TW201837934A - Coupled inductor - Google Patents

Coupled inductor Download PDF

Info

Publication number
TW201837934A
TW201837934A TW107106231A TW107106231A TW201837934A TW 201837934 A TW201837934 A TW 201837934A TW 107106231 A TW107106231 A TW 107106231A TW 107106231 A TW107106231 A TW 107106231A TW 201837934 A TW201837934 A TW 201837934A
Authority
TW
Taiwan
Prior art keywords
conductor
coupled inductor
intersection
reference line
coil axis
Prior art date
Application number
TW107106231A
Other languages
Chinese (zh)
Inventor
今野幸男
Original Assignee
日商阿爾普士電氣股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商阿爾普士電氣股份有限公司 filed Critical 日商阿爾普士電氣股份有限公司
Publication of TW201837934A publication Critical patent/TW201837934A/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • H01F17/06Fixed inductances of the signal type  with magnetic core with core substantially closed in itself, e.g. toroid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F37/00Fixed inductances not covered by group H01F17/00

Abstract

To provide a coupled inductor in which a first conductor and a second conductor are formed of electrically conductive metal plates intersecting each other, and with which total current path lengths can be made the same dimensions. A first conductor 10 and a second conductor 20 are accommodated in a magnetic core. The first conductor 10 and the second conductor 20 are formed of electrically conductive metal plates. The first conductor 10 and the second conductor 20 intersect each other in central intersecting paths 11, 21, and are shaped to be vertically spaced apart from each other. The first conductor 10 and the second conductor 20 have equal total current path length dimensions, and have equal direct-current resistances.

Description

耦合電感器Coupled inductor

本發明係關於一種於磁性芯體內相互交叉地設置有2個導體之耦合電感器。The present invention relates to a coupled inductor in which two conductors are interdigitated in a magnetic core.

於專利文獻1及專利文獻2中,記載有於磁性體芯之內部交叉地收納有2個導體之耦合電感器。 專利文獻1之圖2中記載之耦合電感器係於使一對磁性體芯對接而形成之空隙,以於中央部交叉之方式配置有2根導線。 專利文獻2之圖36至圖39中記載之耦合電感器係於磁芯形成有自第1側面延伸至第2側面之通路,且於通路之內部收納有2個繞組。2個繞組以於通路之內部相互交叉之方式捲繞於磁芯。各繞組之兩端部延伸至磁芯之底面而形成引板。2個繞組於交叉部分藉由絕緣帶或清漆等絕緣體而絕緣。 [先前技術文獻] [專利文獻] [專利文獻1]日本專利特開2007-184509號公報 [專利文獻2]日本專利特表2013-528321號公報Patent Document 1 and Patent Document 2 describe a coupled inductor in which two conductors are housed in a cross between magnetic cores. The coupled inductor described in FIG. 2 of Patent Document 1 is a gap formed by abutting a pair of magnetic cores, and two wires are disposed so that the center portion intersects. The coupled inductor described in FIGS. 36 to 39 of Patent Document 2 has a magnetic core formed with a passage extending from the first side surface to the second side surface, and two windings are housed inside the passage. The two windings are wound around the core so that the insides of the passages cross each other. Both ends of each winding extend to the bottom surface of the magnetic core to form a lead plate. The two windings are insulated at the intersection by an insulator such as an insulating tape or varnish. [Prior Art Document] [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei. No. 2007-184509 (Patent Document 2) Japanese Patent Laid-Open Publication No. 2013-528321

