TW201802609A - Mask manufacturing apparatus and method for controlling mask manufacturing apparatus - Google Patents
Mask manufacturing apparatus and method for controlling mask manufacturing apparatusInfo
- Publication number
- TW201802609A TW201802609A TW106106748A TW106106748A TW201802609A TW 201802609 A TW201802609 A TW 201802609A TW 106106748 A TW106106748 A TW 106106748A TW 106106748 A TW106106748 A TW 106106748A TW 201802609 A TW201802609 A TW 201802609A
- Authority
- TW
- Taiwan
- Prior art keywords
- unit
- light
- mask
- section
- platform
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
Description
本發明是有關於一種罩幕(mask)製造裝置及罩幕製造裝置的控制方法。The invention relates to a mask manufacturing apparatus and a control method of the mask manufacturing apparatus.
專利文獻1中揭示了一種經由利用共用的流體而移動或變形的可動接觸部來保持基板的基板保持裝置。 [先前技術文獻] [專利文獻]Patent Document 1 discloses a substrate holding device that holds a substrate via a movable contact portion that is moved or deformed by a common fluid. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開2012-79917號公報[Patent Document 1] Japanese Patent Laid-Open No. 2012-79917
發明所欲解決之課題 在生成半導體基板或液晶面板等的情況下,為了生成無顯示不均等不良情況的製品,一般而言需要在10 nm以下(較佳為2 nm以下)的誤差範圍內對基板進行加工。而且,一般而言,此種精度高的加工是使用經過掃描、調變(亦可為偏向、調變)的雷射光來進行。When the problem to be solved by the invention is to produce a semiconductor substrate, a liquid crystal panel, etc., in order to produce a product with no display unevenness, generally, it is necessary to correct the error within 10 nm (preferably 2 nm) or less. The substrate is processed. Moreover, in general, such high-precision processing is performed using laser light that has been scanned and modulated (or biased and modulated).
然而,若欲使用經過掃描、調變的雷射光高精度地加工半導體基板或液晶面板等基板,則加工一塊基板需要長時間(數日左右)。因此,使用雷射光生成用以生成半導體基板或液晶面板等的精度高的罩幕,將該罩幕的圖案轉印至半導體基板或液晶面板等基板。However, if it is desired to process a substrate such as a semiconductor substrate or a liquid crystal panel with high precision by scanning and modulating laser light, it takes a long time (about several days) to process one substrate. Therefore, laser light is used to generate a highly accurate mask for generating a semiconductor substrate or a liquid crystal panel, and the pattern of the mask is transferred to a substrate such as a semiconductor substrate or a liquid crystal panel.
此種罩幕生成裝置中,將感光性基板(例如玻璃基板)沿水平方向保持於平台上,一面使感光性基板沿水平方向移動一面照射經掃描、調變之雷射光,藉此生成罩幕。In such a mask generating device, a photosensitive substrate (such as a glass substrate) is held on a platform in a horizontal direction, and the photosensitive substrate is moved in the horizontal direction to irradiate scanned and modulated laser light, thereby generating a mask. .
專利文獻1記載的發明中,揭示了以無由自重引起的撓曲的方式將感光性基板(以下稱作罩幕)保持於水平方向。然而,僅以無由自重引起的撓曲的方式保持罩幕,並無法提高圖案的位置精度。The invention described in Patent Document 1 discloses that a photosensitive substrate (hereinafter referred to as a mask) is held in a horizontal direction without being deflected by its own weight. However, merely maintaining the cover in a manner free from deflection caused by its own weight does not improve the positional accuracy of the pattern.
本發明鑒於上述情況而完成,目的在於提供一種可提高圖案的位置精度的罩幕製造裝置及罩幕製造裝置的控制方法。 [解決課題之手段]The present invention has been made in view of the above circumstances, and an object thereof is to provide a mask manufacturing apparatus and a method for controlling a mask manufacturing apparatus capable of improving the positional accuracy of a pattern. [Means for solving problems]
為了解決所述課題,本發明的罩幕製造裝置的特徵在於包括:平台,例如為在大致水平的上表面載置著罩幕的板狀的平台,且沿著所述上表面的鄰接的2邊設置著棒鏡(bar mirror);大致長方體的壓盤;第1移動部,載置於所述壓盤,具有板狀部、及使所述板狀部沿第1方向移動的第1驅動部;第2移動部,載置於所述板狀部的上表面,且,所述第2移動部之上載置著所述平台,並具有使所述平台沿第2方向移動的第2驅動部;光照射部,對所述罩幕的面照射光,設置著與所述棒鏡平行的2個反射鏡;框體,設置於所述壓盤,在所述平台的上方保持所述光照射部;位置測定部,具有:第1位置測定部及第2位置測定部,設置於所述第1移動部的所述第2方向上的兩側且取得所述板狀部的所述第1方向上的位置,及第3位置測定部及第4位置測定部,設置於所述第2移動部的所述第1方向上的兩側且取得所述平台的所述第2方向上的位置;雷射干涉儀,藉由測定以所述2個反射鏡的位置為基準的所述棒鏡的位置,來測定所述光照射部與所述平台的位置關係;以及控制部,取得與描繪於所述罩幕的圖案的位置及形狀相關的資訊即描繪資訊,一面基於由所述位置測定部取得的值驅動所述第1驅動部與所述第2驅動部而使所述平台沿水平方向移動,一面基於所述描繪資訊進行自所述光照射部對所述罩幕照射光的描繪處理,所述控制部基於:將由所述第1位置測定部取得的值及由所述第2位置測定部取得的值,根據所述第1位置測定部及所述第2位置測定部與所述光照射部的距離進行加權所得的加權平均值,及將由所述第3位置測定部取得的值及由所述第4位置測定部取得的值,根據所述第3位置測定部及所述第4位置測定部與所述光照射部的距離進行加權所得的加權平均值,而求出假定所述位置測定部位於所述光照射部的位置時的測定值,將該所求出的測定值與所述雷射干涉儀的測定結果進行比較而校正所述位置測定部,基於由該經校正的位置測定部取得的值進行所述描繪處理。In order to solve the above-mentioned problem, the mask manufacturing apparatus of the present invention includes a platform such as a plate-shaped platform on which a mask is placed on a substantially horizontal upper surface, and the adjacent 2 A bar mirror is provided on the side; a substantially rectangular parallelepiped pressure plate; a first moving portion is placed on the pressure plate, has a plate-shaped portion, and a first drive moves the plate-shaped portion in the first direction; A second moving part, which is placed on the upper surface of the plate-shaped part, and the platform is placed on the second moving part, and has a second drive for moving the platform in the second direction A light irradiating part, which irradiates light to the surface of the cover, and is provided with two reflecting mirrors parallel to the rod mirror; a frame is provided on the pressure plate, and holds the light above the platform An irradiation unit and a position measuring unit including a first position measuring unit and a second position measuring unit, which are provided on both sides in the second direction of the first moving unit and obtain the first portion of the plate-like portion; The position in the first direction, and the third position measuring unit and the fourth position measuring unit are provided in the second moving unit. The two sides in the first direction and the positions in the second direction of the platform are obtained; the laser interferometer measures the positions of the rod mirrors based on the positions of the two mirrors, To measure the positional relationship between the light irradiation unit and the platform; and the control unit to obtain information related to the position and shape of the pattern drawn on the mask, that is, drawing information, based on the information obtained by the position measuring unit The first driving unit and the second driving unit are driven to move the stage in a horizontal direction while performing a drawing process of irradiating light from the light irradiation unit to the mask based on the drawing information. The control unit is based on irradiating the light obtained by the first position measurement unit and the value obtained by the second position measurement unit with the light based on the first position measurement unit and the second position measurement unit and the light. A weighted average value obtained by weighting the distance between the parts, and a value obtained by the third position measuring unit and a value obtained by the fourth position measuring unit, based on the third position measuring unit and the fourth position The measurement unit and the light irradiation unit The weighted average value obtained by weighting is used to obtain a measurement value assuming that the position measurement section is located at the position of the light irradiation section, and the obtained measurement value and the measurement result of the laser interferometer are calculated. The position measurement unit is corrected by comparison, and the drawing processing is performed based on a value obtained by the corrected position measurement unit.
根據本發明的罩幕製造裝置,基於將由第1移動部的設置於第2方向上的兩側的第1位置測定部及第2位置測定部取得的值,根據所述第1位置測定部及所述第2位置測定部與所述光照射部的距離進行加權所得的加權平均值,與將由第2移動部的設置於第1方向上的兩側的第3位置測定部及第4位置測定部取得的值,根據所述第3位置測定部及所述第4位置測定部與所述光照射部的距離進行加權所得的加權平均值,求出假定測定部位於對罩幕照射光的光照射部的位置時的測定值,其中所述第1移動部使平台沿第1方向移動,所述第2移動部使平台沿第2方向移動。而且,藉由以設置於光照射部的2個反射鏡的位置為基準,測定設置於平台的棒鏡的位置,利用雷射干涉儀測定光照射部與平台的位置關係。而且,將該所求出的測定值與雷射干涉儀的測定結果進行比較而校正位置測定部,使用校正後的位置測定部的測定對罩幕進行描繪。如此,藉由使用雷射干涉儀來校正位置測定部,可準確地使平台(罩幕)沿水平方向移動。因此,可提高描繪於罩幕M的圖案的位置精度。According to the mask manufacturing apparatus of the present invention, based on the values obtained by the first position measuring section and the second position measuring section provided on both sides of the first moving section in the second direction, the first position measuring section and A weighted average value obtained by weighting the distance between the second position measuring unit and the light irradiation unit, and a third position measuring unit and a fourth position measuring unit in which the second moving unit is provided on both sides in the first direction. The value obtained by the weighting unit is a weighted average value obtained by weighting the distance between the third position measuring unit and the fourth position measuring unit and the light irradiation unit, and assuming that the measurement unit is located on the light irradiating the cover. The measured value at the position of the irradiation unit, wherein the first moving unit moves the stage in the first direction, and the second moving unit moves the stage in the second direction. Then, the position of the rod mirror installed on the stage is measured based on the positions of the two mirrors provided on the light irradiation unit, and the positional relationship between the light irradiation unit and the stage is measured by a laser interferometer. Then, the measured value obtained is compared with the measurement result of the laser interferometer to correct the position measurement unit, and the mask is drawn using the measurement of the corrected position measurement unit. In this way, by correcting the position measurement unit using a laser interferometer, it is possible to accurately move the stage (cover) in the horizontal direction. Therefore, the positional accuracy of the pattern drawn on the mask M can be improved.
此處,亦可為本發明的罩幕製造裝置具備讀取部,所述讀取部與所述光照射部鄰接或設置於所述光照射部,所述控制部取得與包含排列成二維狀的多個十字的位置的修正用基板圖案相關的資訊即修正用基板描繪資訊,一面控制所述第1驅動部及所述第2驅動部而使所述平台沿所述第1方向及所述第2方向移動,一面基於所述修正用基板描繪資訊自所述光照射部對所述罩幕照射光,對所述罩幕描繪所述修正用基板圖案而生成修正用基板,在生成所述修正用基板時的狀態即初始狀態、與使所述修正用基板自所述初始狀態旋轉大致90度、大致180度及大致270度的狀態各狀態下,利用所述讀取部讀取所述修正用基板,基於該讀取的結果修正所述描繪資訊,基於所述修正的描繪資訊進行所述描繪處理。由此,可單獨地利用光照射部進行自我校正,由此提高圖案的位置精度。而且,因使用包含多個十字的位置的修正用基板圖案,故可分別在第1方向、第2方向上修正描繪資訊。Here, the mask manufacturing apparatus of the present invention may include a reading unit, the reading unit being adjacent to or provided in the light irradiation unit, and the control unit acquiring and including the arrangement in two dimensions The information related to the correction substrate pattern of the position of the plurality of crosses is the correction substrate drawing information, while controlling the first driving section and the second driving section so that the platform moves in the first direction and direction. The second direction movement is based on the correction substrate drawing information, irradiating light to the mask from the light irradiating unit, and drawing the correction substrate pattern on the mask to generate a correction substrate. The reading unit is used to read the initial state, that is, the initial state, and the state in which the correcting substrate is rotated from the initial state by approximately 90 degrees, approximately 180 degrees, and approximately 270 degrees. The correction substrate corrects the drawing information based on a result of the reading, and performs the drawing processing based on the corrected drawing information. Thereby, self-calibration can be performed by the light irradiation section alone, thereby improving the positional accuracy of the pattern. In addition, since a correction substrate pattern including positions of a plurality of crosses is used, the drawing information can be corrected in the first direction and the second direction, respectively.
此處,亦可為所述控制部生成修正值,並使用該生成的修正值修正所述描繪資訊,所述修正值是使在所述初始狀態下讀取所述修正用基板的結果、與在使所述修正用基板旋轉大致180度的狀態下讀取所述修正用基板的結果一致,且使在使所述修正用基板旋轉大致90度的狀態下讀取所述修正用基板的結果、與在使所述修正用基板旋轉大致270度的狀態下讀取所述修正用基板的結果一致。由此,可使描繪於基板的圖案與描繪資訊所示的圖案完全地一致。Here, a correction value may be generated for the control unit, and the drawing information may be corrected using the generated correction value. The correction value is a result of reading the correction substrate in the initial state, and The result of reading the correction substrate while rotating the correction substrate is approximately 180 degrees, and the result of reading the correction substrate while rotating the correction substrate is approximately 90 degrees. This is consistent with the result of reading the correction substrate while rotating the correction substrate by approximately 270 degrees. Thereby, the pattern drawn on a board | substrate can be made to match completely with the pattern shown by drawing information.
此處,亦可為所述光照射部包括自動聚焦部,所述自動聚焦部使對所述罩幕照射的光的焦點對準所述罩幕,所述控制部控制所述自動聚焦部,取得與所述光照射部和所述罩幕的距離相關的距離資訊,並基於該取得的距離資訊修正所述描繪資訊,基於所述修正的描繪資訊進行所述描繪處理。由此,即便發生罩幕M的高度方向的變化(例如,灰塵附著於罩幕與平台之間所引起的罩幕M的撓曲、或罩幕的厚度分佈為原因),亦可準確地描繪圖案。Here, the light irradiation unit may include an auto-focusing unit, the auto-focusing unit aligns a focus of light irradiated on the mask, and the control unit controls the auto-focusing unit, Acquiring distance information related to the distance between the light irradiation unit and the mask, correcting the drawing information based on the acquired distance information, and performing the drawing processing based on the corrected drawing information. Accordingly, even if a change in the height direction of the mask M (for example, the deflection of the mask M caused by the adhesion of dust between the mask and the platform, or the thickness distribution of the mask is the cause), it is possible to accurately depict the mask M. pattern.
此處,亦可為所述光照射部具有畫素呈二維狀地配置的面照射部,所述描繪資訊包括:將所述面照射部的位置與所述面照射部的各畫素中有無光的照射建立關聯所得的位置資訊,及將所述面照射部的位置與所述面照射部的各畫素中的光的照射時機建立關聯所得的照射時機資訊,所述控制部藉由在所述第1方向上錯開所述照射時機資訊,在所述第2方向上錯開所述位置資訊來修正所述描繪資訊,使所述平台沿所述第1方向移動進行一行的描繪後,使所述平台沿所述第2方向移動而進行所述描繪處理。由此,在將雷射光進行面照射的情況下,可修正描繪資訊而照射光。Here, the light irradiation unit may have a surface irradiation unit in which pixels are arranged two-dimensionally, and the drawing information may include: a position of the surface irradiation unit and each pixel of the surface irradiation unit. The position information obtained by correlating the presence or absence of light irradiation, and the irradiation timing information obtained by correlating the position of the surface irradiation unit with the irradiation timing of light in each pixel of the surface irradiation unit, the control unit uses After staggering the irradiation timing information in the first direction, staggering the position information in the second direction to correct the drawing information, and moving the platform in the first direction for one line of drawing, The drawing process is performed by moving the platform in the second direction. Accordingly, when the laser light is irradiated on the surface, the drawing information can be corrected to irradiate the light.
此處,亦可為所述光照射部包括光學構件,所述控制部藉由使所述光學構件移動來修正所述描繪資訊。由此,在將雷射光進行面照射的情況下,可修正描繪資訊而照射光。Here, the light irradiation section may include an optical member, and the control section may correct the drawing information by moving the optical member. Accordingly, when the laser light is irradiated on the surface, the drawing information can be corrected to irradiate the light.
此處,亦可為所述平台使用熱膨脹係數大致為1×10-7 /K以下的材料而形成,所述控制部以所述平台不自所述板狀部伸出的方式控制所述第2驅動部。由此,可防止罩幕M的撓曲等,而提高圖案的位置精度。 Here, the platform may be formed by using a material having a thermal expansion coefficient of approximately 1 × 10 -7 / K or less, and the control unit controls the first platform so that the platform does not protrude from the plate-like portion. 2Drive unit. This can prevent the deflection of the mask M and the like, and improve the positional accuracy of the pattern.
為了解決所述課題,本發明的罩幕製造裝置的特徵在於包括下述步驟:例如基於將由第1移動部的設置於第2方向上的兩側的第1位置測定部及第2位置測定部取得的值,根據所述第1位置測定部及所述第2位置測定部與所述光照射部的距離進行加權所得的加權平均值,及將由第2移動部的設置於所述第1方向上的兩側的第3位置測定部及第4位置測定部取得的值,根據所述第3位置測定部及所述第4位置測定部與所述光照射部的距離進行加權所得的加權平均值,而求出假定測定部位於對所述罩幕照射光的光照射部的位置時的測定值,其中所述第1移動部載置於大致長方體的壓盤且具有板狀部、及使所述板狀部沿第1方向移動的第1驅動部,所述第2移動部載置於所述板狀部的上表面且所述第2移動部之上載置著供罩幕載置的板狀平台並具有使所述平台沿第2方向移動的第2驅動部;基於所述求出的測定值、及雷射干涉儀的測定結果,來校正所述第1位置測定部、所述第2位置測定部、所述第3位置測定部及所述第4位置測定部,所述雷射干涉儀的測定結果是藉由以設置於所述光照射部的2個反射鏡的位置為基準來測定設置於所述平台的棒鏡的位置,而測定所述光照射部與所述平台的位置關係所得;以及一面基於由經所述校正的步驟校正的所述第1位置測定部、所述第2位置測定部、所述第3位置測定部及所述第4位置測定部取得的值來驅動所述第1驅動部與所述第2驅動部而使所述平台沿水平方向移動,一面基於與描繪於所述罩幕的圖案的位置及形狀相關的資訊即描繪資訊,自所述光照射部對所述罩幕照射光而對所述罩幕進行描繪。由此,可使用雷射干涉儀校正位置測定部,而提高描繪於罩幕M的圖案的位置精度。 [發明的效果]In order to solve the above-mentioned problem, the mask manufacturing apparatus of the present invention is characterized by including a step based on a first position measuring unit and a second position measuring unit provided on both sides of the second direction by the first moving unit. The obtained value is a weighted average value obtained by weighting the first position measuring unit and the distance between the second position measuring unit and the light irradiation unit, and setting the second moving unit in the first direction. The values obtained by the third position measuring unit and the fourth position measuring unit on both sides of the upper side are weighted averages obtained by weighting based on the distance between the third position measuring unit and the fourth position measuring unit and the light irradiation unit. The first moving part is placed on a platen of a substantially rectangular parallelepiped and has a plate-like portion, and a measurement value is obtained when the measurement portion is assumed to be at a position of a light irradiation portion that irradiates light to the cover. A first driving portion that moves the plate-like portion in a first direction, the second moving portion is placed on an upper surface of the plate-like portion, and a second screen is mounted on the second moving portion. A plate-like platform having a second stage for moving the stage in a second direction A drive unit that corrects the first position measurement unit, the second position measurement unit, the third position measurement unit, and the first measurement unit based on the obtained measurement value and a measurement result of the laser interferometer; 4 position measuring section, wherein the measurement result of the laser interferometer measures the position of the rod mirror provided on the platform based on the positions of the two mirrors provided on the light irradiating section as a reference. It is obtained by the positional relationship between the light irradiating portion and the platform; and based on the first position measuring portion, the second position measuring portion, the third position measuring portion, and the first position measuring portion corrected by the correction step. The value obtained by the fourth position measurement unit drives the first drive unit and the second drive unit to move the platform in a horizontal direction based on the position and shape of the pattern drawn on the mask. The drawing information is drawing information, and the cover is irradiated with light from the light irradiating unit to the cover. Thereby, the position measurement unit can be corrected using a laser interferometer, and the position accuracy of the pattern drawn on the mask M can be improved. [Effect of the invention]
根據本發明,可提高圖案的位置精度。According to the present invention, the positional accuracy of the pattern can be improved.
以下,參照圖式對本發明的實施形態進行詳細說明。各圖式中,對相同要素附上相同的符號,並省略關於重複部分的說明。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In each drawing, the same elements are assigned the same symbols, and descriptions of the duplicated parts are omitted.
本發明中的罩幕製造裝置是對保持於大致水平方向上的感光性基板(例如玻璃基板)上照射雷射等光而生成光罩(photo mask)的裝置。關於感光性基板,例如使用熱膨脹率非常小的(例如約為5.5×10-7 /K左右)石英玻璃。The mask manufacturing apparatus in the present invention is a photosensitive substrate (for example, A device that generates a photo mask by irradiating light such as a laser on a glass substrate. For the photosensitive substrate, for example, quartz glass having a very small thermal expansion coefficient (for example, about 5.5 × 10 -7 / K) is used.
由罩幕製造裝置生成的光罩為例如製造液晶顯示裝置用基板而使用的曝光用罩幕。光罩為在一邊例如超過1 m的(例如1400 mm×1220 mm)大型的大致矩形形狀的基板上,形成1個或多個影像裝置(image device)用轉印圖案者。以下,作為包括加工前的感光性基板及加工後的感光性基板(光罩)的概念,使用罩幕M這樣的用語。The photomask produced by the mask manufacturing apparatus is, for example, an exposure mask used for manufacturing a substrate for a liquid crystal display device. The photomask is one in which, for example, one or more image device transfer patterns are formed on a large, substantially rectangular substrate having a length of more than 1 m (for example, 1400 mm × 1220 mm). Hereinafter, as a concept including a photosensitive substrate before processing and a photosensitive substrate (photomask) after processing, a term such as a mask M is used.
