有開口603和工作臺風道610.1(見圖7)和610.2,開口603用於容納噴嘴下部230的尾部234,風道610.1和610.2用於將氣體源(未示出)中的氣體朝向噴嘴下部230的噴嘴風道233.1和233.2引導,以通過氣流切割(或清除)噴嘴下部230中殘留的錫膏。工作臺600具有上表面641和下表面642,開口603貫穿上表面641和下表面642延伸。6A and 6B are respectively a perspective view and a partial cross-sectional view of the table of the solder paste apparatus of the present invention. As shown in FIGS. 6A and 6B, the table 600 is provided with an opening 603 and a table duct 610.1 (see FIG. 7) and 610.2 for accommodating the tail portion 234 of the nozzle lower portion 230, and the ducts 610.1 and 610.2 are used for the gas. The gas in the source (not shown) is directed toward the nozzle ducts 233.1 and 233.2 of the nozzle lower portion 230 to cut (or remove) the residual solder paste in the nozzle lower portion 230 by the air flow. The table 600 has an upper surface 641 and a lower surface 642 that extend through the upper surface 641 and the lower surface 642.
根據本案的一個實施例,噴嘴下部230中設有兩個噴嘴風道233.1和233.2,工作臺600中也相應地設有兩個工作臺風道610.1和610.2。如圖6A和6B所示,兩個工作臺風道610.1和610.2分別設置在工作臺600的開口603的兩側,以使得在向噴嘴風道233.1和233.2引導氣流時,能夠使軟片220受力平衡。兩個工作臺風道610.1和610.2均包括工作臺風道入口608.1,608.2和工作臺風道出口609.1,609.2。工作臺風道出口609.1和609.2設置在工作臺600的上表面641上,用於向噴嘴風道233.1和233.2提供氣流。當如圖4B所示的噴嘴200安裝在和如圖6B所示的工作臺600中時,工作臺風道出口609.1和609.2與噴嘴風道入口237.1和237.2對準,以將工作臺風道610.1和610.2與噴嘴風道233.1和233.2分別連通起來。工作臺風道入口608.1和608.2分別設置在工作臺600的外壁上,便於與外界的氣體源連通。在本案的上述實施例中,工作臺風道為兩個。然而,工作臺風道也可以為其它數目,只要與噴嘴風道的數目相匹配即可。According to one embodiment of the present invention, two nozzle ducts 233.1 and 233.2 are provided in the nozzle lower portion 230, and two table ducts 610.1 and 610.2 are correspondingly provided in the table 600. As shown in Figures 6A and 6B, two table ducts 610.1 and 610.2 are respectively disposed on both sides of the opening 603 of the table 600 so that the film 220 can be balanced when guiding the airflow to the nozzle ducts 233.1 and 233.2. . Both table ducts 610.1 and 610.2 include table duct inlets 608.1, 608.2 and table duct outlets 609.1, 609.2. Workbench air duct exits 609.1 and 609.2 are provided on the upper surface 641 of the table 600 for providing airflow to the nozzle ducts 233.1 and 233.2. When the nozzle 200 as shown in Fig. 4B is mounted in the table 600 as shown in Fig. 6B, the table duct outlets 609.1 and 609.2 are aligned with the nozzle duct inlets 237.1 and 237.2 to bring the table ducts 610.1 and 610.2. It is connected to the nozzle ducts 233.1 and 233.2, respectively. The table duct inlets 608.1 and 608.2 are respectively disposed on the outer wall of the table 600 to facilitate communication with an external source of gas. In the above embodiment of the present case, the table air ducts are two. However, the table air ducts can also be of other numbers as long as they match the number of nozzle ducts.
雖然在上述實施例中,工作臺600的開口303是從工作臺的一側向內凹陷而形成U型槽,但是開口303也可以是貫穿通過工作臺600的通孔。Although in the above embodiment, the opening 303 of the table 600 is recessed inwardly from one side of the table to form a U-shaped groove, the opening 303 may also be a through hole penetrating through the table 600.
