TW201805391A - Bonding composition and production method thereof, bonding laminate, and cladded silver nanoparticle - Google Patents

Bonding composition and production method thereof, bonding laminate, and cladded silver nanoparticle Download PDF

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TW201805391A
TW201805391A TW106126492A TW106126492A TW201805391A TW 201805391 A TW201805391 A TW 201805391A TW 106126492 A TW106126492 A TW 106126492A TW 106126492 A TW106126492 A TW 106126492A TW 201805391 A TW201805391 A TW 201805391A
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bonding
acid
silver
carboxylic acid
bonding composition
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TWI744372B (en
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久保田茂樹
中島尚耶
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阪東化學股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/102Metallic powder coated with organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/02Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
    • B22F7/04Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers with one or more layers not made from powder, e.g. made from solid metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/24Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form

Abstract

A bonding composition is disclosed. The bonding composition is provided to obtain a bonding layer that has a low average porosity, high bonding strength and excellent thermal reliability whether in atmospheric baking or inert atmosphere baking, or whether bonding to a coated substrate or an uncoated substrate. The bonding composition is characterized by including silver nanoparticles, a dispersion medium and a first carboxylic acid that is attached to at least one portion of the surface of the silver nanoparticles and has a carbon chain that contains oxygen atoms.

Description

接合用組成物及其製造方法Composition for joining and method for producing same

本發明是有關於一種用以將金屬零件等被接合構件接合的接合用組成物及其製造方法。The present invention relates to a joining composition for joining joined members such as metal parts and a manufacturing method thereof.

為了將金屬零件等被接合構件彼此機械性接合、電性接合或熱接合,自先前以來使用焊料、導電性黏著劑、銀膏或各向異性導電性膜等。該被接合構件不僅包含金屬零件,而且亦包含陶瓷零件或樹脂零件等,亦有時將不同種類的被接合構件接合。例如,有將發光二極體(Light Emitting Diode,LED)等發光元件接合於基板的用途、將半導體晶片接合於基板的用途或進而將該些基板接合於放熱構件的用途等。In order to mechanically, electrically, or thermally join members to be joined such as metal parts, solder, a conductive adhesive, a silver paste, or an anisotropic conductive film have been used. The joined members include not only metal parts, but also ceramic parts, resin parts, and the like, and different kinds of joined members may be joined in some cases. For example, there is a use in which a light emitting element such as a light emitting diode (LED) is bonded to a substrate, a use in which a semiconductor wafer is bonded to a substrate, or a use in which these substrates are bonded to a heat radiation member.

其中,作為用以接合被接合構件的接合材,亦廣泛使用包含Pb的焊料。但是,就近年環境保全或危害性物質限制指令(Restriction of Hazardous Substances,RoHS)規制的觀點而言,要求無Pb,另外,焊料的熔點低,因此有難以應用於動作溫度高的碳化矽或氮化鎵等功率器件的問題。Among them, Pb-containing solder is also widely used as a joining material for joining members to be joined. However, from the standpoint of environmental protection or Restriction of Hazardous Substances (RoHS) regulation in recent years, Pb-free is required, and the melting point of solder is low, so it is difficult to apply it to silicon carbide or nitrogen with high operating temperature. Problems with power devices such as gallium.

因此,利用作為耐熱性高的新的接合材的金屬奈米粒子的燒結的金屬膏作為接合材料而受到關注,且已知有將銀奈米粒子用作接合材而進行低溫燒結的技術(例如,專利文獻1:日本專利特開2011-071301號公報、專利文獻2:日本專利特開2015-232181號公報及專利文獻3:日本專利特開2011-240406號公報)。Therefore, a sintered metal paste using metal nano particles as a new bonding material having high heat resistance has attracted attention as a bonding material, and a technique of performing low temperature sintering using silver nano particles as a bonding material is known (for example, (Patent Document 1: Japanese Patent Laid-Open No. 2011-071301, Patent Document 2: Japanese Patent Laid-Open No. 2015-232181, and Patent Document 3: Japanese Patent Laid-Open No. 2011-240406).

更具體而言,專利文獻1中,以「提供一種於使用金屬奈米粒子的接合技術中,可使間隔物殘存於接合層並提高接合強度的接合技術」為課題,並提出有一種「包含第1構件11、第2構件12及對該些構件11、構件12進行加壓並加以接合的接合層13,且於接合層13殘存有經塑性變形的間隔物14的接合體」。More specifically, Patent Document 1 proposes a method of "providing a bonding technology that allows spacers to remain in a bonding layer and improve bonding strength in a bonding technology using metal nano particles", and proposes a method including " The first member 11, the second member 12, and the bonding layer 13 which pressurizes and joins these members 11 and 12, and a bonded body of the plastically deformed spacer 14 remains in the bonding layer 13 ”.

另外,專利文獻2中,以「實現提供一種即便為盡可能簡單的構成,亦可確保接合強度且可使接合強度的不均減低的接合用金屬膏」為課題,並提出有一種「包含平均一次粒徑(D50徑)為0.5 μm~3.0 μm的金屬次微米粒子、平均一次粒子徑為1 nm~200 nm且由碳數6~8的脂肪酸被覆的金屬奈米粒子及使該些分散的分散介質的金屬接合用膏(接合材)」。In addition, Patent Document 2 proposes a method of "providing a metal paste for joining that can secure joint strength and reduce unevenness in joint strength even with a structure as simple as possible", and proposes a method that includes "average Metal submicron particles having a primary particle diameter (D50 diameter) of 0.5 μm to 3.0 μm, metal nano particles having an average primary particle diameter of 1 nm to 200 nm and coated with fatty acids having 6 to 8 carbon atoms, and dispersed Dispersion medium for metal bonding paste (bonding material) ".

另外,專利文獻3中,以「提供一種即便於惰性環境下,亦可形成金屬相般的包含助熔劑成分的膏」為課題,並提出有一種「包含平均一次粒子徑為1 nm~200 nm且由碳數8以下的有機物質被覆的銀奈米粒子、具有至少兩個羧基的助熔劑成分及分散介質的接合材」。 [現有技術文獻] [專利文獻]In addition, in Patent Document 3, "providing a paste containing a flux component that can form a metal phase even in an inert environment" is a subject, and a "including an average primary particle diameter of 1 nm to 200 nm" is proposed. A bonding material of silver nano particles coated with an organic substance having a carbon number of 8 or less, a flux component having at least two carboxyl groups, and a dispersion medium. " [Prior Art Literature] [Patent Literature]

[專利文獻1]日本專利特開2011-071301號公報 [專利文獻2]日本專利特開2015-232181號公報 [專利文獻3]日本專利特開2011-240406號公報[Patent Literature 1] Japanese Patent Laid-Open No. 2011-071301 [Patent Literature 2] Japanese Patent Laid-Open No. 2015-232181 [Patent Literature 3] Japanese Patent Laid-Open No. 2011-240406

[發明所欲解決的課題] 然而,所述專利文獻1及專利文獻2中所提出的技術中,若於煅燒接合時不進行加壓,則無法獲得充分的接合狀態。加壓下的煅燒中,有由晶片的破壞所引起的良率的降低或生產步驟的複雜化的問題,就該方面而言,強烈要求開發一種利用無加壓接合的安裝技術。另外,所述專利文獻3中所提出的技術可接合2 mm×2 mm的小型的被接合體,關於必須於氮氣下以無加壓進行接合且超過5 mm×5 mm的大型的被接合體的接合或大氣中的被接合體的接合,就充分的接合強度的觀點而言,尚有改善的餘地。[Problems to be Solved by the Invention] However, in the technologies proposed in the above-mentioned Patent Documents 1 and 2, if a pressure is not applied during firing and bonding, a sufficient bonding state cannot be obtained. In the firing under pressure, there is a problem that the yield is lowered due to the destruction of the wafer or the production steps are complicated. In this respect, it is strongly demanded to develop a mounting technology using non-pressure bonding. In addition, the technique proposed in the aforementioned Patent Document 3 can join a small object to be joined 2 mm × 2 mm, and a large object to be joined that must be joined without pressure under nitrogen and exceeds 5 mm × 5 mm From the viewpoint of sufficient bonding strength, there is still room for improvement in the bonding of the bonded body or the bonded body in the atmosphere.

因此,本發明是鑒於所述現有技術所具有的課題而成者,本發明的目的在於提供一種用以獲得如下接合層的接合用組成物及其製造方法,所述接合層於煅燒接合時不需加壓且不論是大氣煅燒或惰性環境煅燒、亦或者是有鍍敷基板接合或無鍍敷基板接合,均孔隙率低、接合強度強且具有優異的耐熱可靠性。 [解決課題的手段]Therefore, the present invention has been made in view of the problems of the prior art, and an object of the present invention is to provide a bonding composition for obtaining a bonding layer and a method for manufacturing the bonding layer, the bonding layer being free from It needs to be pressurized and whether it is calcined in the atmosphere or in an inert environment, or bonded with or without plated substrates, it has low porosity, strong bonding strength, and excellent heat resistance and reliability. [Means for solving problems]

本發明者為了達成所述目的而反復進行了努力研究,結果發現:為了獲得於煅燒接合時不需加壓且不論是大氣煅燒或惰性環境煅燒、亦或者是有鍍敷基板接合或無鍍敷基板接合,均孔隙率低、接合強度強且具有優異的耐熱可靠性的接合層,就達成所述目的的方面而言,極其有效的是特定附著於銀微粒子的表面上的羧酸的種類,進而特定分散介質中所含的羧酸的種類,從而完成本發明。The present inventors have conducted diligent research in order to achieve the above-mentioned objective, and as a result, have found that, in order to obtain the firing and bonding, it is not necessary to pressurize, whether it is atmospheric firing or inert atmosphere firing, or bonding with or without plating on the substrate Substrate bonding, a bonding layer with low uniform porosity, strong bonding strength, and excellent heat resistance reliability, is extremely effective in specifying the type of carboxylic acid adhering to the surface of silver fine particles in terms of achieving the above-mentioned object, Furthermore, the type of the carboxylic acid contained in the dispersion medium was specified, and the present invention was completed.

即,本發明提供一種接合用組成物,其特徵在於包括: 銀奈米粒子; 分散介質;及 第一羧酸,附著於所述銀奈米粒子的表面的至少一部分上且於碳鏈包含O原子。That is, the present invention provides a bonding composition comprising: silver nano particles; a dispersion medium; and a first carboxylic acid attached to at least a part of a surface of the silver nano particles and containing O in a carbon chain. atom.

於具有如上所述般的構成的本發明的接合用組成物中,為了保持銀奈米粒子的分散穩定性而防止凝聚,將有機物附著被覆於該銀奈米粒子的表面的至少一部分上。若該附著(被覆)有機物於煅燒時殘存,則阻礙銀奈米粒子彼此的熔接,因此需要於煅燒時進行蒸發或分解。若蒸發溫度或分解溫度為煅燒溫度附近,則可提高銀奈米粒子的燒結開始溫度及燒結層的高密度化速度,且可形成更緻密的接合層。因此,本發明中,使用相對於銀奈米粒子的表面的吸附能量相對較大的羧酸(第一羧酸)作為附著於銀奈米粒子的表面上的有機物。該羧酸不僅有助於銀奈米粒子的穩定化,而且亦發揮作為助熔劑的效果,因此對於無垢Cu接合而言有利地發揮作用。再者,本發明亦有關於一種所述銀奈米粒子(被覆銀奈米粒子)其本身,所述銀奈米粒子的特徵在於包括:銀奈米粒子;及第一羧酸,附著於所述銀奈米粒子的表面的至少一部分上且於碳鏈包含O原子。In the joining composition of the present invention having the structure described above, in order to maintain the dispersion stability of the silver nanoparticle and prevent aggregation, an organic substance is adhered and coated on at least a part of the surface of the silver nanoparticle. If the adhered (coated) organic matter remains during firing, it will prevent the silver nano-particles from being welded to each other. Therefore, it is necessary to perform evaporation or decomposition during firing. When the evaporation temperature or the decomposition temperature is near the calcination temperature, the sintering start temperature of the silver nanoparticle and the high-density speed of the sintered layer can be increased, and a denser bonding layer can be formed. Therefore, in the present invention, a carboxylic acid (first carboxylic acid) having a relatively large adsorption energy with respect to the surface of the silver nanoparticle is used as an organic substance adhering to the surface of the silver nanoparticle. This carboxylic acid not only contributes to the stabilization of the silver nanoparticle, but also exerts an effect as a flux, and therefore, it advantageously functions for scale-free Cu bonding. Furthermore, the present invention also relates to a kind of the silver nanoparticle (coated silver nanoparticle) itself, wherein the silver nanoparticle is characterized by including: a silver nanoparticle; and a first carboxylic acid attached to the The silver nanoparticle contains O atoms on at least a part of the surface and in the carbon chain.

另外,本發明中的第一羧酸於碳鏈包含陰電性(electronegativity)高的O原子。所謂該碳鏈的O原子,是指羧基(-COOH)中所含的O原子以外的O原子,例如是指醚基(-O-)、甲氧基(-OCH3 )、乙氧基(-OCH2 CH3 )及乙醯基(-COCH3 )等中所含的O原子。藉由銀奈米粒子包含O原子,與被接合構件的潤濕性增加,並形成與被接合構件的牢固的接合。作為具體的第一羧酸,可列舉:乙醯丙酸、甲氧基乙酸、乙氧基乙酸或3-乙氧基丙酸。In addition, the first carboxylic acid in the present invention contains an O atom having a high electronegativity in the carbon chain. The O atom of the carbon chain means an O atom other than the O atom contained in a carboxyl group (-COOH), and for example, an ether group (-O-), a methoxy group (-OCH 3 ), and an ethoxy group ( O atoms contained in -OCH 2 CH 3 ) and acetamido (-COCH 3 ). When the silver nano-particles contain O atoms, the wettability with the bonded member is increased, and a strong bond with the bonded member is formed. Specific examples of the first carboxylic acid include acetic acid, methoxyacetic acid, ethoxyacetic acid, and 3-ethoxypropionic acid.