圖1是表示第1實施形態的罩幕製造裝置1的概要的立體圖。罩幕製造裝置1主要具有:壓盤11、減振台12、減振台13、第1移動部20、第2移動部30、平台41、框體42、光照射部43、及圖案讀取部47。另外,圖1中,省略圖示一部分構成。而且,罩幕製造裝置1藉由覆蓋裝置整體的未圖示的溫度調整部而保持為固定溫度。FIG. 1 is a perspective view showing an outline of a mask manufacturing apparatus 1 according to the first embodiment. The mask manufacturing apparatus 1 mainly includes a platen 11, a vibration damping table 12, a vibration damping table 13, a first moving part 20, a second moving part 30, a platform 41, a frame 42, a light irradiation part 43, and a pattern reading. Department 47. In addition, a part of the configuration is omitted in FIG. 1. In addition, the screen manufacturing apparatus 1 is maintained at a fixed temperature by a temperature adjustment unit (not shown) that covers the entire apparatus.
壓盤11為大致長方體形狀(厚板狀)的構件,例如,由石(例如花崗岩)或低膨脹率的鑄件(例如鎳系合金)而形成。壓盤11載置於多個減振台12、減振台13之上,該多個減振台12、減振台13載置於設置面(例如地板)上。由此,壓盤11經由減振台12、減振台13而載置於設置面上。壓盤11具有大致水平(與xy平面大致平行)的上表面(+z側的面)11a。The platen 11 is a member having a substantially rectangular parallelepiped shape (thick plate shape), and is formed of, for example, a stone (for example, granite) or a low expansion coefficient casting (for example, a nickel-based alloy). The pressure plate 11 is placed on a plurality of vibration damping tables 12 and 13, and the plurality of vibration damping tables 12 and 13 are placed on a setting surface (for example, a floor). Accordingly, the pressure plate 11 is placed on the installation surface via the vibration damping table 12 and the vibration damping table 13. The platen 11 has an upper surface (a surface on the + z side) 11 a that is substantially horizontal (substantially parallel to the xy plane).
減振台12為主動減振台,減振台13為承重的被動減振台。減振台13具有能夠沿z方向移動的被動型彈簧要素。減振台12在減振台13中追加了能夠分別沿x方向及y方向移動的致動器(未圖示)、用以控制致動器的感測器(未圖示)、以及以基於來自感測器的信號抑制自外部輸入的振動的方式控制致動器的控制電路(未圖示)。關於減振台12、減振台13,因已公知,故省略詳細說明。The vibration reduction platform 12 is an active vibration reduction platform, and the vibration reduction platform 13 is a load-bearing passive vibration reduction platform. The vibration damping table 13 includes a passive spring element capable of moving in the z direction. The vibration damping table 12 adds an actuator (not shown) capable of moving in the x direction and the y direction, a sensor (not shown) for controlling the actuator, and A signal from the sensor controls a control circuit (not shown) of the actuator in such a manner as to suppress vibration from an external input. Since the vibration damping table 12 and the vibration damping table 13 are well known, detailed description is omitted.
第1移動部20載置於壓盤11的上表面11a,第2移動部30載置於第1移動部20之上(+z側),平台41載置於第2移動部30之上。第1移動部20使平台41沿x方向移動,第2移動部30使平台41沿y方向移動。The first moving part 20 is placed on the upper surface 11 a of the platen 11, the second moving part 30 is placed on the first moving part 20 (+ z side), and the platform 41 is placed on the second moving part 30. The first moving section 20 moves the platform 41 in the x direction, and the second moving section 30 moves the platform 41 in the y direction.
圖2是表示第1移動部20及第2移動部30的概要的立體圖。另外,圖2中雖未圖示,但自泵等對第1移動部20及第2移動部30供給空氣。FIG. 2 is a perspective view showing the outline of the first moving section 20 and the second moving section 30. Although not shown in FIG. 2, air is supplied to the first moving section 20 and the second moving section 30 by a self-pump or the like.
第1移動部20主要具有:4根軌道21,1根導軌22,載置於軌道21及導軌22之上的板狀部23,以隔著導軌22的方式設置的凸部24,沿著軌道21的上表面使板狀部23移動的驅動部25,棒狀構件26,磁鐵27,及位置測定部29。The first moving portion 20 mainly includes four rails 21, one guide rail 22, a plate-shaped portion 23 placed on the rail 21 and the guide rail 22, and a convex portion 24 provided so as to interpose the guide rail 22 along the rail. A driving portion 25 for moving the plate-shaped portion 23 on the upper surface of 21, a rod-shaped member 26, a magnet 27, and a position measuring portion 29.
4根軌道21及導軌22為陶瓷製的細長板狀構件,以長度方向沿著x方向的方式固定於壓盤11的上表面11a。4根軌道21及導軌22的高度(z方向的位置)大致相同。軌道21及導軌22的上表面與導軌22的側面以高精度及高平坦度而形成。The four rails 21 and the guide rails 22 are elongated plate-shaped members made of ceramics, and are fixed to the upper surface 11 a of the platen 11 so as to extend along the x direction in the longitudinal direction. The heights (positions in the z direction) of the four rails 21 and the guide rails 22 are substantially the same. The upper surfaces of the rail 21 and the guide rail 22 and the side surfaces of the guide rail 22 are formed with high accuracy and high flatness.
導軌22設置於壓盤11的y方向上的大致中央。在與xz平面大致平行且包含導軌22的面,包含罩幕製造裝置1的重心位置。The guide rail 22 is provided substantially at the center in the y-direction of the pressure plate 11. The surface including the guide rail 22 substantially parallel to the xz plane includes the position of the center of gravity of the mask manufacturing apparatus 1.
4根軌道21隔著導軌22而設置於線對稱的位置。本實施形態中,2根軌道21設置於導軌22的-y側,2根軌道21設置於導軌22的+y側。而且,4根軌道21中的位於-y側之端的軌道21a載置著板狀部23的作為-y側的端部的端面23e附近的區域,4根軌道21中的位於+y側之端的軌道21b載置著板狀部23的作為+y側的端部的端面23f附近的區域。The four rails 21 are provided at positions symmetrical to each other across the rail 22. In this embodiment, two rails 21 are provided on the −y side of the guide rail 22, and two rails 21 are provided on the + y side of the guide rail 22. Further, among the four rails 21, the rail 21 a at the end on the -y side places a region near the end face 23 e of the plate-shaped portion 23 as the end on the -y side, and the four rails 21 at the end on the + y side The rail 21 b places a region near the end surface 23 f of the plate-shaped portion 23 as an end portion on the + y side.
板狀部23為陶瓷製的板狀構件,整體上為大致矩形形狀。板狀部23具有大致水平的上表面23a及下表面23b(參照圖3)。在上表面23a載置著第2移動部30。在下表面23b以長度方向沿著x方向的方式設置著棒狀的凸部24。The plate-like portion 23 is a plate-like member made of ceramics and has a substantially rectangular shape as a whole. The plate-like portion 23 has an upper surface 23 a and a lower surface 23 b that are substantially horizontal (see FIG. 3). A second moving portion 30 is placed on the upper surface 23a. On the lower surface 23b, a rod-shaped convex portion 24 is provided so as to extend along the x direction in the longitudinal direction.
圖3是將第1移動部20部分放大的圖。藉由將凸部24設置於下表面23b,而在板狀部23的下表面23b形成著溝23d。向該溝23d中插入導軌22。由此,以板狀部23的y方向的位置,即板狀部23不向x方向以外移動的方式限制板狀部23的移動方向。FIG. 3 is an enlarged view of a portion of the first moving section 20. When the convex portion 24 is provided on the lower surface 23 b, a groove 23 d is formed on the lower surface 23 b of the plate-like portion 23. The guide rail 22 is inserted into the groove 23d. Thereby, the moving direction of the plate-shaped part 23 is restricted so that the position of the plate-shaped part 23 in the y direction, that is, the plate-shaped part 23 does not move beyond the x-direction.
在凸部24設置著朝向導軌22的側面噴出空氣的空氣噴出部24a。空氣噴出部24a具有在凸部24的側面開口的空氣孔。而且,空氣噴出部24a具有內徑縮窄的節流口(orifice)。因此,自該開口,以高壓及高速噴出自泵(未圖示)等供給的空氣。由此,在空氣噴出部24a與導軌22之間形成著空氣層。The convex portion 24 is provided with an air ejection portion 24 a that ejects air toward the side surface of the guide rail 22. The air ejection portion 24 a has an air hole opened on the side of the convex portion 24. In addition, the air ejection part 24a has an orifice with a narrowed inner diameter. Therefore, air supplied from a pump (not shown) or the like is ejected from the opening at high pressure and high speed. Thereby, an air layer is formed between the air ejection part 24a and the guide rail 22.
在板狀部23的下表面23b,在與軌道21及導軌22相向的位置形成著凸部23c。凸部23c的前端(與軌道21或導軌22相向的面)為平面。在凸部23c設置著空氣噴出部28。另外,圖3中,省略形成於與導軌22相向的位置的凸部23c的圖示。A convex portion 23c is formed on the lower surface 23b of the plate-like portion 23 at a position facing the rail 21 and the guide rail 22. The front end of the convex portion 23 c (a surface facing the rail 21 or the guide rail 22) is a flat surface. The convex portion 23 c is provided with an air ejection portion 28. In addition, in FIG. 3, illustration of the convex portion 23 c formed at a position facing the guide rail 22 is omitted.
圖4是自背側觀察板狀部23的立體圖。多個凸部23c呈二維狀地排列於下表面23b。凸部23c設置著多個(例如5個)空氣噴出部28。空氣噴出部28具有在凸部23c的前端面開口的空氣孔。而且,空氣噴出部28具有內徑縮窄的節流口。因此,自空氣噴出部28朝向軌道21及導軌22,以高壓及高速噴出自泵(未圖示)等供給的空氣。由此,在空氣噴出部28與軌道21及導軌22之間形成著空氣層。而且,藉由在凸部23c設置多個空氣噴出部28,該空氣層的壓力增高。FIG. 4 is a perspective view of the plate-like portion 23 as viewed from the back side. The plurality of convex portions 23c are arranged two-dimensionally on the lower surface 23b. The convex portion 23 c is provided with a plurality of (for example, five) air ejection portions 28. The air ejection part 28 has an air hole opened in the front end surface of the convex part 23c. In addition, the air ejection portion 28 has an orifice having a narrowed inner diameter. Therefore, the air supplied from a pump (not shown) or the like is ejected from the air ejection portion 28 toward the rail 21 and the guide rail 22 at a high pressure and high speed. Thereby, an air layer is formed between the air ejection part 28 and the rail 21 and the guide rail 22. Further, by providing a plurality of air ejection portions 28 in the convex portion 23c, the pressure of the air layer increases.
另外,本實施形態中,鄰接的凸部23c在x方向上及y方向上均隔開,但凸部23c的形態不限於此。例如亦可為,凸部為沿x方向長的肋狀,且肋狀的凸部在y方向上排列多個。其中,為了將形成於空氣噴出部28與軌道21及導軌22之間的空氣層的厚度設為固定,如圖4所示,理想的是將凸部41c在x方向及y方向上呈二維狀地排列。In this embodiment, the adjacent convex portions 23c are spaced apart in the x direction and the y direction, but the shape of the convex portions 23c is not limited to this. For example, the convex portion may have a rib shape that is long in the x direction, and a plurality of rib-shaped convex portions may be arranged in the y direction. Among them, in order to set the thickness of the air layer formed between the air ejection part 28 and the rail 21 and the guide rail 22 as shown in FIG. Arrange like.
回到圖3的說明中。在壓盤11的上表面11a,以長度方向沿x方向的方式設置著鐵製的棒狀構件26。在板狀部23的下表面23b設置著磁鐵27。棒狀構件26與磁鐵27設置於相向的位置。Returning to the description of FIG. 3. An iron rod-shaped member 26 is provided on the upper surface 11a of the platen 11 so as to extend in the x direction in the longitudinal direction. A magnet 27 is provided on the lower surface 23 b of the plate-like portion 23. The rod-shaped member 26 and the magnet 27 are provided at positions facing each other.
驅動部25為包括具有永久磁鐵的固定件25a、及具有電磁線圈的可動件25b的線性馬達。固定件25a及可動件25b分別各設置2個。The driving section 25 is a linear motor including a fixed member 25a having a permanent magnet and a movable member 25b having an electromagnetic coil. Each of the fixed member 25a and the movable member 25b is provided two.
固定件25a為剖面大致U字形狀的棒狀構件,以長度方向沿x方向的方式設置。固定件25a設置於以導軌22為中心而線對稱的位置。而且,在固定件25a的內部,設置著供冷卻液(例如氟系惰性液體)流動的配管25d。例如,在-z側的配管25d,冷卻液自紙面縱深側朝向近前側流動,在+z側的配管25d,冷卻液自紙面近前側朝向縱深側流動。The fixture 25 a is a rod-shaped member having a substantially U-shaped cross section, and is provided so that the longitudinal direction is along the x direction. The fixture 25 a is provided at a position that is linearly symmetrical with the guide rail 22 as a center. A pipe 25d through which a cooling liquid (for example, a fluorine-based inert liquid) flows is provided inside the fixture 25a. For example, in the piping 25d on the -z side, the coolant flows from the deep side of the paper surface to the near side, and in the piping 25d on the + z side, the coolant flows from the near side of the paper surface to the deep side.
可動件25b以電磁線圈插入至固定件25a內的方式,設置於板狀部23的下表面23b。可動件25b依序排列著U相、V相、W相的線圈(未圖示),且沿著固定件25a移動。而且,在可動件25b的內部,以穿過線圈之間的方式設置著供冷卻液流動的配管25c。The movable member 25b is provided on the lower surface 23b of the plate-like portion 23 so that the electromagnetic coil is inserted into the fixed member 25a. The movable member 25b sequentially arranges U-phase, V-phase, and W-phase coils (not shown), and moves along the fixed member 25a. A piping 25c through which the cooling liquid flows is provided inside the movable member 25b so as to pass between the coils.
回到圖2的說明中。位置測定部29例如為線性編碼器,測定壓盤11與板狀部23的位置關係,即板狀部23相對於位置測定部29的原點位置(以後詳細敘述)的x方向上的位置。位置測定部29設置於第1移動部20的y方向的兩端(+y側之端及-y側之端)。位置測定部29具有:設置於軌道21a的+y側的端面及軌道21b的-y側的端面的標尺29a,以及設置於板狀部23的端面23e及端面23f的檢測頭29b。另外,圖2中,未圖示位於第1移動部20的+y側的標尺29a及檢測頭29b。Returning to the description of FIG. 2. The position measurement unit 29 is, for example, a linear encoder, and measures the positional relationship between the platen 11 and the plate-shaped portion 23, that is, the position in the x direction of the plate-shaped portion 23 relative to the origin position of the position measurement unit 29 (described later in detail). The position measuring section 29 is provided at both ends in the y direction (the end on the + y side and the end on the -y side) of the first moving section 20. The position measurement unit 29 includes a scale 29 a provided on the + y-side end surface of the track 21 a and the −y-side end surface of the track 21 b, and a detection head 29 b provided on the end surface 23 e and the end surface 23 f of the plate-shaped portion 23. In addition, in FIG. 2, the scale 29 a and the detection head 29 b located on the + y side of the first moving section 20 are not shown.
標尺29a例如為雷射全息圖(laser hologram)標尺,構成為具有0.1 nm~1 nm左右的解析能力。檢測頭29b照射光(例如雷射光),取得由標尺29a反射的光。位置測定部29藉由在標尺29a形成全息圖,可獲得美觀的正弦波(餘弦波),由此能夠進行精度高的內插,從而解析能力提高。位置測定部29已為公知,因而省略詳細說明。The scale 29a is, for example, a laser hologram scale, and is configured to have a resolution of about 0.1 nm to 1 nm. The detection head 29b irradiates light (for example, laser light), and obtains light reflected by the scale 29a. By forming a hologram on the scale 29a, the position measurement unit 29 can obtain a beautiful sine wave (cosine wave), thereby performing highly accurate interpolation and improving the analysis ability. Since the position measurement unit 29 is well known, detailed description is omitted.
第2移動部30主要具有:2根軌道31,1根導軌32,以隔著導軌32的方式設置的凸部33,沿著軌道21的上表面使平台41移動的驅動部34,以及位置測定部39。The second moving part 30 mainly includes two rails 31, one guide rail 32, a convex part 33 provided so as to interpose the guide rail 32, a driving part 34 for moving the platform 41 along the upper surface of the rail 21, and position measurement.部 39。 39.
2根軌道31及導軌32為陶瓷製的細長板狀的構件,沿著y方向固定於板狀部23的上表面23a。2根軌道31及導軌32的高度大致相同。軌道31及導軌32的上表面與導軌32的側面以高精度及高平坦度而形成。The two rails 31 and the guide rails 32 are elongated plate-shaped members made of ceramic, and are fixed to the upper surface 23 a of the plate-shaped portion 23 along the y-direction. The heights of the two rails 31 and the guide rails 32 are substantially the same. The upper surfaces of the rails 31 and 32 and the side surfaces of the rails 32 are formed with high accuracy and high flatness.
導軌32設置於板狀部23的x方向上的大致中央。2根軌道31隔著導軌32而設置於線對稱的位置。2根軌道31中的位於-x側之端的軌道31a載置著平台41的作為-x側的端部的端面41h附近的區域,2根軌道31中的位於+x側之端的軌道31b載置著平台41的作為+x側的端部的端面41i附近的區域。The guide rail 32 is provided substantially at the center in the x-direction of the plate-like portion 23. The two rails 31 are provided at positions symmetrical to each other across the guide rail 32. Of the two rails 31, the rail 31a at the end on the -x side places the area near the end face 41h of the platform 41 as the end on the -x side, and the rail 31b on the end of the + x side on the + x side is placed The area near the end surface 41i of the platform 41 which is the end portion on the + x side.
圖5是將第2移動部30部分放大的圖。在平台41的下表面41b,以長度方向沿x方向的方式設置著棒狀的凸部33。藉由凸部33設置於下表面41b,在平台41的下表面41b形成著溝41g。向該溝41g插入導軌32。由此,以平台41的x方向上的位置,即板狀部23不向y方向以外移動的方式限制平台41的移動方向。FIG. 5 is a partially enlarged view of the second moving section 30. On the lower surface 41b of the stage 41, a rod-shaped convex portion 33 is provided so as to extend in the x direction in the longitudinal direction. When the convex portion 33 is provided on the lower surface 41 b, a groove 41 g is formed on the lower surface 41 b of the platform 41. The guide rail 32 is inserted into this groove 41g. Thereby, the movement direction of the stage 41 is restricted so that the position of the stage 41 in the x direction, that is, the plate-shaped portion 23 does not move beyond the y direction.
凸部33中設置著朝向導軌32的側面噴出空氣的空氣噴出部33a。空氣噴出部33a的開口露出於凸部33的側面。空氣噴出部33a具有內徑縮窄的節流口。因此,自該開口以高壓及高速噴出自泵(未圖示)等供給的空氣。由此,在空氣噴出部33a與導軌32之間形成著空氣層。The convex portion 33 is provided with an air ejection portion 33 a that ejects air toward the side surface of the guide rail 32. The opening of the air ejection portion 33 a is exposed on the side of the convex portion 33. The air ejection part 33a has a throttle opening with a narrowed inner diameter. Therefore, air supplied from a pump (not shown) or the like is ejected from the opening at high pressure and high speed. Thereby, an air layer is formed between the air ejection part 33a and the guide rail 32.
在平台41的下表面41b,在與軌道31及導軌32相向的位置形成著凸部41c。凸部41c的前端(與軌道31或導軌32相向的面)為平面。在凸部41c設置著空氣噴出部38。關於凸部41c及空氣噴出部38,以後將詳細敘述。A convex portion 41c is formed on the lower surface 41b of the platform 41 at a position facing the rail 31 and the guide rail 32. The front end of the convex portion 41c (a surface facing the rail 31 or the guide rail 32) is a flat surface. The convex portion 41 c is provided with an air ejection portion 38. The convex portion 41c and the air ejection portion 38 will be described in detail later.
在板狀部23的上表面23a,以長度方向沿x方向的方式設置著鐵製的棒狀構件36。在平台41的下表面41b設置著磁鐵37。棒狀構件36與磁鐵37設置於相向的位置。An iron rod-shaped member 36 is provided on the upper surface 23 a of the plate-shaped portion 23 so as to extend in the x direction in the longitudinal direction. A magnet 37 is provided on the lower surface 41 b of the platform 41. The rod-like member 36 and the magnet 37 are provided at positions facing each other.
驅動部34為包括具有永久磁鐵的固定件34a、及具有電磁線圈的可動件34b的線性馬達。固定件34a及可動件34b分別各設置2個。固定件34a設置於以導軌32為中心而線對稱的位置。固定件34a具有供冷卻液流動的配管34d,可動件34b具有供冷卻液流動的配管34c。固定件34a為與固定件25a相同的構成,可動件34b為與可動件25b相同的構成,因而省略詳細說明。The driving section 34 is a linear motor including a fixed member 34a having a permanent magnet and a movable member 34b having an electromagnetic coil. Each of the fixed member 34a and the movable member 34b is provided. The fixture 34 a is provided at a position symmetrical to the line with the guide rail 32 as a center. The fixed member 34a has a pipe 34d through which a cooling liquid flows, and the movable member 34b has a pipe 34c through which a cooling liquid flows. The fixed member 34a has the same configuration as the fixed member 25a, and the movable member 34b has the same configuration as the movable member 25b, and thus detailed descriptions thereof are omitted.
回到圖2的說明中。位置測定部39例如為線性編碼器,測定板狀部23與平台41的位置關係,即平台41相對於位置測定部39的原點位置(以後詳細敘述)的y方向的位置。位置測定部39設置於第2移動部30的x方向的兩端(-x側之端及+x側之端)。位置測定部39具有:設置於板狀部23(亦可為軌道31a)的-x側的端面及板狀部23(亦可為軌道31b)+x側的端面的標尺39a,以及設置於平台41的端面41h及端面41i的檢測頭39b。另外,圖2中未圖示位於+x側的標尺39a及檢測頭39b。標尺39a與標尺29a相同,檢測頭39b與檢測頭29b相同,因而省略說明。Returning to the description of FIG. 2. The position measurement unit 39 is, for example, a linear encoder, and measures the positional relationship between the plate-shaped portion 23 and the stage 41, that is, the position of the stage 41 with respect to the origin position of the position measurement unit 39 (described later in detail) in the y direction. The position measurement unit 39 is provided at both ends in the x direction (the end on the −x side and the end on the + x side) of the second moving portion 30. The position measurement unit 39 includes a scale 39a provided on the −x-side end surface of the plate-shaped portion 23 (or the rail 31a) and a + x-side end surface of the plate-shaped portion 23 (or the rail 31b) and a platform. The detection head 39b of the end surface 41h and the end surface 41i of 41. Note that the scale 39a and the detection head 39b on the + x side are not shown in FIG. 2. The scale 39a is the same as the scale 29a, and the detection head 39b is the same as the detection head 29b, and therefore description thereof is omitted.
