TW201740577A - Light-emitting device and manufacturing method thereof - Google Patents

Light-emitting device and manufacturing method thereof Download PDF

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TW201740577A
TW201740577A TW106112918A TW106112918A TW201740577A TW 201740577 A TW201740577 A TW 201740577A TW 106112918 A TW106112918 A TW 106112918A TW 106112918 A TW106112918 A TW 106112918A TW 201740577 A TW201740577 A TW 201740577A
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layer
light
emitting
emitting element
insulating layer
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TW106112918A
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TWI738766B (en
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游承豐
蔡景元
張耀儒
鍾昕展
李世昌
廖文祿
江政興
黃國峰
鄧旭軒
鄭鴻達
張永富
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晶元光電股份有限公司
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Priority to JP2017092732A priority Critical patent/JP2017204640A/en
Priority to US15/591,544 priority patent/US10032954B2/en
Publication of TW201740577A publication Critical patent/TW201740577A/en
Priority to US16/041,398 priority patent/US10312407B2/en
Priority to US16/374,282 priority patent/US10741721B2/en
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Publication of TWI738766B publication Critical patent/TWI738766B/en
Priority to JP2022180743A priority patent/JP7436611B2/en
Priority to JP2024018002A priority patent/JP2024054270A/en

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Abstract

A light-emitting device comprising a substrate; a reflective layer on the substrate; a dielectric layer on the reflective layer, wherein the dielectric later has a through hole; a light-emitting stack on the dielectric layer, wherein the light-emitting stack comprises an active layer and a top surface; and an opaque layer covers a first part of the top surface of the light-emitting stack and exposes a second part of the top surface, and the second part is directly above the through hole.

Description

發光元件及其製造方法Light-emitting element and method of manufacturing same

本發明係關於一種發光元件及其製造方法。The present invention relates to a light-emitting element and a method of manufacturing the same.

發光二極體(Light-Emitting Diode;LED)具有耗能低、操作壽命長、防震、體積小、反應速度快以及輸出的光波長穩定等特性,因此適用於各種用途。近來除了一般照明之應用外,更進一步發展應用於工業上,例如用於工業之計數(counter)、偵測(sensor)等。Light-Emitting Diode (LED) has characteristics such as low energy consumption, long operating life, shock resistance, small size, fast response speed, and stable wavelength of output light, so it is suitable for various applications. Recently, in addition to general lighting applications, it has been further developed for industrial applications, such as industrial counting, sensors, and the like.

一種發光元件,包括:一基板;一反射層位於上述基板上方;一絕緣層位於上述反射層上方,其中上述絕緣層具一第一穿孔;一發光疊層位於上述絕緣層上方,上述發光疊層包含一活性區域且具一上表面; 以及一不透光層遮蓋上述發光疊層之上述上表面之一第一部分­而曝露上述上表面之一第二部分,且上述第二部分位置在上述第一穿孔的正上方。A light-emitting element comprising: a substrate; a reflective layer above the substrate; an insulating layer above the reflective layer, wherein the insulating layer has a first through hole; a light emitting layer is over the insulating layer, the light emitting layer An active area having an upper surface; and an opaque layer covering a first portion of the upper surface of the light emitting laminate to expose a second portion of the upper surface, and wherein the second portion is at the first portion Just above the perforation.

一種發光元件之製造方法,包括:形成一發光疊層,上述發光疊層包含一活性區域;形成一絕緣層在上述發光疊層上方,其中上述絕緣層具一第一穿孔;形成一反射層位於上述絕緣層上方;提供一基板;接合上述基板與上述發光疊層,使上述反射層位於上述基板與上述發光疊層之間;以及形成一不透光層於上述發光疊層與上述基板接合方向相反的一方,且遮蓋上述發光疊層之一表面之一第一部分且曝露上述表面之一第二部分,且上述第二部分的位置與上述絕緣層的上述第一穿孔位置相對。A method of fabricating a light-emitting device, comprising: forming a light-emitting layer, wherein the light-emitting layer comprises an active region; forming an insulating layer over the light-emitting layer, wherein the insulating layer has a first through hole; and forming a reflective layer Above the insulating layer; providing a substrate; bonding the substrate and the light emitting layer, wherein the reflective layer is located between the substrate and the light emitting layer; and forming an opaque layer in the bonding direction of the light emitting layer and the substrate The opposite side covers a first portion of one of the surfaces of the light-emitting laminate and exposes a second portion of the surface, and the second portion is positioned opposite to the first through-hole of the insulating layer.

以下實施例將伴隨著圖式說明本發明之概念,在圖式或說明中,相似或相同之部分係使用相同之標號,並且在圖式中,元件之形狀或厚度可擴大或縮小。需特別注意的是,圖中未繪示或說明書未描述之元件,可以是熟習此技藝之人士所知之形式。The present invention will be described with reference to the drawings, in which the same or the same reference numerals are used in the drawings or the description, and in the drawings, the shape or thickness of the elements may be enlarged or reduced. It is to be noted that elements not shown or described in the specification may be in a form known to those skilled in the art.

第1A圖至第1T圖所示為本發明第一實施例之發光元件及其製造方法。如第1A圖所示,首先提供一成長基板101,例如砷化鎵(GaAs),並於其上依序形成一緩衝層102,一第一接觸層103,一發光疊層104。其中,緩衝層102於後續一移除成長基板101之步驟時可阻擋蝕刻或較成長基板更不易被蝕刻,因此依據蝕刻方式,例如濕蝕刻,緩衝層102可選擇使用和成長基板101有較大蝕刻速率差異之材料,例如當成長基板101為砷化鎵基板時,緩衝層102材料可選擇使用磷化銦鎵(InGaP) 或砷化鋁鎵(AlGaAs)。在本發明的一些實施例中,若成長基板101和第一接觸層103對於同一蝕刻液有明顯的蝕刻速率差異,例如,成長基板101的蝕刻速率大於第一接觸層103的蝕刻速率至少2個數量等級,或第一接觸層103的蝕刻速率大於成長基板101的蝕刻速率至少2個數量等級,則可不設置此緩衝層102。第一接觸層103可提供低電阻接觸,例如小於10-3 Ω-cm,其材料例如是n型摻雜之砷化鎵(GaAs),且其摻雜濃度可以高於1*1018 (/cm3 )。發光疊層104包括一第一電性半導體層104a、一第二電性半導體層104c、及一活性區域104b位於第一電性半導體層104a與第二電性半導體層104c之間。第一電性半導體層104a和第二電性半導體層104c電性相異,例如第一電性半導體層104a是n型半導體層,而第二電性半導體層104c是p型半導體層。第一電性半導體層104a、活性區域104b、及第二電性半導體層104c為III-V族材料所形成,例如為磷化鋁鎵銦系列((Aly Ga(1-y ))1-x Inx P,其中 0≦x≦1; 0≦y≦1)材料。1A to 1T are views showing a light-emitting element according to a first embodiment of the present invention and a method of manufacturing the same. As shown in FIG. 1A, a growth substrate 101, such as gallium arsenide (GaAs), is first provided, and a buffer layer 102, a first contact layer 103, and a light-emitting layer 104 are sequentially formed thereon. Wherein, the buffer layer 102 can block etching or grow the substrate more difficult to be etched in the subsequent step of removing the growth substrate 101. Therefore, according to the etching method, for example, wet etching, the buffer layer 102 can be selectively used and the growth substrate 101 is larger. The material of the difference in etching rate, for example, when the growth substrate 101 is a gallium arsenide substrate, the material of the buffer layer 102 may be selected from indium gallium phosphide (InGaP) or aluminum gallium arsenide (AlGaAs). In some embodiments of the present invention, if the growth substrate 101 and the first contact layer 103 have significant etch rate differences for the same etchant, for example, the etch rate of the growth substrate 101 is greater than the etch rate of the first contact layer 103 by at least 2 The number of levels, or the etch rate of the first contact layer 103 is greater than the etch rate of the growth substrate 101 by at least 2 orders of magnitude, the buffer layer 102 may not be provided. The first contact layer 103 can provide a low resistance contact, such as less than 10 -3 Ω-cm, and the material thereof is, for example, an n-type doped gallium arsenide (GaAs), and its doping concentration can be higher than 1*10 18 (/ Cm 3 ). The light emitting laminate 104 includes a first electrical semiconductor layer 104a, a second electrical semiconductor layer 104c, and an active region 104b between the first electrical semiconductor layer 104a and the second electrical semiconductor layer 104c. The first electrical semiconductor layer 104a and the second electrical semiconductor layer 104c are electrically different, for example, the first electrical semiconductor layer 104a is an n-type semiconductor layer, and the second electrical semiconductor layer 104c is a p-type semiconductor layer. The first electrical semiconductor layer 104a, the active region 104b, and the second electrical semiconductor layer 104c are formed of a III-V material, such as an aluminum gallium indium phosphide series ((Al y Ga( 1-y )) 1- x In x P, where 0≦x≦1; 0≦y≦1) material.

接著,如第1B圖所示,形成一第二接觸層105於發光疊層104上,可提供低電阻接觸,例如小於10-3 Ω-cm,其材料例如是磷化鎵(GaP)。於本實施例中,第二接觸層105之厚度不要太厚,例如不大於1.5μm;或第二接觸層105之厚度約為0.1μm至0.5μm之間。接著,如第1C圖所示,形成一絕緣層106於第二接觸層105上,絕緣層106的折射率可小於發光疊層104之等效折射率。絕緣層106之材料可包含一材料選自氧化矽(SiOx )、氟化鎂(MgF2 ),及氮化矽(SiNx )所構成之群組,絕緣層106之厚度約為50nm至300nm之間,或絕緣層106之厚度約為100nm至200nm之間。接著,如第1D圖所示,以黃光及蝕刻製程,在絕緣層106中形成一第一穿孔106h穿透絕緣層106,第一穿孔106h由絕緣層106往發光疊層104的方向觀之大致為圓形(圖未示)並具有一直徑D1 ,直徑D1 約介於20μm至150μm 之間,或直徑D1 約為40μm至90μm之間。Next, as shown in FIG. 1B, a second contact layer 105 is formed on the light emitting stack 104 to provide a low resistance contact, such as less than 10 -3 Ω-cm, such as gallium phosphide (GaP). In this embodiment, the thickness of the second contact layer 105 is not too thick, for example, not more than 1.5 μm; or the thickness of the second contact layer 105 is between 0.1 μm and 0.5 μm. Next, as shown in FIG. 1C, an insulating layer 106 is formed on the second contact layer 105. The refractive index of the insulating layer 106 may be smaller than the equivalent refractive index of the light emitting layer 104. The material of the insulating layer 106 may comprise a material selected from the group consisting of yttrium oxide (SiO x ), magnesium fluoride (MgF 2 ), and tantalum nitride (SiN x ). The thickness of the insulating layer 106 is about 50 nm to 300 nm. The thickness of the insulating layer 106 is between about 100 nm and 200 nm. Next, as shown in FIG. 1D, a first via 106h is formed in the insulating layer 106 through the insulating layer 106 by a yellow light and an etching process. The first via 106h is viewed from the insulating layer 106 toward the light emitting layer 104. It is substantially circular (not shown) and has a diameter D 1 , a diameter D 1 of between about 20 μm and 150 μm, or a diameter D 1 of between about 40 μm and 90 μm.

