TW201825536A - Die attachment paste and semiconductor device - Google Patents
Die attachment paste and semiconductor device Download PDFInfo
- Publication number
- TW201825536A TW201825536A TW106127707A TW106127707A TW201825536A TW 201825536 A TW201825536 A TW 201825536A TW 106127707 A TW106127707 A TW 106127707A TW 106127707 A TW106127707 A TW 106127707A TW 201825536 A TW201825536 A TW 201825536A
- Authority
- TW
- Taiwan
- Prior art keywords
- die attach
- attach paste
- meth
- paste
- acrylic
- Prior art date
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- 239000004065 semiconductor Substances 0.000 title claims description 145
- 239000000178 monomer Substances 0.000 claims abstract description 175
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 138
- 239000002245 particle Substances 0.000 claims abstract description 126
- 239000000945 filler Substances 0.000 claims abstract description 64
- 229920006243 acrylic copolymer Polymers 0.000 claims abstract description 61
- 238000009826 distribution Methods 0.000 claims abstract description 24
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 23
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 23
- 125000003277 amino group Chemical group 0.000 claims abstract description 17
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- 238000009825 accumulation Methods 0.000 claims abstract description 8
- -1 allyl ester Chemical class 0.000 claims description 93
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- 229910052715 tantalum Inorganic materials 0.000 claims description 37
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- 229910052757 nitrogen Inorganic materials 0.000 description 6
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- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 5
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- XLNTYJABWHTGCX-UHFFFAOYSA-N hexyl 7,7-dimethyloctanoate Chemical group CCCCCCOC(=O)CCCCCC(C)(C)C XLNTYJABWHTGCX-UHFFFAOYSA-N 0.000 description 1
- QZEJHHGVNNHHSU-UHFFFAOYSA-N hexyl benzenecarboperoxoate Chemical group CCCCCCOOC(=O)C1=CC=CC=C1 QZEJHHGVNNHHSU-UHFFFAOYSA-N 0.000 description 1
- HZLWREPNSFWCSR-UHFFFAOYSA-N hexylperoxy propan-2-yl carbonate Chemical group CCCCCCOOOC(=O)OC(C)C HZLWREPNSFWCSR-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- ZHFOZEBDSIVYQP-UHFFFAOYSA-N hydrogen peroxide;methane Chemical compound C.OO ZHFOZEBDSIVYQP-UHFFFAOYSA-N 0.000 description 1
- 150000002440 hydroxy compounds Chemical class 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
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- 239000003350 kerosene Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 125000005641 methacryl group Chemical group 0.000 description 1
- UUIQMZJEGPQKFD-UHFFFAOYSA-N n-butyric acid methyl ester Natural products CCCC(=O)OC UUIQMZJEGPQKFD-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 125000003566 oxetanyl group Chemical group 0.000 description 1
- 125000005702 oxyalkylene group Chemical group 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- WZESLRDFSNLECD-UHFFFAOYSA-N phenyl prop-2-eneperoxoate Chemical compound C=CC(=O)OOC1=CC=CC=C1 WZESLRDFSNLECD-UHFFFAOYSA-N 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- CCDXIADKBDSBJU-UHFFFAOYSA-N phenylmethanetriol Chemical group OC(O)(O)C1=CC=CC=C1 CCDXIADKBDSBJU-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000001739 pinus spp. Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 239000005077 polysulfide Substances 0.000 description 1
- 229920001021 polysulfide Polymers 0.000 description 1
- 150000008117 polysulfides Polymers 0.000 description 1
- 229920006295 polythiol Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- YPVDWEHVCUBACK-UHFFFAOYSA-N propoxycarbonyloxy propyl carbonate Chemical compound CCCOC(=O)OOC(=O)OCCC YPVDWEHVCUBACK-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- QJVXKWHHAMZTBY-GCPOEHJPSA-N syringin Chemical compound COC1=CC(\C=C\CO)=CC(OC)=C1O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 QJVXKWHHAMZTBY-GCPOEHJPSA-N 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- QJAVUVZBMMXBRO-UHFFFAOYSA-N tripentyl phosphate Chemical compound CCCCCOP(=O)(OCCCCC)OCCCCC QJAVUVZBMMXBRO-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 229940036248 turpentine Drugs 0.000 description 1
- KJIOQYGWTQBHNH-UHFFFAOYSA-N undecanol Chemical compound CCCCCCCCCCCO KJIOQYGWTQBHNH-UHFFFAOYSA-N 0.000 description 1
- 229940070710 valerate Drugs 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J169/00—Adhesives based on polycarbonates; Adhesives based on derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/52—Mounting semiconductor bodies in containers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Inorganic Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Die Bonding (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Epoxy Resins (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Adhesive Tapes (AREA)
- Polymerisation Methods In General (AREA)
Abstract
Description
本發明有關一種晶粒黏著膏及半導體裝置。 The present invention relates to a die attach paste and a semiconductor device.
作為用於製作具有熱傳導性之黏接層之樹脂組成物,例如有時使用含有金屬粒子之膏。作為有關該種膏之技術,例如可列舉專利文獻1中所記載者。專利文獻1中記載有一種熱硬化性樹脂組成物,其包含(A)板狀銀微粒子、(B)平均粒徑為0.5~30μm之銀粉及(C)熱硬化性樹脂。 As a resin composition for producing a thermally conductive adhesive layer, for example, a paste containing metal particles may be used. As a technique concerning such a paste, the patent document 1 is mentioned, for example. Patent Document 1 discloses a thermosetting resin composition comprising (A) plate-like silver fine particles, (B) silver powder having an average particle diameter of 0.5 to 30 μm, and (C) a thermosetting resin.
其中,專利文獻1中記載有如下:藉由對板狀銀微粒子進行燒結,能夠比僅填充通常的銀粉之情況更提高熱傳導率。 Among them, Patent Document 1 describes that the thermal conductivity can be increased by sintering the plate-like silver fine particles more than when only ordinary silver powder is filled.
又,專利文獻2揭示了一種樹脂膏組成物,其包含具有特定結構之丙烯酸酯或甲基丙烯酸酯、丁二烯寡聚物等。 Further, Patent Document 2 discloses a resin paste composition comprising an acrylate or methacrylate having a specific structure, a butadiene oligomer, and the like.
依專利文獻2,能夠提供一種樹脂膏,即使作為支撐構件而使用了銅引線框架或有機基板時亦不會引起回焊裂紋。 According to Patent Document 2, it is possible to provide a resin paste which does not cause reflow cracking even when a copper lead frame or an organic substrate is used as a supporting member.
專利文獻1:日本特開2014-194013號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2014-194013
專利文獻2:日本特開2005-154633號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2005-154633
然而,近年來,於將半導體封裝安裝於基板時,具有使用無鉛焊料之傾向,有時與其對應地將焊接回焊溫度設為高。 However, in recent years, when a semiconductor package is mounted on a substrate, there is a tendency to use lead-free solder, and the solder reflow temperature may be set high in response to this.
因此,對於由晶粒黏著膏得到之黏接層亦要求耐熱性和耐回焊性比以往更優異者。 Therefore, the adhesive layer obtained from the die attach paste is also required to have higher heat resistance and reflow resistance than in the past.
本發明係鑑於該種情況而完成者,其第1課題為提供一種構成了黏接層時,發揮比以往高的耐回焊性之晶粒黏著膏。 The present invention has been made in view of such circumstances, and a first object thereof is to provide a die attach paste which exhibits higher reflow resistance than conventional ones when the adhesive layer is formed.
又,本發明人等對經由專利文獻1中所記載之熱硬化性樹脂組成物而黏接引線框架及模具而製作半導體封裝,並安裝該半導體封裝時的半導體封裝的翹曲進行了研究。其結果,明確了使用了專利文獻1中所記載之熱硬化性樹脂組成物之半導體封裝的翹曲與設計值大不相同。半導體封裝的安裝後的翹曲與設計值大不相同時,產生力學破壞、電連接不良等不良狀況,從而導致半導體封裝的安裝可靠性降低。 In addition, the inventors of the present invention have studied the warpage of the semiconductor package when the semiconductor package is formed by bonding the lead frame and the mold to the thermosetting resin composition described in Patent Document 1, and the semiconductor package is mounted. As a result, it was confirmed that the warpage of the semiconductor package using the thermosetting resin composition described in Patent Document 1 is greatly different from the design value. When the warpage after mounting of the semiconductor package is greatly different from the design value, problems such as mechanical damage and poor electrical connection are caused, and the mounting reliability of the semiconductor package is lowered.
於是,本發明的第2課題為提供一種提高半導體封裝等的半導體裝置的安裝可靠性之晶粒黏著膏。 Accordingly, a second object of the present invention is to provide a die attach paste which improves the mounting reliability of a semiconductor device such as a semiconductor package.
於以往的晶粒黏著膏的領域中,認為安裝半導體裝置時的翹曲的原因為因熱處理而於晶粒黏著膏產生之內部應力。在此,認為產生內部應力之原因中,熱的影響大,且未考慮到吸濕對內部應力產生的影響。在此,本發明人等對半導體裝置的翹曲的原因進行研究之結果,得知晶粒黏著膏的吸濕有助於翹曲。 In the field of conventional die attach pastes, it is considered that the cause of warpage when mounting a semiconductor device is the internal stress generated in the die attach paste by heat treatment. Here, it is considered that the cause of the internal stress is large, and the influence of moisture absorption on the internal stress is not considered. Here, the inventors of the present invention have studied the cause of the warpage of the semiconductor device, and have found that the moisture absorption of the die attach paste contributes to warpage.
例如,經由晶粒黏著膏黏接引線框架等基板及模具等半導體元件而製作之半導體封裝於其流通步驟中被保存於真空下,從而排除因吸濕引起之影響。然而,於半導體封裝的安裝步驟中,保存封裝之真空被去 除。藉此,認為塗佈在封裝之晶粒黏著膏從大氣等半導體封裝的安裝步驟中的系統吸濕。而且,認為因半導體封裝的安裝步驟中的回焊步驟等熱處理、安裝步驟後的半導體裝置的使用時的半導體裝置的發熱而於半導體封裝產生受到吸濕的影響之翹曲。 For example, a semiconductor package produced by bonding a semiconductor element such as a substrate such as a lead frame and a mold via a die attach paste is stored in a vacuum step to eliminate the influence of moisture absorption. However, in the mounting step of the semiconductor package, the vacuum for holding the package is removed. Thereby, it is considered that the die attach paste applied to the package absorbs moisture from the system in the mounting step of the semiconductor package such as the atmosphere. In addition, it is considered that warpage is affected by moisture absorption in the semiconductor package due to heat treatment such as a reflow step in the mounting step of the semiconductor package or heat generation of the semiconductor device during use of the semiconductor device after the mounting step.
很難將半導體封裝等半導體裝置的生產步驟設為真空系統。於是,本發明人等得知將未使晶粒黏著膏的硬化物吸濕之情況下的翹曲與使其吸濕之情況下的翹曲之差的絕對值設為特定數值範圍可有效地提高半導體裝置的安裝可靠性。 It is difficult to set the production steps of a semiconductor device such as a semiconductor package to a vacuum system. Then, the present inventors have found that it is effective to set the absolute value of the difference between the warpage in the case where the cured product of the die-adhesive paste is not wetted and the warpage in the case where moisture is absorbed, to a specific numerical range. Improve the mounting reliability of semiconductor devices.
藉由以上,本發明人等發現藉由將未使晶粒黏著膏的硬化物吸濕之情況下的翹曲與使其吸濕之情況下的翹曲之差的絕對值設為特定數值範圍內,得到了於半導體裝置的安裝可靠性的觀點上優異之作用效果,並完成了本發明。 As a result of the above, the present inventors have found that the absolute value of the difference between the warpage in the case where the cured product of the die-adhesive paste is not wetted and the warpage in the case where moisture is absorbed is set to a specific numerical range. In the meantime, the effects of the mounting reliability of the semiconductor device are excellent, and the present invention has been completed.
依本發明,提供一種晶粒黏著膏,其包含:(A)具備反應性基之(甲基)丙烯酸共聚物;(B)(甲基)丙烯酸單體;及(C)填充劑,前述(A)(甲基)丙烯酸共聚物所具備之前述反應性基為選自環氧基、胺基、乙烯基、羧基及羥基中之1種以上的基團,前述(A)(甲基)丙烯酸共聚物的重量平均分子量為2000以上且14000以下,前述(C)填充劑的體積基準的粒度分佈中的累積50%時的粒徑D50為0.3μm以上且4.0μm以下。 According to the present invention, there is provided a die attach paste comprising: (A) a (meth)acrylic copolymer having a reactive group; (B) a (meth)acrylic monomer; and (C) a filler, as described above ( A) The reactive group of the (meth)acrylic copolymer is one or more selected from the group consisting of an epoxy group, an amine group, a vinyl group, a carboxyl group, and a hydroxyl group, and the (A) (meth)acrylic acid. The weight average molecular weight of the copolymer is 2,000 or more and 14,000 or less, and the particle diameter D 50 at the time of 50% accumulation in the volume-based particle size distribution of the (C) filler is 0.3 μm or more and 4.0 μm or less.
又,依本發明,提供一種半導體裝置,其具備:基材;及半導體元件,經由上述晶粒黏著膏的硬化物之黏接層而搭載在前述基材上。 Moreover, according to the present invention, there is provided a semiconductor device comprising: a substrate; and a semiconductor element mounted on the substrate via an adhesive layer of the cured product of the die adhesion paste.
又,依本發明,提供一種晶粒黏著膏,其包含:銀粒子;單體;主劑;及自由基聚合起始劑,其中以塗佈厚度成為35±5μm的方式將該晶粒黏著膏塗佈於長度15.5mm×寬度6.5mm的鍍銀之銅框架上,接著,將長度15.0mm×寬度6.0mm×厚度0.2mm的矽晶片配置於該晶粒黏著膏上而得到積層體,經30分鐘將該積層體從25℃升溫至175℃,進而於175℃進行5小時的熱處理而得到硬化體,將於275℃對前述硬化體進行了1分鐘的熱處理時的翹曲量設為W1,將於溫度85℃、濕度85%,使前述硬化體吸濕168小時之後,於275℃對其進行了1分鐘熱處理時的翹曲量設為W2時,|W2-W1|為20μm以下。 Moreover, according to the present invention, there is provided a die attach paste comprising: silver particles; a monomer; a main agent; and a radical polymerization initiator, wherein the die adhesion paste is applied in a thickness of 35 ± 5 μm. It was applied to a silver-plated copper frame having a length of 15.5 mm and a width of 6.5 mm, and then a tantalum wafer having a length of 15.0 mm, a width of 6.0 mm, and a thickness of 0.2 mm was placed on the die attach paste to obtain a laminate. The laminate was heated from 25 ° C to 175 ° C in a minute, and further heat-treated at 175 ° C for 5 hours to obtain a cured body. The amount of warpage when the cured body was heat-treated at 275 ° C for 1 minute was W1. When the cured body was subjected to heat absorption at 275 ° C for 168 hours at a temperature of 85 ° C and a humidity of 85%, the amount of warpage when the heat treatment was performed at 275 ° C for 1 minute was W2, and |W2-W1| was 20 μm or less.
其中,翹曲量表示從將於前述矽晶片的面內方向上位於對角之任意2頂點連結而成之對角線至於與前述對角線垂直之方向上存在前述矽晶片之位置的距離的最大值。 Wherein, the amount of warpage indicates a diagonal line connecting any two vertices located at opposite corners in the in-plane direction of the tantalum wafer, and a distance from the position of the tantalum wafer in a direction perpendicular to the diagonal line. Maximum value.
又,依本發明,提供一種半導體裝置,其具備:基材;及 半導體元件,經由黏接層而搭載在前述基材上前述黏接層為對上述晶粒黏著膏進行燒結而成。 Further, according to the invention, there is provided a semiconductor device comprising: a substrate; and a semiconductor element mounted on the substrate via an adhesive layer, wherein the adhesion layer is formed by sintering the die adhesion paste.
依本發明,能夠提供一種構成了黏接層時,發揮比以往高的耐回焊性之晶粒黏著膏。 According to the present invention, it is possible to provide a die attach paste which exhibits higher reflow resistance than conventional ones when the adhesive layer is formed.
又,依本發明,能夠提供一種提高半導體封裝等半導體裝置的安裝可靠性之晶粒黏著膏。 Moreover, according to the present invention, it is possible to provide a die attach paste which improves the mounting reliability of a semiconductor device such as a semiconductor package.
10‧‧‧晶粒黏著層 10‧‧‧ die adhesion layer
20‧‧‧半導體元件 20‧‧‧Semiconductor components
30‧‧‧基材 30‧‧‧Substrate
32‧‧‧晶片安裝盤 32‧‧‧ wafer mounting disk
34‧‧‧外引腳 34‧‧‧External pin
40‧‧‧接合線 40‧‧‧bonding line
50‧‧‧密封樹脂 50‧‧‧ sealing resin
52‧‧‧焊球 52‧‧‧ solder balls
100‧‧‧‧‧‧半導體裝置 100‧‧‧‧‧‧ semiconductor devices
藉由於以下描述之較佳的實施形態及附隨其之以下圖式,進一步明確上述目的及另一目的、特徵及優點。 The above object and the other objects, features and advantages will be further clarified by the following description of the preferred embodiments and the accompanying drawings.
圖1係表示第1實施形態及第2實施形態的半導體裝置之剖面圖。 Fig. 1 is a cross-sectional view showing a semiconductor device according to a first embodiment and a second embodiment.
圖2係表示圖1所示之半導體裝置的變形例之剖面圖。 Fig. 2 is a cross-sectional view showing a modification of the semiconductor device shown in Fig. 1.
以下,利用圖式對本發明的實施形態進行說明。此外,於所有的圖式中,對相同構成要件標註相同的符號,並適當省略其說明。 Hereinafter, embodiments of the present invention will be described using the drawings. In the drawings, the same components are denoted by the same reference numerals, and the description thereof will be omitted as appropriate.
<第1實施形態> <First embodiment>
以下,適當利用圖式對本發明的第1實施形態進行說明。此外,於所有的圖式中,對相同構成要件標註相同的符號,並適當省略其說明。 Hereinafter, the first embodiment of the present invention will be described with reference to the drawings. In the drawings, the same components are denoted by the same reference numerals, and the description thereof will be omitted as appropriate.
又,將本說明書中,“(甲基)丙烯酸”等表述設為以“丙烯酸或甲基丙烯酸”的含義而使用。 In addition, in the present specification, the expression "(meth)acrylic acid" or the like is used in the meaning of "acrylic acid or methacrylic acid".
(晶粒黏著膏) (grain adhesive paste)
首先,對第1實施形態的晶粒黏著膏進行說明。第1實施形態的晶粒 黏著膏為以下所示者。 First, the die attach paste of the first embodiment will be described. The die attach paste of the first embodiment is as follows.
一種晶粒黏著膏,其包含;(A)具備反應性基之(甲基)丙烯酸共聚物;(B)(甲基)丙烯酸單體;及(C)填充劑,前述(A)(甲基)丙烯酸共聚物所具備之前述反應性基為選自環氧基、胺基、乙烯基、羧基及羥基中之1種以上的基團,前述(A)(甲基)丙烯酸共聚物的重量平均分子量為2000以上且14000以下,前述(C)填充劑的體積基準的粒度分佈中的累積50%時的粒徑D50為0.3μm以上且4.0μm以下。 A die attach paste comprising: (A) a (meth)acrylic copolymer having a reactive group; (B) a (meth)acrylic monomer; and (C) a filler, the aforementioned (A) (methyl) The reactive group included in the acrylic copolymer is one or more selected from the group consisting of an epoxy group, an amine group, a vinyl group, a carboxyl group, and a hydroxyl group, and the weight average of the (A) (meth)acrylic copolymer is The molecular weight is 2,000 or more and 14,000 or less, and the particle diameter D 50 at the time of 50% accumulation in the volume-based particle size distribution of the (C) filler is 0.3 μm or more and 4.0 μm or less.
第1實施形態的晶粒黏著膏例如為用於形成晶粒黏著層(黏接層)者,該晶粒黏著層(黏接層)用於黏接半導體元件與其他結構體。作為其他結構體,例如可列舉配線基板或引線框架等基材、半導體元件、散熱板、磁屏蔽件等。又,晶粒黏著膏例如還能夠用於形成黏接該些其他結構體與散熱板之黏接層。 The die attach paste of the first embodiment is, for example, a die attach layer (adhesive layer) for bonding a semiconductor element and other structures. Examples of the other structure include a substrate such as a wiring board or a lead frame, a semiconductor element, a heat dissipation plate, and a magnetic shield. Moreover, the die attach paste can also be used, for example, to form an adhesive layer that bonds the other structures to the heat sink.
此外,其他結構體中,於與第1實施形態的晶粒黏著膏接觸之部分具備銀等促進黏接之覆膜為較佳。 Further, in the other structure, a film which is in contact with the die attach paste of the first embodiment is preferably provided with a film which promotes adhesion such as silver.
以下,對構成第1實施形態的晶粒黏著膏之各成分進行說明。 Hereinafter, each component constituting the die attach paste of the first embodiment will be described.
本發明人對提高晶粒黏著膏的耐回焊性之方法進行了研究。其結果,發現以下方法有效,亦即提高晶粒黏著膏的黏合性,進而減少晶粒黏著膏 及被黏物的界面上的界面應力。 The inventors have studied a method for improving the reflow resistance of a die attach paste. As a result, the following methods were found to be effective, that is, to improve the adhesion of the die attach paste, thereby reducing the interfacial stress at the interface between the die attach paste and the adherend.
於是,本發明人為了提高黏合性,並減少界面應力,對晶粒黏著膏的摻合組成進行了研究。其結果,重要的係例如分別適當選擇以下條件而進行調整。 Then, the inventors studied the blending composition of the die attach paste in order to improve the adhesion and reduce the interface stress. As a result, important factors are adjusted, for example, by appropriately selecting the following conditions.
(1)縮小(C)填充劑的粒徑,進而使(C)填充劑的粒徑分佈鮮明 (1) reducing the particle size of the (C) filler, and further making the particle size distribution of the (C) filler clear
(2)使(B)(甲基)丙烯酸單體的硬化收縮與交聯密度平衡 (2) Balance the hardening shrinkage and crosslink density of (B) (meth)acrylic monomer
(3)藉由添加(F)低應力劑而賦予柔軟性 (3) imparting flexibility by adding (F) a low stress agent
(4)將(D1)烯丙酯樹脂高分子量化 (4) High molecular weight of (D1) allyl ester resin
(5)適合(C)填充劑的性狀之(A)具備反應性基之(甲基)丙烯酸共聚物及(B)(甲基)丙烯酸單體的組合 (5) A combination of (A) a (meth)acrylic acid copolymer having a reactive group and (B) a (meth)acrylic acid monomer, which is suitable for the properties of the (C) filler
(6)(A)具備反應性基之(甲基)丙烯酸共聚物、(B)(甲基)丙烯酸單體及(C)填充劑的摻合比率 (6) (A) blending ratio of a (meth)acrylic copolymer having a reactive group, (B) a (meth)acrylic monomer, and (C) a filler
(7)(A)具備反應性基之(甲基)丙烯酸共聚物、(B)(甲基)丙烯酸單體及(C)填充劑其他添加劑的組合 (7) (A) a combination of a (meth)acrylic copolymer having a reactive group, (B) a (meth)acrylic monomer, and (C) a filler and other additives
藉由實施例於後面進行具體敘述。 The details will be described later by way of examples.
((A)具備反應性基之(甲基)丙烯酸共聚物) ((A) (meth)acrylic acid copolymer having a reactive group)
第1實施形態的晶粒黏著膏中包含(A)具備反應性基之(甲基)丙烯酸共聚物(以下,還簡稱為“(A)(甲基)丙烯酸共聚物”。)。 The die attach paste of the first embodiment contains (A) a (meth)acrylic copolymer having a reactive group (hereinafter also referred to simply as "(A) (meth)acrylic copolymer").
在此,作為反應性基,具體而言,可列舉環氧基、胺基、羧基、羥基、乙烯基等。 Here, specific examples of the reactive group include an epoxy group, an amine group, a carboxyl group, a hydroxyl group, and a vinyl group.
(A)具備反應性基之(甲基)丙烯酸共聚物與晶粒黏著膏中所含有之成分藉由各種反應、聚合而形成牢固的交聯結構。藉此,認為能夠於得到 黏接層時發揮高耐回焊性。又,藉由反應性基,能夠提高對基材或半導體元件、散熱板等的黏合性。 (A) The (meth)acrylic copolymer having a reactive group and a component contained in the die attach paste form a strong crosslinked structure by various reactions and polymerization. Therefore, it is considered that high reflow resistance can be exhibited when the adhesive layer is obtained. Further, the adhesiveness to the substrate, the semiconductor element, the heat dissipation plate, and the like can be improved by the reactive group.
在此,作為(A)具備反應性基之(甲基)丙烯酸共聚物的聚合,例如,可列舉(A)具備反應性基之(甲基)丙烯酸共聚物的丙烯酸基、甲基丙烯酸基、乙烯基的自由基聚合。晶粒黏著膏具有聚合起始劑,藉此(A)具備反應性基之(甲基)丙烯酸共聚物的丙烯酸基或乙烯基進行自由基聚合。在此,自由基聚合中,除了(A)具備反應性基之(甲基)丙烯酸共聚物之外,還捲入(B)(甲基)丙烯酸單體、(D)其他樹脂成分的(甲基)丙烯酸樹脂、烯丙酯樹脂、順丁烯二醯亞胺樹脂、聚碳酸酯樹脂等的丙烯酸基、碳-碳雙鍵C=C而進行自由基聚合。 Here, as the polymerization of the (meth)acrylic copolymer having a reactive group (A), for example, an acrylic group or a methacrylic group of (A) a (meth)acrylic copolymer having a reactive group, Free radical polymerization of vinyl. The die attach paste has a polymerization initiator, whereby (A) an acrylic group or a vinyl group of a (meth)acrylic copolymer having a reactive group is subjected to radical polymerization. Here, in the radical polymerization, in addition to (A) a (meth)acrylic copolymer having a reactive group, (B) a (meth)acrylic monomer and (D) another resin component are involved (A) The radical polymerization is carried out by using an acrylic group such as an acrylic resin, an allyl ester resin, a maleimide resin, or a polycarbonate resin, or a carbon-carbon double bond C=C.
又,作為(A)具備反應性基之(甲基)丙烯酸共聚物的反應,例如,可列舉(A)具備反應性基之(甲基)丙烯酸共聚物的乙烯基、胺基、羧基、羥基與(D1)烯丙酯樹脂或(D2)聚碳酸酯樹脂的自由基聚合、離子聚合等。 In addition, examples of the reaction of the (meth)acrylic acid copolymer having a reactive group (A) include a vinyl group, an amine group, a carboxyl group, and a hydroxyl group of (A) a (meth)acrylic copolymer having a reactive group. Radical polymerization, ion polymerization, and the like with (D1) allyl ester resin or (D2) polycarbonate resin.
又,作為(A)具備反應性基之(甲基)丙烯酸共聚物的反應,例如,可列舉(A)具備反應性基之(甲基)丙烯酸共聚物的環氧基與硬化促進劑的胺基的反應。 In addition, examples of the reaction of (A) a (meth)acrylic copolymer having a reactive group include (A) an epoxy group having a reactive group (meth)acrylic copolymer and an amine of a curing accelerator. Base reaction.
又,作為(A)具備反應性基之(甲基)丙烯酸共聚物的反應,例如,可列舉(A)具備反應性基之(甲基)丙烯酸共聚物的胺基、羧基、羥基與(D)其他樹脂成分的環氧樹脂的環氧基的反應。 In addition, examples of the reaction of the (meth)acrylic acid copolymer having a reactive group (A) include an amine group, a carboxyl group, a hydroxyl group and (D) of a (meth)acrylic copolymer having a reactive group. The reaction of an epoxy group of an epoxy resin of another resin component.
關於第1實施形態的晶粒黏著膏,藉由適當控制其含有成分的摻合組成而引發上述反應、聚合。藉此,第1實施形態的晶粒黏著膏硬化收縮, 且凝聚填充劑,藉此能夠顯示高熱傳導性。 In the die attach paste of the first embodiment, the above reaction and polymerization are initiated by appropriately controlling the blending composition of the component contained therein. As a result, the die attach paste of the first embodiment is hardened and shrunk, and a filler is aggregated, whereby high thermal conductivity can be exhibited.
此外,於第1實施形態中,離子聚合表示陽離子聚合、陰離子聚合。 Further, in the first embodiment, ionic polymerization means cationic polymerization or anionic polymerization.
第1實施形態的(A)(甲基)丙烯酸共聚物例如於其末端具備選自環氧基、胺基、乙烯基、羧基及羥基中之1種以上的基團為較佳。藉此,能夠具有柔軟的骨架的同時引起硬化收縮。從而,能夠抑制界面應力的過度增加且硬化收縮。 The (A) (meth)acrylic copolymer of the first embodiment is preferably one having at least one selected from the group consisting of an epoxy group, an amine group, a vinyl group, a carboxyl group and a hydroxyl group at the terminal. Thereby, it is possible to have a soft skeleton and cause hardening shrinkage. Thereby, excessive increase in interface stress and hardening shrinkage can be suppressed.