平台41為板狀,具有大致水平的上表面41a及下表面41b(參照圖7)。平台41使用熱膨脹係數大致為0.5~1×10-7 /K的低膨脹性陶瓷而形成。由此,可防止平台41的變形。另外,平台41亦可使用熱膨脹係數大致為5×10-8 /K的超低膨脹性玻璃陶瓷而形成。該情況下,即便產生無法完全控制的溫度變化,亦可確實地防止平台41的變形。 The stage 41 is plate-shaped, and has an upper surface 41 a and a lower surface 41 b that are substantially horizontal (see FIG. 7). The stage 41 uses a low thermal expansion coefficient of approximately 0.5 to 1 × 10 -7 / K. Ceramic. Thereby, deformation of the stage 41 can be prevented. In addition, the stage 41 may be formed using an ultra-low-expansion glass ceramic having a thermal expansion coefficient of approximately 5 × 10 -8 / K. In this case, even if a temperature change cannot be completely controlled, deformation of the stage 41 can be reliably prevented.
在上表面41a載置著罩幕M(省略圖示)。在端面41h設置著對罩幕M施加+x方向的力的施力部45、及對罩幕M施加+y方向的力的施力部46。施力部45、施力部46例如為旋轉缸體(rotary cylinder)。關於施力部45、施力部46,以後將進行詳細敘述。A cover M (not shown) is placed on the upper surface 41a. The end face 41 h is provided with a biasing portion 45 that applies a force in the + x direction to the cover M and a biasing portion 46 that applies a force in the + y direction to the cover M. The urging portion 45 and the urging portion 46 are, for example, a rotary cylinder. The urging portion 45 and the urging portion 46 will be described in detail later.
圖6是自斜上方觀察平台41的概略立體圖。圖7是自斜下方觀察平台41的概略立體圖。FIG. 6 is a schematic perspective view of the platform 41 as viewed obliquely from above. FIG. 7 is a schematic perspective view of the platform 41 as viewed obliquely from below.
在平台41,形成著在板壓方向上貫通的多個罩幕升降器(mask lifter)用孔41d。向罩幕升降器用孔41d插入未圖示的棒狀的罩幕升降器。未圖示的罩幕升降器能夠沿z方向移動,在將罩幕M載置於平台41時使用。A plurality of mask lifter holes 41d are formed in the platform 41 and penetrate in the plate pressing direction. A rod-shaped curtain lifter (not shown) is inserted into the curtain lifter hole 41d. A curtain lifter (not shown) is movable in the z direction, and is used when the curtain M is placed on the platform 41.
在平台41的上表面41a,呈二維狀地排列著多個空氣孔41e。空氣孔41e每隔20 mm~50 mm而設置。自泵(未圖示)等供給的空氣自空氣孔41e向上(向+z方向)噴出。由此,可使載置於平台41的上表面41a的罩幕M暫時地浮起。A plurality of air holes 41e are two-dimensionally arranged on the upper surface 41a of the platform 41. The air holes 41e are provided every 20 mm to 50 mm. Air supplied from a pump (not shown) or the like is ejected upward (toward the + z direction) from the air hole 41e. As a result, the cover M placed on the upper surface 41a of the platform 41 can be temporarily raised.
而且,在平台41的上表面41a,在鄰接的2邊(此處為+x側的邊與-y側的邊)設置著棒鏡41f。A rod mirror 41f is provided on the upper surface 41a of the stage 41 on two adjacent sides (here, the + x side and the -y side).
進而,在平台41的上表面41a,形成著供銷44a、銷44b、銷44c插入的孔41j、孔41k、孔41l。銷44a、銷44b、銷44c為樹脂(例如聚醚醚酮(Polyether ether ketone,PEEK)製,為直徑大致為10 mm左右的棒狀的構件。銷44a、銷44b、銷44c分別設置於框體42,藉由銷驅動部44d(參照圖11)及未圖示的移動機構能夠沿y方向及z方向移動。Furthermore, a hole 41j, a hole 41k, and a hole 41l are formed in the upper surface 41a of the platform 41 for inserting the pins 44a, 44b, and 44c. The pins 44a, 44b, and 44c are made of resin (for example, polyether ether ketone (PEEK)) and are rod-shaped members having a diameter of approximately 10 mm. The pins 44a, 44b, and 44c are respectively provided in a frame. The body 42 can be moved in the y direction and the z direction by a pin driving portion 44d (see FIG. 11) and a moving mechanism (not shown).
藉由銷驅動部44d使銷44a、銷44b、銷44c沿z方向移動,在銷44a、銷44b、銷44c插入至孔41j、孔41k、孔41l的位置、與將銷44a、銷44b、銷44c自孔41j、孔41k、孔41l拔出而銷44a、銷44b、銷44c離開平台41的位置之間,銷44a、銷44b、銷44c移動。藉由銷驅動部44d使銷44a、銷44b、銷44c沿y方向移動,在銷44a、銷44b、銷44c插入至孔41j的位置,與銷44a、銷44b、銷44c插入至孔41k的位置,銷44a、銷44b、銷44c插入至孔41l的位置之間,銷44a、銷44b、銷44c移動。將銷44a、銷44b、銷44c能夠沿y方向及z方向移動地設置的構成,可使用已公知的各種技術。The pin driving portion 44d moves the pins 44a, 44b, and 44c in the z direction, and the pins 44a, 44b, and 44c are inserted into the holes 41j, 41k, and 41l, and the pins 44a, 44b, The pin 44c is pulled out from the hole 41j, the hole 41k, and the hole 41l, and the pin 44a, the pin 44b, and the pin 44c move between the positions where the pin 44a, the pin 44b, and the pin 44c leave the platform 41. The pin driving part 44d moves the pins 44a, 44b, and 44c in the y direction, and at the positions where the pins 44a, 44b, and 44c are inserted into the holes 41j, the pins 44a, 44b, and 44c are inserted into the holes 41k. In the position, the pins 44a, 44b, and 44c are inserted between the positions of the holes 41l, and the pins 44a, 44b, and 44c move. The pin 44a, the pin 44b, and the pin 44c are movably provided in the y direction and the z direction, and various known techniques can be used.
孔41j、孔41k、孔41l根據罩幕M的大小而分開使用。在使用800 mm×520 mm的罩幕M的情況下,向孔41j插入銷44a、銷44b、銷44c,在使用920 mm×800 mm的罩幕M的情況下,向孔41k插入銷44a、銷44b、銷44c,在使用1400 mm×1220 mm的罩幕M的情況下,向孔41l插入銷44a、銷44b、銷44c。如此,銷44a、銷44b、銷44c能夠裝卸地設置於供罩幕M的鄰接的2邊抵接的位置。The holes 41j, 41k, and 41l are used separately according to the size of the mask M. When using a mask M of 800 mm × 520 mm, insert pins 44a, 44b, and 44c into the holes 41j. When using a mask M of 920 mm × 800 mm, insert pins 44a, 41k into the holes 41k. In the case of the pin 44b and the pin 44c, when the cover M of 1400 mm × 1220 mm is used, the pin 44a, the pin 44b, and the pin 44c are inserted into the hole 41l. In this way, the pins 44a, 44b, and 44c are detachably provided at positions where the two adjacent sides of the cover M come into contact.
另外,孔41j、孔41k、孔41l的位置分別形成於在對應的罩幕M的鄰接的2邊抵接時,平台41的中心與罩幕M的中心大致一致的位置。In addition, the positions of the holes 41j, 41k, and 41l are formed at positions where the center of the platform 41 and the center of the cover M substantially coincide when the two adjacent sides of the corresponding cover M abut.
在平台41的下表面41b,呈二維狀地形成著多個凸部41c。凸部41c的前端(與軌道31或導軌32相向的面)為平面。在凸部41c設置著多個(例如5個)空氣噴出部38。空氣噴出部38具有在凸部41c的前端面開口的空氣孔。而且,空氣噴出部38具有內徑縮窄的節流口。因此,自空氣噴出部38朝向軌道31及導軌32,以高壓及高速噴出自泵(未圖示)等供給的空氣。由此,在空氣噴出部38與軌道31及導軌32之間形成著空氣層。而且,藉由在凸部41c設置多個空氣噴出部38,該空氣層的壓力增高。A plurality of convex portions 41c are formed two-dimensionally on the lower surface 41b of the platform 41. The front end of the convex portion 41c (a surface facing the rail 31 or the guide rail 32) is a flat surface. A plurality of (for example, five) air ejection portions 38 are provided in the convex portion 41c. The air ejection part 38 has an air hole opened in the front end surface of the convex part 41c. In addition, the air ejection portion 38 has a throttle opening with a narrowed inner diameter. Therefore, air supplied from a pump (not shown) or the like is ejected from the air ejection portion 38 toward the rail 31 and the guide rail 32 at a high pressure and high speed. As a result, an air layer is formed between the air ejection portion 38 and the rail 31 and the guide rail 32. Further, by providing a plurality of air ejection portions 38 in the convex portion 41c, the pressure of the air layer increases.
另外,本實施形態中,鄰接的凸部41c在x方向上及y方向上均隔開,但凸部41c的形態不限於此。例如亦可為,凸部為沿y方向長的肋狀,且肋狀的凸部在x方向上排列多個。其中,為了將形成於空氣噴出部38與軌道31及導軌32之間的空氣層的厚度設為固定,如圖7所示,理想的是將凸部41c在x方向及y方向上呈二維狀地排列。In this embodiment, the adjacent convex portions 41c are spaced apart in the x direction and the y direction, but the shape of the convex portions 41c is not limited to this. For example, the convex portion may have a rib shape that is long in the y direction, and a plurality of rib-shaped convex portions may be arranged in the x direction. Among them, in order to fix the thickness of the air layer formed between the air ejection portion 38 and the rail 31 and the guide rail 32, as shown in FIG. 7, it is desirable that the convex portion 41c be two-dimensional in the x direction and the y direction. Arrange like.
回到圖1的說明中。框體42設置於壓盤11的上表面11a,在平台41的上方(+z方向)保持光照射部43。框體42具有2根柱42a及將柱42a連結的梁42b。Returning to the description of FIG. 1. The frame body 42 is provided on the upper surface 11 a of the platen 11, and holds the light irradiation section 43 above (+ z direction) the stage 41. The frame 42 includes two pillars 42a and a beam 42b connecting the pillars 42a.
光照射部43對罩幕M照射光(本實施形態中為雷射光)。光照射部43以固定間隔(例如每隔大致200 mm)設置於梁42b。本實施形態中,具有7個光照射部43a、光照射部43b、光照射部43c、光照射部43d、光照射部43e、光照射部43f、光照射部43g。光照射部43a~光照射部43g為相同構成,因而以下,對光照射部43a進行說明。The light irradiation section 43 irradiates the mask M with laser light (in this embodiment, laser light). The light irradiation sections 43 are provided on the beam 42 b at a fixed interval (for example, approximately every 200 mm). In this embodiment, there are seven light irradiating sections 43a, 43b, 43c, 43d, 43e, 43f, 43g. Since the light irradiating section 43a to 43g have the same configuration, the light irradiating section 43a will be described below.
圖8是表示光照射部43a的概要的主要部位透視圖。光照射部43a主要具有:框體431、設置於框體431的內部的光源432、設置於框體431的下端的物鏡433、及自動聚焦(autofocus,AF)處理部435。而且,光照射部43a具有將框體431的內部的溫度保持為固定的未圖示的溫度調整部。FIG. 8 is a perspective view of a main part showing an outline of the light irradiation section 43a. The light irradiation section 43 a mainly includes a housing 431, a light source 432 provided inside the housing 431, an objective lens 433 provided at a lower end of the housing 431, and an autofocus (AF) processing unit 435. In addition, the light irradiation section 43 a includes a temperature adjustment section (not shown) that maintains the temperature inside the housing 431 to be constant.
光源432為能夠照射面狀雷射光的光源,畫素呈二維配置。光源432例如可使用數位反射鏡裝置(Digital Mirror Device,DMD)。物鏡433使自光源432照射的雷射光成像於罩幕M的表面。The light source 432 is a light source capable of emitting planar laser light, and the pixels are arranged two-dimensionally. As the light source 432, for example, a digital mirror device (Digital Mirror Device, DMD) can be used. The objective lens 433 images the laser light emitted from the light source 432 on the surface of the mask M.
描繪時,自光照射部43a~光照射部43g各自的光源432照射光,該光於罩幕M上成像,由此在罩幕M描繪圖案。At the time of drawing, light is irradiated from each of the light sources 432 of the light irradiating section 43a to 43g, and this light forms an image on the mask M, thereby drawing a pattern on the mask M.
AF處理部435使對罩幕M照射的光的焦點對準罩幕M,主要具有:鏡筒透鏡群435a、光束分光器435b、及2個感測器435c、感測器435d。如圖8的2點鏈線所示,自光源432向罩幕M照射的雷射光由罩幕M反射(省略圖示),並通過物鏡433及鏡筒透鏡群435a而向光束分光器435b入射。反射光在光束分光器435b中被分為光程長度不同的2個光,2個光分別由不同的感測器435c、感測器435d接收。AF處理部435進行基於由感測器435c、感測器435d接收的結果求出對焦位置的自動聚焦處理。另外,自動聚焦處理已為公知,因而省略說明。The AF processing unit 435 focuses the light irradiated onto the mask M, and mainly includes a lens barrel lens group 435a, a beam splitter 435b, and two sensors 435c and 435d. As shown by the two-dot chain line in FIG. 8, the laser light irradiated from the light source 432 to the cover M is reflected by the cover M (not shown), and enters the beam splitter 435 b through the objective lens 433 and the lens barrel lens group 435 a. . The reflected light is divided into two lights with different optical path lengths in the beam splitter 435b, and the two lights are received by different sensors 435c and 435d, respectively. The AF processing unit 435 performs an autofocus process that obtains an in-focus position based on the results received by the sensors 435c and 435d. In addition, since autofocus processing is well known, description is omitted.
框體431經由連結部434而設置於梁42b。面434a固定於框體431,面434b固定於梁42b。連結部434藉由在內部形成孔434c,而具有在平行的2個面434a、面434b保持平行的狀態下能夠沿z方向移動的連桿機構。The frame body 431 is provided on the beam 42 b via the connection portion 434. The surface 434a is fixed to the frame 431, and the surface 434b is fixed to the beam 42b. The connection portion 434 has a link mechanism capable of moving in the z direction while the two parallel surfaces 434a and 434b are kept parallel by forming a hole 434c in the inside.
連結部434設置著:使面434a沿z方向移動的壓電元件434d,及測定面434a的移動量的線性編碼器434e。The connecting portion 434 is provided with a piezoelectric element 434d that moves the surface 434a in the z direction, and a linear encoder 434e that measures the amount of movement of the surface 434a.
回到圖1的說明中。與光照射部43鄰接而設置測定描繪於罩幕M的圖案的位置的圖案讀取部47。圖案讀取部47具有7個圖案讀取部47a、圖案讀取部47b、圖案讀取部47c、圖案讀取部47d、圖案讀取部47e、圖案讀取部47f、圖案讀取部47g,圖案讀取部47a~圖案讀取部47g分別與光照射部43a~光照射部43g鄰接而設置。圖案讀取部47a~圖案讀取部47g因具有相同的構成,故以下對圖案讀取部47a進行說明。Returning to the description of FIG. 1. A pattern reading section 47 that measures the position of the pattern drawn on the mask M is provided adjacent to the light irradiation section 43. The pattern reading section 47 includes seven pattern reading sections 47a, pattern reading sections 47b, pattern reading sections 47c, pattern reading sections 47d, pattern reading sections 47e, pattern reading sections 47f, and pattern reading sections 47g. The pattern reading portions 47a to 47g are provided adjacent to the light irradiation portions 43a to 43g, respectively. Since the pattern reading section 47a to 47g have the same configuration, the pattern reading section 47a will be described below.
圖9是表示圖案讀取部47a的概要的立體圖,且是透視主要部位的圖。圖案讀取部47a主要包括顯微鏡、及使由顯微鏡取得的圖案成像的紫外線(ultraviolet,UV)相機476,所述顯微鏡包括:取得形成於罩幕M(圖9中省略圖示)的圖案P的像(光)的物鏡471,向物鏡471照射光(此處為UV光)的光源單元472,由鈦、氧化鋯等低導熱體形成的鏡筒473,設置於鏡筒473的內部的鏡筒透鏡474,及使來自光源單元472的光透過並且將自物鏡471引導的光反射的反射鏡475。FIG. 9 is a perspective view showing an outline of the pattern reading section 47a, and is a view showing a main part thereof. The pattern reading section 47 a mainly includes a microscope and an ultraviolet (UV) camera 476 that images a pattern obtained by the microscope. The microscope includes a pattern P for obtaining a pattern P formed on the mask M (not shown in FIG. 9). An objective lens 471 (light), a light source unit 472 that irradiates the objective lens 471 with light (here, UV light), a lens barrel 473 formed of a low thermal conductor such as titanium or zirconia, and a lens barrel provided inside the lens barrel 473 A lens 474 and a reflecting mirror 475 that transmits light from the light source unit 472 and reflects light guided from the objective lens 471.
自光源單元472照射近紫外線(例如波長大致為375 nm的光)。光源單元472包括:設置於遠處的光源472a,引導來自光源的光的光纖472b,設置於光纖的端面附近的擴散板472c,及與擴散板472c鄰接而設置的準直透鏡(collimator lens)472d。Near-ultraviolet rays (for example, light having a wavelength of approximately 375 nm) are radiated from the light source unit 472. The light source unit 472 includes a distant light source 472a, an optical fiber 472b for guiding light from the light source, a diffusion plate 472c provided near an end face of the optical fiber, and a collimator lens 472d provided adjacent to the diffusion plate 472c. .
光源472a例如為UV雷射或超輻射發光二極體(Superluminescent Light Emitting Diode,sLED),照射紫外線區域的雷射光。因光源472a發熱,故光源472a設置於與光照射部43隔開的位置。自光源472a照射的光使用光纖472b而引導。擴散板472c由光纖472b導光,擴大自光纖472b的端面放射的點光源狀的光,準直透鏡472d使該光為平行光。因此,自光源單元472照射面光源狀的光。The light source 472a is, for example, a UV laser or a Superluminescent Light Emitting Diode (sLED), and irradiates laser light in an ultraviolet region. Since the light source 472 a generates heat, the light source 472 a is provided at a position spaced from the light irradiation section 43. The light emitted from the light source 472a is guided using an optical fiber 472b. The diffuser plate 472c guides light by the optical fiber 472b, expands point-light-like light emitted from an end surface of the optical fiber 472b, and collimates the light into parallel light. Therefore, light from the light source unit 472 is radiated as a surface light source.
自光源單元472照射的光由圖案P反射,被導向物鏡「471。物鏡471為具有倍率大致為100倍的高倍率、開口數(NA,numerical aperture)大致為0.95、具有焦點距離大致為2 mm的特性的UV透鏡。物鏡471因讀取由光照射部43形成的圖案P,故理想的是與物鏡433鄰接而設置。鏡筒透鏡474為使來自經無限遠修正的物鏡471的光成像的透鏡,焦點距離大致為200 mm。The light radiated from the light source unit 472 is reflected by the pattern P and guided to the objective lens "471. The objective lens 471 has a high magnification of approximately 100 times, the number of apertures (NA) is approximately 0.95, and the focal distance is approximately 2 mm. The objective lens 471 is ideally provided adjacent to the objective lens 433 because the pattern P formed by the light irradiating section 43 is read. The lens barrel lens 474 is formed by imaging the light from the objective lens 471 corrected at infinity. Lens with a focal distance of approximately 200 mm.
UV相機476的解析度為超延伸圖形陣列(super extended graphics array,SXGA)(1280×1024畫素)左右,大小為1/4吋左右,消耗電力為0.1 W左右。UV相機476藉由控制部151a(參照圖12)能夠進行超低速度掃描,因此可準確地讀取描繪於罩幕M的微細圖案。而且,未使用時能夠自動地停機(shut down)。The resolution of the UV camera 476 is about a super extended graphics array (SXGA) (1280 × 1024 pixels), the size is about 1/4 inch, and the power consumption is about 0.1 W. The UV camera 476 can perform ultra-low-speed scanning by the control unit 151 a (see FIG. 12), and therefore can accurately read the fine pattern drawn on the mask M. In addition, it can be shut down automatically when not in use.
回到圖1的說明中。在平台41的-x側的側面,設置著測定自光照射部43照射的光(空中影像)i的位置的光讀取部48。光讀取部48具有7個光讀取部48a、光讀取部48b、光讀取部48c、光讀取部48d、光讀取部48e、光讀取部48f、光讀取部48g。光讀取部48a~光讀取部48g為相同構成,因而以下,對圖案讀取部47a進行說明。Returning to the description of FIG. 1. On the side of the -x side of the stage 41, a light reading unit 48 for measuring the position of the light (air image) i irradiated from the light irradiation unit 43 is provided. The optical reading section 48 includes seven optical reading sections 48a, 48b, 48c, 48d, 48e, 48f, 48g, and 48g. Since the light reading section 48a to 48g have the same configuration, the pattern reading section 47a will be described below.
圖10是表示光讀取部48a的概要的立體圖,且是透視主要部位的圖。光讀取部48a主要包括顯微鏡、及使由顯微鏡取得的圖案成像的UV相機485,所述顯微鏡包括:獲取空中影像i的光的物鏡481,反射自物鏡481引導的光的反射鏡482,由低導熱體形成的鏡筒483,及設置於鏡筒473的內部的鏡筒透鏡484。物鏡481、反射鏡482、鏡筒483、鏡筒透鏡484及UV相機485為分別與物鏡471、反射鏡485、鏡筒473、鏡筒透鏡474及UV相機476相同的構成。FIG. 10 is a perspective view showing an outline of the optical reading section 48a, and is a view showing a main part thereof. The light reading section 48a mainly includes a microscope and a UV camera 485 for imaging a pattern obtained by the microscope. The microscope includes an objective lens 481 that acquires light from an aerial image i, and a reflective mirror 482 that reflects light guided by the objective lens 481. A lens barrel 483 formed of a low thermal conductor, and a barrel lens 484 provided inside the lens barrel 473. The objective lens 481, the reflecting mirror 482, the lens barrel 483, the lens barrel lens 484, and the UV camera 485 have the same configurations as the objective lens 471, the reflecting mirror 485, the lens barrel 473, the lens barrel lens 474, and the UV camera 476, respectively.
使平台41移動,自光照射部43照射的光入射至光讀取部48。自光照射部43的物鏡433照射的空中影像i由物鏡481放大後,投影至UV相機485,其位置被讀取。空中影像i因容易讀取像位置,故理想的是分別包含1條以上的沿x方向的線及沿y方向的線。圖10中例示各包含1條沿x方向的線及沿y方向的線的十字圖案。The stage 41 is moved, and the light irradiated from the light irradiation section 43 is incident on the light reading section 48. The aerial image i irradiated from the objective lens 433 of the light irradiating section 43 is enlarged by the objective lens 481 and then projected onto the UV camera 485, and its position is read. Since the image position of the aerial image i is easy to read, it is desirable to include one or more lines in the x direction and lines in the y direction. FIG. 10 illustrates a cross pattern each including a line in the x direction and a line in the y direction.
