TW201841420A - Binder for power storage device electrodes - Google Patents

Binder for power storage device electrodes Download PDF

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TW201841420A
TW201841420A TW107106378A TW107106378A TW201841420A TW 201841420 A TW201841420 A TW 201841420A TW 107106378 A TW107106378 A TW 107106378A TW 107106378 A TW107106378 A TW 107106378A TW 201841420 A TW201841420 A TW 201841420A
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acetal resin
polyvinyl acetal
storage device
binder
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TW107106378A
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Chinese (zh)
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沖真珠美
森田弘幸
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日商積水化學工業股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/621Binders
    • H01M4/622Binders being polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/10Acylation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The present invention provides a binder for power storage device electrodes, which exhibits an excellent binding capability with respect to an active material, is highly resistant to electrolytes, and with which it is possible to prepare a high-capacity power storage device. The present invention also provides a power storage device electrode composition, a power storage device electrode, and a power storage device, all of which use said binder. The present invention pertains to a binder which is used for a power storage device electrode, wherein the binder contains a polyvinyl acetal-based resin, and the polyvinyl acetal-based resin has an ethylene content of 25-50 mol% and a hydroxy group content of 15-35 mol%.

Description

蓄電裝置電極用黏合劑  Electrode assembly electrode adhesive  

本發明係關於一種下述之蓄電裝置電極用黏合劑:活性物質之結合性優異,對於電解液之耐久性高,可製作高電容之蓄電裝置。又,本發明係關於一種使用該蓄電裝置電極用黏合劑之蓄電裝置電極用組成物、蓄電裝置電極及蓄電裝置。 The present invention relates to a binder for an electrode for a storage battery device which is excellent in the binding property of an active material, and which has high durability to an electrolytic solution, and can produce a high-capacitance power storage device. Moreover, the present invention relates to a composition for an electric storage device electrode, an electric storage device electrode, and a power storage device using the electric energy storage device electrode adhesive.

近年來,隨著攜帶型攝錄影機或攜帶型個人電腦等攜帶型電子機器之普及,作為移動用電源之二次電池之需求急速增長。又,對於此種二次電池之小型化、輕量化、高能量密度化之要求非常高。 In recent years, with the spread of portable electronic devices such as portable video recorders and portable personal computers, the demand for secondary batteries as mobile power sources has rapidly increased. Moreover, the demand for miniaturization, weight reduction, and high energy density of such a secondary battery is extremely high.

因此,作為可反覆充放電之二次電池,以往,鉛電池、鎳-鎘電池等成為主流。然而,該等電池雖然充放電特性優異,但於電池重量或能量密度之方面,不可謂具有充分滿足作為攜帶型電子機器之移動用電源的特性。 Therefore, as a secondary battery that can be reversibly charged and discharged, a lead battery, a nickel-cadmium battery, and the like have been mainstream. However, these batteries are excellent in charge and discharge characteristics, but they do not have sufficient characteristics in terms of battery weight or energy density to sufficiently satisfy a mobile power source as a portable electronic device.

因此,作為二次電池,業界正積極地進行將鋰或鋰合金用於負極電極之鋰二次電池的研究開發。該鋰二次電池具有如下優異之特徵:具有高能量密度,自放電亦少,且較輕量。 Therefore, as a secondary battery, the industry is actively conducting research and development of a lithium secondary battery using lithium or a lithium alloy for a negative electrode. The lithium secondary battery has the following excellent features: high energy density, less self-discharge, and lighter weight.

鋰二次電池之電極通常係藉由如下方式形成:於將活性物質及黏合劑與溶劑一併混練,使活性物質分散而製成漿料後,藉由刮刀法等將該漿料塗佈於集電體上並使之乾燥而進行薄膜化。 The electrode of the lithium secondary battery is usually formed by kneading the active material and the binder together with the solvent, dispersing the active material to form a slurry, and then applying the slurry to the slurry by a doctor blade method or the like. The current collector is dried and thinned.

目前,尤其被最廣泛地用作鋰二次電池之電極(負極)用的黏合劑者係以聚偏二氟乙烯(PVDF)為代表之氟系樹脂。 At present, the most widely used binder for the electrode (negative electrode) of a lithium secondary battery is a fluorine-based resin typified by polyvinylidene fluoride (PVDF).

然而,聚偏二氟乙烯於製造電極用漿料時,有於溶劑中之溶解性差,明顯降低製造效率之問題。 However, when polyvinylidene fluoride is used to produce a slurry for an electrode, solubility in a solvent is poor, and the production efficiency is remarkably lowered.

又,於使用氟系樹脂作為黏合劑之情形時,有下述問題:黏合劑因電解液而膨潤,於長期循環中於電極界面產生剝離,而降低電池特性。 Further, when a fluorine-based resin is used as the binder, there is a problem that the binder swells due to the electrolyte solution, and peeling occurs at the electrode interface during long-term circulation, thereby deteriorating the battery characteristics.

針對此問題,通常使用N-甲基吡咯啶酮作為使聚偏二氟乙烯溶解之漿料用溶劑,但卻會有下述問題:由於N-甲基吡咯啶酮之沸點高,故而於漿料乾燥步驟中不僅需要大量熱能,且有未完全乾燥之N-甲基吡咯啶酮殘留於電極中,電池之性能降低。 In response to this problem, N-methylpyrrolidone is generally used as a solvent for dissolving polyvinylidene fluoride, but there is a problem that since N-methylpyrrolidone has a high boiling point, it is in the slurry. Not only a large amount of heat energy is required in the drying step, but also N-methylpyrrolidone which is not completely dried remains in the electrode, and the performance of the battery is lowered.

另一方面,雖然使用羧甲基纖維素等作為水系黏合劑,但於使用羧甲基纖維素之情形時,樹脂之柔軟性變得不充分,故而有黏結活性物質之效果變得不充分,或對集電體之接著力明顯降低的問題。 On the other hand, carboxymethylcellulose or the like is used as the water-based binder. However, when carboxymethylcellulose is used, the flexibility of the resin is insufficient, so that the effect of binding the active material is insufficient. Or the problem that the adhesion of the current collector is significantly reduced.

又,於專利文獻1中,揭示藉由使用石墨層間距離(d002)為0.345~0.370nm之低結晶碳作為負極活性物質,使用苯乙烯-丁二烯共聚物(SBR)作為黏合劑及使用羧甲基纖維素作為增黏劑,可獲得良好之負極,而可獲得輸出特性優異之電池。 Further, Patent Document 1 discloses that a low-crystalline carbon having a graphite interlayer distance (d002) of 0.345 to 0.370 nm is used as a negative electrode active material, and a styrene-butadiene copolymer (SBR) is used as a binder and a carboxy group is used. Methylcellulose is used as a tackifier to obtain a good negative electrode, and a battery having excellent output characteristics can be obtained.

然而,由於SBR為低彈性,且為低反彈,故而有下述問題:對於活性物質之膨脹收縮的追隨性低,尤其於活性物質之收縮時黏合劑產生剝離。其結果,有於活性物質間及集電體界面引起導通不良,因反覆之充放電而降低電容的問題。 However, since SBR is low in elasticity and low in rebound, there is a problem that the followability of the expansion and contraction of the active material is low, especially when the active material shrinks. As a result, there is a problem that conduction failure occurs between the active materials and the current collector interface, and the capacitance is lowered by repeated charge and discharge.

進而,作為不同於石墨之負極活性物質,業界正在研究使用單位重量之電池電容明顯大於石墨之矽或氧化矽等矽系負極活性物質。 Further, as a negative electrode active material different from graphite, the industry is investigating that a battery capacity per unit weight is significantly larger than that of a ruthenium-based negative electrode active material such as ruthenium or ruthenium oxide.

然而,由於矽系負極活性物質隨著充放電而劇烈膨脹收縮,故而於使用被最廣泛地用作黏合劑之聚偏二氟乙烯(PVDF)或SBR等之情形時,有下述問題:因膨脹收縮造成活性物質間之結合性下降,因而導致電池之性能降低。 However, since the lanthanide negative electrode active material expands and contracts violently with charge and discharge, when the use of polyvinylidene fluoride (PVDF) or SBR which is most widely used as a binder is used, there are the following problems: The expansion and contraction causes a decrease in the bondability between the active materials, resulting in a decrease in the performance of the battery.

[先前技術文獻] [Previous Technical Literature]

[專利文獻] [Patent Literature]

專利文獻1:日本專利特開2009-158099號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2009-158099

本發明之目的在於提供一種下述之蓄電裝置電極用黏合劑:活性物質之結合性優異,對於電解液之耐久性高,可製作高電容之蓄電裝置。又,本發明之目的在於提供一種使用該蓄電裝置電極用黏合劑之蓄電裝置電極用組成物、蓄電裝置電極及蓄電裝置。 An object of the present invention is to provide an electrode binder for a power storage device which is excellent in the binding property of an active material and has high durability to an electrolytic solution, thereby producing a high-capacitance power storage device. Moreover, an object of the present invention is to provide a composition for an electric storage device electrode, an electric storage device electrode, and a power storage device using the electrode assembly electrode for an electrode.

本發明係一種蓄電裝置電極用黏合劑,其係用於蓄電裝置之電極的黏合劑,上述黏合劑含有聚乙烯縮醛(polyvinyl acetal)系樹脂,上述聚乙烯縮醛系樹脂之乙烯含量為25~50莫耳%,羥基量為15~35莫耳%。 The present invention relates to a binder for an electrode for an electricity storage device, which is used for a binder of an electrode of a power storage device, wherein the binder contains a polyvinyl acetal resin, and the ethylene acetal resin has an ethylene content of 25 ~50 mol%, the amount of hydroxyl groups is 15 to 35 mol%.

以下詳細說明本發明。 The invention is described in detail below.

本發明人等進行努力研究,結果發現藉由使用乙烯含量與羥基量為特定之範圍之聚乙烯縮醛系樹脂作為蓄電裝置電極用黏合劑,活性物質之結合性優異,對於電解液之耐久性高,可製作高電容之蓄電裝置。又,藉由使用乙烯含量為特定之範圍之聚乙烯縮醛系樹脂,當電解液膨潤於黏合劑樹脂之情形時,亦可充分地維持對於活性物質之膨脹收縮的追隨性,從而完成本發明。 As a result of intensive studies, the inventors of the present invention have found that a polyethylene acetal resin having a specific ethylene content and a hydroxyl group content is used as a binder for a storage device electrode, and the active material has excellent bonding properties and durability to the electrolyte. High, it can make high-capacity power storage devices. Further, by using a polyvinyl acetal resin having a specific ethylene content, when the electrolyte is swollen in the binder resin, the followability to the expansion and contraction of the active material can be sufficiently maintained, thereby completing the present invention. .

本發明之蓄電裝置電極用黏合劑含有聚乙烯縮醛系樹脂。 The electrode assembly for an electrical storage device of the present invention contains a polyvinyl acetal resin.

於本發明中,藉由使用聚乙烯縮醛系樹脂作為黏合劑(黏結劑)之樹脂成分,引力相互作用會作用於聚乙烯縮醛系樹脂與活性物質,而能夠以少量之黏 合劑量將活性物質固定化。 In the present invention, by using a polyvinyl acetal resin as a resin component of a binder (adhesive), the gravitational interaction acts on the polyvinyl acetal resin and the active material, and the activity can be activated with a small amount of binder. The substance is immobilized.

又,該聚乙烯縮醛系樹脂亦可與導電助劑產生引力相互作用,將活性物質、導電助劑間距離限於某一定範圍內。藉由如此將活性物質與導電助劑之距離設為適當者,可大幅改善活性物質之分散性。 Further, the polyvinyl acetal resin may also exert an attractive interaction with the conductive auxiliary agent, and the distance between the active material and the conductive auxiliary agent is limited to a certain range. By setting the distance between the active material and the conductive auxiliary agent as appropriate, the dispersibility of the active material can be greatly improved.

進而,與使用PVDF等樹脂之情形相比,可明顯提高與集電體之結合性。此外,與使用羧甲基纖維素之情形相比,活性物質之分散性、結合性優異,於黏合劑之添加量少之情形時亦可發揮出充分之效果。 Further, the compatibility with the current collector can be remarkably improved as compared with the case of using a resin such as PVDF. Further, in comparison with the case of using carboxymethylcellulose, the dispersibility and the binding property of the active material are excellent, and when the amount of the binder added is small, a sufficient effect can be exhibited.

再者,本發明之蓄電裝置電極用黏合劑可為由樹脂成分構成者,亦可為進而含有分散介質者。 In addition, the adhesive for electrode of the electrical storage device of the present invention may be composed of a resin component or may further contain a dispersion medium.

上述聚乙烯縮醛系樹脂具有下述式(1)表示之乙烯單元。 The polyvinyl acetal resin has an ethylene unit represented by the following formula (1).

藉由使上述聚乙烯縮醛系樹脂具有乙烯單元,而提高聚乙烯縮醛系樹脂之復原力,於使用充放電時劇烈膨脹收縮之矽化合物作為活性物質之情形時,亦可提高對於膨脹收縮之追隨性,抑制活性物質間之結合性降低。又,即使是電解液膨潤於黏合劑樹脂之情形時,亦可充分地維持對於活性物質之膨脹收縮的追隨性。 When the polyvinyl acetal resin has an ethylene unit, the restoring force of the polyvinyl acetal resin is increased, and when a ruthenium compound which is strongly expanded and contracted during charge and discharge is used as an active material, the expansion and contraction can be improved. The followability inhibits the decrease in the binding between the active substances. Further, even when the electrolyte is swollen to the binder resin, the followability to the expansion and contraction of the active material can be sufficiently maintained.

上述聚乙烯縮醛系樹脂中,較佳為上述乙烯單元係無規地導入者。 In the polyethylene acetal resin, it is preferred that the ethylene unit is introduced randomly.

藉由無規地導入乙烯單元,可進一步提高對於活性物質之膨脹收縮的追隨性。 By randomly introducing the ethylene unit, the followability to the expansion and contraction of the active material can be further improved.

上述聚乙烯縮醛系樹脂中之上述乙烯單元的含量(以下,亦稱為乙烯含量)下限為25莫耳%,上限為50莫耳%。若上述乙烯含量為25莫耳%以上,則可提高聚乙烯縮醛系樹脂之伸長性,而充分地提高對於活性物質之膨 脹收縮的追隨性。若上述乙烯含量為50莫耳%以下,則可提高聚乙烯縮醛系樹脂自伸長狀態之復原力,而充分地提高對於活性物質之膨脹收縮的追隨性。 The lower limit of the content of the above ethylene unit (hereinafter also referred to as ethylene content) in the polyethylene acetal resin is 25 mol%, and the upper limit is 50 mol%. When the ethylene content is 25 mol% or more, the elongation of the polyvinyl acetal resin can be improved, and the followability to the expansion shrinkage of the active material can be sufficiently improved. When the ethylene content is 50% by mole or less, the restoring force of the polyvinyl acetal resin in the self-stretched state can be improved, and the followability to the expansion and contraction of the active material can be sufficiently improved.

上述乙烯單元之含量的較佳下限為30莫耳%,較佳上限為48莫耳%。 A preferred lower limit of the content of the above ethylene unit is 30 mol%, and a preferred upper limit is 48 mol%.

上述聚乙烯縮醛系樹脂中,鏈長為1之乙烯單元相對於乙烯單元整體之比率的較佳下限為10%,更佳下限為15%,較佳上限為30%,更佳上限為25%。 In the above polyvinyl acetal resin, a preferred lower limit of the ratio of the ethylene unit having a chain length of 1 to the entire ethylene unit is 10%, a lower limit is preferably 15%, a preferred upper limit is 30%, and a higher limit is 25 %.

若上述鏈長為1之乙烯單元之比率為10%以上,則可進一步提高對於活性物質之膨脹收縮的追隨性。若上述鏈長為1之乙烯單元之比率為30%以下,則可提高聚乙烯縮醛系樹脂自伸長狀態之復原力。 When the ratio of the ethylene unit having a chain length of 1 is 10% or more, the followability to the expansion and contraction of the active material can be further improved. When the ratio of the ethylene unit having a chain length of 1 is 30% or less, the restoring force of the polyvinyl acetal resin in a self-elongating state can be improved.

再者,所謂上述乙烯單元之「鏈長」係指乙烯單元連續之數量。即,所謂「鏈長為1」係指乙烯單元不連續,所謂「鏈長為1之乙烯單元」係指不與其他乙烯單元鄰接之乙烯單元。 In addition, the "chain length" of the said ethylene unit means the continuous quantity of ethylene unit. In other words, "the chain length is 1" means that the ethylene unit is discontinuous, and the "ethylene unit having a chain length of 1" means an ethylene unit which is not adjacent to another ethylene unit.

上述鏈長為1之乙烯單元的比率例如可藉由NMR進行測定。 The ratio of the above ethylene unit having a chain length of 1, for example, can be measured by NMR.

較佳為上述聚乙烯縮醛系樹脂係具有下述式(2-1)表示之具有羥基的構成單元、下述式(2-2)表示之具有乙醯基的構成單元、下述式(2-3)表示之具有縮醛基的構成單元及下述式(2-4)表示之具有含有離子性官能基之縮醛基的構成單元者。 It is preferable that the polyvinyl acetal resin has a structural unit having a hydroxyl group represented by the following formula (2-1), a structural unit having an ethoxy group represented by the following formula (2-2), and the following formula ( 2-3) A structural unit having an acetal group and a constituent unit having an acetal group having an ionic functional group represented by the following formula (2-4).

藉此,可使聚乙烯縮醛系樹脂之分散性、活性物質及導電助劑之分散性特別優異,並且亦可使對於集電體之接著力及對於電解液之耐受性特別優異,故而尤其可抑制鋰二次電池之放電電容降低。 Thereby, the dispersibility of the polyvinyl acetal resin, the dispersibility of the active material and the conductive auxiliary agent are particularly excellent, and the adhesion to the current collector and the resistance to the electrolytic solution can be particularly excellent. In particular, the discharge capacity reduction of the lithium secondary battery can be suppressed.

