TW201840923A - Cloth transfer device for sewing machine acquiring a sewing product with good finish by surely and smoothly transferring the cloth even when the sewing portion of cloth receives the resistance by friction - Google Patents

Cloth transfer device for sewing machine acquiring a sewing product with good finish by surely and smoothly transferring the cloth even when the sewing portion of cloth receives the resistance by friction Download PDF

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TW201840923A
TW201840923A TW107100652A TW107100652A TW201840923A TW 201840923 A TW201840923 A TW 201840923A TW 107100652 A TW107100652 A TW 107100652A TW 107100652 A TW107100652 A TW 107100652A TW 201840923 A TW201840923 A TW 201840923A
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cloth
sewing
feeding
sewing machine
belt
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TW107100652A
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Chinese (zh)
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金川靖男
水本裕章
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日商大和縫紉製造股份有限公司
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • D05B27/02Work-feeding means with feed dogs having horizontal and vertical movements
    • D05B27/06Work-feeding means with feed dogs having horizontal and vertical movements arranged above and below the workpieces

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The present invention provides a cloth transfer device for a sewing machine, comprising: a needle plate; a needle; a feeding tooth for feeding under the cloth, which acts on the lower surface of the cloth to intermittently transfer the cloth in a direction in which the sewing advances; a presser disposed above the needle plate and configured to be driven to move up and down; and a pair of left and right cloth feeding belts disposed on the left and right sides of the presser in a direction approximately orthogonal to the direction in which the sewing advances, the pair of left and right cloth feeding belt are applied to the upper surface of the cloth to forcibly transfer the cloth across the length range in which the lower surface of the presser contacts the needle plate in the sewing advancement direction. The cloth transfer device of the sewing machine includes: a belt-driving mechanism that intermittently drives the feeding belts on the cloth in synchronization with the feeding teeth for feeding under the cloth; and the driving mechanism for moving the belt up and down, which moves up and down in conjunction with the driving of the presser. Just by performing the above-mentioned low-cost improvement to the extent of the attachment of the existing sewing machine, it is capable of acquiring a sewing product with excellent finish by surely and smoothly transferring the cloth, even when the sewing portion of cloth is subjected to transferring resistance by friction in the case where the surface of the cloth on which rubber or the like is partially or entirely coated or attached as a sewing object.

Description

縫紉機的布料移送裝置    Cloth transfer device of sewing machine   

本發明係關於一種縫紉機的布料移送裝置,該縫紉機係於進行用以防止如T恤或運動衫等般前後身片底布事先被縫合而加工為環狀之圓物布料之緣邊部之鬆線的包邊縫製等之情形時所使用,例如以雙針款式之橫筒形雙重鏈縫縫紉機為代表。 The present invention relates to a cloth transfer device of a sewing machine, which is used to prevent loosening of the edges and edges of front and back body fabrics, such as T-shirts and sweatshirts, which have been stitched and processed into ring-shaped round fabrics in advance. It is used in cases such as overedging of thread, for example, a double-cylinder double-cylinder double chain stitch sewing machine.

例如,用於圓物布料之包邊縫製之雙針款式之雙重鏈縫縫紉機具備:針板,其將圓物布料之縫製部分(將端緣部向布料之背面側回折且重合而成之重合布料部分)向既定之縫製前進方向進給並引導;複數根(2根)針,其等係於與縫製前進方向正交之方向上並列配置且以通過形成於上述針板之落針部之方式可上下移動地構成;布料下進給用進給齒,其配置於上述針板之下部,作用於設置在針板上之布料之下表面而將該布料向縫製前進方向間歇性地強制移送;壓腳,其與該下進給用進給齒對向地於上述針板之上方可驅動升降地配置;以及線鉤,其跨及上述針之並列方向之一側部與另一側部之間而於與縫製前進方向大致正交之方向上可進退動作。而且,一面伴隨上述布料下進給用進給齒之動作將布料沿針板之上表面於既定之縫製前進方向上間歇性地進給,一面藉由2根針之上下移動而於針板下形成針線環,並且藉由線鉤之進出而捕捉該等針線環,而利用線鉤所保持之線鉤線對該捕捉到之針線環進行套環縫合(looping),藉此於圓物布料之縫製部分(重合布料部分)之全周形成雙重鏈縫 之縫痕而進行包邊縫製。 For example, a double-needle double-stitch sewing machine for double-needle stitching of round fabrics is equipped with a needle plate that overlaps the sewing part of the round fabric (the end edge is folded back toward the back side of the fabric and overlaps) The cloth part) is fed and guided in a predetermined sewing advance direction; a plurality of (2) needles are arranged in parallel in a direction orthogonal to the sewing advance direction and pass through the needle drop portion formed on the needle plate. The method can be configured to move up and down; the feed teeth for lower cloth feeding are arranged on the lower part of the needle plate and act on the lower surface of the cloth provided on the needle plate to force the cloth to be intermittently and forcibly moved in the sewing advance direction. ; A presser foot, which is arranged opposite to the feed teeth for the lower feed and can be driven up and down above the needle plate; and a thread hook which crosses one side and the other side of the juxtaposition direction of the needle It can move forward and backward in a direction approximately orthogonal to the sewing advance direction. In addition, the cloth is fed intermittently along the upper surface of the needle plate in the predetermined sewing advance direction along with the movement of the feed teeth for the lower feeding of the cloth, and is moved under the needle plate by two needles moving up and down. Form a needle thread loop, and capture the needle thread loops by entering and exiting the thread hooks, and use the thread hook threads held by the thread hooks to loop the captured needle thread loops, thereby applying Double-stitched seam marks are formed on the entire circumference of the sewing part (overlap fabric part), and overedging is performed.

具有如上所述之構成之雙針款式之雙重鏈縫縫紉機中之布料移送裝置僅為配置於針板之下部且作用於布料下表面而將該布料向縫製前進方向間歇性地強制移送之布料下進給用進給齒,於利用該下進給用進給齒而進行之強制移送時,布料之上表面滑動接觸至位於上升位置之壓腳下表面而被移送。 The cloth conveying device in the double chain stitch sewing machine with the double-needle style having the structure described above is only the cloth which is arranged on the lower part of the needle plate and acts on the lower surface of the cloth to forcefully transfer the cloth intermittently in the sewing advance direction. During the forced feed using the feed teeth for the lower feed, the upper surface of the cloth slides into contact with the lower surface of the presser foot located at the raised position and is transferred.

因此,於縫製對象布料係至少於其縫製部分為了裝飾或設計、補強等而局部地或整個面地塗佈或貼附有例如橡膠等摩擦係數較大之材料片之布料之情形時,於利用上述下進給用進給齒而進行之強制移送時,因布料上表面與壓腳下表面之間之摩擦產生之移送阻力變得非常大,無法以如既定之間距進給布料,從而於縫製部分集中多餘之皺褶、或者無法筆直地進給縫製部分而使縫製部分彎曲等,於布料進給發生異常,其結果,無法避免導致縫製品之外觀及品質降低等做工不良。 Therefore, when the fabric to be sewn is at least the case where the sewing part is partially or entirely coated or affixed with a material with a large friction coefficient such as rubber for decoration, design, reinforcement, etc., use In the above-mentioned forced feeding by the feed teeth for the lower feed, the feeding resistance due to the friction between the upper surface of the fabric and the lower surface of the presser foot becomes very large, and the fabric cannot be fed at a predetermined distance, so that the sewing portion is sewn. Concentration of excessive wrinkles, or inability to feed the sewing part straight and causing the sewing part to bend, etc., cause abnormal feeding of the fabric, and as a result, it is unavoidable that workmanship such as deterioration in appearance and quality of the sewing product cannot be avoided.