於所述本發明的接合用組成物中,較佳為所述羧酸的碳數為5以下。In the bonding composition of the present invention, the carbon number of the carboxylic acid is preferably 5 or less.

原因在於:若碳數變多,則銀奈米粒子的分散穩定性提高,但若變得過多,則被覆有機物於銀奈米粒子中所佔的體積增加,對於由接合組成物形成的接合層的高密度化而言變得不利。The reason is that if the carbon number is increased, the dispersion stability of silver nanoparticle is improved, but if it is too large, the volume occupied by the coated organic matter in the silver nanoparticle is increased, and the bonding layer formed of the bonding composition is increased. It is disadvantageous in terms of high density.

另外,於所述本發明的接合用組成物中,較佳為所述銀奈米粒子的平均一次粒徑為10 nm~100 nm。Moreover, in the said bonding composition of this invention, it is preferable that the average primary particle diameter of the said silver nanoparticle is 10 nm-100 nm.

關於銀奈米粒子的粒徑及形狀,只要不損及本發明的效果,則並無特別限定,可使用先前公知的各種銀奈米粒子。具體而言,可使用平均一次粒徑未滿1 μm的銀奈米粒子,較佳的平均粒徑為10 nm~100 nm。若銀奈米粒子的平均一次粒徑為10 nm以上,則銀奈米粒子具備良好的低溫燒結性並且銀奈米粒子製造成本不會變高而實用。另外,若為100 nm以下,則銀奈米粒子的分散性不易經時性變化而較佳。The particle diameter and shape of the silver nanoparticle are not particularly limited as long as the effects of the present invention are not impaired, and various conventionally known silver nanoparticle can be used. Specifically, silver nano particles having an average primary particle diameter of less than 1 μm can be used, and a preferable average particle diameter is 10 nm to 100 nm. When the average primary particle diameter of the silver nanoparticle is 10 nm or more, the silver nanoparticle has good low-temperature sinterability, and the production cost of the silver nanoparticle does not become high, which is practical. Moreover, if it is 100 nm or less, it is preferable that the dispersibility of silver nanoparticle does not change easily with time.

另外,於所述本發明的接合用組成物中,較佳為於所述分散介質中包含第二羧酸。所述第二羧酸較佳為單羧酸,進而更佳為蓖麻油酸或油酸。In the bonding composition of the present invention, it is preferable that a second carboxylic acid is contained in the dispersion medium. The second carboxylic acid is preferably a monocarboxylic acid, and more preferably ricinoleic acid or oleic acid.

若於分散介質中包含羧酸,則該羧酸作為助熔劑發揮作用,因此可接合無垢Cu被接合構件。羧基越多,助熔劑效果越高,但本發明的接合用組成物中,即便為蓖麻油酸或油酸等單羧酸,亦可充分發揮效果,可良好地接合無垢Cu被接合構件。When a carboxylic acid is contained in a dispersion medium, since this carboxylic acid functions as a flux, a scaleless Cu to-be-joined member can be joined. The larger the number of carboxyl groups, the higher the flux effect. However, even if it is a monocarboxylic acid such as ricinoleic acid or oleic acid in the bonding composition of the present invention, the effect can be sufficiently exhibited, and the scale-free Cu bonded member can be bonded well.

另外,所述本發明的接合用組成物亦可包含平均粒徑為1 μm~15 μm的銀微粒子。In addition, the bonding composition of the present invention may include silver fine particles having an average particle diameter of 1 μm to 15 μm.

關於銀奈米粒子的粒徑及形狀,只要不損及本發明的效果,則並無特別限定,可使用先前公知的各種銀奈米粒子。具體而言,可使用平均一次粒徑未滿1 μm的銀奈米粒子,較佳的平均粒徑為10 nm~100 nm。若銀奈米粒子的平均一次粒徑為10 nm以上,則銀奈米粒子具備良好的低溫燒結性並且銀奈米粒子製造成本不會變高而實用。另外,若為100 nm以下,則銀奈米粒子的分散性不易經時性變化而較佳。The particle diameter and shape of the silver nanoparticle are not particularly limited as long as the effects of the present invention are not impaired, and various conventionally known silver nanoparticle can be used. Specifically, silver nano particles having an average primary particle diameter of less than 1 μm can be used, and a preferable average particle diameter is 10 nm to 100 nm. When the average primary particle diameter of the silver nanoparticle is 10 nm or more, the silver nanoparticle has good low-temperature sinterability, and the production cost of the silver nanoparticle does not become high, which is practical. Moreover, if it is 100 nm or less, it is preferable that the dispersibility of silver nanoparticle does not change easily with time.

此處,銀奈米粒子的粒徑亦可不固定。如上所述,銀奈米粒子的平均一次粒徑較佳為100 nm以下,但若接合用組成物為不會產生凝聚且不會顯著損及本發明的效果的成分,則亦可包含所述具有超過100 nm的平均一次粒徑的銀奈米粒子。除此以外,亦可視需要添加例如平均粒徑為1 μm~15 μm的銀微粒子。Here, the particle diameter of the silver nanoparticle may not be fixed. As described above, the average primary particle diameter of the silver nanoparticle is preferably 100 nm or less. However, if the composition for bonding is a component that does not cause agglomeration and does not significantly impair the effect of the present invention, the above-mentioned may also be included. Silver nano particles with an average primary particle size in excess of 100 nm. In addition, silver fine particles having an average particle diameter of 1 μm to 15 μm may be added as necessary.

另外,本發明是有關於一種所述本發明的接合用組成物的製造方法,該製造方法的特徵在於包括: 第一步驟,利用草酸銀錯合物分解法來製造銀奈米粒子;及 第二步驟,藉由在所述第一步驟中所獲得的銀奈米粒子中添加在羧基以外的部分包含O原子的第一羧酸並加以加熱,從而使所述羧酸附著於所述銀奈米粒子的表面的至少一部分上。In addition, the present invention relates to a method for producing the bonding composition according to the present invention, the production method comprising: a first step of producing silver nano particles by a silver oxalate complex decomposition method; and In two steps, a first carboxylic acid containing an O atom in a portion other than a carboxyl group is added to the silver nanoparticle obtained in the first step and heated, so that the carboxylic acid is attached to the silver nanoparticle. Rice particles on at least a part of the surface.

根據具有此種構成的本發明的接合用組成物的製造方法,可較佳地製造如上所述般的本發明的接合用組成物。 [發明的效果]According to the manufacturing method of the joining composition of this invention which has such a structure, the joining composition of this invention as mentioned above can be manufactured suitably. [Effect of the invention]

根據本發明,可提供一種實現如下接合層的接合用組成物及其製造方法,所述接合層於煅燒接合時不需加壓且不論是大氣煅燒或惰性環境煅燒、亦或者是有鍍敷基板接合或無鍍敷基板接合,均孔隙率低、接合強度強且具有優異的耐熱可靠性。According to the present invention, it is possible to provide a composition for bonding that realizes a bonding layer and a method for manufacturing the bonding layer, which does not need to be pressurized during firing and bonding, whether it is atmospheric firing or inert environment firing, or a plated substrate Bonding or non-plated substrate bonding, low average porosity, strong bonding strength, and excellent heat resistance reliability.

以下,對(1)本發明的接合用組成物的較佳的一實施形態、(2)本發明的接合用組成物的製造方法的較佳的一實施形態、(3)使用本發明的接合用組成物的被接合構件的接合方法(接合體的製造方法)的較佳的一實施形態進行詳細說明。再者,以下的說明中有時省略重覆的說明。Hereinafter, (1) a preferred embodiment of the bonding composition of the present invention, (2) a preferred embodiment of the manufacturing method of the bonding composition of the present invention, and (3) bonding using the present invention A detailed description will be given of a preferred embodiment of a joining method (a method for producing a bonded body) of a member to be joined of a composition. In addition, in the following description, repeated description may be omitted.

(1)接合用組成物 本實施形態的接合用組成物的特徵在於包括:銀奈米粒子;分散介質;及第一羧酸,附著於所述銀奈米粒子的表面的至少一部分上且於碳鏈包含O原子。以下,對該些各成分等進行說明。(1) Composition for bonding The composition for bonding according to this embodiment includes silver nano particles, a dispersion medium, and a first carboxylic acid attached to at least a part of the surface of the silver nano particles and The carbon chain contains O atoms. These components and the like are described below.

(1-1)銀奈米粒子 關於銀奈米粒子的粒徑及形狀,只要不損及本發明的效果,則並無特別限定,可使用先前公知的各種銀奈米粒子。具體而言,可使用平均一次粒徑未滿1 μm的銀奈米粒子,較佳的平均粒徑為10 nm~100 nm。若銀奈米粒子的平均一次粒徑為10 nm以上,則銀奈米粒子具備良好的低溫燒結性並且銀奈米粒子製造成本不會變高而實用。另外,若為100 nm以下,則銀奈米粒子的分散性不易經時性變化而較佳。(1-1) Silver nano particles The particle diameter and shape of the silver nano particles are not particularly limited as long as the effects of the present invention are not impaired, and various conventionally known silver nano particles can be used. Specifically, silver nano particles having an average primary particle diameter of less than 1 μm can be used, and a preferable average particle diameter is 10 nm to 100 nm. When the average primary particle diameter of the silver nanoparticle is 10 nm or more, the silver nanoparticle has good low-temperature sinterability, and the production cost of the silver nanoparticle does not become high, which is practical. Moreover, if it is 100 nm or less, it is preferable that the dispersibility of silver nanoparticle does not change easily with time.

原因在於:若銀奈米粒子的平均一次粒徑變得過小,則被覆有機物佔有的體積的增加的影響會變大;若銀奈米粒子的平均一次粒徑變得過大,則熔接溫度的上升及燒結層的高密度化速度會降低。The reason is that if the average primary particle diameter of the silver nano-particles becomes too small, the influence of the increase in the volume occupied by the coating organic matter becomes large; if the average primary particle diameter of the silver nano-particles becomes too large, the welding temperature increases. And the density of the sintered layer is reduced.

再者,考慮到使用本發明的接合用組成物而形成的接合層的遷移的問題,亦可在不損及本發明的效果的範圍內添加離子化序列(ionization series)比氫更惰性的金屬,即金、銅、鉑、鈀等的粒子。Furthermore, in consideration of the problem of migration of the bonding layer formed using the bonding composition of the present invention, it is also possible to add a metal having an ionization series more inert than hydrogen within a range that does not impair the effect of the present invention. , Ie particles of gold, copper, platinum, palladium, etc.

另外,本實施形態的接合用組成物中的銀奈米粒子的粒徑亦可不固定。如上所述,銀奈米粒子的平均一次粒徑較佳為100 nm以下,但若接合用組成物為不會產生凝聚且不會顯著損及本發明的效果的成分,則亦可包含所述具有超過100 nm的平均一次粒徑的銀奈米粒子。Moreover, the particle diameter of the silver nanoparticle in the bonding composition of this embodiment may not be fixed. As described above, the average primary particle diameter of the silver nanoparticle is preferably 100 nm or less. However, if the composition for bonding is a component that does not cause agglomeration and does not significantly impair the effect of the present invention, the above-mentioned may also be included. Silver nano particles with an average primary particle size in excess of 100 nm.

除此以外,亦可視需要添加例如平均粒徑為1 μm~15 μm銀微粒子等無機微粒子(無機粗粒子)。於所述情況下,奈米尺寸的銀奈米粒子於微米尺寸的無機微粒子的周圍熔點下降,藉此可獲得良好的導電路徑。In addition, if necessary, inorganic fine particles (inorganic coarse particles) such as silver fine particles having an average particle diameter of 1 to 15 μm may be added. In this case, the nanometer-sized silver nanoparticle has a lower melting point around the micron-sized inorganic fine particles, thereby obtaining a good conductive path.

此處,本實施形態的接合用組成物中的銀奈米粒子及無機微粒子的粒徑可利用動態光散射法、小角X射線散射法、廣角X射線繞射法進行測定。為了顯示出奈米尺寸的銀微粒子的熔點下降,適當的是利用廣角X射線繞射法所求出的微晶直徑。例如廣角X射線繞射法中,更具體而言,可使用理學電機(股)製造的瑞恩特-尤體麻(RINT-Ultima)III,利用繞射法於2θ為30°~80°的範圍內進行測定。於該情況下,試樣只要於在中央部具有深度為0.1 mm~1 mm左右的凹陷的玻璃板上,以表面變得平坦的方式薄薄地拉伸來進行測定即可。另外,只要使用理學電機(股)製造的嘉德(JADE),將所獲得的繞射光譜的半值寬代入至下述的謝樂公式(Scherrer's equation)中,將藉此而算出的微晶直徑(D)設為粒徑即可。 D=Kλ/Bcosθ 此處,K:謝樂常數(0.9)、λ:X射線的波長、B:繞射線的半值寬、θ:布拉格角(Bragg angle)。Here, the particle diameters of silver nano particles and inorganic fine particles in the bonding composition of the present embodiment can be measured by a dynamic light scattering method, a small-angle X-ray scattering method, and a wide-angle X-ray diffraction method. In order to show a decrease in the melting point of nano-sized silver fine particles, it is appropriate to use a crystallite diameter determined by a wide-angle X-ray diffraction method. For example, in the wide-angle X-ray diffraction method, more specifically, RINT-Ultima III manufactured by Rigaku Electric Co., Ltd. can be used at a 2θ of 30 ° to 80 ° by the diffraction method. The measurement is performed within the range. In this case, the sample may be measured by being thinly stretched on a glass plate having a recess in the center portion having a depth of about 0.1 mm to about 1 mm, with the surface flattened. In addition, as long as JADE manufactured by Rigaku Electric Co., Ltd. is used, the half-value width of the obtained diffraction spectrum is substituted into the Scherrer's equation below, and the crystallite diameter calculated therefrom is used. (D) The particle diameter may be set. D = Kλ / Bcosθ Here, K: Xerox constant (0.9), λ: X-ray wavelength, B: half-value width around the ray, and θ: Bragg angle.