如圖6B所示,以工作臺風道610.2為例來介紹工作臺風道的具體結構,另一個工作臺風道610.1與工作臺風道610.1結構相似,在此不贅述。工作臺風道610.2包括第一風道部分625.2和第二風道部分626.2,第一風道部分625.2通過工作臺風道入口608.2連接氣體源,第二風道部分626.2通過工作臺風道出口609.2連接相應的噴嘴風道入口237.2。根據一個示例,第一風道部分625.2大體上橫向延伸,第二風道部分626.2自第一風道部分625.2向上豎向延伸形成。當然,第二風道部分和第一風道部分的延伸方向也可以設置為其它形式,只要能將氣流輸送到工作臺風道的出口609.1和609.2即可。As shown in FIG. 6B, the specific structure of the working platform air duct is introduced by taking the working platform air duct 610.2 as an example. The other working platform air duct 610.1 is similar in structure to the working platform air duct 610.1, and details are not described herein. The table duct 610.2 includes a first duct portion 625.2 and a second duct portion 626.2. The first duct portion 625.2 is connected to the gas source through the table duct inlet 608.2, and the second duct portion 626.2 is connected through the table duct outlet 609.2. Nozzle duct inlet 237.2. According to one example, the first duct portion 625.2 extends generally laterally and the second duct portion 626.2 extends vertically upward from the first duct portion 625.2. Of course, the extending direction of the second duct portion and the first duct portion may also be set to other forms as long as the airflow can be delivered to the outlets 609.1 and 609.2 of the table duct.
作為一個示例,風道入口608.1和608.2設置在工作臺的側壁643上。在其它實施例中,風道入口608.1和608.2也可設置在工作臺的其它部位,只要能與氣體源連接即可。As an example, duct inlets 608.1 and 608.2 are disposed on side walls 643 of the table. In other embodiments, the duct inlets 608.1 and 608.2 may also be located elsewhere in the table as long as they are connectable to a source of gas.
圖7圖示圖2A所示的錫膏噴嘴200裝配在錫膏罐中以及裝配在圖6A和6B所示的工作臺600上時的剖視圖。下面結合圖7說明本案的錫膏噴嘴與工作臺配合來清除錫膏噴嘴中殘留錫膏的程序。Figure 7 is a cross-sectional view showing the solder paste nozzle 200 shown in Figure 2A assembled in a solder paste can and assembled on the table 600 shown in Figures 6A and 6B. Next, a procedure for matching the solder paste nozzle of the present invention with the workbench to remove the residual solder paste in the solder paste nozzle will be described with reference to FIG.
如圖7所示,裝配好的錫膏噴嘴200的上端插入錫膏罐107中,錫膏噴嘴200的下端裝配在工作臺600中,以通過工作臺600承載錫膏噴嘴200及錫膏罐107。在將錫膏噴嘴200裝入容納有錫膏的錫膏罐107中時,首先將錫膏罐107的罐口171(如圖7所示)的封蓋取下來,然後將錫膏噴嘴的噴嘴上部210從錫膏罐107的罐口171插入錫膏罐107中。錫膏罐107的罐口171附近並未裝滿錫膏,從而為錫膏噴嘴200留有安裝空間。As shown in FIG. 7, the upper end of the assembled solder paste nozzle 200 is inserted into the solder paste can 107, and the lower end of the solder paste nozzle 200 is mounted in the table 600 to carry the solder paste nozzle 200 and the solder paste can 107 through the table 600. . When the solder paste nozzle 200 is loaded into the solder paste can 107 containing the solder paste, the cap of the solder paste can 107 (shown in FIG. 7) is first removed, and then the nozzle of the solder paste nozzle is removed. The upper portion 210 is inserted into the solder paste can 107 from the can 171 of the solder paste can 107. The vicinity of the can 171 of the solder paste can 107 is not filled with solder paste, thereby leaving a mounting space for the solder paste nozzle 200.