關於(A)(甲基)丙烯酸共聚物,例如,能夠藉由使用(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸環己酯、苯乙烯、(甲基)丙烯酸羥乙酯、(甲基)丙烯酸、(甲基)丙烯酸環氧丙酯等,且藉由溶液聚合等使用通常的聚合起始劑及鏈轉移劑之公知的技術共聚而得到。 Regarding the (A) (meth)acrylic copolymer, for example, methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, cyclohexyl (meth)acrylate can be used. And styrene, hydroxyethyl (meth)acrylate, (meth)acrylic acid, glycidyl (meth)acrylate, etc., and a known polymerization initiator and a chain transfer agent are known by solution polymerization or the like. Technically obtained by copolymerization.
關於該種共聚物,由TOAGOSEI CO.,LTD.以“ARUFON(阿魯方)”的商品名而販賣,可以對應於本發明的目的而選擇具有適當的官能基者。 Such a copolymer is sold under the trade name "ARUFON" by TOAGOSEI CO., LTD., and an appropriate functional group can be selected in accordance with the purpose of the present invention.
又,作為於末端具備“乙烯基”之態樣,還包含於末端具備“丙烯酸基”或“甲基丙烯酸基”等包含乙烯基之原子團等態樣。 Further, as a state in which a "vinyl group" is provided at the end, a terminal group containing a vinyl group such as an "acrylic group" or a "methacrylic group" is contained at the end.
又,關於第1實施形態的(A)(甲基)丙烯酸共聚物,將其重量平均分子量設定為2000以上且14000以下的範圍。 In addition, the (A) (meth)acrylic copolymer of the first embodiment has a weight average molecular weight of 2,000 or more and 14,000 or less.
藉此,能夠發揮作為所得到之晶粒黏著膏的適當的黏性,且將作為黏接層的耐回焊性設為適當者。 Thereby, the appropriate adhesiveness as the obtained die attach paste can be exhibited, and the reflow resistance as the adhesive layer can be made appropriate.
又,(A)(甲基)丙烯酸共聚物的重量平均分子量係2500以上為更佳,3000以上為進一步較佳,5000以上為最佳。 Further, the weight average molecular weight of the (A) (meth)acrylic copolymer is preferably 2,500 or more, more preferably 3,000 or more, and most preferably 5,000 or more.
又,(A)(甲基)丙烯酸共聚物的重量平均分子量係13000以下為更佳, 12500以下為進一步較佳,12000以下為最佳。 Further, the weight average molecular weight of the (A) (meth)acrylic copolymer is preferably 13,000 or less, more preferably 12,500 or less, and most preferably 12,000 or less.
第1實施形態的晶粒黏著膏中的(A)(甲基)丙烯酸共聚物的含量例如相對於所有的晶粒黏著膏係2質量%以上為較佳,2.5質量%以上為更佳,3質量%以上為進一步較佳。藉此,能夠使所得到之黏接層具有適當的黏接性。 The content of the (A) (meth)acrylic acid copolymer in the die attach paste of the first embodiment is preferably 2% by mass or more based on all the die attach paste systems, and more preferably 2.5% by mass or more. The mass % or more is further preferable. Thereby, the obtained adhesive layer can have an appropriate adhesiveness.
另一方面,晶粒黏著膏中的(A)(甲基)丙烯酸共聚物的含量例如相對於所有的晶粒黏著膏係15質量%以下為較佳,12質量%以下為更佳,10質量%以下為進一步較佳。藉此,能夠將作為膏體的黏性設為適當的範圍,且塗佈時的操作性提高。 On the other hand, the content of the (A) (meth)acrylic copolymer in the die attach paste is preferably 15% by mass or less based on all the die attach paste systems, and more preferably 12% by mass or less, and 10 mass%. % below is further preferred. Thereby, the viscosity of the paste can be set to an appropriate range, and the workability at the time of coating can be improved.
此外,本說明書中,當包含後述(S)溶劑時,相對於所有的晶粒黏著膏的含量係指相對於晶粒黏著膏中的除了(S)溶劑以外的所有的成分的含量。 Further, in the present specification, when the solvent (S) described later is contained, the content of all the die attach paste relative to the content of all the components other than the (S) solvent in the die attach paste is referred to.
((B)(甲基)丙烯酸單體) ((B) (meth)acrylic monomer)
第1實施形態的晶粒黏著膏包含(B)(甲基)丙烯酸單體,藉此能夠發揮作為適當的膏體的黏性和加熱時的硬化性。 The die attach paste of the first embodiment contains (B) a (meth)acrylic monomer, whereby the viscosity of the appropriate paste and the curability at the time of heating can be exhibited.
該種(B)(甲基)丙烯酸單體能夠包含選自(B1)於分子內僅具有一個(甲基)丙烯酸基之化合物、亦即單官能(甲基)丙烯酸單體及(B2)於分子內具有兩個以上的(甲基)丙烯酸基之化合物、亦即多官能(甲基)丙烯酸單體中之一種或二種以上。又,從實現能夠製作耐回焊性優異之黏接層之晶粒黏著膏之觀點考慮,作為第1實施形態中的(B)(甲基)丙烯酸單體,至少將(B1)於分子內僅具有一個(甲基)丙烯酸基之化合物及(B2)於分子內具有兩個以上的(甲基)丙烯酸基之化合物各包含一種為 較佳。 The (B) (meth)acrylic monomer can comprise a compound selected from (B1) having only one (meth)acrylic group in the molecule, that is, a monofunctional (meth)acrylic monomer and (B2) One or two or more kinds of compounds having two or more (meth)acrylic groups in the molecule, that is, polyfunctional (meth)acrylic monomers. In addition, (B) (B) is at least (B1) in the molecule as the (B) (meth)acrylic acid monomer in the first embodiment, from the viewpoint of the production of the die attach paste capable of producing the adhesive layer having excellent reflow resistance. It is preferred that each of the compounds having only one (meth)acryl group and (B2) having two or more (meth)acrylic groups in the molecule contain one.
當(B1)於分子內僅具有一個(甲基)丙烯酸基之化合物與(A)(甲基)丙烯酸共聚物反應時,與(B2)於分子內具有兩個以上的(甲基)丙烯酸基之化合物相比硬化收縮少。藉此,能夠藉由聚合而增加分子量的同時抑制界面應力的增加。 When (B1) a compound having only one (meth)acrylic group in the molecule is reacted with the (A) (meth)acrylic acid copolymer, and (B2) has two or more (meth)acrylic groups in the molecule. The compound has less hardening shrinkage. Thereby, it is possible to increase the molecular weight by polymerization and suppress an increase in interface stress.
當(B2)於分子內具有兩個以上的(甲基)丙烯酸基之化合物與(A)(甲基)丙烯酸共聚物反應時,能夠提高交聯密度,因此能夠將晶粒黏著膏的硬化物高彈性化。藉此,能夠提高耐回焊性。 When (B2) a compound having two or more (meth)acrylic groups in the molecule is reacted with the (A) (meth)acrylic acid copolymer, the crosslinking density can be increased, and thus the cured product of the die adhesion paste can be obtained. Highly flexible. Thereby, the reflow resistance can be improved.
於第1實施形態中,作為(B1)於分子內僅具有一個(甲基)丙烯酸基之化合物,能夠較佳地還有(甲基)丙烯酸酯。作為該(甲基)丙烯酸酯,例如能夠包含選自由下述式(1)表示之化合物之一種或二種以上。藉此,能夠將膏體的黏性等調整為適當的範圍。 In the first embodiment, (B1) a compound having only one (meth)acrylic group in the molecule, and (meth)acrylate is preferable. The (meth) acrylate can contain, for example, one or more selected from the group consisting of compounds represented by the following formula (1). Thereby, the viscosity of the paste etc. can be adjusted to an appropriate range.
上述式(1)中,R11為氫或甲基,R12為碳數1~20的一價有機基。R12可以包含氧原子、氮原子及磷原子中的一種或二種以上,且該R12的結構中,可以包含羥基、羧基等-OH基、環氧基、氧雜環丁基(oxetanyl group)、胺基、醯胺基等。 In the above formula (1), R 11 is hydrogen or a methyl group, and R 12 is a monovalent organic group having 1 to 20 carbon atoms. R 12 may contain one or more of an oxygen atom, a nitrogen atom and a phosphorus atom, and the structure of R 12 may include an -OH group such as a hydroxyl group or a carboxyl group, an epoxy group, or an oxetanyl group. ), an amine group, a guanamine group, and the like.
由上述式(1)表示之化合物並無特別限定,例如作為於R12的結構中 具有-OH基者,能夠使用選自1,4-環己烷二甲醇單丙烯酸酯、丙烯酸2-羥乙酯、甲基丙烯酸2-羥乙酯、丙烯酸2-羥丙酯、甲基丙烯酸2-羥丙酯、丙烯酸-2-羥丁酯、甲基丙烯酸2-羥丁酯、2-羥基-3-苯氧基丙基丙烯酸酯、2-丙烯醯氧基乙基琥珀酸、2-甲基丙烯醯氧基乙基琥珀酸、2-丙烯醯氧基乙基六氫鄰苯二甲酸、2-甲基丙烯醯氧基乙基六氫鄰苯二甲酸、2-丙烯醯氧基乙基鄰苯二甲酸、2-丙烯醯氧基乙基-2-羥基乙基鄰苯二甲酸、2-丙烯醯氧基乙基酸式磷酸酯及2-甲基丙烯醯氧基乙基酸式磷酸酯中之一種或二種以上。 The compound represented by the above formula (1) is not particularly limited. For example, as the -OH group in the structure of R 12 , a compound selected from 1,4-cyclohexane dimethanol monoacrylate or 2-hydroxyethyl acrylate can be used. Ester, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 2-hydroxy-3- Phenoxypropyl acrylate, 2-propenyloxyethyl succinic acid, 2-methylpropenyloxyethyl succinic acid, 2-propenyloxyethyl hexahydrophthalic acid, 2-methyl Acryloxyethylhexahydrophthalic acid, 2-propenyloxyethylphthalic acid, 2-propenyloxyethyl-2-hydroxyethylphthalic acid, 2-propenepyrene One or more of oxyethyl acid phosphate and 2-methacryloxyethyl acid phosphate.
又,於上述式(1)中,還能夠將R12設為不包含-OH基者,作為該種化合物,例如能夠使用選自甲基丙烯酸乙酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯、甲基丙烯酸三級丁酯、丙烯酸異戊酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸異癸酯、丙烯酸正十二烷基酯、甲基丙烯酸正十二烷基酯、甲基丙烯酸正十三烷基酯、丙烯酸正十八烷基酯、甲基丙烯酸正十八烷基酯、丙烯酸異十八烷基酯、丙烯酸乙氧基二乙二醇酯、甲基丙烯酸丁氧基二乙二醇酯、丙烯酸甲氧基三乙二醇酯、丙烯酸2-乙基己基二乙二醇酯、丙烯酸甲氧基聚乙二醇酯、甲基丙烯酸甲氧基聚乙二醇酯、丙烯酸甲氧基二丙二醇酯、甲基丙烯酸環己酯、丙烯酸四氫糠酯、甲基丙烯酸四氫糠酯、甲基丙烯酸芐基酯、丙烯酸苯氧乙酯、甲基丙烯酸苯氧乙酯、丙烯酸苯氧基二乙二醇酯、丙烯酸苯氧基聚乙二醇酯、壬基酚環氧乙烷改質丙烯酸酯、苯基苯酚環氧乙烷改質丙烯酸酯、丙烯酸異莰酯、甲基丙烯酸異莰酯、甲基丙烯酸二甲基胺基乙酯、甲基丙烯酸二乙基胺基乙酯、甲基丙烯酸二甲基胺基乙酯四級化合物、甲基丙烯酸環氧丙酯及新戊二醇丙烯酸苯甲酸酯中之一種或二種以上。 Further, in the above formula (1), R 12 may be a group which does not contain an -OH group, and as such a compound, for example, ethyl methacrylate, n-butyl methacrylate or methacrylic acid can be used. Isobutyl ester, butyl methacrylate, isoamyl acrylate, 2-ethylhexyl methacrylate, isodecyl methacrylate, n-dodecyl acrylate, n-dodecyl methacrylate Ester, n-tridecyl methacrylate, n-octadecyl acrylate, n-octadecyl methacrylate, isostearyl acrylate, ethoxy diethylene glycol acrylate, methyl Butyl diethylene glycol acrylate, methoxy triethylene glycol acrylate, 2-ethylhexyl diethylene glycol acrylate, methoxy polyethylene glycol acrylate, methoxy poly methacrylate Glycol ester, methoxydipropylene glycol acrylate, cyclohexyl methacrylate, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl methacrylate, benzyl methacrylate, phenoxyethyl acrylate, benzyl methacrylate Oxyethyl ester, phenoxy diethylene glycol acrylate, phenoxy poly acrylate Ester, nonylphenol ethylene oxide modified acrylate, phenylphenol ethylene oxide modified acrylate, isodecyl acrylate, isodecyl methacrylate, dimethylaminoethyl methacrylate, A One or more of diethylaminoethyl acrylate, dimethylaminoethyl methacrylate quaternary compound, glycidyl methacrylate, and neopentyl glycol acrylate.
於第1實施形態中,還能夠採用例如例示之甲基丙烯酸苯氧乙酯及甲基丙烯酸環己酯等,於R12中包含環狀結構之化合物,例示之甲基丙烯酸2-乙基己酯、丙烯酸正十二烷基酯及甲基丙烯酸正十二烷基酯等R12包含直鏈狀或分支鏈狀烷基之化合物者。 In the first embodiment, for example, phenoxyethyl methacrylate or cyclohexyl methacrylate may be used, and a compound having a cyclic structure may be contained in R 12 , and exemplified 2-ethylhexyl methacrylate R 12 such as an ester, n-dodecyl acrylate or n-dodecyl methacrylate comprises a compound having a linear or branched alkyl group.
作為(B2)於分子內具有兩個以上的(甲基)丙烯酸基之化合物,例如能夠列舉雙(甲基)丙烯酸酯。作為該種雙(甲基)丙烯酸酯,可列舉二(甲基)丙烯酸4,4’-亞異丙基二酚酯、二(甲基)丙烯酸1,3-丁二醇酯、1,6-雙((甲基)丙烯醯氧基)-2,2,3,3,4,4,5,5-八氟己烷、1,4-雙((甲基)丙烯醯氧基)丁烷、1,6-雙((甲基)丙烯醯氧基)己烷、二(甲基)丙烯酸三乙二醇酯、二(甲基)丙烯酸新戊二醇酯、N,N'-二(甲基)丙烯醯基乙二胺、N,N'-(1,2-二羥基伸乙基)雙(甲基)丙烯醯胺或1,4-雙((甲基)丙烯醯基)哌等。 The (B2) compound having two or more (meth)acrylic groups in the molecule may, for example, be bis(meth)acrylate. Examples of such a bis(meth)acrylate include 4,4'-isopropylidenediphenol di(meth)acrylate, 1,3-butylene glycol di(meth)acrylate, and 1,6. - bis((meth)acryloxy)-2,2,3,3,4,4,5,5-octafluorohexane, 1,4-bis((meth)acryloxy)butyl Alkane, 1,6-bis((meth)acryloxy)hexane, triethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, N,N'-di (Meth)acryloylethylenediamine, N,N'-(1,2-dihydroxyethylidene)bis(meth)acrylamide or 1,4-bis((meth)acrylonitrile) Piper Wait.
第1實施形態的晶粒黏著膏中的(B)(甲基)丙烯酸單體的含量例如相對於所有的晶粒黏著膏係4質量%以上為較佳,6質量%以上為更佳,8質量%以上為進一步較佳。藉此,能夠具有作為得到之膏體的適當的黏性和硬化性。 The content of the (B) (meth)acrylic monomer in the die attach paste of the first embodiment is preferably 4% by mass or more based on all the die attach paste systems, and more preferably 6% by mass or more. The mass % or more is further preferable. Thereby, it is possible to have appropriate viscosity and hardenability as the obtained paste.
另一方面,晶粒黏著膏中的(B)(甲基)丙烯酸單體的含量例如相對於所有的晶粒黏著膏係27質量%以下為較佳,20質量%以下為更佳,18質量%以下為進一步較佳,15質量%以下為最佳。藉此,能夠依所使用之填充劑的種類而具有作為得到之膏體的適當的黏性和硬化性。 On the other hand, the content of the (B) (meth)acrylic monomer in the die attach paste is preferably 27% by mass or less based on all the die attach paste systems, and more preferably 20% by mass or less, and 18 mass%. % or less is further preferable, and 15% by mass or less is most preferable. Thereby, it is possible to have appropriate viscosity and hardenability as the obtained paste depending on the type of the filler to be used.
(B)(甲基)丙烯酸單體例如包含(B1)於分子內僅具有一個(甲基)丙烯酸基之化合物、亦即單官能(甲基)丙烯酸單體及、(B2) 於分子內具有兩個以上的(甲基)丙烯酸基之化合物、亦即多官能(甲基)丙烯酸單體為較佳。 (B) a (meth)acrylic monomer, for example, comprising (B1) a compound having only one (meth)acrylic group in the molecule, that is, a monofunctional (meth)acrylic monomer and (B2) having a molecule Two or more (meth)acrylic-based compounds, that is, polyfunctional (meth)acrylic monomers are preferred.
當(B)(甲基)丙烯酸單體同時包含單官能(甲基)丙烯酸單體及多官能(甲基)丙烯酸單體時,相對於多官能(甲基)丙烯酸單體的單官能(甲基)丙烯酸單體的含量之比的上限值例如係10以下為較佳,9以下為更佳,8以下為進一步較佳,5以下為進一步較佳,4以下為尤其進一步較佳。藉此,由於多官能(甲基)丙烯酸單體過剩而能夠抑制產生並不有助於聚合之(B)(甲基)丙烯酸單體。從而,能夠形成牢固的交聯結構而提高耐回焊性。 When the (B) (meth)acrylic monomer contains both a monofunctional (meth)acrylic monomer and a polyfunctional (meth)acrylic monomer, it is monofunctional with respect to the polyfunctional (meth)acrylic monomer (A) The upper limit of the ratio of the content of the acrylic monomer is, for example, preferably 10 or less, more preferably 9 or less, still more preferably 8 or less, further preferably 5 or less, and particularly preferably 4 or less. Thereby, it is possible to suppress generation of the (B) (meth)acrylic monomer which does not contribute to polymerization due to an excess of the polyfunctional (meth)acrylic monomer. Thereby, a strong crosslinked structure can be formed and the reflow resistance can be improved.
又,當(B)(甲基)丙烯酸單體同時包含單官能(甲基)丙烯酸單體及多官能(甲基)丙烯酸單體時,多官能(甲基)丙烯酸單體與單官能(甲基)丙烯酸單體的含量之比的下限值例如可以設為0.3以上,亦可以設為0.5以上。 Further, when the (B) (meth)acrylic monomer contains both a monofunctional (meth)acrylic monomer and a polyfunctional (meth)acrylic monomer, the polyfunctional (meth)acrylic monomer and the monofunctional (A) The lower limit of the ratio of the content of the acrylic monomer may be, for example, 0.3 or more, and may be 0.5 or more.
((C)填充劑) ((C) filler)
第1實施形態的晶粒黏著膏包含(C)填充劑。 The die attach paste of the first embodiment contains (C) a filler.
(C)填充劑的形狀並無特別限定,例如能夠列舉球狀或片(flake)狀等。於第1實施形態中,(C)填充劑包含球狀粒子為更佳。藉此,能夠提高膏體中的(C)填充劑的分散性。 (C) The shape of the filler is not particularly limited, and examples thereof include a spherical shape, a flake shape, and the like. In the first embodiment, it is more preferable that the (C) filler contains spherical particles. Thereby, the dispersibility of the (C) filler in the paste can be improved.
又,關於導電性膏,從提高導電性的觀點考慮,還能夠採用(C)填充劑包含片狀粒子之態樣。進而,從提高導電性與分散性的平衡之觀點考慮,(C)填充劑還可以包含球狀粒子和片狀粒子這兩者。 Moreover, as for the conductive paste, from the viewpoint of improving conductivity, (C) the filler may contain a sheet-like particle. Further, the (C) filler may further contain both spherical particles and flake particles from the viewpoint of improving the balance between conductivity and dispersibility.
作為(C)填充劑,例如可列舉氧化矽或氧化鋁等無機填充 劑、聚甲基矽倍半氧烷(聚矽氧樹脂)或聚甲基丙烯酸甲酯等有機填充劑、Ag粉(銀粉)、Au粉(金粉)及Cu粉(銅粉)等金屬填充劑等。該些可以單獨使用1種,亦可以同時使用2種以上。作為(C)填充劑,例如包含金屬填充劑為較佳。藉此,能夠有效地提高使用晶粒黏著膏而得到之黏接層的熱傳導性和導電性。又,作為上述金屬填充劑,以低成本化等為目的可以使用包含除了銀、金及銅以外的金屬成分者。 Examples of the (C) filler include inorganic fillers such as cerium oxide or aluminum oxide, organic fillers such as polymethyl sesquioxane (polyoxy siloxane) or polymethyl methacrylate, and Ag powder (silver powder). ), metal fillers such as Au powder (gold powder) and Cu powder (copper powder). These may be used alone or in combination of two or more. As the (C) filler, for example, a metal filler is preferably used. Thereby, the thermal conductivity and electrical conductivity of the adhesive layer obtained by using the die attach paste can be effectively improved. In addition, as the metal filler, a metal component other than silver, gold, and copper may be used for the purpose of cost reduction.
於第1實施形態中,從化學穩定性及成本的觀點考慮,更佳的態樣為(C)填充劑係銀粉、氧化矽、氧化鋁或聚甲基矽倍半氧烷(聚矽氧樹脂)。 In the first embodiment, from the viewpoint of chemical stability and cost, a more preferable aspect is (C) filler-based silver powder, cerium oxide, aluminum oxide or polymethyl sesquioxanes (polyoxyl oxyalkylene resin). ).
第1實施形態中,(C)填充劑的體積基準的粒度分佈中的累積50%時的粒徑D50係0.3μm以上且4.0μm以下。如此調整(C)填充劑的粒徑,且與特定樹脂成分進行組合,藉此第1實施形態的晶粒黏著膏能夠於得到黏接層時發揮更高的耐回焊性。又,第1實施形態的晶粒黏著膏藉由被調整成該種粒徑,能夠抑制將晶粒黏著膏塗佈於基材,且於該膏體上搭載半導體元件時發生膏體爬到元件的側面之情況。 In the first embodiment, the particle diameter D 50 at the time of 50% accumulation in the volume-based particle size distribution of the filler (C) is 0.3 μm or more and 4.0 μm or less. By adjusting the particle size of the (C) filler in this manner and combining it with the specific resin component, the die attach paste of the first embodiment can exhibit higher reflow resistance when the adhesive layer is obtained. Further, the die attach paste of the first embodiment can be adjusted to have such a particle diameter, and it is possible to suppress application of the die attach paste to the substrate, and when the semiconductor device is mounted on the paste, the paste climbs to the component. The side of the situation.
從相同的觀點考慮,(C)填充劑的體積基準的粒度分佈中的累積50%時的粒徑D50更佳為0.8μm以上,進一步較佳為1μm以上。 From the same viewpoint, the particle diameter D 50 at the time of cumulative 50% in the volume-based particle size distribution of the (C) filler is more preferably 0.8 μm or more, and still more preferably 1 μm or more.
又,(C)填充劑的體積基準的粒度分佈中的累積50%時的粒徑D50更佳為3.9μm以下,進一步較佳為3.5μm以下。 Further, the particle diameter D 50 at the time of accumulating 50% in the volume-based particle size distribution of the (C) filler is more preferably 3.9 μm or less, further preferably 3.5 μm or less.
關於(C)填充劑的粒徑,例如能夠藉由使用Sysmex Corporation製流動型粒子圖像分析裝置FPIA(註冊商標)-3000進行粒子圖像測量而確定。更具體而言,能夠藉由使用上述裝置測量體積基準的中位粒徑而確定(C)填充劑的粒徑。關於該粒徑的確定方法,除了D50以外,還能夠對以下示出 之D90採用相同的條件。 The particle size of the (C) filler can be determined, for example, by particle image measurement using a flow type particle image analyzer FPIA (registered trademark)-3000 manufactured by Sysmex Corporation. More specifically, the particle size of the (C) filler can be determined by measuring the volume-based median diameter using the above apparatus. Regarding the method of determining the particle diameter, in addition to D 50 , the same conditions can be applied to D 90 shown below.
藉由採用該條件,例如存在粒徑大的粒子時,能夠靈敏地檢測其影響,且即使為狹窄的粒度分佈的粒子亦能夠以高精度進行測定。 By using such a condition, for example, when particles having a large particle diameter are present, the influence can be sensitively detected, and even a particle having a narrow particle size distribution can be measured with high precision.
又,第1實施形態(C)填充劑的粒度分佈的寬度被設定成狹窄為較佳。 Further, in the first embodiment (C), the width of the particle size distribution of the filler is preferably set to be narrow.
更具體而言,測定(C)填充劑的體積基準的粒度分佈中的累積90%時的粒徑D90,並計算出與上述D50之比(D90/D50)時,該比係3.5以下為較佳,3以下為更佳,2.5以下為進一步較佳。 More specifically, when the particle diameter D 90 at the cumulative 90% of the volume-based particle size distribution of the filler is measured (C), and the ratio to the above D 50 (D 90 /D 50 ) is calculated, the ratio is 3.5 or less is preferable, 3 or less is more preferable, and 2.5 or less is further preferable.
如此,藉由調整D90與D50之比(D90/D50),能夠進一步提高晶粒黏著膏中的(C)填充劑的分散性,進而能夠提高耐回焊性。 Thus, by adjusting the ratio of D 90 to D 50 (D 90 /D 50 ), the dispersibility of the (C) filler in the die attach paste can be further improved, and the reflow resistance can be improved.
此外,該D90與D50之比(D90/D50)的下限值並無特別限定,例如為1.05以上。 Further, the lower limit of the ratio of D 90 to D 50 (D 90 /D 50 ) is not particularly limited, and is, for example, 1.05 or more.
又,(C)填充劑的體積基準的粒度分佈中的累積90%時的粒徑D90係0.8μm以上為較佳,1μm以上為更佳,1.5μm以上為進一步較佳。 Further, it is preferable that the particle diameter D 90 at the time of 90% accumulation in the volume-based particle size distribution of the filler (C) is 0.8 μm or more, more preferably 1 μm or more, and further preferably 1.5 μm or more.
又,(C)填充劑的體積基準的粒度分佈中的累積90%時的粒徑D90係15μm以下為較佳,12μm以下為更佳,7μm以下為進一步較佳。藉此,能夠使(C)填充劑的粒徑分佈鮮明。當(C)填充劑的粒徑分佈鮮明時,於晶粒黏著膏的界面容易聚集(C)填充劑。從而,能夠減少晶粒黏著膏的界面中的硬化收縮,並抑制界面應力的增加。又,從能夠提高晶粒黏著膏的界面的強度之方面考慮亦方便 Further, (C) the particle size D 90 in the volume-based distribution of the volume-based distribution of the filler is preferably 15 μm or less, more preferably 12 μm or less, and still more preferably 7 μm or less. Thereby, the particle size distribution of the (C) filler can be made clear. When the particle size distribution of the (C) filler is sharp, it is easy to aggregate (C) the filler at the interface of the die attach paste. Thereby, the hardening shrinkage in the interface of the die attach paste can be reduced, and the increase in the interface stress can be suppressed. Moreover, it is convenient from the viewpoint of being able to increase the strength of the interface of the die attach paste
藉由如此設定(C)填充劑的D90的值,於導電性膏中,能夠更加有效地提高導電性與塗佈性的平衡。 By setting the value of D( 90 ) of the filler in (C) as described above, it is possible to more effectively improve the balance between conductivity and coatability in the conductive paste.
第1實施形態的晶粒黏著膏中的(C)填充劑的含量例如相對於所有的晶粒黏著膏係25質量%為較佳,50質量%以上為更佳,60質量%以上為進一步較佳,70質量%以上為最佳。藉此,能夠具有作為得到之黏接層的適當的導電性或絶縁性。 The content of the (C) filler in the die attach paste of the first embodiment is preferably, for example, 25 mass% based on all the die attach paste systems, more preferably 50 mass% or more, and further 60 mass% or more. Good, 70% by mass or more is the best. Thereby, it is possible to have appropriate conductivity or absolute properties as the obtained adhesive layer.
另一方面,晶粒黏著膏中的(C)填充劑的含量例如相對於所有的晶粒黏著膏係90質量%以下為較佳,85質量%以下為更佳,80質量%以下為較佳。藉此,能夠將作為膏體的黏性設為適當的範圍,且塗佈時的操作性得到提高。 On the other hand, the content of the (C) filler in the die attach paste is preferably 90% by mass or less based on all the die attach paste systems, more preferably 85% by mass or less, and most preferably 80% by mass or less. . Thereby, the viscosity of the paste can be set to an appropriate range, and the workability at the time of coating can be improved.
((D)其他樹脂成分) ((D) Other resin components)
於第1實施形態中,除了前述(A)成分以外還能夠包含其他樹脂成分。 In the first embodiment, other resin components may be contained in addition to the component (A).