無機微粒子的粒徑只要大於銀奈米粒子的粒徑,則並無特別限定,但平均粒徑較佳為1 μm~50 μm。藉由將無機微粒子的平均粒徑設為1 μm以上,可確保無機微粒子的良好的分散性,並且可充分增大與銀奈米粒子的平均粒徑的差,且可實現由所謂的微粒粗粒混合所引起的緻密化。另外,藉由將無機微粒子的平均粒徑設為50 μm以下,可防止接合層變得過厚。The particle diameter of the inorganic fine particles is not particularly limited as long as it is larger than the particle diameter of the silver nanoparticle, but the average particle diameter is preferably 1 μm to 50 μm. By setting the average particle size of the inorganic fine particles to 1 μm or more, it is possible to ensure good dispersibility of the inorganic fine particles, and to sufficiently increase the difference from the average particle size of the silver nanoparticle, and to achieve a so-called fine particle size. Densification caused by particle mixing. In addition, by setting the average particle diameter of the inorganic fine particles to 50 μm or less, it is possible to prevent the bonding layer from becoming too thick.

作為本實施形態的接合用組成物中的無機微粒子的構成元素,例如可列舉金、銀、銅、鎳、鉍、錫、鐵以及鉑族元素(釕、銠、鈀、鋨、銥及鉑)中的至少一種。作為所述構成元素,較佳為選自由金、銀、銅、鎳、鉍、錫或鉑族元素所組成的群組中的至少一種,進而更佳為銅或離子化傾向小於銅的(惰性)金屬,即金、鉑、銀及銅中的至少一種,最佳為設為銀。該些元素可單獨使用,亦可併用兩種以上來使用,作為併用的方法,有使用包含多種金屬的合金粒子的情況、或使用具有核-殼結構或多層結構的金屬粒子的情況。Examples of constituent elements of the inorganic fine particles in the bonding composition of the present embodiment include gold, silver, copper, nickel, bismuth, tin, iron, and platinum group elements (ruthenium, rhodium, palladium, osmium, iridium, and platinum). At least one of. The constituent element is preferably at least one selected from the group consisting of gold, silver, copper, nickel, bismuth, tin, or a platinum group element, and more preferably copper or an ionization tendency less than copper (inert) ) Metal, that is, at least one of gold, platinum, silver, and copper, preferably silver. These elements may be used alone, or two or more of them may be used in combination. As a method of using them in combination, there are a case where an alloy particle containing a plurality of metals is used, or a metal particle having a core-shell structure or a multilayer structure is used.

例如,當使用銀微粒子作為無機微粒子時,使用本實施形態的接合用組成物而形成的黏著層的導電率變得良好,但考慮到遷移的問題,可使用包含銀及其他金屬的接合用組成物,藉此難以產生遷移。作為該「其他金屬」,較佳為所述離子化序列比氫更惰性的金屬,即金、銅、鉑、鈀。For example, when silver fine particles are used as the inorganic fine particles, the conductivity of the adhesive layer formed using the bonding composition of the present embodiment is good, but in consideration of migration, a bonding composition containing silver and other metals may be used. This makes it difficult for migration to occur. The "other metal" is preferably a metal whose ionization sequence is more inert than hydrogen, that is, gold, copper, platinum, and palladium.

再者,關於本實施形態的接合用組成物中的無機微粒子與銀奈米粒子的組合,只要不損及本發明的效果,則並無特別限定,只要組合具有低溫燒結性的銀奈米粒子與無機微粒子即可。另外,亦可組合兩種以上的銀奈米粒子與無機微粒子。The combination of the inorganic fine particles and the silver nano particles in the bonding composition of the present embodiment is not particularly limited as long as the effects of the present invention are not impaired, as long as the silver nano particles having low-temperature sinterability are combined. And inorganic fine particles. In addition, two or more kinds of silver nano particles and inorganic fine particles may be combined.

(1-2)第一羧酸(有機物) 於本實施形態的接合用組成物中,於銀奈米粒子的表面的至少一部分上附著有作為有機物的「於碳鏈包含O原子的第一羧酸」,且該第一羧酸部分性或整體性被覆銀奈米粒子的表面。該第一羧酸於本實施形態的接合用組成物中作為所謂的分散劑而與所述銀奈米粒子一同實質性地構成銀膠體粒子。第一羧酸的一分子內的羧基具有相對較高的極性,容易產生由氫鍵所引起的相互作用,但該些官能基以外的部分具有相對較低的極性。進而,羧基容易顯示出酸性的性質。(1-2) First carboxylic acid (organic substance) In the bonding composition of this embodiment, at least a part of the surface of the silver nanoparticle is attached with an organic substance "a first carboxylic acid containing an O atom in the carbon chain" Acid ", and the first carboxylic acid partially or integrally covers the surface of the silver nanoparticle. This first carboxylic acid serves as a so-called dispersant in the bonding composition of the present embodiment to substantially constitute silver colloidal particles together with the silver nanoparticle. The carboxyl group in a molecule of the first carboxylic acid has a relatively high polarity, and interactions caused by hydrogen bonds are liable to occur, but portions other than these functional groups have relatively low polarity. Furthermore, the carboxyl group easily exhibits an acidic property.

再者,附著於銀奈米粒子的表面上的化合物的概念是除了該第一羧酸以外,亦不包括如最初作為雜質而包含於銀奈米粒子中的微量有機物,於後述的製造過程中混入並附著於銀奈米粒子上的微量有機物,於清洗過程中未完全去除的殘留還原劑、殘留分散劑等般,微量附著於銀奈米粒子上的有機物等。再者,所述「微量」,具體而言是指於銀膠體粒子中未滿1質量%。In addition, the concept of a compound adhering to the surface of silver nanoparticle is that in addition to the first carboxylic acid, a trace amount of organic matter contained in silver nanoparticle as an impurity at the beginning is not included. A trace amount of organic matter mixed in and adhering to the silver nano particles, such as a residual reducing agent, a residual dispersant, etc. that are not completely removed during the washing process, and a trace amount of organic matter adhering to the silver nano particles. In addition, the "trace amount" specifically refers to less than 1% by mass in the silver colloidal particles.

所述第一羧酸是可被覆銀奈米粒子而防止該銀奈米粒子的凝聚,並且形成銀膠體粒子的有機物,被覆的形態並無特別規定,於本實施形態中,就分散性及導電性等的觀點而言,亦可於不損及本發明的效果的範圍內包含第一羧酸以外的被覆有機物(例如胺)。再者,亦可考慮到當該些有機物與銀奈米粒子化學式地結合或物理式地結合時,變化成陰離子或陽離子的情況,於本實施形態中,源自該些被覆有機物的離子或錯合物等亦包含於所述被覆有機物中。The first carboxylic acid is an organic substance that can cover the silver nanoparticle to prevent the aggregation of the silver nanoparticle and form silver colloidal particles. The form of the coating is not particularly limited. In this embodiment, the dispersibility and conductivity are described. From the viewpoints of properties, etc., a coated organic substance (for example, an amine) other than the first carboxylic acid may be included within a range that does not impair the effect of the present invention. Furthermore, when these organic substances are chemically or physically combined with the silver nanoparticle, they may be changed into anions or cations. In this embodiment, the ions or errors derived from the coated organic substances are changed. Compounds and the like are also contained in the coated organic matter.

作為所述胺,可為直鏈狀,亦可為支鏈狀,另外,亦可具有側鏈。例如可列舉:N-(3-甲氧基丙基)丙烷-1,3-二胺、1,2-乙烷二胺、2-甲氧基乙基胺、3-甲氧基丙基胺、3-乙氧基丙基胺、1,4-丁烷二胺、1,5-戊烷二胺、戊醇胺、胺基異丁醇等二胺或烷氧基胺、胺基醇,除此以外,丙基胺、丁基胺、戊基胺、己基胺等烷基胺(直鏈狀烷基胺,亦可具有側鏈),環戊基胺、環己基胺等環烷基胺,苯胺、烯丙基胺等一級胺,二丙基胺、二丁基胺、哌啶、六亞甲基亞胺等二級胺,三丙基胺、二甲基丙烷二胺、環己基二甲基胺、吡啶、喹啉等三級胺等。The amine may be linear or branched, and may have a side chain. Examples include: N- (3-methoxypropyl) propane-1,3-diamine, 1,2-ethanediamine, 2-methoxyethylamine, 3-methoxypropylamine , 3-ethoxypropylamine, 1,4-butanediamine, 1,5-pentanediamine, pentanolamine, amino isobutanol and other diamines or alkoxyamines, amino alcohols, In addition, alkylamines (such as propylamine, butylamine, pentylamine, and hexylamine (straight-chain alkylamines may have side chains)), cycloalkylamines (such as cyclopentylamine, and cyclohexylamine) , Primary amines such as aniline, allylamine, secondary amines such as dipropylamine, dibutylamine, piperidine, hexamethyleneimine, tripropylamine, dimethylpropanediamine, cyclohexyldiamine Tertiary amines such as methylamine, pyridine and quinoline.

所述胺亦可為例如包含羥基、羧基、烷氧基、羰基、酯基、巰基等胺以外的官能基的化合物。另外,所述胺分別可單獨使用,亦可併用兩種以上。除此以外,常壓下的沸點較佳為300℃以下,進而更佳為250℃以下。The amine may be, for example, a compound containing a functional group other than an amine such as a hydroxyl group, a carboxyl group, an alkoxy group, a carbonyl group, an ester group, and a mercapto group. The amines may be used alone or in combination of two or more. In addition, the boiling point under normal pressure is preferably 300 ° C or lower, and more preferably 250 ° C or lower.

此處,第一羧酸可於碳鏈包含陰電性高的O原子。該O原子是指羧基(-COOH)中所含的O原子以外的O原子,例如是指醚基(-O-)、甲氧基(-OCH3 )、乙氧基(-OCH2 CH3 )及乙醯基(-COCH3 )等中所含的O原子。藉由銀奈米粒子包含O原子,與被接合構件的潤濕性增加,並形成與被接合構件的牢固的接合。Here, the first carboxylic acid may include an O atom having a high anion property in a carbon chain. The O atom is an O atom other than the O atom contained in the carboxyl group (-COOH), and is, for example, an ether group (-O-), a methoxy group (-OCH 3 ), or an ethoxy group (-OCH 2 CH 3 ), And O atoms contained in ethenyl (-COCH 3 ) and the like. When the silver nanoparticle contains O atoms, the wettability with the bonded member is increased, and a strong bond with the bonded member is formed.

進而,於本實施形態的接合用組成物中,較佳為所述羧酸的碳數為5以下。原因在於:若碳數變多,則銀奈米粒子的分散穩定性提高,但若變得過多,則被覆有機物於銀奈米粒子中所佔的體積增加,對於由接合組成物形成的接合層的高密度化而言變得不利。Furthermore, in the joining composition of this embodiment, it is preferable that the carbon number of the said carboxylic acid is 5 or less. The reason is that if the carbon number is increased, the dispersion stability of silver nanoparticle is improved, but if it is too large, the volume occupied by the coated organic matter in the silver nanoparticle is increased, and the bonding layer formed of the bonding composition is increased. It is disadvantageous in terms of high density.

作為具體的第一羧酸,例如可列舉:單甲基丙二酸、乙醯丙酸、甲氧基乙酸、乙氧基乙酸或3-乙氧基丙酸。其中,較佳為乙醯丙酸、甲氧基乙酸、乙氧基乙酸或3-乙氧基丙酸。Specific examples of the first carboxylic acid include monomethylmalonic acid, acetopropionic acid, methoxyacetic acid, ethoxyacetic acid, and 3-ethoxypropionic acid. Among them, acetic acid, methoxyacetic acid, ethoxyacetic acid, or 3-ethoxypropionic acid is preferred.

本實施形態的接合用組成物中的銀膠體中的被覆有機物(第一羧酸)的含量較佳為0.1質量%~50質量%。若有機物含量為0.1質量%以上,則有所獲得的接合用組成物的儲存穩定性變得良好的傾向;若為50質量%以下,則有接合用組成物的導電性良好的傾向。有機物的更佳的含量為0.3質量%~30質量%,進而更佳的含量為0.5質量%~15質量%。The content of the coated organic matter (first carboxylic acid) in the silver colloid in the bonding composition of the present embodiment is preferably 0.1% by mass to 50% by mass. When the organic substance content is 0.1% by mass or more, the storage stability of the obtained bonding composition tends to be good; when it is 50% by mass or less, the conductivity of the bonding composition tends to be good. The more preferable content of the organic substance is 0.3 to 30% by mass, and the more preferable content is 0.5 to 15% by mass.