在加錫程序中,當向下按壓錫膏罐107時,錫膏罐107受到擠壓而相對於錫膏噴嘴200向下移動,由於錫膏噴嘴上部210的頭部212的外徑與錫膏罐107的內徑相匹配,使得錫膏罐107中位於錫膏噴嘴200的頭部210上方的錫膏被擠入錫膏噴嘴通孔280中並從中排出。在擠壓錫膏罐107的程序中,由於錫膏噴嘴200的通孔280中具有向下流動的錫膏,錫膏的向下流動使得軟片220受力向下緊貼噴嘴下部106的頂部表面。由於軟片220設置為能夠覆蓋噴嘴下部230上的噴嘴風道233.1和233.2的噴嘴風道出口239.1和239.2,錫膏在流過軟片220時不能進入軟片220和噴嘴下部230的上表面之間,從而錫膏不能進入噴嘴風道233.1和233.2中。In the tinning process, when the solder paste can 107 is pressed down, the solder can 107 is pressed to move downward relative to the solder paste nozzle 200 due to the outer diameter of the head 212 of the solder paste nozzle upper portion 210 and the solder paste. The inner diameters of the cans 107 are matched such that the solder paste in the solder paste cans 107 above the head 210 of the solder paste nozzle 200 is squeezed into the solder paste nozzle vias 280 and discharged therefrom. In the procedure of squeezing the solder paste can 107, since the through-hole 280 of the solder paste nozzle 200 has a downward flowing solder paste, the downward flow of the solder paste causes the film 220 to be pressed downward against the top surface of the nozzle lower portion 106. . Since the film 220 is disposed to cover the nozzle air duct outlets 239.1 and 239.2 of the nozzle ducts 233.1 and 233.2 on the nozzle lower portion 230, the solder paste cannot enter between the film 220 and the upper surface of the nozzle lower portion 230 when flowing through the film 220, thereby Solder paste cannot enter the nozzle ducts 233.1 and 233.2.
當加錫動作完成後,啟動外部氣體源,使氣流流經工作臺風道610.1和610.2以及噴嘴風道233.1和233.2而吹向軟片220。由於噴嘴上部210的形變空間219的大小設置為能夠至少部分地覆蓋噴嘴風道233.1和233.2的噴嘴風道出口239.1和239.2,由此,從噴嘴風道233.1和233.2的噴嘴風道出口239.1和239.2輸送來的氣流能夠使軟片220向上產生形變。軟片220向上產生形變使得軟片220和噴嘴下部230的頂部表面之間形成氣流通道,氣流可以通過該氣流通道進入噴嘴下部通孔236中,從而將噴嘴下部通孔236中殘留的錫膏吹出。When the tinning action is completed, an external source of gas is activated to cause the gas stream to flow through the table channels 610.1 and 610.2 and the nozzle channels 233.1 and 233.2 to the film 220. Since the deformation space 219 of the nozzle upper portion 210 is sized to at least partially cover the nozzle duct outlets 239.1 and 239.2 of the nozzle ducts 233.1 and 233.2, thereby the nozzle duct outlets 239.1 and 239.2 from the nozzle ducts 233.1 and 233.2 The delivered airflow can cause the film 220 to deform upward. The film 220 is deformed upward to form an air flow passage between the film 220 and the top surface of the nozzle lower portion 230, through which the airflow can enter the nozzle lower through hole 236, thereby blowing out the residual solder paste in the nozzle lower through hole 236.
根據本案,氣體源可以直接與噴嘴風道連通,以向噴嘴風道提供氣體。但是通過在工作臺上設置風道,並使氣體源經由工作臺風道送入噴嘴風道,可以使得在更換錫膏噴嘴時不必重新連接氣體源。由於錫膏噴嘴的更換頻率較高,通過設置工作臺風道,可以節省工序,並且更便於操作人員的操作。According to the present invention, the gas source can be in direct communication with the nozzle air passage to supply gas to the nozzle air passage. However, by providing a duct on the workbench and feeding the gas source through the table duct to the nozzle duct, it is not necessary to reconnect the gas source when replacing the solder paste nozzle. Due to the high frequency of solder paste nozzle replacement, the process can be saved and the operator's operation can be facilitated by setting the table air duct.
其中氣體源可以為壓縮氣體,以提高氣體的流速,從而有利於使氣流壓力更大。The gas source may be a compressed gas to increase the flow rate of the gas, thereby facilitating a greater pressure of the gas stream.
圖8A圖示根據本案的另一個實施例的錫膏噴嘴的剖視圖,圖8B圖示圖8A所示的錫膏噴嘴的分解圖,圖8C為圖8A中C部分的局部放大示意圖。8A is a cross-sectional view of a solder paste nozzle according to another embodiment of the present invention, FIG. 8B is an exploded view of the solder paste nozzle illustrated in FIG. 8A, and FIG. 8C is a partially enlarged schematic view of a portion C of FIG. 8A.
