TW201805068A - Centrifugal separation apparatus and centrifugal separation method - Google Patents

Centrifugal separation apparatus and centrifugal separation method Download PDF

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TW201805068A
TW201805068A TW106122087A TW106122087A TW201805068A TW 201805068 A TW201805068 A TW 201805068A TW 106122087 A TW106122087 A TW 106122087A TW 106122087 A TW106122087 A TW 106122087A TW 201805068 A TW201805068 A TW 201805068A
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basket
centrifugal separation
pressing plate
load
pushing
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TW106122087A
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Chinese (zh)
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TWI702985B (en
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栗田新平
新田滿彥
阿部研
渡會知則
大友康史
名取伸一郎
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月島機械股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B3/00Centrifuges with rotary bowls in which solid particles or bodies become separated by centrifugal force and simultaneous sifting or filtering
    • B04B3/02Centrifuges with rotary bowls in which solid particles or bodies become separated by centrifugal force and simultaneous sifting or filtering discharging solid particles from the bowl by means coaxial with the bowl axis and moving to and fro, i.e. push-type centrifuges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B11/00Feeding, charging, or discharging bowls
    • B04B11/04Periodical feeding or discharging; Control arrangements therefor
    • B04B11/043Load indication with or without control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04BCENTRIFUGES
    • B04B15/00Other accessories for centrifuges
    • B04B15/06Other accessories for centrifuges for cleaning bowls, filters, sieves, inserts, or the like

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  • Centrifugal Separators (AREA)

Abstract

A centrifugal separation apparatus includes: a cylindrical basket (2) which is rotated about an axis line (O); a pusher plate (7) which is accommodated in the basket (2) and is provided so as to be integrally rotatable with the basket (2) and movable in an axis line direction relative to the basket (2), and which pushes a cake which is obtained by filtrating a processed material supplied into the basket (2) by a filtration screen (2a) toward an open end (2b) side of the basket (2); an extend retract drive portion (11) which moves by extending and retracting one of the pusher plate (7) and the basket (2) relative to the other along the axis line direction; a measurement portion which measures a pushing load of the extend retract drive portion (11) pushing the cake, in which at least one of the relative moving velocity of the pusher plate (7) and the basket (2), and an extending and retracting stroke of the pusher plate (7) and the basket (2) is controlled based on the pushing load measured by the measurement portion.

Description

離心分離裝置及離心分離方法Centrifugal separation device and centrifugal separation method

發明領域 本發明是有關於一種推壓式之離心分離裝置及離心分離方法,是將供給到繞著軸線旋轉之筐內的處理物,利用設置於該筐之主體部的濾網過濾,並且藉由容置於筐內而可一體地旋轉且可相對於筐在軸線方向上相對地移動之推壓板,將已經由處理物過濾出之濾餅從筐之開口端排出。 本申請案是根據2016年7月5日在日本提出申請的特願第2016-133666號,主張優先權,並在此援用其內容。FIELD OF THE INVENTION The present invention relates to a push-type centrifugal separation device and a centrifugal separation method. A processed material supplied into a basket rotating around an axis is filtered by a filter provided in a main body portion of the basket, and The filter cake, which is accommodated in the basket and can be rotated integrally and can be relatively moved in the axial direction relative to the basket, discharges the filter cake that has been filtered out by the treatment object from the open end of the basket. This application claims priority based on Japanese Patent Application No. 2016-133666 filed in Japan on July 5, 2016, and the contents are incorporated herein by reference.

發明背景 如此之推壓式離心分離裝置,已經在例如專利文獻1中揭示一種具備外筐與內筐之二段式筐型的離心分離裝置,前述外筐是可繞著軸線旋轉,前述內筐是同軸地配置於該外筐內而一體地旋轉,並且相對於外筐在軸線方向上進退。在該二段式筐型之離心分離裝置中,是將藉由離心分離而過濾之處理物供給到推壓板與圓環板狀之分配器之間,前述推壓板是以受外筐支撐且與處理物供給管之開口部對向的方式配設於內筐內,前述分配器是配設成在其與該推壓板之間隔有間隔且包圍處理物供給管之開口部。BACKGROUND OF THE INVENTION Such a push-type centrifugal separation device has disclosed, for example, a two-stage basket-type centrifugal separation device including an outer basket and an inner basket in Patent Document 1. The outer basket is rotatable about an axis, and the inner basket is rotatable. It is coaxially arranged in the outer basket to rotate integrally, and advances and retreats in the axial direction with respect to the outer basket. In this two-stage basket-type centrifugal separation device, a processed material filtered by centrifugation is supplied between a pressing plate and a circular plate-shaped distributor. The pressing plate is supported by an outer basket and is connected with The opening of the treatment object supply pipe is arranged in the inner basket so as to face each other, and the distributor is arranged so as to surround the opening of the treatment object supply pipe at a distance from the pressing plate.

如此之離心分離裝置中,從供給管之開口部供給到推壓板與分配器之間的處理物,藉由離心力堆積於設置在內筐之主體部的濾網內周面,並且過濾後形成濾餅。進而,藉由朝向外筐之開口端側之內筐的前進,濾餅也朝內筐之軸線方向堆積。接著,處理物之濾餅藉由內筐相對於外筐的後退而被推壓板推壓且排出到外筐的內周面。又,如此排出到外筐之內周面之處理物的濾餅藉由外筐的濾網而更進一步過濾,並且藉由內筐的前進被推壓而從外筐的開口端排出。 先行技術文獻 專利文獻In such a centrifugal separation device, the processed material supplied from the opening of the supply pipe to between the pressing plate and the dispenser is deposited on the inner peripheral surface of the filter provided in the main body portion of the inner basket by centrifugal force, and is filtered to form a filter. cake. Furthermore, by advancing the inner basket toward the open end side of the outer basket, filter cakes are also stacked in the axial direction of the inner basket. Next, the filter cake of the processed object is pushed by the pressing plate by the back of the inner basket relative to the outer basket, and is discharged to the inner peripheral surface of the outer basket. In addition, the filter cake discharged to the inner peripheral surface of the outer basket is further filtered by the screen of the outer basket, and is pushed out from the open end of the outer basket by being pushed by the advance of the inner basket. Prior technical literature Patent literature

[專利文獻1]日本特開第2014-091093號公報[Patent Document 1] Japanese Patent Laid-Open No. 2014-091093

發明概要 發明欲解決之課題 在如此之離心分離裝置中,筐與推壓板在軸線方向上的相對移動(專利文獻1所記載之離心分離裝置中,內筐相對於推壓板的進退)一般而言是藉由油壓活塞進行之油壓驅動。因此,前進時之移動衝程與後退時之移動衝程、及前進時之移動速度與後退時之移動速度分別互為相等。SUMMARY OF THE INVENTION Problems to be Solved by the Invention In such a centrifugal separation device, the relative movement of the basket and the pressing plate in the axial direction (in the centrifugal separation device described in Patent Document 1, the inner basket moves forward and backward with respect to the pressing plate). It is hydraulically driven by a hydraulic piston. Therefore, the movement stroke during the forward movement and the movement stroke during the reverse movement, and the movement speed during the forward movement and the movement speed during the reverse movement are respectively equal to each other.

如此之離心分離裝置中,進行固液分離、脫水處理之處理物的固形分對離心分離裝置的負荷不是經常為固定的,會因為處理物之供給量或處理物中之固體濃度的變動而發生固形分造成之負荷的增減。當因為處理物之供給量或固體濃度增大而固形分量增加且負荷增大時,藉由濾網從處理物過濾出之濾餅的厚度增大,且形成於濾網之內周面之濾餅層的厚度會變得不均一,在高速旋轉之筐可能會發生異常的振動。In such a centrifugal separation device, the solid content of the processed material subjected to solid-liquid separation and dehydration treatment does not always have a fixed load on the centrifugal separation device, and it may occur due to changes in the supply amount of the processed material or the solid concentration in the processed material. Increase and decrease of load caused by solid content. When the solid content increases and the load increases due to an increase in the supply amount or solid concentration of the processed material, the thickness of the filter cake filtered from the processed material by the screen increases, and the filter formed on the inner peripheral surface of the screen The thickness of the cake layer will become uneven, and abnormal vibration may occur in the basket rotating at high speed.

相反的,對於如此之固形分造成的負荷,若筐與推壓板之相對移動速度或移動衝程預先設定為較大,形成於濾網之內周面的濾餅之厚度會變薄,且保持於筐內之濾餅量也變少而處理物在筐內的滯留時間變短。對離心分離裝置的脫水性能造成影響的因子,主要是筐之旋轉形成的離心力與在筐內的滯留時間。因此,在滯留時間短的狀態下進行運轉,離心分離裝置之脫水性能對固形分所致之負荷會過剩,離心分離裝置具有之脫水性能並未充分發揮。Conversely, for the load caused by such a solid component, if the relative moving speed or moving stroke of the basket and the pressing plate is set to be large in advance, the thickness of the filter cake formed on the inner peripheral surface of the screen will become thin and remain at The amount of filter cake in the basket is also reduced and the residence time of the processed material in the basket is shortened. The factors that affect the dewatering performance of the centrifugal separation device are mainly the centrifugal force formed by the rotation of the basket and the residence time in the basket. Therefore, if the operation is performed with a short residence time, the dehydration performance of the centrifugal separation device will cause an excessive load on the solid content, and the dehydration performance of the centrifugal separation device will not be fully exerted.