上述式(2-3)中,R1表示氫原子或碳數1~20之烷基,式(2-4)中,R2表示碳數1~20之伸烷基(alkylene group)或芳香環,X表示離子性官能基。 In the above formula (2-3), R 1 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, and in the formula (2-4), R 2 represents an alkylene group or aroma having 1 to 20 carbon atoms. Ring, X represents an ionic functional group.

作為上述碳數1~20之烷基,例如可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五基、十六烷基、十七烷基、十八烷基、十九烷基、二十烷基等。其中,較佳為甲基、乙基、丙基。 Examples of the alkyl group having 1 to 20 carbon atoms include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a decyl group, a decyl group, an undecyl group, and a decyl group. Dialkyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl and the like. Among them, a methyl group, an ethyl group, and a propyl group are preferred.

作為上述碳數1~20之伸烷基,例如可列舉:直鏈狀伸烷基、支鏈狀伸烷基、環狀伸烷基等。 Examples of the alkylene group having 1 to 20 carbon atoms include a linear alkyl group, a branched alkyl group, and a cyclic alkyl group.

作為上述直鏈狀伸烷基,例如可列舉:亞甲基(methylene)、伸乙基、伸正丙基、四亞甲基、五亞甲基、六亞甲基、八亞甲基、十亞甲基等。作為上述支鏈狀伸烷基,例如可列舉:甲基亞甲基、甲基伸乙基、1-甲基伸戊基、1,4-二甲基伸丁基等。作為上述環狀伸烷基,例如可列舉:伸環丙基、伸環丁基、伸環己基等。其中,較佳為直鏈狀伸烷基,更佳為亞甲基、伸乙基、伸正丙基,進而較佳為亞甲基、伸乙基。 Examples of the linear alkylene group include a methylene group, an ethylidene group, a n-propyl group, a tetramethylene group, a pentamethylene group, a hexamethylene group, an octamethyl group, and a tenth. Methyl and the like. Examples of the branched alkylene group include a methylmethylene group, a methylexylethyl group, a 1-methylamylpentyl group, and a 1,4-dimethylexenebutyl group. Examples of the cyclic alkyl group include a cyclopropyl group, a cyclopentene group, and a cyclohexylene group. Among them, a linear alkyl group is preferred, and a methylene group, an ethyl group, and a propyl group are more preferred, and a methylene group and an ethyl group are further preferred.

作為上述離子性官能基,較佳為選自由羧基、磺酸基、亞磺酸 基、次磺酸基、磷酸基、膦酸基、胺基及該等之鹽組成之群中的至少1種官能基。其中,更佳為羧基、磺酸基、該等之鹽,尤佳為磺酸基、其鹽。 The ionic functional group is preferably at least one selected from the group consisting of a carboxyl group, a sulfonic acid group, a sulfinic acid group, a sulfenic acid group, a phosphoric acid group, a phosphonic acid group, an amine group, and the like. Functional group. Among them, a carboxyl group, a sulfonic acid group, and the like are more preferred, and a sulfonic acid group and a salt thereof are particularly preferable.

上述聚乙烯縮醛系樹脂中之具有羥基之構成單元的含量(以下,亦稱為羥基量)之下限為15莫耳%,上限為35莫耳%。若上述羥基量為15莫耳%以上,則可充分地提高對於電解液之耐受性,於使電極浸漬於電解液中時抑制樹脂成分溶出至電解液中。若上述羥基量為35莫耳%以下,則可抑制聚乙烯縮醛系樹脂之聚合物鏈間之氫鍵結,提高柔軟性。 The lower limit of the content of the constituent unit having a hydroxyl group (hereinafter also referred to as the amount of hydroxyl groups) in the polyvinyl acetal resin is 15 mol%, and the upper limit is 35 mol%. When the amount of the hydroxyl group is 15 mol% or more, the resistance to the electrolytic solution can be sufficiently improved, and when the electrode is immersed in the electrolytic solution, the elution of the resin component into the electrolytic solution can be suppressed. When the amount of the hydroxyl group is 35 mol% or less, hydrogen bonding between the polymer chains of the polyvinyl acetal resin can be suppressed, and the flexibility can be improved.

上述羥基量之較佳下限為17莫耳%,較佳上限為32莫耳%,更佳上限為30莫耳%,進而較佳上限為25莫耳%。 A preferred lower limit of the amount of the above hydroxyl group is 17 mol%, a preferred upper limit is 32 mol%, a more preferred upper limit is 30 mol%, and a further preferred upper limit is 25 mol%.

上述聚乙烯縮醛系樹脂中之上述乙烯含量與上述羥基量之比(乙烯含量/羥基量)的較佳下限為1.4,較佳上限為3.2。 A preferred lower limit of the ratio of the ethylene content to the amount of the hydroxyl group (ethylene content/hydroxyl group) in the polyvinyl acetal resin is 1.4, and a preferred upper limit is 3.2.

較佳為上述聚乙烯縮醛系樹脂中,鏈長為1之含羥基之構成單元相對於含羥基之構成單元整體的比率為25%以下。若上述鏈長為1之含羥基之構成單元的比率為25%以下,則可充分地提高對於電解液之耐受性,樹脂成分不會因電解液而膨潤,可提高電池特性。 In the polyvinyl acetal resin, the ratio of the hydroxyl group-containing constituent unit having a chain length of 1 to the entire hydroxyl group-containing constituent unit is preferably 25% or less. When the ratio of the hydroxyl group-containing constituent unit having a chain length of 1 is 25% or less, the resistance to the electrolytic solution can be sufficiently improved, and the resin component is not swollen by the electrolytic solution, and the battery characteristics can be improved.

上述鏈長為1之含羥基之構成單元之比率的更佳上限為23%,進而較佳上限為18%。 A more preferable upper limit of the ratio of the hydroxyl group-containing constituent unit having a chain length of 1 is 23%, and a preferred upper limit is 18%.

又,上述鏈長為1之含羥基之構成單元之比率的下限並無特別限定,較佳下限為5%。 Further, the lower limit of the ratio of the constituent unit having a hydroxyl group having a chain length of 1 is not particularly limited, and a preferred lower limit is 5%.

再者,所謂上述含羥基之構成單元之「鏈長」係指含羥基之構成單元連續的數量。即,所謂「鏈長為1」係指含羥基之構成單元不連續,所謂「鏈長為1之含羥基之構成單元」係指不與其他含羥基之構成單元鄰接的含羥基之構成單元。 In addition, the "chain length" of the said hydroxyl group-containing structural unit means the continuous number of the structural unit containing a hydroxyl group. In other words, "the chain length is 1" means that the constituent unit having a hydroxyl group is discontinuous, and the "constituting unit having a hydroxyl group having a chain length of 1" means a constituent unit having a hydroxyl group which is not adjacent to another constituent unit having a hydroxyl group.

上述含羥基之構成單元的比率例如可藉由以濃度成為1重量%之 方式使聚乙烯縮醛系樹脂溶解於氘化二甲基亞碸中,並測定質子NMR或者碳NMR而算出。 The ratio of the hydroxyl group-containing constituent unit can be calculated, for example, by dissolving a polyvinyl acetal resin in deuterated dimethyl hydrazine so as to have a concentration of 1% by weight, and measuring proton NMR or carbon NMR.

於上述聚乙烯縮醛系樹脂中,為了將鏈長為1之含羥基之構成單元的比率設為上述範圍,必須適當調整縮醛基量,縮醛基量無論過低或過高均不佳,又,羥基量亦同樣地無論過低或過高均不佳。為了設為適當範圍之鏈長為1之含羥基之構成單元的比率,縮醛基量較佳設為20~55莫耳%左右,羥基量較佳設為15~30莫耳%左右。又,為了調整鏈長為1之含羥基之構成單元的比率,有效的是如下方法:藉由使聚乙烯縮醛樹脂溶解於酸性條件下之醇中並進行加熱,而進行縮醛環之脫離與再次鍵結,調整鏈長為1之含羥基之構成單元的比率。具體而言,可列舉下述方法等:於使聚乙烯縮醛系樹脂溶解於經調整為酸性之異丙醇後,於70~80℃左右之高溫條件下使之反應。又,為了以成為上述適當範圍之方式調整上述聚乙烯縮醛系樹脂中之鏈長為1之含羥基之構成單元的比率,較佳為調整上述反應時間或酸濃度。於將聚乙烯縮醛系樹脂中之鏈長為1之含羥基之構成單元的比率設定得較低之情形時,較佳為延長反應時間,又,較佳為提高酸濃度。於將聚乙烯縮醛系樹脂中之鏈長為1之含羥基之構成單元的比率設定得高之情形時,較佳為縮短反應時間,又,較佳為降低酸濃度。較佳之反應時間為0.1~10小時,較佳之酸濃度為pH1~3.5。 In the polyvinyl acetal resin, in order to set the ratio of the hydroxyl group-containing constituent unit having a chain length of 1 to the above range, it is necessary to appropriately adjust the amount of the acetal group, and the amount of the acetal group is not too low or too high. Moreover, the amount of hydroxyl groups is also poorly low or too high. In order to set the ratio of the hydroxyl group-containing constituent unit having a chain length of 1 in an appropriate range, the amount of the acetal group is preferably about 20 to 55 mol%, and the amount of the hydroxyl group is preferably about 15 to 30 mol%. Further, in order to adjust the ratio of the hydroxyl group-containing constituent unit having a chain length of 1, it is effective to carry out the acetal ring detachment by dissolving the polyvinyl acetal resin in an alcohol under acidic conditions and heating it. With the bonding again, the ratio of the constituent units having a hydroxyl group having a chain length of 1 is adjusted. Specifically, a method in which a polyvinyl acetal resin is dissolved in an acidic isopropyl alcohol and then reacted at a high temperature of about 70 to 80 ° C is exemplified. Moreover, it is preferable to adjust the reaction time or the acid concentration in order to adjust the ratio of the hydroxyl group-containing constituent unit having a chain length of 1 in the polyvinyl acetal resin in the above-described appropriate range. When the ratio of the hydroxyl group-containing constituent unit having a chain length of 1 in the polyvinyl acetal resin is set to be low, it is preferred to increase the reaction time, and it is preferred to increase the acid concentration. When the ratio of the hydroxyl group-containing constituent unit having a chain length of 1 in the polyvinyl acetal resin is set to be high, the reaction time is preferably shortened, and the acid concentration is preferably lowered. The preferred reaction time is from 0.1 to 10 hours, and the preferred acid concentration is from pH 1 to 3.5.

關於上述聚乙烯縮醛系樹脂中之具有縮醛基之構成單元的含量(以下,亦稱為縮醛基量),於使用單獨醛、混合醛之任一者之縮醛化的情形時,以總縮醛基量計,較佳下限為20莫耳%,較佳上限為55莫耳%。 When the content of the constituent unit having an acetal group (hereinafter also referred to as an amount of acetal group) in the polyvinyl acetal resin is acetalized using either an aldehyde alone or a mixed aldehyde, The lower limit is preferably 20 mol%, and the upper limit is 55 mol%, based on the total amount of acetal.

若總縮醛基量為20莫耳%以上,則可充分地提高樹脂之柔軟性,而提高與集電體之接著力。若上述縮醛基量為55莫耳%以下,則可充分地提高對於電解液之耐受性,防止當將電極浸漬於電解液時樹脂成分溶出至電解液中。 When the total amount of the acetal group is 20 mol% or more, the flexibility of the resin can be sufficiently improved, and the adhesion to the current collector can be improved. When the amount of the acetal group is 55 mol% or less, the resistance to the electrolytic solution can be sufficiently improved, and the resin component can be prevented from being eluted into the electrolytic solution when the electrode is immersed in the electrolytic solution.

上述縮醛基量之更佳下限為23莫耳%,更佳上限為50莫耳%。 A more preferred lower limit of the amount of the acetal group is 23 mol%, and a more preferred upper limit is 50 mol%.

再者,於本說明書中,縮醛基量係數出經醛改質之羥基並加以計算時的縮醛基量,具體而言,係指除了藉由縮醛化而由2個羥基形成之縮醛基以外,亦加上由1個羥基形成之半縮醛基而得之量。 Further, in the present specification, the amount of the acetal group in which the acetal group amount coefficient is derived from the aldehyde-modified hydroxyl group is specifically calculated by the formation of two hydroxyl groups by acetalization. In addition to the aldehyde group, an amount obtained by adding a hemiacetal group formed of one hydroxyl group is also added.

上述聚乙烯縮醛系樹脂中之上述乙烯含量與上述縮醛基量之比(乙烯含量/縮醛基量)的較佳下限為0.5,更佳下限為1.0,較佳上限為2.0,更佳上限為1.8。 A preferred lower limit of the ratio of the ethylene content to the amount of the acetal group (ethylene content / acetal amount) in the polyvinyl acetal resin is 0.5, a lower limit is 1.0, and a preferred upper limit is 2.0, more preferably 2.0. The upper limit is 1.8.

較佳為上述聚乙烯縮醛系樹脂之縮醛環結構的內消旋(meso)/外消旋(racemo)比率未達10。若上述縮醛環結構之內消旋/外消旋比率未達10,則可提高廣溫度範圍內之穩定性,可提高所獲得之蓄電池之特性。上述內消旋/外消旋比率之較佳下限為1,更佳下限為5,更佳上限為8。 It is preferred that the acetal ring structure of the polyvinyl acetal resin has a meso/racemo ratio of less than 10. If the meso/racemic ratio of the above acetal ring structure is less than 10, the stability in a wide temperature range can be improved, and the characteristics of the obtained battery can be improved. A preferred lower limit of the above meso/racemic ratio is 1, a lower limit is 5, and a higher limit is 8.

再者,於本發明中,所謂「縮醛環結構之內消旋/外消旋比率」係於縮醛環之立體結構中,具有內消旋縮醛環之縮醛基之量相對於具有外消旋縮醛環之縮醛基之量的比率。所謂上述外消旋縮醛環係由具有對排結構之羥基形成的縮醛環結構,所謂上述內消旋縮醛環係由具有同排結構之羥基形成的縮醛環結構。上述內消旋/外消旋比率例如可藉由如下方式測定:使聚乙烯縮醛系樹脂溶解於二甲基亞碸等溶劑中,於測定溫度150℃測定質子NMR,並比較於4.5ppm附近出現之源自內消旋縮醛環結構之波峰與於4.2ppm附近出現之源自外消旋縮醛環結構之波峰的積分值。又,可藉由如下方式測定:測定碳NMR,並比較於100ppm附近出現之源自內消旋縮醛環結構之波峰與於94ppm附近出現之源自外消旋縮醛環結構之波峰的積分值。 Further, in the present invention, the "meso/racemic ratio of the acetal ring structure" is in the three-dimensional structure of the acetal ring, and the amount of the acetal group having a meso acetal ring is relatively The ratio of the amount of the acetal group of the racemic acetal ring. The racemic acetal ring system has an acetal ring structure formed by a hydroxyl group having a row structure, and the meso acetal ring system has an acetal ring structure formed of a hydroxyl group having the same row structure. The meso/racemic ratio can be measured, for example, by dissolving a polyvinyl acetal resin in a solvent such as dimethyl hydrazine, and measuring proton NMR at a measurement temperature of 150 ° C, and comparing it to 4.5 ppm. The peak derived from the meso acetal ring structure and the integrated value derived from the peak of the racemic acetal ring structure appearing near 4.2 ppm. Further, it can be measured by measuring carbon NMR and comparing the peak derived from the meso acetal ring structure near 100 ppm with the peak derived from the racemic acetal ring structure near 94 ppm. value.

為了將上述聚乙烯縮醛系樹脂中之縮醛環結構的內消旋/外消旋比率設為上述範圍,必須適當調整縮醛基量,縮醛基量無論過低或過高均不佳,又,羥基量亦同樣地無論過低或過高均不佳。為了設為適當範圍之內消旋/外消旋比率,縮醛基量較佳設為20~55莫耳%左右,羥基量較佳設為15~30 莫耳%左右。 In order to set the meso/racemic ratio of the acetal ring structure in the polyvinyl acetal resin to the above range, it is necessary to appropriately adjust the amount of the acetal group, and the amount of the acetal group is not too low or too high. Moreover, the amount of hydroxyl groups is also poorly low or too high. In order to set the meso/racemic ratio in an appropriate range, the amount of the acetal group is preferably about 20 to 55 mol%, and the amount of the hydroxyl group is preferably about 15 to 30 mol%.

為了調整內消旋/外消旋比率,有效的是如下方法:藉由使聚乙烯縮醛樹脂溶解於酸性條件下之醇中並進行加熱,而進行縮醛環之脫離與再次鍵結,調整內消旋型縮醛環之比率。具體而言,可列舉下述方法等:於使聚乙烯縮醛系樹脂溶解於經調整為酸性之異丙醇後,於70~80℃左右之高溫條件下進行反應。又,為了以成為上述適當範圍之方式調整上述聚乙烯縮醛系樹脂中之內消旋型縮醛環的比率,較佳調整上述反應時間或酸濃度,於將聚乙烯縮醛系樹脂中之內消旋型縮醛環的比率設定得較高的情形時,較佳為延長反應時間,又,較佳為提高酸濃度。於將聚乙烯縮醛系樹脂中之內消旋型縮醛環的比率設定得較低之情形時,較佳為縮短反應時間,又,較佳為降低酸濃度。較佳之反應時間為0.1~10小時,較佳之酸濃度為pH1~3.5。 In order to adjust the meso/racemic ratio, it is effective to carry out the detachment and re-bonding of the acetal ring by dissolving the polyvinyl acetal resin in an alcohol under acidic conditions and heating it. The ratio of meso acetal rings. Specifically, a method in which a polyvinyl acetal resin is dissolved in an acidic isopropyl alcohol and then reacted at a high temperature of about 70 to 80 ° C is exemplified. In addition, in order to adjust the ratio of the meso-type acetal ring in the polyvinyl acetal resin to the above-mentioned appropriate range, it is preferred to adjust the reaction time or the acid concentration in the polyvinyl acetal resin. When the ratio of the meso acetal ring is set to be high, it is preferred to extend the reaction time, and it is preferred to increase the acid concentration. When the ratio of the meso acetal ring in the polyvinyl acetal resin is set to be low, the reaction time is preferably shortened, and the acid concentration is preferably lowered. The preferred reaction time is from 0.1 to 10 hours, and the preferred acid concentration is from pH 1 to 3.5.