圖8A中示出的錫膏噴嘴800與圖2A中的錫膏噴嘴200類似,也包括噴嘴上部810、軟片820和噴嘴下部830,軟片820設置在噴嘴上部810和噴嘴下部830之間,錫膏從錫膏噴嘴通孔880的上端881進入,再從錫膏噴嘴通孔880的下端882排出。不同的是,在圖8A所示的實施例中,形變空間819設置在噴嘴下部830中(見圖8C),而在圖2A所示的實施例中,形變空間219設置在噴嘴上部210中。The solder paste nozzle 800 shown in FIG. 8A is similar to the solder paste nozzle 200 of FIG. 2A, and also includes a nozzle upper portion 810, a film 820, and a nozzle lower portion 830. The film 820 is disposed between the nozzle upper portion 810 and the nozzle lower portion 830, and the solder paste. It enters from the upper end 881 of the solder paste nozzle through hole 880 and is discharged from the lower end 882 of the solder paste nozzle through hole 880. The difference is that in the embodiment shown in FIG. 8A, the deformation space 819 is disposed in the nozzle lower portion 830 (see FIG. 8C), and in the embodiment shown in FIG. 2A, the deformation space 219 is disposed in the nozzle upper portion 210.
圖9為圖8A所示的錫膏噴嘴的噴嘴上部的立體圖。如圖9所示,噴嘴上部810與噴嘴200的上部210結構相似,具有頭部812和尾部814,並設置上部通孔816和安裝孔818,但是噴嘴上部810的底部表面沒有設置形變空間。Fig. 9 is a perspective view of the upper portion of the nozzle of the solder paste nozzle shown in Fig. 8A. As shown in FIG. 9, the nozzle upper portion 810 is similar in structure to the upper portion 210 of the nozzle 200, has a head portion 812 and a tail portion 814, and is provided with an upper through hole 816 and a mounting hole 818, but the bottom surface of the nozzle upper portion 810 is not provided with a deformation space.
圖10A和10B分別為圖8A所示的錫膏噴嘴的噴嘴下部的立體圖和剖視圖。如圖10A和10B所示,噴嘴下部830與噴嘴200的下部230的結構相似,設有下部通孔836和噴嘴風道833.1和833.2。但是噴嘴下部830還設有位於其頂部的形變空間819,形變空間819與噴嘴風道833.1和833.2相連通。作為一個示例,形變空間819為噴嘴下部830的頂部表面向下凹陷而形成的狹長的淺凹槽,形變空間819延伸經過下部通孔836。形變空間819的其寬度設置為大體上與噴嘴風道833.1和833.2的直徑相同,其長度設置為能夠被軟片820所覆蓋(如圖8B)。10A and 10B are a perspective view and a cross-sectional view, respectively, of a lower portion of a nozzle of the solder paste nozzle shown in Fig. 8A. As shown in Figs. 10A and 10B, the nozzle lower portion 830 is similar in structure to the lower portion 230 of the nozzle 200, and is provided with a lower through hole 836 and nozzle ducts 833.1 and 833.2. However, the nozzle lower portion 830 is also provided with a deformation space 819 at its top, which is in communication with the nozzle ducts 833.1 and 833.2. As an example, the deformation space 819 is an elongated shallow groove formed by the top surface of the nozzle lower portion 830 being recessed downward, and the deformation space 819 extends through the lower through hole 836. The width of the deformation space 819 is set to be substantially the same as the diameter of the nozzle ducts 833.1 and 833.2, and its length is set to be covered by the film 820 (Fig. 8B).
圖11圖示圖8A所示的錫膏噴嘴裝配在錫膏罐中以及裝配在工作臺上時的剖視圖。圖8A所示的錫膏噴嘴800也能夠與圖6A和6B所示的工作臺600相配合來清除錫膏噴嘴800中殘留的錫膏。下面結合圖11說明圖8A所示的錫膏噴嘴800與工作臺600配合來清除錫膏噴嘴中殘留錫膏的程序。Figure 11 is a cross-sectional view showing the solder paste nozzle shown in Figure 8A assembled in a solder paste can and assembled on a table. The solder paste nozzle 800 shown in FIG. 8A can also cooperate with the table 600 shown in FIGS. 6A and 6B to remove the solder paste remaining in the solder paste nozzle 800. Next, a procedure for matching the solder paste nozzle 800 shown in FIG. 8A with the table 600 to remove residual solder paste in the solder paste nozzle will be described with reference to FIG.