以往提出有以如下方式構成之布料移送裝置,即,為了於如上所述之利用下進給用進給齒而進行之強制移送時降低因布料上表面與壓腳下表面之間之摩擦產生之移送阻力從而可進行確實且順利之布料移送,藉由代替壓腳而於針板上方於與下進給用進給齒對向之位置配置輥或環形皮帶等上進給用旋轉體,並利用步進馬達等使該旋轉體驅動旋轉,從而利用該上進給用旋轉體與下進給用進給齒夾持布料並將該布料向縫製前進方向強制移送(例如參照專利文獻1)。 Conventionally, a cloth transfer device has been proposed to reduce the transfer caused by the friction between the upper surface of the cloth and the lower surface of the presser foot during the forced transfer using the feed teeth for the lower feed as described above. The resistance enables accurate and smooth cloth transfer. Instead of the presser foot, the upper feed rotary body such as a roller or an endless belt is arranged above the needle plate at a position opposite to the feed teeth for the lower feed. The rotary body is driven to rotate by a feed motor or the like, and the cloth is clamped by the upper rotary body and the feed teeth for the lower feed, and the cloth is forcibly moved in the sewing advance direction (for example, refer to Patent Document 1).

又,以往提出有代替縫紉機機座(bed)之內部之下進給用進給齒而設置下進給用環形皮帶,並且於針板之上方於與上述下進給用環形皮帶對向之位置設置作用於布料之上表面之上進給用環形皮帶,且將該等上下環形皮帶設為可個別地驅動,從而可將縫製部分無因摩擦產生之移送阻力地確實且順利地直線進給之布料移送裝置,亦提出有可進行曲線進給之布料移送裝置(例 如參照專利文獻2)。 In addition, conventionally, it has been proposed to provide a lower feeding endless belt instead of the feed teeth for the lower feeding inside the bed of the sewing machine, and to position the upper end of the throat plate opposite to the lower feeding endless belt. The endless belts for feeding on the upper surface of the cloth are provided, and the upper and lower endless belts are individually driven, so that the sewing part can be fed straight and smoothly without the resistance of the transfer caused by friction. The cloth transfer device has also been proposed as a cloth transfer device capable of performing curved feed (for example, refer to Patent Document 2).

[先前技術文獻] [Prior technical literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本特公昭57-58194號公報 [Patent Document 1] Japanese Patent Publication No. 57-58194

[專利文獻2]日本特公平3-15918號公報 [Patent Document 2] Japanese Patent Publication No. 3-15918

於具有上述專利文獻1及2所示之構成之習知之縫紉機中之布料移送裝置中,可將布料夾於下進給用進給齒與上進給用旋轉體之間或上下環形皮帶間而強制移送,因此即便於以在布料之縫製部分局部地或整個面地塗佈或貼附有橡膠等摩擦係數較大之材料片之布料作為縫製對象之情形時,亦能夠以無因摩擦產生之移送阻力之狀態確實且順利地進給布料之縫製部分,而能夠不發生進給之異常而獲得外觀及品質之較佳完成度之縫製品。 In the cloth transfer device in a conventional sewing machine having the structure shown in the aforementioned Patent Documents 1 and 2, the cloth can be sandwiched between the feed teeth for the lower feed and the rotating body for the feed, or between the upper and lower endless belts. Forced transfer, so even when the cloth is sewn partially or entirely on the sewing part of the cloth, a cloth with a material with a high friction coefficient, such as rubber, is used as the sewing object. The state of the transfer resistance feeds the sewing part of the fabric surely and smoothly, and it is possible to obtain a finished product with a good appearance and quality without abnormal feeding.

然而,上述習知之布料移送裝置係相對於先前以來存在之(既有之)縫紉機之基本構造、即具備針板、針、布料壓腳及下進給用進給齒之既有之縫紉機,必須如代替壓腳而於與下進給用進給齒對向之位置配置輥或環形皮帶等上進給用旋轉體,或者代替下進給用進給齒而於縫紉機床內設置下進給用環形皮帶並且於該下進給用環形皮帶之上方對向位置設置上進給用環形皮帶般地,不僅對既有之布料移送裝置,亦對包含縫紉機機座之內部機構在內的周邊部分之構造大幅度地進行改造。該情況不異於設計、製作新機型之縫紉機,對縫製者而言,不僅無法有效利用既有之縫紉機,而且必須重新購入並準備成本昂貴之新機型之縫紉機,存在經濟負擔變大之問題。 However, the conventional cloth transfer device described above is relative to the basic structure of existing (existing) sewing machines, that is, existing sewing machines with a needle plate, needles, cloth presser feet, and feed teeth for lower feeding. For example, instead of a presser foot, an upper feed rotation body such as a roller or an endless belt is arranged at a position opposite to the feed tooth for the lower feed, or a lower feed is installed in the sewing machine instead of the feed tooth for the lower feed. An endless belt is provided above the endless belt for the lower feeding. The endless belt for the upper feeding is provided not only to the existing cloth transfer device but also to the peripheral parts including the internal mechanism of the sewing machine base. The structure was substantially remodeled. This situation is no different from designing and manufacturing new models of sewing machines. For the sewing machine, not only cannot the existing sewing machines be effectively used, but also the new models of expensive sewing machines must be purchased and prepared again. problem.

本發明係鑒於上述實際情況而完成者,其目的在於提供一種縫紉機的布料移送裝置,該縫紉機的布料移送裝置係即便不對既有之縫紉機大幅度地進行改造,而是僅藉由實施對既有之縫紉機附加附件之程度之低成本改良,便能夠即便於以局部地或整個面地塗佈或貼附有橡膠等摩擦係數較大之材料片之布料作為縫製對象之情形時,亦確實且順利地移送布料之縫製部分,而獲得完成度優良之縫製品。 The present invention was made in view of the above-mentioned circumstances, and an object thereof is to provide a cloth transfer device for a sewing machine. The cloth transfer device of the sewing machine does not substantially modify an existing sewing machine, but only implements the existing cloth The low-cost improvement of the degree of attaching accessories to the sewing machine can be sure and smooth even when the cloth is coated or affixed with a piece of material with a large friction coefficient such as rubber locally or entirely. The sewing part of the fabric is transferred in place to obtain a sewing product with excellent finish.

