TW201809095A - Method for manufacturing bis(2-hydroxyethyl) cyclohexane-1,4-dicarboxylate (BHCD) and derivatives thereof - Google Patents
Method for manufacturing bis(2-hydroxyethyl) cyclohexane-1,4-dicarboxylate (BHCD) and derivatives thereof Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 43
- GUBFEVIJQHWXNF-UHFFFAOYSA-N bis(2-hydroxyethyl) cyclohexane-1,4-dicarboxylate Chemical compound OCCOC(=O)C1CCC(C(=O)OCCO)CC1 GUBFEVIJQHWXNF-UHFFFAOYSA-N 0.000 title abstract description 36
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- QPKOBORKPHRBPS-UHFFFAOYSA-N bis(2-hydroxyethyl) terephthalate Chemical compound OCCOC(=O)C1=CC=C(C(=O)OCCO)C=C1 QPKOBORKPHRBPS-UHFFFAOYSA-N 0.000 claims abstract description 100
- 239000000376 reactant Substances 0.000 claims abstract description 86
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 64
- -1 2-(2-hydroxyethoxy)ethyl 2-hydroxyethyl Chemical group 0.000 claims abstract description 20
- 238000006243 chemical reaction Methods 0.000 claims description 57
- 239000000178 monomer Substances 0.000 claims description 55
- 239000003054 catalyst Substances 0.000 claims description 28
- 239000000539 dimer Substances 0.000 claims description 27
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 11
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 9
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 8
- 239000010948 rhodium Substances 0.000 claims description 6
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 230000035484 reaction time Effects 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims description 3
- SENMPMXZMGNQAG-UHFFFAOYSA-N 3,4-dihydro-2,5-benzodioxocine-1,6-dione Chemical compound O=C1OCCOC(=O)C2=CC=CC=C12 SENMPMXZMGNQAG-UHFFFAOYSA-N 0.000 claims 1
- NIGVBLFCGSUSOT-UHFFFAOYSA-N butane-1,4-diol;phthalic acid Chemical compound OCCCCO.OC(=O)C1=CC=CC=C1C(O)=O NIGVBLFCGSUSOT-UHFFFAOYSA-N 0.000 claims 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 33
- 239000005020 polyethylene terephthalate Substances 0.000 description 33
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 21
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical group OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 15
- 239000000047 product Substances 0.000 description 15
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 14
- 150000002148 esters Chemical class 0.000 description 11
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 10
- 238000002844 melting Methods 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
- KKEYFWRCBNTPAC-UHFFFAOYSA-N terephthalic acid group Chemical group C(C1=CC=C(C(=O)O)C=C1)(=O)O KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 8
- 238000000746 purification Methods 0.000 description 8
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 7
- VGASFSFONALGLS-UHFFFAOYSA-N ethene;terephthalic acid Chemical compound C=C.C=C.OC(=O)C1=CC=C(C(O)=O)C=C1 VGASFSFONALGLS-UHFFFAOYSA-N 0.000 description 7
- 230000015556 catabolic process Effects 0.000 description 6
- 238000006731 degradation reaction Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- 235000019439 ethyl acetate Nutrition 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000012043 crude product Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004246 zinc acetate Substances 0.000 description 2
- AYVLVEOLEKBOTB-UHFFFAOYSA-N 4-o-[2-(2-hydroxyethoxy)ethyl] 1-o-(2-hydroxyethyl) benzene-1,4-dicarboxylate Chemical compound OCCOCCOC(=O)C1=CC=C(C(=O)OCCO)C=C1 AYVLVEOLEKBOTB-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- TVWAEOMAELVZEA-UHFFFAOYSA-N butane-1,4-diol ethane-1,2-diol terephthalic acid Chemical compound C1=CC(=CC=C1C(=O)O)C(=O)O.C(CCO)CO.C(CO)O TVWAEOMAELVZEA-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 235000014171 carbonated beverage Nutrition 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000004440 column chromatography Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-L cyclohexane-1,4-dicarboxylate Chemical compound [O-]C(=O)C1CCC(C([O-])=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-L 0.000 description 1
- CFMNWDRAQZUAGT-UHFFFAOYSA-N cyclohexane;dimethyl benzene-1,4-dicarboxylate Chemical compound C1CCCCC1.COC(=O)C1=CC=C(C(=O)OC)C=C1 CFMNWDRAQZUAGT-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 239000007857 degradation product Substances 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 229920005644 polyethylene terephthalate glycol copolymer Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000000967 suction filtration Methods 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/30—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
- C07C67/303—Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by hydrogenation of unsaturated carbon-to-carbon bonds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
本發明是關於一種苯環衍生物的氫化方法,特別是有關於一種將對苯二甲酸乙二醇酯(bis-hydroxyethyl terephthalate,BHET)氫化,以製備環己烷乙二醇酯(bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate,BHCD)的方法。 The invention relates to a hydrogenation method of a benzene ring derivative, in particular to hydrogenation of bis-hydroxyethyl terephthalate (BHET) to prepare cyclohexane ethylene glycol ester (bis(2) -hydroxyethyl)cyclohexane-1,4-dicarboxylate, BHCD) method.
聚對苯二甲酸乙二酯(polyethylene terephthalate,PET)是生活中常見的一種聚合物,其具有韌性佳、質量輕、耐酸鹼的優點,近年來成為汽水、果汁、碳酸飲料的常用容器。由於社會需求的增加,PET產品的生產亦隨之增加,又因為PET產品通常為一次性消耗品,常會造成大量廢棄物的產生。 Polyethylene terephthalate (PET) is a kind of polymer commonly used in life. It has the advantages of good toughness, light weight and acid and alkali resistance. In recent years, it has become a common container for soda, juice and carbonated beverages. Due to the increase in social demand, the production of PET products has also increased, and because PET products are usually disposable consumables, they often cause a large amount of waste.
