TW201833272A - Electrically conductive sheet for use in three-dimensional molding - Google Patents

Electrically conductive sheet for use in three-dimensional molding Download PDF

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TW201833272A
TW201833272A TW106141356A TW106141356A TW201833272A TW 201833272 A TW201833272 A TW 201833272A TW 106141356 A TW106141356 A TW 106141356A TW 106141356 A TW106141356 A TW 106141356A TW 201833272 A TW201833272 A TW 201833272A
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sheet
conductive
linear body
layer
adhesive layer
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TW106141356A
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TWI835717B (en
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伊藤雅春
井上閑山
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美商美國琳得科股份有限公司
日商琳得科股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater

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Abstract

The present invention provides an electrically conductive sheet for use in three-dimensional molding including: a pseudo-sheet structure in which plural electrically conductive linear bodies extending unidirectionally are arranged such that adjacent electrically conductive linear bodies are regularly spaced apart from each other at intervals of from 0.3 mm to 12.0 mm; a resin protective layer provided at a side of one surface of the pseudo-sheet structure; and an adhesive layer provided between the pseudo-sheet structure and the resin protective layer.

Description

三維成形用導電性薄片Three-dimensional forming conductive sheet

本發明係有關三維成形用導電性薄片。The present invention relates to a conductive sheet for three-dimensional molding.

導電性薄片係作為冰雪融解用發熱薄片、暖氣用發熱薄片等之發熱薄片等各種使用。   例如,專利文獻1揭示「一種發熱體,其係包含透明基材、前述透明基材之至少一面所具備之導電性發熱線、前述導電性發熱線與電氣連結之匯流排(bus bar)、及與前述匯流排連結的電源部」。   又,專利文獻2揭示「在接著劑上配置電線(wire)的加熱元件」。   又,專利文獻3揭示「一種透明可撓性的薄膜加熱器,其金屬細線部之線寬(line width)為0.4μm以上、50μm以下,且光透過性部/全薄膜面積之比率為70~99.9%」。The conductive sheet is used as various types of heat-generating sheets such as a heat-generating sheet for ice and snow melting and a heat-generating sheet for heating. For example, Patent Document 1 discloses a heat generating body including a transparent substrate, a conductive heating wire provided on at least one surface of the transparent substrate, a bus bar for electrically connecting the conductive heating wire and the electrical connection, and a power supply unit connected to the bus bar. Further, Patent Document 2 discloses "a heating element in which a wire is disposed on an adhesive". Further, Patent Document 3 discloses "a transparent flexible film heater having a line width of a metal thin line portion of 0.4 μm or more and 50 μm or less and a ratio of a light transmissive portion to a full film area of 70 Å. 99.9%".

此外,為了將創意性、耐傷性等之機能賦予家電框體、車輛內裝零件、建材內裝材等所使用的成形品表面,而利用TOM(Three dimension Overlay Method)成形、薄膜嵌入成形、真空成形(vacuum forming)等之三維成形法,將三維成形用薄片進行三維成形被覆的技術已為人知(例如參照專利文獻4)。In addition, TOM (Three dimension Overlay Method) molding, film insertion molding, and vacuum are used to impart a function such as creativity and scratch resistance to the surface of a molded article used for a home appliance frame, a vehicle interior component, and a building material interior material. A three-dimensional forming method such as vacuum forming has been known for three-dimensionally forming a three-dimensional forming sheet (see, for example, Patent Document 4).

專利文獻1:日本國特開2012-134163號公報   專利文獻2:日本國專利4776129號公報   專利文獻3:日本國特開2008-077879號公報   專利文獻4:日本國特開2015-182438號公報Japanese Patent Laid-Open No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei.

[發明所欲解決之課題]   但是具有導電性線狀體經排列之類似薄片(pseudo sheet)構造體的導電性薄片中,有類似薄片構造體與鄰接之層或構件的接著性差的情形。此時,在類似薄片構造體與鄰接之層或構件的界面容易產生剝離。[Problems to be Solved by the Invention] However, in the conductive sheet having a pseudo sheet structure in which the conductive linear bodies are arranged, there is a case where the sheet structure is inferior to the adjacent layer or member. At this time, peeling is likely to occur at the interface between the sheet-like structure and the adjacent layer or member.

此外,類似薄片構造體的電阻增加,例如將導電性薄片作為發熱薄片利用時,溫度上昇之分布不均勻等,產生導電性薄片之機能降低。Further, when the electric resistance of the sheet-like structure is increased, for example, when the conductive sheet is used as a heat-generating sheet, the distribution of temperature rise is not uniform, and the function of producing the conductive sheet is lowered.

因此,將具有類似薄片構造體之導電性薄片作為三維成形用薄片使用時,薄片之全部或一部分以類似薄片構造體為界產生剝離,或有產生機能降低的疑慮。Therefore, when a conductive sheet having a sheet-like structure is used as a sheet for three-dimensional molding, all or a part of the sheet is peeled off by a sheet-like structure, or there is a fear that the function is lowered.

因此,本發明之課題係提供一種三維成形用導電性薄片,其係抑制以類似薄片構造體為界之薄片剝離,同時發揮高的機能。 [用以解決課題之手段]Therefore, an object of the present invention is to provide a conductive sheet for three-dimensional molding which suppresses peeling of a sheet which is bounded by a sheet-like structure and exhibits high performance. [Means to solve the problem]

藉由以下手段解決上述課題。The above problems are solved by the following means.

<1>   一種三維成形用導電性薄片,其係具有:   於一方向延伸之複數的導電性線狀體具有0.3mm~12.0 mm之間隔,相鄰之導電性線狀體之距離保持一定而排列的類似薄片構造體,   設置於前述類似薄片構造體之一表面上的樹脂保護層,及   設置於前述類似薄片構造體與前述樹脂保護層之間的接著劑層。 <2>   如<1>之三維成形用導電性薄片,其中前述導電性線狀體的直徑為5μm~75μm。 <3>   如<1>或<2>之三維成形用導電性薄片,其中前述樹脂保護層之厚度與前述接著劑層之厚度的比率(樹脂保護層之厚度/接著劑層之厚度)為1/1~100/1。 <4>   如<1>~<3>中任一項之三維成形用導電性薄片,其中前述導電性線狀體為波形狀的線狀體。 <5>   如<1>~<4>中任一項之三維成形用導電性薄片,其中前述導電性線狀體為包含金屬線的線狀體、或包含導電線的線狀體。 <6>   如<1>~<4>中任一項之三維成形用導電性薄片,其中前述導電性線狀體為包含以碳材料被覆之金屬線的線狀體。 <7>   如<1>~<4>中任一項之三維成形用導電性薄片,其中前述導電性線狀體為包含以碳材料被覆之金屬線的線狀體,   且前述接著劑層的剝離力,且將前述接著劑層黏貼於不銹鋼板,30分鐘後的剝離力為12N/25mm以上。 <8>   如<1>~<4>中任一項之三維成形用導電性薄片,其中前述導電性線狀體為包含導電線的線狀體,   且前述接著劑層的剝離力,將前述接著劑層黏貼於不銹鋼板,30分鐘後的剝離力為11N/25mm以下。 <9>   如<1>~<8>中任一項之三維成形用導電性薄片,其中構成設置於具有前述樹脂保護層之側之前述類似薄片構造體表面上之層之至少任一層包含著色劑。 <10>   如<1>~<9>中任一項之三維成形用導電性薄片,其中構成設置於具有前述樹脂保護層之側之前述類似薄片構造體表面上之層之至少任一層包含導熱性無機填充材。 <11>   如<1>~<10>中任一項之三維成形用導電性薄片,其中具有設置於與具有前述樹脂保護層之側相反側之前述類似薄片構造體之表面上的樹脂層。 <12>   如<1>~<11>中任一項之三維成形用導電性薄片,其係三維成形用發熱薄片。 [發明效果]<1> A conductive sheet for three-dimensional molding, comprising: a plurality of conductive linear bodies extending in one direction having a space of 0.3 mm to 12.0 mm, and a distance between adjacent conductive linear bodies is kept constant A sheet-like structure, a resin protective layer provided on one surface of the similar sheet structure, and an adhesive layer provided between the similar sheet structure and the resin protective layer. <2> The conductive sheet for three-dimensional molding according to <1>, wherein the conductive linear body has a diameter of 5 μm to 75 μm. <3> The conductive sheet for three-dimensional molding of <1> or <2>, wherein a ratio of a thickness of the resin protective layer to a thickness of the adhesive layer (thickness of a resin protective layer/thickness of an adhesive layer) is 1 /1~100/1. <4> The conductive sheet for three-dimensional molding according to any one of <1> to <3> wherein the conductive linear body is a wave-shaped linear body. The conductive sheet for three-dimensional molding according to any one of <1> to <4> wherein the conductive linear body is a linear body including a metal wire or a linear body including a conductive wire. <6> The conductive sheet for three-dimensional molding according to any one of <1> to <4> wherein the conductive linear body is a linear body including a metal wire coated with a carbon material. The conductive sheet for three-dimensional molding according to any one of <1> to <4> wherein the conductive linear body is a linear body including a metal wire coated with a carbon material, and the adhesive layer is The peeling force was applied, and the adhesive layer was adhered to a stainless steel plate, and the peeling force after 30 minutes was 12 N/25 mm or more. The conductive sheet for three-dimensional molding according to any one of <1> to <4> wherein the conductive linear body is a linear body including a conductive wire, and the peeling force of the adhesive layer is as described above. Then, the agent layer was adhered to the stainless steel plate, and the peeling force after 30 minutes was 11 N/25 mm or less. The conductive sheet for three-dimensional molding according to any one of <1> to <8> wherein at least one of the layers constituting the surface of the similar sheet structure provided on the side having the resin protective layer contains coloring Agent. The conductive sheet for three-dimensional molding according to any one of <1> to <9> wherein at least any one of the layers constituting the surface of the similar sheet structure provided on the side having the resin protective layer contains heat conduction. Inorganic filler. The conductive sheet for three-dimensional molding according to any one of <1> to <10>, which has a resin layer provided on a surface of the above-described similar sheet structure on the side opposite to the side having the resin protective layer. <12> The conductive sheet for three-dimensional molding according to any one of <1> to <11>, which is a heat-generating sheet for three-dimensional molding. [Effect of the invention]

依據本發明時,可提供一種三維成形用導電性薄片,其係抑制以類似薄片構造體為界之薄片剝離,同時發揮高的機能。According to the present invention, it is possible to provide a three-dimensionally-formed conductive sheet which suppresses peeling of a sheet which is bounded by a sheet-like structure and exhibits high performance.

[實施例]   以下舉實施例具體說明本發明。但是本發明不限制於此等各實施例者。[Examples] Hereinafter, the present invention will be specifically described by way of examples. However, the invention is not limited to the embodiments.

[實施例1]   準備在作為樹脂保護層之厚度100μm的聚丙烯薄膜上,設置作為接著劑層之厚度20μm之丙烯酸系黏著劑層(感壓接著劑層)的黏著薄片。依據上述方法測量之接著劑層的剝離力為15N/25mm。   準備作為導電性線狀體之以碳被覆的鎢絲線(直徑14μm、製造商名:股份公司Tokusai製、(製品名:TGW-B))。   其次,將上述黏著薄片使感壓接著劑層之表面為向外側,避免產生皺紋捲繞於周圍面為橡膠製的捲筒構件,並將圓周方向之上述黏著薄片的兩端部以雙面膠帶固定。使捲繞於捲線軸之上述線(wire)附著於位於捲筒構件之端部附近之黏著薄片之感壓接著劑層的表面,而且邊送出線,邊以捲筒構件捲繞,並使捲筒構件每次少許往與捲筒轉軸平行的方向移動,使線邊以等間隔描繪螺旋,邊捲繞於捲筒構件。如此,在黏著薄片之感壓接著劑層之表面上,將相鄰之線的距離保持一定,同時設置複數的線,形成由線所構成之類似薄片構造體。此時,捲筒構件係邊振動邊移動,被捲繞之線描繪波形狀。線以等間隔設置,間隔為1.7mm。又,波形狀之線的波長λ(波形之間距)為30mm,振幅A為30mm。   其次,在設置有類似薄片構造體之黏著薄片之類似薄片構造體表面(由線彼此之間,接著劑層露出的表面)貼合作為剝離層之剝離薄膜(商品名:SP-381130(琳得科公司製))。然後,與捲筒轉軸平行,切斷類似薄片構造體及剝離薄膜及黏著薄片,得到三維成形用導電性薄片。[Example 1] An adhesive sheet of an acrylic pressure-sensitive adhesive layer (pressure-sensitive adhesive layer) having a thickness of 20 μm as an adhesive layer was prepared on a polypropylene film having a thickness of 100 μm as a resin protective layer. The peeling force of the adhesive layer measured according to the above method was 15 N/25 mm. A carbon-coated tungsten wire (diameter: 14 μm, manufacturer name: manufactured by Tokusai Co., Ltd., product name: TGW-B) was prepared as a conductive linear body. Next, the adhesive sheet is made to have the surface of the pressure-sensitive adhesive layer facing outward, to prevent wrinkles from being wound around the peripheral surface of the rubber roll member, and the both ends of the adhesive sheet in the circumferential direction are double-sided tape. fixed. The wire wound around the bobbin is attached to the surface of the pressure-sensitive adhesive layer of the adhesive sheet located near the end of the reel member, and the wire is fed, and the reel member is wound and wound The tubular member is moved a little in a direction parallel to the reel axis of the reel, and the spiral edges are drawn at equal intervals to be wound around the reel member. Thus, on the surface of the pressure-sensitive adhesive layer of the adhesive sheet, the distance between the adjacent lines is kept constant, and a plurality of lines are provided to form a similar sheet structure composed of the lines. At this time, the reel member moves while vibrating, and the wound line traces the wave shape. The lines are arranged at equal intervals with an interval of 1.7 mm. Further, the wavelength λ of the wave shape line (distance between waveforms) was 30 mm, and the amplitude A was 30 mm. Next, the surface of a similar sheet structure provided with an adhesive sheet similar to the sheet structure (the surface exposed by the lines and the adhesive layer) is bonded as a release film of the release layer (trade name: SP-381130 (Linde) Company system)). Then, in parallel with the reel axis of the reel, the sheet-like structure, the release film, and the adhesive sheet are cut to obtain a three-dimensionally-formed conductive sheet.

[實施例2]   除了使用自奈米碳管叢拉出薄片,藉由施加扭絞所得之奈米碳管線(直徑14μm),取代碳被覆的鎢絲線,使用在作為樹脂保護層之厚度100μm的聚丙烯薄膜上,設置有作為接著劑層之厚度20μm之丙烯酸系黏著劑層(感壓接著劑層)的黏著薄片(依據上述方法測量之接著劑層的剝離力=10N/25mm),取代實施例1的黏著薄片外,與實施例1同樣得到三維成形用導電性薄片。[Example 2] In addition to using a carbon nanotube bundle to be pulled out, a nano carbon line (diameter: 14 μm) obtained by twisting was used instead of the carbon-coated tungsten wire, and the thickness was 100 μm as a resin protective layer. On the polypropylene film, an adhesive sheet of an acrylic pressure-sensitive adhesive layer (pressure-sensitive adhesive layer) having a thickness of 20 μm as an adhesive layer (peeling force of the adhesive layer measured according to the above method = 10 N/25 mm) was provided instead of In the same manner as in Example 1, except for the adhesive sheet of Example 1, a conductive sheet for three-dimensional molding was obtained.

[實施例3]   除了將聚丙烯薄膜之厚度設為800μm,黏著劑層之厚度設為70μm,使用銅線(直徑70μm、製造商名:Arcor Electronics社 製品名:Bare Copper Wire)取代碳被覆的鎢絲線,線的間隔設為8mm外,與實施例1同樣得到三維成形用導電性薄片。[Example 3] In addition to the thickness of the polypropylene film was set to 800 μm, the thickness of the adhesive layer was set to 70 μm, and a carbon wire (diameter 70 μm, manufacturer name: Arcor Electronics Co., Ltd. product name: Bare Copper Wire) was used instead of carbon coating. A conductive sheet for three-dimensional molding was obtained in the same manner as in Example 1 except that the distance between the wires was 8 mm.

[比較例1]   除了將線(wire)的間隔設為15mm外,與實施例1同樣得到三維成形用導電性薄片。[Comparative Example 1] A conductive sheet for three-dimensional molding was obtained in the same manner as in Example 1 except that the interval of the wires was 15 mm.

[比較例2]   除了將線的間隔設為0.1mm外,與實施例1同樣得到三維成形用導電性薄片。[Comparative Example 2] A three-dimensionally-formed conductive sheet was obtained in the same manner as in Example 1 except that the interval between the lines was changed to 0.1 mm.

[薄片剝離之評價]   由各例所得之三維成形用導電性薄片,製作寬25mm之試驗片。使試驗片之接著劑層32相對面,將試驗片黏貼於丙烯板的表面。該狀態下,對試驗片整體施加荷重,經過30分鐘後,實施JIS-Z0237(2000年)所規定之180°剝離試驗。具體而言,使用拉伸試驗機,將試驗片以300mm/分鐘的速度,往180°方向拉離,測量試驗片自丙烯板剝離所需要的力(黏著力)。又,施加荷重的條件也如上述JIS所記載。測量的黏著力為1N/25mm以上時,評價為良好,未達1N/25mm時,評價為不良。[Evaluation of Sheet Peeling] A test piece having a width of 25 mm was produced from the three-dimensional forming conductive sheet obtained in each example. The test piece was placed on the opposite side of the adhesive layer 32, and the test piece was adhered to the surface of the acrylic plate. In this state, a load was applied to the entire test piece, and after 30 minutes, a 180° peel test prescribed in JIS-Z0237 (2000) was carried out. Specifically, the test piece was pulled at a speed of 300 mm/min in a 180° direction using a tensile tester, and the force (adhesion) required for peeling the test piece from the acrylic sheet was measured. Further, the conditions under which the load is applied are also as described in the above JIS. When the measured adhesive force was 1 N/25 mm or more, the evaluation was good, and when it was less than 1 N/25 mm, it was evaluated as poor.