[發明所欲解決之問題] 專利文獻1所記載之耦合電感器中,兩根導線之末端部於磁性體芯之空隙內交叉,且各導線之末端部朝向磁性體芯之外部呈直線狀延伸出去。又,兩根導線僅上下重疊而交叉,因此,兩根導線之末端部於磁性體芯之外側,上下方向之高度位置不同。因此,於將耦合電感器安裝於基板等時,難以將各導線之末端部與配線基板之導體部等連接,而無法採用使用所謂之回焊步驟與晶片零件一起進行焊接之步驟。 專利文獻2所記載之耦合電感器中,於磁芯之通路內,2個繞組以帶狀部分重疊之方式交叉,且2個繞組之兩端部之引板位於磁芯之共通之底面。因此,於在交叉部位於下側之繞組及重疊於上方之繞組,引板與引板之間之電流路徑之總長度不同。若於2個導線中電流路徑之長度不同而直流電阻值不同,則於異相間,電流會產生偏差,而磁芯內之磁通亦會產生偏差。其結果,動作時之磁導率及電感發生變動,而漣波電流寬度變大,從而導致耦合效率下降。 本發明係解決上述先前之問題者,其目的在於提供一種耦合電感器,該耦合電感器即便為導體於磁性芯體內交叉之構造,亦能夠縮小各電流路徑之總長度之差,較佳為能夠使總長度相等。 [解決問題之技術手段] 本發明係一種耦合電感器,其係於磁性芯體之內部相互絕緣地設置有第1導體及第2導體者,其特徵在於: 上述第1導體及上述第2導體均於與對上述磁性芯體設定之線圈軸線(O)交叉之方向延伸,上述第1導體與上述第2導體於交叉部交叉,且 於包含上述交叉部之特定長度之範圍內,上述第1導體與上述第2導體之各者為相互分離之形狀。 又,上述第1導體及上述第2導體較佳為除包含上述交叉部之特定長度之範圍以外,配置於與上述線圈軸線(O)正交之方向。 本發明之耦合電感器以垂直於上述線圈軸線(O)且於上述第1導體與上述第2導體之重疊方向延伸之假想線為垂直基準線(Ov),以於與上述線圈軸線(O)及上述垂直基準線(Ov)之兩者正交之方向延伸之假想線為水平基準線(Oh), 將上述第1導體及上述第2導體投影至與上述垂直基準線(Ov)及上述水平基準線(Oh)之兩者平行之面時, 上述第1導體及上述第2導體在包含上述交叉部之特定長度之範圍內,以上述水平基準線(Oh)為中心,朝向上述垂直基準線(Ov)為線對稱形狀。 又,本發明之耦合電感器以垂直於上述線圈軸線(O)且於上述第1導體與上述第2導體之重疊方向延伸之假想線為垂直基準線(Ov),以於與上述線圈軸線(O)及上述垂直基準線(Ov)之兩者正交之方向延伸之假想線為水平基準線(Oh), 將上述第1導體及上述第2導體投影至與上述線圈軸線(O)及上述水平基準線(Oh)之兩者平行之面時, 上述第1導體及上述第2導體在包含上述交叉部之特定長度之範圍內,以上述水平基準線(Oh)為中心,朝向上述線圈軸線(O)為線對稱形狀。 於該情形時,較佳為,上述第1導體及上述第2導體之整體以上述水平基準線(Oh)為中心,朝向上述線圈軸線(O)為線對稱形狀。 本發明之耦合電感器較佳為上述第1導體與上述第2導體之總長度尺寸實質上相同。 於本發明之耦合電感器中,上述第1導體及上述第2導體之各者可構成為一體地形成有形成上述交叉部之交叉路、於包圍上述線圈軸線(O)之方向延伸之一對包圍路、及設置於各包圍路之前部之端子部者。 於該情形時,較佳為設置於上述第1導體之2個上述端子部與設置於上述第2導體之2個上述端子部之合計4個上述端子部,位於相同平面內。 本發明之耦合電感器較佳為於上述磁性芯體內,設置有於至少包含上述交叉部之特定長度之範圍保持上述第1導體及上述第2導體的絕緣性之保持構件。 又,本發明之耦合電感器較佳為上述第1導體及上述第2導體係將導電性金屬板彎折而形成。 [發明之效果] 本發明之耦合電感器中,於磁性芯體之內部之導線彼此之交叉部,第1導體及第2導體均具有相互分離之形狀,因此,能夠消除2個導線之電流路徑之總長度之差,而亦能夠縮小直流電阻之差,較佳為能夠使直流電阻一致。其結果,能夠抑制動作時之磁導率及電感之變動,而縮小漣波電流寬度,從而能夠提高耦合效率。 又,若上述第1導體及上述第2導體係將導電性金屬板彎折而形成,則能夠增大流經第1導體及第2導體之電流量,又,能夠於交叉部使導體彼此維持為不相互相接之形狀。[Problems to be Solved by the Invention] In the coupled inductor described in Patent Document 1, the end portions of the two wires intersect in the gap of the magnetic core, and the end portions of the respective wires extend linearly toward the outside of the magnetic core. Go out. Further, since the two wires overlap each other only vertically, the end portions of the two wires are on the outer side of the magnetic core, and the height positions in the vertical direction are different. Therefore, when the coupled inductor is mounted on a substrate or the like, it is difficult to connect the end portions of the respective wires to the conductor portions of the wiring board or the like, and the step of soldering together with the wafer components using a so-called reflow step cannot be employed. In the coupled inductor described in Patent Document 2, in the path of the magnetic core, the two windings intersect with each other in a strip-like manner, and the lead plates at both end portions of the two windings are located on the common bottom surface of the magnetic core. Therefore, the total length of the current path between the lead plate and the lead plate is different between the winding on the lower side of the intersection and the winding superimposed on the upper side. If the lengths of the current paths are different in the two wires and the DC resistance values are different, the current will be deviated between the different phases, and the magnetic flux in the core will also be deviated. As a result, the magnetic permeability and the inductance change during the operation, and the chopping current width increases, resulting in a decrease in coupling efficiency. The present invention has been made in view of the above problems, and an object of the present invention is to provide a coupled inductor which can reduce the difference in total length of each current path even if the conductor is crossed in the magnetic core. Make the total length equal. [Means for Solving the Problems] The present invention is a coupled inductor in which a first conductor and a second conductor are provided in a state in which a magnetic core is insulated from each other, and the first conductor and the second conductor are provided. Each extending in a direction intersecting a coil axis (O) set to the magnetic core, wherein the first conductor and the second conductor intersect at an intersection, and the first length is within a range including a specific length of the intersection Each of the conductor and the second conductor is in a shape separated from each other. Further, it is preferable that the first conductor and the second conductor are disposed in a direction orthogonal to the coil axis (O) except for a range including a specific length of the intersection portion. The coupled inductor of the present invention has a virtual reference line (Ov) perpendicular to the coil axis (O) and extending in a direction in which the first conductor and the second conductor overlap, and the coil axis (O) An imaginary line extending in a direction orthogonal to the vertical reference line (Ov) is a horizontal reference line (Oh), and the first conductor and the second conductor are projected onto the vertical reference line (Ov) and the level When the two sides of the reference line (Oh) are parallel to each other, the first conductor and the second conductor are oriented toward the vertical reference line around the horizontal reference line (Oh) within a specific length including the intersection portion. (Ov) is a line symmetrical shape. Further, the coupled inductor of the present invention has a virtual reference line (Ov) perpendicular to the coil axis (O) and extending in a direction in which the first conductor and the second conductor overlap, and the coil axis ( An imaginary line extending in a direction orthogonal to both of the vertical reference line (Ov) is a horizontal reference line (Oh), and the first conductor and the second conductor are projected onto the coil axis (O) and When the two horizontal reference lines (Oh) are parallel to each other, the first conductor and the second conductor are oriented toward the coil axis with the horizontal reference line (Oh) as a center within a specific length including the intersection portion. (O) is a line symmetrical shape. In this case, it is preferable that the entire first conductor and the second conductor have a line symmetry toward the coil axis (O) centering on the horizontal reference line (Oh). Preferably, the coupled inductor of the present invention has substantially the same total length dimension of the first conductor and the second conductor. In the coupled inductor of the present invention, each of the first conductor and the second conductor may be formed integrally with a cross section forming the intersection and extending in a direction surrounding the coil axis (O) The surrounding road and the terminal portion provided in the front portion of each of the surrounding roads. In this case, it is preferable that the two terminal portions provided in the first conductor and the four terminal portions provided in the two terminal portions of the second conductor are located in the same plane. Preferably, the coupled inductor of the present invention is provided with a holding member that maintains insulation of the first conductor and the second conductor in a range including a specific length of the intersection portion in the magnetic core body. Further, in the coupled inductor of the present invention, it is preferable that the first conductor and the second conductive system are formed by bending a conductive metal plate. [Effects of the Invention] In the coupled inductor of the present invention, since the first conductor and the second conductor are separated from each other at the intersection of the wires inside the magnetic core body, the current paths of the two wires can be eliminated. The difference in total length can also reduce the difference in DC resistance, and it is preferable to make the DC resistance uniform. As a result, it is possible to suppress the fluctuation of the magnetic permeability and the inductance during the operation, and to reduce the width of the chopping current, thereby improving the coupling efficiency. Further, when the first conductor and the second conductive system are formed by bending a conductive metal plate, the amount of current flowing through the first conductor and the second conductor can be increased, and the conductors can be maintained at the intersection portion. For shapes that do not meet each other.