回到圖1的說明中。在設置於-y側的柱42a上,設置著雷射干涉儀51。而且,在壓盤11的+x側的側面設置著雷射干涉儀52(圖1中省略圖示)。Returning to the description of FIG. 1. A laser interferometer 51 is provided on the post 42a provided on the -y side. A laser interferometer 52 (not shown in FIG. 1) is provided on the side of the + x side of the platen 11.
圖11是表示雷射干涉儀51、雷射干涉儀52、雷射干涉儀53測量的情況的示意圖。圖9中,由2點鏈線表示雷射光的路徑。而且,圖9中,由虛線表示光照射部43a~光照射部43g的位置。FIG. 11 is a schematic diagram showing a measurement performed by the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53. In FIG. 9, the path of the laser light is indicated by a two-dot chain line. In FIG. 9, the positions of the light irradiating section 43 a to 43 g are indicated by broken lines.
雷射干涉儀51、雷射干涉儀52、雷射干涉儀53照射4道雷射光。4道雷射光中的2道由棒鏡41f反射,其反射光由雷射干涉儀51、雷射干涉儀52接收。The laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 irradiate four laser beams. Two of the four laser beams are reflected by the rod mirror 41f, and the reflected light is received by the laser interferometer 51 and the laser interferometer 52.
在光照射部43a的-y側的側面設置著反射鏡436。自雷射干涉儀51照射的光中的剩餘的2道由反射鏡436反射,其反射光由雷射干涉儀51接收。A reflecting mirror 436 is provided on the side of the -y side of the light irradiation section 43a. The remaining two of the light irradiated from the laser interferometer 51 are reflected by the mirror 436, and the reflected light is received by the laser interferometer 51.
在光照射部43a~光照射部43g的+x側的側面設置著反射鏡437。自雷射干涉儀52照射的光中的剩餘的2道由反射鏡437反射,其反射光由雷射干涉儀52、雷射干涉儀53接收。A reflecting mirror 437 is provided on the + x side surface of the light irradiating section 43a to 43g. The remaining two of the light irradiated from the laser interferometer 52 are reflected by the mirror 437, and the reflected light is received by the laser interferometer 52 and the laser interferometer 53.
雷射干涉儀52、雷射干涉儀53藉由驅動部11c,能夠沿著軌道11b移動。軌道11b以長度方向沿著y方向的方式設置於壓盤11。如此,雷射干涉儀52、雷射干涉儀53能夠沿y方向移動。The laser interferometer 52 and the laser interferometer 53 can move along the rail 11b by the drive unit 11c. The rail 11b is provided on the platen 11 so that the longitudinal direction thereof follows the y-direction. In this way, the laser interferometer 52 and the laser interferometer 53 can move in the y direction.
-y側的雷射干涉儀52在描繪時,設置於對光照射部43a照射光的位置,在校準時(校正時),以對光照射部43a照射光的位置、對光照射部43b照射光的位置、對光照射部43c照射光的位置…的方式依次移動。+y側的雷射干涉儀53一直設置於對光照射部43g照射光的位置。The laser interferometer 52 on the -y side is set at the position where the light irradiating portion 43a is irradiated during drawing, and at the time of calibration (during calibration), the position where the light irradiating portion 43a is irradiated and the light irradiating portion 43b The position of the light, the position of the light irradiated to the light irradiating portion 43c, are sequentially moved. The laser interferometer 53 on the + y side is always provided at a position where the light irradiating portion 43g irradiates light.
反射鏡436、反射鏡437與棒鏡41f大致平行。因此,雷射干涉儀51以反射鏡436為基準位置,測定棒鏡41f中的沿著x方向的棒鏡的411的位置,雷射干涉儀52、雷射干涉儀53以反射鏡437為基準位置,測定棒鏡41f中的沿著y方向的棒鏡412的位置。換言之,雷射干涉儀51測定光照射部43與平台41(位置測定部29、位置測定部39)的位置關係中的、平台41相對於光照射部43的y方向的位置。雷射干涉儀52、雷射干涉儀53測定光照射部43與平台41(位置測定部29、位置測定部39)的位置關係中的、平台41相對於光照射部43的x方向的位置。The reflecting mirror 436 and the reflecting mirror 437 are substantially parallel to the rod mirror 41f. Therefore, the laser interferometer 51 uses the reflecting mirror 436 as a reference position, and measures the position of the rod mirror 41f along the x direction of the rod mirror 411. The laser interferometer 52 and the laser interferometer 53 use the reflecting mirror 437 as a reference. The position is the position of the rod mirror 412 along the y direction among the rod mirrors 41f. In other words, the laser interferometer 51 measures the y-direction position of the stage 41 with respect to the light irradiating section 43 in the positional relationship between the light irradiating section 43 and the stage 41 (the position measuring section 29 and the position measuring section 39). The laser interferometer 52 and the laser interferometer 53 measure the position of the stage 41 with respect to the light irradiation unit 43 in the positional relationship between the light irradiation unit 43 and the stage 41 (the position measurement unit 29 and the position measurement unit 39).
如此由雷射干涉儀51、雷射干涉儀52、雷射干涉儀53測定的棒鏡41f的位置不包括板狀部23或平台41的縱搖(pitching)或平擺(yawing)引起的誤差、也不包括存在於第1移動部20或第2移動部30的空氣層引起的誤差等。因此,本實施形態中,使用雷射干涉儀51、雷射干涉儀52、雷射干涉儀53,來校正進行包含該些誤差的測定的位置測定部29、位置測定部39,由此提高平台41的移動性。以後對位置測定部29、位置測定部39的校正進行詳細敘述。The position of the rod mirror 41f measured by the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 in this way does not include errors caused by pitching or yawing of the plate-like portion 23 or the platform 41. Neither does it include errors caused by the air layer existing in the first moving section 20 or the second moving section 30. Therefore, in the present embodiment, the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 are used to correct the position measurement unit 29 and the position measurement unit 39 that perform measurements including these errors, thereby improving the platform. 41 mobility. The calibration of the position measurement unit 29 and the position measurement unit 39 will be described in detail later.
雷射干涉儀51、雷射干涉儀52、雷射干涉儀53藉由使由反射鏡436或反射鏡437反射的光與由棒鏡41f反射的光重合,觀察波的干涉而測定位置。因此,由於氣壓、氣溫、濕度等而雷射光的波長發生變化,即便測定相同位置,測定結果亦有可能發生變化。因此,亦可準確地測定氣溫、氣壓、濕度等並將該些保持為固定,或測量例如5吋(125 mm)左右的大小的濾波器(例如利用了兩個相向的反射面的多重干涉的標準具(etalon))的干涉狀態而監視雷射光的波長。另外,標準具理想的是與平台41同樣地,使用低膨脹性陶瓷或超低膨脹性玻璃陶瓷而形成。The laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 superimpose the light reflected by the reflecting mirror 436 or the reflecting mirror 437 and the light reflected by the rod mirror 41f, and observe the interference of the waves to measure the position. Therefore, the wavelength of laser light changes due to air pressure, air temperature, humidity, etc. Even if the same position is measured, the measurement result may change. Therefore, it is also possible to accurately measure the temperature, air pressure, humidity, etc. and keep them fixed, or to measure a filter, for example, about 5 inches (125 mm) (for example, using multiple interferences of two opposing reflective surfaces) Etalon) to monitor the wavelength of laser light. The etalon is preferably formed using a low-expansion ceramic or an ultra-low-expansion glass ceramic similarly to the stage 41.
另外,於作為雷射干涉儀52,使用可照射8道以上的雷射光(例如12道)的雷射干涉儀用光源的情況下,雷射干涉儀52亦可不具有沿著y方向移動的機構。另外,關於+y側的雷射干涉儀53,亦可不具有沿y方向移動的機構。In addition, when a laser interferometer light source capable of irradiating 8 or more laser beams (for example, 12 channels) is used as the laser interferometer 52, the laser interferometer 52 may not have a mechanism for moving in the y direction. . The laser interferometer 53 on the + y side may not have a mechanism for moving in the y direction.
圖12是表示罩幕製造裝置1的電性構成的方塊圖。罩幕製造裝置1具有:中央處理單元(Central Processing Unit,CPU)151、隨機存取記憶體(Random Access Memory,RAM)152、唯讀記憶體(Read Only Memory,ROM)153、輸入輸出介面(I/F)154、通信介面(I/F)155、媒體介面(I/F)156,該些與驅動部25、驅動部34、位置測定部29、位置測定部39、光照射部43、施力部45、施力部46、圖案讀取部47、光讀取部48、雷射干涉儀51、雷射干涉儀52、雷射干涉儀53等相互連接。FIG. 12 is a block diagram showing the electrical configuration of the mask manufacturing apparatus 1. The mask manufacturing device 1 includes a central processing unit (CPU) 151, a random access memory (RAM) 152, a read only memory (ROM) 153, and an input / output interface ( I / F) 154, communication interface (I / F) 155, media interface (I / F) 156, and these are connected to the driving section 25, the driving section 34, the position measuring section 29, the position measuring section 39, the light irradiation section 43, The urging portion 45, the urging portion 46, the pattern reading portion 47, the optical reading portion 48, the laser interferometer 51, the laser interferometer 52, the laser interferometer 53, and the like are connected to each other.
CPU151基於儲存於RAM152、ROM153的程式而動作,進行各部的控制。CPU151中,自位置測定部29、位置測定部39、雷射干涉儀51、雷射干涉儀52等輸入有信號。自CPU151輸出的信號被輸出至驅動部25、驅動部34、光照射部43。The CPU 151 operates based on the programs stored in the RAM 152 and the ROM 153 and controls each unit. In the CPU 151, signals are input from the position measurement unit 29, the position measurement unit 39, the laser interferometer 51, the laser interferometer 52, and the like. The signals output from the CPU 151 are output to the driving section 25, the driving section 34, and the light irradiation section 43.
RAM152為揮發性記憶體。ROM153為記憶有各種控制程式等的非揮發性記憶體。CPU151基於儲存於RAM152、ROM153的程式而動作,進行各部的控制。ROM153儲存罩幕製造裝置1的起動時CPU151進行的啟動程式或依存於罩幕製造裝置1的硬體的程式等。而且,ROM153儲存與描繪於罩幕M的圖案的位置及形狀相關的資訊即描繪資訊或包含修正用基板圖案的位置、形狀等資訊的修正用基板描繪資訊。本實施形態中,因自光源432照射面狀的雷射光,故描繪資訊包括:將光源432的位置與光源432的各畫素中有無光的照射(有無圖案)建立關聯所得的位置資訊,及將光源432的位置與光源432的各畫素中的光的照射時機建立關聯所得的照射時機資訊。RAM152儲存CPU151執行的程式及CPU151使用的資料等。The RAM 152 is a volatile memory. The ROM 153 is a non-volatile memory that stores various control programs and the like. The CPU 151 operates based on the programs stored in the RAM 152 and the ROM 153 and controls each unit. The ROM 153 stores a startup program executed by the CPU 151 at the time of startup of the mask manufacturing apparatus 1, a program dependent on the hardware of the mask manufacturing apparatus 1, and the like. The ROM 153 stores information related to the position and shape of the pattern drawn on the mask M, that is, drawing information or correction substrate drawing information including information such as the position and shape of the correction substrate pattern. In this embodiment, since the planar laser light is irradiated from the light source 432, the drawing information includes position information obtained by correlating the position of the light source 432 with the presence or absence of light irradiation (pattern) in each pixel of the light source 432, and The irradiation timing information obtained by correlating the position of the light source 432 with the irradiation timing of light in each pixel of the light source 432. The RAM 152 stores programs executed by the CPU 151 and data used by the CPU 151.
CPU151經由輸入輸出介面154,控制鍵盤或滑鼠等輸入輸出裝置141。通信介面155經由網路142自其他機器接收資料並發送至CPU151,並且將CPU151生成的資料經由網路142發送至其他機器。The CPU 151 controls an input / output device 141 such as a keyboard or a mouse via the input / output interface 154. The communication interface 155 receives data from other devices via the network 142 and sends them to the CPU 151, and sends data generated by the CPU 151 to other devices via the network 142.
媒體介面156讀取儲存於記憶媒體143的程式或資料並儲存於RAM152中。另外,記憶媒體143例如為積體電路(integrated circuit,IC)卡、保全數位(secure digital,SD)卡、數位光碟(digital video disk,DVD)等。The media interface 156 reads programs or data stored in the storage medium 143 and stores the programs or data in the RAM 152. In addition, the storage medium 143 is, for example, an integrated circuit (IC) card, a secure digital (SD) card, a digital video disk (DVD), or the like.
另外,實現各功能的程式例如自記憶媒體143讀取,經由RAM152安裝於罩幕製造裝置1,並由CPU151來執行。In addition, a program that realizes each function is read from, for example, the memory medium 143, is installed in the mask manufacturing apparatus 1 via the RAM 152, and is executed by the CPU 151.
CPU151具有基於輸入信號控制罩幕製造裝置1的各部的控制部151a的功能。控制部151a藉由執行CPU151所讀取的規定的程式而構築。關於控制部151a進行的處理,將於以後進行詳細敘述。The CPU 151 has a function of a control section 151 a that controls each section of the screen manufacturing apparatus 1 based on an input signal. The control unit 151a is constructed by executing a predetermined program read by the CPU 151. The processing performed by the control unit 151a will be described in detail later.
關於圖12所示的罩幕製造裝置1的構成,是說明本實施形態的特徵時對主要構成進行說明者,並非排除例如一般資訊處理裝置所具備的構成。罩幕製造裝置1的構成要素可根據處理內容分類為更多的構成要素,一個構成要素亦可執行多個構成要素的處理。The configuration of the mask manufacturing apparatus 1 shown in FIG. 12 is a description of the main configuration when describing the features of this embodiment, and does not exclude, for example, a configuration included in a general information processing apparatus. The constituent elements of the mask manufacturing apparatus 1 can be classified into more constituent elements according to the processing content, and one constituent element can also perform processing of a plurality of constituent elements.
對如此構成的罩幕製造裝置1的作用進行說明。以下的處理主要藉由控制部151a而進行。The operation of the mask manufacturing apparatus 1 configured as described above will be described. The following processes are mainly performed by the control unit 151a.
首先,使用雷射干涉儀51、雷射干涉儀52、雷射干涉儀53,進行校正位置測定部29、位置測定部39的校正處理。First, the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 are used to perform the correction processing of the correction position measurement unit 29 and the position measurement unit 39.
如已說明般,雷射干涉儀51、雷射干涉儀52、雷射干涉儀53的測定值雖準確,但會因罩幕製造裝置1中的清潔空氣的降流(down flow)而產生擺動。而且,雷射干涉儀51、雷射干涉儀52、雷射干涉儀53僅可測定相對位置(無法知曉原點)。As already described, although the measured values of the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 are accurate, they may oscillate due to the down flow of the clean air in the mask manufacturing apparatus 1 . In addition, the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 can only measure the relative positions (the origin cannot be known).
位置測定部29、位置測定部39的測定結果雖不受到清潔空氣的降流的影響,但包含由板狀部23或平台41的縱搖或平擺引起的誤差、也包含存在於第1移動部20或第2移動部30的空氣層引起的誤差等。因標尺29a、標尺39a由玻璃形成,故位置測定部29、位置測定部39可準確地捕捉到以nm為單位的距離的變化,但有伸縮或部分應變等長距離的測定中產生誤差之虞。Although the measurement results of the position measurement unit 29 and the position measurement unit 39 are not affected by the downflow of the clean air, they include errors caused by the pitch or swing of the plate-like portion 23 or the platform 41, and also include the existence of the first movement An error or the like caused by the air layer of the unit 20 or the second moving unit 30. Since the ruler 29a and the ruler 39a are formed of glass, the position measurement unit 29 and the position measurement unit 39 can accurately capture changes in the distance in nm, but may cause errors in measurement of long distances such as stretching and partial strain. .
然而,對位置測定部29、位置測定部39通常附有原點信號(表示原點位置的信號),能夠以相當於位置測定部29、位置測定部39的解析能力的精度讀取基準點。利用該功能,即便例如因資料錯誤等而於描繪處理中處理停止,需要恢復到平台41的原點位置,亦有再現性佳地繼續進行剩餘描繪的可能性。However, the origin measurement signal (signal indicating the origin position) is usually attached to the position measurement unit 29 and the position measurement unit 39, and the reference point can be read with an accuracy equivalent to the analysis capability of the position measurement unit 29 and the position measurement unit 39. With this function, even if processing is stopped during drawing processing due to, for example, a data error, and it is necessary to return to the origin position of the platform 41, there is a possibility that the remaining drawing can be continued with good reproducibility.
因此,為了使位置測定部29、位置測定部39的測定結果不包含誤差,而事先調查雷射干涉儀51、雷射干涉儀52、雷射干涉儀53的測定值與位置測定部29、位置測定部39的測定值的關係,進行校正位置測定部29、位置測定部39的校正處理之後,使用位置測定部29、位置測定部39進行描繪處理。Therefore, in order that the measurement results of the position measuring section 29 and the position measuring section 39 do not include errors, the measured values of the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 and the position measuring section 29 and position are investigated in advance. The relationship between the measurement values of the measurement unit 39 is subjected to the correction processing by the correction position measurement unit 29 and the position measurement unit 39, and then the drawing processing is performed using the position measurement unit 29 and the position measurement unit 39.
校正處理中,控制部151a算出針對各光照射部43a~光照射部43g的查找表(Look up table,LUT)。LUT為雷射干涉計51、雷射干涉計52、雷射干涉計53的測定值與位置測定部29、位置測定部39的測定值的誤差表。LUT如圖21所示,包含LUT181a~LUT188a。In the calibration process, the control unit 151a calculates a look-up table (LUT) for each of the light irradiation units 43a to 43g. The LUT is an error table between the measurement values of the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 and the measurement values of the position measurement unit 29 and the position measurement unit 39. As shown in FIG. 21, the LUT includes LUT181a to LUT188a.
如圖21所示,LUT181a(LUT1)為光照射部43a描繪的描繪資訊的x方向的修正中使用的值,LUT182a(LUT2)為光照射部43b描繪的描繪資訊的x方向的修正中使用的值,LUT183a(LUT3)為光照射部43c描繪的描繪資訊的x方向的修正中使用的值,LUT184a(LUT4)為光照射部43d描繪的描繪資訊的x方向的修正中使用的值,LUT185a(LUT5)為光照射部43e描繪的描繪資訊的x方向的修正中使用的值,LUT186a(LUT6)為光照射部43f描繪的描繪資訊的x方向的修正中使用的值,LUT187a(LUT6)為光照射部43g描繪的描繪資訊的x方向的修正中使用的值。而且,LUT188a為光照射部43a~光照射部43g描繪的描繪資訊的y方向的修正中使用的值。As shown in FIG. 21, LUT181a (LUT1) is a value used for correction of the x-direction of the drawing information drawn by the light irradiation section 43a, and LUT182a (LUT2) is used for correction of the x-direction of the drawing information drawn by the light irradiation section 43b Value, LUT183a (LUT3) is a value used for correction of the x-direction of the drawing information drawn by the light irradiation section 43c, LUT184a (LUT4) is a value used for correction of the x-direction of the drawing information drawn by the light irradiation section 43d, LUT185a ( (LUT5) is a value used for the correction of the x-direction of the drawing information drawn by the light irradiation section 43e, LUT186a (LUT6) is a value used for the correction of the x-direction of the drawing information drawn by the light irradiation section 43f, and LUT187a (LUT6) is light The value used for the correction of the x direction of the drawing information drawn by the irradiation unit 43 g. The LUT 188a is a value used for correction in the y direction of the drawing information drawn by the light irradiating sections 43a to 43g.
首先,對LUT181a、LUT187a的算出進行說明。控制部151a一面使板狀部23沿x方向移動,一面取得位於+y側的位置測定部29的測定值與位於-y側的位置測定部29的測定值。而且,控制部151a算出假定位置測定部29位於光照射部43a或光照射部43g的y方向的位置時的測定值(光照射部43a或光照射部43g的位置的測定值)。First, calculation of LUT181a and LUT187a will be described. The control unit 151a obtains the measurement value of the position measurement unit 29 on the + y side and the measurement value of the position measurement unit 29 on the -y side while moving the plate-like portion 23 in the x direction. Then, the control unit 151a calculates a measurement value (a measurement value of the position of the light irradiation unit 43a or the light irradiation unit 43g) when the position measurement unit 29 is located at the position in the y direction of the light irradiation unit 43a or the light irradiation unit 43g.
假定位置測定部29位於光照射部43a或光照射部43g的y方向的位置時的測定值,為位於+y側的位置測定部29的測定值與位於-y側的位置測定部29的測定值的加權平均值。加權平均值為根據位於+y側的位置測定部29的測定值與光照射部43a或光照射部43g的距離、及位於-y側的位置測定部29與光照射部43a或光照射部43g的距離進行加權所得的平均值。例如,若將位於+y側的位置測定部29與光照射部43a的距離設為a,位於-y側的位置測定部29與光照射部43a的距離設為b,則控制部151a將對位於+y側的位置測定部29的測定值乘以a/(a+b)所得的值、與對位於-y側的位置測定部29的測定值乘以b/(a+b)所得的值相加,從而算出假定位置測定部29位於光照射部43a的y方向的位置時的測定值。另外,光照射部43a(關於43b~43g亦相同)的位置可根據製造罩幕製造裝置1時的設計值(儲存於ROM153)等而算出。It is assumed that the measurement value when the position measurement section 29 is located at the position in the y direction of the light irradiation section 43a or 43g is the measurement value of the position measurement section 29 on the + y side and the measurement of the position measurement section 29 on the -y side. The weighted average of the values. The weighted average is based on the distance between the measurement value of the position measurement section 29 on the + y side and the light irradiation section 43a or 43g, and the position measurement section 29 and the light irradiation section 43a or 43g on the -y side. The distance is weighted and averaged. For example, if the distance between the position measurement unit 29 on the + y side and the light irradiation unit 43a is a, and the distance between the position measurement unit 29 on the -y side and the light irradiation unit 43a is b, the control unit 151a The value obtained by multiplying the measurement value of the position measurement unit 29 on the + y side by a / (a + b) and the value obtained by multiplying the measurement value of the position measurement unit 29 on the -y side by b / (a + b). The values are added to calculate a measurement value when the position measurement unit 29 is assumed to be located in the y-direction position of the light irradiation unit 43a. The position of the light irradiating section 43a (the same applies to 43b to 43g) can be calculated from the design value (stored in the ROM 153) and the like when the mask manufacturing apparatus 1 is manufactured.