作為該種樹脂成分,例如可列舉氰酸酯樹脂、環氧樹脂、除了前述(A)成分以外的(甲基)丙烯酸樹脂、順丁烯二醯亞胺樹脂、烯丙酯樹脂、聚碳酸酯樹脂等。 Examples of such a resin component include a cyanate resin, an epoxy resin, a (meth)acrylic resin other than the component (A), a maleimide resin, an allyl ester resin, and a polycarbonate. Resin, etc.
關於(D)其他樹脂成分,例如如上述具有與(A)(甲基)丙烯酸共聚物反應之官能基為較佳。藉此,能夠控制晶粒黏著膏的硬化收縮的程度。此外,作為與(A)(甲基)丙烯酸共聚物反應之官能基,可列舉具備碳-碳雙鍵C=C之基團;順丁烯二醯亞胺環;環氧基等。 The (D) other resin component is preferably a functional group having a reaction with the (A) (meth)acrylic copolymer as described above. Thereby, the degree of hardening shrinkage of the die attach paste can be controlled. Further, examples of the functional group reactive with the (A) (meth)acrylic copolymer include a group having a carbon-carbon double bond C=C; a maleimide ring; an epoxy group.
(D)其他樹脂成分亦能夠依該摻合組成,以與上述(A)成分相同的方式進行聚合、反應。由(D)其他樹脂成分的聚合、反應引起之硬化收縮比由(A)成分的聚合、反應引起之硬化收縮小。從而,能夠藉由調整(D)其他樹脂成分的含量而使晶粒黏著膏適當地硬化收縮。 (D) The other resin component can also be polymerized and reacted in the same manner as the above component (A) depending on the blending composition. The curing shrinkage caused by the polymerization and reaction of (D) other resin components is smaller than the hardening shrinkage caused by the polymerization or reaction of the component (A). Therefore, the die attach paste can be appropriately hardened and shrunk by adjusting the content of (D) other resin components.
於第1實施形態中,即使於該些中,使晶粒黏著膏含有選自(D1)烯 丙酯樹脂或(D2)聚碳酸酯樹脂中之一成分以上為較佳。 In the first embodiment, it is preferable that the die attach paste contains one or more components selected from the group consisting of (D1) allyl ester resin and (D2) polycarbonate resin.
本說明書,(D1)烯丙酯樹脂係指,藉由烯丙醇與各種原料的酯交換反應而得到之樹脂或對該樹脂實施化學修飾而成之樹脂。 In the present specification, the (D1) allyl ester resin refers to a resin obtained by transesterification of allyl alcohol with various raw materials or a resin obtained by chemically modifying the resin.
作為該(D1)烯丙酯樹脂,脂肪族類為較佳,其中,最佳為藉由環己烷二烯丙酯與脂肪族多元醇的酯交換反應而得到之化合物。此外,(D1)烯丙酯樹脂的重量平均分子量並無特別限定,500以上且10000以下為較佳,尤其500以上且8000以下為較佳。若重量平均分子量為前述範圍內,則能夠尤其縮小硬化收縮,並能夠防止黏合性降低。 As the (D1) allyl ester resin, an aliphatic group is preferable, and among them, a compound obtained by transesterification of a cyclohexane diallyl ester with an aliphatic polyol is preferable. Further, the weight average molecular weight of the (D1) allyl ester resin is not particularly limited, and is preferably 500 or more and 10,000 or less, and particularly preferably 500 or more and 8,000 or less. When the weight average molecular weight is within the above range, the curing shrinkage can be particularly reduced, and the adhesion can be prevented from being lowered.
作為該種(D1)烯丙酯樹脂,能夠使用SHOWA DENKO K.K.製“DA101”等。 As the (D1) allyl ester resin, "DA101" manufactured by SHOWA DENKO K.K., or the like can be used.
(D2)聚碳酸酯樹脂為含有碳酸酯鍵之樹脂,且為藉由使羥基化合物或使其和少量的聚羥基化合物與碳酸酯前驅物反應而得到之聚合物或共聚物。 (D2) The polycarbonate resin is a resin containing a carbonate bond, and is a polymer or copolymer obtained by reacting a hydroxy compound or a small amount of a polyhydroxy compound with a carbonate precursor.
於第1實施形態中,作為(D2)聚碳酸酯樹脂,能夠較佳地使用使1,4-環己烷二甲醇、1,6-己二醇及碳酸二甲酯反應而得到之聚碳酸酯二醇、或使該聚碳酸酯二醇與(甲基)丙烯酸或其衍生物反應而得到之改質聚碳酸酯化合物。 In the first embodiment, as the (D2) polycarbonate resin, a polycarbonate obtained by reacting 1,4-cyclohexanedimethanol, 1,6-hexanediol, and dimethyl carbonate can be preferably used. An ester diol or a modified polycarbonate compound obtained by reacting the polycarbonate diol with (meth)acrylic acid or a derivative thereof.
第1實施形態的晶粒黏著膏中的(D)其他樹脂成分的含量例如相對於所有的晶粒黏著膏係2質量%以上為較佳,3質量%以上為更佳,5質量%以上為進一步較佳。藉此,能夠發揮源自該樹脂之所希望的黏合性。 The content of the (D) other resin component in the die-adhesive paste of the first embodiment is preferably 2% by mass or more, more preferably 3% by mass or more, and 5% by mass or more, based on 2% by mass or more of all the die attach paste systems. Further preferred. Thereby, the desired adhesiveness derived from the resin can be exhibited.
另一方面,晶粒黏著膏中的(D)其他樹脂成分的含量例如相對於所有 的晶粒黏著膏係20質量%以下為較佳,15質量%以下為更佳,12質量%以下為進一步較佳。藉此,能夠減小膏體的黏性,並能夠使塗佈時的操作性更良好。 On the other hand, the content of the (D) other resin component in the die attach paste is preferably 20% by mass or less based on all the die attach paste systems, more preferably 15% by mass or less, and even more preferably 12% by mass or less. Preferably. Thereby, the viscosity of the paste can be reduced, and the workability at the time of coating can be further improved.
((E)矽烷偶合劑) ((E) decane coupling agent)
第1實施形態的晶粒黏著膏例如能夠包含(E)矽烷偶合劑。 The die attach paste of the first embodiment can contain, for example, (E) a decane coupling agent.
藉此,能夠進一步提高對晶粒黏著膏的基材的黏合性。 Thereby, the adhesion to the base material of the die adhesion paste can be further improved.
作為(E)矽烷偶合劑,例如能夠使用環氧矽烷、疏基矽烷、胺基矽烷、烷基矽烷、脲基矽烷、乙烯基矽烷、(甲基)丙烯酸矽烷等各種矽烷類化合物。 As the (E) decane coupling agent, for example, various decane compounds such as epoxy decane, decyl decane, amino decane, alkyl decane, ureido decane, vinyl decane, and (meth) decyl methoxide can be used.
若例示該些,可列舉乙烯基三氯矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基參(β-甲氧基乙氧基)矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷、β-(3,4-環氧基環己基)乙基三甲氧基矽烷、γ-環氧丙氧基丙基三甲氧基矽烷(3-環氧丙氧基丙基三甲氧基矽烷)、γ-環氧丙氧基丙基三乙氧基矽烷、γ-環氧丙氧基丙基甲基二甲氧基矽烷、γ-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、γ-甲基丙烯醯氧基丙基三乙氧基矽烷、乙烯基三乙醯氧基矽烷、苯基胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-苯胺基丙基三甲氧基矽烷、γ-苯胺基丙基甲基二甲氧基矽烷、γ-[雙(β-羥基乙基)]胺基丙基三乙氧基矽烷、N-β-(胺基乙基)-γ-胺基丙基三甲氧基矽烷、N-β-(胺基乙基)-γ-胺基丙基三乙氧基矽烷、N-β-(胺基乙基)-γ-胺基丙基甲基二甲氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、γ-(β-胺基乙基)胺基丙基二甲氧基甲基矽烷、N-(三甲氧基矽基丙基)乙二胺、N-(二甲氧基甲基矽基異丙基)乙二胺、甲基三甲氧基矽烷、二甲基二甲氧基矽烷、甲 基三乙氧基矽烷、N-β-(N-乙烯基苄基胺基乙基)-γ-胺基丙基三甲氧基矽烷、γ-氯丙基三甲氧基矽烷、六甲基二矽烷、乙烯基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、甲基丙烯酸3-(三甲氧基矽基)丙酯、3-三乙氧基矽基-N-(1,3-二羥甲基伸丁基)丙基胺基或它們的水解物等矽烷類偶合劑。該些可以單獨使用1種,亦可以組合使用2種以上。 If exemplified, vinyl trichloromethane, vinyl trimethoxy decane, vinyl triethoxy decane, vinyl ginseng (β-methoxyethoxy) decane, γ-methyl propylene oxime Propyltrimethoxydecane, β-(3,4-epoxycyclohexyl)ethyltrimethoxydecane, γ-glycidoxypropyltrimethoxydecane (3-epoxypropoxypropane) Trimethoxydecane), γ-glycidoxypropyltriethoxydecane, γ-glycidoxypropylmethyldimethoxydecane, γ-methacryloxypropylpropyl Diethoxy decane, γ-methyl propylene methoxy propyl triethoxy decane, vinyl triethoxy decane, phenylaminopropyl trimethoxy decane, γ-aminopropyl three Ethoxydecane, γ-anilinopropyltrimethoxydecane, γ-anilinopropylmethyldimethoxydecane, γ-[bis(β-hydroxyethyl)]aminopropyltriethoxy Decane, N-β-(aminoethyl)-γ-aminopropyltrimethoxydecane, N-β-(aminoethyl)-γ-aminopropyltriethoxydecane, N-β -(Aminoethyl)-γ-aminopropylmethyldimethoxydecane, N-phenyl-γ-aminopropyl Trimethoxy decane, γ-(β-aminoethyl)aminopropyl dimethoxymethyl decane, N-(trimethoxymethyl propyl) ethylenediamine, N-(dimethoxymethyl) Ethyl isopropyl) ethylenediamine, methyltrimethoxydecane, dimethyldimethoxydecane, methyltriethoxydecane, N-β-(N-vinylbenzylaminoethyl -γ-aminopropyltrimethoxydecane, γ-chloropropyltrimethoxydecane, hexamethyldioxane, vinyltrimethoxydecane, 3-isocyanatepropyltriethoxydecane, 3-propene醯oxypropyltrimethoxydecane, 3-(trimethoxydecyl)propyl methacrylate, 3-triethoxyindolyl-N-(1,3-dihydroxymethylbutylene)propyl a decane coupling agent such as a sulfhydryl group or a hydrolyzate thereof. These may be used alone or in combination of two or more.
作為矽烷偶合劑,例如包含具有(甲基)丙烯酸基之矽烷偶合劑為較佳。藉此,能夠提高(C)填充劑與晶粒黏著膏的親和度,並提高黏合性。 As the decane coupling agent, for example, a decane coupling agent having a (meth)acrylic group is preferred. Thereby, the affinity of the (C) filler and the die attach paste can be improved, and the adhesiveness can be improved.
第1實施形態的晶粒黏著膏中的(E)矽烷偶合劑的含量例如相對於所有的晶粒黏著膏係0.05質量%以上為較佳,0.1質量%以上為更佳,0.15質量%以上為進一步較佳。藉此,能夠進一步提高作為膏體之黏合性。 The content of the (E) decane coupling agent in the die attach paste of the first embodiment is preferably 0.05% by mass or more based on all the die attach pastes, more preferably 0.1% by mass or more, and more preferably 0.15% by mass or more. Further preferred. Thereby, the adhesiveness as a paste can be further improved.
另一方面,晶粒黏著膏中的(E)矽烷偶合劑的含量例如相對於所有的晶粒黏著膏係5質量%以下為較佳,3質量%以下為更佳,2質量%以下為進一步較佳。藉此,能夠減少未反應矽烷偶合劑的硬化時的揮發量,並使引線接合更良好。 On the other hand, the content of the (E) decane coupling agent in the die attach paste is preferably 5% by mass or less based on all the die attach paste systems, more preferably 3% by mass or less, and still more preferably 2% by mass or less. Preferably. Thereby, the amount of volatilization at the time of curing of the unreacted decane coupling agent can be reduced, and wire bonding can be further improved.
((F)低應力劑) ((F) low stress agent)
又,第1實施形態的晶粒黏著膏能夠包含(F)低應力劑。 Further, the die attach paste of the first embodiment can contain (F) a low stress agent.
該(F)低應力劑只要能夠減少第1實施形態的晶粒黏著膏的應力,則並無特別限制,例如可列舉丙烯酸橡膠、聚矽氧橡膠、胺酯(urethane)橡膠、苯乙烯-丁二烯橡膠、丁二烯橡膠或它們的改質物等。該些能夠使用1種或組合使用2種以上。 The (F) low stress agent is not particularly limited as long as it can reduce the stress of the die attach paste of the first embodiment, and examples thereof include acrylic rubber, polyoxyethylene rubber, urethane rubber, and styrene-butyl. Diene rubber, butadiene rubber or modified substances thereof. These may be used alone or in combination of two or more.
第1實施形態的晶粒黏著膏中的(F)低應力劑的含量例如相對於所有的晶粒黏著膏係0.5質量%以上為較佳,0.8質量%以上為更佳,1質量%以上為進一步較佳。藉此,能夠對第1實施形態的晶粒黏著膏賦予適當的低應力性,並能夠提高耐回焊性。 The content of the (F) low stress agent in the die attach paste of the first embodiment is preferably 0.5% by mass or more based on all the die attach pastes, more preferably 0.8% by mass or more, and 1% by mass or more. Further preferred. Thereby, it is possible to impart appropriate low stress to the die attach paste of the first embodiment, and it is possible to improve the reflow resistance.
另一方面,晶粒黏著膏中的(F)低應力劑的含量例如相對於所有的晶粒黏著膏係5質量%以下為較佳,4質量%以下為更佳,3質量%以下為進一步較佳。藉此,能夠減小膏體的黏性,並能夠使塗佈時的操作性更良好。 On the other hand, the content of the (F) low stress agent in the die attach paste is preferably 5% by mass or less based on all the die attach paste systems, more preferably 4% by mass or less, and 3% by mass or less is further. Preferably. Thereby, the viscosity of the paste can be reduced, and the workability at the time of coating can be further improved.
作為(F)低應力劑,具有與(A)(甲基)丙烯酸共聚物反應之官能基為較佳。藉此,能夠對交聯結構導入柔軟的結構。從而,從降低界面應力之觀點考慮,為較佳。 As the (F) low stress agent, a functional group having a reaction with the (A) (meth)acrylic copolymer is preferred. Thereby, a soft structure can be introduced into the crosslinked structure. Therefore, it is preferable from the viewpoint of reducing the interface stress.
此外,作為與(A)(甲基)丙烯酸共聚物反應之官能基,例如可列舉丙烯酸基、乙烯基、順丁烯二醯亞胺環等碳-碳雙鍵;環氧基;胺基、羧基、羥基等。 Further, examples of the functional group reactive with the (A) (meth)acrylic copolymer include a carbon-carbon double bond such as an acryl group, a vinyl group, or a maleimide ring; an epoxy group; an amine group; Carboxyl group, hydroxyl group, and the like.
(F)低應力劑例如藉由具備丙烯酸基、乙烯基、順丁烯二醯亞胺環等碳-碳雙鍵而能夠與(A)(甲基)丙烯酸共聚物一同自由基聚合、離子聚合。 (F) The low stress agent can be radically polymerized and ion-polymerized together with the (A) (meth)acrylic copolymer, for example, by having a carbon-carbon double bond such as an acrylic group, a vinyl group, or a maleimide ring. .
又,(F)低應力劑例如藉由具備環氧基而能夠於(A)(甲基)丙烯酸共聚物具備胺基、羧基、羥基等時進行反應。 Further, the (F) low stress agent can be reacted when the (A) (meth)acrylic copolymer has an amine group, a carboxyl group, a hydroxyl group or the like, for example, by providing an epoxy group.
又,(F)低應力劑例如藉由具備胺基、羧基、羥基而能夠於(A)(甲基)丙烯酸共聚物具備環氧基等時進行反應。 Further, the (F) low stress agent can be reacted when the (A) (meth)acrylic acid copolymer has an epoxy group or the like, for example, by having an amine group, a carboxyl group or a hydroxyl group.
(其他成分) (other ingredients)
除了前述成分以外,第1實施形態的晶粒黏著膏例如還能夠包含硬化劑、硬化促進劑、聚合起始劑、聚合抑制劑、消泡劑、界面活性劑等公知 的添加劑。 In addition to the above-mentioned components, the die attach paste of the first embodiment may further contain a known additive such as a curing agent, a curing accelerator, a polymerization initiator, a polymerization inhibitor, an antifoaming agent, or a surfactant.
該些的添加量能夠依所賦予之物性而任意設定。 The amount of these additions can be arbitrarily set depending on the physical properties imparted.
以下,對主成分進行說明。 Hereinafter, the main component will be described.
(硬化促進劑) (hardening accelerator)
第1實施形態的晶粒黏著膏例如可以包含促進由(A)(甲基)丙烯酸共聚物所具有之環氧基引起之硬化反應之硬化促進劑。 The die attach paste of the first embodiment may contain, for example, a hardening accelerator which promotes a curing reaction by an epoxy group of the (A) (meth)acrylic copolymer.
作為硬化促進劑,具體而言,可列舉有機膦、四取代鏻化合物、磷酸甜菜鹼化合物、膦化合物與醌類化合物的加成物、鏻化合物與矽烷化合物的加成物等含磷原子化合物;二氰二胺、1,8-二氮雜雙環[5.4.0]十一碳烯-7、芐基二甲基胺基等脒基或胺基;上述脒基或上述3級胺基的4級銨鹽等含氫原子化合物等。作為硬化促進劑,能夠使用上述具體例中的1種或組合使用2種以上。 Specific examples of the curing accelerator include an organic phosphine, a tetrasubstituted fluorene compound, a phosphoric acid betaine compound, an adduct of a phosphine compound and an anthracene compound, and a phosphorus atom-containing compound such as an adduct of a hydrazine compound and a decane compound; a decyl group or an amine group such as dicyandiamide, 1,8-diazabicyclo[5.4.0]undecene-7, benzyldimethylamino group; the above thiol group or the above-mentioned tertiary amine group 4 A hydrogen atom-containing compound or the like such as an ammonium salt. As the curing accelerator, one type of the above specific examples or a combination of two or more types can be used.
((S)溶劑) ((S) solvent)
第1實施形態的晶粒黏著膏能夠依需要而含有(S)溶劑。藉此,能夠提高膏體的流動性,並能夠有助於操作性的提高。此外,該(S)溶劑係指不符合前述各成分者。 The die attach paste of the first embodiment can contain a (S) solvent as needed. Thereby, the fluidity of the paste can be improved, and the workability can be improved. Further, the (S) solvent means those which do not satisfy the above respective components.
(S)溶劑並無特別限定、例如能夠包含選自如下中的1種或2種以上:乙醇、丙醇、丁醇、戊醇、己醇、庚醇、辛醇、壬醇、癸醇、乙二醇單甲醚、乙二醇單乙醚、乙二醇單丙醚、乙二醇單丁醚、丙二醇單甲醚、丙二醇單乙醚、丙二醇單丙醚、丙二醇單丁醚、甲基甲氧基丁醇、α-萜品醇、β-萜品醇、己二醇、芐醇、2-苯基乙醇、異棕櫚醇、異硬脂醇、月桂醇、乙二醇、丙二醇或甘油等醇類;丙酮、甲基乙基酮、甲基異丁基酮、環己酮、 二丙酮醇(4-羥基-4-甲基-2-戊酮)、2-辛酮、異佛爾酮(3、5、5-三甲基-2-環己烯-1-酮)或二異丁基酮(2、6-二甲基-4-庚酮)等酮類;乙酸乙酯、乙酸丁酯、鄰苯二甲酸二乙酯、鄰苯二甲酸二丁酯、乙醯氧基乙烷、丁酸甲酯、己酸甲酯、辛酸甲酯、癸酸甲酯、甲基溶纖劑乙酸酯、乙二醇單丁醚乙酸酯、丙二醇單甲醚乙酸酯、1、2-二乙醯氧乙烷、磷酸三丁酯、磷酸三甲苯酯或磷酸三戊酯等酯類;四氫呋喃、二丙醚、乙二醇二甲醚、乙二醇二乙醚、乙二醇二丁醚、丙二醇二甲醚、乙氧基乙醚、1、2-雙(2-二乙氧基)乙烷或1、2-雙(2-甲氧基乙氧基)乙烷等醚類;乙酸2-(2-丁氧基乙氧基)乙烷等酯醚類;2-(2-甲氧基乙氧基)乙醇等醚醇類、甲苯、二甲苯、正鏈烷烴、異鏈烷烴、十二烷基苯、鬆節油、煤油或輕油等烴類;乙腈或丙腈等腈類;乙醯胺或N,N-二甲基甲醯胺等醯胺類;低分子量的揮發性矽油或揮發性有機改質矽油等矽油類。 The solvent (S) is not particularly limited, and for example, one or two or more selected from the group consisting of ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, decyl alcohol, and decyl alcohol can be contained. Ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, methyl methoxy Alcohols such as butanol, α-terpineol, β-terpineol, hexanediol, benzyl alcohol, 2-phenylethanol, isopalmitol, isostearyl alcohol, lauryl alcohol, ethylene glycol, propylene glycol or glycerol Class; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, diacetone alcohol (4-hydroxy-4-methyl-2-pentanone), 2-octanone, isophorone ( Ketones such as 3,5,5-trimethyl-2-cyclohexen-1-one) or diisobutyl ketone (2,6-dimethyl-4-heptanone); ethyl acetate, butyl acetate Ester, diethyl phthalate, dibutyl phthalate, ethoxylated ethane, methyl butyrate, methyl hexanoate, methyl octanoate, methyl decanoate, methyl cellosolve B Acid ester, ethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate, 1, 2-diethyl hydrazine Esters such as oxyethane, tributyl phosphate, tricresyl phosphate or triamyl phosphate; tetrahydrofuran, dipropyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, propylene glycol Ethers such as methyl ether, ethoxyethyl ether, 1, 2-bis(2-diethoxy)ethane or 1,2-bis(2-methoxyethoxy)ethane; acetic acid 2-(2) Ester ethers such as -butoxyethoxy)ethane; ether alcohols such as 2-(2-methoxyethoxy)ethanol, toluene, xylene, normal paraffins, isoparaffins, dodecyl Hydrocarbons such as benzene, turpentine, kerosene or light oil; nitriles such as acetonitrile or propionitrile; decylamines such as acetamide or N,N-dimethylformamide; low molecular weight volatile eucalyptus or volatility Organically modified oyster sauce and other oyster sauces.
第1實施形態的晶粒黏著膏能夠藉由對前述各成分進行混合而得到。 The die attach paste of the first embodiment can be obtained by mixing the above components.
例如,能夠藉由於對各成分進行預混合之後,使用3根輥進行混煉,進而於真空下進行消泡而製備。 For example, it can be prepared by pre-mixing each component, kneading using three rolls, and performing defoaming under vacuum.
關於第1實施形態的晶粒黏著膏,從提高塗佈性和操作性之觀點考慮,將其黏度控制在特定範圍為較佳。 In the die attach paste of the first embodiment, it is preferable to control the viscosity to a specific range from the viewpoint of improving coatability and workability.
具體而言,關於第1實施形態的晶粒黏著膏,將使用布氏(Brookfield)黏度計,於25℃、5.0rpm的條件下測定之黏度設定在3Pa‧s以上且30Pa‧s以下的範圍為較佳,設定在8Pa‧s以上且28Pa‧s以下的範圍為更佳,設定在10Pa‧s以上且25Pa‧s以下的範圍為進一步較佳。 Specifically, the die attach paste of the first embodiment is set to have a viscosity measured at 25° C. and 5.0 rpm using a Brookfield viscometer at a range of 3 Pa·s or more and 30 Pa·s or less. Preferably, the range of 8 Pa ‧ s or more and 28 Pa ‧ s or less is more preferably set, and the range of 10 Pa ‧ or more and 25 Pa ‧ s or less is further preferable.
此外,晶粒黏著膏的黏度例如能夠使用布氏黏度計1.5度錐體,於25℃、5.0rpm的條件下進行測定。 Further, the viscosity of the die attach paste can be measured, for example, at 25 ° C and 5.0 rpm using a Brookfield viscometer 1.5 degree cone.
(半導體裝置) (semiconductor device)
接著,對第1實施形態的半導體裝置的例進行說明。 Next, an example of the semiconductor device of the first embodiment will be described.
圖1為表示第1實施形態的半導體裝置100之剖面圖。第1實施形態的半導體裝置100具備:基材30;及半導體元件20,該半導體元件20經由為晶粒黏著膏的硬化物之黏接層(晶粒黏著層10)而搭載在基材30上。半導體元件20與基材30例如藉由接合線40等而電連接。又,半導體元件20例如被密封樹脂50密封。晶粒黏著層10的膜厚並無特別限定,例如係5μm以上且100μm以下。 Fig. 1 is a cross-sectional view showing a semiconductor device 100 according to a first embodiment. The semiconductor device 100 of the first embodiment includes a substrate 30 and a semiconductor element 20 which is mounted on the substrate 30 via an adhesive layer (die adhesion layer 10) which is a cured product of a die attach paste. . The semiconductor element 20 and the substrate 30 are electrically connected by, for example, a bonding wire 40 or the like. Further, the semiconductor element 20 is sealed by, for example, the sealing resin 50. The film thickness of the die attach layer 10 is not particularly limited, and is, for example, 5 μm or more and 100 μm or less.
於圖1所示之例中,基材30例如係引線框架。該情況下,半導體元件20經由晶粒黏著層10而被搭載於晶片安裝盤(die pad)32(基材30)上。又,半導體元件20例如藉由接合線40而與外引腳(outer lead)34(基材30)電連接。作為引線框架之基材30例如由42合金、銅框架構成。此外,基材30可以係有機基板、陶瓷基板。作為有機基板,例如係應用了環氧樹脂、氰酸酯樹脂、順丁烯二醯亞胺樹脂等本領域技術人員公知的基板為較佳。又,為了使與晶粒黏著膏的黏接性,基材30的表面可以被銀等覆蓋。 In the example shown in FIG. 1, the substrate 30 is, for example, a lead frame. In this case, the semiconductor element 20 is mounted on a die pad 32 (substrate 30) via the die attach layer 10. Further, the semiconductor element 20 is electrically connected to an outer lead 34 (substrate 30) by, for example, a bonding wire 40. The base material 30 as the lead frame is made of, for example, a 42 alloy or a copper frame. Further, the substrate 30 may be an organic substrate or a ceramic substrate. As the organic substrate, for example, a substrate known to those skilled in the art such as an epoxy resin, a cyanate resin, or a maleimide resin is preferably used. Further, in order to make adhesion to the die attach paste, the surface of the substrate 30 may be covered with silver or the like.
半導體元件20的平面形狀並無特別限定,例如係矩形。於第1實施形態中,例如能夠採用具有0.5×0.5mm以上且15×15mm以下的晶片尺寸之矩形半導體元件20。 The planar shape of the semiconductor element 20 is not particularly limited, and is, for example, a rectangle. In the first embodiment, for example, a rectangular semiconductor element 20 having a wafer size of 0.5 × 0.5 mm or more and 15 × 15 mm or less can be used.
作為第1實施形態的半導體裝置100的一例,例如能夠列舉將一邊具 有5mm以上的邊之矩形大晶片用作半導體元件20者。 As an example of the semiconductor device 100 of the first embodiment, for example, a large rectangular wafer having a side of 5 mm or more is used as the semiconductor element 20.
圖2為表示圖1所示之半導體裝置100的變形例之剖面圖。於本變形例的半導體裝置100中,基材30例如係內插板(interposer)。於作為內插板之基材30中的與搭載有半導體元件20之一面相反側的另一面例如形成複數個焊球52。該情況下,半導體裝置100經由焊球52與其他配線基板連接。 FIG. 2 is a cross-sectional view showing a modification of the semiconductor device 100 shown in FIG. 1. In the semiconductor device 100 of the present modification, the substrate 30 is, for example, an interposer. For example, a plurality of solder balls 52 are formed on the other surface of the substrate 30 as the interposer opposite to the surface on which one surface of the semiconductor element 20 is mounted. In this case, the semiconductor device 100 is connected to another wiring board via the solder ball 52.
第1實施形態的半導體裝置100例如能夠如下製造。首先,藉由上述晶粒黏著膏將半導體元件20搭載於基材30上。接著,對晶粒黏著膏進行加熱。藉此,基材30與半導體元件20連結而製造半導體裝置100。 The semiconductor device 100 of the first embodiment can be manufactured, for example, as follows. First, the semiconductor element 20 is mounted on the substrate 30 by the die attach paste. Next, the die attach paste is heated. Thereby, the base material 30 is connected to the semiconductor element 20, and the semiconductor device 100 is manufactured.
以下,對半導體裝置100的製造方法進行詳細說明。 Hereinafter, a method of manufacturing the semiconductor device 100 will be described in detail.
