TW201735823A - Polyester zipper - Google Patents

Polyester zipper Download PDF

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Publication number
TW201735823A
TW201735823A TW106108276A TW106108276A TW201735823A TW 201735823 A TW201735823 A TW 201735823A TW 106108276 A TW106108276 A TW 106108276A TW 106108276 A TW106108276 A TW 106108276A TW 201735823 A TW201735823 A TW 201735823A
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Taiwan
Prior art keywords
zipper
resin
pet
chain
core
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TW106108276A
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Chinese (zh)
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TWI620523B (en
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Shinya Sakurai
Yoshie Numata
Hiromi Aoshima
Kazuo Takeda
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Ykk Corp
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Publication of TWI620523B publication Critical patent/TWI620523B/en

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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners

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  • Slide Fasteners (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Polyesters Or Polycarbonates (AREA)

Abstract

Provided is a zipper that is more versatile while having highly recyclable properties. All components of the zipper comprise, as materials thereof, a polyethylene terephthalate (PET) resin or a polyester resin other than the polyethylene terephthalate (PET) resin. The zipper has fiber components and injection molding components, and all the fiber components comprise, as the materials thereof, the polyethylene terephthalate (PET) resin, and all the injection molding components comprise, as the materials thereof, the polyester resin other than the polyethylene terephthalate (PET) resin. A least one of the polyethylene terephthalate (PET) resin and the polyester resin other than the polyethylene terephthalate (PET) resin is plant-based.

Description

聚酯製拉鏈Polyester zipper

本發明係關於一種聚酯製拉鏈。又,本發明係關於一種具備該拉鏈之物品。The present invention relates to a zipper made of polyester. Further, the present invention relates to an article having the zipper.

應對近年來之世界性之環境意識之提高,於衣服或手提包等服飾品之領域中亦要求環保製品,例如提高服飾品之再利用性亦為重要之課題。於此種背景下,可認為對於經常被用作服飾品之開合件之拉鏈而言,開發出再利用性較高之製品亦為符合時代之社會使命。 迄今為止,於拉鏈之領域中,作為致力於再利用性之問題之事例,可列舉國際公開第2012/056583號(專利文獻1)、日本專利特開2003-225102號公報(專利文獻2)及日本專利特開平10-243805號公報(專利文獻3)。 根據專利文獻1,提出有一種以可再利用作紙為目的而將纖維素纖維之含量規定為較高之拉鏈(參照專利文獻1之摘要)。 根據專利文獻2,包含作為熱塑性聚酯系樹脂之聚對苯二甲酸丙二酯樹脂與結晶成核劑及/或無機填料之組合物之拉鏈零件係外觀設計性優異,且剛性亦優異,並且適於用以構成廢棄時之分類容易之拉鏈的拉鏈零件(參照專利文獻2之段落0009)。而且,記載有利用專利文獻2中記載之含有聚對苯二甲酸丙二酯樹脂之組合物,可較佳地製造滑件、鏈齒、上止擋、下止擋、可分離式嵌插件等射出成形零件,進而,若於鏈布、縫線、芯繩等纖維零件中使用聚對苯二甲酸丙二酯纖維,則分類、回收變得更容易(段落0039)。又,亦記載有聚對苯二甲酸乙二酯(PET)樹脂係為了進行射出成形而必需複雜之條件設定之材料(段落0004)。 於專利文獻3中揭示有一種拉鏈,其係為了將由合成樹脂製拉鏈之生產線產生之廢塑膠或經廢棄之合成樹脂製拉鏈再利用作為原料,實質上構成零件均由相同之合成樹脂材料製作而成。又,記載有亦可使用PET製作拉鏈之所有構成零件,但要求機械強度之滑件亦可藉由PBT(polybutylene terephthalate,聚對苯二甲酸丁二酯)而製作。 [先前技術文獻] [專利文獻] [專利文獻1]國際公開第2012/056583號 [專利文獻2]日本專利特開2003-225102號公報 [專利文獻3]日本專利特開平10-243805號公報In response to the increasing environmental awareness in recent years, environmentally friendly products are also required in the field of apparel and handbags, for example, improving the reusability of apparel products is also an important issue. In this context, it is considered that the development of recyclable products for zippers that are often used as opening and closing parts for apparel products is also in line with the social mission of the times. In the field of the zipper, as an example of the problem of the recyclability, International Publication No. 2012/056583 (Patent Document 1), Japanese Patent Laid-Open No. 2003-225102 (Patent Document 2), and Japanese Patent Laid-Open No. Hei 10-243805 (Patent Document 3). According to Patent Document 1, a zipper having a high content of cellulose fibers for the purpose of recyclable papermaking has been proposed (refer to the abstract of Patent Document 1). According to Patent Document 2, a zipper component comprising a combination of a polytrimethylene terephthalate resin as a thermoplastic polyester resin and a crystal nucleating agent and/or an inorganic filler is excellent in design and excellent in rigidity, and A zipper component suitable for zippers that are easy to classify at the time of disposal (refer to paragraph 0009 of Patent Document 2). Further, a composition containing a polytrimethylene terephthalate resin described in Patent Document 2 is described, and a slider, a sprocket, an upper stopper, a lower stopper, a separable insert, and the like can be preferably manufactured. When the molded component is injected, and the polytrimethylene terephthalate fiber is used for the fiber component such as the chain cloth, the stitch, or the core rope, classification and recovery are easier (paragraph 0039). Further, a polyethylene terephthalate (PET) resin is also described as a material which requires complicated conditions for injection molding (paragraph 0004). Patent Document 3 discloses a zipper for recycling a waste plastic produced from a synthetic resin zipper production line or a discarded synthetic resin zipper as a raw material, and substantially all of the constituent members are made of the same synthetic resin material. to make. Further, it is described that all the components of the zipper can be made of PET, but the slider requiring mechanical strength can also be produced by PBT (polybutylene terephthalate). [PRIOR ART DOCUMENT] [Patent Document 1] International Publication No. 2012/056583 [Patent Document 2] Japanese Patent Laid-Open No. Hei. No. 2003-225102 (Patent Document 3) Japanese Patent Laid-Open No. Hei 10-243805

