TW201821207A - Processing vehicle with composite processes and laser spectroscopic means thereof - Google Patents
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Description
本發明係關於一種加工機及其雷射分光裝置,特別是關於應用在電腦數值控制工具機的一種複合加工之加工機及其雷射分光裝置。 The present invention relates to a processing machine and a laser beam splitting device thereof, and more particularly to a composite processing machine and a laser beam splitting device thereof for use in a computer numerical control machine tool.
傳統工具機主要依施工者操作技術來控制機械進給完成加工,因此,產品的精良與否受人為因素影響,且有成本高、生產效率低等缺點。隨著電腦數值控制(Computer Numerical Control,CNC)工具機問世,提供較傳統工具機更高加工精確度及低成本、高產能等優點。 The traditional machine tool mainly controls the mechanical feed to complete the processing according to the operator's operation technology. Therefore, the product is not affected by human factors, and has the disadvantages of high cost and low production efficiency. With the advent of the Computer Numerical Control (CNC) machine tool, it offers higher processing accuracy, lower cost and higher productivity than traditional machine tools.
一般的電腦數值控制工具機是透過替換不同的刀具頭可以進行各種的切削加工,而且在進行切削加工的過程中,在焊接或熱處理的過程必須使用其他加工機來操作。特別是針對使用雷射的加工方式,例如使用雷射熔覆加工時,則必須使用專用的雷射工具機來處理。 The general computer numerical control machine tool can perform various cutting operations by replacing different tool heads, and in the process of cutting, other processing machines must be used in the process of welding or heat treatment. In particular, for laser processing, for example, when laser cladding is used, it must be handled using a dedicated laser machine.
然而,當整個金屬加工過程中有使用到這些雷射加工工具機時,需要將被加工的工件在不同的工具機中搬動、固定、加工,然後再重覆地拆卸、搬動、固定、加工,導致加工所需的時間大幅的增加。另外,上述的電腦數值控制工具機,欲使用雷射加工時需要有換刀動作與時間,而且機械式減法加工與雷射之加法加工及雷射之減法加工無法同時進行, 因而限制了該電腦數值控制工具機的加工效能。 However, when these laser processing machine tools are used in the entire metal processing process, the workpiece to be processed needs to be moved, fixed, processed in different machine tools, and then repeatedly disassembled, moved, fixed, and Processing, resulting in a significant increase in the time required for processing. In addition, the above-mentioned computer numerical control machine tool needs to have a tool change action and time when using laser processing, and the mechanical subtraction processing and the laser addition processing and the laser subtraction processing cannot be simultaneously performed, thereby limiting the computer. Numerical control of the machining efficiency of the machine tool.
故,有必要提供改良的一種複合加工之加工機,以解決習用技術所存在的問題。 Therefore, it is necessary to provide an improved processing machine for composite processing to solve the problems of the conventional technology.
本發明之主要目的在於提供一種複合加工之加工機,利用雷射分光裝置可對加工件產生多個光束,再配合機械加工裝置可用以組合刀具頭或供料頭,可有效縮短對加工件實施複合加工的時間。 The main object of the present invention is to provide a processing machine for composite processing, which can generate a plurality of light beams for a workpiece by using a laser beam splitting device, and can be combined with a machining device to combine a cutter head or a feed head, thereby effectively shortening the implementation of the workpiece. The time of compound processing.
為達上述之目的,本發明提供一種複合加工之加工機,該複合加工之加工機包含一加工平台、一機械加工裝置及一雷射分光裝置;其中該加工平台用以放置一加工件;該機械加工裝置具有一座體及一主軸,該主軸安裝在該座體上,且用以組合一刀具頭或一供料頭;該雷射分光裝置設置在該主軸的一側,並具有一分光模組及至少二出光口,該分光模組用以將一雷射分為至少二光束,該等出光口用以分別將該等光束輸出至該加工件上,其中該等光束可為一般光束或複數耦合光束。 In order to achieve the above object, the present invention provides a processing machine for composite processing, the processing machine comprising a processing platform, a machining device and a laser beam splitting device; wherein the processing platform is for placing a workpiece; The machining device has a body and a main shaft mounted on the base body and configured to combine a cutter head or a feed head; the laser beam splitting device is disposed on one side of the main shaft and has a split mode The light splitting module is configured to divide a laser into at least two light beams, and the light output ports are respectively used to output the light beams to the workpiece, wherein the light beams can be general light beams or Complex coupled beams.