為了達成上述目的,本發明之縫紉機的布料移送裝置之特徵在於,具備:針板,其設置布料,且對該布料之向既定之縫製前進方向之進給進行引導;針,其保持針線,且以通過形成於上述針板之落針部之方式可上下移動地構成;布料下進給用進給齒,其配置於上述針板之下部,且作用於設置在該針板上之布料下表面而將該布料向上述縫製前進方向間歇性地強制移送;以及壓腳,其與上述進給齒對向地配置於上述針板之上方,且可驅動升降至將布料按壓至上述針板之下降位置及解除按壓之上升位置地構成;於上述壓腳之與縫製前進方向大致正交之方向之左右兩側外部配設有左右一對布料上進給用皮帶,該左右一對布料上進給用皮帶作用於設置在上述針板上之布料上表面而跨及以上述壓腳下表面沿縫製前進方向接觸至上述針板之長度範圍地將該布料強制移送,上述縫紉機的布料移送裝置具備:上進給用皮帶驅動機構,其使該左右一對布料上進給用皮帶與上述布料下進給用進給齒之動作同步連動而間歇性地驅動動作;以及皮帶上下移動驅動機構,其使上述左右一對布料上進給用皮帶以與上述壓腳之驅動升降連動地接觸或遠離布料上表面之方式上下移動。 In order to achieve the above object, the cloth transfer device of the sewing machine of the present invention is characterized by comprising: a needle plate that sets the cloth and guides the feed of the cloth in a predetermined sewing advance direction; a needle that holds the needle thread; and It is constituted so as to be movable up and down by the needle drop portion formed on the needle plate; the feed teeth for lower cloth feed are arranged on the lower portion of the needle plate and act on the lower surface of the cloth provided on the needle plate. While intermittently forcibly transferring the fabric to the sewing advance direction; and a presser foot, which is arranged above the needle plate in opposition to the feed teeth, and can be driven up and down to press the fabric to the lowering of the needle plate A position and a raised position to release the pressure; a pair of left and right cloth feeding belts are arranged outside the left and right sides of the presser foot in a direction substantially orthogonal to the sewing advance direction, and the left and right pair of cloth feeds A belt is applied to the upper surface of the cloth provided on the needle plate, and the cloth is strengthened across the length of the needle plate in the sewing advance direction across the lower surface of the presser foot. The feeding device of the sewing machine includes an upper feeding belt driving mechanism that synchronizes the operation of the left and right pair of cloth upper feeding belts with the feeding teeth of the cloth lower feeding to intermittently drive. And a belt up-and-down movement driving mechanism that moves the above-mentioned pair of left and right cloth-feeding belts up and down in a manner to contact or move away from the upper surface of the cloth in conjunction with the drive of the presser foot.

根據具有如上所述之特徵之本發明之縫紉機的布料移送裝置,藉由使下進給用進給齒作用於設置在針板上之布料之縫製部分之下表面,並且使 左右一對布料上進給用皮帶作用於縫製部分之上表面,且使該等進給齒及皮帶同步連動地驅動,從而使布料之縫製部分滑動接觸至壓腳下表面,仍能夠強制移送。因此,即便於以在縫製部分局部地或整個面地塗佈或貼附有橡膠等摩擦係數較大之材料片之布料作為縫製對象之情形時,雖然伴隨對於壓腳下表面之滑動接觸而受到摩擦阻力,仍能夠不造成進給之停滯等而確實且順利地移送布料之縫製部分,能夠不發生進給之異常而獲得外觀及品質之較佳完成度之縫製品。 According to the cloth transfer device of the sewing machine of the present invention having the above-mentioned features, the lower feeding feed teeth act on the lower surface of the sewing portion of the cloth provided on the throat plate, and the left and right pair of cloths The feed belt acts on the upper surface of the sewing part, and drives the feed teeth and the belt in synchronization to drive the sewing part of the fabric to the lower surface of the presser foot for forced transfer. Therefore, even in the case where the cloth to be sewn is partially or entirely coated or attached with a material sheet having a large friction coefficient such as rubber as a sewing object, it is rubbed with sliding contact with the lower surface of the presser foot. The resistance can still reliably and smoothly transfer the sewing part of the fabric without causing stagnation of the feed, etc., and it is possible to obtain a sewing product with a better appearance and quality without abnormal feeding.

而且,發揮可提供如下之縫紉機的布料移送裝置之效果,即,不對既有之縫紉機大幅度地進行改造,而是使既有之縫紉機所具備之基本構造直接保留,僅實施附加左右一對布料上進給用皮帶、該上進給用皮帶驅動機構及皮帶上下移動驅動機構等各構成作為附件之程度之簡單且低成本改良,藉此於以如上所述之因摩擦產生之移送阻力增大之布料作為縫製對象之情形時發揮確實且順利之布料移送功能。 In addition, it has the effect of providing a cloth transfer device for a sewing machine in which the existing sewing machine is not greatly modified, but the basic structure of the existing sewing machine is directly retained, and only a pair of left and right cloths are added. Simple and low-cost improvements to the components such as the upper-feed belt, the upper-feed belt drive mechanism, and the belt up-and-down drive mechanism as attachments, thereby increasing the transfer resistance due to friction as described above. When the fabric is used as a sewing object, it can perform a reliable and smooth fabric transfer function.

於本發明之縫紉機的布料移送裝置中,較佳為於上述左右一對布料上進給用皮帶間之中間位置且較上述壓腳下表面之縫製前進方向下游端部更靠後部位置設置有中間之布料上進給用皮帶,該中間之布料上進給用皮帶作用於通過上述壓腳之後之布料之縫製部中間上表面而將該布料進而朝向縫製前進方向下游強制移送。 In the cloth transfer device of the sewing machine of the present invention, it is preferable that a middle position is provided at a middle position between the belts for feeding on the left and right pair of fabrics, and at a rear position more downstream than a downstream end in the sewing advance direction of the lower surface of the presser foot The cloth upper feeding belt acts on the middle upper surface of the sewing portion of the cloth after the presser foot to force the cloth to be forcibly moved further downstream in the sewing advance direction.

於該情形時,藉由左右一對布料上進給用皮帶及布料下進給用進給齒,雖然伴隨對於壓腳下表面之滑動接觸而受到摩擦阻力,中間之布料上進給用皮帶作用於順利地移送至壓腳下表面之縫製前進方向下游端部之布料之縫製部中間上表面,而可將該縫製部中間以繼續向縫製前進方向下游拉出之方式強制性地移送。藉此,即便為摩擦阻力較大之布料,亦能夠將其縫製部分更確實且順利地向既定方向移送。 In this case, although a pair of left and right cloth feed belts and cloth feed teeth are used, although frictional resistance is caused by sliding contact with the lower surface of the presser foot, the cloth feed belt in the middle acts on It can be smoothly transferred to the middle upper surface of the sewing part of the fabric at the downstream end in the sewing advance direction of the lower surface of the presser foot, and the middle of the sewing part can be forcibly transferred so as to continue to be pulled out downstream of the sewing advance direction. Thereby, even if it is a cloth with large friction resistance, the sewing part can be moved more reliably and smoothly to a predetermined direction.

尤其是,更佳為上述中間之布料上進給用皮帶係以其進給前端部相對於上述左右一對布料上進給用皮帶之進給終端部於縫製前進方向上一部分搭接(lap)之方式設置,於該情形時,可使藉由左右一對布料上進給用皮帶及布料下進給用進給齒間歇性地強制移送而來之縫製部分不停滯而順利地移行至中間之布料上進給用皮帶之進給前端部,而可更確實地迴避進給之異常之發生。 In particular, it is more preferable that the above-mentioned middle cloth-feeding belt is partially overlapped in a sewing advance direction with a feeding front end portion thereof with respect to a feed terminal portion of the pair of left and right cloth-feeding belts. In this case, the sewing part can be smoothly moved to the middle without stopping due to intermittent forced transfer by the pair of left and right cloth upper feed belts and cloth lower feed teeth. The feeding front end of the feeding belt on the cloth can more reliably avoid the occurrence of feeding abnormality.

又,於具有中間之布料上進給用皮帶之縫紉機的布料移送裝置中,較佳為上述中間之布料上進給用皮帶及上述左右一對布料上進給用皮帶以透過上述皮帶上下移動驅動機構而一體地上下移動之方式構成。 Further, in the cloth transfer device of a sewing machine having a belt for feeding on the middle cloth, it is preferable that the belt for feeding on the middle cloth and the belt for feeding on the left and right pairs of cloth are driven to move up and down through the belt. The mechanism is configured to move up and down integrally.