於以下說明之各圖中,X1-X2方向為橫向,Y1-Y2方向為縱向,且Z1-Z2方向為上下方向。 圖1及圖2所示之本發明之第1實施形態之耦合電感器1具有基台2以及固定於其Z1側之上表面之第1磁性芯體3及第2磁性芯體4。基台2由合成樹脂材料等絕緣性材料形成。於基台2之朝向Z2方向之下表面,於Y1側之3處與Y2側之2處之合計4處,形成有支持端子部之支持凹部2a。 第1磁性芯體3及第2磁性芯體4係利用Ni-Zn鐵氧體等磁性材料加工而成。或者,利用Fe基非晶質磁性合金粉末或FeSiCr系之結晶質磁性合金粉末等或金屬之磁性粉末壓粉成形而成。第1磁性芯體3於朝向X2方向之接合面3a之中央部形成有於縱向(Y1-Y2方向)上連續之凹部3b。第2磁性芯體4之朝向X1方向之接合面4a為平面。將第1磁性芯體3之接合面3a與第2磁性芯體4之接合面4a接著固定,而構成於內部具有由上述凹部3b形成之收納空間之接合芯體。 於由凹部3b形成之收納空間,保持下部保持構件30及上部保持構件40之一部分,利用下部保持構件30及上部保持構件40保持第1導體10之一部分及第2導體20之一部分。 第1導體10及第2導體20係由導電性之金屬板形成。導電性之金屬板例如為含有Cu之合金板,為卡遜合金板等。第1導體10及第2導體20係彎曲加工而成者,具有彎曲加工後能夠維持其形狀之剛性。於圖3至圖5中,設定有於X1-X2方向延伸之線圈軸線O作為假想線。第1導體10及第2導體20均配置於與線圈軸線O交叉之方向,第1導體10及第2導體20以包圍線圈軸線O之方式形成,分別成為未達1匝之線圈導體。第1導體10及第2導體20係板寬方向朝向Z1-Z2方向,板厚方向朝向X1-X2方向及Y1-Y2方向。 如圖5之俯視圖所示,第1導體10與第2導體20於各自之中央部相互交叉。如圖3至圖5所示,第1導體10與第2導體20交叉之部分之第1導體10及第2導體20之Z1-Z2方向之中間部為交叉部C。於圖4及圖5中,表示有垂直基準線Ov及水平基準線Oh。垂直基準線Ov係自線圈軸線O垂直地延伸並通過交叉部C之中心而於導體10、20之重疊方向即Z1-Z2方向延伸之假想線。水平基準線Oh係於與線圈軸線O及垂直基準線Ov之兩者正交之方向延伸並通過交叉部C而於Y1-Y2方向延伸之假想線。 如圖3至圖5所示,以交叉部C為中心之縱向(Y1-Y2方向)之特定長度之範圍L1係第1導體10之中央交叉路11及第2導體20之中央交叉路21。於第1導體10,於中央交叉路11之縱向(Y1-Y2方向)之兩側,形成有特定長度範圍L2之側方交叉路12a、12b,於第2導體20,亦於中央交叉路21之縱向(Y1-Y2方向)之兩側,形成有特定長度範圍L2之側方交叉路22a、22b。 如圖5所示,側方交叉路12a與側方交叉路22a於縱向(Y1-Y2方向)相互平行地延伸,側方交叉路12b與側方交叉路22b亦於縱向(Y1-Y2方向)相互平行地延伸。即,第1導體10及第2導體20除包含交叉部C之特定長度之範圍即中央交叉路11、21以外,配置於與芯體軸線O正交之方向。 第1導體10係利用以交叉部C為中心而於縱向之特定長度範圍內延伸之中央交叉路11及側方交叉路12a、12b形成「交叉路」,第2導體20係利用以交叉部C為中心而於縱向之特定長度範圍內延伸之中央交叉路21及側方交叉路22a、22b形成「交叉路」。 於第1導體10中,自側方交叉路12a之Y1側之端部彎曲有包圍路13a,自側方交叉路12b之Y2側之端部彎折有包圍路13b。又,於包圍路13a之Z2側之前端部彎折有端子部14a,於包圍路13b之Z2側之前端部彎折有端子部14b。於第2導體20中,亦自側方交叉路22a之Y1側之端部彎曲有包圍路23a,自側方交叉路22b之Y2側之端部彎折有包圍路23b。又,於包圍路23a之Z2側之前端部彎折有端子部24a,於包圍路23b之Z2側之前端部彎折有端子部24b。 如上所述,藉由第1導體10及第2導體20以包圍線圈軸線O之方式彎曲,而第1導體10及第2導體20之各者成為未達1匝之線圈導體。 如圖4所示,第1導體10中,中央交叉路11及側方交叉路12a、12b之一部分以遠離水平基準線Oh之方式朝向下方向(Z2方向)成為突形狀,第2導體20中,中央交叉路21及側方交叉路22a、22b之一部分以遠離水平基準線Oh之方式朝向上方向(Z1方向)成為突形狀。即,第1導體10及第2導體20於以交叉部C為中心之縱向(Y1-Y2)之特定長度之範圍內,為朝向上下相互分離之形狀。於將第1導體10及第2導體20投影至與垂直基準線Ov及水平基準線Oh之兩者平行之面時,第1導體10及第2導體20於以交叉部C為中心之縱向(Y1-Y2)之特定長度之範圍內,以水平基準線Oh為中心而朝向垂直基準線Ov為線對稱形狀。 如圖5所示,於將第1導體10及第2導體20投影至與線圈軸線O及水平基準線Oh之兩者平行之面之平面形狀中,第1導體10之包括中央交叉路11及側方交叉路12a、12b之「交叉路」與第2導體20之包括中央交叉路21及側方交叉路22a、22b之「交叉路」以水平基準線Oh為中心而朝向線圈軸線O為線對稱形狀。又,第1導體10之整體形狀與第2導體20之整體形狀亦以水平基準線Oh為中心而朝向線圈軸線O為線對稱形狀。 其結果,第1導體10之端子部14a至端子部14b之電流路徑之總長度尺寸與第2導體20之端子部24a至端子部24b之電流路徑之總長度尺寸大致一致,較佳為一致。由此,第1導體10與第2導體20之直流電阻大致相等。 下部保持構件30及上部保持構件40係由合成樹脂等絕緣材料形成。如圖3所示,下部保持構件30具有保持本體部30a。保持本體部30a於縱向(Y1-Y2方向)延伸,且外壁部為半方筒形狀。保持本體部30a具有朝Z1方向開放之交叉保持槽31。於較交叉保持槽31更靠Y1側,形成有分離為2個且朝Z1方向開放之側方保持槽32a、32b,於較交叉保持槽31更靠Y2側,形成有分離為2個且朝Z1方向開放之側方保持槽32a、33a。又,於保持本體部30a之Y1側之端部形成有凸緣部34a,於Y2側之端部形成有凸緣部34b。 上部保持構件40具有保持本體部40a及一體地形成於其兩端部之凸緣部44a、44b。保持本體部40a於縱向(Y1-Y2方向)延伸,且外壁部為半方筒形狀。於保持本體部40a,形成有朝Z2方向開放之交叉保持槽、及於其兩側分別分離為2個之側方保持槽。形成於上部保持構件40之交叉保持槽及側方保持槽與下部保持構件30之交叉保持槽31及側方保持槽32a、32b、33a、33b為於Y1-Y2方向具有旋轉軸之180度之旋轉對稱形狀。即,下部保持構件30及上部保持構件40由相同零件構成。 上述耦合電感器1之組裝方法如下所述。 如圖3所示,使第1導體10與第2導體20交叉,將第1導體10之中央交叉部11及第2導體20之中央交叉部21嵌入至下部保持構件30之交叉保持槽31。又,分別將第1導體10之側方交叉路12a嵌入至側方保持槽32a,將側方交叉路12b嵌入至側方保持槽32b,並分別將第2導體20之側方交叉路22a嵌入至側方保持槽33a,將側方交叉路22b嵌入至側方保持槽33b。進而,將第1導體10之中央交叉路11及側方交叉路12a、12b以及第2導體20之中央交叉路21及側方交叉路22a、22b以相同之方式分別嵌入至上部保持構件40之交叉保持槽及側方保持槽。 如圖2所示,將第1導體10與第2導體20組合,並於由下部保持構件30及上部保持構件40保持之狀態下,將下部保持構件30及上部保持構件40之保持本體部30a、40a插入至第1磁性芯體3之凹部3b,並將第1磁性芯體3與第2磁性芯體4組合,進而,於第1磁性芯體3及第2磁性芯體4之下側組合基台2。第1磁性芯體3與第2磁性芯體4相互接著,於第1磁性芯體3及第2磁性芯體4之朝向Z2方向之下表面接著基台2。 其結果,如圖1所示,將基台2與第1磁性芯體3及第2磁性芯體4組合,於第1磁性芯體3及第2磁性芯體4之Y1側之外表面,設置下部保持構件30之凸緣部34a及上部保持構件40之凸緣部44a,於第1磁性芯體3及第2磁性芯體4之Y2側之外表面,設置下部保持構件30之凸緣部34b及上部保持構件40之凸緣部44b。第1導體10之包圍路13a及第2導體20之包圍路23a係設置於凸緣部34a、44a之外表面,端子部14a、24a係設置於基台2之下表面之Y1側之支持凹部2a。第1導體10之包圍路13b及第2導體20之包圍路23b係設置於凸緣部34b、44b之外表面,端子部14b、24b係設置於基台2之下表面之Y2側之支持凹部2a。其結果,4個端子部14a、14b、24a、24b於基台2之下表面位於相同平面內。 其次,對上述耦合電感器1之電路上之特性進行說明。 圖10(A)係表示作為比較例之耦合電感器1A,圖10(B)係表示第1實施形態之耦合電感器1之電路圖。 圖10(A)所示之比較例之耦合電感器1A中,相對於磁性芯體3、4,分別以未達1匝之程度捲繞有第1導體10A及第2導體20A。於圖10A中,成為第1導體10A之捲繞始端之端子部14a及成為第2導體20A之捲繞始端之端子部24a均位於Xa側,成為捲繞終端之端子部14b及成為捲繞終端之端子部24b均位於Xb側。因此,為了如圖10(B)所示般於一次側及二次側使標附有(・)之捲繞始端互為反向,須要採行於供安裝耦合電感器1A之電路基板上使配線交叉等之對策。 相對於此,於本發明之第1實施形態之耦合電感器1中,於磁性芯體3、4之內部,第1導體10與第2導體20於交叉部C交叉,因此,例如能夠將成為第1導體10之捲繞始端之端子部14a與成為第2導體20之捲繞終端之端子部24b配置於相同之X1側,將成為第1導體10之捲繞終端之端子部14b與成為第2導體20之捲繞始端之端子部24a配置於相同之X2側,而無須採行於電路上使配線交叉等之對策。 於本發明之第1實施形態之耦合電感器1中,第1導體10及第2導體係由導電性之金屬板形成,因此,亦能夠於一次側及二次側增大電流容量。 如圖4所示,於耦合電感器1中,第1導體10與第2導體20成為於交叉部C朝上下相互分離之形狀,因此,能夠縮小第1導體10之端子部14a、14b間之電流路徑之總長度尺寸與第2導體20之端子部24a、24b間之電流路徑之總長度尺寸之差,亦能夠使電流路徑之總長度相互一致。其結果,能夠使2個導體之直流電阻一致,而能夠抑制動作時之磁導率及電感之變動,而縮小漣波電流寬度,從而能夠提高耦合效率。 又,利用圖3所示之下部保持構件30及上部保持構件40保持由金屬板形成之第1導體10及第2導體20,因此,能夠將第1導體10與第2導體20以不於其交叉部C等相接之方式保持。又,將下部保持構件30及上部保持構件40收納於磁性芯體3、4內,因此,能夠確實地保持導體10、20與磁性芯體3、4之絕緣。 以下,對本發明之其他實施形態之耦合電感器所使用之第1導體10及第2導體20之構造進行說明。以下,對與第1實施形態具有相同功能之部分標附相同符號而進行說明。 於圖6所示之本發明之第2實施形態之耦合電感器101中,於第1導體10之中央交叉路11,形成有朝上開放之凹部11a,於第2導體20之中央交叉路21,形成有朝下開放之凹部21a。凹部11a與凹部21a不相互接觸地上下對向而形成交叉部。於該耦合電感器101中,亦於包含交叉部之特定長度之範圍內,第1導體10與第2導體20為對稱形狀,且於第1導體10及第2導體20中,電流路徑之總長度尺寸相同。 於圖7所示之本發明之第3實施形態之耦合電感器201中,第1導體10之中央交叉路11為朝下突條之彎曲形狀,第2導體20之中央交叉路21為朝上突條之彎曲形狀。於該耦合電感器201中,亦於包含交叉部之特定長度之範圍內,第1導體10與第2導體20為對稱形狀,且於第1導體10及第2導體20中,電流路徑之總長度尺寸相同。 於上述第1實施形態至第3實施形態之耦合電感器1、101、201中,構成第1導體10及第2導體20之導電性之金屬板之板寬方向均朝向Z1-Z2方向。相對於此,於圖8所示之第4實施形態之耦合電感器301及圖9所示之第5實施形態之耦合電感器401中,第1導體10及第2導體20之板厚方向朝向Z1-Z2方向。於圖8所示之耦合電感器301中,中央交叉路11與中央交叉路21以於上下方向相互分離之方式彎曲成折角狀態,於圖9所示之耦合電感器401中,中央交叉路11與中央交叉路21以於上下方向相互分離之方式彎曲成彎曲形狀。於耦合電感器301、401中,亦於包含交叉部之特定長度之範圍內,第1導體10與第2導體20為對稱形狀,且於第1導體10及第2導體20中,電流路徑之總長度尺寸相同。In each of the drawings described below, the X1-X2 direction is the lateral direction, the Y1-Y2 direction is the longitudinal direction, and the Z1-Z2 direction is the up-and-down direction. The coupled inductor 1 according to the first embodiment of the present invention shown in FIG. 1 and FIG. 2 has a base 2 and a first magnetic core 3 and a second magnetic core 4 fixed to the upper surface of the Z1 side. The base 2 is formed of an insulating material such as a synthetic resin material. On the lower surface of the base 2 facing the Z2 direction, a total of four places on the Y1 side and two places on the Y2 side are formed, and a support recess 2a for supporting the terminal portion is formed. The first magnetic core 3 and the second magnetic core 4 are processed by a magnetic material such as Ni-Zn ferrite. Alternatively, it may be formed by using a Fe-based amorphous magnetic alloy powder, a FeSiCr-based crystalline magnetic alloy powder, or a metal magnetic powder. The first magnetic core body 3 is formed