(1-3)分散介質 本實施形態的接合用組成物可於不損及本發明的效果的範圍內包含各種分散介質,較佳為於分散介質中包含第二羧酸。若於分散介質中包含第二羧酸,則該第二酸酸作為助熔劑發揮作用,因此對於無垢Cu被接合構件的接合而言變得更佳。羧基越多,助熔劑效果越高,但本實施形態的接合用組成物中,即便為蓖麻油酸或油酸等單羧酸,亦可充分發揮效果,可良好地接合無垢Cu被接合構件。(1-3) Dispersion medium The bonding composition according to this embodiment may include various dispersion media within a range that does not impair the effects of the present invention, and it is preferable to include a second carboxylic acid in the dispersion medium. When the second carboxylic acid is contained in the dispersion medium, since the second acid acid functions as a flux, the second acid acid is more suitable for joining the scale-free Cu bonded members. The greater the number of carboxyl groups, the higher the flux effect. However, even if it is a monocarboxylic acid such as ricinoleic acid or oleic acid in the bonding composition of the present embodiment, the effect can be fully exhibited, and the scale-free Cu bonded member can be bonded well.

所述第二羧酸為與所述第一羧酸不同的單羧酸,只要滿足不附著於銀奈米粒子的表面上且沸點為200℃以上的條件即可。進而,第二羧酸較佳為蓖麻油酸或油酸。The second carboxylic acid is a monocarboxylic acid different from the first carboxylic acid, as long as it satisfies the condition that it does not adhere to the surface of the silver nanoparticle and has a boiling point of 200 ° C or higher. Furthermore, the second carboxylic acid is preferably ricinoleic acid or oleic acid.

作為該分散介質,例如可使用烴、醇、醚及酯等。作為烴,可列舉脂肪族烴、環狀烴及脂環式烴等,分別可單獨使用,亦可併用兩種以上。Examples of the dispersion medium include hydrocarbons, alcohols, ethers, and esters. Examples of the hydrocarbon include aliphatic hydrocarbons, cyclic hydrocarbons, and alicyclic hydrocarbons, and they may be used singly or in combination of two or more kinds.

作為烴,可列舉脂肪族烴、環狀烴、脂環式烴及不飽和烴等,分別可單獨使用,亦可併用兩種以上。 作為脂肪族烴,例如可列舉:十四烷、十八烷、七甲基壬烷、四甲基十五烷、己烷、庚烷、辛烷、壬烷、癸烷、十三烷、甲基戊烷、正鏈烷烴(normal paraffin)、異鏈烷烴等飽和或不飽和脂肪族烴。 作為環狀烴,例如可列舉甲苯、二甲苯等。 作為脂環式烴,例如可列舉:檸檬烯、雙戊烯、萜品烯(terpinene)、薴烯(Nesol)、松油精(Cinene)、橘子香料、萜品油烯(terpinolene)、水芹烯、薄荷二烯、雲香烯、異丙基甲苯、二氫異丙基甲苯、石薺烯、薴(Kautschin)、白千層萜(cajeputene)、蒎烯、松節油(turpentine)、薄荷烷、蒎烷、萜烯、環己烷等。Examples of the hydrocarbon include aliphatic hydrocarbons, cyclic hydrocarbons, alicyclic hydrocarbons, and unsaturated hydrocarbons, and they may be used alone or in combination of two or more kinds. Examples of the aliphatic hydrocarbon include tetradecane, octadecane, heptamethylnonane, tetramethylpentadecane, hexane, heptane, octane, nonane, decane, tridecane, and methylformate. Saturated or unsaturated aliphatic hydrocarbons such as pentane, normal paraffin, and isoparaffin. Examples of the cyclic hydrocarbon include toluene and xylene. Examples of the alicyclic hydrocarbon include limonene, dipentene, terpinene, nesol, cinene, orange flavor, terpinolene, and phlene , Menthol, rueene, isopropyltoluene, dihydroisopropyltoluene, berberene, kautschin, cajeputene, pinene, turpentine, mentane, fluorene Alkanes, terpenes, cyclohexane, etc.

作為不飽和烴,例如可列舉:乙烯、乙炔、苯、1-己烯、1-辛烯、4-乙烯基環己烯、萜烯系醇、烯丙基醇、油醇、2-棕櫚油酸、岩芹酸(petroselinic acid)、油酸、反油酸、天師酸、蓖麻油酸、亞麻油酸、反亞麻油酸、次亞麻油酸、花生油酸、丙烯酸、甲基丙烯酸、沒食子酸及水楊酸等。Examples of the unsaturated hydrocarbon include ethylene, acetylene, benzene, 1-hexene, 1-octene, 4-vinylcyclohexene, terpene-based alcohol, allyl alcohol, oleyl alcohol, and 2-palm oil Acid, petroselinic acid, oleic acid, oleic acid, tianolic acid, ricinoleic acid, linolenic acid, translinolenic acid, hypolinolenic acid, arachidonic acid, acrylic acid, methacrylic acid, edible Acid and salicylic acid.

該些中,較佳為具有羥基的不飽和烴。羥基容易配位於銀奈米粒子的表面上,可抑制該銀奈米粒子的凝聚。作為具有羥基的不飽和烴,例如可列舉:萜烯系醇、烯丙基醇、油醇、天師酸、蓖麻油酸、沒食子酸及水楊酸等。較佳為具有羥基的不飽和脂肪酸,例如可列舉:天師酸、蓖麻油酸、沒食子酸及水楊酸等。Among these, an unsaturated hydrocarbon having a hydroxyl group is preferred. The hydroxyl group is easily disposed on the surface of the silver nanoparticle, and aggregation of the silver nanoparticle can be suppressed. Examples of the unsaturated hydrocarbon having a hydroxyl group include terpene-based alcohols, allyl alcohols, oleyl alcohols, tianolic acid, ricinoleic acid, gallic acid, and salicylic acid. The unsaturated fatty acid having a hydroxyl group is preferred, and examples thereof include tiansolic acid, ricinoleic acid, gallic acid, and salicylic acid.

所述不飽和烴較佳為蓖麻油酸。蓖麻油酸具有羧基與羥基,吸附於無機粒子的表面來使該無機粒子均勻地分散,並且促進無機粒子的熔接。The unsaturated hydrocarbon is preferably ricinoleic acid. Ricinoleic acid has a carboxyl group and a hydroxyl group, and adsorbs on the surface of the inorganic particles to uniformly disperse the inorganic particles and promotes fusion of the inorganic particles.

另外,醇為分子結構中包含一個以上的OH基的化合物,可列舉脂肪族醇、環狀醇及脂環式醇,分別可單獨使用,亦可併用兩種以上。另外,於不損及本發明的效果的範圍內,OH基的一部分亦可衍生成乙醯氧基等。The alcohol is a compound containing one or more OH groups in the molecular structure, and examples thereof include aliphatic alcohols, cyclic alcohols, and alicyclic alcohols, which may be used alone or in combination of two or more. In addition, as long as the effect of the present invention is not impaired, a part of the OH group may be derived into ethoxyl or the like.

作為脂肪族醇,例如可列舉:庚醇、辛醇(1-辛醇、2-辛醇、3-辛醇等)、壬醇、癸醇(1-癸醇等)、月桂醇、十四醇、十六醇、異十三醇、2-乙基-1-己醇、十八醇、十六碳烯醇、油醇等飽和C6-30脂肪族醇或不飽和C6-30脂肪族醇等。 作為環狀醇,例如可列舉甲酚、丁香酚等。Examples of the aliphatic alcohol include heptanol, octanol (1-octanol, 2-octanol, 3-octanol, etc.), nonanol, decanol (1-decanol, etc.), lauryl alcohol, and tetradecyl Alcohol, cetyl alcohol, isotridecyl alcohol, 2-ethyl-1-hexanol, stearyl alcohol, cetyl enol, oleyl alcohol, saturated C6-30 aliphatic alcohols or unsaturated C6-30 aliphatic alcohols Wait. Examples of the cyclic alcohol include cresol and eugenol.

進而,作為脂環式醇,例如可列舉:環己醇等環烷醇、萜品醇(包含α異構體、β異構體、γ異構體或該些的任意混合物)、二氫萜品醇等萜烯醇(單萜烯醇等)、二氫松脂醇、桃金孃烯醇、蘇伯樓醇(sobrerol)、薄荷醇、香旱芹醇、紫蘇醇、松香芹醇、馬鞭草烯醇、特魯索伏(Terusolve)(MTPH)等。Examples of the alicyclic alcohol include cycloalkanols such as cyclohexanol, terpineol (including α isomers, β isomers, γ isomers, and any mixtures thereof), and dihydroterpenes. Terpene alcohols such as pinol (monoterpene alcohols, etc.), dihydroterpineol, myrtenol, sobrerol, menthol, parsanol, perillyl alcohol, rosinol, verbena Enol, Terusolve (MTPH), etc.

於本實施形態的接合用組成物中含有分散介質時的含量只要根據黏度等所期望的特性進行調整即可,接合用組成物中的分散介質的含量較佳為1質量%~30質量%。若分散介質的含量為1質量%~30質量%,則可獲得於容易用作接合性組成物的範圍內調整黏度的效果。分散介質的更佳的含量為1質量%~20質量%,進而更佳的含量為1質量%~15質量%。再者,若分散介質的含量過多,則有接合層中產生許多由分散介質的揮發所引起的孔隙之虞。The content when the dispersion medium is contained in the bonding composition of the present embodiment may be adjusted according to desired characteristics such as viscosity, and the content of the dispersion medium in the bonding composition is preferably 1% to 30% by mass. When the content of the dispersion medium is from 1% by mass to 30% by mass, the effect of adjusting the viscosity can be obtained within a range in which it is easily used as an adhesive composition. A more preferable content of the dispersion medium is 1 to 20% by mass, and a more preferable content is 1 to 15% by mass. Furthermore, when the content of the dispersion medium is too large, there is a possibility that many voids due to volatilization of the dispersion medium are generated in the bonding layer.

(1-4)其他成分 於本實施形態的接合用組成物中,除了所述成分以外,為了賦予對應於使用目的的適度的黏性、密接性、乾燥性或印刷性等功能,亦可於不損及本發明的效果的範圍內,添加高分子分散劑、例如發揮作為黏合劑的作用的寡聚物成分、樹脂成分、有機溶劑(可使固體成分的一部分溶解或分散)、界面活性劑、增稠劑或表面張力調整劑等任意成分。作為所述任意成分,並無特別限定。(1-4) Other components In addition to the above-mentioned components in the bonding composition of the present embodiment, in order to impart functions such as appropriate tack, adhesion, drying, or printability according to the purpose of use, To the extent that the effects of the present invention are not impaired, a polymeric dispersant, such as an oligomer component, a resin component, an organic solvent (which can dissolve or disperse a part of the solid component), and a surfactant that functions as a binder is added , Thickener or surface tension adjuster. It does not specifically limit as said arbitrary component.

