TW201811487A - Safety system with human body protection and falling mechanism, machine, and operating method thereof - Google Patents

Safety system with human body protection and falling mechanism, machine, and operating method thereof Download PDF

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TW201811487A
TW201811487A TW105129617A TW105129617A TW201811487A TW 201811487 A TW201811487 A TW 201811487A TW 105129617 A TW105129617 A TW 105129617A TW 105129617 A TW105129617 A TW 105129617A TW 201811487 A TW201811487 A TW 201811487A
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sensing device
tool
saw blade
safety system
body protection
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TW105129617A
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Chinese (zh)
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TWI626113B (en
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邱智煇
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邱智煇
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Abstract

A safety system with human body protection and falling mechanism, a tool machine, and an operating method are provided. The machine includes a cutting kit and a carrier. The cutting kit having a saw blade and a motor is mounted on the carrier. The safety system uses capacitance-type sensor and/or electrostatic sensor that are arranged on a table surface and the saw blade to form a protection zone in order to detect any entered object. A solenoid-valve device is provided in the tool machine for locking the carrier using a latch under a normal condition. The solenoid-valve device can release the carrier and the cutting kit falls along a falling mechanism with the carrier when the system affirms any unsafe factor. The safety mechanism can effectively avoid risk and allows the system to gain extra time to stop the motor.

Description

具人體防護與下降機構的安全系統、工具機台與運作方法  Safety system with body protection and lowering mechanism, tool machine and operation method  

本發明關於具有安全系統的工具機台與運作方法,其中特別是一種具人體防護與下降機構的安全系統、設置此安全系統的工具機台,以及相關安全系統運作方法。 The invention relates to a tool machine and a working method with a safety system, in particular to a safety system with a human body protection and descending mechanism, a machine tool machine for setting the safety system, and a related safety system operation method.

工具機一方面為方便人類使用製作物品的裝置,另一方面又是具有威脅人類安全的器具,特別如切削加工機,其中刀具可以將材料予以加工製成器具或半成品,惟在使用上必需十分小心,以免因一時的大意或誤動作而造成身體的傷殘,重者甚至有性命之憂。 On the one hand, the machine tool is convenient for human use of the device for making articles, on the other hand, it is a device that threatens human safety, especially for a cutting machine, in which the tool can process the material into an appliance or a semi-finished product, but it must be used very much. Be careful not to cause physical disability due to temporary intentions or malfunctions, and even serious people may have life and worry.

於是,有習知技術針對切削加工機設計安全措施,例如美國專利第7,055,417號(申請日:2000年9月29日;公告日:2006年6月6日)中揭露了較為先進的安全防護裝置,其防護的方式是在切削加工機的刀具上置入電荷,而人體是為一種帶電體,故一旦人體觸及到鋸片時,鋸片上的電荷即被導出,透過感測器感測到此變化產生的電氣訊號,可以觸發安全裝置,如刀具的煞車系統,達到安全防護的目的。以具有圓刀狀鋸刀為例,當安全裝置被觸發,安全裝置將圓刀狀鋸刀彈回收起,或以阻塊執行制動,阻止鋸刀繼續運轉。 Thus, there are conventional techniques for designing safety measures for cutting machines, such as U.S. Patent No. 7,055,417 (Application Date: September 29, 2000; Announcement Date: June 6, 2006), which discloses a relatively advanced safety protection device. The way to protect it is to put a charge on the cutter of the cutting machine, and the human body is a charged body, so once the human body touches the saw blade, the electric charge on the saw blade is derived and sensed through the sensor. The electrical signal generated by this change can trigger a safety device, such as a brake system of the tool, for safety protection purposes. Taking a circular knife-shaped saw blade as an example, when the safety device is triggered, the safety device recovers the round knife-shaped saw blade, or performs braking with a block to prevent the saw blade from continuing to operate.

本發明揭露書描述關於應用在工具機台的安全系統與運作方法,提出一種與習知技術不同的工具機台安全措施,其中引入具有人體防護與下降機構的安全系統,在多種措施的互相搭配下,提供有效安全防護的機制。 The invention discloses a safety system and a working method applied to a tool machine, and proposes a tool machine safety measure different from the prior art, in which a safety system with a human body protection and a descending mechanism is introduced, and various measures are matched with each other. Under, provide a mechanism for effective security protection.

根據實施例之一,具人體防護與下降機構的安全系統係應用於一工具機台上,所述工具機台如一切削加工機具,主要結構有刀具組以及承載刀具組的承載機構,刀具組包括一鋸片以及驅動鋸片運轉的驅動單元,刀具組承載於承載機構之上,並以一致動裝置固定在工具機台上。 According to one of the embodiments, the safety system with the human body protection and lowering mechanism is applied to a machine tool table, such as a cutting machine tool, which mainly has a tool group and a bearing mechanism for carrying the tool group, and the tool group includes A saw blade and a driving unit for driving the saw blade to operate, the tool set is carried on the supporting mechanism and fixed on the tool machine table by an actuating device.

具人體防護與下降機構的安全系統主要元件有一第一感測裝置,設於工具機台中,用以於工具機台的檯面上形成一偵測範圍,以偵測進入偵測範圍的物體。第一感測裝置例如為一種設於刀具組附近的基於電容耦合原理的電容性感測器。 The main component of the safety system with the body protection and descending mechanism has a first sensing device, which is arranged in the tool machine for forming a detection range on the surface of the tool machine to detect objects entering the detection range. The first sensing device is, for example, a capacitive sensor based on a capacitive coupling principle disposed near the tool group.

安全系統另包括一第二感測裝置,設於刀具組上,用以於鋸片上形成一防護範圍,用以偵測接近或碰觸鋸片的物體。第二感測裝置可為基於電容耦合原理的電容性感測器,或為設於刀具組上的一靜電式感測裝置。 The safety system further includes a second sensing device disposed on the tool set for forming a protective range on the saw blade for detecting an object approaching or touching the saw blade. The second sensing device may be a capacitive sensing device based on a capacitive coupling principle or an electrostatic sensing device disposed on the tool set.

在一實施例中,電容性感測器可為一無線電容性感測裝置,設於鋸片上,於鋸片上以電容耦合原理形成該防護範圍,以一無線通訊手段連線控制單元。 In one embodiment, the capacitive sensor can be a wireless capacitance sensing device disposed on the saw blade, and the protection range is formed on the saw blade by a capacitive coupling principle, and the control unit is connected by a wireless communication means.

安全系統包括一控制彈性固定裝置固定與釋放的致動裝置,如電磁閥裝置,以一卡榫固定住刀具組的承載機構。下降機構在一實施例中,承載機構一端連接此致動裝置,另一端設有可轉動的樞軸(pivot),連接工具機台。當有安全疑慮時,致動裝置根據控制訊號釋放承載機構,使得承載機構以樞軸為轉軸傾斜下降至一特定位置。 The safety system includes an actuating device that controls the attachment and release of the elastic fixture, such as a solenoid valve device, to secure the load bearing mechanism of the tool set with a click. Dropping mechanism In one embodiment, the carrier is coupled to the actuator at one end and a pivotable pivot at the other end to the tooling station. When there is a safety concern, the actuating device releases the carrying mechanism according to the control signal, so that the carrying mechanism is tilted down to a specific position with the pivot as a rotating shaft.

安全系統包括一控制單元,電性連接所述的第一感測裝置、第二感測裝置、驅動鋸片運轉的驅動單元與致動裝置,控制單元根據所述各種型式的感測裝置偵測到物體的資訊而控制致動裝置釋放承載機構,如收回卡榫,使得刀具組與其承載機構下降至特定位置,可避免危險,並可以爭取時間有效致使驅動單元停止運轉。 The safety system includes a control unit electrically connected to the first sensing device, the second sensing device, a driving unit and an actuating device for driving the saw blade, and the control unit detects the sensing device according to the various types. Controlling the actuating device to release the carrier mechanism by information to the object, such as retracting the cassette, causing the tool set and its carrier mechanism to descend to a specific position, avoiding danger, and obtaining time to effectively cause the drive unit to stop operating.

揭露書所載發明更涉及一採用上述具人體防護與下降機構的安全系統的工具機台。 The invention contained in the disclosure relates to a machine tool using the above-described safety system with a body protection and lowering mechanism.

而所述具人體防護與下降機構的安全系統的運作方法包括以前述第一感測裝置偵測進入偵測範圍的物體,同時以第二感測裝置偵測接近或碰觸鋸片的物體,當控制單元取得第一感測裝置或第二感測裝置偵測到物體的訊號時,將控制致動裝置釋放刀具組與其承載機構,使其下降至特定位置。 The operation method of the safety system with the human body protection and the lowering mechanism includes detecting the object entering the detection range by using the first sensing device, and detecting the object approaching or touching the saw blade with the second sensing device. When the control unit obtains the signal that the first sensing device or the second sensing device detects the object, the control device is controlled to release the tool group and its supporting mechanism to drop to a specific position.