with a concave portion 3b continuous in the longitudinal direction (Y1-Y2 direction) at a central portion of the joint surface 3a facing the X2 direction. The joint surface 4a of the second magnetic core 4 facing the X1 direction is a flat surface. The joint surface 3a of the first magnetic core 3 and the joint surface 4a of the second magnetic core 4 are fixed to each other to form a joint core having a storage space formed by the recess 3b therein. One of the lower holding member 30 and the upper holding member 40 is held in the housing space formed by the recess 3b, and one of the first conductor 10 and one of the second conductor 20 are held by the lower holding member 30 and the upper holding member 40. The first conductor 10 and the second conductor 20 are formed of a conductive metal plate. The conductive metal plate is, for example, an alloy plate containing Cu, and is a Carson alloy plate or the like. The first conductor 10 and the second conductor 20 are bent and processed, and have rigidity to maintain their shape after bending. In FIGS. 3 to 5, the coil axis O extending in the X1-X2 direction is set as an imaginary line. Each of the first conductor 10 and the second conductor 20 is disposed in a direction crossing the coil axis O. The first conductor 10 and the second conductor 20 are formed so as to surround the coil axis O, and each of the first conductor 10 and the second conductor 20 is a coil conductor that is less than one turn. The first conductor 10 and the second conductor 20 are oriented in the Z1-Z2 direction in the plate width direction, and the plate thickness direction faces the X1-X2 direction and the Y1-Y2 direction. As shown in the plan view of FIG. 5, the first conductor 10 and the second conductor 20 intersect each other at the central portion thereof. As shown in FIGS. 3 to 5, the intermediate portion between the first conductor 10 and the second conductor 20 in the Z1-Z2 direction of the portion where the first conductor 10 and the second conductor 20 intersect is the intersection portion C. 4 and 5, there are shown a vertical reference line Ov and a horizontal reference line Oh. The vertical reference line Ov is an imaginary line extending perpendicularly from the coil axis O and passing through the center of the intersection C in the direction in which the conductors 10 and 20 overlap, that is, in the Z1-Z2 direction. The horizontal reference line Oh is an imaginary line extending in a direction orthogonal to both the coil axis O and the vertical reference line Ov and extending in the Y1-Y2 direction by the intersection C. As shown in FIGS. 3 to 5, the range L1 of the specific length in the longitudinal direction (Y1-Y2 direction) centering on the intersection portion C is the central intersection 11 of the first conductor 10 and the central intersection 21 of the second conductor 20. In the first conductor 10, lateral intersections 12a and 12b having a specific length range L2 are formed on both sides in the longitudinal direction (Y1-Y2 direction) of the central intersection 11, and the second conductor 20 is also at the central intersection 21 Side intersections 22a and 22b of a specific length range L2 are formed on both sides in the longitudinal direction (Y1-Y2 direction). As shown in FIG. 5, the side intersection 12a and the side intersection 22a extend in parallel in the longitudinal direction (Y1-Y2 direction), and the side intersection 12b and the side intersection 22b are also in the longitudinal direction (Y1-Y2 direction). Extending parallel to each other. In other words, the first conductor 10 and the second conductor 20 are disposed in a direction orthogonal to the core axis O except for the central intersecting passages 11 and 21 which are the specific lengths of the intersection portion C. The first conductor 10 forms a "crossroad" by the central intersection 11 and the side intersections 12a and 12b extending in a specific length range in the longitudinal direction around the intersection C, and the second conductor 20 is used as the intersection C. The central intersection 21 and the lateral intersections 22a and 22b extending in a specific length range in the longitudinal direction for the center form a "crossroad". In the first conductor 10, the surrounding portion 13a is bent from the end portion on the Y1 side of the side intersecting passage 12a, and the surrounding portion 13b is bent from the end portion on the Y2 side of the side intersecting passage 12b. Further, the terminal portion 14a is bent at the end portion on the Z2 side of the surrounding road 13a, and the terminal portion 14b is bent at the end portion on the Z2 side of the surrounding passage 13b. In the second conductor 20, the surrounding portion 23a is also bent from the end portion on the Y1 side of the side intersection 22a, and the surrounding portion 23b is bent from the end portion on the Y2 side of the side intersecting path 22b. Further, the terminal portion 24a is bent at the end portion on the Z2 side of the surrounding passage 23a, and the terminal portion 24b is bent at the end portion on the Z2 side of the surrounding passage 23b. As described above, the first conductor 10 and the second conductor 20 are bent so as to surround the coil axis O, and each of the first conductor 10 and the second conductor 20 is a coil conductor that is less than one turn. As shown in FIG. 4, in the first conductor 10, one of the central intersecting passage 11 and the side intersecting passages 12a and 12b has a protruding shape in the downward direction (Z2 direction) so as to be away from the horizontal reference line Oh, and the second conductor 20 is formed in the second conductor 20. One of the central intersection 21 and the side intersections 22a and 22b has a convex shape in the upward direction (Z1 direction) so as to be away from the horizontal reference line Oh. In other words, the first conductor 10 and the second conductor 20 have a shape that is separated from each other in a range of a specific length in the longitudinal direction (Y1 - Y2) around the intersection portion C. When the first conductor 10 and the second conductor 20 are projected onto a plane parallel to both the vertical reference line Ov and the horizontal reference line Oh, the first conductor 10 and the