本發明是在如此的背景之下做成,其的在於提供一種離心分離裝置及離心分離方法,可對應於處理物之供給量或固體濃度之變動所伴隨之負荷的增減,使濾餅厚度維持均一而防止異常振動的發生,並且可發揮脫水性能,不會過或不足。 解決課題之手段The present invention is made under such a background, and the purpose thereof is to provide a centrifugal separation device and a centrifugal separation method, which can respond to the increase or decrease of the load accompanying the change in the supply amount of the processed material or the change in the solid concentration, so that the thickness of the filter cake can be increased. It maintains uniformity to prevent the occurrence of abnormal vibration, and can exert dehydration performance without being over or under. Solutions to problems

本發明之離心分離裝置的第1態樣是:具備:筐,呈筒狀,於主體部設置濾網且可繞著軸線旋轉;推壓板,容置於該筐內而可一體地旋轉,且設置成可對筐在軸線方向上相對地移動,並將藉由濾網從供給到筐內之處理物過濾出之濾餅推壓到筐之開口端側;進退驅動部,使該推壓板與筐之其中一方對另一方在軸線方向上進退而相對地移動;及計測部,用以計測推壓負載,該推壓負載是濾餅藉由該進退驅動部進行之推壓板與筐之其中一方的進退而推壓到筐之開口端側時之進退驅動部的推壓負載,前述離心分離裝置是根據計測部所計測之推壓負載,控制進退驅動部進行之推壓板與筐的相對移動速度、及推壓板與筐之其中一方對另一方的進退衝程之至少一者。The first aspect of the centrifugal separation device of the present invention is provided with: a basket having a cylindrical shape, a filter screen is provided on the main body and rotatable around an axis; a pressing plate is housed in the basket and can be rotated integrally, and It is arranged to relatively move the basket in the axial direction, and push the filter cake filtered by the filter material from the processed material supplied into the basket to the open end side of the basket; the advancement and retraction drive part makes the pushing plate and the One side of the basket moves relative to the other side in the axial direction, and moves relatively; and a measurement unit for measuring a pushing load, which is one of the pressing plate and the basket of the filter cake by the forward and backward driving unit The pushing load of the advancing and retreating driving part when the advancing and retreating is pushed to the open end side of the basket, the centrifugal separation device controls the relative moving speed of the pushing plate and the basket by the advancing and retreating driving part according to the pushing load measured by the measuring part And at least one of the forward and backward strokes of one of the pressing plate and the basket to the other.

本發明之離心分離方法的第1態樣是:將處理物供給到在主體部設置濾網且繞著軸線旋轉之筒狀的筐內,並將藉由濾網從該處理物過濾出之濾餅,藉由推壓板而朝筐之開口端側推壓且排出,且前述推壓板是容置於筐內而可一體地旋轉,且設置成可對筐在軸線方向上相對地移動,前述離心分離方法是藉由進退驅動部將推壓板與筐之其中一方對另一方在軸線方向上進退而相對地移動,並且藉由計測部計測推壓負載,前述推壓負載是濾餅藉由該進退驅動部進行之推壓板與筐之其中一方的進退而推壓到筐之開口端側時之進退驅動部的推壓負載,根據該計測部所計測出之推壓負載,控制進退驅動部進行之推壓板與筐之相對移動速度、及推壓板與筐之其中一方對另一方之進退衝程的至少一者。A first aspect of the centrifugal separation method of the present invention is to supply a treatment object into a cylindrical basket provided with a filter on the main body and rotating around the axis, and filtering the filter from the treatment object through the filter. The cake is pushed and discharged toward the open end side of the basket by a pressing plate, and the pressing plate is accommodated in the basket and can be integrally rotated, and is arranged to relatively move the basket in the axial direction. In the separation method, one of the pressing plate and the basket is moved relative to the other in the axial direction by the advance and retreat drive section, and the push load is measured by the measurement section. The push load is the filter cake by the advance and retreat. The pushing load of the advancing and retreating driving section when one of the pressing plate and the basket advances and retreats to the open end side of the basket is controlled by the driving section, and the advancing and retreating driving section is controlled based on the pressing load measured by the measuring section. At least one of a relative moving speed of the pressing plate and the basket, and one of the pressing plate and the basket moving forward and backward with respect to the other.

如此之離心分離裝置的第1態樣及離心分離方法的第1態樣中,例如如專利文獻1所記載之離心分離裝置,推壓板在軸線方向上位於一定的位置,若筐可在軸線方向上進退移動,則控制該筐對推壓板之由進退驅動部進行之的移動速度與進退之衝程的至少一者。又,相反的,若筐在軸線方向上位於一定的位置,推壓板可在軸線方向上進退移動,則控制進退驅動部進行之推壓板之移動速度與進退之衝程的至少一者。In such a first aspect of the centrifugal separation device and the first aspect of the centrifugal separation method, for example, the centrifugal separation device described in Patent Document 1, the pressing plate is located at a certain position in the axial direction, and if the basket can be in the axial direction The forward and backward movement controls at least one of the moving speed and the forward and backward stroke of the basket to the pressing plate by the forward and backward driving unit. On the contrary, if the basket is located at a certain position in the axial direction and the pressing plate can move forward and backward in the axial direction, at least one of the moving speed of the pressing plate and the forward and backward stroke performed by the forward and backward driving unit is controlled.

因此,在任何情況下,若上述推壓負載有增加之傾向,即因為處理物供給量或處理物中之固體濃度之增加等而可能固形分之負荷增大而濾餅變時,則進行控制使上述相對移動速度與上述衝程與之至少一者增加。藉此,降低濾網在軸線方向上之每單位長度之處理物供給量,而可達到濾餅之厚度均一化。因此,可防止因為在高速旋轉之筐的濾網形成不均一厚度之濾餅而發生異常振動等,可達到穩定的過濾。Therefore, in any case, if the above-mentioned pushing load tends to increase, that is, when the load of solid content may increase due to the increase in the supply amount of the treatment material or the increase in the solid concentration of the treatment material, and the filter cake changes, the control is performed. Increase at least one of the relative moving speed and the stroke. Thereby, the supply amount of the processed material per unit length in the axial direction of the filter screen is reduced, and the thickness of the filter cake can be uniformized. Therefore, it is possible to prevent abnormal vibration and the like due to the formation of a cake of uneven thickness in the screen of the basket rotating at high speed, and stable filtration can be achieved.

另一方面,與此相反的,當因為處理物供給量或處理物中之固體濃度降低等而固形分之負荷減少,並且推壓負載具有減少之傾向時,則進行控制使上述相對移動速度與上述衝程與之至少一者減少。藉此,可使濾網在軸線方向上之每單位長度的處理物供給量增加。因此,可防止形成不均一的厚度之濾餅,並且可長期確保在筐內之處理物的滯留時間,發揮離心分離裝置之脫水性能而不會過或不足,可促進平衡與有效率的過濾。On the other hand, when the load of the solid content decreases due to a decrease in the supply amount of the processed material or the decrease in the solid concentration of the processed material, and the pushing load tends to decrease, control is performed so that the relative moving speed and The aforementioned stroke is reduced by at least one of them. Thereby, the supply amount of the processed material per unit length of the screen in the axial direction can be increased. Therefore, it is possible to prevent the formation of filter cakes of uneven thickness, and to ensure the residence time of the processed materials in the basket for a long time, and to exert the dehydration performance of the centrifugal separation device without being over or under, and to promote balanced and efficient filtration.

再者,其中即使是為了控制推壓板與筐之相對移動速度,而藉由例如習知之油壓活塞進行之油壓驅動而使筐及推壓板之其中一方對另一方進退移動的情況,藉由在前進時與後退時之作動油的流路徑產生差異,或設置速度控制器、並且使壓缸排出側流路分流化,而在作動油之排出速度設置差異藉此可控制。然而,在此種情況下,在進退之切換時,油壓會變得不穩定而對控制預定之相對移動速度可能變困難。又,控制推壓板與筐之進退之衝程要以一般的油壓活塞進行之油壓驅動,幾乎是不可能的。In addition, even in order to control the relative moving speed of the pressing plate and the basket, one of the basket and the pressing plate moves forward and backward to the other by, for example, hydraulic driving by a conventional hydraulic piston. There is a difference in the flow path of the operating oil between forward and reverse, or a speed controller is provided, and the flow path of the discharge side of the cylinder is divided, and the difference in the setting of the discharge speed of the operating oil can be controlled thereby. However, in this case, when the forward / backward switching is performed, the oil pressure may become unstable and it may become difficult to control the relative moving speed. In addition, it is almost impossible to control the stroke between the pushing plate and the basket by hydraulic pressure driven by a common hydraulic piston.

因此,如上述,要穩定控制推壓板與筐之相對移動速度、與推壓板與筐之其中一方對另一方之進退之衝程的至少一者,上述進退驅動部宜藉由進退之切換時或移動速度控制之即應性高、或可以任意之衝程切換進退的電動馬達進行驅動。Therefore, as described above, it is necessary to stably control at least one of the relative moving speed of the pressing plate and the basket and the stroke of one of the pressing plate and the basket to the other. Speed control is driven by an electric motor that has high responsivity or can be switched in and out at any stroke.