控制部151a使用位置測定部29做測定的同時,使用雷射干涉儀52,測定y方向的位置為光照射部43a的位置時的x軸方向的位置的變化,使用雷射干涉儀53,測定y方向的位置為光照射部43g的位置時的x軸方向的位置的變化。The control unit 151a performs measurement using the position measuring unit 29, and uses a laser interferometer 52 to measure a change in the position in the x-axis direction when the position in the y direction is the position of the light irradiating portion 43a, and uses the laser interferometer 53 to measure The change in the position in the x-axis direction when the position in the y direction is the position of the light irradiating portion 43g.
圖13是將使板狀部23沿x方向移動時的、假定位置測定部29位於光照射部43a、光照射部43g的y方向的位置時的測定值,與雷射干涉儀52、雷射干涉儀53的測定結果進行比較的一例。圖13中,將假定位置測定部29位於光照射部43a的y方向的位置時的測定值設為S1,假定位置測定部29位於光照射部43g的y方向的位置時的測定值設為S2。而且,將雷射干涉儀52的測定結果設為S52,雷射干涉儀53的測定結果設為S53。FIG. 13 shows measured values when the plate-shaped portion 23 is moved in the x direction, assuming that the position measuring portion 29 is located at the positions in the y direction of the light irradiating portion 43a and 43g, and the laser interferometer 52 and laser An example in which the measurement results of the interferometer 53 are compared. In FIG. 13, the measurement value when the position measurement section 29 is assumed to be at the position in the y direction of the light irradiation section 43 a is set to S1, and the measurement value when the position measurement section 29 is assumed to be at the position in the y direction of the light irradiation section 43 g is S2. . The measurement result of the laser interferometer 52 is set to S52, and the measurement result of the laser interferometer 53 is set to S53.
圖13表示測定值S1、測定值S2較測定值S52、測定值S53有更多的移動,即引起x軸向下凸起的縱搖,測定值S1、測定值S2包含縱搖引起的誤差(縱搖方向上的移位量即間距移位量)等。控制部151a將測定值S1與測定值S52做比較而製作LUT181a,將測定值S2與測定值S53比較而製作LUT187a。FIG. 13 shows that the measured value S1 and the measured value S2 move more than the measured value S52 and the measured value S53, that is, the pitching of the x-axis downward protrusion is caused. The measured values S1 and S2 include errors caused by pitching ( The amount of displacement in the pitch direction is the amount of pitch displacement). The control unit 151a compares the measured value S1 with the measured value S52 to create a LUT 181a, and compares the measured value S2 with the measured value S53 to create a LUT187a.
圖14是表示獲得圖13所示的測定結果的情況下的x方向的修正值(LUT181a)的曲線圖。例如,控制部151a求出將測定值S1與測定值S52 的差分按照x軸的位置的順序排列所得的數列ai(i為x軸的位置,例如可取以數nm為單位的值)。而且,控制部151a將i為0~xo (i=0~xo )時的數列ai的部分和作為x軸的位置為xo 時的修正值而算出。FIG. 14 is a graph showing a correction value (LUT181a) in the x direction when the measurement results shown in FIG. 13 are obtained. For example, the control unit 151a obtains the measured value S1 and the measured value S52. The difference in the order of the position of the x-axis is arranged in the sequence ai (i is the position of the x-axis, for example, it can be taken in the unit of several nm value). Further, the control unit 151a the number i is 0 (i = 0 ~ x o) x O columns when ai portion and the correction value as the x axis O of x is calculated.
另外,圖13中,可知當板狀部23沿+x方向移動時,最初稍微向右(xy平面中的順時針)旋轉,然後向左(xy平面中的逆時針)旋轉,最後轉向大體上筆直(沿著x軸移動)。由此,可算出平擺方向上的移位量即偏轉(yaw)移位量。該偏轉移位量藉由之後詳細敘述的使用了修正用基板的修正資料生成處理而修正。In addition, in FIG. 13, it can be seen that when the plate-shaped portion 23 moves in the + x direction, it initially rotates slightly to the right (clockwise in the xy plane), then rotates to the left (counterclockwise in the xy plane), and finally turns to approximately Straight (moves along the x axis). From this, the amount of displacement in the yaw direction, that is, the amount of yaw displacement, can be calculated. This deflection shift amount is corrected by a correction data generation process using a correction substrate described in detail later.
而且,控制部151a一面使板狀部23沿x方向移動,一面取得位於+y側的位置測定部29的測定值與位於-y側的位置測定部29的測定值,並且藉由雷射干涉儀52,測定y方向的位置為光照射部43b的位置時的x軸方向的位置的變化。而且,控制部151a與光照射部43a的情況同樣,算出假定位置測定部29位於光照射部43b的y方向的位置時的測定值,將其與雷射干涉儀52的測定值比較而算出LUT182a。控制部151a關於光照射部43c~光照射部43f亦利用相同的方法,算出LUT183a~LUT186a。The control unit 151a obtains the measurement value of the position measurement unit 29 on the + y side and the measurement value of the position measurement unit 29 on the -y side while moving the plate-like portion 23 in the x direction, and performs laser interference. The meter 52 measures a change in the position in the x-axis direction when the position in the y-direction is the position of the light irradiation section 43b. Further, the control unit 151a calculates the measurement value when the position measurement unit 29 is located at the position in the y direction of the light irradiation unit 43b in the same manner as in the case of the light irradiation unit 43a, and compares it with the measurement value of the laser interferometer 52 to calculate LUT182a . The control unit 151a calculates LUT183a to LUT186a with the same method with respect to the light irradiating portions 43c to 43f.
控制部151a利用與位置測定部29相同的方法,算出位置測定部39的修正值(LUT188a)。控制部151a一面使平台41沿y方向移動,一面取得位於+x側的位置測定部39的測定值及位於-x側的位置測定部39的測定值。與此同時,雷射干涉儀51測定x方向上的位置為光照射部43a的位置時的y軸方向的位置的變化。而且,控制部151a與在LUT181a~LUT187a的情況同樣,算出假定位置測定部39位於光照射部43a的x方向上的位置時的測定值,將其與雷射干涉儀51的測定值比較而算出LUT188a。The control unit 151 a calculates the correction value (LUT 188 a) of the position measurement unit 39 by the same method as the position measurement unit 29. The control unit 151a acquires the measurement value of the position measurement unit 39 on the + x side and the measurement value of the position measurement unit 39 on the -x side while moving the stage 41 in the y direction. At the same time, the laser interferometer 51 measures the change in the position in the y-axis direction when the position in the x-direction is the position of the light irradiation section 43a. Further, the control unit 151a calculates the measurement value when the position measurement unit 39 is located at the position in the x direction of the light irradiation unit 43a as in the case of LUT181a to LUT187a, and compares it with the measurement value of the laser interferometer 51 to calculate LUT188a.
控制部151a將如此算出的修正值(LUT181a~LUT188a)加到位置測定部29、位置測定部39的測定值中,由此校正位置測定部29、位置測定部39。控制部151a在以後的處理中,使用校正後的位置測定部29、位置測定部39的測定值。The control unit 151a adds the correction values (LUT181a to LUT188a) thus calculated to the measurement values of the position measurement unit 29 and the position measurement unit 39, thereby correcting the position measurement unit 29 and the position measurement unit 39. The control unit 151 a uses the measured values of the position measurement unit 29 and the position measurement unit 39 after the correction in subsequent processing.
繼校正處理後,進行用以修正來自光照射部43的光照射位置或光照射時機的修正用基板的製作及使用該修正用基板的修正資料生成處理。Subsequent to the correction processing, a production of a correction substrate for correcting a light irradiation position or a light irradiation timing from the light irradiation unit 43 and a correction data generation process using the correction substrate are performed.
首先,對修正用基板的製作處理進行說明。首先,進行將用以製作修正用基板的罩幕M載置於平台41的載置處理。以下,對載置處理進行具體說明。First, a process for producing a correction substrate will be described. First, a mounting process for placing a mask M for preparing a correction substrate on the stage 41 is performed. The mounting process will be specifically described below.
控制部151a在使罩幕升降器自罩幕升降器用孔41d向+z方向突出的狀態下,在罩幕升降器上載置罩幕M。若在罩幕升降器上載置罩幕M,則控制部151a一方面自空氣孔41e噴出空氣,一方面使罩幕升降器向-z方向移動。其結果,罩幕M向-z方向移動。The control unit 151a places the curtain M on the curtain lifter in a state where the curtain lifter protrudes from the curtain lifter hole 41d in the + z direction. When the curtain M is placed on the curtain lifter, the control unit 151a ejects air from the air hole 41e and moves the curtain lifter in the -z direction. As a result, the mask M moves in the -z direction.
在上表面41a形成著多個空氣孔41e,自全部的空氣孔41e以相同的壓力噴出空氣。因此,若罩幕升降器在罩幕升降器用孔41d的內部下降,則利用空氣將罩幕M均等地上推,經由形成於罩幕M與上表面41a之間的空氣層將罩幕M載置於上表面41a之上。該狀態下,控制部151a驅動施力部45、施力部46對罩幕M施加水平方向的力,進行罩幕M的x方向及y方向上的定位。A plurality of air holes 41e are formed in the upper surface 41a, and air is ejected from all the air holes 41e at the same pressure. Therefore, if the hood lifter is lowered inside the hood lifter hole 41d, the hood M is pushed up evenly by air, and the hood M is placed through the air layer formed between the hood M and the upper surface 41a. On the upper surface 41a. In this state, the control unit 151 a drives the urging unit 45 and the urging unit 46 to apply a horizontal force to the mask M to perform positioning in the x direction and the y direction of the mask M.
圖15是說明施力部45、施力部46按壓罩幕M而進行定位的情況的圖。FIG. 15 is a diagram illustrating a case where the urging portion 45 and the urging portion 46 press the cover M to perform positioning.
控制部151a驅動銷驅動部44d,使銷44a、銷44b、銷44c向-z方向移動,並向孔41j、孔41k、孔41l中的任一個插入銷44a、銷44b、銷44c。圖15中,向孔41l插入銷44a、銷44b、銷44c。The control unit 151a drives the pin driving unit 44d, moves the pin 44a, the pin 44b, and the pin 44c in the -z direction, and inserts the pin 44a, the pin 44b, and the pin 44c into any of the holes 41j, 41k, and 41l. In FIG. 15, a pin 44a, a pin 44b, and a pin 44c are inserted into the hole 41l.
施力部45具有臂45a,在臂45a的前端設置著輥45b。控制部151a若使臂45a以軸45ax為中心順時針地轉動(參照圖15箭頭),則輥45b抵接於罩幕M的-x側的端面,對罩幕M施加+x方向的力(參照圖15中空箭頭)。因在罩幕M與上表面41a之間形成著空氣層,故罩幕M沿+x方向移動,其結果,罩幕M與銷44b、銷44c抵接。由此,罩幕M於x方向上定位。另外,施力部45理想的是設置於輥45b按壓罩幕M的y方向的大致中央的位置。而且,為了將臂45a與上表面41a的距離設為固定,亦可在臂45a的下表面設置與上表面41a抵接的輥(未圖示)。The urging portion 45 includes an arm 45a, and a roller 45b is provided at the tip of the arm 45a. When the control unit 151a rotates the arm 45a clockwise around the axis 45ax (refer to the arrow in FIG. 15), the roller 45b abuts on the end face on the -x side of the cover M, and applies a force in the + x direction to the cover M ( (Refer to the hollow arrow in Figure 15). Since an air layer is formed between the mask M and the upper surface 41a, the mask M moves in the + x direction. As a result, the mask M comes into contact with the pins 44b and 44c. Thereby, the mask M is positioned in the x direction. The urging portion 45 is preferably provided at a position substantially at the center in the y-direction of the roller 45b pressing the cover M. In addition, in order to make the distance between the arm 45a and the upper surface 41a constant, a roller (not shown) that contacts the upper surface 41a may be provided on the lower surface of the arm 45a.
與施力部45同樣地,施力部46具有臂46a,在臂46a的前端設置著輥46b。控制部151a若使臂46a以軸46ax為中心逆時針地轉動(參照圖15箭頭),則輥46b抵接於罩幕M的-y側的端面,對罩幕M施加+y方向的力(參照圖15中空箭頭)。因在罩幕M與上表面41a之間形成著空氣層,故罩幕M向+y方向移動,其結果,罩幕M與銷44a抵接。由此,罩幕M在y方向上定位。另外,施力部46理想的是設置於輥46b按壓罩幕M的-x方向及-y方向的角附近的位置。而且,為了將臂46a與上表面41a的距離設為固定,亦可在臂46a的下表面設置與上表面41a抵接的輥(未圖示)。Like the urging portion 45, the urging portion 46 includes an arm 46a, and a roller 46b is provided at the tip of the arm 46a. When the control unit 151a rotates the arm 46a counterclockwise around the shaft 46ax (see the arrow in FIG. 15), the roller 46b abuts on the end face on the -y side of the cover M, and applies a force in the + y direction to the cover M ( (Refer to the hollow arrow in Figure 15). Since an air layer is formed between the cover M and the upper surface 41a, the cover M is moved in the + y direction. As a result, the cover M is in contact with the pin 44a. Thereby, the mask M is positioned in the y direction. The urging portion 46 is preferably provided at a position near the angle of the −x direction and the −y direction in which the roller 46 b presses the cover M. In addition, in order to make the distance between the arm 46a and the upper surface 41a constant, a roller (not shown) that abuts the upper surface 41a may be provided on the lower surface of the arm 46a.
若銷44a、銷44b、銷44c與罩幕M抵接而進行罩幕M的水平方向的定位,則控制部151a對平台41進行控制,停止自空氣孔41e噴出空氣。其結果,罩幕M在進行了x方向及y方向上的定位的狀態下載置於上表面41a之上。另外,控制部151a可基於設置於銷44a、銷44b、銷44c的未圖示的感測器等的檢測結果,而判定出銷44a、銷44b、銷44c與罩幕M抵接。When the pins 44a, 44b, and 44c are in contact with the mask M and positioned in the horizontal direction of the mask M, the control unit 151a controls the platform 41 to stop ejecting air from the air hole 41e. As a result, the mask M is placed on the upper surface 41a while being positioned in the x-direction and the y-direction. The control unit 151a may determine that the pins 44a, 44b, and 44c are in contact with the cover M based on the detection results of sensors (not shown) provided on the pins 44a, 44b, and 44c.
然後,控制部151a控制銷驅動部44d而使銷44a、銷44b、銷44c向+z方向移動,將銷44a、銷44b、銷44c自孔41j、孔41k、孔41l中的任一個中拔出,使銷44a、銷44b、銷44c離開平台41。由此,能夠以高精度進行罩幕M的定位。Then, the control unit 151a controls the pin driving unit 44d to move the pins 44a, 44b, and 44c in the + z direction, and pulls the pins 44a, 44b, and 44c from any of the holes 41j, 41k, and 41l. Then, the pins 44a, 44b, and 44c are separated from the platform 41. Thereby, positioning of the mask M can be performed with high accuracy.
罩幕M因載置於上表面41a之上,故藉由上表面41a與罩幕M下表面的摩擦,罩幕M固定於上表面41a。因此,罩幕M載置於上表面41a之上後,即便例如銷44a、銷44b、銷44c向+z方向移動,只要平台41不變形,則罩幕M亦不會變形、移動等。而且,因將銷44a、銷44b、銷44c自孔41j、孔41k、孔41l中拔出,故可防止罩幕M抵接於銷44a、銷44b、銷44c而罩幕M自銷44a、銷44b、銷44c受力,因該力而罩幕M發生應變。Since the mask M is placed on the upper surface 41a, the mask M is fixed to the upper surface 41a by friction between the upper surface 41a and the lower surface of the mask M. Therefore, after the cover M is placed on the upper surface 41a, even if, for example, the pins 44a, 44b, and 44c move in the + z direction, as long as the platform 41 is not deformed, the cover M will not be deformed or moved. In addition, since the pins 44a, 44b, and 44c are pulled out from the holes 41j, 41k, and 41l, the mask M can be prevented from abutting on the pins 44a, 44b, and 44c, and the mask M can be prevented from the pins 44a, The pins 44b and 44c receive a force, and the mask M is strained by the force.
若罩幕M載置於平台41,則控制部151a對罩幕M描繪修正用基板圖案,生成修正用基板。控制部151a自ROM153取得與修正用基板圖案相關的資訊即修正用基板描繪資訊,基於修正用基板描繪資訊進行描繪處理。將光照射至罩幕M的處理可使用已公知的技術來進行。When the mask M is placed on the stage 41, the control unit 151a draws a correction substrate pattern on the mask M to generate a correction substrate. The control unit 151a obtains the correction substrate drawing information, which is information related to the correction substrate pattern, from the ROM 153, and performs drawing processing based on the correction substrate drawing information. The process of irradiating light to the mask M can be performed using a well-known technique.
圖16是表示修正用基板描繪資訊的一例的圖。圖16中,由虛線示意性地表示罩幕M的位置。修正用基板圖案為包含排列成二維狀的多個十字的圖案,本實施形態中為格子狀的圖案。控制部151a一面控制驅動部25、驅動部34而使平台41沿x方向及y方向移動,一面對罩幕M描繪修正用基板圖案而生成修正用基板M1。控制部151a使平台41沿x方向移動而進行一行的描繪後,使平台41沿y方向移動而進行修正用基板的描繪處理。另外,關於使平台41移動的處理將於以後進行詳細敘述。FIG. 16 is a diagram showing an example of the drawing information of the correction substrate. In FIG. 16, the position of the mask M is schematically shown by a dotted line. The correction substrate pattern is a pattern including a plurality of crosses arranged in a two-dimensional shape, and in this embodiment is a grid-shaped pattern. The control unit 151a controls the driving unit 25 and the driving unit 34 to move the stage 41 in the x-direction and the y-direction, and draws a correction substrate pattern facing the mask M to generate a correction substrate M1. The control unit 151 a moves the stage 41 in the x direction to perform one-line drawing, and then moves the stage 41 in the y direction to perform drawing processing of the correction substrate. The process of moving the platform 41 will be described in detail later.
圖17表示基於圖16所示的修正用基板描繪資訊生成的修正用基板M1。圖17中,區域A1的圖案藉由光照射部43a描繪,區域A2的圖案藉由光照射部43b描繪,區域A3的圖案藉由光照射部43c描繪,區域A4的圖案藉由光照射部43d描繪,區域A5的圖案藉由光照射部43e描繪,區域A6的圖案藉由光照射部43f描繪,區域A7的圖案藉由光照射部43g描繪。圖17中,因各種誤差,x方向的描繪圖案成為向圖16的右側(-y方向)凸出y1而成的曲線。FIG. 17 shows a correction substrate M1 generated based on the correction substrate drawing information shown in FIG. 16. In FIG. 17, the pattern of the area A1 is drawn by the light irradiation portion 43a, the pattern of the area A2 is drawn by the light irradiation portion 43b, the pattern of the area A3 is drawn by the light irradiation portion 43c, and the pattern of the area A4 is drawn by the light irradiation portion 43d In the drawing, the pattern in the area A5 is drawn by the light irradiation portion 43e, the pattern in the area A6 is drawn by the light irradiation portion 43f, and the pattern in the area A7 is drawn by the light irradiation portion 43g. In FIG. 17, due to various errors, the drawing pattern in the x direction is a curve formed by protruding y1 to the right side (−y direction) in FIG. 16.
其次,控制部151a生成使用修正用基板M1修正光照射部43的設置誤差等的修正資料。以下,對生成修正資料的方法進行詳細說明。Next, the control unit 151a generates correction data for correcting the setting error of the light irradiation unit 43 and the like using the correction substrate M1. Hereinafter, a method of generating correction data will be described in detail.
控制部151a在生成修正用基板M1時的狀態即初始狀態(0度)、與使修正用基板M1自初始狀態旋轉大致90度、大致180度、及大致270度的狀態各狀態下,將修正用基板M1載置於平台41的上表面41a,在各情況下,使用圖案讀取部47讀取修正用基板M1。The control unit 151a corrects each of the initial state (0 degrees) when the correction substrate M1 is generated and the state where the correction substrate M1 is rotated from the initial state by approximately 90 degrees, approximately 180 degrees, and approximately 270 degrees. The substrate M1 is placed on the upper surface 41 a of the stage 41, and in each case, the correction substrate M1 is read using the pattern reading unit 47.
初始狀態下,區域A1的圖案由圖案讀取部47a讀取,區域A2的圖案由圖案讀取部47b讀取,區域A3的圖案由圖案讀取部47c讀取,區域A4的圖案由圖案讀取部47d讀取,區域A5的圖案由圖案讀取部47e讀取,區域A6的圖案由圖案讀取部47f讀取,區域A7的圖案由圖案讀取部47g讀取。因此,使用圖案讀取部47讀取修正用基板M1的結果與圖15所示的修正用基板描繪資訊一致。In the initial state, the pattern of area A1 is read by pattern reading section 47a, the pattern of area A2 is read by pattern reading section 47b, the pattern of area A3 is read by pattern reading section 47c, and the pattern of area A4 is read by pattern The fetching section 47d reads the pattern of the area A5 by the pattern reading section 47e, the pattern of the area A6 is read by the pattern reading section 47f, and the pattern of the area A7 is read by the pattern reading section 47g. Therefore, the result of reading the correction substrate M1 using the pattern reading unit 47 is consistent with the correction substrate drawing information shown in FIG. 15.
圖18表示在使修正用基板M1自初始狀態旋轉大致180度的狀態下,使用圖案讀取部47讀取修正用基板M1的結果。該情況下,區域A1的圖案由圖案讀取部47g讀取,區域A2的圖案由圖案讀取部47f讀取,區域A3的圖案由圖案讀取部47e讀取,區域A4的圖案由圖案讀取部47d讀取,區域A5的圖案由圖案讀取部47c讀取,區域A6的圖案由圖案讀取部47b讀取,區域A7的圖案由圖案讀取部47a讀取。因此,由圖案讀取部47讀取自初始狀態旋轉大致180度的修正用基板M1的結果(參照圖18的實線)為,x方向的描繪圖案成為向圖17中的左側(+y方向)凸出y2所得的曲線。y2為y1的2倍的大小。另外,圖18中,虛線表示修正用基板描繪資訊。FIG. 18 shows a result of reading the correction substrate M1 using the pattern reading unit 47 in a state where the correction substrate M1 is rotated approximately 180 degrees from the initial state. In this case, the pattern of the area A1 is read by the pattern reading section 47g, the pattern of the area A2 is read by the pattern reading section 47f, the pattern of the area A3 is read by the pattern reading section 47e, and the pattern of the area A4 is read by the pattern The fetching section 47d reads the pattern of the area A5 by the pattern reading section 47c, the pattern of the area A6 is read by the pattern reading section 47b, and the pattern of the area A7 is read by the pattern reading section 47a. Therefore, as a result of reading the correction substrate M1 rotated by approximately 180 degrees from the initial state by the pattern reading unit 47 (see the solid line in FIG. 18), the drawing pattern in the x direction becomes the left side (+ y direction in FIG. 17). ) Protrude the curve obtained by y2. y2 is twice the size of y1. In addition, in FIG. 18, the dotted line shows the drawing information of the correction substrate.