在本發明之一實施例中,該分光模組具有一入射鏡、一分光盒及至少二傳導管路,其中該入射鏡用以匯入該雷射,該分光盒用以將該雷射分為該等光束,該等傳導管路用以分別導引該等光束至該等出光口。 In an embodiment of the invention, the beam splitting module has an incident mirror, a beam splitter box and at least two conductive tubes, wherein the incident mirror is used to join the laser, and the beam splitter box is used to divide the laser beam. For the beams, the conductive conduits are used to respectively direct the beams to the light exits.
在本發明之一實施例中,該分光模組另具有多個反射鏡,設置在該等傳導管路上,用以將該等光束反射至對應的出光口。 In an embodiment of the invention, the beam splitting module further has a plurality of mirrors disposed on the conductive lines for reflecting the light beams to the corresponding light exit ports.
在本發明之一實施例中,該雷射分光裝置另具有二定位模組,分別設置在該等傳導管路上,用以調整每一出光口的一熱影響區。 In an embodiment of the invention, the laser beam splitting device further has two positioning modules respectively disposed on the conductive lines for adjusting a heat affected zone of each light exit port.
在本發明之一實施例中,該複合式加工機另具有一移動單元,包含一X軸滑軌及一Y軸滑軌,該加工平台可移動地組合在該X軸滑軌上,該X軸滑軌可移動地組合在該Y軸滑軌上。 In an embodiment of the present invention, the composite processing machine further has a moving unit including an X-axis slide rail and a Y-axis slide rail, and the processing platform is movably combined on the X-axis slide rail, the X A shaft slide is movably combined on the Y-axis slide.
在本發明之一實施例中,該移動單元另具有一Z軸滑軌,該機械加工裝置的座體可移動地組合在該Z軸滑軌上。 In an embodiment of the invention, the moving unit further has a Z-axis slide, and the seat of the machining device is movably combined on the Z-axis slide.
為達上述之目的,本發明另提供一種雷射分光裝置,安裝在一加工機的一主軸的一側,該雷射分光裝置包含一分光模組及二出光口;其中該分光模組環繞在該主軸外,用以將該一雷射分為多個光束,其中該分光模組具有一入射鏡、一分光盒二傳導管路,該入射鏡用以匯入該雷射,該分光盒設置在該入射鏡的一側,該等傳導管路設置在該分光盒的相對兩側,用以分別導引該等光束;該等出光口分別設置在該等傳導管路上,用以將該等光束輸出,該分光盒具有一繞射元件及一分光反射鏡,該繞射元件用以將該雷射分為二光束,該分光反射鏡將該兩光束分別反射至該等傳導管路。 In order to achieve the above object, the present invention further provides a laser beam splitting device mounted on a side of a spindle of a processing machine, the laser beam splitting device comprising a beam splitting module and two light exiting openings; wherein the beam splitting module is surrounded by The laser beam is divided into a plurality of light beams, wherein the light splitting module has an incident mirror and a light splitting box, and the incident mirror is used to join the laser. The light splitting box is disposed. On one side of the incident mirror, the conductive conduits are disposed on opposite sides of the beam splitter box for respectively guiding the light beams; the light exit ports are respectively disposed on the conductive pipelines for The beam output has a diffractive element and a dichroic mirror for splitting the laser into two beams, and the dichroic mirror respectively reflects the two beams to the conductive lines.
在本發明之一實施例中,該等出光口分別位於該主軸的相對二側,而且每一出光口之前設置有一聚焦鏡。 In an embodiment of the invention, the light exit ports are respectively located on opposite sides of the main shaft, and a focusing mirror is disposed before each of the light exit ports.
在本發明之一實施例中,該雷射分光裝置另具有二定位模組,分別設置在該等傳導管路上,用以調整每一出光口的一熱影響區。 In an embodiment of the invention, the laser beam splitting device further has two positioning modules respectively disposed on the conductive lines for adjusting a heat affected zone of each light exit port.
