TW201823831A - Electrochromic coated glass articles and methods for laser processing the same - Google Patents

Electrochromic coated glass articles and methods for laser processing the same Download PDF

Info

Publication number
TW201823831A
TW201823831A TW106134567A TW106134567A TW201823831A TW 201823831 A TW201823831 A TW 201823831A TW 106134567 A TW106134567 A TW 106134567A TW 106134567 A TW106134567 A TW 106134567A TW 201823831 A TW201823831 A TW 201823831A
Authority
TW
Taiwan
Prior art keywords
glass
laser
electrochromic
glass article
article according
Prior art date
Application number
TW106134567A
Other languages
Chinese (zh)
Other versions
TWI762517B (en
Inventor
茂莎 恩谷曼
大衛安祖 帕斯戴爾
卡列特安卓 皮耶希
羅伯特史帝芬 華格納
查德邁克 威利克斯
Original Assignee
美商康寧公司
美商視野股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US15/288,071 external-priority patent/US11556039B2/en
Application filed by 美商康寧公司, 美商視野股份有限公司 filed Critical 美商康寧公司
Publication of TW201823831A publication Critical patent/TW201823831A/en
Application granted granted Critical
Publication of TWI762517B publication Critical patent/TWI762517B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/22Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
    • C03C17/23Oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • B23K26/359Working by laser beam, e.g. welding, cutting or boring for surface treatment by providing a line or line pattern, e.g. a dotted break initiation line
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/0222Scoring using a focussed radiation beam, e.g. laser
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/04Cutting or splitting in curves, especially for making spectacle lenses
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/3668Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having electrical properties
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C23/00Other surface treatment of glass not in the form of fibres or filaments
    • C03C23/0005Other surface treatment of glass not in the form of fibres or filaments by irradiation
    • C03C23/0025Other surface treatment of glass not in the form of fibres or filaments by irradiation by a laser beam
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/21Oxides
    • C03C2217/219CrOx, MoOx, WOx
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/32After-treatment
    • C03C2218/328Partly or completely removing a coating

Abstract

Disclosed herein are glass articles coated on at least one surface with an electrochromic layer and comprising minimal regions of laser damage, and methods for laser processing such glass articles. Insulated glass units comprising such coated glass articles are also disclosed herein.

Description

電致變色塗佈的玻璃物件及用於雷射處理電致變色塗佈的玻璃物件之方法Electrochromic coated glass object and method for laser processing electrochromic coated glass object

本申請案主張申請日2016年10月7日的美國申請案第15/288,071號之優先權,上述文獻以其全體引用方式併入於此。This application claims priority from US Application No. 15 / 288,071, filed on October 7, 2016, which is incorporated herein by reference in its entirety.

本揭示案一般係關於電致變色塗佈玻璃物件,且更特定而言,關於用於雷射處理該等物件的方法。本揭示案亦關於包括使用電致變色層塗佈的玻璃基板之絕緣玻璃單元。This disclosure relates generally to electrochromic coated glass objects, and more specifically, to methods for laser processing such objects. The present disclosure also relates to an insulating glass unit including a glass substrate coated with an electrochromic layer.

在多種應用中,使用電致變色薄膜塗佈的玻璃基板為有用的,包含建築及汽車應用。例如,可使用電致變色薄膜以變化房間或汽車中的光強度及/或光吸收度。絕緣玻璃單元(IGU)可包括帶有周邊密封的兩片玻璃而形成玻璃片之間的空穴,可使用絕緣氣體(例如,氬)來填充該空穴以改良IGU的能級。在某些應用中,可使用電致變色層來塗佈IGU中的玻璃片之其中一者。該等塗佈的IGU可額外地包含一或更多個部件以用於應用電壓至電致變色層(例如,匯流排),因而提供著色效應,而可降低IGU對多種波長及/或熱的傳輸。Glass substrates coated with electrochromic films are useful in a variety of applications, including architectural and automotive applications. For example, electrochromic films can be used to change the light intensity and / or light absorption in a room or car. The insulating glass unit (IGU) may include two sheets of glass with a peripheral seal to form a cavity between the glass sheets, and the cavity may be filled with an insulating gas (for example, argon) to improve the energy level of the IGU. In some applications, one of the glass sheets in IGU can be coated with an electrochromic layer. These coated IGUs may additionally include one or more components for applying a voltage to an electrochromic layer (e.g., a bus), thereby providing a coloring effect and reducing IGU's resistance to multiple wavelengths and / or heat transmission.

在IGU或包括電致變色層的任何其他玻璃物件的製造期間,可在切割及研磨步驟之後應用電致變色層至玻璃(導因於該等薄膜對濕度及在該等步驟期間所產生的顆粒的敏感度)。例如,曝露電致變色薄膜於研磨製程期間所使用的水冷卻劑可導致薄膜起泡及/或分解,因而抑制薄膜的功能性及/或美觀品質。因此,針對傳統IGU生產,通常先切割玻璃片至所需IGU形狀及尺寸,接著使用電致變色薄膜來塗佈(「切割及塗佈」),而非使用電致變色薄膜來塗佈大的玻璃基板,接著根據尺寸切割塗佈的基板(「塗佈及切割」)。During the manufacture of IGU or any other glass article that includes an electrochromic layer, the electrochromic layer can be applied to the glass after the cutting and grinding steps (due to the humidity of the films and the particles generated during those steps). Sensitivity). For example, exposure to the water coolant used during the grinding process of the electrochromic film may cause the film to blister and / or decompose, thereby inhibiting the functionality and / or aesthetic quality of the film. Therefore, for traditional IGU production, the glass sheet is usually cut to the desired IGU shape and size, and then coated with an electrochromic film ("cutting and coating"), rather than coating large electrochromic films A glass substrate is then cut to size the coated substrate ("coating and cutting").

然而,由於夾具,「切割及塗佈」製程可導致玻璃基板具有未塗佈或未受電致變色層均勻塗佈的顯著面積。例如,用於在塗佈設備中放置及固定玻璃基板到位的部件可干擾從邊緣至邊緣塗佈玻璃基板的能力。此外,「塗佈及切割」製程可具有減低的製造撓性,因為夾具必須特定於每一玻璃基板形狀及/或尺寸且必須調整以容納不同玻璃形狀及/或尺寸。相對比下,「塗佈及切割」製程可針對大的玻璃基板實行單一標準夾具,且玻璃基板可接著被根據尺寸切割(「塗佈及切割」)。However, due to the fixture, the "cutting and coating" process can cause the glass substrate to have a significant area with an uncoated or uncoated electrochromic layer evenly coated. For example, parts used to place and hold a glass substrate in place in a coating apparatus can interfere with the ability to coat the glass substrate from edge to edge. In addition, the "coating and cutting" process may have reduced manufacturing flexibility because the fixture must be specific to each glass substrate shape and / or size and must be adjusted to accommodate different glass shapes and / or sizes. In contrast, the "coating and cutting" process can implement a single standard fixture for large glass substrates, and the glass substrate can then be cut according to size ("coating and cutting").

據此,提供用於使用電致變色薄膜塗佈產生玻璃基板的方法是有優勢的,該方法不會實質損壞電致變色薄膜及/或不會導致玻璃基板包括未塗佈或非均勻塗佈區域。此外,提供用於製造該等電致變色塗佈玻璃物件的方法為優勢的,該方法可展示增加的製造彈性及/或減低的製造成本,例如,可使用以塗佈具有一般形狀及/或尺寸的玻璃基板及接著切割該玻璃成特定形狀及/或尺寸以用於所需應用的方法。Accordingly, it would be advantageous to provide a method for producing a glass substrate using electrochromic film coating, which does not substantially damage the electrochromic film and / or does not cause the glass substrate to include uncoated or non-uniform coating region. In addition, it would be advantageous to provide a method for manufacturing such electrochromic coated glass objects, which may exhibit increased manufacturing flexibility and / or reduced manufacturing costs, for example, may be used to coat with a general shape and / or Sized glass substrates and methods of subsequently cutting the glass into specific shapes and / or sizes for the desired application.

在多種實施例中,本揭示案相關於玻璃物件,包括一第一表面,一相對第二表面,及設置於該第二表面的至少一部分上的一電致變色塗佈,其中在應用電壓至該玻璃物件之後,玻璃基板的塗佈部分的第一區域具有一第一可見光傳輸,該第一可見光傳輸小於塗佈部分的第二區域的一第二可見光傳輸。根據一些實施例,可將第一區域著色且在應用電壓之後第二區域可不被著色。在多種實施例中,第一及第二區域可被包括複數個缺陷點或線的輪廓分開,在一些實施例中,當正交地查看第一或第二表面時,缺陷線可為線性或彎曲。根據額外的實施例,當正交地查看第一或第二表面時,第一及/或第二區域可包括玻璃物件上的圖案。In various embodiments, the present disclosure relates to a glass object, including a first surface, an opposite second surface, and an electrochromic coating disposed on at least a portion of the second surface, where the applied voltage is between After the glass object, the first region of the coated portion of the glass substrate has a first visible light transmission, and the first visible light transmission is smaller than a second visible light transmission of the second region of the coated portion. According to some embodiments, the first region may be colored and the second region may not be colored after the voltage is applied. In various embodiments, the first and second regions may be separated by a contour including a plurality of defect points or lines. In some embodiments, when the first or second surface is viewed orthogonally, the defect lines may be linear or bending. According to additional embodiments, when the first or second surface is viewed orthogonally, the first and / or second area may include a pattern on a glass object.

進一步於此揭露玻璃物件包括一第一表面,一相對第二表面,及設置於實質上全部的第二表面上的電致變色塗佈,其中電致變色塗佈包括接近玻璃物件的至少一個邊緣的雷射損壞周邊區域,該雷射損壞周邊區域具有小於約10 mm、1 mm、或0.1 mm的寬度。進一步於此揭露包括該等玻璃物件的絕緣玻璃單元。It is further disclosed herein that the glass object includes a first surface, an opposite second surface, and an electrochromic coating disposed on substantially all of the second surface, wherein the electrochromic coating includes at least one edge near the glass object The laser damaged peripheral region has a width of less than about 10 mm, 1 mm, or 0.1 mm. Further disclosed herein are insulating glass units including such glass objects.

在態樣(1)中,本揭示案提供一種電致變色玻璃物件,包括:一玻璃基板,包括一第一表面,一相對第二表面,及一或更多個邊緣,其中該一或更多個邊緣的其中至少一者或更多者包括一雷射修改邊緣;一電致變色塗佈,設置於該第二表面的至少一部分上,及包括至少兩個電性非連續區域,每一電性非連續區域具有一輪廓;及其中該兩個電性非連續區域被一雷射修改非連續線分開,該雷射修改非連續線具有自約0.1μm至約25μm的一寬度。在態樣(2)中,本揭示案提供態樣(1)的電致變色玻璃物件,其中該電致變色塗佈包括氧化鎢。在態樣(3)中,本揭示案提供態樣(1)或(2)的電致變色玻璃物件,其中該等電性非連續區域實質上不受雷射損壞。在態樣(4)中,本揭示案提供態樣(1)至(3)之任一者的電致變色玻璃物件,其中接近該雷射修改非連續線的該玻璃基板的該第二表面實質上不受雷射損壞。在態樣(5)中,本揭示案提供態樣(4)的電致變色玻璃物件,其中該至少兩個電性非連續區域的其中至少一者的該輪廓為非線性。在態樣(6)中,本揭示案提供態樣(1)至(5)之任一者的電致變色玻璃物件,其中該雷射切割非連續為藉由一雷射所形成的一連續線,該雷射具有FWHM下自10-10 至10-15 秒的一脈衝寬度。在態樣(7)中,本揭示案提供態樣(1)至(6)之任一者的電致變色玻璃物件,其中該第二區域包括該第一區域中的一圖案或該第一區域包括該第二區域中的一圖案。在態樣(8)中,本揭示案提供態樣(1)至(7)之任一者的電致變色玻璃物件,其中該玻璃物件包括一玻璃片,該玻璃片具有範圍自約0.1 mm至約10 mm的一厚度。在態樣(9)中,本揭示案提供態樣(1)至(8)之任一者的電致變色玻璃物件,其中該至少兩個電性非連續區域的其中一者包括接近該玻璃基板的該一或更多個邊緣的該第二表面的一區域。在態樣(10)中,本揭示案提供態樣(9)的電致變色玻璃物件,其中接近該玻璃基板的該一或更多個邊緣的該電性非連續區域具有小於約0.1 mm的一寬度。在態樣(11)中,本揭示案提供態樣(9)的電致變色玻璃物件,其中接近該玻璃基板的該一或更多個邊緣的該電性非連續區域包括約5%或更低的該玻璃物件的該塗佈部分。In aspect (1), the present disclosure provides an electrochromic glass object including a glass substrate including a first surface, an opposite second surface, and one or more edges, wherein the one or more At least one or more of the plurality of edges includes a laser-modified edge; an electrochromic coating disposed on at least a portion of the second surface, and including at least two electrically discontinuous areas, each The electrical discontinuous area has a contour; and the two electrical discontinuous areas are separated by a laser modified discontinuous line, the laser modified discontinuous line having a width from about 0.1 μm to about 25 μm. In aspect (2), the present disclosure provides the electrochromic glass article of aspect (1), wherein the electrochromic coating includes tungsten oxide. In aspect (3), the present disclosure provides the electrochromic glass object of aspect (1) or (2), wherein the electrically discontinuous regions are substantially not damaged by the laser. In aspect (4), the present disclosure provides the electrochromic glass object of any one of aspects (1) to (3), wherein the second surface of the glass substrate close to the laser-modified discontinuous line Substantially immune to laser damage. In aspect (5), the present disclosure provides the electrochromic glass object of aspect (4), wherein the contour of at least one of the at least two electrically discontinuous regions is non-linear. In aspect (6), the present disclosure provides the electrochromic glass object of any one of aspects (1) to (5), wherein the laser cutting discontinuity is a continuum formed by a laser. Line, the laser has a pulse width from 10 -10 to 10 -15 seconds at FWHM. In aspect (7), the present disclosure provides the electrochromic glass object of any one of aspects (1) to (6), wherein the second region includes a pattern in the first region or the first region The region includes a pattern in the second region. In aspect (8), the present disclosure provides the electrochromic glass object of any one of aspects (1) to (7), wherein the glass object includes a glass sheet having a range from about 0.1 mm To a thickness of about 10 mm. In aspect (9), the present disclosure provides the electrochromic glass object of any one of aspects (1) to (8), wherein one of the at least two electrically discontinuous regions includes a proximity to the glass An area of the second surface of the one or more edges of the substrate. In aspect (10), the present disclosure provides the electrochromic glass article of aspect (9), wherein the electrical discontinuity region near the one or more edges of the glass substrate has an area of less than about 0.1 mm. One width. In aspect (11), the present disclosure provides the electrochromic glass article of aspect (9), wherein the electrically discontinuous area near the one or more edges of the glass substrate includes about 5% or more The coated part of the glass object is low.