[發明所欲解決之問題] 專利文獻1中記載之技術由於以再利用作紙為目的,故而與樹脂製相比,不得不犧牲強度或耐熱性。因此,用途受到限定,通用性較低。專利文獻2中記載之聚對苯二甲酸丙二酯(PTT)樹脂存在如下問題:染色性較差,而且若藉由PTT般之聚酯製造拉鏈鏈布,則難以形成斜紋,故而於將鏈齒進行射出成形時產生芯嚙合不良。因此,可應用之拉鏈受限,難以應用於各種形態之拉鏈。又,於專利文獻3中記載之發明中,亦揭示使用PET製作拉鏈之所有構成零件,或者藉由PBT製作滑件或可分離式嵌插件,且藉由PET製作剩餘部分。然而,由於PET亦為聚酯,故而仍然無法解決因難以形成斜紋所引起之鏈齒之射出成形不良之問題。 鑒於上述情況,本發明之課題之一在於提供一種提高再利用性並且通用性較高之拉鏈。又,本發明之另一課題之一在於提供一種具備此種拉鏈之物品。 [解決問題之技術手段] 於一態樣中,本發明係一種拉鏈,其係所有構成零件均以聚對苯二甲酸乙二酯(PET)樹脂或聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂作為材料者,且該拉鏈具有纖維零件及射出成形零件,纖維零件均以聚對苯二甲酸乙二酯(PET)樹脂作為材料,射出成形零件均以聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂作為材料,聚對苯二甲酸乙二酯(PET)樹脂與聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂中之至少一者源自植物。 於本發明之拉鏈之一實施形態中,射出成形零件均包含選自聚對苯二甲酸丙二酯(PTT)、聚對苯二甲酸丁二酯(PBT)或該等之組合中之材料。 於本發明之拉鏈之另一實施形態中,為如下拉鏈:其具備一對拉鏈鏈布、安裝於該拉鏈鏈布之對向之兩側緣之一對鏈齒排、及用以插通該鏈齒排而控制嚙合及分離之滑件,且將拉鏈鏈布作為纖維零件,將鏈齒排作為射出成形零件或纖維零件,將滑件作為射出成形零件。 於本發明之拉鏈之又一實施形態中,將鏈齒排作為射出成形零件。 於本發明之拉鏈之又一實施形態中,拉鏈鏈布係緯紗之織造密度為37~43根/2.54 cm之織物製。 於本發明之拉鏈之又一實施形態中,拉鏈鏈布於對向之兩側緣具有藉由織入芯繩而形成之隆起部,鏈齒排係藉由射出成形而安裝於該隆起部上,芯繩具備芯紗、及以包圍芯紗之方式針織而成之緯圈數為20緯圈/25.4 mm以上之針織組織。 於本發明之拉鏈之又一實施形態中,拉鏈鏈布係緯紗之織造密度為38~42根/2.54 cm之織物製,而且,於對向之兩側緣具有藉由織入芯繩而形成之隆起部,鏈齒排係藉由射出成形而安裝於該隆起部上,芯繩具備芯紗、及以包圍芯紗之方式針織而成之緯圈數為25緯圈/25.4 mm以上之針織組織。 於本發明之拉鏈之又一實施形態中,鏈齒排為線圈狀之纖維零件。 於本發明之拉鏈之又一實施形態中,進而具備選自由上止擋、下止擋及可分離式嵌插件所組成之群中之至少一個射出成形零件。 於另一態樣中,本發明係一種物品,其具備本發明之拉鏈。 [發明之效果] 根據本發明,提供一種再利用性較高且通用性亦較高之拉鏈。即,本發明之拉鏈作為生態製品,期待包括服飾品領域之廣泛之利用。[Problems to be Solved by the Invention] The technique described in Patent Document 1 has a purpose of recycling paper, so that strength or heat resistance has to be sacrificed compared with resin. Therefore, the use is limited and the versatility is low. The polytrimethylene terephthalate (PTT) resin described in Patent Document 2 has a problem that the dyeability is poor, and if a zipper chain fabric is produced from a PTT-like polyester, it is difficult to form a twill, and thus the sprocket is formed. A core meshing failure occurs during injection molding. Therefore, the applicable zipper is limited and it is difficult to apply to zippers of various forms. Further, in the invention described in Patent Document 3, it is also disclosed that all components of the zipper are produced using PET, or a slider or a detachable insert is produced by PBT, and the remaining portion is produced by PET. However, since PET is also a polyester, it is still impossible to solve the problem of poor injection molding of the fastener elements caused by difficulty in forming the twill. In view of the above circumstances, it is an object of the present invention to provide a zipper which is improved in recyclability and has high versatility. Further, another object of the present invention is to provide an article having such a slide fastener. [Technical means for solving the problem] In one aspect, the present invention is a zipper which is made of polyethylene terephthalate (PET) resin or polyethylene terephthalate (PET) for all constituent parts. A polyester resin other than a resin is used as a material, and the zipper has a fiber component and an injection molded component, and the fiber component is made of polyethylene terephthalate (PET) resin, and the injection molded component is made of polyterephthalic acid. a polyester resin other than ethylene glycol (PET) resin as a material, at least one of polyethylene terephthalate (PET) resin and polyester resin other than polyethylene terephthalate (PET) resin From plants. In one embodiment of the zipper of the present invention, the injection molded parts each comprise a material selected from the group consisting of polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), or combinations thereof. In another embodiment of the zipper of the present invention, the zipper is provided with a pair of zipper chain cloth, a pair of pair of pair of teeth attached to opposite sides of the zipper chain cloth, and a socket for inserting The fastener element controls the meshing and separating sliders, and the fastener chain cloth is used as the fiber component, the fastener element row is used as the injection molding part or the fiber component, and the slider is used as the injection molding component. In still another embodiment of the zipper of the present invention, the element rows are used as injection molding parts. In still another embodiment of the slide fastener of the present invention, the zipper chain weft yarn has a weaving density of 37 to 43 pieces/2.54 cm. In still another embodiment of the zipper of the present invention, the zipper chain has a ridge formed by woven into the core rope on opposite side edges, and the sprocket row is attached to the ridge by injection molding. The core rope is provided with a core yarn and a knitted structure in which the number of latitudes knitted by the core yarn is 20 latitude / 25.4 mm or more. In still another embodiment of the zipper of the present invention, the zipper chain weft yarn is made of a fabric having a weaving density of 38 to 42 / 2.54 cm, and is formed by weaving the core rope on both side edges of the opposite side. The ridge portion is attached to the ridge portion by injection molding, and the core rope is provided with a core yarn and a knitting fabric having a latitude of 25 latitude / 25.4 mm or more knitted by the core yarn. organization. In still another embodiment of the zipper of the present invention, the element rows are coil-shaped fiber parts. In still another embodiment of the zipper according to the present invention, at least one of the injection molded parts selected from the group consisting of an upper stop, a lower stop, and a separable insert is further provided. In another aspect, the invention is an article having a zipper of the invention. [Effect of the Invention] According to the present invention, a zipper having high recyclability and high versatility is provided. That is, the zipper of the present invention is expected to include a wide range of uses in the field of apparel products as an ecological product.