由於PET化學惰性強,無法在短時間內被微生物降解,嚴重危害生態環境,因此如何有效的對PET進行回收以產生具有經濟價值的環己烷乙二醇酯(bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate,BHCD),進而解決生態環境污 染,便成為一個急待解決的重要問題。 Because PET is chemically inert and cannot be degraded by microorganisms in a short time, which seriously jeopardizes the ecological environment, how to effectively recover PET to produce economic value of cyclohexane ethylene glycol ester (bis(2-hydroxyethyl)cyclohexane- 1,4-dicarboxylate, BHCD), to solve the ecological environment pollution Dyeing has become an important issue that needs to be resolved urgently.
CN104003840A專利揭露了一種將廢棄PET降解單體對苯二甲酸二乙二醇酯為原料進行氫化的方法,其中該對苯二甲酸二乙二醇酯單體係經純化者,且純度達99%以上。所述方法係將對苯二甲酸二乙二醇酯單體在Pd/C觸媒的催化下,於反應壓力1.5~7.0Mpa(相當於217~1015psi)、反應溫度120~300℃下反應0.5~6.0小時,以得到1,4-環己烷二甲酸二乙二醇酯。其技術缺點為一般由廢棄PET降解所得之降解物通常除了BHET單體外還含有10~30%的雙聚物,因此需要經由純化的步驟,才能得到此專利中良好的氫化轉化率。 CN104003840A discloses a method for hydrogenating waste PET degradation monomer diethylene terephthalate as a raw material, wherein the diethylene terephthalate single system is purified and has a purity of 99%. the above. The method comprises the reaction of diethylene terephthalate monomer under the catalysis of Pd/C catalyst at a reaction pressure of 1.5 to 7.0 MPa (corresponding to 217 to 1015 psi) and a reaction temperature of 120 to 300 ° C. ~6.0 hours to obtain diethylene glycol 1,4-cyclohexanedicarboxylate. The technical disadvantage is that the degradation products generally obtained from the degradation of waste PET usually contain 10 to 30% of the dimer in addition to the BHET monomer, so that a purification step is required to obtain a good hydrogenation conversion rate in this patent.
而US6762276B2專利則揭露了對於一種對含有對苯二甲酸殘基的聚酯低聚物的氫化方法。該方法揭示,在負載或懸浮催化劑的存在下,在至少約60巴(barg)(相當於870psi)的氫壓力和約180~280℃的溫度下,使該包含對苯二甲酸殘基的聚酯低聚物與氫接觸,以便將對苯二甲酸殘基轉變成1,4環己烷二羧酸殘基。和上述專利相比雖不需要額外的起始物純化步驟,但該方法約只能使10~50%的對苯二甲酸殘基轉換成1,4環己烷二羧酸殘基。 The US6766276B2 patent discloses a method for hydrogenating a polyester oligomer containing a terephthalic acid residue. The process reveals that the poly terephthalate-containing residue is polymerized in the presence of a supported or suspended catalyst at a hydrogen pressure of at least about 60 barg (equivalent to 870 psi) and a temperature of from about 180 to 280 °C. The ester oligomer is contacted with hydrogen to convert the terephthalic acid residue to a 1,4 cyclohexane dicarboxylic acid residue. Although no additional purification step of the starting material is required as compared to the above patent, the method can only convert about 10 to 50% of the terephthalic acid residue to the 1,4 cyclohexanedicarboxylic acid residue.
綜上所述,先前技術目前仍存在著以下問題:必須使用對苯二甲酸二乙二醇酯單體作為反應物,若不使用對苯二甲酸二乙二醇酯單體作為反應物,而是利用低聚物中對苯二甲酸殘基被氫化轉換成1,4環己烷二羧酸殘基,其氫化轉換率則不高。另外,習知的方法在較低的溫度(<120℃)而且不含溶劑的環境下,對苯二甲酸二乙二醇酯單體幾乎無法進行氫化反應。 In summary, the prior art still has the following problems: it is necessary to use a diethylene terephthalate monomer as a reactant, if a diethylene terephthalate monomer is not used as a reactant, The hydrogenation conversion rate of the terephthalic acid residue in the oligomer is converted to a 1,4 cyclohexanedicarboxylic acid residue, and the hydrogenation conversion ratio is not high. In addition, the conventional method is almost impossible to hydrogenate a diethylene terephthalate monomer at a low temperature (<120 ° C) and in a solvent-free environment.
習知以化學回收法對PET進行回收利用的首要步驟,即必須將PET降解為,包含對苯二甲酸乙二醇酯(bis-hydroxyethyl terephthalate,BHET)之第一反應物。此時第一反應物中含有BHET之單體、雙聚體及寡聚體,依習知技術操作其通常必須經過純化取得BHET單體,若反應過程中不使用溶劑,後續須在高溫下(>120℃)進行氫化反應,才能得到環己烷乙二醇酯(bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate,BHCD),因此過程複雜、耗能。 The first step in the recycling of PET by chemical recovery is to degrade PET into a first reactant comprising bis-hydroxyethyl terephthalate (BHET). At this time, the first reactant contains BHET monomers, dimers and oligomers, which must be purified by conventional techniques to obtain BHET monomers. If no solvent is used during the reaction, the subsequent reaction must be at a high temperature ( >120 ° C) hydrogenation reaction to obtain bis (2-hydroxyethyl) cyclohexane-1,4-dicarboxylate (BHCD), so the process is complicated and energy-consuming.
有鑑於現有技術所面臨的問題,本發明提供一種製備環己烷乙二醇酯(bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate,BHCD)及其衍生物的方法,其可直接利用PET降解後的第一反應物,在無須先進行純化的狀況下進行氫化,即可取得BHCD及其衍生物。 In view of the problems faced by the prior art, the present invention provides a method for preparing bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate (BHCD) and derivatives thereof, which can directly utilize PET. BHCD and its derivatives can be obtained by subjecting the degraded first reactant to hydrogenation without first purifying.