在態樣(12)中,本揭示案提供一種玻璃物件,包括一第一表面、一相對第二表面、及一電致變色塗佈,該電致變色塗佈設置於實質上全部的該第二表面上,其中該電致變色塗佈包括一雷射損壞周邊區域接近該玻璃物件的至少一個邊緣,該雷射損壞周邊區域具有小於約0.1 mm的一寬度。在態樣(13)中,本揭示案提供態樣(12)的玻璃物件,其中該雷射損壞周邊區域包括約5%或更低的該玻璃物件的該第二表面。在態樣(14)中,本揭示案提供態樣(12)或(13)的玻璃物件,其中該至少一個邊緣具有一線性或彎曲輪廓。在態樣(15)中,本揭示案提供態樣(12)至(14)之任一者的玻璃物件,其中該玻璃物件包括一玻璃片,該玻璃片具有範圍自約0.1 mm至約10 mm的一厚度。在態樣(16)中,本揭示案提供態樣(12)至(15)之任一者的玻璃物件,其中該第二表面的一塗佈部分包括一第一區域及一第二區域,且其中在應用電壓至該玻璃物件之後,該第一區域具有一第一可見光傳輸,該第一可見光傳輸小於該第二區域的一第二可見光傳輸。在態樣(17)中,本揭示案提供態樣(16)的玻璃物件,其中該第一及該第二區域被一非連續線分開,該非連續線包括一或更多個雷射線。在態樣(18)中,本揭示案提供態樣(17)的玻璃物件,其中該輪廓為線性或彎曲。In aspect (12), the present disclosure provides a glass object including a first surface, an opposite second surface, and an electrochromic coating disposed on substantially all of the first surface. On two surfaces, wherein the electrochromic coating includes a laser damaged peripheral region close to at least one edge of the glass object, the laser damaged peripheral region has a width less than about 0.1 mm. In aspect (13), the present disclosure provides the glass object of aspect (12), wherein the laser damaged peripheral region includes the second surface of the glass object at about 5% or less. In aspect (14), the present disclosure provides the glass object of aspect (12) or (13), wherein the at least one edge has a linear or curved profile. In aspect (15), the present disclosure provides the glass object of any one of aspects (12) to (14), wherein the glass object includes a glass sheet having a range from about 0.1 mm to about 10 A thickness of mm. In aspect (16), the present disclosure provides the glass object of any one of aspects (12) to (15), wherein a coating portion of the second surface includes a first region and a second region, And after applying a voltage to the glass object, the first region has a first visible light transmission, and the first visible light transmission is smaller than a second visible light transmission in the second region. In aspect (17), the present disclosure provides the glass object of aspect (16), wherein the first and second regions are separated by a discontinuous line, the discontinuous line including one or more lightning rays. In aspect (18), the present disclosure provides the glass object of aspect (17), wherein the outline is linear or curved.

在態樣(19)中,本揭示案提供包括態樣(1)至(11)之任一者的電致變色玻璃物件的絕緣玻璃單元。In aspect (19), the present disclosure provides an insulating glass unit including the electrochromic glass article of any one of aspects (1) to (11).

在態樣(20)中,本揭示案提供包括態樣(12)至(18)之任一者的玻璃物件的絕緣玻璃單元。In aspect (20), the present disclosure provides an insulated glass unit including the glass article of any one of aspects (12) to (18).

將在以下細節描述中提出本揭示案的額外特徵及優點,且部分對發明所屬領域具有通常知識者而言由說明書或藉由實現如此處所描述之方法來理解為顯而易見的,包含以下的詳細描述、申請專利範圍、以及所附圖式。The additional features and advantages of the present disclosure will be presented in the following detailed description, and part of it will be obvious from the description or by implementing the method as described herein to those having ordinary knowledge in the field to which the invention belongs, including the following detailed description , Scope of patent application, and drawings.

應理解前述一般描述及以下詳細描述皆呈現本揭示案的多種實施例,且意圖提供用於理解申請專利範圍的本質及特色的概觀或框架。包含所附圖式以提供對本揭示案進一步的理解,且併入及組成本說明書的一部分。圖式圖示了本揭示案的多種實施例,且與描述一同幫助說明本揭示案的原則及操作。It should be understood that both the foregoing general description and the following detailed description present various embodiments of the disclosure, and are intended to provide an overview or framework for understanding the nature and characteristics of the scope of a patent application. The accompanying drawings are included to provide a further understanding of the disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate various embodiments of the disclosure and, together with the description, help explain the principles and operation of the disclosure.

可使用一或更多個方法來製造於此揭露的玻璃物件,該等方法為了對材料鑽孔、切割、分開、穿孔、或其他處理的目的而用於在玻璃中產生小的(例如,100、10、或1微米或更小)「孔洞」,可選地,與感應塗佈於玻璃上的電致變色層中的缺陷或非連續性的一或更多個方法組合。在某些實施例中,可將超短(亦即,自10-10 至10-15 秒FWHM的脈衝寬度,例如,奈秒至飛秒)脈衝雷射束(例如,操作於波長如1064、532、355或266 nm)聚焦至高於臨界值的能量密度,使缺陷可產生於玻璃表面處或玻璃內的焦點的區域中。藉由重複該處理,可產生沿著預先決定路徑或輪廓對齊的一系列的雷射感應缺陷。在一些實施例中,雷射感應缺陷線可相距足夠靠近在一起,使得可產生及可選地使用玻璃內的機械弱點的控制區域,以沿著界定的輪廓折斷或分開(機械地或熱性地)材料。例如,在與超短脈衝雷射接觸之後,材料可與第二雷射束(例如,紅外光雷射如二氧化碳(CO2 )雷射,或其他熱應力來源)接觸,以分開玻璃成一或更多個部分。The glass article disclosed herein may be manufactured using one or more methods for producing small (e.g., 100) holes in glass for the purpose of drilling, cutting, separating, perforating, or other processing materials. , 10, or 1 micron or less) "holes", optionally in combination with one or more methods of inducing defects or discontinuities in an electrochromic layer coated on glass. In some embodiments, ultra-short (i.e., pulse widths from 10-10 to 10-15 seconds FWHM, e.g., nanoseconds to femtoseconds) pulsed laser beams (e.g., operating at wavelengths such as 1064, 532, 355, or 266 nm) focus to energy densities above a critical value, so that defects can occur at the surface of the glass or in areas of focus within the glass. By repeating this process, a series of laser-induced defects aligned along a predetermined path or contour can be generated. In some embodiments, the laser-induced defect lines may be sufficiently close together so that a controlled area of mechanical weakness within the glass may be created and optionally used to break or separate (mechanically or thermally) along a defined profile )material. For example, after contact with the ultrashort pulse laser, material (e.g., infrared laser such as carbon dioxide (CO 2) laser, thermal stresses, or other sources) into contact with a second laser beam, into a separate glass or Multiple sections.

根據多種實施例,可在玻璃基板中產生一或更多個垂直缺點或缺陷點、一系列的點或線,而可勾畫出最低電阻的輪廓或路徑,可將基板沿著該輪廓或路徑分開以界定所需形狀,其中該輪廓包括複數個缺陷線或區域自第一表面延伸至玻璃基板的相對第二表面。可使用超短脈衝雷射束(例如,脈衝寬度<100 psec;波長≤1064 nm)來照射欲處理基板,該超短脈衝雷射束可聚光成高的長寬比的焦線而穿透全部的或部分的基板厚度。According to various embodiments, one or more vertical defects or defect points, a series of points or lines can be generated in the glass substrate, and a contour or path of the lowest resistance can be drawn, and the substrate can be separated along the contour or path To define a desired shape, wherein the contour includes a plurality of defect lines or regions extending from a first surface to an opposite second surface of the glass substrate. The substrate to be processed can be irradiated with an ultra-short pulse laser beam (for example, pulse width <100 psec; wavelength ≤1064 nm). The ultra-short pulse laser beam can be focused into a high aspect ratio focal line and penetrated. Full or partial substrate thickness.

在此高能量密度容積內,可經由非線性效應修改基板,該等非線性效應可由高的光強度來觸發。低於此強度臨界值,基板對雷射輻射可為透明,且可不修改基板以產生缺陷線。如此處所使用,當基板吸收度在雷射波長處低於基板深度每毫米約10%(例如,低於約5%或低於約1%)時,基板對雷射波長「實質上透明」。藉由在所需輪廓或路徑上掃描雷射,可在基板中產生一或更多個窄的缺陷線,且輪廓可界定一周邊或形狀及/或塗佈基板的著色或未著色區域,可沿著該周邊或形狀分開玻璃基板。Within this high energy density volume, the substrate can be modified via non-linear effects, which can be triggered by high light intensity. Below this threshold of intensity, the substrate may be transparent to laser radiation, and the substrate may not be modified to generate defect lines. As used herein, a substrate is "substantially transparent" to the laser wavelength when the substrate absorbance is below the substrate wavelength by about 10% per millimeter (eg, below about 5% or below about 1%) at the laser wavelength. By scanning the laser on the desired contour or path, one or more narrow defect lines can be generated in the substrate, and the contour can define a perimeter or shape and / or colored or uncolored areas of the coated substrate. The glass substrate is separated along the periphery or shape.

超短脈衝雷射可在實質上透明的材料中(例如,玻璃)產生多光子吸收度(MPA)。MPA為相同或不同頻率的兩個或更多個光子的同時吸收度,以便將分子自一個狀態(通常為基態)激發至較高能量電子狀態。所涉及的分子的較低及較高狀態之間的能量差異等於該兩個光子能量的總和。MPA(亦稱為感應吸收度)可為第二或第三階處理,例如,較線性吸收度弱幾個數量級。MPA與線性吸收度的差異在於例如感應吸收度的強度可對光強度的平方成比例,因此MPA為非線性光處理。Ultrashort pulse lasers can produce multiphoton absorbance (MPA) in a substantially transparent material, such as glass. MPA is the simultaneous absorption of two or more photons of the same or different frequencies in order to excite a molecule from one state (usually the ground state) to a higher energy electron state. The energy difference between the lower and higher states of the molecule involved is equal to the sum of the energy of the two photons. MPA (also known as inductive absorption) can be a second or third order process, for example, several orders of magnitude weaker than linear absorption. The difference between MPA and linear absorption is that, for example, the intensity of inductive absorption can be proportional to the square of the light intensity, so MPA is a non-linear light processing.

脈衝雷射束可具有一波長,該波長選自基板實質上為透明的例如小於或等於約1064 nm的波長,例如532、355、或266奈米,包含其間所有範圍及子範圍。在一些實施例中,用於脈衝雷射的示範的功率層級範圍可自約25 W至約125 W,或自約50 W至約100 W,包含其間所有範圍及子範圍。根據多種實施例,脈衝雷射束可具有小於10奈秒的脈衝週期,例如約100皮秒。在一些實施例中,脈衝雷射束具有自大於約1皮秒至小於約100皮秒的脈衝週期,例如範圍自約5皮秒至約50皮秒、自約10皮秒至約30皮秒、或自約15皮秒至約20皮秒,包含其間所有範圍及子範圍。在額外的實施例中,脈衝雷射束的脈衝重複率範圍可自約1 kHz至約4 MHz,例如自約10 kHz至約650 MHz、自約50 kHz至約500 MHz、自約100 kHz至約400 MHz、或自約200 kHz至約300 MHz,包含其間所有範圍及子範圍。The pulsed laser beam may have a wavelength selected from wavelengths substantially transparent to the substrate, for example, less than or equal to about 1064 nm, such as 532, 355, or 266 nm, including all ranges and subranges therebetween. In some embodiments, the exemplary power levels for pulsed lasers can range from about 25 W to about 125 W, or from about 50 W to about 100 W, including all ranges and subranges therebetween. According to various embodiments, the pulsed laser beam may have a pulse period of less than 10 nanoseconds, such as about 100 picoseconds. In some embodiments, the pulsed laser beam has a pulse period from greater than about 1 picosecond to less than about 100 picoseconds, such as ranging from about 5 picoseconds to about 50 picoseconds, from about 10 picoseconds to about 30 picoseconds , Or from about 15 picoseconds to about 20 picoseconds, including all ranges and subranges in between. In additional embodiments, the pulse repetition rate of the pulsed laser beam may range from about 1 kHz to about 4 MHz, such as from about 10 kHz to about 650 MHz, from about 50 kHz to about 500 MHz, and from about 100 kHz to About 400 MHz, or from about 200 kHz to about 300 MHz, including all ranges and subranges in between.