[溫感評價]   使用真空成形(vacuum forming)的方法,將各例所得之三維成形用導電性薄片進行三維成形,且被覆於半圓球狀成形品,得到樣品。所得之樣品於25℃的環境下放置5分鐘後,對導電性薄片之類似薄片構造體施加12V的電壓。導電性薄片之表面溫度上昇至50℃時,手接觸,未感覺溫度分布時,評價良好,感覺得到的情形,評價為不良。[Temperature Evaluation] The three-dimensional molding conductive sheet obtained in each example was three-dimensionally formed by a vacuum forming method, and coated on a semi-spherical spherical molded article to obtain a sample. After the obtained sample was allowed to stand in an environment of 25 ° C for 5 minutes, a voltage of 12 V was applied to the similar sheet structure of the conductive sheet. When the surface temperature of the conductive sheet was raised to 50 ° C, the contact was made by hand, and when the temperature distribution was not felt, the evaluation was good, and the feeling was obtained, and it was evaluated as defective.

上述結果得知本實施例的三維成形用導電性薄片,其薄片剝離評價、溫度間評價皆優異。藉此得知本實施例的三維成形用導電性薄片,抑制以類似薄片構造體為界之薄片剝離,發揮高的機能。As a result of the above, the conductive sheet for three-dimensional molding of the present Example was excellent in both the peeling evaluation and the inter-temperature evaluation. In this way, the conductive sheet for three-dimensional molding of the present embodiment is obtained, and the peeling of the sheet which is similar to the sheet structure is suppressed, and the high function is exhibited.

又,參照日本國專利申請案2016-230552之揭示全體,並納入本說明書中。   本說明書所記載之全部文獻、專利出願、及技術規格係參照各個文獻、專利申請、及技術規格被納入,且與具體且各個記述的的情形相同程度,參照被納入本說明書中。Further, the entire disclosure of Japanese Patent Application No. 2016-230552 is incorporated herein by reference. All of the documents, patents, and technical specifications described in the specification are incorporated by reference to the respective documents, patent applications, and technical specifications, and are incorporated herein by reference.

10‧‧‧發熱薄片
11‧‧‧薄片
12‧‧‧薄片
13‧‧‧薄片
13A‧‧‧具有第一部位22A之薄片13之區域
13B‧‧‧具有第二部位22B之薄片13之區域
13C‧‧‧具有第三部位22C之薄片13之區域
13AA‧‧‧具有第一部位22AA之薄片13之區域
13BB‧‧‧具有第二部位22BB之薄片13之區域
13CC‧‧‧具有第三部位22CC之薄片13之區域
20‧‧‧類似薄片構造體
22‧‧‧導電性線狀體
22A‧‧‧波形狀之第一部位
22B‧‧‧波形狀之第二部位
22C‧‧‧波形狀之第三部位
22AA‧‧‧第一部位
22BB‧‧‧第二部位
22CC‧‧‧第三部位
30‧‧‧樹脂保護層
32‧‧‧接著劑層
34‧‧‧剝離層
36‧‧‧中間樹脂層
38‧‧‧下樹脂層
40‧‧‧上剝離層
10‧‧‧Fever sheets
11‧‧‧Sheet
12‧‧‧Sheet
13‧‧‧Sheet
13A‧‧‧A region of the sheet 13 having the first portion 22A
13B‧‧‧A region of the sheet 13 having the second portion 22B
13C‧‧‧A region of the sheet 13 having the third portion 22C
13AA‧‧‧A region with a sheet 13 of the first portion 22AA
13BB‧‧‧A region of the sheet 13 having the second portion 22BB
13CC‧‧‧The area of the sheet 13 with the third part 22CC
20‧‧‧Similar sheet structures
22‧‧‧Electrical linear body
The first part of the 22A‧‧ wave shape
The second part of the 22B‧‧ wave shape
The third part of the 22C‧‧ wave shape
22AA‧‧‧ first part
22BB‧‧‧Second part
22CC‧‧‧ third part
30‧‧‧Resin protective layer
32‧‧‧ adhesive layer
34‧‧‧ peeling layer
36‧‧‧Intermediate resin layer
38‧‧‧ resin layer
40‧‧‧Upper release layer

[圖1] 表示本實施形態之三維成形用導電性薄片的概略平面圖。   [圖2] 表示本實施形態之三維成形用導電性薄片的概略剖面圖。   [圖3] 表示本實施形態之三維成形用導電性薄片之第1變形例的概略剖面圖。   [圖4] 表示本實施形態之三維成形用導電性薄片之第2變形例的概略平面圖。   [圖5] 表示本實施形態之三維成形用導電性薄片之第3變形例的概略平面圖。   [圖6] 表示本實施形態之三維成形用導電性薄片之第3變形例之其他例的概略平面圖。 [實施發明之形態]Fig. 1 is a schematic plan view showing a three-dimensional forming conductive sheet of the present embodiment. Fig. 2 is a schematic cross-sectional view showing a three-dimensional conductive sheet according to the embodiment. Fig. 3 is a schematic cross-sectional view showing a first modification of the three-dimensional forming conductive sheet of the embodiment. Fig. 4 is a schematic plan view showing a second modification of the three-dimensional forming conductive sheet of the embodiment. Fig. 5 is a schematic plan view showing a third modification of the three-dimensional forming conductive sheet of the embodiment. Fig. 6 is a schematic plan view showing another example of a third modification of the three-dimensional forming conductive sheet of the embodiment. [Formation of the Invention]

以下詳細說明本發明之一例的實施形態。又,本說明書中,使用「~」之數值範圍係指以「~」之前後表示的數值為包含各自之最小值及最大值的數值範圍。Hereinafter, an embodiment of an embodiment of the present invention will be described in detail. In addition, in this specification, the numerical range of "~" is a numerical range containing the minimum value and the maximum value of each of the numerical values shown before and after "~".

<三維成形用導電性薄片>   本實施形態之三維成形用導電性薄片(以下也稱為「導電性薄片」)係具有:   於一方向延伸之複數的導電性線狀體具有0.3mm~12.0 mm之間隔,相鄰之導電性線狀體之距離保持一定而排列的類似薄片構造體;設置於前述類似薄片構造體之一表面上的樹脂保護層;及設置於前述類似薄片構造體與前述樹脂保護層之間的接著劑層。又,在此所謂的「表面」係指藉由複數之導電性線狀體所形成,將二維狀的構造視為薄片時,相當於表面的面。<Electrically conductive sheet for three-dimensional molding> The conductive sheet for three-dimensional molding (hereinafter also referred to as "conductive sheet") has a plurality of conductive linear bodies extending in one direction of 0.3 mm to 12.0 mm. a sheet-like structure in which the distance between adjacent conductive linear bodies is kept constant; a resin protective layer provided on one surface of the similar sheet structure; and a similar sheet structure and the foregoing resin An adhesive layer between the protective layers. In addition, the term "surface" as used herein refers to a surface which is formed by a plurality of conductive linear bodies and which has a two-dimensional structure as a sheet.

本實施形態之導電性薄片,具有層合有類似薄片構造體與接著劑層的構造,自類似薄片構造體之導電性線狀體彼此之間,接著劑層露出。然後,露出的接著劑層具有接著與類似薄片構造體鄰接之層(例如設置於與具有樹脂保護層之側相反側之類似薄片構造體之表面上的樹脂層等)或構件(例如導電性薄片之被覆對象的成形品等)的機能。The conductive sheet of the present embodiment has a structure in which a similar sheet structure and an adhesive layer are laminated, and the adhesive layer is exposed from the conductive linear bodies of the similar sheet structure. Then, the exposed adhesive layer has a layer which is next adjacent to the similar sheet structure (for example, a resin layer or the like provided on the surface of a sheet-like structure opposite to the side having the resin protective layer) or a member (for example, a conductive sheet) The function of the molded article of the object to be coated.

本實施形態之薄片,可抑制以類似薄片構造體為界之薄片剝離,且可發揮高的機能。In the sheet of the present embodiment, peeling of the sheet which is similar to the sheet structure can be suppressed, and high performance can be exhibited.

又,本實施形態之薄片係在類似薄片構造體與樹脂保護層之間,設置有接著劑層的構成,故可容易固定類似薄片構造體(換言之,導電性線狀體)之樹脂保護層。又,製造薄片時,也可將送出的導電性線狀體直接固定於接著劑層的表面上,可形成類似薄片構造體,故製造步驟以也被簡易化。Further, since the sheet of the present embodiment has a structure in which an adhesive layer is provided between the sheet-like structure and the resin protective layer, the resin protective layer similar to the sheet structure (in other words, the conductive linear body) can be easily fixed. Further, when the sheet is produced, the conductive linear body to be fed can be directly fixed to the surface of the adhesive layer, and a sheet-like structure can be formed, so that the manufacturing steps can be simplified.

以下參照圖面說明本實施形態之三維成形用導電性薄片之構成之一例。An example of the configuration of the three-dimensional forming conductive sheet of the present embodiment will be described below with reference to the drawings.

本實施形態之三維成形用導電性薄片10(以下有時僅稱為「薄片10」)如圖1及圖2所示,例如具有:類似薄片構造體20、設置於類似薄片構造體20之一表面上之樹脂保護層30、設置於類似薄片構造體20與樹脂保護層30之間之接著劑層32、設置於與具有接著劑層32之側相反側之類似薄片構造體20之表面上之剝離層34。換言之,例如薄片10係依剝離層34、類似薄片構造體20、接著劑層32、及樹脂保護層30之順序層合。As shown in FIGS. 1 and 2, the three-dimensionally-formed conductive sheet 10 (hereinafter sometimes referred to as "sheet 10") has, for example, a sheet-like structure 20 and one of the sheet-like structures 20 The resin protective layer 30 on the surface, the adhesive layer 32 disposed between the sheet-like structure 20 and the resin protective layer 30, and the surface of the similar sheet structure 20 disposed on the side opposite to the side having the adhesive layer 32. Stripping layer 34. In other words, for example, the sheet 10 is laminated in the order of the peeling layer 34, the sheet-like structure 20, the adhesive layer 32, and the resin protective layer 30.

在此,此層構成的薄片10係將剝離層34剝離後,對於成形品(被黏物),使具有類似薄片構造體20側之面相對,同時進行三維成形。此時,薄片10係藉由自類似薄片構造體20中之「複數之線狀體」之間露出之接著劑層32的接著力,與成形品表面接著的狀態,被覆成形品的表面。然後,此層構成之薄片10係在三維成形法之中,適合TOM成形、真空成形(vacuum forming)。Here, the sheet 10 having this layer is formed by peeling off the peeling layer 34, and the molded article (adhered matter) is formed to face the surface having the sheet-like structure 20 side while being three-dimensionally formed. At this time, the sheet 10 is covered with the surface of the molded article in a state in which it is adhered to the surface of the molded article from the adhesive force of the adhesive layer 32 exposed between the "plural linear bodies" in the similar sheet structure 20. Then, the sheet 10 composed of this layer is among the three-dimensional forming methods, and is suitable for TOM forming and vacuum forming.

(類似薄片構造體)   類似薄片構造體20係以在一方向延伸之複數的導電性線狀體22,彼此具有間隔,相鄰之導電性線狀體22之距離保持一定而排列的類似薄片構造體所構成。具體而言,類似薄片構造體20,例如以直線狀延伸的導電性線狀體22在與導電性線狀體22之長度方向(或延伸的方向)正交的方向,互相平行以等間隔複數排列的構造物所構成。換言之,類似薄片構造體20,例如導電性線狀體22以排列成條紋狀的構造物所構成。又,複數之導電性線狀體22之各間隔係以等間隔為佳,但是也可為不等間隔。(Similar sheet structure) The sheet-like structure 20 is a sheet-like structure in which a plurality of conductive linear bodies 22 extending in one direction are spaced apart from each other, and the distance between adjacent conductive linear bodies 22 is kept constant. Body composition. Specifically, in the sheet-like structure 20, for example, the conductive linear bodies 22 extending in a straight line are parallel to each other in the direction orthogonal to the longitudinal direction (or the direction in which the conductive linear bodies 22) are orthogonal to each other at equal intervals. The structure is arranged. In other words, the sheet-like structure 20, for example, the conductive linear body 22 is constituted by a structure in which stripes are arranged. Further, the respective intervals of the plurality of conductive linear bodies 22 are preferably equal intervals, but may be unequal intervals.

在此,類似薄片構造體20中,導電性線狀體22之間隔L為0.3mm~12.0mm。此構成之導電性薄片10中,將複數之導電性線狀體22彼此之間隔設為0.3mm~12.0mm之範圍時,確保由導電性線狀體22彼此之間露出之接著劑層32的露出面積,可防止利用由類似薄片構造體20露出之接著劑層32之接著受導電性線狀體22妨礙。又,複數之導電性線狀體22彼此之間隔為上述範圍時,由於導電性線狀體22為某程度密集,故可將類似薄片構造體20之電阻增加,或將導電性薄片10作為發熱薄片利用時,可抑制不發熱之區域增加,溫度上昇之分布變成不均勻(昇溫不均)等之導電性薄片10之機能降低。由此等的觀點,導電性線狀體22之間隔L,較佳為0.5mm~10.0mm,更佳為0.8mm~7.0 mm。Here, in the sheet-like structure 20, the interval L of the conductive linear bodies 22 is 0.3 mm to 12.0 mm. In the conductive sheet 10 of this configuration, when the distance between the plurality of conductive linear bodies 22 is in the range of 0.3 mm to 12.0 mm, the adhesive layer 32 exposed between the conductive linear bodies 22 is secured. The exposed area prevents the subsequent use of the adhesive layer 32 exposed by the sheet-like structure 20 and is hindered by the conductive linear body 22. Further, when the distance between the plurality of conductive linear bodies 22 is in the above range, since the conductive linear bodies 22 are dense to some extent, the electric resistance of the sheet-like structure 20 can be increased, or the conductive sheets 10 can be heated. When the sheet is used, it is possible to suppress an increase in the area where no heat is generated, and the function of the conductive sheet 10 in which the temperature rise distribution becomes uneven (uneven temperature rise) is lowered. From the viewpoints of the above, the interval L of the conductive linear bodies 22 is preferably 0.5 mm to 10.0 mm, more preferably 0.8 mm to 7.0 mm.

導電性線狀體22之間隔L係使用數位顯微鏡,觀察該類似薄片構造體20之導電性線狀體22,測量相鄰之2個導電性線狀體22的間隔。   又,相鄰之2個導電性線狀體22之間隔L係指沿著使導電性線狀體22排列之方向的長度,且為2個導電性線狀體22相對向之部分間的長度(參照圖2)。間隔L係導電性線狀體22之排列為不等間隔的情形時為全部相鄰之導電性線狀體22彼此之間隔的平均值,但是從容易控制間隔L之值的觀點,由光線穿透性、發熱性等之機能均勻性之確保的觀點,導電性線狀體22在類似薄片構造體20中,以略等間隔排列為佳。The interval L between the conductive linear bodies 22 is observed by a digital microscope, and the conductive linear bodies 22 of the sheet-like structure 20 are observed, and the interval between the adjacent two conductive linear bodies 22 is measured. Further, the interval L between the adjacent two conductive linear members 22 means the length along the direction in which the conductive linear bodies 22 are arranged, and the length between the two conductive linear bodies 22 facing each other. (Refer to Figure 2). When the arrangement of the interval L-type conductive linear bodies 22 is unequal intervals, the average value of the distance between all adjacent conductive linear bodies 22 is obtained, but from the viewpoint of easily controlling the value of the interval L, light is worn. From the viewpoint of ensuring the uniformity of the function such as permeability and heat generation, the conductive linear bodies 22 are preferably arranged at slightly equal intervals in the sheet-like structure 20.

導電性線狀體22之直徑D,以5μm~75μm為佳,更佳為8μm~60μm,又更佳為12μm~40μm。導電性線狀體22之直徑D設為5μm~75μm時,可抑制類似薄片構造體20之薄片電阻上昇。又,樹脂保護層30之厚度不會過厚,將薄片10三維成形被覆於成形品的表面後,導電性線狀體22被埋入於與樹脂保護層30側鄰接之層(接著劑層32、樹脂保護層等)中,也可避免在導電性線狀體22存在的部分,樹脂保護層30之表面膨脹的情形。又,如後述,導電性線狀體22為波形狀的線狀體時,薄片10經三維成形時之波形狀之導電性線狀體22之直線化受鄰接之層(接著劑層32等)妨礙,變得困難。特別是導電性線狀體22之直徑D為12μm以上的情形時,容易使類似薄片構造體20之薄片電阻降低。而接觸作為薄片10使用三維成形用發熱薄片之成形品的表面時,有容易意識到因導電性線狀體22產生樹脂保護層30之膨脹的傾向,但是依據此三維成形用發熱薄片時,避免這種樹脂保護層30產生膨脹是容易的。The diameter D of the conductive linear body 22 is preferably 5 μm to 75 μm, more preferably 8 μm to 60 μm, still more preferably 12 μm to 40 μm. When the diameter D of the conductive linear body 22 is 5 μm to 75 μm, the sheet resistance increase of the sheet-like structure 20 can be suppressed. Further, the thickness of the resin protective layer 30 is not excessively thick, and after the sheet 10 is three-dimensionally formed and coated on the surface of the molded article, the conductive linear body 22 is buried in a layer adjacent to the resin protective layer 30 side (the adhesive layer 32). In the resin protective layer or the like, the surface of the resin protective layer 30 may be prevented from expanding in the portion where the conductive linear body 22 exists. In the case where the conductive linear body 22 is a wave-shaped linear body, the linear shape of the conductive linear body 22 of the wave shape when the sheet 10 is three-dimensionally formed is adjacent to the layer (the adhesive layer 32, etc.). Obstruction and become difficult. In particular, when the diameter D of the conductive linear body 22 is 12 μm or more, the sheet resistance of the sheet-like structure 20 is easily lowered. When the surface of the molded article of the heat-generating sheet for three-dimensional molding is used as the sheet 10, it is easy to recognize that the conductive protective layer 30 is swollen by the conductive linear body 22. However, when the heat-generating sheet for three-dimensional molding is used, it is avoided. It is easy for the resin protective layer 30 to expand.