本發明提供一種製備環己烷乙二醇酯(BHCD)及其衍生物的方法。所述方法包含下列步驟:提供包含對苯二甲酸乙二醇酯(BHET)之第一反應物;加入對苯二甲酸2-(2-羥乙基)乙醇酯-2-羥乙醇酯(2-(2-hydroxyethoxy)ethyl 2-hydroxyethyl terephthalate,BHEET)至包含BHET之第一反應物,以形成第二反應物;以及將第二反應物進行氫化反應。 The present invention provides a process for the preparation of cyclohexane ethylene glycol ester (BHCD) and its derivatives. The method comprises the steps of: providing a first reactant comprising ethylene terephthalate (BHET); adding 2-(2-hydroxyethyl)ethanolate 2-hydroxyethanol terephthalate (2 - (2-hydroxyethoxy)ethyl 2-hydroxyethyl terephthalate, BHEET) to a first reactant comprising BHET to form a second reactant; and subjecting the second reactant to a hydrogenation reaction.
在本發明多個實施方式中,包含BHET之第一反應物中的BHET係以單體、雙聚體、寡聚體或其組合存在。 In various embodiments of the invention, the BHETs in the first reactant comprising BHET are present as monomers, dimers, oligomers, or a combination thereof.
在本發明多個實施方式中,包含BHET之第一反應 物包含BHET之單體及雙聚體。 In various embodiments of the invention, the first reaction comprising BHET The monomer comprises a monomer and a dimer of BHET.
在本發明多個實施方式中,在包含BHET之第一反應物中,以BHET之單體為100重量份計,BHET之雙聚體為0~100重量份。 In various embodiments of the present invention, the BHET dimer is 0 to 100 parts by weight based on 100 parts by weight of the monomer of BHET in the first reactant containing BHET.
在本發明多個實施方式中,在包含BHET之第一反應物中,以該BHET之該單體為100重量份計,該BHET之該雙聚體為0~80重量份。 In a plurality of embodiments of the present invention, in the first reactant comprising BHET, the dimer of the BHET is from 0 to 80 parts by weight based on 100 parts by weight of the monomer of the BHET.
在本發明多個實施方式中,在包含BHET之第一反應物中,以該BHET之該單體為100重量份計,該BHET之該雙聚體為0~60重量份。 In a plurality of embodiments of the present invention, in the first reactant comprising BHET, the dimer of the BHET is from 0 to 60 parts by weight based on 100 parts by weight of the monomer of the BHET.
在本發明多個實施方式中,BHET之寡聚體具有式(1)之結構:
在本發明多個實施方式中,氫化反應係在無溶劑下進行。 In various embodiments of the invention, the hydrogenation reaction is carried out in the absence of a solvent.
在本發明多個實施方式中,氫化反應之反應溫度介於80℃~115℃。 In various embodiments of the invention, the hydrogenation reaction has a reaction temperature between 80 ° C and 115 ° C.
在本發明多個實施方式中,氫化反應之反應溫度介於85℃~110℃。 In various embodiments of the invention, the hydrogenation reaction has a reaction temperature between 85 ° C and 110 ° C.
在本發明多個實施方式中,在第二反應物中,以 BHET之單體為100重量份計,BHEET為0.5~100重量份。 In various embodiments of the invention, in the second reactant, The monomer of BHET is 100 parts by weight, and BHEET is 0.5 to 100 parts by weight.
在本發明多個實施方式中,在第二反應物中,以BHET之單體為100重量份計,BHEET為7~60重量份。 In various embodiments of the present invention, BHEET is 7 to 60 parts by weight based on 100 parts by weight of the monomer of BHET in the second reactant.
在本發明多個實施方式中,在該第二反應物中,以BHET之單體為100重量份計,BHEET為25~50重量份。 In some embodiments of the present invention, BHEET is 25 to 50 parts by weight based on 100 parts by weight of the monomer of BHET in the second reactant.
在本發明多個實施方式中,在進行氫化反應之前,更包含加入觸媒至第二反應物中。 In various embodiments of the invention, the catalyst is further added to the second reactant prior to performing the hydrogenation reaction.
在本發明多個實施方式中,觸媒包含釕(Ru)、銠(Rh)、鉑(Pt)、鈀(Pd)、或其組合。 In various embodiments of the invention, the catalyst comprises ruthenium (Ru), rhodium (Rh), platinum (Pt), palladium (Pd), or a combination thereof.
在本發明多個實施方式中,以第二反應物之總重為100重量份計,其中觸媒為0.1~1.0重量份。 In various embodiments of the present invention, the total weight of the second reactant is 100 parts by weight, wherein the catalyst is 0.1 to 1.0 part by weight.
在本發明多個實施方式中,氫化反應之反應壓力為500~1500psi。 In various embodiments of the invention, the hydrogenation reaction has a reaction pressure of from 500 to 1500 psi.
在本發明多個實施方式中,氫化反應之反應時間為0.5小時至6小時。 In various embodiments of the invention, the hydrogenation reaction has a reaction time of from 0.5 hours to 6 hours.
本發明所提供之一種製備BHCD及其衍生物的方法,不需特別純化BHET,可直接利用PET降解後的第一反應物,在較習知反應溫度為低的溫度下進行氫化反應,以取得具有經濟價值的BHCD產物。因此,本發明可簡單及有效地將PET進行回收利用。 The method for preparing BHCD and the derivative thereof provided by the invention can directly obtain the hydrogenation reaction at a temperature lower than the conventional reaction temperature by using the first reactant which is degraded by PET without special purification of BHET. An economically valuable BHCD product. Therefore, the present invention can easily and efficiently recycle PET.
100‧‧‧方法 100‧‧‧ method
101‧‧‧步驟 101‧‧‧Steps
103‧‧‧步驟 103‧‧‧Steps
105‧‧‧步驟 105‧‧‧Steps
本發明內容的實施方式可從下面的詳細描述並結合參閱附圖得到最佳的理解。 The embodiments of the present invention can be best understood from the following detailed description and appended claims.
第1圖係根據本發明一些實施方式繪示出一種製備BHCD及其衍生物的方法流程圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing a method of preparing BHCD and its derivatives, in accordance with some embodiments of the present invention.