因此,在筐及推壓板之其中一方驅動時,將傳達至例如滾珠螺絲等之螺軸的電動馬達(伺服馬達)之旋轉,利用將同軸地安裝於活塞桿之螺帽螺合於螺軸,而轉換成活塞桿之直線運動,可使用所謂的電動汽缸。進而,可使用藉由電動線性馬達而直接使活塞桿進行直線運動的汽缸襯套。或者宜使用使2條以上的鏈條互相咬合且藉由電動馬達呈柱狀地反覆前進,或解開鍊條的咬合將之拉回而使其後退以進行直線運動、也就是所謂的扣合式致動器等。Therefore, when one of the basket and the pressing plate is driven, the rotation of an electric motor (servo motor) transmitted to a screw shaft such as a ball screw is screwed to the screw shaft by using a nut coaxially mounted on the piston rod. The linear motion converted into a piston rod can be a so-called electric cylinder. Furthermore, it is possible to use a cylinder liner that directly moves the piston rod linearly by an electric linear motor. Or it is advisable to use two or more chains to engage with each other and repeatedly move forward by the electric motor in a columnar shape, or to untie the chain and pull it back to make it recede for linear movement, also known as snap-actuated actuation器 等。 And other.

特別是若進退驅動部是藉由電動馬達驅動時,計測部可從進退驅動部之電動馬達的電流值計測推壓負載。因此,可即時計測實際作用於進退驅動部之固形物的負荷,故可達到更為確實且穩定的控制。如此之計測部在進退驅動部為電動馬達之情況、更勿論是藉由油壓驅動的情況下,也可使用例如該進退驅動部所具備之負載計。In particular, when the forward / backward driving section is driven by an electric motor, the measurement section can measure the pushing load from the current value of the electric motor of the forward / backward driving section. Therefore, it is possible to measure the load of the solid matter that is actually applied to the advancing / retracting driving portion in real time, so that more reliable and stable control can be achieved. Such a measurement unit may use, for example, a load meter provided in the forward / backward driving unit when the forward / backward driving unit is an electric motor, let alone a hydraulic drive.

根據本發明,不論處理物之供給量或固體濃度之變動所伴隨之負荷的增減,皆可均一地維持濾餅之厚度而防止異常振動的發生並且可發揮脫水性能而不會過或不足,並且可促進穩定且有效率的過濾。According to the present invention, the thickness of the filter cake can be uniformly maintained to prevent the occurrence of abnormal vibration and the dewatering performance can be exhibited without being excessive or inadequate, regardless of the increase or decrease of the load accompanying the change in the supply amount of the processed material or the change in the solid concentration. And can promote stable and efficient filtration.

較佳實施例之詳細說明 圖1或圖3是顯示本發明之離心分離裝置的第1實施形態,且是將本發明適用於如專利文獻1所記載之具有外筐與內筐的二段式筐型之離心分離裝置的例子。即,本實施形態中之離心分離裝置包含:圓筒狀之外筐1,於主體部安裝有外濾網1a並以水平軸線O為中心;及圓筒狀之內筐2,同軸地容置於該外筐1內,且於主體部安裝有內濾網2a。該第1實施形態中,內筐2是作為本發明中的筐。再者,該外濾網1a或內濾網2a使用例如圓筒形線濾網或篩板。Detailed Description of the Preferred Embodiment FIG. 1 or FIG. 3 shows a first embodiment of the centrifugal separation device of the present invention, and the present invention is applied to a two-stage type having an outer basket and an inner basket as described in Patent Document 1. An example of a basket-type centrifuge. That is, the centrifugal separation device in this embodiment includes a cylindrical outer basket 1 with an outer screen 1a mounted on the main body and centered on the horizontal axis O, and a cylindrical inner basket 2 which is coaxially housed. An inner screen 2a is installed in the outer basket 1 and a main body portion. In this first embodiment, the inner basket 2 is a basket in the present invention. The outer screen 1a or the inner screen 2a is, for example, a cylindrical wire screen or a screen.

在圓筒狀之外筐1與內筐2之軸線O方向的一端(圖1至圖3中之軸線O方向的右端)設置圓形之開口端1b、2b,並且他端(圖1至圖3中之軸線O方向的左端)是安裝且保持於圓板狀之保持板1c、2c的有底圓筒狀。內筐2之軸線O方向的長度比外筐1之軸線O方向的長度短。內筐2容置於殼體3內且與外筐1一體地繞著軸線O旋轉。再者,內筐2之開口端2b的外徑是設定為例如於開口端2b設置未圖示之圓環狀之其他推壓板並且可滑接於外筐1之外濾網1a之內周面的大小。A circular open end 1b, 2b is provided at one end in the axis O direction of the cylindrical outer basket 1 and the inner basket 2 (the right end in the axis O direction in FIGS. 1 to 3), and the other ends (FIGS. 1 to FIG. The left end in the direction of the axis O in 3) is a bottomed cylindrical shape that is attached to and held by the disk-shaped holding plates 1c and 2c. The length in the axis O direction of the inner basket 2 is shorter than the length in the axis O direction of the outer basket 1. The inner basket 2 is housed in the housing 3 and rotates about the axis O integrally with the outer basket 1. In addition, the outer diameter of the open end 2b of the inner basket 2 is set such that, for example, a ring-shaped other pressing plate is provided on the open end 2b and can be slidably connected to the inner peripheral surface of the screen 1a outside the outer basket 1. the size of.

外筐1之保持板1c是安裝於中空之主軸5的一端,前述主軸5是受軸承4支撐成可自由旋轉,且安裝於沿著軸線O插通至殼體3內。馬達等之旋轉力傳達至未圖示之帶輪而主軸5旋轉,藉此外筐1繞著軸線O旋轉。又,推壓軸6插入至該主軸5的內部,透過不圖示之鑰匙而可一體地旋轉且可在軸線O方向上進退。該推壓軸6之一端部可滑動地貫通外筐1之保持板1c且安裝於內筐2之保持板2c,藉此內筐2也可相對於外筐1一體地旋轉且可在外筐1內之他端側於軸線O方向上進退。The holding plate 1c of the outer basket 1 is installed at one end of the hollow main shaft 5. The main shaft 5 is rotatably supported by the bearing 4 and is installed in the housing 3 along the axis O. The rotational force of a motor or the like is transmitted to a pulley (not shown) and the main shaft 5 rotates, whereby the outer basket 1 rotates about the axis O. In addition, the push shaft 6 is inserted into the main shaft 5 and can be rotated integrally by a key (not shown) and can be advanced and retracted in the axis O direction. One end of the pressing shaft 6 slidably penetrates the holding plate 1c of the outer basket 1 and is mounted on the holding plate 2c of the inner basket 2, whereby the inner basket 2 can also rotate integrally with respect to the outer basket 1 and can be inside the outer basket 1. The other side moves forward and backward in the direction of the axis O.

進而,複數根支撐軸1d是安裝於外筐1的保持板1c,在從軸線O朝外周側離開的位置於周方向上隔著間隔,且與軸線O平行地在上述一端側延伸。該等支撐軸1d可滑動地貫通保持板2c而朝內筐2內突出。在該等支撐軸1d之一端,安裝有具有可滑接於內濾網2a之內周面的外徑之圓板狀推壓板7。因此,該推壓板7可與外筐1及內筐2同軸繞著軸線O一體地旋轉,且可相對於內筐2在軸線O方向上相對地移動。Further, a plurality of support shafts 1d are holding plates 1c attached to the outer basket 1, and are spaced apart from each other in the circumferential direction at positions separated from the axis O toward the outer peripheral side, and extend parallel to the axis O on the one end side. The support shafts 1d slidably penetrate the holding plate 2c and protrude into the inner basket 2. At one end of the support shafts 1d, a disc-shaped pressing plate 7 having an outer diameter that can be slidably connected to the inner peripheral surface of the inner screen 2a is mounted. Therefore, the pressing plate 7 can rotate integrally with the outer basket 1 and the inner basket 2 about the axis O coaxially, and can relatively move in the direction of the axis O relative to the inner basket 2.

再者,在中央具有開口部之圓環板狀的分散板(分配器)8與推壓板7隔著間隔而一體地支撐於該推壓板7的另一端側。又,處理物之供給管9安裝且插通於殼體3。該供給管9通過外筐1及內筐2之開口端1b、2b內而插通至分散板8的開口部,供給管9之供給口在推壓板7與分散板8之間開口。Further, a circular plate-shaped dispersion plate (dispenser) 8 having an opening in the center and the pressing plate 7 are integrally supported on the other end side of the pressing plate 7 with a gap therebetween. In addition, the supply pipe 9 of the treatment object is attached to and inserted into the housing 3. The supply pipe 9 is inserted into the opening portion of the dispersion plate 8 through the open ends 1 b and 2 b of the outer basket 1 and the inner basket 2, and the supply port of the supply pipe 9 is opened between the pressing plate 7 and the dispersion plate 8.

進而,沿著軸線O之截面朝內周側開口之略U字形的濾餅容納環3a以支撐於殼體3且包圍開口端1b的方式配置於外筐1之開口端1b的外周。在該濾餅容納環3a設置有未圖示之濾餅滑道,且從外筐1之開口端1b排出的濾餅容納於該濾餅容納環3a後,經由上述濾餅滑道而從設置於殼體3下方的排出口3b排出。Further, a slightly U-shaped filter cake accommodating ring 3a opened toward the inner peripheral side along a section along the axis O is arranged on the outer periphery of the open end 1b of the outer basket 1 so as to be supported by the housing 3 and surround the open end 1b. A filter cake chute (not shown) is provided on the filter cake accommodating ring 3a, and the filter cake discharged from the open end 1b of the outer basket 1 is accommodated in the filter cake accommodating ring 3a, and then installed through the filter cake chute. The discharge port 3b below the casing 3 is discharged.