為了能更進一步瞭解本發明為達成既定目的所採取之技術、方法及功效,請參閱以下有關本發明之詳細說明、圖式,相信本發明之目的、特徵與特點,當可由此得以深入且具體之瞭解,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 In order to further understand the technology, method and effect of the present invention in order to achieve the intended purpose, reference should be made to the detailed description and drawings of the present invention. The drawings are to be considered in all respects as illustrative and not restrictive

10‧‧‧工具機台 10‧‧‧Tool machine

101‧‧‧刀具組 101‧‧‧Tool set

103‧‧‧驅動軸 103‧‧‧ drive shaft

105‧‧‧驅動與支撐裝置 105‧‧‧Drive and support device

107‧‧‧致動裝置 107‧‧‧Acoustic device

109‧‧‧控制電路 109‧‧‧Control circuit

111‧‧‧感測裝置一 111‧‧‧Sensor device

112‧‧‧感測裝置二 112‧‧‧Sensor 2

12‧‧‧待切割物品 12‧‧‧Items to be cut

201‧‧‧控制單元 201‧‧‧Control unit

203‧‧‧致動裝置控制單元 203‧‧‧Actuator control unit

205‧‧‧承載機構 205‧‧‧Loading mechanism

207‧‧‧第一感測單元 207‧‧‧First sensing unit

209‧‧‧第二感測單元 209‧‧‧Second sensing unit

211‧‧‧工具機台 211‧‧‧Tool machine

213‧‧‧驅動單元 213‧‧‧ drive unit

215‧‧‧刀具組 215‧‧‧Tool set

30‧‧‧工具機台 30‧‧‧Tool machine

301‧‧‧刀具組 301‧‧‧Tool set

303‧‧‧承載機構 303‧‧‧Loading mechanism

305‧‧‧驅動單元 305‧‧‧ drive unit

307‧‧‧控制單元 307‧‧‧Control unit

309‧‧‧樞軸 309‧‧‧ pivot

313‧‧‧電磁閥裝置 313‧‧‧Solenoid valve device

315‧‧‧第一感測裝置 315‧‧‧First sensing device

317‧‧‧第二感測裝置 317‧‧‧Second sensing device

319‧‧‧連繫裝置 319‧‧‧Connected device

321‧‧‧齒輪驅動單元 321‧‧‧Gear drive unit

323‧‧‧鏈條 323‧‧‧Chain

40‧‧‧工具機台 40‧‧‧Tool machine

401‧‧‧刀具組 401‧‧‧Tool set

403‧‧‧承載機構 403‧‧‧Loading mechanism

405‧‧‧驅動單元 405‧‧‧ drive unit

415‧‧‧第一感測裝置 415‧‧‧First sensing device

417‧‧‧第二感測裝置 417‧‧‧Second sensing device

407‧‧‧控制單元 407‧‧‧Control unit

409‧‧‧第一電磁閥裝置 409‧‧‧First solenoid valve device

410‧‧‧第二電磁閥裝置 410‧‧‧Second solenoid valve device

419‧‧‧第一連繫裝置 419‧‧‧First connection device

420‧‧‧第二連繫裝置 420‧‧‧Second connection

421‧‧‧第一齒輪鏈條組 421‧‧‧First gear chain set

422‧‧‧第二齒輪鏈條組 422‧‧‧Second gear chain set

50‧‧‧工具機台 50‧‧‧Tool machine

501‧‧‧刀具組 501‧‧‧Tool set

503‧‧‧承載機構 503‧‧‧Loading mechanism

505‧‧‧驅動單元 505‧‧‧ drive unit

507‧‧‧電磁閥裝置 507‧‧‧Solenoid valve device

513‧‧‧電容性感測裝置 513‧‧‧Capacitive sensing device

515‧‧‧無線感測裝置 515‧‧‧Wireless sensing device

517‧‧‧控制單元 517‧‧‧Control unit

509‧‧‧樞軸 509‧‧‧ pivot

603‧‧‧控制器 603‧‧‧ Controller

601‧‧‧無線通訊單元 601‧‧‧Wireless communication unit

605‧‧‧電容感測單元 605‧‧‧Capacitance sensing unit

607‧‧‧電池組 607‧‧‧Battery Pack

步驟S701~S709‧‧‧重置感測器的流程 Step S701~S709‧‧‧Reset the flow of the sensor

步驟S801~S811‧‧‧安全系統運作流程 Step S801~S811‧‧‧ Safety System Operation Process

圖1示意顯示本發明具人體防護與下降機構的安全系統的工具機台實施例圖;圖2顯示本發明具人體防護與下降機構的安全系統的電路單元實施例示意圖;圖3A顯示本發明具人體防護與下降機構的安全系統的工具機台實施例示意圖之一;圖3B顯示本發明具人體防護與下降機構的安全系統的工具機台實施例示意圖之二; 圖3C顯示本發明具人體防護與下降機構的安全系統的工具機台實施例示意圖之三;圖4A顯示本發明具人體防護與下降機構的安全系統的工具機台另一實施例示意圖之一;圖4B顯示本發明具人體防護與下降機構的安全系統的工具機台另一實施例示意圖之二;圖4C顯示本發明具人體防護與下降機構的安全系統的工具機台另一實施例示意圖之三;圖5顯示本發明具人體防護與下降機構的安全系統的工具機台再一實施例示意圖;圖6顯示應用於本發明工具機台的無線電容性感測裝置電路實施例示意圖;圖7顯示本發明安全系統運作方法中重置感測器的流程實施例;圖8顯示本發明安全系統運作方法的流程實施例。 1 is a schematic view showing an embodiment of a tool machine of a safety system with a human body protection and a lowering mechanism according to the present invention; FIG. 2 is a schematic view showing an embodiment of a circuit unit of a safety system with a human body protection and a lowering mechanism according to the present invention; FIG. 3B is a schematic diagram showing an embodiment of a tool machine platform of a safety system with a human body protection and a lowering mechanism according to the present invention; FIG. 3C is a second schematic view showing an embodiment of a tool machine for a safety system with a human body protection and a lowering mechanism; FIG. 4A is a schematic diagram showing another embodiment of a tool machine platform of a safety system with a human body protection and lowering mechanism according to the present invention; FIG. 4B is a schematic view showing another embodiment of the tool machine platform of the safety system with a human body protection and lowering mechanism of the present invention; FIG. 4C is a third schematic view of another embodiment of the tool machine of the safety system with the human body protection and descending mechanism of the present invention; FIG. 5 shows the third embodiment of the tool machine of the safety system with the human body protection and lowering mechanism of the present invention; A schematic diagram of another embodiment of a tool machine for a safety system of a human body protection and a lowering mechanism; FIG. 6 shows a work applied to the present invention A schematic diagram of a radio receiving circuit of machine sensing device embodiment; FIG. 7 shows the sensor reset safety system operating method according to the present invention, the procedure of Example; FIG. 8 shows the operation flow of process safety system embodiment of the present invention.

本揭露書所描述發明涉及一種具人體防護與下降機構的安全系統、工具機台與運作方法,工具機台如一種設有鋸片(如圓鋸)的切削加工機具,為了確保操作此工具機的人員安全,甚至是顧及其他靠近此工具機台的人員的安全,工具機台上設有多道安全機制,偵測靠近機台或接觸到鋸片的任何非待切割物品的物品,進而觸發安全措施,例如致使驅動鋸片運轉的馬達停止,其中手段包括立即斷電、使用來令片(brake lining)、施以破壞性的阻擋塊,甚至對馬達施以一反向電流使之反轉,其目的為使鋸片瞬間停止。並於本發明實施例之一中,除了透過多道安全機制外,為了爭取高速運轉的鋸片停止的時間與空間,更提出一種將整體刀具組下降的機構,提供更為妥當的安全機制。 The invention described in the disclosure relates to a safety system with a human body protection and lowering mechanism, a tool machine and a working method, such as a cutting machine equipped with a saw blade (such as a circular saw), in order to ensure the operation of the machine tool The safety of the personnel, even taking care of the safety of other personnel close to the machine tool, the machine machine has multiple safety mechanisms to detect any items that are not close to the machine or touch the saw blade, and trigger Safety measures, such as causing the motor that drives the saw blade to stop, include means to immediately power off, use brake lining, apply a destructive block, or even reverse the motor to apply a reverse current. The purpose is to stop the saw blade instantaneously. In one embodiment of the present invention, in addition to the multi-channel safety mechanism, in order to strive for the time and space for the high-speed operation of the saw blade to stop, a mechanism for lowering the overall tool set is proposed to provide a more appropriate safety mechanism.