控制部151a將初始狀態下的讀取結果(修正用基板描繪資訊,參照圖18的虛線)與使修正用基板M1自初始狀態旋轉大致180度的狀態下的讀取結果(參照圖18的實線)的中間(參照圖18的2點鏈線),作為光照射部43的修正值。The control unit 151a compares the reading result in the initial state (drawing information of the correction substrate, refer to the dotted line in FIG. 18) and the reading result in the state where the correction substrate M1 is rotated approximately 180 degrees from the initial state (refer to the actual state of FIG. 18). The middle of the line) (see the two-dot chain line in FIG. 18) is used as the correction value of the light irradiation unit 43.
在圖18所示的情況下,修正值為x方向的描繪圖案向+y方向凸出y1所得的曲線。若使用將該修正值加到修正用基板描繪資訊中所得的資訊來描繪修正用基板M1'(未圖示),則修正用基板M1'的圖案為直線,初始狀態下的圖案讀取部47的讀取結果、與使修正用基板M1'自初始狀態旋轉大致180度的狀態下的圖案讀取部47的讀取結果一致。In the case shown in FIG. 18, the correction value is a curve in which the drawing pattern in the x direction is convex to y1 in the + y direction. When the correction substrate M1 '(not shown) is drawn using information obtained by adding the correction value to the correction substrate drawing information, the pattern of the correction substrate M1' is a straight line, and the pattern reading unit 47 in the initial state The reading result of 一致 is consistent with the reading result of the pattern reading section 47 in a state where the correction substrate M1 ′ is rotated approximately 180 degrees from the initial state.
同樣地,控制部151a將使修正用基板自初始狀態旋轉大致90度的狀態下的圖案讀取部47的讀取結果,與使修正用基板自初始狀態旋轉大致270度的狀態下的圖案讀取部47的讀取結果的中間作為修正值而算出。Similarly, the control unit 151a reads the reading result of the pattern reading unit 47 in a state where the correction substrate is rotated approximately 90 degrees from the initial state, and the pattern reading in a state where the correction substrate is rotated approximately 270 degrees from the initial state. The middle of the reading result of the fetching unit 47 is calculated as a correction value.
如此,控制部151a取得在生成修正用基板M1時的狀態即初始狀態(0度)、與使修正用基板M1自初始狀態旋轉大致90度、大致180度、及大致270度的狀態各狀態下,讀取修正用基板M1時的修正用基板圖案的位置,將如下修正值作為光照射部43的修正資料,所述修正值使初始狀態下的讀取結果與使修正用基板M1旋轉大致180度的狀態下的讀取結果一致,且使修正用基板M1旋轉大致90度的狀態下的讀取結果與使修正用基板M1旋轉大致270度的狀態下的讀取結果一致。另外,該些讀取值一致的情況僅為描繪於修正用基板M1的圖案與修正用基板描繪資訊所示的圖案完全一致的情況。In this way, the control unit 151a obtains each state of the initial state (0 degrees) when the correction substrate M1 is generated, and the state where the correction substrate M1 is rotated from the initial state by approximately 90 degrees, approximately 180 degrees, and approximately 270 degrees. When reading the position of the correction substrate pattern when the correction substrate M1 is read, the correction value as the correction data of the light irradiating section 43 is used. The correction value makes the reading result in the initial state and rotates the correction substrate M1 by approximately 180. The reading result in the state of 1 degree is consistent, and the reading result in the state of rotating the correction substrate M1 by approximately 90 degrees is consistent with the reading result in the state of rotating the correction substrate M1 by approximately 270 degrees. Note that the cases where the read values match are only the cases where the pattern drawn on the correction substrate M1 and the pattern shown on the correction substrate drawing information completely match.
由此,可單獨地利用光照射部43進行自我校正,可使描繪於罩幕M的圖案與描繪資訊所示的圖案完全一致。而且,藉由使用包含多個十字的位置的修正用基板圖案,可分別在x方向、y方向上求出修正值。另外,本實施形態中,控制部151a將修正用基板的製作及使用該修正用基板的修正資料生成處理各進行1次,亦可將修正用基板的製作及使用該修正用基板的修正資料生成處理各進行多次。而且,本實施形態中,控制部151a將如下修正值作為光照射部43的修正資料,所述修正值使初始狀態下的讀取結果與使修正用基板M1旋轉大致180度的狀態下的讀取結果一致,且使修正用基板M1旋轉大致90度的狀態下的讀取結果與使修正用基板M1旋轉大致270度的狀態下的讀取結果一致,亦可將使初始狀態下的讀取結果與使修正用基板M1旋轉大致180度的狀態下的讀取結果一致的值作為修正資料。Thereby, self-calibration can be performed by the light irradiation section 43 alone, and the pattern drawn on the mask M can be completely matched with the pattern shown in the drawing information. Further, by using a correction substrate pattern including positions of a plurality of crosses, correction values can be obtained in the x direction and the y direction, respectively. In addition, in the present embodiment, the control unit 151a performs the preparation of the correction substrate and the correction data generation processing using the correction substrate once, and may also generate the correction substrate and the correction data using the correction substrate. Each process was performed multiple times. Further, in the present embodiment, the control unit 151a uses the correction values of the light irradiation unit 43 as correction data, which correct the reading result in the initial state and the reading in a state where the correction substrate M1 is rotated approximately 180 degrees. The results are consistent, and the reading result in a state where the correction substrate M1 is rotated approximately 90 degrees is consistent with the reading result in a state where the correction substrate M1 is rotated approximately 270 degrees. The reading in the initial state may also be made. As the correction data, a value that matches the reading result in a state where the correction substrate M1 is rotated approximately 180 degrees.
其次,對描繪處理進行說明。首先,進行將罩幕M載置於平台41之上的載置處理。該載置處理因與生成修正用基板M1的情況相同,故省略說明。Next, the drawing processing will be described. First, a mounting process of placing the mask M on the platform 41 is performed. Since this mounting process is the same as that in the case where the correction substrate M1 is generated, the description is omitted.
若將罩幕M載置於平台41之上,則控制部151a以該狀態放置罩幕M,直到規定時間(例如數小時)經過為止。然後,控制部151a控制AF處理部435,取得將罩幕M的位置與光照射部43和罩幕M的距離建立關聯所得的距離資訊,基於距離資訊製作修正資訊(xy修正表)(用於之後詳細敘述的描繪位置修正處理)。When the mask M is placed on the platform 41, the control unit 151a places the mask M in this state until a predetermined time (for example, several hours) elapses. Then, the control unit 151a controls the AF processing unit 435 to obtain distance information obtained by associating the position of the mask M with the distance between the light irradiation unit 43 and the mask M, and generates correction information (xy correction table) based on the distance information (for The drawing position correction processing will be described in detail later).
圖19是表示灰塵D附著於罩幕M與平台41的上表面41a之間時的罩幕M的情況的示意圖。若因灰塵D而罩幕M撓曲,則在以感光性基板不撓曲為前提而自光照射部43a~光照射部43g照射鉛垂方向的雷射光束時雷射光束欲照射到的位置,與罩幕M撓曲時雷射光束實際照射到的位置之間,會產生誤差。FIG. 19 is a schematic diagram showing a state of the mask M when dust D is attached between the mask M and the upper surface 41 a of the platform 41. If the mask M is bent due to the dust D, a position where the laser beam is to be irradiated when the laser beam in the vertical direction is irradiated from the light irradiating portion 43a to 43g on the premise that the photosensitive substrate does not flex. An error occurs between the position where the laser beam is actually irradiated when the cover M is flexed.
例如,罩幕M的中心線(參照圖19的一點鏈線)向上側(+z側)凸出的部分因罩幕M的表面延伸,故在描繪處理時,必須增大y方向的移動量。與此相對,罩幕M的中心線向下側(-z側)凸出的部分因罩幕M的表面收縮,故在描繪處理時,必須減小y方向的移動量。For example, since the center line of the mask M (refer to the one-dot chain line in FIG. 19) protrudes upward (+ z side), the surface of the mask M extends. Therefore, it is necessary to increase the amount of movement in the y direction during the drawing process. . On the other hand, since the surface of the mask M is contracted in the part where the center line of the mask M protrudes downward (-z side), it is necessary to reduce the amount of movement in the y direction during the drawing process.
進而,在罩幕M的厚度不均勻的情況下,在自光照射部43a~光照射部43g雷射光束欲照射到的位置與雷射光束實際照射到的位置之間亦會產生誤差。因此,控制部151a取得作為距離資訊的罩幕M的厚度分佈(總厚度變異(Total Thickness Variation,TTV))。Furthermore, when the thickness of the mask M is not uniform, an error may also occur between the position where the laser beam is to be irradiated from the self-light irradiating portion 43a to 43g and the position where the laser beam is actually irradiated. Therefore, the control unit 151 a obtains the thickness distribution (Total Thickness Variation (TTV)) of the mask M as the distance information.
如此,控制部151a基於所取得的距離資訊,製作將罩幕M的位置與罩幕M的水平方向的位置偏移建立關聯所得的xy修正表來修正描繪資訊。In this way, based on the obtained distance information, the control unit 151a creates an xy correction table that correlates the position of the mask M and the positional displacement in the horizontal direction of the mask M to correct the drawing information.
而且,控制部151a使用光讀取部48a~光讀取部48g,取得光照射部43a~光照射部43g的位置關係。首先,控制部151a使平台41移動,使光照射部43a~光照射部43g的xy平面的位置與光讀取部48a~光讀取部48g的xy平面的位置一致。而且,控制部151a自光照射部43a~光照射部43g照射光,利用光讀取部48a讀取自光照射部43a照射的空中影像i,利用光讀取部48b讀取自光照射部43b照射的空中影像i,利用光讀取部48c讀取自光照射部43c照射的空中影像i,利用光讀取部48d讀取自光照射部43d照射的空中影像i,利用光讀取部48e讀取自光照射部43e照射的空中影像i,利用光讀取部48f讀取自光照射部43f照射的空中影像i,利用光讀取部48g讀取自光照射部43g照射的空中影像i。控制部151a將利用光讀取部48a~光讀取部48g讀取的結果分別轉換為x座標、y座標的位置。The control unit 151a uses the light reading unit 48a to 48g to obtain the positional relationship between the light irradiation unit 43a to 43g. First, the control unit 151a moves the stage 41 so that the positions of the xy planes of the light irradiation units 43a to 43g coincide with the positions of the xy planes of the light reading units 48a to 48g. Further, the control unit 151a irradiates light from the light irradiation unit 43a to the light irradiation unit 43g, reads the aerial image i irradiated from the light irradiation unit 43a with the light reading unit 48a, and reads the light irradiation unit 43b with the light reading unit 48b. The irradiated aerial image i reads the aerial image i irradiated from the light irradiation unit 43c by the light reading unit 48c, and the optical reading unit 48d reads the aerial image i irradiated from the light irradiation unit 43d, and the light reading unit 48e The aerial image i irradiated from the light irradiation section 43e is read, the aerial image i irradiated from the light irradiation section 43f is read by the light reading section 48f, and the aerial image i irradiated from the light irradiation section 43g is read by the light reading section 48g . The control unit 151a converts the results read by the optical reading unit 48a to the optical reading unit 48g into positions of the x coordinate and the y coordinate, respectively.
其次,控制部151a使平台41沿-y方向移動,利用光讀取部48a讀取自光照射部43b照射的空中影像i,利用光讀取部48b讀取自光照射部43c照射的空中影像i,利用光讀取部48c讀取自光照射部43d照射的空中影像i,利用光讀取部48d讀取自光照射部43e照射的空中影像i,利用光讀取部48e讀取自光照射部43f照射的空中影像i,利用光讀取部48f讀取自光照射部43g照射的空中影像i。控制部151a將利用光讀取部48a~光讀取部48f讀取的結果分別轉換為x座標、y座標的位置。Next, the control unit 151a moves the stage 41 in the -y direction, reads the aerial image i irradiated from the light irradiation unit 43b by the light reading unit 48a, and reads the aerial image irradiated from the light irradiation unit 43c by the light reading unit 48b. i, the aerial image i irradiated from the light irradiation unit 43d is read by the light reading unit 48c, the aerial image i irradiated from the light irradiation unit 43e is read by the light reading unit 48d, and the self light is read by the light reading unit 48e The aerial image i irradiated by the irradiation unit 43f is read by the light reading unit 48f from the aerial image i irradiated from the light irradiation unit 43g. The control unit 151a converts the results read by the optical reading unit 48a to the optical reading unit 48f into positions of the x coordinate and the y coordinate, respectively.
控制部151a藉由將第一次讀取的結果(x座標、y座標的位置)與第二次讀取的結果(x座標、y座標的位置)進行比較,而分別取得光照射部43a與光照射部43b的位置關係,光照射部43b與光照射部43c的位置關係,光照射部43c與光照射部43d的位置關係,光照射部43d與光照射部43e的位置關係,光照射部43e與光照射部43f的位置關係,光照射部43f與光照射部43g的位置關係。位置測定的精度基於光照射部43的顯微鏡的倍率等,為大致10 nm以下。控制部151a使用該些位置關係來修正描繪資訊。The control unit 151a compares the result of the first reading (the position of the x coordinate and the y coordinate) with the result of the second reading (the position of the x coordinate and the y coordinate) to obtain the light irradiation portion 43a and Positional relationship of light irradiating portion 43b, Positional relationship of light irradiating portion 43b and light irradiating portion 43c, Positional relationship of light irradiating portion 43c and light irradiating portion 43d, Positional relationship of light irradiating portion 43d and light irradiating portion 43e, Light irradiating portion The positional relationship between 43e and the light irradiation portion 43f, and the positional relationship between the light irradiation portion 43f and the light irradiation portion 43g. The accuracy of the position measurement is approximately 10 nm or less based on the magnification of the microscope of the light irradiation section 43 and the like. The control unit 151a uses these positional relationships to correct the drawing information.
其次,控制部151a基於由位置測定部29、位置測定部39取得的測定值,使平台41向光照射部43a對罩幕M的-x側之端及-y側之端照射光的位置移動。然後,控制部151a自光照射部43照射光且使平台41移動,而進行描繪處理。控制部151a在描繪處理之前,自ROM153取得描繪資訊。然後,控制部151a基於所算出的修正值修正描繪資訊,使用修正後的描繪資訊進行描繪處理。Next, the control unit 151a moves the stage 41 to the position where the light irradiation unit 43a irradiates light to the -x side end and the -y side end of the mask M based on the measurement values obtained by the position measurement unit 29 and the position measurement unit 39. . Then, the control unit 151 a irradiates light from the light irradiation unit 43 and moves the stage 41 to perform drawing processing. The control unit 151a obtains drawing information from the ROM 153 before drawing processing. Then, the control unit 151a corrects the drawing information based on the calculated correction value, and performs drawing processing using the corrected drawing information.
首先,對描繪處理的平台41的移動進行說明。控制部151a在描繪處理期間,自空氣噴出部28、空氣噴出部38持續地噴出空氣。由此,在板狀部23與軌道21、導軌22之間形成空氣層,故板狀部23在軌道21、導軌22之上順暢地移動。而且,因在平台41與軌道31、導軌32之間形成空氣層,故平台41在軌道31、導軌32之上順暢地移動。由此,可使平台41順暢地沿水平方向(x方向及y方向)移動。尤其將凸部23c或凸部41c呈二維狀地配置,將空氣層設為固定的厚度,由此可不改變平台41的高度,而使板狀部23或平台41沿水平方向移動。First, the movement of the stage 41 in the drawing process will be described. The control unit 151a continuously ejects air from the air ejection unit 28 and the air ejection unit 38 during the drawing process. As a result, an air layer is formed between the plate-shaped portion 23 and the rail 21 and the guide rail 22, so that the plate-shaped portion 23 moves smoothly on the rail 21 and the guide rail 22. Moreover, since an air layer is formed between the platform 41 and the rail 31 and the guide rail 32, the platform 41 moves smoothly on the rail 31 and the guide rail 32. Thereby, the platform 41 can be smoothly moved in the horizontal direction (x direction and y direction). In particular, the convex portion 23c or the convex portion 41c is arranged two-dimensionally, and the air layer has a fixed thickness, so that the plate-like portion 23 or the platform 41 can be moved in the horizontal direction without changing the height of the platform 41.
雖然自空氣噴出部28噴出空氣,在板狀部23與軌道21或導軌22之間形成空氣層,但棒狀構件26被磁鐵27吸引,由此防止板狀部23自軌道21或導軌22過於浮起。而且,雖然自空氣噴出部28、空氣噴出部38噴出空氣,在平台41與軌道31或導軌32之間形成空氣層,但棒狀構件36被磁鐵37吸引,由此防止平台41自軌道31或導軌32過於浮起。由此,可防止板狀部23或平台41的高度的變動。而且,藉由在凸部23c部、凸部41c分別設置多個空氣噴出部28、空氣噴出部38,可提高形成於板狀部23與軌道21或導軌22之間的空氣層、及形成於平台41與軌道31或導軌32之間的空氣層的壓力,由此,可提高板狀部23或平台41的剛性。Although air is ejected from the air ejection portion 28 to form an air layer between the plate-shaped portion 23 and the rail 21 or the guide rail 22, the rod-shaped member 26 is attracted by the magnet 27, thereby preventing the plate-shaped portion 23 from being excessively excessive from the rail 21 or the guide rail 22. Float. Furthermore, although air is ejected from the air ejection portion 28 and the air ejection portion 38 to form an air layer between the platform 41 and the rail 31 or the rail 32, the rod-shaped member 36 is attracted by the magnet 37, thereby preventing the platform 41 from the rail 31 or The guide rail 32 floats too much. Thereby, fluctuation in the height of the plate-like portion 23 or the platform 41 can be prevented. Further, by providing a plurality of air ejection portions 28 and air ejection portions 38 in the convex portion 23c and the convex portion 41c, respectively, the air layer formed between the plate-like portion 23 and the rail 21 or the guide rail 22 can be increased, and The rigidity of the plate-like portion 23 or the platform 41 can be increased by the pressure of the air layer between the platform 41 and the rail 31 or the guide rail 32.
進而,藉由棒狀構件26被磁鐵27吸引,而使形成於板狀部23與軌道21或導軌22之間的空氣層變薄,由此,可提高空氣層的壓力,從而提高板狀部23的剛性。而且,藉由棒狀構件36被磁鐵37吸引,而可使形成於平台41與軌道31或導軌32之間的空氣層變薄,由此可提高空氣層的壓力,從而提高平台41的剛性。Furthermore, the rod-shaped member 26 is attracted by the magnet 27, so that the air layer formed between the plate-shaped portion 23 and the rail 21 or the guide rail 22 is thinned. This can increase the pressure of the air-layer and increase the plate-shaped portion. 23's rigidity. In addition, the rod-shaped member 36 is attracted by the magnet 37, so that the air layer formed between the platform 41 and the rail 31 or the guide rail 32 can be thinned. This can increase the pressure of the air layer and increase the rigidity of the platform 41.
驅動部25在導軌22的附近設置於以導軌22為中心而線對稱的位置,故驅動部25可使板狀部23(平台41)不在水平面內旋轉,而使板狀部23(平台41)沿x方向移動。而且,驅動部34在導軌32的附近設置於以導軌32為中心而線對稱的位置,故驅動部34可使平台41不在水平面內旋轉,而使平台41沿y方向移動。The driving portion 25 is provided near the guide rail 22 at a position that is linearly symmetrical with the guide rail 22 as a center. Therefore, the driving portion 25 can prevent the plate-shaped portion 23 (platform 41) from rotating in a horizontal plane, and the plate-shaped portion 23 (platform 41). Move in the x direction. In addition, the driving portion 34 is provided near the guide rail 32 at a position that is linearly symmetric with the guide rail 32 as a center. Therefore, the driving portion 34 can prevent the platform 41 from rotating in a horizontal plane and move the platform 41 in the y direction.
而且,控制部151a在使平台41移動時,基於自位置測定部29取得的資訊控制驅動部25,基於自位置測定部39取得的資訊控制驅動部34。圖20是對控制部151a進行的驅動部25、驅動部34的控制進行說明的圖。The control unit 151 a controls the drive unit 25 based on the information obtained from the position measurement unit 29 and controls the drive unit 34 based on the information obtained from the position measurement unit 39 when the platform 41 is moved. FIG. 20 is a diagram explaining the control of the drive section 25 and the drive section 34 performed by the control section 151a.
首先,推力轉換部164、推力轉換部174分別對可動件25b、可動件34b的U相、V相、W相輸出信號,推力轉換部164、推力轉換部174基於其結果求出可動件25b、可動件34b的U相、V相、W相的功率因數(功率因數資訊)。First, the thrust conversion unit 164 and the thrust conversion unit 174 output signals to the U-phase, V-phase, and W-phase of the movable member 25b and the movable member 34b, respectively, and the thrust conversion unit 164 and the thrust conversion unit 174 obtain the movable member 25b, Power factor (power factor information) of U-phase, V-phase, and W-phase of the movable member 34b.
第1移動部20的-y側的位置測定部29中的測量信號被輸入至X計數器(1)161,+y側的位置測定部29中的測量信號被輸入至X計數器(2)162。控制部151a將X計數器(1)161的輸出與X計數器(2)162的輸出的平均值設為當前位置。The measurement signal in the position measurement unit 29 on the -y side of the first moving unit 20 is input to the X counter (1) 161, and the measurement signal in the position measurement unit 29 on the + y side is input to the X counter (2) 162. The control unit 151a sets the average value of the output of the X counter (1) 161 and the output of the X counter (2) 162 to the current position.
目標座標算出部163中,基於自CPU151輸出的脈衝等,算出當前時間點的目標座標(位置指令)。控制部151a算出來自X計數器(1)161、X計數器(2)162的輸出信號、與自目標座標算出部163輸出的位置指令的偏差的一次函數(P)。而且,控制部151a算出與偏差的積分成比例地變化的輸入值(I)、及與偏差的微分成比例地變化的輸入值(D)。該些值被輸入至推力轉換部164。The target coordinate calculation unit 163 calculates a target coordinate (position command) at the current point in time based on a pulse or the like output from the CPU 151. The control unit 151a calculates a linear function (P) of the output signals from the X counter (1) 161 and the X counter (2) 162 and the deviation from the position command output from the target coordinate calculation unit 163. Then, the control unit 151 a calculates an input value (I) that changes in proportion to the integral of the deviation and an input value (D) that changes in proportion to the differentiation of the deviation. These values are input to the thrust conversion unit 164.