second conductor 20 are longitudinally centered on the intersection C ( In the range of the specific length of Y1-Y2), the line is symmetrical with respect to the vertical reference line Ov centering on the horizontal reference line Oh. As shown in FIG. 5, in the planar shape in which the first conductor 10 and the second conductor 20 are projected onto a plane parallel to both the coil axis O and the horizontal reference line Oh, the first conductor 10 includes the central intersection 11 and The "crossroads" of the side intersections 12a and 12b and the "crossroads" of the second conductor 20 including the center intersection 21 and the side intersections 22a and 22b are oriented toward the coil axis O centering on the horizontal reference line Oh. Symmetrical shape. Further, the overall shape of the first conductor 10 and the overall shape of the second conductor 20 are also line-symmetrical with respect to the coil axis O centering on the horizontal reference line Oh. As a result, the total length dimension of the current path of the terminal portion 14a to the terminal portion 14b of the first conductor 10 substantially coincides with the total length dimension of the current path of the terminal portion 24a to the terminal portion 24b of the second conductor 20, and preferably coincides with each other. Thereby, the DC resistances of the first conductor 10 and the second conductor 20 are substantially equal. The lower holding member 30 and the upper holding member 40 are formed of an insulating material such as synthetic resin. As shown in FIG. 3, the lower holding member 30 has a holding body portion 30a. The holding body portion 30a extends in the longitudinal direction (Y1-Y2 direction), and the outer wall portion has a square tubular shape. The holding body portion 30a has an intersecting holding groove 31 that opens in the Z1 direction. The side holding grooves 32a and 32b which are separated into two and open in the Z1 direction are formed on the Y1 side of the intersecting holding groove 31, and are formed on the Y2 side of the intersecting holding groove 31, and are formed to be separated into two. The grooves 32a and 33a are held on the sides in the Z1 direction. Further, a flange portion 34a is formed at an end portion on the Y1 side of the holding body portion 30a, and a flange portion 34b is formed at an end portion on the Y2 side. The upper holding member 40 has a holding body portion 40a and flange portions 44a, 44b integrally formed at both end portions thereof. The holding body portion 40a extends in the longitudinal direction (Y1-Y2 direction), and the outer wall portion has a rectangular tube shape. The holding main body portion 40a is formed with an intersecting holding groove that is opened in the Z2 direction, and two side holding grooves are respectively separated on both sides thereof. The intersecting holding groove formed in the upper holding member 40 and the intersecting holding groove 31 and the side holding grooves 32a, 32b, 33a, and 33b of the lower holding member 30 are 180 degrees in the Y1-Y2 direction. Rotating symmetrical shape. That is, the lower holding member 30 and the upper holding member 40 are composed of the same member. The assembly method of the above-described coupled inductor 1 is as follows. As shown in FIG. 3, the first conductor 10 and the second conductor 20 are crossed, and the central intersection portion 11 of the first conductor 10 and the central intersection portion 21 of the second conductor 20 are fitted into the intersecting holding grooves 31 of the lower holding member 30. Further, the side intersection 12a of the first conductor 10 is fitted into the side holding groove 32a, the side intersection 12b is fitted into the side holding groove 32b, and the side intersection 22a of the second conductor 20 is embedded. The groove 33a is held to the side, and the side intersection 22b is fitted into the side holding groove 33b. Further, the central intersecting path 11 and the side intersecting paths 12a and 12b of the first conductor 10 and the central intersecting path 21 and the side intersecting paths 22a and 22b of the second conductor 20 are respectively fitted into the upper holding member 40 in the same manner. The cross retaining groove and the side retaining groove. As shown in FIG. 2, the first conductor 10 and the second conductor 20 are combined, and the lower holding member 30 and the upper holding member 40 are held by the main body portion 30a while being held by the lower holding member 30 and the upper holding member 40. 40a is inserted into the concave portion 3b of the first magnetic core 3, and the first magnetic core 3 and the second magnetic core 4 are combined, and further, the lower side of the first magnetic core 3 and the second magnetic core 4 Combine the base 2. The first magnetic core body 3 and the second magnetic core body 4 are connected to each other, and the surface of the first magnetic core body 3 and the second magnetic core body 4 facing the Z2 direction is followed by the base 2 . As a result, as shown in FIG. 1 , the base 2 is combined with the first magnetic core 3 and the second magnetic core 4 on the outer surface of the Y1 side of the first magnetic core 3 and the second magnetic core 4 . The flange portion 34a of the lower holding member 30 and the flange portion 44a of the upper holding member 40 are provided, and the flange of the lower holding member 30 is provided on the outer surface of the Y2 side of the first magnetic core 3 and the second magnetic core 4 The portion 34b and the flange portion 44b of the upper holding member 40. The surrounding passage 13a of the first conductor 10 and the surrounding passage 23a of the second conductor 20 are provided on the outer surfaces of the flange portions 34a and 44a, and the terminal portions 14a and 24a are provided on the Y1 side support recess of the lower surface of the base 2. 2a. The surrounding path 13b of the first conductor 10 and the surrounding path 23b of the second conductor 20 are provided on the outer surfaces of the flange portions 34b and 44b, and the terminal portions 14b and 24b are provided on the Y2 side supporting recess of the lower surface of the base 2. 