示意圖如圖1所示的工具機台實施例圖。 Schematic diagram of the tool machine example shown in Figure 1.

圖例為一俯視圖,顯示有一工具機台10,中央部分設有一刀具組101,待切割物品12由機台的一端輸入。刀具組101主要有鋸片與驅動鋸片運轉的驅動電路,例如馬達,如圖所示包括有鋸片的驅動軸103以及承載刀具組101的承載機構105。相關具人體防護與下降機構的安全系統包括有設於刀具組101四周的一或多個感測裝置,如圖例顯示的感測裝置一111與感測裝置二112,此類感測裝置例如電容性等非接觸式感測裝置,電路設於工具機台中,在檯面上建立感應磁場,形成作為偵測進入物體的偵測範圍。 The illustration is a top view showing a machine tool table 10 with a tool set 101 in the central portion and an item 12 to be cut being input from one end of the machine table. The tool set 101 mainly has a saw blade and a drive circuit for driving the saw blade to operate, such as a motor, as shown, including a drive shaft 103 having a saw blade and a carrier mechanism 105 carrying the cutter set 101. The safety system with the body protection and descending mechanism includes one or more sensing devices disposed around the tool group 101, such as the sensing device 111 and the sensing device 112 shown in the example, such a sensing device such as a capacitor Non-contact sensing device, such as a non-contact sensing device, is arranged in the tool machine to establish an induced magnetic field on the table surface to form a detection range for detecting an incoming object.

具人體防護與下降機構的安全系統更包括有一致動裝置107,例如一種電磁閥裝置,此為一種透過電流驅動其中卡榫運作的裝置;或如一種電路控制磁性的電磁鐵。實施例顯示,系統設有控制電路109,電性連接設於工具機台10檯面上的感測裝置一111、感測裝置二112,以及設於刀具組101上的感測電路與驅動電路,更包括結合機構設計的致動裝置107。 The safety system with the body protection and lowering mechanism further includes an actuator 107, such as a solenoid valve device, which is a device that drives the operation of the cassette through the current; or an electromagnet that controls the magnet as a circuit. The embodiment shows that the system is provided with a control circuit 109 electrically connected to the sensing device 111 and the sensing device 112 disposed on the surface of the tool machine 10, and the sensing circuit and the driving circuit disposed on the tool group 101. Further included is an actuation device 107 designed in conjunction with the mechanism.

致動裝置107設於工具機台10中,此例顯示設於承載機構105的一側,實施例為以一卡榫固定機台中的承載機構105,當以上感測裝置(111,112)偵測到有安全疑慮時,相關控制電路109將致使致動裝置107收回卡榫而釋放承載機構105,特別的是,當承載機構105脫離工具機台10,因為地心引力而產生下降的作用,連帶降下刀具組101,提供整體安全措施更多的時間與空間,能有效停止(反轉運作是其中之一方式)中的鋸片,能保障使用者安全。 The actuating device 107 is disposed in the tool machine table 10. The example is disposed on one side of the carrying mechanism 105. The embodiment is a loading mechanism 105 in a fixed position of the card. When the above sensing device (111, 112) detects When there is a safety concern, the associated control circuit 109 will cause the actuating device 107 to retract the latch and release the carrier mechanism 105. In particular, when the carrier mechanism 105 is disengaged from the machine tool table 10, the lowering due to gravity causes a drop. The tool set 101 provides overall safety measures with more time and space, and can effectively stop (reverse operation is one of the ways) in the saw blade, which can ensure user safety.

前述控制電路109為具人體防護與下降機構的安全系統的核心電路,處理各感測裝置產生的訊號,並能控制驅動電路運作、停止(反轉馬達為停止鉅片較佳方式之一),以及致使致動裝置107釋放前述承載機構105,以使得刀具組101連同承載機構105產生下降的動作。 The control circuit 109 is a core circuit of a safety system with a human body protection and a lowering mechanism, and processes signals generated by the sensing devices, and can control the operation and stop of the driving circuit (one of the preferred ways of stopping the motor to stop the giant chip). And causing the actuating device 107 to release the aforementioned carrier mechanism 105 such that the tool set 101, along with the carrier mechanism 105, produces a descending action.

圖2接著顯示本發明具人體防護與下降機構的安全系統的電 路單元實施例示意圖。 Figure 2 is a schematic view showing an embodiment of a circuit unit of the safety system of the present invention having a body protection and lowering mechanism.

此例顯示應用於工具機台的具人體防護與下降機構的安全系統,其中設有控制單元201,控制單元201為此安全系統中的控制電路,電性連接各電路單元,包括各感測電路,如此例設於工具機台211上的第一感測單元207,以及連接於刀具組215的第二感測單元209。控制單元201可以取得第一感測單元207與第二感測單元209產生的偵測訊號,以判斷是否要驅動其他電路作動。 This example shows a safety system with a body protection and a lowering mechanism applied to a tool machine, in which a control unit 201 is provided. The control unit 201 electrically connects the circuit units, including the sensing circuits, for the control circuit in the safety system. The first sensing unit 207 disposed on the tool machine 211 and the second sensing unit 209 connected to the tool group 215 are thus exemplified. The control unit 201 can obtain the detection signals generated by the first sensing unit 207 and the second sensing unit 209 to determine whether to drive other circuit operations.

控制單元201控制的電路包括驅動刀具組215運作的驅動單元213,一般運作狀態下,驅動單元213根據控制訊號運作,例如控制刀具組215中鋸片的轉速,而在有安全疑慮時可以透過驅動電路停止驅動單元213運轉,驅動單元213如一馬達,前述停止驅動單元213的手段包括斷電而停止鋸片馬達運轉,或以反轉馬達方式迫使馬達停止,其他方式包括可以其他煞車電路致使鋸片上的來令片作動,或是施以破壞性的阻擋塊等,以阻止鋸片繼續轉動,如此可達到更安全的效果。 The circuit controlled by the control unit 201 includes a driving unit 213 for driving the tool group 215. In a normal operating state, the driving unit 213 operates according to the control signal, for example, controls the rotation speed of the saw blade in the tool group 215, and can be driven through safety concerns. The circuit stops the driving unit 213, and the driving unit 213 is a motor. The means for stopping the driving unit 213 includes powering off to stop the saw motor operation, or forcing the motor to stop in a reverse motor manner. Other means include causing the saw blade to be driven by other braking circuits. The upper piece is used to act, or a destructive blocking block is applied to prevent the saw blade from continuing to rotate, so that a safer effect can be achieved.

系統中的致動裝置即可以一電磁閥裝置實現,所述控制單元201電性連接致動裝置控制單元203,也如電磁閥的控制電路,致動裝置控制單元203為根據控制單元201產生的控制訊號而驅動致動裝置運作,以電磁閥為例,此係使用電磁線圈驅動,透過電磁線圈通電、反向電流或斷電等動作控制其中卡榫運動方向,可以快速控制卡榫在第一時間收回,致使上述承載機構205被釋放而致使承載機構205連同刀具組215下降。舉例來說,當安全機制啟動,可以致使承載機構205連同刀具組215一起下降至一定高度後停止,讓刀具組215上的鋸片可以離開物體而確保安全;另不排除可以讓承載機構205隨著地心引力掉入至工具機台221內。 The actuating device in the system can be realized by a solenoid valve device. The control unit 201 is electrically connected to the actuating device control unit 203, and also the control circuit of the solenoid valve. The actuating device control unit 203 is generated according to the control unit 201. Controlling the signal and driving the actuating device to operate, taking the solenoid valve as an example, this is driven by an electromagnetic coil, and the direction of the movement of the cassette is controlled by the action of the electromagnetic coil energizing, reverse current or power-off, so that the card can be quickly controlled. The time is retracted, causing the above-described carrier mechanism 205 to be released causing the carrier mechanism 205 to descend along with the tool set 215. For example, when the safety mechanism is activated, the bearing mechanism 205 can be caused to stop together with the tool set 215 to a certain height and then stopped, so that the saw blade on the tool set 215 can leave the object to ensure safety; it is not excluded that the carrying mechanism 205 can be Gravity falls into the tool machine 221.