接著,如第1E圖所示,形成一第一透明導電層107於絕緣層106上並填入第一穿孔106h中,使第一透明導電層107與發光疊層104藉由第一穿孔106h形成電性連接。藉由調整第一穿孔106h尺寸大小可控制提供至發光疊層104之電流大小。然後,如第1F圖所示,形成一第二透明導電層108於第一透明導電層107上,其材料與第一透明導電層107之材料不同,甚或形成方法亦可不同。其中第二透明導電層108可具有增進橫向(亦即與發光疊層104堆疊方向相垂直之方向)電流擴散之功能或做為一透光層之功能。考量做為一透光層之功能,第二透明導電層108可選擇一折射率值較發光疊層104為低之材料。而考量提供橫向電流擴散之功能,第二透明導電層108之厚度可較第一透明導電層107之厚度更厚,例如由絕緣層106往第二透明導電層108之方向看,第一透明導電層107之厚度約為25Å至200Å之間,或為40Å至60Å之間,第二透明導電層108之厚度約為25Å至2000Å 之間,或600Å至1000Å之間。在本發明的其他實施例中,也可不形成第二透明導電層108,而是將第一透明導電層107之厚度加厚以取代第二透明導電層108之功能。第一透明導電層107與第二透明導電層108分別包含一材料選自氧化銦錫(Indium Tin Oxide, ITO)、氧化鋁鋅(Aluminum Zinc Oxide, AZO)、氧化鎘錫、氧化銻錫、氧化鋅(ZnO)、氧化鋅錫、氧化銦鋅(Indium Zinc Oxide, IZO)及石墨烯(Graphene)所構成之群組。在本實施例中,第一透明導電層107之材料為氧化銦錫(Indium Tin Oxide, ITO),第二透明導電層108之材料為氧化銦鋅(Indium Zinc Oxide, IZO)。第一透明導電層107可使用電子束槍(E-gun)所形成,而第二透明導電層108可使用濺鍍(Sputtering)所形成,但本發明不以此為限,在另一實施例中,第一透明導電層107與第二透明導電層108亦可使用相同之形成方法。另外,第二透明導電層108的密度可與第一透明導電層107的密度相同或不同,在本實施例中,第二透明導電層108較第一透明導電層107更緻密,即第二透明導電層108的密度較第一透明導電層107的密度高,以助於上述橫向電流擴散。Next, as shown in FIG. 1E, a first transparent conductive layer 107 is formed on the insulating layer 106 and filled in the first via 106h, so that the first transparent conductive layer 107 and the light emitting layer 104 are formed by the first via 106h. Electrical connection. The magnitude of the current supplied to the light emitting stack 104 can be controlled by adjusting the size of the first via 106h. Then, as shown in FIG. 1F, a second transparent conductive layer 108 is formed on the first transparent conductive layer 107, and the material thereof is different from the material of the first transparent conductive layer 107, or even the forming method may be different. The second transparent conductive layer 108 may have a function of enhancing current spreading in a lateral direction (ie, a direction perpendicular to a stacking direction of the light emitting laminate 104) or a function as a light transmitting layer. Considering the function as a light transmissive layer, the second transparent conductive layer 108 may select a material having a lower refractive index than the light emitting laminate 104. Considering the function of providing lateral current diffusion, the thickness of the second transparent conductive layer 108 may be thicker than the thickness of the first transparent conductive layer 107, for example, viewed from the direction of the insulating layer 106 toward the second transparent conductive layer 108, the first transparent conductive The layer 107 has a thickness between about 25 Å and 200 Å, or between 40 Å and 60 Å, and the second transparent conductive layer 108 has a thickness between about 25 Å and 2000 Å, or between 600 Å and 1000 Å. In other embodiments of the present invention, the second transparent conductive layer 108 may not be formed, but the thickness of the first transparent conductive layer 107 may be thickened to replace the function of the second transparent conductive layer 108. The first transparent conductive layer 107 and the second transparent conductive layer 108 respectively comprise a material selected from the group consisting of Indium Tin Oxide (ITO), Aluminium Zinc Oxide (AZO), cadmium tin oxide, antimony tin oxide, and oxidation. A group consisting of zinc (ZnO), zinc tin oxide, indium zinc oxide (Indium Zinc Oxide, IZO), and graphene (Graphene). In this embodiment, the material of the first transparent conductive layer 107 is Indium Tin Oxide (ITO), and the material of the second transparent conductive layer 108 is Indium Zinc Oxide (IZO). The first transparent conductive layer 107 can be formed using an electron beam gun (E-gun), and the second transparent conductive layer 108 can be formed using sputtering, but the invention is not limited thereto, and another embodiment The first transparent conductive layer 107 and the second transparent conductive layer 108 may also use the same forming method. In addition, the density of the second transparent conductive layer 108 may be the same as or different from the density of the first transparent conductive layer 107. In this embodiment, the second transparent conductive layer 108 is denser than the first transparent conductive layer 107, that is, the second transparent The density of the conductive layer 108 is higher than the density of the first transparent conductive layer 107 to facilitate the lateral current spreading described above.

接著,如第1G圖所示,形成一反射層109於第二透明導電層108之上,以反射發光疊層104所發出之光線,在本實施例中,反射層109可對發光疊層所發出之光線有大於85%的反射率,其中反射層109可包含一金屬材料,例如金(Au)或銀(Ag)。Next, as shown in FIG. 1G, a reflective layer 109 is formed on the second transparent conductive layer 108 to reflect the light emitted by the light-emitting layer 104. In this embodiment, the reflective layer 109 can be applied to the light-emitting layer. The emitted light has a reflectance greater than 85%, wherein the reflective layer 109 may comprise a metallic material such as gold (Au) or silver (Ag).

接著,如第1H圖所示,形成第一接合層110a於反射層109上,及第二接合層110b於第一接合層110a上。圖1I所示為圖1H的倒置。接著,如第1J圖所示,提供一永久基板111,並形成一第三接合層110c於永久基板111上,之後使第三接合層110c與第二接合層110b對接(bonding),接合後之情形如第1K圖所示。第一接合層110a,第二接合層110b,及第三接合層110c形成一接合結構110。接合結構110可包含一熔點小於或等於300℃之低溫熔合材料,例如銦(In)或錫(Sn)。在本實施例中,第一接合層110a之材料為金(Au),第二接合層110b之材料為低溫熔合材料銦(In),第三接合層110c之材料為金(Au),在一低溫下,例如溫度小於或等於300℃下,此第一接合層110a、第二接合層110b、及第三接合層110c可因共晶(eutectic)效應而形成合金並接合為接合結構110,其中接合結構110包含銦(In)及金(Au)之合金。在另一實施例中,第二接合層110b可以是形成在第三接合層110c上,再與第一接合層110a接合形成接合結構110。接著,將成長基板101移除,其情形如第1L圖所示。本實施例中選擇濕蝕刻之蝕刻方式移除成長基板101,蝕刻液例如選用含氨水(NH3 ·H2 O)及雙氧水(H2 O2 )之蝕刻液,由於包含磷化銦鎵(Inx Ga1-x P, 其中 0≦x≦1)的緩衝層102較成長基板101難被蝕刻,因此可以控制移除成長基板101過程不傷害發光疊層104。接著,由於包含磷化銦鎵((Inx Ga1-x P, 其中 0≦x≦1)之緩衝層102可能會吸收發光疊層104發出的光,所以可進一步予以移除,移除後之情形如第1M圖所示。Next, as shown in FIG. 1H, the first bonding layer 110a is formed on the reflective layer 109, and the second bonding layer 110b is formed on the first bonding layer 110a. Figure 1I shows the inversion of Figure 1H. Next, as shown in FIG. 1J, a permanent substrate 111 is provided, and a third bonding layer 110c is formed on the permanent substrate 111, and then the third bonding layer 110c is bonded to the second bonding layer 110b, and bonded. The situation is shown in Figure 1K. The first bonding layer 110a, the second bonding layer 110b, and the third bonding layer 110c form a bonding structure 110. The bonding structure 110 may comprise a low temperature fused material having a melting point of less than or equal to 300 ° C, such as indium (In) or tin (Sn). In this embodiment, the material of the first bonding layer 110a is gold (Au), the material of the second bonding layer 110b is low-temperature fusion material indium (In), and the material of the third bonding layer 110c is gold (Au), in one At a low temperature, for example, a temperature less than or equal to 300 ° C, the first bonding layer 110a, the second bonding layer 110b, and the third bonding layer 110c may form an alloy due to a eutectic effect and bond into the bonding structure 110, wherein The bonding structure 110 includes an alloy of indium (In) and gold (Au). In another embodiment, the second bonding layer 110b may be formed on the third bonding layer 110c and then bonded to the first bonding layer 110a to form the bonding structure 110. Next, the growth substrate 101 is removed, as shown in FIG. 1L. In this embodiment, the wet etching etching method is selected to remove the growth substrate 101, and the etching liquid is, for example, an etching liquid containing ammonia water (NH 3 ·H 2 O) and hydrogen peroxide (H 2 O 2 ), and contains indium gallium phosphide (In The buffer layer 102 of x Ga 1-x P, where 0 ≦ x ≦ 1) is harder to be etched than the growth substrate 101, so that the process of removing the growth substrate 101 can be controlled without damaging the light-emitting laminate 104. Then, since the buffer layer 102 containing indium gallium phosphide ((In x Ga 1-x P, where 0 ≦ x ≦ 1) may absorb the light emitted by the light-emitting layer 104, it may be further removed, after removal The situation is as shown in Figure 1M.

接著,如第1N圖所示,在第一接觸層103上形成一第二穿孔H1 穿透第一接觸層103,第二穿孔H1 由第一接觸層103往永久基板111的方向觀之大致為圓形(可參考第2圖,於後詳述)並具有一直徑D2 。直徑D2 約介於20μm至150μm之間,或約介於40μm 至90μm之間。具體地,第二穿孔H1 延著A-A’線(即與發光疊層104的堆疊方向相垂直的方向)具有一截面積。在本實施例中,第二穿孔H1 是用黃光及蝕刻方法所形成。接著,如第1O圖所示,在第一接觸層103上形成一上接觸層112並使第二穿孔H1 延伸穿透上接觸層112。在本實施例中,上接觸層112包含一合金,例如是鍺(Ge)、 金(Au)、及鎳(Ni)三種金屬之合金。然後,如第1O圖所示,藉由一黃光及蝕刻製程將自上接觸層112至第二接觸層105之各層外圍一部分移除並曝露部分之絕緣層106。接著,如第1P圖所示,在移除前述外圍一部分後所形成結構之側壁上,形成一側壁絕緣層113。側壁絕緣層113包含絕緣材料,例如氮化矽(Si3 N4 )或氧化矽(SiO2 ),在本實施例中,側壁絕緣層113為包含氮化矽(Si3 N4 )與氧化矽(SiO2 )之疊層,其形成方法是先形成氮化矽(Si3 N4 )與氧化矽(SiO2 )之疊層在結構上,再藉由一黃光及蝕刻製程移除其部分,並至少在前述側壁上留下並形成此側壁絕緣層113。如第1P圖所示,在本實施例中,在前述曝露出之絕緣層106上及部分之上接觸層112上亦形成有側壁絕緣層113。Subsequently, as shown in FIG 1N first, a second through hole H is formed on the first contact layer 1031 through the first contact layer 103, a second perforation. 1 H concept of a first contact layer 103 to the direction 111 of the permanent substrate It is substantially circular (refer to Figure 2, detailed later) and has a diameter D 2 . The diameter D 2 is between about 20 μm and 150 μm, or between about 40 μm and 90 μm. Specifically, the second through hole H 1 has a cross-sectional area along the line A-A' (ie, a direction perpendicular to the stacking direction of the light-emitting laminate 104). In this embodiment, the second through hole H 1 is formed by yellow light and an etching method. Subsequently, as shown in FIG first 1O, a contact layer is formed on the first contact layer 103 and 112 penetrating the second through hole H 1 extending on the contact layer 112. In the present embodiment, the upper contact layer 112 comprises an alloy such as an alloy of three metals of germanium (Ge), gold (Au), and nickel (Ni). Then, as shown in FIG. 10, a portion of the periphery of each layer from the upper contact layer 112 to the second contact layer 105 is removed by a yellow light and etching process and a portion of the insulating layer 106 is exposed. Next, as shown in Fig. 1P, a sidewall insulating layer 113 is formed on the sidewall of the structure formed after removing a portion of the peripheral portion. The sidewall insulating layer 113 comprises an insulating material such as tantalum nitride (Si 3 N 4 ) or tantalum oxide (SiO 2 ). In the embodiment, the sidewall insulating layer 113 comprises tantalum nitride (Si 3 N 4 ) and tantalum oxide. a stack of (SiO 2 ) formed by laminating a layer of tantalum nitride (Si 3 N 4 ) and tantalum oxide (SiO 2 ) on the structure, and then removing a portion thereof by a yellow light and etching process And leaving and forming the sidewall insulating layer 113 on at least the aforementioned sidewalls. As shown in FIG. 1P, in the present embodiment, a sidewall insulating layer 113 is also formed on the exposed insulating layer 106 and on the portion of the upper contact layer 112.