以下,一面參照圖式一面對本發明之實施形態詳細地進行說明。 (1.聚酯樹脂) 於一實施形態中,本發明之拉鏈係所有構成零件均以聚對苯二甲酸乙二酯(PET)樹脂或聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂作為材料。而且,纖維零件均以聚對苯二甲酸乙二酯(PET)樹脂作為材料,射出成形零件均以聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂作為材料。 藉由使拉鏈之構成零件僅為聚酯樹脂,可分解拉鏈,即便不將構成零件進行分類亦可再利用作聚酯製品。藉由使纖維零件以聚對苯二甲酸乙二酯(PET)樹脂作為材料,而消除染色性之問題。另一方面,藉由利用聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂製作射出成形零件,射出成形性變得容易,並且耐衝擊性亦變強。因此,有助於製品之良率或品質穩定性之提昇。就生態學之觀點而言,較佳為聚對苯二甲酸乙二酯(PET)樹脂與聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂中之至少任一者源自植物,更佳為該等兩者均源自植物。 於本發明中,PET樹脂為聚酯,且係作為其重複單元之酸成分而以對苯二甲酸作為必需成分,作為二醇成分而以乙二醇作為必需成分之聚合物。於本發明中所使用之PET樹脂中,酸成分、二醇成分均可包含共聚合成分,較理想為作為酸成分之對苯二甲酸、作為二醇成分之乙二醇分別於酸成分及二醇成分中為80莫耳%以上,較佳為90莫耳%以上,進而較佳為95莫耳%以上,最佳為100莫耳%。若該等之量未達80莫耳%,則有喪失作為PET樹脂之特徵之剛性,或者對再利用性造成不良影響之情形。 作為PET樹脂中所使用之共聚合成分,作為酸成分,可例示:間苯二甲酸、2,6-萘二羧酸、1,5-萘二羧酸、2,7-萘二羧酸等芳香族二羧酸;己二酸、癸二酸、癸烷二甲酸等脂肪族二羧酸等;或該等之烷基酯、醯鹵等酯形成性衍生物等;作為二醇成分,可例示:三亞甲基二醇、四亞甲基二醇、六亞甲基二醇、二乙二醇、環己烷二甲醇、環己二醇、1,4-雙羥基乙氧基苯、雙酚A等低分子二醇;聚乙二醇、聚四亞甲基二醇、聚六亞甲基二醇等高分子二醇等;或該等之酯形成性衍生物等。該等酸成分及二醇成分可分別併用複數種。又,亦可組合複數種不同組成之PET樹脂而使用。 作為PET樹脂以外之聚酯樹脂,並無特別限制,較理想為與PET相比射出成形性優異。作為此種聚酯樹脂,可列舉選自聚對苯二甲酸丙二酯(PTT)、聚對苯二甲酸丁二酯(PBT)、聚萘二甲酸乙二酯(PEN)、聚萘二甲酸丁二酯(PBN)、或該等之組合中之材料。較佳為PET樹脂以外之聚酯樹脂為選自聚對苯二甲酸丙二酯(PTT)、聚對苯二甲酸丁二酯(PBT)或該等之組合中之材料,更佳為聚對苯二甲酸丙二酯(PTT)。 於本發明中,PTT樹脂為聚酯,且係作為其重複單元之酸成分而以對苯二甲酸作為必需成分,作為二醇成分而以三亞甲基二醇作為必需成分之聚合物。於本發明中所使用之PTT樹脂中,酸成分、二醇成分均可包含共聚合成分,較理想為作為酸成分之對苯二甲酸、作為二醇成分之三亞甲基二醇分別於酸成分及二醇成分中為80莫耳%以上,較佳為90莫耳%以上,進而較佳為95莫耳%以上,最佳為100莫耳%。若該等之量未達80莫耳%,則有喪失作為PTT樹脂之特徵之伸縮性、形狀穩定性及柔軟性,或者對再利用性造成不良影響之情形。 作為PTT樹脂中所使用之共聚合成分,作為酸成分,可例示:間苯二甲酸、2,6-萘二羧酸、1,5-萘二羧酸、2,7-萘二羧酸等芳香族二羧酸;己二酸、癸二酸、癸烷二甲酸等脂肪族二羧酸等;或該等之烷基酯、醯鹵等酯形成性衍生物等;作為二醇成分,可例示:乙二醇、四亞甲基二醇、六亞甲基二醇、二乙二醇、環己烷二甲醇、環己二醇、1,4-雙羥基乙氧基苯、雙酚A等低分子二醇;聚乙二醇、聚四亞甲基二醇、聚六亞甲基二醇等高分子二醇等;或該等之酯形成性衍生物等。該等酸成分及二醇成分可分別併用複數種。又,亦可組合複數種不同組成之PTT樹脂而使用。 於本發明中,PBT樹脂為聚酯,且係作為其重複單元之酸成分而以對苯二甲酸作為必需成分,作為二醇成分而以四亞甲基二醇作為必需成分之聚合物。於本發明中所使用之PBT樹脂中,酸成分、二醇成分均可包含共聚合成分,較理想為作為酸成分之對苯二甲酸、作為二醇成分之四亞甲基二醇分別於酸成分及二醇成分中為80莫耳%以上,較佳為90莫耳%以上,進而較佳為95莫耳%以上,最佳為100莫耳%。若該等之量未達80莫耳%,則有喪失作為PBT樹脂之特徵之伸縮性,或者對再利用性造成不良影響之情形。 作為PBT樹脂中所使用之共聚合成分,作為酸成分,可例示:間苯二甲酸、2,6-萘二羧酸、1,5-萘二羧酸、2,7-萘二羧酸等芳香族二羧酸;己二酸、癸二酸、癸烷二甲酸等脂肪族二羧酸等;或該等之烷基酯、醯鹵等酯形成性衍生物等;作為二醇成分,可例示:乙二醇、三亞甲基二醇、六亞甲基二醇、二乙二醇、環己烷二甲醇、環己二醇、1,4-雙羥基乙氧基苯、雙酚A等低分子二醇;聚乙二醇、聚四亞甲基二醇、聚六亞甲基二醇等高分子二醇等;或該等之酯形成性衍生物等。該等酸成分及二醇成分可分別併用複數種。又,亦可組合複數種不同組成之PBT樹脂而使用。 於本發明中,PEN樹脂為聚酯,且係作為其重複單元之酸成分而以2,6-萘二羧酸作為必需成分,作為二醇成分而以乙二醇作為必需成分之聚合物。於本發明中所使用之PEN樹脂中,酸成分、二醇成分均可包含共聚合成分,較理想為作為酸成分之2,6-萘二羧酸、作為二醇成分之乙二醇分別於酸成分及二醇成分中為80莫耳%以上,較佳為90莫耳%以上,進而較佳為95莫耳%以上,最佳為100莫耳%。若該等之量未達80莫耳%,則有喪失作為PEN樹脂之特徵之紫外線阻隔性或機械強度,或者對再利用性造成不良影響之情形。 作為PEN樹脂中所使用之共聚合成分,作為酸成分,可例示:對苯二甲酸、間苯二甲酸、1,5-萘二羧酸、2,7-萘二羧酸等芳香族二羧酸;己二酸、癸二酸、癸烷二甲酸等脂肪族二羧酸等;或該等之烷基酯、醯鹵等酯形成性衍生物等;作為二醇成分,可例示:三亞甲基二醇、四亞甲基二醇、六亞甲基二醇、二乙二醇、環己烷二甲醇、環己二醇、1,4-雙羥基乙氧基苯、雙酚A等低分子二醇;聚乙二醇、聚四亞甲基二醇、聚六亞甲基二醇等高分子二醇等;或該等之酯形成性衍生物等。該等酸成分及二醇成分可分別併用複數種。又,亦可組合複數種不同組成之PEN樹脂而使用。 於本發明中,PBN樹脂為聚酯,且係作為其重複單元之酸成分而以2,6-萘二羧酸作為必需成分,作為二醇成分而以四亞甲基二醇作為必需成分之聚合物。於本發明中所使用之PBN樹脂中,酸成分、二醇成分均可包含共聚合成分,較理想為作為酸成分之2,6-萘二羧酸、作為二醇成分之四亞甲基二醇分別於酸成分及二醇成分中為80莫耳%以上,較佳為90莫耳%以上,進而較佳為95莫耳%以上,最佳為100莫耳%。若該等之量未達80莫耳%,則有喪失作為PBN樹脂之特徵之耐磨耗性,或者對再利用性造成不良影響之情形。 作為PBN樹脂中所使用之共聚合成分,作為酸成分,可例示:對苯二甲酸、間苯二甲酸、1,5-萘二羧酸、2,7-萘二羧酸等芳香族二羧酸;己二酸、癸二酸、癸烷二甲酸等脂肪族二羧酸等;或該等之烷基酯、醯鹵等酯形成性衍生物等;作為二醇成分,可例示:乙二醇、三亞甲基二醇、六亞甲基二醇、二乙二醇、環己烷二甲醇、環己二醇、1,4-雙羥基乙氧基苯、雙酚A等低分子二醇;聚乙二醇、聚四亞甲基二醇、聚六亞甲基二醇等高分子二醇等;或該等之酯形成性衍生物等。該等酸成分及二醇成分可分別併用複數種。又,亦可組合複數種不同組成之PBN樹脂而使用。 (2.纖維零件) 對纖維零件進行說明。於構成拉鏈之零件中,可成為纖維零件者並無限定,為拉鏈鏈布、鏈齒排、芯繩及補強鏈布等。亦可存在藉由纖維零件而構成拉片之情況。又,亦可存在將提繩等掛繩安裝於拉鏈之情況。拉鏈鏈布一般具有安裝鏈齒排之側緣之鏈齒安裝部、及與其相反之一側的縫合於物品之本體部分的鏈布主體部,藉由將纖維梭織或針織,可製作拉鏈鏈布。作為纖維狀之鏈齒排,可列舉將單絲成形為線圈狀或鋸齒狀而成之連續鏈齒排。芯繩係藉由沿拉鏈鏈布之長度方向之側緣進行織入所形成之隆起部。藉由鏈齒嚙入芯繩,可提高鏈齒之安裝強度。芯繩可包含芯紗、及被覆其外周之管狀之針織組織。就使縱向伸長率較小之觀點而言,芯紗較佳為將複數根未加扭絞之紗並紗而使用。為了防止拉鏈鏈布之破損,補強鏈布可沿拉鏈鏈布之寬度方向貼附於拉鏈鏈布之上端及下端之任一者或兩者,可使用藉由平紋織物組織等梭織而成者。補強鏈布有效的是以夾於拉鏈鏈布之正面與背面之方式貼附。 於圖5中圖示芯繩500之構造例。於芯紗501之周圍於經向上排列適數之針織紗T(於圖示之情形時為4根),沿芯紗501之外表面於圓周方向使該針織紗T彎曲成8字型而於其反轉部製作各織針紗圈L1 、L2 ,將上位之織針紗圈L1 依序相互纏繞於下位之織針紗圈L2 中,藉此於芯紗501之周圍構築管狀之針織組織。而且,可藉由管狀之針織組織之織針紗圈L1 、L2 及沉片紗圈l1 、l2 向中心部強力地緊固芯紗501。 纖維零件由於係以聚對苯二甲酸乙二酯(PET)樹脂作為材料,故而染色性優異。然而,梭織拉鏈鏈布時之鏈齒之射出成形性成為問題。為了於拉鏈鏈布上將鏈齒進行射出成形,於拉鏈鏈布上必需斜紋。通常之聚酯製拉鏈鏈布係使用若干根收縮率較高之尼龍纖維作為收緊紗,藉由經過熱固化、染色步驟,形成斜紋。然而,於為醇聚酯製拉鏈鏈布之情形時,伸縮率難以出現差異,故而於熱固化、染色後形成無斜紋之筆直之鏈布。於無法形成斜紋之情形時或斜紋之形成不充分之情形時,於將鏈齒進行射出成形時產生芯嚙合不良,良率明顯降低。 本發明者發現該問題可藉由以下方式解決:使梭織拉鏈鏈布時之緯紗之織造密度減小而提高伸縮性,並且使芯繩之緯圈數增加而進行高密度化,降低伸縮性。一般而言於拉鏈之鏈布製造中,若於梭織後之熱固化步驟中充分地收縮,則於染色時於浴槽中鏈布稍微伸長。此處,藉由提高鏈布之伸縮性而鏈布於染色時容易伸長,另一方面,芯繩因經高密度化故而於染色時不易伸長,藉此形成斜紋,成為可進行射出成形之鏈布。但是,可同時實現芯嚙合不良之消除與鏈布之實用強度的鏈布之織造密度及芯繩之緯圈數之數值範圍較窄。可認為找出該數值範圍亦為本發明中之較大之技術貢獻。 具體而言,較佳為將拉鏈鏈布之緯紗之織造密度設為37~43根/英吋(2.54 cm),並且將芯繩之緯圈數設為24緯圈/25.4 mm以上。或者,較佳為將拉鏈鏈布之緯紗之織造密度設為37~39根/英吋(2.54 cm),並且將芯繩之緯圈數設為20緯圈/25.4 mm以上。藉由該組合,可獲得鏈齒射出成形性時之芯嚙合良好且強度亦優異之拉鏈鏈布。更佳為將拉鏈鏈布之緯紗之織造密度設為38~42根/英吋(2.54 cm),將芯繩之緯圈數設為25緯圈/25.4 mm以上,進而更佳為將拉鏈鏈布之緯紗之織造密度設為38~40根/英吋(2.54 cm),將芯繩之緯圈數設為25緯圈/25.4 mm以上。芯繩之緯圈數越高,則越容易形成斜紋,但若使之過高,則可能會產生芯繩變硬而柔軟性降低,由此滑件之開合變遲鈍等問題,故而較佳為30以下,更佳為27以下。此處,芯繩之緯圈數係指於構成芯繩之編織物之橫向上排列之線圈列的數量。 關於構成拉鏈鏈布之紗之纖度,只要設為一般拉鏈鏈布中所採用之範圍即可,例如,可將經紗設為纖度75~500 dTex,將緯紗設為纖度75~500 dTex,典型而言,可將經紗設為纖度100~400 dTex,將緯紗設為纖度100~400 dTex。紗可使用單絲及複絲中之任一者,一根紗可包含單絲,亦可包含將2根以上之單絲集束而成之複絲,進而亦可包含複數根複絲。例如,包含2根將50根5 dTex之單絲集束而成之複絲之紗係500 dTex之1根紗。雖亦取決於所使用之梭織機,但緯紗一般包含2根複絲。 (3.射出成形零件) 其次,對射出成形零件進行說明。於構成拉鏈之零件中,可成為射出成形零件者並無限定,為滑件、鏈齒排、上止擋、下止擋及可分離式嵌插件等。滑件係用以插通鏈齒排而控制嚙合及分離之零件。上止擋及下止擋係安裝於拉鏈鏈條之上端部或下端部而用於防止滑件脫離之零件。可分離式嵌插件係一般包含筒銷、開尾筒及插銷,安裝於拉鏈鏈條之下端部之零件。可分離式嵌插件除了防止滑件脫離之功能以外,亦有可進行拉鏈鏈條之連結及分離之功能。該等均為拉鏈中慣用地使用之零件。除了上述以外,例如亦可存在將拉片或各種裝飾品作為射出成形零件之情況。 亦可將射出成形零件染色,對於如PTT樹脂般染色性較差之聚酯而言,亦可加入顏料而進行射出成形。又,亦可於射出成形後進而進行染色。 (4.其他零件) 構成拉鏈之零件亦可存在於射出成形零件及纖維零件以外。例如,可藉由聚酯製透明膜而構成拉鏈鏈布之補強鏈布。再者,用於貼附補強鏈布之接著劑並非拉鏈之「構成零件」,故而並非必須為聚酯系接著劑,但就提高再利用性之觀點而言,較佳為使用聚酯系接著劑。作為聚酯系接著劑,可列舉:熱塑性聚酯系熱熔接著劑、超音波焊接、二液硬化性接著劑等。 (5.拉鏈之第一實施形態) 於圖1中示出本發明之第一實施形態之拉鏈100之前視圖。拉鏈100包含於對向之各側緣具有芯繩114之一對拉鏈鏈布112、一對拉鏈鏈齒108之排、滑件104、拉片102、上止擋106、可分離式嵌插件110及補強鏈布116。拉鏈鏈齒108之排係射出成形至芯繩114上。於本說明書中,滑件係將以使鏈齒排嚙合之方式滑動之方向作為上方,將以使鏈齒排分離之方式滑動之方向作為下方。又,將垂直於上下方向且與拉鏈鏈布之面水平之方向作為寬度方向。再者,將於各拉鏈鏈布112上安裝有拉鏈鏈齒108之排之狀態者稱為拉鏈鏈帶。又,將各拉鏈鏈帶成對者稱為拉鏈鏈條。 拉鏈鏈布112係利用將緯紗之織造密度設為上述範圍之PET樹脂進行梭織而成。芯繩114係利用PET樹脂製經編組織將PET樹脂製芯紗被覆而形成,沿拉鏈鏈布112之長度方向之側緣梭織或針織。於芯繩114上,藉由射出成形而安裝有包含可嚙合及分離之複數個PTT製拉鏈鏈齒108之拉鏈鏈齒排。拉鏈鏈齒108係如圖2所示,以自正面與背面夾持針織或梭織入拉鏈鏈布112之側緣的芯繩114之方式進行射出成形。虛線104係滑件之假想線。 滑件104係一面於內部嵌插拉鏈鏈齒108之排一面滑動,藉此可將一對拉鏈鏈齒108之排進行嚙合及分離。滑件104亦包含拉片102及拉片安裝部118,為PTT製射出成形零件。上止擋106係與拉鏈鏈齒108之排之上端連接,以自拉鏈鏈布之正面與背面夾持芯繩114之方式固定於拉鏈鏈布之側緣。於拉鏈鏈齒108之排之下端連接並安裝有可分離式嵌插件110。上止擋106及可分離式嵌插件110亦同樣地為PTT製射出成形零件。 補強鏈布116係具有平紋織物組織之PET樹脂製梭織物,使用聚酯系接著劑,橫跨正面與背面而貼附於拉鏈鏈布112之上端及下端。 (6.拉鏈之第二實施形態) 於圖3中示出本發明之第二實施形態之拉鏈200之前視圖。拉鏈200包含線圈狀之拉鏈鏈齒208之排、拉鏈鏈布212、滑件204、上止擋206、下止擋210。 拉鏈鏈布212係利用將緯紗之織造密度設為上述範圍之PET樹脂製纖維進行梭織而成。線圈狀之拉鏈鏈齒208之排包含PET樹脂製單絲,藉由PET樹脂製縫合紗214而縫合於拉鏈鏈布212之側緣部。滑件204係一面於內部嵌插拉鏈鏈齒208之排一面滑動,藉此可將一對拉鏈鏈齒208之排進行嚙合及分離。滑件204亦包含拉片202及拉片安裝部218,為PTT製射出成形零件。上止擋206係與拉鏈鏈齒108之排之上端連接,下止擋210係與拉鏈鏈齒208之排之下端連接,分別以自拉鏈鏈布之正面與背面夾持藉由縫合紗214所形成之縫製線之方式固定於拉鏈鏈布之側緣。上止擋206及下止擋210亦同樣地為PTT製射出成形零件。 本發明之拉鏈藉由縫合於各種物品,可用作物品之開合件。若使用本發明之拉鏈作為聚酯製物品之開合件,則可不拆卸拉鏈而再利用於其他聚酯製品。 進而,本發明之拉鏈不僅可用作物品之開合件,而且亦可用於提繩(例如行動電話之掛繩)等開合件以外之商品。例如,於圖4中示出利用本發明之拉鏈之提繩300之例。提繩300係藉由以下方式形成:沿PET製芯繩314以將芯繩314夾入在內之方式將PTT製拉鏈鏈齒308之排射出成形後,於中央部分以鏈齒之嚙合部分成為內側之方式將芯繩314折回並使兩端對齊,於此處插通經射出成形之PTT製滑件304。又,於下端部藉由聚酯系接著劑固定經射出成形之PTT製下止擋306,於下止擋306之前端形成PET製環狀之繩310。 [實施例] 以下,記載用以更良好地理解本發明及其優點之實施例,但本發明並不限定於該等實施例。 <1.染色性之評價> 使用(1)及(2)之纖維,分別梭織具有平紋織物組織之PET樹脂製及PTT樹脂製拉鏈鏈布。 (1)PET製拉鏈鏈布 源自植物之PET樹脂製纖維(豐田通商公司) (2)PTT製拉鏈鏈布 源自植物之PTT樹脂製纖維(東麗公司) 對於該等織成之拉鏈鏈布,於180℃之乾熱下進行90秒之熱固化,繼而浸漬於具有表1中記載之溫度之高壓染色液(分散染料)中而進行40分鐘之染色。染色係使用3原色。染色性係使用柯尼卡美能達公司製造之CCM(電腦配色系統)進行評價。染色溫度係設為適於拉鏈染色之130℃,但於PTT用時於110℃下亦進行試驗。進行5次染色試驗,以第1次之顏色作為基準而評價顏色再現性。將結果示於表1。PTT纖維由於染料自低溫竭染,染色速度較快,故而顏色變化或色不均較大,顏色再現性較差。另一方面,PET纖維獲得了較高之顏色再現性。 [表1] <2.染色堅牢度之評價> 使用(1)及(2)之纖維,分別梭織具有平紋織物組織之PET樹脂製及PTT樹脂製拉鏈鏈布。 (1)PET製拉鏈鏈布 源自植物之PET樹脂製纖維 (2)PTT製拉鏈鏈布 源自植物之PTT樹脂製纖維 對於該等織成之拉鏈鏈布,於180℃之乾熱下進行90秒之熱固化,繼而浸漬於具有表2中記載之溫度之高壓染色液(分散染料)中而進行40分鐘之染色。染色係使用黑色。對染色後之拉鏈鏈布依據JIS L0879:2005實施染色堅牢度試驗。將結果示於表2。於拉鏈鏈布使用PTT纖維之情形時,於染色堅牢度試驗中,針對聚酯污染之項目成為1.5級,無法滿足品質基準。但是,若拉鏈鏈布使用PET纖維,於130℃下進行染色,則於變色褪色、棉污染及聚酯污染中成為3.5級以上,可滿足品質基準。 [表2] <3.射出成形性之評價> 使用下述(1)~(3)之纖維,使緯紗之織造密度於表3中記載之範圍內變化,藉此梭織具有平紋織物組織之各種拉鏈鏈布。此時,根據試驗編號,於拉鏈鏈布之側緣織入緯圈數不同之芯繩。 (1)通常品 經紗:材質PET及尼龍,纖度235~330 dTex,織造密度42根/英吋(2.54 cm) 緯紗:材質PET,纖度330 dTex,表3中記載之織造密度 芯繩:<芯紗>材質PET,5根未加扭絞之紗之並紗 <管狀針織組織>材質PET,纖度110 dTex,表3中記載之緯圈數 (2)源自植物之PET 經紗:源自植物之PET樹脂製纖維,2根纖度167 dTex之並紗,織造密度40根/英吋(2.54 cm) 緯紗:源自植物之PET樹脂製纖維,2根纖度167 dTex之並紗,表3中記載之織造密度 芯繩:<芯紗>源自植物之PET樹脂製纖維,8根未加扭絞之紗之並紗 <管狀針織組織>源自植物之PET樹脂製纖維,纖度167 dTex,表3中記載之緯圈數 (3)源自植物之PET與尼龍之組合 經紗:源自植物之PET樹脂製纖維,2根纖度167 dTex之並紗,部分尼龍235 dTex,織造密度42根/英吋(2.54 cm) 緯紗:源自植物之PET樹脂製纖維,2根纖度167 dTex之並紗,表3中記載之織造密度 芯繩:<芯紗>材質:源自植物之PET樹脂製纖維,8根未加扭絞之紗之並紗 <管狀針織組織>材質:源自植物之PET樹脂製纖維,2根纖度167 dTex之並紗,表3中記載之緯圈數 對於該等織成之拉鏈鏈布,於180℃之乾熱下進行90秒之熱固化,繼而浸漬於130℃之高壓染色液(分散染料)中而進行40分鐘之染色。沿染色後之各拉鏈鏈布之側緣,以將芯繩夾入在內之方式將PTT製鏈齒連續地射出成形,藉此製作拉鏈鏈帶。將結果示於表3。可知藉由將緯圈數及織造密度最佳化,即便為僅藉由PET樹脂所製作之拉鏈鏈布亦形成斜紋,能以較高之良率將鏈齒進行射出成形。   [表3] ○:可無問題地生產 △:稀少地產生芯嚙合不良(於超過5次射出且300次射出以內產生不良) ×:因芯嚙合不良、強度不足而無法生產(於5次射出以內產生不良) 於藉由鏈條橫拉強度試驗所獲得之評價結果中將350 N以下之情形視為強度不足Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. (1. Polyester Resin) In one embodiment, all the components of the zipper of the present invention are made of polyethylene terephthalate (PET) resin or polyethylene terephthalate (PET) resin. Polyester resin is used as the material. Further, the fiber parts are made of polyethylene terephthalate (PET) resin, and the injection molded parts are made of a polyester resin other than polyethylene terephthalate (PET) resin. By making the constituent parts of the zipper only a polyester resin, the zipper can be decomposed, and the constituent parts can be reused as a polyester product without classifying the components. The problem of dyeability is eliminated by using the fiber component as a material of polyethylene terephthalate (PET) resin. On the other hand, by producing an injection molded part from a polyester resin other than polyethylene terephthalate (PET) resin, injection moldability is facilitated, and impact resistance is also enhanced. Therefore, it contributes to the improvement of the yield or quality stability of the product. From the viewpoint of ecology, at least one of a polyester resin other than polyethylene terephthalate (PET) resin and polyethylene terephthalate (PET) resin is preferably derived from a plant. More preferably, both of these are derived from plants. In the present invention, the PET resin is a polyester, and is a polymer which has an acid component as a repeating unit and terephthalic acid as an essential component, and a glycol component as an essential component. In the PET resin used in the present invention, the acid component and the diol component may each contain a copolymerization component, and it is preferred that the acid component is terephthalic acid, the glycol component as the glycol component, and the acid component and the second component. The alcohol component is 80 mol% or more, preferably 90 mol% or more, more preferably 95 mol% or more, and most preferably 100 mol%. If the amount is less than 80 mol%, there is a case where the rigidity as a characteristic of the PET resin is lost or the effect on the recyclability is adversely affected. The copolymerization component used in the PET resin may, for example, be isophthalic acid, 2,6-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid or 2,7-naphthalene dicarboxylic acid. An aromatic dicarboxylic acid; an aliphatic dicarboxylic acid such as adipic acid, sebacic acid or decane dicarboxylic acid; or an ester-forming derivative such as an alkyl ester or a hydrazine halide; and a diol component; Illustrative: trimethylene glycol, tetramethylene glycol, hexamethylene glycol, diethylene glycol, cyclohexane dimethanol, cyclohexanediol, 1,4-dihydroxyethoxybenzene, double A low molecular diol such as phenol A; a polymer diol such as polyethylene glycol, polytetramethylene glycol or polyhexamethylene glycol; or such an ester-forming derivative. These acid components and diol components can be used in combination of plural kinds. Further, a plurality of PET resins having different compositions may be combined and used. The polyester resin other than the PET resin is not particularly limited, and is preferably excellent in injection moldability as compared with PET. Examples of such a polyester resin include polybutylene terephthalate (PTT), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), and polynaphthalene dicarboxylic acid. Butadiene diester (PBN), or a combination of such materials. Preferably, the polyester resin other than the PET resin is selected from the group consisting of polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), or a combination thereof, and more preferably a poly pair. Propylene phthalate (PTT). In the present invention, the PTT resin is a polyester, and is a polymer having an acid component as a repeating unit and terephthalic acid as an essential component, and a trimethylene glycol as an essential component as a diol component. In the PTT resin used in the present invention, the acid component and the diol component may each contain a copolymerization component, and it is preferred that the terephthalic acid as the acid component and the trimethylene glycol as the diol component are respectively the acid component. The amount of the diol component is 80 mol% or more, preferably 90 mol% or more, more preferably 95 mol% or more, and most preferably 100 mol%. If the amount is less than 80 mol%, there is a case where the stretchability, shape stability, and flexibility which are characteristics of the PTT resin are lost, or the recyclability is adversely affected. The acid component used in the PTT resin may, for example, be isophthalic acid, 2,6-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid or 2,7-naphthalene dicarboxylic acid. An aromatic dicarboxylic acid; an aliphatic dicarboxylic acid such as adipic acid, sebacic acid or decane dicarboxylic acid; or an ester-forming derivative such as an alkyl ester or a hydrazine halide; and a diol component; Illustrative: ethylene glycol, tetramethylene glycol, hexamethylene glycol, diethylene glycol, cyclohexane dimethanol, cyclohexanediol, 1,4-dihydroxyethoxybenzene, bisphenol A A low molecular diol, a polymer diol such as polyethylene glycol, polytetramethylene glycol or polyhexamethylene glycol; or an ester-forming derivative thereof. These acid components and diol components can be used in combination of plural kinds. Further, a plurality of PTT resins having different compositions may be combined and used. In the present invention, the PBT resin is a polyester, and is a polymer which has an acid component as a repeating unit and terephthalic acid as an essential component, and a tetramethylene glycol as an essential component as a diol component. In the PBT resin used in the present invention, the acid component and the diol component may each contain a copolymerization component, and it is preferred that the terephthalic acid as the acid component and the tetramethylene glycol as the diol component are respectively acid. The component and the diol component are 80 mol% or more, preferably 90 mol% or more, more preferably 95 mol% or more, and most preferably 100 mol%. If the amount is less than 80 mol%, there is a case where the stretchability as a characteristic of the PBT resin is lost or the effect on the recyclability is adversely affected. The acid component used in the PBT resin may, for example, be isophthalic acid, 2,6-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid or 2,7-naphthalene dicarboxylic acid. An aromatic dicarboxylic acid; an aliphatic dicarboxylic acid such as adipic acid, sebacic acid or decane dicarboxylic acid; or an ester-forming derivative such as an alkyl ester or a hydrazine halide; and a diol component; Illustrative: ethylene glycol, trimethylene glycol, hexamethylene glycol, diethylene glycol, cyclohexane dimethanol, cyclohexanediol, 1,4-dihydroxyethoxybenzene, bisphenol A, etc. a low molecular weight diol; a polymer diol such as polyethylene glycol, polytetramethylene glycol or polyhexamethylene glycol; or such an ester-forming derivative. These acid components and diol components can be used in combination of plural kinds. Further, a plurality of PBT resins having different compositions may be combined and used. In the present invention, the PEN resin is a polyester, and is an acid component of the repeating unit, and 2,6-naphthalenedicarboxylic acid is an essential component, and a polymer having ethylene glycol as an essential component as a diol component. In the PEN resin used in the present invention, the acid component and the diol component may each contain a copolymerization component, and it is preferred that the 2,6-naphthalenedicarboxylic acid as the acid component and the ethylene glycol as the diol component are respectively The acid component and the diol component are 80 mol% or more, preferably 90 mol% or more, more preferably 95 mol% or more, and most preferably 100 mol%. If the amount is less than 80 mol%, there is a case where the ultraviolet barrier property or mechanical strength which is characteristic of the PEN resin is lost, or the recyclability is adversely affected. The copolymer component used in the PEN resin may, for example, be an aromatic dicarboxylic acid such as terephthalic acid, isophthalic acid, 1,5-naphthalenedicarboxylic acid or 2,7-naphthalenedicarboxylic acid. An acid; an aliphatic dicarboxylic acid such as adipic acid, sebacic acid or decane dicarboxylic acid; or an ester-forming derivative such as an alkyl ester or a hydrazine halide; and a diol component, exemplified by: Low diol, tetramethylene glycol, hexamethylene glycol, diethylene glycol, cyclohexane dimethanol, cyclohexanediol, 1,4-dihydroxyethoxybenzene, bisphenol A, etc. A molecular diol; a polymer diol such as polyethylene glycol, polytetramethylene glycol or polyhexamethylene glycol; or an ester-forming derivative thereof. These acid components and diol components can be used in combination of plural kinds. Further, a plurality of PEN resins having different compositions may be combined and used. In the present invention, the PBN resin is a polyester, and as an acid component of the repeating unit, 2,6-naphthalenedicarboxylic acid is an essential component, and as a diol component, tetramethylene glycol is used as an essential component. polymer. In the PBN resin used in the present invention, the acid component and the diol component may each contain a copolymerization component, and more preferably 2,6-naphthalene dicarboxylic acid as an acid component or tetramethylene diene as a diol component. The alcohol is 80 mol% or more, preferably 90 mol% or more, more preferably 95 mol% or more, and most preferably 100 mol%, in the acid component and the diol component. If the amount is less than 80 mol%, there is a case where the abrasion resistance which is characteristic of the PBN resin is lost or the effect on the recyclability is adversely affected. The copolymer component used in the PBN resin may, for example, be an aromatic dicarboxylic acid such as terephthalic acid, isophthalic acid, 1,5-naphthalene dicarboxylic acid or 2,7-naphthalenedicarboxylic acid. An acid; an aliphatic dicarboxylic acid such as adipic acid, sebacic acid or decane dicarboxylic acid; or an ester-forming derivative such as an alkyl ester or a hydrazine halide; and the diol component: Low molecular diols such as alcohol, trimethylene glycol, hexamethylene glycol, diethylene glycol, cyclohexane dimethanol, cyclohexanediol, 1,4-dihydroxyethoxybenzene, bisphenol A A polymer diol such as polyethylene glycol, polytetramethylene glycol or polyhexamethylene glycol; or an ester-forming derivative thereof. These