如圖11所示,裝配好的錫膏噴嘴800的上端插入錫膏罐107中,錫膏噴嘴820的下端裝配在工作臺600中,以通過工作臺600承載錫膏噴嘴800及錫膏罐107。在加錫程序中,當向下按壓錫膏罐107時,錫膏罐107受到擠壓而相對於錫膏噴嘴800向下移動,使得錫膏罐107中位於錫膏噴嘴800的頭部810上方的錫膏被擠入錫膏噴嘴通孔880中並從中排出。在擠壓錫膏罐107的程序中,由於錫膏噴嘴800的通孔880中具有向下流動的錫膏,錫膏的向下流動使得軟片820受力向下緊貼噴嘴下部106的頂部表面,並且軟片820朝向形變空間819產生向下的形變而進入形變空間819中,使得錫膏在流過錫膏噴嘴通孔880時不能進入形變空間819以及噴嘴風道833.1和833.2中。As shown in FIG. 11, the upper end of the assembled solder paste nozzle 800 is inserted into the solder paste can 107, and the lower end of the solder paste nozzle 820 is mounted in the table 600 to carry the solder paste nozzle 800 and the solder paste can 107 through the table 600. . In the tinning process, when the solder paste can 107 is pressed down, the solder can 107 is pressed to move downward relative to the solder paste nozzle 800 such that the solder paste can 107 is above the head 810 of the solder paste nozzle 800. The solder paste is squeezed into the solder paste nozzle via 880 and discharged therefrom. In the procedure of squeezing the solder paste can 107, since the through-hole 880 of the solder paste nozzle 800 has a downward flowing solder paste, the downward flow of the solder paste causes the flexible film 820 to be pressed downward against the top surface of the lower nozzle portion 106. And the film 820 is deformed downward toward the deformation space 819 to enter the deformation space 819, so that the solder paste cannot enter the deformation space 819 and the nozzle air passages 833.1 and 833.2 while flowing through the solder paste nozzle through hole 880.
當加錫動作完成後,啟動外部氣體源,使氣流流經工作臺風道610.1和610.2以及噴嘴風道833.1和833.2而吹向軟片820。從噴嘴風道833.1和833.2的出口839.1和839.2輸送來的氣流能夠將進入形變空間819中的軟片820向上推,使得產生向下形變的軟片又產生向上的形變而恢復原狀。此時,形變空間819形成軟片820和噴嘴下部830之間的氣流通道,氣流可以通過該氣流通道進入噴嘴下部通孔836中,從而將噴嘴下部通孔836中殘留的錫膏吹出。When the tinning action is completed, an external source of gas is activated to cause the gas stream to flow through the table channels 610.1 and 610.2 and the nozzle channels 833.1 and 833.2 to the film 820. Airflow from the outlets 839.1 and 839.2 of the nozzle ducts 833.1 and 833.2 can push the film 820 entering the deformation space 819 upwardly, causing the downwardly deformed film to undergo an upward deformation and return to its original shape. At this time, the deformation space 819 forms an air flow passage between the flexible sheet 820 and the lower portion 830 of the nozzle, through which the air flow can enter the nozzle lower through hole 836, thereby blowing out the solder paste remaining in the nozzle lower through hole 836.