接著,如第1Q圖所示,在如第1P圖所示之結構上形成一上電極114。上電極114之材料包含金屬材料,在本實施例中,為包含以電子槍蒸鍍(E-beam evaporation)方法形成之鈦(Ti)/鉑(Pt)之疊層;在另一實例中,上電極114不包含鉑(Pt),上電極114係由鈦(Ti)組成;又一實施例中,上電極114包含鈦(Ti)與金(Au)。並且於形成後,大致對應第二穿孔H1 移除部分之鈦(Ti)/鉑(Pt)之疊層,以使第二穿孔H1 延伸並穿透上電極114。上電極114除了作為電極外,同時亦作為遮蓋本發光元件之一不透光層。由於上電極114位於發光疊層104上方,對於發光疊層104之上表面而言,對應第二穿孔H1 之區域為發光元件之出光區域,即,本發明之發光元件所發出的光係從出光孔,即第二穿孔H1 出光,未被上電極114覆蓋而暴露發光疊層104上表面之部分區域即為發光元件之出光區域,且上電極114同時遮蓋了發光疊層104上表面之其他部分。此外,上電極114所構成之不透光層更遮蓋了發光疊層104之側壁,而前述之側壁絕緣層113位於上電極114所構成之不透光層與發光疊層104之側壁之間,以避免發光疊層104因短路而失效。此外,在一實施例中,係先預設出光孔(即第二穿孔H1 ) 之大小、形狀、及位置,而第一穿孔106h在大小、形狀、及位置需與第二穿孔H1 大致對應配合,使第一穿孔106h位於第二穿孔H1 的正下方,且第一穿孔106h的大小及/或形狀與第二穿孔H1 的大小及/或形狀上可設計成相同。具體而言,在如第1D圖所示的製造第一穿孔106h前,即先預設第二穿孔H1的各項參數(如上述之大小、形狀、及位置等參數),以決定第一穿孔106h之對應參數並進行製造。Next, as shown in Fig. 1Q, an upper electrode 114 is formed on the structure as shown in Fig. 1P. The material of the upper electrode 114 comprises a metal material, in this embodiment, a laminate comprising titanium (Ti)/platinum (Pt) formed by an electron beam evaporation (E-beam evaporation) method; in another example, The electrode 114 does not contain platinum (Pt), and the upper electrode 114 is composed of titanium (Ti); in still another embodiment, the upper electrode 114 contains titanium (Ti) and gold (Au). And after formation, substantially corresponds to the titanium (Ti)/platinum (Pt) stack of the second via H 1 removed portion such that the second via H 1 extends and penetrates the upper electrode 114. In addition to being an electrode, the upper electrode 114 also serves as an opaque layer that covers one of the present light-emitting elements. Since the upper electrode 114 positioned above the light emitting stack 104, stack 104 for over the light emitting surface, corresponding to the second perforated area H 1 region of the light emitting element, namely, the light emitting device of the present invention based emitted from light aperture, i.e., the second light perforated H 1, the upper electrode 114 is not covered and the exposed portion of the surface area is the area of the light emitting element of the light emitting stack 104, and the upper electrode 114 while covering the upper surface of the light emitting stack 104 other parts. In addition, the opaque layer formed by the upper electrode 114 further covers the sidewall of the luminescent layer 104, and the sidewall insulating layer 113 is disposed between the opaque layer formed by the upper electrode 114 and the sidewall of the luminescent layer 104. This prevents the light-emitting stack 104 from failing due to a short circuit. Further, in one embodiment, the first predetermined based light hole (i.e., the second through hole H 1) the size, shape, and position of the perforation 106h and the first size, shape, and location of the required second perforated substantially H 1 correspondence with the first through hole 106h is located directly below the second perforation 1 H, 106h and the first perforations size and / or shape of the second perforated 1 H size and / or shape may be designed to be the same. Specifically, before the first perforation 106h is manufactured as shown in FIG. 1D, the parameters of the second perforation H1 (such as the above-mentioned parameters such as size, shape, and position) are preset to determine the first perforation. The corresponding parameters of 106h were manufactured.

另外,由於上電極114之材料較不易形成在側壁絕緣層113上,導致上電極114厚度可能過薄,因此在本實施例中,如第1R圖所示,可藉由形成一金屬層114S,以補強上電極114在側壁絕緣層113上之厚度的不足。金屬層114S可包含使用化鍍方法形成在上電極114上,例如將第1Q圖所示之結構浸泡在一含有金屬材料(例如金(Au)、銀(Ag)、鈦(Ti)或鉑(Pt),在本實施例中為金(Au))之溶液中,並藉由氧化還原之作用形成的金屬材料層,亦即金屬層114S可包含一金(Au)層。再大致對應第二穿孔H1 移除部分之金(Au)層,以使第二穿孔H1 延伸並穿透金屬層114S。在本發明之一實施例中,為作為遮蓋發光元件之不透光層,上電極114之厚度至少大於100Å。在本實施例中,上電極114的鈦(Ti)、鉑(Pt)及金屬層114S的金(Au)層之厚度分別約為200Å至400Å之間、2μm至4μm之間、及2000Å至4000Å之間。In addition, since the material of the upper electrode 114 is less likely to be formed on the sidewall insulating layer 113, the thickness of the upper electrode 114 may be too thin. Therefore, in the embodiment, as shown in FIG. 1R, a metal layer 114S may be formed. The shortage of the thickness of the upper electrode 114 on the sidewall insulating layer 113 is reinforced. The metal layer 114S may be formed on the upper electrode 114 by a plating method, for example, immersing the structure shown in FIG. 1A with a metal-containing material such as gold (Au), silver (Ag), titanium (Ti) or platinum ( Pt), in the solution of gold (Au) in this embodiment, and the metal material layer formed by the action of redox, that is, the metal layer 114S may comprise a gold (Au) layer. Further corresponding to the gold (Au) layer of the second perforation H 1 removed portion, the second perforation H 1 extends and penetrates the metal layer 114S. In one embodiment of the invention, the upper electrode 114 has a thickness of at least greater than 100 Å as an opaque layer that covers the light-emitting elements. In this embodiment, the thickness of the gold (Au) layer of the titanium (Ti), the platinum (Pt) and the metal layer 114S of the upper electrode 114 is respectively between about 200 Å and 400 Å, between 2 μm and 4 μm, and between 2000 Å and 4,000 Å. between.

接著,如第1S圖所示,在如第1R圖所示之結構上形成一保護層115。保護層115沿著環繞第二穿孔H1 的側壁填入第二穿孔H1 後,保護層115內徑所構成之孔洞的直徑為D3 。保護層115之材料為絕緣材料,例如氮化矽(Si3 N4 )或氧化矽(SiO2 )。於形成後,如第1T圖所示,移除部分之保護層115,以形成第三穿孔115h,並於永久基板111上形成下電極111E。第三穿孔115h暴露出一部分之金屬層114S(在本發明另一無金屬層114S之實施例中,則係暴露出一部分之上電極114),以作為焊接墊,藉以讓外部電源進入之接線與金屬層114S(或上電極114)相接。Next, as shown in FIG. 1S, a protective layer 115 is formed on the structure as shown in FIG. 1R. The protective layer 115 along the sidewalls of the second perforations surrounding the fill H 1 H after a second perforation, the diameter of the inner diameter of the protective layer 115 composed of pores of D 3. The material of the protective layer 115 is an insulating material such as tantalum nitride (Si 3 N 4 ) or yttrium oxide (SiO 2 ). After the formation, as shown in FIG. 1T, a portion of the protective layer 115 is removed to form a third via 115h, and a lower electrode 111E is formed on the permanent substrate 111. The third via 115h exposes a portion of the metal layer 114S (in the embodiment of the other metal-free layer 114S of the present invention, a portion of the upper electrode 114 is exposed) as a solder pad to allow external power to enter the wiring and The metal layer 114S (or the upper electrode 114) is in contact.

第1T圖為本發明第一實施例之發光元件之示意圖,而第2圖為第1T圖之上視示意圖,請同時參閱此兩圖,本發光元件包括:永久基板111,接合結構110位於永久基板111上方,反射層109位於接合結構110上方,絕緣層106位於反射層109上方,其中絕緣層106具一第一穿孔106h,第一透明導電層107填入絕緣層106之第一穿孔106h中,並藉由第一穿孔106h與第二接觸層105直接接觸而與發光疊層104形成電性連接。位於第一穿孔106h中且與第二接觸層105直接接觸的第一透明導電層107為一電流傳導區域,電流傳導區域其位於第二穿孔H1 以及發光疊層104的上表面的第二部分的正下方,電流傳導區域可使電流流入發光疊層104。具體地,第一透明導電層107和第二接觸層105之間的接觸電阻小於絕緣層106與第二接觸層105之間的接觸電阻,例如小於兩個數量等級或小於五個數量等級。較佳地,第一透明導電層107和第二接觸層105 之間的接觸電阻介於10-3 至10-5 Ω cm2 之間。非電流傳導區域的絕緣層106環繞第二接觸層105。發光疊層104位於絕緣層106上方,發光疊層104包含一活性區域104b且具一上表面(可參考第2圖,長方形虛線所構成區域),以及上電極114所構成之不透光層位於發光疊層上方,其中上電極114所構成之不透光層遮蓋發光疊層104之上表面之一第一部分,亦即第二穿孔H1以外之部分 (可參考第2圖,圓形虛線以外所構成區域)而曝露上表面之一第二部分,第二部分亦即位於第二穿孔H1 之正下方的部分(可參考第2圖,圓形虛線所構成區域)。即,發光疊層104之上表面位於第二穿孔H1 之正下方的第二部分以外的區域皆被上電極114所構成之不透光層所遮蓋。發光疊層104發出的光可自其上表面的第二部分以及第二穿孔H1 逃逸。第二穿孔H1 之截面積與發光疊層104上表面面積之比率約為1.5~5%。而如第2圖所示,焊接墊通常形成在被上電極114遮蓋之第一部分上,具體的,形成在第三穿孔115h中藉以和發光疊層104形成電連接,而焊接墊一般為長方形或正方形。第三穿孔115h在長方形之短邊或正方形之任一邊約為至少80μm。具體地,發光疊層104之上表面之第一部分之面積大於第二部分之面積。第一透明導電層107填入絕緣層106之第一穿孔106h中,並藉由與第二接觸層105直接接觸而與發光疊層104形成電性連接。由於絕緣層106中之第一穿孔106h在大小、形狀、及位置上大致與第二穿孔H1 相對應配合,故第一穿孔106h之截面積與發光疊層104上表面面積之比率亦約為1.5~5%。1T is a schematic view of a light-emitting element according to a first embodiment of the present invention, and FIG. 2 is a top view of FIG. 1T. Referring to the two figures, the light-emitting element includes: a permanent substrate 111, and the joint structure 110 is permanently Above the substrate 111, the reflective layer 109 is located above the bonding structure 110, and the insulating layer 106 is located above the reflective layer 109. The insulating layer 106 has a first via 106h, and the first transparent conductive layer 107 is filled in the first via 106h of the insulating layer 106. And electrically connected to the light emitting laminate 104 by the first via 106h being in direct contact with the second contact layer 105. And a first perforation 106h located in the first transparent conductive layer 105 in direct contact with the second contact layer 107 is a current-conducting region, a second current-conducting region which is located on the surface of the perforated H 1 and the light emitting stack 104, a second portion Directly below, the current conducting region allows current to flow into the light emitting stack 104. Specifically, the contact resistance between the first transparent conductive layer 107 and the second contact layer 105 is smaller than the contact resistance between the insulating layer 106 and the second contact layer 105, for example, less than two orders of magnitude or less than five orders of magnitude. Preferably, the contact resistance between the first transparent conductive layer 107 and the second contact layer 105 is between 10 -3 and 10 -5 Ω cm 2 . The insulating layer 106 of the non-current conducting region surrounds the second contact layer 105. The light emitting layer 104 is disposed above the insulating layer 106. The light emitting layer 104 includes an active region 104b and has an upper surface (refer to FIG. 2, a region formed by a rectangular dotted line), and the opaque layer formed by the upper electrode 114 is located. Above the light-emitting layer, wherein the opaque layer formed by the upper electrode 114 covers a first portion of the upper surface of the light-emitting layer 104, that is, a portion other than the second hole H1 (refer to FIG. 2, outside the circular dotted line constituting region) on one of the exposed surface of the second portion, a second portion that is located directly below the second perforated portion of H 1 (refer to FIG. 2, the dotted circle formed region). That area, on the surface of the light emitting stack 104 is located directly below the second perforated H 1 other than the second portion are on opaque layer is composed of the electrode 114 is covered. Light emitted from light emitting stack 104 may be an escape from the second part of its upper surface and a second perforated H. The ratio of the cross-sectional area of the second perforation H 1 to the upper surface area of the light-emitting laminate 104 is about 1.5 to 5%. As shown in FIG. 2, the solder pad is usually formed on the first portion covered by the upper electrode 114, and specifically formed in the third through hole 115h to form an electrical connection with the light emitting laminate 104, and the solder pad is generally rectangular or square. The third through hole 115h is at least 80 μm on either side of the short side of the rectangle or the square. Specifically, the area of the first portion of the upper surface of the light emitting laminate 104 is larger than the area of the second portion. The first transparent conductive layer 107 is filled in the first through hole 106h of the insulating layer 106, and is electrically connected to the light emitting laminate 104 by direct contact with the second contact layer 105. Since the insulating layer 106 of a first substantially perforated 106h cooperate with a corresponding second perforation H in the size, shape, and position, so that a first cross-sectional area ratio of the surface area of the perforations of the light emitting stack 104 and also approximately 106h 1.5~5%.