acid components and diol components can be used in combination of plural kinds. Further, a plurality of PBN resins having different compositions may be combined and used. (2. Fiber parts) The fiber parts are explained. Among the components constituting the zipper, the fiber component is not limited, and is a zipper chain cloth, a chain tooth row, a core rope, and a reinforcing chain cloth. There may also be cases where the pull tab is formed by the fiber component. Further, there may be a case where a lanyard such as a rope is attached to the zipper. The zipper chain cloth generally has a sprocket mounting portion on which the side edges of the sprocket rows are attached, and a chain main body portion sewn to the body portion of the article on the opposite side thereof, and the zipper chain can be made by woven or knitted the fibers. cloth. Examples of the fibrous element row include a continuous element row in which a monofilament is formed into a coil shape or a zigzag shape. The core cord is formed by weaving in a side edge along the longitudinal direction of the fastener stringer. By inserting the sprocket into the core rope, the mounting strength of the sprocket can be improved. The core cord may comprise a core yarn and a tubular knit structure covering the periphery thereof. From the viewpoint of making the longitudinal elongation small, the core yarn is preferably used by combining a plurality of untwisted yarns. In order to prevent breakage of the zipper chain cloth, the reinforcing chain cloth may be attached to either or both of the upper end and the lower end of the zipper chain cloth in the width direction of the zipper chain cloth, and may be woven by a plain weave fabric or the like. . The reinforcing chain cloth is effectively attached to the front and back sides of the zipper chain cloth. A configuration example of the core cord 500 is illustrated in FIG. An appropriate number of knitting yarns T (four in the case of the figure) are arranged around the core yarn 501 in the warp direction, and the knitting yarn T is bent into a figure-eight shape along the outer surface of the core yarn 501 in the circumferential direction. In the inverting portion, each of the knitting needle loops L 1 and L 2 is produced, and the upper knitting needle loop L 1 is sequentially wound around the lower knitting needle loop L 2 to form a tubular shape around the core yarn 501. Knitting organization. Further, the core yarn 501 can be strongly fastened to the center portion by the knitting needle loops L 1 , L 2 and the sinker loops l 1 and l 2 of the tubular knitted structure. Since the fiber component is made of polyethylene terephthalate (PET) resin, it is excellent in dyeability. However, the injection formability of the sprocket when the zipper chain is woven is a problem. In order to perform the injection molding of the fastener elements on the fastener chain cloth, it is necessary to perform the twill on the fastener chain cloth. In general, a polyester zipper fabric uses a plurality of nylon fibers having a high shrinkage ratio as a tightening yarn, and a twill is formed by a heat curing and dyeing step. However, in the case of a fastener chain made of an alcohol polyester, the stretch ratio is hard to be different, so that a straight chain cloth without a twill is formed after heat curing and dyeing. When the twill is not formed or the formation of the twill is insufficient, the core engagement failure occurs when the fastener element is injection-molded, and the yield is remarkably lowered. The present inventors have found that the problem can be solved by reducing the weaving density of the weft yarn when the zipper is woven, thereby improving the stretchability, increasing the number of latitudes of the core rope, and increasing the density and reducing the stretchability. . Generally, in the manufacture of a zipper chain fabric, if it is sufficiently shrunk in the heat curing step after weaving, the chain cloth is slightly elongated in the bath at the time of dyeing. Here, the chain cloth is easily stretched during dyeing by increasing the stretchability of the chain cloth. On the other hand, the core rope is not easily elongated during dyeing because of its high density, thereby forming a twill and forming a chain for injection molding. cloth. However, the range of the weaving density of the chain cloth and the number of latitudes of the core rope which can eliminate the core meshing failure at the same time and the practical strength of the chain cloth are narrow. It is believed that finding such a range of values is also a significant technical contribution to the present invention. Specifically, it is preferable to set the weft density of the weft yarn of the fastener chain cloth to 37 to 43 pieces/inch (2.54 cm), and to set the number of wefts of the core rope to 24 wefts//25.4 mm or more. Alternatively, it is preferable to set the weft density of the weft yarn of the fastener chain cloth to 37 to 39 pieces/inch (2.54 cm), and to set the number of wefts of the core rope to 20 weft rings/25.4 mm or more. By this combination, it is possible to obtain a fastener stringer in which the core engagement is good and the strength is excellent at the time of element ejection molding. More preferably, the weaving density of the weft yarn of the zipper chain cloth is set to 38 to 42 / 吋 (2.54 cm), and the number of latitudes of the core rope is set to 25 latitude / 25.4 mm or more, and more preferably the zipper chain The weft density of the weft yarn of the cloth is set to 38 to 40 pieces/inch (2.54 cm), and the number of wefts of the core rope is set to 25 latitudes//25.4 mm or more. The higher the number of latitudes of the core rope, the easier it is to form a twill, but if it is made too high, the core rope may become hard and the flexibility may be lowered, so that the opening and closing of the slider becomes dull, and so on. It is 30 or less, more preferably 27 or less. Here, the number of latitudes of the core rope refers to the number of stitch rows arranged in the lateral direction of the woven fabric constituting the core rope. The fineness of the yarn constituting the fastener chain cloth may be set to a range used in a general fastener chain cloth. For example, the warp yarn may have a fineness of 75 to 500 dTex, and the weft yarn may have a fineness of 75 to 500 dTex, typically In other words, the warp yarn can be made into a fineness of 100 to 400 dTex, and the weft yarn can be made into a fineness of 100 to 400 dTex. The yarn may be any one of a monofilament and a multifilament, and one yarn may comprise a monofilament or a multifilament obtained by bundling two or more monofilaments, and may further comprise a plurality of multifilaments. For example, a multifilament yarn comprising two monofilaments obtained by bundling 50 monofilaments of 5 dTex is one yarn of 500 dTex. Although depending on the shuttle weaving machine used, the weft yarn generally contains two multifilaments. (3. Injection molding parts) Next, the injection molding parts will be described. Among the components constituting the zipper, there is no limitation on the injection molded component, and it is a slider, a sprocket row, an upper stopper, a lower stopper, and a detachable insert. The slider is used to insert a chain of teeth to control the meshing and separating parts. The upper stop and the lower stop are attached to the upper end or the lower end of the zipper chain to prevent the slider from coming off the part. The detachable insert system generally comprises a pin, a tail cylinder and a pin, and is mounted on the lower end of the zipper chain. In addition to the function of preventing the slider from coming off, the detachable insert has the function of connecting and separating the zipper chain. These are all parts that are conventionally used in zippers. In addition to the above, for example, a pull tab or various decorative articles may be used as the injection molded component. The injection molded part can also be dyed, and for a polyester having poor dyeability like a PTT resin, a pigment can be added to perform injection molding. Further, it is also possible to perform dyeing after injection molding. (4. Other parts) The parts constituting the zipper may be present in addition to the injection molded parts and the fiber parts. For example, a reinforcing chain fabric of a fastener chain can be formed by a transparent film made of polyester. Further, since the adhesive for attaching the reinforcing chain cloth is not a "component" of the zipper, it is not necessarily a polyester-based adhesive. However, from the viewpoint of improving recyclability, it is preferred to use a polyester system. Agent. Examples of the polyester-based adhesive include a thermoplastic polyester-based hot-melt adhesive, ultrasonic welding, and a two-liquid curable adhesive. (5. First embodiment of zipper) Fig. 1 is a front view showing a slide fastener 100 according to a first embodiment of the present invention. The zipper 100 includes a pair of zipper strips 112, a pair of zipper elements 108, a slider 104, a pull tab 102, an upper stop 106, and a detachable insert 110 having a core strand 114 on each side edge of the opposite side. And reinforcing chain cloth 116. The rows of zipper elements 108 are injection molded onto the core strand 114. In the present specification, the slider is configured such that the direction in which the element rows are meshed is slid upward, and the direction in which the element rows are slid is defined as the lower direction. Further, a direction perpendicular to the vertical direction and horizontal to the surface of the