於該情形時,於將布料設置於針板上、或者將縫製後之布料自針板上重新設置時,可使用單一之皮帶上下移動驅動機構使左右一對布料上進給用皮帶及中間之布料上進給用皮帶一體地上下移動,而可謀求機構之簡化及動作之合理化。 In this case, when the fabric is set on the needle plate, or the sewing fabric is reset from the needle plate, a single belt can be used to move the driving mechanism up and down to make the left and right pair of fabric feeding belts and the middle belt The feed belt on the fabric moves up and down integrally, which can simplify the mechanism and rationalize the operation.

又,於本發明之縫紉機的布料移送裝置中,較佳為上述上進給用皮帶驅動機構由如下構件構成,即:驅動軸,其與縫紉機主軸連動地正反往復旋轉;擺動桿,其連結於該驅動軸;離合器板,其透過連桿而連接於該擺動桿;離合器軸,其透過固定該離合器板之單向旋轉離合器而僅向單向間歇性地驅動旋轉;以及上述布料上進給用皮帶之捲繞用滑輪(pulley),其安裝於該離合器軸。 Further, in the cloth transfer device of the sewing machine of the present invention, it is preferable that the above-mentioned belt drive mechanism for up-feeding is constituted by a drive shaft that rotates forward and backward reciprocatingly in conjunction with a main shaft of the sewing machine, and a swing lever that connects On the drive shaft; a clutch plate connected to the swing lever through a connecting rod; a clutch shaft that intermittently drives rotation in one direction only through a one-way rotating clutch that fixes the clutch plate; and the above-mentioned cloth feed A pulley for winding a belt is attached to the clutch shaft.

於該情形時,藉由將上述布料上進給用皮帶之捲繞用滑輪安裝於使與高速旋轉之縫紉機主軸連動地進行正反往復旋轉之驅動軸之正反往復旋轉透過擺動桿、連桿、離合器板及單向旋轉離合器而僅單向地間歇旋轉之離合器軸,能夠使各布料上進給用皮帶與布料下進給用進給齒之進給動作同步地間歇性地驅動,例如與使用步進馬達驅動之情形相比,能夠以與下進給用進給齒同步之精確之時機且高速地驅動控制上述布料上進給用皮帶。 In this case, the winding pulley of the above-mentioned cloth-feeding belt is mounted on a driving shaft that rotates forward and backward in reciprocating rotation in conjunction with a high-speed rotating main shaft of the sewing machine through a swing lever and a connecting rod. The clutch plate and the one-way rotating clutch, which only intermittently rotate the clutch shaft in one direction, can intermittently drive the feeding action of each cloth upper feed belt and the cloth lower feed feed teeth, such as with Compared with the case of using a stepping motor drive, the above-mentioned cloth feed belt can be driven and controlled at a high speed at a precise timing synchronized with the feed teeth for the lower feed.

進而,於本發明之縫紉機的布料移送裝置中,較佳為上述皮帶上下移動驅動機構由氣缸構成,上述氣缸使一體地保持上述各上進給用皮帶之軛相對於固定於縫紉機本體之軛安裝台而升降。 Furthermore, in the cloth transfer device of the sewing machine of the present invention, it is preferable that the belt up-and-down driving mechanism is constituted by an air cylinder, and the air cylinder mounts the yoke integrally holding the respective upper feeding belts relative to the yoke fixed to the sewing machine body. Platform while lifting.

於該情形時,於將布料設置於針板上、或者將縫製後之布料自針板上重新設置時,能夠藉由氣缸之作動而使各上進給用皮帶一體地上下移動,與使各上進給用皮帶個別地上下移動之情形相比,能夠簡化用於布料之設置或重新設置之操作。 In this case, when the cloth is set on the throat plate or the sewing cloth is reset from the throat plate, each of the upper feeding belts can be moved up and down integrally by the action of the air cylinder, and each Compared with the case where the up-feed belts are individually moved up and down, the operation for setting or resetting the cloth can be simplified.

1‧‧‧針 1‧‧‧ needle

2‧‧‧針板 2‧‧‧ Needle plate

4‧‧‧壓腳 4‧‧‧Presser foot

4a‧‧‧壓腳下表面 4a‧‧‧ Lower surface of presser foot

5‧‧‧布料下進給用進給齒 5‧‧‧ Feeding teeth for bottom feed

6L、6R、6C‧‧‧布料上進給用環形皮帶 6L, 6R, 6C‧‧‧Endless belt for fabric feed

9‧‧‧軛 9‧‧‧ yoke

10‧‧‧離合器軸 10‧‧‧ clutch shaft

11L、11R、11C‧‧‧皮帶捲繞用大滑輪 11L, 11R, 11C‧‧‧Big pulley for belt winding

13‧‧‧軛安裝台 13‧‧‧Yoke mounting table

15‧‧‧皮帶上下移動驅動機構 15‧‧‧ Belt up and down drive mechanism

16‧‧‧上進給用皮帶驅動機構 16‧‧‧ Upper feed belt drive mechanism

30‧‧‧驅動軸 30‧‧‧Drive shaft

31‧‧‧擺動桿 31‧‧‧ rocker

32‧‧‧連桿 32‧‧‧ connecting rod

33‧‧‧離合器板 33‧‧‧Clutch plate

34‧‧‧單向旋轉離合器 34‧‧‧One-way rotary clutch

M‧‧‧雙重鏈縫縫紉機 M‧‧‧Double Chain Sewing Machine

W‧‧‧縫製布料(圓物布料) W‧‧‧ Sewing fabric (round fabric)

W2‧‧‧縫製部分 W2‧‧‧Sewing section

Y‧‧‧縫製前進方向 Y‧‧‧ Direction of sewing

圖1係本發明之實施形態之雙針款式之橫筒形雙重鏈縫縫紉機整體之立體圖。 FIG. 1 is an overall perspective view of a double-cylinder double-cylinder double chain stitch sewing machine according to the embodiment of the present invention.

圖2係該雙針款式之橫筒形雙重鏈縫縫紉機之主要部分之放大俯視圖。 Fig. 2 is an enlarged plan view of the main part of the double-cylinder double-cylinder double chain stitch sewing machine.

圖3係沿圖2之A-A線之縱剖前視圖。 Fig. 3 is a longitudinal sectional front view taken along line A-A of Fig. 2;

圖4係沿圖2之B-B線之縱剖側視圖。 Fig. 4 is a longitudinal sectional side view taken along line B-B of Fig. 2.

圖5係縫製對象物之前視圖。 Fig. 5 is a front view of an object to be sewn.

圖6係表示縫製部分之縫痕構造之一例之主要部分之放大圖。 Fig. 6 is an enlarged view of a main part showing an example of a seam mark structure of a sewing portion.

以下,基於圖式對本發明之實施形態進行說明。 Hereinafter, embodiments of the present invention will be described based on the drawings.

圖1係本發明之實施形態之雙針款式之橫筒形雙重鏈縫縫紉機整體之立體圖,圖2係該雙針款式之橫筒形雙重鏈縫縫紉機之主要部分之放大俯視圖,圖3及圖4係沿圖2之A-A線及B-B線之縱剖視圖。 Fig. 1 is an overall perspective view of a double-cylinder double-cylinder double chain stitch sewing machine according to an embodiment of the present invention, and Fig. 2 is an enlarged top view of the main part of the double-cylinder double-cylinder double chain stitch sewing machine, Fig. 3 and Fig. 4 is a longitudinal sectional view taken along line AA and BB in FIG. 2.