應用本發明具人體防護與下降機構的安全系統的工具機台實施例可參閱圖3A所述的示意圖。圖例顯示工具機台30的主要元 件,工具機台30設有一刀具組301以及承載刀具組301的承載機構303,刀具組301固定在承載機構303上,刀具組301主要元件為鋸片以及驅動鋸片運轉的一驅動單元305。實際運作時,驅動單元305如一馬達,透過齒輪組等結構帶動鋸片,當刀具組301與其承載機構303被釋放時一併下降到特定位置。 An embodiment of the tooling machine to which the safety system of the present invention has a body protection and lowering mechanism can be applied to the schematic diagram described in FIG. 3A. The figure shows the main components of the tool machine 30. The tool machine 30 is provided with a tool set 301 and a load bearing mechanism 303 carrying the tool set 301. The tool set 301 is fixed on the support mechanism 303. The main components of the tool set 301 are the saw blade and the drive saw. A drive unit 305 that operates. In actual operation, the driving unit 305, such as a motor, drives the saw blade through a structure such as a gear set, and is lowered to a specific position when the tool set 301 and its supporting mechanism 303 are released.

工具機台30的檯面附近設有第一感測裝置315,設於工具機30台中,用以於工具機台30的檯面上形成一偵測範圍,用以偵測進入偵測範圍的物體,如人體的某部位。而設於刀具組301上有一第二感測裝置317,可以設於鋸片的驅動軸上,以於鋸片上形成一防護範圍,用以偵測接近或碰觸鋸片的物體。 A first sensing device 315 is disposed in the vicinity of the mesa of the tool machine 30, and is disposed in the machine tool 30 for forming a detection range on the surface of the tool machine 30 for detecting an object entering the detection range. Such as a part of the human body. A second sensing device 317 is disposed on the tool set 301 and can be disposed on the driving shaft of the saw blade to form a protective range on the saw blade for detecting an object approaching or touching the saw blade.

在一實施樣態中,設於工具機台30檯面上的第一感測裝置315為設於刀具組301附近(前端、後端、左右端)的一非接觸性感測裝置,如基於電容耦合原理的電容性感測器,可以包括一個,或設於多個位置的多個第一感測裝置315。此例以電容耦合原理運作的電容性感測器係設於刀具組301前方,也就是定義為待切割物品進入的位置,電容性感測器在此位置附近建立一感應磁場,當物體進入此防護範圍時,將觸發安全系統運作,由控制單元307判讀,執行後續安全措施。 In one embodiment, the first sensing device 315 disposed on the surface of the tool machine 30 is a non-contact sensing device disposed near the tool group 301 (front end, rear end, left and right ends), such as based on capacitive coupling. The principle of the capacitive sensor can include one or a plurality of first sensing devices 315 disposed at a plurality of locations. In this example, the capacitive sensor operating on the principle of capacitive coupling is disposed in front of the tool set 301, that is, the position where the item to be cut enters, and the capacitive sensor establishes an induced magnetic field near the position, when the object enters the protection range. At this time, the operation of the security system will be triggered, and the control unit 307 will interpret and perform subsequent security measures.

在一實施例中,設於刀具組301上的第二感測裝置317可以有幾種實施方式,其一為設於刀具組301上的一非接觸性感測裝置,也如一種基於電容耦合原理的電容性感測器,能夠在鋸片上建立感應磁場,形成防護區域。 In an embodiment, the second sensing device 317 disposed on the tool set 301 can have several embodiments, one of which is a non-contact sensing device disposed on the tool set 301, and is also based on a capacitive coupling principle. A capacitive sensor that establishes an induced magnetic field on the saw blade to form a protective area.

在另一實施態樣中,第二感測裝置317可為設於刀具組301上的一種靜電式感測裝置,此類接觸式感測裝置係可設於鋸片的驅動軸上,以一達靈頓觸發方式感測物體。運作時,鋸片本身即形成一個感測的構件,使用接地線、達靈頓(Darlington)觸發的方式(利用達靈頓放大電路放大人體觸發訊號)而感測帶電體(如人體)的訊號,設定靜電式感測裝置的閥值(依其材質差異而有 不同),當電荷的變化大於閥值時,例如帶電的人體觸碰後,即構成感應觸發。 In another embodiment, the second sensing device 317 can be an electrostatic sensing device disposed on the tool set 301. The contact sensing device can be disposed on the driving shaft of the saw blade. The Darlington trigger method senses the object. In operation, the saw blade itself forms a sensing component that senses the signal of a charged body (such as a human body) using a grounding wire, Darlington triggering method (using a Darlington amplifier circuit to amplify the human body trigger signal). Set the threshold of the electrostatic sensing device (depending on the material difference). When the change in charge is greater than the threshold, for example, when the charged human body touches, it constitutes an inductive trigger.

在此工具機台30實施例中,工具機台30與刀具組301之間有一連接關係,刀具組301裝設於承載機構303上,工具機台30上設有一電磁閥裝置313,用以固定承載機構303在一工作位置上。例如,電磁閥裝置313以一卡榫接入承載機構303的插槽內,而承載機構303另一端則可以如圖示的可轉動的樞軸309固定在工具機台30上,使得,承載機構303連同刀具組301固定在工作位置上,在一般運作時,整個工作機台30就以此狀態正常運作。 In the embodiment of the tool machine 30, the tool machine 30 has a connection relationship with the tool set 301. The tool set 301 is mounted on the support mechanism 303, and the tool machine 30 is provided with a solenoid valve device 313 for fixing. The carrier mechanism 303 is in a working position. For example, the solenoid valve device 313 is inserted into the slot of the carrier mechanism 303 with a click, and the other end of the carrier mechanism 303 can be fixed to the tool machine table 30 as shown by the pivotable pivot 309, so that the carrier mechanism 303 is fixed in the working position together with the cutter set 301. In normal operation, the entire working machine 30 operates normally in this state.

圖3A所示的例圖中,刀具組301承載於承載機構303之上,刀具組301包括驅動單元305,電性連接控制單元307,控制單元307電性連接電磁閥裝置313與驅動單元305。因此控制單元307可根據第一感測裝置315以及/或第二感測裝置317偵測到物體的資訊執行安全措施,包括致使驅動單元305停止鋸片馬達;或是控制電磁閥裝置313釋放承載機構30,使得刀具組301相對於待切割物品輸入的位置為向下移動。 In the example shown in FIG. 3A, the tool set 301 is carried on the carrying mechanism 303. The tool set 301 includes a driving unit 305 electrically connected to the control unit 307. The control unit 307 is electrically connected to the electromagnetic valve device 313 and the driving unit 305. Therefore, the control unit 307 can perform security measures according to the information of the object detected by the first sensing device 315 and/or the second sensing device 317, including causing the driving unit 305 to stop the blade motor; or controlling the solenoid valve device 313 to release the bearing. The mechanism 30 causes the position of the cutter set 301 to be input downward relative to the item to be cut.

上述應用在工具機台30中的具人體防護與下降機構的安全系統係透過電磁閥裝置313以一卡榫固定住刀具組301的承載機構303。根據下降機構的實施例之一,承載機構303一端連接此電磁閥裝置313,在圖中的左側,另一端設有可轉動的樞軸(pivot)309,連接工具機台30,彼此之間為可轉動的連接關係。當有安全疑慮時,電磁閥裝置313根據控制單元307產生的控制訊號釋放承載機構303,例如收回卡榫,使得承載機構303以樞軸309為轉軸傾斜下降至一特定位置。如圖3B所示之一實施方式。 The safety system with the human body protection and lowering mechanism applied in the tool machine 30 is fixed to the bearing mechanism 303 of the cutter set 301 by a solenoid valve device 313. According to one embodiment of the lowering mechanism, the one end of the carrying mechanism 303 is connected to the electromagnetic valve device 313, and on the left side of the figure, the other end is provided with a pivotable pivot 309, which is connected to the tool machine 30, and is Rotatable connection relationship. When there is a safety concern, the solenoid valve device 313 releases the carrier mechanism 303 according to the control signal generated by the control unit 307, for example, retracting the cassette, so that the carrier mechanism 303 is tilted down to a specific position with the pivot 309 as a rotating shaft. One embodiment is shown in Figure 3B.

圖3B顯示當系統察覺有安全疑慮時,由控制單元307發出控制訊號,驅動電磁閥裝置313收回卡榫而釋放承載機構303,使得承載機構303與其承載的刀具組301一端因為失去連接關係而下降,另一端則因為樞軸309而仍連接在工具機台30的某固定位置 上。在一實施方式中,可以採用多種防落地手段,例如以繩索、鏈條等連繫裝置319或其他方式牽住整個承載機構303與刀具組301,避免因為觸發安全機制造成設備損害。 FIG. 3B shows that when the system detects a safety concern, the control unit 307 issues a control signal, and the solenoid valve device 313 is driven to retract the cassette to release the carrier mechanism 303, so that the end of the load bearing mechanism 303 and the tool set 301 carried by it are lowered due to the loss of the connection relationship. The other end is still connected to a fixed position of the machine tool table 30 due to the pivot 309. In an embodiment, a variety of anti-landing means may be employed, such as holding the entire load-bearing mechanism 303 and the cutter set 301 by means of a tie, such as a rope, chain, or the like, to avoid damage to the equipment caused by triggering a safety mechanism.