在一些實施例中,脈衝雷射束可操作在單一脈衝模式,或在其他實施例中,可操作在叢發(burst)模式。在後者的實施例中,脈衝叢發可包括兩個或更多個脈衝,如,例如每一叢發3、4、5、10、15、20、25、或更多個脈衝,包含其間所有範圍及子範圍。脈衝叢發中的個別脈衝之間的週期範圍例如可自約1奈秒至約50奈秒,例如自約10奈秒至約30奈秒、或自約20奈秒至約40奈秒,包含其間所有範圍及子範圍。在某些實施例中,脈衝叢發之間的週期範圍可自約1微秒至約20微秒,例如自約5微秒至約10微秒,包含其間所有範圍及子範圍。據此,脈衝雷射束的叢發重複頻率範圍可自約1 kHz至約200 kHz,例如自約20 kHz至約150 kHz、或自約50 kHz至約100 kHz,包含其間所有範圍及子範圍。In some embodiments, the pulsed laser beam may be operated in a single pulse mode, or in other embodiments, it may be operated in a burst mode. In the latter embodiment, the bursts may include two or more pulses, such as, for example, 3, 4, 5, 10, 15, 20, 25, or more pulses per burst, including all Scope and subrange. The period range between individual pulses in a burst can be, for example, from about 1 nanosecond to about 50 nanoseconds, such as from about 10 nanoseconds to about 30 nanoseconds, or from about 20 nanoseconds to about 40 nanoseconds, including All ranges and subranges in between. In some embodiments, the period between bursts of pulses can range from about 1 microsecond to about 20 microseconds, such as from about 5 microseconds to about 10 microseconds, including all ranges and subranges therebetween. Accordingly, the burst repetition frequency of the pulsed laser beam may range from about 1 kHz to about 200 kHz, such as from about 20 kHz to about 150 kHz, or from about 50 kHz to about 100 kHz, including all ranges and subranges therebetween. .

在叢發模式中,每一叢發的平均雷射功率範圍可自約每一叢發50μJ至約每一叢發1000μJ,例如自約每一叢發100μJ至約每一叢發750μJ、自約每一叢發200μJ至約每一叢發500μJ、或自約每一叢發250μJ至約每一叢發400μJ,包含其間所有範圍及子範圍。根據額外的實施例,應用至給定材料的平均雷射功率可量測為每mm的材料每一叢發的μJ數,且可例如大於每單元厚度(mm)的給定材料(例如,玻璃)約每一叢發40μJ,例如範圍自約每mm每一叢發40μJ至約每mm每一叢發2500μJ、自約每mm每一叢發100μJ至約每mm每一叢發2000μJ、自約每mm每一叢發250μJ至約每mm每一叢發1500μJ、或自約每mm每一叢發500μJ至約每mm每一叢發1000μJ,包含其間所有範圍及子範圍。例如,可使用每一叢發200μJ的脈衝雷射來處理0.1至0.2 mm厚的Corning Eagle XG® 玻璃基板以給予示範的每mm每一叢發1000至2000μJ的雷射功率。在另一非限定範例中,可使用每一叢發400至700μJ的脈衝雷射來處理0.5至0.7 mm厚的Corning Eagle XG® 玻璃基板以給予示範的每mm每一叢發570至1400μJ的雷射功率。In burst mode, the average laser power of each burst can range from about 50 μJ per burst to about 1000 μJ per burst, such as from about 100 μJ per burst to about 750 μJ per burst, Each burst is from 200 μJ to about 500 μJ per burst, or from about 250 μJ to about 400 μJ per burst, including all ranges and subranges therebetween. According to additional embodiments, the average laser power applied to a given material can be measured as the number of μJ per cluster of material per mm and can be, for example, greater than a given material (e.g., glass, per unit thickness (mm) ) About 40 μJ per cluster, for example, ranging from about 40 μJ per mm per cluster to about 2500 μJ per mm per cluster, from about 100 μJ per mm per cluster to about 2000 μJ per mm per cluster, since about 250 μJ per mm per cluster to about 1500 μJ per mm per cluster, or about 500 μJ per mm per cluster to about 1000 μJ per mm per cluster, including all ranges and subranges in between. For example, a pulse laser of 200 μJ per burst can be used to process a Corning Eagle XG ® glass substrate with a thickness of 0.1 to 0.2 mm to give a demonstration laser power of 1000 to 2000 μJ per mm per burst. In another non-limiting example, a pulse laser of 400 to 700 μJ per burst can be used to process a Corning Eagle XG ® glass substrate with a thickness of 0.5 to 0.7 mm to give a demonstration of 570 to 1400 μJ per mm per burst Radio power.

根據非限定的實施例中,玻璃基板及脈衝雷射束可相對彼此平移,例如,玻璃基板可相對於脈衝雷射束平移及/或脈衝雷射束可相對於玻璃基板平移,以產生一輪廓。在一個特定實施例中,平移玻璃基板且應用脈衝雷射至該玻璃基板,同時脈衝雷射自身平移。例如,在捲對捲處理中,玻璃基板可非常長(例如幾十米長或更長)且在雷射處理期間實質上連續地平移。雷射以合適速度且沿著合適向量平移以在玻璃基板中產生一或更多個輪廓。基板或雷射之任一者可在該處理期間改變其速度。According to a non-limiting embodiment, the glass substrate and the pulsed laser beam can be translated relative to each other, for example, the glass substrate can be translated relative to the pulsed laser beam and / or the pulsed laser beam can be translated relative to the glass substrate to produce a contour . In a specific embodiment, the glass substrate is translated and a pulsed laser is applied to the glass substrate, while the pulsed laser is itself translated. For example, in a roll-to-roll process, the glass substrate may be very long (eg, tens of meters long or longer) and translated substantially continuously during the laser process. The laser is translated at a suitable speed and along a suitable vector to create one or more contours in the glass substrate. Either the substrate or the laser can change its speed during this process.

輪廓可包括複數個缺陷線,該等缺陷線可追蹤或界定欲產生的形狀之周邊,無論藉由後續的分開或藉由後續的電壓應用(例如,著色)。平移或掃描速度可取決於多種雷射處理參數,包含例如雷射功率及/或重複率。示範的平移或掃描速度範圍可例如自約每秒1 mm至約每秒5000 mm,例如自約每秒100 mm至約每秒4000 mm、自約每秒200 mm至約每秒3000 mm、自約每秒300 mm至約每秒2500 mm、自約每秒400 mm至約每秒2000 mm、或自約每秒500 mm至約每秒1000 mm,包含其間所有範圍及子範圍。The contour may include a plurality of defect lines that may trace or define the perimeter of the shape to be produced, whether by subsequent separation or by subsequent voltage application (eg, coloring). The translation or scanning speed may depend on a variety of laser processing parameters, including, for example, laser power and / or repetition rate. Exemplary panning or scanning speed ranges may be, for example, from about 1 mm per second to about 5000 mm per second, such as from about 100 mm per second to about 4000 mm per second, from about 200 mm per second to about 3000 mm per second, from From about 300 mm per second to about 2500 mm per second, from about 400 mm per second to about 2000 mm per second, or from about 500 mm per second to about 1000 mm per second, including all ranges and subranges therebetween.

可變化脈衝雷射束的重複率及/或掃描速度以產生所需的缺陷線之間的週期性(或節距)。在一些實施例中,缺陷線可相距約0.5μm至約25μm,例如自約1μm至約20μm、自約2μm至約15μm、自約3μm至約12μm、自約4μm至約10μm、或自約5μm至約8μm,包含其間所有範圍及子範圍。例如,針對速度每秒300 mm的線性切割(或掃描),缺陷線之間3μm的週期性對應至具有至少100 kHz的叢發重複率的脈衝雷射。相似地,針對每秒600 mm的掃描速度,缺陷線之間3μm的週期性對應至具有至少200 kHz的叢發重複率的脈衝雷射。The repetition rate and / or scanning speed of the pulsed laser beam can be varied to produce the desired periodicity (or pitch) between the defect lines. In some embodiments, the defect lines may be about 0.5 μm to about 25 μm apart, such as from about 1 μm to about 20 μm, from about 2 μm to about 15 μm, from about 3 μm to about 12 μm, from about 4 μm to about 10 μm, or from about 5 μm. Up to about 8 μm, including all ranges and subranges in between. For example, for a linear cut (or scan) at a speed of 300 mm per second, a periodicity of 3 μm between the defect lines corresponds to a pulsed laser with a burst repetition rate of at least 100 kHz. Similarly, for a scanning speed of 600 mm per second, a periodicity of 3 μm between defect lines corresponds to a pulsed laser with a burst repetition rate of at least 200 kHz.

此外,缺陷線的尺度可受例如雷射聚焦參數的影響,例如雷射束焦線的長度及/或雷射束焦線的平均點直徑。例如,可使用脈衝雷射以產生具有相對高的長寬比(長度:直徑)的一或更多個缺陷線,使得在一些實施例中,可產生非常薄的、長的缺陷線自第一表面延伸至基板的相對第二表面。原則上,該等缺陷線可藉由單一脈衝雷射來產生,或可使用額外脈衝以增加受影響面積(例如,增加的缺陷線長度及/或寬度)。In addition, the size of the defect line may be affected by, for example, laser focusing parameters, such as the length of the laser beam focal line and / or the average point diameter of the laser beam focal line. For example, a pulsed laser can be used to generate one or more defect lines with a relatively high aspect ratio (length: diameter), such that in some embodiments, very thin, long defect lines can be generated from the first The surface extends to an opposite second surface of the substrate. In principle, these defect lines can be generated by a single pulse laser, or additional pulses can be used to increase the affected area (eg, increased defect line length and / or width).

如第1A至1B圖中所一般圖示,用於切割包括電致變色層150的玻璃基板130的方法可包括使用脈衝雷射140來產生輪廓或缺點線110,包括欲處理基板中的複數個缺陷線120。例如,缺陷線120可延伸穿過玻璃基板的厚度,例如,大約正交於玻璃片的主要(平坦)表面a、b。儘管可藉由在一個維度中平移玻璃基板130及/或脈衝雷射140來產生線性輪廓(例如圖示於第1A圖中的輪廓110),亦可藉由在兩個維度中平移玻璃基板及/或脈衝雷射來產生彎曲或非線性的輪廓。如第1B圖中所展示,玻璃基板130可接著沿著輪廓110分開,以產生兩個分開部分130a及130b,其中分開的邊緣或表面由輪廓110界定,每一部分包括電致變色層150。As generally illustrated in Figures 1A to 1B, a method for cutting a glass substrate 130 including an electrochromic layer 150 may include using a pulsed laser 140 to generate a contour or defect line 110, including a plurality of substrates to be processed Defect line 120. For example, the defect line 120 may extend through the thickness of the glass substrate, for example, approximately orthogonal to the major (flat) surfaces a, b of the glass sheet. Although a linear contour can be generated by translating the glass substrate 130 and / or the pulsed laser 140 in one dimension (e.g., contour 110 shown in Figure 1A), it is also possible to translate the glass substrate and / Or pulsed laser to produce a curved or non-linear profile. As shown in FIG. 1B, the glass substrate 130 may then be separated along the contour 110 to generate two separated portions 130 a and 130 b, where the separated edges or surfaces are defined by the contour 110, and each portion includes the electrochromic layer 150.

參考第2A至2B圖,用於雷射處理基板的方法可包含聚焦脈衝雷射束2成沿著束傳播方向定向的雷射束焦線2b。一雷射(未示出)可發射脈衝雷射束2,脈衝雷射束2可具有入射至光學組件6的部分2a。光學組件6可將雷射束的入射部分2a沿著束方向轉換成雷射束焦線2b,雷射束焦線2b可具有長度L及直徑D。基板1可放置於束路徑中以至少部分地與雷射束焦線2b重疊,雷射束焦線2b可因此被引導進入基板1。可放置第一表面1a以面對光學組件6,而可放置相對第二表面1b以背對光學組件6,反之亦然。基板的厚度d可在表面1a及1b之間垂直延伸。Referring to Figures 2A to 2B, a method for laser processing a substrate may include focusing a pulsed laser beam 2 into a laser beam focal line 2b oriented along a beam propagation direction. A laser (not shown) may emit a pulsed laser beam 2, and the pulsed laser beam 2 may have a portion 2 a incident on the optical component 6. The optical component 6 may convert the incident portion 2a of the laser beam into a laser beam focal line 2b along the beam direction, and the laser beam focal line 2b may have a length L and a diameter D. The substrate 1 may be placed in the beam path to at least partially overlap the laser beam focal line 2b, and the laser beam focal line 2b may thus be guided into the substrate 1. The first surface 1a may be placed to face the optical component 6, and the opposite second surface 1b may be placed to face away from the optical component 6, and vice versa. The thickness d of the substrate may extend vertically between the surfaces 1a and 1b.

如第2A圖中所描繪,可對齊基板1以垂直於雷射束及由光學組件6所產生的焦線2b的縱軸。在多種實施例中(如所描繪),焦線2b可在基板1的表面1a之前起始且可不會延伸超過表面1b。當然可使用其他焦線定向,使得焦線2b在表面1a之後起始及/或延伸超過表面1b(未示出)。假設沿著雷射束焦線2b有足夠雷射強度,可藉由非線性多光子或雷射能量的感應吸收來修改雷射束焦線及基板重疊處的面積,強度可藉由聚焦雷射束2於長度l的區段上而產生,亦即,長度l的線焦點。As depicted in Figure 2A, the substrate 1 can be aligned perpendicular to the longitudinal axis of the laser beam and the focal line 2b generated by the optical component 6. In various embodiments (as depicted), the focal line 2b may start before the surface 1a of the substrate 1 and may not extend beyond the surface 1b. Of course, other focal line orientations can be used such that the focal line 2b starts and / or extends beyond the surface 1b (not shown) after the surface 1a. Assuming sufficient laser intensity along the laser beam focal line 2b, the area of the laser beam focal line and the substrate overlap can be modified by nonlinear multi-photon or induced absorption of laser energy, and the intensity can be focused by focusing the laser The bundle 2 is generated on a section of length l, that is, a line focus of length l.