上述雙針款式之橫筒形雙重鏈縫縫紉機M係自縫紉機本體20之 上部及下部朝向左側方而相互大致平行地延設有縫紉機臂部21及縫紉機機座部22。於縫紉機臂部21之內部組裝有縫紉機主軸、使於相對於縫製前進方向Y大致正交之方向上並列配置之左右2根針1、1(參照圖4)向上下往復運動之針驅動機構、布料之壓腳4、使該壓腳4向上下驅動升降之壓腳升降驅動機構或對於該等各驅動機構之動力傳遞機構等,但由於該等驅動機構或動力傳遞機構為眾所皆知,故而省略圖示及詳細之說明。 The above-mentioned double-needle horizontal cylindrical double chain stitch sewing machine M is provided with a sewing machine arm portion 21 and a sewing machine base portion 22 extending substantially parallel to each other from the upper and lower portions of the sewing machine body 20 toward the left side. A needle drive mechanism that assembles a main shaft of the sewing machine and a left and right two needles 1, 1 (see FIG. 4) arranged side by side in a direction substantially orthogonal to the sewing advance direction Y is assembled inside the sewing machine arm 21, The presser foot 4 of the cloth, the presser foot drive mechanism for driving the presser foot 4 up and down, or the power transmission mechanism for each of these drive mechanisms, etc., but such drive mechanisms or power transmission mechanisms are well known, Therefore, illustration and detailed description are omitted.

於縫紉機機座部22之上表面部,固定有具有形成落針位置之落針溝槽部之針板2,於該針板2之下方部之縫紉機機座部22內組裝有如下構件等,即:布料下進給用進給齒5,其接觸作用於設置在針板2上之布料W(細節於下文敍述)之下表面而將該布料W向縫製前進方向Y間歇性地強制移送;線鉤,其保持線鉤線,且於與上述針1、1之上下往復運動路徑大致正交之左右方向上進退動作;以及切線裝置。此處,由於線鉤、切線裝置、線鉤之進退動作機構之構成或動作等為眾所皆知,故而省略圖示及詳細之說明。 A needle plate 2 having a needle drop groove portion forming a needle drop position is fixed to the upper surface portion of the sewing machine base portion 22, and the following components are assembled in the sewing machine base portion 22 below the needle plate 2, That is, the feeding teeth 5 for cloth lower feeding contact the lower surface of the cloth W (detailed below) provided on the needle plate 2 to force the cloth W to be intermittently and forcibly transferred to the sewing advance direction Y; A thread hook that maintains the thread of the hook and moves forward and backward in a left-right direction that is substantially orthogonal to the upward and downward reciprocating paths of the needles 1, 1; and a thread cutting device. Here, since the configuration or operation of the thread hook, the thread trimming device, and the mechanism for advancing and retracting the thread hook are well known, illustrations and detailed descriptions are omitted.

於上述構成之雙針款式之雙重鏈縫縫紉機M中,除了上述布料下進給用進給齒5以外,設置有作用於布料W之上表面而將該布料W朝向縫製前進方向Y之下游強制移送之左右一對布料上進給用環形皮帶6L、6R及中間之布料上進給用環形皮帶6C,藉由該等3條布料上進給用環形皮帶6L、6R、6C及上述布料下進給用進給齒5,而構成雙重鏈縫縫紉機M之布料移送裝置。 In the double-needle double-stitch sewing machine M having the above configuration, in addition to the above-mentioned cloth feed teeth 5 for feeding, the cloth W is provided to act on the upper surface of the cloth W and force the cloth W toward the downstream of the sewing advance direction Y. The left and right pair of endless belts 6L, 6R for feeding on the cloth and the endless belt 6C for feeding on the middle of the cloth are fed by the three endless belts 6L, 6R, 6C for feeding on the three fabrics The feed teeth 5 are used to configure a cloth transfer device of the double chain stitch sewing machine M.

又,上述縫紉機的布料移送裝置具備:上進給用皮帶驅動機構16,其使上述3條布料上進給用環形皮帶6L、6R、6C與上述布料下進給用進給齒5之動作(循環動作)同步連動而間歇性地驅動動作;以及皮帶上下移動驅動機構15,其使該等3條布料上進給用環形皮帶6L、6R、6C與上述壓腳4之驅動升降連動地進行能夠切換為接觸至布料W上表面之狀態及自布料W上表面向上方遠離之狀態之上下移動。 In addition, the cloth transfer device of the sewing machine includes an upper feeding belt drive mechanism 16 that moves the three cloth endless belts 6L, 6R, and 6C and the cloth lower feeding teeth 5 ( Cyclic operation) synchronized and intermittent driving operation; and a belt up-and-down driving mechanism 15 that enables the three endless belts 6L, 6R, and 6C for feeding on the cloth to be driven in conjunction with the drive of the presser foot 4 Switching to a state where it comes into contact with the upper surface of the cloth W and moving up and down from a state where the upper surface of the cloth W moves upward.

上述左右一對布料上進給用環形皮帶6L、6R係如圖2及圖3所明確表示般,相對於上述壓腳4配置於與縫製前進方向Y大致正交之方向之左右兩側外部。該等左右一對布料上進給用環形皮帶6L、6R係跨及上述壓腳4之下表面4a沿縫製前進方向Y接觸至上述針板2之長度範圍L地對布料W之上表面進行強制移送,且於較上述壓腳4之下表面4a之縫製前進方向Y下游端更靠後方部以自布料W之上表面起依序向斜後方且上方遠離之方式張設。 As shown in FIG. 2 and FIG. 3, the endless belts 6L and 6R for feeding the left and right cloths are arranged on the left and right sides of the presser foot 4 in a direction substantially orthogonal to the sewing advance direction Y. The pair of left and right endless belts 6L and 6R for feeding on the cloth are forced on the upper surface of the cloth W so that the lower surface 4a of the presser foot 4 contacts the length range L of the needle plate 2 in the sewing advance direction Y. It is conveyed, and it is stretched away from the upper part of the cloth W in the rearward direction from the downstream end of the sewing advance direction Y downstream end of the lower surface 4a of the said presser foot 4 so that it may go away diagonally backward and upward.

另一方面,上述中間之布料上進給用環形皮帶6C係如圖2及圖4所明確表示般,配置於上述左右一對布料上進給用環形皮帶6L、6R間之中間位置。該中間之布料上進給用環形皮帶6C係構成為其進給前端部位於較上述壓腳4之下表面4a之縫製前進方向Y下游端稍微靠後部之位置,且作用於通過上述壓腳4之後之布料W之縫製部上表面而將該布料W以進而朝向縫製前進方向Y耙出之狀態強制移送。 On the other hand, as shown in FIG. 2 and FIG. 4, the intermediate endless belt 6C for cloth feed is disposed at an intermediate position between the left and right pair of endless belts 6L and 6R for cloth feed. The endless belt 6C for feeding on the middle fabric is configured such that the leading end of the feed is located slightly behind the downstream end of the sewing advance direction Y of the lower surface 4a of the presser foot 4 and acts to pass through the presser foot 4 Thereafter, the upper surface of the sewing portion of the cloth W is forcibly transferred in a state where the cloth W is harrowed out in the sewing advance direction Y.

又,上述左右一對布料上進給用環形皮帶6L、6R係跨及軸支於左右一對支持台7L、7R之縫製前進方向Y上游端部之小直徑滑輪8L、8R與於較其更靠縫製前進方向Y之下游上方部安裝於支承於軛9之離合器軸10之大直徑滑輪11L、11R之間而捲繞張設。另一方面,上述中間之布料上進給用環形皮帶6C係跨及軸支於透過連結構件12而連結固定於上述左右一對中之左支持台7L之中間支持台7C之縫製前進方向Y上游端部之小直徑滑輪8C與於較其更靠縫製前進方向Y之下游上方部安裝於上述離合器軸10之大直徑滑輪11C之間而捲繞張設。 In addition, the small-diameter pulleys 8L and 8R at the upstream ends of the left and right pair of endless belts 6L and 6R for feeding on the cloth and which are supported by the left and right support tables 7L and 7R in the sewing advance direction Y are more than An upper portion downstream of the sewing advance direction Y is mounted between the large-diameter pulleys 11L and 11R supported by the clutch shaft 10 of the yoke 9 and is wound and stretched. On the other hand, the endless belt 6C for feeding on the middle cloth is spanned and supported by the intermediate support table 7C upstream of the left support table 7L which is fixed to the left and right pair through the connecting member 12 and is upstream of the sewing direction Y. The small-diameter pulley 8C at the end and the large-diameter pulley 11C of the clutch shaft 10 are mounted on the upper portion downstream of the sewing advance direction Y and are wound and stretched.