以下將以圖式揭露本發明之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也就是說,在本發明部分實施方式中,這些實務上的細節是非必要的。此外,文中所示之化學結構式將以簡單示意的方式繪示之。 The embodiments of the present invention are disclosed in the following drawings, and the details of However, it should be understood that these practical details are not intended to limit the invention. That is, in some embodiments of the invention, these practical details are not necessary. In addition, the chemical structural formulas shown in the text will be illustrated in a simple schematic manner.
於本文中,除非內文中對於冠詞有所特別限定,否則『一』與『該』可泛指單一個或多個。將進一步理解的是,本文中所使用之『包含』、『包括』、『具有』及相似詞彙,指明其所記載的特徵、區域、整數、步驟、操作、元件與/或組件,但不排除其所述或額外的其一個或多個其它特徵、區域、整數、步驟、操作、元件、組件,與/或其中之群組。 In this document, "one" and "the" can be used to mean one or more, unless the article specifically defines the article. It will be further understood that the terms "comprising", "comprising", "having", and <RTIgt; One or more of its other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
為了解決先前技術所述的問題,本發明提供了一種製備環己烷乙二醇酯(bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate,BHCD)及其衍生物的方法,無須進行氫化反應前的純化步驟,即能直接將PET降解後所得到之含有對苯二甲酸乙二醇酯(bis-hydroxyethyl terephthalate,BHET)單體、雙聚體及寡聚體的第一反應物進行氫化反應,以得到BHCD,因此,可簡單、有效地將PET進行回收利用。 In order to solve the problems described in the prior art, the present invention provides a process for preparing bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate (BHCD) and derivatives thereof without hydrogenation reaction The first purification step, which can directly hydrogenate the first reactant containing bis-hydroxyethyl terephthalate (BHET) monomer, dimer and oligomer obtained after PET degradation. In order to obtain BHCD, PET can be recycled simply and efficiently.
本發明中所述之PET,包含但不限於:純PET(virgin PET)、回收PET(recycled PET)、消費後PET(post cosumer PET) 及PET前驅物(PET precursor)等。 The PET described in the present invention includes, but is not limited to, pure PET (virgin PET), recycled PET (recycled PET), post-consumer PET (post cosumer PET). And PET precursors (PET precursor) and the like.
經由本方法製備出的BHCD常被添加在PET或是聚氨酯(polyurethane,PU)中,以有效降低結晶速率和改善黃變現象。此外,BHCD可做為環己烷二甲醇(cyclohexanedimethanol,CHDM)的合成前驅物,而CHDM則為聚酯工業常用的添加單體,可合成聚對苯二甲酸1,4環己烷二甲酯(Poly1,4-cyclohexylene dimethylene terephthalate,PCT)、二醇類改性聚對苯二甲酸乙二醇酯(Polyethylene terephthalate glycol-modified,PETG)或是二醇酯改性聚對苯二甲酸1,4-環己烷二甲酯(Poly1,4-cyclohexylene dimethylene terephthalate glycol-modified,PCTG)等具高熱穩定性、良好加工性以及高透明度的共聚酯。 The BHCD prepared by the method is often added to PET or polyurethane (PU) to effectively reduce the crystallization rate and improve the yellowing phenomenon. In addition, BHCD can be used as a synthetic precursor of cyclohexanedimethanol (CHDM), while CHDM is a commonly used monomer in the polyester industry to synthesize 1,4 cyclohexane dimethyl terephthalate. (Poly 1,4-cyclohexylene dimethylene terephthalate, PCT), Polyethylene terephthalate glycol-modified (PETG) or glycol ester modified polyterephthalic acid 1,4 - Copolyester having high thermal stability, good processability and high transparency, such as poly 1,4-cyclohexylene dimethylene terephthalate glycol-modified (PCTG).
本發明中所述之BHCD衍生物包含但不限於含有式(2)結構的化合物,如下所示:
具體而言,本發明所述之BHCD衍生物,例如1,4-環已烷二甲酸雙羟乙酯(bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate)、1,4-環己烷二甲酸,1,1’-(1,2-乙基)4,4’-雙(2-羥乙基)酯(1,4-cyclohexanedicarboxylic acid,1,1'-(1,2-ethanediyl)4,4'-bis(2-hydroxyethyl)ester)以及1,4-環己烷二甲酸,2-(2-羥乙基)乙醇酯,2-羥乙醇酯(1,4-cyclohexanedicarboxylic acid,2-(2-hydroxyethoxy)ethyl 2-hydroxyethyl ester)。 Specifically, the BHCD derivative of the present invention, for example, bis(2-hydroxyethyl)cyclohexane-1,4-dicarboxylate, 1,4-cyclohexane Dicarboxylic acid, 1,1'-(1,2-ethyl) 4,4'-bis(2-hydroxyethyl) ester (1,4-cyclohexanedicarboxylic acid, 1,1'-(1,2-ethanediyl) 4,4'-bis(2-hydroxyethyl)ester) and 1,4-cyclohexanedicarboxylic acid, 2-(2-hydroxyethyl)ethanolate, 2-hydroxyethanoldicarboxylate (1,4-cyclohexanedicarboxylic acid, 2 -(2-hydroxyethoxy)ethyl 2-hydroxyethyl ester).
本發明提供一種製備環己烷乙二醇酯(BHCD)及其衍生物的方法100。所述方法包含下列步驟:提供包含對苯二甲酸乙二醇酯(BHET)之第一反應物(步驟101);加入對苯二甲酸2-(2-羥乙基)乙醇酯-2-羥乙醇酯(2-(2-hydroxyethoxy)ethyl 2-hydroxyethyl terephthalate,BHEET)至包含BHET之第一反應物,以形成第二反應物(步驟103);以及將第二反應物進行氫化反應(步驟105)。 The present invention provides a process 100 for the preparation of cyclohexane ethylene glycol ester (BHCD) and its derivatives. The method comprises the steps of: providing a first reactant comprising ethylene terephthalate (BHET) (step 101); adding 2-(2-hydroxyethyl)ethanol ester-2-hydroxyl terephthalate 2-(2-hydroxyethoxy)ethyl 2-hydroxyethyl terephthalate (BHEET) to a first reactant comprising BHET to form a second reactant (step 103); and hydrogenating the second reactant (step 105) ).