在本發明之一實施例中,每一定位模組具有一伸縮部及一旋轉部,其中該伸縮部用以線性調整對應的出光口的熱影響區,該旋轉部用以旋轉調整對應的出光口的熱影響區。 In an embodiment of the invention, each positioning module has a telescopic portion and a rotating portion, wherein the telescopic portion is used for linearly adjusting a heat-affected zone of the corresponding light-emitting port, and the rotating portion is configured to rotate and adjust the corresponding light-emitting portion. The heat affected zone of the mouth.
如上所述,利用該雷射分光裝置可產生多個光束對該加工件加工,再配合該主軸可用以組合該刀具頭或該供料頭,可實施機械之減法加工、雷射之減法加工以及雷射之加法加工,藉此混合機械之減法加工、雷射之減法加工以及雷射之加法加工而達到複合加工的目的,同時減少多個加工機具的附載及拆換,可有效縮短對該加工件實施複合加工的時間並提升加工效率。 As described above, the laser beam splitting device can generate a plurality of light beams to process the workpiece, and the spindle can be used to combine the tool head or the feed head to perform mechanical subtractive processing, laser subtraction processing, and Laser processing, by means of subtractive processing of hybrid machinery, laser subtractive processing and laser processing to achieve the purpose of composite processing, while reducing the loading and unloading of multiple processing tools, can effectively shorten the processing The time for implementing the composite processing and improving the processing efficiency.
100‧‧‧複合加工之加工機 100‧‧‧Composite processing machine
101‧‧‧加工件 101‧‧‧Processed parts
102‧‧‧刀具頭 102‧‧‧Tool head
103‧‧‧供料頭 103‧‧‧Feeding head
104‧‧‧光束 104‧‧‧ Beam
105‧‧‧熱影響區 105‧‧‧heat affected zone
106‧‧‧材料 106‧‧‧Materials
2‧‧‧加工平台 2‧‧‧Processing platform
3‧‧‧機械加工裝置 3‧‧‧Mechanical processing equipment
31‧‧‧座體 31‧‧‧
32‧‧‧主軸 32‧‧‧ Spindle
4‧‧‧雷射分光裝置 4‧‧‧Laser spectroscopic device
41‧‧‧分光模組 41‧‧‧Distribution Module
411‧‧‧入射鏡 411‧‧‧Injection mirror
412‧‧‧分光盒 412‧‧ ‧ splitter box
413‧‧‧傳導管路 413‧‧‧Transmission pipeline
414‧‧‧反射鏡 414‧‧‧Mirror
414’‧‧‧反射鏡 414’‧‧·Mirror
415‧‧‧繞射元件 415‧‧‧diffractive components
416‧‧‧分光反射鏡 416‧‧‧Splitting mirror
417‧‧‧聚焦鏡 417‧‧‧ focusing mirror
42‧‧‧出光口 42‧‧‧Light outlet
43‧‧‧定位模組 43‧‧‧ Positioning Module
431‧‧‧伸縮部 431‧‧‧Flexing Department
432‧‧‧旋轉部 432‧‧‧Rotating Department
5‧‧‧移動單元 5‧‧‧Mobile unit
51‧‧‧X軸滑軌 51‧‧‧X-axis slide
52‧‧‧Y軸滑軌 52‧‧‧Y-axis slide
53‧‧‧Z軸滑軌 53‧‧‧Z-axis slide
第1圖是根據本發明複合加工之加工機的一較佳實施例的一立體圖;第2圖是根據本發明複合加工之加工機的一較佳實施例的雷射分光裝置的一立體圖;第3圖是根據本發明複合加工之加工機的一較佳實施例的雷射分光裝置的一上視圖;第4圖是根據本發明複合加工之加工機的另一較佳實施例的一立體圖;及第5及6圖是根據本發明複合加工之加工機的又一較佳實施例的一立體圖。 1 is a perspective view of a preferred embodiment of a processing machine for composite processing according to the present invention; and FIG. 2 is a perspective view of a laser beam splitting device according to a preferred embodiment of the processing machine of the composite processing of the present invention; 3 is a top view of a laser beam splitting device according to a preferred embodiment of the processing machine of the composite processing of the present invention; and FIG. 4 is a perspective view of another preferred embodiment of the processing machine for composite processing according to the present invention; And Figures 5 and 6 are perspective views of still another preferred embodiment of the processing machine for composite processing according to the present invention.