感應吸收可沿著區段2c在基板材料中產生缺陷線形成。在一些實施例中,缺陷線可為微觀系列(例如,100 nm<直徑<10μm)的「孔洞」(亦稱為穿孔或缺陷線)。根據多種實施例,可以幾百kHz的速率產生個別穿孔(每秒幾百千穿孔)。藉由相對彼此平移基板及脈衝雷射,可產生以所需空間分開的相鄰於彼此的該等穿孔(亦稱為週期性或節距)。可視需要選擇缺陷線的週期性以便於基板的分開及/或產生所需著色效應。缺陷線之間示範的週期性範圍可例如自約0.5μm至約25μm,例如自約1μm至約20μm、自約2μm至約15μm、自約3μm至約12μm、自約4μm至約10μm、或自約5μm至約8μm,包含其間所有範圍及子範圍。Inductive absorption can be formed along the section 2c to produce defect lines in the substrate material. In some embodiments, the defect line may be a "hole" (also referred to as a perforation or defect line) in a microscopic series (eg, 100 nm <diameter <10 μm). According to various embodiments, individual punctures (hundreds of thousands of punctures per second) can be generated at a rate of several hundred kHz. By translating the substrate and the pulsed laser relative to each other, these perforations (also known as periodicity or pitch) adjacent to each other separated by the required space can be generated. The periodicity of the defect lines can be selected as needed to facilitate the separation of the substrates and / or produce the desired coloring effect. Exemplary periodic ranges between defect lines can be, for example, from about 0.5 μm to about 25 μm, such as from about 1 μm to about 20 μm, from about 2 μm to about 15 μm, from about 3 μm to about 12 μm, from about 4 μm to about 10 μm, or from About 5 μm to about 8 μm, including all ranges and subranges therebetween.

在某些非限定實施例中,缺陷線可為自第一表面1a延伸至相對第二表面1b的「通孔」或開口通道,例如,延伸跨過基板1的整體厚度d。缺陷線形成亦可延伸跨過基板厚度的一部分,如第2A圖中具有長度L的區段2c所指示。區段2c的長度L因此對應至雷射束焦線2b及基板1之間的重疊長度及最終缺陷線的長度。區段2c的平均直徑D可對應更多或更少於雷射束焦線2b的平均直徑。參考第2B圖,基板1曝露於第2A圖中的雷射束2最終將因雷射能量的感應吸收而膨脹,使得材料中對應的感應張力可導致微裂痕形成。根據多種實施例,感應張力在表面1a處可為最大。In some non-limiting embodiments, the defect line may be a “through hole” or an open channel extending from the first surface 1 a to the second surface 1 b, for example, extending across the entire thickness d of the substrate 1. Defect line formation may also extend across a portion of the thickness of the substrate, as indicated by section 2c with length L in Figure 2A. The length L of the segment 2c therefore corresponds to the length of the overlap between the laser beam focal line 2b and the substrate 1 and the length of the final defect line. The average diameter D of the section 2c may correspond to more or less than the average diameter of the laser beam focal line 2b. Referring to FIG. 2B, the substrate 1 exposed to the laser beam 2 in FIG. 2A will eventually expand due to the induced absorption of laser energy, so that the corresponding induced tension in the material may cause micro-cracks to form. According to various embodiments, the induced tension may be maximum at the surface 1a.

如此處所界定,缺陷線的寬度對應至開口通道的內部寬度或玻璃基板中產生的空氣孔洞之直徑。例如,在一些實施例中,缺陷線的寬度範圍可自約0.1μm至約5μm,例如自約0.25μm至約4μm、自約0.5μm至約3.5μm、自約1μm至約3μm、或自約1.5μm至約2μm,包含其間所有範圍及子範圍。在一些實施例中,缺陷線的寬度可與雷射束焦線的平均點直徑一樣大,例如,雷射束焦線的平均點直徑範圍亦可自約0.1μm至約5μm,例如自約0.25μm至約4μm、自約0.5μm至約3.5μm、自約1μm至約3μm、或自約1.5μm至約2μm,包含其間所有範圍及子範圍。在沿著包括複數個缺陷線的輪廓分開玻璃基板的實施例中,可潛在地沿著分開部分的切割邊緣查看缺陷線,且該等區域可具有可與缺陷線的寬度比較的寬度,例如,自約0.1μm至約5μm。As defined herein, the width of the defect line corresponds to the internal width of an open channel or the diameter of an air hole created in a glass substrate. For example, in some embodiments, the width of the defect line may range from about 0.1 μm to about 5 μm, such as from about 0.25 μm to about 4 μm, from about 0.5 μm to about 3.5 μm, from about 1 μm to about 3 μm, or from about 1.5 μm to about 2 μm, including all ranges and subranges therebetween. In some embodiments, the width of the defect line may be as large as the average point diameter of the laser beam focal line. For example, the average point diameter of the laser beam focal line may also range from about 0.1 μm to about 5 μm, such as from about 0.25 μm to about 4 μm, from about 0.5 μm to about 3.5 μm, from about 1 μm to about 3 μm, or from about 1.5 μm to about 2 μm, including all ranges and subranges therebetween. In embodiments where the glass substrate is separated along a contour including a plurality of defect lines, the defect lines can potentially be viewed along the cutting edge of the divided portion, and the regions can have a width comparable to the width of the defect line, for example, From about 0.1 μm to about 5 μm.

可將脈衝雷射束聚焦成具有任何所需長度l的雷射束焦線,可例如取決於選擇的光組件配置而變化該長度。在一些實施例中,雷射束焦線長度範圍例如可自約0.01 mm至約100 mm,例如自約0.1 mm至約50 mm、自約0.5 mm至約20 mm、自約1 mm至約10 mm、自約2 mm至約8 mm、或自約3 mm至約5 mm,包含其間所有範圍及子範圍。在多種實施例中,雷射束焦線長度l可對應於基板的厚度d,可小於厚度d,或可大於基板的厚度d。因此,在一些實施例中,可使用於此揭露的方法以處理或切割多於一個基板,例如兩個或更多個基板的堆疊。根據非限定的實施例,脈衝雷射束可使用單一雷射通過而將玻璃基板的堆疊穿孔上至總厚度約100 mm或更大,例如,自20μm至約200 mm(即使在多個位置中基板之間存在一或更多個空氣空隙的範例中)。例如,可藉由雷射的單一通過來將200個基板的堆疊之每一基板(每一基板為0.5 mm厚)穿孔。例如,每一基板具有電致變色薄膜大約1微米(0.001 mm)厚將使200個該等基板的堆疊為100.2 mm厚(100 mm的玻璃及0.2 mm的電致變色薄膜)。此外,一些實施例可進一步包括光學清晰且允許多層穿孔的玻璃基板之間的額外塗佈及/或保護性材料。該等塗佈包含但不限於SiO2 、Al2 O3 、及有機及無機聚合物,例如矽氧烷。The pulsed laser beam can be focused into a laser beam focal line having any desired length l, which can be varied, for example, depending on the optical component configuration selected. In some embodiments, the laser beam focal length can range, for example, from about 0.01 mm to about 100 mm, such as from about 0.1 mm to about 50 mm, from about 0.5 mm to about 20 mm, from about 1 mm to about 10 mm, from about 2 mm to about 8 mm, or from about 3 mm to about 5 mm, including all ranges and subranges therebetween. In various embodiments, the laser beam focal length l may correspond to the thickness d of the substrate, may be smaller than the thickness d, or may be larger than the thickness d of the substrate. Thus, in some embodiments, the method used for this disclosure can be used to process or cut more than one substrate, such as a stack of two or more substrates. According to a non-limiting embodiment, a pulsed laser beam can pass through a stack of perforations of a glass substrate to a total thickness of about 100 mm or more using a single laser pass, for example, from 20 μm to about 200 mm (even in multiple locations (In the example where there are one or more air gaps between the substrates). For example, each of the 200 substrate stacks (each substrate is 0.5 mm thick) can be perforated with a single pass of the laser. For example, each substrate having an electrochromic film approximately 1 micron (0.001 mm) thick will result in a stack of 200 such substrates being 100.2 mm thick (100 mm glass and 0.2 mm electrochromic film). In addition, some embodiments may further include additional coating and / or protective materials between glass substrates that are optically clear and allow multiple layers of perforation. Such coatings include, but are not limited to, SiO 2 , Al 2 O 3 , and organic and inorganic polymers, such as siloxane.

可使用多種方法產生缺陷線或複數個缺陷線。例如,可使用多種裝置以聚焦雷射束以產生雷射束焦線。可例如藉由傳輸Gaussian雷射束進入錐鏡透鏡以產生Gauss-Bessel雷射束剖面來產生雷射束焦線。Gauss-Bessel束可較Gaussian束更慢繞射(例如,相對於幾十微米或更小,可維持範圍上百微米或毫米的單一微米點尺寸)。用於Gauss-Bessel束的聚焦強度的深度或長度可因而遠較Gauss束大。亦可使用或使用光學元件產生其他慢的繞射或非繞射束,例如Airy及Bessel束。美國專利申請案第14/529,520及14/530,457號中提供了用於產生雷射束焦線的示範的光學組件,上述文獻以其全體參考併入於此。可例如使用任何種類的甜甜圈形狀雷射束、球體透鏡、錐鏡透鏡、繞射元件、或任何其他合適的方法或設備來實現聚焦,以形成高強度的線性區域。亦可變化脈衝雷射的類型(例如,皮秒、飛秒等)及/或其波長(例如,IR、UV、綠光等),只要因非線性光學效應產生足夠的強度以產生基板材料的分解。Multiple methods can be used to generate defect lines or a plurality of defect lines. For example, various devices may be used to focus the laser beam to produce a laser beam focal line. The laser beam focal line can be generated, for example, by transmitting a Gaussian laser beam into a cone lens to generate a Gauss-Bessel laser beam profile. Gauss-Bessel beams can be diffracted more slowly than Gaussian beams (eg, can maintain a single micron spot size in the range of hundreds of microns or millimeters relative to tens of microns or less). The depth or length of the focusing intensity used for the Gauss-Bessel beam can thus be much larger than the Gauss beam. Optics can also be used or used to generate other slow diffractive or non-diffractive beams, such as Airy and Bessel beams. Exemplary optical assemblies for generating a focal line of a laser beam are provided in U.S. Patent Application Nos. 14 / 529,520 and 14 / 530,457, which are incorporated herein by reference in their entirety. Focusing can be achieved, for example, using any kind of donut-shaped laser beam, sphere lens, cone lens, diffractive element, or any other suitable method or device to form a high-intensity linear region. The type of pulsed laser (for example, picosecond, femtosecond, etc.) and / or its wavelength (for example, IR, UV, green light, etc.) can also be changed, as long as sufficient intensity is generated due to non-linear optical effects to generate the break down.

第3圖圖示一個示範的光學組件6,可使用光學組件6以將脈衝雷射束2聚焦成具有長度l的雷射束焦線2b,且被引導進入具有電致變色層7的玻璃基板1。光學組件6可包含例如錐鏡透鏡3、準直透鏡4、及聚焦透鏡5。可變化光學組件中每一透鏡的聚焦長度以產生具有所需直徑及/或長度的雷射束焦線。例如,聚焦透鏡5可具有一聚焦長度,範圍自約10 mm至約50 mm,例如自約20 mm至約40 mm、或自約25 mm至約30 mm,包含其間所有範圍及子範圍。準直透鏡4可相似地具有聚焦長度,範圍自約50 mm至約200 mm,例如自約75 mm至約150 mm、或自約100 mm至約125 mm,包含其間所有範圍及子範圍。FIG. 3 illustrates an exemplary optical component 6 that can be used to focus a pulsed laser beam 2 into a laser beam focal line 2b having a length l and is guided into a glass substrate having an electrochromic layer 7 1. The optical component 6 may include, for example, a conical lens 3, a collimating lens 4, and a focusing lens 5. The focal length of each lens in the optical assembly can be varied to produce a laser beam focal line having a desired diameter and / or length. For example, the focusing lens 5 may have a focusing length ranging from about 10 mm to about 50 mm, such as from about 20 mm to about 40 mm, or from about 25 mm to about 30 mm, including all ranges and subranges therebetween. The collimating lens 4 may similarly have a focal length ranging from about 50 mm to about 200 mm, such as from about 75 mm to about 150 mm, or from about 100 mm to about 125 mm, including all ranges and subranges therebetween.

在多種非限定實施例中,可使用超短Bessel束(皮秒或飛秒週期)將錐鏡透鏡3併入光學透鏡組件6以產生高的長寬比的高強度區域,例如,無錐度雷射微通道。錐鏡是錐狀切割透鏡,能夠在沿著光軸的線上形成點來源(例如,將雷射束轉換成一環)。錐鏡及其配置對發明所屬領域具有通常知識者為已知,且可例如具有錐角,範圍自約5度至約20度,例如自約10度至約15度,包含其間所有範圍及子範圍。In a variety of non-limiting embodiments, an ultra-short Bessel beam (picosecond or femtosecond period) can be used to incorporate the cone lens 3 into the optical lens assembly 6 to produce a high intensity area with a high aspect ratio, such as a taper-free mine Shoot microchannel. A cone lens is a cone-shaped cutting lens that is capable of forming a point source on a line along the optical axis (for example, converting a laser beam into a ring). The cone lens and its configuration are known to those having ordinary knowledge in the field to which the invention belongs, and may, for example, have a cone angle ranging from about 5 degrees to about 20 degrees, such as from about 10 degrees to about 15 degrees, including all ranges and range.

錐鏡透鏡3可將具有原始直徑D1(例如,約1至5 mm,例如約2至3 mm)的雷射束聚光成實質上圓柱形狀的高強度區域及高的長寬比(例如,長的長度及小的直徑),具有較小直徑對應至例如第2A圖中所圖示的焦線直徑D。聚光雷射束內所產生的高強度可導致雷射的電磁場及基板的非線性互動,使得雷射能量被傳輸至基板以影響缺陷線的形成。然而,在雷射強度不夠高的基板面積中(例如,環繞中央收斂線的面積),基板可對雷射為透明的,使得不存有用於自雷射傳輸能量至基板材料的機制。因此,在玻璃基板曝露於雷射強度低於非線性臨界值的面積中可以沒有損壞或改變。The cone lens 3 can focus a laser beam having an original diameter D1 (for example, about 1 to 5 mm, for example, about 2 to 3 mm) into a substantially cylindrical high-intensity region and a high aspect ratio (for example, The long diameter and the small diameter) have a smaller diameter corresponding to, for example, the focal line diameter D illustrated in FIG. 2A. The high intensity generated in the focused laser beam can cause the electromagnetic field of the laser and the nonlinear interaction of the substrate, so that the laser energy is transmitted to the substrate to affect the formation of defect lines. However, in a substrate area where the laser intensity is not high enough (for example, the area surrounding the central convergence line), the substrate may be transparent to the laser, so that there is no mechanism for transmitting energy from the laser to the substrate material. Therefore, there can be no damage or change in the area where the glass substrate is exposed to a laser intensity below a non-linear critical value.