第3圖顯示本發明實施例中,當發光元件的第二接觸層105之厚度分別為0.2μm及1μm時,在各種第一穿孔106h的直徑尺寸條件下(水平軸),分別對應發光元件之發光功率(Po,左邊垂直軸)及順向電壓(Vf,右邊垂直軸)之情形。如第3圖所示,發光元件之發光功率及順向電壓會隨第一穿孔106h之大小而變化,亦即在元件設計上具有可預測性及控制性,隨不同需求可經由調整第一穿孔106h之大小達成所需。由進一步實驗結果可知,第二接觸層105之厚度不宜大於1.5μm。當第二接觸層105之厚度太厚,例如大於1.5μm時,絕緣層106之電流阻擋之效果即不容易隨第一穿孔106h之直徑尺寸而變化,亦即此種情形下,發光元件之發光功率及順向電壓隨第一穿孔106h之直徑尺寸之變化將不明顯,而不易透過第一穿孔106h之直徑尺寸之調整來控制或預測發光元件之發光功率及順向電壓等。3 shows an embodiment of the present invention, when the thickness of the second contact layer 105 of the light-emitting element is 0.2 μm and 1 μm, respectively, under the condition of the diameter of each of the first through holes 106h (horizontal axis), respectively corresponding to the light-emitting elements The case of luminous power (Po, left vertical axis) and forward voltage (Vf, right vertical axis). As shown in FIG. 3, the luminous power and the forward voltage of the light-emitting element vary with the size of the first perforation 106h, that is, the predictability and controllability of the component design, and the first perforation can be adjusted according to different requirements. The size of 106h is achieved. It can be seen from further experimental results that the thickness of the second contact layer 105 is not more than 1.5 μm. When the thickness of the second contact layer 105 is too thick, for example, greater than 1.5 μm, the current blocking effect of the insulating layer 106 does not easily change with the diameter of the first through hole 106h, that is, the light-emitting element is illuminated in this case. The power and forward voltage will not be obvious with the change of the diameter dimension of the first through hole 106h, and it is not easy to control or predict the light emission power and the forward voltage of the light emitting element through the adjustment of the diameter size of the first through hole 106h.

另外,發光元件除了可在一般電流值(在本實施例中例如為50mA)條件下操作,根據元件的不同應用,部分之應用需要發光元件在相對高之電流值(在本實施例中例如為300mA)條件下操作,並以脈衝模式出光(pulse mode,亦即發光元件之出光隨時間變化為斷續斷續之型式,而非連續)。本實施例之發光元件結構,可同時滿足上述兩種情形。第4圖顯示本發明之實施例中,活性區域104b為一多重量子井(MQW)結構的發光元件在相同脈衝模式出光時,多重量子井結構分別在包含18、38、及48個井層(well)之條件下,分別對應相對高電流(300mA)之發光功率(Po,右邊垂直軸)及發光功率比例(左邊垂直軸,指發光元件在相同脈衝出光型式時,發光元件在相對高電流操作下之發光功率比在一般電流操作下之發光功率之比例)之情形。由圖顯示出,多重量子井結構分別包含38及48個井層時,發光功率比例可高達2.8以上。由進一步實驗結果可知,多重量子井(MQW)結構包含30~50個井層時,發光功率比例均可達2.6以上。In addition, the light-emitting element can be operated under conditions of a general current value (for example, 50 mA in this embodiment), and depending on the application of the element, part of the application requires the light-emitting element to have a relatively high current value (in this embodiment, for example, The operation is performed under the condition of 300 mA), and the pulse mode is emitted (that is, the light output of the light-emitting element changes with time to be intermittent and discontinuous, rather than continuous). The structure of the light-emitting element of this embodiment can satisfy both of the above situations. 4 shows an embodiment of the present invention in which the active region 104b is a multi-quantum well (MQW)-structured light-emitting element that emits light in the same pulse mode, and the multiple quantum well structures include 18, 38, and 48 well layers, respectively. Under the condition of (well), corresponding to the relatively high current (300 mA) luminous power (Po, right vertical axis) and luminous power ratio (left vertical axis, when the illuminating element is in the same pulse emission mode, the illuminating element is at a relatively high current The case of the ratio of the luminous power under operation to the luminous power under normal current operation). The figure shows that when the multiple quantum well structure contains 38 and 48 well layers respectively, the luminous power ratio can be as high as 2.8 or more. It can be seen from further experimental results that when the multi-quantum well (MQW) structure contains 30 to 50 well layers, the luminous power ratio can reach 2.6 or more.

第5圖顯示上述實施例之發光元件中,活性區域104b為一多重量子井(MQW)結構的發光元件在相同脈衝模式出光時,多重量子井結構中之磷化鋁鎵銦系列((Aly Ga(1-y ))1-x Inx P,其中 0≦x<1; 0≦y≦1)材料之阻障層(Barrier)分別在包含30%、50%、及70%之鋁(Al) (指鋁(Al)佔鋁(Al)與鎵(Ga)組成中比例,即相當上式中y)含量條件下,對應相對高電流(300mA)之發光功率(Po,右邊垂直軸)及發光功率比例(Factor,指發光元件在相同脈衝出光型式時,相對高電流之發光功率比一般電流之發光功率之比例,左邊垂直軸)之情形,其中阻障層有複數層。由圖顯示出,多重量子井結構中阻障層(Barrier)分別在包含50%及70%之鋁(Al)含量條件下,發光功率比例可高達3.1以上。考量其他發光元件之電性要求,例如順向電壓之適當範圍,經由進一步實驗可知,多重量子井結構中之阻障層(Barrier)分別在包含約40%至60%之鋁(Al)含量時,發光功率比例與順向電壓同時有良好之表現。於另一實施例中,複數阻障層中,其中兩個阻障層具有不同的鋁含量,且較靠近第一電性半導體層104a的阻障層的鋁含量低於較遠離第一電性半導體層104a的阻障層的鋁含量。較佳的,複數阻障層中,至少一半以上的靠近第一電性半導體層104a(即,n型半導體層)的阻障層具有的鋁含量低於其餘靠近第二電性半導體層104c(即,p型半導體層)的阻障層具有的鋁含量。具體的,靠近第一電性半導體層104a的阻障層包含(Ala Ga1-a )1-b Inb P,靠近第二電性半導體層104c的阻障層包含(Alc Ga1-c )1-d Ind P,在b≒d的情況下,c>a。於一實施例中,多重量子井結構包含38個阻障層,且較靠近第一電性半導體層104a的前20個阻障層包含(Al0.5 Ga0.5 )1-b Inb P,而較遠離第一電性半導體層104a的其餘的18個阻障層,即較靠近第二電性半導體層104c的18個阻障層包含(Al0.7 Ga0.3 )1-d Ind P,於此實施例中,b和d約等於0.5,但不限於此。於一實施例中,多重量子井結構包含38個阻障層,且較靠近第一電性半導體層104a的前28個阻障層包含(Al0.5 Ga0.5 )1-b Inb P,較靠近第二電性半導體層104c的前10個阻障層包含(Al0.7 Ga0.3 )1-d Ind P,於此實施例中,b和d約等於0.5,但不限於此。於一實施例中,多重量子井結構包含38個阻障層,且較靠近第一電性半導體層104a的前36個阻障層包含(Al0.5 Ga0.5 )1-b Inb P,較靠近第二電性半導體層104c的2個阻障層包含(Al0.7 Ga0.3 )1-d Ind P,於此實施例中,b和d約等於0.5,但不限於此。於一實施例中,複數阻障層中的鋁含量是自n型半導體層至p型半導體層的方向漸增,即,每一較靠近第一電性半導體層104a(即,n型半導體層)的阻障層的鋁含量皆比相鄰較靠近第二電性半導體層104c(即,p型半導體層)的阻障層的鋁含量低。於一實施例中,第二電性半導體層104c的摻雜物包含碳(C)、鎂(Mg)或鋅(Zn),較佳的,摻雜物包含鎂。本公開內容藉由阻障層具有不同的鋁含量,且較靠近n型半導體層的阻障層的鋁含量低於較遠離n型半導體的阻障層的鋁含量,可避免或是降低p型半導體層中p型摻雜物擴散進入活性區域104b的情況,進而改善發光元件的可靠度且不會使發光元件的順向電壓大幅增加。Fig. 5 is a view showing the phosphide aluminum gallium indium series in the multiple quantum well structure in the light-emitting element of the above embodiment, in which the active region 104b is a multi-quantum well (MQW) light-emitting element emitting light in the same pulse mode (Al y Ga( 1-y )) 1-x In x P, where 0≦x<1; 0≦y≦1) The barrier layer of the material contains 30%, 50%, and 70% aluminum, respectively. (Al) (refers to the ratio of aluminum (Al) to the composition of aluminum (Al) and gallium (Ga), which is equivalent to the y) content of the above formula, corresponding to the relatively high current (300 mA) of luminous power (Po, right vertical axis And the ratio of the luminous power (Factor refers to the ratio of the luminous power of the relatively high current to the luminous power of the general current in the same pulse emission pattern, the left vertical axis), wherein the barrier layer has a plurality of layers. The figure shows that the barrier energy of the multi-quantum well structure can be as high as 3.1 or higher under the conditions of 50% and 70% aluminum (Al). Considering the electrical requirements of other illuminating elements, such as the appropriate range of forward voltage, further experiments show that the barrier layers in the multiple quantum well structure contain aluminum (Al) content of about 40% to 60%, respectively. The luminous power ratio and the forward voltage have good performance at the same time. In another embodiment, in the plurality of barrier layers, wherein the two barrier layers have different aluminum contents, and the aluminum content of the barrier layer closer to the first electrical semiconductor layer 104a is lower than the first electrical property. The aluminum content of the barrier layer of the semiconductor layer 104a. Preferably, in the plurality of barrier layers, at least half of the barrier layers adjacent to the first electrical semiconductor layer 104a (ie, the n-type semiconductor layer) have a lower aluminum content than the remaining near the second electrical semiconductor layer 104c ( That is, the barrier layer of the p-type semiconductor layer has an aluminum content. Specifically, the barrier layer adjacent to the first electrical semiconductor layer 104a includes (Al a Ga 1-a ) 1-b In b P, and the barrier layer adjacent to the second electrical semiconductor layer 104 c includes (Al c Ga 1- c ) 1-d In d P, in the case of b≒d, c>a. In one embodiment, the multiple quantum well structure includes 38 barrier layers, and the first 20 barrier layers closer to the first electrical semiconductor layer 104a include (Al 0.5 Ga 0.5 ) 1-b In b P The remaining 18 barrier layers away from the first electrical semiconductor layer 104a, that is, the 18 barrier layers closer to the second electrical semiconductor layer 104c include (Al 0.7 Ga 0.3 ) 1-d In d P, In the example, b and d are approximately equal to 0.5, but are not limited thereto. In one embodiment, the multiple quantum well structure comprises 38 barrier layers, and the first 28 barrier layers closer to the first electrical semiconductor layer 104a comprise (Al 0.5 Ga 0.5 ) 1-b In b P, closer The first ten barrier layers of the second electric semiconductor layer 104c include (Al 0.7 Ga 0.3 ) 1-d In d P, and in this embodiment, b and d are approximately equal to 0.5, but are not limited thereto. In one embodiment, the multiple quantum well structure comprises 38 barrier layers, and the first 36 barrier layers closer to the first electrical semiconductor layer 104a comprise (Al 0.5 Ga 0.5 ) 1-b In b P, closer The two barrier layers of the second electrical semiconductor layer 104c include (Al 0.7 Ga 0.3 ) 1-d In d P, and in this embodiment, b and d are approximately equal to 0.5, but are not limited thereto. In one embodiment, the aluminum content in the plurality of barrier layers is gradually increased from the n-type semiconductor layer to the p-type semiconductor layer, that is, each is closer to the first electrical semiconductor layer 104a (ie, the n-type semiconductor layer The aluminum content of the barrier layer is lower than the aluminum content of the barrier layer adjacent to the second electrical semiconductor layer 104c (i.e., the p-type semiconductor layer). In one embodiment, the dopant of the second electrical semiconductor layer 104c comprises carbon (C), magnesium (Mg) or zinc (Zn). Preferably, the dopant comprises magnesium. The present disclosure can avoid or reduce the p-type by the barrier layer having different aluminum contents, and the aluminum content of the barrier layer closer to the n-type semiconductor layer is lower than the aluminum content of the barrier layer farther away from the n-type semiconductor. In the case where the p-type dopant in the semiconductor layer diffuses into the active region 104b, the reliability of the light-emitting element is improved and the forward voltage of the light-emitting element is not greatly increased.