根據本案的錫膏噴嘴和加錫膏裝置的工作臺相配合,能夠在加錫工作程序結束之後將噴嘴的下部的通孔中的殘留錫膏清除。與僅僅在錫膏噴嘴的噴嘴口外部通過氣流吹落附著在噴嘴口處的錫膏相比,本案能夠及時清除錫膏噴嘴的下部中殘留的錫膏,從而防止錫膏噴嘴的下部中殘留的錫膏繼續向下流出錫膏噴嘴。由於錫膏具有較大的粘性,在加錫程序完成後,錫膏噴嘴中往往還殘留有較多的錫膏。通過將錫膏噴嘴的下部中殘留的錫膏清除,而不僅僅是清除附著在噴嘴口處的錫膏,可以更好地避免在加錫膏裝置移動的程序中,錫膏噴嘴中殘留的錫膏滴落到不期望的地方。並且,由於在使用高壓氣體清除殘留錫膏的程序中,錫膏可能會分散成小的液滴或粉末,污染周圍的環境,而本案將氣體吹錫膏動作限制在錫膏噴嘴下部通孔的空間中,防止錫膏被氣流分散成的小液滴或粉末擴散到周圍環境中。According to the solder paste nozzle of the present invention and the table of the solder paste device, the residual solder paste in the through hole in the lower portion of the nozzle can be removed after the tinning working process is completed. Compared with the solder paste attached to the nozzle opening only by the airflow outside the nozzle opening of the solder paste nozzle, the present invention can remove the residual solder paste in the lower portion of the solder paste nozzle in time, thereby preventing the residual in the lower portion of the solder paste nozzle. The solder paste continues to flow down the solder paste nozzle. Due to the large viscosity of the solder paste, more solder paste remains in the solder paste nozzle after the tinning process is completed. By removing the solder paste remaining in the lower portion of the solder paste nozzle, and not only removing the solder paste attached to the nozzle opening, it is possible to better avoid the tin remaining in the solder paste nozzle during the process of moving the solder paste device. The cream drops to an undesired place. Moreover, in the process of using high-pressure gas to remove residual solder paste, the solder paste may be dispersed into small droplets or powder, which pollutes the surrounding environment, and in this case, the action of the gas solder paste is limited to the through hole of the lower portion of the solder paste nozzle. In the space, small droplets or powders in which the solder paste is dispersed by the airflow are prevented from diffusing into the surrounding environment.
本說明書使用示例來公開本案,其中的一或多個示例被圖示於附圖中。每個示例都是為瞭解釋本案而提供,而不是為了限制本案。事實上,對於本領域技藝人士而言顯而易見的是,不脫離本案的範圍或精神的情況下可以對本案可以進行各種修改和變型。例如,作為一個實施例的一部分的圖示的或描述的特徵可以與另一實施例一起使用,以得到更進一步的實施例。因此,其意圖是本案涵蓋在所附申請專利範圍及其均等物的範圍內進行的修改和變型。This description uses examples to disclose the present invention, one or more examples of which are illustrated in the drawings. Each example is provided to explain the case, not to limit the case. In fact, it will be apparent to those skilled in the art that various modifications and changes can be made in the present invention without departing from the scope and spirit of the invention. For example, the illustrated or described features that are part of one embodiment can be used with another embodiment to provide a still further embodiment. Therefore, it is intended that the present invention cover the modifications and variations of the scope of the appended claims.
100‧‧‧加錫膏裝置100‧‧‧plus solder paste device
107‧‧‧錫膏罐107‧‧‧ solder paste cans
109‧‧‧壓板109‧‧‧Pressing
110‧‧‧推桿110‧‧‧Put
130‧‧‧支撐板元件130‧‧‧Support plate components
160‧‧‧驅動裝置160‧‧‧ drive
171‧‧‧罐口171‧‧‧ cans
200‧‧‧錫膏噴嘴200‧‧‧ solder paste nozzle
210‧‧‧噴嘴上部210‧‧‧Nozzle upper
212‧‧‧頭部212‧‧‧ head
214‧‧‧尾部214‧‧‧ tail
216‧‧‧上部通孔216‧‧‧Upper through hole
218‧‧‧安裝孔218‧‧‧ mounting holes
219‧‧‧形變空間219‧‧‧Deformation space
220‧‧‧軟片220‧‧‧ films