首先,經由上述晶粒黏著膏將半導體元件20搭載於基材30上。於第1實施形態中,例如於基材30上塗佈晶粒黏著膏之後,於由晶粒黏著膏構成之塗佈膜上搭載半導體元件20。作為塗佈晶粒黏著膏之方法,並無特別限定,例如可列舉點膠法(dispensing)、印刷法及噴墨法。 First, the semiconductor element 20 is mounted on the substrate 30 via the die attach paste. In the first embodiment, for example, after the die attach paste is applied onto the substrate 30, the semiconductor element 20 is mounted on the coating film made of the die attach paste. The method of applying the die attach paste is not particularly limited, and examples thereof include a dispensing method, a printing method, and an ink jet method.
接著,對晶粒黏著膏進行熱處理而使所含有之樹脂成分硬化。藉此,於基材30上形成晶粒黏著層10。於第1實施形態中,例如能夠對晶粒黏著膏進行加壓的同時進行熱處理。 Next, the die attach paste is heat-treated to harden the contained resin component. Thereby, the die attach layer 10 is formed on the substrate 30. In the first embodiment, for example, heat treatment can be performed while pressurizing the die adhesion paste.
該熱處理的溫度條件能夠依膏體的組成等而適當設定。 The temperature condition of the heat treatment can be appropriately set depending on the composition of the paste or the like.
接著,使用接合線40將半導體元件20與基材30電連接。接著,用密封樹脂50密封半導體元件20。於第1實施形態中,例如能夠如此製造半導體裝置100。 Next, the semiconductor element 20 is electrically connected to the substrate 30 using the bonding wires 40. Next, the semiconductor element 20 is sealed with a sealing resin 50. In the first embodiment, for example, the semiconductor device 100 can be manufactured in this manner.
於第1實施形態中,例如可以相對於半導體裝置黏接散熱 板。該情況下,例如能夠經由對晶粒黏著膏進行熱處理而得到之黏接層對半導體裝置黏接散熱板。 In the first embodiment, for example, a heat dissipation plate can be bonded to the semiconductor device. In this case, for example, the heat sink can be bonded to the semiconductor device via the adhesive layer obtained by heat-treating the die attach paste.
關於散熱板的黏接方法,例如能夠如下進行。首先,藉由上述晶粒黏著膏對半導體裝置與散熱板進行黏接。接著,對晶粒黏著膏進行熱處理。關於針對該情況下的晶粒黏著膏的熱處理的條件,例如亦與上述半導體裝置100的製造方法中的熱處理的條件相同,能夠依膏體的組成等而適當設定。藉此,形成與散熱板黏接之黏接層。如此,能夠將散熱板黏接至半導體裝置。 The bonding method of the heat sink can be performed, for example, as follows. First, the semiconductor device and the heat dissipation plate are bonded by the die adhesion paste. Next, the die attach paste is heat treated. The conditions for the heat treatment of the die attach paste in this case are, for example, the same as the conditions of the heat treatment in the method of manufacturing the semiconductor device 100 described above, and can be appropriately set depending on the composition of the paste or the like. Thereby, an adhesive layer adhered to the heat dissipation plate is formed. In this way, the heat sink can be bonded to the semiconductor device.
此外,本發明並不限定於前述實施形態,於能夠實現本發明的目的之範圍內的變形、改良等包含於本發明中。 Further, the present invention is not limited to the above-described embodiments, and modifications, improvements, etc. within a scope that can achieve the object of the present invention are included in the present invention.
以下,附記參考形態的例。 Hereinafter, an example of a reference form is attached.
1.一種晶粒黏著膏,其包含: (A)於末端具備反應性基之(甲基)丙烯酸共聚物; (B)(甲基)丙烯酸單體;及 (C)填充劑, 前述(A)(甲基)丙烯酸共聚物所具備之前述反應性基為選自環氧基、胺基、乙烯基、羧基及羥基中之1種以上的基團, 前述(A)(甲基)丙烯酸共聚物的重量平均分子量為2000以上且14000以下, 前述(C)填充劑的體積基準的粒度分佈中的累積50%時的粒徑D50為0.3μm以上且4.0μm以下。 A die attach paste comprising: (A) a (meth)acrylic copolymer having a reactive group at a terminal; (B) a (meth)acrylic monomer; and (C) a filler, the aforementioned (A) The reactive group provided in the (meth)acrylic copolymer is one or more selected from the group consisting of an epoxy group, an amine group, a vinyl group, a carboxyl group, and a hydroxyl group, and the (A) (meth)acrylic acid copolymer is copolymerized. The weight average molecular weight of the material is 2,000 or more and 14,000 or less, and the particle diameter D 50 at the time of 50% accumulation in the volume-based particle size distribution of the (C) filler is 0.3 μm or more and 4.0 μm or less.
2.如1.之晶粒黏著膏,其中, 前述(C)填充劑係銀粉、氧化矽、氧化鋁或聚甲基倍半矽氧烷。 2. The die attach paste of 1, wherein the (C) filler is silver powder, cerium oxide, aluminum oxide or polymethylsesquioxane.
3.如1.或2.之晶粒黏著膏,其還包含(D1)烯丙酯樹脂。 3. The die attach paste of 1. or 2. further comprising (D1) an allyl ester resin.
4.如1.或2.之晶粒黏著膏,其還包含(D2)聚碳酸酯樹脂。 4. The die attach paste of 1, or 2. further comprising (D2) a polycarbonate resin.
5.如1.至4.中任一項之晶粒黏著膏,其還包含(E)矽烷偶合劑。 5. The die attach paste of any one of 1. to 4. further comprising (E) a decane coupling agent.
6.如1.至5.中任一項之晶粒黏著膏,其還包含(F)低應力劑。 6. The die attach paste of any one of 1. to 5. further comprising (F) a low stress agent.
7.如1.至6.中任一項之晶粒黏著膏,其中,相對於所有的前述晶粒黏著膏,包含25質量%以上且90質量%以下的前述(C)填充劑。 7. The die attach paste according to any one of the above aspects, wherein the above-mentioned (C) filler is contained in an amount of 25% by mass or more and 90% by mass or less based on the total of the above-mentioned die attach paste.
8.如1.至7.中任一項之晶粒黏著膏,其中,前述(C)填充劑為球狀或片狀。 8. The die attach paste according to any one of the above aspects, wherein the (C) filler is spherical or flake-shaped.
9.如1.至8.中任一項之晶粒黏著膏,其中,前述(C)填充劑的體積基準的粒度分佈中的累積50%時的粒徑D50與前述(C)填充劑的體積基準的粒度分佈中的累積90%時的粒徑D90之比(D50/D90)為1.05以上且3.5以下。 The die attach paste of any one of the above-mentioned (C) fillers, wherein the particle size D 50 at the cumulative 50% of the volume-based particle size distribution of the aforementioned (C) filler is the same as the aforementioned (C) filler The ratio (D 50 /D 90 ) of the particle diameter D 90 at the cumulative 90% of the volume-based particle size distribution is 1.05 or more and 3.5 or less.
10.如1.至9.中任一項之晶粒黏著膏,其中,使用布氏黏度計,於25℃、5.0rpm的條件下測定之該晶粒黏著膏的黏度為3Pa‧s以上且30Pa‧s以下。 10. The die attach paste according to any one of items 1 to 9, wherein the viscosity of the die attach paste is 3 Pa ‧ or more measured at 25 ° C and 5.0 rpm using a Brookfield viscometer Below 30Pa‧s.
11.一種半導體元件,其具備:基材;及半導體元件,該半導體元件經由為1.至10.中任一項之晶粒黏著膏的熱處理體之黏接層而搭載在前述基材上。 A semiconductor device comprising: a substrate; and a semiconductor element mounted on the substrate via an adhesive layer of a heat-treated body of the die attach paste of any one of 1. to 10.
<第2實施形態> <Second embodiment>
以下,對第2實施形態的晶粒黏著膏進行說明。 Hereinafter, the die attach paste of the second embodiment will be described.
依第2實施形態,提供一種晶粒黏著膏,其包含銀粒子、單體、主劑及自由基聚合起始劑,以塗佈厚度成為35±5μm之方式將上述晶粒黏著膏塗佈於長度15.5mm×寬度6.5mm的鍍銀之銅框架上,接著將長度15.0mm×寬度6.0mm×厚度0.2mm的矽晶片配置於上述晶粒黏著膏上而得到積層體,經30分鐘將上述積層體從25℃升溫至175℃,進而於175℃進行5小時的熱處理而得到硬化體,將於275℃對上述硬化體進行了1分鐘的熱處理時的翹曲量設為W1,將使上述硬化體於溫度85℃、濕度85%吸濕168小時之後,於275℃對其進行了1分鐘的熱處理時的翹曲量設為W2時,|W2-W1|為20μm以下。其中,翹曲量表示從將於上述矽晶片的面內方向上位於對角之任意2頂點連結而成之對角線至於與上述對角線垂直之方向上存在上述矽晶片之位置的距離的最大值。 According to a second embodiment, there is provided a die attach paste comprising silver particles, a monomer, a main component, and a radical polymerization initiator, wherein the die adhesion paste is applied to a coating thickness of 35 ± 5 μm. On a silver-plated copper frame having a length of 15.5 mm and a width of 6.5 mm, a tantalum wafer having a length of 15.0 mm, a width of 6.0 mm, and a thickness of 0.2 mm was placed on the die attach paste to obtain a laminate, and the laminate was laminated for 30 minutes. The body was heated from 25 ° C to 175 ° C, and further heat-treated at 175 ° C for 5 hours to obtain a cured body. The amount of warpage when the cured body was heat-treated at 275 ° C for 1 minute was W1, and the hardening was performed. After the temperature was 85 ° C and the humidity was 85%, the amount of warpage at the time of heat treatment at 275 ° C for 1 minute was W2, and |W2-W1| was 20 μm or less. Here, the amount of warpage indicates a diagonal line connecting any two vertices located at opposite corners in the in-plane direction of the ytterbium wafer, and a distance from the position where the ruthenium wafer exists in a direction perpendicular to the diagonal line. Maximum value.
在此,第1實施形態中的(C)填充劑的Ag粉(銀粉)係指第2實施形態中的銀粒子。 Here, the Ag powder (silver powder) of the (C) filler in the first embodiment means the silver particles in the second embodiment.
又,第1實施形態中的(B)(甲基)丙烯酸單體係指第2實施形態中的丙烯酸單體。 Further, the (B) (meth)acrylic acid single system in the first embodiment means the acrylic monomer in the second embodiment.
又,第1實施形態中的(A)具備反應性基之(甲基)丙烯酸共聚物或(D)其他樹脂成分係指第2實施形態中的主劑。 In the first embodiment, the (A) (meth)acrylic copolymer having a reactive group or the (D) other resin component is the main component in the second embodiment.
又,第1實施形態中的聚合起始劑係指第2實施形態中的自由基聚合起始劑。 In addition, the polymerization initiator in the first embodiment is a radical polymerization initiator in the second embodiment.
於以往的晶粒黏著膏的領域中,認為安裝時的半導體裝置的翹曲的原因為因熱處理而於晶粒黏著膏中產生之內部應力。以往的技術水 準中,認為因熱處理溫度等的熱對內部應力影響大,未考慮到晶粒黏著膏的硬化物的吸濕。 In the field of conventional die attach pastes, it is considered that the cause of warpage of the semiconductor device at the time of mounting is the internal stress generated in the die attach paste by heat treatment. In the conventional technical standards, it is considered that the heat such as the heat treatment temperature has a large influence on the internal stress, and the moisture absorption of the cured product of the die attach paste is not considered.
此外,於第2實施形態中,硬化物係指藉由熱處理而硬化之晶粒黏著膏。在此,作為熱處理的條件,例如能夠如下設定,亦即從25℃的室溫至溫度100℃以上且300℃以下,經10分鐘至2小時進行升溫,進而於升溫後的溫度下,進行10分鐘至2小時的熱處理。 Further, in the second embodiment, the cured product means a die attach paste which is cured by heat treatment. Here, as a condition of the heat treatment, for example, it can be set from a room temperature of 25 ° C to a temperature of 100 ° C or more and 300 ° C or less, and the temperature is raised for 10 minutes to 2 hours, and further, at a temperature after the temperature rise, 10 Heat treatment from minute to 2 hours.
關於使用以往的晶粒黏著膏而製作之半導體裝置,本發明人等對即使安裝時的熱處理條件相同,但半導體裝置的翹曲的程度不同之原因進行了研究。其結果,發現晶粒黏著膏的硬化物的吸濕有助於半導體裝置的翹曲。具體而言,明確了與未進行吸濕之情況相比,當晶粒黏著膏的硬化物進行吸濕時,因熱處理而引起之翹曲明顯變小。詳細的機制雖不確定,但推測其原因為如下:晶粒黏著膏的硬化物因吸濕而膨潤,而緩和因熱處理而產生之內部應力。 The present inventors have studied the reason why the degree of warpage of the semiconductor device is different even when the heat treatment conditions at the time of mounting are the same in the semiconductor device produced by using the conventional die attach paste. As a result, it was found that moisture absorption of the cured product of the die attach paste contributes to warpage of the semiconductor device. Specifically, it is clarified that when the cured product of the die attach paste absorbs moisture as compared with the case where moisture absorption is not performed, the warpage caused by the heat treatment is remarkably small. Although the detailed mechanism is uncertain, the reason is presumed to be as follows: the hardened material of the die attach paste swells due to moisture absorption, and moderates the internal stress generated by the heat treatment.
然而,若考慮半導體裝置的安裝步驟、半導體裝置的使用條件,則很難完全防止晶粒黏著膏的吸濕。於是,本發明人等考慮到將使晶粒黏著膏的硬化物未吸濕之情況下的半導體裝置的翹曲與已進行吸濕之情況下的半導體裝置的翹曲之差的絕對值設為後述特定數值範圍內。藉此,抑制晶粒黏著膏的硬化物因吸濕而膨潤,而翹曲量大幅減少,從而提供一種能夠提高半導體裝置的安裝可靠性之晶粒黏著膏。 However, considering the mounting steps of the semiconductor device and the use conditions of the semiconductor device, it is difficult to completely prevent moisture absorption of the die attach paste. Then, the inventors of the present invention considered that the absolute value of the difference between the warpage of the semiconductor device in the case where the cured product of the die-adhesive paste is not moisture-absorbed and the warpage of the semiconductor device in the case where moisture absorption has been performed is set to It will be within the specific numerical range described later. Thereby, the cured product of the die adhesion paste is suppressed from swelling due to moisture absorption, and the amount of warpage is greatly reduced, thereby providing a die attach paste capable of improving the mounting reliability of the semiconductor device.
首先,對第2實施形態的晶粒黏著膏的各原料成分進行說明。 First, each raw material component of the die attach paste of the second embodiment will be described.
(銀粒子) (silver particles)
第2實施形態的晶粒黏著膏包含銀粒子。 The die attach paste of the second embodiment contains silver particles.
第2實施形態的晶粒黏著膏藉由後述單體、主劑的硬化收縮而使銀粒子凝聚,從而硬化時發揮優異的熱傳導性。 In the die attach paste of the second embodiment, the silver particles are agglomerated by the curing shrinkage of the monomer or the main component described later, and exhibit excellent thermal conductivity during curing.
作為銀粒子的形狀並無限定,可以係片狀或球形。作為銀粒子,可以單獨使用片狀或球形者,亦可以同時使用片狀及球形者。 The shape of the silver particles is not limited, and may be in the form of a sheet or a sphere. As the silver particles, a sheet or a sphere may be used alone, or a sheet or a sphere may be used at the same time.
作為銀粒子的長寬比的上限值,例如係20以下為較佳,15以下為更佳,12以下為進一步較佳。藉此,能夠抑制銀粒子具有各向異性而分散。藉此,當晶粒黏著膏的硬化物已進行吸濕時,能夠抑制於內部應力的緩和中產生各向異性。 The upper limit of the aspect ratio of the silver particles is preferably 20 or less, more preferably 15 or less, and still more preferably 12 or less. Thereby, it is possible to suppress the dispersion of the silver particles with anisotropy. Thereby, when the cured product of the die attach paste has been moisture-absorbing, it is possible to suppress the occurrence of anisotropy in the relaxation of the internal stress.
又,作為銀粒子的長寬比的下限值,例如可以設為1.00以上,亦可以設為1.05以上。 In addition, the lower limit of the aspect ratio of the silver particles may be, for example, 1.00 or more, or may be 1.05 or more.
此外,於第2實施形態中,銀粒子的長寬比可藉由銀粒子的(長徑)/(短徑)而求出。銀粒子的長徑、短徑例如能夠藉由基於掃描型電子顯微鏡(Scanning Electron Microscope:SEM)、透過型電子顯微鏡(Transmission Electron Microscope:TEM)之直接觀察而進行評價。以下,對使用了掃描型電子顯微鏡之評價方法進行說明。首先,使銀粒子固定於掃描型電子顯微鏡的試樣台,將觀察倍率提高之僅一個粒子進入視野之最大限而觀察形狀,且從銀粒子的觀察面積的最大的面的方向進行觀察。接著,使試樣台旋轉,且從銀粒子的觀察面積最小的面進行觀察。於上述觀察中,關於銀粒子的觀察面積的最大面,關於連結銀粒子所存在之區域的任意2點之直線,將該直線的最大長度定義為銀粒子的“長徑”。又,關於銀粒子的觀察面積的最小的面,將以2根平行線最接近且夾入銀粒子之方式描繪之其平行 線的間隔定義為“短徑”。對任意抽出之100個銀粒子進行該操作,並計算平均值來求出長寬比。 Further, in the second embodiment, the aspect ratio of the silver particles can be obtained by (long diameter) / (short diameter) of the silver particles. The long diameter and the short diameter of the silver particles can be evaluated, for example, by direct observation by a scanning electron microscope (SEM) or a transmission electron microscope (TEM). Hereinafter, an evaluation method using a scanning electron microscope will be described. First, silver particles were fixed to a sample stage of a scanning electron microscope, and only one particle having an increased observation magnification entered the maximum limit of the field of view, and the shape was observed, and the direction was observed from the direction of the largest surface of the observation area of the silver particles. Next, the sample stage was rotated, and the surface of the silver particles having the smallest observation area was observed. In the above observation, the maximum surface of the observation area of the silver particles is defined as the "long diameter" of the silver particles with respect to a straight line connecting any two points of the region where the silver particles exist. Further, regarding the smallest surface of the observation area of the silver particles, the interval of the parallel lines drawn so that the two parallel lines are closest to each other and the silver particles are sandwiched is defined as "short diameter". This operation was performed on 100 silver particles arbitrarily extracted, and an average value was calculated to obtain an aspect ratio.
作為銀粒子的振實密度的上限值,例如係10.0g/cm3以下為較佳,8.0g/cm3以下為更佳,6.0g/cm3以下為進一步較佳,5.4g/cm3以下為進一步較佳。藉此,能夠抑制晶粒黏著膏的硬化物中的銀粒子中產生疏密。從而,於吸濕前後,能夠抑制翹曲局部變大。 The upper limit of the tap density of the silver particles is preferably, for example, 10.0 g/cm 3 or less, more preferably 8.0 g/cm 3 or less, still more preferably 6.0 g/cm 3 or less, and 5.4 g/cm 3 . The following is further preferred. Thereby, it is possible to suppress the occurrence of density in the silver particles in the cured product of the die attach paste. Therefore, it is possible to suppress the local increase in warpage before and after moisture absorption.
又,作為銀粒子的振實密度的下限值,例如係2.5g/cm3以上為較佳,3.0g/cm3以上為更佳,3.2g/cm3以上為進一步較佳。藉此,能夠高填充銀粒子,且提高晶粒黏著膏的硬化物的散熱性。 In addition, the lower limit of the tap density of the silver particles is preferably 2.5 g/cm 3 or more, more preferably 3.0 g/cm 3 or more, and still more preferably 3.2 g/cm 3 or more. Thereby, the silver particles can be highly filled, and the heat dissipation property of the cured product of the die adhesion paste can be improved.
作為銀粒子的體積基準粒度分佈的累積頻率成為50%之粒徑D50的上限值,例如係20μm以下為較佳,10μm以下為更佳。藉此,藉由減少粗大的銀粒子,能夠抑制晶粒黏著膏的硬化物中的銀粒子中產生疏密。從而,於吸濕前後,能夠抑制翹曲局部變大。又,作為銀粒子的體積基準粒度分佈的累積頻率成為50%時的粒徑D50的下限值,例如可以係0.1μm以上,亦可以係0.5μm以上。 The cumulative frequency of the volume-based particle size distribution of the silver particles is 50% of the upper limit of the particle diameter D 50 , and is preferably 20 μm or less, more preferably 10 μm or less. Thereby, it is possible to suppress the occurrence of density in the silver particles in the cured product of the die attach paste by reducing the coarse silver particles. Therefore, it is possible to suppress the local increase in warpage before and after moisture absorption. In addition, the lower limit of the particle diameter D 50 when the cumulative frequency of the volume-based particle size distribution of the silver particles is 50% may be, for example, 0.1 μm or more, or may be 0.5 μm or more.
此外,銀粒子的D50例如能夠使用市售的雷射繞射型粒度分佈測定裝置(例如,Shimadzu Corporation製,SALD-7000)並依照體積基準測定粒子的粒度分佈,且藉由累積50%時的粒徑而求出。 Further, the D 50 of the silver particles can be, for example, a commercially available laser diffraction type particle size distribution measuring device (for example, SALD-7000, manufactured by Shimadzu Corporation) and the particle size distribution of the particles can be measured in accordance with the volume standard, and by accumulating 50%. The particle size was determined.
作為銀粒子的平均粒徑的上限值,例如係20μm以下為較佳,15μm以下為更佳,12μm以下為進一步較佳。藉此,藉由減少粗大的銀粒子,能夠抑制於晶粒黏著膏的硬化物中的銀粒子中產生疏密。從而,於吸濕前後,能夠抑制翹曲局部變大。 The upper limit of the average particle diameter of the silver particles is preferably 20 μm or less, more preferably 15 μm or less, and still more preferably 12 μm or less. Thereby, it is possible to suppress the occurrence of density in the silver particles in the cured product of the die attach paste by reducing the coarse silver particles. Therefore, it is possible to suppress the local increase in warpage before and after moisture absorption.
又,作為銀粒子的平均粒徑的下限值,例如可以係0.1μm以上,亦可以係0.5μm以上,亦可以係1.0μm以上。藉此,從抑制小銀粒子完全不藉由單體、主劑而凝聚,且提高晶粒黏著膏的黏合力之方面考慮亦方便。 In addition, the lower limit of the average particle diameter of the silver particles may be, for example, 0.1 μm or more, or may be 0.5 μm or more, or may be 1.0 μm or more. Thereby, it is also convenient from the viewpoint of suppressing the aggregation of the small silver particles by the monomer and the main agent, and improving the adhesion of the die attach paste.
作為銀粒子的比表面積的下限值,例如係0.10m2/g以上為較佳,0.20m2/g以上為更佳,0.25m2/g以上為進一步較佳。藉此,藉由單體、主劑的硬化收縮,對銀粒子發揮適當的凝聚力。藉此,能夠提高使用了晶粒黏著膏的硬化物之半導體裝置的安裝可靠性。 The lower limit of the specific surface area of silver particles, for example, based 0.10m 2 / g or more is preferred, 0.20m 2 / g or more is more preferred, 0.25m 2 / g or more is further preferred. Thereby, an appropriate cohesive force is exerted on the silver particles by curing and shrinkage of the monomer and the main agent. Thereby, the mounting reliability of the semiconductor device using the cured product of the die attach paste can be improved.
又,作為銀粒子的比表面積的上限值,例如可以設為1.50m2/g以下,亦可以設為1.40m2/g以下。 In addition, the upper limit of the specific surface area of the silver particles can be, for example, 1.50 m 2 /g or less, or 1.40 m 2 /g or less.
作為晶粒黏著膏中的銀粒子的含量的下限值,相對於晶粒黏著膏100質量份例如係50質量份以上為較佳,60質量份以上為更佳,65質量份以上為進一步較佳,70質量份以上為進一步較佳。藉此,晶粒黏著膏的硬化物能夠顯示較佳的熱傳導性。 The lower limit of the content of the silver particles in the die attach paste is preferably 50 parts by mass or more based on 100 parts by mass of the die attach paste, more preferably 60 parts by mass or more, and more preferably 65 parts by mass or more. Preferably, 70 parts by mass or more is further preferred. Thereby, the cured product of the die attach paste can exhibit better thermal conductivity.
又,作為晶粒黏著膏中的銀粒子的含量的上限值,相對於晶粒黏著膏100質量份例如可以係90質量%以下,亦可以係88質量%以下。 In addition, the upper limit of the content of the silver particles in the die attach paste may be, for example, 90% by mass or less, or may be 88% by mass or less, based on 100 parts by mass of the die attach paste.
(單體) (monomer)
第2實施形態的晶粒黏著膏因單體的硬化而大幅硬化收縮。藉此,晶粒黏著膏能夠使銀粒子大幅凝聚,且發揮高熱傳導性。 The die attach paste of the second embodiment is largely cured and shrunk by the curing of the monomer. Thereby, the die attach paste can largely agglomerate the silver particles and exhibit high thermal conductivity.
作為該種單體,具體而言,能夠列舉丙烯酸單體、環氧單體、順丁烯二醯亞胺單體等。 Specific examples of such a monomer include an acrylic monomer, an epoxy monomer, and a maleimide monomer.
丙烯酸單體、順丁烯二醯亞胺單體能夠藉由後述自由基聚合起始劑而聚合,且硬化收縮。環氧單體能夠與後述硬化劑反應,且硬化收縮。 The acrylic monomer and the maleimide monomer can be polymerized by a radical polymerization initiator described later, and hardened and shrunk. The epoxy monomer can react with a hardener described later and harden and shrink.
作為單體,能夠使用上述具體例中的1種或組合使用2種以上。作為單體,使用上述具體例中的丙烯酸單體或環氧單體為較佳。藉此,即使晶粒黏著膏包含銀粒子,亦能夠較佳地顯示對金屬以外的材料的黏接力,進而藉由硬化收縮進一步提高熱傳導性。 As the monomer, one type of the above specific examples or a combination of two or more types can be used. As the monomer, an acrylic monomer or an epoxy monomer in the above specific examples is preferably used. Thereby, even if the die attach paste contains silver particles, the adhesion to materials other than the metal can be preferably exhibited, and the thermal conductivity can be further improved by the hardening shrinkage.
〔丙烯酸單體〕 [acrylic monomer]
第2實施形態的丙烯酸單體係於其結構中具備(甲基)丙烯酸基之單體。其中,(甲基)丙烯酸基表示丙烯酸基及甲基丙烯酸基(甲基丙烯酸酯基)。 The acrylic single system of the second embodiment has a (meth)acrylic group-containing monomer in its structure. Here, the (meth)acrylic group means an acryl group and a methacryl group (methacrylate group).
第2實施形態的丙烯酸單體可以係於其結構中僅具備一個(甲基)丙烯酸基之單官能丙烯酸單體,亦可以係於其結構中具備兩個以上的(甲基)丙烯酸基之多官能丙烯酸單體。 The acrylic monomer of the second embodiment may be a monofunctional acrylic monomer having only one (meth)acrylic group in its structure, or may have two or more (meth)acrylic groups in its structure. Functional acrylic monomer.
此外,於第2實施形態中,丙烯酸基包含丙烯酸酯基。 Further, in the second embodiment, the acrylic group contains an acrylate group.