導電性線狀體22之直徑D係使用數位顯微鏡,觀察類似薄片構造體20之導電性線狀體22,在不刻意選擇之5處,測量導電性線狀體22之直徑,作為平均值。The diameter D of the conductive linear body 22 was observed by using a digital microscope, and the conductive linear body 22 of the sheet-like structure 20 was observed. The diameter of the conductive linear body 22 was measured at five points which were not intentionally selected, and the average value was measured.

導電性線狀體22之體積電阻率R,較佳為1.0×10-9 Ω‧m~1.0×10-3 Ω‧m,更佳為1.0×10-8 Ω‧m~1.0× 10-4 Ω‧m。將導電性線狀體22之體積電阻率R設為上述範圍時,類似薄片構造體20之面電阻變得容易降低。The volume resistivity R of the conductive linear body 22 is preferably 1.0 × 10 -9 Ω ‧ m - 1.0 × 10 -3 Ω ‧ m, more preferably 1.0 × 10 -8 Ω ‧ m - 1.0 × 10 -4 Ω‧m. When the volume resistivity R of the conductive linear body 22 is in the above range, the sheet resistance similar to the sheet structure 20 is easily lowered.

導電性線狀體22之體積電阻率R之測量如下述。首先,依據上述的方法,求導電性線狀體22之直徑D。其次,在導電性線狀體22之兩端塗佈銀膏,測量長度40mm之部分的電阻,求導電性線狀體22的電阻值。然後,假設直徑D之柱狀的導電性線狀體22,算出導電性線狀體22的剖面積,再乘上上述測量的長度作為體積。將所得之電阻值除以此體積,算出導電性線狀體22的體積電阻率R。The measurement of the volume resistivity R of the conductive linear body 22 is as follows. First, the diameter D of the conductive linear body 22 is obtained in accordance with the above method. Next, silver paste was applied to both ends of the conductive linear body 22, and the electric resistance of the portion having a length of 40 mm was measured to obtain the electric resistance value of the conductive linear body 22. Then, a columnar conductive linear body 22 having a diameter D is assumed, and the cross-sectional area of the conductive linear body 22 is calculated, and the measured length is multiplied as a volume. The volume resistivity R of the conductive linear body 22 was calculated by dividing the obtained resistance value by the volume.

導電性線狀體22為具有導電性者時,無特別限制,可列舉包含金屬線之線狀體、包含導電線(Conductive Yarns)的線狀體等。導電性線狀體22可為包含金屬線及導電線的線狀體(扭絞:Twist)了金屬線與導電線的線狀體等)。When the conductive linear body 22 is electrically conductive, it is not particularly limited, and examples thereof include a linear body including a metal wire, a linear body including a conductive wire (Conductive Yarns), and the like. The conductive linear body 22 may be a linear body (twisted: a linear body of a metal wire and a conductive wire) including a metal wire and a conductive wire.

在此,如後述,將導電性線狀體22作成波形狀的線狀體,薄片10經三維成形而伸長(extension)時,導電性線狀體22為直線化,跟隨(Following)薄片10之伸長,導電性線狀體22也伸長時,將導電性線狀體22與接著劑層32強固地接著時,導電性線狀體22之伸長受阻。   另外,導電性線狀體22使用包含金屬線的線狀體、或包含導電線的線狀體時,成為導電性線狀體22與接著劑層32適度地接著的狀態。因此,跟隨以三維成形之薄片10之伸長,波形狀之導電性線狀體22直線化伸長的情形,導電性線狀體22也容易自接著劑層32剝離,可容易產生導電性線狀體22之伸長。Here, as will be described later, when the conductive linear body 22 is formed into a wave-shaped linear body, and the sheet 10 is stretched in three dimensions, the conductive linear body 22 is linearized, and the sheet 10 is followed. When the conductive linear body 22 is also stretched and the conductive linear body 22 and the adhesive layer 32 are strongly adhered, the elongation of the conductive linear body 22 is hindered. When the linear body including the metal wire or the linear body including the conductive wire is used as the conductive linear body 22, the conductive linear body 22 and the adhesive layer 32 are appropriately followed. Therefore, following the elongation of the three-dimensionally formed sheet 10, the waveguide-shaped conductive linear body 22 is linearly elongated, and the conductive linear body 22 is also easily peeled off from the adhesive layer 32, and the conductive linear body can be easily generated. 22 elongation.

包含金屬線的線狀體及包含導電線的線狀體,均具有高的導熱性及高的導電性,故作為導電性線狀體22使用時,可降低類似薄片構造體20之面電阻,同時變得容易提高光線穿透性。又,更容易實現快速的發熱。此外,如上述,容易得到直徑較細的線狀體。Since the linear body including the metal wire and the linear body including the conductive wire have high thermal conductivity and high electrical conductivity, when used as the conductive linear body 22, the surface resistance of the sheet-like structure 20 can be reduced. At the same time, it becomes easy to improve light penetration. Moreover, it is easier to achieve rapid heating. Further, as described above, it is easy to obtain a linear body having a small diameter.

金屬線可列舉包含銅、鋁、鎢、鐵、鉬、鎳、鈦、銀、金等之金屬、或包含金屬之2種以上的合金(例如不銹鋼、碳鋼等之鋼鐵、黃銅(brass)、磷青銅(phosphor bronze)、鋯銅合金、鈹銅、鐵鎳、鎳鉻、鎳鈦、堪塔爾(kanthal:鐵鉻鋁耐熱材料)、哈氏合金(hastelloy)、錸鎢等)的金屬線(wire)。又,金屬線也可為以錫、鋅、銀、鎳、鉻、鎳鉻合金、悍錫等鍍敷者,也可為藉由後述碳材料或聚合物被覆表面者。Examples of the metal wire include a metal such as copper, aluminum, tungsten, iron, molybdenum, nickel, titanium, silver, gold, or the like, or an alloy containing two or more kinds of metals (for example, steel or brass such as stainless steel or carbon steel). , phosphor bronze, zirconium copper, beryllium copper, iron nickel, nickel chromium, nickel titanium, kantal (kanthal: iron chrome aluminum heat resistant material), Hastelloy, tantalum tungsten, etc. Wire. Further, the metal wire may be a plated material such as tin, zinc, silver, nickel, chromium, nichrome, or antimony tin, or may be coated with a carbon material or a polymer described later.

金屬線可列舉以碳材料被覆的金屬線。金屬線為以碳材料被覆時,與接著劑層32之接著性會降低。因此,作為導電性線狀體22,使用包含以碳材料被覆之金屬線的線狀體時,跟隨利用三維成形之薄片10之伸長,即使波形狀之導電性線狀體22直線化伸長的情形,導電性線狀體22也容易自接著劑層32剝離,可容易產生導電性線狀體22之伸長。又,金屬線為以碳材料被覆時,也可抑制金屬腐蝕。The metal wire may be a metal wire covered with a carbon material. When the metal wire is coated with a carbon material, the adhesion to the adhesive layer 32 is lowered. Therefore, when a linear body including a metal wire coated with a carbon material is used as the conductive linear body 22, the elongation of the three-dimensionally formed sheet 10 is followed, and even if the wave-shaped conductive linear body 22 is linearly elongated, The conductive linear body 22 is also easily peeled off from the adhesive layer 32, and the elongation of the conductive linear body 22 can be easily generated. Further, when the metal wire is coated with a carbon material, corrosion of the metal can be suppressed.

被覆金屬線的碳材料,可列舉碳黑、活性碳、硬碳、軟碳、中孔碳、碳纖維等之非晶質碳;石墨;富勒烯;石墨烯;奈米碳管等。Examples of the carbon material covering the metal wire include amorphous carbon such as carbon black, activated carbon, hard carbon, soft carbon, mesoporous carbon, and carbon fiber; graphite; fullerene; graphene;

又,包含導電線的線狀體,可為由1根導電線所成的線狀體,也可為扭絞複數根之導電線的線狀體。   導電線可列舉包含導電性纖維(金屬纖維、碳纖維、離子導電性聚合物之纖維等)的線、表面鍍敷或蒸鍍有金屬(銅、銀、鎳等)的線、含浸金屬氧化物的線等。Further, the linear body including the conductive wire may be a linear body formed of one conductive wire, or may be a linear body in which a plurality of conductive wires are twisted. Examples of the conductive wire include a wire containing a conductive fiber (a metal fiber, a carbon fiber, or an ion conductive polymer fiber), a surface plated or a wire on which a metal (copper, silver, nickel, or the like) is vapor-deposited, or a metal oxide impregnated. Line and so on.

包含導電線的線狀體,特別是包含利用奈米碳管之線的線狀體(以下也稱為「奈米碳管線狀體」)較適合。   奈米碳管線狀體,例如由奈米碳管叢(carbon nanotube forest)(將奈米碳管對基板呈垂直方向配向,使在基板上複數成長度的成長體,有時也稱為「陣列」的情形)的端部,將奈米碳管拉出成薄片狀,將拉出的奈米碳管薄片集束後,扭絞奈米碳管束而得。這種製造方法中,扭轉時,若不施加扭絞時,可得到緞帶狀的奈米碳管線狀體,施加扭絞時,可得到線狀的線狀體。緞帶狀的奈米碳管線狀體為不具有奈米碳管被扭絞之構造的線狀體。此外,由奈米碳管的分散液藉由紡絲等,也可得到奈米碳管線狀體。藉由紡絲製造奈米碳管線狀體,例如可藉由美國公開公報US 2013/0251619(日本國特開2011-253140號公報)所揭示的方法來進行。從可得到奈米碳管線狀體之直徑均勻度的觀點,使用線狀的奈米碳管線狀體為佳,從可得到高純度之奈米碳管線狀體的觀點,藉由扭絞奈米碳管薄片,得到線狀的奈米碳管線狀體為佳。奈米碳管線狀體也可為2根以上的奈米碳管線狀體彼此編織的線狀體。A linear body including a conductive wire, in particular, a linear body including a wire using a carbon nanotube (hereinafter also referred to as "nanocarbon line-like body") is suitable. The nanocarbon line-like body is, for example, a carbon nanotube forest (a carbon nanotube forest (the carbon nanotubes are aligned in the vertical direction to form a plurality of grown lengths on the substrate, sometimes referred to as an "array"). In the case of the case, the carbon nanotubes are pulled out into a sheet shape, and the drawn carbon nanotube sheets are bundled, and the carbon nanotube bundles are twisted. In such a manufacturing method, when twisting is not applied, a ribbon-shaped nanocarbon line-like body can be obtained, and when twisted, a linear linear body can be obtained. The ribbon-shaped nanocarbon line-like body is a linear body having no structure in which a carbon nanotube is twisted. Further, a nanocarbon line-like body can also be obtained by spinning a dispersion of a carbon nanotube or the like. The production of a nanocarbon line-like body by spinning can be carried out, for example, by the method disclosed in U.S. Patent Publication No. US-A-2011-516140 (JP-A-2011-253140). From the viewpoint of obtaining the uniformity of the diameter of the nanocarbon line-like body, it is preferable to use a linear nanocarbon line-like body, and from the viewpoint of obtaining a high-purity nanocarbon line-like body, by twisting the nanometer The carbon tube sheet is preferably a linear nanocarbon line-like body. The nanocarbon line-like body may be a linear body in which two or more nanocarbon line-like bodies are woven with each other.

奈米碳管線狀體也可為包含奈米碳管與金屬的線狀體(以下也稱為「複合線狀體」)。複合線狀體係維持奈米碳管線狀體之上述特徵,同時容易提高線狀體的導電性。換言之,降低類似薄片構造體20的電阻變得容易。The nanocarbon line-like body may be a linear body including a carbon nanotube and a metal (hereinafter also referred to as a "composite linear body"). The composite linear system maintains the above characteristics of the nanocarbon line-like body and at the same time easily improves the conductivity of the linear body. In other words, it becomes easy to reduce the electric resistance similar to the sheet structure 20.

作為複合線狀體,例如(1)從奈米碳管叢的端部,將奈米碳管拉出成薄片狀,將拉出的奈米碳管薄片集束後,得到扭絞奈米碳管束的奈米碳管線狀體的過程中,藉由將金屬單體或金屬合金進行蒸鍍、離子鍍、濺鍍、濕式鍍敷等載持於奈米碳管叢、薄片或束、或扭絞線狀體之表面的複合線狀體;(2)與金屬單體的線狀體或金屬合金的線狀體或複合線狀體一同扭絞奈米碳管束而成的複合線狀體;(3)將金屬單體的線狀體或金屬合金的線狀體或複合線狀體與奈米碳管線狀體或複合線狀體編織而成的複合線狀體等。又,(2)的複合線狀體,在扭絞奈米碳管束時,亦可與(1)的複合線狀體同樣地使奈米碳管載持金屬。又,(3)的複合線狀體係編織有2根線狀體時的複合線狀體,但只要含有至少1根金屬單體的線狀體或金屬合金的線狀體或複合線狀體時,亦可編織奈米碳管線狀體或金屬單體的線狀體或金屬合金的線狀體或複合線狀體之3根以上。   複合線狀體的金屬,可列舉例如金、銀、銅、鐵、鋁、鎳、鉻、錫、鋅等之金屬單體、含有此等金屬單體之至少一種的合金(銅-鎳-磷合金、銅-鐵-磷-鋅合金等)。As the composite linear body, for example, (1) the carbon nanotubes are pulled out into a sheet shape from the end of the carbon nanotube bundle, and the drawn carbon nanotube sheets are bundled to obtain a twisted carbon nanotube bundle. In the process of the nanocarbon line-like body, the metal monomer or metal alloy is vapor-deposited, ion-plated, sputtered, wet-plated, etc., carried on a carbon nanotube bundle, a sheet or a bundle, or twisted. a composite linear body on the surface of the stranded linear body; (2) a composite linear body formed by twisting a bundle of carbon nanotubes together with a linear body of a metal monomer or a linear body or a composite linear body of a metal alloy; (3) A linear body in which a linear body of a metal monomer or a linear body or a composite linear body of a metal alloy is woven with a nanocarbon line-like body or a composite linear body. Further, in the composite linear body of (2), when the twisted carbon nanotube bundle is twisted, the carbon nanotube may be carried by the metal in the same manner as the composite linear body of (1). Further, in the composite linear system of (3), a composite linear body in which two linear bodies are knitted is used, but a linear body or a linear body of a metal alloy or a composite linear body is required as long as it contains at least one metal monomer. Further, it is also possible to knit a linear body of a nano carbon line or a linear body of a metal monomer or a linear body of a metal alloy or a composite linear body. The metal of the composite linear body may, for example, be a metal monomer such as gold, silver, copper, iron, aluminum, nickel, chromium, tin or zinc, or an alloy containing at least one of these metal monomers (copper-nickel-phosphorus). Alloy, copper-iron-phosphorus-zinc alloy, etc.).

(樹脂保護層)   樹脂保護層30係將薄片10進行三維成形被覆於成形品後,構成薄片10之表面的層。換言之,樹脂保護層30係保護類似薄片構造體20、設置於樹脂保護層30與類似薄片構造體20之間的機能層(熱傳導層、著色層、裝飾層等),提高薄片10表面的強度,維持機能等用的層。(Resin Protective Layer) The resin protective layer 30 is a layer that forms the surface of the sheet 10 after the sheet 10 is three-dimensionally formed and coated on the molded article. In other words, the resin protective layer 30 protects the similar sheet structure 20, the functional layer (heat conductive layer, colored layer, decorative layer, etc.) provided between the resin protective layer 30 and the similar sheet structure 20, and improves the strength of the surface of the sheet 10, Maintain layers for functions and so on.

樹脂保護層30由三維成形性的觀點,包含熱可塑性樹脂為佳。   熱可塑性樹脂可列舉例如聚烯烴樹脂、聚酯樹脂、聚丙烯酸樹脂、聚苯乙烯樹脂、聚醯亞胺樹脂、聚醯亞胺醯胺樹脂、聚醯胺樹脂、聚胺基甲酸酯樹脂、聚碳酸酯樹脂、聚芳香酯樹脂、三聚氰胺樹脂、環氧樹脂、胺基甲酸酯樹脂、矽氧樹脂、氟樹脂等之習知的樹脂、或包含此等2種以上的混合樹脂。The resin protective layer 30 is preferably a thermoplastic resin from the viewpoint of three-dimensional formability. The thermoplastic resin may, for example, be a polyolefin resin, a polyester resin, a polyacryl resin, a polystyrene resin, a polyimide resin, a polyamidamine resin, a polyamide resin, a polyurethane resin, or the like. A conventional resin such as a polycarbonate resin, a polyarylate resin, a melamine resin, an epoxy resin, a urethane resin, a oxime resin, or a fluororesin, or a mixed resin of two or more kinds thereof.

樹脂保護層30由表面保護的觀點,包含熱硬化性樹脂為佳。   熱硬化性樹脂可列舉例如環氧樹脂組成物、藉由胺基甲酸酯反應硬化的樹脂組成物、藉由自由基聚合反應硬化的樹脂組成物等之習知的組成物。The resin protective layer 30 is preferably a thermosetting resin from the viewpoint of surface protection. The thermosetting resin may, for example, be a known composition such as an epoxy resin composition, a resin composition which is cured by a carbamate reaction, or a resin composition which is cured by a radical polymerization reaction.