第6圖為本發明第二實施例之發光元件的剖面示意圖。本公開內容之第二實施例之發光元件包含的結構與第一實施例大致相同,不同之處如下所述。如第6圖所示,發光元件包含一第一半導體層116以及第二半導體層117,第一半導體層116位於第一接觸層103和發光疊層104之間,第二半導體層117位於第二接觸層105以及發光疊層104之間。第一半導體層116和第二半導體層117用於增進光取出和/或增進電流散佈使電流擴及整個發光疊層104。第一半導體層116的厚度大於第一電性半導體層104a的厚度,較佳的,第一半導體層116的厚度大於2000nm,且更佳地,介於2500nm 至7000nm之間。第二半導體層117的厚度大於第二電性半導體層104c的厚度,較佳地,第二半導體層117的厚度大於1000nm的厚度,且更佳地,介於1500nm 至2000nm之間。第一半導體層116具有一能階,其小於第一電性半導體層104a的能階。第二半導體層117具有一能階,其小於第二電性半導體層104c的能階。第一半導體層116以及第二半導體層117的能階大於活性區域104b中井層的能階。活性區域104b發出的光實質上可穿透第一半導體層116。第一半導體層116以及第二半導體層117各具有一高於1´1017 /cm3 的摻雜濃度,且第一半導體層116的摻雜濃度小於第一接觸層103的摻雜濃度,第二半導體層117的摻雜濃度小於第二接觸層105的摻雜濃度。較佳的,第一接觸層103的摻雜濃度至少為第一半導體層116的摻雜濃度的兩倍以上(含)。第二接觸層105的摻雜濃度至少為第二半導體層117的摻雜濃度的兩倍以上(含)。第一半導體層116、第二半導體層117、第一接觸層103和第二接觸層105包含三五族半導體材料,例如AlGaAs或AlGaInP。如第6圖所示,第二接觸層105具有一寬度W1 ,其與發光元件之出光區域的寬度之比不小於0.5,且不大於1.1,即,在同一剖面中,第二接觸層105的寬度W1 與未被上電極114覆蓋之區域(即,發光疊層104之上表面之第二部分)的寬度之比不小於0.5,且不大於1.1。於一實施例中,第二接觸層105的寬度W1 與第二穿孔H1 的直徑D2 之比(即,W1 /D2 )不小於0.5,且不大於1.1。較佳的,第二接觸層105的寬度W1 與發光元件之出光區域的寬度之比不小於0.55,且不大於0.8。於一實施例中,第二接觸層105的寬度W1 與第二穿孔H1 的直徑D2 之比(即,W1 /D2 )不小於0.55,且不大於0.8。另外,於第二實施例中,如第6圖所示,第二接觸層105位於發光元件之出光區域的正下方,即位於未被上電極114覆蓋之區域(即,發光疊層104之上表面之第二部分)的正下方。第二接觸層105與第一透明導電層107之間的接觸電阻遠小於第一透明導電層107和第二半導體層117之間的接觸電阻,例如小於兩個數量等級或小於五個數量等級。因此,具有寬度W1 的第二接觸層105為電流傳導區域,其可使電流流入發光疊層104,而第一透明導電層107之其他未與第二接觸層105接觸且環繞第二接觸層105的區域無法使電流流入或使電流難以流入發光疊層104。於本實施例中,第二接觸層105位於第二穿孔H1 的正下方。較佳的,第二接觸層105於發光疊層104的堆疊方向上不與上接觸層112以及上電極114重疊。於本實施例中,如第6圖所示,部分第二半導體層117的厚度大於其他部分的第二半導體層117的厚度,且第二半導體層117之厚度較厚的部分對應於出光區域,即,未被上電極114覆蓋之區域(亦即發光疊層104上表面之第二部分)。於本實施例中,第二半導體層117之厚度較厚的部分對應於第二穿孔H1 。第二接觸層105位於第二半導體層117之厚度較厚的部分上。具體地,第二半導體層117之厚度較薄的部分包含一遠離發光疊層104的表面1171,第二接觸層105包含一遠離發光疊層104的表面1051,相較於第二半導體層117之厚度較薄的部分的表面1171,第二接觸層105的表面1051較遠離發光疊層104。具體地,第二接觸層105遠離發光疊層104的表面1051至第二半導體層117之遠離發光疊層104的表面1171之間的高度h不小於50nm,且不大於200nm。於一實施例中,第二接觸層105的厚度不小於20nm,且不大於0.5μm,較佳的,第二接觸層105的厚度不小於20nm,且不大於0.1μm。由於第二實施例中發光元件包含具有一寬度W1 的第二接觸層105,且第二接觸層105位於出光區域的正下方,當電流流經發光疊層104時,電流會較易集中在對應於第二接觸層105的區域,因而大幅提升電流密度,進而提升發光元件的亮度。Figure 6 is a cross-sectional view showing a light-emitting element of a second embodiment of the present invention. The light-emitting element of the second embodiment of the present disclosure includes substantially the same structure as the first embodiment, and the differences are as follows. As shown in FIG. 6, the light emitting element includes a first semiconductor layer 116 and a second semiconductor layer 117. The first semiconductor layer 116 is located between the first contact layer 103 and the light emitting layer 104, and the second semiconductor layer 117 is located at the second layer. Between the contact layer 105 and the light emitting stack 104. The first semiconductor layer 116 and the second semiconductor layer 117 serve to enhance light extraction and/or enhance current spreading to spread the current across the entire light emitting stack 104. The thickness of the first semiconductor layer 116 is greater than the thickness of the first electrical semiconductor layer 104a. Preferably, the thickness of the first semiconductor layer 116 is greater than 2000 nm, and more preferably between 2500 nm and 7000 nm. The thickness of the second semiconductor layer 117 is greater than the thickness of the second electrical semiconductor layer 104c. Preferably, the thickness of the second semiconductor layer 117 is greater than a thickness of 1000 nm, and more preferably between 1500 nm and 2000 nm. The first semiconductor layer 116 has an energy level which is smaller than the energy level of the first electrical semiconductor layer 104a. The second semiconductor layer 117 has an energy level which is smaller than the energy level of the second electrical semiconductor layer 104c. The energy levels of the first semiconductor layer 116 and the second semiconductor layer 117 are greater than the energy levels of the well layers in the active region 104b. Light emitted by the active region 104b can substantially penetrate the first semiconductor layer 116. The first semiconductor layer 116 and the second semiconductor layer 117 each have a doping concentration higher than 1 ́10 17 /cm 3 , and the doping concentration of the first semiconductor layer 116 is smaller than the doping concentration of the first contact layer 103, The doping concentration of the second semiconductor layer 117 is smaller than the doping concentration of the second contact layer 105. Preferably, the doping concentration of the first contact layer 103 is at least twice or more (inclusive) of the doping concentration of the first semiconductor layer 116. The doping concentration of the second contact layer 105 is at least twice or more (inclusive) of the doping concentration of the second semiconductor layer 117. The first semiconductor layer 116, the second semiconductor layer 117, the first contact layer 103, and the second contact layer 105 comprise a tri-five semiconductor material such as AlGaAs or AlGaInP. As shown in FIG. 6, the second contact layer 105 has a width W 1, with the light emitting element of the area than the width of not less than 0.5 and not greater than 1.1, i.e., in the same cross section, the second contact layer 105 The ratio of the width W 1 to the width of the region not covered by the upper electrode 114 (i.e., the second portion of the upper surface of the light-emitting laminate 104) is not less than 0.5 and not more than 1.1. In one embodiment, the ratio of the width W 1 of the second contact layer 105 to the diameter D 2 of the second via H 1 (ie, W 1 /D 2 ) is not less than 0.5 and not more than 1.1. Preferably, the ratio of the width W 1 of the second contact layer 105 to the width of the light-emitting region of the light-emitting element is not less than 0.55 and not more than 0.8. In one embodiment, the ratio of the width W 1 of the second contact layer 105 to the diameter D 2 of the second via H 1 (ie, W 1 /D 2 ) is not less than 0.55 and not more than 0.8. In addition, in the second embodiment, as shown in FIG. 6, the second contact layer 105 is located directly under the light-emitting region of the light-emitting element, that is, in a region not covered by the upper electrode 114 (ie, above the light-emitting stack 104). Just below the second part of the surface). The contact resistance between the second contact layer 105 and the first transparent conductive layer 107 is much smaller than the contact resistance between the first transparent conductive layer 107 and the second semiconductor layer 117, for example, less than two orders of magnitude or less than five orders of magnitude. Therefore, the second contact layer 105 having the width W 1 is a current conducting region that allows current to flow into the light emitting stack 104 while the other of the first transparent conductive layer 107 is not in contact with the second contact layer 105 and surrounds the second contact layer. The area of 105 does not allow current to flow or makes it difficult for current to flow into the light emitting stack 104. In the embodiment, the second contact layer 105 is located directly below the second through hole H 1 . Preferably, the second contact layer 105 does not overlap the upper contact layer 112 and the upper electrode 114 in the stacking direction of the light emitting laminate 104. In the present embodiment, as shown in FIG. 6, the thickness of the portion of the second semiconductor layer 117 is greater than the thickness of the second semiconductor layer 117 of the other portion, and the portion of the second semiconductor layer 117 having a thicker thickness corresponds to the light exit region. That is, the area not covered by the upper electrode 114 (i.e., the second portion of the upper surface of the light-emitting layer 104). In the present embodiment, the thicker portion of the second semiconductor layer 117 corresponds to the second through hole H 1 . The second contact layer 105 is located on a portion of the second semiconductor layer 117 having a relatively thick thickness. Specifically, the thinner portion of the second semiconductor layer 117 includes a surface 1171 away from the light emitting stack 104, and the second contact layer 105 includes a surface 1051 away from the light emitting layer 104, as compared to the second semiconductor layer 117. The surface 1171 of the thinner portion is thinner than the surface 1051 of the second contact layer 105. Specifically, the height h between the surface 1051 of the second contact layer 105 away from the surface 1051 of the light emitting layer 104 to the surface 1171 of the second semiconductor layer 117 remote from the light emitting layer 104 is not less than 50 nm and not more than 200 nm. In one embodiment, the thickness of the second contact layer 105 is not less than 20 nm and not more than 0.5 μm. Preferably, the thickness of the second contact layer 105 is not less than 20 nm and not more than 0.1 μm. Since the light-emitting element of the second embodiment includes the second contact layer 105 having a width W 1 and the second contact layer 105 is located directly under the light-emitting region, when current flows through the light-emitting stack 104, current is more likely to concentrate. Corresponding to the area of the second contact layer 105, the current density is greatly increased, thereby increasing the brightness of the light-emitting element.