另一方面,推壓軸6之他端比主軸5之他端突出,且於該突出之推壓軸6的他端部隔著軸承箱10而連結有進退驅動部11,該進退驅動部11容許推壓軸6的旋轉,並且依每內筐2使推壓軸6在軸線O方向進退移動。軸承箱10做成如下的構成:藉由未圖示之軸承等而可自由旋轉地支撐推壓軸6之他端部,且對與主軸5一體地旋轉之推壓軸6不旋轉,並且透過軸承可與推壓軸6一體地進退地安裝於軸線O方向上。On the other hand, the other end of the pressing shaft 6 protrudes more than the other end of the main shaft 5, and the other end of the protruding pressing shaft 6 is connected to the advance and retreat drive portion 11 via the bearing box 10. The advance and retreat drive portion 11 allows the advance The pressing shaft 6 is rotated, and the pressing shaft 6 is moved forward and backward in the direction of the axis O for each inner basket 2. The bearing housing 10 has a structure in which the other end of the pressing shaft 6 is rotatably supported by a bearing (not shown) and the like, and the pressing shaft 6 that rotates integrally with the main shaft 5 is not rotated. It is mounted on the axis O in an integrally advancing and retreating manner with the pressing shaft 6.

進而,本實施形態中之進退驅動部11是藉由電動馬達驅動,特別是將電動馬達(伺服馬達)11a之旋轉傳達至未圖示之滾珠螺絲等的螺軸,前述滾珠螺栓是在軸線O方向上延伸地配置於汽缸箱11b內。同軸地安裝於未圖示之活塞桿的螺帽螺合於該螺軸,進退驅動部11透過該等螺軸及螺帽而將電動馬達11a之旋轉轉換成活塞桿之直線運動。如此之進退驅動部11為所謂的電動汽缸、或者伺服汽缸、電動致動器。Furthermore, the forward and backward drive unit 11 in this embodiment is driven by an electric motor, and particularly transmits the rotation of the electric motor (servo motor) 11a to a screw shaft such as a ball screw (not shown). The ball bolt is on the axis O. It is arranged in the cylinder box 11b so as to extend in the direction. A nut, which is coaxially mounted on a piston rod (not shown), is screwed to the screw shaft, and the forward / backward driving portion 11 converts the rotation of the electric motor 11a into linear motion of the piston rod through the screw shaft and the nut. The forward / backward driving unit 11 is a so-called electric cylinder, a servo cylinder, or an electric actuator.

使用了如此構成之離心分離裝置之本發明的離心分離方法之一實施形態中,使外筐1與內筐2一體地旋轉,並且從供給管9供給固液分混濁的處理物(漿體)。在本實施形態中,供給之處理物碰到推壓板7,藉由離心力從其與分散板8之間分散到外周側,附著於內筐2之內濾網2a的內周面。因此,如此供給處理物,並且如圖2所示使內筐2從內筐2相對推壓板7後退之狀態前進時,處理物在軸線O方向上連續地堆積到前進之內筐2之內濾網2a的內周面,且藉由離心力過濾,形成處理物的濾餅。In one embodiment of the centrifugal separation method of the present invention using the thus configured centrifugal separation device, the outer basket 1 and the inner basket 2 are rotated integrally, and a solid (liquid) turbid treatment substance (slurry) is supplied from the supply pipe 9. . In this embodiment, the supplied processed material hits the pressing plate 7 and is dispersed from between the pressing plate 7 and the dispersion plate 8 to the outer peripheral side by centrifugal force, and adheres to the inner peripheral surface of the inner screen 2 a of the inner basket 2. Therefore, when the processed material is supplied in this way, and the inner basket 2 is advanced from the state in which the inner basket 2 is moved backward relative to the pressing plate 7 as shown in FIG. 2, the processed material is continuously stacked in the axial direction of the inner basket 2 and filtered inside the advanced inner basket 2. The inner peripheral surface of the net 2a is filtered by centrifugal force to form a filter cake of a processed material.

其次,當如此前進之內筐2如圖3所示達到前進之衝程終端轉而後退時,堆積於內濾網2a之內周面之處理物的濾餅,藉由相對於後退之內筐2相對地前進之推壓板7,而依序推壓到內筐2之一端側。堆積於該一端側之處理物的濾餅(濾餅)會漸漸從開口端2b朝外筐1之外濾網1a的內周面排出,還是會在軸線O方向上連續地堆積並藉由離心力進一步過濾。再者,若供給之處理物的供給量或固體濃度已經穩定,則內筐2前進而處理物之濾餅被推壓時之進退驅動部11的推壓負載也穩定在預定範圍內。Secondly, when the inner basket 2 that has advanced in this way reaches the end of the forward stroke and turns back as shown in FIG. 3, the filter cake of the processed material accumulated on the inner peripheral surface of the inner screen 2a is opposed to the inner basket 2 that is withdrawn. The pressing plates 7 which are relatively advanced are sequentially pressed to one end side of the inner basket 2. The filter cake (filter cake) deposited on the one-side treatment object will gradually be discharged from the open end 2b toward the inner peripheral surface of the screen 1a outside the outer basket 1, or will be continuously stacked in the direction of the axis O and subjected to centrifugal force Further filtering. Furthermore, if the supply amount or solid concentration of the processed material to be supplied has stabilized, the pressing load of the advancement and retraction drive portion 11 when the inner basket 2 advances and the filter cake of the processed material is pushed is also stable within a predetermined range.

接著,如此堆積於外濾網1a之內周面而經過濾之處理物的濾餅,藉由達到後退之衝程終端之內筐2的下一次前進,而被該內筐2之開口端2b、或設置於該開口端2b之上述不圖示之其他推壓板依序推壓到一端側。其次,堆積於一端側之處理物的濾餅從外筐1之開口端1b排出到濾餅容納環3a,進而如上述,透過上述不圖示之濾餅滑道而從殼體3之排出口3b排出。Then, the filter cake of the filtered matter deposited on the inner peripheral surface of the outer screen 1a in this way is forwarded by the next time the inner basket 2 reaches the stroke end of the backward stroke, and is then opened by the open end 2b of the inner basket 2. Or other pressing plates (not shown) provided on the open end 2b are sequentially pressed to one end side. Next, the filter cake deposited on one end side is discharged from the open end 1b of the outer basket 1 to the filter cake accommodating ring 3a, and further, as described above, through the filter cake slideway (not shown) from the discharge port of the casing 3. 3b is discharged.

而且,在上述構成之離心分離裝置具備計測部15,該計測部15是用以計測在如下情況時之進退驅動部11的推壓負載,即:上述處理物之濾餅藉由該進退驅動部11進行之推壓板7與為本發明之筐之內筐2之其中一方(本實施形態中為內筐2)的進退而被推壓到內筐2之開口端2b側時之進退驅動部11的推壓負載。使用了該離心分離裝置及離心分離裝置之上述離心分離方法中,根據由計測部15計測出之推壓負載,控制進退驅動部11進行之推壓板7與內筐2之相對移動速度、及推壓板7與內筐2之其中一方對他方之進退衝程的至少一者。The centrifugal separation device having the above-mentioned configuration is provided with a measuring unit 15 for measuring the pressing load of the advancing and retracting driving unit 11 when the filter cake of the processed material passes through the advancing and retracting driving unit in the following cases: 11 The advancement and retraction drive section 11 when the pushing plate 7 and the inner basket 2 of the basket of the present invention (in this embodiment, the inner basket 2) advance and retreat and are pushed to the open end 2b side of the inner basket 2. Pushing load. In the above-mentioned centrifugal separation method using the centrifugal separation device and the centrifugal separation device, the relative moving speed of the pressing plate 7 and the inner basket 2 performed by the advancing and retreating driving portion 11 is controlled based on the pressing load measured by the measuring portion 15 and the pushing speed One of the pressure plate 7 and the inner basket 2 is at least one of the forward and backward strokes of the other.

即,本實施形態之離心分離裝置及離心分離方法中,當有如下之傾向時:即處理物之供給量或固體濃度是如上述從穩定之狀態變動,而上述推壓負載也比上述預定範圍增加時,則進行控制以使上述相對移動速度與上述衝程之至少一者增加。又,與此相反地,當有上述推壓負載比上述預定範圍減少的傾向時,則進行控制以使上述相對移動速度與上述衝程之至少一者減少。That is, in the centrifugal separation device and the centrifugal separation method of this embodiment, when there is a tendency that the supply amount or solid concentration of a processed substance changes from a stable state as described above, and the pushing load is also larger than the predetermined range When increasing, control is performed to increase at least one of the relative moving speed and the stroke. On the contrary, when the pushing load tends to decrease from the predetermined range, control is performed so that at least one of the relative moving speed and the stroke is reduced.