在使用脈衝雷射束產生包括複數個缺陷線或穿孔的輪廓之後,可選地,可使用第二雷射束將玻璃基板分開成兩個或更多個部分。可將第二雷射束使用為熱來源以產生繞著輪廓的熱應力區,可將缺陷線置於張力中因而感應分開。第二雷射束可發射玻璃基板非為透明的任何波長,例如紅外光波長,例如,大於約1064 nm。在一些實施例中,第二雷射束可發射大於約5μm的波長,例如大於約10μm的波長。合適的紅外光雷射可包含例如可為經調變或未經調變的CO2 雷射等等。第二雷射束的非限定範例包含但不限於操作於大於約10μm的波長的經調變的CO2 雷射,例如約10.2μm至約10.7μm,或自約10.4μm至約10.6μm,包含其間所有範圍及子範圍。After using a pulsed laser beam to generate a profile including a plurality of defect lines or perforations, a second laser beam may optionally be used to separate the glass substrate into two or more sections. The second laser beam can be used as a source of heat to create a thermal stress zone around the profile, the defect line can be placed under tension and thus induced apart. The second laser beam can emit any wavelength where the glass substrate is not transparent, such as the wavelength of infrared light, for example, greater than about 1064 nm. In some embodiments, the second laser beam may emit a wavelength greater than about 5 μm, such as a wavelength greater than about 10 μm. Suitable infrared lasers may include, for example, CO 2 lasers, which may be modulated or unmodulated, and the like. Non-limiting examples of the second laser beam include, but are not limited to, modulated CO 2 lasers operating at wavelengths greater than about 10 μm, such as about 10.2 μm to about 10.7 μm, or from about 10.4 μm to about 10.6 μm, including All ranges and subranges in between.

參考第1A至1B圖,第二雷射束(未示出)可與玻璃基板130的第一表面a接觸且沿著輪廓110平移以將玻璃基板分開成兩個或更多個部分130a、130b。第二表面b可包括背離表面a的電致變色層150,表面a與第二雷射束接觸。第二雷射束可在輪廓110上及周圍產生熱應力的區域,因而感應玻璃基板130沿著輪廓110的分開以產生分開部分130a、130b。Referring to Figures 1A to 1B, a second laser beam (not shown) may be in contact with the first surface a of the glass substrate 130 and translated along the contour 110 to separate the glass substrate into two or more portions 130a, 130b . The second surface b may include an electrochromic layer 150 facing away from the surface a, which is in contact with the second laser beam. The second laser beam may generate a thermal stress region on and around the contour 110, so that the separation of the glass substrate 130 along the contour 110 is induced to generate the divided portions 130a, 130b.

在一些實施例中,用於第二雷射束的示範功率層級範圍可自約50 W至約500 W,例如自約100 W至約400 W、自約150 W至約300 W,或自約200 W至約250 W,包含其間所有範圍及子範圍。當以連續(例如,未經調變)模式操作時,第二雷射束可具有較經調變模式操作時更低的功率。例如,連續的第二雷射束可具有功率層級範圍自約50 W至約300 W,而經調變的第二雷射束可具有功率層級範圍自約200 W至約500 W,儘管,個別雷射功率可變化且不限於給定的示範範圍。在額外的實施例中,第二雷射束的平均點直徑範圍可自約1 mm至約10 mm,例如自約2 mm至約9 mm、自約3 mm至約8 mm、自約4 mm至約7 mm,或自約5 mm至約6 mm,包含其間所有範圍及子範圍。第二雷射束所產生的熱可導致輪廓上及/或周圍的熱應力區域,此區域具有微米等級的直徑,例如,小於約20μm,例如範圍自約1μm至約20μm、自約2μm至約15μm、自約3μm至約10μm、自約4μm至約8μm,或自約5μm至約6μm,包含其間所有範圍及子範圍。In some embodiments, exemplary power levels for the second laser beam may range from about 50 W to about 500 W, such as from about 100 W to about 400 W, from about 150 W to about 300 W, or from about 200 W to about 250 W, including all ranges and subranges in between. When operating in a continuous (eg, unmodulated) mode, the second laser beam may have lower power than when operated in a modulated mode. For example, a continuous second laser beam may have a power level ranging from about 50 W to about 300 W, and a modulated second laser beam may have a power level ranging from about 200 W to about 500 W, although, individually Laser power can vary and is not limited to a given exemplary range. In additional embodiments, the average point diameter of the second laser beam may range from about 1 mm to about 10 mm, such as from about 2 mm to about 9 mm, from about 3 mm to about 8 mm, and from about 4 mm. To about 7 mm, or from about 5 mm to about 6 mm, including all ranges and subranges in between. The heat generated by the second laser beam can result in thermal stress regions on and / or around the profile, this region having a diameter in the micrometer range, for example, less than about 20 μm, such as ranging from about 1 μm to about 20 μm, from about 2 μm to about 15 μm, from about 3 μm to about 10 μm, from about 4 μm to about 8 μm, or from about 5 μm to about 6 μm, including all ranges and subranges therebetween.

根據多種實施例,第二雷射束可經調變且可具有小於約200微秒的脈衝週期,例如大於約1微秒至小於約200微秒,例如,範圍自約5微秒至約150微秒、自約10微秒至約100微秒、自約20微秒至約80微秒、自約30微秒至約60微秒、或自約40微秒至約50微秒、,包含其間所有範圍及子範圍。根據多種實施例,經調變的第二雷射束的上升時間可小於約150微秒,例如範圍自約10微秒至約150微秒、自約20微秒至約100微秒、自約30微秒至約80微秒、自約40微秒至約70微秒、或自約50微秒至約60微秒,包含其間所有範圍及子範圍。According to various embodiments, the second laser beam may be modulated and may have a pulse period of less than about 200 microseconds, such as greater than about 1 microsecond to less than about 200 microseconds, for example, ranging from about 5 microseconds to about 150 Microseconds, from about 10 microseconds to about 100 microseconds, from about 20 microseconds to about 80 microseconds, from about 30 microseconds to about 60 microseconds, or from about 40 microseconds to about 50 microseconds, including All ranges and subranges in between. According to various embodiments, the rise time of the modulated second laser beam may be less than about 150 microseconds, such as ranging from about 10 microseconds to about 150 microseconds, from about 20 microseconds to about 100 microseconds, from about 30 microseconds to about 80 microseconds, from about 40 microseconds to about 70 microseconds, or from about 50 microseconds to about 60 microseconds, including all ranges and subranges therebetween.

在額外的實施例中,經調變的第二雷射束的脈衝重複率(或調變速度)範圍可自約1 kHz至約100 kHz,例如自約5 kHz至約80 kHz、自約10 kHz至約60 kHz、自約20 kHz至約50 kHz、或自約30 kHz至約40 kHz,包含其間所有範圍及子範圍。根據非限定實施例,第二雷射束脈衝之間的節距或週期性範圍可自約1μm至約100μm,例如自約5μm至約90μm、自約10μm至約80μm、自約20μm至約70μm、自約30μm至約60μm,或自約40μm至約50μm,包含其間所有範圍及子範圍。In additional embodiments, the pulse repetition rate (or modulation speed) of the modulated second laser beam may range from about 1 kHz to about 100 kHz, such as from about 5 kHz to about 80 kHz, from about 10 kHz to about 60 kHz, from about 20 kHz to about 50 kHz, or from about 30 kHz to about 40 kHz, including all ranges and subranges therebetween. According to a non-limiting embodiment, the pitch or periodicity between the second laser beam pulses can range from about 1 μm to about 100 μm, such as from about 5 μm to about 90 μm, from about 10 μm to about 80 μm, from about 20 μm to about 70 μm , From about 30 μm to about 60 μm, or from about 40 μm to about 50 μm, including all ranges and subranges therebetween.

在某些實施例中,玻璃基板的第一表面可在單一通過與第二雷射束接觸,或在其他實施例中,可進行多次通過。例如,第二雷射束可使用無論何處自1至10次通過而相對於玻璃基板平移(反之亦然),例如2至9次通過、3至8次通過、4至7次通過、或5至6次通過,包含其間所有範圍及子範圍。平移速度範圍可自約每秒100 mm至約每秒1000 mm,例如自約每秒150 mm至約每秒900 mm、自約每秒200 mm至約每秒800 mm、自約每秒250 mm至約每秒700 mm、自約每秒300 mm至約每秒600 mm,或自約每秒400 mm至約每秒500 mm,包含其間所有範圍及子範圍。In some embodiments, the first surface of the glass substrate may contact the second laser beam in a single pass, or in other embodiments, multiple passes may be performed. For example, the second laser beam can be translated relative to the glass substrate using 1 to 10 passes wherever possible (and vice versa), such as 2 to 9 passes, 3 to 8 passes, 4 to 7 passes, or 5 to 6 passes, including all ranges and subranges in between. The translation speed can range from about 100 mm per second to about 1000 mm per second, such as from about 150 mm per second to about 900 mm per second, from about 200 mm per second to about 800 mm per second, and from about 250 mm per second To about 700 mm per second, from about 300 mm to about 600 mm per second, or from about 400 mm to about 500 mm per second, including all ranges and subranges therebetween.

另一態樣包括使用任何上述處理以在基板上的電致變色層中產生孔洞、空洞、空隙、或其他非連續性,同時未損壞或限制對下方基板的損壞。在該等實施例中,可使用電致變色層150以修改雷射吸收或侵入深度。在一些實施例中,放置電致變色層150於有色的或黑暗的狀態以增加雷射光的吸收,且在該等實施例中,可調諧雷射至靠近電致變色層150的光吸收波長的波長。在該等實施例中,電致變色層的吸收可幫助電致變色層的修改,可影響雷射侵入深度,或可增加或減少修改玻璃或電致變色層所需的整體雷射脈衝功率。Another aspect includes using any of the above processes to create holes, voids, voids, or other discontinuities in the electrochromic layer on the substrate without damaging or limiting damage to the underlying substrate. In these embodiments, the electrochromic layer 150 may be used to modify the laser absorption or penetration depth. In some embodiments, the electrochromic layer 150 is placed in a colored or dark state to increase the absorption of laser light, and in these embodiments, the laser can be tuned to a wavelength near the light absorption wavelength of the electrochromic layer 150. wavelength. In these embodiments, the absorption of the electrochromic layer can help the modification of the electrochromic layer, can affect the depth of laser penetration, or can increase or decrease the overall laser pulse power required to modify the glass or electrochromic layer.

在產生電致變色層中的非連續性時,一般情況的目標為產生兩個或更多個電性分開區域。因此,典型地需要非連續線(界定為明確形成以電性絕緣基板上電致變色層的兩個或更多個區域的雷射形成線)為連續的,意指完全地彼此斷開電致變色層的兩個區域,且可需要電致變色薄膜的至少一個層的切除。在電致變色層中產生非連續性所需的雷射功率或能量層級典型地遠小於在玻璃基板中產生損壞所需。可使用脈衝或連續雷射。使用脈衝雷射可為優勢的,其中可切除電致變色材料而不加熱電致變色或基板,避免損壞相鄰的、保持的電致變色材料或玻璃基板的韌度。進一步地,雷射的波長可優勢地針對電致變色薄膜的吸收,無論處於發光或黑暗狀態。進一步地,可經由基板或相對基板聚焦束(取決於需求)。When creating discontinuities in the electrochromic layer, the goal in general is to create two or more electrically separated regions. Therefore, it is typically required that the discontinuous lines (defined as laser forming lines that explicitly form two or more regions of an electrochromic layer on an electrically insulating substrate) are continuous, meaning that the electrical fields are completely disconnected from each other. Two regions of the color-changing layer, and resection of at least one layer of the electrochromic film may be required. The laser power or energy level required to generate discontinuities in the electrochromic layer is typically much less than that required to generate damage in a glass substrate. Pulsed or continuous lasers can be used. The use of pulsed lasers can be advantageous in that the electrochromic material can be excised without heating the electrochromic or substrate, avoiding damage to the toughness of an adjacent, maintained electrochromic material or glass substrate. Further, the wavelength of the laser can advantageously target the absorption of the electrochromic film, whether in a light-emitting or dark state. Further, the beam can be focused via a substrate or an opposing substrate (depending on the needs).

在一些實施例中,若為脈衝,示範的雷射功率範圍可自約0.25 W至約150 W,例如自約0.25 W至約50 W,或自約1 W至約100 W,包含其間所有範圍及子範圍。根據多種實施例,脈衝雷射束可具有自100奈秒至10飛秒的脈衝週期,例如約100皮秒。在一些實施例中,脈衝雷射束具有自大於約1皮秒至小於約100皮秒的脈衝週期,例如範圍自約5皮秒至約50皮秒、自約10皮秒至約30皮秒,或自約15皮秒至約20皮秒,包含其間所有範圍及子範圍。在額外的實施例中,脈衝雷射束的脈衝重複率範圍可自約1 kHz至約4 MHz,例如自約10 kHz至約650 kHz、自約50 kHz至約500 kHz、自約100 kHz至約400 kHz、或自約200 kHz至約300 kHz,包含其間所有範圍及子範圍。In some embodiments, for pulses, the exemplary laser power range may be from about 0.25 W to about 150 W, such as from about 0.25 W to about 50 W, or from about 1 W to about 100 W, including all ranges therebetween. And subranges. According to various embodiments, the pulsed laser beam may have a pulse period from 100 nanoseconds to 10 femtoseconds, such as about 100 picoseconds. In some embodiments, the pulsed laser beam has a pulse period from greater than about 1 picosecond to less than about 100 picoseconds, such as ranging from about 5 picoseconds to about 50 picoseconds, from about 10 picoseconds to about 30 picoseconds , Or from about 15 picoseconds to about 20 picoseconds, including all ranges and subranges in between. In additional embodiments, the pulse repetition rate of the pulsed laser beam may range from about 1 kHz to about 4 MHz, such as from about 10 kHz to about 650 kHz, from about 50 kHz to about 500 kHz, and from about 100 kHz to About 400 kHz, or from about 200 kHz to about 300 kHz, including all ranges and subranges in between.