上述聚乙烯縮醛系樹脂中之具有乙醯基之構成單元的含量(以下,亦稱為乙醯基量)之較佳下限為0.2莫耳%,較佳上限為20莫耳%。 The lower limit of the content of the constituent unit having an ethyl fluorene group (hereinafter, also referred to as the amount of acetyl group) in the polyvinyl acetal resin is 0.2 mol%, and the upper limit is preferably 20 mol%.

若上述聚乙烯縮醛樹脂之乙醯基量為0.2莫耳%以上,則可充分地提高柔軟性,而充分地提高對金屬箔之接著性。若上述乙醯基量為20莫耳%以下,則可使對於電解液之耐受性變得充分,防止於將電極浸漬於電解液中時,樹脂成分溶出至電解液中。 When the amount of the acetyl group of the polyvinyl acetal resin is 0.2 mol% or more, the flexibility can be sufficiently improved, and the adhesion to the metal foil can be sufficiently improved. When the amount of the ethyl hydrazide is 20 mol% or less, the resistance to the electrolytic solution can be made sufficient, and when the electrode is immersed in the electrolytic solution, the resin component is eluted into the electrolytic solution.

上述乙醯基量之更佳下限為1莫耳%。 A more preferred lower limit of the amount of the above-mentioned ethyl group is 1 mol%.

上述聚乙烯縮醛系樹脂之聚合度的較佳下限為250,較佳上限為4000。 A preferred lower limit of the degree of polymerization of the polyvinyl acetal resin is 250, and a preferred upper limit is 4,000.

若上述聚合度為250以上,則可使對電解液之耐受性變得充分,抑制電極溶出至電解液中而防止短路。若上述聚合度為4000以下,則可充分地提高與活性物質之接著力,抑制蓄電裝置之放電電容降低。 When the degree of polymerization is 250 or more, the resistance to the electrolytic solution can be made sufficient, and the electrode can be prevented from being eluted into the electrolytic solution to prevent short-circuiting. When the degree of polymerization is 4,000 or less, the adhesion to the active material can be sufficiently increased, and the decrease in discharge capacity of the electrical storage device can be suppressed.

上述聚合度之更佳下限為280,更佳上限為3500。 A lower limit of the above polymerization degree is 280, and a more preferable upper limit is 3,500.

製作上述具有乙烯單元之聚乙烯縮醛系樹脂的方法並無特別限定,例如可列舉:使主鏈中以特定比率具有乙烯單元之乙烯改質聚乙烯醇縮醛化之方法;或於使未改質聚乙烯醇縮醛化後,導入乙烯單元之方法等。 The method for producing the polyvinyl acetal resin having the ethylene unit is not particularly limited, and examples thereof include a method of acetalizing an ethylene-modified polyvinyl alcohol having an ethylene unit in a specific ratio in a main chain; A method in which an ethylene unit is introduced after acetalization of a modified polyvinyl alcohol.

作為上述縮醛化之方法,並無特別限定,可使用以往公知之方法,例如可列舉於鹽酸等酸觸媒之存在下向聚乙烯醇之水溶液中添加各種醛之方法等。 The method of the acetalization is not particularly limited, and a conventionally known method can be used. For example, a method of adding various aldehydes to an aqueous solution of polyvinyl alcohol in the presence of an acid catalyst such as hydrochloric acid can be used.

上述縮醛化中所使用之醛並無特別限定。例如可列舉:甲醛(包含三聚甲醛(paraformaldehyde))、乙醛(包含三聚乙醛(paraacetaldehyde))、丙醛、丁醛、戊醛、己醛、庚醛、2-乙基己醛、環己醛等脂肪族單醛。又,可列舉:糠醛、苯甲醛、2-甲基苯甲醛、3-甲基苯甲醛、4-甲基苯甲醛、對羥基苯甲醛、間羥基苯甲醛、苯基乙醛、β-苯基丙醛等芳香族單醛等。進而,可列舉乙二醛、戊二醛等二醛。其中,乙醛或丁醛於生產性與特性平衡性等方面而言較適宜。該等醛可單獨使用,亦可併用兩種以上。 The aldehyde used in the above acetalization is not particularly limited. For example, formaldehyde (including paraformaldehyde), acetaldehyde (including paraacetaldehyde), propionaldehyde, butyraldehyde, valeraldehyde, hexanal, heptaldehyde, 2-ethylhexanal, An aliphatic monoaldehyde such as cyclohexanal. Further, examples thereof include furfural, benzaldehyde, 2-methylbenzaldehyde, 3-methylbenzaldehyde, 4-methylbenzaldehyde, p-hydroxybenzaldehyde, m-hydroxybenzaldehyde, phenylacetaldehyde, and β-phenyl group. An aromatic monoaldehyde such as propionaldehyde. Further, dialdehydes such as glyoxal and glutaraldehyde can be mentioned. Among them, acetaldehyde or butyraldehyde is suitable in terms of productivity and balance of properties. These aldehydes may be used singly or in combination of two or more.

上述聚乙烯醇可為將乙烯酯與α-烯烴經共聚而成之共聚物皂化而成者。又,亦可進而使上述乙烯性不飽和單體進行共聚,而製成含有源自乙烯性不飽和單體之成分的聚乙烯醇。又,亦可使用藉由下述方法得到之末端聚乙烯醇:藉由在硫乙酸、巰基丙酸等硫醇化合物之存在下,使乙酸乙烯酯等乙烯酯系單體與α-烯烴進行共聚,並對其進行皂化。作為上述α-烯烴,並無特別限定,例如可列舉:甲烯、乙烯、丙烯、異丙烯、丁烯、異丁烯、戊烯、己烯、環己烯、環己基乙烯、環己基丙烯等。 The polyvinyl alcohol may be obtained by saponifying a copolymer obtained by copolymerizing a vinyl ester and an α-olefin. Further, the ethylenically unsaturated monomer may be further copolymerized to form a polyvinyl alcohol containing a component derived from an ethylenically unsaturated monomer. Further, a terminal polyvinyl alcohol obtained by copolymerizing a vinyl ester monomer such as vinyl acetate with an α-olefin in the presence of a thiol compound such as sulfuric acid or mercaptopropionic acid may be used. And saponify it. The α-olefin is not particularly limited, and examples thereof include methylene, ethylene, propylene, isopropylene, butene, isobutylene, pentene, hexene, cyclohexene, cyclohexylethylene, and cyclohexylpropene.

又,較佳為構成上述聚乙烯縮醛系樹脂微粒子之聚乙烯縮醛系樹脂具有離子性官能基。作為上述離子性官能基,較佳為選自由羧基、磺酸基、亞磺酸基、次磺酸基、磷酸基、膦酸基、胺基及該等之鹽組成之群中的至 少1種官能基。其中,更佳為羧基、磺酸基、該等之鹽,尤佳為磺酸基、其鹽。藉由使聚乙烯縮醛系樹脂具有離子性官能基,可於鋰二次電池電極用組成物中提高由聚乙烯縮醛系樹脂構成之微粒子的分散性,又,可使活性物質及導電助劑之分散性特別優異。 Moreover, it is preferable that the polyvinyl acetal resin constituting the fine particles of the polyvinyl acetal resin has an ionic functional group. The ionic functional group is preferably at least one selected from the group consisting of a carboxyl group, a sulfonic acid group, a sulfinic acid group, a sulfenic acid group, a phosphoric acid group, a phosphonic acid group, an amine group, and the like. Functional group. Among them, a carboxyl group, a sulfonic acid group, and the like are more preferred, and a sulfonic acid group and a salt thereof are particularly preferable. By having an ionic functional group in the polyvinyl acetal resin, the dispersibility of the fine particles composed of the polyvinyl acetal resin can be improved in the composition for a lithium secondary battery electrode, and the active material and the conductive auxiliary can be used. The dispersibility of the agent is particularly excellent.

再者,作為上述鹽,可列舉鈉鹽、鉀鹽等。 Further, examples of the salt include a sodium salt and a potassium salt.

較佳為上述聚乙烯縮醛系樹脂中之離子性官能基的含量為0.01~1mmol/g。若上述離子性官能基之含量為0.01mmol/g以上,則可使微粒子於鋰二次電池電極用組成物中之分散性及製成電極時之活性物質及導電助劑之分散性變得良好。若上述離子性官能基之含量為1mmol/g以下,則可使製成電池時之黏合劑之耐久性變得良好,而提高鋰二次電池之放電電容。上述聚乙烯縮醛系樹脂中之離子性官能基之含量的更佳下限為0.02mmol/g,更佳上限為0.5mmol/g。上述離子性官能基之含量可藉由使用NMR而進行測定。 The content of the ionic functional group in the polyvinyl acetal resin is preferably 0.01 to 1 mmol/g. When the content of the ionic functional group is 0.01 mmol/g or more, the dispersibility of the fine particles in the composition for a lithium secondary battery electrode and the dispersibility of the active material and the conductive auxiliary agent when the electrode is formed can be made good. . When the content of the ionic functional group is 1 mmol/g or less, the durability of the binder when the battery is formed can be improved, and the discharge capacity of the lithium secondary battery can be improved. A more preferred lower limit of the content of the ionic functional group in the polyvinyl acetal resin is 0.02 mmol/g, and a more preferred upper limit is 0.5 mmol/g. The content of the above ionic functional group can be measured by using NMR.

關於上述離子性官能基之存在形態,可直接存在於聚乙烯縮醛系樹脂結構中,亦可存在於含有接枝鏈之聚乙烯縮醛系樹脂(以下,亦簡稱為接枝共聚物)之接枝鏈。其中,就可使對於電解液之耐受性及製成電極時之活性物質及導電助劑之分散性變得優異之方面而言,較佳為直接存在於聚乙烯縮醛系樹脂結構中。 The form of the ionic functional group may be directly present in the structure of the polyvinyl acetal resin, or may be present in a polyvinyl acetal resin (hereinafter, also simply referred to as a graft copolymer) containing a graft chain. Graft chain. Among them, it is preferable that the resistance to the electrolytic solution and the dispersibility of the active material and the conductive auxiliary agent at the time of forming the electrode are excellent in the structure of the polyvinyl acetal resin.

於上述離子性官能基直接存在於聚乙烯縮醛樹脂結構中之情形時,較佳為離子性官能基鍵結於構成聚乙烯縮醛樹脂之主鏈之碳的鏈狀分子結構,或離子性官能基經由縮醛鍵進行鍵結的分子結構。又,尤佳為離子性官能基經由縮醛鍵進行鍵結的分子結構。 When the ionic functional group is directly present in the structure of the polyvinyl acetal resin, it is preferred that the ionic functional group is bonded to a chain molecular structure constituting the carbon of the main chain of the polyvinyl acetal resin, or ionic A molecular structure in which a functional group is bonded via an acetal bond. Further, a molecular structure in which an ionic functional group is bonded via an acetal bond is particularly preferable.

藉由使離子性官能基以上述結構存在,可於鋰二次電池電極用組成物中提高由聚乙烯縮醛系樹脂構成之微粒子的分散性,使製成電極時之活性物質及導電助劑之分散性特別優異。又,由於可抑制製成電池時之黏合劑的劣化,故而 可抑制鋰二次電池之放電電容降低。 By allowing the ionic functional group to have the above-described structure, the dispersibility of the fine particles composed of the polyvinyl acetal resin can be improved in the composition for a lithium secondary battery electrode, and the active material and the conductive auxiliary agent when the electrode is formed can be obtained. The dispersibility is particularly excellent. Further, since the deterioration of the adhesive when the battery is formed can be suppressed, the discharge capacity reduction of the lithium secondary battery can be suppressed.

製造於上述聚乙烯縮醛系樹脂結構中直接具有上述離子性官能基之聚乙烯縮醛系樹脂的方法並無特別限定。例如可列舉:使醛與具有上述離子性官能基之改質聚乙烯醇原料反應而進行縮醛化之方法;於製作聚乙烯縮醛系樹脂後,與具有對該聚乙烯縮醛系樹脂之官能基有反應性的其他官能基及離子性官能基之化合物進行反應的方法等。 The method of producing the polyvinyl acetal resin having the ionic functional group directly in the polyvinyl acetal resin structure is not particularly limited. For example, a method of reacting an aldehyde with a modified polyvinyl alcohol raw material having the above ionic functional group to carry out acetalization, and after preparing a polyvinyl acetal-based resin, and having the polyvinyl acetal-based resin A method in which a functional group-reactive other functional group and a compound having an ionic functional group are reacted.

於上述聚乙烯縮醛系樹脂經由縮醛鍵而具有離子性官能基之情形時,較佳為縮醛鍵與離子性官能基係由鏈狀、環狀之烷基或芳香族環連接。其中,較佳為由碳數1以上之伸烷基、碳數5以上之環狀伸烷基、碳數6以上之芳基等連接,尤佳為由碳數1以上之伸烷基、芳香族環連接。 When the polyvinyl acetal resin has an ionic functional group via an acetal bond, it is preferred that the acetal bond and the ionic functional group are linked by a chain or a cyclic alkyl group or an aromatic ring. In particular, it is preferably an alkyl group having 1 or more carbon atoms, a cyclic alkyl group having 5 or more carbon atoms, an aryl group having 6 or more carbon atoms, and the like, and particularly preferably an alkyl group having a carbon number of 1 or more and aroma. Family ring connection.

藉此,可使對於電解液之耐受性及製成電極時之活性物質及導電助劑之分散性變得優異,並且可抑制製成電池時之黏合劑的劣化,故而可抑制鋰二次電池之放電電容降低。 Thereby, the resistance to the electrolytic solution and the dispersibility of the active material and the conductive auxiliary agent at the time of forming the electrode can be excellent, and the deterioration of the adhesive when the battery is formed can be suppressed, so that the lithium secondary can be suppressed. The discharge capacitance of the battery is reduced.

作為上述芳香族系取代基,可列舉:苯環、吡啶環等芳香族環或萘環、蒽環等縮合多環芳香族基等。 Examples of the aromatic substituent include an aromatic ring such as a benzene ring or a pyridine ring, a condensed polycyclic aromatic group such as a naphthalene ring or an anthracene ring, and the like.

上述聚乙烯縮醛系樹脂中之具有離子性官能基之縮醛鍵的含量較佳為以上述聚乙烯縮醛系樹脂中之離子性官能基之含量成為上述適當範圍的方式加以調整。為了將聚乙烯縮醛系樹脂中之離子性官能基之含量設為上述適當範圍,例如於利用1個縮醛鍵導入有1個離子性官能基之情形時,較佳將具有離子性官能基之縮醛鍵的含量設為0.1~10莫耳%左右。又,於利用1個縮醛鍵導入有2個離子性官能基之情形時,較佳將具有離子性官能基之縮醛鍵的含量設為0.05~5莫耳%左右。又,為了將由聚乙烯縮醛系樹脂構成之微粒子的分散性與樹脂之柔軟性及對於集電體之接著力均設為較高者,較佳為上述聚乙烯縮醛系樹脂中之具有離子性官能基之縮醛鍵的含量為總縮醛鍵之0.5~20莫耳%。 The content of the acetal bond having an ionic functional group in the polyvinyl acetal resin is preferably adjusted such that the content of the ionic functional group in the polyvinyl acetal resin is within the above-mentioned appropriate range. In order to set the content of the ionic functional group in the polyvinyl acetal resin to the above-mentioned appropriate range, for example, when one ionic functional group is introduced by one acetal bond, it is preferred to have an ionic functional group. The content of the acetal bond is set to about 0.1 to 10 mol%. Further, when two ionic functional groups are introduced by one acetal bond, the content of the acetal bond having an ionic functional group is preferably about 0.05 to 5 mol%. Further, in order to increase the dispersibility of the fine particles composed of the polyvinyl acetal resin, the flexibility of the resin, and the adhesion to the current collector, it is preferable that the polyvinyl acetal resin has an ion. The content of the acetal bond of the functional group is 0.5 to 20 mol% of the total acetal bond.

藉由將聚乙烯縮醛系樹脂中之離子性官能基的含量設為上述範圍內,可於鋰二次電池電極用組成物中提高由聚乙烯縮醛系樹脂構成之微粒子的分散性,並且使對於電解液之耐受性及製成電極時之活性物質及導電助劑之分散性變得優異。進而,由於可抑制製成電池時之黏合劑的劣化,故而可抑制鋰二次電池之放電電容降低。 When the content of the ionic functional group in the polyvinyl acetal resin is within the above range, the dispersibility of the fine particles composed of the polyvinyl acetal resin can be improved in the lithium secondary battery electrode composition. The resistance to the electrolytic solution and the dispersibility of the active material and the conductive auxiliary agent when the electrode is formed are excellent. Further, since the deterioration of the adhesive when the battery is formed can be suppressed, the discharge capacity reduction of the lithium secondary battery can be suppressed.