2a. As a result, the four terminal portions 14a, 14b, 24a, and 24b are located in the same plane on the lower surface of the base 2. Next, the characteristics of the circuit of the above-described coupled inductor 1 will be described. Fig. 10(A) shows a coupled inductor 1A as a comparative example, and Fig. 10(B) shows a circuit diagram of the coupled inductor 1 of the first embodiment. In the coupled inductor 1A of the comparative example shown in FIG. 10(A), the first conductor 10A and the second conductor 20A are wound around the magnetic cores 3 and 4 by less than one turn. In FIG. 10A, the terminal portion 14a which is the winding start end of the first conductor 10A and the terminal portion 24a which is the winding start end of the second conductor 20A are both located on the Xa side, and become the winding terminal terminal portion 14b and the winding end. The terminal portions 24b are all located on the Xb side. Therefore, in order to reverse the winding start ends of the label (·) on the primary side and the secondary side as shown in Fig. 10(B), it is necessary to adopt a circuit board on which the coupled inductor 1A is mounted. Countermeasures such as wiring crossing. On the other hand, in the coupled inductor 1 according to the first embodiment of the present invention, the first conductor 10 and the second conductor 20 intersect at the intersection C in the magnetic cores 3 and 4, and therefore, for example, The terminal portion 14a at the winding start end of the first conductor 10 and the terminal portion 24b which is the winding end of the second conductor 20 are disposed on the same X1 side, and the terminal portion 14b which is the winding end of the first conductor 10 becomes the first The terminal portion 24a of the winding start end of the conductor 20 is disposed on the same X2 side, and it is not necessary to take measures such as crossing the wiring on the circuit. In the coupled inductor 1 according to the first embodiment of the present invention, since the first conductor 10 and the second conductive system are formed of a conductive metal plate, the current capacity can be increased on the primary side and the secondary side. As shown in FIG. 4, in the coupled inductor 1, since the first conductor 10 and the second conductor 20 are vertically separated from each other at the intersection portion C, the gap between the terminal portions 14a and 14b of the first conductor 10 can be reduced. The difference between the total length dimension of the current path and the total length dimension of the current path between the terminal portions 24a, 24b of the second conductor 20 can also make the total length of the current path coincide with each other. As a result, the direct current resistances of the two conductors can be made uniform, and variations in magnetic permeability and inductance during operation can be suppressed, and the chopping current width can be reduced, whereby the coupling efficiency can be improved. Moreover, since the first conductor 10 and the second conductor 20 formed of a metal plate are held by the lower holding member 30 and the upper holding member 40 shown in FIG. 3, the first conductor 10 and the second conductor 20 can be prevented from being used. The intersection C and the like are maintained in a manner of being connected. Moreover, since the lower holding member 30 and the upper holding member 40 are housed in the magnetic core bodies 3 and 4, the conductors 10 and 20 can be reliably insulated from the magnetic core bodies 3 and 4. Hereinafter, the structure of the first conductor 10 and the second conductor 20 used in the coupled inductor according to another embodiment of the present invention will be described. In the following, portions having the same functions as those in the first embodiment will be described with the same reference numerals. In the coupled inductor 101 according to the second embodiment of the present invention shown in FIG. 6, a concave portion 11a that is open upward is formed in the central intersection 11 of the first conductor 10, and a central intersection 21 of the second conductor 20 is formed. A recess 21a that is open downward is formed. The concave portion 11a and the concave portion 21a are opposed to each other without being in contact with each other to form an intersection portion. In the coupled inductor 101, the first conductor 10 and the second conductor 20 are symmetrical in a range including a specific length of the intersection, and the total length of the current path in the first conductor 10 and the second conductor 20 The dimensions are the same. In the coupled inductor 201 according to the third embodiment of the present invention shown in FIG. 7, the central intersection 11 of the first conductor 10 has a curved shape facing downward, and the central intersection 21 of the second conductor 20 is upward. The curved shape of the ridge. In the coupled inductor 201, the first conductor 10 and the second conductor 20 are symmetrical in a range including a specific length of the intersection, and the total length of the current path in the first conductor 10 and the second conductor 20 The dimensions are the same. In the coupled inductors 1, 101, and 201 of the first embodiment to the third embodiment, the plate width directions of the conductive metal plates constituting the first conductor 10 and the second conductor 20 are all oriented in the Z1-Z2 direction. On the other hand, in the coupled inductor 301 of the fourth embodiment shown in FIG. 8 and the coupled inductor 401 of the fifth embodiment shown in FIG. 9, the thickness direction of the first conductor 10 and the second conductor 20 is oriented. Z1-Z2 direction. In the coupled inductor 301 shown in FIG. 8, the central crossroad 11 and the central crossroad 21 are bent in a folded state so as to be separated from each other in the vertical direction. In the coupled inductor 401 shown in FIG. 9, the central crossroad 11 The central cross section 21 is curved into a curved shape so as to be separated from each other in the vertical direction. In the coupled inductors 301 and 401, the first conductor 10 and the second conductor 20 are symmetrical in a range including a specific length of the intersection, and the current path is in the first conductor 10 and the second conductor 20. The total length is the same size.