由於用於電致變色中非連續性產生的功率層級遠遠較小,亦可使用連續雷射來源。用於連續雷射的功率層級為自約0.25 W至約150 W,例如自約0.25 W至約50 W,或自約1 W至約100 W,包含其間所有範圍及子範圍,主要取決於波長、焦點、及束瞄準特定區域的時間。Since the power levels used for discontinuities in electrochromism are much smaller, continuous laser sources can also be used. The power level for continuous lasers is from about 0.25 W to about 150 W, such as from about 0.25 W to about 50 W, or from about 1 W to about 100 W, including all ranges and subranges therebetween, mainly depending on the wavelength , Focus, and beam targeting time.

非連續線可為使用以製造該非連續線的雷射的大約相同寬度。非連續線的寬度範圍可自約0.1μm至約5μm,例如自約0.25μm至約4μm、自約0.5μm至約3.5μm、自約1μm至約3μm,或自約1.5μm至約2μm,包含其間所有範圍及子範圍。在一些實施例中,非連續線的寬度可與雷射束焦線的平均點直徑一樣大,例如,雷射束焦線的平均點直徑範圍亦可自約0.1μm至約5μm,例如自約0.25μm至約4μm、自約0.5μm至約3.5μm、自約1μm至約3μm,或自約1.5μm至約2μm,包含其間所有範圍及子範圍。玻璃物件 The discontinuous line may be approximately the same width of the laser used to make the discontinuous line. The width of the discontinuous line can range from about 0.1 μm to about 5 μm, such as from about 0.25 μm to about 4 μm, from about 0.5 μm to about 3.5 μm, from about 1 μm to about 3 μm, or from about 1.5 μm to about 2 μm, including All ranges and subranges in between. In some embodiments, the width of the discontinuous line may be as large as the average point diameter of the focal line of the laser beam. For example, the average point diameter of the focal line of the laser beam may also range from about 0.1 μm to about 5 μm, such as from about 0.25 μm to about 4 μm, from about 0.5 μm to about 3.5 μm, from about 1 μm to about 3 μm, or from about 1.5 μm to about 2 μm, including all ranges and subranges therebetween. Glass objects

於此揭露玻璃物件,包括第一表面、相對第二表面、及設置於第二表面的至少一部分上的電致變色塗佈,其中在應用電壓至該玻璃物件之後,玻璃基板的塗佈部分的第一區域具有第一可見光傳輸,該第一可見光傳輸小於該塗佈部分的第二區域的第二可見光傳輸。參考第4A圖,圖示了玻璃物件的第二表面,包括表面的部分E(陰影部分)及未塗佈部分U(非陰影)上的電致變色層,由線Z分開。根據多種實施例,可使用於此揭露的方法以雷射處理第4A圖的玻璃物件以產生第4B至4C圖的玻璃物件,以及任何需要的變化。The glass object is disclosed herein, including a first surface, an opposite second surface, and an electrochromic coating disposed on at least a portion of the second surface, wherein after a voltage is applied to the glass object, the coating portion of the glass substrate The first region has a first visible light transmission which is smaller than a second visible light transmission of the second region of the coating portion. Referring to FIG. 4A, a second surface of a glass object is illustrated, including an electrochromic layer on a surface portion E (shadow portion) and an uncoated portion U (non-shadow portion), separated by a line Z. According to various embodiments, the method used for this disclosure can be used to laser process the glass object of Figure 4A to produce the glass object of Figures 4B to 4C, and any required changes.

在一些實施例中,電致變色層包括一或更多個無機材料。在一些實施例中,電致變色層包括一或更多個氧化鎢。In some embodiments, the electrochromic layer includes one or more inorganic materials. In some embodiments, the electrochromic layer includes one or more tungsten oxide.

例如,可使用第一脈衝雷射以產生輪廓A1(虛線),此處亦稱為雷射「劃線」或「穿孔」。可沿著輪廓B1(雙線)追蹤第一脈衝雷射及第二雷射以將玻璃分開成兩個部分,以產生第4B圖中所描繪的玻璃物件以及未塗佈剩餘(未示出)。在應用電壓至C1之後,塗佈部分E的C1可被「著色」及/或可具有相較於塗佈部分E的第二區域C2減低的傳輸(例如,針對可見光波長400至700 nm),第二區域C2可保持非活化及未改變(或未著色)。選擇地,若電壓應用至C2且未至C1,可相似於上述C1來執行。當劃線電性相互斷開層時,現在C1及C2皆能夠獨立於彼此著色。For example, a first pulsed laser may be used to generate the profile A1 (dashed line), also referred to herein as a laser "stripe" or "perforation". The first pulsed laser and the second laser can be traced along the contour B1 (double line) to separate the glass into two parts to produce the glass object depicted in Figure 4B and the uncoated remainder (not shown) . After applying the voltage to C1, C1 of the coating portion E may be "colored" and / or may have a reduced transmission compared to the second region C2 of the coating portion E (for example, for visible light wavelengths of 400 to 700 nm), The second region C2 may remain inactive and unchanged (or uncolored). Alternatively, if the voltage is applied to C2 but not to C1, it can be performed similarly to the above C1. When the scribe lines are electrically disconnected from each other, both C1 and C2 can now be colored independently of each other.

沿著輪廓A1的雷射劃線作用以產生對C1及C2之間電致變色效應的電性屏障。因此,玻璃物件可包括未塗佈(例如,未著色)部分U及「新的」未著色(但經塗佈)區域C2,而在應用電壓至C1之後不展現出電致變色效應,即便使用電致變色層來塗佈(反之亦然)。可因而使用雷射劃線或穿孔處理以產生玻璃基板上任何所需圖案(包含線性及彎曲輪廓)以及第一及第二區域內的圖案。輪廓或雷射劃線可包括如上述的複數個非連續線且可分開個別區域以產生任何所需視覺效應,而不顯著損壞玻璃基板上的電致變色層。非連續線的寬度範圍可自約0.1μm至約25μm,例如自約0.25μm至約10μm、自約0.5μm至約5μm、自約1μm至約3μm,或自約1.5μm至約2μm,包含其間所有範圍及子範圍。The laser scribing along the contour A1 acts to create an electrical barrier against the electrochromic effect between C1 and C2. Thus, a glass article may include an uncoated (e.g., uncolored) portion U and a "new" uncolored (but coated) region C2 without exhibiting an electrochromic effect after applying a voltage to C1, even if used The electrochromic layer is applied (and vice versa). Laser scribing or perforating processes can thus be used to produce any desired pattern (including linear and curved contours) and patterns in the first and second regions on the glass substrate. The outline or laser scribing may include a plurality of discontinuous lines as described above and may separate individual areas to produce any desired visual effect without significantly damaging the electrochromic layer on the glass substrate. The width of the discontinuous line can range from about 0.1 μm to about 25 μm, for example from about 0.25 μm to about 10 μm, from about 0.5 μm to about 5 μm, from about 1 μm to about 3 μm, or from about 1.5 μm to about 2 μm, inclusive. All ranges and subranges.

在一些實施例中,C2可不被雷射損壞或實質上可不被雷射損壞。例如,此區域中的電致變色塗佈及/或玻璃基板可不被雷射損壞,或可展現沿著輪廓的非常小的區域的雷射損壞,如下方所更詳細描述。因此,在某些實施例中,輪廓自單一母板產生兩個或更多個活化裝置。因為雷射切割為精確的且可控制功率以產生帶有對電致變色薄膜微小損壞的非常精細的線,C1及C2中的電致變色層不受損壞且耗費極少電致變色材料。In some embodiments, C2 may not be damaged by the laser or may not be substantially damaged by the laser. For example, the electrochromic coating and / or the glass substrate in this area may not be damaged by the laser, or may exhibit laser damage in a very small area along the outline, as described in more detail below. Thus, in some embodiments, the profile produces two or more activation devices from a single motherboard. Because laser cutting is precise and the power can be controlled to produce very fine wires with minor damage to the electrochromic film, the electrochromic layers in C1 and C2 are not damaged and consume very little electrochromic material.

在一些實施例中,可使用電致變色薄膜中的非連續的形成以消除物件的某些區域中的著色效應。用於消除塗佈基板的給定區域中的著色效應涉及移除塗佈,例如使用雷射切除以「燒」去所需面積中的塗佈。然而,該等處理可為不精確且可導致對電致變色層及下方的玻璃基板大區域的損壞。例如,為了確保電致變色層完全自所需區域移除,可使用高功率雷射進行幾個通過,可導致沿著剩餘電致變色層損壞及/或下方玻璃基板損壞的寬廣區域(或條紋)。該等雷射損壞區域可具有幾十毫米層級的寬度,例如大於約20 mm、大於約25 mm,或甚至大於約30 mm。In some embodiments, discontinuous formation in an electrochromic film can be used to eliminate coloring effects in certain areas of the article. Removal of coloring effects in a given area of a coated substrate involves removing the coating, such as using laser ablation to "burn out" the coating in a desired area. However, such treatments can be inaccurate and can cause damage to the electrochromic layer and large areas of the underlying glass substrate. For example, to ensure that the electrochromic layer is completely removed from the desired area, several passes can be made using a high-power laser, which can result in a wide area (or stripes) that can damage the remaining electrochromic layer and / or the underlying glass substrate. ). Such laser-damaged areas may have widths in the order of tens of millimeters, such as greater than about 20 mm, greater than about 25 mm, or even greater than about 30 mm.

進一步於此揭露玻璃物件,包括第一表面、相對第二表面、及設置於實質上所有第二表面上的電致變色塗佈,其中該電致變色塗佈包括雷射損壞周邊區域接近該玻璃物件的至少一個邊緣,雷射損壞周邊區域具有小於約10、1、或0.1 mm的寬度。再次參考第4A圖,可使用第一脈衝雷射以產生輪廓A2(虛線)。可沿著輪廓B2(雙線)追蹤第一脈衝雷射及第二雷射以將玻璃分開成兩個部分,以產生第4C圖中所描繪的玻璃物件。在應用電壓之後,塗佈部分E的第一部分C1可變為著色及/或可具有相較於塗佈部分E的第二區域C2減低的傳輸(例如,針對可見光波長400至700 nm),第二區域C2可保持未改變(或未著色)。Further disclosed herein are glass objects, including a first surface, an opposite second surface, and an electrochromic coating disposed on substantially all of the second surface, wherein the electrochromic coating includes laser damaged peripheral regions close to the glass At least one edge of the object, the laser damaged peripheral area has a width of less than about 10, 1, or 0.1 mm. Referring again to Figure 4A, the first pulse laser can be used to generate the profile A2 (dashed line). The first pulsed laser and the second laser can be tracked along the contour B2 (double line) to separate the glass into two parts to produce the glass object depicted in Figure 4C. After the voltage is applied, the first portion C1 of the coated portion E may become colored and / or may have a reduced transmission compared to the second region C2 of the coated portion E (for example, for a visible light wavelength of 400 to 700 nm). The two regions C2 may remain unchanged (or uncolored).

不像輪廓B1切割穿過未塗佈部分U,輪廓B2切割穿過塗佈部分E。不希望被理論侷限,相信於此揭露的雷射切割方法可將塗佈玻璃物件分開,帶有對電致變色層的最小損壞。於此揭露的雷射處理方法可導致一相對小的區域(輪廓的寬度),其中電致變色薄膜被雷射損壞且在應用電壓之後不展現電致變色效應。例如,雷射切割處理可產生沿著相對薄(例如,小於約0.1 mm)的切割邊緣e的雷射損壞區L。在一些實施例中,雷射損壞區L可具有小於約10 mm、1 mm、或0.1 mm的寬度,例如小於約9 mm、8 mm、5 mm、1 mm、0.5 mm、0.1 mm、0.09 mm、0.08 mm、0.07 mm、0.06 mm、0.05 mm、0.04 mm、0.03 mm、0.02 mm、0.01 mm、或更小,例如,範圍自約0.01 mm至約0.1 mm,包含其間所有範圍及子範圍。Unlike the contour B1 cut through the uncoated portion U, the contour B2 cuts through the coated portion E. Without wishing to be bound by theory, it is believed that the laser cutting method disclosed herein can separate coated glass objects with minimal damage to the electrochromic layer. The laser processing method disclosed herein can result in a relatively small area (the width of the profile) in which the electrochromic film is damaged by the laser and does not exhibit the electrochromic effect after the voltage is applied. For example, a laser cutting process may produce a laser damaged region L along a relatively thin (eg, less than about 0.1 mm) cutting edge e. In some embodiments, the laser damage area L may have a width of less than about 10 mm, 1 mm, or 0.1 mm, such as less than about 9 mm, 8 mm, 5 mm, 1 mm, 0.5 mm, 0.1 mm, 0.09 mm , 0.08 mm, 0.07 mm, 0.06 mm, 0.05 mm, 0.04 mm, 0.03 mm, 0.02 mm, 0.01 mm, or less, for example, ranging from about 0.01 mm to about 0.1 mm, including all ranges and subranges in between.

於此揭露的玻璃物件可具有相較於比較的處理所產生的未塗佈及/或損壞區域相對小的雷射損壞區域。例如,由於來自夾具的干擾,「切割及塗佈」處理可導致顯著的未塗佈面積。相似地,若塗佈玻璃接著使用傳統水邊緣研磨方法來切割玻璃,對接近切割邊緣的電致變色層的損壞(例如,起泡等)將遠遠更大。進一步地,若需要使用先前技術方法消除該等基板的任何部分上的著色效應(無論「切割及塗佈」或「塗佈及切割」),研磨處理期間所產生的雷射損壞區域將遠遠更大(例如,20 mm或更大的寬度)。The glass objects disclosed herein may have laser damage areas that are relatively small compared to the uncoated and / or damaged areas produced by the comparative process. For example, the "cut and coat" process can result in significant uncoated areas due to interference from the fixture. Similarly, if the coated glass is then cut using conventional water edge grinding methods, the damage to the electrochromic layer near the cutting edge (eg, blistering, etc.) will be much greater. Further, if it is necessary to use the prior art method to eliminate the coloring effect on any part of these substrates (regardless of "cut and coat" or "coat and cut"), the laser damaged area generated during the grinding process will be far away. Larger (for example, a width of 20 mm or more).