請先參照第1圖,第1圖為一種製備環己烷乙二醇酯(BHCD)及其衍生物的方法100。步驟101為提供包含對苯二甲酸 乙二醇酯(BHET)之第一反應物,所述包含BHET之第一反應物係經由PET降解而得到的,且第一反應物中的BHET可以單體、雙聚體、寡聚體或其組合存在。 Please refer to FIG. 1 first. FIG. 1 is a method 100 for preparing cyclohexane ethylene glycol ester (BHCD) and its derivatives. Step 101 is to provide terephthalic acid a first reactant of ethylene glycol ester (BHET), the first reactant comprising BHET is obtained by degradation of PET, and the BHET in the first reactant may be a monomer, a dimer, an oligomer or Its combination exists.
具體而言,包含BHET之第一反應物可包含BHET之單體及雙聚體。根據一些實施方式,在包含BHET之第一反應物中,以BHET之單體為100重量份計,BHET之雙聚體為0~100重量份;較佳地,BHET之該雙聚體為0~80重量份;最佳地,BHET之該雙聚體為0~60重量份。 In particular, the first reactant comprising BHET may comprise monomers and dimers of BHET. According to some embodiments, in the first reactant comprising BHET, the BHET dimer is from 0 to 100 parts by weight based on 100 parts by weight of the monomer of BHET; preferably, the dimer of BHET is 0. ~80 parts by weight; optimally, the dimer of BHET is 0 to 60 parts by weight.
在一些實施方式中,BHET之雙聚體為對苯二甲酸,1,1’-(1,2-乙基)4,4’-雙(2-羥乙基)酯(1,4-Benzenedicarboxylic acid,1,1’-(1,2-ethanediyl)4,4’-bis(2-hydroxyethyl)ester)。 In some embodiments, the BHET dimer is terephthalic acid, 1,1 '-(1,2-ethyl) 4,4'-bis(2-hydroxyethyl) ester (1,4-Benzenedicarboxylic acid) Acid, 1,1'-(1,2-ethanediyl) 4,4'-bis(2-hydroxyethyl)ester).
在一些實施方式中,BHET之寡聚體具有式(1)之結構:
繼續參照第1圖,步驟103為加入BHEET至包含BHET之第一反應物,以形成第二反應物。在第一反應物中,BHET之單體熔點為110℃,其雙聚體的熔點為170~174℃,然而,透過添加BHEET至第一反應物,使得第二反應物因為有BHEET的存在,可在BHET單體的熔點附近、甚至低於其熔點的溫度對BHET單體、雙聚體及寡聚體進行後續的氫化反應。 With continued reference to Figure 1, step 103 is the addition of BHEET to the first reactant comprising BHET to form a second reactant. In the first reactant, the monomer of BHET has a melting point of 110 ° C, and the melting point of the dimer is 170 to 174 ° C. However, by adding BHEET to the first reactant, the second reactant has the presence of BHEET. Subsequent hydrogenation of BHET monomers, dimers, and oligomers can be carried out at or near the melting point of the BHET monomer.
根據一實施方式,在第二反應物中,以BHET之單體為100重量份計,BHEET為0.5~100重量份;較佳地,BHEET為7~60重量份;最佳地,BHEET為25~50重量份。 According to one embodiment, in the second reactant, BHEET is from 0.5 to 100 parts by weight based on 100 parts by weight of the monomer of BHET; preferably, BHEET is from 7 to 60 parts by weight; optimally, BHEET is 25 ~50 parts by weight.
根據另一實施方式,在第二反應物中,以BHET之單體為100重量份計,BHEET為0.5~100重量份;較佳地,BHEET為7~60重量份;最佳地,BHEET為25~50重量份,而BHET之雙聚體為0~100重量份,較佳地為0~80重量份;最佳地為0~60重量份。 According to another embodiment, in the second reactant, BHEET is from 0.5 to 100 parts by weight based on 100 parts by weight of the monomer of BHET; preferably, BHEET is from 7 to 60 parts by weight; optimally, BHEET is 25 to 50 parts by weight, and the BHET dimer is 0 to 100 parts by weight, preferably 0 to 80 parts by weight; most preferably 0 to 60 parts by weight.
繼續參照第1圖,步驟105為將第二反應物進行氫化反應。在一些實施方式中,第二反應物中僅包含第一反應物及BHEET,並未包含任何溶劑,因此所述氫化反應係在無溶劑下進行。根據一些實施方式,所述氫化反應之反應溫度可介於80℃~115℃、反應壓力可為500~1500psi,以及反應時間可為0.5小時至6小時。根據另一實施方式,所述氫化反應之反應溫度可介於85℃~110℃、反應壓力可為800~1200psi。 Continuing with reference to Figure 1, step 105 is to hydrogenate the second reactant. In some embodiments, the second reactant contains only the first reactant and BHEET, and does not contain any solvent, so the hydrogenation reaction is carried out without solvent. According to some embodiments, the hydrogenation reaction may have a reaction temperature of from 80 ° C to 115 ° C, a reaction pressure of from 500 to 1500 psi, and a reaction time of from 0.5 hours to 6 hours. According to another embodiment, the hydrogenation reaction may have a reaction temperature of from 85 ° C to 110 ° C and a reaction pressure of from 800 to 1200 psi.
在一些實施方式中,因為BHEET的化學結構與BHET的結構相似,在氫化反應進行中,BHEET不但可以促進BHET的氫化反應,BHEET亦可被氫化成為有價值的產物。 In some embodiments, because the chemical structure of BHEET is similar to that of BHET, BHEET can not only promote the hydrogenation of BHET during the hydrogenation reaction, but also can be hydrogenated into a valuable product.