1‧‧‧耦合電感器1‧‧‧Coupled inductor

1A‧‧‧耦合電感器1A‧‧‧coupled inductor

2‧‧‧基台2‧‧‧Abutment

2a‧‧‧支持凹部2a‧‧‧Support recess

3‧‧‧第1磁性芯體3‧‧‧1st magnetic core

3a‧‧‧接合面3a‧‧‧ joint surface

3b‧‧‧凹部3b‧‧‧ recess

4‧‧‧第2磁性芯體4‧‧‧2nd magnetic core

4a‧‧‧接合面4a‧‧‧ joint surface

10‧‧‧第1導體10‧‧‧1st conductor

10A‧‧‧第1導體10A‧‧‧1st conductor

11‧‧‧中央交叉路11‧‧‧Central Crossroads

11a‧‧‧凹部11a‧‧‧ recess

12a‧‧‧側方交叉路12a‧‧‧Side crossroads

12b‧‧‧側方交叉路12b‧‧‧lateral crossroads

13a‧‧‧包圍路13a‧‧‧ Surrounding road

13b‧‧‧包圍路13b‧‧‧ Surrounding road

14a‧‧‧端子部14a‧‧‧Terminal Department

14b‧‧‧端子部14b‧‧‧Terminal Department

20‧‧‧第1導體20‧‧‧1st conductor

20A‧‧‧第2導體20A‧‧‧2nd conductor

21‧‧‧中央交叉路21‧‧‧Central Crossroads

21a‧‧‧凹部21a‧‧‧ recess

22a‧‧‧側方交叉路22a‧‧‧Side crossroads

22b‧‧‧側方交叉路22b‧‧‧Side crossroads

23a‧‧‧包圍路23a‧‧‧ Surrounding road

23b‧‧‧包圍路23b‧‧‧ Surrounding road

24a‧‧‧端子部24a‧‧‧Terminal Department

24b‧‧‧端子部24b‧‧‧Terminal Department

30‧‧‧下部保持構件30‧‧‧ Lower holding member

30a‧‧‧保持本體部30a‧‧‧Maintaining the body

31‧‧‧交叉保持槽31‧‧‧cross holding slot

32a‧‧‧側方保持槽32a‧‧‧side side retention slot

32b‧‧‧側方保持槽32b‧‧‧Side side retention slot

33a‧‧‧側方保持槽33a‧‧‧ side retaining slot

33b‧‧‧側方保持槽33b‧‧‧ side keeping slot

34a‧‧‧凸緣部34a‧‧‧Flange

34b‧‧‧凸緣部34b‧‧‧Flange

40‧‧‧上部保持構件40‧‧‧ upper holding member

40a‧‧‧保持本體部40a‧‧‧Main body

44a‧‧‧凸緣部44a‧‧‧Flange

44b‧‧‧凸緣部44b‧‧‧Flange

101‧‧‧耦合電感器101‧‧‧coupled inductor

201‧‧‧耦合電感器201‧‧‧coupled inductor

301‧‧‧耦合電感器301‧‧‧Coupled Inductors

401‧‧‧耦合電感器401‧‧‧coupled inductor

C‧‧‧交叉部C‧‧‧Intersection

L1‧‧‧範圍L 1 ‧‧‧Scope

L2‧‧‧範圍L 2 ‧‧‧Scope

O‧‧‧線圈軸線O‧‧‧ coil axis

Ov‧‧‧垂直基準線Ov‧‧ vertical reference line

Oh‧‧‧水平基準線Oh‧‧‧ horizontal baseline

圖1係本發明之第1實施形態之耦合電感器之外觀立體圖。 圖2係表示本發明之第1實施形態之耦合電感器之所有構成零件之分解立體圖。 圖3係表示本發明之第1實施形態之耦合電感器之2個導體及保持構件之分解立體圖。 圖4係表示本發明之第1實施形態之耦合電感器之第1導體與第2導體之組合之側視圖。 圖5係表示本發明之第1實施形態之耦合電感器之第1導體與第2導體之組合之俯視圖。 圖6係表示本發明之第2實施形態之耦合電感器之第1導體與第2導體之組合之立體圖。 圖7係表示本發明之第3實施形態之耦合電感器之第1導體與第2導體之組合之立體圖。 圖8係表示本發明之第4實施形態之耦合電感器之第1導體與第2導體之組合之立體圖。 圖9係表示本發明之第5實施形態之耦合電感器之第1導體與第2導體之組合之立體圖。 圖10(A)係表示耦合電感器之比較例之說明圖,(B)係實施形態之耦合電感器之電路圖。Fig. 1 is an external perspective view of a coupled inductor according to a first embodiment of the present invention. Fig. 2 is an exploded perspective view showing all of the components of the coupled inductor according to the first embodiment of the present invention. 3 is an exploded perspective view showing two conductors and a holding member of the coupled inductor according to the first embodiment of the present invention. Fig. 4 is a side view showing a combination of a first conductor and a second conductor of the coupled inductor according to the first embodiment of the present invention. Fig. 5 is a plan view showing a combination of a first conductor and a second conductor of the coupled inductor according to the first embodiment of the present invention. Fig. 6 is a perspective view showing a combination of a first conductor and a second conductor of the coupled inductor according to the second embodiment of the present invention. Fig. 7 is a perspective view showing a combination of a first conductor and a second conductor of a coupled inductor according to a third embodiment of the present invention. Fig. 8 is a perspective view showing a combination of a first conductor and a second conductor of a coupled inductor according to a fourth embodiment of the present invention. Fig. 9 is a perspective view showing a combination of a first conductor and a second conductor of a coupled inductor according to a fifth embodiment of the present invention. Fig. 10(A) is an explanatory view showing a comparative example of a coupled inductor, and Fig. 10(B) is a circuit diagram of a coupled inductor according to an embodiment.

Claims (10)