此處的玻璃物件可包括至少一個表面,在應用電壓之後,實質上使用功能性電致變色層來塗佈該表面,例如,邊緣至邊緣著色,而使用先前技術方法先前不可能做到。在某些實施例中,可使用電致變色層來塗佈玻璃物件的實質上所有表面,可包括沿著該物件的一或更多個邊緣的一或更多個雷射損壞區域(<0.01 mm)。例如,可使用電致變色層來塗佈玻璃基板的表面,接著可沿著單一輪廓將所塗佈基板分開以移除玻璃基板的任何未塗佈部分(例如,導因於夾具)。因此,可實質上使用電致變色層來塗佈所得到的玻璃物件且可包括靠近輪廓邊緣的周邊雷射損壞區域。在額外的實施例中,可沿著多於一個輪廓分開塗佈的玻璃基板且所得到的玻璃物件可包括多於一個雷射損壞區域。在應用電壓之後,可觀察到邊緣至邊緣著色效應,除了邊緣處的任何雷射損壞區域之外。然而,該等雷射損壞區域相較於先前技術處理所產生的未塗佈及/或損壞區域可為相對小。根據多種實施例,雷射損壞區域可包括小於約5%的玻璃表面塗佈部分,例如小於約4%、3%、2%、1%、0.5%、0.1%或0.01%,包含其間所有範圍及子範圍,儘管當玻璃物件的尺寸減小時,被雷射損壞區域佔據的表面相對比例可增加。The glass object herein may include at least one surface, which is substantially coated with a functional electrochromic layer after the voltage is applied, for example, edge-to-edge coloration, which was not previously possible using prior art methods. In certain embodiments, an electrochromic layer may be used to coat substantially all surfaces of a glass object, which may include one or more laser damaged areas (<0.01) along one or more edges of the object mm). For example, the surface of the glass substrate may be coated using an electrochromic layer, and then the coated substrate may be separated along a single contour to remove any uncoated portions of the glass substrate (eg, due to a jig). Thus, the resulting glass article may be coated substantially with an electrochromic layer and may include a peripheral laser damaged area near the edge of the contour. In additional embodiments, the coated glass substrates can be separated along more than one contour and the resulting glass article can include more than one laser damage area. After applying the voltage, edge-to-edge coloring effects can be observed, except for any laser-damaged areas at the edges. However, such laser damaged areas may be relatively small compared to uncoated and / or damaged areas resulting from prior art processing. According to various embodiments, the laser damage area may include less than about 5% of the glass surface coating portion, such as less than about 4%, 3%, 2%, 1%, 0.5%, 0.1%, or 0.01%, including all ranges therebetween. And sub-ranges, although the relative proportion of the surface occupied by the laser-damaged area may increase as the size of the glass object decreases.

於此揭露的玻璃物件可包括適於汽車、建築、及其他相似應用的任何技術中已知的玻璃。示範的玻璃基板可包含但不限於:矽酸鋁、鹼金屬鋁矽酸鹽、硼矽酸鹽、鹼硼矽酸鹽、鋁硼矽酸鹽、鹼性硼鋁矽酸鹽、鈉鈣矽酸鹽,及其他合適的玻璃。在某些實施例中,基板可具有一厚度,範圍自約0.1 mm至約10 mm,例如自約0.3 mm至約5 mm、自約0.5 mm至約3 mm、或自約1 mm至約2 mm,包含其間所有範圍及子範圍。適於使用為光濾波器的商用玻璃的非限定範例包含:例如,取自康寧公司的EAGLE XG® 、IrisTM、LotusTM、Willow® 、Gorilla® 、HPFS® 、及ULE® 。合適的玻璃揭露於例如美國專利第4,483,700、5,674,790、及7,666,511號中,上述文獻以其全體參考併入於此,上述文獻以其全體參考併入於此。The glass objects disclosed herein may include glass known in any technology suitable for automotive, construction, and other similar applications. Exemplary glass substrates may include, but are not limited to: aluminum silicate, alkali metal aluminosilicate, borosilicate, alkali borosilicate, aluminoborosilicate, basic boroaluminosilicate, sodium calcium silicic acid Salt, and other suitable glass. In some embodiments, the substrate may have a thickness ranging from about 0.1 mm to about 10 mm, such as from about 0.3 mm to about 5 mm, from about 0.5 mm to about 3 mm, or from about 1 mm to about 2 mm. mm, including all ranges and subranges in between. Non-limiting examples suitable for use as a commercial glass optical filter comprising: for example, from Corning's EAGLE XG ®, IrisTM, LotusTM, Willow ®, Gorilla ®, HPFS ®, and ULE ®. Suitable glasses are disclosed, for example, in U.S. Patent Nos. 4,483,700, 5,674,790, and 7,666,511, which are incorporated herein by reference in their entirety, and which are incorporated by reference in their entirety.

基板可包括具有第一表面及相對第二表面的玻璃片。在某些實施例中,表面可為平面或實質上平面,例如,實質上平坦及/或水平。在一些實施例中,基板亦可繞著至少一個曲率半徑而彎曲,例如,三維基板,例如凸面或凹面基板。在多種實施例中,第一及第二表面可為平行或實質上平行。基板可進一步包括至少一個邊緣,例如,至少兩個邊緣、至少三個邊緣、或至少四個邊緣。藉由非限定範例的方式,基板可包括具有四個邊緣的矩形或正方形片,儘管已預見其他形狀及配置且意圖落於本揭示案的範圍內。亦可使用於此揭露的雷射切割方法以產生多種彎曲輪廓且所得到的玻璃物件具有彎曲例如非線性邊緣。The substrate may include a glass sheet having a first surface and an opposite second surface. In some embodiments, the surface may be planar or substantially planar, for example, substantially planar and / or horizontal. In some embodiments, the substrate may also be bent around at least one radius of curvature, such as a three-dimensional substrate, such as a convex or concave substrate. In various embodiments, the first and second surfaces may be parallel or substantially parallel. The substrate may further include at least one edge, for example, at least two edges, at least three edges, or at least four edges. By way of non-limiting example, the substrate may include rectangular or square pieces with four edges, although other shapes and configurations are foreseen and are intended to fall within the scope of this disclosure. The laser cutting method disclosed herein can also be used to produce a variety of curved profiles and the resulting glass object has a curved, for example, non-linear edge.

可使用於此揭露的玻璃物件以產生多種產品,例如絕緣玻璃單元(IGU)。例如,可繞著周邊來密封玻璃物件至第二玻璃片以產生IGU,該玻璃物件包括使用電致變色層塗佈的至少一部分的表面。因為玻璃物件可在使用電致變色層塗佈之後被切割成尺寸及/或形狀,該等IGU的製造可具有改良的彈性及/或減低的成本。It can be used for this disclosed glass article to produce a variety of products, such as insulated glass units (IGU). For example, a glass article may be sealed around a perimeter to a second glass sheet to produce an IGU, the glass article including at least a portion of a surface coated with an electrochromic layer. Because glass objects can be cut to size and / or shape after being coated with an electrochromic layer, the manufacture of such IGUs can have improved flexibility and / or reduced costs.

應理解多種所揭露的實施例可涉及與特定實施例連接而描述的特定特徵、元件、或步驟。亦應理解:儘管相關於一個特定實施例來描述,特定特徵、元件或步驟可互換或以多種未圖示的組合或順序而與替代的實施例組合。It should be understood that the various disclosed embodiments may involve specific features, elements, or steps described in connection with the specific embodiments. It should also be understood that, although described in relation to a particular embodiment, particular features, elements or steps may be interchanged or combined with alternative embodiments in various combinations or sequences not shown.

亦應理解:此處所使用的用語「該」、「一(a)」或「一(an)」意指「至少一個」且不應限制於「僅有一個」,除非有明白地相反指示。因此,例如,參考「一雷射」包含具有兩個或更多個該等雷射的範例,除非內文清楚指示反之。相似地,「複數個」意圖指出「多於一個」。因此,「複數個缺陷線」包含兩個或更多個該等缺陷線,例如三個或更多個該等缺陷線等。It should also be understood that the terms "the", "a" and "an" as used herein mean "at least one" and should not be limited to "only one" unless expressly indicated to the contrary. Thus, for example, a reference to "one laser" includes an example with two or more such lasers unless the text clearly indicates otherwise. Similarly, "plurality" intends to indicate "more than one". Therefore, the "plurality of defect lines" includes two or more such defect lines, such as three or more such defect lines and the like.

此處範圍可表示為自「約」一個特定值及/或至「約」另一特定值。當表示如此的範圍時,範例包含自該一個特定值及/或至該另一特定值。相似地,當表示數值為近似值時,藉由使用先行詞「約」,應理解特定值形成另一態樣。進一步應理解:每一範圍的端點相對於另一端點皆為重要的,且獨立於其他端點。Ranges may be expressed herein as from "about" one particular value and / or to "about" another particular value. When such a range is expressed, examples include from the one particular value and / or to the other particular value. Similarly, when the numerical value is approximate, by using the antecedent "about", it should be understood that the specific value forms another aspect. It should further be understood that the endpoint of each range is important relative to the other endpoint and is independent of the other endpoints.

此處所使用的用語「實質」、「實質上」及其變化意圖注釋:所描述的特徵等於或大約等於一數值或描述。例如,「實質上平面」的表面意圖指出平面的或大約平面的表面。As used herein, the terms "essential", "essential", and their variations are intended to indicate that the characteristics described are equal to or approximately equal to a value or description. For example, a "substantially planar" surface is intended to indicate a planar or approximately planar surface.

除非明白陳述,不意圖將此處任何提出的方法詮釋為需要將該等方法之步驟依特定順序來執行。據此,當方法請求項並未真實描述該方法的步驟所遵循的順序、或並未在請求項或說明書中特別陳述該等步驟限制於特定順序時,並不意圖推斷任何特定順序。Unless clearly stated, it is not intended to interpret any method presented herein as requiring that the steps of such methods be performed in a particular order. Accordingly, when a method request does not truly describe the order in which the steps of the method are followed, or does not specifically state in the request or description that the steps are limited to a particular order, it is not intended to infer any particular order.

儘管可使用過渡性片語「包括」來揭露特定實施例的多種特徵、元件、或步驟,應理解暗示了替代的實施例,包含使用過渡性片語「組成」、「主要由…組成」來描述的該等實施例。因此,例如,對包括A+B+C的物件的暗示的替代實施例包含由A+B+C組成的物件的實施例及主要由A+B+C組成的物件的實施例。Although the transitional phrase "including" may be used to disclose various features, elements, or steps of a particular embodiment, it should be understood that alternative embodiments are implied, including the use of the transitional phrases "consisting of," "consisting essentially of," These embodiments are described. Thus, for example, an implied alternative embodiment to an article including A + B + C includes an embodiment of an article consisting of A + B + C and an embodiment of an article consisting mainly of A + B + C.

發明所屬領域具有通常知識者明顯知悉:可對本揭示案進行多種修改及變化,而不遠離本揭示案的精神及範疇。因為併入本揭示案的精神及實體的所揭露實施例的修改組合、子組合及變化可發生於發明所屬領域具有通常知識者,本揭示案應詮釋為包含所附申請專利範圍及其等效物的範疇內的一切。It is obvious to those with ordinary knowledge in the field to which the invention belongs that various modifications and changes can be made to the present disclosure without departing from the spirit and scope of the present disclosure. Because the modified combinations, sub-combinations, and changes of the disclosed embodiments that incorporate the spirit and substance of this disclosure can occur to those with ordinary knowledge in the field to which the invention belongs, this disclosure should be construed to include the scope of the attached application patent and its equivalent Everything in the category of things.

1‧‧‧基板 1‧‧‧ substrate

1a‧‧‧第一表面 1a‧‧‧first surface

1b‧‧‧第二表面 1b‧‧‧Second surface

2‧‧‧雷射束 2‧‧‧ laser beam

2a‧‧‧入射部分 2a‧‧‧incident part

2b‧‧‧雷射束焦線 2b‧‧‧laser focal line

2c‧‧‧區段 Section 2c‧‧‧

3‧‧‧錐鏡透鏡 3‧‧‧ cone lens

4‧‧‧準直透鏡 4‧‧‧ collimating lens

5‧‧‧聚焦透鏡 5‧‧‧ focusing lens

6‧‧‧光學組件 6‧‧‧ Optical components

7‧‧‧電致變色層 7‧‧‧ Electrochromic layer

110‧‧‧輪廓 110‧‧‧ contour

120‧‧‧缺陷線 120‧‧‧ Defect line

130‧‧‧玻璃基板 130‧‧‧ glass substrate

130a‧‧‧部分 130a‧‧‧part

130b‧‧‧部分 130b‧‧‧part

140‧‧‧脈衝雷射 140‧‧‧pulse laser

150‧‧‧電致變色層 150‧‧‧electrochromic layer

A1‧‧‧輪廓 A1‧‧‧ contour

A2‧‧‧輪廓 A2‧‧‧ contour

B1‧‧‧輪廓 B1‧‧‧ contour

B2‧‧‧輪廓 B2‧‧‧ contour

C1‧‧‧第一區域 C1‧‧‧First Zone

C2‧‧‧第二區域 C2‧‧‧Second Zone

d‧‧‧厚度 d‧‧‧thickness

D‧‧‧直徑 D‧‧‧ diameter

D1‧‧‧原始直徑 D1‧‧‧Original diameter

e‧‧‧切割邊緣 e‧‧‧ cutting edge

E‧‧‧塗佈部分 E‧‧‧Coated part

L‧‧‧長度 L‧‧‧ length

L‧‧‧長度 L‧‧‧ length

U‧‧‧未塗佈部分 U‧‧‧Uncoated part

Z‧‧‧線 Z‧‧‧line

當結合以下圖式來閱讀時,可進一步理解以下詳細描述,其中,儘可能將相似數字參照到相似部件,應理解所附圖式無須按比例繪製。The following detailed description can be further understood when read in conjunction with the following drawings, wherein similar numbers are referred to similar parts as much as possible, and it should be understood that the drawings are not necessarily drawn to scale.