當刀具組301因為地心引力下降(或說掉落)時,在此瞬間,在更安全的考量下,已經足以爭取時間與空間(下降機構時形成的多餘空間)有效致使驅動單元305停止運轉。 When the tool set 301 is lowered (or dropped) due to gravity, at this moment, under more safety considerations, it is sufficient to obtain time and space (excess space formed when the mechanism is lowered), effectively causing the drive unit 305 to stop operating. .

圖3C顯示以一齒輪鏈條組(321,323)實現連繫裝置319,亦如上述實施例所描述在本發明提出安全機制,當經前述感測裝置判斷有安全疑慮時,此例的齒輪驅動單元321(如馬達)根據控制單元307產生的控制訊號釋放鏈條323,讓鏈條經傳動移動,帶動刀具組301的承載機構303下落一段距離,只要下落一定距離即可達到避免傷害的目的。以此齒輪鏈條組(321,323)執行讓承載機構303下落的機制的優點之一是方便恢復原來可運作的狀態,僅需要控制齒輪驅動單元321將承載機構303帶回下落前的位置。 FIG. 3C shows the connection device 319 implemented by a gear chain set (321, 323). The safety mechanism is proposed in the present invention as described in the above embodiment. When the above sensing device determines that there is a safety concern, the gear driving unit 321 of this example is shown. (For example, the motor) releases the chain 323 according to the control signal generated by the control unit 307, so that the chain is moved by the transmission, and the bearing mechanism 303 of the cutter set 301 is driven to a certain distance, and the damage can be avoided by falling a certain distance. One of the advantages of the mechanism for performing the drop of the carrier mechanism 303 by the gear chain set (321, 323) is that it is convenient to restore the original operational state, and only the control gear drive unit 321 is required to bring the carrier mechanism 303 back to the position before the drop.

圖4A與圖4B顯示本發明工具機台中的另一安全系統設計的實施例示意圖。 4A and 4B are schematic views showing an embodiment of another safety system design in the machine tool table of the present invention.

圖4A中顯示有一工具機台40,設有刀具組401,刀具組401承載於承載機構403上,刀具組401的鋸片以驅動單元405驅動。在安全措施上,工具機台40可以設有一或多種感測裝置,如此圖例,在工具機台40的檯面上設有電容性感測裝置,示意為第一感測裝置415,另於鋸片上可設有另一電容性感測裝置,示意為電性連接到鋸片驅動軸上的第二感測裝置417。實際實施時可以在檯面上設有多個如第一感測裝置415的感測裝置,可以分別偵測刀具組401前後(或左右)不當進入偵測範圍的物品(一般物體,或可導電物),而刀具組401的鋸片上的第二感測裝置417另可以為一種靜電式感測裝置,在鋸片上先置入靜電,或將原鋸片的靜電導出,再用以感測碰觸鋸片的物體。 A tool machine table 40 is shown in FIG. 4A, and a tool set 401 is provided. The tool set 401 is carried on a carrier mechanism 403, and the saw blade of the tool set 401 is driven by a drive unit 405. In terms of safety measures, the tool machine 40 can be provided with one or more sensing devices. In this example, a capacitive sensing device is provided on the surface of the tool machine 40, which is illustrated as a first sensing device 415, and on the saw blade. Another capacitive sensing device can be provided, illustrated as a second sensing device 417 that is electrically coupled to the blade drive shaft. In actual implementation, a plurality of sensing devices, such as the first sensing device 415, may be disposed on the table surface, and the articles (normal objects, or conductive objects) that improperly enter the detection range before and after (or left and right) of the tool group 401 may be separately detected. The second sensing device 417 on the saw blade of the tool set 401 can also be an electrostatic sensing device. The static electricity is first placed on the saw blade, or the static electricity of the original saw blade is led out for sensing. An object that touches the saw blade.

實際運作時,第一感測裝置415與第二感測裝置417為相互搭配運作的安全感知措施,主要是能夠在工具機台40運作時感測到不當進入防護範圍的人體的某部位,以觸發後續安全措施。 In actual operation, the first sensing device 415 and the second sensing device 417 are safety sensing measures that cooperate with each other, and are mainly capable of sensing a certain part of the human body that improperly enters the protective range when the tool machine 40 is in operation. Trigger subsequent security measures.

根據此例圖表示的具人體防護與下降機構的安全系統實施例,工具機台40上在承載機構403兩端設有固定在機台特定位置上的第一電磁閥裝置409與第二電磁閥裝置410,電磁閥裝置的數量並不限制在圖中所示的範例。電磁閥裝置運作原理如上述實施例,係根據控制單元407產生的控制訊號驅動電磁線圈通電,可以控制電流方向,作出反向電流或斷電等動作,藉以控制其中卡榫運動方向,使之可以快速收放。 According to the embodiment of the safety system with the human body protection and lowering mechanism shown in this example, the first electromagnetic valve device 409 and the second electromagnetic valve fixed to the specific position of the machine are provided on the tool machine table 40 at both ends of the bearing mechanism 403. The number of devices 410, solenoid valve devices is not limited to the examples shown in the figures. The working principle of the solenoid valve device is as follows. According to the control signal generated by the control unit 407, the electromagnetic coil is driven to energize, and the current direction can be controlled, and a reverse current or a power-off operation can be performed to control the movement direction of the cassette, so that Quick retraction.

在一般運作狀態下,第一電磁閥裝置409與第二電磁閥裝置410(或多個)各自透過卡榫固定住承載機構403,使得刀具組301可以在固定的位置上運作。 In the normal operating state, the first solenoid valve device 409 and the second solenoid valve device 410 (or each) respectively secure the carrier mechanism 403 through the cassette so that the tool set 301 can operate in a fixed position.

上述第一感測裝置415與第二感測裝置417所實現的觸發策略可以依據各感測裝置的設計進行調配,例如當如電容性感測裝置的第一感測裝置偵測到進入偵測範圍內的物體,即產生一第一觸發訊號;當如電容性或靜電式感測裝置的第二感測裝置偵測到接近或碰觸鋸片的物體,產生一第二觸發訊號,當控制單元接收到其一觸發訊號,即觸發後續安全措施。或者,在避免感測裝置誤動作的情況下,可以在第一感測裝置與第二感測裝置皆偵測到物體時,也就是控制單元同時接收到第一觸發訊號與第二觸發訊號時,可排除誤動作的可能,即執行安全措施。 The triggering strategies implemented by the first sensing device 415 and the second sensing device 417 can be configured according to the design of each sensing device, for example, when the first sensing device such as the capacitive sensing device detects the detection range. The internal object generates a first trigger signal; when the second sensing device such as a capacitive or electrostatic sensing device detects an object approaching or touching the saw blade, a second trigger signal is generated, when the control unit Upon receipt of one of its trigger signals, a subsequent security measure is triggered. Alternatively, when the first sensing device and the second sensing device detect an object, that is, when the control unit receives the first trigger signal and the second trigger signal simultaneously, The possibility of malfunction can be eliminated, that is, safety measures are implemented.

當控制單元確認有安全疑慮時,在此圖例中,控制單元407產生的控制訊號將驅動帶動鋸片的驅動單元405停止,同時,更透過訊號驅動相關致動裝置,如第一電磁閥裝置409與第二電磁閥裝置410,當電磁閥收入卡榫,使之釋放所固定的承載機構403,使得刀具組401與承載機構403與工作機台40之間的連接關係消失,因為地心引力而被釋放而產生讓整個刀具組下降的效果。 When the control unit confirms that there is a safety concern, in this illustration, the control signal generated by the control unit 407 will drive the driving unit 405 that drives the saw blade to stop, and at the same time, drive the relevant actuator device, such as the first solenoid valve device 409, through the signal. And the second solenoid valve device 410, when the solenoid valve is jammed, releasing the fixed bearing mechanism 403, so that the connection relationship between the tool group 401 and the bearing mechanism 403 and the working machine 40 disappears because of gravity Released to produce the effect of lowering the entire tool set.