製造於上述聚乙烯縮醛系樹脂結構中經由縮醛鍵而具有離子性官能基之聚乙烯縮醛系樹脂的方法並無特別限定。例如可舉預先使具有上述離子性官能基之醛與聚乙烯醇原料反應後進行縮醛化的方法。又,可舉於使聚乙烯醇縮醛化時,向醛原料中混合具有上述離子性官能基之醛而進行縮醛化的方法。進而,可舉於製作聚乙烯縮醛樹脂後使具有上述離子性官能基之醛反應的方法等。 The method of producing the polyvinyl acetal resin having an ionic functional group via an acetal bond in the polyvinyl acetal resin structure is not particularly limited. For example, a method in which an aldehyde having the above ionic functional group is reacted with a polyvinyl alcohol raw material in advance and then acetalized is used. Further, a method in which an aldehyde having the above ionic functional group is mixed with an aldehyde raw material and acetalization is carried out when acetalizing polyvinyl alcohol is used. Further, a method of reacting an aldehyde having the above ionic functional group, and the like after producing a polyvinyl acetal resin can be mentioned.

作為具有上述離子性官能基之醛,可列舉:具有磺酸基之醛、具有胺基之醛、具有磷酸基之醛、具有羧基之醛等。 Examples of the aldehyde having the ionic functional group include an aldehyde having a sulfonic acid group, an aldehyde having an amine group, an aldehyde having a phosphate group, and an aldehyde having a carboxyl group.

作為上述具有磺酸基之醛,例如可列舉:4-甲醯基苯-1,3-二磺酸二鈉、4-甲醯基苯磺酸鈉、2-甲醯基苯磺酸鈉等。 Examples of the aldehyde having a sulfonic acid group include disodium 4-methylmercaptobenzene-1,3-disulfonate, sodium 4-methylsulfonatesulfonate, sodium 2-methylsulfonatesulfonate, and the like. .

作為上述具有胺基之醛,例如可列舉:3-吡啶碳醛鹽酸鹽、4-二乙胺基苯甲醛鹽酸鹽、4-二甲胺基苯甲醛鹽酸鹽、甲醯甲基三甲基氯化銨(Betaine Aldehyde Chloride)等。 Examples of the aldehyde having an amine group include 3-pyridinecarbaldehyde hydrochloride, 4-diethylaminobenzaldehyde hydrochloride, 4-dimethylaminobenzaldehyde hydrochloride, and methylhydrazine methyl three. Betaine Aldehyde Chloride and the like.

作為上述具有磷酸基之醛,例如可列舉(2-羥基-3-氧代丙氧基)磷酸、5-磷酸吡哆醛等。作為上述具有羧基之醛,例如可列舉對酞醛酸、異酞醛酸等。 Examples of the aldehyde having a phosphoric acid group include (2-hydroxy-3-oxopropoxy)phosphoric acid and pyridoxal 5-phosphate. Examples of the aldehyde having a carboxyl group include p-quinalduronic acid and isophthalic acid.

其中,較佳為具有磺酸基之醛、具有羧基之醛,更佳為2-甲醯基苯磺酸鈉、對酞醛酸。 Among them, an aldehyde having a sulfonic acid group and an aldehyde having a carboxyl group are preferred, and sodium 2-methylsulfonylbenzenesulfonate and p-hydroxyaldehyde are more preferred.

上述聚乙烯縮醛系樹脂尤佳為經由縮醛鍵而具有離子性官能 基,離子性官能基為磺酸基或其鹽,縮醛鍵與離子性官能基係藉由苯環連接。藉由使上述聚乙烯縮醛系樹脂具有此種分子結構,可使鋰二次電池電極用組成物中之由聚乙烯縮醛系樹脂構成的微粒子之分散性、製成電極時之活性物質及導電助劑之分散性、製成電池時之黏合劑之耐久性特別優異。 The polyvinyl acetal resin preferably has an ionic functional group via an acetal bond, and the ionic functional group is a sulfonic acid group or a salt thereof, and the acetal bond and the ionic functional group are linked by a benzene ring. By having such a molecular structure of the polyvinyl acetal resin, the dispersibility of fine particles composed of a polyvinyl acetal resin in the composition for a lithium secondary battery electrode can be used, and the active material when the electrode is formed and The dispersibility of the conductive auxiliary agent and the durability of the adhesive when the battery is formed are particularly excellent.

於上述聚乙烯縮醛系樹脂為離子性官能基鍵結於構成聚合物之主鏈之碳的鏈狀分子結構之情形時,較佳具有下述通式(3)表示之結構單元。藉由使上述聚乙烯縮醛系樹脂具有下述通式(3)表示之結構單元,可使鋰二次電池電極用組成物中之由聚乙烯縮醛系樹脂構成的微粒子之分散性、製成電池時之黏合劑之耐久性特別優異。 When the polyvinyl acetal resin is a chain-like molecular structure in which an ionic functional group is bonded to a carbon constituting a main chain of the polymer, it preferably has a structural unit represented by the following formula (3). When the polyvinyl acetal resin has a structural unit represented by the following formula (3), the dispersibility of the fine particles composed of the polyvinyl acetal resin in the lithium secondary battery electrode composition can be obtained. The durability of the adhesive when forming a battery is particularly excellent.

式(3)中,C表示聚合物主鏈之碳原子,R3表示氫原子或甲基,R4表示碳數1以上之伸烷基,R5表示離子性官能基。 In the formula (3), C represents a carbon atom of the polymer main chain, R 3 represents a hydrogen atom or a methyl group, R 4 represents an alkylene group having 1 or more carbon atoms, and R 5 represents an ionic functional group.

作為上述R3,尤佳為氫原子。 As the above R 3 , a hydrogen atom is particularly preferable.

作為上述R4,例如可列舉:亞甲基、伸乙基、伸丙基、伸異丙基、伸丁基、伸異丁基、第二伸丁基、第三伸丁基等。其中,上述R4較佳為亞甲基。 Examples of the above R 4 include a methylene group, an ethylidene group, a propyl group, an extended isopropyl group, a butyl group, an isobutyl group, a second butyl group, and a third butyl group. Among them, the above R 4 is preferably a methylene group.

上述R5可為經具有雜原子之取代基取代之結構。作為上述取代基,可列舉:酯基、醚基、硫醚(sulfide)基、醯胺基、胺基、亞碸基、酮基、羥基等。 The above R 5 may be a structure substituted with a substituent having a hetero atom. Examples of the substituent include an ester group, an ether group, a sulfide group, a guanamine group, an amine group, a fluorenylene group, a ketone group, and a hydroxyl group.

製造於上述聚乙烯縮醛系樹脂結構中直接存在離子性官能基之聚乙烯縮醛系樹脂的方法並無特別限定。例如可列舉:使醛與具有上述離子性官能基之改質聚乙烯醇原料反應而進行縮醛化的方法;於製作聚乙烯縮醛樹脂 後,與具有對該聚乙烯縮醛樹脂之官能基有反應性的其他官能基及離子性官能基之化合物進行反應的方法等。 The method of producing the polyvinyl acetal resin in which the ionic functional group is directly present in the polyvinyl acetal resin structure is not particularly limited. For example, a method of reacting an aldehyde with a modified polyvinyl alcohol raw material having the above ionic functional group to carry out acetalization; and after producing a polyvinyl acetal resin, and having a functional group for the polyvinyl acetal resin A method in which a reactive other functional group and a compound having an ionic functional group are reacted.

作為製作具有上述離子性官能基之改質聚乙烯醇原料的方法,例如可舉於使乙酸乙烯酯等乙烯酯單體與具有下述通式(4)表示之結構的單體進行共聚化後,利用鹼或酸使所獲得之共聚樹脂之酯部位皂化的方法。 The method of producing a modified polyvinyl alcohol raw material having the ionic functional group, for example, after copolymerizing a vinyl ester monomer such as vinyl acetate with a monomer having a structure represented by the following formula (4) A method of saponifying an ester moiety of a obtained copolymer resin using a base or an acid.

式(4)中,R6表示氫原子或甲基,R7表示碳數1以上之伸烷基,R8表示離子性官能基。 In the formula (4), R 6 represents a hydrogen atom or a methyl group, R 7 represents an alkylene group having 1 or more carbon atoms, and R 8 represents an ionic functional group.

作為具有上述通式(4)表示之結構的單體,並無特別限定,例如可列舉:具有羧基與聚合性官能基之單體、具有磺酸基與聚合性官能基之單體、具有胺基與聚合性官能基之單體及該等之鹽等。 The monomer having the structure represented by the above formula (4) is not particularly limited, and examples thereof include a monomer having a carboxyl group and a polymerizable functional group, a monomer having a sulfonic acid group and a polymerizable functional group, and an amine. a monomer having a base and a polymerizable functional group, a salt thereof, and the like.

作為上述具有羧基與聚合性官能基之單體,例如可列舉:3-丁烯酸、4-戊烯酸、5-己烯酸、9-癸烯酸等。作為上述具有磺酸基與聚合性官能基之單體,例如可列舉:烯丙基磺酸、2-甲基-2-丙烯-1-磺酸、2-丙烯醯胺-2-甲基丙磺酸、3-(甲基丙烯醯氧基)丙磺酸等。作為上述具有胺基與聚合性官能基之單體,例如可列舉N,N-二乙基烯丙基胺等。 Examples of the monomer having a carboxyl group and a polymerizable functional group include 3-butenoic acid, 4-pentenoic acid, 5-hexenoic acid, and 9-decenoic acid. Examples of the monomer having a sulfonic acid group and a polymerizable functional group include allylsulfonic acid, 2-methyl-2-propene-1-sulfonic acid, and 2-propenylamine-2-methylpropane. Sulfonic acid, 3-(methacryloxy)propanesulfonic acid, and the like. Examples of the monomer having an amine group and a polymerizable functional group include N,N-diethylallylamine and the like.

其中,於使用烯丙基磺酸及其鹽之情形時,可於鋰二次電池電極用組成物中提高由聚乙烯縮醛系樹脂構成的微粒子之分散性,並且使對於電解液之耐受性及製成電極時之活性物質及導電助劑之分散性變得優異。進而,由於可抑制製成電池時之黏合劑的劣化,故而可抑制鋰二次電池之放電電容降低,故而較適宜。尤佳使用烯丙基磺酸鈉。 When the allyl sulfonic acid and its salt are used, the dispersibility of the fine particles composed of the polyvinyl acetal resin can be improved in the composition for the electrode of the lithium secondary battery, and the resistance to the electrolyte can be made. The dispersibility of the active material and the conductive auxiliary agent when the electrode is formed is excellent. Further, since deterioration of the binder at the time of forming the battery can be suppressed, it is possible to suppress a decrease in discharge capacitance of the lithium secondary battery, which is preferable. It is especially preferred to use sodium allyl sulfonate.

該等單體可單獨使用,亦可併用兩種以上。 These monomers may be used singly or in combination of two or more.

作為上述R6,尤佳為氫原子。 As the above R 6 , a hydrogen atom is particularly preferable.

作為上述R7,例如可列舉:亞甲基、伸乙基、伸丙基、伸異丙基、伸丁基、伸異丁基、第二伸丁基、第三伸丁基等。其中,上述R7較佳為亞甲基。 Examples of the above R 7 include a methylene group, an ethylidene group, a propyl group, an extended isopropyl group, a butyl group, an isobutyl group, a second butyl group, and a third butyl group. Among them, the above R 7 is preferably a methylene group.

上述R8可為經具有雜原子之取代基取代之結構。作為上述取代基,可列舉:酯基、醚基、硫醚基、醯胺基、胺基、亞碸基、酮基、羥基等。 The above R 8 may be a structure substituted with a substituent having a hetero atom. Examples of the substituent include an ester group, an ether group, a thioether group, a decylamino group, an amine group, a fluorenylene group, a ketone group, and a hydroxyl group.

上述聚乙烯縮醛系樹脂中之上述乙烯含量與具有上述離子性官能基之縮醛鍵之含量之比(乙烯含量/具有離子性官能基之縮醛鍵之含量)的較佳下限為9,更佳下限為15,較佳上限為75,更佳上限為65。 A preferred lower limit of the ratio of the ethylene content of the polyethylene acetal resin to the content of the acetal bond having the ionic functional group (the content of the ethylene/the content of the acetal bond having an ionic functional group) is 9, A lower limit is preferably 15 and a preferred upper limit is 75, and a higher limit is 65.

上述聚乙烯縮醛系樹脂中之上述通式(3)表示之結構單元的含量較佳以上述聚乙烯縮醛系樹脂中之離子性官能基之含量成為上述適當範圍的方式加以調整。為了將聚乙烯縮醛系樹脂中之離子性官能基之含量設為上述適當範圍,例如於藉由上述通式(3)導入有1個離子性官能基之情形時,較佳將上述通式(3)表示之結構單元之含量設為0.05~5莫耳%左右。又,於藉由上述通式(3)導入有2個離子性官能基之情形時,較佳將上述通式(3)表示之結構單元之含量設為0.025~2.5莫耳%左右。 The content of the structural unit represented by the above formula (3) in the polyvinyl acetal resin is preferably adjusted so that the content of the ionic functional group in the polyvinyl acetal resin is within the above-mentioned appropriate range. In order to set the content of the ionic functional group in the polyvinyl acetal resin to the above-mentioned appropriate range, for example, when one ionic functional group is introduced by the above formula (3), the above formula is preferred. The content of the structural unit represented by (3) is set to about 0.05 to 5 mol%. In the case where two ionic functional groups are introduced by the above formula (3), the content of the structural unit represented by the above formula (3) is preferably set to about 0.025 to 2.5 mol%.

藉由將聚乙烯縮醛系樹脂中之離子性官能基之含量設為上述範圍內,可於鋰二次電池電極用組成物中提高由聚乙烯縮醛系樹脂構成之微粒子的分散性,並且使對於電解液之耐受性及製成電極時之活性物質及導電助劑之分散性變得優異。進而,由於可抑制製成電池時之黏合劑的劣化,故而可抑制鋰二次電池之放電電容降低。 When the content of the ionic functional group in the polyvinyl acetal resin is within the above range, the dispersibility of the fine particles composed of the polyvinyl acetal resin can be improved in the composition for a lithium secondary battery electrode, and The resistance to the electrolytic solution and the dispersibility of the active material and the conductive auxiliary agent when the electrode is formed are excellent. Further, since the deterioration of the adhesive when the battery is formed can be suppressed, the discharge capacity reduction of the lithium secondary battery can be suppressed.

較佳為上述聚乙烯縮醛系樹脂具有下述式(5)表示之構成單元(以下,亦稱為半縮醛基)。式(5)中,R9表示氫原子或碳數1~20之烷基。 The polyvinyl acetal resin preferably has a constituent unit represented by the following formula (5) (hereinafter also referred to as a hemiacetal group). In the formula (5), R 9 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms.

藉由具有下述式(5)表示之構成單元,結合性優異,並且可使對於電解 液之耐受性變得良好,抑制樹脂成分因電解液而膨潤,或樹脂成分溶出至電解液中。其結果為,可提高所獲得之電極的電極密度。 By the constituent unit represented by the following formula (5), the bonding property is excellent, and the resistance to the electrolytic solution can be improved, and the resin component can be inhibited from swelling by the electrolytic solution or the resin component can be eluted into the electrolytic solution. As a result, the electrode density of the obtained electrode can be increased.

上述式(5)中,作為R9表示之碳數1~20之烷基,並無特別限定,例如可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十六烷基、十七烷基、十八烷基、十九烷基、二十烷基等。 In the above formula (5), the alkyl group having 1 to 20 carbon atoms represented by R 9 is not particularly limited, and examples thereof include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, and a heptyl group. Octyl, decyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, ten Nonaalkyl, eicosyl and the like.

作為上述R9,就可使活性物質彼此及活性物質與集電體之結合性變得更優異,並且使對於電解液之耐膨潤性變得更高的觀點而言,較佳為丙基。 The above-mentioned R 9 is preferably a propyl group from the viewpoint that the binding properties of the active materials and the active material to the current collector are more excellent, and the swelling resistance of the electrolytic solution is made higher.

上述聚乙烯縮醛系樹脂中之上述式(5)表示之構成單元之含量(以下,亦稱為半縮醛基量)的較佳上限為1莫耳%。 The preferred upper limit of the content of the constituent unit represented by the above formula (5) (hereinafter also referred to as the amount of hemiacetal group) in the polyvinyl acetal resin is 1 mol%.

若上述半縮醛基量為1莫耳%以下,則樹脂之柔軟性變得良好,可抑制龜裂或破裂之產生。 When the amount of the above-mentioned hemiacetal group is 1 mol% or less, the flexibility of the resin becomes good, and generation of cracks or cracks can be suppressed.

上述半縮醛基量之較佳下限為0.1莫耳%,更佳下限為0.5莫耳%,更佳上限為0.8莫耳%。 A preferred lower limit of the amount of the above-mentioned hemiacetal group is 0.1 mol%, a more preferred lower limit is 0.5 mol%, and a more preferred upper limit is 0.8 mol%.

再者,上述半縮醛基量可藉由以下之方法而算出。 Further, the amount of the above-mentioned hemiacetal group can be calculated by the following method.

具體而言,以濃度成為1重量%之方式使聚乙烯縮醛系樹脂溶解於氘化二甲基亞碸中,於測定溫度150℃測定質子NMR。根據所獲得之結果,可使用於4.8ppm附近出現之波峰(a)、於4.2ppm附近出現之波峰(b)、於1.0~1.8ppm附近出現之波峰(c)及於0.9ppm附近出現之波峰(d)之積分值,並藉由下式 算出。 Specifically, a polyvinyl acetal resin was dissolved in deuterated dimethyl hydrazine at a concentration of 1% by weight, and proton NMR was measured at a measurement temperature of 150 °C. According to the obtained results, the peak appearing near 4.8 ppm (a), the peak appearing near 4.2 ppm (b), the peak appearing near 1.0 to 1.8 ppm (c), and the peak appearing near 0.9 ppm The integral value of (d) is calculated by the following formula.