作為所述高分子分散劑,可使用市售的高分子分散劑。作為市售的高分子分散劑,例如作為所述市售品,例如可列舉:索思帕(SOLSPERSE)11200、索思帕(SOLSPERSE)13940、索思帕(SOLSPERSE)16000、索思帕(SOLSPERSE)17000、索思帕(SOLSPERSE)18000、索思帕(SOLSPERSE)20000、索思帕(SOLSPERSE)24000、索思帕(SOLSPERSE)26000、索思帕(SOLSPERSE)27000、索思帕(SOLSPERSE)28000(日本路博潤(Lubrizol)(股)製造);迪斯普畢克(DISPERBYK)-102、迪斯普畢克(DISPERBYK)110、迪斯普畢克(DISPERBYK)111、迪斯普畢克(DISPERBYK)170、迪斯普畢克(DISPERBYK)190、迪斯普畢克(DISPERBYK)194N、迪斯普畢克(DISPERBYK)2015、迪斯普畢克(DISPERBYK)2090、迪斯普畢克(DISPERBYK)2096(日本畢克化學(BYK Chemie·Japan)(股)製造);埃夫卡(EFKA)-46、埃夫卡(EFKA)-47、埃夫卡(EFKA)-48、埃夫卡(EFKA)-49(埃夫卡化學(EFKA Chemical)公司製造);聚合物(Polymer)100、聚合物(Polymer)120、聚合物(Polymer)150、聚合物(Polymer)400、聚合物(Polymer)401、聚合物(Polymer)402、聚合物(Polymer)403、聚合物(Polymer)450、聚合物(Polymer)451、聚合物(Polymer)452、聚合物(Polymer)453(埃夫卡化學(EFKA Chemical)公司製造);阿吉斯帕(Ajisper)PB711、阿吉斯帕(Ajisper)PA111、阿吉斯帕(Ajisper)PB811、阿吉斯帕(Ajisper)PW911(味之素(Ajinomoto)公司製造);弗洛蘭(Florene)DOPA-15B、弗洛蘭(Florene)DOPA-22、弗洛蘭(Florene)DOPA-17、弗洛蘭(Florene)TG-730W、弗洛蘭(Florene)G-700、弗洛蘭(Florene)TG-720W(共榮社化學工業(股)製造)、畢克化學(BYK Chemie)公司的迪斯普畢克(DISPERBYK)系列中等,贏創(Evonik)公司的迪高迪斯帕斯(TEGO Dispers)系列中可列舉610、610S、630、651、655、750W、755W等,楠本化成的迪斯帕隆(Disparlon)系列中可列舉DA-375、DA-1200等,就低溫燒結性及分散穩定性的觀點而言,較佳為使用迪斯普畢克(DISPERBYK)-102、索思帕(SOLSPERSE)11200、索思帕(SOLSPERSE)13940、索思帕(SOLSPERSE)16000、索思帕(SOLSPERSE)17000、索思帕(SOLSPERSE)18000、索思帕(SOLSPERSE)28000。As the polymer dispersant, a commercially available polymer dispersant can be used. As the commercially available polymer dispersant, for example, as the commercially available product, there may be mentioned: SOSPERSE 11200, SOSPERSE 13940, SOSPERSE 16000, SOSPERSE ) 17000, SOLASPERSE 18000, SOLASPERSE 20000, SOLASPERSE 24000, SOLASPERSE 26000, SOLASPERSE 27000, SOLASPERSE 28000 (Manufactured by Lubrizol, Japan); DISPERBYK-102, DISPERBYK 110, DISPERBYK 111, DISPERBYK (DISPERBYK) 170, DISPERBYK 190, DISPERBYK 194N, DISPERBYK 2015, DISPERBYK 2090, DISPERBYK (DISPERBYK) 2096 (manufactured by BYK Chemie · Japan); Efka-46, Efka-47, Efka-48, Ev Card (EFKA) -49 (manufactured by EFKA Chemical); poly Polymer (Polymer) 100, Polymer (Polymer) 120, Polymer (Polymer) 150, Polymer (Polymer) 400, Polymer (Polymer) 401, Polymer (Polymer) 402, Polymer (Polymer) 403, Polymerization Polymer 450, Polymer 451, Polymer 452, Polymer 453 (manufactured by EFKA Chemical); Ajisper PB711, Aji Ajisper PA111, Ajisper PB811, Ajisper PW911 (manufactured by Ajinomoto); Floren DOPA-15B, Floren ) DOPA-22, Florene DOPA-17, Florene TG-730W, Florene G-700, Florene TG-720W (Kyoeisha Chemical Industry (Manufacturing), BYK Chemie's DISPERBYK series is medium, Evonik's TEGO Dispers series can be listed as 610, 610S , 630, 651, 655, 750W, 755W, etc. (Disparlon) series can include DA-375, DA-1200, etc. From the viewpoint of low-temperature sinterability and dispersion stability, it is preferable to use DISPERBYK-102 and SOLASPERSE. 11200, Solsperse 13940, Solsperse 16000, Solsperse 17000, Solsperse 18000, Solsperse 28000.

高分子分散劑的含量較佳為0.1質量%~15質量%。若高分子分散劑的含量為0.1%以上,則所獲得的接合用組成物的分散穩定性變得良好,但當含量過多時,分散穩定性會降低。就此種觀點而言,高分子分散劑的更佳的含量為0.03質量%~3質量%,進而更佳的含量為0.05質量%~2質量%。The content of the polymer dispersant is preferably from 0.1% by mass to 15% by mass. When the content of the polymer dispersant is 0.1% or more, the dispersion stability of the obtained bonding composition becomes good, but when the content is too large, the dispersion stability decreases. From this viewpoint, the more preferable content of the polymer dispersant is 0.03% by mass to 3% by mass, and the more preferable content is 0.05% by mass to 2% by mass.

作為樹脂成分,例如可列舉聚酯系樹脂、封閉型異氰酸酯等聚胺基甲酸酯系樹脂、聚丙烯酸酯系樹脂、聚丙烯醯胺系樹脂、聚醚系樹脂、三聚氰胺系樹脂或萜烯系樹脂等,該些分別可單獨使用,亦可併用兩種以上。Examples of the resin component include polyurethane resins such as polyester resins and blocked isocyanates, polyacrylate resins, polypropylene resins, polyether resins, melamine resins, and terpene resins. These resins may be used alone, or two or more of them may be used in combination.

此處,當被接合構件例如為聚對苯二甲酸乙二酯(Polyethylene Terephthalate,PET)時,作為樹脂成分,可使用選自由其自身對於PET的密接性良好的聚乙烯醇、聚乙烯基吡咯啶酮、氯乙烯-乙酸乙烯酯共聚物、聚乙烯乙醯縮醛、聚乙烯縮丁醛所組成的群組中者。作為此種酮-甲醛縮聚物或其氫化物,可列舉日本贏創迪高沙(Evonik Degussa Japan)(股)迪高(TEGO)(註冊商標)巴裡普斯(VariPlus)系列(SK、AP等),作為氯乙烯-乙酸乙烯酯共聚物,可列舉日信化學工禦油股份有限公司製造的蘇魯賓(SOLBIN)(註冊商標)系列(蘇魯賓(SOLBIN)AL等),作為聚乙烯乙醯縮醛、聚乙烯縮丁醛,可列舉積水化學工業股份有限公司製造的S-REC(註冊商標)系列(S-REC KS-1、S-REC BL-1等)。其中,聚乙烯基吡咯啶酮對於高極性多元醇(尤其是二醇溶媒)的溶解性亦高,亦可良好地溶解於酯、酮等溶媒中,因此可較佳地使用。Here, when the member to be joined is, for example, polyethylene terephthalate (PET), as the resin component, polyvinyl alcohol or polyvinylpyrrole selected from the group having good adhesion to PET by itself can be used. A group consisting of pyridone, vinyl chloride-vinyl acetate copolymer, polyethylene acetal, and polyvinyl butyral. Examples of such ketone-formaldehyde polycondensates or their hydrides include Evonik Degussa Japan (TEGO) (registered trademark) and VariPlus series (SK, AP, etc.) ), As the vinyl chloride-vinyl acetate copolymer, there may be mentioned a SOLBIN (registered trademark) series (SOLBIN AL, etc.) manufactured by Nissin Chemical Industry and Oil Co., Ltd. as polyethylene acetal For polyvinyl butyral, S-REC (registered trademark) series (S-REC KS-1, S-REC BL-1, etc.) manufactured by Sekisui Chemical Industry Co., Ltd. can be cited. Among them, polyvinylpyrrolidone is also highly soluble in highly polar polyols (especially glycol solvents), and can be well dissolved in solvents such as esters and ketones, so it can be preferably used.

作為增稠劑,可列舉例如黏土、膨土或鋰膨潤石等黏土礦物,例如聚酯系乳液樹脂、丙烯酸系乳液樹脂、聚胺基甲酸酯系乳液樹脂或嵌段異氰酸酯等的乳液,甲基纖維素、羧基甲基纖維素、羥基乙基纖維素、羥基丙基纖維素、羥基丙基甲基纖維素等纖維素衍生物,三仙膠或瓜爾膠等多糖類等,該些分別可單獨使用,亦可併用兩種以上。Examples of the thickener include clay minerals such as clay, bentonite, and lithium bentonite, such as polyester-based emulsion resins, acrylic-based emulsion resins, polyurethane-based emulsion resins, and block isocyanate-based emulsions. Cellulose derivatives such as cellulose, carboxymethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, polysaccharides such as Sanxian or guar, etc. It can be used alone or in combination of two or more.

亦可添加與所述有機物不同的界面活性劑。於多成分溶媒系的無機膠體分散液中,容易產生由乾燥時的揮發速度的不同所引起的被膜表面的粗糙及固體成分的偏移。藉由在本實施形態的接合用組成物中添加界面活性劑,可抑制該些不利狀況,並獲得可形成均勻的導電性被膜的接合用組成物。作為可用於本實施形態的界面活性劑,並無特別限定,可使用陰離子性界面活性劑、陽離子性界面活性劑、非離子性界面活性劑的任一種,例如可列舉烷基苯磺酸鹽、四級銨鹽等。由於可以少量的添加量獲得效果,因此較佳為氟系界面活性劑。A surfactant different from the organic substance may be added. In the multi-component solvent-based inorganic colloidal dispersion liquid, the roughness of the film surface and the shift of the solid content due to the difference in the volatilization speed during drying are liable to occur. By adding a surfactant to the bonding composition of this embodiment, these disadvantages can be suppressed, and a bonding composition capable of forming a uniform conductive film can be obtained. The surfactant that can be used in this embodiment is not particularly limited, and any of anionic surfactants, cationic surfactants, and nonionic surfactants can be used. Examples thereof include alkylbenzenesulfonates, Quaternary ammonium salts, etc. Since the effect can be obtained in a small amount of addition, a fluorine-based surfactant is preferred.

此處,於本實施形態的接合用組成物中,包含銀奈米粒子進行膠體化而成的銀膠體粒子作為主成分,但關於所述銀膠體粒子的形態,例如可列舉第一羧酸附著於銀奈米粒子的表面的一部分上而構成的銀膠體粒子;以所述銀奈米粒子為核且其表面由第一羧酸被覆而構成的銀膠體粒子;該些混合存在而構成的銀膠體粒子等,並無特別限定。其中,較佳為以銀奈米粒子為核且其表面由第一羧酸被覆而構成的銀膠體粒子。本領域技術人員可使用該領域中的眾所周知技術來適宜製備具有所述形態的銀膠體粒子。Here, in the bonding composition according to this embodiment, silver colloidal particles obtained by colloidizing silver nanoparticle particles are included as a main component. As for the form of the silver colloidal particles, for example, a first carboxylic acid is attached. Silver colloidal particles formed on a part of the surface of silver nanoparticle; silver colloidal particles composed of the silver nanoparticle as a core and the surface of which is coated with a first carboxylic acid; The colloidal particles and the like are not particularly limited. Among these, silver colloidal particles having silver nanoparticle as a core and whose surface is coated with a first carboxylic acid are preferred. Those skilled in the art can use techniques well known in the art to suitably prepare silver colloidal particles having the morphology.

如上所述,本實施形態的接合用組成物包含銀奈米粒子、第一羧酸及分散介質,但除了銀奈米粒子、第一羧酸及分散介質(及其他任意成分)以外,亦可包含不構成銀膠體粒子的有機成分及殘留還原劑等。As described above, the bonding composition according to the present embodiment includes silver nano particles, a first carboxylic acid, and a dispersion medium, but may be other than the silver nano particles, the first carboxylic acid, and a dispersion medium (and other optional components). Contains organic components and residual reducing agents that do not constitute silver colloidal particles.

本實施形態的接合用組成物的黏度只要於固體成分的濃度不損及本發明的效果的範圍內適宜調整即可,例如若為0.01 Pa·S~5000 Pa·S的黏度範圍即可,更佳為0.1 Pa·S~1000 Pa·S的黏度範圍,特佳為1 Pa·S~100 Pa·S的黏度範圍。藉由設為該黏度範圍,於基材上塗佈接合用組成物的方法可應用範圍廣泛的方法。The viscosity of the bonding composition according to this embodiment may be appropriately adjusted within a range in which the concentration of the solid content does not impair the effect of the present invention. For example, if the viscosity ranges from 0.01 Pa · S to 5000 Pa · S, more It is preferably a viscosity range of 0.1 Pa · S to 1000 Pa · S, and particularly preferably a viscosity range of 1 Pa · S to 100 Pa · S. By setting this viscosity range, the method of apply | coating the composition for joining to a base material can apply a wide range of methods.

作為於基材上塗佈接合用組成物的方法,例如可自浸漬、網版印刷、噴霧方式、棒塗法、旋塗法、噴墨法、分注器法、針轉移法、利用毛刷的塗佈方式、流延法、柔版法、凹版法、平版法、轉印法、親疏水圖案法或注射器法等中適宜選擇來採用。就黏度的觀點而言,特佳為分注器法、針轉移法或網版印刷等。As a method of applying the bonding composition to the substrate, for example, self-dipping, screen printing, spray method, bar coating method, spin coating method, inkjet method, dispenser method, needle transfer method, and brush can be used. The coating method, the casting method, the flexographic method, the gravure method, the lithographic method, the transfer method, the hydrophilic-hydrophobic pattern method, or the syringe method are suitably selected for use. From the viewpoint of viscosity, particularly preferred are dispenser method, needle transfer method, or screen printing.

黏度的調整可藉由調整銀奈米粒子的粒徑、調整有機物的含量、調整分散介質及其他成分的添加量、調整各成分的調配比、添加增稠劑等來進行。接合用組成物的黏度例如可藉由錐板型黏度計(例如安東帕(Anton Paar)公司製造的流變計MCR301)來測定。The viscosity can be adjusted by adjusting the particle size of silver nano particles, adjusting the content of organic matter, adjusting the amount of the dispersion medium and other components, adjusting the blending ratio of each component, adding a thickener, and the like. The viscosity of the bonding composition can be measured, for example, by a cone-plate viscometer (for example, a rheometer MCR301 manufactured by Anton Paar).

(2)接合用組成物的製造 其次,為了製造本實施形態的接合用組成物,而製備作為主成分的由第一羧酸被覆的銀奈米粒子(銀膠體粒子)。(2) Production of bonding composition Next, in order to manufacture the bonding composition of the present embodiment, silver nanoparticle (silver colloidal particle) coated with a first carboxylic acid as a main component was prepared.

第一羧酸、分散介質及其他成分以及重量減少率並無特別限定,簡便的是進行加熱來進行調整。另外,可藉由調整製作銀奈米粒子時所添加的第一羧酸等的量來進行,亦可改變銀奈米粒子製備後的清洗條件或次數。The first carboxylic acid, the dispersion medium, the other components, and the weight reduction rate are not particularly limited, and it is convenient to adjust by heating. In addition, it can be performed by adjusting the amount of the first carboxylic acid or the like added during the production of the silver nanoparticle, and it is also possible to change the washing conditions or the number of times after the silver nanoparticle is prepared.