fastener stringer is defined as a width direction. Further, a state in which the rows of the fastener elements 108 are attached to each of the fastener chain members 112 is referred to as a fastener chain. Moreover, the pair of zipper chains is referred to as a zipper chain. The fastener chain cloth 112 is woven by a PET resin having a weft density of the weft yarn in the above range. The core cord 114 is formed by coating a PET resin core yarn with a warp-knitted structure made of PET resin, and woven or knitted along the side edges of the fastener chain 112 in the longitudinal direction. On the core cord 114, a zipper element row including a plurality of PTT fastener elements 108 that can be engaged and separated is attached by injection molding. As shown in FIG. 2, the fastener element 108 is injection-molded so that the core cord 114 which knits or woven into the side edge of the fastener tape 112 is clamped from the front surface and the back surface. The dashed line 104 is the imaginary line of the slider. The slider 104 slides on one side of the row in which the fastener elements 108 are inserted, whereby the rows of the pair of fastener elements 108 can be engaged and separated. The slider 104 also includes a pull tab 102 and a pull tab mounting portion 118 for injection molding of the PTT. The upper stop 106 is connected to the upper end of the row of the fastener elements 108, and is fixed to the side edge of the fastener chain by the front and back of the fastener chain. A detachable insert 110 is attached and mounted to the lower end of the row of fastener elements 108. The upper stop 106 and the detachable insert 110 are similarly injection molded parts of the PTT system. The reinforcing chain cloth 116 is a PET resin woven fabric having a plain weave structure, and is attached to the upper end and the lower end of the fastener chain cloth 112 across the front and back sides by using a polyester-based adhesive. (6. Second embodiment of zipper) Fig. 3 is a front view showing a zipper 200 according to a second embodiment of the present invention. The zipper 200 includes a row of coil-shaped fastener elements 208, a fastener chain 212, a slider 204, an upper stop 206, and a lower stop 210. The fastener chain cloth 212 is woven by a PET resin fiber having a weft density of the weft yarn in the above range. The row of the coil-shaped fastener element 208 includes a PET resin monofilament, and is sewn to the side edge portion of the fastener stringer 212 by the PET resin-made sewing yarn 214. The slider 204 slides on one side of the row of the internally inserted fastener elements 208, whereby the rows of the pair of fastener elements 208 can be engaged and separated. The slider 204 also includes a pull tab 202 and a pull tab mounting portion 218 for injection molding of the PTT. The upper stop 206 is connected to the upper end of the row of the fastener elements 108, and the lower stop 210 is connected to the lower end of the row of the fastener elements 208, respectively, by the front and back of the self-zipper chain cloth. The manner in which the stitching line is formed is fixed to the side edge of the zipper chain cloth. Similarly, the upper stopper 206 and the lower stopper 210 are injection molded parts of the PTT system. The zipper of the present invention can be used as an opening and closing member of an article by sewing to various articles. When the zipper of the present invention is used as an opening and closing member for a polyester article, it can be reused for other polyester products without detaching the zipper. Further, the zipper of the present invention can be used not only as an opening and closing member of an article but also as a product other than the opening and closing member such as a rope (for example, a lanyard for a mobile phone). For example, an example of a zipper 300 using the zipper of the present invention is shown in FIG. The rope 300 is formed by forming a row of the PTT fastener elements 308 along the PET core rope 314 so as to sandwich the core rope 314, and then forming the mesh portion of the fastener element at the center portion. In the inner side, the core cord 314 is folded back and aligned at both ends, where the injection molded PTT slider 304 is inserted. Further, the lower end portion is fixed by the injection-molded PTT lower stopper 306 by a polyester-based adhesive, and the PET-made endless rope 310 is formed at the front end of the lower stopper 306. [Examples] Hereinafter, examples for better understanding of the present invention and advantages thereof will be described, but the present invention is not limited to the examples. <1. Evaluation of dyeability> Using the fibers of (1) and (2), a zipper fabric made of a PET resin having a plain weave structure and a PTT resin was woven. (1) PET zipper chain cloth is derived from plant PET resin fiber (Toyota Trading Co., Ltd.) (2) PTT zipper chain cloth is derived from plant PTT resin fiber (Toray Corporation) For these woven zipper chains The cloth was subjected to heat curing at 180 ° C for 90 seconds, and then immersed in a high-pressure dyeing liquid (dispersion dye) having the temperature shown in Table 1 to carry out dyeing for 40 minutes. The dyeing system uses 3 primary colors. The dyeability was evaluated using a CCM (Computer Color Matching System) manufactured by Konica Minolta. The dyeing temperature was set to 130 ° C for zipper dyeing, but it was also tested at 110 ° C for PTT. The dyeing test was performed five times, and the color reproducibility was evaluated based on the color of the first time. The results are shown in Table 1. Since the PTT fiber is dyed from a low temperature, the dyeing speed is fast, so the color change or the color unevenness is large, and the color reproducibility is poor. On the other hand, PET fibers achieve higher color reproducibility. [Table 1] <2. Evaluation of dye fastness> Using the fibers of (1) and (2), a zipper fabric made of a PET resin having a plain weave structure and a PTT resin was woven. (1) PET zipper chain cloth derived from plant PET resin fiber (2) PTT zipper chain cloth Plant-derived PTT resin fiber for these woven zipper chain cloth, dried at 180 ° C The film was thermally cured for 90 seconds, and then immersed in a high-pressure dyeing solution (dispersion dye) having the temperature shown in Table 2, and dyed for 40 minutes. The dyeing system uses black. The dyed fasteners were subjected to a dye fastness test in accordance with JIS L0879:2005. The results are shown in Table 2. In the case where the PLT fiber was used for the zipper chain cloth, in the dye fastness test, the item for the polyester contamination became 1.5 grades, and the quality standard could not be satisfied. However, if the zipper chain cloth is dyed at 130 ° C using PET fibers, it will be 3.5 or more in terms of discoloration fading, cotton contamination, and polyester contamination, and can satisfy the quality standard. [Table 2] <3. Evaluation of Injection Moldability> Using the fibers of the following (1) to (3), the weft density of the weft yarn was changed within the range described in Table 3, thereby woven various zipper fabrics having a plain weave structure. . At this time, according to the test number, a core rope having a different number of wefts is woven on the side edge of the fastener stringer. (1) Normal warp yarn: material PET and nylon, fineness 235-330 dTex, weaving density 42/inch (2.54 cm) Weft: material PET, denier 330 dTex, weaving density core rope as shown in Table 3: <core Yarn>Material PET, 5 untwisted yarns and yam <tubular knit structure>Materials PET, denier 110 dTex, number of wefts recorded in Table 3 (2) PET derived from plants Warp: from plants PET resin fiber, two yarns of 167 dTex, weaving density 40 / 吋 (2.54 cm) Weft: PET resin fiber from plant, two yarns of 167 dTex, as shown in Table 3. Weaving density core rope: <core yarn> from the PET resin fiber of the plant, 8 untwisted yarns and yam <tubular knit structure> plant-derived PET resin fiber, fineness 167 dTex, in Table 3 The number of latitudes recorded (3) is derived from the combination of PET and nylon in plants. The warp yarn is made from plant PET resin, two yarns of 167 dTex, some nylon 235 dTex, and the weaving density is 42/inch ( 2.54 cm) Weft: PET resin fiber from plant, 2 yarns of 167 dTex, weaving as described in Table 3 Core rope: <core yarn> Material: PET resin fiber derived from plants, 8 yarns without twisted yarn <Tubular knit structure> Material: PET resin fiber derived from plants, 2 deniers 167 The yam of dTex, the number of latitudes described in Table 3 for these woven zipper fabrics, heat curing at 180 ° C for 90 seconds, followed by immersion in 130 ° C high pressure dyeing solution (disperse dye) The dyeing was carried out for 40 minutes. The PTT fastener elements are continuously injection-molded along the side edges of the respective zipper chains after dyeing so as to sandwich the core ropes, thereby producing a fastener chain. The results are shown in Table 3. It has been found that by optimizing the number of wefts and the weaving density, even if the fastener stringer made only of the PET resin is formed into a twill, the fastener element can be injection molded at a high yield. [table 3] ○: It can be produced without problems. △: Core meshing defects are rare (more than 5 shots are generated and 300 shots are defective) ×: The core is poorly meshed and the strength is insufficient, so it is impossible to produce (bad within 5 shots) In the evaluation results obtained by the chain tensile strength test, the situation below 350 N is regarded as insufficient strength.