為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。再者,本發明所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最 上層或最下層等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本發明,而非用以限制本發明。 The above and other objects, features and advantages of the present invention will become more <RTIgt; Furthermore, the directional terms mentioned in the present invention, such as upper, lower, top, bottom, front, rear, left, right, inner, outer, side, surrounding, central, horizontal, horizontal, vertical, longitudinal, axial, Radial, uppermost or lowermost, etc., only refer to the direction of the additional schema. Therefore, the directional terminology used is for the purpose of illustration and understanding of the invention.
請參照第1圖所示,為本發明複合加工之加工機100的一較佳實施例,可應用在一電腦數值控制(Computer Numerical Control,CNC)工具機,其中該複合加工之加工機100是用以對一加工件101進行加法式或減法式之複合加工,而且該複合加工之加工機100包含一加工平台2、一機械加工裝置3、一雷射分光裝置4及一移動單元5,本發明將於下文詳細說明各元件的細部構造、組裝關係及其運作原理。 Referring to FIG. 1 , a preferred embodiment of the composite processing machine 100 of the present invention can be applied to a computer numerical control (CNC) machine tool, wherein the composite processing machine 100 is The composite processing device 100 includes a processing platform 2, a machining device 3, a laser beam splitting device 4, and a mobile unit 5, The invention will be described in detail below for the detailed construction, assembly relationship and operation principle of each component.
續參照第1圖所示,該加工平台2用以放置該加工件101,其中該加工平台2被設置在該機械加工裝置3的下方,而且該加工平台2與該機械加工裝置3彼此相間隔。 Referring to FIG. 1 , the processing platform 2 is used to place the workpiece 101 , wherein the processing platform 2 is disposed under the machining device 3 , and the processing platform 2 and the machining device 3 are spaced apart from each other. .
續參照第1圖所示,該機械加工裝置3具有一座體31及一主軸32,該主軸32安裝在該座體31上,而且該主軸32的一底部可組合一刀具頭102,其中該刀具頭102可用以安裝一銑削加工刀具或一車削加工刀具。 Referring to FIG. 1 , the machining device 3 has a body 31 and a spindle 32. The spindle 32 is mounted on the base 31, and a bottom of the spindle 32 can be combined with a cutter head 102. The head 102 can be used to mount a milling tool or a turning tool.
請參照第1至3圖所示,該雷射分光裝置4設置在該機械加工裝置3的主軸32的一側,其中該雷射分光裝置4具有一分光模組41、二出光口42及二定位模組43;該分光模組41用以將一雷射源之雷射(未繪示)分為二光束104,該等出光口42分別位於該主軸32的相對二側,而且該等出光口42用以分別將該等光束104輸出至該加工件101上,該等定位模組43設置在該分光模組41上,用以調整每一出光口42的一熱影響區105,,其中該等光束104可為一般光束或複數耦合光束。 Referring to FIGS. 1 to 3, the laser beam splitting device 4 is disposed on one side of the main shaft 32 of the machining device 3. The laser beam splitting device 4 has a beam splitting module 41, two light exit ports 42 and two. The locating module 43 is configured to divide a laser (not shown) of a laser source into two beams 104, and the light exit ports 42 are respectively located on opposite sides of the main shaft 32, and the light is emitted. The port 42 is configured to output the light beams 104 to the workpiece 101, and the positioning modules 43 are disposed on the beam splitting module 41 for adjusting a heat affected zone 105 of each light exit port 42, wherein The beams 104 can be either general or complex coupled beams.