再者,計測部15在本實施形態中,測量進退驅動部11之電動馬達11a之電流值而計測推壓負載。如上述之控制可藉預先將程式輸入至包含用以控制該電動馬達11a之CPU或記憶體等之公知構成構件之電腦等的控制部而自動且容易地進行控制,而可根據由計測部15所計測之上述推壓負載來控制電動馬達11a。In addition, in the present embodiment, the measurement unit 15 measures the current value of the electric motor 11a of the forward / backward drive unit 11 to measure the pushing load. The above-mentioned control can be automatically and easily controlled by inputting a program in advance to a control unit such as a computer or the like that includes a known constituent member for controlling the electric motor 11a, such as a CPU or a memory. The measured pressing load controls the electric motor 11a.

具體而言,本實施形態中,推壓板7透過外筐1之支持軸1d及保持板1c而安裝於主軸5且固定於軸線O方向,相對於此,內筐2是透過推壓軸6在軸線O方向上進退。因此,當推壓負載增加時若控制使相對移動速度增加時,是如以下進行控制。即,進行控制而如圖2所示,從內筐2朝軸線O方向之他端側後退而開口端2b與推壓板7在軸線O方向上的間隔D較小的狀態,藉由使內筐2朝軸線O方向之一端側前進,而如圖3所示成為內筐2之開口端2b遠離推壓板7的狀態,而往間隔D變大之方向的相對移動速度變大。又,與此相反地,也可控制成加大從間隔D較大之狀態往變小之方向的相對移動速度。Specifically, in the present embodiment, the pressing plate 7 is mounted on the main shaft 5 through the support shaft 1d and the holding plate 1c of the outer basket 1 and is fixed in the axis O direction. In contrast, the inner basket 2 is on the axis through the pressing shaft 6 Move forward and backward in the O direction. Therefore, when the control increases the relative moving speed when the pushing load increases, the control is performed as follows. That is, as shown in FIG. 2, the state in which the distance D between the open end 2 b and the pressing plate 7 in the axis O direction is reduced from the inner basket 2 toward the other end side in the axis O direction is controlled as shown in FIG. 2. 2 advances toward one end side in the direction of the axis O, and as shown in FIG. 3, the open end 2b of the inner basket 2 is away from the pressing plate 7, and the relative moving speed in the direction in which the interval D increases becomes larger. On the contrary, the relative moving speed from the state where the interval D is large to the direction where it is small may be increased.

又,相反地,當推壓負載比預定範圍減少時,則進行控制使從圖2所示之間隔D較小的狀態往圖3所示之間隔D變大之方向的相對移動速度、及從該圖3所示之間隔D較大之狀態往圖2所示之間隔D變小之方向的相對移動速度變小。On the contrary, when the pushing load is reduced from the predetermined range, the relative moving speed from the state in which the interval D shown in FIG. 2 is small to the direction in which the interval D shown in FIG. 3 becomes larger is controlled, and from In the state where the interval D shown in FIG. 3 is large, the relative moving speed decreases in the direction in which the interval D shown in FIG. 2 becomes smaller.

另一方面,就控制推壓板7與內筐2之其中一方(在本實施形態中為內筐2)相對於對他方(在本實施形態中為推壓板7)進退衝程的情況進行說明。例如將上述推壓負載在上述預定範圍時之內筐2之進退衝程,預先設定成比進退驅動部11之上述活塞桿之最大衝程還小。當由計測部15計測出之上述推壓負載超出該預定範圍而變大時,則使內筐2以比位於上述預定範圍時之內筐2之進退衝程還大的衝程進退。相反的,當上述推壓負載變得比上述預定範圍小時,使內筐2以比在上述預定範圍時之內筐2的進退衝程還小的衝程進退。On the other hand, the case where one of the pressing plate 7 and the inner basket 2 (inner basket 2 in the present embodiment) is controlled relative to the forward and backward stroke of the other side (in this embodiment, the pressing plate 7) will be described. For example, the advance and retreat stroke of the inner basket 2 when the pushing load is within the predetermined range is set in advance to be smaller than the maximum stroke of the piston rod of the advance and retreat driving section 11. When the pushing load measured by the measuring unit 15 exceeds the predetermined range and becomes larger, the inner basket 2 is moved forward and backward with a stroke larger than the forward and backward stroke of the inner basket 2 when it is located in the predetermined range. Conversely, when the pushing load becomes smaller than the predetermined range, the inner basket 2 is moved forward and backward with a stroke smaller than the stroke of the inner basket 2 when it is within the predetermined range.

如此構成之離心分離裝置及離心分離方法中,當處理物之供給量或固體濃度變多而上述推壓負載超出上述預定範圍時,若加大進退驅動部11進行之推壓板7與內筐2的相對移動速度,可得到如以下的效果。即,從圖2所示之間隔D小的狀態成為如圖3所示之間隔D大的狀態時,堆積於內濾網2a之內周面的處理物被推壓板7推壓後,供給到內濾網2a的處理物中所含有之固體量在軸線O方向上之每單位長度中變少。因此,可使該處理物藉由離心分離過濾時殘留於內濾網2a之內周面之濾餅的厚度、與供給量或固體濃度穩定而推壓負載在預定範圍時之濾餅的厚度均一化。In the centrifugal separation device and the centrifugal separation method configured as described above, when the supply amount of the processed material or the solid concentration increases and the pushing load exceeds the predetermined range, the pushing plate 7 and the inner basket 2 by the advance and retreat driving section 11 are increased. The relative moving speed can achieve the following effects. That is, when the interval D shown in FIG. 2 is small and the interval D is large as shown in FIG. 3, the processed objects deposited on the inner peripheral surface of the inner screen 2 a are pressed by the pressing plate 7 and then supplied to The amount of solids contained in the processed material of the inner screen 2a becomes smaller per unit length in the direction of the axis O. Therefore, the thickness of the filter cake remaining on the inner peripheral surface of the inner screen 2a during centrifugal filtration of the processed product can be made uniform with the supply amount or solid concentration and the thickness of the filter cake when the load is within a predetermined range is stabilized. Into.

又,從圖3所示之間隔D大的狀態到圖2所示之間隔D小的狀態,內筐2相對於推壓板7朝軸線O方向之他端側後退而推壓內筐2之開口端2b側的處理物時,可得到如下的效果。即,從推壓板7與分散板8之間供給之處理物堆疊到在推壓板7之一端側堆積之處理物上(內周)方。此時,也因為內筐2相對推壓板7之相對移動速度大,因此在軸線O方向上之每單位長度堆疊的處理物中之固體也變少,可防止濾餅厚度變得過厚。In addition, from a state where the interval D shown in FIG. 3 is large to a state where the interval D shown in FIG. 2 is small, the inner basket 2 retracts toward the other end side of the pressing plate 7 in the direction of the axis O to push the opening of the inner basket 2. The following effects can be obtained in the processed material on the end 2b side. That is, the processed material supplied from the pressing plate 7 and the dispersion plate 8 is stacked on the processing object (inner periphery) stacked on one end side of the pressing plate 7. At this time, because the relative moving speed of the inner basket 2 with respect to the pressing plate 7 is large, the solids in the treatments stacked per unit length in the direction of the axis O are also reduced, which can prevent the filter cake from becoming too thick.

另一方面,處理物之供給量或固體濃度穩定時,當推壓負載超出上述預定範圍時,若加大內筐2相對於推壓板7之進退衝程,可得到如下的效果。即,不論是間隔D變大時或變小時,供給量或固體濃度較高的處理物會分散到軸線O方向中更廣的範圍而供給到內濾網2a之內周面,因此可防止濾餅厚度變厚。又,當推壓負載比預定範圍小時,若縮小內筐2之進退衝程,則供給量或固體濃度較低的處理物在比較小的範圍內供給到內濾網2a的內周面,因此可防止濾餅厚度變得過薄。On the other hand, when the supply amount of the processed material or the solid concentration is stable and the pushing load exceeds the predetermined range, if the stroke of the inner basket 2 with respect to the pushing plate 7 is increased, the following effects can be obtained. That is, regardless of whether the interval D becomes larger or smaller, the processed material with a higher supply amount or solid concentration is dispersed over a wider range in the axis O direction and is supplied to the inner peripheral surface of the inner screen 2a. The cake became thicker. In addition, when the pushing load is smaller than a predetermined range, if the advance and retreat strokes of the inner basket 2 are reduced, the processed material having a lower supply amount or solid concentration is supplied to the inner peripheral surface of the inner screen 2a within a relatively small range. Prevent the filter cake from becoming too thin.

如此,根據上述構成之離心分離機及離心分離方法,當處理物之供給量或處理物中之固體濃度增加而增大了固體的負荷,並且隨此而推壓負載增加時,藉由加大內筐2相對於推壓板7之相對移動速度與進退衝程之至少一者,可防止濾餅厚度變得過厚而可達到濾餅厚度之均一化。又,相反的,當處理物之供給量或固體濃度減少而推壓負載變小時,藉由縮小相對移動速度與衝程之至少一者,可防止濾餅厚度有部分變得過薄,還是可使濾餅厚度均一化。In this way, according to the centrifugal separator and the centrifugal separation method configured as described above, when the supply amount of the processed substance or the solid concentration of the processed substance is increased, the load of the solid is increased, and when the load is pushed, the load is increased. At least one of the relative moving speed of the inner basket 2 with respect to the pressing plate 7 and the forward and backward strokes can prevent the filter cake from becoming too thick and uniformize the filter cake thickness. On the contrary, when the supply amount of the processed material or the solid concentration decreases and the pushing load becomes small, by reducing at least one of the relative moving speed and the stroke, it is possible to prevent the thickness of the filter cake from becoming too thin, or to make the filter cake thinner. The cake thickness is uniform.