作為單官能丙烯酸單體,具體而言,可列舉2-甲基丙烯酸苯氧乙酯、甲基丙烯酸乙酯、甲基丙烯酸正丁酯、甲基丙烯酸異丁酯、甲基丙烯酸三級丁酯、丙烯酸異戊酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸異癸酯、丙烯酸正十二烷基酯、甲基丙烯酸正十二烷基酯、甲基丙烯酸正十三烷基酯、丙烯酸正十八烷基酯、甲基丙烯酸正十八烷基酯、丙烯酸異十八烷基酯、丙烯酸乙氧基二乙二醇酯、甲基丙烯酸丁氧基二乙二醇酯、丙烯酸甲氧基三乙二醇酯、丙烯酸2-乙基己基二乙二醇酯、丙烯酸甲氧基聚乙二醇酯、甲基丙烯酸甲氧基聚乙二醇酯、丙烯酸甲氧基二丙二醇酯、甲基丙烯酸環己酯、丙烯酸四氫糠酯、甲基丙烯酸四氫糠酯、甲基丙烯酸芐基酯、丙烯酸苯氧乙酯、甲基丙烯酸苯氧乙酯、丙烯酸苯氧基二乙二醇 酯、丙烯酸苯氧基聚乙二醇酯、壬基酚環氧乙烷改質丙烯酸酯、苯基苯酚環氧乙烷改質丙烯酸酯、丙烯酸異莰酯、甲基丙烯酸異莰酯、甲基丙烯酸二甲基胺基乙酯、甲基丙烯酸二乙基胺基乙酯、甲基丙烯酸二甲基胺基乙酯四級化合物、甲基丙烯酸環氧丙酯、新戊二醇丙烯酸苯甲酸酯、1,4-環己烷二甲醇單丙烯酸酯、丙烯酸2-羥乙酯、甲基丙烯酸2-羥乙酯、丙烯酸2-羥丙酯、甲基丙烯酸2-羥丙酯、丙烯酸2-羥丁酯、甲基丙烯酸2-羥丁酯、2-羥基-3-苯氧基丙基丙烯酸酯、2-丙烯醯氧基乙基琥珀酸、2-甲基丙烯醯氧基乙基琥珀酸、2-丙烯醯氧基乙基六氫鄰苯二甲酸、2-甲基丙烯醯氧基乙基六氫鄰苯二甲酸、2-丙烯醯氧基乙基鄰苯二甲酸、2-丙烯醯氧基乙基-2-羥基乙基鄰苯二甲酸、2-丙烯醯氧基乙基酸式磷酸酯及2-甲基丙烯醯氧基乙基酸式磷酸酯等。作為單官能丙烯酸單體,能夠使用上述具體例中的1種或組合使用2種以上。 Specific examples of the monofunctional acrylic monomer include 2-phenoxyethyl 2-methacrylate, ethyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, and tertiary butyl methacrylate. , isoamyl acrylate, 2-ethylhexyl methacrylate, isodecyl methacrylate, n-dodecyl acrylate, n-dodecyl methacrylate, n-tridecyl methacrylate , n-octadecyl acrylate, n-octadecyl methacrylate, isostearyl acrylate, ethoxy diethylene glycol acrylate, butoxy diethylene glycol methacrylate, acrylic acid Methoxy triethylene glycol ester, 2-ethylhexyl diethylene glycol acrylate, methoxy polyethylene glycol acrylate, methoxy polyethylene glycol methacrylate, methoxy dipropylene glycol acrylate , cyclohexyl methacrylate, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl methacrylate, benzyl methacrylate, phenoxyethyl acrylate, phenoxyethyl methacrylate, phenoxy bis acrylate Alcohol ester, phenoxy acrylate polyethylene glycol, nonyl phenol ethylene oxide Modified acrylate, phenylphenol ethylene oxide modified acrylate, isodecyl acrylate, isodecyl methacrylate, dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate , dimethylaminoethyl methacrylate quaternary compound, glycidyl methacrylate, neopentyl glycol acrylate, 1,4-cyclohexane dimethanol monoacrylate, 2-hydroxy acrylate Ethyl ester, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 2-hydroxy-3- Phenoxypropyl acrylate, 2-propenyloxyethyl succinic acid, 2-methylpropenyloxyethyl succinic acid, 2-propenyloxyethyl hexahydrophthalic acid, 2-methyl Acryloxyethylhexahydrophthalic acid, 2-propenyloxyethylphthalic acid, 2-propenyloxyethyl-2-hydroxyethylphthalic acid, 2-propenepyrene Oxyethylethyl phosphate and 2-methylpropenyloxyethyl acid phosphate. As the monofunctional acrylic monomer, one type of the above specific examples or a combination of two or more types can be used.
作為單官能丙烯酸單體,使用上述具體例中的選自由2-甲基丙烯酸苯氧乙酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸2-羥丙酯、1,4-環己烷二甲醇單丙烯酸酯及2-甲基丙烯醯氧基乙基琥珀酸組成的組中之1種以上為較佳。藉此,能夠使丙烯酸單體較佳地聚合,使晶粒黏著膏進一步硬化收縮。 As the monofunctional acrylic monomer, those selected from the above specific examples are selected from the group consisting of phenoxyethyl 2-methacrylate, 2-ethylhexyl methacrylate, 2-hydroxypropyl methacrylate, and 1,4-cyclohexane. One or more of the group consisting of alkane dimethanol monoacrylate and 2-methacryloxyethyl succinic acid is preferred. Thereby, the acrylic monomer can be preferably polymerized to further harden and shrink the die attach paste.
作為多官能丙烯酸單體,具體而言,可列舉乙二醇二甲基丙烯酸酯、甘油二甲基丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯、丙氧基化雙酚A二丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、己烷-1,6-二醇雙(2-甲基丙烯酸酯)、二(甲基)丙烯酸4,4’-亞異丙基二酚酯、二(甲基)丙烯酸1,3-丁二醇酯、1,6-雙((甲基)丙烯醯氧基)-2,2,3,3,4,4,5,5-八氟己烷、1,4-雙((甲基)丙烯醯氧基)丁烷、1,6-雙((甲基)丙烯醯氧基)己烷、 (甲基)丙烯酸三乙二醇二酯、(甲基)丙烯酸新戊二醇二酯、(甲基)丙烯酸新戊二醇二酯、N,N'-二(甲基)丙烯醯基乙二胺、N,N’-(1,2-二羥基伸乙基)雙(甲基)丙烯醯胺或1,4-雙((甲基)丙烯醯基)哌、聚碳酸酯二醇基二甲基丙烯酸酯、1.6-己二醇二甲基丙烯酸酯、三(2-羥乙基)三聚異氰酸酯三丙烯酸酯等。 Specific examples of the polyfunctional acrylic monomer include ethylene glycol dimethacrylate, glycerin dimethacrylate, trimethylolpropane trimethacrylate, and propoxylated bisphenol A diacrylate. , polyethylene glycol di(meth)acrylate, hexane-1,6-diol bis(2-methacrylate), 4,4'-isopropylidene diphenolate (meth)acrylate , 1,3-butylene glycol (meth)acrylate, 1,6-bis((meth)acryloxy)-2,2,3,3,4,4,5,5-octafluoro Hexane, 1,4-bis((meth)acryloxy)butane, 1,6-bis((meth)acryloxy)hexane, triethylene glycol diester (meth)acrylate , neopentyl glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, N,N'-di(meth)acryloylethylenediamine, N,N'-(1, 2-dihydroxyethylidene bis(methyl)propenylamine or 1,4-bis((meth)acrylinyl)perylene , polycarbonate diol dimethacrylate, 1.6-hexanediol dimethacrylate, tris(2-hydroxyethyl) trimer isocyanate triacrylate, and the like.
作為多官能丙烯酸單體,使用上述具體例中的選自由乙二醇二甲基丙烯酸酯、甘油二甲基丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯、丙氧基化雙酚A二丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚碳酸酯二醇類二甲基丙烯酸酯、1.6-己二醇二甲基丙烯酸酯及三(2-羥乙基)三聚異氰酸酯三丙烯酸酯組成之組中之1種以上為較佳。 As the polyfunctional acrylic monomer, the above specific examples are selected from the group consisting of ethylene glycol dimethacrylate, glycerin dimethacrylate, trimethylolpropane trimethacrylate, and propoxylated bisphenol A. Acrylate, polyethylene glycol di(meth)acrylate, polycarbonate glycol dimethacrylate, 1.6-hexanediol dimethacrylate, and tris(2-hydroxyethyl)trimeric isocyanate One or more of the groups of the acrylate composition are preferred.
此外,於第2實施形態中,(甲基)丙烯酸酯表示甲基丙烯酸酯及丙烯酸酯。 Further, in the second embodiment, (meth) acrylate means methacrylate and acrylate.
晶粒黏著膏中的丙烯酸單體的含量的下限值相對於晶粒黏著膏100質量份例如係1.0質量份以上為較佳,3.0質量份以上為更佳,5.0質量份以上為進一步較佳,5.8質量份以上為進一步較佳。藉此,於晶粒黏著膏硬化時,能夠使其進一步硬化收縮。從而,從能夠提高晶粒黏著膏的硬化物的熱傳導性之觀點考慮,為較佳。 The lower limit of the content of the acrylic monomer in the die attach paste is preferably 1.0 part by mass or more, more preferably 3.0 parts by mass or more, and even more preferably 5.0 parts by mass or more, based on 100 parts by mass of the die attach paste. 5.8 parts by mass or more is further preferred. Thereby, when the die attach paste is hardened, it can be further hardened and shrunk. Therefore, it is preferable from the viewpoint of improving the thermal conductivity of the cured product of the die attach paste.
晶粒黏著膏中的丙烯酸單體的含量的上限值相對於晶粒黏著膏100質量份例如係30質量份以下為較佳,20質量份以下為更佳,15質量份以下為進一步較佳,12質量份以下為進一步較佳。藉此,能夠減少晶粒黏著膏的硬化物所能夠吸濕之水分的絕對量。從而,能夠抑制晶粒黏著膏的硬化物因吸濕而膨潤,與未吸濕之情況相比,晶粒黏著膏的硬化物的吸濕後的 翹曲量明顯變小之情況。 The upper limit of the content of the acrylic monomer in the die attach paste is preferably 30 parts by mass or less based on 100 parts by mass of the die attach paste, more preferably 20 parts by mass or less, still more preferably 15 parts by mass or less. Further, 12 parts by mass or less is further preferred. Thereby, the absolute amount of moisture which the hardened material of the die-adhesive paste can absorb can be reduced. Therefore, it is possible to suppress swelling of the cured product of the die-adhesive paste due to moisture absorption, and the amount of warpage after moisture absorption of the cured product of the die-attachment paste is remarkably small as compared with the case of not absorbing moisture.
作為丙烯酸單體,可以單獨使用單官能丙烯酸單體或多官能丙烯酸單體,亦可以同時使用單官能丙烯酸單體及多官能丙烯酸單體。作為丙烯酸單體,例如同時使用單官能丙烯酸單體及多官能丙烯酸單體為較佳。 As the acrylic monomer, a monofunctional acrylic monomer or a polyfunctional acrylic monomer may be used alone, or a monofunctional acrylic monomer and a polyfunctional acrylic monomer may be used at the same time. As the acrylic monomer, for example, a monofunctional acrylic monomer and a polyfunctional acrylic monomer are preferably used at the same time.
作為丙烯酸單體,同時使用單官能丙烯酸單體及多官能丙烯酸單體時,晶粒黏著膏中的單官能丙烯酸單體的含量的下限值相對於多官能丙烯酸單體100質量份例如係150質量份以上為較佳,200質量份以上為更佳,250質量份以上為進一步較佳。藉此,單體藉由聚合而具備適當的分支形狀,從而能夠抑制因吸濕而晶粒黏著膏的硬化物膨潤。從而,能夠抑制晶粒黏著膏的硬化物因吸濕而膨潤,與未吸濕之情況相比,晶粒黏著膏的硬化物的吸濕後的翹曲量明顯變小之情況。 When the monofunctional acrylic monomer and the polyfunctional acrylic monomer are used together as the acrylic monomer, the lower limit of the content of the monofunctional acrylic monomer in the die attach paste is, for example, 150 for the polyfunctional acrylic monomer. The mass portion or more is more preferably 200 parts by mass or more, more preferably 250 parts by mass or more. Thereby, the monomer has an appropriate branch shape by polymerization, and it is possible to suppress swelling of the cured product of the die adhesion paste due to moisture absorption. Therefore, it is possible to suppress swelling of the cured product of the die-adhesive paste due to moisture absorption, and the amount of warpage after moisture absorption of the cured product of the die-adhesive paste is remarkably small as compared with the case of not absorbing moisture.
作為丙烯酸單體,同時使用單官能丙烯酸單體及多官能丙烯酸單體時,晶粒黏著膏中的單官能丙烯酸單體的含量的上限值相對於多官能丙烯酸單體100質量份例如係650質量份以下為較佳,600質量份以下為更佳,550質量份以下為進一步較佳,500質量份以下為進一步較佳,400質量份以下為尤其進一步較佳。藉此,能夠抑制因多官能丙烯酸單體過量而產生並不有助於聚合之丙烯酸基,成為吸濕的原因之情況。 When an acrylic monomer is used together with a monofunctional acrylic monomer and a polyfunctional acrylic monomer, the upper limit of the content of the monofunctional acrylic monomer in the die attach paste is, for example, 650 with respect to 100 parts by mass of the polyfunctional acrylic monomer. The mass portion is preferably 5% or less, more preferably 550 parts by mass or less, still more preferably 550 parts by mass or less, further preferably 500 parts by mass or less, and particularly preferably 400 parts by mass or less. Thereby, it is possible to suppress the occurrence of moisture absorption due to an excessive amount of the polyfunctional acrylic monomer to cause an acrylic group which does not contribute to polymerization.
此外,同時使用單官能丙烯酸單體及後述丙烯酸聚合物來替代同時使用單官能丙烯酸單體及多官能丙烯酸單體,藉此單體藉由聚合而具備適當的分支形狀,從而能夠抑制因吸濕而晶粒黏著膏的硬化物膨潤。 Further, by using a monofunctional acrylic monomer and an acrylic polymer described later instead of using a monofunctional acrylic monomer and a polyfunctional acrylic monomer, the monomer has an appropriate branch shape by polymerization, thereby suppressing moisture absorption. The hardened material of the die attach paste swells.
〔環氧單體〕 [Epoxy monomer]
第2實施形態的環氧單體可以係於其結構中僅具備一個環氧基之單官能環氧單體,亦可以係於其結構中具備兩個以上的環氧基之多官能環氧單體。 The epoxy monomer of the second embodiment may be a monofunctional epoxy monomer having only one epoxy group in its structure, or may be a polyfunctional epoxy monomer having two or more epoxy groups in its structure. body.
此外,作為單體,藉由包含單官能環氧單體,能夠使晶粒黏著膏的硬化物的交聯密度降低。藉此,能夠控制吸濕前的翹曲的程度。又,能夠調整晶粒黏著膏的黏度,而提高操作性。 Further, by including a monofunctional epoxy monomer as a monomer, the crosslinking density of the cured product of the die attach paste can be lowered. Thereby, the degree of warpage before moisture absorption can be controlled. Further, the viscosity of the die attach paste can be adjusted to improve the operability.
作為單官能環氧單體,具體而言,可列舉4-三級丁基苯基環氧丙基醚、間,對-甲苯基環氧丙基醚、苯基環氧丙基醚、甲苯基環氧丙基醚等。作為單官能環氧單體,能夠使用上述具體例中的1種或組合使用2種以上。 Specific examples of the monofunctional epoxy monomer include 4-tributylphenyl epoxypropyl ether, m-p-tolyl epoxypropyl ether, phenylepoxypropyl ether, and tolyl. Epoxypropyl ether and the like. As the monofunctional epoxy monomer, one type of the above specific examples or a combination of two or more types can be used.
作為多官能環氧單體,具體而言,可列舉雙酚A、雙酚F、雙酚等雙酚化合物;加氫雙酚A、加氫雙酚F、加氫雙酚、環己二醇、環己烷二甲醇、環己烷二乙醇等具有脂環結構之二醇;將丁二醇、己二醇、辛二醇、壬二醇、癸二醇、1,4-二[(氧代矽烷-2-基甲氧基)甲基]環己烷等脂肪族二醇等環氧化而成之2官能者;具有三羥基苯基甲烷骨架之3官能環氧單體;4-(2,3-環氧基-1-基氧基)-N,N-雙(2,3-環氧-1-基)-2-甲基苯胺、N,N-雙(環氧乙烷基甲基)-4-(環氧乙烷基甲氧基)苯胺等具有胺基苯酚骨架之3官能環氧單體;將苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂、苯酚芳烷基(aralkyl)樹脂、聯苯芳烷基樹脂、萘酚芳烷基樹脂等環氧化而成之多官能者等。作為多官能環氧單體,能夠使用上述具體例中的1種或組合使用2種以上。 Specific examples of the polyfunctional epoxy monomer include bisphenol compounds such as bisphenol A, bisphenol F, and bisphenol; hydrogenated bisphenol A, hydrogenated bisphenol F, hydrogenated bisphenol, and cyclohexanediol. a diol having an alicyclic structure such as cyclohexanedimethanol or cyclohexane diethanol; butanediol, hexanediol, octanediol, decanediol, decanediol, 1,4-bis[(oxygen) a bifunctional one obtained by epoxidizing an aliphatic diol such as decan-2-ylmethoxy)methyl]cyclohexane; a trifunctional epoxy monomer having a trihydroxyphenylmethane skeleton; 4-(2) ,3-epoxy-1-yloxy)-N,N-bis(2,3-epoxy-1-yl)-2-methylaniline, N,N-bis(ethylene oxide based a 3-functional epoxy monomer having an aminophenol skeleton such as 4-(oxiranylmethoxy)aniline; a phenol novolak resin, a cresol novolak resin, and an aralkyl resin A polyfunctional epoxidized product such as a biphenyl aralkyl resin or a naphthol aralkyl resin. As the polyfunctional epoxy monomer, one type of the above specific examples or a combination of two or more types can be used.
〔順丁烯二醯亞胺單體〕 [m-butyleneimine monomer]
第2實施形態的順丁烯二醯亞胺單體係於其結構中具備順丁烯二醯亞胺環者。 The maleimide monoamine system of the second embodiment has a maleimide ring in its structure.
第2實施形態的順丁烯二醯亞胺單體可以係於其結構中具備一個順丁烯二醯亞胺環之單官能順丁烯二醯亞胺單體,亦可以係於其結構中具備兩個以上的順丁烯二醯亞胺環之多官能順丁烯二醯亞胺單體。 The maleimide monomer of the second embodiment may be a monofunctional maleimide monomer having a maleimide ring in its structure, or may be attached to the structure. A polyfunctional maleimide monomer having two or more maleimide rings.
作為順丁烯二醯亞胺單體,具體而言,可列舉聚四亞甲基醚二醇-二(2-順丁烯二醯亞胺乙酸酯)等。 Specific examples of the maleimide monomer include polytetramethylene ether glycol-bis(2-maleimide acetate).
(主劑) (main agent)
第2實施形態的晶粒黏著膏藉由主劑的硬化而硬化收縮。晶粒黏著膏包含主劑,藉此單體藉由聚合而具備適當的分支形狀,從而能夠抑制因吸濕而晶粒黏著膏的硬化物膨潤。 The die attach paste of the second embodiment is hardened and shrunk by curing of the main component. The die attach paste contains a main component, whereby the monomer has an appropriate branch shape by polymerization, and it is possible to suppress swelling of the cured product of the die attach paste due to moisture absorption.
此外,第2實施形態的晶粒黏著膏藉由主劑的硬化亦硬化收縮。藉此,晶粒黏著膏能夠使銀粒子大幅凝聚,發揮膏熱傳導性。此外,由主劑的硬化引起之硬化收縮比由單體的硬化引起之硬化收縮小。 Further, the die attach paste of the second embodiment is hardened and shrunk by curing of the main component. Thereby, the die attach paste can largely agglomerate the silver particles and exhibit the thermal conductivity of the paste. Further, the hardening shrinkage caused by the hardening of the main agent is smaller than the hardening shrinkage caused by the hardening of the monomer.
作為該種主劑,具體而言,能夠列舉丙烯酸寡聚物、丙烯酸聚合物等丙烯酸樹脂;環氧寡聚物、環氧聚合物等環氧樹脂;烯丙基寡聚物、烯丙基聚合物等烯丙樹脂等。作為主劑,能夠使用上述具體例中的1種或組合使用2種以上。 Specific examples of such a main component include acrylic resins such as acrylic oligomers and acrylic polymers; epoxy resins such as epoxy oligomers and epoxy polymers; allyl oligomers and allyl polymerization. An allylic resin or the like. As the main component, one type of the above specific examples or a combination of two or more types can be used.
丙烯酸樹脂與丙烯酸單體相同,能夠藉由後述自由基聚合起始劑而聚合,並硬化收縮。此外,丙烯酸樹脂的聚合中捲入丙烯酸單體而發生。 The acrylic resin, like the acrylic monomer, can be polymerized by a radical polymerization initiator described later and hardened and shrunk. Further, the polymerization of the acrylic resin occurs by entraining the acrylic monomer.
環氧樹脂與環氧單體相同,能夠與後述硬化劑反應,並硬化收縮。此外,環氧樹脂的硬化反應中捲入環氧單體而發生。 The epoxy resin is the same as the epoxy monomer, and can react with a curing agent described later and harden and shrink. Further, the epoxy resin is entangled in the hardening reaction of the epoxy resin.
烯丙樹脂與丙烯酸樹脂、丙烯酸單體相同,能夠藉由後述自由基聚合起始劑而聚合,並硬化收縮。此外,烯丙樹脂的聚合中捲入丙烯酸單體而發生。 The acryl resin is the same as the acrylic resin or the acrylic monomer, and can be polymerized by a radical polymerization initiator described later, and is hardened and shrunk. Further, the polymerization of the acryl resin occurs by entraining the acrylic monomer.
此外,於第2實施形態中,多聚體中的分子量小於1萬者設為指寡聚物,分子量為1萬以上者設為指聚合物。又,樹脂設為指包含寡聚物及聚合物。 Further, in the second embodiment, a molecular weight of less than 10,000 in the polymer is referred to as an oligomer, and a molecular weight of 10,000 or more is referred to as a polymer. Further, the resin means that an oligomer and a polymer are contained.
〔丙烯酸樹脂〕 〔Acrylic〕
作為丙烯酸樹脂,能夠使用於1分子內具有兩個以上的丙烯酸基之液態者。 As the acrylic resin, a liquid having two or more acrylic groups in one molecule can be used.
作為丙烯酸樹脂,具體而言,能夠使用對上述丙烯酸單體進行聚合或共聚合而成者。在此,作為聚合或共聚合的方法並無限制,能夠利用溶液聚合等使用通常的聚合起始劑及鏈轉移劑之公知的方法。此外,作為丙烯酸樹脂,可以單獨使用1種,亦可以使用結構不同之2種以上。作為丙烯酸樹脂,具體而言,可以使用丙烯酸類聚合物、丙烯酸化聚丁二烯等。 As the acrylic resin, specifically, a polymerization or copolymerization of the above acrylic monomer can be used. Here, the method of polymerization or copolymerization is not limited, and a known method using a usual polymerization initiator and a chain transfer agent such as solution polymerization can be used. In addition, as the acrylic resin, one type may be used alone or two or more types having different structures may be used. As the acrylic resin, specifically, an acrylic polymer, acrylated polybutadiene or the like can be used.
作為丙烯酸樹脂,例如可以係於其結構中具備環氧基、胺基、羧基及羥基者。假設丙烯酸樹脂於其結構中具備環氧基時,能夠與後述硬化劑反應,並硬化收縮。又,假設丙烯酸樹脂於其結構中具備胺基、羧基或羥基,且作為主劑而包含環氧樹脂時,丙烯酸樹脂及環氧樹脂能夠反應,並硬化收縮。又,作為丙烯酸樹脂,例如可以於其結構中具備碳-碳雙鍵C=C者。假設丙烯酸樹脂於其結構中具備碳-碳雙鍵時,能夠將丙烯酸樹脂捲入由自由基聚合起始劑引起之聚合反應,並硬化收縮。 The acrylic resin may be, for example, an epoxy group, an amine group, a carboxyl group or a hydroxyl group in the structure. When the acrylic resin has an epoxy group in its structure, it can react with a hardener described later and harden and shrink. Further, when the acrylic resin has an amine group, a carboxyl group or a hydroxyl group in its structure and contains an epoxy resin as a main component, the acrylic resin and the epoxy resin can react and harden and shrink. Further, as the acrylic resin, for example, a carbon-carbon double bond C=C may be provided in the structure. When the acrylic resin has a carbon-carbon double bond in its structure, the acrylic resin can be entangled in a polymerization reaction caused by a radical polymerization initiator, and hardened and shrunk.
作為上述丙烯酸樹脂的市售品,具體而言,可列舉 TOAGOSEI CO.,LTD.製ARUFON UG-4035、ARUFON UG-4010、ARUFON UG-4070、ARUFON UH-2000、ARUFON UH-2041、ARUFON UH-2170、ARUFON UP-1000等。 Specific examples of the commercially available acrylic resin include ARUFON UG-4035, ARUFON UG-4010, ARUFON UG-4070, ARUFON UH-2000, ARUFON UH-2041, and ARUFON UH-made by TOAGOSEI CO., LTD. 2170, ARUFON UP-1000, etc.
作為丙烯酸樹脂的重量平均分子量Mw的上限值,例如係13000以下為較佳,12000以下為更佳。藉此,能夠提高分子鏈纏結的頻率,減少由吸濕引起之丙烯酸樹脂的應力緩和。又,從提高晶粒黏著膏的操作性之觀點考慮,亦較佳。 The upper limit of the weight average molecular weight Mw of the acrylic resin is preferably, for example, 13,000 or less, more preferably 12,000 or less. Thereby, the frequency of molecular chain entanglement can be increased, and the stress relaxation of the acrylic resin by moisture absorption can be reduced. Further, it is also preferable from the viewpoint of improving the workability of the die attach paste.
又,作為丙烯酸樹脂的重量平均分子量Mw的下限值,例如可以係2000以上,亦可以係2500以上。 Moreover, the lower limit of the weight average molecular weight Mw of the acrylic resin may be, for example, 2,000 or more, or may be 2,500 or more.
〔環氧樹脂〕 [epoxy resin]
作為環氧樹脂,能夠使用於1分子內具有兩個以上的環氧基之液態者。 As the epoxy resin, a liquid having two or more epoxy groups in one molecule can be used.
作為環氧樹脂,具體而言,可列舉三酚甲烷型環氧樹脂、氫化雙酚A型液態環氧樹脂、雙酚-F-二環氧丙基醚、鄰甲酚酚醛清漆型環氧樹脂等。作為環氧樹脂,能夠使用上述具體例中的1種或組合使用2種以上。作為環氧樹脂,包含上述具體例中的雙酚-F-二環氧丙基醚為較佳。藉此,能夠提高晶粒黏著膏的操作性,並使晶粒黏著膏較佳地硬化收縮。 Specific examples of the epoxy resin include a trisphenol methane type epoxy resin, a hydrogenated bisphenol A type liquid epoxy resin, a bisphenol-F-diepoxypropyl ether, and an o-cresol novolak type epoxy resin. Wait. As the epoxy resin, one type of the above specific examples or a combination of two or more types can be used. As the epoxy resin, bisphenol-F-diglycidyl ether in the above specific examples is preferred. Thereby, the handleability of the die attach paste can be improved, and the die attach paste can be preferably hardened and shrunk.
〔烯丙樹脂〕 [Allyl resin]
作為烯丙樹脂,能夠使用於1分子內具有兩個以上的烯丙基之液態者。 As the acryl resin, a liquid having two or more allyl groups in one molecule can be used.
作為烯丙樹脂,具體而言可列舉藉由使二羧酸、烯丙醇及具備烯丙基之化合物反應而得到之烯丙酯樹脂。 Specific examples of the allylic resin include an allyl ester resin obtained by reacting a dicarboxylic acid, an allyl alcohol, and a compound having an allyl group.
在此,作為上述二羧酸,具體而言,可列舉草酸、丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、馬來酸、富馬酸、 鄰苯二甲酸、四氫鄰苯二甲酸、六氫鄰苯二甲酸等。作為二羧酸,能夠使用上述具體例中的1種或組合使用2種以上。 Here, specific examples of the dicarboxylic acid include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, sebacic acid, sebacic acid, and Malay. Acid, fumaric acid, phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, and the like. As the dicarboxylic acid, one type of the above specific examples or two or more types can be used in combination.
又,作為上述具備烯丙基之化合物,具體而言,可列舉具備烯丙基之聚醚、聚酯、聚碳酸酯、聚丙烯酸酯、聚甲基丙烯酸酯、聚丁二烯、丁二烯丙烯腈共聚物等。作為具備烯丙基之化合物,能夠使用上述具體例中的1種或組合使用2種以上。作為烯丙樹脂,具體而言,能夠使用1,2-環己烷二羧酸雙(2-丙烯基)與丙烷-1,2-二醇的聚合物等。 Further, examples of the compound having an allyl group include a polyether having an allyl group, a polyester, a polycarbonate, a polyacrylate, a polymethacrylate, a polybutadiene, and a butadiene. Acrylonitrile copolymer and the like. As the compound having an allyl group, one type of the above specific examples or two or more types may be used in combination. As the acryl resin, specifically, a polymer of 1,2-cyclohexanedicarboxylic acid bis(2-propenyl) and propane-1,2-diol can be used.
當主劑包含丙烯酸樹脂或烯丙樹脂時,作為晶粒黏著膏中的丙烯酸樹脂及烯丙樹脂的含量的下限值,相對於丙烯酸單體100質量份例如係85質量份以上為較佳,90質量份以上為更佳,95質量份以上為進一步較佳,100質量份以上為進一步較佳,110質量份以上為尤其進一步較佳。藉此,單體藉由與丙烯酸樹脂及烯丙樹脂聚合而具備適當的分支形狀,能夠抑制因吸濕而晶粒黏著膏的硬化物膨潤。 When the main component contains an acrylic resin or an acryl resin, the lower limit of the content of the acrylic resin and the acryl resin in the die attach paste is preferably 85 parts by mass or more based on 100 parts by mass of the acrylic monomer. 90 parts by mass or more is more preferable, 95 parts by mass or more is further more preferable, and 100 parts by mass or more is further more preferable, and 110 parts by mass or more is particularly preferable. Thereby, the monomer is provided with an appropriate branched shape by polymerization with the acrylic resin and the acryl resin, and it is possible to suppress swelling of the cured product of the die adhesion paste due to moisture absorption.