在一些實施方式中,第二反應物包含BHET之單體、雙聚體及BHEET,其在進行氫化反應後分別會產生BHCD、1,4-環己烷二甲酸,1,1’-(1,2-乙基)4,4’-雙(2-羥乙基)酯(1,4-cyclohexanedicarboxylic acid,1,1'-(1,2-ethanediyl)4,4'-bis(2-hydroxyethyl)ester)以及1,4-環己烷二甲酸,2-(2-羥乙基)乙醇酯,2-羥乙醇酯 (1,4-cyclohexanedicarboxylic acid,2-(2-hydroxyethoxy)ethyl 2-hydroxyethyl ester)。而其中1,4-環己烷二甲酸,1,1’-(1,2-乙基)4,4’-雙(2-羥乙基)酯以及1,4-環己烷二甲酸,2-(2-羥乙基)乙醇酯,2-羥乙醇酯亦具有與BHCD相同之應用性與經濟價值。 In some embodiments, the second reactant comprises a monomer, a dimer, and a BHEET of BHET, which, after performing a hydrogenation reaction, respectively produce BHCD, 1,4-cyclohexanedicarboxylic acid, 1,1'-(1 ,2-ethyl) 4,4'-bis(2-hydroxyethyl) ester (1,4-cyclohexanedicarboxylic acid, 1,1'-(1,2-ethanediyl) 4,4'-bis(2-hydroxyethyl )ester) and 1,4-cyclohexanedicarboxylic acid, 2-(2-hydroxyethyl)ethanolate, 2-hydroxyethanol ester (1,4-cyclohexanedicarboxylic acid, 2-(2-hydroxyethoxy)ethyl 2-hydroxyethyl ester). Wherein 1,4-cyclohexanedicarboxylic acid, 1,1'-(1,2-ethyl)4,4'-bis(2-hydroxyethyl) ester and 1,4-cyclohexanedicarboxylic acid, 2-(2-Hydroxyethyl)ethanol ester, 2-hydroxyethanol ester also has the same applicability and economic value as BHCD.
在一些實施方式中,進行氫化反應之前,更包含加入觸媒至第二反應物中。舉例而言,觸媒包含釕(Ru)、銠(Rh)、鉑(Pt)、鈀(Pd)、或其組合。 In some embodiments, the catalyst is further added to the second reactant prior to performing the hydrogenation reaction. For example, the catalyst comprises ruthenium (Ru), rhodium (Rh), platinum (Pt), palladium (Pd), or a combination thereof.
觸媒對於氫化反應非常重要,但只要加入一定量以上的觸媒皆可已達到好的反應效果。在一實施方式中,以該第二反應物之總重為100重量份計,其中觸媒為0.1~1.0重量份。在另一實施方式中,觸媒為0.25~0.75重量份。在又一實施方式中,觸媒為0.4~0.6重量份。較佳的,觸媒為0.5重量份。 The catalyst is very important for the hydrogenation reaction, but a good reaction effect can be achieved by adding a certain amount of the catalyst. In one embodiment, the total amount of the second reactant is 100 parts by weight, wherein the catalyst is 0.1 to 1.0 part by weight. In another embodiment, the catalyst is from 0.25 to 0.75 parts by weight. In still another embodiment, the catalyst is 0.4 to 0.6 parts by weight. Preferably, the catalyst is 0.5 parts by weight.
由上述可知,本發明所提供之一種製備BHCD及其衍生物的方法,透過添加BHEET,即可使包含BHEET和BHET單體、雙聚體、寡聚體或其組合之第二反應物,在無溶劑且接近BHET單體之熔點、甚至低於熔點的溫度下進行氫化反應,亦可省略在氫化反應之前的純化步驟。 It can be seen from the above that the method for preparing BHCD and its derivatives provided by the present invention can add a second reactant containing BHEET and BHET monomers, dimers, oligomers or a combination thereof by adding BHEET. The hydrogenation reaction is carried out without solvent and at a temperature close to the melting point of the BHET monomer or even below the melting point, and the purification step before the hydrogenation reaction may be omitted.
以下以二個實施例更清楚說明本發明氫化步驟之反應物(實驗組1~10)中各成分的實際配比,及其氫化後之苯環氫化轉換率,且以下之實施例僅為例示,並非用以限制本發明,本發明所屬技術領域中具有通常知識者,應視實際需要,彈性選擇適當之反應物組成配比與觸媒種類。其中苯環氫化轉換率的計算方式為以核磁共振光譜(Nuclear Magnetic Resonance Spectroscopy,NMR) 分析產物中的苯環訊號消失的積分面積比例,以二甲基亞碸(Dimethyl sulfoxide,DMSO)作為溶劑,在NMR圖譜上化學位移約8.1ppm的部分是苯環的訊號,化學位移約1.3~1.9ppm的部分是環己烷的訊號,比對此兩個部份的訊號積分面積推得其苯環氫化的轉化率。 Hereinafter, the actual ratio of each component in the reactants of the hydrogenation step of the present invention (experimental group 1 to 10) and the hydrogenation conversion ratio of the benzene ring after hydrogenation will be more clearly explained in the following two examples, and the following examples are merely illustrative. It is not intended to limit the present invention, and those having ordinary knowledge in the technical field of the present invention should flexibly select an appropriate reactant composition ratio and catalyst type depending on actual needs. The calculation method of the hydrogenation conversion rate of the benzene ring is by Nuclear Magnetic Resonance Spectroscopy (NMR). The ratio of the integral area of the disappearance of the benzene ring signal in the product was analyzed. Dimethyl sulfoxide (DMSO) was used as the solvent. The chemical shift of 8.1 ppm on the NMR spectrum was the signal of the benzene ring, and the chemical shift was about 1.3~. The 1.9 ppm portion is a cyclohexane signal, which is a conversion of the benzene ring hydrogenation over the signal integral area of the two portions.