第1A至1B圖圖示具有輪廓的玻璃基板,包括複數個缺陷線;Figures 1A to 1B illustrate a contoured glass substrate including a plurality of defect lines;

第2A至2B圖圖示雷射束焦線的放置,以感應玻璃基板中沿著焦線的吸收;Figures 2A to 2B illustrate the placement of the focal line of the laser beam to sense absorption along the focal line in the glass substrate;

第3圖根據本揭示案的多種實施例圖示用於聚焦雷射束成為雷射束焦線的光學組件;FIG. 3 illustrates an optical assembly for focusing a laser beam into a laser beam focal line according to various embodiments of the present disclosure;

第4A至4C圖根據本揭示案的某些實施例圖示包括電致變色塗佈及未塗佈區域的玻璃基板。4A to 4C illustrate a glass substrate including electrochromic coated and uncoated regions according to certain embodiments of the present disclosure.

國內寄存資訊 (請依寄存機構、日期、號碼順序註記) 無Domestic hosting information (please note in order of hosting institution, date, and number) None

國外寄存資訊 (請依寄存國家、機構、日期、號碼順序註記) 無Information on foreign deposits (please note in order of deposit country, institution, date, and number) None

Claims (20)

一種電致變色玻璃物件,包括: a. 一玻璃基板,包括: i. 一第一表面, ii. 一相對第二表面,及 iii. 一或更多個邊緣,其中該一或更多個邊緣的其中至少一者或更多者包括一雷射修改邊緣;b. 一電致變色塗佈 i. 設置於該第二表面的至少一部分上,及 ii. 包括至少兩個電性非連續區域,每一電性非連續區域具有一輪廓;及其中該兩個電性非連續區域被一雷射修改非連續線分開,該雷射修改非連續線具有自約0.1μm至約25μm的一寬度。An electrochromic glass object, comprising: a. A glass substrate including: i. A first surface, ii. An opposite second surface, and iii. One or more edges, wherein the one or more edges At least one or more of them include a laser modified edge; b. An electrochromic coating i. Disposed on at least a portion of the second surface, and ii. Including at least two electrically discontinuous areas, Each electrical discontinuous area has a contour; and the two electrical discontinuous areas are separated by a laser modified discontinuous line having a width from about 0.1 μm to about 25 μm. 如請求項1所述之電致變色玻璃物件,其中該電致變色塗佈包括氧化鎢。The electrochromic glass article according to claim 1, wherein the electrochromic coating includes tungsten oxide. 如請求項1所述之電致變色玻璃物件,其中該等電性非連續區域實質上不受雷射損壞。The electrochromic glass article according to claim 1, wherein the electrically discontinuous areas are substantially not damaged by the laser. 如請求項1所述之電致變色玻璃物件,其中接近該雷射修改非連續線的該玻璃基板的該第二表面實質上不受雷射損壞。The electrochromic glass article according to claim 1, wherein the second surface of the glass substrate near the laser modification discontinuous line is substantially not damaged by the laser. 如請求項4所述之電致變色玻璃物件,其中該至少兩個電性非連續區域的其中至少一者的該輪廓為非線性。The electrochromic glass article according to claim 4, wherein the contour of at least one of the at least two electrically discontinuous regions is non-linear. 如請求項1所述之電致變色玻璃物件,其中該雷射切割非連續為藉由一雷射所形成的一連續線,該雷射具有FWHM下自10-10 至10-15 秒的一脈衝寬度。The electrochromic glass object according to claim 1, wherein the laser cutting discontinuity is a continuous line formed by a laser having a period from 10 -10 to 10 -15 seconds at FWHM. Pulse Width. 如請求項1所述之電致變色玻璃物件,其中該第二區域包括該第一區域中的一圖案或該第一區域包括該第二區域中的一圖案。The electrochromic glass object according to claim 1, wherein the second region includes a pattern in the first region or the first region includes a pattern in the second region. 如請求項1所述之電致變色玻璃物件,其中該玻璃物件包括一玻璃片,該玻璃片具有範圍自約0.1 mm至約10 mm的一厚度。The electrochromic glass article according to claim 1, wherein the glass article comprises a glass sheet having a thickness ranging from about 0.1 mm to about 10 mm. 如請求項1所述之電致變色玻璃物件,其中該至少兩個電性非連續區域的其中一者包括接近該玻璃基板的該一或更多個邊緣的該第二表面的一區域。The electrochromic glass article according to claim 1, wherein one of the at least two electrically discontinuous regions includes an area of the second surface near the one or more edges of the glass substrate. 如請求項9所述之電致變色玻璃物件,其中接近該玻璃基板的該一或更多個邊緣的該電性非連續區域具有小於約0.1 mm的一寬度。The electrochromic glass article according to claim 9, wherein the electrically discontinuous area near the one or more edges of the glass substrate has a width of less than about 0.1 mm. 如請求項9所述之電致變色玻璃物件,其中接近該玻璃基板的該一或更多個邊緣的該電性非連續區域包括約5%或更低的該玻璃物件的該塗佈部分。The electrochromic glass article according to claim 9, wherein the electrically discontinuous area near the one or more edges of the glass substrate includes the coated portion of the glass article at about 5% or less. 一種玻璃物件,包括一第一表面、一相對第二表面、及一電致變色塗佈,該電致變色塗佈設置於實質上全部的該第二表面上,其中該電致變色塗佈包括一雷射損壞周邊區域接近該玻璃物件的至少一個邊緣,該雷射損壞周邊區域具有小於約0.1 mm的一寬度。A glass object includes a first surface, an opposite second surface, and an electrochromic coating. The electrochromic coating is disposed on substantially the entire second surface. The electrochromic coating includes A laser damaged peripheral region approaches at least one edge of the glass object, and the laser damaged peripheral region has a width of less than about 0.1 mm. 如請求項12所述之玻璃物件,其中該雷射損壞周邊區域包括約5%或更低的該玻璃物件的該第二表面。The glass article according to claim 12, wherein the laser damaged peripheral region includes the second surface of the glass article of about 5% or less. 如請求項12所述之玻璃物件,其中該至少一個邊緣具有一線性或彎曲輪廓。The glass article according to claim 12, wherein the at least one edge has a linear or curved profile. 如請求項12所述之玻璃物件,其中該玻璃物件包括一玻璃片,該玻璃片具有範圍自約0.1 mm至約10 mm的一厚度。The glass article according to claim 12, wherein the glass article includes a glass sheet having a thickness ranging from about 0.1 mm to about 10 mm. 如請求項12所述之玻璃物件,其中該第二表面的一塗佈部分包括一第一區域及一第二區域,且其中在應用電壓至該玻璃物件之後,該第一區域具有一第一可見光傳輸,該第一可見光傳輸小於該第二區域的一第二可見光傳輸。The glass object according to claim 12, wherein a coating portion of the second surface includes a first region and a second region, and wherein after the voltage is applied to the glass object, the first region has a first Visible light transmission. The first visible light transmission is smaller than a second visible light transmission in the second region. 如請求項16所述之玻璃物件,其中該第一及該第二區域被一非連續線分開,該非連續線包括一或更多個雷射線。The glass article according to claim 16, wherein the first and second regions are separated by a discontinuous line, the discontinuous line including one or more lightning rays. 如請求項17所述之玻璃物件,其中該輪廓為線性或彎曲。The glass article according to claim 17, wherein the outline is linear or curved. 一種包括如請求項1至11之任一者所述之該電致變色玻璃物件的絕緣玻璃單元。An insulating glass unit including the electrochromic glass article according to any one of claims 1 to 11. 一種包括如請求項12至17之任一者所述之該玻璃物件的絕緣玻璃單元。An insulating glass unit comprising the glass article according to any one of claims 12 to 17.
TW106134567A 2016-10-07 2017-10-06 Electrochromic coated glass articles and methods for laser processing the same TWI762517B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US15/288,071 US11556039B2 (en) 2013-12-17 2016-10-07 Electrochromic coated glass articles and methods for laser processing the same
US15/288,071 2016-10-07

Publications (2)

Publication Number Publication Date
TW201823831A true TW201823831A (en) 2018-07-01
TWI762517B TWI762517B (en) 2022-05-01

Family

ID=60153522

Family Applications (1)

Application Number Title Priority Date Filing Date
TW106134567A TWI762517B (en) 2016-10-07 2017-10-06 Electrochromic coated glass articles and methods for laser processing the same

Country Status (6)

Country Link
EP (1) EP3523260A1 (en)
JP (1) JP7082615B2 (en)
KR (1) KR102532280B1 (en)
CN (1) CN109982984B (en)
TW (1) TWI762517B (en)
WO (1) WO2018067928A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210409617A1 (en) * 2020-06-24 2021-12-30 Micron Technology, Inc. Displaying a three-dimensional image of a user using an array of infrared illuminators
KR102443796B1 (en) * 2022-05-30 2022-09-16 주식회사 도우인시스 Cell unit thin glass manufactured by cutting and post-processing method of glass

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4483700A (en) 1983-08-15 1984-11-20 Corning Glass Works Chemical strengthening method
US5674790A (en) 1995-12-15 1997-10-07 Corning Incorporated Strengthening glass by ion exchange
US9138913B2 (en) * 2005-09-08 2015-09-22 Imra America, Inc. Transparent material processing with an ultrashort pulse laser
US7666511B2 (en) 2007-05-18 2010-02-23 Corning Incorporated Down-drawable, chemically strengthened glass for cover plate
US8514476B2 (en) * 2008-06-25 2013-08-20 View, Inc. Multi-pane dynamic window and method for making same
FR2962818B1 (en) * 2010-07-13 2013-03-08 Saint Gobain ELECTROCHEMICAL DEVICE HAVING ELECTRO - CONTROLLABLE OPTICAL AND / OR ENERGY TRANSMISSION PROPERTIES.
US9958750B2 (en) * 2010-11-08 2018-05-01 View, Inc. Electrochromic window fabrication methods
US20130222877A1 (en) * 2012-02-28 2013-08-29 Sage Electrochromics, Inc. Multi-zone electrochromic devices
US20130222878A1 (en) * 2012-02-28 2013-08-29 Sage Electrochromics, Inc. Multi-zone electrochromic devices
US9341912B2 (en) * 2012-03-13 2016-05-17 View, Inc. Multi-zone EC windows
WO2014022681A1 (en) * 2012-08-01 2014-02-06 Gentex Corporation Assembly with laser induced channel edge and method thereof
EP2754524B1 (en) * 2013-01-15 2015-11-25 Corning Laser Technologies GmbH Method of and apparatus for laser based processing of flat substrates being wafer or glass element using a laser beam line
WO2014137378A1 (en) * 2013-03-08 2014-09-12 Sage Electrochromics, Inc. Electrochromic device with multiple independently controllable zones and internal busbars
WO2014144322A1 (en) * 2013-03-15 2014-09-18 Kinestral Technologies, Inc. Laser cutting strengthened glass
PT2984517T (en) * 2013-04-10 2018-10-12 Saint Gobain Multilayer film with electrically switchable optical properties
KR101749008B1 (en) * 2013-09-04 2017-06-19 쌩-고벵 글래스 프랑스 Method for producing a pane having an electrically conductive coating with electrically insulated defects
US8927069B1 (en) * 2013-10-02 2015-01-06 Eritek, Inc. Method and apparatus for improving radio frequency signal transmission through low-emissivity coated glass
US9939702B2 (en) * 2014-06-17 2018-04-10 Sage Electrochromics, Inc. Controlled switching for electrochromic devices
EP3708548A1 (en) * 2015-01-12 2020-09-16 Corning Incorporated Laser cutting of thermally tempered substrates using the multiphoton absorption method

Also Published As

Publication number Publication date
WO2018067928A1 (en) 2018-04-12
KR20190067197A (en) 2019-06-14
CN109982984A (en) 2019-07-05
KR102532280B1 (en) 2023-05-12
CN109982984B (en) 2022-10-04
JP7082615B2 (en) 2022-06-08
JP2020500135A (en) 2020-01-09
TWI762517B (en) 2022-05-01
EP3523260A1 (en) 2019-08-14

Similar Documents

Publication Publication Date Title
TWI742076B (en) Laser cutting and removal of contoured shapes from transparent substrates
KR102288418B1 (en) Edge Chamfering Methods
TWI674248B (en) Laser cutting of thermally tempered substrates
CN106132627B (en) For carrying out scribing and the then method and system of progress chemical etching to fragile material
JP7190631B2 (en) Method and apparatus for cutting materials with multi-beam femtosecond laser
CN103079747B (en) The method being carried out material process by laser filament effect
TWI677394B (en) Method of closed form release for brittle materials using burst ultrafast laser pulses
TWI679077B (en) Methods for laser drilling materials and glass articles
TWI592244B (en) Method and apparatus for performing laser filamentation within transparent materials
TWI639479B (en) Method and system for the laser-based machining of sheet-like substrates and glass article
KR20190070340A (en) Creation of holes and slots in glass substrates
JP2020531392A (en) Equipment and methods for laser machining transparent workpieces using afocal beam conditioning assemblies
KR20190035805A (en) Apparatus and method for laser processing
KR20160101068A (en) Laser cutting of display glass compositions
WO2015094898A2 (en) Stacked transparent material cutting with ultrafast laser beam optics, disruptive layers and other layers
US11556039B2 (en) Electrochromic coated glass articles and methods for laser processing the same
TW201823831A (en) Electrochromic coated glass articles and methods for laser processing the same