半縮醛基量(莫耳%)={(a-b/2)/[(c-4d/3)/2]}×100 Hemiacetal group amount (% by mole) = {(a-b/2) / [(c-4d/3)/2]} × 100

關於上述聚乙烯縮醛系樹脂中之上述半縮醛基量,於上述聚乙烯縮醛系樹脂之羥基量高的情形時,較佳為設定得較高。於聚乙烯縮醛系樹脂之羥基量高之情形時,因分子間之氫鍵而黏合劑容易變硬,故而容易產生龜裂或破裂,但藉由增加上述半縮醛基量,樹脂之柔軟性變得良好,可抑制龜裂或破裂之產生。 The amount of the above-mentioned hemiacetal group in the polyvinyl acetal resin is preferably set to be high when the amount of the hydroxyl group of the polyvinyl acetal resin is high. When the amount of hydroxyl groups in the polyvinyl acetal resin is high, the binder tends to be hard due to hydrogen bonding between the molecules, so that cracks or cracks are likely to occur, but the resin is softened by increasing the amount of the hemiacetal group. The sex becomes good and it can suppress the occurrence of cracks or cracks.

另一方面,於上述聚乙烯縮醛系樹脂之羥基量低的情形時,聚乙烯縮醛系樹脂中之上述半縮醛基量較佳設定得較低。 On the other hand, when the amount of the hydroxyl group of the polyvinyl acetal resin is low, the amount of the above-mentioned hemiacetal group in the polyvinyl acetal resin is preferably set to be low.

於聚乙烯縮醛系樹脂之羥基量低的情形時,於上述半縮醛基量低之範圍內亦充分地發揮出樹脂之柔軟性,可抑制龜裂或破裂之產生,並且亦可使對於電解液之耐受性高。 When the amount of the hydroxyl group of the polyvinyl acetal resin is low, the flexibility of the resin is sufficiently exhibited in the range where the amount of the hemiacetal group is low, and cracking or cracking can be suppressed, and The electrolyte is highly resistant.

於上述聚乙烯縮醛系樹脂中,作為製造具有上述半縮醛基之聚乙烯縮醛系樹脂的方法,例如可舉使醛與具有上述半縮醛基之改質聚乙烯醇原料反應而進行縮醛化的方法。又,可舉於製作聚乙烯縮醛系樹脂時,使對聚乙烯醇原料之官能基具有反應性之化合物反應,而使分子內保有半縮醛基的方法。進而可列舉於製作聚乙烯縮醛系樹脂後,使對該聚乙烯縮醛系樹脂之官能基具有反應性之化合物進行反應,而使分子內保有半縮醛基之方法等。其中,就生產性與容易調整半縮醛基量等方面而言,適宜為於製作聚乙烯縮醛系樹脂後,使對該聚乙烯縮醛系樹脂之官能基具有反應性之化合物進行反應,而使分子內保有半縮醛基的方法。 In the polyvinyl acetal resin, as a method for producing the polyvinyl acetal resin having the above-mentioned hemiacetal group, for example, an aldehyde is reacted with a modified polyvinyl alcohol raw material having the above-mentioned hemiacetal group. A method of acetalization. Moreover, in the case of producing a polyvinyl acetal-based resin, a method of reacting a compound reactive with a functional group of a polyvinyl alcohol raw material to form a semi-acetal group in the molecule can be mentioned. Further, a method in which a compound having reactivity with a functional group of the polyvinyl acetal resin is reacted after a polyvinyl acetal resin is produced, and a semi-acetal group is retained in the molecule, and the like. Among them, in terms of productivity and easy adjustment of the amount of the hemiacetal group, it is preferred to react a compound having reactivity with the functional group of the polyvinyl acetal resin after the production of the polyvinyl acetal resin. A method of maintaining a semi-acetal group in a molecule.

作為使對上述聚乙烯縮醛系樹脂之官能基具有反應性之化合物反應之方法,可列舉:使1個碳原子上具有2個羥基之孿二醇(Geminal diol)化合物對聚乙烯縮醛系樹脂之一個羥基進行脫水縮合的方法;使醛化合物加成於 聚乙烯縮醛系樹脂之一個羥基的方法等。其中,就生產性與容易調整半縮醛基量之方面而言,適宜為使醛化合物加成於聚乙烯縮醛系樹脂之一個羥基的方法。 As a method of reacting a compound reactive with the functional group of the polyvinyl acetal resin, a geminal diol compound having two hydroxyl groups and having a hydroxyl group on one carbon atom is exemplified. A method of dehydrating condensation of one hydroxyl group of a resin; a method of adding an aldehyde compound to one hydroxyl group of a polyvinyl acetal resin, and the like. Among them, in terms of productivity and easy adjustment of the amount of the hemiacetal group, a method of adding an aldehyde compound to one hydroxyl group of the polyvinyl acetal resin is suitable.

作為上述使醛化合物加成於聚乙烯縮醛系樹脂之一個羥基的方法,例如可舉於使聚乙烯縮醛系樹脂溶解於調整為酸性之異丙醇後,於70~80℃左右之高溫條件下使醛進行反應的方法等。又,為了以成為上述適當範圍之方式調整上述聚乙烯縮醛系樹脂中之上述半縮醛基量,較佳調整上述反應時間或酸濃度。於將聚乙烯縮醛系樹脂中之上述半縮醛基量設定得較低之情形時,較佳延長反應時間,又,較佳提高酸濃度。於將聚乙烯縮醛系樹脂中之上述半縮醛基量設定得較高之情形時,較佳縮短反應時間,又,較佳降低酸濃度。較佳之反應時間為0.1~10小時,較佳之酸濃度為pH1~3.5。 The method of adding the aldehyde compound to one hydroxyl group of the polyvinyl acetal resin is, for example, a method in which a polyvinyl acetal resin is dissolved in an acidic isopropyl alcohol at a temperature of about 70 to 80 ° C. A method of reacting an aldehyde under conditions, and the like. Further, in order to adjust the amount of the above-mentioned hemiacetal group in the polyvinyl acetal resin so as to be in the above-described appropriate range, it is preferred to adjust the reaction time or the acid concentration. When the amount of the above-mentioned hemiacetal group in the polyvinyl acetal resin is set to be low, the reaction time is preferably extended, and the acid concentration is preferably increased. When the amount of the above-mentioned hemiacetal group in the polyvinyl acetal resin is set to be high, the reaction time is preferably shortened, and the acid concentration is preferably lowered. The preferred reaction time is from 0.1 to 10 hours, and the preferred acid concentration is from pH 1 to 3.5.

上述聚乙烯縮醛系樹脂中之上述乙烯含量與上述半縮醛基量之比(乙烯含量/半縮醛基量)之較佳下限為105,更佳下限為110,較佳上限為540,更佳上限為500。 The preferred lower limit of the ratio of the ethylene content to the amount of the above-mentioned hemiacetal group (the ethylene content / the amount of the semi-acetal group) in the polyvinyl acetal resin is 105, and the lower limit is 110, and the upper limit is 540. A better upper limit is 500.

上述聚乙烯縮醛系樹脂可為具有交聯結構者。藉由使上述聚乙烯縮醛系樹脂具有交聯結構,可抑制黏合劑樹脂之凝集,可均勻地接著活性物質間及集電體界面而抑制結合性降低,即便反覆充放電亦可抑制電池電容降低。 The polyethylene acetal resin may have a crosslinked structure. By having the crosslinked structure of the polyvinyl acetal resin, aggregation of the binder resin can be suppressed, and the bonding between the active materials and the current collector interface can be uniformly controlled to suppress the decrease in the bonding property, and the battery capacitance can be suppressed even by the reverse charging and discharging. reduce.

作為使上述聚乙烯縮醛系樹脂交聯之方法,例如可列舉:利用多官能醛使聚乙烯醇縮醛化之方法、向使聚乙烯醇縮醛化而獲得之聚乙烯縮醛系樹脂添加交聯劑之方法等。 The method of crosslinking the polyvinyl acetal resin, for example, a method of acetalizing polyvinyl alcohol with a polyfunctional aldehyde, and adding a polyvinyl acetal resin obtained by acetalizing polyvinyl alcohol. A method of a crosslinking agent, and the like.

其中,就可獲得具有充分之交聯度之聚乙烯縮醛系樹脂的方面而言,較佳為向使聚乙烯醇縮醛化而獲得之聚乙烯縮醛系樹脂添加交聯劑的方法。又,藉由使用向聚乙烯縮醛系樹脂添加交聯劑的方法,可使具有微粒子形狀之未交聯 之聚乙烯縮醛系樹脂彼此交聯,而可製成微粒子經交聯之聚乙烯縮醛系樹脂。 Among them, in view of obtaining a polyvinyl acetal resin having a sufficient degree of crosslinking, a method of adding a crosslinking agent to a polyvinyl acetal resin obtained by acetalizing polyvinyl alcohol is preferred. Further, by using a method of adding a crosslinking agent to a polyvinyl acetal resin, the uncrosslinked polyvinyl acetal resin having a fine particle shape can be crosslinked with each other to form a crosslinked polyethylene. Acetal based resin.

再者,於利用多官能醛使聚乙烯醇縮醛化之方法中,有所獲得之聚乙烯縮醛系樹脂之交聯度變得不充分,未充分地發揮出凝集抑制效果之虞。進而,於所獲得之聚乙烯縮醛系樹脂利用多官能醛形成交聯結構時,有時聚乙烯縮醛系樹脂之聚合物鏈成為相連之狀態而高黏度化,導致無法獲得特定之物性。 In the method of acetalizing polyvinyl alcohol by a polyfunctional aldehyde, the degree of crosslinking of the obtained polyvinyl acetal resin is insufficient, and the effect of suppressing aggregation is not sufficiently exhibited. Further, when the obtained polyvinyl acetal resin is formed into a crosslinked structure by a polyfunctional aldehyde, the polymer chain of the polyvinyl acetal resin may be in a state of being connected to each other and may have high viscosity, and the specific physical properties may not be obtained.

作為上述交聯劑,例如可列舉:多官能醛、多官能環氧化物、三聚氰胺樹脂、胺酯樹脂(urethane resin)、多官能異氰酸酯、苯酚-甲醛樹脂等。 Examples of the crosslinking agent include a polyfunctional aldehyde, a polyfunctional epoxide, a melamine resin, an urethane resin, a polyfunctional isocyanate, and a phenol-formaldehyde resin.

作為上述多官能醛,例如可列舉:丙二醛、丁二醛、戊二醛、對苯二甲醛、間苯二甲醛、鄰苯二甲醛等。作為上述多官能環氧化物,例如可列舉:山梨糖醇聚縮水甘油醚、聚甘油聚縮水甘油醚、二甘油聚縮水甘油醚、甘油聚縮水甘油醚、聚乙二醇二縮水甘油醚等。作為上述多官能異氰酸酯,例如可列舉:2,4-二異氰酸甲苯酯、1,6-二異氰酸己酯、異佛爾酮二異氰酸酯、二苯基甲烷二異氰酸酯等。其中,就對於樹脂之高交聯反應性之觀點而言,較佳為多官能性醛,尤佳為戊二醛。 Examples of the polyfunctional aldehyde include malondialdehyde, succinaldehyde, glutaraldehyde, terephthalaldehyde, isophthalaldehyde, and o-phthalaldehyde. Examples of the polyfunctional epoxide include sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, diglycerin polyglycidyl ether, glycerin polyglycidyl ether, and polyethylene glycol diglycidyl ether. Examples of the polyfunctional isocyanate include toluene 2,4-diisocyanate, 1,6-diisocyanate, isophorone diisocyanate, and diphenylmethane diisocyanate. Among them, from the viewpoint of high crosslinking reactivity of the resin, a polyfunctional aldehyde is preferred, and glutaraldehyde is particularly preferred.

較佳為上述聚乙烯縮醛系樹脂於25℃時之交聯度為5重量%以上。 It is preferred that the polyethylene acetal resin has a degree of crosslinking at 25 ° C of 5% by weight or more.

藉由使上述交聯度為5重量%以上,聚乙烯縮醛系樹脂會成為充分地經交聯者,可提高黏合劑樹脂之分散性。 When the degree of crosslinking is 5% by weight or more, the polyvinyl acetal resin is sufficiently crosslinked, and the dispersibility of the binder resin can be improved.

上述交聯度更佳為10重量%以上。又,上述交聯度較佳為75重量%以下,更佳為70重量%以下。 The degree of crosslinking described above is more preferably 10% by weight or more. Further, the degree of crosslinking is preferably 75% by weight or less, more preferably 70% by weight or less.

上述所謂交聯度係指浸漬於特定溶劑之情形時的不溶解成分相對於聚乙烯縮醛系樹脂重量(浸漬前)的重量比(重量%)。 The above-mentioned degree of crosslinking means a weight ratio (% by weight) of the insoluble component to the weight of the polyvinyl acetal resin (before immersion) when immersed in a specific solvent.

又,所謂25℃時之交聯度係指浸漬於25℃之溶劑時的交聯度。 Moreover, the degree of crosslinking at 25 ° C means the degree of crosslinking when immersed in a solvent at 25 ° C.

較佳為上述聚乙烯縮醛系樹脂含有源自交聯劑之成分。 It is preferred that the polyvinyl acetal resin contains a component derived from a crosslinking agent.

作為上述源自交聯劑之成分,可列舉源自多官能醛、多官能環氧化物、三聚氰胺樹脂、胺酯樹脂、多官能異氰酸酯、苯酚-甲醛樹脂等交聯劑之成分。 The component derived from the crosslinking agent may be a component derived from a crosslinking agent such as a polyfunctional aldehyde, a polyfunctional epoxide, a melamine resin, an amine ester resin, a polyfunctional isocyanate or a phenol-formaldehyde resin.

作為上述多官能醛,例如可列舉:丙二醛、丁二醛、戊二醛、對苯二甲醛、間苯二甲醛、鄰苯二甲醛等。作為上述多官能環氧化物,例如可列舉:山梨糖醇聚縮水甘油醚、聚甘油聚縮水甘油醚、二甘油聚縮水甘油醚、甘油聚縮水甘油醚、聚乙二醇二縮水甘油醚等。作為上述多官能異氰酸酯,例如可列舉:2,4-二異氰酸甲苯酯、1,6-二異氰酸己酯、異佛爾酮二異氰酸酯、二苯基甲烷二異氰酸酯等。 Examples of the polyfunctional aldehyde include malondialdehyde, succinaldehyde, glutaraldehyde, terephthalaldehyde, isophthalaldehyde, and o-phthalaldehyde. Examples of the polyfunctional epoxide include sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, diglycerin polyglycidyl ether, glycerin polyglycidyl ether, and polyethylene glycol diglycidyl ether. Examples of the polyfunctional isocyanate include toluene 2,4-diisocyanate, 1,6-diisocyanate, isophorone diisocyanate, and diphenylmethane diisocyanate.

關於上述聚乙烯縮醛系樹脂中之源自交聯劑之成分的含量,以物質量計,較佳下限為0.015莫耳%,較佳上限為10莫耳%。若上述源自交聯劑之成分的含量為0.015莫耳%以上,則聚乙烯縮醛系樹脂會成為充分地經交聯者,可提高黏合劑樹脂之分散性。若上述源自交聯劑之成分的含量為10莫耳%以下,則可充分地提高黏合劑樹脂之柔軟性。上述源自交聯劑之成分之含量的更佳下限為0.025莫耳%,更佳上限為5莫耳%。 The content of the component derived from the crosslinking agent in the polyvinyl acetal resin is preferably 0.015 mol%, and preferably 10 mol%, based on the mass of the material. When the content of the component derived from the crosslinking agent is 0.015 mol% or more, the polyvinyl acetal resin is sufficiently crosslinked, and the dispersibility of the binder resin can be improved. When the content of the component derived from the crosslinking agent is 10 mol% or less, the flexibility of the binder resin can be sufficiently improved. A more preferred lower limit of the content of the component derived from the crosslinking agent is 0.025 mol%, and a more preferred upper limit is 5 mol%.

上述源自交聯劑之成分之含量例如可藉由NMR進行測定。 The content of the above-mentioned component derived from the crosslinking agent can be measured, for example, by NMR.

關於上述源自交聯劑之成分之含量與上述羥基量的比率(源自交聯劑之成分之含量/羥基量),以莫耳比計,較佳下限為0.03,較佳上限為33。若上述比率為0.03以上,則聚乙烯縮醛系樹脂會成為充分地經交聯者,可提高黏合劑樹脂之分散性。若上述比率為33以下,則可充分地提高黏合劑樹脂之柔軟性。上述源自交聯劑之成分之含量與上述羥基量的比率之更佳下限為0.05,更佳上限為15。 The ratio of the content of the component derived from the crosslinking agent to the amount of the hydroxyl group (the content of the component derived from the crosslinking agent / the amount of the hydroxyl group) is preferably 0.03 in terms of a molar ratio, and the upper limit is preferably 33. When the ratio is 0.03 or more, the polyvinyl acetal resin is sufficiently crosslinked, and the dispersibility of the binder resin can be improved. When the ratio is 33 or less, the flexibility of the binder resin can be sufficiently improved. A lower limit of the ratio of the content of the component derived from the crosslinking agent to the amount of the above hydroxyl group is preferably 0.05, and the upper limit is more preferably 15.

較佳為上述聚乙烯縮醛系樹脂為微粒子形狀。 Preferably, the polyvinyl acetal resin is in the form of fine particles.

藉由使上述聚乙烯縮醛系樹脂為微粒子形狀,可在不覆蓋活性物質及導電 助劑之整個表面下,部分地進行接著(點接觸)。其結果為,可獲得如下優點:電解液與活性物質之接觸變得良好,於使用鋰電池之情形時,即便施加大電流,亦充分地保持鋰離子之傳導,可抑制電池電容降低。 By making the polyvinyl acetal resin into a fine particle shape, it is possible to partially carry out the bonding (point contact) without covering the entire surface of the active material and the conductive auxiliary agent. As a result, it is possible to obtain an advantage that the contact between the electrolytic solution and the active material is good, and in the case of using a lithium battery, even if a large current is applied, the conduction of lithium ions is sufficiently maintained, and the decrease in battery capacitance can be suppressed.