100‧‧‧拉鏈
102‧‧‧拉片
104‧‧‧滑件
106‧‧‧上止擋
108‧‧‧拉鏈鏈齒
110‧‧‧可分離式嵌插件
112‧‧‧拉鏈鏈布
114‧‧‧芯繩
116‧‧‧補強鏈布
118‧‧‧拉片安裝部
200‧‧‧拉鏈
202‧‧‧拉片
204‧‧‧滑件
206‧‧‧上止擋
208‧‧‧拉鏈鏈齒
210‧‧‧下止擋
212‧‧‧拉鏈鏈布
214‧‧‧縫合紗
218‧‧‧拉片安裝部
300‧‧‧提繩
304‧‧‧滑件
306‧‧‧下止擋
308‧‧‧拉鏈鏈齒
310‧‧‧繩
314‧‧‧芯繩
500‧‧‧芯繩
501‧‧‧芯紗
l1‧‧‧沉片紗圈
l2‧‧‧沉片紗圈
L1‧‧‧織針紗圈
L2‧‧‧織針紗圈
100‧‧‧ zipper
102‧‧‧ pull-up
104‧‧‧Sliding parts
106‧‧‧Upstop
108‧‧‧zipper teeth
110‧‧‧ separable inserts
112‧‧‧Zipper chain cloth
114‧‧‧core rope
116‧‧‧Strengthening chain cloth
118‧‧‧ Pulling plate installation
200‧‧‧ zipper
202‧‧‧ pull-up
204‧‧‧Sliding parts
206‧‧‧Upstop
208‧‧‧zipper teeth
210‧‧‧Lower stop
212‧‧‧Zipper chain cloth
214‧‧‧ stitching yarn
218‧‧‧ Pulling plate installation
300‧‧‧Teddy
304‧‧‧Sliding parts
306‧‧‧Lower stop
308‧‧‧zipper teeth
310‧‧‧rope
314‧‧‧core rope
500‧‧‧core rope
501‧‧ core yarn
l 1 ‧‧‧Sink ring
l 2 ‧‧‧Sink ring
L 1 ‧‧‧ knitting needle loop
L 2 ‧‧‧ knitting needle loop