製備反應物 Preparation of reactants
取PET酯粒300克投入1500克的乙二醇中,再加入3克醋酸鋅催化劑,並升溫至190~200℃進行迴流並反應3小時後,靜置冷卻至室溫,進行抽氣過濾,分離出固體粗產物。此粗產物以再結晶純化可分別得到BHET單體及其雙聚體。 300 g of PET ester granules were put into 1500 g of ethylene glycol, and then 3 g of zinc acetate catalyst was added thereto, and the temperature was raised to 190 to 200 ° C to carry out reflux and reacted for 3 hours, and then left to cool to room temperature, and subjected to suction filtration. The solid crude product was isolated. This crude product was purified by recrystallization to obtain a BHET monomer and its dimer, respectively.
製備BHEET Preparation of BHEET
將10g的對苯二甲酸二乙二醇酯(BHET)加入100毫升的反應瓶中,再加入11.4毫升的二甘醇(DEG,diethylene glycol)及7.4毫克的醋酸鋅,於180℃下反應6小時後,將反應瓶移至室溫,以乙酸乙酯(EtOAc,Ethyl acetate)與水進行萃取移除乙二醇(EG,ethylene glycol)及DEG。收集有機層並濃縮後,以管柱層析進行純化(沖提液比例為EtOAc:正己烷(n-Hexane)=3:1)。最後利用乙醇與水進行再結晶,移除固體雜質,濃縮後即得到BHEET。 10 g of diethylene terephthalate (BHET) was added to a 100 ml reaction flask, and 11.4 ml of diethylene glycol (DEG, diethylene glycol) and 7.4 mg of zinc acetate were added to react at 180 ° C. After a few hours, the reaction flask was moved to room temperature and extracted with ethyl acetate (EtOAc, Ethyl acetate) and water to remove ethylene glycol (EG, ethylene glycol) and DEG. After collecting the organic layer and concentrating, it was purified by column chromatography (eluent ratio of EtOAc: n-Hexane = 3:1). Finally, ethanol and water are used for recrystallization to remove solid impurities, and after concentration, BHEET is obtained.
實施例1: Example 1:
實驗組1~5包含反應物20克及Ru觸媒0.1克(即Ru/C觸媒2克),其中反應物包含BHET單體及BHEET,以BHET單體為100重量份計,添加不同重量份的BHEET如表一所示。而Ru/C觸媒係為以碳為載體且活性金屬Ru占觸媒重量的5wt%。首先,將反應物與Ru/C觸媒在反應壓力800psi及不同的反應溫度下進行氫化
反應3小時,再藉由前述方法推得苯環氫化的轉化率,以代表BHET單體及BHEET經由氫化後的產物率,其結果參照表一:
請參照表一,比較實驗組1~3與實驗組4,可發現當反應物中沒有BHEET存在時(實驗組4),在同樣的反應溫度(100℃)與壓力(800psi)下,苯環氫化轉換率為0%,換言之,即代表沒有BHET單體及BHEET氫化後的產物生成。而當反應物中存在BHEET時,反應物即可在低於BHET單體熔點的反應溫度100℃下進行氫化反應,且其苯環氫化轉換率隨著BHEET添加量的增加而增加。由表一可發現當BHEET為5.2重量份時(實驗組2),反應 物的苯環氫化轉換率即可達到95%,而當BHEET為7.5重量份時(實驗組1),反應物則具有更好的苯環氫化轉換率>99%。 Referring to Table 1, comparing experimental groups 1 to 3 with experimental group 4, it can be found that when there is no BHEET in the reaction (experimental group 4), at the same reaction temperature (100 ° C) and pressure (800 psi), the benzene ring The hydrogenation conversion rate is 0%, in other words, it means that no BHET monomer and BHEET hydrogenated product are formed. When BHEET is present in the reactant, the reactant can be hydrogenated at a reaction temperature lower than the melting point of the BHET monomer at 100 ° C, and the benzene ring hydrogenation conversion rate increases as the amount of BHEET added increases. From Table 1, it can be found that when BHEET is 5.2 parts by weight (experiment group 2), the reaction The benzene ring hydrogenation conversion rate of the product can reach 95%, and when the BHEET is 7.5 parts by weight (experiment group 1), the reactant has a better benzene ring hydrogenation conversion rate of >99%.
繼續參照表一,比較實驗組4和實驗組5,可發現當反應物中沒有BHEET存在時,在低於反應物熔點的溫度(100℃)下,反應物的苯環氫化轉換率為0%,必須將反應溫度提高至160℃,才能使反應物的苯環氫化轉換率提高至>99%。 Continuing with reference to Table 1, comparing experimental group 4 with experimental group 5, it can be found that when there is no BHEET in the reactant, the benzene ring hydrogenation conversion rate of the reactant is 0% at a temperature lower than the melting point of the reactant (100 ° C). The reaction temperature must be raised to 160 ° C in order to increase the benzene ring hydrogenation conversion of the reactants to >99%.
由上述可知,當反應物中沒有BHEET存在時,要藉由氫化反應將BHET轉換為BHCD,其反應溫度為160℃。然而,當在反應物中加入BHEET,則可將BHET於100℃進行氫化反應以生成BHCD。因此,反應物中有BHEET的存在,可降低BHET氫化的反應溫度,以減少能量的損耗。 From the above, it is known that when no BHEET is present in the reactant, BHET is converted to BHCD by a hydrogenation reaction at a reaction temperature of 160 °C. However, when BHEET is added to the reactant, BHET can be hydrogenated at 100 ° C to form BHCD. Therefore, the presence of BHEET in the reactants can reduce the reaction temperature of hydrogenation of BHET to reduce energy loss.