因此,即使處理物之供給量或固體濃度變動,也可防止在高速旋轉之內筐2之內濾網2a的內周面形成濾餅厚度不均一的部分。因此,可防止因為如此之濾餅厚度不均一而在內筐2產生異常振動的可能性,並可促進穩定之處理物藉由離心分離的過濾。 又,特別是即使是處理物供給量或固體濃度減少時,也可以藉由相對移動速度或進退衝程變小,而可長時間確保內筐2內之處理物的滯留時間。因此,可發揮離心分離裝置之性能,不會過或不足,而可達到有效率的過濾。Therefore, even if the supply amount of the processed material or the solid concentration fluctuates, it is possible to prevent the unevenness of the thickness of the filter cake from being formed on the inner peripheral surface of the screen 2a inside the inner basket 2 rotating at high speed. Therefore, the possibility of abnormal vibration of the inner basket 2 due to the uneven thickness of the filter cake can be prevented, and filtration of the stable processed material by centrifugation can be promoted. In addition, even when the supply amount of the processed material or the solid concentration is reduced, the residence time of the processed material in the inner basket 2 can be ensured for a long time by reducing the relative moving speed or the forward and backward strokes. Therefore, the performance of the centrifugal separation device can be brought into play, without over or under, and efficient filtration can be achieved.

進而,本實施形態之離心分離裝置中,作為使內筐2相對於推壓板7在軸線O方向上進退之進退驅動部11,採用了透過螺軸及螺帽而使電動馬達11a之旋轉從活塞桿轉換成推壓軸6之直線運動的電動壓缸。而且,使用了如此之電動馬達11a的進退驅動部11在進退切換時的速應性比習知之油壓驅動高,又即使是如上述使相對移動速度或進退衝程增減時,也可藉由控制電動馬達11a的旋轉而可容易且快速的對應。因此,對於進行上述構成之離心分離機或離心分離方法的控制的情況是特別有效的。Further, in the centrifugal separation device of this embodiment, as the advancement and retraction drive portion 11 for advancing and retreating the inner basket 2 in the direction of the axis O with respect to the pressing plate 7, a rotation of the electric motor 11a is transmitted from the piston through the screw shaft and the nut. The lever is converted into an electric cylinder that moves linearly against the shaft 6. In addition, the forward / backward driving unit 11 using such an electric motor 11a has a higher speed response when the forward / backward switching is performed than a conventional hydraulic drive. Even when the relative moving speed or the forward / backward stroke is increased or decreased as described above, Controlling the rotation of the electric motor 11a allows easy and quick response. Therefore, it is particularly effective in the case of controlling the centrifugal separator or the centrifugal separation method having the above-mentioned configuration.

再者,使用如此之電動馬達11a之進退驅動部11,不限於如上述實施形態利用螺軸與螺帽使電動馬達11a之旋轉轉換成活塞桿的直線運動之電動壓缸。例如,亦可為藉由電動線性馬達而直接使活塞桿及推壓軸6進行直線運動的汽缸襯套。亦可為所謂的扣合式致動器等,使連結於推壓軸6之2條以上的鏈條互相咬合且藉由電動馬達呈柱狀地反覆前進,或解開鍊條的咬合將之拉回而使其後退以進行直線運動。Furthermore, the forward / backward driving unit 11 using such an electric motor 11a is not limited to an electric cylinder that converts the rotation of the electric motor 11a into a linear motion of a piston rod by using a screw shaft and a nut as described in the above embodiment. For example, it may be a cylinder liner that directly moves the piston rod and the pressing shaft 6 linearly by an electric linear motor. It can also be a so-called snap-in actuator, etc., which can make two or more chains connected to the pressing shaft 6 engage with each other and repeatedly advance in a columnar shape by an electric motor, or release the engagement of the chain and pull it back. It retreats for linear motion.

除了採用使用電動馬達11a作為進退驅動部11之離心分離裝置,在本實施形態中,在計測推壓處理物之濾餅時的上述推壓負載時,計測部15測量進退驅動部11中之電動馬達11a的電流值而計測上述推壓負載。因此,可即時計測推壓處理物之濾餅時之上述推壓負載,並且可將計測出來的結果快速地反映在進退驅動部11的控制,故可更促進確實且穩定的控制。再者,亦可控制為:如此計測之推壓負載、或根據該推壓負載而控制之相對移動速度與衝程之至少一者若為預先設定之上限值或下限值,則當作異常而發出警報並且使離心分離裝置停止。In addition to the centrifugal separation device using the electric motor 11a as the forward / backward driving section 11, in this embodiment, the measurement section 15 measures the electric power in the forward / backward driving section 11 when measuring the aforementioned pressing load when pressing the cake of the processed object. The current value of the motor 11a is used to measure the pressing load. Therefore, the above-mentioned pressing load when pressing the filter cake of the processed object can be measured in real time, and the measured result can be quickly reflected in the control of the advancing / retracting driving unit 11, so that more reliable and stable control can be promoted. Furthermore, it may be controlled as follows: if at least one of the relative moving speed and the stroke controlled by the pushing load measured in accordance with the pushing load is a preset upper or lower limit value, it is regarded as abnormal. An alarm is issued and the centrifuge is stopped.

其次,圖4及圖5顯示本發明之離心分離裝置的第2實施形態。與第1實施形態之離心分離裝置共通的部分則賦與相同符號且省略說明。 在圖4及圖5所示之第2實施形態之離心分離裝置中,未圖示之軸線O方向之他端側部分與第1實施形態之離心分離裝置相同,故省略圖示。4 and 5 show a second embodiment of the centrifugal separation device of the present invention. Portions common to the centrifugal separation device of the first embodiment are given the same reference numerals and descriptions thereof are omitted. In the centrifugal separation device of the second embodiment shown in FIGS. 4 and 5, the other end portion in the direction of the axis O, which is not shown, is the same as the centrifugal separation device of the first embodiment, so the illustration is omitted.

第1實施形態中是構造成:內筐2容置於外筐1而可一體地旋轉,並且內筐2安裝於推壓軸6而在軸線O方向上進退,外筐1與支撐於外筐1之推壓板7在軸線O方向上保持於固定的位置,藉此推壓板7可相對於筐(內筐2)在軸線O方向上相對地移動。第2實施形態中,於主體部設置濾網21a,並且於軸線O方向之一端具有開口端21b之單一的筐21是透過保持板21c而安裝於主軸5的一端。筐21在軸線O方向上保持於固定的位置,且外徑可滑接於濾網21a之內周面的推壓板22同軸地安裝於插通至保持板21c之推壓軸6的一端,而在軸線O方向上進退。藉此,推壓板22可相對於筐21在軸線O方向上相對地移動。In the first embodiment, the inner basket 2 is housed in the outer basket 1 and can be rotated integrally. The inner basket 2 is mounted on the pressing shaft 6 to advance and retreat in the direction of the axis O. The outer basket 1 and the outer basket 1 are supported by the outer basket 1. The pressing plate 7 is maintained at a fixed position in the direction of the axis O, whereby the pressing plate 7 can be relatively moved in the direction of the axis O relative to the basket (inner basket 2). In the second embodiment, a single basket 21 is provided with a strainer 21a on the main body portion and has an open end 21b at one end in the direction of the axis O. The single basket 21 is attached to one end of the main shaft 5 through a holding plate 21c. The basket 21 is maintained at a fixed position in the direction of the axis O, and the outer diameter of the pressing plate 22 which can be slidably connected to the inner peripheral surface of the filter 21a is coaxially mounted on one end of the pressing shaft 6 inserted into the holding plate 21c. Advance and retreat in the direction of the axis O. Thereby, the pressing plate 22 can be relatively moved in the direction of the axis O with respect to the basket 21.

因此,第2實施形態中,筐21及筐21之開口端21b於軸線O方向上在固定的位置,且推壓板22可在軸線O方向上進退移動。因此,推壓板22與筐21之開口端21b在軸線O方向上之間隔D變大的方向,成為推壓板22如圖4所示從在筐21內前進之狀態而如圖5所示後退時的方向。又,間隔D變小的方向成為推壓板22如圖5所示從後退之狀態而如圖4所示前進時的方向。因此,推壓板22前進時,堆積於筐21之濾網21a內周面之處理物的濾餅從筐21之開口端21b側排出到濾餅容納環3a排出。Therefore, in the second embodiment, the basket 21 and the open end 21b of the basket 21 are at a fixed position in the axis O direction, and the pressing plate 22 can move forward and backward in the axis O direction. Therefore, the direction in which the distance D between the pressing plate 22 and the open end 21b of the basket 21 in the axis O direction becomes large becomes the state where the pressing plate 22 advances from inside the basket 21 as shown in FIG. 4 and moves backward as shown in FIG. 5. Direction. In addition, the direction in which the interval D becomes smaller becomes the direction when the pressing plate 22 moves backward from the state shown in FIG. 5 and advances as shown in FIG. 4. Therefore, when the pressing plate 22 is advanced, the filter cake of the processed material accumulated on the inner peripheral surface of the screen 21a of the basket 21 is discharged from the open end 21b side of the basket 21 to the filter cake accommodating ring 3a.