一種耦合電感器,其係於磁性芯體之內部相互絕緣地設置有第1導體及第2導體者,其特徵在於: 上述第1導體及上述第2導體均於與對上述磁性芯體設定之線圈軸線(O)交叉之方向延伸,上述第1導體與上述第2導體於交叉部交叉,且 於包含上述交叉部之特定長度之範圍內,上述第1導體及上述第2導體之各者為相互分離之形狀。A coupled inductor in which a first conductor and a second conductor are insulated from each other inside a magnetic core body, wherein the first conductor and the second conductor are both set to be opposite to the magnetic core The coil axis (O) extends in a direction in which the first conductor and the second conductor intersect at an intersection, and each of the first conductor and the second conductor is within a range including a specific length of the intersection Shapes that are separated from each other. 如請求項1之耦合電感器,其中上述第1導體及上述第2導體除包含上述交叉部之特定長度之範圍以外,配置於與上述線圈軸線(O)正交之方向。The coupled inductor according to claim 1, wherein the first conductor and the second conductor are disposed in a direction orthogonal to the coil axis (O) except for a range of a specific length of the intersection portion. 如請求項1之耦合電感器,其中 以垂直於上述線圈軸線(O)且於上述第1導體與上述第2導體之重疊方向延伸之假想線為垂直基準線(Ov),以於與上述線圈軸線(O)及上述垂直基準線(Ov)之兩者正交之方向延伸之假想線為水平基準線(Oh), 將上述第1導體及上述第2導體投影至與上述垂直基準線(Ov)及上述水平基準線(Oh)之兩者平行之面時, 上述第1導體及上述第2導體在包含上述交叉部之特定長度之範圍內,以上述水平基準線(Oh)為中心,朝向上述垂直基準線(Ov)為線對稱形狀。The coupled inductor of claim 1, wherein the imaginary line extending perpendicular to the coil axis (O) and extending in a direction in which the first conductor and the second conductor overlap is a vertical reference line (Ov) for the coil An imaginary line extending in a direction orthogonal to both the axis (O) and the vertical reference line (Ov) is a horizontal reference line (Oh), and the first conductor and the second conductor are projected onto the vertical reference line (Ov) And when the two horizontal reference lines (Oh) are parallel to each other, the first conductor and the second conductor are oriented with the horizontal reference line (Oh) as a center within a range including a specific length of the intersection portion. The above vertical reference line (Ov) is a line symmetrical shape. 如請求項1之耦合電感器,其中 以垂直於上述線圈軸線(O)且於上述第1導體與上述第2導體之重疊方向延伸之假想線為垂直基準線(Ov),以於與上述線圈軸線(O)及上述垂直基準線(Ov)之兩者正交之方向延伸之假想線為水平基準線(Oh), 將上述第1導體及上述第2導體投影至與上述線圈軸線(O)及上述水平基準線(Oh)之兩者平行之面時, 上述第1導體及上述第2導體在包含上述交叉部之特定長度之範圍內,以上述水平基準線(Oh)為中心,朝向上述線圈軸線(O)為線對稱形狀。The coupled inductor of claim 1, wherein the imaginary line extending perpendicular to the coil axis (O) and extending in a direction in which the first conductor and the second conductor overlap is a vertical reference line (Ov) for the coil An imaginary line extending in a direction orthogonal to both the axis (O) and the vertical reference line (Ov) is a horizontal reference line (Oh), and the first conductor and the second conductor are projected onto the coil axis (O) And when the two horizontal reference lines (Oh) are parallel to each other, the first conductor and the second conductor face the above-mentioned horizontal reference line (Oh) within a range of a specific length including the intersection portion The coil axis (O) is a line symmetrical shape. 如請求項4之耦合電感器,其中上述第1導體及上述第2導體之整體以上述水平基準線(Oh)為中心,朝向上述線圈軸線(O)為線對稱形狀。The coupled inductor according to claim 4, wherein the entirety of the first conductor and the second conductor is linearly symmetrical with respect to the coil axis (O) centering on the horizontal reference line (Oh). 如請求項1之耦合電感器,其中上述第1導體與上述第2導體之總長度尺寸實質上相同。The coupled inductor of claim 1, wherein the first conductor and the second conductor have substantially the same total length dimension. 如請求項1之耦合電感器,其中上述第1導體及上述第2導體之各者係一體地形成有形成上述交叉部之交叉路、於包圍上述線圈軸線(O)之方向延伸之一對包圍路、及設置於各包圍路之前部之端子部。The coupled inductor according to claim 1, wherein each of the first conductor and the second conductor is integrally formed with an intersection forming the intersection, and is surrounded by a pair extending in a direction surrounding the coil axis (O) The road and the terminal portion provided at the front portion of each of the surrounding roads. 如請求項7之耦合電感器,其中設置於上述第1導體之2個上述端子部與設置於上述第2導體之2個上述端子部之合計4個上述端子部,位於相同平面內。The coupled inductor according to claim 7, wherein the two terminal portions provided in the first conductor and the four terminal portions provided in the two terminal portions of the second conductor are located in the same plane. 如請求項1之耦合電感器,其中於上述磁性芯體內,設置有於至少包含上述交叉部之特定長度之範圍保持上述第1導體及上述第2導體的絕緣性之保持構件。The coupled inductor according to claim 1, wherein the magnetic core body is provided with a holding member that maintains insulation of the first conductor and the second conductor in a range including a specific length of the intersection portion. 如請求項1之耦合電感器,其中上述第1導體及上述第2導體係將導電性金屬板彎折而形成。The coupled inductor according to claim 1, wherein the first conductor and the second conductive system are formed by bending a conductive metal plate.
TW107106231A 2017-04-11 2018-02-23 Coupled inductor TW201837934A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017-078009 2017-04-11
JP2017078009 2017-04-11

Publications (1)

Publication Number Publication Date
TW201837934A true TW201837934A (en) 2018-10-16

Family

ID=63792648

Family Applications (1)

Application Number Title Priority Date Filing Date
TW107106231A TW201837934A (en) 2017-04-11 2018-02-23 Coupled inductor

Country Status (2)

Country Link
TW (1) TW201837934A (en)
WO (1) WO2018190075A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111415812A (en) * 2019-01-07 2020-07-14 台达电子企业管理(上海)有限公司 Coupling inductor and power module
CN112970080A (en) * 2018-11-29 2021-06-15 株式会社自动网络技术研究所 Electric reactor
US11676756B2 (en) 2019-01-07 2023-06-13 Delta Electronics (Shanghai) Co., Ltd. Coupled inductor and power supply module
US11909311B2 (en) 2017-05-05 2024-02-20 Delta Electronics (Shanghai) Co., Ltd Power converter, inductor element and control method of phase shedding

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111554472B (en) * 2020-05-26 2022-03-25 台达电子企业管理(上海)有限公司 Filter inductance and vehicle-mounted charger
WO2024065390A1 (en) * 2022-09-29 2024-04-04 Intel Corporation Methods and apparatus to manufacture coupled inductor

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5853111U (en) * 1981-10-06 1983-04-11 アルプス電気株式会社 Trance
US8952776B2 (en) * 2002-12-13 2015-02-10 Volterra Semiconductor Corporation Powder core material coupled inductors and associated methods
JP4548522B2 (en) * 2008-07-17 2010-09-22 Tdk株式会社 Coil component and power supply device including the same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11909311B2 (en) 2017-05-05 2024-02-20 Delta Electronics (Shanghai) Co., Ltd Power converter, inductor element and control method of phase shedding
CN112970080A (en) * 2018-11-29 2021-06-15 株式会社自动网络技术研究所 Electric reactor
CN111415812A (en) * 2019-01-07 2020-07-14 台达电子企业管理(上海)有限公司 Coupling inductor and power module
US11676756B2 (en) 2019-01-07 2023-06-13 Delta Electronics (Shanghai) Co., Ltd. Coupled inductor and power supply module
CN111415812B (en) * 2019-01-07 2023-11-10 台达电子企业管理(上海)有限公司 Coupling inductance and power module
US11901113B2 (en) 2019-01-07 2024-02-13 Delta Electronics (Shanghai) Co., Ltd. Inversely coupled inductor and power supply module

Also Published As

Publication number Publication date
WO2018190075A1 (en) 2018-10-18

Similar Documents

Publication Publication Date Title
TW201837934A (en) Coupled inductor
US10847312B2 (en) Coil component
JP6015588B2 (en) Wire wound electronic components
US9196415B2 (en) Coil component
US10141098B2 (en) Coil component
WO2015005129A1 (en) Coil component
JP7139666B2 (en) coil parts
JP6406173B2 (en) Coil parts
JP5215761B2 (en) Trance
US8878640B2 (en) Common-mode choke coil
JP6645258B2 (en) Coil component and method for manufacturing coil component
JP3184261U (en) Magnetic element
JP6593069B2 (en) Coil parts
JP2019220665A (en) Coil component
JP2001102217A (en) Coil device
JPH1032117A (en) Coil
CN110619994B (en) Coil component
US9287037B2 (en) Transformer-bobbin and transformer
JP2019212874A (en) Composite inductor
JP6413639B2 (en) Magnetic element
US20070241848A1 (en) Magnetic element
CN210668033U (en) Inductor
JP2019062071A (en) Coil component and method of manufacturing the same
US20230005658A1 (en) Coupled Inductor
JP2007242843A (en) Winding-type electronic component