較佳為上述微粒子形狀之聚乙烯縮醛系樹脂之體積平均粒徑為50~700nm。若上述體積平均粒徑為700nm以下,則可提高製成電極時之活性物質及導電助劑之分散性,可提高鋰二次電池之放電電容。又,若為50nm以上,則可於黏合劑不覆蓋活性物質及導電助劑之整個表面下,提高電解液與活性物質之接觸性,故而於以大電流使用鋰電池時,鋰離子之傳導變得充分,可提高電池電容。微粒子形狀之聚乙烯縮醛系樹脂之更佳之體積平均粒徑為60~600nm,進而較佳之體積平均粒徑為90~500nm。 It is preferred that the fine particle-shaped polyvinyl acetal resin has a volume average particle diameter of 50 to 700 nm. When the volume average particle diameter is 700 nm or less, the dispersibility of the active material and the conductive auxiliary agent at the time of electrode formation can be improved, and the discharge capacity of the lithium secondary battery can be improved. Further, when the thickness is 50 nm or more, the contact between the electrolyte and the active material can be improved without covering the entire surface of the active material and the conductive auxiliary agent, so that when a lithium battery is used at a large current, the conduction of lithium ions is changed. Fully, it can increase battery capacitance. A more preferable volume average particle diameter of the polyvinyl acetal resin having a microparticle shape is 60 to 600 nm, and further preferably a volume average particle diameter of 90 to 500 nm.

再者,上述聚乙烯縮醛系樹脂之體積平均粒徑可使用雷射繞射/散射式粒徑分佈測定裝置或穿透式電子顯微鏡、掃描式電子顯微鏡等測定。 Further, the volume average particle diameter of the polyvinyl acetal resin can be measured by a laser diffraction/scattering particle size distribution measuring apparatus, a transmission electron microscope, a scanning electron microscope or the like.

較佳為上述微粒子形狀之聚乙烯縮醛系樹脂之體積平均粒徑的CV值之上限為40%。若CV值為40%以下,則不存在具有大粒徑之微粒子,可抑制由大粒徑粒子沈澱所引起之鋰二次電池電極用組成物之穩定性降低。 The upper limit of the CV value of the volume average particle diameter of the above-mentioned fine particle-shaped polyvinyl acetal resin is preferably 40%. When the CV value is 40% or less, fine particles having a large particle diameter are not present, and the stability of the composition for a lithium secondary battery electrode caused by precipitation of large-sized particles can be suppressed.

上述CV值之較佳上限為35%,更佳上限為32%,進而較佳上限為30%。再者,CV值係以將標準偏差除以體積平均粒徑而得之值之百分率(%)表示的數值。 A preferred upper limit of the above CV value is 35%, a more preferred upper limit is 32%, and a preferred upper limit is 30%. Further, the CV value is a value expressed by a percentage (%) of a value obtained by dividing the standard deviation by the volume average particle diameter.

於上述聚乙烯縮醛系樹脂為微粒子形狀之情形時,上述聚乙烯縮醛系樹脂之表面電位之較佳下限為-60mV,更佳下限為-55mV,較佳上限為-30mV,更佳上限為-35mV。 When the polyvinyl acetal resin is in the form of fine particles, the lower limit of the surface potential of the polyvinyl acetal resin is preferably -60 mV, more preferably -55 mV, and the upper limit is -30 mV, more preferably upper limit. It is -35mV.

再者,上述表面電位例如可利用ζ電位計等進行測定。 Further, the surface potential can be measured, for example, by a zeta potentiometer or the like.

上述聚乙烯縮醛系樹脂之玻璃轉移溫度之較佳下限為20℃,更佳下限為25℃,較佳上限為50℃,更佳上限為45℃。 A preferred lower limit of the glass transition temperature of the polyethylene acetal resin is 20 ° C, a lower limit is 25 ° C, a preferred upper limit is 50 ° C, and a higher limit is 45 ° C.

若上述玻璃轉移溫度為上述較佳下限以上且上述較佳下限以下,則於活性物質因反覆充放電而反覆膨脹收縮時,亦可維持活性物質間之結合性,而抑制放電電容降低。 When the glass transition temperature is not less than the above preferred lower limit and not more than the above preferred lower limit, when the active material is repeatedly expanded and contracted by repeated charge and discharge, the bonding property between the active materials can be maintained, and the decrease in discharge capacity can be suppressed.

再者,上述玻璃轉移溫度例如可藉由使用示差掃描熱量計等測定。 Further, the glass transition temperature can be measured, for example, by using a differential scanning calorimeter or the like.

較佳為本發明之蓄電裝置電極用黏合劑含有含上述聚乙烯縮醛系樹脂與分散介質之分散體。 Preferably, the electrode binder for an electrical storage device of the present invention contains a dispersion containing the polyethylene acetal resin and a dispersion medium.

作為上述分散介質,可較佳地使用水性介質。 As the above dispersion medium, an aqueous medium can be preferably used.

藉由使用水性介質作為上述分散介質,可極大地減少殘留於電極之溶劑,而可製作鋰二次電池。 By using an aqueous medium as the above dispersion medium, the solvent remaining in the electrode can be greatly reduced, and a lithium secondary battery can be produced.

再者,於本發明之蓄電裝置電極用黏合劑中,水性介質可僅為水,亦可除了上述水以外添加水以外之溶劑。 Further, in the electrode binder for a storage device of the present invention, the aqueous medium may be only water, and a solvent other than water may be added in addition to the above water.

作為上述水以外之溶劑,宜為具有對水之溶解性,並且揮發性高者,例如可列舉:異丙醇、正丙醇、乙醇、甲醇等醇類。上述溶劑可單獨使用,亦可併用兩種以上。上述水以外之溶劑之添加量之較佳上限相對於水100重量份,為30重量份,更佳上限為20重量份。 The solvent other than the above-mentioned water is preferably an alcohol having solubility in water and having high volatility, and examples thereof include alcohols such as isopropyl alcohol, n-propanol, ethanol, and methanol. These solvents may be used singly or in combination of two or more. A preferred upper limit of the amount of the solvent other than the above water is 30 parts by weight, more preferably 20 parts by weight, based on 100 parts by weight of water.

本發明之蓄電裝置電極用黏合劑中之上述聚乙烯縮醛系樹脂之含量並無特別限定,較佳下限為2重量%,較佳上限為60重量%。若上述聚乙烯縮醛系樹脂之含量為2重量%以上,則可使上述黏合劑與活性物質混合而製成蓄電裝置電極用組成物時聚乙烯縮醛系樹脂相對於活性物質之量變得充分,提高對集電體之接著力。若上述聚乙烯縮醛系樹脂之含量為60重量%以下,則可提高聚乙烯縮醛系樹脂於水性介質中之穩定性,提高活性物質之分散性,而可抑制鋰二次電池等蓄電裝置之放電電容降低。上述聚乙烯縮醛系樹脂之含量的更佳下限為5重量%,更佳上限為50重量%。 The content of the polyethylene acetal resin in the electrode binder for a storage device of the present invention is not particularly limited, and a preferred lower limit is 2% by weight, and a preferred upper limit is 60% by weight. When the content of the polyethylene acetal resin is 2% by weight or more, the amount of the polyvinyl acetal resin relative to the active material can be sufficiently increased when the binder is mixed with the active material to form a composition for an electric storage device electrode. To improve the adhesion to the collector. When the content of the polyvinyl acetal resin is 60% by weight or less, the stability of the polyvinyl acetal resin in an aqueous medium can be improved, and the dispersibility of the active material can be improved, and a power storage device such as a lithium secondary battery can be suppressed. The discharge capacitance is reduced. A more preferred lower limit of the content of the polyethylene acetal resin is 5% by weight, and a more preferred upper limit is 50% by weight.

本發明之蓄電裝置電極用黏合劑係用於蓄電裝置之電極的黏合 劑。 The electrode adhesive for an electrical storage device of the present invention is an adhesive for an electrode of an electrical storage device.

作為上述蓄電裝置,可列舉:鋰二次電池、電雙層電容器、鋰離子電容器等。其中,可尤其適宜地用於鋰二次電池、鋰離子電容器。 Examples of the power storage device include a lithium secondary battery, an electric double layer capacitor, and a lithium ion capacitor. Among them, it can be suitably used for a lithium secondary battery or a lithium ion capacitor.

製造本發明之蓄電裝置電極用黏合劑的方法並無特別限定。例如可舉如下方法:於進行製作聚乙烯縮醛系樹脂之步驟後,使上述聚乙烯縮醛系樹脂溶解於可溶解聚乙烯縮醛系樹脂之有機溶劑,繼而,少量逐步添加水等不良溶劑,並進行加熱及/或減壓而去除有機溶劑,藉此使聚乙烯縮醛系樹脂析出而製作微粒子。又,可舉如下方法:於向大量水中添加溶解有上述聚乙烯縮醛系樹脂之溶液後,視需要進行加熱及/或減壓,去除有機溶劑,使聚乙烯縮醛系樹脂析出而製作微粒子。進而,可列舉如下方法等:對聚乙烯縮醛系樹脂以該聚乙烯縮醛系樹脂之玻璃轉移溫度以上進行加熱,一面利用捏合機等進行混練,一面於加熱加壓下少量逐步添加水而進行混練。作為上述有機溶劑,例如可列舉:四氫呋喃、丙酮、甲苯、甲基乙基酮、乙酸乙酯或甲醇、乙醇、丁醇、異丙醇等。 The method for producing the electrode binder for a storage device of the present invention is not particularly limited. For example, after the step of producing a polyvinyl acetal resin, the polyethylene acetal resin is dissolved in an organic solvent capable of dissolving the polyvinyl acetal resin, and then a small amount of a poor solvent such as water is gradually added thereto. Then, the organic solvent is removed by heating and/or depressurization, whereby the polyvinyl acetal resin is precipitated to prepare fine particles. In addition, a solution in which the polyvinyl acetal resin is dissolved is added to a large amount of water, and then heated and/or reduced pressure as necessary to remove an organic solvent, and a polyvinyl acetal resin is precipitated to prepare fine particles. . Furthermore, the polyvinyl acetal type resin is heated by a kneader or the like while heating the polyethylene acetal resin at a glass transition temperature or higher, and a small amount of water is gradually added under heat and pressure. Mix and practice. Examples of the organic solvent include tetrahydrofuran, acetone, toluene, methyl ethyl ketone, ethyl acetate or methanol, ethanol, butanol, and isopropyl alcohol.

其中,由於所獲得之聚乙烯縮醛系樹脂之體積平均粒徑小,可獲得粒徑分佈狹窄之微粒子,故較佳為於使上述聚乙烯縮醛系樹脂溶解於有機溶劑中後使聚乙烯縮醛系樹脂析出而製作微粒子的方法。 In particular, since the obtained polyvinyl acetal resin has a small volume average particle diameter and can obtain fine particles having a narrow particle size distribution, it is preferred to dissolve the polyethylene acetal resin in an organic solvent to form a polyethylene. A method in which an acetal resin is precipitated to prepare fine particles.

再者,於上述製造方法中,可製作微粒子形狀之聚乙烯縮醛系樹脂並進行乾燥後使之分散於水性介質,亦可直接使用製作微粒子形狀之聚乙烯縮醛系樹脂時所使用之溶劑作為水性介質。 Further, in the above production method, a polyvinyl acetal resin having a fine particle shape can be produced and dried, and then dispersed in an aqueous medium, and a solvent used for producing a polyvinyl acetal resin having a fine particle shape can be used as it is. As an aqueous medium.

藉由向本發明之蓄電裝置電極用黏合劑添加活性物質,可製成蓄電裝置電極用組成物。此種含有本發明之蓄電裝置電極用黏合劑及活性物質之蓄電裝置電極用組成物亦為本發明之一。 By adding an active material to the electrode for a storage device electrode of the present invention, a composition for an electrode of a power storage device can be obtained. Such a composition for an electric storage device electrode containing the binder for an electrode for an electrical storage device of the present invention and an active material is also one of the inventions.

本發明之蓄電裝置電極用組成物中之上述聚乙烯縮醛系樹脂之 含量並無特別限定,相對於活性物質100重量份,較佳下限為0.5重量份,較佳上限為12重量份。若上述聚乙烯縮醛系樹脂之含量為0.5重量份以上,則可充分地提高對集電體之接著力。若上述聚乙烯縮醛系樹脂之含量為12重量份以下,則可抑制鋰二次電池之放電電容降低。上述聚乙烯縮醛系樹脂之含量的更佳下限為0.8重量份,更佳上限為5重量份。 The content of the polyethylene acetal resin in the electrode assembly for a storage device of the present invention is not particularly limited, and is preferably 0.5 parts by weight, and preferably 12 parts by weight, based on 100 parts by weight of the active material. When the content of the polyethylene acetal resin is 0.5 parts by weight or more, the adhesion to the current collector can be sufficiently improved. When the content of the polyethylene acetal resin is 12 parts by weight or less, the decrease in discharge capacity of the lithium secondary battery can be suppressed. A more preferred lower limit of the content of the polyethylene acetal resin is 0.8 parts by weight, and a more preferred upper limit is 5 parts by weight.

本發明之蓄電裝置電極用組成物含有活性物質。 The electrode assembly for an electrical storage device of the present invention contains an active material.

本發明之蓄電裝置電極用組成物可用於正極、負極之任一電極,又,亦可用於正極及負極之兩者。因此,作為活性物質,有正極活性物質、負極活性物質。 The electrode composition for a storage device of the present invention can be used for any of the positive electrode and the negative electrode, and can also be used for both the positive electrode and the negative electrode. Therefore, as the active material, there are a positive electrode active material and a negative electrode active material.

作為上述正極活性物質,例如可列舉:含有鋰與過渡金屬元素作為構成金屬元素之氧化物(鋰過渡金屬氧化物)、含有鋰與過渡金屬元素作為構成金屬元素之磷酸鹽等之粒子。 Examples of the positive electrode active material include particles containing lithium and a transition metal element as an oxide of a constituent metal element (lithium transition metal oxide), and a phosphate containing a lithium and a transition metal element as a constituent metal element.

作為上述含有鋰與過渡金屬元素作為構成金屬元素之氧化物,例如可列舉:鋰鎳氧化物(例如LiNiO2)、鋰鈷氧化物(例如LiCoO2)、鋰錳氧化物(例如LiMri2O4),或該等之複合體(例如LiNi0.5Mn1.5O4、LiNi1/3Co1/3Mn1/3O2)等。作為上述含有鋰與過渡金屬元素作為構成金屬元素之磷酸鹽,例如可列舉:磷酸錳鋰(LiMnPO4)、磷酸鐵鋰(LiFePO4)等。再者,該等可單獨使用,亦可併用兩種以上。 Examples of the oxide containing lithium and a transition metal element as a constituent metal element include lithium nickel oxide (for example, LiNiO 2 ), lithium cobalt oxide (for example, LiCoO 2 ), and lithium manganese oxide (for example, LiMri 2 O 4 ). Or such a composite (for example, LiNi 0.5 Mn 1.5 O 4 , LiNi 1/3 Co 1/3 Mn 1/3 O 2 ) or the like. Examples of the phosphate containing lithium and a transition metal element as a constituent metal element include lithium manganese phosphate (LiMnPO 4 ) and lithium iron phosphate (LiFePO 4 ). Furthermore, these may be used alone or in combination of two or more.

作為上述負極活性物質,例如可使用一直以來用作鋰二次電池之負極活性物質之材料,例如可列舉:石墨、天然石墨、石墨碳、非晶碳等碳系材料、鋰過渡金屬氧化物、鋰過渡金屬氮化物、矽、氧化矽等矽化合物等。 As the negative electrode active material, for example, a material which has been conventionally used as a negative electrode active material for a lithium secondary battery can be used, and examples thereof include a carbon-based material such as graphite, natural graphite, graphite carbon, or amorphous carbon, and a lithium transition metal oxide. A lithium transition metal nitride, a ruthenium compound such as ruthenium or osmium oxide, or the like.

較佳為本發明之蓄電裝置電極用組成物含有導電助劑。 It is preferable that the electrode composition for an electricity storage device of the present invention contains a conductive auxiliary agent.

上述導電助劑係用以使蓄電裝置高輸出化者,可根據用於正極之情形時、用於負極之情形而使用適當者。 The conductive auxiliary agent is used to increase the output of the power storage device, and may be used depending on the case of the positive electrode and the negative electrode.

作為上述導電助劑,例如可列舉:石墨、乙炔黑、碳黑、科琴黑、氣相生長碳纖維等。其中,較佳為乙炔黑。 Examples of the conductive auxiliary agent include graphite, acetylene black, carbon black, ketjen black, and vapor-grown carbon fibers. Among them, acetylene black is preferred.

於本發明之蓄電裝置電極用組成物中,除了可添加上述活性物質、導電助劑、由聚乙烯縮醛系樹脂構成之微粒子、聚乙烯醇系樹脂、水性介質以外,視需要亦可添加難燃助劑、增黏劑、消泡劑、調平劑、密接性賦予劑之類的添加劑。 In addition to the above-mentioned active material, a conductive auxiliary agent, fine particles composed of a polyvinyl acetal resin, a polyvinyl alcohol-based resin, or an aqueous medium, the electrode composition for an electrical storage device of the present invention may be added as needed. Additives such as fuel additives, tackifiers, defoamers, leveling agents, and adhesion imparting agents.

作為製造本發明之蓄電裝置電極用組成物之方法,並無特別限定,例如可舉使用球磨機、攪拌研磨機、3輥研磨機等各種混合機,混合上述活性物質、導電助劑、由聚乙烯縮醛系樹脂構成之微粒子、聚乙烯醇系樹脂、水性介質及視需要添加之各種添加劑的方法。 The method for producing the electrode assembly for the electrical storage device of the present invention is not particularly limited, and for example, various mixing devices such as a ball mill, a stirring mill, and a three-roll mill are used, and the active material, the conductive auxiliary agent, and the polyethylene are mixed. A method of forming fine particles of an acetal resin, a polyvinyl alcohol resin, an aqueous medium, and various additives as needed.