如圖4B所示,安全系統包括控制單元407以及電性連接所述的第一感測裝置415、第二感測裝置417、驅動鋸片運轉的驅動單元405、第一電磁閥裝置409與第二電磁閥裝置410。當觸發上述安全措施時,控制單元407控制第一電磁閥裝置409與第二電磁閥裝置410收回卡榫,同時釋放承載機構403,使得刀具組401與其承載機構403下降至特定位置,可避免危險,並可以爭取時間有效致使驅動單元停止運轉。 As shown in FIG. 4B, the security system includes a control unit 407 and a first sensing device 415 electrically connected thereto, a second sensing device 417, a driving unit 405 for driving the saw blade operation, a first electromagnetic valve device 409 and a Two solenoid valve device 410. When the above safety measure is triggered, the control unit 407 controls the first solenoid valve device 409 and the second solenoid valve device 410 to retract the cassette, and simultaneously releases the carrier mechanism 403, so that the tool group 401 and its carrier mechanism 403 are lowered to a specific position, thereby avoiding danger. And can fight for time to effectively stop the drive unit.

在一實施方式中,承載機構403落下時,同樣可以採用多種防落地手段,例如在承載機構403兩端以繩索、鏈條等第一連繫裝置419與第二連繫裝置420,或不排除其他方式,牽住整個承載機構403與刀具組401,避免因為觸發安全機制造成設備損害。 In an embodiment, when the carrying mechanism 403 is dropped, a plurality of anti-landing means can also be used, for example, the first connecting device 419 and the second connecting device 420, such as a rope or a chain, at both ends of the supporting mechanism 403, or exclude other In this way, the entire carrier mechanism 403 and the tool set 401 are held to avoid damage to the device caused by triggering the safety mechanism.

圖4C為利用齒輪鏈條組(第一齒輪鏈條組421、第二齒輪鏈條組422)實現圖4B顯示的連繫裝置(419),在觸發安全機制時,第一齒輪鏈條組421設於圖中左方位置,連繫工作機台40與承載機構403,由馬達實現帶動鏈條的齒輪驅動單元,可以根據控制單元407產生的控制訊號放下鏈條,同時也控制右方的第二齒輪鏈條組422中的齒輪驅動單元控制鏈條移動,達到整個承載機構403下落的目的,更容易使整個機台恢復可運作狀態。 FIG. 4C illustrates the connection device (419) shown in FIG. 4B by using a gear chain group (the first gear chain group 421 and the second gear chain group 422). When the safety mechanism is triggered, the first gear chain group 421 is disposed in the figure. In the left position, the working machine 40 and the carrying mechanism 403 are connected, and the gear driving unit that drives the chain is realized by the motor. The chain can be lowered according to the control signal generated by the control unit 407, and the second gear chain group 422 of the right side is also controlled. The gear drive unit controls the movement of the chain to achieve the purpose of the entire load-bearing mechanism 403 falling, and it is easier to restore the entire machine to an operational state.

圖5顯示本發明工具機台採用一無線感測裝置的實施例示意圖。圖例顯示為工具機台50包括有刀具組501,具有驅動單元505,且承載於承載機構503上,工具機台50上設有電容性感測裝置513,以及設於鋸片上的無線感測裝置515,可為電容性感測裝置或靜電式感測裝置,適用電容性或靜電性的感應,無線感測裝置515的電路實施例可參閱圖6,無線感測裝置515於鋸片上以電容耦合原理形成一防護範圍,特別是可以強力磁鐵、貼附等方式固定在鋸片上,並隨著鋸片轉動,係以一無線通訊手段連線系統的控制單元517。連線方式包括藍芽通訊技術、近場通訊技術(NFC)、區域網路技術等。 FIG. 5 is a schematic view showing an embodiment of a utility device of the present invention using a wireless sensing device. The figure shows that the tool machine 50 includes a tool set 501, has a driving unit 505, and is carried on the carrying mechanism 503. The tool machine 50 is provided with a capacitive sensing device 513, and a wireless sensing device disposed on the saw blade. 515, which may be a capacitive sensing device or an electrostatic sensing device, suitable for capacitive or electrostatic sensing. The circuit embodiment of the wireless sensing device 515 can refer to FIG. 6. The wireless sensing device 515 is capacitively coupled to the saw blade. The principle forms a protective range, in particular, it can be fixed on the saw blade by strong magnets, attaching, etc., and as the saw blade rotates, the control unit 517 of the system is connected by a wireless communication means. Connection methods include Bluetooth communication technology, Near Field Communication (NFC), and regional network technologies.

當電容性感測裝置513或無線感測裝置515被觸發,或者兩者皆被觸發後,控制單元517驅使電磁閥裝置507收回固定承載機構503的卡榫,使得承載機構503被釋放,使得刀具組501與其承載機構503因為地心引力而向下降或掉落,同時配合驅動單元505的運作,產生有效的安全機制。 When the capacitive sensing device 513 or the wireless sensing device 515 is triggered, or both are triggered, the control unit 517 drives the solenoid valve device 507 to retract the latch of the fixed carrier mechanism 503, so that the carrier mechanism 503 is released, so that the tool set The 501 and its carrying mechanism 503 descend or fall due to gravity, and at the same time cooperate with the operation of the driving unit 505 to generate an effective safety mechanism.

無線感測裝置515主要電路模組如圖6所示,本身係為一種電容性感測裝置,設有控制器603,以及控制器603所訊號連接的無線通訊單元601、電容感測單元605與電池組607。電池組607供應裝置電力,此例採用的電容感測單元605則是以電容耦合的原理在鋸片表面形成感應空間磁場,經感應外部帶電體產生磁場變化後產生電氣訊號,作為偵測進入防護範圍的用途。其中無線感測裝置515透過電容感測單元605感應而取得因為外部物體介入改變的磁場變化,經控制器603轉換為經無線通訊單元601傳輸的訊號,提供系統作為啟動安全機制的參考。 The main circuit module of the wireless sensing device 515 is shown in FIG. 6 , which is a capacitive sensing device, and is provided with a controller 603 , and a wireless communication unit 601 , a capacitive sensing unit 605 and a battery connected by the controller 603 . Group 607. The battery pack 607 supplies the device power. In this example, the capacitive sensing unit 605 forms an induced spatial magnetic field on the surface of the saw blade by the principle of capacitive coupling, and generates an electrical signal after the external charged body is induced to generate a magnetic field, as a detection and entry protection. The scope of use. The wireless sensing device 515 is induced by the capacitive sensing unit 605 to obtain a change in the magnetic field due to the intervention of the external object, and is converted by the controller 603 into a signal transmitted by the wireless communication unit 601 to provide a reference for starting the security mechanism.

為了能夠讓系統正確運作,降低誤動作,可以在安全機制執行後重置系統,如圖7所示之流程。 In order to enable the system to operate correctly and reduce malfunctions, the system can be reset after the security mechanism is executed, as shown in Figure 7.

在執行安全機制後,如步驟S701,在開機時、手動重置,或運作時間達一時間內,以及當,執行重置系統的流程,包括釋放鋸片上的靜電,恢復至預設基準值(步驟S703),並重置電容性或靜電式感測電路(步驟S705)。值得一提的是,且於重新釋放靜電感測器之靜電,並重置電容感測器之電容步驟間會有一延遲時間,以供控制電路可以判斷步驟是否完成。系統更可以重置警示訊息(步驟S707),並須將前述已經釋放的承載機構與致動裝置回到初始設定,馬達回復正常運轉模式,讓系統回到一般運作的狀態(步驟S709)。 After the security mechanism is executed, in step S701, when the power is turned on, manually reset, or the operation time is up to a time, and when, the process of resetting the system is performed, including releasing static electricity on the saw blade, and returning to the preset reference value. (Step S703), and the capacitive or electrostatic sensing circuit is reset (step S705). It is worth mentioning that there is a delay between the steps of re-releasing the static electricity of the electrostatic sensor and resetting the capacitance of the capacitive sensor, so that the control circuit can judge whether the step is completed. The system can further reset the warning message (step S707), and must return the previously released carrier mechanism and the actuation device to the initial setting, the motor returns to the normal operation mode, and returns the system to the normal operation state (step S709).