圖1係本發明之第一實施形態之拉鏈之前視圖。 圖2係圖1之X-X'方向之剖視圖。 圖3係本發明之第二實施形態之拉鏈之前視圖。 圖4係利用本發明之拉鏈之提繩之前視圖。 圖5係表示芯繩之構造例之模式圖。Fig. 1 is a front view of a zipper according to a first embodiment of the present invention. Figure 2 is a cross-sectional view taken along line XX' of Figure 1. Figure 3 is a front view of a zipper according to a second embodiment of the present invention. Fig. 4 is a front view of a rope using the zipper of the present invention. Fig. 5 is a schematic view showing a configuration example of a core rope.

100‧‧‧拉鏈 100‧‧‧ zipper

102‧‧‧拉片 102‧‧‧ pull-up

104‧‧‧滑件 104‧‧‧Sliding parts

106‧‧‧上止擋 106‧‧‧Upstop

108‧‧‧拉鏈鏈齒 108‧‧‧zipper teeth

110‧‧‧可分離式嵌插件 110‧‧‧ separable inserts

112‧‧‧拉鏈鏈布 112‧‧‧Zipper chain cloth

114‧‧‧芯繩 114‧‧‧core rope

116‧‧‧補強鏈布 116‧‧‧Strengthening chain cloth

118‧‧‧拉片安裝部 118‧‧‧ Pulling plate installation

Claims (10)

一種拉鏈,其係所有構成零件均以聚對苯二甲酸乙二酯(PET)樹脂或聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂作為材料者,且該拉鏈具有纖維零件及射出成形零件,纖維零件均以聚對苯二甲酸乙二酯(PET)樹脂作為材料,射出成形零件均以聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂作為材料,聚對苯二甲酸乙二酯(PET)樹脂與聚對苯二甲酸乙二酯(PET)樹脂以外之聚酯樹脂中之至少一者源自植物。A zipper, wherein all of the constituent parts are made of a polyester resin other than polyethylene terephthalate (PET) resin or polyethylene terephthalate (PET) resin, and the zipper has fiber parts. And injection molding parts, fiber parts are made of polyethylene terephthalate (PET) resin, and the injection molded parts are made of polyester resin other than polyethylene terephthalate (PET) resin. At least one of a polyester resin other than ethylene terephthalate (PET) resin and polyethylene terephthalate (PET) resin is derived from a plant. 如請求項1之拉鏈,其中射出成形零件均包含選自聚對苯二甲酸丙二酯(PTT)、聚對苯二甲酸丁二酯(PBT)或該等之組合中之材料。The zipper of claim 1, wherein the injection molded part comprises a material selected from the group consisting of polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), or a combination thereof. 如請求項1或2之拉鏈,其具備一對拉鏈鏈布、安裝於該拉鏈鏈布之對向之兩側緣之一對鏈齒排、及用以插通該鏈齒排而控制嚙合及分離之滑件,且將拉鏈鏈布作為纖維零件,將鏈齒排作為射出成形零件或纖維零件,將滑件作為射出成形零件。The zipper of claim 1 or 2, which has a pair of zipper chain cloth, one pair of opposite pairs of sprocket rows mounted on opposite sides of the zipper chain cloth, and a socket for guiding the meshing and controlling engagement The sliding member is separated, and the fastener chain is used as the fiber component, the fastener element is used as the injection molding part or the fiber component, and the slider is used as the injection molding component. 如請求項3之拉鏈,其係將鏈齒排作為射出成形零件。A zipper of claim 3, which uses a chain of teeth as an injection molded part. 如請求項3之拉鏈,其中拉鏈鏈布係緯紗之織造密度為37~43根/2.54 cm之織物製。The zipper of claim 3, wherein the zipper chain weft yarn has a weaving density of 37 to 43 / 2.54 cm. 如請求項3之拉鏈,其中拉鏈鏈布於對向之兩側緣具有藉由織入芯繩而形成之隆起部,鏈齒排係藉由射出成形而安裝於該隆起部上,芯繩具備芯紗、及以包圍芯紗之方式針織而成之緯圈數為20緯圈/25.4 mm以上之針織組織。The zipper of claim 3, wherein the zipper chain has a ridge formed by woven into the core rope on opposite side edges, and the sprocket row is attached to the ridge by injection molding, and the core cord is provided The core yarn and the knitting fabric having the number of wefts knitted by the core yarn are 20 latitude rings / 25.4 mm or more. 如請求項4之拉鏈,其中拉鏈鏈布係緯紗之織造密度為38~42根/2.54 cm之織物製,而且,於對向之兩側緣具有藉由織入芯繩而形成之隆起部,鏈齒排係藉由射出成形而安裝於該隆起部上,芯繩具備芯紗、及以包圍芯紗之方式針織而成之緯圈數為25緯圈/25.4 mm以上之針織組織。The zipper of claim 4, wherein the zipper chain weft yarn has a weaving density of 38 to 42 pieces/2.54 cm, and the ridges formed by weaving the core rope on the opposite side edges, The element row is attached to the ridge by injection molding, and the core rope includes a core yarn and a knit structure in which the number of latitudes of the lap is 25 latitude / 25.4 mm or more so as to surround the core yarn. 如請求項3之拉鏈,其中鏈齒排為線圈狀之纖維零件。The zipper of claim 3, wherein the chain of teeth is a coil-shaped fiber component. 如請求項1或2之拉鏈,其進而具備選自由上止擋、下止擋及可分離式嵌插件所組成之群中之至少一個射出成形零件。The zipper of claim 1 or 2, further comprising at least one injection molded part selected from the group consisting of an upper stop, a lower stop, and a separable insert. 一種物品,其具備如請求項1至9中任一項之拉鏈。An article having the zipper of any one of claims 1 to 9.
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