本公開內容之第二實施例之發光元件之製造方法與第一實施例之製造方法大致相同,不同之處包括,於形成發光疊層104之前,更包含形成第一半導體層116於第一接觸層103上,且於形成發光疊層104之後以及形成第二接觸層105之前,更包含形成如前所述的第二半導體層117。於形成第二接觸層105後,以黃光及蝕刻製程圖案化第二接觸層105,使第二接觸層105具有寬度W1 ,再接續如第一實施例之製造方法中的形成第一透明導電層107、第二透明導電層108等後續步驟。本實施例之製造方法相較於第一實施例之製造方法,由於不需要形成絕緣層106以及不需要使用黃光及蝕刻製程以在絕緣層106形成第一穿孔106h,大幅降低製程的成本且增加製程簡易性。The manufacturing method of the light-emitting element of the second embodiment of the present disclosure is substantially the same as the manufacturing method of the first embodiment, and the difference includes, before forming the light-emitting layer 104, further comprising forming the first semiconductor layer 116 in the first contact. On the layer 103, and after forming the light-emitting stack 104 and before forming the second contact layer 105, the second semiconductor layer 117 as described above is further formed. After the second contact layer 105 is formed, the second contact layer 105 is patterned by a yellow light and an etching process, so that the second contact layer 105 has a width W 1 , and then the first transparent layer is formed as in the manufacturing method of the first embodiment. Subsequent steps of the conductive layer 107, the second transparent conductive layer 108, and the like. Compared with the manufacturing method of the first embodiment, the manufacturing method of the present embodiment greatly reduces the cost of the process because the insulating layer 106 is not required to be formed and the yellow light and etching process is not required to form the first via 106h in the insulating layer 106. Increase process simplicity.

於一實施例中,發光元件不包含第二穿孔H1,具有一寬度W1 的第二接觸層105位於發光元件之出光區域的正下方,即位於未被上電極114覆蓋之區域(即,發光疊層104之上表面之第二部分)的正下方。In one embodiment immediately below, the light emitting element does not comprise a second perforated H1, having a width W region of the light-emitting element 1 of the second contact layer 105, i.e. not located on the coverage area of electrode 114 (i.e., the light emitting Directly below the second portion of the upper surface of the laminate 104).

第7圖為本發明第三實施例之發光元件的剖面圖。與前述之本發明各實施例相較,本實施例之發光元件更包含一導熱層118設於發光疊層104的上表面的第二部份上。詳言之,導熱層118設於由第二穿孔H1 所暴露出的發光疊層104的上表面上,且導熱層118具有較發光疊層104更高的導熱係數(thermal conductivity),使發光元件在運作時,由發光疊層104產生的熱可通過導熱層118以傳導或輻射方式逸散至外部,如此可減少熱在第二穿孔H1 下方的發光疊層104中堆積,而減緩發光元件內部因熱造成的材料衰變,並增加發光元件的使用壽命與可靠度。導熱層118可包含導熱係數不小於100W/(mÏK)的材料,舉例可為金剛石、石墨烯、或導熱係數約為140W/(mÏK)~180W/(mÏK)的氮化鋁(AlNX ),本發明並不以此為限。更詳言之,在本實施例中,導熱層118係沿著第二穿孔H1 的側壁填入第二穿孔H1 ,並覆蓋於第二穿孔H1 所暴露出的第一電性半導體層104a上,且往遠離第二穿孔H1 的方向向發光元件周圍延伸,並與金屬層114S或上電極114接觸,以將發光疊層104中產生的熱透過導熱層118傳遞至金屬層114S或上電極114,由於金屬層114S、上電極114通常選擇為金屬,導熱係數高,發光元件內部的熱便能藉由導熱層118及金屬層114s或上電極114排出。在一些實施例中,導熱層118亦可不與金屬層114S或上電極114接觸,發光疊層104中產生的熱可經由導熱層118以輻射方式逸散到外部,或導熱層118可與外部導熱結構作連接,使發光疊層104中產生的熱可以經由導熱層118以傳導方式逸散到外部。與第一實施例相較,本實施例中的發光元件除包含一保護層115覆蓋於金屬層114S上,保護層115亦覆蓋於導熱層118上,在本實施例中,保護層115可以完整覆蓋於導熱層118上,詳言之,本實施例的導熱層118具有一頂面118t及一側面118s,頂面118t平行於發光疊層104的上表面,側面118s連接於頂面118t且不平行於發光疊層104的上表面,而保護層115同時覆蓋於導熱層118的頂面118t及側面118s,藉此避免導熱層118的材料在發光元件運作時與外界環境接觸而產生質變,但本發明不以此為限;在另一實施例中,亦可以導熱層118取代保護層115,使導熱層118全面覆蓋除了第三穿孔115h的位置之外的上電極114或金屬層114S表面上,以增加發光元件的導熱面積。在一實施例中,導熱層118對發光疊層104所發射的光具有高穿透度,例如導熱層118包含一材料對於活性區域104b的發射光具有高於85%的穿透度;此外,在另一實施例中,導熱層118還具有一折射率大於1.5,或為2.1~2.5,且導熱層118與第一電性半導體層104a的折射率差異不超過1.5,如此可降低在第一電性半導體層104a與導熱層118的界面產生全反射的機率,增加發光元件的光取出效率。導熱層118的厚度可以為300~2000Å,在本實施例中,導熱層118的厚度為1000Å,但不以此為限。導熱層118係可以在如第1Q圖所示的形成上電極114後形成,或者在如第1R圖所示的形成在金屬層114S成形後,以覆蓋於上電極114或金屬層114S上。Figure 7 is a cross-sectional view showing a light-emitting element of a third embodiment of the present invention. The light-emitting element of the present embodiment further includes a heat-conducting layer 118 disposed on the second portion of the upper surface of the light-emitting layer 104, as compared with the foregoing embodiments of the present invention. In detail, the thermally conductive layer 118 is disposed on the upper surface of the light emitting stack 104 by a second perforated exposed by H 1, and the thermally conductive layer 118 having a higher thermal conductivity than the light emitting stack 104 (thermal conductivity), the light emitting element in operation, heat generated by the light emitting stack 104 by a thermally conductive layer 118 may be conductive or radiation to escape to the outside, so can reduce the heat accumulated in the second light emitting stack 104 perforation H 1 below, the emission mitigation The material inside the component decays due to heat and increases the service life and reliability of the light-emitting component. The heat conductive layer 118 may include a material having a thermal conductivity of not less than 100 W/(m Ï K), and may be, for example, diamond, graphene, or aluminum nitride (AlN X ) having a thermal conductivity of about 140 W/(m Ï K) to 180 W/(m Ï K ). The invention is not limited thereto. More detail, in the present embodiment, the thermally conductive layer 118 along the second perforation line sidewall 1 H H 1 filled in the second perforation, and covers the first layer of the second conductivity type semiconductor exposed by a perforated H on 104a, and extending to a direction away from the second perforated H 1 around the light emitting element, and in contact with the metal layer 114S or the upper electrode 114, the light emitting stack 104 to the heat generated is transmitted to the metal layer through the thermally conductive layer 118 or 114S In the upper electrode 114, since the metal layer 114S and the upper electrode 114 are generally selected as metals, the thermal conductivity is high, and heat inside the light-emitting element can be discharged by the heat conductive layer 118 and the metal layer 114s or the upper electrode 114. In some embodiments, the thermally conductive layer 118 may also not be in contact with the metal layer 114S or the upper electrode 114. The heat generated in the light emitting layer 104 may be radiated to the outside via the heat conducting layer 118, or the heat conducting layer 118 may be thermally conductive to the outside. The structure is connected such that heat generated in the light-emitting stack 104 can be conducted to the outside in a conductive manner via the thermally conductive layer 118. Compared with the first embodiment, the light-emitting element in this embodiment includes a protective layer 115 covering the metal layer 114S, and the protective layer 115 is also covered on the heat conductive layer 118. In this embodiment, the protective layer 115 can be completed. Covering the heat conducting layer 118, in detail, the heat conducting layer 118 of the present embodiment has a top surface 118t and a side surface 118s. The top surface 118t is parallel to the upper surface of the light emitting layer 104, and the side surface 118s is connected to the top surface 118t. Parallel to the upper surface of the light-emitting layer 104, and the protective layer 115 covers the top surface 118t and the side surface 118s of the heat-conducting layer 118 at the same time, thereby preventing the material of the heat-conducting layer 118 from being in contact with the external environment when the light-emitting element operates, thereby causing a qualitative change, but The invention is not limited thereto; in another embodiment, the heat conductive layer 118 may be substituted for the protective layer 115 such that the heat conductive layer 118 completely covers the surface of the upper electrode 114 or the metal layer 114S except the position of the third through hole 115h. To increase the heat transfer area of the light-emitting element. In one embodiment, the thermally conductive layer 118 has a high degree of transparency to the light emitted by the light emitting stack 104, for example, the thermally conductive layer 118 comprises a material having a transmittance of greater than 85% for the emitted light of the active region 104b; In another embodiment, the heat conductive layer 118 further has a refractive index greater than 1.5, or 2.1 to 2.5, and the difference in refractive index between the heat conductive layer 118 and the first electrical semiconductor layer 104a does not exceed 1.5, which can be reduced in the first The interface between the electrical semiconductor layer 104a and the heat conductive layer 118 generates a probability of total reflection, and increases the light extraction efficiency of the light emitting element. The thickness of the heat conductive layer 118 may be 300 to 2000 Å. In the embodiment, the thickness of the heat conductive layer 118 is 1000 Å, but not limited thereto. The heat conductive layer 118 may be formed after the upper electrode 114 is formed as shown in FIG. 1Q or after the metal layer 114S is formed as shown in FIG. 1R to cover the upper electrode 114 or the metal layer 114S.

第8A~8B圖為本發明第四實施例之發光元件的剖面示意圖及上視示意圖。與前述實施例相較,本實施例的發光元件的導熱層118設於發光疊層104中,且導熱層118具有一第四穿孔H4 大致對位於第二穿孔H1 ,由絕緣層106往發光疊層104的方向觀之,第四穿孔H4 第一大致為圓形(請見第8B圖所示),且第四穿孔H4 的上視面積大於發光疊層104的第二部分的上視面積,換言之,第四穿孔H4 的上視面積大於第二穿孔H1 的上視面積。詳言之,導熱層118係位於發光疊層104、第一接觸層103及絕緣層106之間,更詳言之,本實施例之導熱層118貫穿發光疊層104之第一電性半導體層104a、活性區域104b、第二電性半導體層104c及第二接觸層105,使導熱層118被發光疊層104、第一接觸層103及絕緣層106環繞;在另一實施例中,導熱層118貫穿第一電性半導體層104a、活性區域104b、第二電性半導體層104c而未貫穿第二接觸層105,使導熱層118被發光疊層104、第一接觸層103及第二接觸層105環繞,惟,導熱層118的結構並不以上述實施例為限。導熱層118的第四穿孔H4 具有一直徑D4 大於第二穿孔H1之直徑D2 ,直徑D4 約介於30μm至200μm 之間,或直徑D4 約為50μm至120μm之間。如第8B圖所示,本實施例之導熱層118具有一內輪廓118a及一外輪廓118b環繞內輪廓118a,內輪廓118a為環狀以環繞第二穿孔H1 下方的發光疊層104並形成第四穿孔H4 。由上視觀之,本實施例的內輪廓118a的形狀為圓形,且其圓心大致對位於第二穿孔H1 的圓心,而外輪廓118b與內輪廓118a的最小距離d介於10μm至50μm之間。此外,本實施例的導熱層118穿過第二接觸層105,且在平行於發光疊層104的堆疊方向上,導熱層118具有一厚度W介於2μm至15μm之間。再一實施例中,導熱層118的內輪廓118a及外輪廓118b之圓心皆大致對位於第二穿孔H1 的圓心。8A to 8B are schematic cross-sectional views and a top view of a light-emitting element according to a fourth embodiment of the present invention. The heat conducting layer 118 of the light emitting device of the present embodiment is disposed in the light emitting layer 104, and the heat conducting layer 118 has a fourth through hole H 4 substantially opposite to the second through hole H 1 . In the direction of the light emitting laminate 104, the fourth through hole H 4 is first substantially circular (see FIG. 8B), and the upper viewing area of the fourth through hole H 4 is larger than the second portion of the light emitting laminate 104. The upper viewing area, in other words, the upper viewing area of the fourth perforation H 4 is larger than the upper viewing area of the second perforation H 1 . In detail, the heat conducting layer 118 is located between the light emitting layer 104, the first contact layer 103 and the insulating layer 106. More specifically, the heat conducting layer 118 of the present embodiment penetrates the first electrical semiconductor layer of the light emitting layer 104. 104a, active region 104b, second electrical semiconductor layer 104c and second contact layer 105, such that the heat conducting layer 118 is surrounded by the light emitting layer 104, the first contact layer 103 and the insulating layer 106; in another embodiment, the heat conducting layer 118 penetrates the first electrical semiconductor layer 104a, the active region 104b, and the second electrical semiconductor layer 104c without penetrating the second contact layer 105, so that the heat conductive layer 118 is illuminated by the light emitting layer 104, the first contact layer 103, and the second contact layer 105 is surrounded, but the structure of the heat conductive layer 118 is not limited to the above embodiment. The fourth perforation H 4 of the thermally conductive layer 118 has a diameter D 4 greater than the diameter D 2 of the second perforation H1 , a diameter D 4 of between about 30 μm and 200 μm, or a diameter D 4 of between about 50 μm and 120 μm. As shown in Figure 8B, 118 having an inner contour and an outer contour 118a 118b surrounding the inner contour of the embodiment of the present embodiment thermally conductive layer 118a, 118a of the inner ring to surround the contour of the second perforation H 1 and the light emitting stack 104 is formed below Fourth perforation H 4 . Depends on the minimum distance d from the concept of the present embodiment, the shape of the inner contour 118a is circular, and its center is located substantially on the center of the second through hole H 1, the inner contour of the outer profile 118a and 118b is between 10μm to 50μm between. Further, the thermally conductive layer 118 of the present embodiment passes through the second contact layer 105, and in a stacking direction parallel to the light emitting laminate 104, the thermally conductive layer 118 has a thickness W of between 2 μm and 15 μm. Another embodiment, the inner contour of the outer profile 118a and 118b of the center of the thermally conductive layer 118 are located in substantially the center of the second through hole H 1 of the embodiment.