第2實施形態中,也根據由進退驅動部11所具備之計測部15計測出之電動馬達11a的推壓負載,控制該進退驅動部11進行之推壓板22與筐21之相對移動速度、與推壓板22相對於筐21之進退衝程的至少一者。具體而言,根據電動馬達11a的電流值計測推壓負載,並且從處理物供給量或固體濃度穩定而推壓負載也穩定的狀態,而有上述推壓負載增加之傾向時,則控制使相對移動速度與衝程之至少一者增加。相反地,若有推壓負載減少的傾向,則控制使相對移動速度與衝程之至少一者減少。In the second embodiment, based on the pressing load of the electric motor 11a measured by the measurement unit 15 included in the forward / backward driving portion 11, the relative moving speed of the pressing plate 22 and the basket 21 performed by the forward / backward driving portion 11 and At least one of the forward and backward strokes of the pressing plate 22 relative to the basket 21. Specifically, when the pushing load is measured based on the current value of the electric motor 11a, and the state in which the supply amount of the processed material or the solid concentration is stable and the pushing load is also stable, and there is a tendency that the pushing load increases, the relative load is controlled. At least one of the moving speed and the stroke is increased. Conversely, if there is a tendency for the thrust load to decrease, the control reduces at least one of the relative movement speed and the stroke.

第2實施形態中,也在處理物之供給量或處理物中之固體濃度有變動時,控制推壓板22相對於筐21之相對移動速度與進退衝程之至少一者,藉此可均一地維持形成在濾網21a之內周面的濾餅厚度。因此,可防止筐21產生異常振動,促進穩定的處理物之離心分離的過濾。又,當處理物供給量或固體濃度減少時,藉由縮小推壓板22之相對移動速度或進退衝程,可確保筐21中之處理物的滯留時間。因此,可發揮離心分離裝置之性能而不會過或不足,可達到有效率的過濾。In the second embodiment, at least one of the relative moving speed of the pressing plate 22 with respect to the basket 21 and the forward and backward strokes are controlled when there is a change in the supply amount of the processed material or the solid concentration in the processed material, thereby maintaining uniformity The thickness of the cake formed on the inner peripheral surface of the screen 21a. Therefore, it is possible to prevent abnormal vibration of the basket 21, and to promote filtration of the centrifugal separation of a stable processed material. In addition, when the supply amount of the processed material or the solid concentration decreases, the relative moving speed of the pressing plate 22 or the forward / backward stroke can be reduced to ensure the residence time of the processed material in the basket 21. Therefore, the performance of the centrifugal separation device can be exerted without being over or under, and efficient filtration can be achieved.

本實施形態中,也使用電動馬達11a構成之進退驅動部11,藉由控制該電動馬達11a,可容易且快速地控制相對移動速度或進退衝程。又,由於可根據該電動馬達11a之電流值即時地計測推壓負載,因此對於突然的處理物供給量或固體濃度之變動也可以快速地對應。In the present embodiment, the forward / backward driving unit 11 constituted by the electric motor 11a is also used. By controlling the electric motor 11a, the relative movement speed or the forward / backward stroke can be easily and quickly controlled. In addition, since the pushing load can be measured in real time based on the current value of the electric motor 11a, it is possible to respond quickly to sudden changes in the supply of processed materials or changes in the solid concentration.

第2實施形態或第1實施形態中,除了採用使用了電動馬達11a的進退驅動部11之外,也利用計測部15計測該電動馬達11a之電流值而測量推壓負載。不限於此,例如將負載負載計作為計測部15而配設於推壓軸6等,亦可根據由該負載計所計測出之推壓負載,控制推壓板7、22與筐2、21之相對移動速度或進退衝程。In the second embodiment or the first embodiment, in addition to the forward / backward driving section 11 using the electric motor 11a, the current value of the electric motor 11a is measured by the measuring section 15 to measure the pushing load. It is not limited to this, for example, a load load meter is provided as the measuring unit 15 on the pressing shaft 6 or the like, and the relative positions of the pressing plates 7, 22 and the baskets 2, 21 may be controlled based on the pressing load measured by the load meter. Movement speed or forward and backward stroke.

若藉由負載計計測推壓負載,本發明亦可適用於特別是控制相對移動速度時,藉由習知之油壓活塞進行之油壓驅動而使筐及推壓板之其中一方對另一方進退移動之離心分離裝置及離心分離方法。例如藉由在前進時與後退時之作動油的流路徑產生差異、或設置速度控制器,或者藉由將汽缸排出側流路分流化而在作動油之排出速度設定差異,藉此以適用。If the pushing load is measured by a load meter, the present invention can also be applied to the movement of one of the basket and the pushing plate to the other side by the hydraulic driving of a conventional hydraulic piston, especially when controlling the relative moving speed. Centrifugal separation device and centrifugal separation method. For example, it can be applied by making a difference in the flow path of the operating oil between forward and backward, or by providing a speed controller, or by dividing the cylinder discharge side flow path to set a difference in the discharge speed of the operating oil.

然而,藉由如此之油壓驅動的進退驅動部中,在推壓板7、22與筐2、21之進退切換時,油壓會變得不穩定而可能難以控制預定之相對移動速度。又,因為油溫而作動油的黏度會產生變化,而油壓也難以穩定,並且為了油溫管理,需要冷卻水以冷卻作動油,並且在長期運轉下之作動油劣化所致之換油、或定期更換濾油氣等地維修也變煩雑。進而,在一般的油壓活塞進行之油壓驅動中,幾乎不可能控制推壓板與筐之進退衝程。However, in such an advance and retreat driving unit driven by such a hydraulic pressure, when the advance and retreat of the pressing plates 7, 22 and the baskets 2, 21 is switched, the hydraulic pressure becomes unstable and it may be difficult to control a predetermined relative moving speed. In addition, the viscosity of the working oil changes due to the oil temperature, and the oil pressure is difficult to stabilize. For oil temperature management, cooling water is required to cool the working oil, and oil changes due to the deterioration of the working oil under long-term operation, Or regular replacement of oil and gas filters and other places of maintenance also become troublesome. Furthermore, in the hydraulic driving by a general hydraulic piston, it is almost impossible to control the forward and backward strokes of the pressing plate and the basket.

因此,要控制進退驅動部進行之推壓板與筐之相對移動速度、及推壓板與筐當中之其中一方相對於另一方的進退衝程之至少一者,宜如本發明之第1、第2實施形態,採用電動馬達構成之進退驅動部。再者,第1實施形態中,是就本發明適用於具備外筐1與內筐2之2段式筐,又在第2實施形態中具備單一筐21的離心分離裝置及離心分離方法的情況進行說明,但本發明也適用於具有3段以上之筐的離心分離裝置及離心分離方法。 產業上之可利用性Therefore, to control at least one of the relative moving speed of the pressing plate and the basket by the forward and backward driving unit, and the forward and backward stroke of one of the pressing plate and the basket relative to the other, it is preferable to implement the first and second implementations of the present invention. The form uses an electric motor to move forward and backward. In addition, in the first embodiment, the present invention is applied to a two-stage basket having an outer basket 1 and an inner basket 2 and a centrifugal separation device and a centrifugal separation method provided with a single basket 21 in the second embodiment. Although the description is made, the present invention is also applicable to a centrifugal separation device and a centrifugal separation method having baskets of three or more stages. Industrial availability

根據本發明之離心分離裝置與離心分離方法,不論處理物之供給量或固體濃度之變動所伴隨之負荷的增減,皆可使濾餅之厚度維持均一且可防止異常振動發生,並且可發揮脫水性能而不會過或不足,可促進穩定且有效率的過濾。According to the centrifugal separation device and the centrifugal separation method of the present invention, the thickness of the filter cake can be maintained uniform and abnormal vibration can be prevented from occurring regardless of the increase or decrease of the load accompanying the change in the supply amount of the processed material or the solid concentration. Dewatering performance without over or under, can promote stable and efficient filtration.

1‧‧‧外筐
1a‧‧‧外濾網
1b‧‧‧外筐1之開口端
1c‧‧‧外筐之保持板
1d‧‧‧支撐軸
2‧‧‧內筐(筐)
2a‧‧‧內濾網
2b‧‧‧內筐2之開口端
2c‧‧‧保持板
3‧‧‧殼體
3a‧‧‧容納環
3b‧‧‧排出口
4‧‧‧軸承
5‧‧‧主軸
6‧‧‧推壓軸
7,22‧‧‧推壓板
8‧‧‧分散板
9‧‧‧處理物之供給管
10‧‧‧軸承箱
11‧‧‧進退驅動部
11a‧‧‧電動馬達
11b‧‧‧汽缸箱
15‧‧‧計測部
21‧‧‧筐
21a‧‧‧濾網
21b‧‧‧筐21之開口端
O‧‧‧水平軸線
D‧‧‧間隔
1‧‧‧ Outer basket
1a‧‧‧ Outer Filter
1b‧‧‧ Open end of outer basket 1
1c‧‧‧ Outer basket retaining plate
1d‧‧‧ support shaft
2‧‧‧ inner basket (basket)
2a‧‧‧Inner filter
2b‧‧‧ Open end of inner basket 2
2c‧‧‧Retaining plate
3‧‧‧shell
3a‧‧‧Containing ring
3b‧‧‧Exhaust
4‧‧‧bearing
5‧‧‧ Spindle
6‧‧‧ push shaft
7,22‧‧‧Pressing plate
8‧‧‧ Dispersion plate
9‧‧‧ supply pipe
10‧‧‧bearing box
11‧‧‧ forward and backward drive
11a‧‧‧ Electric Motor
11b‧‧‧cylinder box
15‧‧‧Measurement Department
21‧‧‧ basket
21a‧‧‧Filter
21b‧‧‧Open end of basket 21
O‧‧‧horizontal axis
D‧‧‧ interval