續參照第2、3圖所示,具體而言,該分光模組41具有一入射鏡411、一分光盒412、二傳導管路413及多個反射鏡414,其中該入射鏡411用以匯入該雷射源之雷射,該分光盒412設置在該入射鏡411的一側,用以將該雷射源之雷射分為該等光束104,其中,該分光盒412具有一繞射元件415及一分光反射鏡416,該繞射元件415用以將該雷射分為二光束,該分光反射鏡416將該兩光束分別反射至該等傳導管路413,該等傳導管路413設置在該分光盒412的相對兩側,用以分別導引該等光束104至該等出光口42。該等反射鏡414設置在該等傳導管路413上,用以將該等光束104反射至對應的出光口42,另外,每一出光口42之前設置有一聚焦鏡417,用使該等光束104聚焦後再從該等出光口42投射至該熱影響區105。 Referring to FIG. 2 and FIG. 3 , in particular, the beam splitting module 41 has an incident mirror 411 , a beam splitter 412 , two conductive conduits 413 , and a plurality of mirrors 414 . a laser beam entering the laser source, the beam splitter 412 is disposed on one side of the incident mirror 411 for dividing the laser of the laser source into the light beams 104, wherein the light splitter box 412 has a diffraction The element 415 and a dichroic mirror 416 are used to split the laser into two beams. The dichroic mirror 416 reflects the two beams to the conductive lines 413, respectively. The opposite sides of the beam splitter box 412 are disposed to respectively guide the light beams 104 to the light exit ports 42. The mirrors 414 are disposed on the conductive lines 413 for reflecting the light beams 104 to the corresponding light exits 42. In addition, each of the light exit ports 42 is provided with a focusing mirror 417 for making the light beams 104 After focusing, the light exiting openings 42 are projected from the light exiting openings 42 to the heat affected zone 105.
請參照第2至3圖所示,進一步來說,每一定位模組43具有一伸縮部431及一旋轉部432;如第2圖所示,該伸縮部431套設在對應的傳導管路413上,可朝箭頭方向往復移動而能夠線性調整對應的出光口42的熱影響區105;另外,該旋轉部432樞接在該伸縮部431上,可朝箭頭方向來回旋轉,並透過另一反射鏡414’而調整對應的出光口42的熱影響區105。 Referring to FIGS. 2 to 3, further, each positioning module 43 has a telescopic portion 431 and a rotating portion 432. As shown in FIG. 2, the telescopic portion 431 is sleeved in a corresponding conductive conduit. In the 413, the heat-affected zone 105 of the corresponding light-emitting port 42 can be linearly adjusted in the direction of the arrow; and the rotating part 432 is pivotally connected to the telescopic part 431, and can rotate back and forth in the direction of the arrow and pass through the other The mirror 414' adjusts the heat affected zone 105 of the corresponding light exit 42.
請參照第1圖所示,該移動單元5包含一X軸滑軌51、一Y軸滑軌52及一Z軸滑軌53,其中該加工平台2組合在該X軸滑軌51上,並且在該X軸滑軌51上沿著一X軸方向移動,該X軸滑軌51組合在該Y軸滑軌52上,並且在該Y軸滑軌52上沿著一Y軸方向移動;該機械加工裝置3的座體31組合在該Z軸滑軌53上,並且在該Z軸滑軌53上沿著一Z軸方向移動,即透過上述的運動,使該主軸32能夠在該加工件101上方的任何位置移動。 Referring to FIG. 1 , the moving unit 5 includes an X-axis slide rail 51 , a Y-axis slide rail 52 and a Z-axis slide rail 53 , wherein the processing platform 2 is combined on the X-axis slide rail 51 , and Moving on the X-axis slide rail 51 along an X-axis direction, the X-axis slide rail 51 is combined on the Y-axis slide rail 52, and moves along the Y-axis direction on the Y-axis slide rail 52; The seat body 31 of the machining device 3 is combined on the Z-axis slide rail 53 and moves on the Z-axis slide rail 53 in a Z-axis direction, that is, through the above-described movement, enabling the spindle 32 to be in the workpiece. Move anywhere above 101.