在一實施情境下,使用者操作本發明揭露書所提出的工具機台,如將一不良導體的木材推向工具機台時,由於材料本身不帶電,因而不會與電容性感測裝置等非接觸式感應元件發生感應觸 發的現象,工具機台將正常運作,木材持續進入與鋸片接觸時,如電容性或靜電式的感應元件亦不會發生感應觸發,因此馬達可持續正常運作。倘若,以人體手指等物體進入以上兩種感測裝置形成的防護範圍內時,將會觸發安全機制,相關感測裝置發出訊號至控制電路,除了可控制馬達停止或反向運轉,同時驅動致動裝置運作釋放承載機構,而能讓刀具組向下降,因此以爭取時間與空間而有效致使驅動單元停止運轉。在一實施例中,系統可同時啟動警示系統而發出聲音或燈光的警示,提示周遭人員進行協助或處理。 In an implementation scenario, the user operates the tool machine proposed in the disclosure of the present invention, such as when pushing a poor conductor of wood toward the tool machine, since the material itself is not charged, it is not compatible with the capacitive sensing device. Inductive triggering occurs in the contact sensing element. The tool machine will operate normally. When the wood continues to enter into contact with the saw blade, the capacitive or electrostatic sensing element will not be triggered, so the motor can continue to operate normally. If the object such as a human finger enters the protection range formed by the above two sensing devices, the safety mechanism will be triggered, and the relevant sensing device sends a signal to the control circuit, in addition to controlling the motor to stop or reverse, and simultaneously driving The operation of the moving device releases the supporting mechanism, and the tool group can be lowered downward, so that the driving unit is effectively stopped in order to obtain time and space. In an embodiment, the system can simultaneously activate the alert system to emit a warning of sound or light, prompting the surrounding personnel to assist or process.

根據圖8所示本發明安全系統運作方法的流程實施例中,應用電容性感測裝置或是靜電式感測裝置時,系統可以在誤動作與安全防護之間設定觸發門檻。實施例如開始步驟S801,電容性感測器持續以電磁場的變化感測電容值變化量,並於步驟S803中判斷是否達第一門檻?若些微變化並未達第一門檻,仍持續感測步驟;當變化已達第一門檻,即觸發安全系統,如步驟S809。同時,如步驟S805,系統透過靜電式感測裝置感測靜電引起的電氣訊號,並如步驟S807判斷是否達第二門檻?若尚未達第二門檻,仍持續感測步驟;若已達第二門檻,表示已有物體接觸鋸片,即如步驟S809,觸發安全系統。同時,在安全設定下,如步驟S811,透過控制電路致使馬達反轉鋸片,並不排除以上所列幾種可致使馬達停止的手段,以及觸發致動釋放相關機構產生下降的效果。 According to the flow embodiment of the method for operating the security system of the present invention shown in FIG. 8, when the capacitive sensing device or the electrostatic sensing device is applied, the system can set the trigger threshold between the malfunction and the safety protection. For example, in step S801, the capacitive sensor continuously senses the amount of change in the capacitance value by the change of the electromagnetic field, and determines whether the first threshold is reached in step S803. If the slight change does not reach the first threshold, the sensing step is continued; when the change has reached the first threshold, the security system is triggered, as in step S809. At the same time, in step S805, the system senses the electrical signal caused by the static electricity through the electrostatic sensing device, and determines whether the second threshold is reached according to step S807. If the second threshold has not been reached, the sensing step is continued; if the second threshold has been reached, indicating that the existing object contacts the saw blade, as in step S809, the security system is triggered. At the same time, under the safety setting, in step S811, the motor is caused to reverse the saw blade through the control circuit, and the above-mentioned several means for causing the motor to stop and the effect of triggering the actuation release related mechanism to be lowered are not excluded.

是以,本發明係涉及一種切削加工機具的人體碰觸安全防護感應裝置的技術手段,透過本發明安全系統、工具機台與運作方法,使得工具機台可以提供更完整的安全防護解決方案,特別是根據多道安全感測程序,配合機台上機構下降與馬達停止的措施,提供有效安全防護的機制。 Therefore, the present invention relates to a technical means for a human body to touch a safety protection sensing device for a cutting tool. Through the safety system, the tool machine table and the operation method of the invention, the tool machine can provide a more complete safety protection solution. In particular, according to the multi-channel safety sensing program, the mechanism for effective safety protection is provided in conjunction with the mechanism for lowering the machine and stopping the motor.

以上所述僅為本發明之較佳可行實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above are only the preferred embodiments of the present invention, and all changes and modifications made to the scope of the present invention should be within the scope of the present invention.

Claims (20)