本發明之蓄電裝置電極用組成物例如係藉由塗佈於導電性基體上,並經過進行乾燥之步驟,而形成蓄電裝置電極。此種使用蓄電裝置電極用組成物所獲得之蓄電裝置電極及蓄電裝置亦為本發明之一。 The electrode assembly for a storage device of the present invention is formed by, for example, applying onto a conductive substrate and drying the electrode to form a storage device electrode. Such an electric storage device electrode and an electric storage device obtained by using the composition for an electric storage device electrode are also one of the inventions.

作為將本發明之蓄電裝置電極用組成物塗佈於導電性基體時之塗佈方法,可採用例如以擠出塗佈機、逆輥(reverse roller)、刮刀、敷料器等為代表之各種塗佈方法。 As a coating method for applying the electrode assembly for an electrical storage device of the present invention to a conductive substrate, for example, various coatings such as an extrusion coater, a reverse roller, a doctor blade, an applicator, and the like can be used. Cloth method.

又,較佳於塗佈於導電性基體上後,以達到適當之電極密度之方式進行加壓步驟。上述加壓步驟較佳使用輥壓機。 Further, it is preferred to carry out the pressurization step so as to achieve an appropriate electrode density after being applied onto the conductive substrate. The above pressurizing step preferably uses a roll press.

根據本發明,提供一種活性物質之結合性優異,對於電解液之耐久性高,可製作高電容之蓄電裝置之蓄電裝置電極用黏合劑。又,可提供一種使用該蓄電裝置電極用黏合劑之蓄電裝置電極用組成物、蓄電裝置電極及蓄電裝置。 According to the present invention, it is possible to provide a binder for a storage device electrode of a storage device having a high capacitance, which is excellent in the binding property of an active material and has high durability to an electrolytic solution. Moreover, it is possible to provide a composition for an electric storage device electrode, an electric storage device electrode, and a power storage device using the electric energy storage device electrode adhesive.

以下揭示實施例更詳細地說明本發明,但本發明並不僅限定於該等實施例。 The invention is illustrated in more detail in the following examples, but the invention is not limited to the examples.

(聚乙烯縮醛系樹脂之製備) (Preparation of polyvinyl acetal resin)

(合成例1) (Synthesis Example 1)

將聚合度1700、乙烯含量48.0莫耳%之乙烯改質聚乙烯醇10重量份、濃度1.0M之鹽酸10重量份及正丁醛4.1重量份添加至四氫呋喃100重量份中,將反應系統內設為pH1.3,並將液溫保持為65℃而進行縮醛化反應。3.5小時後,利用吡啶進行中和,利用再沈澱法進行樹脂之精製,並經過乾燥,而獲得乙烯改質聚乙烯縮醛系樹脂(以下,亦稱為聚乙烯縮醛系樹脂1)之固體。使所獲得之聚乙烯縮醛系樹脂1溶解於DMSO-D6中,使用1H-NMR,測定乙烯含量、鏈長為1之乙烯單元相對於乙烯單元整體之比率、羥基量、鏈長為1之含羥基之構成單元之比率、縮醛基量(丁醛(butyral)基量、半縮醛基量)、內消旋/外消旋比率、乙醯基量。結果係如表1所示。 10 parts by weight of ethylene modified polyvinyl alcohol having a polymerization degree of 1700, an ethylene content of 48.0 mol%, 10 parts by weight of hydrochloric acid having a concentration of 1.0 M, and 4.1 parts by weight of n-butyraldehyde were added to 100 parts by weight of tetrahydrofuran, and the reaction system was set up. The acetalization reaction was carried out at pH 1.3 and the liquid temperature was maintained at 65 °C. After 3.5 hours, the mixture was neutralized with pyridine, and the resin was purified by a reprecipitation method and dried to obtain a solid of an ethylene-modified polyethylene acetal resin (hereinafter also referred to as a polyvinyl acetal resin 1). . The obtained polyvinyl acetal resin 1 was dissolved in DMSO-D 6 , and the ethylene content, the ratio of the ethylene unit having a chain length of 1 to the entire ethylene unit, the amount of hydroxyl groups, and the chain length were measured by 1 H-NMR. The ratio of the constituent unit having a hydroxyl group of 1, the amount of the acetal group (the amount of butyral group, the amount of hemiacetal group), the meso/racemic ratio, and the amount of the ethyl group. The results are shown in Table 1.

又,使用示差掃描熱量計(精工電子工業公司製造之DSC-6200R),以升溫速度10℃/min,依據JIS K 7121而測定所獲得之聚乙烯縮醛系樹脂1之玻璃轉移溫度。 In addition, the glass transition temperature of the obtained polyvinyl acetal resin 1 was measured in accordance with JIS K 7121 using a differential scanning calorimeter (DSC-6200R manufactured by Seiko Instruments Inc.) at a temperature increase rate of 10 ° C/min.

(合成例2~5) (Synthesis Example 2~5)

將正丁醛之添加量設為如表1所示,除此以外,以與合成例1同樣之方式獲得聚乙烯縮醛系樹脂2~5之固體。使所獲得之聚乙烯縮醛系樹脂溶解於DMSO-D6中,使用1H-NMR,測定乙烯含量、鏈長為1之乙烯單元相對於乙烯單元 整體之比率、羥基量、鏈長為1之含羥基之構成單元之比率、縮醛基量(丁醛基量、半縮醛基量)、內消旋/外消旋比率、乙醯基量。又,測定所獲得之聚乙烯縮醛系樹脂之玻璃轉移溫度。 A solid of the polyvinyl acetal resin 2 to 5 was obtained in the same manner as in Synthesis Example 1 except that the amount of n-butyraldehyde was changed as shown in Table 1. The obtained polyvinyl acetal resin was dissolved in DMSO-D 6 and the ethylene content, the ratio of the ethylene unit having a chain length of 1 to the entire ethylene unit, the amount of hydroxyl groups, and the chain length were measured by 1 H-NMR. The ratio of the constituent unit having a hydroxyl group, the amount of the acetal group (the amount of butyraldehyde group, the amount of hemiacetal group), the meso/racemic ratio, and the amount of the ethyl group. Further, the glass transition temperature of the obtained polyvinyl acetal resin was measured.

(合成例6~9) (Synthesis Examples 6 to 9)

將聚乙烯醇之乙烯含量及正丁醛之添加量設為如表1所示,除此以外,以與合成例1同樣之方式獲得聚乙烯縮醛系樹脂6~9之固體。使所獲得之聚乙烯縮醛系樹脂溶解於DMSO-D6中,使用1H-NMR,測定乙烯含量、鏈長為1之乙烯單元相對於乙烯單元整體之比率、羥基量、鏈長為1之含羥基之構成單元之比率、縮醛基量(丁醛基量、半縮醛基量)、內消旋/外消旋比率、乙醯基量。又,測定所獲得之聚乙烯縮醛系樹脂之玻璃轉移溫度。 A solid of the polyvinyl acetal resin 6 to 9 was obtained in the same manner as in Synthesis Example 1 except that the ethylene content of the polyvinyl alcohol and the amount of the n-butyraldehyde were as shown in Table 1. The obtained polyvinyl acetal resin was dissolved in DMSO-D 6 and the ethylene content, the ratio of the ethylene unit having a chain length of 1 to the entire ethylene unit, the amount of hydroxyl groups, and the chain length were measured by 1 H-NMR. The ratio of the constituent unit having a hydroxyl group, the amount of the acetal group (the amount of butyraldehyde group, the amount of hemiacetal group), the meso/racemic ratio, and the amount of the ethyl group. Further, the glass transition temperature of the obtained polyvinyl acetal resin was measured.

(聚乙烯縮醛系樹脂微粒子之製備) (Preparation of polyvinyl acetal resin fine particles)

(製造例1) (Manufacturing Example 1)

稱量10重量份之聚乙烯縮醛系樹脂1並置於具備溫度計、攪拌機、冷凝管之反應容器內,使之溶解於異丙醇60重量份中,向溶解液中添加2-甲醯基苯磺酸鈉0.5重量份、12M之濃鹽酸0.02重量份,將反應系統內設為pH2.1,並於80℃反應4小時。將反應液冷卻,滴加水20重量份。將所獲得之溶液添加至水20重量份中,將液溫保持為30℃並攪拌1小時。繼而將液溫保持為30℃,一面減壓一面進行攪拌,藉此使異丙醇及水揮發,其後進行濃縮直至固形物成分成為25重量%,而製作分散有由聚乙烯縮醛系樹脂構成之微粒子(以下,亦稱為聚乙烯縮醛系樹脂微粒子1)之分散液(聚乙烯縮醛系樹脂微粒子1之含量:25重量%)。 10 parts by weight of the polyvinyl acetal resin 1 was weighed and placed in a reaction vessel equipped with a thermometer, a stirrer, and a condenser, dissolved in 60 parts by weight of isopropyl alcohol, and 2-methylmercaptobenzene was added to the solution. 0.5 parts by weight of sodium sulfonate and 0.02 parts by weight of concentrated hydrochloric acid of 12 M, the reaction system was set to pH 2.1, and reacted at 80 ° C for 4 hours. The reaction solution was cooled, and 20 parts by weight of water was added dropwise. The obtained solution was added to 20 parts by weight of water, and the liquid temperature was maintained at 30 ° C and stirred for 1 hour. Then, while maintaining the liquid temperature at 30 ° C, the mixture was stirred under reduced pressure to volatilize isopropyl alcohol and water, and then concentrated until the solid content became 25% by weight to prepare a polyvinyl acetal resin dispersed therein. A dispersion of fine particles (hereinafter also referred to as polyvinyl acetal resin fine particles 1) (content of polyvinyl acetal resin fine particles 1 : 25% by weight).

再者,聚乙烯縮醛系樹脂微粒子1中之乙烯含量、鏈長為1之乙烯單元相對於乙烯單元整體之比率、羥基量、鏈長為1之含羥基之構成單元之比率、縮醛基量(丁醛基量、具有離子性官能基之縮醛鍵之含量、半縮醛基量)、內消旋/外消旋比率、乙醯基量係如表2所示。又,利用穿透式電子顯微鏡測定所獲得之聚乙烯縮醛系樹脂微粒子1之體積平均粒徑,結果為300nm。進而,使用ζ電位計(NICOMP公司製造之「Zeta Potential/Particle Sizer 380ZLS」)測定所獲得之聚乙烯縮醛系樹脂微粒子1之表面電位。又,使用示差掃描熱量計(精工電子工業公司製造之DSC-6200R),以升溫速度10℃/min,依據JIS K 7121而測定所獲得之聚乙烯縮醛系樹脂微粒子1之玻璃轉移溫度。 In addition, the ethylene content in the polyvinyl acetal resin fine particle 1, the ratio of the ethylene unit having a chain length of 1 to the entire ethylene unit, the amount of the hydroxyl group, the ratio of the hydroxyl group-containing constituent unit having a chain length of 1, and the acetal group. The amount (the amount of butyral group, the content of the acetal bond having an ionic functional group, the amount of the hemiacetal group), the meso/racemic ratio, and the amount of the acetyl group are shown in Table 2. Further, the volume average particle diameter of the obtained polyvinyl acetal resin fine particles 1 obtained by a transmission electron microscope was measured and found to be 300 nm. Further, the surface potential of the obtained polyvinyl acetal resin fine particles 1 was measured using a tantalum potentiometer ("Zeta Potential/Particle Sizer 380ZLS" manufactured by NICOLP). In addition, the glass transition temperature of the obtained polyvinyl acetal resin fine particles 1 was measured in accordance with JIS K 7121 using a differential scanning calorimeter (DSC-6200R manufactured by Seiko Instruments Inc.) at a temperature increase rate of 10 ° C/min.

(製造例2~8) (Manufacturing Example 2 to 8)

將原料聚乙烯縮醛系樹脂之種類、2-甲醯基苯磺酸鈉之添加量設為如表2所示,除此以外,以與製造例1同樣之方式製作分散有聚乙烯縮醛系樹脂微粒子2~8之分散液(聚乙烯縮醛系樹脂微粒子之含量:25重量%)。 In the same manner as in Production Example 1, except that the type of the polyethylene acetal resin of the raw material and the amount of the sodium 2-formylbenzenesulfonate were added as shown in Table 2, a polyvinyl acetal was dispersed in the same manner as in Production Example 1. The dispersion of the resin fine particles 2 to 8 (the content of the polyvinyl acetal resin fine particles: 25% by weight).

再者,所獲得之聚乙烯縮醛系樹脂微粒子之乙烯含量、鏈長為1之乙烯單元相對於乙烯單元整體之比率、羥基量、鏈長為1之含羥基之構成單元之比率、縮醛基量(丁醛基量、具有離子性官能基之縮醛鍵之含量、半縮醛基量)、內消旋/外消旋比率、乙醯基量係如表2所示。又,所獲得之聚乙烯縮醛系樹脂微粒子之體積平均粒徑、表面電位、玻璃轉移溫度係如表2所示。 Further, the ethylene content of the obtained polyvinyl acetal resin fine particles, the ratio of the ethylene unit having a chain length of 1 to the entire ethylene unit, the amount of the hydroxyl group, the ratio of the hydroxyl group-containing constituent unit having a chain length of 1, and the acetal The basis weight (the amount of butyraldehyde group, the content of the acetal bond having an ionic functional group, the amount of the hemiacetal group), the meso/racemic ratio, and the amount of the acetamidine group are shown in Table 2. Further, the volume average particle diameter, surface potential, and glass transition temperature of the obtained polyvinyl acetal resin fine particles were as shown in Table 2.

(製造例9) (Manufacturing Example 9)

使用對酞醛酸代替2-甲醯基苯磺酸鈉。又,將原料聚乙烯縮醛系樹脂之種類、對酞醛酸之添加量設為如表2所示,除此以外,以與製造例1同樣之方式製作分散有聚乙烯縮醛系樹脂微粒子9之分散液(聚乙烯縮醛系樹脂微粒子之含量:25重量%)。 Instead of sodium 2-mercaptobenzenesulfonate, p-hydroxyaldehyde was used. In addition, the polyvinyl acetal resin fine particles were dispersed in the same manner as in Production Example 1, except that the type of the raw material polyvinyl acetal resin and the amount of the uronic acid added were as shown in Table 2. 9 dispersion (content of polyvinyl acetal resin fine particles: 25% by weight).

再者,所獲得之聚乙烯縮醛系樹脂微粒子之乙烯含量、鏈長為1之乙烯單元相對於乙烯單元整體之比率、羥基量、鏈長為1之含羥基之構成單元之比率、縮醛基量(丁醛基量、具有離子性官能基之縮醛鍵之含量、半縮醛基量)、內消旋/外消旋比率、乙醯基量係如表2所示。又,所獲得之聚乙烯縮醛系樹脂微粒子之體積平均粒徑、表面電位、玻璃轉移溫度係如表2所示。 Further, the ethylene content of the obtained polyvinyl acetal resin fine particles, the ratio of the ethylene unit having a chain length of 1 to the entire ethylene unit, the amount of the hydroxyl group, the ratio of the hydroxyl group-containing constituent unit having a chain length of 1, and the acetal The basis weight (the amount of butyraldehyde group, the content of the acetal bond having an ionic functional group, the amount of the hemiacetal group), the meso/racemic ratio, and the amount of the acetamidine group are shown in Table 2. Further, the volume average particle diameter, surface potential, and glass transition temperature of the obtained polyvinyl acetal resin fine particles were as shown in Table 2.

(實施例1) (Example 1)

稱量10重量份之聚乙烯縮醛系樹脂1,並添加作為溶劑之N-甲基吡咯啶酮90重量份,而製備蓄電裝置電極用黏合劑(聚乙烯縮醛系樹脂之含量10重量%)。 10 parts by weight of the polyvinyl acetal resin 1 was weighed, and 90 parts by weight of N-methylpyrrolidone as a solvent was added to prepare a binder for an electrode for an electricity storage device (the content of the polyvinyl acetal resin was 10% by weight). ).

相對於所獲得之蓄電裝置電極用黏合劑40重量份(聚乙烯縮醛系樹脂4重量份),以表3所示之比率混合活性物質、導電助劑,而製作蓄電裝置電極用組成物。再者,使用球狀天然石墨(日本石墨工業公司製造之CGB-20)、矽化合物(SiO,大阪鈦科技公司製造)、作為導電助劑之乙炔黑(電氣化學工業公司製造之DENKA BLACK)作為活性物質。 The active material and the conductive auxiliary agent were mixed at a ratio shown in Table 3 with respect to 40 parts by weight of the binder for the storage device electrode (four parts by weight of the polyvinyl acetal resin), and the composition for the storage device electrode was produced. In addition, spherical natural graphite (CGB-20 manufactured by Nippon Graphite Industries Co., Ltd.), ruthenium compound (SiO, manufactured by Osaka Titanium Technologies Co., Ltd.), and acetylene black (DENKA BLACK manufactured by Electric Chemical Industry Co., Ltd.) as a conductive auxiliary agent were used as Active substance.

(實施例2~3) (Examples 2 to 3)

將聚乙烯縮醛系樹脂之種類變更為如表3所示,除此以外,以與實施例1同樣之方式,製作蓄電裝置電極用黏合劑及蓄電裝置電極用組成物。 In the same manner as in Example 1, except that the type of the polyethylene acetal resin was changed to the following, the electrode assembly for an electrode for an electric storage device and the electrode assembly for a storage device were prepared.