環氧樹脂組成物,可列舉多官能系環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、聯苯型環氧樹脂、二環戊二烯型環氧樹脂等之環氧樹脂與、胺化合物、酚系硬化劑等之硬化劑組合而成者。   藉由胺基甲酸酯反應硬化的樹脂組成物,可列舉例如包含(甲基)丙烯醯基多元醇與、聚異氰酸酯化合物的樹脂組成物。   藉由自由基聚合反應硬化的樹脂組成物,可列舉(甲基)丙烯醯基或不飽和聚酯等之可自由基聚合反應的樹脂組成物,可列舉例如在側鏈具有自由基聚合性基之(甲基)丙烯酸樹脂(使具有反應性基之乙烯基單體(羥基(甲基)丙烯酸酯、環氧丙基(甲基)丙烯酸酯等)之聚合物,與具有可與該共聚物之反應性基反應之基,且具有自由基聚合性基之單體((甲基)丙烯酸、含有異氰酸酯基之(甲基)丙烯酸酯等)產生反應的(甲基)丙烯酸樹脂等)、環氧樹脂之末端具有使(甲基)丙烯酸等反應之(甲基)丙烯醯基的環氧丙烯酸酯、使具有不飽和基之羧酸(富馬酸等)與二醇縮合的不飽和聚酯等。Examples of the epoxy resin composition include a polyfunctional epoxy resin, a bisphenol A epoxy resin, a bisphenol F epoxy resin, a biphenyl epoxy resin, and a dicyclopentadiene epoxy resin. An oxygen resin is combined with a curing agent such as an amine compound or a phenolic curing agent. The resin composition which is hardened by the carbamide reaction may, for example, be a resin composition containing a (meth)acryl fluorenyl polyol and a polyisocyanate compound. The resin composition which is hardened by a radical polymerization reaction may, for example, be a radically polymerizable resin composition such as a (meth) acrylonitrile group or an unsaturated polyester, and may, for example, have a radical polymerizable group in a side chain. (meth)acrylic resin (a polymer having a reactive group of a vinyl monomer (hydroxy (meth) acrylate, glycidyl (meth) acrylate, etc.), and having a copolymer a monomer having a radical polymerizable group and a (meth)acrylic resin which reacts with a (meth)acrylic acid or a (meth)acrylate containing an isocyanate group), and a ring The epoxy resin has a (meth)acryloyl group-based epoxy acrylate which reacts with (meth)acrylic acid or the like, and an unsaturated polyester which condenses a carboxylic acid (fumaric acid or the like) having an unsaturated group with a diol. Wait.

樹脂保護層30可含有導熱性無機填充材。樹脂保護層30含有導熱性無機填充材時,將薄片10作為三維成形用發熱薄片使用時,可更有效地防止表面之昇溫不均(溫度上昇之分布不均勻)之發生。The resin protective layer 30 may contain a thermally conductive inorganic filler. When the resin protective layer 30 contains a thermally conductive inorganic filler, when the sheet 10 is used as a heat-generating sheet for three-dimensional molding, it is possible to more effectively prevent uneven temperature rise on the surface (uneven distribution of temperature rise).

導熱性無機填充材,只要是具有熱導率為10W/mK以上的無機填充材時,即無特別限制,可列舉金屬粒子、金屬氧化物粒子、金屬氫氧化物粒子、金屬氮化物系粒子等。導熱性無機填充材,具體而言,可列舉銀粒子、銅粒子、鋁粒子、鎳粒子、氧化鋅粒子、氧化鋁粒子、氮化鋁粒子、氧化矽粒子、氧化鎂粒子、氮化鋁粒子、鈦粒子、氮化硼粒子、氮化矽粒子、碳化矽粒子、金剛石粒子、石墨粒子、奈米碳管粒子、金屬矽粒子、碳纖維粒子、富勒烯粒子、玻璃粒子等之習知的無機粒子。   導熱性無機填充材可單獨使用1種,也可併用2種以上。The thermally conductive inorganic filler is not particularly limited as long as it has an inorganic filler having a thermal conductivity of 10 W/mK or more, and examples thereof include metal particles, metal oxide particles, metal hydroxide particles, and metal nitride particles. . Specific examples of the thermally conductive inorganic filler include silver particles, copper particles, aluminum particles, nickel particles, zinc oxide particles, alumina particles, aluminum nitride particles, cerium oxide particles, magnesium oxide particles, and aluminum nitride particles. Conventional inorganic particles such as titanium particles, boron nitride particles, cerium nitride particles, cerium carbide particles, diamond particles, graphite particles, carbon nanotube particles, metal cerium particles, carbon fiber particles, fullerene particles, and glass particles . The thermally conductive inorganic filler may be used singly or in combination of two or more.

導熱性無機填充材之含量係相對於樹脂保護層全體,以1質量%~90質量%為佳,更佳為2質量%~70質量%,又更佳為5質量%~50質量%。The content of the thermally conductive inorganic filler is preferably from 1% by mass to 90% by mass, more preferably from 2% by mass to 70% by mass, even more preferably from 5% by mass to 50% by mass, based on the entire resin protective layer.

樹脂保護層30可含有著色劑。使樹脂保護層30含有著色劑,將樹脂保護層30作為著色層時,可提高導電性線狀體22之隱蔽性。   著色劑無特別限制,配合目的可使用無機顏料、有機顏料、染料等之習知的著色劑。The resin protective layer 30 may contain a colorant. When the resin protective layer 30 contains a coloring agent and the resin protective layer 30 is used as a colored layer, the concealability of the conductive linear body 22 can be improved. The coloring agent is not particularly limited, and conventional coloring agents such as inorganic pigments, organic pigments, and dyes can be used for the purpose of blending.

樹脂保護層30也可含有其他的添加劑。其他的添加劑,可列舉例如硬化劑、防老化劑、光安定劑、難燃劑、導電劑、抗靜電劑、可塑劑等。The resin protective layer 30 may also contain other additives. Examples of other additives include a curing agent, an anti-aging agent, a photostabilizer, a flame retardant, a conductive agent, an antistatic agent, a plasticizer, and the like.

樹脂保護層30中之類似薄片構造體20側的表面,可藉由圖像形成材料(油墨、碳粉等)形成圖像(例如圖、文字、模樣、圖樣等之圖像)。圖像之形成方法,可使用凹版印刷、平版印刷、網版印刷、噴墨印刷、熱轉印印刷等之習知的印刷法。此時,樹脂保護層30作為裝飾層的機能,同時具有保護圖像之裝飾的機能。然後,此時,薄片10可作為三維裝飾用薄片使用。In the surface of the resin protective layer 30 on the side similar to the sheet structure 20, an image (for example, an image of a figure, a character, a pattern, a pattern, or the like) can be formed by an image forming material (ink, toner, or the like). As the method of forming the image, a conventional printing method such as gravure printing, lithography, screen printing, inkjet printing, or thermal transfer printing can be used. At this time, the resin protective layer 30 functions as a decorative layer and has a function of protecting the decoration of the image. Then, at this time, the sheet 10 can be used as a three-dimensional decorative sheet.

樹脂保護層30之厚度,從三維成形性、及樹脂保護層30之保護機能確保的觀點,例如以8μm~2500μm為佳,更佳為10μm~2300μm,又更佳為15μm~2000μm。The thickness of the resin protective layer 30 is preferably from 8 μm to 2500 μm, more preferably from 10 μm to 2300 μm, still more preferably from 15 μm to 2000 μm, from the viewpoints of three-dimensional moldability and protection of the resin protective layer 30.

(接著劑層)   接著劑層32為包含接著劑之層。藉由作為在樹脂保護層30與類似薄片構造體20之間,且與類似薄片構造體20接觸,挾著接著劑層32的薄片10,以接著劑層32被覆於薄片10之成形品的表面變得容易。具體而言,如上述,薄片10中,藉由自類似薄片構造體20(其複數之導電性線狀體22)露出之接著劑層32,使薄片10與成形品表面之接著變得容易。(Adhesive Layer) The subsequent agent layer 32 is a layer containing an adhesive. The surface of the molded article of the sheet 10 is coated with the adhesive layer 32 by the adhesive sheet 32 between the resin protective layer 30 and the similar sheet structure 20 and in contact with the sheet-like structure 20, with the sheet 10 attached to the adhesive layer 32. It's easy. Specifically, as described above, in the sheet 10, the adhesion of the sheet 10 to the surface of the molded article is facilitated by the adhesive layer 32 exposed from the sheet-like structure 20 (the plurality of conductive linear bodies 22).

接著劑層32也可為硬化性。藉由接著劑層硬化,保護類似薄片構造體20所需之充分的硬度賦予接著劑層32。又,硬化後之接著劑層32的耐衝撃性提高,也可抑制因衝撃所致之硬化後之接著劑層32之變形。The subsequent agent layer 32 can also be hardenable. By the adhesive layer hardening, the sufficient hardness required to protect the sheet-like structure 20 is imparted to the adhesive layer 32. Further, the adhesiveness of the adhesive layer 32 after curing is improved, and deformation of the adhesive layer 32 after hardening due to punching can be suppressed.

接著劑層32可以短時間且簡便地硬化的觀點,以紫外線、可見光能量線、紅外線、電子束等之能量線硬化性為佳。又,「能量線硬化」也包含使用能量線之加熱的熱硬化。   藉由能量線之硬化條件係因使用之能量線而異,例如藉由紫外線照射使硬化時,紫外線的照射量為10mJ/cm2 ~ 3,000mJ/cm2 、照射時間為1秒~180秒為佳。The energy layer hardenability of the ultraviolet ray, visible light energy ray, infrared ray, electron beam or the like is preferably from the viewpoint that the agent layer 32 can be hardened in a short time and easily. Further, "energy line hardening" also includes thermal hardening using heating of an energy ray. The curing condition by the energy ray varies depending on the energy line used. For example, when the curing is performed by ultraviolet irradiation, the ultraviolet ray irradiation amount is 10 mJ/cm 2 to 3,000 mJ/cm 2 , and the irradiation time is 1 second to 180 seconds. good.

接著劑層32之接著劑,可列舉藉由熱接著之所謂的熱密封類型者,使濕潤展現黏貼性的接著劑等,就適用的簡便度,接著劑層32為由黏著劑(感壓性接著劑)形成的黏著劑層為佳。黏著劑層的黏著劑,無特別限定。例如黏著劑,可列舉丙烯酸系黏著劑、胺基甲酸酯系黏著劑、橡膠系黏著劑、聚酯系黏著劑、矽氧系黏著劑、聚乙烯醚系黏著劑等。此等之中,黏著劑為選自由丙烯酸系黏著劑、胺基甲酸酯系黏著劑、及橡膠系黏著劑所成群之至少任一者為佳,更佳為丙烯酸系黏著劑。The adhesive of the adhesive layer 32 may be an adhesive which exhibits adhesiveness by heat, which is a type of heat sealing, and the like, and the adhesive layer (adhesive property) is applied. The adhesive layer formed by the subsequent agent is preferred. The adhesive of the adhesive layer is not particularly limited. Examples of the adhesive include an acrylic adhesive, an urethane-based adhesive, a rubber-based adhesive, a polyester-based adhesive, a bismuth-based adhesive, and a polyvinyl ether-based adhesive. Among these, the adhesive is preferably at least one selected from the group consisting of an acrylic pressure-sensitive adhesive, an urethane-based pressure-sensitive adhesive, and a rubber-based pressure-sensitive adhesive, and more preferably an acrylic pressure-sensitive adhesive.

丙烯酸系黏著劑,可列舉例如包含來自具有直鏈烷基或支鏈烷基之烷基(甲基)丙烯酸酯之構成單位的聚合物(換言之,至少聚合烷基(甲基)丙烯酸酯的聚合物)、包含來自具有環狀結構之(甲基)丙烯酸酯之構成單位的丙烯酸系聚合物(換言之,至少聚合具有環狀結構之(甲基)丙烯酸酯的聚合物)等。在此,「(甲基)丙烯酸酯」係指作為表示「丙烯酸酯」及「甲基丙烯酸酯」兩者之用語使用,其他之類似用語也同樣。The acrylic adhesive may, for example, be a polymer comprising a constituent unit derived from an alkyl (meth) acrylate having a linear alkyl group or a branched alkyl group (in other words, polymerization of at least a polymerized alkyl (meth) acrylate). And an acrylic polymer containing a constituent unit derived from a (meth) acrylate having a cyclic structure (in other words, a polymer which polymerizes at least a (meth) acrylate having a cyclic structure). Here, "(meth) acrylate" is used as a term indicating both "acrylate" and "methacrylate", and the other similar terms are also the same.

丙烯酸系聚合物為共聚物時,共聚合的形態,無特別限定。丙烯酸系共聚物,可為嵌段共聚物、無規共聚物、或接枝共聚物之任一。When the acrylic polymer is a copolymer, the form of copolymerization is not particularly limited. The acrylic copolymer may be any of a block copolymer, a random copolymer, or a graft copolymer.

此等之中,丙烯酸系黏著劑係以包含來自具有碳數1~20之鏈狀烷基之烷基(甲基)丙烯酸酯(a1’)(以下也稱為「單體成分(a1’)」)的構成單位(a1)、及來自含有官能基之單體(a2’)(以下也稱為「單體成分(a2’)」)的構成單位(a2)的丙烯酸系共聚物為佳。   又,該丙烯酸系共聚物也可再包含來自單體成分(a1’)及單體成分(a2’)以外之其他單體成分(a3’)的構成單位(a3)。Among these, the acrylic adhesive contains an alkyl (meth) acrylate (a1') derived from a chain alkyl group having 1 to 20 carbon atoms (hereinafter also referred to as "monomer component (a1'). The structural unit (a1) and the acrylic copolymer derived from the structural unit (a2) of the functional group-containing monomer (a2') (hereinafter also referred to as "monomer component (a2')") are preferred. Further, the acrylic copolymer may further contain a constituent unit (a3) derived from the monomer component (a3') and the monomer component (a3') other than the monomer component (a2').

單體成分(a1’)所具有之鏈狀烷基的碳數,從提高黏著特性的觀點,較佳為1~12,更佳為4~8,又更佳為4~6。單體成分(a1’),可列舉例如甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、丙基(甲基)丙烯酸酯、n-丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、月桂基(甲基)丙烯酸酯、十三烷基(甲基)丙烯酸酯、十八烷基(甲基)丙烯酸酯等。此等之單體成分(a1’)之中,較佳為丁基(甲基)丙烯酸酯及2-乙基己基(甲基)丙烯酸酯,更佳為丁基(甲基)丙烯酸酯。The carbon number of the chain alkyl group which the monomer component (a1') has is preferably from 1 to 12, more preferably from 4 to 8, more preferably from 4 to 6 from the viewpoint of improving the adhesion property. Examples of the monomer component (a1') include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, and n-butyl (meth) acrylate. Ethylhexyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, octadecyl (meth) acrylate, and the like. Among these monomer components (a1'), butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate are preferable, and butyl (meth) acrylate is more preferable.

構成單位(a1)之含量係相對於上述丙烯酸系共聚物之全構成單位(100質量%),較佳為50質量%~99.5質量%,更佳為55質量%~99質量%,又更佳為60質量%~97質量%,又更佳為65質量%~95質量%。The content of the constituent unit (a1) is preferably 50% by mass to 99.5% by mass, more preferably 55% by mass to 99% by mass, even more preferably the total constituent unit (100% by mass) of the acrylic copolymer. It is 60% by mass to 97% by mass, and more preferably 65% by mass to 95% by mass.

單體成分(a2’),可列舉例如含有羥基之單體、含有羧基之單體、含有環氧基之單體、含有胺基之單體、含氰基的單體、含酮基的單體、含有烷氧基甲矽烷基之單體等。此等之單體成分(a2’)之中,較佳為含有羥基之單體與含有羧基之單體。   含有羥基之單體,可列舉例如2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、2-羥基丁基(甲基)丙烯酸酯、3-羥基丁基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯等,較佳為2-羥基乙基(甲基)丙烯酸酯。   含有羧基之單體,可列舉例如(甲基)丙烯酸、馬來酸、富馬酸、依康酸等,較佳為(甲基)丙烯酸。   含有環氧基之單體,可列舉例如環氧丙基(甲基)丙烯酸酯等。   含有胺基之單體,可列舉例如二胺基乙基(甲基)丙烯酸酯等。   含氰基的單體,可列舉例如丙烯腈等。Examples of the monomer component (a2') include a monomer having a hydroxyl group, a monomer having a carboxyl group, a monomer containing an epoxy group, a monomer having an amine group, a monomer having a cyano group, and a monomer having a ketone group. a monomer, a monomer containing an alkoxycarbenyl group, and the like. Among these monomer components (a2'), a monomer having a hydroxyl group and a monomer having a carboxyl group are preferred. Examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 3-hydroxybutyl group. (Meth) acrylate, 4-hydroxybutyl (meth) acrylate, etc., preferably 2-hydroxyethyl (meth) acrylate. Examples of the monomer having a carboxyl group include (meth)acrylic acid, maleic acid, fumaric acid, and econic acid, and (meth)acrylic acid is preferred. Examples of the epoxy group-containing monomer include a glycidyl (meth)acrylate and the like. Examples of the amino group-containing monomer include diaminoethyl (meth) acrylate and the like. Examples of the cyano group-containing monomer include acrylonitrile and the like.

構成單位(a2)之含量係相對於上述丙烯酸系共聚物之全構成單位(100質量%),較佳為0.1質量%~50質量%,更佳為0.5質量%~40質量%,又更佳為1.0質量%~30質量%,又更佳為1.5質量%~20質量%。The content of the constituent unit (a2) is preferably from 0.1% by mass to 50% by mass, more preferably from 0.5% by mass to 40% by mass, based on the total constituent unit (100% by mass) of the acrylic copolymer. It is 1.0% by mass to 30% by mass, and more preferably 1.5% by mass to 20% by mass.