進而,控制部151a算出將由目標座標算出部163算出的位置指令進行1次微分的1次微分項及將位置指令2次微分的2次微分項。該些值被輸入至推力轉換部164。推力轉換部164中自原點感測器165輸入有為了管理驅動部25的位置而成為基準的原點信號。Further, the control unit 151a calculates a first differential term that differentiates the position command calculated by the target coordinate calculation unit 163 once and a second differential term that differentiates the position command twice. These values are input to the thrust conversion unit 164. The thrust conversion unit 164 receives an origin signal which is a reference for managing the position of the drive unit 25 from the origin sensor 165.
推力轉換部164基於所輸入的資訊生成用以驅動驅動部25的信號。具體而言,推力轉換部164進行組合了比例動作、積分動作、微分動作的比例積分微分(proportional-integral-differential,PID)控制、及基於自目標座標算出部163輸入的位置指令、1次微分項、2次微分項的前饋(feed forward)控制。而且,推力轉換部164中,基於控制結果、功率因數資訊等生成驅動信號。驅動信號為與U相、V相、W相分別對應的信號,在由放大器166、放大器167、放大器168分別放大後,分別輸出至可動件25b的U相、V相、W相的線圈。因此,可使平台41準確地移動。另外,為了進行精度高的控制(nm~數十nm單位的控制),放大器166、放大器167、放大器168理想的是直流(direct current,DC)線性放大器。The thrust conversion unit 164 generates a signal for driving the driving unit 25 based on the input information. Specifically, the thrust conversion unit 164 performs proportional-integral-differential (PID) control combining a proportional action, an integral action, and a differential action, and based on a position command input from the target coordinate calculation unit 163 and a primary differentiation Term, feed forward control of the second derivative term. The thrust conversion unit 164 generates a drive signal based on a control result, power factor information, and the like. The driving signals are signals corresponding to U-phase, V-phase, and W-phase, respectively, and are amplified by amplifiers 166, 167, and 168, respectively, and output to the U-phase, V-phase, and W-phase coils of the movable member 25b. Therefore, the platform 41 can be accurately moved. In addition, in order to perform high-precision control (control in units of nm to several tens of nm), the amplifier 166, the amplifier 167, and the amplifier 168 are preferably a direct current (DC) linear amplifier.
第2移動部30的-x側的位置測定部39中的測量信號被輸入至Y計數器(1)171,+x側的位置測定部39中的測量信號被輸入至Y計數器(2)172。控制部151a將Y計數器(1)171的輸出與Y計數器(2)172的輸出的平均值設為當前位置。The measurement signal in the -x position measurement unit 39 of the second moving unit 30 is input to the Y counter (1) 171, and the measurement signal in the + x position measurement unit 39 is input to the Y counter (2) 172. The control unit 151a sets the average value of the output of the Y counter (1) 171 and the output of the Y counter (2) 172 to the current position.
目標座標算出部173中,與目標座標算出部163同樣地算出位置指令。控制部151a算出來自Y計數器(1)171、Y計數器(2)172的輸出信號、與自目標座標算出部173輸出的位置指令的偏差的一次函數(P)。而且,控制部151a算出與偏差的積分成比例地變化的輸入值(I)、及與偏差的微分成比例地變化的輸入值(D)。該些值被輸入至推力轉換部174。The target coordinate calculation unit 173 calculates a position command in the same manner as the target coordinate calculation unit 163. The control unit 151a calculates a linear function (P) of the output signals from the Y counter (1) 171 and the Y counter (2) 172 and the deviation from the position command output from the target coordinate calculation unit 173. Then, the control unit 151 a calculates an input value (I) that changes in proportion to the integral of the deviation and an input value (D) that changes in proportion to the differentiation of the deviation. These values are input to the thrust conversion unit 174.
進而,控制部151a算出由目標座標算出部173算出的位置指令的1次微分項、與位置指令的2次微分項。該些值被輸入至推力轉換部174。在推力轉換部174中,自原點感測器175輸入為了管理驅動部34的位置而成為基準的原點信號。Furthermore, the control unit 151a calculates the primary differential term of the position command and the secondary differential term of the position command calculated by the target coordinate calculation unit 173. These values are input to the thrust conversion unit 174. In the thrust conversion unit 174, an origin signal which is a reference for managing the position of the driving unit 34 is input from the origin sensor 175.
推力轉換部174基於所輸入的資訊生成用以驅動驅動部25的信號。具體而言,推力轉換部174與推力轉換部164同樣地,進行PID控制與前饋控制,並基於控制結果、功率因數資訊等生成驅動信號。驅動信號為與U相、V相、W相分別對應的信號,分別由放大器176、放大器177、放大器178放大後,分別輸出至可動件34b的U相、V相、W相的線圈。因此,可使板狀部23準確地移動。另外,與放大器166、放大器167、放大器168同樣地,理想的是放大器176、放大器177、放大器178為DC線性放大器。The thrust conversion unit 174 generates a signal for driving the driving unit 25 based on the input information. Specifically, the thrust conversion unit 174 performs PID control and feedforward control similarly to the thrust conversion unit 164, and generates a drive signal based on a control result, power factor information, and the like. The driving signals are signals corresponding to U-phase, V-phase, and W-phase, respectively, which are amplified by amplifiers 176, 177, and 178, respectively, and output to the U-phase, V-phase, and W-phase coils of the movable member 34b. Therefore, the plate-like portion 23 can be accurately moved. In addition, like the amplifier 166, the amplifier 167, and the amplifier 168, it is desirable that the amplifier 176, the amplifier 177, and the amplifier 178 are DC linear amplifiers.
而且,控制部151a在使平台41移動時,以平台41不自板狀部23伸出的方式控制驅動部34。而且,控制部151a在使板狀部23移動時,以板狀部23不自軌道21、導軌22伸出的方式控制驅動部25。由此,可防止因平台41撓曲,而罩幕M的保持位置偏移。When the platform 41 is moved, the control unit 151 a controls the drive unit 34 so that the platform 41 does not protrude from the plate-like portion 23. In addition, when the control portion 151 a moves the plate-shaped portion 23, the control portion 151 a controls the driving portion 25 so that the plate-shaped portion 23 does not protrude from the rail 21 and the guide rail 22. This can prevent the holding position of the cover M from being shifted due to the deflection of the platform 41.
其次,對描繪處理中的光照射部43的控制進行說明。圖21是說明控制部151a進行的描繪位置修正處理的圖。另外,關於LUT181a~LUT188a,已由校正處理而獲得。關於LUT181a~LUT188a,只要平台41的移行條件如更換標尺29a、標尺39a、改變自空氣噴出部28、空氣噴出部38噴出的空氣的壓力等不變化,則不需要更新。另外,LUT181a~LUT187a亦可包含對由光讀取部48a~光讀取部48g獲得的光照射部43a~光照射部43g的位置關係進行修正的值。Next, control of the light irradiation unit 43 in the drawing process will be described. FIG. 21 is a diagram illustrating a drawing position correction process performed by the control unit 151a. The LUT181a to LUT188a have been obtained by the correction process. Regarding LUT181a to LUT188a, as long as the traveling conditions of the platform 41, such as replacing the scale 29a, scale 39a, changing the pressure of the air ejected from the air ejection portion 28, and the air ejection portion 38, do not change, it need not be updated. The LUT 181a to LUT 187a may include a value that corrects the positional relationship between the light irradiation section 43a to 43g obtained by the light reading section 48a to 48g.
控制部151a基於使用已說明的修正用基板M1的修正資料及xy修正表,算出各光照射部43a~光照射部43g的x方向的偏移表181b~偏移表187b、y方向的偏移表188b~偏移表188h。修正資料及xy修正表為與罩幕M上的位置建立關聯的資料,因而控制部151a例如藉由將罩幕M上的位置p(未圖示)的修正資料與xy修正表相加,而算出位置p的x方向的偏移量及y方向的偏移量。然後,控制部151a對罩幕M上的全部位置進行該處理,將其結果根據各光照射部43a~光照射部43g描繪的罩幕M的位置而分開,由此算出x方向的偏移表181b~偏移表187b、y方向的偏移表188b~偏移表188h。另外,偏移表181b~偏移表187b、偏移表188b~偏移表188h為固定值。而且,偏移表181b~偏移表187b、偏移表188b~偏移表188h是針對每個光照射部43a~光照射部43g的位置,與光源432的各畫素對應地將值二維配置而成者。The control unit 151a calculates the offsets in the x-direction offset table 181b to the offset table 187b and the y-direction of each of the light irradiation portions 43a to 43g based on the correction data and the xy correction table using the correction substrate M1 described above. Table 188b to offset table 188h. The correction data and the xy correction table are data related to the position on the mask M. Therefore, the control unit 151a adds the correction data of the position p (not shown) on the mask M to the xy correction table, for example. The amount of displacement in the x direction and the amount of displacement in the y direction at the position p are calculated. Then, the control unit 151a performs this processing on all positions on the mask M, and divides the results according to the positions of the mask M drawn by each of the light irradiating portions 43a to 43g, thereby calculating an offset table in the x direction. 181b to offset table 187b, offset table 188b to offset table 188h in the y direction. The offset tables 181b to 187b and the offset tables 188b to 188h are fixed values. Further, the offset table 181b to 187b, the offset table 188b to 188h are two-dimensional values corresponding to each pixel of the light source 432 for the positions of each of the light irradiating sections 43a to 43g. Configured by.
控制部151a一面基於推力轉換部164、推力轉換部174中基於PID控制及前饋控制生成的驅動信號對驅動部25、驅動部34進行驅動,一面藉由位置測定部29、位置測定部39測定板狀部23的x方向的位置及平台41的y方向的位置。然後,將該些值根據各光照射部43a~光照射部43g的位置進行加權相加,算出當前時間點的光照射部43a~光照射部43g的x方向的位置191~位置197及當前時間點的光照射部43a的y方向的位置198。利用加權相加進行的位置191~位置198的算出,是利用與假定位置測定部29、位置測定部39位於光照射部43a~光照射部43g的位置時的測定值的算出相同的方法來進行。The control unit 151a drives the drive unit 25 and the drive unit 34 based on the drive signals generated based on the PID control and the feedforward control in the thrust conversion unit 164 and the thrust conversion unit 174, and is measured by the position measurement unit 29 and the position measurement unit 39. The position in the x direction of the plate-like portion 23 and the position in the y direction of the platform 41. Then, these values are weighted and added according to the positions of the light irradiation sections 43a to 43g, and the x-direction positions 191 to 197 and the current time of the light irradiation section 43a to 43g at the current time point are calculated. A point 198 in the y-direction of the spot light irradiation portion 43a. The calculation of the positions 191 to 198 by weighted addition is performed by the same method as the calculation of the measured values assuming that the position measurement section 29 and the position measurement section 39 are located at the light irradiation sections 43a to 43g. .
另外,位置測定部29、位置測定部39的測定值因分別包含偏轉移位量,故y方向的位置198必須加上根據位置測定部29、位置測定部39的測定值所求出的旋轉量而算出。In addition, since the measurement values of the position measurement unit 29 and the position measurement unit 39 include deflection displacement amounts, the position 198 in the y direction must be added with the rotation amount obtained from the measurement values of the position measurement unit 29 and the position measurement unit 39. And figure it out.
控制部151a若取得光照射部43a的x方向上的位置191,則自LUT181a與偏移表181b取得該位置191的修正值,將加上該些所得的值作為光照射部43a的x方向的圖案位置修正量而算出。同樣地,控制部151a基於光照射部43b~光照射部43g的x方向上的位置192~位置197,自LUT182a~LUT187a與偏移表182b~偏移表187b取得該位置192~位置197的修正值,將加上該些所得的值分別作為光照射部43b~光照射部43g的x方向的圖案位置修正量而算出。When the control unit 151a obtains the position 191 in the x direction of the light irradiation unit 43a, it obtains the correction value of the position 191 from the LUT 181a and the offset table 181b, and adds the obtained values as the x direction of the light irradiation unit 43a. The pattern position correction amount is calculated. Similarly, the control unit 151a obtains corrections for the positions 192 to 197 from the LUT 182a to LUT187a and the offset tables 182b to 187b based on the positions 192 to 197 in the x direction of the light irradiating section 43b to 43g. The value is calculated by adding the obtained values as the pattern position correction amount in the x direction of the light irradiating portion 43b to 43g.
而且,控制部151a若取得光照射部43a的y方向的位置198,則自LUT188a與偏移表188b取得該位置191的修正值,將加上該些所得的值作為光照射部43a的y方向的圖案位置修正量而算出。同樣地,控制部151a基於LUT188a與偏移表188c~偏移表188h,分別算出光照射部43b~光照射部43g的y方向的圖案位置修正量。When the control unit 151a obtains the position 198 in the y direction of the light irradiation unit 43a, it obtains the correction value of the position 191 from the LUT 188a and the offset table 188b, and adds these values as the y direction of the light irradiation unit 43a. The pattern position correction amount is calculated. Similarly, the control unit 151a calculates the pattern position correction amounts in the y direction of the light irradiation unit 43b to the light irradiation unit 43g based on the LUT 188a and the offset tables 188c to 188h, respectively.
控制部151a使用所算出的x方向的圖案位置修正量及y方向的圖案位置修正量來修正描繪資訊。具體而言,控制部151a如圖22或圖23所示,藉由使光照射部43所具有的光學構件移動,進行x方向及y方向的位置修正。The control unit 151 a uses the calculated pattern position correction amount in the x direction and the pattern position correction amount in the y direction to correct the drawing information. Specifically, as shown in FIG. 22 or FIG. 23, the control unit 151 a moves the optical member included in the light irradiation unit 43 to perform position correction in the x direction and the y direction.
圖22、圖23是表示使供自光源432照射的光成像的位置(像位置)沿水平方向移動的情況的示意圖。圖22、圖23中,由細實線表示不使光學構件移動的狀態下的光的路徑,由細2點鏈線表示使光學構件移動的狀態下的光的路徑。而且,圖22、圖23中,為了說明,僅圖示自光源432照射的面狀光中的自某點照射的光。22 and 23 are schematic diagrams showing a case where the position (image position) for imaging the light irradiated from the light source 432 is moved in the horizontal direction. In FIG. 22 and FIG. 23, the light path in a state where the optical member is not moved is shown by a thin solid line, and the light path in a state where the optical member is moved is shown by a thin two-dot chain line. In addition, in FIG. 22 and FIG. 23, only the light irradiated from a certain point among the planar lights irradiated from the light source 432 is illustrated for illustration.
如圖22所示,藉由使鏡筒透鏡群435a沿水平方向(x方向及/或y方向)移動,而使像位置沿水平方向移動。圖22中,使鏡筒透鏡群435a自實線所示的位置向2點鏈線所示的位置移動的結果為,像位置向-y方向移動。而且,藉由設為僅使鏡筒透鏡群435a沿水平方向移動的構成,而抑制像差。As shown in FIG. 22, by moving the barrel lens group 435a in the horizontal direction (x direction and / or y direction), the image position is moved in the horizontal direction. In FIG. 22, as a result of moving the barrel lens group 435a from the position shown by the solid line to the position shown by the two-dot chain line, the image position moves in the -y direction. In addition, with a configuration in which only the barrel lens group 435a is moved in the horizontal direction, aberration is suppressed.
而且,如圖23所示,藉由使平行平板439相對於x方向及/或y方向傾斜,使表觀的發光點沿水平方向移動,從而使像位置沿水平方向移動。圖23中,以y修正旋轉的軸為中心,使平行平板439以圖23中的右側向下的方式傾斜,由此看見的發光點向圖23中的左側(自圖23的實線所示的位置向虛線所示的位置)移動,像位置向圖23中的右側(-y方向)移動。而且,藉由使平行平板439以x修正旋轉的軸為中心旋轉,使像位置向x方向移動。平行平板439為了抑制像差,理想的是設為大致1度~2度以下的斜率。Further, as shown in FIG. 23, by tilting the parallel flat plate 439 with respect to the x direction and / or the y direction, the apparent light emitting point is moved in the horizontal direction, and the image position is moved in the horizontal direction. In FIG. 23, with the axis of y correction rotation as the center, the parallel flat plate 439 is tilted downward from the right side in FIG. 23, and the light emitting point thus seen is directed to the left side in FIG. The position of is shifted to the position shown by the dotted line), and the image position is shifted to the right (-y direction) in FIG. 23. Then, by rotating the parallel flat plate 439 about the axis of the x-correction rotation, the image position is moved in the x-direction. In order to suppress aberrations, the parallel flat plate 439 is desirably set to a slope of approximately 1 degree to 2 degrees.
如此,藉由使用使鏡筒透鏡群435a沿水平方向移動或使平行平板439傾斜中的任一方法,在將雷射光進行面照射的情況下,可修正描繪資訊而照射光。As described above, by using either the method of moving the barrel lens group 435a in the horizontal direction or tilting the parallel flat plate 439, when the laser light is irradiated on the surface, the drawing information can be corrected to irradiate the light.
另外,控制部151a關於x方向上的位置修正,亦可藉由錯開使光源432的各畫素點燈的時機,即照射時機資訊(水平驅動(Horizontal Drive)信號的輸出時機)而進行。而且,控制部151a關於y方向上的位置修正,亦可藉由使用設置於光源432的描繪資訊(二維配置的畫素)的外側的冗餘畫素使描繪資訊移動,即錯開位置資訊而進行。In addition, the position correction in the x direction by the control unit 151a may be performed by staggering the timing of lighting the pixels of the light source 432, that is, the irradiation timing information (the output timing of the horizontal drive signal). In addition, regarding the position correction in the y direction by the control unit 151a, the drawing information may be moved by using redundant pixels provided outside the drawing information (pixels arranged two-dimensionally) of the light source 432, that is, the position information is staggered. get on.
如此,控制部151a根據光照射部43a~光照射部43g的當前的位置來修正描繪資訊,基於所修正的描繪資訊進行描繪處理。描繪處理中,控制部151a使平台41沿x方向移動而進行一行的描繪後,使平台41沿y方向移動。另外,控制部151a在描繪處理時,視需要使框體431沿z方向移動。框體431的移動是藉由利用線性編碼器434e測定框體431的z方向的移動量,並驅動壓電元件434d而進行。由此,即便罩幕M的厚度發生變動等,亦可使自光照射部43照射的光成像於罩幕M上。In this way, the control unit 151a corrects the drawing information based on the current positions of the light irradiation units 43a to 43g, and performs drawing processing based on the corrected drawing information. In the drawing process, the control unit 151 a moves the stage 41 in the x direction to perform one-line drawing, and then moves the stage 41 in the y direction. In addition, the control unit 151a moves the frame 431 in the z direction as necessary during the drawing process. The movement of the casing 431 is performed by measuring the amount of movement in the z direction of the casing 431 with a linear encoder 434e, and driving the piezoelectric element 434d. Thereby, even if the thickness of the mask M changes, etc., the light irradiated from the light irradiation part 43 can be imaged on the mask M.
根據本實施形態,因使用雷射干涉儀51、雷射干涉儀52、雷射干涉儀53校正位置測定部29、位置測定部39,故可準確地使平台沿水平方向移動。因此,可提高描繪於罩幕M的圖案的位置精度。According to this embodiment, since the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53 are used to correct the position measurement unit 29 and the position measurement unit 39, the platform can be accurately moved in the horizontal direction. Therefore, the positional accuracy of the pattern drawn on the mask M can be improved.
而且,根據本實施形態,使用光照射部43生成修正用基板,使用修正用基板生成修正資料,使用修正資料修正描繪資訊,因而可修正光照射部43的設置誤差等,而準確地描繪圖案。Furthermore, according to the present embodiment, the light irradiation unit 43 is used to generate the correction substrate, the correction substrate is used to generate the correction data, and the correction data is used to correct the drawing information. Therefore, it is possible to correct the setting error of the light irradiation unit 43 and accurately draw the pattern.
而且,根據本實施形態,控制AF處理部435,取得罩幕M的撓曲等高度方向的變化,以對其進行修正的方式製作xy修正表,使用xy修正表修正描繪資訊,因而即便發生罩幕M的撓曲等,亦可準確地描繪圖案。而且,藉由使用熱膨脹係數大致為1×10-7 /K以下(小於罩幕M的熱膨脹係數)的陶瓷形成平台41,即便在有無法完全控制的溫度變化(0.01度左右)的情況下,亦可防止平台41的變形,防止由此引起的罩幕M的撓曲(膨脹、收縮引起的撓曲),從而提高圖案的位置精度。In addition, according to this embodiment, the AF processing unit 435 is controlled to obtain changes in the height direction such as the deflection of the mask M, and an xy correction table is created so as to correct it, and the drawing information is corrected using the xy correction table. The deflection of the curtain M can accurately draw a pattern. Furthermore, by using the ceramic to form the stage 41 with a thermal expansion coefficient of approximately 1 × 10 -7 / K or less (less than the thermal expansion coefficient of the screen M), even when there is a temperature change that cannot be completely controlled (about 0.01 degree), It is also possible to prevent deformation of the stage 41 and prevent deflection (deflection due to expansion and contraction) of the mask M caused thereby, thereby improving the positional accuracy of the pattern.
而且,根據本實施形態,因在空氣噴出部28與軌道21及導軌22之間,及空氣噴出部38與軌道31及導軌32之間形成空氣層,故可使平台41順暢地且準確地移動,由此提高圖案的位置精度。而且,在導軌22與溝23d之間形成空氣層,在導軌32與溝41g之間形成空氣層,亦使板狀部23或平台41順暢地且準確地移動,由此有效提高圖案的位置精度。Furthermore, according to this embodiment, since an air layer is formed between the air ejection portion 28 and the rail 21 and the guide rail 22, and between the air ejection portion 38 and the rail 31 and the guide rail 32, the platform 41 can be smoothly and accurately moved , Thereby improving the positional accuracy of the pattern. Furthermore, an air layer is formed between the guide rail 22 and the groove 23d, and an air layer is formed between the guide rail 32 and the groove 41g, so that the plate-like portion 23 or the platform 41 can be smoothly and accurately moved, thereby effectively improving the positional accuracy of the pattern. .
另外,本實施形態中,在可動件25b的內部設置著供冷卻液流動的配管25c,在可動件34b的內部設置著供冷卻液流動的配管34c,但配管25c、配管25d、配管34c、配管34d並非必需。而且,將可動件25b、可動件34b或固定件25a、固定件34a冷卻的方法不限於此。In the present embodiment, a pipe 25c is provided inside the movable member 25b for the coolant to flow, and a pipe 34c is provided inside the movable member 34b for the coolant to flow. However, the pipe 25c, the pipe 25d, the pipe 34c, and the pipe are provided. 34d is not required. Moreover, the method of cooling the movable member 25b, the movable member 34b, or the fixed member 25a, and the fixed member 34a is not limited to this.