又,當主劑包含丙烯酸樹脂或烯丙樹脂時,作為晶粒黏著膏中的丙烯酸樹脂及烯丙樹脂的含量的上限值相對於丙烯酸單體100質量份例如係145質量份以下為較佳,140質量份以下為更佳,135質量份以下為進一步較佳,130質量份以下為進一步較佳。藉此,能夠抑制相對於丙烯酸樹脂及烯丙樹脂的聚合部位,單體無法聚合之情況。從而,晶粒黏著膏的硬化物的分子具備所希望的分支形狀,能夠抑制因吸濕而晶粒黏著膏的硬化物膨潤。 In addition, when the main component contains an acrylic resin or an acryl resin, the upper limit of the content of the acrylic resin and the acryl resin in the die attach paste is preferably 145 parts by mass or less based on 100 parts by mass of the acrylic monomer. More preferably, it is more preferably 140 parts by mass or less, further preferably 135 parts by mass or less, and further preferably 130 parts by mass or less. Thereby, it is possible to suppress the polymerization of the monomer with respect to the polymerization site of the acrylic resin and the acryl resin. Therefore, the molecules of the cured product of the die attach paste have a desired branch shape, and it is possible to suppress swelling of the cured product of the die adhesion paste due to moisture absorption.
(自由基聚合起始劑) (radical polymerization initiator)
作為自由基聚合起始劑,具體而言,能夠使用偶氮化合物、過氧化物等。作為自由基聚合起始劑,能夠使用上述具體例中的1種或組合使用2 種以上。作為自由基聚合起始劑,使用上述具體例中的例如過氧化物為較佳。 As the radical polymerization initiator, specifically, an azo compound, a peroxide, or the like can be used. As the radical polymerization initiator, one type of the above specific examples or a combination of two or more types can be used. As the radical polymerization initiator, for example, a peroxide in the above specific examples is preferably used.
作為上述過氧化物,具體而言,可列舉雙(1-苯基-1-甲基乙基)過氧化物、二月桂醯過氧化物、1,1-雙(1,1-二甲基乙基過氧化)環己烷、甲基乙基酮過氧化物、環己烷過氧化物、乙醯丙酮過氧化物、1,1-二(三級己基過氧化)環己烷、1,1-二(三級丁基過氧化)-2-甲基環己烷、1,1-二(三級丁基過氧化)環己烷、2,2-二(三級丁基過氧化)丁烷、正丁基-4,4-二(三級丁基過氧化)戊酸酯、2,2-二(4,4-二(三級丁基過氧化)環己烷)丙烷、對甲烷氫過氧化物、二異丙基苯氫過氧化物、1,1,3,3-四甲基丁基氫過氧化物、異丙苯氫過氧化物、三級丁基氫過氧化物、二(2-三級丁基過氧化異丙基)苯、二異丙苯過氧化物、2,5-二甲基-2,5-二(三級丁基過氧化)己烷、三級丁基異丙苯過氧化物、二-三級丁基過氧化物、2,5二甲基2,5-二(三級丁基過氧化)己炔、二異丁基過氧化物、二(3,5,5-三甲基己醯基)過氧化物、二月桂基過氧化物、二(3-甲基苯甲醯基)過氧化物、苯甲醯基(3-甲基苯甲醯基)過氧化物、二苯甲醯基過氧化物、二(4-甲基苯甲醯基)過氧化物、二正丙基過氧化二碳酸酯、二異丙基過氧化二碳酸酯、二(2-乙基己基)過氧化二碳酸酯、二二級丁基過氧化二碳酸酯、異丙苯過氧化新癸酸酯、1,1,3,3-四甲基丁基過氧化新癸酸酯、三級己基新癸酸酯、三級丁基過氧化新庚酸酯、三級己基過氧化新戊酸酯、1,1,3,3-四甲基丁基過氧化-2-乙酸己酯、2,5-二甲基-2,5-二(2-二乙基己醯基過氧化)己烷、三級丁基過氧化-2-乙酸己酯、三級己基過氧化異丙基單碳酸酯、三級丁基過氧化馬來酸、三級丁基過氧化3,5,5-三甲基己酸酯、三級丁基過氧化異丙基單碳 酸酯、三級丁基過氧化-2-乙基己基單碳酸酯、三級己基過氧化苯甲酸酯、2,5-二甲基-2,5-二(苯甲醯基過氧化)己烷、三級丁基過氧化丙酮、三級過氧化-3-甲基苯甲酸酯、三級丁基過氧化苯甲酸酯、三級丁基過氧化烯丙基單碳酸酯、3,3',4,4'-四(三級丁基過氧化羰基)二苯甲酮等。作為過氧化物,能夠使用上述具體例中的1種或組合使用2種以上。 Specific examples of the above-mentioned peroxide include bis(1-phenyl-1-methylethyl) peroxide, dilauroside peroxide, and 1,1-bis(1,1-dimethyl Ethyl peroxy)cyclohexane, methyl ethyl ketone peroxide, cyclohexane peroxide, acetamidine acetone peroxide, 1,1-di(tri-hexylperoxy)cyclohexane, 1, 1-di(tertiary butyl peroxy)-2-methylcyclohexane, 1,1-di(tri-butylperoxy)cyclohexane, 2,2-di(tri-butyl peroxide) Butane, n-butyl-4,4-di(tertiary butyl peroxy) valerate, 2,2-bis(4,4-di(tri-butylperoxy)cyclohexane)propane, Methane hydroperoxide, diisopropylbenzene hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, tertiary butyl hydroperoxide , bis(2-tert-butylperoxyisopropyl)benzene, diisopropylbenzene peroxide, 2,5-dimethyl-2,5-di(tri-butylperoxy)hexane, three Butyl cumene peroxide, di-tertiary butyl peroxide, 2,5-dimethyl 2,5-di(tri-butylperoxy)hexyne, diisobutyl peroxide, Bis(3,5,5-trimethylhexyl) peroxidation , dilauryl peroxide, bis(3-methylbenzhydryl) peroxide, benzamidine (3-methylbenzhydryl) peroxide, benzoyl peroxide, Bis(4-methylbenzhydryl)peroxide, di-n-propylperoxydicarbonate, diisopropylperoxydicarbonate, di(2-ethylhexyl)peroxydicarbonate, Secondary butyl peroxydicarbonate, cumene peroxy neodecanoate, 1,1,3,3-tetramethylbutyl peroxy neodecanoate, tertiary hexyl neodecanoate, tertiary Butyl peroxy neoheptanoate, tertiary hexyl peroxypivalate, 1,1,3,3-tetramethylbutylperoxy-2-hexyl acetate, 2,5-dimethyl-2 , 5-bis(2-diethylhexyl peroxy)hexane, tertiary butyl peroxy-2-hexyl acetate, tertiary hexylperoxy isopropyl monocarbonate, tertiary butyl peroxidation Maleic acid, tertiary butyl peroxy 3,5,5-trimethylhexanoate, tertiary butyl peroxy isopropyl monocarbonate, tertiary butyl peroxy-2-ethylhexyl monocarbonate Ester, tertiary hexylperoxybenzoate, 2,5-dimethyl-2,5-bis(benzhydrylperoxy)hexane, tert-butyl Oxidized acetone, tertiary peroxy-3-methylbenzoate, tertiary butyl peroxybenzoate, tertiary butyl peroxyallyl monocarbonate, 3,3', 4,4' - Tetrakis (tertiary butyl peroxycarbonyl) benzophenone and the like. As the peroxide, one type of the above specific examples or a combination of two or more types can be used.
作為過氧化物,使用上述具體例中的1,1-雙(1,1-二甲基乙基過氧化)環己烷為較佳。與以往的晶粒黏著膏中所使用之過氧化物相比,該些過氧化物於自由基聚合時,吸氫能力並不強。藉此,藉由使用第2實施形態的過氧化物,能夠降低單體的聚合的無規則性。藉此,單體具有較佳的交聯結構,從而能夠抑制晶粒黏著膏的硬化物於吸濕時膨潤。 As the peroxide, 1,1-bis(1,1-dimethylethylperoxy)cyclohexane in the above specific examples is preferably used. Compared with the peroxide used in the conventional die attach paste, these peroxides do not have a strong hydrogen absorption ability during radical polymerization. Thereby, by using the peroxide of the second embodiment, the irregularity of polymerization of the monomer can be reduced. Thereby, the monomer has a preferable crosslinked structure, so that the cured product of the die attach paste can be suppressed from swelling at the time of moisture absorption.
(其他成分) (other ingredients)
除了上述原料成分以外,第2實施形態的晶粒黏著膏例如還能夠包含硬化劑、硬化促進劑、低應力劑、矽烷偶合劑等。 In addition to the above-described raw material components, the die attach paste of the second embodiment may further contain, for example, a curing agent, a curing accelerator, a low stress agent, a decane coupling agent, or the like.
以下對代表成分進行說明。 The representative components will be described below.
(硬化劑) (hardener)
當第2實施形態的晶粒黏著膏包含環氧單體來作為單體或包含環氧樹脂來作為主體時,例如包含硬化劑為較佳。藉此,能夠使單體、主劑硬化收縮,並使銀粒子凝聚。 When the die attach paste of the second embodiment contains an epoxy monomer as a monomer or an epoxy resin as a main component, it is preferable to contain a curing agent, for example. Thereby, the monomer and the main agent can be hardened and shrunk, and the silver particles can be aggregated.
作為硬化劑,具體而言,能夠包含苯酚硬化劑或咪唑硬化劑。以下,對詳細內容進行說明。 As the curing agent, specifically, a phenol curing agent or an imidazole curing agent can be contained. The details will be described below.
〔苯酚硬化劑〕 [phenol hardener]
作為酚樹脂類硬化劑,具體而言,可列舉苯酚酚醛清漆樹脂、甲酚酚 醛清漆樹脂、雙酚酚醛清漆樹脂、苯酚聯苯酚醛清漆樹脂等酚醛清漆型酚樹脂;聚乙烯苯酚;三苯甲烷型酚樹脂等多官能型酚樹脂;萜烯改質酚樹脂、二環戊二烯改質酚樹脂等改質酚樹脂;具有伸苯基骨架和/或聯苯骨架之苯酚芳烷基樹脂、具有伸苯基和/或聯苯骨架之萘酚芳烷基樹脂等苯酚芳烷基型酚樹脂;雙酚A、雙酚F(羥基二苯基甲烷)等雙酚化合物等。作為酚樹脂類硬化劑,能夠包含選自上述具體例中之1種或2種以上。 Specific examples of the phenol resin-based curing agent include a novolac type phenol resin such as a phenol novolak resin, a cresol novolak resin, a bisphenol novolak resin, and a phenol biphenol novolak resin; polyvinylphenol; triphenylmethane; a polyfunctional phenol resin such as a phenol resin; a modified phenol resin such as a terpene-modified phenol resin or a dicyclopentadiene-modified phenol resin; a phenol aralkyl resin having a phenyl group skeleton and/or a biphenyl skeleton; a phenol aralkyl type phenol resin such as a naphthol aralkyl resin having a phenyl group and/or a biphenyl skeleton; a bisphenol compound such as bisphenol A or bisphenol F (hydroxydiphenylmethane). The phenol resin-based curing agent may be one or more selected from the above specific examples.
〔咪唑類硬化劑〕 [Imidazole hardener]
作為咪唑類硬化劑,具體而言,可列舉2-苯基-4-甲基-5-羥甲基咪唑、2-甲基咪唑、2-苯基咪唑、2,4-二胺基-6-[2-甲基咪唑基-(1)]-乙基-s-三、2-十一烷基咪唑、2-十七烷基咪唑、2,4-二胺基-6-[2-甲基咪唑基-(1)]-乙基-s-三異三聚氰酸加成物、2-苯基咪唑異三聚氰酸加成物、2-甲基咪唑異三聚氰酸加成物、1,2,4-苯三甲酸1-氰基乙基-2-苯基咪唑鎓、1,2,4-苯三甲酸1-氰基乙基-2-十一烷基咪唑鎓等。作為咪唑類硬化劑,能夠使用上述具體例中的1種或組合使用2種以上。 Specific examples of the imidazole hardener include 2-phenyl-4-methyl-5-hydroxymethylimidazole, 2-methylimidazole, 2-phenylimidazole, and 2,4-diamino-6. -[2-methylimidazolyl-(1)]-ethyl-s-three , 2-undecylimidazole, 2-heptadecylimidazole, 2,4-diamino-6-[2-methylimidazolyl-(1)]-ethyl-s-three Isophthalic acid adduct, 2-phenylimidazolium isocyanurate adduct, 2-methylimidazolium isocyanurate adduct, 1,2,4-benzenetricarboxylic acid 1-cyano Ethyl-2-phenylimidazolium, 1,2,4-benzenetricarboxylic acid 1-cyanoethyl-2-undecylimidazolium, and the like. As the imidazole-based curing agent, one type of the above specific examples or a combination of two or more types can be used.
(硬化促進劑) (hardening accelerator)
第2實施形態的晶粒黏著膏例如可以包含促進環氧單體或環氧樹脂與硬化劑的反應之硬化促進劑。 The die attach paste of the second embodiment may contain, for example, a hardening accelerator which promotes the reaction of an epoxy monomer or an epoxy resin with a curing agent.
作為硬化促進劑,具體而言,可列舉有機膦、四取代鏻化合物、磷酸甜菜鹼化合物、膦化合物與醌類化合物的加成物、鏻化合物與矽烷化合物的加成物等的含磷原子化合物;二氰二胺、1,8-二氮雜雙環[5.4.0]十一碳烯-7、芐基二甲基胺基等脒基或胺基;上述脒基或上述3級胺基的4級銨鹽等含氮原子化合物等。作為硬化促進劑,能夠使用上述具體例中的1種或組 合使用2種以上。 Specific examples of the curing accelerator include an organic phosphine, a tetra-substituted fluorene compound, a phosphoric acid betaine compound, an adduct of a phosphine compound and an anthracene compound, and an phosphorus atom-containing compound such as an adduct of a hydrazine compound and a decane compound. a decyl group or an amine group such as dicyandiamide, 1,8-diazabicyclo[5.4.0]undecene-7, benzyldimethylamino group; the above thiol group or the above-mentioned tertiary amine group A nitrogen atom-containing compound such as a 4-grade ammonium salt or the like. As the curing accelerator, one type of the above specific examples or a combination of two or more types can be used.
(低應力劑) (low stress agent)
第2實施形態的晶粒黏著膏例如可以含有低應力劑。 The die attach paste of the second embodiment may contain, for example, a low stress agent.
作為低應力劑,具體而言,能夠列舉聚矽氧油、聚矽氧橡膠等聚矽氧化合物;聚丁二烯馬來酸酐加成物等聚丁二烯化合物;丙烯腈丁二烯共聚合化合物等。作為低應力劑,能夠摻合上述具體例中的1種或2種以上。 Specific examples of the low stress agent include polyfluorene oxide compounds such as polyasoxylated oils and polyfluorene oxide rubbers; polybutadiene compounds such as polybutadiene maleic anhydride adducts; and acrylonitrile butadiene copolymerization. Compounds, etc. As the low stress agent, one type or two or more types of the above specific examples can be blended.
(矽烷偶合劑) (decane coupling agent)
第2實施形態的晶粒黏著膏例如可以為了提高晶粒黏著膏與基材的黏合性而含有矽烷偶合劑。 The die attach paste of the second embodiment may contain a decane coupling agent, for example, in order to improve the adhesion between the die attach paste and the substrate.
作為矽烷偶合劑,具體而言,能夠使用乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷等乙烯基矽烷;3-環氧丙氧基丙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷等環氧矽烷;對苯乙烯基三甲氧基矽烷等苯乙烯矽烷;3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷等甲基丙烯酸矽烷;甲基丙烯酸3-(三甲氧基矽基)丙酯、3-丙烯醯氧基丙基三甲氧基矽烷等丙烯酸矽烷;N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-三乙氧基甲矽烷基-N-(1,3-二甲基-伸丁基)丙胺、N-苯基-3-胺基丙基三甲氧基矽烷等胺基矽烷;三聚異氰酸酯矽烷;烷基矽烷;3-脲丙基三烷氧基矽烷等脲基矽烷;3- 巰基丙基甲基二甲氧基矽烷,3-巰基丙基三甲氧基矽烷等巰基矽烷;3-異氰酸酯丙基三乙氧基矽烷等異氰酸酯矽烷;聚硫醚、雙[3-(三乙氧基甲矽烷基)丙基]等硫醚矽烷等。作為矽烷偶合劑,能夠使用上述具體例中的1種或組合使用2種以上。 As the decane coupling agent, specifically, vinyl decane such as vinyl trimethoxy decane or vinyl triethoxy decane; 3-glycidoxypropyltrimethoxy decane, 2-(3, 4) can be used. -Epoxycyclohexyl)ethyltrimethoxydecane, 3-glycidoxypropylmethyldimethoxydecane, 3-glycidoxypropyltrimethoxydecane, 3-glycidoxypropane Epoxy decane such as propylmethyldiethoxy decane, 3-glycidoxypropyltriethoxydecane; styrene decane such as p-styryltrimethoxydecane; 3-methylpropene oxime Propylmethyldimethoxydecane, 3-methylpropenyloxypropyltrimethoxydecane, 3-methylpropenyloxypropylmethyldiethoxydecane, 3-methylpropene oxime a decyl methacrylate such as oxypropyltriethoxydecane; a decyl acrylate such as 3-(trimethoxydecyl)propyl methacrylate or 3-propenyloxypropyltrimethoxydecane; (Aminoethyl)-3-aminopropylmethyldimethoxydecane, N-2-(aminoethyl)-3-aminopropyltrimethoxydecane, 3-aminopropyltrimethyl Oxydecane, 3-aminopropyltriethoxy Alkyl decane such as alkane, 3-triethoxycarbamido-N-(1,3-dimethyl-butylene) propylamine, N-phenyl-3-aminopropyltrimethoxydecane; Polyisocyanate decane; alkyl decane; ureido decane such as 3-ureidotrialkoxy decane; 3-mercaptopropylmethyldimethoxydecane, decyl decane such as 3-mercaptopropyltrimethoxydecane; - an isocyanate decane such as isocyanate propyl triethoxy decane; a polythioether or a thioether decane such as bis[3-(triethoxymethanealkyl)propyl]. As the decane coupling agent, one type of the above specific examples or a combination of two or more types can be used.
(晶粒黏著膏的製造方法) (Method of manufacturing die attach paste)
對第2實施形態的晶粒黏著膏的製造方法進行說明。 A method of producing a die attach paste according to the second embodiment will be described.
作為晶粒黏著膏的製造方法,包括將上述原料成分進行混合而製作混合物之混合步驟和去除混合物所含有之空氣之脫泡步驟。 The method for producing a die attach paste includes a mixing step of mixing the above raw material components to prepare a mixture, and a defoaming step of removing air contained in the mixture.
(混合步驟) (mixing step)
於混合步驟中,將上述原料成分進行混合而製作混合物。 In the mixing step, the above raw material components are mixed to prepare a mixture.
作為進行混合之方法並無限定,例如你使用3輥、混合器等。藉此,將原料成分進行混合而得到混合物。 There is no limitation as a method of mixing, for example, a 3-roller, a mixer, or the like is used. Thereby, the raw material components are mixed to obtain a mixture.
(脫泡步驟) (debubbing step)
於脫泡步驟中去除混合物所含有之空氣。 The air contained in the mixture is removed in the defoaming step.
作為去除混合物所含有之空氣之方法並無限定,例如能夠藉由於真空下靜置混合物而進行。藉此,得到晶粒黏著膏。 The method for removing the air contained in the mixture is not limited, and can be carried out, for example, by allowing the mixture to stand under vacuum. Thereby, a die attach paste is obtained.
(晶粒黏著膏) (grain adhesive paste)
第2實施形態的晶粒黏著膏中,以塗佈厚度成為35±5μm之方式將該晶粒黏著膏塗佈於長度15.5mm×寬度6.5mm的鍍銀之銅框架上,接著將長度15.0mm×寬度6.0mm×厚度0.2mm的矽晶片配置於該晶粒黏著膏上而得到積層體,經30分鐘將該積層體從25℃升溫至175℃,進而於175℃進行5小時的熱處理而得到硬化體,將於275℃對上述硬化體進行了1分鐘的熱處 理時的翹曲量設為W1,將使上述硬化體於溫度85℃、濕度85%吸濕168小時之後,於275℃進行了1分鐘的熱處理時的翹曲量設為W2時,|W2-W1|的上限值係20μm以下,例如係18μm以下為較佳,16μm以下為更佳,14μm以下為進一步較佳。藉此,能夠提高使用了第2實施形態的晶粒黏著膏之半導體封裝等的半導體裝置的安裝可靠性。 In the die attach paste of the second embodiment, the die attach paste is applied to a silver-plated copper frame having a length of 15.5 mm and a width of 6.5 mm so as to have a coating thickness of 35 ± 5 μm, and then the length is 15.0 mm. A tantalum wafer having a width of 6.0 mm and a thickness of 0.2 mm was placed on the die attach paste to obtain a laminate, and the laminate was heated from 25 ° C to 175 ° C over 30 minutes, and further heat-treated at 175 ° C for 5 hours. In the hardened body, the amount of warpage when the cured body was heat-treated at 275 ° C for 1 minute was W1, and the cured body was allowed to absorb moisture at a temperature of 85 ° C and a humidity of 85% for 168 hours, and then at 275 ° C. When the amount of warpage at the time of the heat treatment for 1 minute is W2, the upper limit of |W2-W1| is 20 μm or less, preferably 18 μm or less, more preferably 16 μm or less, and still more preferably 14 μm or less. Thereby, the mounting reliability of the semiconductor device using the semiconductor package of the die attach paste of the second embodiment can be improved.
又,作為|W2-W1|的下限值,例如可以係0μm以上,亦可以係0.1μm以上。W1及W2之差越小,則越能夠於吸濕時將半導體裝置的翹曲設為所希望的數值範圍內,而能夠提高半導體裝置的安裝可靠性。 Further, the lower limit of |W2-W1| may be, for example, 0 μm or more, or may be 0.1 μm or more. The smaller the difference between W1 and W2, the more the warpage of the semiconductor device can be set within a desired numerical range at the time of moisture absorption, and the mounting reliability of the semiconductor device can be improved.
本發明人對將晶粒黏著膏的|W2-W1|設為上述數值範圍內之方法進行了研究。其結果,發現重要的係適當控制晶粒黏著膏所含有之單體、主劑、自由基聚合起始劑等的原料成分和其摻合量。詳細的機制雖不明確,但推測單體、主劑等含有成分藉由聚合、硬化反應而具備適當的分支形狀。認為藉此能夠抑制因吸濕而晶粒黏著膏的硬化物膨潤,且將|W2-W1|設為上述數值範圍內。 The present inventors conducted research on a method in which |W2-W1| of the die attach paste is set within the above numerical range. As a result, it has been found that it is important to appropriately control the raw material components of the monomer, the main component, the radical polymerization initiator, and the like contained in the die attach paste, and the blending amount thereof. Although the detailed mechanism is not clear, it is presumed that a component containing a monomer, a main component, and the like has an appropriate branch shape by polymerization and hardening reaction. It is considered that it is possible to suppress swelling of the cured product of the die-adhesive paste due to moisture absorption, and to set |W2-W1| within the above numerical range.
第2實施形態的晶粒黏著膏中,以塗佈厚度成為25±5μm之方式將該晶粒黏著膏塗佈於鍍銀之銅框架上,接著將長度2.0mm×寬度2.0mm×厚度350±5μm的矽晶片配置於該晶粒黏著膏上,經30分鐘從25℃升溫至175℃,進而於175℃進行5小時的熱處理而得到硬化體,使上述硬化體於溫度85℃、濕度85%吸濕72小時而得到試驗片,關於該試驗片,上述鍍銀之銅框架與上述矽晶片於260℃的模切(die shear)強度的下限值係17.0N/(2mm×2mm)以上,18.0N/(2mm×2mm)以上為較佳,19.0N/(2mm×2mm)以上為進一步較佳,26.0N/(2mm×2mm)以上為進一步較 佳。藉此,藉由顯示一定的內部應力即使被黏物吸濕,亦能夠抑制因吸濕而翹曲量發生變化。又,從製作了半導體裝置時,能够提高半導體裝置的操作可靠性之觀點考慮亦方便。 In the die attach paste of the second embodiment, the die attach paste is applied to a silver-plated copper frame so as to have a coating thickness of 25 ± 5 μm, and then the length is 2.0 mm × width 2.0 mm × thickness 350 ± A 5 μm tantalum wafer was placed on the die attach paste, heated from 25 ° C to 175 ° C in 30 minutes, and further heat treated at 175 ° C for 5 hours to obtain a hardened body at a temperature of 85 ° C and a humidity of 85%. The test piece was obtained by absorbing moisture for 72 hours, and the lower limit of the die shear strength of the silver-plated copper frame and the tantalum wafer at 260 ° C was 17.0 N/(2 mm × 2 mm) or more. 18.0 N / (2 mm × 2 mm) or more is preferable, 19.0 N / (2 mm × 2 mm) or more is further more preferable, and 26.0 N / (2 mm × 2 mm) or more is further preferable. Thereby, even if the adherend absorbs moisture by exhibiting a certain internal stress, it is possible to suppress a change in the amount of warpage due to moisture absorption. Moreover, it is also convenient from the viewpoint of improving the operational reliability of the semiconductor device when the semiconductor device is fabricated.
又,上述模切強度的上限值例如可以係50.0N/(2mm×2mm)以下,亦可以係40.0N/(2mm×2mm)以下。 Further, the upper limit of the die-cutting strength may be, for example, 50.0 N/(2 mm × 2 mm) or less, or may be 40.0 N/(2 mm × 2 mm) or less.
(用途) (use)
對第2實施形態的晶粒黏著膏的用途進行說明。 The use of the die attach paste of the second embodiment will be described.
第2實施形態的晶粒黏著膏例如較佳地使用於半導體封裝等半導體裝置中。 The die attach paste of the second embodiment is preferably used, for example, in a semiconductor device such as a semiconductor package.
在此,作為半導體封裝的種類,具體而言,可列舉MAP(Mold Array Package:模塑陣列封裝)、QFP(Quad Flat Package:四側引腳扁平封裝)、SOP(Small Outline Package:小外形封裝)、CSP(Chip Size Package:晶片尺寸封裝)、QFN(Quad Flat Non-leaded Package:四側扁平無引腳封裝)、SON(Small Outline Non-leaded Package:小外形無引腳封裝)、BGA(Ball Grid Array:球柵陣列)、LF-BGA(Lead Flame BGA:引線框BGA)、FCBGA(Flip Chip BGA:倒裝晶片BGA)、MAPBGA(Molded Array Process BGA:模塑陣列封裝BGA)、eWLB(Embedded Wafer-Level BGA:嵌入式晶圓級BGA)、Fan-In型eWLB、Fan-Out型eWLB等種類。 Here, specific examples of the type of the semiconductor package include a MAP (Mold Array Package), a QFP (Quad Flat Package), and an SOP (Small Outline Package). ), CSP (Chip Size Package), QFN (Quad Flat Non-leaded Package), SON (Small Outline Non-leaded Package), BGA (BGA) Ball Grid Array: LF-BGA (Lead Flame BGA: Lead Frame BGA), FCBGA (Flip Chip BGA: Flip Chip BGA), MAPBGA (Molded Array Process BGA: Molded Array Package BGA), eWLB ( Embedded Wafer-Level BGA: Embedded Wafer Level BGA), Fan-In eWLB, Fan-Out eWLB, etc.
以下,對使用了第2實施形態的晶粒黏著膏之半導體裝置的一例進行說明。 Hereinafter, an example of a semiconductor device using the die attach paste of the second embodiment will be described.
圖1為表示第2實施形態的半導體裝置的一例之剖面圖。 Fig. 1 is a cross-sectional view showing an example of a semiconductor device according to a second embodiment.
第2實施形態的半導體裝置100具備:基材30;及半導體元件20,該半導體元件20經由為晶粒黏著膏的硬化物之黏接層10而搭載於基材30上。亦即,黏接層10係使晶粒黏著膏硬化而成者。 The semiconductor device 100 of the second embodiment includes a substrate 30 and a semiconductor element 20 which is mounted on the substrate 30 via an adhesive layer 10 which is a cured product of a die attach paste. That is, the adhesive layer 10 is formed by hardening the die adhesion paste.
半導體元件20與基材30例如經由接合線40等而電連接。又,半導體元件20例如被密封樹脂50密封。 The semiconductor element 20 and the substrate 30 are electrically connected, for example, via a bonding wire 40 or the like. Further, the semiconductor element 20 is sealed by, for example, the sealing resin 50.
在此,黏接層10的厚度的下限值例如係5μm以上為較佳,10μm以上為更佳。藉此,晶粒黏著膏能夠顯示較佳的黏合力。從而,能夠提高半導體裝置的操作可靠性。 Here, the lower limit of the thickness of the adhesive layer 10 is preferably 5 μm or more, and more preferably 10 μm or more. Thereby, the die attach paste can exhibit a better adhesive force. Thereby, the operational reliability of the semiconductor device can be improved.
又,黏接層10的厚度的上限值例如係50μm以下為較佳,30μm以下為更佳。藉此,能夠減少半導體裝置的翹曲的絕對值。從而,能夠減少因吸濕而引起之翹曲的變化。 Further, the upper limit of the thickness of the adhesive layer 10 is preferably 50 μm or less, and more preferably 30 μm or less. Thereby, the absolute value of the warpage of the semiconductor device can be reduced. Thereby, it is possible to reduce the change in warpage caused by moisture absorption.