單體成分(a3’),可列舉例如環己基(甲基)丙烯酸酯、苄基(甲基)丙烯酸酯、異莰基(甲基)丙烯酸酯、二環戊基(甲基)丙烯酸酯、二環戊烯基(甲基)丙烯酸酯、二環戊烯氧基乙基(甲基)丙烯酸酯、醯亞胺(甲基)丙烯酸酯、具有丙烯醯基嗎啉等之環狀結構之(甲基)丙烯酸酯;乙酸乙烯酯;苯乙烯等。Examples of the monomer component (a3') include cyclohexyl (meth) acrylate, benzyl (meth) acrylate, isodecyl (meth) acrylate, and dicyclopentyl (meth) acrylate. Dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, quinone imine (meth) acrylate, cyclic structure having acryloyl morpholine or the like ( Methyl) acrylate; vinyl acetate; styrene, and the like.

構成單位(a3)之含量係相對於上述丙烯酸系共聚物之全構成單位(100質量%),較佳為0質量%~40質量%,更佳為0質量%~30質量%,又更佳為0質量%~25質量%,又更佳為0質量%~20質量%。The content of the constituent unit (a3) is preferably from 0% by mass to 40% by mass, more preferably from 0% by mass to 30% by mass, based on the total constituent unit (100% by mass) of the acrylic copolymer. It is 0% by mass to 25% by mass, and more preferably 0% by mass to 20% by mass.

又,上述單體成分(a1’)可單獨或組合2種以上使用,上述單體成分(a2’)可單獨或組合2種以上使用,上述單體成分(a3’)可單獨或組合2種以上使用。In addition, the monomer component (a1') may be used singly or in combination of two or more kinds, and the monomer component (a2') may be used alone or in combination of two or more. The monomer component (a3') may be used alone or in combination of two or more. Used above.

丙烯酸系共聚物可藉由交聯劑交聯。交聯劑可列舉例如公知的環氧系交聯劑、異氰酸酯系交聯劑、氮丙啶系交聯劑、金屬螯合物系交聯劑等。使丙烯酸系共聚物進行交聯時,可作為來自單體成分(a2’)之官能基與交聯劑反應之交聯點利用。The acrylic copolymer can be crosslinked by a crosslinking agent. Examples of the crosslinking agent include a known epoxy crosslinking agent, an isocyanate crosslinking agent, an aziridine crosslinking agent, and a metal chelate crosslinking agent. When the acrylic copolymer is crosslinked, it can be used as a crosslinking point at which a functional group derived from the monomer component (a2') reacts with a crosslinking agent.

黏著劑層除上述黏著劑外,也可含有能量線硬化性的成分。   能量線硬化性的成分,例如能量線為紫外線的情形時,可列舉例如三羥甲基丙烷三(甲基)丙烯酸酯、乙氧基化異三聚氰酸三(甲基)丙烯酸酯、雙三羥甲基丙烷四(甲基)丙烯酸酯、四羥甲基甲烷四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇單羥基五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、己內酯改質二季戊四醇六(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、二環戊二烯二甲氧基二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、寡酯(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯寡聚物、環氧基改質(甲基)丙烯酸酯、聚醚(甲基)丙烯酸酯等的化合物,一分子中具有2個以上之紫外線聚合性官能基的化合物等。   能量線硬化性的成分,可單獨使用或混合二種以上使用。The adhesive layer may contain an energy ray-curable component in addition to the above adhesive. When the energy ray-curable component is, for example, an ultraviolet ray, the trimethylolpropane tri(meth) acrylate, the ethoxylated iso-cyanuric acid tri(meth) acrylate, or the bis- Trimethylolpropane tetra(meth)acrylate, tetramethylolmethanetetra(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol monohydroxypenta(meth)acrylate, dipentaerythritol (Meth) acrylate, caprolactone modified dipentaerythritol hexa(meth) acrylate, 1,4-butanediol di(meth) acrylate, 1,6-hexanediol di(meth)acrylic acid Ester, dicyclopentadienyl dimethoxy di(meth) acrylate, polyethylene glycol di(meth) acrylate, oligoester (meth) acrylate, urethane (meth) acrylate A compound such as an ester oligomer, an epoxy-modified (meth) acrylate or a polyether (meth) acrylate, or a compound having two or more ultraviolet-polymerizable functional groups in one molecule. The energy ray-hardening component may be used singly or in combination of two or more.

又,作為黏著劑使用丙烯酸系黏著劑時,能量線硬化性的成分,可使用一分子中具有與來自丙烯酸系共聚物中之單體成分(a2’)之官能基反應的官能基與、能量線聚合性之官能基的化合物。藉由該化合物的官能基與、來自丙烯酸系共聚物中之單體成分(a2’)之官能基之反應,丙烯酸系共聚物之側鏈藉由能量線照射成為可聚合。黏著劑即使為丙烯酸系黏著劑以外,成為黏著劑之共聚物以外的共聚物成分,同樣地也可使用側鏈為能量線聚合性的成分。When an acrylic adhesive is used as the adhesive, the energy ray-curable component may have a functional group and an energy which react with a functional group derived from the monomer component (a2') in the acrylic copolymer. A compound having a linear polymerizable functional group. By the reaction of the functional group of the compound with the functional group derived from the monomer component (a2') in the acrylic copolymer, the side chain of the acrylic copolymer becomes polymerizable by irradiation with an energy ray. The adhesive is a copolymer component other than the copolymer of the adhesive, in addition to the acrylic adhesive, and similarly, a component in which the side chain is energy ray polymerizable can be used.

黏著劑層為能量線硬化性的情形時,黏著劑層可含有光聚合起始劑。藉由光聚合起始劑,可提高黏著劑層以能量線照射而硬化的速度。光聚合起始劑,可列舉例如二苯甲酮、苯乙酮、苯偶姻、苯偶姻甲醚、苯偶姻乙醚、苯偶姻異丙醚、苯偶姻異丁醚、苯偶姻苯甲酸、苯偶姻苯甲酸甲酯、苯偶姻二甲基縮醛、2,4-二乙基噻噸酮、1-羥基環己基苯基酮、苄基二苯基硫化物、四甲基秋蘭姆單硫化物、偶氮雙異丁腈、苄基、聯苄、二乙醯基、2-氯蒽醌、2,4,6-三甲基苯甲醯基二苯基膦氧化物、2-苯并噻唑-N,N-二乙基二硫代胺基甲酸鹽(Dithiocarbamates)、寡聚{2-羥基-2-甲基-1-[4-(1-丙烯基)苯基]丙酮}等。In the case where the adhesive layer is energy ray hardenable, the adhesive layer may contain a photopolymerization initiator. By the photopolymerization initiator, the rate at which the adhesive layer is hardened by the irradiation of the energy ray can be increased. Examples of the photopolymerization initiator include benzophenone, acetophenone, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, and benzoin. Benzoic acid, benzoin methyl benzoate, benzoin dimethyl acetal, 2,4-diethyl thioxanthone, 1-hydroxycyclohexyl phenyl ketone, benzyl diphenyl sulfide, tetramethyl Kithiram monosulfide, azobisisobutyronitrile, benzyl, bibenzyl, diethylidene, 2-chloroindole, 2,4,6-trimethylbenzhydryldiphenylphosphine oxide , 2-benzothiazole-N,N-diethyldithiocarbamate (Dithiocarbamates), oligomeric {2-hydroxy-2-methyl-1-[4-(1-propenyl) Phenyl]acetone}.

接著劑層32也可含有無機填充材。藉由含有無機填充材,可更提高硬化後之接著劑層32的硬度。又,提高接著劑層32的導熱性。此外,被黏物以玻璃作為主成分時,可接近薄片10與被黏物之線膨脹係數,藉此,可提高將薄片10黏貼於被黏物及必要時經硬化而得之裝置的信賴性。The subsequent agent layer 32 may also contain an inorganic filler. By containing an inorganic filler, the hardness of the adhesive layer 32 after hardening can be further improved. Moreover, the thermal conductivity of the adhesive layer 32 is improved. Further, when the adherend is made of glass as a main component, the coefficient of linear expansion of the sheet 10 and the adherend can be approximated, whereby the reliability of the device in which the sheet 10 is adhered to the adherend and, if necessary, hardened can be improved. .

無機填充材可列舉例如二氧化矽、氧化鋁、滑石、碳酸鈣、鈦白、氧化鐵紅、碳化矽、氮化硼等之粉末;將此等進行球形化的珠粒(beads);單結晶纖維;玻璃纖維等。此等之中,作為無機填充材,以二氧化矽填料及氧化鋁填料為佳。又,接著劑層32也可含有上述樹脂保護層30可含有之導熱性無機填充材,作為無機填充材。此時,可得到與後述設置有熱傳導層之中間樹脂層36的情形同樣的效果。無機填充材可單獨使用1種,也可併用2種以上。Examples of the inorganic filler include a powder of cerium oxide, aluminum oxide, talc, calcium carbonate, titanium white, iron oxide red, cerium carbide, boron nitride, or the like; beads which are spheroidized; single crystal Fiber; glass fiber, etc. Among these, as the inorganic filler, a cerium oxide filler and an alumina filler are preferred. Further, the adhesive layer 32 may contain a thermally conductive inorganic filler which may be contained in the resin protective layer 30 as an inorganic filler. At this time, the same effect as in the case of the intermediate resin layer 36 in which the heat conductive layer is provided will be obtained. The inorganic filler may be used singly or in combination of two or more.

無機填充材係藉由具有硬化性官能基之化合物進行表面修飾(偶合)為佳。   硬化性官能基,可列舉例如羥基、羧基、胺基、環氧丙基、環氧基、醚基、酯基、具有乙烯性不飽和鍵之基等。具有此等硬化性官能基的化合物,可列舉例如矽烷偶合劑等。The inorganic filler is preferably surface-modified (coupling) by a compound having a curable functional group. Examples of the curable functional group include a hydroxyl group, a carboxyl group, an amine group, a glycidyl group, an epoxy group, an ether group, an ester group, and a group having an ethylenically unsaturated bond. Examples of the compound having such a curable functional group include a decane coupling agent and the like.

無機填充材從容易維持硬化後之接著劑層32之耐破壞性(硬化後之接著劑層32的強度)的觀點,藉由具有乙烯性不飽和鍵之基等之能量線硬化性官能基的化合物進行表面修飾更佳。具有乙烯性不飽和鍵之基,可列舉乙烯基、(甲基)丙烯醯基、馬來醯亞胺基等,但是從反應性之高度或泛用性的觀點,較佳為(甲基)丙烯醯基。   藉由具有能量線硬化性官能基之化合物經表面修飾的無機填充材時,例如將薄片10進行三維成形,被覆於成形品的表面後,經硬化的接著劑層32變得強靭。   又,接著劑層32含有經表面修飾之無機填充材的情形時,接著劑層32另行包含能量線硬化性的成分為佳。The inorganic filler is an energy ray-curable functional group having a group such as an ethylenically unsaturated bond, from the viewpoint of the deterioration resistance of the adhesive layer 32 (the strength of the adhesive layer 32 after curing) The compound is preferably surface modified. Examples of the group having an ethylenically unsaturated bond include a vinyl group, a (meth) acrylonitrile group, and a maleimide group. From the viewpoint of high reactivity or versatility, (meth) is preferred. Acryl sulfhydryl. When the inorganic filler having a surface-modified compound having an energy ray-curable functional group is subjected to three-dimensional molding, for example, the sheet 10 is coated on the surface of the molded article, the cured adhesive layer 32 is strengthened. Further, when the adhesive layer 32 contains a surface-modified inorganic filler, the adhesive layer 32 preferably contains an energy ray-curable component.

無機填充材之平均粒徑,較佳為1μm以下,更佳為0.5μm以下。無機填充材之平均粒徑在這種範圍時,容易提高接著劑層32之光線穿透性,此外,可容易壓低薄片10(即,接著劑層32)的霧度。無機填充材之平均粒徑之下限無特別限定,較佳為5nm以上。   又,無機填充材之平均粒徑係藉由數位顯微鏡觀察20個無機填充材,以無機填充材之最大徑與最小徑之平均徑作為直徑進行測量,作為其平均值。The average particle diameter of the inorganic filler is preferably 1 μm or less, more preferably 0.5 μm or less. When the average particle diameter of the inorganic filler is in this range, the light transmittance of the adhesive layer 32 is easily improved, and further, the haze of the sheet 10 (i.e., the adhesive layer 32) can be easily lowered. The lower limit of the average particle diameter of the inorganic filler is not particularly limited, but is preferably 5 nm or more. Further, the average particle diameter of the inorganic filler was measured by a digital microscope to observe 20 inorganic fillers, and the average diameter of the largest diameter and the smallest diameter of the inorganic filler was measured as a diameter, and the average value was obtained.

無機填充材之含量係相對於接著劑層32全體,較佳為0質量%~95質量%,更佳為5質量%~90質量%,又更佳為10質量%~80質量%。The content of the inorganic filler is preferably from 0% by mass to 95% by mass, more preferably from 5% by mass to 90% by mass, even more preferably from 10% by mass to 80% by mass, based on the entire adhesive layer 32.

硬化後之接著劑層32的鉛筆硬度係HB以上為佳,更佳為F以上,又更佳為H以上。藉此,進一步提高硬化後之接著劑層32保護類似薄片構造體20的機能,可更充分地保護類似薄片構造體20。又,鉛筆硬度係依據JISK5600-5-4測量之值。The pencil hardness of the adhesive layer 32 after hardening is preferably HB or more, more preferably F or more, still more preferably H or more. Thereby, the function of the adhesive-like adhesive layer 32 to protect the sheet-like structure 20 is further enhanced, and the sheet-like structure 20 can be more sufficiently protected. Further, the pencil hardness is a value measured in accordance with JIS K5600-5-4.

接著劑層32也可包含著色劑。藉此,可得到與設置後述著色層的中間樹脂層36的情形同樣的效果。The subsequent agent layer 32 may also contain a colorant. Thereby, the same effect as the case of providing the intermediate resin layer 36 of the colored layer described later can be obtained.

接著劑層32也可包含其他的成分。其他的成分,可列舉例如有機溶劑、難燃劑、黏著賦予劑、紫外線吸收劑、抗氧化劑、防腐劑、防黴劑、可塑劑、消泡劑、潤濕性調整劑等之周知的添加劑。The subsequent layer 32 may also contain other components. Other components include, for example, an organic solvent, a flame retardant, an adhesion-imparting agent, an ultraviolet absorber, an antioxidant, a preservative, a mold inhibitor, a plasticizer, an antifoaming agent, and a wettability adjuster.

接著劑層32的厚度,例如從接著性的觀點,較佳為3μm~150μm,更佳為5μm~100μm。The thickness of the subsequent agent layer 32 is preferably from 3 μm to 150 μm, more preferably from 5 μm to 100 μm, from the viewpoint of adhesion.

(剝離層)   剝離層34係在薄片10之三維成形前,具有保護類似薄片構造體20與由類似薄片構造體20(其複數之導電性線狀體22)露出之接著劑層32的機能。藉由設置剝離層34,可抑制因操作所致之類似薄片構造體20之破損、及接著劑層32之接著能之降低。然後,將薄片10進行三維成形時,剝離層34係自薄片10上剝離。(Release Layer) The release layer 34 has a function of protecting the sheet-like structure 20 and the adhesive layer 32 exposed by the sheet-like structure 20 (the plurality of conductive linear bodies 22) before the three-dimensional molding of the sheet 10. By providing the peeling layer 34, it is possible to suppress breakage of the similar sheet structure 20 due to the operation and reduction in the subsequent energy of the adhesive layer 32. Then, when the sheet 10 is three-dimensionally formed, the peeling layer 34 is peeled off from the sheet 10.

剝離層34無特別限定。例如從操作容易度的觀點,剝離層34具備剝離基材與、在剝離基材上塗佈剝離劑而形成的剝離劑層為佳。又,剝離層34可僅在剝離基材之單面具備剝離劑層,也可在剝離基材之兩面具備剝離劑層。   剝離基材,可列舉例如紙基材、在紙基材等層合熱可塑性樹脂(聚乙烯等)的層合紙、塑膠薄膜等。紙基材可列舉玻璃紙、塗佈紙(coated paper)、鑄塗紙等。塑膠薄膜可列舉聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等之聚酯薄膜;聚丙烯、聚乙烯等之聚烯烴薄膜等。剝離劑可列舉例如烯烴系樹脂、橡膠系彈性體(例如丁二烯系樹脂、異戊二烯系樹脂等)、長鏈烷基系樹脂、醇酸系樹脂、氟系樹脂、矽氧系樹脂等。The peeling layer 34 is not particularly limited. For example, from the viewpoint of ease of handling, the release layer 34 preferably includes a release substrate and a release agent layer formed by applying a release agent to the release substrate. Further, the release layer 34 may be provided with a release agent layer only on one side of the release substrate, or may have a release agent layer on both surfaces of the release substrate. Examples of the release substrate include a paper base material, a laminated paper in which a thermoplastic resin (such as polyethylene) is laminated on a paper base material, a plastic film, or the like. Examples of the paper substrate include cellophane, coated paper, cast coated paper, and the like. Examples of the plastic film include polyester films such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate; and polyolefin films such as polypropylene and polyethylene. Examples of the release agent include an olefin resin, a rubber elastomer (for example, a butadiene resin or an isoprene resin), a long-chain alkyl resin, an alkyd resin, a fluorine resin, and a ruthenium resin. Wait.