而且,本實施形態中,在壓盤11與板狀部23之間設置棒狀構件26及磁鐵27,在板狀部23與平台41之間設置棒狀構件36及磁鐵37,由此使形成於平台41與軌道31或導軌32之間的空氣層變薄,但使該些空氣層變薄的方法不限於此。例如,亦可在板狀部23A的凸部23c進而設置抽吸空氣的空氣抽吸部,在平台41的凸部41c進而設置抽吸空氣的空氣抽吸部。而且,使棒狀構件26、磁鐵27、棒狀構件36及磁鐵37或空氣抽吸部等的空氣層變薄的構成並非必需。Further, in this embodiment, a rod-shaped member 26 and a magnet 27 are provided between the platen 11 and the plate-shaped portion 23, and a rod-shaped member 36 and a magnet 37 are provided between the plate-shaped portion 23 and the platform 41, thereby forming The air layer between the platform 41 and the rail 31 or the guide rail 32 is thinned, but the method of thinning these air layers is not limited to this. For example, the convex portion 23c of the plate-shaped portion 23A may be further provided with an air suction portion that sucks air, and the convex portion 41c of the stage 41 may be further provided with an air suction portion that sucks air. In addition, a configuration in which the air layer such as the rod-shaped member 26, the magnet 27, the rod-shaped member 36, the magnet 37, or the air suction portion is thinned is not necessary.
而且,本實施形態中,設置7個光照射部43,但光照射部43的數目不限於7個,亦可為1個。其中,為了減小y方向的移動量,理想的是設置多個光照射部43。In the present embodiment, seven light irradiating sections 43 are provided. However, the number of the light irradiating sections 43 is not limited to seven, and may be one. Among them, in order to reduce the amount of movement in the y direction, it is desirable to provide a plurality of light irradiation sections 43.
而且,本實施形態中,另外設置圖案讀取部47,但只要能夠使光照射部43包含圖案讀取部47的功能,則無須另外設置圖案讀取部47。而且,亦可使光照射部43包含圖案讀取部47的功能的一部分。即,圖案讀取部47可與光照射部43鄰接而設置,亦可設置於光照射部43。Furthermore, in the present embodiment, the pattern reading section 47 is separately provided, but as long as the light irradiation section 43 can include the function of the pattern reading section 47, it is not necessary to provide the pattern reading section 47 separately. The light irradiation section 43 may include a part of the function of the pattern reading section 47. That is, the pattern reading section 47 may be provided adjacent to the light irradiation section 43 or may be provided on the light irradiation section 43.
而且,本實施形態中,銷44a、銷44b、銷44c能夠相對於框體42移動地設置,視需要將銷44a、銷44b、銷44c插入至孔41j、孔41k、孔41l中的任一者中,由此將銷44a、銷44b、銷44c設置於平台41,但亦可預先將銷44a、銷44b、銷44c設置於平台41。其中,為了防止因罩幕M一直抵接於銷44a、銷44b、銷44c所引起的罩幕M的應變,理想的是在將罩幕M載置於平台41後,使銷44a、銷44b、銷44c脫離平台41。而且,將銷44a、銷44b、銷44c插入至孔41j、孔41k、孔41l或從中拔出的形態亦不限於此。Furthermore, in this embodiment, the pins 44a, 44b, and 44c are movably provided with respect to the frame body 42, and if necessary, the pins 44a, 44b, and 44c are inserted into any of the holes 41j, 41k, and 41l. In this case, the pins 44a, 44b, and 44c are provided on the platform 41, but the pins 44a, 44b, and 44c may be provided on the platform 41 in advance. Among them, in order to prevent the strain of the mask M caused by the mask M always abutting on the pins 44a, 44b, and 44c, it is desirable to make the pins 44a and 44b after the mask M is placed on the platform 41. The pin 44c is separated from the platform 41. Moreover, the form in which the pin 44a, the pin 44b, and the pin 44c are inserted into or pulled out from the hole 41j, the hole 41k, the hole 41l is not limited to this.
以上,參照圖式對本發明的實施形態進行了詳細敘述,但具體的構成不限於該實施形態,亦包含不脫離本發明的主旨的範圍內的設計變更等。只要為本領域技術人員,則能夠將實施形態的各要素適當地進行變更、追加、轉換等。The embodiment of the present invention has been described in detail with reference to the drawings, but the specific configuration is not limited to the embodiment, and includes design changes and the like without departing from the spirit of the present invention. As long as it is a person skilled in the art, each element of an embodiment can change, add, convert, etc. suitably.
而且,本發明中,「大致」是不僅包含嚴格相同的情況,亦包含不喪失同一性的程度的誤差或變形的概念。例如,大致水平是不限於嚴格水平的情況,例如包含數度左右的誤差的概念。而且,例如,在僅表達為平行、正交等的情況下,不僅包括嚴格的平行、正交等的情況,亦包含大致平行、大致正交等的情況。而且,本發明中的「附近」是指包含位於基準位置的附近的範圍(可任意地規定)的區域。例如,在提及A的附近的情況下,是表示位於A附近的範圍的區域,可包含A亦可不包含A的概念。In addition, in the present invention, "approximately" includes not only strictly identical cases, but also a concept of errors or distortions to such an extent that the identity is not lost. For example, the approximate level is not limited to a strict level, and includes, for example, a concept including an error of several degrees. Furthermore, for example, when the expression is only parallel, orthogonal, etc., it includes not only the case of strict parallelism, orthogonality, etc., but also the case of approximately parallelism, approximately orthogonality, and the like. In addition, the "nearby" in the present invention refers to an area including a range (arbitrarily arbitrarily specified) located near the reference position. For example, when the vicinity of A is mentioned, it means a region located in the vicinity of A, and the concept of A may be included or not.
1、2‧‧‧罩幕製造裝置
11‧‧‧壓盤
11a、23a、41a‧‧‧上表面
11b、21、21a、21b、31、31a、31b‧‧‧軌道
11c、25、34‧‧‧驅動部
12、13‧‧‧減振台
20、20A‧‧‧第1移動部
22、32‧‧‧導軌
23、23A‧‧‧板狀部
23b、41b‧‧‧下表面
23c、24、24A、33、33A、41c‧‧‧凸部
23d、41g‧‧‧溝
23e、23f、41h、41i‧‧‧端面
24a、28、33a、38‧‧‧空氣噴出部
25a、34a‧‧‧固定件
25b、34b‧‧‧可動件
25c、25d、34c、34d‧‧‧配管
26、36‧‧‧棒狀構件
27、37‧‧‧磁鐵
29、39‧‧‧位置測定部
29a、39a‧‧‧標尺
29b、39b‧‧‧檢測頭
30、30A‧‧‧第2移動部
41、41A‧‧‧平台
41d‧‧‧罩幕升降器用孔
41e‧‧‧空氣孔
41f‧‧‧棒鏡
41i、41j、41k、434c‧‧‧孔
42、431‧‧‧框體
42a‧‧‧柱
42b‧‧‧梁
43、43a、43b、43c、43d、43e、43f、43g‧‧‧光照射部
44a、44b、44c‧‧‧銷
44d‧‧‧銷驅動部
45、46‧‧‧施力部
47、47a、47b、47c、47d、47e、47f、47g‧‧‧圖案讀取部
48、48a、48b、48c、48d、48e、48f、48g‧‧‧光讀取部
51、52、53‧‧‧雷射干涉儀
141‧‧‧輸入輸出裝置
142‧‧‧網路
143‧‧‧記憶媒體
151‧‧‧CPU
151a‧‧‧控制部
152:RAM
153:ROM
154‧‧‧輸入輸出介面
155‧‧‧通信介面
156‧‧‧媒體介面
161‧‧‧X計數器(1)
162‧‧‧X計數器(2)
163、173‧‧‧目標座標算出部
164、174‧‧‧推力轉換部
165、175‧‧‧原點感測器
166、167、168‧‧‧放大器
171‧‧‧Y計數器(1)
172‧‧‧Y計數器(2)
176、177、178‧‧‧放大器
181a、182a、183a、184a、185a、186a、187a、188a‧‧‧LUT
181b、182b、183b、184b、185b、186b、187b、188b、188c、188d、188e、188f、188g、188h‧‧‧偏移表
191、192、193、194、195、196、197、198‧‧‧位置
411、412‧‧‧位置
432‧‧‧光源
433‧‧‧物鏡
434‧‧‧連結部
434a、434b‧‧‧面
434d‧‧‧壓電元件
434e‧‧‧線性編碼器
435‧‧‧AF(自動聚焦)處理部
435a‧‧‧鏡筒透鏡群
435b‧‧‧光束分光器
435c、435d‧‧‧感測器
436、437‧‧‧反射鏡
439‧‧‧平行平板
471‧‧‧物鏡
472‧‧‧光源單元
472a‧‧‧光源
472b‧‧‧光纖
472c‧‧‧擴散板
472d‧‧‧準直透鏡
473‧‧‧鏡筒
474‧‧‧鏡筒透鏡
475‧‧‧反射鏡
476‧‧‧UV相機
481‧‧‧物鏡
482‧‧‧反射鏡
483‧‧‧鏡筒
484‧‧‧鏡筒透鏡
485‧‧‧UV相機
D‧‧‧灰塵
i‧‧‧光(空中影像)
M‧‧‧罩幕
M1、M1'‧‧‧修正用基板
P‧‧‧圖案
A1~A7‧‧‧區域
S1、S2‧‧‧測定值
S52、S53‧‧‧測定結果
x、y、z‧‧‧方向
y1、y2‧‧‧凸出1, 2‧‧‧ mask manufacturing device
11‧‧‧ platen
11a, 23a, 41a‧‧‧ Top surface
11b, 21, 21a, 21b, 31, 31a, 31b
11c, 25, 34‧‧‧Driver
12, 13‧‧‧ Vibration damper
20, 20A‧‧‧The first mobile unit
22, 32‧‧‧ rail
23, 23A‧‧‧ Plate
23b, 41b‧‧‧ lower surface
23c, 24, 24A, 33, 33A, 41c ‧‧‧ convex
23d, 41g‧‧‧ trench
23e, 23f, 41h, 41i‧‧‧
24a, 28, 33a, 38‧‧‧Air ejection unit
25a, 34a‧‧‧Fixture
25b, 34b‧‧‧movable parts
25c, 25d, 34c, 34d
26, 36‧‧‧ rod-shaped members
27, 37‧‧‧ magnets
29, 39‧‧‧ Position Measurement Department
29a, 39a‧‧‧ ruler
29b, 39b ‧‧‧ detection head
30, 30A‧‧‧The second mobile unit
41, 41A‧‧‧platform
41d‧‧‧Hole for curtain lift
41e‧‧‧air hole
41f‧‧‧ rod mirror
41i, 41j, 41k, 434c‧‧‧holes
42, 431‧‧‧frame
42a‧‧‧column
42b‧‧‧Beam
43, 43a, 43b, 43c, 43d, 43e, 43f, 43g
44a, 44b, 44c ‧‧‧ pins
44d‧‧‧pin drive unit
45, 46‧‧‧force department
47, 47a, 47b, 47c, 47d, 47e, 47f, 47g ‧‧‧ pattern reading section
48, 48a, 48b, 48c, 48d, 48e, 48f, 48g
51, 52, 53‧‧‧ laser interferometer
141‧‧‧I / O device
142‧‧‧Internet
143‧‧‧Memory media
151‧‧‧CPU
151a‧‧‧Control Department
152: RAM
153: ROM
154‧‧‧I / O interface
155‧‧‧ communication interface
156‧‧‧Media Interface
161‧‧‧X counter (1)
162‧‧‧X counter (2)
163, 173‧‧‧ Target coordinate calculation department
164, 174‧‧‧thrust conversion unit
165, 175‧‧‧ origin sensor
166, 167, 168‧‧‧ amplifier
171‧‧‧Y counter (1)
172‧‧‧Y counter (2)
176, 177, 178‧‧‧ amplifier
181a, 182a, 183a, 184a, 185a, 186a, 187a, 188a‧‧‧LUT
181b, 182b, 183b, 184b, 185b, 186b, 187b, 188b, 188c, 188d, 188e, 188f, 188g, 188h
191, 192, 193, 194, 195, 196, 197, 198‧‧‧ position
411, 412‧‧‧ position
432‧‧‧light source
433‧‧‧ Objective
434‧‧‧Connection Department
434a, 434b ‧‧‧ faces
434d‧‧‧Piezoelectric element
434e‧‧‧ Linear Encoder
435‧‧‧AF (Auto Focus) Processing Department
435a‧‧‧Barrel lens group
435b‧‧‧Beam Beamsplitter
435c, 435d‧‧‧ sensors
436, 437‧‧‧ mirror
439‧‧‧ Parallel Plate
471‧‧‧ Objective
472‧‧‧light source unit
472a‧‧‧light source
472b‧‧‧optical fiber
472c‧‧‧ diffuser
472d‧‧‧collimating lens
473‧‧‧Mirror tube
474‧‧‧Barrel lens
475‧‧‧Reflector
476‧‧‧UV Camera
481‧‧‧ Objective
482‧‧‧Reflector
483‧‧‧Mirror tube
484‧‧‧Barrel lens
485‧‧‧UV Camera
D‧‧‧ dust
i‧‧‧light (air image)
M‧‧‧ Mask
M1, M1'‧‧‧ correction substrate
P‧‧‧Pattern
A1 ~ A7‧‧‧area
S1, S2‧‧‧Measured values
S52 、 S53‧‧‧Measurement results
x, y, z‧‧‧ directions
y1, y2‧‧‧‧ protruding
圖1是表示第1實施形態的罩幕製造裝置1的概要的立體圖。 圖2是表示第1移動部20及第2移動部30的概要的立體圖。 圖3是將第1移動部20部分放大的圖。 圖4是自背側觀察板狀部23的立體圖。 圖5是將第2移動部30部分放大的圖。 圖6是自斜上方觀察平台41的概略立體圖。 圖7是自斜下方觀察平台41的概略立體圖。 圖8是表示光照射部43a的概要的主要部位透視圖。 圖9是表示圖案讀取部47a的概要的立體圖,且是透視主要部位的圖。 圖10是表示光讀取部48a的概要的立體圖,且是透視主要部位的圖。 圖11是表示雷射干涉儀51、雷射干涉儀52、雷射干涉儀53測量的情況的示意圖。 圖12是表示罩幕製造裝置1的電性構成的方塊圖。 圖13是將使板狀部23沿x方向移動時的2個位置測定部29中的測定結果、與雷射干涉儀52、雷射干涉儀53的測定結果進行比較的一例。 圖14是表示獲得圖13所示的測定結果的情況下的x方向的修正值的曲線圖。 圖15是說明施力部45、施力部46按壓罩幕M而進行定位的情況的圖。 圖16是表示修正用基板描繪資訊的一例的圖。 圖17是表示基於圖16所示的修正用基板描繪資訊生成的修正用基板M1的圖。 圖18是在使修正用基板M1自初始狀態旋轉大致180度的狀態下,使用圖案讀取部47讀取修正用基板M1的結果的圖。 圖19是表示灰塵D附著於罩幕M與平台41的上表面41a之間時的罩幕M的情況的示意圖。 圖20是對控制部151a進行的驅動部25、驅動部34的控制進行說明的圖。 圖21是對控制部151a進行的描繪位置修正處理進行說明的圖。 圖22是表示使供自光源432照射的光成像的位置(像位置)沿水平方向移動的情況的示意圖。 圖23是表示使供自光源432照射的光成像的位置(像位置)沿水平方向移動的情況的示意圖。FIG. 1 is a perspective view showing an outline of a mask manufacturing apparatus 1 according to the first embodiment. FIG. 2 is a perspective view showing the outline of the first moving section 20 and the second moving section 30. FIG. 3 is an enlarged view of a portion of the first moving section 20. FIG. 4 is a perspective view of the plate-like portion 23 as viewed from the back side. FIG. 5 is a partially enlarged view of the second moving section 30. FIG. 6 is a schematic perspective view of the platform 41 as viewed obliquely from above. FIG. 7 is a schematic perspective view of the platform 41 as viewed obliquely from below. FIG. 8 is a perspective view of a main part showing an outline of the light irradiation section 43a. FIG. 9 is a perspective view showing an outline of the pattern reading section 47a, and is a view showing a main part thereof. FIG. 10 is a perspective view showing an outline of the optical reading section 48a, and is a view showing a main part thereof. FIG. 11 is a schematic diagram showing a measurement performed by the laser interferometer 51, the laser interferometer 52, and the laser interferometer 53. FIG. 12 is a block diagram showing the electrical configuration of the mask manufacturing apparatus 1. FIG. 13 is an example in which the measurement results of the two position measuring units 29 when the plate-like portion 23 is moved in the x direction are compared with the measurement results of the laser interferometer 52 and the laser interferometer 53. FIG. 14 is a graph showing correction values in the x direction when the measurement results shown in FIG. 13 are obtained. FIG. 15 is a diagram illustrating a case where the urging portion 45 and the urging portion 46 press the cover M to perform positioning. FIG. 16 is a diagram showing an example of the drawing information of the correction substrate. FIG. 17 is a diagram showing a correction substrate M1 generated based on the correction substrate drawing information shown in FIG. 16. FIG. 18 is a diagram showing a result of reading the correction substrate M1 using the pattern reading unit 47 in a state where the correction substrate M1 is rotated approximately 180 degrees from the initial state. FIG. 19 is a schematic diagram showing a state of the mask M when dust D is attached between the mask M and the upper surface 41 a of the platform 41. FIG. 20 is a diagram explaining the control of the drive section 25 and the drive section 34 performed by the control section 151a. FIG. 21 is a diagram explaining a drawing position correction process performed by the control unit 151a. FIG. 22 is a schematic diagram showing a case where a position (image position) for imaging light irradiated from the light source 432 is moved in the horizontal direction. FIG. 23 is a schematic diagram illustrating a case where a position (image position) for imaging light irradiated from the light source 432 is moved in the horizontal direction.
1‧‧‧罩幕製造裝置 1‧‧‧Mask manufacturing device
11‧‧‧壓盤 11‧‧‧ platen
11a‧‧‧上表面 11a‧‧‧upper surface
12、13‧‧‧減振台 12, 13‧‧‧ Vibration damper
20‧‧‧第1移動部 20‧‧‧The first mobile unit
30‧‧‧第2移動部 30‧‧‧ The second mobile unit
41‧‧‧平台 41‧‧‧platform
42‧‧‧框體 42‧‧‧Frame
42a‧‧‧柱 42a‧‧‧column
42b‧‧‧梁 42b‧‧‧Beam
43、43a、43b、43c、43d、43e、43f、43g‧‧‧光照射部 43, 43a, 43b, 43c, 43d, 43e, 43f, 43g
47、47a、47b、47c、47d、47e、47f、47g‧‧‧圖案讀取部 47, 47a, 47b, 47c, 47d, 47e, 47f, 47g ‧‧‧ pattern reading section
48、48a、48b、48c、48d、48e、48f、48g‧‧‧光讀取部 48, 48a, 48b, 48c, 48d, 48e, 48f, 48g
51‧‧‧雷射干涉儀 51‧‧‧laser interferometer
x、y、z‧‧‧方向 x, y, z‧‧‧ directions
Claims (8)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016-064324 | 2016-03-28 | ||
JP2016064324A JP6564727B2 (en) | 2016-03-28 | 2016-03-28 | Mask manufacturing apparatus and mask manufacturing apparatus control method |
Publications (1)
Publication Number | Publication Date |
---|---|
TW201802609A true TW201802609A (en) | 2018-01-16 |
Family
ID=59962957
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW106106748A TW201802609A (en) | 2016-03-28 | 2017-03-02 | Mask manufacturing apparatus and method for controlling mask manufacturing apparatus |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP6564727B2 (en) |
TW (1) | TW201802609A (en) |
WO (1) | WO2017169455A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6876218B2 (en) * | 2017-09-05 | 2021-05-26 | 株式会社ブイ・テクノロジー | Exposure device |
JP7017239B2 (en) * | 2018-06-25 | 2022-02-08 | 株式会社ブイ・テクノロジー | Exposure device and height adjustment method |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10161296A (en) * | 1996-12-02 | 1998-06-19 | Ishikawajima Harima Heavy Ind Co Ltd | Coordinate distorting correction method for laser reticle plotting device |
AU2003252349A1 (en) * | 2002-07-31 | 2004-02-16 | Nikon Corporation | Position measuring method, position control method, exposure method and exposure apparatus, and device manufacturing method |
CN101356623B (en) * | 2006-01-19 | 2012-05-09 | 株式会社尼康 | Moving body drive method, moving body drive system, pattern formation method, pattern formation device, exposure method, exposure device, and device fabrication method |
JP5245740B2 (en) * | 2008-11-13 | 2013-07-24 | 株式会社ニコン | Exposure apparatus and exposure method |
JP2014216490A (en) * | 2013-04-25 | 2014-11-17 | 凸版印刷株式会社 | Pattern coordinate correction method and pattern coordinate correction device |
-
2016
- 2016-03-28 JP JP2016064324A patent/JP6564727B2/en not_active Expired - Fee Related
-
2017
- 2017-02-28 WO PCT/JP2017/007690 patent/WO2017169455A1/en active Application Filing
- 2017-03-02 TW TW106106748A patent/TW201802609A/en unknown
Also Published As
Publication number | Publication date |
---|---|
JP6564727B2 (en) | 2019-08-21 |
JP2017181579A (en) | 2017-10-05 |
WO2017169455A1 (en) | 2017-10-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI451211B (en) | Lithographic apparatus and device manufacturing method | |
KR101485437B1 (en) | Apparatus and method of referential position measurement and pattern-forming apparatus | |
US9915878B2 (en) | Exposure apparatus, exposure method, and device manufacturing method | |
TW200944968A (en) | Method and lithographic apparatus for measuring and acquiring height data relating to a substrate surface | |
US11402762B2 (en) | Movable body apparatus, moving method, exposure apparatus, exposure method, flat-panel display manufacturing method, and device manufacturing method | |
KR101215316B1 (en) | Exposure apparatus and exposure method | |
TW201802609A (en) | Mask manufacturing apparatus and method for controlling mask manufacturing apparatus | |
TW201800865A (en) | Mask manufacturing apparatus | |
WO2015052618A1 (en) | Drawing device and drawing method | |
JP2009043865A (en) | Exposure equipment, exposure method, and manufacturing method of semiconductor device | |
KR20160006683A (en) | Exposure device | |
TW201913238A (en) | Exposure device | |
JP2009200147A (en) | Electron beam lithography apparatus | |
WO2019026609A1 (en) | Exposure device | |
JP2006030873A (en) | Image forming apparatus and image forming method | |
JP2023046529A (en) | Drawing apparatus | |
TW201916239A (en) | High resolution stage positioner | |
JP2018063371A (en) | Measuring device, lithography device, and production method of article |