(實施例4) (Example 4)

稱量1重量份之聚乙烯縮醛系樹脂微粒子1,並添加作為溶劑之水19重量份,而製備蓄電裝置電極用黏合劑(聚乙烯縮醛系樹脂微粒子之含量5重量%)。 1 part by weight of the polyvinyl acetal resin fine particles 1 was weighed, and 19 parts by weight of water as a solvent was added to prepare a binder for an electric storage device electrode (the content of the polyvinyl acetal resin fine particles was 5% by weight).

相對於所獲得之蓄電裝置電極用黏合劑60重量份(聚乙烯縮醛系樹脂微粒子3重量份),以表3所示之比率混合活性物質、導電助劑,進而,添加作為增黏劑之羧甲基纖維素(Aldrich公司製造)1重量份並進行混合,而製作蓄電裝置電極用組成物。 60 parts by weight of the binder for the storage device electrode (3 parts by weight of the polyvinyl acetal resin fine particles), the active material and the conductive auxiliary agent were mixed at a ratio shown in Table 3, and further added as a tackifier. One part by weight of carboxymethyl cellulose (manufactured by Aldrich Co., Ltd.) was mixed to prepare a composition for an electrode of a storage device.

(實施例5~10) (Examples 5 to 10)

將聚乙烯縮醛系樹脂微粒子之種類變更為如表3所示,除此以外,以與實施例4同樣之方式,製作蓄電裝置電極用黏合劑及蓄電裝置電極用組成物。 In the same manner as in Example 4, a battery electrode assembly and a battery assembly electrode assembly were produced in the same manner as in Example 4 except that the type of the polyvinyl acetal resin fine particles was changed to that shown in Table 3.

(比較例1~2) (Comparative examples 1 to 2)

將聚乙烯縮醛系樹脂之種類變更為如表3所示,除此以外,以與實施例1同樣之方式,製作蓄電裝置電極用黏合劑及蓄電裝置電極用組成物。 In the same manner as in Example 1, except that the type of the polyethylene acetal resin was changed to the following, the electrode assembly for an electrode for an electric storage device and the electrode assembly for a storage device were prepared.

(比較例3~4) (Comparative examples 3 to 4)

將聚乙烯縮醛系樹脂微粒子之種類變更為如表3所示,除此以外,以與實施例4同樣之方式,製作蓄電裝置電極用黏合劑及蓄電裝置電極用組成物。 In the same manner as in Example 4, a battery electrode assembly and a battery assembly electrode assembly were produced in the same manner as in Example 4 except that the type of the polyvinyl acetal resin fine particles was changed to that shown in Table 3.

(比較例5) (Comparative Example 5)

以表3所示之比率混合苯乙烯-丁二烯共聚物(苯乙烯構成單元含量50%、丁二烯構成單元含量50%、粒徑150~200nm)代替聚乙烯縮醛系樹脂1,除此以外,以與實施例1同樣之方式,製作蓄電裝置電極用黏合劑及蓄電裝置電極用組成物。 The styrene-butadiene copolymer (styrene constituent unit content 50%, butadiene constituent unit content 50%, particle diameter 150 to 200 nm) was mixed in the ratio shown in Table 3 instead of the polyvinyl acetal resin 1, except In the same manner as in the first embodiment, a binder for an electrode for a storage device and a composition for an electrode for a storage device were produced.

<評價> <evaluation>

對實施例及比較例中所獲得之蓄電裝置電極用黏合劑及蓄電裝置電極用組成物進行以下之評價。將結果示於表3。 The following description was carried out on the electrode assembly for an electric storage device electrode and the electrode assembly for an electric storage device obtained in the examples and the comparative examples. The results are shown in Table 3.

(1)彈性模數評價 (1) Evaluation of elastic modulus

以乾燥後之膜厚成為50μm之方式,將實施例1~10、比較例1~5中所獲得之蓄電裝置電極用黏合劑塗敷於經脫模處理之聚對酞酸乙二酯(PET)膜上,並進行乾燥,而製作黏合劑樹脂片。 The electrode for the storage device electrode obtained in Examples 1 to 10 and Comparative Examples 1 to 5 was applied to the release-treated polyethylene terephthalate (PET) so that the film thickness after drying was 50 μm. The film was dried and dried to prepare a binder resin sheet.

將所獲得之黏合劑樹脂片切割為10mm×50mm,而製作彈性模數評價用片。 The obtained adhesive resin sheet was cut into 10 mm × 50 mm to prepare a sheet for evaluation of elastic modulus.

依據JIS K 7127,使用拉伸試驗機(島津製作所公司製造之AG-IS),於23℃之條件下測定所獲得之彈性模數評價用片之彈性模數。 The elastic modulus of the obtained sheet for evaluation of the modulus of elasticity was measured under the conditions of 23 ° C using a tensile tester (AG-IS manufactured by Shimadzu Corporation) in accordance with JIS K 7127.

(2)耐電解液性評價 (2) Evaluation of electrolyte resistance

(1)以與彈性模數評價同樣之方式製作黏合劑樹脂片,將所獲得之黏合劑樹脂片切割為30×50mm,而製作耐電解液性試片。 (1) A binder resin sheet was produced in the same manner as in the evaluation of the elastic modulus, and the obtained adhesive resin sheet was cut into 30 × 50 mm to prepare an electrolyte-resistant test piece.

(溶出、膨潤評價) (dissolution, swelling evaluation)

使所獲得之試片於110℃乾燥2小時,稱量所獲得之膜之重量,藉此測量膜之重量(a)。 The obtained test piece was dried at 110 ° C for 2 hours, and the weight of the obtained film was weighed, whereby the weight (a) of the film was measured.

其次,使用碳酸二乙酯與碳酸乙二酯之混合溶劑(體積比1:1)作為電解液,使所獲得之膜於電解液中於25℃浸漬3天。其後,取出膜,立即擦拭去除表面之電解液,然後進行稱量,藉此測量重量(b)。 Next, a mixed solvent of diethyl carbonate and ethylene carbonate (volume ratio: 1:1) was used as an electrolytic solution, and the obtained film was immersed in an electrolytic solution at 25 ° C for 3 days. Thereafter, the film was taken out, the electrolyte on the surface was wiped off immediately, and then weighed, whereby the weight (b) was measured.

其後,使該膜於純水500g中浸漬2天而完全去除膜內部之電解液,於110℃乾燥2小時,然後進行稱量,藉此測量重量(c)。 Thereafter, the film was immersed in 500 g of pure water for 2 days to completely remove the electrolytic solution inside the film, and dried at 110 ° C for 2 hours, and then weighed, thereby measuring the weight (c).

根據各重量,藉由下式算出黏合劑之溶出率及膨潤率。 The dissolution rate and the swelling ratio of the binder were calculated from the following formulas according to the respective weights.

溶出率(%)=[(a-c)/a]×100 Dissolution rate (%) = [(a-c) / a] × 100

膨潤率(%)=(b-c/c)×100 Swelling rate (%) = (b-c/c) × 100

再者,溶出率之值越高意味著樹脂越容易溶解於電解液中,膨潤率越高意味著樹脂越容易因電解液而膨潤。 Further, a higher value of the dissolution rate means that the resin is more easily dissolved in the electrolytic solution, and a higher swelling ratio means that the resin is more likely to swell by the electrolytic solution.

(3)復原率 (3) Recovery rate

以與「(1)彈性模數評價」同樣之方式製作黏合劑樹脂片,將所獲得之黏合劑樹脂片切割為長度15mm×寬度10mm,而製作復原率評價用片。 An adhesive resin sheet was produced in the same manner as in "(1) Evaluation of elastic modulus", and the obtained adhesive resin sheet was cut into a length of 15 mm × a width of 10 mm to prepare a sheet for evaluation of recovery rate.

使用拉伸試驗機(島津製作所公司製造之AG-IS),於25℃之條件下,沿長度方向以拉伸速度100mm/min使所獲得之復原率評價用片伸長至45mm(300%)。其後,解除伸長狀態,並放置1分鐘。進而,沿長度方向以拉伸速度100mm/min伸長至45mm後,解除伸長狀態並放置1分鐘,進行該操作合計10次,並如下所述般算出第10次之從伸長狀態之復原率。 Using the tensile tester (AG-IS manufactured by Shimadzu Corporation), the obtained sheet for evaluation of the recovery rate was stretched to 45 mm (300%) at a tensile speed of 100 mm/min in the longitudinal direction under the conditions of 25 °C. Thereafter, the elongation state was released and left for 1 minute. Further, after elongating to a length of 45 mm/min in the longitudinal direction to 45 mm, the stretched state was released and left for 1 minute, and the operation was performed 10 times in total, and the recovery rate from the stretched state for the 10th time was calculated as follows.

復原率(%)=[伸長狀態之長度(mm)-放置1分鐘後之長度(mm)]÷[伸長狀態之長度(mm)-復原率試驗前之長度(mm)]×100 Recovery rate (%) = [length of elongation state (mm) - length after placement for 1 minute (mm)] ÷ [length of elongation state (mm) - length before recovery test (mm)] × 100

又,於40℃之條件下同樣地測定復原率。 Further, the recovery rate was measured in the same manner at 40 °C.

進而,使用碳酸二乙酯與碳酸乙二酯之混合溶劑(體積比1:1)作為電解液,使所獲得之復原率評價用片於電解液中於25℃浸漬3天。其後,取出復原率評價用片,於25℃之條件下以同樣之方式測定膨潤狀態下之復原率。 Further, a mixed solvent of diethyl carbonate and ethylene carbonate (volume ratio: 1:1) was used as an electrolytic solution, and the obtained sheet for evaluation of recovery rate was immersed in an electrolytic solution at 25 ° C for 3 days. Thereafter, the sheet for evaluation of the recovery rate was taken out, and the recovery rate in the swollen state was measured in the same manner at 25 °C.

(4)電池性能評價 (4) Battery performance evaluation

(a)硬幣電池之製作 (a) Production of coin batteries

將實施例1~10、比較例1~5中所獲得之蓄電裝置電極用組成物均勻地塗佈於厚度15μm之銅箔上並進行乾燥,加壓後,將其沖裁為16mm而獲得負極層。 The components for electrical storage device electrodes obtained in Examples 1 to 10 and Comparative Examples 1 to 5 were uniformly applied onto a copper foil having a thickness of 15 μm, dried, and then pressed to be punched out. The negative electrode layer was obtained at 16 mm.

又,使用沖裁為14mm之鋰金屬箔作為相對電極,使用厚度25μm之多孔質PP膜及玻璃過濾器(Advantec GA-100)作為分隔件,使用含有LiPF6(1M)之碳酸乙二酯與碳酸二乙酯之混合溶劑(體積比1:1)作為電解液,而製作硬幣電池(CR2032型)。 Again, use punching as 14mm of the lithium metal foil as a counter electrode, a thickness of the porous PP film of 25μm glass filter (Advantec GA-100) as a separator, containing LiPF 6 (1M) the mixture of ethylene carbonate and diethyl carbonate of A solvent (volume ratio of 1:1) was used as an electrolyte to prepare a coin battery (CR2032 type).

(b)充放電循環評價 (b) Charge and discharge cycle evaluation

對所獲得之硬幣電池,使用充放電試驗裝置(東洋系統公司製造)進行充放電循環評價。 The charge and discharge cycle was evaluated using a charge and discharge tester (manufactured by Toyo Systems Co., Ltd.) for the obtained coin battery.

充放電循環評價係於電壓範圍0.1~1.5V、評價溫度25℃進行。充放電循環評價之電容維持率係將第5個循環之放電電容設為100%,將第30個循環之放電電容除以第5個循環之放電電容所得之值設為第30個循環之電容維持率。 The charge and discharge cycle evaluation was carried out in a voltage range of 0.1 to 1.5 V and an evaluation temperature of 25 °C. The capacity retention rate of the charge and discharge cycle evaluation is set to 100% of the discharge capacitance of the fifth cycle, and the value of the discharge capacitance of the 30th cycle divided by the discharge capacitance of the 5th cycle is set as the capacitance of the 30th cycle. Maintenance rate.

[產業上之可利用性] [Industrial availability]

根據本發明,提供一種活性物質之結合性優異,對於電解液之耐久性高,可製作高電容之蓄電裝置之蓄電裝置電極用黏合劑。又,可提供一種使用該蓄電裝置電極用黏合劑之蓄電裝置電極用組成物、蓄電裝置電極及蓄電裝置。 According to the present invention, it is possible to provide a binder for a storage device electrode of a storage device having a high capacitance, which is excellent in the binding property of an active material and has high durability to an electrolytic solution. Moreover, it is possible to provide a composition for an electric storage device electrode, an electric storage device electrode, and a power storage device using the electric energy storage device electrode adhesive.

Claims (16)

一種蓄電裝置電極用黏合劑,其係用於蓄電裝置之電極的黏合劑,其特徵在於:該黏合劑含有聚乙烯縮醛(polyvinyl acetal)系樹脂,該聚乙烯縮醛系樹脂之乙烯含量為25~50莫耳%,羥基量為15~35莫耳%。  A binder for an electrode for an electricity storage device, which is a binder for an electrode of a power storage device, characterized in that the binder contains a polyvinyl acetal resin, and the ethylene content of the polyvinyl acetal resin is 25~50 mol%, the hydroxyl amount is 15~35 mol%.   如請求項1所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂中之乙烯含量與羥基量之比(乙烯含量/羥基量)為1.4~3.2。  The adhesive for electrical storage device electrodes according to claim 1, wherein the ratio of the ethylene content to the amount of hydroxyl groups (ethylene content/hydroxyl group) in the polyvinyl acetal resin is from 1.4 to 3.2.   如請求項1或2所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂中,鏈長為1之乙烯單元相對於乙烯單元整體之比率為10~25%。  The binder for a storage device electrode according to claim 1 or 2, wherein, in the polyvinyl acetal resin, the ratio of the ethylene unit having a chain length of 1 to the entire ethylene unit is 10 to 25%.   如請求項1、2或3所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂中,鏈長為1之含羥基之構成單元相對於含羥基之構成單元整體的比率為25%以下。  The adhesive for electrical storage device electrodes according to claim 1, 2 or 3, wherein, in the polyvinyl acetal resin, a ratio of a hydroxyl group-containing constituent unit having a chain length of 1 to a hydroxyl group-containing constituent unit is 25 %the following.   如請求項1、2、3或4所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂之縮醛環結構之內消旋(meso)/外消旋(racemo)比率未達10。  The adhesive for a storage device electrode according to claim 1, 2, 3 or 4, wherein the meso/raceo ratio of the acetal ring structure of the polyvinyl acetal resin is less than 10.   如請求項1、2、3、4或5所述之蓄電裝置電極用黏合劑,其含有含聚乙烯縮醛系樹脂與水性介質之分散體,該聚乙烯縮醛系樹脂為微粒子形狀。  The binder for a storage device electrode according to claim 1, 2, 3, 4 or 5, which comprises a dispersion containing a polyvinyl acetal resin and an aqueous medium, wherein the polyvinyl acetal resin has a fine particle shape.   如請求項6所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂之體積平均粒徑為50~700nm。  The binder for a storage device electrode according to claim 6, wherein the polyvinyl acetal resin has a volume average particle diameter of 50 to 700 nm.   如請求項1、2、3、4、5、6或7所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂具有離子性官能基。  The binder for a storage device electrode according to claim 1, 2, 3, 4, 5, 6 or 7, wherein the polyvinyl acetal resin has an ionic functional group.   如請求項8所述之蓄電裝置電極用黏合劑,其中,離子性官能基 係選自由羧基、磺酸基、亞磺酸基、次磺酸基、磷酸基、膦酸基、胺基及該等之鹽組成之群中的至少1種官能基。  The adhesive for a storage device electrode according to claim 8, wherein the ionic functional group is selected from the group consisting of a carboxyl group, a sulfonic acid group, a sulfinic acid group, a sulfenic acid group, a phosphoric acid group, a phosphonic acid group, an amine group, and the like. At least one functional group in the group consisting of salts.   如請求項8或9所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂具備具有離子性官能基之縮醛鍵。  The binder for a storage device electrode according to claim 8 or 9, wherein the polyvinyl acetal resin has an acetal bond having an ionic functional group.   如請求項10所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂中之乙烯含量與具有離子性官能基之縮醛鍵之含量的比(乙烯含量/具有離子性官能基之縮醛鍵之含量)為9~75。  The binder for a storage device electrode according to claim 10, wherein a ratio of an ethylene content in the polyvinyl acetal resin to a content of an acetal bond having an ionic functional group (ethylene content / having an ionic functional group) The content of the acetal bond is 9 to 75.   如請求項1、2、3、4、5、6、7、8、9、10或11所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂具有半縮醛基。  The adhesive for electrical storage device electrodes according to claim 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 or 11, wherein the polyvinyl acetal resin has a hemiacetal group.   如請求項12所述之蓄電裝置電極用黏合劑,其中,聚乙烯縮醛系樹脂中之乙烯含量與半縮醛基量之比(乙烯含量/半縮醛基量)為105~540。  The binder for a storage device electrode according to claim 12, wherein a ratio of the ethylene content to the amount of the hemiacetal group (the ethylene content / the amount of the hemiacetal group) in the polyvinyl acetal resin is from 105 to 540.   一種蓄電裝置電極用組成物,含有請求項1、2、3、4、5、6、7、8、9、10、11、12或13所述之蓄電裝置電極用黏合劑及活性物質,相對於該活性物質100重量份,含有聚乙烯縮醛系樹脂0.5~12重量份。  A composition for an electrode for a power storage device, comprising a binder for an electrode for a storage device according to claim 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 or 13, and an active material, 100 parts by weight of the active material contains 0.5 to 12 parts by weight of a polyvinyl acetal resin.   一種蓄電裝置電極,係使用請求項14所述之蓄電裝置電極用組成物而成。  An electric storage device electrode is obtained by using the composition for an electric storage device electrode according to claim 14.   一種蓄電裝置,係使用請求項15所述之蓄電裝置電極而成。  A power storage device is obtained by using the electrode of the power storage device described in claim 15.  
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