使上述3條布料上進給用環形皮帶6L、6R、6C與上述壓腳4之驅動升降連動地切換為接觸至布料W上表面之狀態及自布料W上表面向上方遠離之狀態之皮帶上下移動驅動機構15係由氣缸構成,該氣缸係以使上述軛9相對於固定於縫紉機臂部21(縫紉機本體20)之軛安裝台13透過上下滑動導件14而驅動升降之方式架設於上述軛9與上述軛安裝台13之間。 The three endless belts 6L, 6R, and 6C for feeding on the cloth are switched up and down in a state of contacting the upper surface of the cloth W and a state of being away from the upper surface of the cloth W in an interlocking manner with the driving of the presser foot 4 The movement driving mechanism 15 is constituted by an air cylinder mounted on the yoke so that the yoke 9 is driven upward and downward by sliding the guide 14 up and down with respect to the yoke mounting table 13 fixed to the sewing machine arm portion 21 (sewing machine body 20). 9 and the yoke mounting base 13 described above.

又,使上述3條布料上進給用環形皮帶6L、6R、6C與上述布料下進給用進給齒5之動作同步連動而間歇性地驅動動作之上進給用皮帶驅動機構16係由如下構件構成,即:驅動軸30,其與上述縫紉機臂部21內之縫紉機主軸連動地正反往復旋轉;擺動桿31,其連結於該驅動軸30而往復擺動;離合器板33,其透過連桿32而連接於該擺動桿31;上述離合器軸10,其藉由螺固固定於該離合器板33之一端側之單向旋轉離合器34而僅單向地間歇性地驅動旋轉;以及各布料上進給用環形皮帶6L、6R、6C之捲繞用之大直徑滑輪11L、11R、11C,其等安裝於該離合器軸10。 In addition, the three endless belts 6L, 6R, and 6C for upper cloth feed are synchronized with the movement of the feed teeth 5 for lower cloth feed to intermittently drive the upper feed belt drive mechanism 16. The following components are constituted: a driving shaft 30 that rotates forward and backward in reciprocation in conjunction with the main shaft of the sewing machine in the sewing machine arm portion 21; a swinging lever 31 that is connected to the driving shaft 30 to reciprocately swing; a clutch plate 33 that transmits through Lever 32 is connected to the swing lever 31; the above-mentioned clutch shaft 10 is intermittently driven to rotate only unidirectionally by a one-way rotating clutch 34 screwed to one end side of the clutch plate 33; and on each cloth The large-diameter pulleys 11L, 11R, and 11C for winding the endless belts 6L, 6R, and 6C for feeding are mounted on the clutch shaft 10.

再者,於上述左右一對支持台7L、7R與連接於上述軛9之突出部9l、9r之間,介置有對上述左右一對支持台7L、7R及連結固定於左支持台7L之中間支持台7C以上述離合器軸10為中心向下方擺動賦能之彈簧35L、35R,藉此構成為上述左及中間之布料上進給用環形皮帶6L、6C藉由上述彈簧35L、且右布料上進給用環形皮帶6R藉由上述彈簧35R而使縫製前進方向Y之上游側端部彈性地接觸至布料W之上表面。 Furthermore, between the left and right pair of support tables 7L and 7R and the protruding portions 9l and 9r connected to the yoke 9, the left and right pair of support tables 7L and 7R and the left and right support tables 7L are interposed therebetween. The intermediate support table 7C swings downwards and energizes the springs 35L and 35R with the clutch shaft 10 as the center, thereby constituting the above-mentioned left and middle endless belts 6L and 6C for feeding on the cloth through the spring 35L and the right cloth. The endless belt 6R for the upper feed elastically contacts the upstream end portion in the sewing advance direction Y to the upper surface of the cloth W by the spring 35R.

其次,對使用如上所述般構成之本實施形態之雙針款式之橫筒形雙重鏈縫縫紉機M,進行T恤之緣邊部等圓物布料W之包邊縫製之縫製動作進行說明。 Next, the sewing operation of hemming the round fabric W such as the edge and the edge of a T-shirt using the double-cylinder horizontal double-stitch sewing machine M of the present embodiment configured as described above will be described.

此外,此處,對作為縫製對象,如圖5所示般使用於T恤之緣邊部之縫製部分W2為了裝飾或設計、補強等而局部地塗佈有例如摩擦係數較大之橡膠片R之圓物布料W之情形進行說明。 Here, as shown in FIG. 5, the sewing portion W2 used as a sewing target at the edge of the T-shirt is partially coated with a rubber sheet R having a large friction coefficient, for example, for decoration, design, and reinforcement. The case of the round cloth W is described.

首先,透過與上述壓腳4之向解除按壓之位置之驅動上升連動地進行收縮動作之氣缸15,而使上述3條布料上進給用環形皮帶6L、6R、6C向上方移動。於該狀態下,將於圓物布料W之緣邊部將布料端緣部向布料背面側反折且重合而成之重合布料部分(縫製部分)W2設置於針板2上,然後使上述壓 腳4驅動下降,並且藉由上述氣缸15之伸長動作使上述3條布料上進給用環形皮帶6L、6R、6C向下方移動,而使其等之縫製前進方向Y之上游端部接觸至圓物布料W之縫製部分W2之上表面。 First, the air cylinder 15 that performs the contraction operation in conjunction with the drive-up of the presser foot 4 toward the release-pressing position moves the three cloth endless belts 6L, 6R, and 6C upward. In this state, the overlapped cloth part (sewing part) W2 formed by folding and overlapping the cloth edge edge part toward the back side of the cloth on the edge of the round cloth W is set on the needle plate 2, and then the above-mentioned pressing is performed. Feet 4 is driven downward, and the above-mentioned endless belts 6L, 6R, and 6C for feeding of the three fabrics are moved downward by the elongation action of the air cylinder 15 so that the upstream ends of the sewing advance direction Y contact the circle. The upper surface of the sewing portion W2 of the fabric W.

於該狀態下,藉由開始橫筒形雙重鏈縫縫紉機M之旋轉作動,而將圓物布料W之縫製部分W2藉由作用於該縫製部分W2之下表面之布料下進給用進給齒5、以及作用於上表面之壓腳4及左右一對布料上進給用環形皮帶6L、6R,朝向縫製前進方向Y而間歇性地強制移送,並且藉由伴隨縫紉機M之旋轉作動之左右針1、1之上升下降動作、及線鉤之進退動作等一連串之縫製動作,而於圓物布料W之縫製部分(重合布料部分)W2之全周進行形成如圖6所示般之雙重鏈縫之縫痕A之包邊縫製。 In this state, the rotation of the horizontal cylindrical double chain sewing machine M is started, and the sewing part W2 of the round cloth W is fed by the cloth feed feed teeth acting on the lower surface of the sewing part W2. 5. The presser foot 4 acting on the upper surface and the endless belts 6L and 6R for feeding on the left and right cloths are intermittently forced to move toward the sewing advance direction Y, and the left and right needles are moved by the rotation of the sewing machine M A series of sewing actions such as the ascending and descending actions of 1, and the advancing and retreating actions of the thread hook, and the double chain stitching as shown in Fig. 6 is performed throughout the sewing part (overlap fabric part) W2 of the round cloth W Sewing mark A is sewn.