加熱可利用烘箱或蒸發器等來進行。加熱溫度只要是50℃~300℃左右的範圍即可,加熱時間只要是幾分鐘~幾小時即可。加熱亦可於減壓下進行。藉由於減壓下進行加熱,可於更低的溫度下進行第一羧酸的量的調整。當於常壓下進行時,可於大氣中進行,亦可於惰性環境中進行。進而,為了進行有機物量的微調整,亦可於後添加第一羧酸或胺等。Heating can be performed using an oven, an evaporator, or the like. The heating temperature may be in the range of about 50 ° C to 300 ° C, and the heating time may be in the range of several minutes to several hours. Heating can also be performed under reduced pressure. By heating under reduced pressure, the amount of the first carboxylic acid can be adjusted at a lower temperature. When carried out under normal pressure, it can be carried out in the atmosphere or in an inert environment. Furthermore, in order to finely adjust the amount of organic matter, a first carboxylic acid, amine, or the like may be added later.

作為製備本實施形態的由第一羧酸被覆的銀奈米粒子的方法,並無特別限定,例如可列舉:製備包含銀奈米粒子的分散液,繼而進行該分散液的清洗的方法等。作為製備包含銀奈米粒子的分散液的步驟,例如只要如下述般使溶解於溶媒中的金屬鹽(或金屬離子)還原即可,作為還原程序,只要採用基於化學還原法的程序即可。The method for producing the silver nanoparticle coated with the first carboxylic acid according to this embodiment is not particularly limited, and examples thereof include a method of preparing a dispersion liquid containing silver nanoparticle and then washing the dispersion. As a step of preparing a dispersion liquid containing silver nanoparticle, for example, the metal salt (or metal ion) dissolved in a solvent may be reduced as described below. As the reduction procedure, a procedure based on a chemical reduction method may be used.

即,如上所述般的由第一羧酸被覆的銀奈米粒子可藉由使包含構成銀奈米粒子的銀的鹽、作為分散劑的第一羧酸及分散介質(基本上為甲苯等有機系,但可包含水)的原料液(成分的一部分可不溶解而分散)還原來製備。藉由該還原,可獲得作為分散劑的第一羧酸附著於銀奈米粒子的表面的至少一部分上的銀膠體粒子。藉由於後述的步驟中將該銀膠體粒子添加於分散介質中,可獲得本發明的接合用組成物。That is, as described above, the silver nanoparticle coated with the first carboxylic acid can include a salt containing silver constituting the silver nanoparticle, a first carboxylic acid as a dispersant, and a dispersion medium (essentially, toluene and the like). Organic, but may contain water) is prepared by reducing a raw material liquid (a part of the components may be dispersed without dissolving). By this reduction, silver colloidal particles in which the first carboxylic acid as a dispersant adheres to at least a part of the surface of the silver nanoparticle can be obtained. By adding this silver colloidal particle to a dispersion medium in the process mentioned later, the composition for joining of this invention can be obtained.

作為用以獲得由第一羧酸被覆的銀奈米粒子的起始材料,可使用各種公知的金屬鹽或其水合物,可列舉:例如硝酸銀、硫酸銀、氯化銀、氧化銀、乙酸銀、草酸銀、甲酸銀、亞硝酸銀、氯酸銀、硫化銀等銀鹽;例如氯金酸、氯化金鉀、氯化金鈉等金鹽;例如氯鉑酸、氯化鉑、氧化鉑、氯鉑酸鉀等鉑鹽;例如硝酸鈀、乙酸鈀、氯化鈀、氧化鈀、硫酸鈀等鈀鹽等,但只要是可溶解於適當的分散介質中、且可還原者,則並無特別限定。另外,該些可單獨使用,亦可併用多種。As a starting material for obtaining silver nanoparticle particles coated with the first carboxylic acid, various known metal salts or hydrates thereof can be used, and examples thereof include silver nitrate, silver sulfate, silver chloride, silver oxide, and silver acetate. , Silver salts such as silver oxalate, silver formate, silver nitrite, silver chlorate, silver sulfide; for example, gold salts such as chloroauric acid, potassium gold chloride, and sodium sodium chloride; for example, chloroplatinic acid, platinum chloride, and platinum oxide , Such as palladium nitrate, palladium acetate, palladium chloride, palladium oxide, palladium sulfate, etc., but as long as it is soluble in a suitable dispersion medium and can be reduced, there is no Specially limited. These may be used alone or in combination.

另外,於所述原料液中使該些金屬鹽還原的方法並無特別限定,例如可列舉:使用還原劑的方法,照射紫外線等光、電子束、超音波或熱能的方法等。其中,就容易操作的觀點而言,較佳為使用還原劑的方法。In addition, the method of reducing these metal salts in the raw material liquid is not particularly limited, and examples thereof include a method using a reducing agent, a method of irradiating light such as ultraviolet rays, an electron beam, an ultrasonic wave, or thermal energy. Among them, a method using a reducing agent is preferred from the viewpoint of ease of handling.

作為所述還原劑,可列舉:例如二甲基胺基乙醇、甲基二乙醇胺、三乙醇胺、菲尼酮(phenidone)、肼(hydrazine)等胺化合物;例如硼氫化鈉、碘化氫、氫氣等氫化合物;例如一氧化碳、亞硫酸等氧化物;例如硫酸亞鐵、氧化鐵、反丁烯二酸鐵、乳酸鐵、草酸鐵、硫化鐵、乙酸錫、氯化錫、二磷酸錫、草酸錫、氧化錫、硫酸錫等低原子價金屬鹽;例如乙二醇、甘油、甲醛、對苯二酚、五倍子酚(pyrogallol)、單寧、單寧酸、水楊酸、D-葡萄糖等糖等,只要是可溶解於分散介質中而將所述金屬鹽還原者,則並無特別限定。當使用所述還原劑時,亦可施加光及/或熱而促進還原反應。Examples of the reducing agent include amine compounds such as dimethylaminoethanol, methyldiethanolamine, triethanolamine, phenidone, and hydrazine; for example, sodium borohydride, hydrogen iodide, and hydrogen Isohydrogen compounds; for example, oxides of carbon monoxide and sulfurous acid; for example, ferrous sulfate, iron oxide, iron fumarate, iron lactate, iron oxalate, iron sulfide, tin acetate, tin chloride, tin diphosphate, tin oxalate , Tin oxide, tin sulfate and other low atomic valent metal salts; for example, ethylene glycol, glycerol, formaldehyde, hydroquinone, pyrrogallol, tannin, tannic acid, salicylic acid, D-glucose and other sugars, etc. It is not particularly limited as long as it can be dissolved in a dispersion medium to reduce the metal salt. When the reducing agent is used, light and / or heat may be applied to promote the reduction reaction.

作為使用所述金屬鹽、有機成分、溶媒及還原劑來製備由第一羧酸被覆的銀奈米粒子的具體方法,例如可列舉如下的方法等:使所述金屬鹽溶解於有機溶媒(例如甲苯等)中來製備金屬鹽溶液,於該金屬鹽溶液中添加作為分散劑的有機物,接著,於其中緩慢地滴加溶解有還原劑的溶液。As a specific method for preparing the silver nanoparticle coated with the first carboxylic acid using the metal salt, an organic component, a solvent, and a reducing agent, for example, the following method can be mentioned: the metal salt is dissolved in an organic solvent (for example, Toluene, etc.) to prepare a metal salt solution, add an organic substance as a dispersant to the metal salt solution, and then slowly drop the solution in which the reducing agent is dissolved therein.

於以所述方式獲得的包含由作為分散劑的第一羧酸被覆的銀奈米粒子的分散液中,除了銀奈米粒子以外,亦存在金屬鹽的抗衡離子、還原劑的殘留物或分散劑,而有溶液整體的電解質濃度高的傾向。此種狀態的溶液的電導度高,因此容易產生銀奈米粒子的凝析而沈澱。或者,即便不沈澱,若金屬鹽的抗衡離子、還原劑的殘留物或分散所需要的量以上的過剩的分散劑殘留,則有使導電性惡化之虞。因此,藉由對包含銀奈米粒子的溶液進行清洗而去除多餘的殘留物,可確實地獲得由第一羧酸被覆的銀奈米粒子。In the dispersion liquid containing the silver nanometer particles coated with the first carboxylic acid as a dispersant obtained in the manner described above, in addition to the silver nanometer particles, there is also a counter ion of the metal salt, a residue of the reducing agent, or a dispersion. The electrolyte concentration of the solution tends to be high. Since the solution in this state has high electrical conductivity, it is easy to cause coagulation and precipitation of silver nanoparticle. Alternatively, even if it does not precipitate, if the counter ion of the metal salt, the residue of the reducing agent, or an excessive dispersant remaining in an amount required for dispersion remains, the conductivity may be deteriorated. Therefore, the silver nano particles coated with the first carboxylic acid can be reliably obtained by removing excess residues by washing the solution containing the silver nano particles.

作為所述清洗方法,例如可列舉:將以下步驟重覆若干次的方法:將包含由第一羧酸被覆的銀奈米粒子的分散液靜置一定時間,去除所產生的上清液後,添加醇(甲醇等),再次攪拌,將進而靜置一定期間而產生的上清液去除;代替所述靜置而進行離心分離的方法;利用超濾裝置或離子交換裝置等來進行脫鹽的方法等。藉由此種清洗來去除有機溶媒,藉此可獲得本實施形態的由第一羧酸被覆的銀奈米粒子。Examples of the cleaning method include a method in which the following steps are repeated several times: a dispersion liquid containing silver nanoparticle particles coated with a first carboxylic acid is allowed to stand for a certain period of time, and the resulting supernatant is removed, Alcohol (methanol, etc.) is added, and the mixture is stirred again to remove the supernatant produced by standing still for a certain period of time; a method of centrifugation instead of standing still; a method of desalination using an ultrafiltration device or an ion exchange device, etc. Wait. By removing the organic solvent by such cleaning, the silver nanoparticle coated with the first carboxylic acid in this embodiment can be obtained.

本實施形態的接合用組成物可藉由將以上所獲得的由第一羧酸被覆的銀奈米粒子與所述本實施形態中所說明的分散介質混合而獲得。所述由第一羧酸被覆的銀奈米粒子與分散介質的混合方法並無特別限定,可使用攪拌機或攪拌器(stirrer)等,藉由先前公知的方法來進行。利用如刮勺般者進行攪拌,或亦可利用適當輸出功率的超音波均質器。The bonding composition of the present embodiment can be obtained by mixing the silver nanoparticle particles coated with the first carboxylic acid obtained above with the dispersion medium described in the present embodiment. The method for mixing the silver nanoparticle coated with the first carboxylic acid and the dispersion medium is not particularly limited, and it can be performed by a conventionally known method using a stirrer, a stirrer, or the like. Use a spatula-like stirrer, or an ultrasonic homogenizer with appropriate output power.

當獲得包含多種金屬的金屬膠體分散液時,作為其製造方法,並無特別限定,例如當製造包含銀與其他金屬的金屬膠體分散液時,於所述由第一羧酸被覆的銀奈米粒子的製備中,可將包含銀奈米粒子的分散液、與包含其他金屬奈米粒子的分散液分開製造,然後進行混合,亦可將銀離子溶液與其他的金屬離子溶液混合,然後進行還原。When a metal colloidal dispersion liquid containing a plurality of metals is obtained, the method for producing the metal colloidal dispersion liquid is not particularly limited. For example, when a metal colloidal dispersion liquid containing silver and other metals is produced, the silver nanoparticle coated with the first carboxylic acid is used. In the preparation of the particles, a dispersion liquid containing silver nano particles and a dispersion liquid containing other metal nano particles can be separately produced and then mixed, or a silver ion solution can be mixed with other metal ion solutions and then reduced. .

(3)接合方法 若使用本實施形態的接合用組成物,則可於伴有加熱的構件彼此的接合中獲得高的接合強度。即,可藉由如下步驟而將第1被接合構件與第2被接合構件接合,所述步驟:接合用組成物塗佈步驟,將所述接合用組成物塗佈於第1被接合構件與第2被接合構件之間;接合步驟,於所期望的溫度(例如300℃以下)下對塗佈於第1被接合構件與第2被接合構件之間的接合用組成物進行煅燒而進行接合。此時,亦可進行加壓,但即便不特別進行加壓亦可獲得充分的接合強度亦為本發明的優點之一。另外,於進行煅燒時,亦可階段性地提高或降低溫度。另外,亦可事先於被接合構件表面上塗佈界面活性劑或表面活化劑等。(3) Joining method By using the joining composition of this embodiment, high joining strength can be obtained in joining members with heating. That is, the first to-be-joined member and the second to-be-joined member can be joined by a step of applying the composition for joining step and applying the composition for joining to the first to-be-joined member and Between the second members to be joined; in a joining step, firing and joining the joining composition applied between the first member to be joined and the second member to be joined at a desired temperature (for example, 300 ° C. or lower) . In this case, pressurization is also possible, but it is also one of the advantages of the present invention that sufficient bonding strength can be obtained without particularly pressing. In addition, during the calcination, the temperature may be increased or decreased in stages. In addition, a surface active agent, a surfactant, or the like may be coated on the surface of the member to be joined in advance.