226‧‧‧軟片通孔226‧‧‧film through hole
228‧‧‧安裝孔228‧‧‧Mounting holes
230‧‧‧噴嘴下部230‧‧‧lower nozzle
232‧‧‧頭部232‧‧‧ head
233.1‧‧‧噴嘴風道233.1‧‧‧Nozzle duct
233.2‧‧‧噴嘴風道233.2‧‧‧Nozzle duct
234‧‧‧尾部234‧‧‧ tail
236‧‧‧下部通孔236‧‧‧Lower through hole
237.1‧‧‧噴嘴風道入口237.1‧‧‧Nozzle duct inlet
237.2‧‧‧噴嘴風道入口237.2‧‧‧Nozzle duct inlet
238‧‧‧安裝孔238‧‧‧Installation holes
239.1‧‧‧噴嘴風道出口239.1‧‧‧Nozzle duct exit
239.2‧‧‧噴嘴風道出口239.2‧‧‧Nozzle duct exit
240‧‧‧緊韌體240‧‧‧ Firm Firm
280‧‧‧通孔280‧‧‧through hole
281‧‧‧上端281‧‧‧ upper end
282‧‧‧下端282‧‧‧Bottom
600‧‧‧工作臺600‧‧‧Workbench
603‧‧‧開口603‧‧‧ openings
608.1‧‧‧工作臺風道入口608.1‧‧‧Workbench air duct entrance
608.2‧‧‧工作臺風道入口608.2‧‧‧Workbench air duct entrance
609.1‧‧‧工作臺風道出口609.1‧‧‧Workbench air duct exit
609.2‧‧‧工作臺風道出口609.2‧‧‧Workbench air duct exit
610.1‧‧‧工作臺風道610.1‧‧‧Workbench air duct
610.2‧‧‧工作臺風道610.2‧‧‧Workbench air duct
625.2‧‧‧第一風道部分625.2‧‧‧First air duct section
626.2‧‧‧第二風道部分626.2‧‧‧Second air duct section
641‧‧‧上表面641‧‧‧ upper surface
642‧‧‧下表面642‧‧‧ lower surface
643‧‧‧側壁643‧‧‧ side wall
800‧‧‧錫膏噴嘴800‧‧‧ solder paste nozzle
810‧‧‧噴嘴上部810‧‧‧Nozzle upper
812‧‧‧頭部812‧‧‧ head
814‧‧‧尾部814‧‧‧ tail
816‧‧‧上部通孔816‧‧‧Upper through hole
818‧‧‧安裝孔818‧‧‧Mounting holes
819‧‧‧形變空間819‧‧‧Deformation space
820‧‧‧軟片820‧‧‧ films
830‧‧‧噴嘴下部830‧‧‧lower nozzle
833.1‧‧‧噴嘴風道833.1‧‧‧Nozzle duct
833.2‧‧‧噴嘴風道833.2‧‧‧Nozzle duct
836‧‧‧下部通孔836‧‧‧Lower through hole
837.1‧‧‧噴嘴風道入口837.1‧‧‧Nozzle duct entrance
837.2‧‧‧噴嘴風道入口837.2‧‧‧Nozzle duct inlet
839.1‧‧‧噴嘴風道出口839.1‧‧‧Nozzle duct exit
839.2‧‧‧噴嘴風道出口839.2‧‧‧Nozzle duct exit
880‧‧‧錫膏噴嘴通孔880‧‧‧ solder paste nozzle through hole
881‧‧‧上端881‧‧‧ upper end
882‧‧‧下端882‧‧‧Bottom
當結合附圖閱讀以下詳細說明時,本案的這些和其他特徵、方面和優點將變得更好理解,在整個附圖中,相同的元件符號代表相同的零件,其中:These and other features, aspects, and advantages of the present invention will become better understood from the following detailed description of the invention.
圖1圖示本案的加錫膏裝置的立體圖;Figure 1 is a perspective view of the solder paste device of the present invention;
圖2A圖示根據本案的一個實施例的錫膏噴嘴的剖視圖;2A illustrates a cross-sectional view of a solder paste nozzle in accordance with an embodiment of the present disclosure;
圖2B圖示圖2A所示的錫膏噴嘴的分解圖;2B is an exploded view of the solder paste nozzle shown in FIG. 2A;
圖3為圖2A和2B所示的錫膏噴嘴的噴嘴上部的立體圖;Figure 3 is a perspective view of the upper portion of the nozzle of the solder paste nozzle shown in Figures 2A and 2B;
圖4A為圖2A和2B所示的錫膏噴嘴的噴嘴下部的立體圖;Figure 4A is a perspective view of the lower portion of the nozzle of the solder paste nozzle shown in Figures 2A and 2B;
圖4B為圖4A所示的噴嘴下部的局部剖視圖;Figure 4B is a partial cross-sectional view of the lower portion of the nozzle shown in Figure 4A;
圖5為圖2A和2B所示的錫膏噴嘴的軟片的立體圖;Figure 5 is a perspective view of the film of the solder paste nozzle shown in Figures 2A and 2B;
圖6A圖示本案的加錫膏裝置的工作臺的立體圖;Figure 6A is a perspective view showing the table of the solder paste apparatus of the present invention;
圖6B為圖6A所示的加錫膏裝置的工作臺的局部剖視圖;Figure 6B is a partial cross-sectional view of the table of the solder paste apparatus shown in Figure 6A;
圖7圖示圖2A和2B所示的錫膏噴嘴裝配在錫膏罐中以及裝配在工作臺上時的剖視圖;Figure 7 is a cross-sectional view showing the solder paste nozzle shown in Figures 2A and 2B assembled in a solder paste can and assembled on a table;
圖8A圖示根據本案的另一個實施例的錫膏噴嘴的剖視圖;Figure 8A illustrates a cross-sectional view of a solder paste nozzle in accordance with another embodiment of the present disclosure;