圖1是顯示本發明之離心分離裝置之第1實施形態的概略截面圖。 圖2是顯示圖1所示之實施形態中,內筐相對於推壓板後退之狀態之筐周邊的放大截面圖。 圖3是顯示圖1所示之實施形態中,內筐相對於推壓板前進之狀態之筐周邊的放大截面圖。 圖4是顯示本發明之離心分離裝置之第2實施形態中,推壓板相對於筐前進之狀態之筐周邊的放大截面圖。 圖5是顯示圖4所示之實施形態中,推壓板相對於筐後退之狀態之筐周邊的放大截面圖。FIG. 1 is a schematic cross-sectional view showing a first embodiment of a centrifugal separation device of the present invention. FIG. 2 is an enlarged cross-sectional view showing the periphery of the basket in a state where the inner basket is retracted relative to the pressing plate in the embodiment shown in FIG. 1. FIG. FIG. 3 is an enlarged cross-sectional view showing the periphery of the basket in a state where the inner basket advances with respect to the pressing plate in the embodiment shown in FIG. 1. FIG. Fig. 4 is an enlarged cross-sectional view showing the periphery of the basket in a state where the pressing plate is advanced relative to the basket in the second embodiment of the centrifugal separation device of the present invention. Fig. 5 is an enlarged sectional view showing the periphery of the basket in a state where the pressing plate is retracted relative to the basket in the embodiment shown in Fig. 4.

1‧‧‧外筐 1‧‧‧ Outer basket

1a‧‧‧外濾網 1a‧‧‧ Outer Filter

1b‧‧‧外筐1之開口端 1b‧‧‧ Open end of outer basket 1

1c‧‧‧外筐之保持板 1c‧‧‧ Outer basket retaining plate

1d‧‧‧支撐軸 1d‧‧‧ support shaft

2‧‧‧內筐(筐) 2‧‧‧ inner basket (basket)

2a‧‧‧內濾網 2a‧‧‧Inner filter

2b‧‧‧內筐2之開口端 2b‧‧‧ Open end of inner basket 2

2c‧‧‧保持板 2c‧‧‧Retaining plate

3‧‧‧殼體 3‧‧‧shell

3a‧‧‧容納環 3a‧‧‧Containing ring

3b‧‧‧排出口 3b‧‧‧Exhaust

4‧‧‧軸承 4‧‧‧bearing

5‧‧‧主軸 5‧‧‧ Spindle

6‧‧‧推壓軸 6‧‧‧ push shaft

7‧‧‧推壓板 7‧‧‧Pushing plate

8‧‧‧分散板 8‧‧‧ Dispersion plate

9‧‧‧處理物之供給管 9‧‧‧ supply pipe

10‧‧‧軸承箱 10‧‧‧bearing box

11‧‧‧進退驅動部 11‧‧‧ forward and backward drive

11a‧‧‧電動馬達 11a‧‧‧ Electric Motor

11b‧‧‧汽缸箱 11b‧‧‧cylinder box

15‧‧‧計測部 15‧‧‧Measurement Department

O‧‧‧水平軸線 O‧‧‧horizontal axis

D‧‧‧間隔 D‧‧‧ interval

Claims (9)

一種離心分離裝置,具備: 筐,呈筒狀,於主體部設置濾網且可繞著軸線旋轉; 推壓板,容置於前述筐內而可一體地旋轉,且設置成可對前述筐在前述軸線方向上相對地移動,並將藉由前述濾網從供給到前述筐內之處理物過濾出之濾餅推壓到前述筐之開口端側; 進退驅動部,使前述推壓板與前述筐中之其中一方對另一方在前述軸線方向上進退而相對地移動;及 計測部,用以計測推壓負載,該推壓負載是前述濾餅藉由前述進退驅動部進行之前述推壓板與前述筐之其中一方的進退而推壓到前述筐之前述開口端側時,前述進退驅動部的推壓負載, 前述離心分離裝置是根據前述計測部所計測之前述推壓負載,控制前述進退驅動部進行之前述推壓板與前述筐的相對移動速度、及前述推壓板與前述筐之其中一方對另一方的進退衝程之至少一者。A centrifugal separation device includes: a basket having a cylindrical shape, a filter screen is provided on a main body portion and can rotate around an axis; a pressing plate is accommodated in the basket and can be rotated integrally, and is arranged to be able to rotate the basket in the foregoing Relatively move in the axial direction, and push the filter cake filtered by the filter screen from the processed material supplied into the basket to the open end side of the basket; the advance and retreat drive part makes the pressing plate and the basket One of them moves relative to the other in the axial direction, and moves relatively; and a measurement unit for measuring a pushing load, which is the pushing plate and the basket performed by the filter cake by the pushing and retreating driving unit. When one of them advances and retreats to the open end side of the basket, the pushing load of the advancing and retreating drive unit, and the centrifugal separation device controls the advancing and retreating drive unit based on the pushing load measured by the measuring unit. At least one of a relative moving speed of the pressing plate and the basket, and one of the pressing plate and the basket moving forward and backward with respect to the other. 如請求項1之離心分離裝置,其中當前述推壓負載有增加之傾向時,則進行控制使前述相對移動速度與前述衝程之至少一者增加。In the centrifugal separation device of claim 1, when the pushing load tends to increase, control is performed to increase at least one of the relative moving speed and the stroke. 如請求項1或2之離心分離裝置,其中當前述推壓負載有減少之傾向時,則進行控制使前述相對移動速度與前述衝程之至少一者減少。If the centrifugal separation device of claim 1 or 2, wherein the pushing load tends to decrease, control is performed to reduce at least one of the relative moving speed and the stroke. 如請求項1或2之離心分離裝置,其中前述進退驅動部是藉由電動馬達驅動。The centrifugal separation device according to claim 1 or 2, wherein the forward and backward driving unit is driven by an electric motor. 如請求項4之離心分離方法,其中前述計測部從前述進退驅動部中之前述電動馬達的電流值計測前述推壓負載。The centrifugal separation method according to claim 4, wherein the measurement unit measures the pushing load from a current value of the electric motor in the forward / backward drive unit. 如請求項1至4中任一項之離心分離方法,其中前述計測部是設置於前述進退驅動部的負載計。The centrifugal separation method according to any one of claims 1 to 4, wherein the measurement section is a load meter provided in the advance and retreat drive section. 一種離心分離方法,是將處理物供給到在主體部設置濾網且繞著軸線旋轉之筒狀的筐內,並將藉由前述濾網從該處理物過濾出之濾餅,藉由推壓板而朝前述筐之開口端側推壓且排出,且前述推壓板是容置於前述筐內而可一體地旋轉,且設置成可對前述筐在前述軸線方向上相對地移動, 前述離心分離方法是藉由進退驅動部將前述推壓板與前述筐之其中一方對另一方在前述軸線方向上進退而相對地移動, 並且藉由計測部計測推壓負載,前述推壓負載是前述濾餅藉由前述進退驅動部進行之前述推壓板與前述筐之其中一方的進退而推壓到前述筐之前述開口端側時之前述進退驅動部的推壓負載, 根據前述計測部所計測出之前述推壓負載,控制前述進退驅動部進行之前述推壓板與前述筐之相對移動速度、及前述推壓板與前述筐之其中一方對另一方之進退衝程的至少一者。A centrifugal separation method is to supply a treatment object into a cylindrical basket provided with a strainer on the main body and rotating around the axis, and filter cakes filtered from the treatment substance by the aforementioned strainer and push the plate The basket is pushed and discharged toward the open end side of the basket, and the push plate is housed in the basket and can be rotated integrally, and is arranged to be relatively movable in the axial direction of the basket. The centrifugal separation method One of the pressing plate and the basket is moved relatively to the other in the axial direction by the advancing and retreating driving section, and the pressing load is measured by a measuring section. The pressing load is the filter cake by The pressing load of the advancement and retraction driving unit when the advancement and retreat of the pressing plate and the basket by the advancement and retraction driving unit is pushed to the open end side of the basket is based on the pressing force measured by the measuring unit. The load controls the relative moving speed of the pressing plate and the basket performed by the advancing and retreating driving unit, and the forward and backward stroke of one of the pressing plate and the basket to the other At least one. 如請求項7之遠心分離方法,其中當前述推壓負載有增加之傾向時,則進行控制使前述相對移動速度與前述衝程之至少一者增加。If the telecentric separation method of claim 7 is used, when the pushing load tends to increase, control is performed to increase at least one of the relative moving speed and the stroke. 如請求項7或8之遠心分離方法,其中當前述推壓負載有減少之傾向時,則進行控制使前述相對移動速度與前述衝程之至少一者減少。If the telecentric separation method of claim 7 or 8 is used, when the pushing load tends to decrease, control is performed to reduce at least one of the relative moving speed and the stroke.
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EP3482830A1 (en) 2019-05-15
JP2018001117A (en) 2018-01-11
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CN109070099B (en) 2021-06-04
TWI702985B (en) 2020-09-01

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