本發明者反覆進行了努力研究,結果發現:若使用所述本實施形態的接合用組成物作為所述接合用組成物塗佈步驟中的接合用組成物,則可以高接合強度更確實地將第1被接合構件與第2被接合構件接合(獲得接合體)。The present inventors have made intensive studies, and as a result, have found that if the bonding composition of the present embodiment is used as the bonding composition in the bonding composition coating step, the bonding strength can be more reliably increased. The first to-be-joined member is joined to the second to-be-joined member (to obtain a bonded body).

此處,本實施形態的接合用組成物的「塗佈」的概念亦包括將接合用組成物塗佈成面狀的情況,還包括塗佈(描繪)成線狀的情況。包含經塗佈、藉由加熱進行煅燒前的狀態的接合用組成物的塗膜的形狀可設為所期望的形狀。因此,於利用加熱的煅燒後的本實施形態的接合體中,接合用組成物的概念包括面狀的接合層及線狀的接合層的任一者,該些面狀的接合層及線狀的接合層可連續,亦可不連續,亦可包含連續的部分與不連續的部分。Here, the concept of "coating" of the bonding composition of the present embodiment also includes a case where the bonding composition is applied in a planar shape, and also includes a case where it is applied (drawn) in a line shape. The shape of the coating film including the applied composition for bonding and the state before firing by heating can be set to a desired shape. Therefore, in the bonded body of the present embodiment after firing by heating, the concept of a bonding composition includes any of a planar bonding layer and a linear bonding layer, and these planar bonding layers and linear The bonding layer may be continuous or discontinuous, and may include a continuous portion and a discontinuous portion.

作為可用於本實施形態中的第1被接合構件及第2被接合構件,只要是可塗佈接合用組成物並藉由加熱進行煅燒來接合者即可,並無特別限制,但較佳為具備不會因接合時的溫度而受到損傷的程度的耐熱性的構件。The first member to be joined and the second member to be joined that can be used in the present embodiment are not particularly limited as long as they can be coated with a composition for joining and then sintered by heating, but they are preferably A heat-resistant member that is not damaged by the temperature at the time of joining.

作為構成此種被接合構件的材料,例如可列舉聚醯胺(Polyamide,PA),聚醯亞胺(Polyimide,PI),聚醯胺醯亞胺(Polyamide imide,PAI),聚對苯二甲酸乙二酯(Polyethylene terephthalate,PET)、聚對苯二甲酸丁二酯(Polybutylene terephthalate,PBT)、聚萘二甲酸乙二酯(Polyethylene naphthalate,PEN)等聚酯,聚碳酸酯(Polycarbonate,PC),聚醚碸(Polyethersulfone,PES),乙烯系樹脂,氟樹脂,液晶聚合物,陶瓷,玻璃或金屬等,其中,較佳為金屬製的被接合構件。較佳為金屬製的被接合構件的原因在於:耐熱性優異,並且與銀奈米粒子為金屬的本發明的接合用組成物的親和性優異。Examples of the material constituting such a bonded member include polyamide (PA), polyimide (PI), polyimide (PAI), and polyterephthalic acid. Polyethylene terephthalate (PET), Polybutylene terephthalate (PBT), Polyethylene naphthalate (PEN) and other polyesters, Polycarbonate (PC) Polyethersulfone (PES), vinyl resins, fluororesins, liquid crystal polymers, ceramics, glass, or metals. Among them, metal bonded members are preferred. The reason why a metal-joined member is preferred is that it is excellent in heat resistance and has excellent affinity with the bonding composition of the present invention where the silver nanoparticle is a metal.

另外,被接合構件例如可為板狀或條狀等各種形狀,可為剛性,亦可為可撓性。基材的厚度亦可適宜選擇。為了提高黏著性或密接性或者其他目的,亦可使用形成有表面層的構件或實施了親水化處理等表面處理的構件。In addition, the member to be joined may have various shapes such as a plate shape or a strip shape, and may be rigid or flexible. The thickness of the substrate can also be appropriately selected. In order to improve adhesion or adhesion, or for other purposes, a member having a surface layer formed thereon or a member subjected to a surface treatment such as a hydrophilic treatment may be used.

於將接合用組成物塗佈於被接合構件的步驟中,可使用各種方法,如上所述,例如可自浸漬、網版印刷、噴霧式、棒塗式、旋塗式、噴墨式、分注器式、針轉移法、利用毛刷的塗佈方式、流延式、柔版式、凹版式或注射器式等中適宜選擇來使用。In the step of applying the bonding composition to the member to be joined, various methods can be used, as described above, for example, self-dipping, screen printing, spraying, bar coating, spin coating, inkjet, and A syringe type, a needle transfer method, a coating method using a brush, a cast type, a flexographic type, a gravure type, or a syringe type are suitably selected for use.

可於不損傷被接合構件的範圍內,將如上所述般進行塗佈後的塗膜加熱至例如300℃以下的溫度,藉此進行煅燒,從而獲得本實施形態的接合體。於本實施形態中,如先前所述般,使用本實施形態的接合用組成物,因此可獲得相對於被接合構件而具有優異的密接性的接合層,並可更確實地獲得強的接合強度。The bonded body of the present embodiment can be obtained by heating the coating film after the coating is performed to a temperature of, for example, 300 ° C. or lower within a range that does not damage the members to be bonded. In this embodiment, as described above, by using the bonding composition of this embodiment, a bonding layer having excellent adhesiveness with respect to a member to be bonded can be obtained, and strong bonding strength can be obtained more reliably. .

於本實施形態中,當接合用組成物包含黏合劑成分時,就提高接合層的強度及提高被接合構件間的接合強度等的觀點而言,亦對黏合劑成分進行燒結,但有時為了應用於各種印刷法,亦可將調整接合用組成物的黏度作為黏合劑成分的主要目的,並控制煅燒條件來將黏合劑成分全部去除。In the present embodiment, when the bonding composition contains an adhesive component, the adhesive component is also sintered from the viewpoints of improving the strength of the bonding layer and the bonding strength between the members to be joined, but in some cases, It can be used in various printing methods, and the main purpose of adjusting the viscosity of the bonding composition can be used as the binder component, and the firing conditions can be controlled to remove all the binder components.

進行所述煅燒的方法並無特別限定,例如可使用先前公知的烘箱等,以塗佈或描繪於被接合構件上的所述接合用組成物的溫度成為例如300℃以下的方式進行煅燒,藉此進行接合。所述煅燒的溫度的下限未必受到限定,較佳為可將被接合構件彼此接合的溫度,且為不損及本發明的效果的範圍的溫度。此處,於所述煅燒後的接合用組成物中,就獲得儘可能高的接合強度的方面而言,以有機物的殘存量少為宜,但亦可於不損及本發明的效果的範圍內殘存有機物的一部分。The method for performing the firing is not particularly limited. For example, a conventionally known oven or the like can be used to perform firing such that the temperature of the joining composition applied or drawn on the joined member becomes 300 ° C. or lower. This joins. The lower limit of the firing temperature is not necessarily limited, but is preferably a temperature at which members to be joined can be joined to each other, and a temperature in a range that does not impair the effect of the present invention. Here, in the above-mentioned calcined bonding composition, in order to obtain as high a bonding strength as possible, it is preferable that the remaining amount of the organic substance is small, but it is also within a range that does not impair the effect of the present invention. Part of the remaining organic matter.

再者,於本發明的接合用組成物中包含作為有機物的第一羧酸,但與先前的例如利用環氧樹脂等的熱硬化者不同,並非藉由有機物的作用來獲得煅燒後的接合強度,而是藉由如上所述般進行了熔接的銀奈米粒子的熔接來獲得充分的接合強度。因此,即便當接合後,放置於比接合溫度高的溫度的使用環境中,且殘存的有機物劣化或分解·消失時,亦不存在接合強度降低之虞,因此耐熱性優異。Furthermore, the first carboxylic acid, which is an organic substance, is included in the bonding composition of the present invention. However, unlike the conventional heat-curing resins such as epoxy resin, the bonding strength after firing is not obtained by the action of organic substances. Instead, sufficient bonding strength is obtained by fusing silver nano-particles that have been welded as described above. Therefore, even after being placed in a use environment having a temperature higher than the joining temperature after the joining, and the remaining organic matter is degraded or decomposed / disappeared, there is no risk that the joining strength is reduced, and therefore the heat resistance is excellent.

根據本實施形態的接合用組成物,即便是利用例如300℃左右的低溫加熱的煅燒,亦可實現具有顯現高導電性的接合層的接合,因此可將相對不耐熱的被接合構件彼此接合。另外,煅燒時間並無特別限定,只要是對應於煅燒溫度可接合的煅燒時間即可。According to the bonding composition of the present embodiment, even if it is calcined by low-temperature heating at, for example, about 300 ° C., it is possible to achieve bonding with a bonding layer that exhibits high conductivity. Therefore, the relatively heat-resistant bonded members can be bonded to each other. The firing time is not particularly limited as long as it is a firing time that can be joined in accordance with the firing temperature.

於本實施形態中,為了進一步提高所述被接合構件與接合層的密接性,亦可進行所述被接合構件的表面處理。作為所述表面處理方法,例如可列舉:進行電暈處理、電漿處理、紫外線(Ultraviolet,UV)處理、電子束處理等乾式處理的方法,事先於基材上設置底塗層或導電性膏吸收層的方法等。In this embodiment, in order to further improve the adhesion between the member to be joined and the bonding layer, the surface treatment of the member to be joined may be performed. Examples of the surface treatment method include dry treatment methods such as corona treatment, plasma treatment, ultraviolet (UV) treatment, and electron beam treatment. An undercoat layer or a conductive paste is provided on the substrate in advance. The method of the absorbing layer.

以上,對本發明的具有代表性的實施形態進行了說明,但本發明並不僅限定於該些。以下,於實施例中對本發明的接合用組成物進一步進行說明,但本發明並不受該些實施例任何限定。 [實施例]As mentioned above, although the typical embodiment of this invention was described, this invention is not limited to these. Hereinafter, the bonding composition of the present invention will be further described in Examples, but the present invention is not limited to these Examples. [Example]

《實施例1》 將40 mmol的3-乙氧基丙基胺與10 mmol的十二胺的合計50 mmol混合,利用磁攪拌器充分攪拌。一面進行攪拌一面於其中添加另行準備的10 mmol的草酸銀而使其增黏。將所獲得的黏性物質放入至120℃的恆溫槽中,反應約15分鐘而獲得反應物。然後,於該反應物中添加100 mmol的甲氧基乙酸,再次放入至100℃的恆溫槽中並攪拌15分鐘。添加10 ml的甲醇而進行攪拌後,藉由離心分離來使金屬銀奈米粒子沈澱而分離,並去除上清液。再次重覆該操作,從而獲得金屬銀奈米粒子。 平均一次粒徑是使用利用掃描式電子顯微鏡(Scanning Electron Microscope,SEM)(日立(股)製造的S-4800型)所拍攝的粒子圖像而算出。根據5點以上的不同的拍攝點的SEM像,針對合計200個以上的粒子,使用圖像處理軟體(米塔尼公司(MITANI CORPORATION),Win ROOF)來測定一次粒徑,以算數平均算出平均一次粒徑,結果為40 nm。 另外,於2 g的所獲得的金屬銀奈米粒子中以規定量添加1 g的微銀粒子(D50=2.5 μm,福田金屬箔粉工業(股)製造)、0.3 g的作為分散介質的異十三醇、0.002 g的蓖麻油酸並加以攪拌混合,從而獲得接合用組成物。然後,進行以下的評價試驗,並將結果示於表1中。«Example 1» A total of 40 mmol of 3-ethoxypropylamine and 10 mmol of dodecylamine were mixed in 50 mmol, and the mixture was thoroughly stirred with a magnetic stirrer. While stirring, 10 mmol of silver oxalate prepared separately was added thereto to make it thicker. The obtained sticky substance was put into a thermostatic bath at 120 ° C. and reacted for about 15 minutes to obtain a reactant. Then, 100 mmol of methoxyacetic acid was added to the reaction product, and the mixture was again placed in a constant temperature bath at 100 ° C. and stirred for 15 minutes. After 10 ml of methanol was added and stirred, the metallic silver nano particles were precipitated and separated by centrifugation, and the supernatant was removed. This operation was repeated again to obtain metallic silver nano particles. The average primary particle diameter is calculated using a particle image taken with a scanning electron microscope (SEM) (S-4800 model manufactured by Hitachi, Ltd.). Based on the SEM images of 5 or more different shooting points, for a total of 200 or more particles, an image processing software (MITANI CORPORATION, Win ROOF) was used to measure the primary particle size, and the average was calculated by arithmetic mean The primary particle size was 40 nm. In addition, 1 g of microsilver particles (D50 = 2.5 μm, manufactured by Fukuda Metal Foil Industry Co., Ltd.) and 0.3 g of isocyanide as a dispersion medium were added to 2 g of the obtained metallic silver nano particles in a predetermined amount. Tridecyl alcohol and 0.002 g of ricinoleic acid were stirred and mixed to obtain a composition for bonding. Then, the following evaluation tests were performed, and the results are shown in Table 1.