圖1中,基材30例如係引線框架。該情況下,半導體元件20經由黏接層10而搭載於晶片安裝盤32或基材30上。又,半導體元件20例如經由接合線40而與外引腳34(基材30)電連接。作為引線框架之基材30例如由42合金、銅框架構成。 In Fig. 1, the substrate 30 is, for example, a lead frame. In this case, the semiconductor element 20 is mounted on the wafer mounting pad 32 or the substrate 30 via the adhesive layer 10. Moreover, the semiconductor element 20 is electrically connected to the outer lead 34 (substrate 30) via the bonding wire 40, for example. The base material 30 as the lead frame is made of, for example, a 42 alloy or a copper frame.
基材30可以係有機基板、陶瓷基板。作為有機基板,例如由環氧樹脂、氰酸酯樹脂、順丁烯二醯亞胺樹脂等構成為較佳。 The substrate 30 may be an organic substrate or a ceramic substrate. The organic substrate is preferably made of, for example, an epoxy resin, a cyanate resin, a maleimide resin or the like.
此外,基材30的表面例如可以被銀、金等金屬覆蓋。藉此,能夠提高黏接層10與基材30的黏接性。 Further, the surface of the substrate 30 may be covered with, for example, a metal such as silver or gold. Thereby, the adhesiveness of the adhesive layer 10 and the base material 30 can be improved.
圖2為圖1的變形例,且為表示第2實施形態的半導體裝置100的一例之剖面圖。 FIG. 2 is a cross-sectional view showing an example of the semiconductor device 100 according to the second embodiment.
於本變形例的半導體裝置100中,基材30例如係內插板。於作為內插 板之基材30中的與搭載有半導體元件20之一面相反側的另一面例如形成複數個焊球52。該情況下,半導體裝置100經由焊球52而與其他配線基板連接。 In the semiconductor device 100 of the present modification, the substrate 30 is, for example, an interposer. For example, a plurality of solder balls 52 are formed on the other surface of the substrate 30 as the interposer opposite to the side on which one surface of the semiconductor element 20 is mounted. In this case, the semiconductor device 100 is connected to another wiring board via the solder balls 52.
(半導體裝置的製造方法) (Method of Manufacturing Semiconductor Device)
對第2實施形態的半導體裝置的製造方法的一例進行說明。 An example of a method of manufacturing the semiconductor device of the second embodiment will be described.
首先,於基材30上塗佈晶粒黏著膏,接著將半導體元件20配置於其上。亦即,依次積層基材30、晶粒黏著膏、半導體元件20。作為塗佈晶粒黏著膏之方法並無限定,具體而言,能夠使用點膠法、印刷法、噴墨法等。 First, a die attach paste is applied onto the substrate 30, and then the semiconductor element 20 is placed thereon. That is, the substrate 30, the die adhesion paste, and the semiconductor element 20 are laminated in this order. The method of applying the die attach paste is not limited, and specifically, a dispensing method, a printing method, an inkjet method, or the like can be used.
接著,對晶粒黏著膏進行熱處理而使晶粒黏著膏成為硬化物。藉由上述熱處理,晶粒黏著膏中的銀粒子凝聚,且複數個銀粒子彼此的界面消失而成之熱伝導層形成於黏接層10中。此外,熱處理的條件例如能夠設為從25℃的室溫至溫度100℃以上且300℃以下,經10分鐘至2小時而進行升溫,進而於升溫後的溫度下進行10分鐘至2小時的熱處理。藉此,基材30與半導體元件20經由黏接層10而黏接。接著,使用接合線40使半導體元件20與基材30電連接。接著,用密封樹脂50密封半導體元件20。藉此,能夠製造半導體裝置。 Next, the die attach paste is heat-treated to make the die attach paste a cured product. By the heat treatment described above, the silver particles in the die attach paste are agglomerated, and the thermal conductive layer in which the interface between the plurality of silver particles disappears is formed in the adhesive layer 10. Further, the conditions of the heat treatment can be, for example, from room temperature of 25 ° C to a temperature of 100 ° C or more and 300 ° C or less, and the temperature is raised for 10 minutes to 2 hours, and further heat treatment is performed for 10 minutes to 2 hours at a temperature after the temperature rise. . Thereby, the base material 30 and the semiconductor element 20 are bonded via the adhesive layer 10. Next, the semiconductor element 20 is electrically connected to the substrate 30 using the bonding wires 40. Next, the semiconductor element 20 is sealed with a sealing resin 50. Thereby, a semiconductor device can be manufactured.
以上,基於實施形態,對本發明進行了說明,但本發明並不限定於實施形態,於未變更本發明的宗旨之範圍內能夠對其結構進行變更。 The present invention has been described above based on the embodiments, but the present invention is not limited to the embodiments, and the configuration thereof can be modified without departing from the spirit and scope of the invention.
以下,附記對參考形態的例。 Hereinafter, an example of a reference form is attached.
1.一種晶粒黏著膏,其包含:銀粒子;單體; 主劑;及自由基聚合起始劑,其中以塗佈厚度成為35±5μm的方式將該晶粒黏著膏塗佈於長度15.5mm×寬度6.5mm的鍍銀之銅框架上,接著,將長度15.0mm×寬度6.0mm×厚度0.2mm的矽晶片配置於該晶粒黏著膏上而得到積層體,經30分鐘將該積層體從25℃升溫至175℃,進而於175℃進行5小時的熱處理而得到硬化體,將於275℃對前述硬化體進行了1分鐘的熱處理時的翹曲量設為W1,將於溫度85℃、濕度85%,使前述硬化體吸濕168小時之後,於275℃對其進行了1分鐘熱處理時的翹曲量設為W2時,|W2-W1|為20μm以下。 A die attach paste comprising: silver particles; a monomer; a main agent; and a radical polymerization initiator, wherein the die attach paste is applied to a length of 15.5 in a coating thickness of 35 ± 5 μm. On a silver-plated copper frame having a mm×width of 6.5 mm, a tantalum wafer having a length of 15.0 mm, a width of 6.0 mm, and a thickness of 0.2 mm was placed on the die attach paste to obtain a laminate, and the laminate was obtained in 30 minutes. The temperature was raised from 25 ° C to 175 ° C, and further heat treatment was performed at 175 ° C for 5 hours to obtain a cured body. The amount of warpage when the cured body was heat-treated at 275 ° C for 1 minute was W1, and the temperature was 85 ° C. The humidity was 85%, and when the hardened body was hydrated for 168 hours, the amount of warpage when the heat treatment was performed at 275 ° C for 1 minute was W2, and |W2-W1| was 20 μm or less.
其中,翹曲量表示從將於前述矽晶片的面內方向上位於對角之任意2頂點連結而成之對角線至於與前述對角線垂直之方向上存在前述矽晶片之位置的距離的最大值。 Wherein, the amount of warpage indicates a diagonal line connecting any two vertices located at opposite corners in the in-plane direction of the tantalum wafer, and a distance from the position of the tantalum wafer in a direction perpendicular to the diagonal line. Maximum value.
2.如1.之晶粒黏著膏,其中,以塗佈厚度成為25±5μm之方式將該晶粒黏著膏塗佈於鍍銀之銅框架上,接著將長度2.0mm×寬度2.0mm×厚度350±5μm的矽晶片配置於該晶粒黏著膏上,經30分鐘從25℃升溫至175℃,進而於175℃進行5小時的熱處理而得到硬化體,使上述硬化體於溫度85℃、濕度85%吸濕72小時而得到試驗片,關於該試驗片,上述鍍銀之銅框架與上述矽晶片於260℃的模切強度係17.0N/(2mm×2mm)以上。 2. The die attach paste of 1, wherein the die attach paste is applied to a silver-plated copper frame in a coating thickness of 25 ± 5 μm, followed by a length of 2.0 mm × a width of 2.0 mm × thickness A 350±5 μm germanium wafer was placed on the die attach paste, heated from 25 ° C to 175 ° C in 30 minutes, and further heat treated at 175 ° C for 5 hours to obtain a hardened body at a temperature of 85 ° C and humidity. After 8 hours of moisture absorption for 8 hours, a test piece was obtained. With respect to the test piece, the die-cut strength of the silver-plated copper frame and the tantalum wafer at 260 ° C was 17.0 N / (2 mm × 2 mm) or more.
3.如1.或2.之晶粒黏著膏,其中,前述銀粒子係形狀係片狀或球形。 3. The die attach paste of 1. or 2. wherein the silver particle shape is a sheet shape or a spherical shape.
4.如1.至3.中任一項之晶粒黏著膏,其中,前述銀粒子的振實密度係2.5g/cm3以上且10.0g/cm3以下。 4. The die attach paste according to any one of the above aspects, wherein the silver particles have a tap density of 2.5 g/cm 3 or more and 10.0 g/cm 3 or less.
5.如1.至4.中任一項之晶粒黏著膏,其中,前述銀粒子的平均粒徑係0.1μm以上且20μm以下。 5. The die attach paste according to any one of the above aspects, wherein the silver particles have an average particle diameter of 0.1 μm or more and 20 μm or less.
6.如1.至5.中任一項之晶粒黏著膏,其中,前述晶粒黏著膏中的銀粒子的含量相對於前述晶粒黏著膏100質量份係50質量份以上且90質量份以下。 6. The die attach paste according to any one of the above aspects, wherein the content of the silver particles in the die attach paste is 50 parts by mass or more and 90 parts by mass based on 100 parts by mass of the die attach paste. the following.
7.如1.至6.中任一項之晶粒黏著膏,其中,前述單體係選自由丙烯酸單體、環氧單體及順丁烯二醯亞胺單體組成的組中之1種或2種以上。 7. The die attach paste of any one of 1. to 6, wherein the single system is selected from the group consisting of an acrylic monomer, an epoxy monomer, and a maleimide monomer. Kind or more than two.
8.如1.至7.中任一項之晶粒黏著膏,其中,前述單體包含前述丙烯酸單體。 8. The die attach paste of any one of 1. to 7, wherein the aforementioned monomer comprises the aforementioned acrylic monomer.
9.如8.之晶粒黏著膏,其中,該晶粒黏著膏中的前述丙烯酸單體的含量相對於該晶粒黏著膏100質量份係1.0質量份以上且30質量份以下。 9. The die attach paste according to 8. The content of the acrylic monomer in the die attach paste is 1.0 part by mass or more and 30 parts by mass or less based on 100 parts by mass of the die attach paste.
10.如8.或9.之晶粒黏著膏,其中,前述丙烯酸單體包含單官能丙烯酸單體及多官能丙烯酸單體,該晶粒黏著膏中的前述單官能丙烯酸單體的含量相對於前述多官能丙烯酸單體100質量份係150質量份以上且650質量份以下。 10. The die attach paste of 8. or 9. wherein the acrylic monomer comprises a monofunctional acrylic monomer and a polyfunctional acrylic monomer, and the content of the aforementioned monofunctional acrylic monomer in the die attach paste is relative to 100 parts by mass of the above polyfunctional acrylic monomer is 150 parts by mass or more and 650 parts by mass or less.
11.如1.至10.中任一項之晶粒黏著膏,其中,前述主劑係選自由丙烯酸樹脂、環氧樹脂及烯丙樹脂組成的組中之1種或2種以上。 The die attach paste of any one of the group consisting of an acrylic resin, an epoxy resin, and an allyl resin, or one or more types.
12.如11.之晶粒黏著膏,其中,前述主劑包含前述丙烯酸樹脂,前述丙烯酸樹脂的重量平均分子量Mw係2000以上且13000以下。 12. The die attach paste according to 11, wherein the main component comprises the acrylic resin, and the weight average molecular weight Mw of the acrylic resin is 2,000 or more and 13,000 or less.
13.如11.或12.項之晶粒黏著膏,其中,前述單體包含丙烯酸單體,前述主劑包含前述丙烯酸樹脂或前述烯丙樹脂,該晶粒黏著膏中的前述丙烯酸樹脂及前述烯丙樹脂的含量相對於前述丙烯酸單體100質量份係85質量份以上且145質量份以下。 13. The die attach paste of item 11. or 12, wherein the monomer comprises an acrylic monomer, and the main component comprises the acrylic resin or the allylate resin, the acrylic resin in the die attach paste, and the foregoing The content of the acryl resin is 85 parts by mass or more and 145 parts by mass or less based on 100 parts by mass of the acrylic monomer.
14.如1.至13.中任一項之晶粒黏著膏,其中,前述自由基聚合起始劑係過氧化物。 The die attach paste according to any one of the above aspects, wherein the radical polymerization initiator is a peroxide.
15.如1.至14.中任一項之晶粒黏著膏,其中,該晶粒黏著膏還包含硬化劑。 The die attach paste of any one of 1. to 14. wherein the die attach paste further comprises a hardener.
16.如15.之晶粒黏著膏,其中,前述硬化劑包含苯酚硬化劑或咪唑硬化劑。 16. The die attach paste of 15, wherein the hardener comprises a phenol hardener or an imidazole hardener.
17.一種半導體裝置,其具備:基材;及半導體元件,經由黏接層而搭載在前述基材上,前述黏接層係使1.至16.中任一項所述之晶粒黏著膏硬化而成。 A semiconductor device comprising: a substrate; and a semiconductor element mounted on the substrate via an adhesive layer, wherein the adhesive layer is a die attach paste according to any one of 1. to 16. Hardened.
[實施例] [Examples]
接著,對本發明的實施例進行說明。 Next, an embodiment of the present invention will be described.
(晶粒黏著膏的製備) (Preparation of die attach paste)
關於各實施例及各比較例,製備了晶粒黏著膏。該製備藉由依照表1 所示之配比將各成分混合均勻而進行。此外,表1所示之成分的詳細內容如下。又,表1中的各成分的摻合比例表示相對於所有的晶粒黏著膏的各成分的摻合比例(質量%)。 Regarding each of the examples and the comparative examples, a die attach paste was prepared. This preparation was carried out by uniformly mixing the components in accordance with the ratio shown in Table 1. In addition, the details of the components shown in Table 1 are as follows. Further, the blending ratio of each component in Table 1 indicates the blending ratio (% by mass) of each component with respect to all the die attach pastes.
((A)於末端具有反應性基之(甲基)丙烯酸共聚物) ((A) (meth)acrylic copolymer having a reactive group at the terminal)
.(甲基)丙烯酸共聚物1:於末端具有環氧基之丙烯酸類共聚物(TOAGOSEI CO.,LTD.製ARUFON UG-4035,重量平均分子量:11000,環氧當量:556) . (Meth)acrylic acid copolymer 1: an acrylic copolymer having an epoxy group at the terminal (ARUFON UG-4035 manufactured by TOAGOSEI CO., LTD., weight average molecular weight: 11,000, epoxy equivalent: 556)
.(甲基)丙烯酸共聚物2:於末端具有環氧基之丙烯酸類共聚物(TOAGOSEI CO.,LTD.製ARUFON UG-4010,重量平均分子量:2900、環氧當量:714) . (Meth)acrylic copolymer 2: an acrylic copolymer having an epoxy group at the terminal (ARUFON UG-4010 manufactured by TOAGOSEI CO., LTD., weight average molecular weight: 2900, epoxy equivalent: 714)
.(甲基)丙烯酸共聚物3:於末端具有環氧基之丙烯酸類共聚物(TOAGOSEI CO.,LTD.製ARUFON UG-4070,重量平均分子量:9700,環氧當量:714) . (Meth)acrylic copolymer 3: an acrylic copolymer having an epoxy group at the terminal (ARUFON UG-4070 manufactured by TOAGOSEI CO., LTD., weight average molecular weight: 9700, epoxy equivalent: 714)
.(甲基)丙烯酸共聚物4:於末端具有羥基之丙烯酸類共聚物(TOAGOSEI CO.,LTD.製ARUFON UH-2000,重量平均分子量:11000,羥基值:20) . (Meth)acrylic acid copolymer 4: an acrylic copolymer having a hydroxyl group at the terminal (ARUFON UH-2000 manufactured by TOAGOSEI CO., LTD., weight average molecular weight: 11,000, hydroxyl value: 20)
.(甲基)丙烯酸共聚物5:於末端具有甲基丙烯酸基之丙烯酸類共聚物(重量平均分子量:12000,每1分子的甲基丙烯酸基為4個) . (Meth)acrylic copolymer 5: an acrylic copolymer having a methacrylic group at the terminal (weight average molecular weight: 12,000, 4 methacrylic groups per molecule)
.(甲基)丙烯酸共聚物6:於末端具有羥基之丙烯酸類共聚物(TOAGOSEI CO.,LTD.製ARUFON UH-2041,重量平均分子量:2500,羥基值:120) . (Meth)acrylic copolymer 6: an acrylic copolymer having a hydroxyl group at the terminal (ARUFON UH-2041 manufactured by TOAGOSEI CO., LTD., weight average molecular weight: 2,500, hydroxyl value: 120)
.(甲基)丙烯酸共聚物7:於末端具有羥基之丙烯酸類共聚物 (TOAGOSEI CO.,LTD.製ARUFON UH-2170,重量平均分子量:14000,羥基值:88) . (Meth)acrylic copolymer 7: an acrylic copolymer having a hydroxyl group at the terminal (ARUFON UH-2170 manufactured by TOAGOSEI CO., LTD., weight average molecular weight: 14,000, hydroxyl value: 88)
((A)'不具有反應性基之(甲基)丙烯酸共聚物) ((A) '(meth)acrylic acid copolymer having no reactive group)
.(甲基)丙烯酸共聚物8:不具有反應性基之丙烯酸類共聚物(TOAGOSEI CO.,LTD.製ARUFON UP-1000,重量平均分子量:3000) . (Meth)acrylic copolymer 8: an acrylic copolymer having no reactive group (ARUFON UP-1000 manufactured by TOAGOSEI CO., LTD., weight average molecular weight: 3000)
((B)(甲基)丙烯酸單體) ((B) (meth)acrylic monomer)
.(甲基)丙烯酸單體1:1,6-雙(丙烯醯氧基)己烷(Kyoeisha chemical Co.,Ltd.製LIGHT ESTER1.6HX) . (meth)acrylic acid monomer 1:1,6-bis(acryloxy)hexane (LIGHT ESTER1.6HX manufactured by Kyoeisha Chemical Co., Ltd.)
.(甲基)丙烯酸單體2:2-甲基丙烯酸苯氧乙酯(Kyoeisha chemical Co.,Ltd.製LIGHT ESTERPO) . (Meth)acrylic acid monomer 2: 2-phenoxyethyl methacrylate (LIGHT ESTERPO, manufactured by Kyoeisha Chemical Co., Ltd.)
((C)填充劑) ((C) filler)
.銀粉1:球狀銀粉1(比表面積:0.98m2/g,振實密度:5.03g/cm3,D50:1.03μm,D90:1.90μm,D90與D50之比(D90/D50):1.84) . Silver powder 1: spherical silver powder 1 (specific surface area: 0.98 m 2 /g, tap density: 5.03 g/cm 3 , D 50 : 1.03 μm, D 90 : 1.90 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 1.84)
.銀粉2:球狀銀粉2(比表面積:0.71m2/g,振實密度:5.88g/cm3,D50:1.26μm,D90:2.49μm,D90與D50之比(D90/D50):1.98) . Silver powder 2: spherical silver powder 2 (specific surface area: 0.71 m 2 /g, tap density: 5.88 g/cm 3 , D 50 : 1.26 μm, D 90 : 2.49 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 1.98)
.銀粉3:球狀銀粉3(比表面積:0.19m2/g,振實密度:5.56g/cm3,D50:4.19μm,D90:7.05μm,D90與D50之比(D90/D50):1.68) . Silver powder 3: spherical silver powder 3 (specific surface area: 0.19 m 2 /g, tap density: 5.56 g/cm 3 , D 50 : 4.19 μm, D 90 : 7.05 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 1.68)
.銀粉4:片狀銀粉1(比表面積:1.07m2/g,振實密度:3.89g/cm3,D50:2.25μm,D90:5.20μm,D90與D50之比(D90/D50):2.31) . Silver powder 4: flake silver powder 1 (specific surface area: 1.07 m 2 /g, tap density: 3.89 g/cm 3 , D 50 : 2.25 μm, D 90 : 5.20 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 2.31)
.銀粉5:片狀銀粉2(比表面積:0.80m2/g,振實密度:3.57g/cm3,D50:3.90μm,D90:8.70μm,D90與D50之比(D90/D50):2.23) . Silver powder 5: flake silver powder 2 (specific surface area: 0.80 m 2 /g, tap density: 3.57 g/cm 3 , D 50 : 3.90 μm, D 90 : 8.70 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 2.23)
.銀粉6:片狀銀粉3(比表面積:0.25m2/g,振實密度:3.51g/cm3, D50:8.10μm,D90:17.00μm,D90與D50之比(D90/D50):2.10) . Silver powder 6: flake silver powder 3 (specific surface area: 0.25 m 2 /g, tap density: 3.51 g/cm 3 , D 50 : 8.10 μm, D 90 : 17.00 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 2.10)
.無機填充劑1:球狀氧化矽1(D50:1μm,D90:2μm,D90與D50之比(D90/D50):2) . Inorganic filler 1: spherical yttrium oxide 1 (D 50 : 1 μm, D 90 : 2 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 2)
.無機填充劑2:球狀氧化矽2(D50:4.2μm,D90:8.5μm,D90與D50之比(D90/D50):2.02) . Inorganic filler 2: spherical yttrium oxide 2 (D 50 : 4.2 μm, D 90 : 8.5 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 2.02)
.無機填充劑3:球狀氧化鋁1(D50:3.3μm,D90:6.8μm,D90與D50之比(D90/D50):2.06) . Inorganic filler 3: spherical alumina 1 (D 50 : 3.3 μm, D 90 : 6.8 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 2.06)
.無機填充劑4:球狀氧化鋁2(D50:4.5μm,D90:12μm,D90與D50之比(D90/D50):2.67) . Inorganic filler 4: spherical alumina 2 (D 50 : 4.5 μm, D 90 : 12 μm, ratio of D 90 to D 50 (D 90 / D 50 ): 2.67)
.有機填充劑:聚甲基倍半矽氧烷(Shin-Etsu Chemical Co.,Ltd.製,KMP-590,D50:1.9μm,D90:2.4μm,D90與D50之比(D90/D50):1.26) . Organic filler: polymethylsesquioxane (manufactured by Shin-Etsu Chemical Co., Ltd., KMP-590, D 50 : 1.9 μm, D 90 : 2.4 μm, ratio of D 90 to D 50 (D 90 /D 50 ): 1.26)
((D1)烯丙酯樹脂) ((D1) allyl ester resin)
.烯丙酯樹脂1:含烯丙基之聚酯樹脂(SHOWA DENKO K.K.製DA101,重量平均分子量1000,每1分子的烯丙基為兩個) . Allyl ester resin 1: Allyl-containing polyester resin (DA101 manufactured by SHOWA DENKO K.K., weight average molecular weight 1000, two allylic groups per molecule)
((D2)聚碳酸酯樹脂) ((D2) polycarbonate resin)
.聚碳酸酯樹脂1:兩末端甲基丙烯酸化聚碳酸酯樹脂(UBE INDUSTRIES,LTD.製UM-90(1/3)DM,重量平均分子量900,每1分子的甲基丙烯酸基為兩個) . Polycarbonate resin 1: two-terminal methacrylated polycarbonate resin (UM-90 (1/3) DM, manufactured by UBE INDUSTRIES, LTD., weight average molecular weight 900, two methacrylic groups per molecule)
((E)矽烷偶合劑) ((E) decane coupling agent)
.矽烷偶合劑1:甲基丙烯酸3-(三甲氧基矽基)丙酯(Shin-Etsu Chemical Co.,Ltd.製KBM-503P) . Decane coupling agent 1: 3-(trimethoxydecyl)propyl methacrylate (KBM-503P, manufactured by Shin-Etsu Chemical Co., Ltd.)
.矽烷偶合劑2:3-環氧丙氧基丙基三甲氧基矽烷(Shin-Etsu Chemical Co.,Ltd.製KBM-403E) . Decane coupling agent 2: 3-glycidoxypropyltrimethoxydecane (KBM-403E, manufactured by Shin-Etsu Chemical Co., Ltd.)
((F)低應力劑) ((F) low stress agent)
.低應力劑1:聚丁二烯馬來酸酐加成物(Satomer公司製Ricobond1731,數平均分子量5400,酸酐當量583) . Low stress agent 1: polybutadiene maleic anhydride adduct (Ricobond 1731, manufactured by Satomer Co., Ltd., number average molecular weight 5400, anhydride equivalent 583)
(其他) (other)
.硬化促進劑:二氰胺(株式會社ADEKA製EH-3636AS) . Hardening accelerator: dicyanamide (EH-3636AS, manufactured by ADEKA Co., Ltd.)
.聚合起始劑:雙(1-苯基-1-甲基乙基)過氧化物(KAYAKU AKZO CO.,LTD.製Perkadox BC) . Polymerization initiator: bis(1-phenyl-1-methylethyl) peroxide (Perkadox BC, manufactured by KAYAKU AKZO CO., LTD.)
藉由以下步驟製備了上述(甲基)丙烯酸共聚物5。 The above (meth)acrylic copolymer 5 was prepared by the following procedure.
將丙烯酸寡聚物(TOAGOSEI CO.,LTD.製,ARUFON(阿魯方)UH-2000,不使用鏈轉移觸媒而藉由於高溫、高壓下連續塊狀聚合而得到之具有羥基之丙烯酸類寡聚物,羥基值20mgKOH/g,分子量11000)110g、(甲基)丙烯酸5g及甲苯500g放入可拆式燒瓶,使用迪安-斯達克分水器(Dean-Stark Trap),於回流下,攪拌30分鐘而實施了水分的去除處理。接著,冷卻至室溫之後,將攪拌的同時將二環己基碳二亞胺10g溶解於乙酸乙酯50ml而成之溶液經10分鐘滴加之後,於室溫下反應了6小時。反應結束後,攪拌的同時添加50mL的離子交換水而析出多餘的二環己基碳二亞胺之後,使用迪安-斯達克分水器,於回流下,攪拌30分鐘而實施了水分的去除處理。接著,冷卻至室溫之後,對反應液進行過濾而去除了固體物質。接著,用70℃的離子交換水進行了3次分液清洗,且用室溫的離子交換水進行了2次分液清洗。接著,使用蒸發器及真空乾燥機,從藉由對所得到之溶劑層再次進行過濾而得到之濾液去除溶劑而得到生成物來作為(甲基) 丙烯酸共聚物5(產率約98%)。所得到之生成物於室溫下為液態。又,對所得到之生成物實施了GPC測定之結果,確認到重量平均分子量(苯乙烯換算)為約12000,且於該生成物中未殘留有甲基丙烯酸。 An acrylic oligomer (ARUFON UH-2000, manufactured by TOAGOSEI CO., LTD.), which is obtained by continuous block polymerization of high temperature and high pressure without using a chain transfer catalyst, has an acrylic oligomer having a hydroxyl group. Polymer, hydroxyl value 20 mgKOH/g, molecular weight 11000) 110 g, (meth)acrylic acid 5 g and toluene 500 g were placed in a separable flask, using a Dean-Stark Trap, under reflux The mixture was stirred for 30 minutes to carry out moisture removal treatment. Then, after cooling to room temperature, 10 g of dicyclohexylcarbodiimide was dissolved in 50 ml of ethyl acetate while stirring, and the mixture was added dropwise thereto for 10 minutes, and then reacted at room temperature for 6 hours. After the completion of the reaction, 50 mL of ion-exchanged water was added thereto while stirring to precipitate excess dicyclohexylcarbodiimide, and then the mixture was stirred for 30 minutes under reflux using a Dean-Stark trap. deal with. Then, after cooling to room temperature, the reaction liquid was filtered to remove the solid matter. Subsequently, the liquid separation was performed three times with ion-exchanged water at 70 ° C, and the liquid separation was performed twice with ion-exchanged water at room temperature. Then, the solvent was removed from the filtrate obtained by filtering the obtained solvent layer again using an evaporator and a vacuum dryer to obtain a product (meth)acrylic copolymer 5 (yield: about 98%). The resulting product was in a liquid state at room temperature. Further, as a result of performing GPC measurement on the obtained product, it was confirmed that the weight average molecular weight (in terms of styrene) was about 12,000, and methacrylic acid remained in the product.
接著,對所得到之生成物測定了使用了重氯仿之質子NMR之結果,確認到羥基已消失,於生成物中殘留有甲基丙烯酸基,且於生成物中產生有酯鍵。 Then, as a result of measuring proton NMR using heavy chloroform, the obtained product was observed to have disappeared, and a methacrylic group remained in the product, and an ester bond was formed in the product.
又,關於上述(C)填充劑(銀粉)的粒徑,使用Sysmex Corporation製流動型粒子圖像分析裝置FPIA(註冊商標)-3000進行粒子圖像測量而確定。更具體而言,使用上述裝置,對體積基準的中位粒徑進行測量而確定了銀粉的粒徑。 In addition, the particle size of the (C) filler (silver powder) was determined by particle image measurement using a flow particle image analyzer FPIA (registered trademark)-3000 manufactured by Sysmex Corporation. More specifically, the particle size of the silver powder was determined by measuring the volume-based median diameter using the above apparatus.