於如上所述之包邊縫製時,圓物布料W之縫製部分W2係藉由使下進給用進給齒5作用於下表面,並且使左右一對布料上進給用環形皮帶6L、6R作用於上表面,且使該等進給齒5及環形皮帶6L、6R同步連動地驅動,從而雖然使縫製部分W2之上表面滑動接觸至壓腳4之下表面4a,仍能夠進行強制移送。 At the time of overedging as described above, the sewing portion W2 of the round cloth W is caused to act on the lower surface by the feed teeth 5 for lower feeding, and the left and right endless belts 6L, 6R for the upper feeding of the cloth are applied. Acts on the upper surface and drives the feed teeth 5 and the endless belts 6L and 6R in a synchronized and synchronized manner, so that although the upper surface of the sewing portion W2 is brought into sliding contact with the lower surface 4a of the presser foot 4, the forcible transfer can still be performed.

因此,即便於以在縫製部分W2局部地塗佈有摩擦係數較大之橡膠片R之圓物布料W作為縫製對象之情形時,雖然使該圓物布料W之縫製部分W2滑動接觸至壓腳下表面4a而受到摩擦阻力,仍能夠將縫製部分W2確實且順利地移送至縫製前進方向Y下游,能夠不發生進給之異常而獲得外觀及品質之較佳完成度之縫製品。 Therefore, even in the case where the round cloth W that is partially coated with the rubber sheet R having a large friction coefficient is applied to the sewing portion W2 as a sewing target, the sewing portion W2 of the round cloth W is brought into sliding contact with the presser foot. The surface 4a is subjected to frictional resistance, and the sewing portion W2 can be surely and smoothly transferred downstream of the sewing advance direction Y, and a sewing product with a good appearance and quality can be obtained without abnormal feeding.

進而,藉由左右一對布料上進給用環形皮帶6L、6R及布料下進給用進給齒5而移送至壓腳下表面4a之縫製前進方向下游端部之縫製部分W2係藉由作用於該縫製部分W2之中間上表面之中間之布料上進給用環形皮帶6C而以繼續向縫製前進方向下游拉出之方式強制性地移送,能夠將縫製部分W2不發生移送停滯等進給異常而確實、順利且穩定良好地移送至既定之包邊縫製完成 為止。 Further, the sewing portion W2 moved to the downstream end of the sewing advance direction of the lower surface 4a of the presser foot by the pair of left and right endless belts 6L and 6R for cloth upper feed and the feed teeth 5 for lower cloth feed is applied to The endless belt 6C for middle cloth on the middle upper surface of the sewing portion W2 is forcibly moved so as to continue to be pulled downstream in the sewing advance direction, and the sewing portion W2 can be fed without feeding abnormalities such as stagnation and feed. Reliably, smoothly, and stably transfers to the finished hemming.

又,能夠不對既有之縫紉機大幅度地進行改造,使既有之縫紉機所具備之基本構成,即,針板2、針1、1、布料壓腳4、下進給用進給齒5、縫紉機機座部22之內部機構等直接保留,僅實施將3條布料上進給用環形皮帶6L、6R、6C、該上進給用皮帶驅動機構16及皮帶上下移動驅動機構15等各構成作為附件附加至既有縫紉機之程度之簡單且低成本改良,藉此即便於以如上所述之因摩擦產生之移送阻力增大之布料作為縫製對象之情形時,亦可獲得發揮確實且順利之布料移送功能之縫紉機的布料移送裝置。 In addition, the existing structure of the existing sewing machine can be largely modified without changing the existing sewing machine, that is, the throat plate 2, the needle 1, the cloth presser 4, the feed teeth 5 for the lower feed, The internal mechanism and the like of the sewing machine base 22 are directly retained, and only the three endless belts 6L, 6R, and 6C for feeding the fabric, the belt driving mechanism 16 for the feeding, and the belt up-and-down driving mechanism 15 are implemented. The attachment is simple and low-cost improvement to the degree of the existing sewing machine, so that even when the cloth with increased transfer resistance due to friction is used as the sewing object, the cloth can be reliably and smoothly displayed. Fabric transfer device of sewing machine with transfer function.

進而,於以在縫製部分W2未局部地塗佈、或貼附摩擦係數較大之橡膠片R之一般之布料作為縫製對象之情形時,亦可以如下方式使用,即,藉由使上述3條布料上進給用環形皮帶6L、6R、6C以不接觸至布料上表面之方式向上方遠離移動,另一方面,使壓腳4下降,而於利用下進給用進給齒5而進行之縫製部分W2之移送時使布料上表面滑動接觸至壓腳4之下表面4a,從而進行通常之縫製動作。 Furthermore, in the case where a general cloth which is not locally coated on the sewing portion W2 or is attached with a rubber sheet R having a large coefficient of friction is used as a sewing target, it can also be used as follows. The endless belts 6L, 6R, and 6C for feeding on the fabric move upwards so as not to contact the upper surface of the fabric. On the other hand, the presser foot 4 is lowered, and the feeding is performed using the feed teeth 5 for the lower feeding. When the sewing portion W2 is moved, the upper surface of the fabric is brought into sliding contact with the lower surface 4a of the presser foot 4 to perform a normal sewing operation.

再者,於上述實施形態中,構成為中間之布料上進給用環形皮帶6C之進給前端部位於較上述壓腳4之下表面4a之縫製前進方向Y下游端稍微靠後部之位置,且作用於通過上述壓腳4之後之布料W之縫製部上表面而將該布料W以進而朝向縫製前進方向Y耙出之狀態強制移送,但亦可構成為將上述中間之布料上進給用環形皮帶6C以其進給前端部相對於左右一對布料上進給用環形皮帶6L、6R之進給終端部於縫製前進方向Y上一部分搭接。 Furthermore, in the above-mentioned embodiment, the feeding front end portion of the endless belt 6C for feeding on the middle fabric is located slightly behind the downstream end in the sewing advance direction Y of the lower surface 4a of the presser foot 4, and Acts on the upper surface of the sewing part of the cloth W after the presser foot 4 to forcefully move the cloth W in a state of being raked out toward the sewing advance direction Y, but it can also be configured to loop the cloth for feeding in the middle The belt 6C is partially overlapped with the feed end portion of the endless belts 6L and 6R for feeding on the left and right pair of cloths in the sewing advance direction Y with its feed front end portion.

於該情形時,能夠使藉由上述左右一對布料上進給用環形皮帶6L、6R及布料下進給用進給齒5而間歇性地強制移送而來之縫製部分W2於中間之布料上進給用環形皮帶6C之進給前端部不停滯地順利地移行,可更確實地迴避進給之異常之發生。 In this case, the sewing portion W2 that is intermittently and forcibly transferred by the above-mentioned left and right pair of endless belts 6L and 6R for cloth upper feeding and the feed teeth 5 for lower cloth feeding can be intermittently forced on the middle cloth. The feeding end portion of the endless belt 6C for feeding smoothly moves without stagnation, and it is possible to more reliably avoid the occurrence of abnormal feeding.