圖8B圖示圖8A所示的錫膏噴嘴的分解圖;Figure 8B is an exploded view of the solder paste nozzle shown in Figure 8A;
圖8C為圖8A所示的錫膏噴嘴的局部放大示意圖;8C is a partial enlarged schematic view of the solder paste nozzle shown in FIG. 8A;
圖9為圖8A和8B所示的錫膏噴嘴的噴嘴上部的立體圖;Figure 9 is a perspective view of the upper portion of the nozzle of the solder paste nozzle shown in Figures 8A and 8B;
圖10A為圖8A和8B所示的錫膏噴嘴的噴嘴下部的立體圖;Figure 10A is a perspective view of the lower portion of the nozzle of the solder paste nozzle shown in Figures 8A and 8B;
圖10B為圖10A所示的噴嘴下部的局部剖視圖;Figure 10B is a partial cross-sectional view of the lower portion of the nozzle shown in Figure 10A;
圖11圖示圖8A和8B所示的錫膏噴嘴裝配在錫膏罐中以及裝配在工作臺上時的剖視圖。Figure 11 is a cross-sectional view showing the solder paste nozzle shown in Figures 8A and 8B assembled in a solder paste can and assembled on a table.
國內寄存資訊 (請依寄存機構、日期、號碼順序註記) 無Domestic deposit information (please note according to the order of the depository, date, number)
國外寄存資訊 (請依寄存國家、機構、日期、號碼順序註記) 無Foreign deposit information (please note in the order of country, organization, date, number)
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CN201710671527.0A CN109392299B (en) | 2017-08-08 | 2017-08-08 | Solder paste nozzle, workbench and solder paste adding device |
??201710671527.0 | 2017-08-08 | ||
CN201720986507.8 | 2017-08-08 | ||
??201720986507.8 | 2017-08-08 | ||
CN201710671527.0 | 2017-08-08 | ||
CN201720986507.8U CN207266515U (en) | 2017-08-08 | 2017-08-08 | Tin cream nozzle, workbench and automatic tin cream adding device |
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TW201911991A true TW201911991A (en) | 2019-03-16 |
TWI748116B TWI748116B (en) | 2021-12-01 |
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WO (1) | WO2019032418A2 (en) |
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CN111112784A (en) * | 2020-01-16 | 2020-05-08 | 武汉工程大学 | Device for quickly replacing solder paste |
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KR102218105B1 (en) * | 2019-12-19 | 2021-02-19 | 고혜원 | Universal Solder Injector for Solder Cartridges |
CN117416026B (en) * | 2023-10-16 | 2024-06-11 | 亿策科技有限公司 | Honeycomb foam wave-absorbing material, preparation method and processing equipment |
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JPH0494592A (en) * | 1990-08-10 | 1992-03-26 | Cmk Corp | Filling method for filler in through hole of printed circuit board |
DE19748376A1 (en) * | 1997-11-03 | 1999-05-06 | Itw Gema Ag | Method and device for powder spray coating |
SE0101503D0 (en) * | 2001-04-27 | 2001-04-27 | Mydata Automation Ab | Method device and use of the device |
SE0202247D0 (en) * | 2002-07-18 | 2002-07-18 | Mydata Automation Ab | Jetting device and method at a jetting device |
CN204979468U (en) * | 2015-08-13 | 2016-01-20 | 深圳市三捷机械设备有限公司 | Novel filling tin cream is automatic to be extruded device |
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CN111112784A (en) * | 2020-01-16 | 2020-05-08 | 武汉工程大学 | Device for quickly replacing solder paste |
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TWI748116B (en) | 2021-12-01 |
WO2019032418A2 (en) | 2019-02-14 |
WO2019032418A3 (en) | 2019-03-07 |
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