實施例2: Example 2:
實驗組6~10包含反應物20克及Ru觸媒0.1克(即Ru/C觸媒2克),其中反應物包含BHET單體、雙聚體及BHEET,以BHET單體為100重量份計,添加不同重量份的BHET雙聚體及BHEET如表二所示。而Ru/C觸媒係為以碳為載體且活性金屬Ru占觸媒重量的5wt%。首先,將反應物與Ru/C觸媒在反應壓力800psi及反應溫度100℃下進行氫化反應3小時,再藉由前述方法推得苯環氫化的轉化率,以代表BHET單體及BHEET經由氫化後的產物率,其結果參照表二:
由於PET經過降解後的產物通常包含BHET單體及雙聚體,必須經過純化以取得BHET單體,始能進行後續氫化以得到BHCD。然而,本發明省略了純化步驟,可將PET降解後的產物(包含BHET單體及雙聚體)直接進行後續氫化反應,且具有高 苯環氫化轉換率。 Since the degraded product of PET typically contains BHET monomers and dimers, it must be purified to obtain BHET monomers, which can be subsequently hydrogenated to give BHCD. However, the present invention omits the purification step, and the PET-degraded product (including BHET monomer and dimer) can be directly subjected to subsequent hydrogenation reaction, and has high Benzene ring hydrogenation conversion rate.
請參照表二,實驗組6~10反應物中BHET單體及雙聚體的重量份係模擬PET降解後可能的比例。比較實驗組6~9與實驗組10,可發現當反應物中沒有BHEET存在時(實驗組10),在同樣的反應溫度(100℃)與壓力(800psi)下,苯環氫化轉換率為0%,換言之,即代表沒有BHET單體及BHET雙聚體氫化後的產物生成。 Please refer to Table 2, the weight fraction of BHET monomer and dimer in the reaction group 6~10 is simulated to reflect the possible ratio of PET degradation. Comparing experimental groups 6-9 with experimental group 10, it was found that when there was no BHEET in the reaction (experimental group 10), the hydrogenation conversion rate of the benzene ring was 0 at the same reaction temperature (100 ° C) and pressure (800 psi). %, in other words, represents the formation of a product without hydrogenation of the BHET monomer and the BHET dimer.
然而,當反應物中存在BHEET時,反應物則可在低於BHET單體的熔點的反應溫度100℃下進行氫化反應,且其苯環氫化轉換率隨著BHEET添加量的增加而增加。由表二可發現當BHEET為28重量份以上時(實驗組7、6),反應物的苯環氫化轉換率即可達到>99%。 However, when BHEET is present in the reactant, the reactant can be hydrogenated at a reaction temperature lower than the melting point of the BHET monomer at 100 ° C, and the benzene ring hydrogenation conversion rate increases as the amount of BHEET added increases. From Table 2, it can be found that when BHEET is 28 parts by weight or more (experimental groups 7, 6), the benzene ring hydrogenation conversion ratio of the reactant can reach >99%.
由此可知,即使反應物中有BHET雙聚體的存在,加入BHEET後,仍然可於100℃、800psi將BHET單體及雙聚體氫化以分別生成BHCD及1,4-環己烷二甲酸,1,1’-(1,2-乙基)4,4’-雙(2-羥乙基)酯,且具有高苯環氫化轉換率。 It can be seen that even if BHET dimer is present in the reactants, after adding BHEET, BHET monomer and dimer can be hydrogenated at 100 ° C and 800 psi to form BHCD and 1,4-cyclohexanedicarboxylic acid, respectively. 1,1'-(1,2-ethyl)4,4'-bis(2-hydroxyethyl) ester, and has a high benzene ring hydrogenation conversion ratio.
請同時參照表一與表二,可發現當反應物中有BHET雙聚體時,只需增加反應物中BHEET的含量,即可於同樣的反應溫度(100℃)與壓力(800psi)下,將BHET單體及雙聚體氫化以分別生成BHCD及1,4-環己烷二甲酸,1,1’-(1,2-乙基)4,4’-雙(2-羥乙基)酯。據此,可證明本發明的確可省略PET降解後的純化步驟,直接將其產物進行氫化反應,且具有高苯環氫化轉換率。 Please refer to Table 1 and Table 2 at the same time. It can be found that when there is BHET dimer in the reactants, it is only necessary to increase the content of BHEET in the reactants at the same reaction temperature (100 ° C) and pressure (800 psi). Hydrogenation of BHET monomers and dimers to form BHCD and 1,4-cyclohexanedicarboxylic acid, 1,1'-(1,2-ethyl)4,4'-bis(2-hydroxyethyl), respectively ester. Accordingly, it can be confirmed that the present invention can omit the purification step after PET degradation, directly hydrogenate the product thereof, and has a high benzene ring hydrogenation conversion ratio.
由上述本發明實施方式可知,本發明提供之製備BHCD及其衍生物的方法,省略了氫化反應前的純化步驟,可直 接利用PET降解後的產物進行氫化,以取得具有經濟價值的BHCD產物,因此,本發明可簡單及有效地將PET進行回收利用。此外,本發明之製備BHCD及其衍生物的方法,透過添加BHEET,即可使包含BHEET和BHET單體、雙聚體、寡聚體或其組合之反應物,在無溶劑且接近熔點、甚至低於熔點的溫度下進行氫化反應,且具有高苯環氫化轉換率。 It can be seen from the above embodiments of the present invention that the method for preparing BHCD and its derivatives provided by the present invention omits the purification step before the hydrogenation reaction, and can be straight The product degraded by PET is hydrogenated to obtain an economically valuable BHCD product. Therefore, the present invention can easily and efficiently recycle PET. In addition, the method for preparing BHCD and its derivatives of the present invention, by adding BHEET, can make the reactants containing BHEET and BHET monomers, dimers, oligomers or a combination thereof in the absence of solvent and close to the melting point, or even The hydrogenation reaction is carried out at a temperature lower than the melting point, and has a high benzene ring hydrogenation conversion ratio.
雖然本發明之實施例已揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可做些許之更動與潤飾,因此本發明之保護範圍當以後附之申請專利範圍所界定為準。 Although the embodiments of the present invention have been disclosed as above, it is not intended to limit the present invention, and any person skilled in the art can make some modifications and retouchings without departing from the spirit and scope of the present invention. The scope is defined as defined in the scope of the patent application.
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