第9圖為本發明第五實施例之發光元件的剖面示意圖。與前述實施例相較,本實施例之發光元件的導熱層118位於發光疊層104中,且導熱層118的範圍較第四實施例大。詳言之,如第9圖所示,由剖視觀之,發光元件之導熱層118的總面積可大於發光疊層104的面積,以更有效率地將發光元件運作時產生的熱量傳遞至外界。本發明之第四、五實施例的發光元件可以透過如第1A~1Q圖的步驟形成,並且在第二接觸層105形成於發光疊層104上後,將預定形成導熱層118的位置上的部分發光疊層104及其上的第二接觸層105移除,移除的方式可以是透過感應耦合電漿(inductively coupled plasma,ICP)做反應離子蝕刻,但並不以此為限,在第五實施例中,此步驟移除的發光疊層104的區域較第四實施例所移除的發光疊層104的區域多。詳言之,在一實施例中,形成導熱層118之前係可將預定形成導熱層118的位置上之第二接觸層105、活性區域104b、第二電性半導體層104c及第一電性半導體層104a等部分的發光疊層104移除,在此情況下,該第一接觸層103與第一電性半導體層104a之間另設有一蝕刻阻擋層(圖未示),避免在移除部分發光疊層104時破壞第一接觸層103。接著,沉積導熱層118於已移除發光疊層104之處,且在平行於發光疊層104的堆疊方向上,導熱層118具有一厚度W,厚度W較佳係可使導熱層118的頂面118t與發光疊層104之表面的第二部分齊平。沉積導熱層118的方式可以為濺鍍或蒸鍍,例如透過原子層化學氣相沉積(Atomic Layer Chemical Vapor Deposition,ALD)或電子束物理氣相沉積(Electron beam physical vapor deposition,EBPVD)等方式形成,本實施例之導熱層118係透過兩階段成長方法形成,即先透過原子層化學氣相沉積方式先沉積較緻密的導熱層118的第一部分,再以電子束於導熱層118的第一部分上繼續沉積導熱層118的第二部份,但形成導熱層118的方式並不以此為限。Figure 9 is a cross-sectional view showing a light-emitting element of a fifth embodiment of the present invention. Compared with the foregoing embodiment, the heat conducting layer 118 of the light emitting element of the present embodiment is located in the light emitting stack 104, and the heat conducting layer 118 has a larger range than the fourth embodiment. In detail, as shown in FIG. 9, the total area of the heat conducting layer 118 of the light emitting element may be larger than the area of the light emitting layer 104, so as to more efficiently transfer the heat generated by the operation of the light emitting element to external. The light-emitting elements of the fourth and fifth embodiments of the present invention may be formed through the steps of FIGS. 1A to 1Q, and after the second contact layer 105 is formed on the light-emitting layer 104, it is intended to be formed at a position where the heat-conductive layer 118 is formed. The portion of the light-emitting layer 104 and the second contact layer 105 thereon are removed by means of inductively coupled plasma (ICP) for reactive ion etching, but not limited thereto. In the fifth embodiment, the area of the light-emitting layer 104 removed by this step is larger than the area of the light-emitting layer 104 removed in the fourth embodiment. In detail, in an embodiment, before the formation of the heat conductive layer 118, the second contact layer 105, the active region 104b, the second electrical semiconductor layer 104c, and the first electrical semiconductor at a position where the heat conductive layer 118 is to be formed may be formed. The light-emitting layer 104 of the layer 104a and the like is removed. In this case, an etch barrier layer (not shown) is further disposed between the first contact layer 103 and the first electrical semiconductor layer 104a to avoid removing portions. The first contact layer 103 is broken when the light-emitting layer 104 is illuminated. Next, the thermally conductive layer 118 is deposited at the location where the light emitting stack 104 has been removed, and in a stacking direction parallel to the light emitting stack 104, the thermally conductive layer 118 has a thickness W, and the thickness W is preferably such that the top of the thermally conductive layer 118 Face 118t is flush with the second portion of the surface of light-emitting laminate 104. The heat conductive layer 118 may be deposited by sputtering or evaporation, for example, by Atomic Layer Chemical Vapor Deposition (ALD) or Electron Beam Physical Vapor Deposition (EBPVD). The thermally conductive layer 118 of the present embodiment is formed by a two-stage growth method in which a first portion of the denser thermally conductive layer 118 is first deposited by atomic layer chemical vapor deposition, and then an electron beam is applied to the first portion of the thermally conductive layer 118. The second portion of the thermally conductive layer 118 continues to be deposited, but the manner in which the thermally conductive layer 118 is formed is not limited thereto.

需注意的是,本發明所列舉之各實施例僅用以說明本發明,並非用以限制本發明之範圍。任何人對本發明所作顯而易見的修飾或變更皆不脫離本發明之精神與範圍。不同實施例中相同或相似的構件,或者不同實施例中具相同標號的構件皆具有相同的物理或化學特性。此外,本發明中上述之實施例在適當的情況下,是可互相組合或替換,而非僅限於所描述之特定實施例。在一實施例中詳細描述之特定構件與其他構件的連接關係亦可以應用於其他實施例中,且均落於如後所述之本發明之權利保護範圍的範疇中。It is to be noted that the various embodiments of the present invention are intended to be illustrative only and not to limit the scope of the invention. Any obvious modifications or variations of the present invention are possible without departing from the spirit and scope of the invention. The same or similar components in different embodiments, or components having the same reference numbers in different embodiments, have the same physical or chemical properties. In addition, the above-described embodiments of the present invention may be combined or substituted with each other as appropriate, and are not limited to the specific embodiments described. The connection between the specific components and the other components described in detail in the embodiments can also be applied to other embodiments, and all fall within the scope of the scope of the invention as described hereinafter.

101‧‧‧成長基板
102‧‧‧緩衝層
103‧‧‧第一接觸層
104‧‧‧發光疊層
104a‧‧‧第一電性半導體層
104b‧‧‧活性區域
104c‧‧‧第二電性半導體層
105‧‧‧第二接觸層
106‧‧‧絕緣層
106h‧‧‧第一穿孔
107‧‧‧第一透明導電層
108‧‧‧第二透明導電層
109‧‧‧反射層
110‧‧‧接合結構
110a‧‧‧第一接合層
110b‧‧‧第二接合層
110c‧‧‧第三接合層
111‧‧‧永久基板
112‧‧‧上接觸層
H1‧‧‧第二穿孔
H4‧‧‧第四穿孔
113‧‧‧側壁絕緣層
114‧‧‧上電極
114S‧‧‧金屬層
115‧‧‧保護層
115h‧‧‧第三穿孔
111E‧‧‧下電極
D1,D2,D3,D4‧‧‧孔洞直徑
116‧‧‧第一半導體層
117‧‧‧第二半導體層
d‧‧‧最小距離
W‧‧‧厚度
W1‧‧‧寬度
h‧‧‧高度
1051‧‧‧表面
1071‧‧‧表面
118‧‧‧導熱層
118t‧‧‧頂面
118s‧‧‧側面
118a‧‧‧內輪廓
118b‧‧‧外輪廓
101‧‧‧ Growth substrate
102‧‧‧buffer layer
103‧‧‧First contact layer
104‧‧‧Lighting laminate
104a‧‧‧First electrical semiconductor layer
104b‧‧‧Active area
104c‧‧‧Second electrical semiconductor layer
105‧‧‧Second contact layer
106‧‧‧Insulation
106h‧‧‧first perforation
107‧‧‧First transparent conductive layer
108‧‧‧Second transparent conductive layer
109‧‧‧reflective layer
110‧‧‧ joint structure
110a‧‧‧First joint layer
110b‧‧‧Second joint layer
110c‧‧‧ third joint layer
111‧‧‧Permanent substrate
112‧‧‧Upper contact layer
H 1 ‧‧‧second perforation
H 4 ‧‧‧fourth perforation
113‧‧‧ sidewall insulation
114‧‧‧Upper electrode
114S‧‧‧ metal layer
115‧‧‧Protective layer
115h‧‧‧ third perforation
111E‧‧‧ lower electrode
D 1 , D 2 , D 3 , D 4 ‧‧‧ hole diameter
116‧‧‧First semiconductor layer
117‧‧‧Second semiconductor layer
d‧‧‧Minimum distance
W‧‧‧thickness
W 1 ‧‧‧Width
H‧‧‧height
1051‧‧‧ surface
1071‧‧‧ surface
118‧‧‧thermal layer
118t‧‧‧ top surface
118s‧‧‧ side
118a‧‧‧ inside contour
118b‧‧‧Outer contour

第1A圖至第1T圖所示為本發明第一實施例之發光元件及其製造方法之示意圖。1A to 1T are schematic views showing a light-emitting element and a method of manufacturing the same according to a first embodiment of the present invention.

第2圖所示為本發明第一實施例之發光元件之上視示意圖。Fig. 2 is a top plan view showing a light-emitting element according to a first embodiment of the present invention.

第3圖所示為本發明第一實施例中,當第二接觸層其厚度分別為0.2μm及1μm時,在各種第一穿孔之直徑尺寸(水平軸)條件下,分別對應發光元件之發光功率(Po,左邊垂直軸)及順向電壓(Vf,右邊垂直軸)之分佈圖。Figure 3 is a view showing the first embodiment of the present invention, when the thickness of the second contact layer is 0.2 μm and 1 μm, respectively, under the conditions of the diameter dimensions (horizontal axes) of the various first perforations, respectively corresponding to the illumination of the light-emitting elements Distribution of power (Po, left vertical axis) and forward voltage (Vf, right vertical axis).

第4圖所示為本發明第一實施例中,發光元件在相同脈衝模式出光時,多重量子井結構分別在包含18、38、及48個井層(well)之條件下,分別對應相對高電流(300mA)之發光功率(Po,右邊垂直軸)及發光功率比例(左邊垂直軸)之分佈圖。FIG. 4 is a view showing a first embodiment of the present invention, in which the light-emitting elements emit light in the same pulse mode, and the multiple quantum well structures respectively correspond to relatively high conditions including 18, 38, and 48 wells. The distribution of the luminous power (Po, right vertical axis) and the luminous power ratio (left vertical axis) of the current (300 mA).

第5圖所示為本發明第一實施例中,發光元件在相同脈衝模式出光時,多重量子井結構包含之阻障層(Barrier)分別在包含不同鋁(Al)含量之條件下,對應相對高電流(300mA)之發光功率(Po,右邊垂直軸)及發光功率比例(左邊垂直軸)之分佈圖。FIG. 5 is a view showing a first embodiment of the present invention, in which the light-emitting element emits light in the same pulse mode, and the barrier layers included in the multiple quantum well structure respectively have corresponding aluminum (Al) content, corresponding to each other. Distribution of high current (300 mA) luminous power (Po, right vertical axis) and luminous power ratio (left vertical axis).

第6圖所示為本發明第二實施例之發光元件的剖面示意圖。Fig. 6 is a cross-sectional view showing a light-emitting element of a second embodiment of the present invention.

第7圖所示為本發明第三實施例之發光元件的剖面示意圖。Fig. 7 is a cross-sectional view showing a light-emitting element of a third embodiment of the present invention.