一種具人體防護與下降機構的安全系統,應用於一工具機台,該工具機台設有一刀具組以及承載該刀具組的一承載機構,該刀具組包括一鋸片以及驅動該鋸片運轉的一驅動單元,其中該具人體防護與下降機構的安全系統包括:一第一感測裝置,設於該工具機台中,用以於該工具機台的檯面上形成一偵測範圍,用以偵測進入該偵測範圍的物體;一第二感測裝置,設於該刀具組上,用以於該鋸片上形成一防護範圍,用以偵測接近或碰觸該鋸片的物體;一致動裝置,設於該工具機台中,固定承載該刀具組的該承載機構於該工具機台中;一控制單元,電性連接該第一感測裝置、該第二感測裝置、該驅動單元與該致動裝置,該控制單元根據該第一感測裝置以及/或該第二感測裝置偵測到物體的資訊而控制該致動裝置釋放該承載機構,使得該刀具組與該承載機構下降至一特定位置,以爭取時間與空間有效致使該驅動單元停止運轉。  A safety system with a body protection and descending mechanism is applied to a machine tool table, which is provided with a tool set and a bearing mechanism for carrying the tool set, the tool set including a saw blade and driving the saw blade to operate A driving unit, wherein the safety system with a body protection and a lowering mechanism comprises: a first sensing device disposed in the tool machine for forming a detection range on the surface of the tool machine for detecting Detecting an object entering the detection range; a second sensing device is disposed on the tool set to form a protection range on the saw blade for detecting an object approaching or touching the saw blade; The driving device is disposed in the tool machine, and the bearing mechanism for carrying the tool group is fixed in the tool machine table; a control unit is electrically connected to the first sensing device, the second sensing device, the driving unit and The actuating device controls the actuating device to release the carrying mechanism according to the information that the first sensing device and/or the second sensing device detects the object, so that the tool set and the supporting mechanism Dropping to a specific position to gain time and space effectively causes the drive unit to stop functioning.   如請求項1所述的具人體防護與下降機構的安全系統,其中該第一感測裝置為設於該刀具組附近的一非接觸性感測裝置。  The safety system with a body protection and lowering mechanism according to claim 1, wherein the first sensing device is a non-contact sensing device disposed near the tool group.   如請求項2所述的具人體防護與下降機構的安全系統,其中該非接觸性感測裝置為一基於電容耦合原理的電容性感測器。  The safety system with a body protection and a lowering mechanism according to claim 2, wherein the non-contact sensing device is a capacitive sensor based on a capacitive coupling principle.   如請求項3所述的具人體防護與下降機構的安全系統,其中該具人體防護與下降機構的安全系統包括設於該工具機台的檯面上多個位置的多個該第一感測裝置。  The safety system with a human body protection and descending mechanism according to claim 3, wherein the safety system with the human body protection and descending mechanism comprises a plurality of the first sensing devices disposed at a plurality of positions on the table surface of the tool machine. .   如請求項1所述的具人體防護與下降機構的安全系統,其中該第二感測裝置為設於該刀具組上的一非接觸性感測裝置。  The safety system with a body protection and lowering mechanism according to claim 1, wherein the second sensing device is a non-contact sensing device provided on the tool group.   如請求項5所述的具人體防護與下降機構的安全系統,其中該 非接觸性感測裝置為一基於電容耦合原理的電容性感測器。  The safety system with a body protection and a lowering mechanism according to claim 5, wherein the non-contact sensing device is a capacitive sensor based on a capacitive coupling principle.   如請求項6所述的具人體防護與下降機構的安全系統,其中該電容性感測器係為一無線電容性感測裝置,設於該鋸片上,於該鋸片上以電容耦合原理形成該防護範圍,以一無線通訊手段連線該控制單元。  The safety system with a body protection and a lowering mechanism according to claim 6, wherein the capacitive sensor is a wireless capacitance sensing device, disposed on the saw blade, and the capacitive sawing principle is formed on the saw blade. The scope of protection is connected to the control unit by means of wireless communication.   如請求項1所述的具人體防護與下降機構的安全系統,其中該第二感測裝置為設於該刀具組上的一靜電式感測裝置。  The safety system with a body protection and a lowering mechanism according to claim 1, wherein the second sensing device is an electrostatic sensing device provided on the tool group.   如請求項8所述的具人體防護與下降機構的安全系統,其中該靜電式感測裝置係設於該鋸片的一驅動軸上,以一達靈頓觸發方式感測物體。  The safety system with a body protection and a lowering mechanism according to claim 8, wherein the electrostatic sensing device is disposed on a driving shaft of the saw blade to sense an object in a Darlington triggering manner.   如請求項1所述的具人體防護與下降機構的安全系統,其中該承載機構一端連接該致動裝置,另一端設有連接該工具機台上的可轉動的一樞軸;當該控制單元控制該致動裝置釋放該承載機構,該承載機構以該樞軸為轉軸傾斜下降至一特定位置。  The safety system with a human body protection and lowering mechanism according to claim 1, wherein the supporting mechanism is connected to the actuating device at one end, and the pivoting pivot is connected to the tool machine at the other end; The actuating device is controlled to release the carrying mechanism, and the carrying mechanism is inclined down to a specific position with the pivot as a rotating shaft.   如請求項1所述的具人體防護與下降機構的安全系統,其中該具人體防護與下降機構的安全系統包括至少兩個致動裝置,分別固定該承載機構的至少兩端於該工具機台上;當該控制單元控制該致動裝置釋放該承載機構,該承載機構平行下降至一特定位置。  The safety system with a human body protection and lowering mechanism according to claim 1, wherein the safety system with the human body protection and lowering mechanism comprises at least two actuation devices respectively fixing at least two ends of the bearing mechanism to the tool machine When the control unit controls the actuating device to release the carrying mechanism, the carrying mechanism is lowered in parallel to a specific position.   如請求項1至11其中之一所述的具人體防護與下降機構的安全系統,其中,當該第一感測裝置偵測到進入該偵測範圍內的物體,產生一第一觸發訊號,或該第二感測裝置偵測到接近或碰觸該鋸片的物體,產生一第二觸發訊號,或該第一感測裝置與該第二感測裝置皆偵測到物體並分別產生該第一觸發訊號與該第二觸發訊號,該控制單元即控制該致動裝置釋放該承載機構,同時停止該驅動單元。  The security system with a body protection and a descending mechanism according to any one of claims 1 to 11, wherein when the first sensing device detects an object entering the detection range, a first trigger signal is generated. Or the second sensing device detects an object approaching or touching the saw blade to generate a second trigger signal, or the first sensing device and the second sensing device both detect an object and respectively generate the The first trigger signal and the second trigger signal, the control unit controls the actuating device to release the carrier mechanism and simultaneously stops the driving unit.   一種工具機台,設有一如請求項1所述的具人體防護與下降機構的安全系統,該工具機台為一切削加工機具,設有一刀具組, 以及承載該刀具組的一承載機構,該刀具組包括一鋸片以及驅動該鋸片運轉的一驅動單元。  A tool machine having a safety system with a body protection and a lowering mechanism as claimed in claim 1, the tool machine being a cutting tool, a tool set, and a bearing mechanism carrying the tool set, The tool set includes a saw blade and a drive unit that drives the operation of the saw blade.   一種具人體防護與下降機構的安全系統的運作方法,應用於一工具機台,該工具機台設有一刀具組以及承載該刀具組的一承載機構,該刀具組包括一鋸片以及驅動該鋸片運轉的一驅動單元;該工具機台至少包括一致動裝置,用以固定該承載機構於該工具機台中,該致動裝置係固定該承載機構;該運作方法包括:以一第一感測裝置偵測進入一偵測範圍的物體,其中該第一感測裝置設於該工具機台中,以於該工具機台的檯面上形成該偵測範圍;以一第二感測裝置偵測接近或碰觸該鋸片的物體,其中該第二感測裝置設於該刀具組上,用以於該鋸片上形成一防護範圍;以及以一控制單元根據該第一感測裝置以及/或該第二感測裝置偵測到物體的資訊而控制該致動裝置釋放該承載機構,使得該刀具組與該承載機構下降至一特定位置,以爭取時間與空間而有效致使該驅動單元停止運轉。  A method for operating a safety system with a body protection and descending mechanism is applied to a machine tool table, which is provided with a tool set and a bearing mechanism for carrying the tool set, the tool set including a saw blade and driving the saw a driving unit for operating the sheet; the tool machine comprises at least an actuating device for fixing the carrying mechanism in the tool machine, the actuating device fixing the carrying mechanism; the operating method comprises: first sensing The device detects an object entering a detection range, wherein the first sensing device is disposed in the tool machine to form the detection range on the surface of the tool machine; and the second sensing device detects the proximity Or an object that touches the saw blade, wherein the second sensing device is disposed on the tool set to form a protection range on the saw blade; and a control unit according to the first sensing device and/or The second sensing device detects the information of the object and controls the actuating device to release the carrying mechanism, so that the tool set and the supporting mechanism are lowered to a specific position to obtain time and space. Stop the drive unit.   如請求項14所述的具人體防護與下降機構的安全系統的運作方法,其中該第一感測裝置為一基於電容耦合原理的電容性感測器,用以感測該偵測範圍內的電容值變化量。  The method for operating a security system with a body protection and a descending mechanism according to claim 14, wherein the first sensing device is a capacitive sensing device based on a capacitive coupling principle for sensing a capacitance within the detection range. The amount of change in value.   如請求項14所述的具人體防護與下降機構的安全系統的運作方法,其中該第二感測裝置為設於該刀具組上的一基於電容耦合原理的電容性感測器。  The method for operating a safety system with a body protection and a lowering mechanism according to claim 14, wherein the second sensing device is a capacitive sensing device based on a capacitive coupling principle disposed on the tool group.   如請求項16所述的具人體防護與下降機構的安全系統的運作方法,其中該電容性感測器係為一無線電容性感測裝置,設於該鋸片上,於該鋸片上以電容耦合原理形成該防護範圍,以一無線通訊手段連線該控制單元。  The method for operating a security system with a body protection and a lowering mechanism according to claim 16, wherein the capacitive sensor is a wireless capacitance sensing device disposed on the saw blade and capacitively coupled to the saw blade. The principle forms the scope of protection and connects the control unit with a wireless communication means.   如請求項14所述的具人體防護與下降機構的安全系統的運作方法,其中該第二感測裝置為設於該刀具組上的一靜電式感測裝置,該靜電式感測裝置係設於該鋸片的一驅動軸上,以一達靈頓觸發方式感測物體。  The method of operating a safety system with a body protection and a lowering mechanism according to claim 14, wherein the second sensing device is an electrostatic sensing device disposed on the tool set, the electrostatic sensing device is configured An object is sensed in a Darlington trigger on a drive shaft of the saw blade.   如請求項14至18其中之一所述的具人體防護與下降機構的安全系統的運作方法,其中,當該第一感測裝置偵測到進入該偵測範圍內的物體,產生一第一觸發訊號,或該第二感測裝置偵測到接近或碰觸該鋸片的物體,產生一第二觸發訊號,或該第一感測裝置與該第二感測裝置皆偵測到物體並分別產生該第一觸發訊號與該第二觸發訊號,該控制單元即控制該致動裝置釋放該承載機構,同時停止該驅動單元。  The method for operating a security system with a body protection and a descending mechanism according to any one of claims 14 to 18, wherein when the first sensing device detects an object entering the detection range, a first Triggering a signal, or the second sensing device detects an object approaching or touching the saw blade, generating a second trigger signal, or both the first sensing device and the second sensing device detect an object and The first trigger signal and the second trigger signal are respectively generated, and the control unit controls the actuating device to release the carrier mechanism while stopping the driving unit.   如請求項14所述的具人體防護與下降機構的安全系統的運作方法,其中,於該控制單元完成控制該致動裝置釋放該承載機構以及致使該驅動單元停止運轉之後,重置該具人體防護與下降機構的安全系統,包括:釋放該鋸片上的靜電;以及重置該第二感測裝置的電容值。  The method of operating a safety system with a body protection and a descending mechanism according to claim 14, wherein the control unit resets the body after completing the control of the actuating device to release the carrier mechanism and causing the drive unit to stop operating. A safety system for the protection and lowering mechanism includes: releasing static electricity on the saw blade; and resetting a capacitance value of the second sensing device.  
TW105129617A 2016-09-12 2016-09-12 Safety system with human body protection and falling mechanism, machine, and operating method thereof TWI626113B (en)

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TWI746357B (en) * 2021-01-26 2021-11-11 楠鎔電機有限公司 Safety identification system for human body definition of processing machine
TWI751434B (en) * 2019-08-22 2022-01-01 邱智煇 Machine tool

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TW201620663A (en) * 2015-12-15 2016-06-16 王錦燕 Fixation device for fixing a rail base to a stage and a machine having the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI751434B (en) * 2019-08-22 2022-01-01 邱智煇 Machine tool
US11541567B2 (en) 2019-08-22 2023-01-03 Chih-Hui Chiu Machine tool
TWI746357B (en) * 2021-01-26 2021-11-11 楠鎔電機有限公司 Safety identification system for human body definition of processing machine

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