剝離層34之厚度無特別限定。通常,剝離層34之厚度,較佳為20μm~200μm,更佳為25μm~150μm。   剝離層34之剝離劑層的厚度,無特別限定。塗佈包含剝離劑的溶液,形成剝離劑層時,剝離劑層34的厚度,較佳為0.01μm~2.0μm,更佳為0.03μm~1.0μm。   作為剝離基材使用塑膠薄膜時,塑膠薄膜的厚度,較佳為3μm~150μm,更佳為5μm~100μm。The thickness of the peeling layer 34 is not particularly limited. Usually, the thickness of the peeling layer 34 is preferably 20 μm to 200 μm, more preferably 25 μm to 150 μm. The thickness of the release agent layer of the release layer 34 is not particularly limited. When the solution containing the release agent is applied to form the release agent layer, the thickness of the release agent layer 34 is preferably from 0.01 μm to 2.0 μm, more preferably from 0.03 μm to 1.0 μm. When a plastic film is used as the release substrate, the thickness of the plastic film is preferably from 3 μm to 150 μm, more preferably from 5 μm to 100 μm.

(薄片的特性等)   本實施形態的薄片10中,設置於具有樹脂保護層30之側之類似薄片構造體20表面上之層(以下也稱為「類似薄片構造體20之表面層」)之合計厚度係導電性線狀體22之直徑之1.5倍~80倍。更佳為3倍~40倍,又更佳為5倍~20倍。(The characteristics of the sheet, etc.) The sheet 10 of the present embodiment is provided on the surface of the sheet-like structure 20 having the side of the resin protective layer 30 (hereinafter also referred to as "the surface layer of the sheet-like structure 20"). The total thickness is 1.5 to 80 times the diameter of the conductive linear body 22. More preferably 3 to 40 times, and even more preferably 5 to 20 times.

由於類似薄片構造體20之表面層之合計厚度為導電性線狀體22之直徑之1.5倍以上,將薄片10進行三維成形,被覆於成形品之表面後,導電性線狀體22被埋入於與樹脂保護層30側鄰接之層(接著劑層32、樹脂保護層30等)中,也可避免在導電性線狀體22存在的部分,樹脂保護層30之表面(換言之,薄片之表面)膨脹的情形。另外,薄片10作為發熱薄片使用時,提高類似薄片構造體20表面之發熱效率。Since the total thickness of the surface layer of the sheet-like structure 20 is 1.5 times or more the diameter of the conductive linear body 22, the sheet 10 is three-dimensionally formed and coated on the surface of the molded article, and the conductive linear body 22 is buried. In the layer adjacent to the side of the resin protective layer 30 (the adhesive layer 32, the resin protective layer 30, etc.), the portion of the resin protective layer 30 (in other words, the surface of the sheet) can also be avoided in the portion where the conductive linear body 22 exists. The situation of expansion. Further, when the sheet 10 is used as a heat generating sheet, the heat generation efficiency similar to the surface of the sheet structure 20 is improved.

類似薄片構造體20之表面層之合計厚度係導電性線狀體22之直徑之80倍以下為佳。藉此,將薄片10作為發熱薄片使用時,發熱薄片成為發熱效率優異,抑制薄片表面之膨脹的加熱器。The total thickness of the surface layer of the sheet-like structure 20 is preferably 80 times or less the diameter of the conductive linear body 22. Thereby, when the sheet 10 is used as a heat generating sheet, the heat generating sheet is excellent in heat generation efficiency and suppresses the expansion of the sheet surface.

在此,類似薄片構造體20的表面層係相當於設置於樹脂保護層30及樹脂保護層30及類似薄片構造體20之間的其他層(接著劑層32、其他的樹脂層等),不相當於設置於與具有樹脂保護層30之側相反側之類似薄片構造體20的表面上之層(剝離層等)。Here, the surface layer of the sheet-like structure 20 corresponds to another layer (the adhesive layer 32, another resin layer, etc.) provided between the resin protective layer 30 and the resin protective layer 30 and the sheet-like structure 20, and It corresponds to a layer (peeling layer or the like) provided on the surface of the sheet-like structure 20 similar to the side opposite to the side having the resin protective layer 30.

又,類似薄片20之表面層的厚度係指當類似薄片構造體20(其導電性線狀體22)之一部分或全部,被埋入於與具有樹脂保護層之側鄰接之層(本實施形態為接著劑層32等)時,類似薄片構造體20(其導電性線狀體22)未被埋入之區域的厚度。又,構成類似薄片20之表面層之各層的厚度也同樣。Further, the thickness of the surface layer similar to the sheet 20 means that part or all of the sheet-like structure 20 (the conductive linear body 22) is buried in a layer adjacent to the side having the resin protective layer (this embodiment) In the case of the adhesive layer 32 or the like, the thickness of the region in which the sheet structure 20 (the conductive linear body 22) is not buried is similar. Further, the thickness of each layer constituting the surface layer similar to the sheet 20 is also the same.

薄片10中,樹脂保護層30之厚度與接著劑層32之厚度的比率(樹脂保護層30之厚度/接著劑層32之厚度),較佳為1/1~100/1,更佳為2/1~50/1,又更佳為3/1~20/1。In the sheet 10, the ratio of the thickness of the resin protective layer 30 to the thickness of the adhesive layer 32 (the thickness of the resin protective layer 30 / the thickness of the adhesive layer 32) is preferably from 1/1 to 100/1, more preferably 2 /1~50/1, and more preferably 3/1~20/1.

將薄片10進行三維成形,被覆於成形品時,導電性線狀體22不僅可埋入於接著劑層32,也可埋入於構成接著劑層32以外之表面層之層(樹脂保護層30等)。因此,表面層厚為佳,但是增加表面層之厚度的手段,不僅依靠增大接著劑層之厚度而已。因此,不需要考慮導電性線狀體22之埋入,增加接著劑層32厚度,考慮三維成形後之薄片10的耐久性等時,接著劑層32不過厚為佳。因此,樹脂保護層30之厚度與接著劑層32之厚度的比率設為上述範圍為佳。When the sheet 10 is three-dimensionally formed and coated on the molded article, the conductive linear body 22 may be embedded not only in the adhesive layer 32 but also in a layer other than the surface layer constituting the adhesive layer 32 (resin protective layer 30). Wait). Therefore, the surface layer thickness is preferred, but the means for increasing the thickness of the surface layer not only depends on increasing the thickness of the adhesive layer. Therefore, it is not necessary to consider the embedding of the conductive linear body 22, increase the thickness of the adhesive layer 32, and it is preferable that the adhesive layer 32 is not too thick in consideration of the durability of the sheet 10 after three-dimensional molding. Therefore, the ratio of the thickness of the resin protective layer 30 to the thickness of the adhesive layer 32 is preferably in the above range.

薄片10中,導電性線狀體22為包含以碳材料被覆之金屬線的線狀體時,接著劑層32的剝離力,且為將接著劑層32黏貼於不銹鋼板,30分鐘後的剝離力,較佳為12N/25mm以上。   金屬線係以碳材料被覆時,與接著劑層32之接著性會降低。因此,薄片10之製造時,將包含金屬線的線狀體,推出於接著劑層32之表面上予以固定時,包含金屬線的線狀體容易自接著劑層32剝離。因此,將剝離力設為12N/25mm以上,使用具有強的接著性的接著劑層32為佳。   又,此時之接著劑層32的剝離力,更佳為13N/25mm以上。但是接著劑層32之剝離力之上限,較佳為35N/25 mm以下。In the sheet 10, when the conductive linear body 22 is a linear body including a metal wire coated with a carbon material, the peeling force of the adhesive layer 32 is adhered to the stainless steel plate, and the peeling is performed after 30 minutes. The force is preferably 12 N/25 mm or more. When the metal wire is coated with a carbon material, the adhesion to the adhesive layer 32 is lowered. Therefore, in the production of the sheet 10, when the linear body including the metal wire is pushed out and fixed on the surface of the adhesive layer 32, the linear body including the metal wire is easily peeled off from the adhesive layer 32. Therefore, the peeling force is set to 12 N/25 mm or more, and it is preferable to use the adhesive layer 32 which has a strong adhesiveness. Further, the peeling force of the adhesive layer 32 at this time is more preferably 13 N/25 mm or more. However, the upper limit of the peeling force of the adhesive layer 32 is preferably 35 N/25 mm or less.

此外,薄片10中,導電性線狀體22為包含導電線的線狀體時,接著劑層32之剝離力,且將接著劑層32黏貼於不銹鋼板,30分鐘後的剝離力,較佳為11N/25mm以下。因此,將剝離力設為11N/25mm以下,藉由使用具有弱的接著性的接著劑層32,追蹤以三維成形之薄片10之伸長,波形狀的導電性線狀體22經直線化伸長時,導電性線狀體22也容易自接著劑層32剝離,可容易產生導電性線狀體22之伸長。   又,此時之接著劑層32之剝離力,更佳為10N/25mm以下。但是接著劑層32之剝離力之下限,較佳為2N/25mm以下。Further, in the sheet 10, when the conductive linear body 22 is a linear body including a conductive wire, the peeling force of the adhesive layer 32, and the adhesive layer 32 is adhered to the stainless steel plate, and the peeling force after 30 minutes is preferably used. It is 11N/25mm or less. Therefore, when the peeling force is 11 N/25 mm or less, the elongation of the three-dimensionally formed sheet 10 is traced by using the adhesive layer 32 having a weak adhesion, and the wave-shaped conductive linear body 22 is linearly elongated. The conductive linear body 22 is also easily peeled off from the adhesive layer 32, and the elongation of the conductive linear body 22 can be easily generated. Further, the peeling force of the adhesive layer 32 at this time is more preferably 10 N/25 mm or less. However, the lower limit of the peeling force of the adhesive layer 32 is preferably 2 N/25 mm or less.

在此,上述各接著劑層32之剝離力係如下述測量之值。   準備具有接著劑層32之表面層(寬25mm),使接著劑層32相對面,將表面層黏貼於不銹鋼板的表面。該狀態下,施加荷重,經過30分鐘後,實施JIS-Z0237(2000年)所規定之180°剝離試驗。具體而言,使用拉伸試驗機,將表面層以300mm/分鐘的速度,在180°方向拉離,以上述各接著劑層32的剝離力測量表面層自不銹鋼板剝離所需要的力。又,施加荷重的條件也如上述JIS所記載。Here, the peeling force of each of the adhesive layers 32 described above is a value measured as follows. A surface layer (having a width of 25 mm) having the adhesive layer 32 was prepared so that the surface of the adhesive layer 32 was adhered to the surface of the stainless steel plate. In this state, a load was applied, and after 30 minutes passed, the 180° peel test prescribed in JIS-Z0237 (2000) was carried out. Specifically, the surface layer was pulled at a speed of 300 mm/min in the direction of 180° using a tensile tester, and the force required to peel the surface layer from the stainless steel sheet was measured by the peeling force of each of the above-mentioned adhesive layers 32. Further, the conditions under which the load is applied are also as described in the above JIS.

本實施形態之薄片10中,薄片(其類似薄片構造體20)之面電阻(Ω/□=Ω/sq.),較佳為800Ω/□以下,更佳為0.01Ω/□~500Ω/□,又更佳為0.05Ω/□~300Ω/□。由降低施加之電壓的觀點,要求面電阻低的薄片10。薄片之面電阻為800Ω/□以下時,容易實現降低施加之電壓。In the sheet 10 of the present embodiment, the sheet resistance (Ω/□ = Ω/sq.) of the sheet (which is similar to the sheet structure 20) is preferably 800 Ω/□ or less, more preferably 0.01 Ω/□ to 500 Ω/□. More preferably, it is 0.05 Ω/□~300 Ω/□. From the viewpoint of lowering the applied voltage, the sheet 10 having a low sheet resistance is required. When the sheet resistance of the sheet is 800 Ω/□ or less, it is easy to reduce the applied voltage.

又,薄片的面電阻係依據以下的方法測量。首先,為了提昇電氣連接,而將銀膏塗佈於類似薄片構造體20的兩端。然後,在兩端黏貼有銅膠帶的玻璃基板上,使銀膏與銅膠帶接觸來黏貼薄片10後,使用電錶測量電阻,算出薄片的面電阻。Further, the sheet resistance of the sheet was measured in accordance with the following method. First, in order to improve the electrical connection, silver paste is applied to both ends of the sheet-like structure 20. Then, on the glass substrate to which the copper tape was adhered at both ends, the silver paste was brought into contact with the copper tape to adhere the sheet 10, and then the resistance was measured using an electric meter to calculate the sheet resistance of the sheet.

(薄片之製造方法)   本實施形態之薄片10的製造方法,無特別限定。薄片10例如經過以下的步驟而製造。   首先,在樹脂保護層30上塗佈接著劑層32之形成用組成物,形成塗膜。其次,使塗膜乾燥製作接著劑層32。其次,在樹脂保護層30與接著劑層32之層合體(該接著劑層32)上,將導電性線狀體22排列配置,形成類似薄片構造體20。例如,在捲筒構件之周圍面配置有樹脂保護層30與接著劑層32之層合體的狀態下,使捲筒構件旋轉,同時在接著劑層32之表面,將導電性線狀體22捲成螺旋狀。然後,將捲成螺旋狀之導電性線狀體22束言著捲筒構件的軸方向予以切斷。藉此,形成類似薄片構造體20,同時被至於接著劑層32之表面。然後,將樹脂保護層30與接著劑層32與類似薄片構造體20之層合體自捲筒構件取出。此外,在取出後之層合體中與具有接著劑層32之側相反側的類似薄片構造體表面,黏貼剝離層34。又,剝離層34係配置於捲筒構件上的狀態下,可貼合於層合體之類似薄片構造體表面。依據此方法時,例如藉由邊使捲筒構件旋轉,邊將導電性線狀體22之送出部沿著與捲筒構件之軸平行的方向移動,變得可容易調整類似薄片構造體20中相鄰之導電性線狀體22的間隔L。(Method for Producing Sheet) The method for producing the sheet 10 of the present embodiment is not particularly limited. The sheet 10 is produced, for example, by the following steps. First, a composition for forming the adhesive layer 32 is applied onto the resin protective layer 30 to form a coating film. Next, the coating film is dried to form the adhesive layer 32. Next, on the laminate (the adhesive layer 32) of the resin protective layer 30 and the adhesive layer 32, the conductive linear bodies 22 are arranged in an array to form a sheet-like structure 20. For example, in a state where the laminate of the resin protective layer 30 and the adhesive layer 32 is disposed on the peripheral surface of the roll member, the roll member is rotated, and the conductive linear body 22 is wound on the surface of the adhesive layer 32. Spiral. Then, the conductive linear body 22 wound in a spiral shape is cut in the axial direction of the winding member. Thereby, a sheet-like structure 20 is formed while being applied to the surface of the adhesive layer 32. Then, the laminate of the resin protective layer 30 and the adhesive layer 32 and the sheet-like structure 20 is taken out from the roll member. Further, the peeling layer 34 is adhered to the surface of the similar sheet structure on the side opposite to the side having the adhesive layer 32 in the laminated body after the removal. Further, the release layer 34 is placed on the surface of the sheet-like structure of the laminate in a state in which the release layer 34 is placed on the roll member. According to this method, for example, by rotating the reel member, the feeding portion of the conductive linear body 22 is moved in a direction parallel to the axis of the reel member, and the similar sheet structure 20 can be easily adjusted. The interval L between adjacent conductive linear bodies 22.

又,在捲筒構件之周圍面,未配置樹脂保護層30與接著劑層32之層合體,而排列導電性線狀體22形成類似薄片構造體20後,將所得之類似薄片構造體20之一表面與樹脂保護層30與接著劑層32之層合體(該接著劑層32)予以貼合,再貼合類似薄片構造體20之另一表面與剝離層34,可製作薄片10。Further, the laminated body of the resin protective layer 30 and the adhesive layer 32 is not disposed on the peripheral surface of the roll member, and the conductive linear body 22 is arranged to form the sheet-like structure 20, and the obtained similar sheet structure 20 is obtained. A surface and a laminate of the resin protective layer 30 and the adhesive layer 32 (the adhesive layer 32) are bonded together, and the other surface of the sheet-like structure 20 and the peeling layer 34 are bonded to each other to form the sheet 10.

(薄片之用途)   本實施形態之薄片10係在被使用於家電框體、車輛內裝零件、建材內裝材等之成形品的表面,利用TOM成形、薄膜嵌入成形、真空成形等之三維成形法,被用於被覆成形品。   藉由薄片10所形成的被覆層作為表面導電所形成的成形品,例如可作為曲面觸控面板等之表面導電物品、冰雪融解用發熱物品(號誌燈點燈部等)、暖氣用發熱物品(汽車之發熱的內裝品等)等的表面發熱物品使用。(Use of the sheet) The sheet 10 of the present embodiment is formed on the surface of a molded article such as a home appliance casing, a vehicle interior component, or a building material interior material, and is formed by three-dimensional molding such as TOM molding, film insert molding, or vacuum molding. The method is used to coat a molded article. The coating layer formed by the sheet 10 is a molded article formed by surface conduction, and can be used as a surface conductive article such as a curved touch panel, a heat-generating article for ice and snow melting (such as a lamp light-emitting portion), and a heating article for heating. It is used for surface heat-generating articles such as (the interior of a car, etc.).

本實施形態之薄片10,如上述,防止由類似薄片構造體20露出之接著劑層32之接著受導電性線狀體妨礙,同時可使導電性線狀體形成某程度密集。因此,形成有表面導電體的成形品作為表面發熱物品使用時,可防止表面之昇溫不均之發生。   例如,冰雪融解用發熱物品為屋外設置顯示體時,對應於導電性線狀體22不存在之區域的表面,可抑制冰雪融解殘留之不理想狀態之發生。又,例如,作為可設置於成形品之最表面之暖氣用發熱薄片使用時,可降低人的身體可感知線狀體間之部分相對溫度較低的部分,可在舒服的狀態下使用。As described above, the sheet 10 of the present embodiment prevents the adhesive layer 32 exposed by the sheet-like structure 20 from being hindered by the conductive linear body, and the conductive linear body can be formed to a certain degree. Therefore, when a molded article in which a surface conductor is formed is used as a surface heat-generating article, occurrence of uneven temperature rise on the surface can be prevented. For example, when the heat-generating article for ice and snow melting is a display body outside the house, the surface of the region where the conductive linear body 22 does not exist can be prevented from occurring in an undesired state in which the snow and ice melt remains. Further, for example, when it is used as a heat-generating sheet for heating which can be provided on the outermost surface of the molded article, it is possible to reduce the portion of the human body that is sensitive to the relative temperature between the linear bodies, and to use it in a comfortable state.