[評價試驗1]接合強度測定 使用金屬遮罩而將該接合用組成物以1 mm見方塗佈於銀鍍敷層(20 mm見方、厚度為1 mm),於其上積層實施了金鍍敷的Si晶片(1 mm見方)。將所獲得的積層體放入至回焊爐(新百仕(Shinapex)(股)製造)中,於大氣環境下,以自升溫至取出合計時間60分鐘、最大溫度為280℃進行煅燒處理。於進行煅燒處理時,不進行加壓而以無加壓進行。取出積層體後,於常溫下使用接合試驗機(力世科(RHESCA)(股)製造)而進行接合強度(剪切強度)試驗。[Evaluation test 1] Measurement of bonding strength This metal-masked composition was applied to a silver plating layer (20 mm square and 1 mm thick) in a size of 1 mm square, and gold plating was laminated thereon. Si wafer (1 mm square). The obtained laminated body was put into a reflow furnace (manufactured by Shinapex), and was calcined in a atmospheric environment at a total temperature of 60 minutes from heating up to taking out, with a maximum temperature of 280 ° C. When the calcination treatment is performed, no pressure is applied without performing pressure. After taking out the laminated body, the joint strength (shear strength) test was performed at room temperature using a joint tester (manufactured by RHESCA).

《實施例2》 除了自分散介質中去除蓖麻油酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。«Example 2» A composition for bonding was prepared and evaluated in the same manner as in Example 1 except that ricinoleic acid was removed from the dispersion medium. The results are shown in Table 1.

《實施例3》 除了代替甲氧基乙酸而添加乙氧基乙酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。另外,亦進行下述評價試驗。«Example 3» A composition for bonding was prepared and evaluated in the same manner as in Example 1, except that ethoxyacetic acid was added instead of methoxyacetic acid. The results are shown in Table 1. In addition, the following evaluation tests were also performed.

《實施例4》 除了代替甲氧基乙酸而添加3-乙氧基丙酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。«Example 4» A composition for bonding was prepared and evaluated in the same manner as in Example 1, except that 3-ethoxypropionic acid was added instead of methoxyacetic acid. The results are shown in Table 1.

《實施例5》 除了代替甲氧基乙酸而添加乙醯丙酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。«Example 5» A composition for bonding was prepared and evaluated in the same manner as in Example 1 except that acetic acid and propionic acid were added instead of methoxyacetic acid. The results are shown in Table 1.

《實施例6》 除了代替甲氧基乙酸而添加乙醯丙酸,並自分散介質中去除蓖麻油酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。«Example 6» A composition for bonding was prepared and evaluated in the same manner as in Example 1, except that acetic acid was added instead of methoxyacetic acid, and ricinoleic acid was removed from the dispersion medium. The results are shown in Table 1.

《比較例1》 除了代替甲氧基乙酸而添加3-乙氧基丙基胺以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。Comparative Example 1 A composition for bonding was prepared and evaluated in the same manner as in Example 1, except that 3-ethoxypropylamine was added instead of methoxyacetic acid. The results are shown in Table 1.

《比較例2》 除了代替甲氧基乙酸而添加3-乙氧基丙基胺,並自分散介質中去除蓖麻油酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。Comparative Example 2 A composition for bonding was prepared and evaluated in the same manner as in Example 1, except that 3-ethoxypropylamine was added instead of methoxyacetic acid, and ricinoleic acid was removed from the dispersion medium. . The results are shown in Table 1.

《比較例3》 除了代替甲氧基乙酸而添加3-乙氧基丙基胺及己基胺混合物(莫耳比=1:1)以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。Comparative Example 3 A composition for bonding was prepared in the same manner as in Example 1 except that 3-ethoxypropylamine and a hexylamine mixture (molar ratio = 1: 1) were added instead of methoxyacetic acid. And evaluate. The results are shown in Table 1.

《比較例4》 除了代替甲氧基乙酸而添加3-乙氧基丙基胺及己基胺混合物(莫耳比=1:1),並自分散介質中去除蓖麻油酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。Comparative Example 4 A mixture of 3-ethoxypropylamine and hexylamine (molar ratio = 1: 1) was added instead of methoxyacetic acid, and ricinoleic acid was removed from the dispersion medium. 1 In the same manner, a composition for bonding was prepared and evaluated. The results are shown in Table 1.

《比較例5》 除了代替甲氧基乙酸而添加2-(2-胺基乙氧基)乙醇,並自分散介質中去除蓖麻油酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。Comparative Example 5 A composition for bonding was prepared in the same manner as in Example 1 except that 2- (2-aminoethoxy) ethanol was added instead of methoxyacetic acid, and ricinoleic acid was removed from the dispersion medium. And evaluate. The results are shown in Table 1.

《比較例6》 除了代替甲氧基乙酸而添加2-(2-胺基乙基胺基)乙醇,並自分散介質中去除蓖麻油酸以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表1中。Comparative Example 6 A composition for bonding was prepared in the same manner as in Example 1 except that 2- (2-aminoethylamino) ethanol was added instead of methoxyacetic acid, and ricinoleic acid was removed from the dispersion medium. And evaluated. The results are shown in Table 1.

[表1][Table 1]

《實施例7》 除了將分散介質中的蓖麻油酸添加量設為0.025 g以外,以與實施例1相同的方式獲得接合用組成物,並進行評價。將結果示於表2中。其中,此處使用5 mm×5 mm Si晶片,亦進行下述評價試驗2及評價試驗3。«Example 7» A composition for bonding was obtained in the same manner as in Example 1 except that the amount of ricinoleic acid added in the dispersion medium was 0.025 g, and evaluated. The results are shown in Table 2. Here, a 5 mm × 5 mm Si wafer was used here, and the following evaluation test 2 and evaluation test 3 were also performed.

[評價試驗2]孔隙率測定 針對行了煅燒處理的積層體,利用日本庫拉特酷萊瑪(KRAUTKRAMER)(股)製造的超音波探測裝置(探針80 MHz×f3 mm×PF=10 mm)來對孔隙進行評價。進行微調整使接合界面的反射峰值成為最高,設定材質音速=Si:9600 mm/s進行測定。孔隙率設為反射強度的閾值55%,將其以上視為孔隙。[Evaluation test 2] Porosity measurement For the laminated body subjected to the calcination treatment, an ultrasonic detection device (probe 80 MHz × f3 mm × PF = 10 mm) manufactured by KRAUTKRAMER (stock) was used. ) To evaluate the pores. Fine adjustment was performed to maximize the reflection peak at the bonding interface, and the material sound velocity was set to Si: 9600 mm / s for measurement. The porosity was set to a threshold value of 55% of the reflection intensity, and the porosity was regarded as a porosity.

[評價試驗3]高溫可靠性 將所述[評價試驗1]中經煅燒的積層體放入至冷熱衝擊試驗機(福泰克(Futec)(股)製造)中,將於大氣環境下,於-40℃與200℃分別保持10分鐘作為1次循環,以任意循環數取出。於20次循環後,將相對於0次循環,孔隙率不增加5%以上的情況設為「○」,將增加了0.5%以上的情況設為「×」。[Evaluation Test 3] High-temperature reliability The calcined laminated body in [Evaluation Test 1] was placed in a cold and thermal shock tester (made by Futec), and it will be placed in the air at- Each cycle was held at 40 ° C and 200 ° C for 10 minutes as one cycle, and was taken out at any number of cycles. After 20 cycles, the case where the porosity did not increase by 5% or more relative to the zero cycle was designated as "○", and the case where the porosity was increased by 0.5% or more was designated as "×".

《實施例8》 除了代替甲氧基乙酸而使用乙醯丙酸,將分散介質中的蓖麻油酸添加量設為0.025 g,並使用無鍍敷無氧銅基板(於10 wt%硫酸水溶液中進行了1 min超音波處理)而於氮氣環境中進行煅燒處理以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表2中。«Example 8» Except that acetic acid was used instead of methoxyacetic acid, the amount of ricinoleic acid added in the dispersion medium was set to 0.025 g, and a non-plated oxygen-free copper substrate (in a 10 wt% sulfuric acid aqueous solution) was used. Ultrasonic treatment was performed for 1 min), and a composition for bonding was prepared and evaluated in the same manner as in Example 1 except that the calcination treatment was performed in a nitrogen atmosphere. The results are shown in Table 2.

《實施例9》 除了代替甲氧基乙酸而使用乙醯丙酸,將分散介質中的蓖麻油設為0.025 g的油酸,並使用無鍍敷無氧銅基板而於氮氣環境中進行煅燒處理以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表2中。«Example 9» Except that acetic acid was used instead of methoxyacetic acid, castor oil in the dispersion medium was set to 0.025 g of oleic acid, and a non-plated and oxygen-free copper substrate was used for calcination in a nitrogen atmosphere. Other than that, a composition for bonding was prepared in the same manner as in Example 1 and evaluated. The results are shown in Table 2.

《比較例7》 除了代替甲氧基乙酸而使用3-乙氧基丙基胺,並使用無鍍敷無氧銅基板而於氮氣環境中進行煅燒處理以外,以與實施例1相同的方式製備接合用組成物,並進行評價。將結果示於表2中。Comparative Example 7 A method was prepared in the same manner as in Example 1 except that 3-ethoxypropylamine was used in place of methoxyacetic acid, and a non-plated and oxygen-free copper substrate was used for calcination in a nitrogen atmosphere. The composition for bonding was evaluated. The results are shown in Table 2.

[表2][Table 2]

根據表1得知,若使用本發明的接合用組成物,則可獲得於煅燒接合時不需加壓且剪切強度為40 MPa以上的充分的接合強度的接合層。另外,根據表2得知,若使用本發明的接合用組成物,則可獲得於煅燒接合時不需加壓且不論是大氣煅燒或惰性環境煅燒、亦或者是有鍍敷基板接合或無鍍敷基板接合,均孔隙率低、接合強度強且具有優異的耐熱可靠性的接合層。It is understood from Table 1 that the bonding composition of the present invention can obtain a bonding layer with sufficient bonding strength that does not require pressure during firing bonding and has a shear strength of 40 MPa or more. In addition, according to Table 2, it is known that if the bonding composition of the present invention is used, it is possible to obtain bonding without plating, whether it is atmospheric firing or inert atmosphere firing, or bonding with or without plating when firing and bonding. Bonded substrates are bonding layers with low average porosity, strong bonding strength, and excellent heat resistance and reliability.

no

no

no

Claims (11)

一種接合用組成物,其特徵在於包括: 銀奈米粒子; 分散介質;及 第一羧酸,附著於所述銀奈米粒子的表面的至少一部分上且於碳鏈包含O原子。A bonding composition comprising: silver nano particles; a dispersion medium; and a first carboxylic acid attached to at least a portion of a surface of the silver nano particles and including O atoms in a carbon chain. 如申請專利範圍第1項所述的接合用組成物,其中所述羧酸的碳數為5以下。The bonding composition according to item 1 of the scope of patent application, wherein the carbon number of the carboxylic acid is 5 or less. 如申請專利範圍第1項或第2項所述的接合用組成物,其中所述銀奈米粒子的平均一次粒徑為10 nm~100 nm。The bonding composition according to item 1 or item 2 of the scope of patent application, wherein the silver nanoparticle has an average primary particle diameter of 10 nm to 100 nm. 如申請專利範圍第1項至第3項中任一項所述的接合用組成物,其中於所述分散介質中包含第二羧酸。The bonding composition according to any one of claims 1 to 3, wherein the second carboxylic acid is contained in the dispersion medium. 如申請專利範圍第4項所述的接合用組成物,其中所述第二羧酸為單羧酸。The bonding composition according to item 4 of the scope of patent application, wherein the second carboxylic acid is a monocarboxylic acid. 如申請專利範圍第5項所述的接合用組成物,其中所述第二羧酸為蓖麻油酸或油酸。The bonding composition according to item 5 of the application, wherein the second carboxylic acid is ricinoleic acid or oleic acid. 如申請專利範圍第1項至第6項中任一項所述的接合用組成物,其中所述第一羧酸為乙醯丙酸、甲氧基乙酸、乙氧基乙酸或3-乙氧基丙酸。The bonding composition according to any one of claims 1 to 6, wherein the first carboxylic acid is acetampropionic acid, methoxyacetic acid, ethoxyacetic acid, or 3-ethoxy Propionic acid. 如申請專利範圍第1項至第7項中任一項所述的接合用組成物,其進而包含平均粒徑為1 μm~15 μm的無機微粒子。The bonding composition according to any one of claims 1 to 7 of the patent application scope, further comprising inorganic fine particles having an average particle diameter of 1 to 15 μm. 一種接合體,其特徵在於包括:第一被接合構件;第二被接合構件;及接合層,將所述第一被接合構件與所述第二被接合構件接合且包含如申請專利範圍第1項至第8項中任一項所述的接合用組成物。A joined body comprising: a first joined member; a second joined member; and a joining layer joining the first joined member and the second joined member and including the first The bonding composition according to any one of clauses 8 to 8. 一種接合用組成物的製造方法,其特徵在於包括: 第一步驟,利用草酸銀錯合物分解法來製造銀奈米粒子;及 第二步驟,藉由在所述第一步驟中所獲得的銀奈米粒子中添加在羧基以外的部分包含O原子的第一羧酸並加以加熱,從而使所述羧酸附著於所述銀奈米粒子的表面的至少一部分上。A method for manufacturing a bonding composition, comprising: a first step of manufacturing silver nano particles by a silver oxalate complex decomposition method; and a second step of using the obtained in the first step A first carboxylic acid containing an O atom in a portion other than a carboxyl group is added to the silver nanoparticle and heated to attach the carboxylic acid to at least a part of the surface of the silver nanoparticle. 一種被覆銀奈米粒子,其特徵在於包括: 銀奈米粒子;及 第一羧酸,附著於所述銀奈米粒子的表面的至少一部分上且於碳鏈包含O原子。A coated silver nanoparticle, comprising: silver nanoparticle; and a first carboxylic acid attached to at least a portion of a surface of the silver nanoparticle and containing O atoms in a carbon chain.
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