第8A圖所示為本發明第四實施例之發光元件的剖面示意圖。Fig. 8A is a schematic cross-sectional view showing a light-emitting element according to a fourth embodiment of the present invention.

第8B圖所示為本發明第四實施例之發光元件之上視示意圖。Fig. 8B is a top plan view showing a light-emitting element of a fourth embodiment of the present invention.

第9圖所示為本發明第五實施例之發光元件的剖面示意圖。Fig. 9 is a cross-sectional view showing a light-emitting element of a fifth embodiment of the present invention.

101‧‧‧成長基板 101‧‧‧ Growth substrate

102‧‧‧緩衝層 102‧‧‧buffer layer

103‧‧‧第一接觸層 103‧‧‧First contact layer

104‧‧‧發光疊層 104‧‧‧Lighting laminate

104a‧‧‧第一電性半導體層 104a‧‧‧First electrical semiconductor layer

104b‧‧‧活性區域 104b‧‧‧Active area

104c‧‧‧第二電性半導體層 104c‧‧‧Second electrical semiconductor layer

105‧‧‧第二接觸層 105‧‧‧Second contact layer

106‧‧‧絕緣層 106‧‧‧Insulation

106h‧‧‧第一穿孔 106h‧‧‧first perforation

107‧‧‧第一透明導電層 107‧‧‧First transparent conductive layer

108‧‧‧第二透明導電層 108‧‧‧Second transparent conductive layer

109‧‧‧反射層 109‧‧‧reflective layer

110‧‧‧接合結構 110‧‧‧ joint structure

110a‧‧‧第一接合層 110a‧‧‧First joint layer

110b‧‧‧第二接合層 110b‧‧‧Second joint layer

110c‧‧‧第三接合層 110c‧‧‧ third joint layer

111‧‧‧永久基板 111‧‧‧Permanent substrate

112‧‧‧上接觸層 112‧‧‧Upper contact layer

H1‧‧‧第二穿孔 H 1 ‧‧‧second perforation

113‧‧‧側壁絕緣層 113‧‧‧ sidewall insulation

114‧‧‧上電極 114‧‧‧Upper electrode

114S‧‧‧金屬層 114S‧‧‧ metal layer

115‧‧‧保護層 115‧‧‧Protective layer

115h‧‧‧第三穿孔 115h‧‧‧ third perforation

111E‧‧‧下電極 111E‧‧‧ lower electrode

D2,D3‧‧‧孔洞直徑 D 2 , D 3 ‧‧‧ hole diameter

Claims (27)

一種發光元件,包括: 一基板; 一絕緣層位於該基板上方,其中該絕緣層包含一第一穿孔; 一發光疊層位於該絕緣層上方,該發光疊層包含一活性區域且以及一上表面; 以及 一不透光層遮蓋該發光疊層之該上表面之一第一部分­而曝露該上表面之一第二部分,且該第二部分位置在該第一穿孔的正上方。A light emitting device comprising: a substrate; an insulating layer above the substrate, wherein the insulating layer comprises a first through hole; a light emitting layer is disposed above the insulating layer, the light emitting layer comprising an active region and an upper surface And an opaque layer covering a first portion of the upper surface of the light emitting laminate to expose a second portion of the upper surface, and the second portion is positioned directly above the first through hole. 如申請專利範圍第1項所述之發光元件,更包括一側壁絕緣層,其中該不透光層更遮蓋該發光疊層之側壁的至少一部分,且該側壁絕緣層位於該不透光層與該發光疊層之該側壁之間。The illuminating device of claim 1, further comprising a sidewall insulating layer, wherein the opaque layer further covers at least a portion of the sidewall of the luminescent laminate, and the sidewall insulating layer is located in the opaque layer Between the sidewalls of the luminescent stack. 如申請專利範圍第1項所述之發光元件,其中該活性區域包含一多重量子井(MQW)結構,且該多重量子井(MQW)結構包含30至50個井層。The illuminating element of claim 1, wherein the active region comprises a multiple quantum well (MQW) structure, and the multiple quantum well (MQW) structure comprises 30 to 50 well layers. 如申請專利範圍第1項所述之發光元件,其中該上表面之該第一部分的面積大於該第二部分的面積。The illuminating element of claim 1, wherein an area of the first portion of the upper surface is larger than an area of the second portion. 如申請專利範圍第1項所述之發光元件,其中該第一穿孔的截面積與該上表面的面積之比率約為1.5%至5%。The light-emitting element of claim 1, wherein a ratio of a cross-sectional area of the first perforation to an area of the upper surface is about 1.5% to 5%. 如申請專利範圍第1項所述之發光元件,更包括一反射層以及一第一透明導電層,該反射層位於該絕緣層以及該基板之間,該第一透明導電層在該絕緣層與該反射層間,其中該第一透明導電層藉由該第一穿孔與該發光疊層電性相接。The light-emitting element of claim 1, further comprising a reflective layer and a first transparent conductive layer, the reflective layer being located between the insulating layer and the substrate, wherein the first transparent conductive layer is in the insulating layer The reflective layer is electrically connected to the light-emitting layer by the first through-hole. 如申請專利範圍第1項所述之發光元件,更包括一位於該發光疊層之上的第一接觸層以及一穿透該第一接觸層的第二穿孔。The light-emitting element of claim 1, further comprising a first contact layer on the light-emitting layer and a second hole penetrating the first contact layer. 如申請專利範圍第7項所述之發光元件,其中該第二穿孔位於該第一穿孔的正上方。The illuminating element of claim 7, wherein the second perforation is located directly above the first perforation. 如申請專利範圍第1項所述之發光元件,更包括一第二穿孔穿透該不透光層。The illuminating element of claim 1, further comprising a second through hole penetrating the opaque layer. 如申請專利範圍第1項所述之發光元件,其中該活性區域包含一多重量子井(MQW)結構,且該多重量子井(MQW)結構包含複數個阻障層,每一該阻障層包含磷化鋁鎵銦系列((Aly Ga(1-y ))1-x Inx P,其中 0≦x<1; 0.4≦y≦0.7)之材料。The light-emitting element of claim 1, wherein the active region comprises a multiple quantum well (MQW) structure, and the multiple quantum well (MQW) structure comprises a plurality of barrier layers, each of the barrier layers A material comprising an indium gallium phosphide series ((Al y Ga( 1-y )) 1-x In x P, where 0 ≦ x <1; 0.4 ≦ y ≦ 0.7). 如申請專利範圍第1項所述的發光元件,還包括一導熱層設於該第二部分上。The illuminating element of claim 1, further comprising a heat conducting layer disposed on the second portion. 如申請專利範圍第11項所述的發光元件,其中,該導熱層包含導熱係數不小於100 W/(mÏK)的材料。The light-emitting element according to claim 11, wherein the heat-conducting layer comprises a material having a thermal conductivity of not less than 100 W/(mÏK). 如申請專利範圍第1項所述的發光元件,還包括一導熱層設於該發光疊層中。The light-emitting element according to claim 1, further comprising a heat-conducting layer disposed in the light-emitting layer. 如申請專利範圍第13項所述的發光元件,其中,該導熱層包含導熱係數不小於100 W/(mÏK) 的材料。The light-emitting element according to claim 13, wherein the heat-conducting layer comprises a material having a thermal conductivity of not less than 100 W/(mÏK). 如申請專利範圍第13項所述的發光元件,其中,該導熱層具有一穿孔對位於該第一穿孔。The light-emitting element of claim 13, wherein the heat-conducting layer has a pair of perforations located in the first perforation. 如申請專利範圍第15項所述的發光元件,其中,該導熱層的該穿孔的上視面積大於該第二部分的上視面積。The illuminating element of claim 15, wherein a top view area of the perforation of the thermally conductive layer is greater than an upper view area of the second portion. 如申請專利範圍第13項所述的發光元件,其中,由剖視觀之,該導熱層的面積大於該發光疊層的面積。The light-emitting element according to claim 13, wherein the area of the heat-conducting layer is larger than the area of the light-emitting layer by a cross-sectional view. 一種發光元件之製造方法,包括: 形成一發光疊層,該發光疊層包含一活性區域; 形成一絕緣層在該發光疊層上方,其中該絕緣層包含一第一穿孔; 提供一基板; 接合該基板與該發光疊層;以及 形成一不透光層於該發光疊層與該基板接合方向相反的一方,且遮蓋該發光疊層之一表面之一第一部分且曝露該表面之一第二部分,且該第二部分的位置與該絕緣層的該第一穿孔位置相對。A method of fabricating a light-emitting device, comprising: forming a light-emitting layer, the light-emitting layer comprising an active region; forming an insulating layer over the light-emitting layer, wherein the insulating layer comprises a first through hole; providing a substrate; bonding The substrate and the light emitting laminate; and forming an opaque layer on a side opposite to the bonding direction of the light emitting layer and the substrate, and covering a first portion of one surface of the light emitting layer and exposing one of the surfaces And a portion of the second portion is opposite to the first perforated position of the insulating layer. 如申請專利範圍第11項所述之發光元件之製造方法,更包括形成一側壁絕緣層於該發光疊層之側壁,其中該不透光層更遮蓋該發光疊層之側壁的至少一部分,且該側壁絕緣層位於該不透光層與該發光疊層之間。The method for manufacturing a light-emitting device according to claim 11, further comprising forming a sidewall insulating layer on a sidewall of the light-emitting laminate, wherein the opaque layer further covers at least a portion of a sidewall of the light-emitting laminate, and The sidewall insulating layer is between the opaque layer and the luminescent stack. 如申請專利範圍第11項所述之發光元件之製造方法,其中該發光疊層之該表面之該第一部分的面積大於該第二部分的面積。The method of manufacturing a light-emitting element according to claim 11, wherein an area of the first portion of the surface of the light-emitting layer is larger than an area of the second portion. 如申請專利範圍第11項所述之發光元件之製造方法,其中該穿孔的截面積與該上表面的面積之比率約為1.5%至5%。The method of manufacturing a light-emitting device according to claim 11, wherein a ratio of a cross-sectional area of the perforation to an area of the upper surface is about 1.5% to 5%. 如申請專利範圍第11項所述之發光元件之製造方法,於接合該基板與該發光疊層之前,更包括形成一第一透明導電層在該絕緣層之上,且該第一透明導電層藉由該第一穿孔與該發光疊層電性相接。The method for manufacturing a light-emitting device according to claim 11, further comprising forming a first transparent conductive layer over the insulating layer before bonding the substrate and the light-emitting layer, and the first transparent conductive layer The first through hole is electrically connected to the light emitting layer. 如申請專利範圍第11項所述之發光元件之製造方法,更包括形成一一第二穿孔穿透該不透光層。The method for manufacturing a light-emitting device according to claim 11, further comprising forming a second through hole penetrating the opaque layer. 如申請專利範圍第16項所述之發光元件之製造方法,其中該第二穿孔位於該第一穿孔的正上方。The method of manufacturing a light-emitting element according to claim 16, wherein the second through hole is located directly above the first through hole. 如申請專利範圍第11項所述之發光元件之製造方法,其中該活性區域為一多重量子井(MQW)結構,且該多重量子井(MQW)結構包含30至50 個井層。The method of manufacturing a light-emitting device according to claim 11, wherein the active region is a multiple quantum well (MQW) structure, and the multiple quantum well (MQW) structure comprises 30 to 50 well layers. 如申請專利範圍第11項所述之發光元件之製造方法,其中該活性區域為一多重量子井(MQW)結構,且該多重量子井(MQW)結構包含複數個阻障層,每一該阻障層包含磷化鋁鎵銦系列((Aly Ga(1-y ))1-x Inx P,其中 0≦x<1; 0.4≦y≦0.7)之材料。The method of manufacturing a light-emitting device according to claim 11, wherein the active region is a multiple quantum well (MQW) structure, and the multiple quantum well (MQW) structure comprises a plurality of barrier layers, each of which The barrier layer comprises a material of aluminum gallium indium phosphide series ((Al y Ga( 1-y )) 1-x In x P, where 0 ≦ x <1; 0.4 ≦ y ≦ 0.7). 如申請專利範圍第11項所述之發光元件之製造方法,於形成發光疊層之前,更包括形成一第一接觸層,且於接合該基板與該發光疊層之後,更包括形成一第二穿孔穿透該第一接觸層。The method for manufacturing a light-emitting device according to claim 11, further comprising forming a first contact layer before forming the light-emitting layer, and further comprising forming a second after bonding the substrate and the light-emitting layer. A perforation penetrates the first contact layer.
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