又,本實施形態之薄片10,作為三維成形用發熱薄片使用時,雖無圖示,但是設置供電於類似薄片構造體20之供電部(電極)來使用。供電部例如以金屬材料構成,以電連接於類似薄片構造體20的端部。供電部與類似薄片構造體20之接合係藉由可供電於類似薄片構造體20之各導電性線狀體22,以焊接等周知的方法來進行。In addition, when the sheet 10 of the present embodiment is used as a heat-generating sheet for three-dimensional molding, it is not shown, but a power supply unit (electrode) that is supplied to the sheet-like structure 20 is used. The power supply portion is made of, for example, a metal material to be electrically connected to the end portion of the sheet-like structure 20 . The joining of the power feeding portion and the similar sheet structure 20 is performed by a known method such as welding by supplying power to the respective conductive linear bodies 22 of the sheet-like structure 20.

(變形例)   本實施形態之薄片10,不限定於上述形態,可經變形、或改良。以下說明本實施形態之薄片10之變形例。以下說明中,與本實施形態之薄片10所說明之構件相同時,圖中,賦予相同符號,並將其說明予以省略或簡略。(Modification) The sheet 10 of the present embodiment is not limited to the above embodiment, and can be modified or improved. A modification of the sheet 10 of the present embodiment will be described below. In the following description, the same components as those of the sheet 10 of the present embodiment are denoted by the same reference numerals, and their description will be omitted or simplified.

-第1變形例-   本實施形態之薄片10,例如不限定於上述層構成,也可為其他的層構成。   例如,薄片10如圖3所示,以圖2所例示之層構成為基本,也可為具有1)被設置於樹脂保護層30與接著劑層32之間的樹脂層36(以下也稱為「中間樹脂層36」)、2)被設置於與具有樹脂保護層30之側相反側之類似薄片構造體20之表面上的樹脂層38(以下也稱為「下樹脂層38」)、及3)被設置於與具有類似薄片構造體20之側相反側之樹脂保護層30之表面上的剝離層40(以下也稱為「上剝離層40」)之至少一層的薄片11。- First Modification - The sheet 10 of the present embodiment is not limited to the above-described layer configuration, and may be another layer configuration. For example, as shown in FIG. 3, the sheet 10 is basically constituted by the layer illustrated in FIG. 2, and may have a resin layer 36 which is provided between the resin protective layer 30 and the adhesive layer 32 (hereinafter also referred to as "Intermediate resin layer 36"), 2) a resin layer 38 (hereinafter also referred to as "lower resin layer 38") provided on the surface of the sheet-like structure 20 opposite to the side having the resin protective layer 30, and 3) A sheet 11 of at least one layer of a peeling layer 40 (hereinafter also referred to as "upper peeling layer 40") provided on the surface of the resin protective layer 30 on the side opposite to the side having the sheet-like structure 20.

又,圖3表示在薄片10中,更具有中間樹脂層36、下樹脂層38、及上剝離層40的薄片11。Moreover, FIG. 3 shows the sheet 11 further having the intermediate resin layer 36, the lower resin layer 38, and the upper peeling layer 40 in the sheet 10.

說明中間樹脂層36。   中間樹脂層36,例如作為熱傳導層、著色層、裝飾層、底漆層、成分移行防止層等之機能層而設置的層。中間樹脂層36也可設置與此等機能不同之複數的層。又,中間樹脂層36也可為單層且具有複數之機能。The intermediate resin layer 36 will be described. The intermediate resin layer 36 is, for example, a layer provided as a functional layer such as a heat conductive layer, a colored layer, a decorative layer, a primer layer, or a component migration preventing layer. The intermediate resin layer 36 may also be provided with a plurality of layers different from these functions. Further, the intermediate resin layer 36 may also be a single layer and have a plurality of functions.

例如,中間樹脂層36為熱傳導層時,中間樹脂層36例如以包含導熱性無機填充材及熱可塑性樹脂之層所構成。中間樹脂層36為熱傳導層時,可更有效地防止將薄片10作為三維成形用發熱薄片使用時,表面之昇溫不均之發生。   又,中間樹脂層36為著色層時,中間樹脂層36例如以包含著色劑及熱可塑性樹脂的層所構成。中間樹脂層36為著色層時,導電性線狀體22之隱蔽性提高。此時,也可使用具有光透過性之層作為樹脂保護層30。   又,中間樹脂層為裝飾層時,可以在表面藉由圖像形成材料(油墨、碳粉等)形成圖像(例如圖、文字、模樣、圖樣等之圖像)的樹脂層(例如包含熱可塑性樹脂之層)所構成。圖像的形成方法可使用凹版印刷、平版印刷、網版印刷、噴墨印刷、熱轉印印刷等之習知的印刷法。中間樹脂層為裝飾層時,薄片11可作為三維裝飾用薄片使用。又,此時,可使用具有光透過性之層作為樹脂保護層30。For example, when the intermediate resin layer 36 is a heat conductive layer, the intermediate resin layer 36 is composed of, for example, a layer containing a thermally conductive inorganic filler and a thermoplastic resin. When the intermediate resin layer 36 is a heat conductive layer, it is possible to more effectively prevent the occurrence of uneven temperature rise on the surface when the sheet 10 is used as a heat generating sheet for three-dimensional molding. Further, when the intermediate resin layer 36 is a colored layer, the intermediate resin layer 36 is composed of, for example, a layer containing a colorant and a thermoplastic resin. When the intermediate resin layer 36 is a colored layer, the concealability of the conductive linear body 22 is improved. At this time, a layer having light transparency can also be used as the resin protective layer 30. Further, when the intermediate resin layer is a decorative layer, a resin layer (for example, containing heat) which forms an image (for example, an image of a picture, a character, a pattern, a pattern, or the like) on the surface by an image forming material (ink, carbon powder, or the like) may be used. It is composed of a layer of a plastic resin. A method of forming an image may be a conventional printing method such as gravure printing, lithography, screen printing, inkjet printing, or thermal transfer printing. When the intermediate resin layer is a decorative layer, the sheet 11 can be used as a three-dimensional decorative sheet. Further, at this time, a layer having light transparency can be used as the resin protective layer 30.

又,構成中間樹脂層36之上述各成分、及其他成分係例示與樹脂保護層30相同的成分。Further, the respective components and other components constituting the intermediate resin layer 36 are the same as those of the resin protective layer 30.

中間樹脂層36的厚度,從三維成形性、及樹脂保護層30之各機能確保的觀點,例如以5~1300μm為佳,更佳為10~1000μm,又更佳為15~900μm。The thickness of the intermediate resin layer 36 is preferably from 5 to 1300 μm, more preferably from 10 to 1,000 μm, still more preferably from 15 to 900 μm, from the viewpoints of the three-dimensional formability and the functions of the resin protective layer 30.

在此,包含著色劑之層(著色層)不限於中間樹脂層36,可適用於構成被設置於具有樹脂保護層30之側之類似薄片構造體20之表面上之層之至少任一層。   又,包含導熱性無機填充材之層(熱傳導層)不限於中間樹脂層36,可適用於構成被設置於具有樹脂保護層30之側之類似薄片構造體20之表面上之層之至少任一層。   又,裝飾層不限於中間樹脂層36,可適用於構成被設置於具有樹脂保護層30之側之類似薄片構造體20之表面上之層之至少任一層。Here, the layer (colored layer) containing the colorant is not limited to the intermediate resin layer 36, and can be applied to at least any one of the layers constituting the surface of the similar sheet structure 20 provided on the side having the resin protective layer 30. Further, the layer (heat-conductive layer) containing the thermally conductive inorganic filler is not limited to the intermediate resin layer 36, and can be applied to at least one layer constituting the layer provided on the surface of the similar sheet structure 20 having the side of the resin protective layer 30. . Further, the decorative layer is not limited to the intermediate resin layer 36, and can be applied to at least one of the layers constituting the surface of the similar sheet structure 20 provided on the side having the resin protective layer 30.

說明下樹脂層38。   下樹脂層38係將薄片11進行三維成形被覆於成形品之表面時,將薄片11熱黏著於成形品之表面用的樹脂層。特別是具有下樹脂層38之薄片11,在三維成形法之中,適合薄膜嵌入法。The lower resin layer 38 will be described. When the sheet 11 is three-dimensionally formed and coated on the surface of the molded article, the lower resin layer 38 thermally bonds the sheet 11 to the resin layer for the surface of the molded article. In particular, the sheet 11 having the lower resin layer 38 is suitable for the film embedding method among the three-dimensional forming methods.

下樹脂層38,例如適用於包含熱可塑性樹脂之層。然後,構成中間樹脂層36之上述各成分、及其他成分,係例示與樹脂保護層30相同的成分。特別是下樹脂層38,從對成形品之熱黏性提昇的觀點,以由聚丙烯等之聚烯烴所成之層、由丙烯腈-丁二烯-苯乙烯共聚物所成之層等為佳。The lower resin layer 38 is, for example, suitable for a layer containing a thermoplastic resin. The components and other components constituting the intermediate resin layer 36 are the same as those of the resin protective layer 30. In particular, the lower resin layer 38 has a layer made of a polyolefin such as polypropylene and a layer made of an acrylonitrile-butadiene-styrene copolymer, from the viewpoint of improving the heat viscosity of the molded article. good.

下樹脂層38之厚度,從對成形品之熱黏著性提昇的觀點,例如以5~1300μm為佳,更佳為10~1000μm,又更佳為15~900μm。The thickness of the lower resin layer 38 is preferably from 5 to 1300 μm, more preferably from 10 to 1,000 μm, still more preferably from 15 to 900 μm, from the viewpoint of improving the heat adhesion of the molded article.

說明上剝離層40。   上剝離層40係在三維成形前、三維成形時,具有保護樹脂保護層30之機能。上剝離層40係在三維成形後,自薄片11剝離。特別是具有上剝離層40之薄片11,在三維成形法之中,適合薄膜嵌入法。又,必要時,上剝離層40也可在三維成形前,自薄片11剝離。   上剝離層40係對於三維成形時之加熱具有耐性時,無特別限定,例示與剝離層34同樣的構成。特別是上剝離層40,從樹脂保護層30之保護機能、對於三維成形時之加熱之耐性的觀點,以由耐熱性之樹脂薄膜所成之層等為佳。The upper peeling layer 40 is illustrated. The upper peeling layer 40 has a function of protecting the resin protective layer 30 before three-dimensional molding and three-dimensional molding. The upper peeling layer 40 is peeled off from the sheet 11 after being three-dimensionally formed. In particular, the sheet 11 having the upper peeling layer 40 is suitable for the film embedding method among the three-dimensional forming methods. Further, the upper peeling layer 40 may be peeled off from the sheet 11 before three-dimensional molding, if necessary. When the upper peeling layer 40 is resistant to heating at the time of three-dimensional molding, it is not particularly limited, and the same configuration as that of the peeling layer 34 is exemplified. In particular, the upper release layer 40 is preferably a layer made of a heat-resistant resin film from the viewpoint of the protective function of the resin protective layer 30 and the resistance to heat during three-dimensional molding.

又,其他,本實施形態之薄片10,例如可為在與具有接著劑層32之側相反側之類似薄片構造體20之表面上,設置有其他接著劑層的態樣,也可為在與具有類似薄片構造體20之側相反側之其他接著劑層之表面上,設置有其他剝離層的態樣等。Further, in the sheet 10 of the present embodiment, for example, a surface of the sheet-like structure 20 on the side opposite to the side having the adhesive layer 32 may be provided with another adhesive layer, or may be On the surface of the other adhesive layer having the side opposite to the side of the sheet structure 20, a state of another peeling layer or the like is provided.

-第2變形例-   本實施形態之薄片10,例如,如圖4所示,類似薄片構造體20之導電性線狀體22可為週期性(Periodic)或不規則彎曲或折彎的薄片12。具體而言,導電性線狀體22,例如可為正弦波、矩形波、三角波、鋸齒波等之波形狀。換言之,類似薄片構造體20,例如也可為在一方延伸之波形狀的導電性線狀體22於與導電性線狀體22之延伸方向正交的方向,以等間隔複數排列的構造。- Second Modification - The sheet 10 of the present embodiment, for example, as shown in Fig. 4, the conductive linear body 22 similar to the sheet structure 20 may be a periodic or irregularly bent or bent sheet 12 . Specifically, the conductive linear body 22 may have a wave shape such as a sine wave, a rectangular wave, a triangular wave, or a sawtooth wave. In other words, the sheet-like structure 20 may have a structure in which the conductive linear bodies 22 extending in one wave shape are arranged at equal intervals in a direction orthogonal to the direction in which the conductive linear bodies 22 extend.

又,圖4表示薄片12,其係具有一方延伸之波形狀的導電性線狀體22於與導電性線狀體22之延伸方向正交的方向,以等間隔複數排列的類似薄片構造體20。Moreover, FIG. 4 shows a sheet 12 having a sheet-like conductive body 22 having a wave shape extending in a direction perpendicular to the direction in which the conductive linear body 22 extends, and a similar sheet structure 20 arranged at equal intervals. .

作為導電性線狀體22,藉由使用波形狀的線狀體,將薄片12進行三維成形,被覆於成形品之表面時,追随薄片12之伸長,在導電性線狀體22之延伸方向,波形狀之導電性線狀體22進行直線化,可容易伸長。因此,導電性線狀體22之延伸方向,不限制於導電性線狀體22,薄片12可容易伸長。As the conductive linear body 22, the sheet 12 is three-dimensionally formed by using a corrugated linear body, and when it is coated on the surface of the molded article, the elongation of the sheet 12 is followed, and in the extending direction of the conductive linear body 22, The waveguide-shaped conductive linear body 22 is linearized and can be easily elongated. Therefore, the extending direction of the conductive linear body 22 is not limited to the conductive linear body 22, and the sheet 12 can be easily elongated.

另外,導電性線狀體22之排列方向,因導電性線狀體22彼此未連接,故不限制於導電性線狀體22,可使薄片12容易伸長。Further, since the conductive linear bodies 22 are not connected to each other in the arrangement direction of the conductive linear bodies 22, they are not limited to the conductive linear bodies 22, and the sheets 12 can be easily elongated.

換言之,作為導電性線狀體22,使用波形狀之線狀體,將薄片12進行三維成形,被覆於成形品之表面時,可抑制薄片12之伸長不良、或導電性線狀體22之破損。In other words, when the wire-shaped linear body is used as the conductive linear body 22, and the sheet 12 is three-dimensionally formed and coated on the surface of the molded article, the elongation of the sheet 12 or the breakage of the conductive linear body 22 can be suppressed. .

在此,從抑制薄片12之伸長不良、或導電性線狀體22之破損的觀點,波形狀之導電性線狀體22之波長λ(波形之間距:參照圖4),較佳為0.3mm~100mm,更佳為0.5mm~80mm。   又,由相同觀點,波形狀之導電性線狀體22之振幅A(參照圖4),較佳為0.3mm~200mm,更佳為0.5mm~160 mm。而振幅A係指全振幅(peak to peak)。Here, from the viewpoint of suppressing the elongation failure of the sheet 12 or the breakage of the conductive linear body 22, the wavelength λ of the wave-shaped conductive linear body 22 (distance between waveforms: see FIG. 4) is preferably 0.3 mm. ~100mm, more preferably 0.5mm~80mm. Further, from the same viewpoint, the amplitude A (see FIG. 4) of the waveguide-shaped conductive linear body 22 is preferably 0.3 mm to 200 mm, more preferably 0.5 mm to 160 mm. The amplitude A refers to the peak to peak.

-第3變形例-   本實施形態之薄片10,例如,如圖5及圖6所示,也可為具有排列有下述導電性線狀體之類似薄片構造體20的薄片13,該導電性線狀體含有具有波長λ1及振幅A1之波形狀的第一部位與、具有與第一部位之波長λ1及振幅A1之至少一者不同之波長λ2及振幅A2之波形狀的第二部位。- Third Modification - The sheet 10 of the present embodiment may be, for example, as shown in Figs. 5 and 6, a sheet 13 having a sheet-like structure 20 in which a conductive linear body is arranged, which is electrically conductive. The linear body includes a first portion having a wave shape of a wavelength λ1 and an amplitude A1, and a second portion having a wave shape of a wavelength λ2 and an amplitude A2 which are different from at least one of the wavelength λ1 and the amplitude A1 of the first portion.

在此,三維成形中,伴隨著薄片10之較大之伸長時,作為導電性線狀體22,使用波長小、或振幅大之波形狀的線狀體時,可增大波形狀之導電性線狀體22直線化時之長度,導電性線狀體22可容易追随薄片10之大的伸長。Here, in the three-dimensional molding, when a large linear elongation of the sheet 10 is used, when a linear body having a small wavelength or a large amplitude is used as the conductive linear body 22, the wave-shaped conductive line can be increased. When the shape 22 is linearized, the conductive linear body 22 can easily follow the large elongation of the sheet 10.