(評價) (Evaluation)
對如上述得到之晶粒黏著膏,依照以下的項目進行了評價。其結果如表1所示。 The die attach paste obtained as described above was evaluated in accordance with the following items. The results are shown in Table 1.
(耐回焊性) (resistance to reflow)
使用所得到之晶粒黏著膏對引線框架(銀點鍍之銅框架)黏接了矽晶片(2×2mm、厚度0.35mm)。具體而言,經30分鐘將溫度升溫至175℃之後,將該溫度維持60分鐘而使上述晶粒黏著膏硬化,藉此經由晶粒黏著膏的硬化物對引線框架黏接了矽晶片。接著,對引線框架進行晶片焊接之後,藉由半導體密封用環氧樹脂組成物(Sumitomo Bakelite Company Limited製,EME-G700LS)以封裝尺寸成為17.9×7.2×2.5mm之方式對該引線框架進行密封之後,進行了175℃、4小時的模後固化(post mold cure)而得到了半導體裝置(SOP)。此外,藉由上述方法製作了8個上述半導體裝置。 接著,對所得到之8個半導體裝置,於60℃、相對濕度60%的條件下實施120小時的吸濕處理之後,進行了IR回焊處理(於260℃、10秒鐘的條件下進行3次回焊)。接著,分別對IR回焊處理後的8個半導體裝置,使用超音波探傷裝置(透過型)測定了於引線框架與矽晶片的界面中有無剝離。將其結果作為剝離數/評價數而示於表1。 A tantalum wafer (2 x 2 mm, thickness 0.35 mm) was adhered to the lead frame (silver spot plated copper frame) using the obtained die attach paste. Specifically, after the temperature was raised to 175 ° C over 30 minutes, the temperature was maintained for 60 minutes to cure the die attach paste, whereby the tantalum wafer was adhered to the lead frame via the cured product of the die attach paste. Then, after the lead frame was subjected to wafer soldering, the lead frame was sealed by a semiconductor sealing epoxy resin composition (EME-G700LS, manufactured by Sumitomo Bakelite Company Limited) in a package size of 17.9 × 7.2 × 2.5 mm. A semiconductor device (SOP) was obtained by performing post mold cure at 175 ° C for 4 hours. Further, eight of the above semiconductor devices were fabricated by the above method. Next, the obtained eight semiconductor devices were subjected to a moisture absorption treatment for 120 hours under conditions of 60° C. and a relative humidity of 60%, and then subjected to IR reflow treatment (under 260° C. for 10 seconds). Secondary reflow). Next, the presence or absence of peeling at the interface between the lead frame and the ruthenium wafer was measured for each of the eight semiconductor devices after the IR reflow process using an ultrasonic flaw detector (transmissive type). The results are shown in Table 1 as the number of peelings/the number of evaluations.
(黏度) (viscosity)
對所得到之晶粒黏著膏,使用布氏黏度計1.5度錐體,於25℃、5.0rpm的條件下測定了黏度。 For the obtained die attach paste, the viscosity was measured at 25 ° C and 5.0 rpm using a Brookfield viscometer 1.5 degree cone.
[表1]
如表1所示使用各實施例的晶粒黏著膏而得到了黏接層之情況下,耐回焊性良好。 When the adhesion layer was obtained using the die attach paste of each Example as shown in Table 1, the reflow resistance was good.
相對於此,於銀粉的D50大的比較例1及比較例2或不包含於末端具有特定反應性基之(甲基)丙烯酸共聚物之比較例3、以及作為(甲基)丙烯酸共聚物而使用了不具有反應性基之者之比較例4中,出現了耐回焊性比實施例差的結果。進而,關於使用了粒徑D50表示比4μm大的值之無機填充劑之比較例5及6,出現了耐回焊性比實施例差的結果。 On the other hand, Comparative Example 1 and Comparative Example 2 in which the D 50 of the silver powder is large or Comparative Example 3 which does not include the (meth)acrylic copolymer having a specific reactive group at the terminal, and as the (meth)acrylic copolymer In Comparative Example 4 in which no reactive group was used, there was a result that the reflow resistance was inferior to that of the examples. Further, in Comparative Examples 5 and 6 in which an inorganic filler having a particle diameter D 50 which is larger than 4 μm was used, the results of poor solder reflow resistance were inferior to those in Examples.
又,為了確認由第2實施形態的晶粒黏著膏解决第2問題而製備了以下實施例23~28、比較例7~9的晶粒黏著膏。 Further, in order to confirm that the second problem was solved by the die attach paste of the second embodiment, the die attach pastes of the following Examples 23 to 28 and Comparative Examples 7 to 9 were prepared.
<原料成分> <Material ingredients>
首先,對於實施例23~28、比較例7~9中使用之原料成分進行詳細說明。 First, the raw material components used in Examples 23 to 28 and Comparative Examples 7 to 9 will be described in detail.
(單體) (monomer)
作為單體,使用了以下者。 As the monomer, the following were used.
.單官能丙烯酸單體1:2-甲基丙烯酸苯氧乙酯(Kyoeisha chemical Co.,Ltd.製、PO) . Monofunctional acrylic monomer 1: 2-phenoxyethyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd., PO)
.多官能丙烯酸單體1:乙二醇二甲基丙烯酸酯(Kyoeisha chemical Co.,Ltd.製、EG) . Polyfunctional acrylic monomer 1: ethylene glycol dimethacrylate (manufactured by Kyoeisha Chemical Co., Ltd., EG)
.多官能丙烯酸單體2:三羥甲基丙烷三甲基丙烯酸酯(Kyoeisha chemical Co.,Ltd.製、TMP) . Polyfunctional acrylic monomer 2: trimethylolpropane trimethacrylate (manufactured by Kyoeisha Chemical Co., Ltd., TMP)
.多官能丙烯酸單體3:丙氧基化雙酚A二丙烯酸酯(Kyoeisha chemical Co.,Ltd.製、A-BBP-3) . Polyfunctional acrylic monomer 3: propoxylated bisphenol A diacrylate (manufactured by Kyoeisha Chemical Co., Ltd., A-BBP-3)
.多官能丙烯酸單體4:己烷-1,6-二醇雙(2-甲基丙烯酸酯)(Kyoeisha chemical Co.,Ltd.製、1,6HX) . Polyfunctional acrylic monomer 4: hexane-1,6-diol bis(2-methacrylate) (manufactured by Kyoeisha Chemical Co., Ltd., 1,6HX)
.多官能環氧單體1:1,4-雙[(氧代矽烷-2-基甲氧基)甲基]環己烷(新日鐵化學社製、ZX-1658GS) . Polyfunctional epoxy monomer 1: 1,4-bis[(oxodecane-2-ylmethoxy)methyl]cyclohexane (manufactured by Nippon Steel Chemical Co., Ltd., ZX-1658GS)
(主劑) (main agent)
作為主劑,使用了以下者。 As the main agent, the following were used.
.丙烯酸聚合物1:丙烯酸類聚合物(TOAGOSEI CO.,LTD.製、UG-4035、Mw=11000) . Acrylic Polymer 1: Acrylic Polymer (manufactured by TOAGOSEI CO., LTD., UG-4035, Mw=11000)
.丙烯酸寡聚物1:丙烯酸化聚丁二烯(Osaka Organic Chemical Industry Co.,Ltd.製、BAC-45、Mw=3000) . Acrylic oligomer 1: acrylated polybutadiene (manufactured by Osaka Organic Chemical Industry Co., Ltd., BAC-45, Mw=3000)
.環氧寡聚物1:雙酚-F-二環氧丙基醚(Nippon Kayaku Co.,Ltd.製、RE-403S) . Epoxy oligomer 1: bisphenol-F-diglycidyl ether (manufactured by Nippon Kayaku Co., Ltd., RE-403S)
.環氧寡聚物2:改質環氧樹脂(DIC CORPORATION製、EXA-4850-1000) . Epoxy oligomer 2: modified epoxy resin (made by DIC CORPORATION, EXA-4850-1000)
.烯丙基寡聚物1:1,2-環己烷二羧酸雙(2-丙烯基)與丙烷-1,2-二醇的聚合物(KANTO CHEMICAL CO.,INC.製) . Allyl oligomer 1:1,2-cyclohexanedicarboxylic acid bis(2-propenyl) and propane-1,2-diol polymer (KANTO CHEMICAL CO., INC.)
(自由基聚合起始劑) (radical polymerization initiator)
.過氧化物1:雙(1-苯基-1-甲基乙基)過氧化物(KAYAKU AKZO CO.,LTD.製、PERCADOX BC) . Peroxide 1: bis(1-phenyl-1-methylethyl) peroxide (manufactured by KAYAKU AKZO CO., LTD., PERCADOX BC)
.過氧化物2:1,1-雙(1,1-二甲基乙基過氧化)環己烷(NOF CORPORATION.製、PERHEXA C(S)) . Peroxide 2:1,1-bis(1,1-dimethylethylperoxy)cyclohexane (manufactured by NOF CORPORATION. PERHEXA C(S))
.過氧化物3:二月桂醯過氧化物(ARKEMA Yoshitomi,Ltd.製、 LUPEROX LP) . Peroxide 3: Dilaurin peroxide (manufactured by ARKEMA Yoshitomi, Ltd., LUPEROX LP)
(硬化劑) (hardener)
.苯酚硬化劑1:羥基二苯基甲烷(DIC CORPORATION製、DIC-BPF) . Phenol curing agent 1: Hydroxydiphenylmethane (DIC-BPF, manufactured by DIC CORPORATION)
.咪唑硬化劑1:2-苯基-4-甲基-5-羥甲基咪唑(SHIKOKU CHEMICALS CORPORATION.製、2P4MHZ) . Imidazole hardener 1: 2-phenyl-4-methyl-5-hydroxymethylimidazole (manufactured by SHIKOKU CHEMICALS CORPORATION., 2P4MHZ)
(硬化促進劑) (hardening accelerator)
.硬化促進劑1:二氰二胺(Asahi Denka Kogyo Kabushiki Kaisha.製、EH-3636AS) . Hardening accelerator 1: dicyandiamide (made by Asahi Denka Kogyo Kabushiki Kaisha., EH-3636AS)
(低應力劑) (low stress agent)
.低應力劑1:聚丁二烯馬來酸酐加成物(Cray Valley HSC Asia Limited 製、Ricobond1731) . Low stress agent 1: polybutadiene maleic anhydride adduct (manufactured by Cray Valley HSC Asia Limited, Ricobond 1731)
(矽烷偶合劑) (decane coupling agent)
.矽烷偶合劑1:聚硫醚,雙[3-(三乙氧基)丙基](Daiso-sangyo製、CABRUS4) . Decane coupling agent 1: polysulfide, bis[3-(triethoxy)propyl] (manufactured by Daiso-sangyo, CABRUS4)
.矽烷偶合劑2:3-環氧丙氧基丙基三甲氧基矽烷(Shin-Etsu Chemical Co.,Ltd.製、KBM-403E) . Decane coupling agent 2: 3-glycidoxypropyltrimethoxydecane (manufactured by Shin-Etsu Chemical Co., Ltd., KBM-403E)
.矽烷偶合劑3:甲基丙烯酸3-(三甲氧基矽基)丙酯(Shin-Etsu Chemical Co.,Ltd.製、KBM-503P) . Decane coupling agent 3: 3-(trimethoxydecyl)propyl methacrylate (manufactured by Shin-Etsu Chemical Co., Ltd., KBM-503P)
(銀粒子) (silver particles)
作為銀粒子,使用了以下表2所示者。 As the silver particles, those shown in Table 2 below were used.
<晶粒黏著膏的製作> <Production of die adhesion paste>
製作了實施例23~28、比較例7~9的晶粒黏著膏。作為製作方法,藉由將下述表3中所記載之摻合量的各原料成分於常溫下用3輥磨機進行混煉而製成。 The die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9 were produced. As a production method, each raw material component of the blending amount described in the following Table 3 was kneaded by a 3-roll mill at normal temperature.
<評價> <evaluation>
藉由以下方法對實施例23~28、比較例7~9的晶粒黏著膏及使用了該晶粒黏著膏之半導體裝置進行了評價。 The die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9 and the semiconductor device using the die attach paste were evaluated by the following methods.
(翹曲量) (warpage amount)
關於實施例23~28、比較例7~9的晶粒黏著膏,對將晶粒黏著膏塗佈於半導體裝置且未吸濕而進行了加熱時的翹曲量及將晶粒黏著膏塗佈於半導體裝置並吸濕後進行了加熱時的翹曲量進行了評價。以下,進行詳細說明。 In the die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9, the amount of warpage when the die pad paste was applied to a semiconductor device and was not moisture-absorbed, and the grain adhesion paste was applied The amount of warpage when heating was performed after the semiconductor device was absorbed, and the amount of warpage was evaluated. The details will be described below.
首先,準備了長度15.5mm×寬度6.5mm的鍍銀之銅製引線框架。接著,用手將各實施例及各比較例的晶粒黏著膏塗佈於引線框架上。在此,以塗佈厚度成為35±5μm之方式塗佈了晶粒黏著膏。接著,於塗佈在引線框架上之晶粒黏著膏上配置長度15.0mm×寬度6.0mm×厚度0.2mm的矽晶片而得到了積層體。亦即,積層體係依次積層引線框架、晶粒黏著膏、矽晶片而成者。 First, a silver-plated copper lead frame having a length of 15.5 mm and a width of 6.5 mm was prepared. Next, the die attach paste of each of the examples and the comparative examples was applied onto the lead frame by hand. Here, the die attach paste was applied so that the coating thickness became 35±5 μm. Next, a tantalum wafer having a length of 15.0 mm, a width of 6.0 mm, and a thickness of 0.2 mm was placed on the die attach paste coated on the lead frame to obtain a laminate. That is, the laminated system sequentially laminates a lead frame, a die attach paste, and a germanium wafer.
經30分鐘將該積層體從25℃升溫至175℃,進而於175℃進行5小時的熱處理而得到了硬化體。此外,於175℃進行了1小時的熱處理之時刻,各實施例、各比較例的晶粒黏著膏已被硬化。進而於175℃實施4小時的熱處理之原因為如下,亦即假定將晶粒黏著膏使用於半導體裝置的製作中, 而對實施例23~28、比較例7~9的晶粒黏著膏賦予與密封材料的成型、硬化相同的熱歷程。 The laminate was heated from 25 ° C to 175 ° C over 30 minutes, and further heat-treated at 175 ° C for 5 hours to obtain a cured body. Further, at the time of heat treatment at 175 ° C for 1 hour, the die attach paste of each of the examples and the comparative examples was hardened. Further, the reason why the heat treatment was carried out at 175 ° C for 4 hours was as follows, that is, it was assumed that the die attach paste was used in the production of a semiconductor device, and the die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9 were given. The sealing material is molded and hardened for the same thermal history.
將上述硬化體於275℃進行了1分鐘的熱處理時的硬化體的翹曲量設為W1而進行了評價。又,使上述硬化體於溫度85℃、濕度85%吸濕168小時之後,將於275℃進行了1分鐘的熱處理時的硬化體的翹曲量設為W2而進行了評價。進而,依W1、W2計算出|W2-W1|。其中,翹曲量表示從將於前述矽晶片的面內方向上位於對角之任意2頂點連結而成之對角線至於與前述對角線垂直之方向上存在前述矽晶片之位置的距離的最大值。亦即,即使係硬化體向上凸出之哭臉翹曲或向下凸出之笑臉翹曲中的任一個,翹曲量均表示正值。在此,各實施例、各比較例中,將存在積層體的引線框架之面作為底面,將存在矽晶片之面作為頂面而測定了翹曲量W1、W2時呈哭臉翹曲。 The amount of warpage of the hardened body when the cured body was heat-treated at 275 ° C for 1 minute was evaluated as W1. Moreover, after the hardened body was wetted at a temperature of 85 ° C and a humidity of 85% for 168 hours, the amount of warpage of the cured body at the time of heat treatment at 275 ° C for 1 minute was evaluated as W2. Further, |W2-W1| is calculated based on W1 and W2. Wherein, the amount of warpage indicates a diagonal line connecting any two vertices located at opposite corners in the in-plane direction of the tantalum wafer, and a distance from the position of the tantalum wafer in a direction perpendicular to the diagonal line. Maximum value. That is, even if either the hardened body is convex upward or the downwardly convex smile is warped, the amount of warpage indicates a positive value. Here, in each of the examples and the comparative examples, the surface of the lead frame in which the laminate was present was used as the bottom surface, and when the warpage amounts W1 and W2 were measured as the top surface of the wafer surface, the warping was warped.
將評價結果示於下述表3。此外,單位為μm。 The evaluation results are shown in Table 3 below. In addition, the unit is μm.
此外,於實施例23~28、比較例7~9中,引線框架、晶粒黏著膏、矽晶片成為一體而產生了硬化體的翹曲,引線框架與矽晶片於275℃進行1分鐘的熱處理前後未出現剝離。 Further, in Examples 23 to 28 and Comparative Examples 7 to 9, the lead frame, the die attach paste, and the tantalum wafer were integrated to cause warpage of the hardened body, and the lead frame and the tantalum wafer were heat-treated at 275 ° C for 1 minute. No peeling occurred before or after.
(安裝可靠性) (installation reliability)
對使用了實施例23~28、比較例7~9的晶粒黏著膏之半導體裝置評價了安裝可靠性。作為安裝可靠性的評價,測定了MSL(Moisture Sensitivity Level:濕度靈敏度)性能。MSL性能依照JEDEC STANDARD 22-A113D,且設為MSL Lv2a而進行。以下示出詳細的方法。 The mounting reliability of the semiconductor device using the die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9 was evaluated. As an evaluation of the mounting reliability, MSL (Moisture Sensitivity Level) performance was measured. The MSL performance was performed in accordance with JEDEC STANDARD 22-A113D and set to MSL Lv2a. The detailed method is shown below.
首先,準備了引線框架(銀點鍍之銅框架)和矽晶片(長度2mm×寬度 2mm、厚度0.35mm)。接著,以成為塗佈厚度25±5μm之方式對矽晶片塗佈了實施例23~28、比較例7~9的晶粒黏著膏,並配置了引線框架。亦即,製作了依次積層矽晶片、晶粒黏著膏、引線框架而成之積層體。此外,與引線框架的晶粒黏著膏接觸之面係藉由鍍銀而成者。 First, a lead frame (a silver-plated copper frame) and a tantalum wafer (length 2 mm × width 2 mm, thickness 0.35 mm) were prepared. Next, the die attaching pastes of Examples 23 to 28 and Comparative Examples 7 to 9 were applied to the tantalum wafer so as to have a coating thickness of 25 ± 5 μm, and a lead frame was disposed. That is, a laminate in which a tantalum wafer, a die attach paste, and a lead frame are sequentially laminated is produced. Further, the surface in contact with the die attach paste of the lead frame is formed by silver plating.
接著,於大氣下,經30分鐘從溫度25℃升溫至溫度175℃之後,於溫度175℃進行60分鐘的熱處理,並使積層體晶粒黏著膏硬化而製作了硬化物。接著,藉由半導體密封用環氧樹脂組成物(Sumitomo Bakelite Company Limited製、EME-G700LS)以封裝尺寸成為長度17.9mm×寬度7.2×厚度2.5mm之方式對硬化物進行密封,且於溫度175℃進行4小時的熱處理並使半導體密封用環氧樹脂組成物硬化而得到了半導體裝置。 Subsequently, the temperature was raised from a temperature of 25 ° C to a temperature of 175 ° C in 30 minutes, and then heat treatment was performed at a temperature of 175 ° C for 60 minutes to cure the layered crystal grain paste, thereby producing a cured product. Next, the cured product was sealed with an epoxy resin composition for semiconductor sealing (EME-G700LS, manufactured by Sumitomo Bakelite Company Limited) so as to have a package size of 17.9 mm, a width of 7.2, and a thickness of 2.5 mm, and the temperature was 175 ° C. The semiconductor device was obtained by heat-treating for 4 hours and curing the epoxy resin composition for semiconductor encapsulation.
關於該半導體裝置,於60℃、相對濕度60%的條件下實施了120小時的吸濕處理之後,進行了IR回焊處理(於260℃、10秒鐘的條件下3次回焊)。接著,對IR回焊處理後的半導體裝置,使用透過型超音波探傷裝置評價了有無剝離。評價對8個半導體裝置進行,並依以下基準對其平均值進行了評價。將評價結果示於以下表3。 This semiconductor device was subjected to an IR reflow treatment under conditions of 60° C. and a relative humidity of 60% for 120 hours, and then subjected to IR reflow treatment (three reflows at 260° C. for 10 seconds). Next, the presence or absence of peeling was evaluated using a transmission type ultrasonic flaw detector for the semiconductor device after the IR reflow process. The evaluation was performed on eight semiconductor devices, and the average value thereof was evaluated based on the following criteria. The evaluation results are shown in Table 3 below.
○:關於引線框架及晶粒黏著膏的硬化物的界面、晶粒黏著膏的硬化物及矽晶片的界面、矽晶片及半導體密封用環氧樹脂組成物的硬化物、以及引線框架及半導體密封用環氧樹脂組成物的硬化物的界面,被剝離之界面的面積相對於2mm×2mm的區域小於20%。 ○: interface between the lead frame and the cured product of the die attach paste, the cured product of the die attach paste, the interface of the germanium wafer, the cured product of the germanium wafer and the epoxy resin composition for semiconductor sealing, and the lead frame and the semiconductor seal With the interface of the cured product of the epoxy resin composition, the area of the interface to be peeled is less than 20% with respect to the area of 2 mm × 2 mm.
×:關於引線框架及晶粒黏著膏的硬化物的界面、晶粒黏著膏的硬化物及矽晶片的界面、矽晶片及半導體密封用環氧樹脂組成物的硬化物、以及引線框架及半導體密封用環氧樹脂組成物的硬化物的界面,被剝離之界面 的面積相對於2mm×2mm的區域為20%以上。 X: interface between the lead frame and the cured product of the die attach paste, the cured product of the die attach paste and the interface of the germanium wafer, the cured product of the germanium wafer and the epoxy resin composition for semiconductor sealing, and the lead frame and the semiconductor seal At the interface of the cured product of the epoxy resin composition, the area of the interface to be peeled off was 20% or more with respect to the area of 2 mm × 2 mm.
此外,引線框架及半導體密封用環氧樹脂組成物的硬化物的界面的剝離係由晶粒黏著膏的硬化物導致之翹曲而產生,因此係已進行評價者。 Further, since the peeling of the interface between the lead frame and the cured product of the epoxy resin composition for semiconductor encapsulation is caused by warpage caused by the cured product of the die-adhesive paste, it has been evaluated.
(圓角(fillet)形穩定性) (fillet shape stability)
對使用了實施例23~28、比較例7~9的晶粒黏著膏之半導體裝置評價了圓角形穩定性。以下,進行詳細說明。 The rounded shape stability of the semiconductor device using the die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9 was evaluated. The details will be described below.
首先,準備了引線框架(銀點鍍之銅框架)和矽晶片(長度7mm×寬度7mm、厚度0.20mm)。接著,對矽晶片使用晶片焊接機(SHINKAWA LTD.製、SPA-400),將實施例23~28、比較例7~9的晶粒黏著膏塗佈成15±3mm3,接著對矽晶片施加8N的荷載而將矽晶片安裝在引線框架。藉此,製作了沿厚度方向依次積層矽晶片、晶粒黏著膏、引線框架而成之積層體。此外,與引線框架的晶粒黏著膏相接之面係藉由鍍銀而成者。 First, a lead frame (a silver-plated copper frame) and a tantalum wafer (length 7 mm × width 7 mm, thickness 0.20 mm) were prepared. Next, using a wafer soldering machine (manufactured by SHINKAWA LTD., SPA-400) for the tantalum wafer, the die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9 were applied to 15 ± 3 mm 3 , and then applied to the tantalum wafer. The germanium wafer is mounted on the lead frame with a load of 8N. Thereby, a laminate in which a tantalum wafer, a die attach paste, and a lead frame are sequentially laminated in the thickness direction is produced. Further, the surface in contact with the die attach paste of the lead frame is formed by silver plating.
對上述積層體,使用光學顯微鏡測定了圓角高度。將上述圓角高度設為,從相對於厚度方向呈垂直之方向對積層體進行了觀察時,以矽晶片與晶粒黏著膏的界面為始點,於積層體的厚度方向上存在晶粒黏著膏之位置為止的最大長度。進而,從積層體剝離矽晶片而確認了晶粒黏著膏的擴散。藉此,依以下基準評價了圓角形穩定性。將評價結果示於以下表3。 The fillet height was measured with an optical microscope on the above laminated body. When the thickness of the rounded corner is observed from the direction perpendicular to the thickness direction, the interface between the tantalum wafer and the die attach paste is used as a starting point, and there is grain adhesion in the thickness direction of the laminated body. The maximum length of the paste. Further, the ruthenium wafer was peeled off from the laminate to confirm the diffusion of the die adhesion paste. Thereby, the fillet shape stability was evaluated according to the following criteria. The evaluation results are shown in Table 3 below.
◎:圓角高度為150μm以下。又,從積層體剝離了矽晶片時,晶粒黏著膏擴散於矽晶片的長度7mm×寬度7mm的整個面,並觀察到了被黏附之痕跡。 ◎: The fillet height is 150 μm or less. Further, when the tantalum wafer was peeled off from the laminate, the die adhesion paste was spread over the entire surface of the tantalum wafer having a length of 7 mm × a width of 7 mm, and a mark of adhesion was observed.
○:圓角高度大於150μm且為200μm以下。又,從積層體剝離了矽晶片時,晶粒黏著膏擴散於矽晶片的長度7mm×寬度7mm的整個面,並觀察 到了被黏附之痕跡。 ○: The fillet height is larger than 150 μm and 200 μm or less. Further, when the tantalum wafer was peeled off from the laminate, the die attach paste was spread over the entire surface of the tantalum wafer having a length of 7 mm × a width of 7 mm, and a mark of adhesion was observed.
×:圓角高度大於200μm。或者,圓角高度為200μm以下,從積層體剝離了矽晶片時,對於矽晶片的長度7mm×寬度7mm的整個面,晶粒黏著膏未擴散,並未觀察到被黏附之痕跡。 ×: The fillet height is more than 200 μm. Alternatively, when the rounded corner height is 200 μm or less, when the tantalum wafer is peeled off from the laminated body, the crystal grain adhesive paste is not diffused over the entire surface of the tantalum wafer having a length of 7 mm × a width of 7 mm, and no trace of adhesion is observed.
(模切強度) (die cutting strength)
對使用了實施例23~28、比較例7~9的晶粒黏著膏之半導體裝置評價了模切強度。以下,進行詳細說明。 The die-cut strength was evaluated for the semiconductor device using the die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9. The details will be described below.
首先,準備了引線框架(銀點鍍之銅框架)和矽晶片(長度2mm×寬度2mm、厚度0.35mm)。接著,以成為塗佈厚度25±5μm之方式對矽晶片塗佈實施例23~28、比較例7~9的晶粒黏著膏,並配置了引線框架。亦即,製作了依次積層矽晶片、晶粒黏著膏、引線框架而成之積層體。此外,引線框架的與晶粒黏著膏相接之面係由鍍銀而成者。接著,於大氣下,經30分鐘從溫度25℃升溫至溫度175℃之後,於溫度175℃進行了60分鐘的熱處理並使積層體的晶粒黏著膏硬化而製作了硬化物。 First, a lead frame (a silver-plated copper frame) and a tantalum wafer (length 2 mm × width 2 mm, thickness 0.35 mm) were prepared. Next, the die attach pastes of Examples 23 to 28 and Comparative Examples 7 to 9 were applied to the tantalum wafer so as to have a coating thickness of 25 ± 5 μm, and a lead frame was placed. That is, a laminate in which a tantalum wafer, a die attach paste, and a lead frame are sequentially laminated is produced. In addition, the surface of the lead frame that is in contact with the die attach paste is made of silver plated. Subsequently, the temperature was raised from a temperature of 25 ° C to a temperature of 175 ° C over 30 minutes in the atmosphere, and then heat treatment was performed at a temperature of 175 ° C for 60 minutes to cure the crystal grain adhesive of the laminate, thereby producing a cured product.
使該硬化物於溫度85℃、濕度85%係吸濕72小時,接著使用萬能型焊接測試儀,對處於260℃的引線框架與晶粒黏著膏的硬化物之間的模切強度進行了測定。將評價結果示於以下表3。此外,單位為N/(2mm×2mm)。 The cured product was allowed to absorb moisture at a temperature of 85 ° C and a humidity of 85% for 72 hours, and then the die-cut strength between the lead frame at 260 ° C and the cured product of the die attach paste was measured using a universal soldering tester. . The evaluation results are shown in Table 3 below. In addition, the unit is N/(2 mm x 2 mm).
如表3所示,確認到了與使用了各比較例的晶粒黏著膏之半導體裝置相比,使用了各實施例的晶粒黏著膏之半導體裝置能夠提高安裝可靠性。 As shown in Table 3, it was confirmed that the semiconductor device using the die attach paste of each of the examples can improve the mounting reliability as compared with the semiconductor device using the die attach paste of each comparative example.
本申請主張以2016年8月19日於日本申請之日本專利申請2016-161129號為基礎之優先權,並將其揭示之所有內容援用於此。 The present application claims priority to Japanese Patent Application No. 2016-161129, filed on Jan.
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