依據上述之結構,如第1圖所示,首先利用一控制器(未繪示)控制該移動單元5而調整該主軸32在該加工件101上方的位置,接著控制該等定位模組43的伸縮部431及旋轉部432,使該等光束104的熱影響區105在該加工件101上移動,透過雷射將該加工件101的材料部分移除。另外,該主軸32安裝的刀具頭102也可以透過銑削加工刀具或車削加工刀具實施機械之減法加工,例如:切割、鑽孔及銑削,藉此達到多種減法加工的目的,同時減少多個加工機具的附載及拆換。 According to the above structure, as shown in FIG. 1 , the mobile unit 5 is first controlled by a controller (not shown) to adjust the position of the spindle 32 above the workpiece 101, and then the positioning module 43 is controlled. The expansion and contraction portion 431 and the rotating portion 432 move the heat-affected zone 105 of the light beams 104 on the workpiece 101, and remove the material portion of the workpiece 101 by laser. In addition, the tool head 102 mounted on the spindle 32 can also perform mechanical subtractive processing such as cutting, drilling and milling through a milling tool or a turning tool, thereby achieving various subtractive processing purposes while reducing multiple processing tools. Attachment and replacement.
請參照第4圖所示,在另一實施例中,該複合加工之加工機100也可僅透過該雷射分光裝置4對該加工件101,即控制該等定位模組43的伸縮部431及旋轉部432,使該等光束104的熱影響區105在該加工件101上移動,而對該加工件101實施雷射之減法加工,例如:鑽孔、切割、打標以及表面處理。 Referring to FIG. 4, in another embodiment, the processing machine 100 of the composite processing apparatus can also pass through the laser beam splitting device 4 to the workpiece 101, that is, the expansion and contraction portion 431 that controls the positioning module 43. And the rotating portion 432 moves the heat-affected zone 105 of the light beams 104 on the workpiece 101, and performs laser subtraction processing on the workpiece 101, such as drilling, cutting, marking, and surface treatment.
請參照第5及6圖所示,在又一實施例中,該主軸32的一底部可組合一供料頭103,其中該供料頭103可將被加工至該加工件101的材料呈粉狀、膠狀或線狀排出至該加工件101上。如第5圖所示,利用該控制器控制該等定位模組43的伸縮部431及旋轉部432,使該等光束104的熱影響區105在該加工件101上移動,同步將該供料頭103的材料106融熔或燒結,以實現雷射之加法加工,例如:積層製造、焊接及修補,其中該材料106被供料的方式可為輸出粉狀、膠狀或線狀的材料。如第6圖所示,透過調整該等光束104的熱影響區105,使該等光束104分別實施雷射之減法加工,以及雷射之加法加工。 Referring to FIGS. 5 and 6, in another embodiment, a bottom portion of the main shaft 32 can be combined with a supply head 103, wherein the supply head 103 can powder the material processed to the workpiece 101. It is discharged into the workpiece 101 in a shape, a gel shape or a line shape. As shown in FIG. 5, the controller controls the expansion and contraction portion 431 and the rotation portion 432 of the positioning module 43 to move the heat-affected zone 105 of the light beams 104 on the workpiece 101, and synchronously feed the material. The material 106 of the head 103 is melted or sintered to effect laser processing, such as laminate manufacturing, soldering, and repair, wherein the material 106 is fed in a manner that outputs a powder, gel, or wire. As shown in Fig. 6, by adjusting the heat-affected zone 105 of the beams 104, the beams 104 are subjected to laser subtraction processing and laser addition processing, respectively.
如上所述,利用該雷射分光裝置4可產生多個光束104對該加工件101加工,同時再配合該主軸32可用以組合該刀具頭102或該供料頭103,可實施機械之減法加工、雷射之減法加工以及雷射之加法加工,藉此混合機械之減法加工、雷射之減法加工以及雷射之加法加工而達到複合加工的目的,同時減少多個加工機具的附載及拆換,可有效縮短加工時間,提升加工效率。 As described above, the laser beam splitting device 4 can be used to generate a plurality of light beams 104 for processing the workpiece 101, and at the same time, the spindle 32 can be used to combine the tool head 102 or the feed head 103 to perform mechanical subtractive processing. Laser subtraction processing and laser addition processing, thereby achieving the purpose of composite processing by subtractive processing of hybrid machinery, laser subtractive processing, and laser addition processing, while reducing the loading and unloading of multiple processing tools It can effectively shorten the processing time and improve the processing efficiency.
雖然本發明已以較佳實施例揭露,然其並非用以限制本發明,任何熟習此項技藝之人士,在不脫離本發明之精神和範圍內,當可作各種更動與修飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The present invention has been disclosed in its preferred embodiments, and is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application.
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