但是被覆對象的成形品為複雜的立體形狀時,薄片10之三維成形中,薄片10之伸長程度大不同的區域會出現。因此,波形狀之導電性線狀體22之直線化程度也大不同的部位會出現。換言之,三維成形後,導電性線狀體22成為具有經直線化為直線或接近直線狀的部位與、不太被直線化而維持波形狀的部位。However, in the case where the molded article of the coated object has a complicated three-dimensional shape, in the three-dimensional forming of the sheet 10, a region in which the degree of elongation of the sheet 10 is greatly different may occur. Therefore, a portion of the wave-shaped conductive linear body 22 having a large degree of linearity may appear. In other words, after three-dimensional molding, the conductive linear body 22 has a portion that is linearized or nearly linear, and that is not linearized to maintain the wave shape.

這種含有具有接近直線狀之部位與、未被直線化,維持波形狀的部位之導電性線狀體22經排列之類似薄片構造體20的薄片10,主要是因為導電性線狀體22之未被直線化,維持波形狀之部位,而使類似薄片構造體20之電阻增加,消耗電力上昇,或因具有導電性線狀體22之單位面積之存在比較大的部分,例如作為發熱薄片利用時,發熱量僅在該部分變大等,而產生薄片之機能降低。The sheet 10 including the sheet-like structure 20 in which the conductive linear body 22 having the portion which is nearly linear and which is not linearized and which maintains the wave shape is arranged is mainly because of the conductive linear body 22 When the portion of the wave-shaped structure 20 is not linearized, the electric resistance of the sheet-like structure 20 is increased, the power consumption is increased, or the portion having a larger area per unit area of the conductive linear body 22 is used, for example, as a heat generating sheet. At the time, the amount of heat generation is increased only in this portion, and the function of producing the sheet is lowered.

因此,薄片10使用具有:具有波長λ1及振幅A1之波形狀之第一部位與、具有與第一部位之波長λ1及振幅A1之至少一者不同之波長λ2及振幅A2之波形狀的第二部位,以構成導電性線狀體22的薄片13。Therefore, the sheet 10 has a second shape having a wave shape having a wavelength λ1 and an amplitude A1 and a second wave shape having a wavelength λ2 and an amplitude A2 different from at least one of the wavelength λ1 and the amplitude A1 of the first portion. The portion is a sheet 13 constituting the conductive linear body 22.

具體而言,配合三維成形之被覆對象之成形品的形狀,例如將三維成形時之薄片13之伸長大之區域中之導電性線狀體22的部位作為波長小或振幅大或其兩者之波形狀的第一部位,而將三維成形時之薄片13之伸長小之區域中之導電性線狀體22的部位作為波長大或振幅小或其兩者之波形狀的第二部位。Specifically, the shape of the molded article of the covering object to be three-dimensionally formed is, for example, a small wavelength or a large amplitude or a portion of the conductive linear body 22 in a region where the elongation of the sheet 13 at the time of three-dimensional molding is large. In the first portion of the wave shape, the portion of the conductive linear body 22 in the region where the elongation of the sheet 13 is three-dimensionally formed is a second portion having a large wavelength, a small amplitude, or a wave shape of both.

使用具有這種波長及振幅之至少一者不同之第一部位及第二部位的導電性線狀體22時,三維成形中,薄片13之伸長大的部位,導電性線狀體22之第一部位大且直線化,薄片13之伸長小的部位,導電性線狀體22之第二部位小且直線化,故各部位之直線化的程度,結果成為均勻。When the conductive linear body 22 having the first portion and the second portion having at least one of such wavelength and amplitude is used, the portion where the elongation of the sheet 13 is large during the three-dimensional molding is the first of the conductive linear body 22 The portion where the portion is large and linear, and the portion where the sheet 13 is elongated is small, and the second portion of the conductive linear body 22 is small and linear, so that the degree of linearization of each portion is uniform.

因此,薄片13係類似薄片構造體20之電阻增加,消耗電力上昇,或因具有導電性線狀體22之單位面積之存在比較大的部分,例如作為發熱薄片利用時,發熱量局部變大等,而可抑制薄片之機能降低。Therefore, the sheet 13 is similar in resistance to the sheet structure 20, and the power consumption is increased, or the portion having the conductive linear body 22 has a relatively large portion. For example, when used as a heat generating sheet, the amount of heat generation is locally increased. , and the function of the sheet can be suppressed from being lowered.

以下,更詳細說明第3變形例之薄片13。Hereinafter, the sheet 13 of the third modification will be described in more detail.

如圖5所示,薄片13中,導電性線狀體22具有波形狀之第一部位22A與、波形狀之第二部位22B與、波形狀之第三部位22C。   第一部位22A具有波長λ1與、振幅A1。   第二部位22B具有比波長λ1更小的波長λ2、及與振幅A1相同的振幅A2。   第三部位22C具有與波長λ1相同的波長λ3、及與振幅A1及與振幅A2相同的振幅A3。As shown in FIG. 5, in the sheet 13, the conductive linear body 22 has a wave-shaped first portion 22A, a wave-shaped second portion 22B, and a wave-shaped third portion 22C. The first portion 22A has a wavelength λ1 and an amplitude A1. The second portion 22B has a wavelength λ2 smaller than the wavelength λ1 and an amplitude A2 which is the same as the amplitude A1. The third portion 22C has the same wavelength λ3 as the wavelength λ1 and the same amplitude A3 as the amplitude A1 and the amplitude A2.

換言之,第二部位22B係在導電性線狀體22之延伸方向中,相較於第一部位22A及第三部位22C,導電性線狀體22之直線化的長度較長。   而第三部位22C係在導電性線狀體22之延伸方向中,與第一部位22A相同程度,導電性線狀體22直線化。In other words, the second portion 22B is in the extending direction of the conductive linear body 22, and the linear length of the conductive linear body 22 is longer than that of the first portion 22A and the third portion 22C. On the other hand, the third portion 22C is in the extending direction of the conductive linear body 22, and the conductive linear body 22 is linearized as the first portion 22A.

另外,具有第二部位22B之薄片13之區域為在三維成形中,薄片13之伸長比具有第一部位22A及第三部位22C之薄片13之區域大的區域。Further, the region of the sheet 13 having the second portion 22B is a region in which the sheet 13 is elongated in a three-dimensional shape larger than the region of the sheet 13 having the first portion 22A and the third portion 22C.

將這種含有具有波形狀之第一部位22A~第三部位22C的導電性線狀體22經排列之類似薄片構造體20的薄片13進行三維成形,被覆於成形品之表面時,依據薄片13之伸長程度,導電性線狀體22之各部位以不同程度直線化,可將三維成形後之導電性線狀體22之任一部位,也可調整為接近直線狀的形狀。The sheet 13 of the sheet-like structure 20 in which the conductive linear bodies 22 having the wave-shaped first portions 22A to the third portions 22C are arranged is three-dimensionally formed and coated on the surface of the molded article, according to the sheet 13 The extent of the elongation, the respective portions of the conductive linear body 22 are linearized to different extents, and any portion of the three-dimensionally shaped conductive linear body 22 can be adjusted to have a nearly linear shape.

因此,具有波形狀之第一部位22A~第三部位22C的薄片13,可抑制薄片之機能降低。Therefore, the sheet 13 having the wave-shaped first portion 22A to the third portion 22C can suppress the function of the sheet from being lowered.

在此,圖5中,13A表示具有第一部位22A之薄片13之區域、13B表示具有第二部位22B之薄片13之區域、13C表示具有第三部位22C之薄片13之區域。Here, in Fig. 5, 13A indicates a region having the sheet 13 of the first portion 22A, 13B indicates a region of the sheet 13 having the second portion 22B, and 13C indicates a region of the sheet 13 having the third portion 22C.

又,薄片13中,導電性線狀體22不限於上述態樣。例如,如圖6所示,導電性線狀體22可為具有振幅不同之第一部位22AA、第二部位22BB~第三部位22CC的態樣。Further, in the sheet 13, the conductive linear body 22 is not limited to the above. For example, as shown in FIG. 6, the conductive linear body 22 may have a first portion 22AA having a different amplitude and a second portion 22BB to a third portion 22CC.

此態樣(參照圖6)中,第一部位22AA具有波長λ1與振幅A2。   第二部位22BB具有比波長λ1相同的波長λ2、及比振幅A1小的振幅A2。   第三部位22CC具有與波長λ1及波長λ2相同的波長λ3、及與振幅A1及相同的振幅A3。In this aspect (refer to FIG. 6), the first portion 22AA has a wavelength λ1 and an amplitude A2. The second portion 22BB has the same wavelength λ2 as the wavelength λ1 and an amplitude A2 smaller than the amplitude A1. The third portion 22CC has the same wavelength λ3 as the wavelength λ1 and the wavelength λ2, and the same amplitude A3 as the amplitude A1.

換言之,第二部位22BB在導電性線狀體22之延伸方向中,相較於第一部位22AA及第三部位22CC,導電性線狀體22之直線化的長度更短。    而第三部位22CC在導電性線狀體22之延伸方向中,與第一部位22AA相同程度,導電性線狀體22直線化。In other words, in the extending direction of the conductive linear body 22, the second portion 22BB has a shorter linear length of the conductive linear body 22 than the first portion 22AA and the third portion 22CC. On the other hand, in the extending direction of the conductive linear body 22, the third portion 22CC is similar to the first portion 22AA, and the conductive linear body 22 is linearized.

然後,具有第二部位22BB之薄片13之區域為三維成形中,薄片13之伸長比具有第一部位22AA及第三部位22CC之薄片13之區域小的區域。Then, the region of the sheet 13 having the second portion 22BB is three-dimensionally formed, and the sheet 13 is elongated in a region smaller than the region of the sheet 13 having the first portion 22AA and the third portion 22CC.

將這種含有具有波形狀之第一部位22AA~第三部位22CC的導電性線狀體22經排列之類似薄片構造體20的薄片13進行三維成形,被覆於成形品之表面時,依據薄片13之伸長程度,導電性線狀體22之各部位以不同程度直線化,可將三維成形後之導電性線狀體22之任一部位,也可調整為接近直線狀的形狀。The sheet 13 of the sheet-like structure 20 including the conductive linear bodies 22 having the wave-shaped first portions 22AA to the third portions 22CC is three-dimensionally formed and coated on the surface of the molded article, according to the sheet 13 The extent of the elongation, the respective portions of the conductive linear body 22 are linearized to different extents, and any portion of the three-dimensionally shaped conductive linear body 22 can be adjusted to have a nearly linear shape.

因此,具有波形狀之第一部位22AA~第三部位22CC的薄片13也可抑制薄片之機能降低。Therefore, the sheet 13 having the wave-shaped first portion 22AA to the third portion 22CC can also suppress the function of the sheet from being lowered.

在此,圖6中,13AA表示具有第一部位22AA之薄片13之區域、13BB表示具有第二部位22BB之薄片13之區域、13CC表示具有第三部位22CC之薄片13之區域。Here, in Fig. 6, 13AA indicates a region of the sheet 13 having the first portion 22AA, 13BB indicates a region of the sheet 13 having the second portion 22BB, and 13CC indicates a region of the sheet 13 having the third portion 22CC.

又,雖無圖示,但是薄片13中,導電性線狀體22也可為具有波長及振幅之兩者不同之第一部位、第二部位、及第三部位的態樣。Further, although not shown, in the sheet 13, the conductive linear body 22 may have a first portion, a second portion, and a third portion having different wavelengths and amplitudes.

導電性線狀體22不限於上述態樣,也可為含有具有波長λ1及振幅A1之波形狀之第一部位、具有與前述第一部位之波長λ1及振幅A1之至少一者不同之波長λ2及振幅A2之波形狀之第二部位之線狀體的態樣。   導電性線狀體22係各部位之波長及振幅之不同的程度,可配合成形品之形狀調整。又,導電性線狀體也可具有直線狀的部位。又,各部位之波長及振幅可階段性不同,也可逐漸地不同。The conductive linear body 22 is not limited to the above-described aspect, and may be a first portion including a wave shape having a wavelength λ1 and an amplitude A1, and having a wavelength λ2 different from at least one of the wavelength λ1 and the amplitude A1 of the first portion. And the aspect of the linear body of the second portion of the wave shape of the amplitude A2. The conductive linear body 22 is different in wavelength and amplitude from each part, and can be adjusted in accordance with the shape of the molded article. Further, the conductive linear body may have a linear portion. Further, the wavelengths and amplitudes of the respective portions may be different in stages or may be gradually different.

在此,第1~第3變形例為一例,本實施形態之薄片10可依據目的,作為各種的構成。   例如,雖無圖示,但是本實施形態之薄片10可為將類似薄片構造體20在薄單面方向(沿著薄片表面的方向)複數排列的薄片。複數之類似薄片構造體可將彼此之導電性線狀體22之延伸方向平行排列或可交錯排列。Here, the first to third modifications are examples, and the sheet 10 of the present embodiment can have various configurations depending on the purpose. For example, although not shown, the sheet 10 of the present embodiment may be a sheet in which the sheet-like structures 20 are arranged in a plurality of thin single-sided directions (in the direction along the sheet surface). The plurality of similar sheet structures may be arranged in parallel with each other or may be staggered in the direction in which the conductive linear bodies 22 extend.

Claims (12)

一種三維成形用導電性薄片,其係具有:   於一方向延伸之複數的導電性線狀體具有0.3mm~12.0 mm之間隔,相鄰之導電性線狀體之距離保持一定而排列的類似薄片構造體,   設置於前述類似薄片構造體之一表面上的樹脂保護層,及   設置於前述類似薄片構造體與前述樹脂保護層之間的接著劑層。A three-dimensional forming conductive sheet having: a plurality of conductive linear bodies extending in one direction having a spacing of 0.3 mm to 12.0 mm, and adjacent conductive wires having a constant distance and arranged in a similar sheet The structure, a resin protective layer provided on one surface of the similar sheet structure, and an adhesive layer provided between the similar sheet structure and the resin protective layer. 如請求項1之三維成形用導電性薄片,其中前述導電性線狀體的直徑為5μm~75μm。The conductive sheet for three-dimensional molding of claim 1, wherein the conductive linear body has a diameter of 5 μm to 75 μm. 如請求項1或請求項2之三維成形用導電性薄片,其中前述樹脂保護層之厚度與前述接著劑層之厚度的比率(樹脂保護層之厚度/接著劑層之厚度)為1/1~100/1。The conductive sheet for three-dimensional molding of claim 1 or claim 2, wherein a ratio of a thickness of the resin protective layer to a thickness of the adhesive layer (thickness of a resin protective layer/thickness of an adhesive layer) is 1/1~ 100/1. 如請求項1或請求項2之三維成形用導電性薄片,其中前述導電性線狀體為波形狀的線狀體。The conductive sheet for three-dimensional molding of claim 1 or claim 2, wherein the conductive linear body is a wave-shaped linear body. 如請求項1或請求項2之三維成形用導電性薄片,其中前述導電性線狀體為包含金屬線的線狀體、或包含導電線的線狀體。The conductive sheet for three-dimensional molding of claim 1 or claim 2, wherein the conductive linear body is a linear body including a metal wire or a linear body including a conductive wire. 如請求項1或請求項2之三維成形用導電性薄片,其中前述導電性線狀體為包含以碳材料被覆之金屬線的線狀體。The conductive sheet for three-dimensional molding of claim 1 or claim 2, wherein the conductive linear body is a linear body including a metal wire coated with a carbon material. 如請求項1或請求項2之三維成形用導電性薄片,其中前述導電性線狀體為包含以碳材料被覆之金屬線的線狀體,   且前述接著劑層的剝離力,將前述接著劑層黏貼於不銹鋼板,30分鐘後的剝離力為12N/25mm以上。The conductive sheet for three-dimensional molding according to claim 1 or claim 2, wherein the conductive linear body is a linear body including a metal wire coated with a carbon material, and the peeling force of the adhesive layer is the adhesive The layer was adhered to a stainless steel plate, and the peeling force after 30 minutes was 12 N/25 mm or more. 如請求項1或請求項2之三維成形用導電性薄片,其中前述導電性線狀體為包含導電線的線狀體,   且前述接著劑層的剝離力,將前述接著劑層黏貼於不銹鋼板,30分鐘後的剝離力為11N/25mm以下。The conductive sheet for three-dimensional molding according to claim 1 or claim 2, wherein the conductive linear body is a linear body including a conductive wire, and the adhesive layer is adhered to the stainless steel plate by a peeling force of the adhesive layer The peeling force after 30 minutes was 11 N/25 mm or less. 如請求項1或請求項2之三維成形用導電性薄片,其中構成設置於具有前述樹脂保護層之側之前述類似薄片構造體表面上之層之至少任一層包含著色劑。The three-dimensional forming conductive sheet of claim 1 or claim 2, wherein at least any one of the layers constituting the surface of the aforementioned similar sheet structure provided on the side having the resin protective layer contains a colorant. 如請求項1或請求項2之三維成形用導電性薄片,其中構成設置於具有前述樹脂保護層之側之前述類似薄片構造體表面上之層之至少任一層包含導熱性無機填充材。The conductive sheet for three-dimensional molding of claim 1 or claim 2, wherein at least one of the layers constituting the surface of the aforementioned similar sheet structure provided on the side having the resin protective layer contains a thermally conductive inorganic filler. 如請求項1或請求項2之三維成形用導電性薄片,其係具有設置於與具有前述樹脂保護層之側相反側之前述類似薄片構造體之表面上的樹脂層。The three-dimensional forming conductive sheet of claim 1 or claim 2, which has a resin layer provided on a surface of the aforementioned similar sheet structure on the side opposite to the side having the resin protective layer. 如請求項1或請求項2之三維成形用導電性薄片,其係三維成形用發熱薄片。The three-dimensional forming conductive sheet of claim 1 or claim 2 is a heat-generating sheet for three-dimensional molding.
TW106141356A 2016-11-28 2017-11-28 Electrically conductive sheet for use in three-dimensional molding TWI835717B (en)

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JP2016230552 2016-11-28
JP2016-230552 2016-11-28

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TWI835717B TWI835717B (en) 2024-03-21

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