又,作為本發明之布料移送裝置,可為僅由左右一對布料上進給用環形皮帶6L、6R構成者,亦可不設置上述中間之布料上進給用環形皮帶6C。 Further, the cloth transfer device of the present invention may be constituted by only a pair of left and right endless belts 6L, 6R for feeding on the cloth, or the above-mentioned middle endless belt 6C for feeding on the cloth may not be provided.

又,於上述實施形態中,對使用與縫紉機主軸連動之單向旋轉離合器機構作為布料上進給用環形皮帶6L、6R、6C之驅動機構者進行了說明,但並不限定於此,亦可為使用步進馬達而驅動者。 Moreover, in the said embodiment, although the one-way rotation clutch mechanism linked with the main shaft of a sewing machine was used as the drive mechanism of the endless belts 6L, 6R, 6C for cloth feed, it demonstrated, However, it is not limited to this, It is good also Driven by the use of a stepper motor.

進而,於上述實施形態中係應用於雙針款式之橫筒形雙重鏈縫縫紉機,但亦可應用於鎖型針步縫紉機等,又,亦可應用於附有上進給機構之雙重鏈縫縫紉機或鎖型針步縫紉機。 Furthermore, in the above embodiment, it is applied to a double-cylinder double-cylinder double chain stitch sewing machine, but it can also be applied to a lock stitch sewing machine, etc., and it can also be applied to a double chain stitch with an upper feed mechanism. Sewing machine or lock stitch machine.

Claims (6)

一種縫紉機的布料移送裝置,其特徵在於,具備:針板,其設置布料且對該布料之向既定之縫製前進方向之進給進行引導;針,其保持針線,且以通過形成於上述針板之落針部之方式可上下移動地構成;布料下進給用進給齒,其配置於上述針板之下部,且作用於設置在該針板上之布料下表面而將該布料向上述縫製前進方向間歇性地強制移送;以及壓腳,其與上述進給齒對向地配置於上述針板之上方,且構成為可驅動升降至將布料按壓至上述針板之下降位置及解除按壓之上升位置,於上述壓腳之與縫製前進方向大致正交之方向之左右兩側外部配設有左右一對布料上進給用皮帶,該左右一對布料上進給用皮帶作用於設置在上述針板上之布料上表面,而跨及以上述壓腳下表面沿縫製前進方向接觸至上述針板之長度範圍地將該布料強制移送,上述縫紉機的布料移送裝置具備:布料上進給用皮帶驅動機構,其使該左右一對布料上進給用皮帶與上述布料下進給用進給齒之動作同步連動而間歇性地驅動動作;以及皮帶上下移動驅動機構,其使上述左右一對布料上進給用皮帶與上述壓腳之驅動升降連動地以接觸或遠離布料上表面之方式上下移動。     A cloth transfer device for a sewing machine, comprising: a needle plate that sets a cloth and guides the feed of the cloth in a predetermined sewing advance direction; a needle that holds a needle thread and passes through the needle plate The needle drop mechanism can be moved up and down; the feed teeth for cloth lower feeding are arranged on the lower part of the needle board and act on the lower surface of the cloth provided on the needle board to sew the cloth to the above. Forced transfer intermittently in the forward direction; and a presser foot, which is arranged above the needle plate in opposition to the feed teeth, and is configured to be capable of driving up and down to press the cloth to the lowered position of the needle plate and to release the pressure. The raised position is provided with a pair of left and right cloth feeding belts on the left and right sides of the presser foot in a direction substantially orthogonal to the sewing advance direction. The upper surface of the cloth on the needle plate is forced to be moved across the length of the needle plate in the sewing advance direction across the lower surface of the presser foot. The material transfer device includes a belt drive mechanism for feeding cloth, which drives the left and right pair of cloth feeding belts in synchronization with the movement of the cloth feeding teeth, and intermittently drives the cloth; The moving driving mechanism moves the pair of left and right cloth feeding belts up and down in an interlocking manner with the drive of the presser foot so as to contact or move away from the upper surface of the cloth.     如申請專利範圍第1項之縫紉機的布料移送裝置,其中於上述左右一對布料上進給用皮帶間之中間位置且較上述壓腳下表面之縫製前進方向下游端部更靠後部位置,設置有中間之布料上進給用皮帶,該中間之布料上進給用皮帶作用於通過上述壓腳之後之布料之縫製部中間上表面而將該布料進而朝向縫製前進方向之後方地強制移送。     For example, the cloth conveying device of the sewing machine for which the scope of the patent application is No. 1 is provided at the middle position between the belts for feeding on the left and right pair of cloths and at the rear position downstream of the lower end of the presser foot in the sewing forward direction. The middle cloth upper feeding belt acts on the middle upper surface of the sewing portion of the cloth after the presser foot to force the cloth toward the sewing advance direction.     如申請專利範圍第2項之縫紉機的布料移送裝置,其中上述中間之布料上進給用皮帶及上述左右一對布料上進給用皮帶係以透過上述皮帶上下移動驅動機構而一體地上下移動之方式構成。     For example, the cloth transfer device of the sewing machine in the second patent application range, wherein the middle cloth feeding belt and the left and right cloth feeding belts are integrally moved up and down through the belt up and down driving mechanism. Way composition.     如申請專利範圍第1項之縫紉機的布料移送裝置,其中上述中間之布料上進給用皮帶係以其進給前端部相對於上述左右一對布料上進給用皮帶之進給終端部於縫製前進方向上一部分搭接之方式設置。     For example, the cloth transfer device of the sewing machine for which the patent application item 1 is applied, wherein the middle belt for feeding on the cloth is sewn with its feeding front end part relative to the feeding terminal part of the pair of left and right cloth feeding belts. It is set in the overlapping direction in the forward direction.     如申請專利範圍第1、2、4項中任一項之縫紉機的布料移送裝置,其中上述布料上進給用皮帶驅動機構係由如下構件構成,即:驅動軸,其與縫紉機主軸連動地正反往復旋轉;擺動桿,其連結於該驅動軸;離合器板,其透過連桿而連接於該擺動桿;離合器軸,其透過固定該離合器板之單向旋轉離合器而僅單向地間歇性地驅動旋轉;以及上述布料上進給用皮帶之捲繞用滑輪,其安裝於該離合器軸。     For example, the cloth transfer device for a sewing machine according to any one of the claims 1, 2, and 4, wherein the above-mentioned belt drive mechanism for feeding the cloth is composed of the following components: a drive shaft, which is positively linked to the main shaft of the sewing machine. Anti-reciprocating rotation; a swing lever connected to the drive shaft; a clutch plate connected to the swing lever through a connecting rod; a clutch shaft that intermittently only unidirectionally through a one-way rotating clutch that fixes the clutch plate Driving rotation; and a winding pulley for the above-mentioned cloth feed belt, which is mounted on the clutch shaft.     如申請專利範圍第1、2、4項中任一項之縫紉機的布料移送裝置,其中上述皮帶上下移動驅動機構係由氣缸構成,該氣缸使一體地保持上述各布料上進給用皮帶之軛相對於固定於縫紉機本體之軛安裝台而升降。     For example, the cloth transfer device of a sewing machine according to any one of the claims 1, 2, and 4, wherein the belt up-and-down driving mechanism is composed of an air cylinder that integrally holds the yoke of the above-mentioned cloth-feeding belt. Lifting with respect to the yoke mounting table fixed to the sewing machine body.    
TW107100652A 2017-02-16 2018-01-08 Cloth transfer device for sewing machine acquiring a sewing product with good finish by surely and smoothly transferring the cloth even when the sewing portion of cloth receives the resistance by friction TW201840923A (en)

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JP2017043272A JP2018130517A (en) 2017-02-16 2017-02-16 Fabric transfer device for sewing machine
JPJP2017-043272 2017-02-16

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