TW201735807A - Conductive stretchable thread, conductive stretchable cloth, and conductive stretchable knitted fabric - Google Patents
Conductive stretchable thread, conductive stretchable cloth, and conductive stretchable knitted fabric Download PDFInfo
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- TW201735807A TW201735807A TW106100492A TW106100492A TW201735807A TW 201735807 A TW201735807 A TW 201735807A TW 106100492 A TW106100492 A TW 106100492A TW 106100492 A TW106100492 A TW 106100492A TW 201735807 A TW201735807 A TW 201735807A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/12—Threads containing metallic filaments or strips
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/441—Yarns or threads with antistatic, conductive or radiation-shielding properties
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
Description
本發明係關於一種導電性伸縮紗線、導電性伸縮布料及導電性伸縮針織物。 The present invention relates to a conductive stretchable yarn, a conductive stretch fabric, and a conductive stretch fabric.
在專利文獻1中,已有提出一種能夠捕捉穿用者的動作作為電信號之帶有應變感測器的衣服。該帶有應變感測器的衣服,係指具有能夠伸縮的布料本體、以及附設於該布料本體且能夠追蹤布料本體之伸縮的應變感測器之帶有應變感測器的布料,並具備配線部所構成,該配線部係電性連接於應變感測器,並且一體地設置於布料本體且追蹤布料本體之伸縮而變形。 Patent Document 1 proposes a garment with a strain sensor capable of capturing the action of a wearer as an electrical signal. The clothing with a strain sensor refers to a cloth body with a stretchable cloth body and a strain sensor attached to the cloth body and capable of tracking the expansion and contraction strain sensor of the cloth body, and has wiring In the configuration, the wiring portion is electrically connected to the strain sensor, and is integrally provided on the cloth body and tracks and deforms the cloth body.
可使用CNT(carbon nanotube;奈米碳管)應變感測器作為應變感測器,該CNT應變感測器係使用奈米碳管,CNT應變感測器係具備:基板,其是具有黏貼於布料本體之橡膠等的柔軟性;及CNT膜,其是設置於該基板的表面側;及一對電極,其是分別配設於該CNT纖維的端部;以及保護部,其是保護CNT膜。 A CNT (carbon nanotube) strain sensor can be used as the strain sensor, the CNT strain sensor is a carbon nanotube, and the CNT strain sensor is provided with a substrate which is adhered to a softness of rubber or the like of the main body of the fabric; and a CNT film provided on the surface side of the substrate; and a pair of electrodes respectively disposed at end portions of the CNT fibers; and a protective portion for protecting the CNT film .
該應變感測器,係構成為:當朝向使兩端部的電極間分離或接近的方向伸縮時,CNT纖維的彼此間隔就會擴大縮小變動並使兩電極間的電阻變化。 In the strain sensor, when the fibers are expanded and contracted in a direction in which the electrodes at the both end portions are separated or approached, the distance between the CNT fibers is increased and decreased, and the electric resistance between the electrodes is changed.
專利文獻1:日本特開2014-25180號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2014-25180
但是,因專利文獻1所述的CNT應變感測器,係藉由在具備有伸縮性的基板配置CNT膜所構成,故而例如在安裝於衣服上的情況下,有必要將該基板縫接或黏接於主底布,又,為了將從CNT應變感測器取出信號所需的配線部,一體地設置於顯示伸縮性的衣服上,就有必要在主底布縫上具有導電性的紗線狀體,或是使用已針織或梭織具有導電性之紗線狀體的主底布,而產生非常費事的問題。 However, since the CNT strain sensor described in Patent Document 1 is configured by arranging a CNT film on a substrate having elasticity, for example, when it is attached to clothes, it is necessary to sew the substrate or Bonding to the main base fabric, and in order to integrally provide the wiring portion required to take out the signal from the CNT strain sensor to the garment exhibiting stretchability, it is necessary to have a conductive yarn on the main base fabric. The linear body, or the main base fabric which has been knitted or woven with a conductive yarn-like body, causes a very troublesome problem.
又,因帶有應變感測器的布料之伸縮性能,係依存於由合成樹脂、橡膠、不織布、金屬等所構成的基板,且非為與布料本體之伸縮性能一致,故而也有很難精度佳地檢測布料本體之伸縮狀態的問題。 Moreover, the stretchability of the cloth with the strain sensor depends on the substrate made of synthetic resin, rubber, non-woven fabric, metal, etc., and is not consistent with the stretchability of the fabric body, so it is difficult to accurately. The problem of detecting the telescopic state of the cloth body is detected.
又,當配置於衣服上的應變感測器之面積變大時,也有因基板而使通氣性受阻的問題,且也有無法日 常穿戴的問題。 Moreover, when the area of the strain sensor disposed on the clothes is increased, there is a problem that the air permeability is hindered by the substrate, and there is also a problem that the day is not possible. Always wear the problem.
本發明之目的,係在於:有鑑於上面所述的問題,而提供一種在簡單的構成下就能依照伸長率使電阻變化的導電性伸縮紗線,並且提供一種不需費事就可以實現的導電性伸縮布料及導電性伸縮針織物。 SUMMARY OF THE INVENTION An object of the present invention is to provide a conductive stretchable yarn which can change electrical resistance in accordance with elongation in a simple configuration in view of the above problems, and provides a work which can be realized without trouble. Conductive stretch fabric and conductive stretch fabric.
為了達成上述之目的,如同申請專利範圍之請求項1所述般,本發明的導電性伸縮紗線之特徵構成係由在芯部中使用彈性紗線,在被覆前述芯部的被覆部中使用導電紗線的包覆紗線(covering yarn)所構成,且具備:前述包覆紗線之電阻值是與前述包覆紗線之伸長率相關而變化的可變電阻特性。 In order to achieve the above object, the conductive stretchable yarn of the present invention is characterized in that the elastic yarn is used in the core and is used in the covering portion covering the core portion, as described in the claim 1 of the patent application. The cover yarn of the conductive yarn is composed of a varistor characteristic in which the electric resistance value of the coated yarn is changed in accordance with the elongation of the coated yarn.
線狀體之電阻值R,係與長度l成正比,且與截面積A成反比。當線狀體之電阻率設為ρ時,就成為電阻值R=ρ×(l/A)。在包覆紗線處於未伸長狀態時,係成為構成被覆部的導電紗線緊密地捲繞於成為芯部的彈性紗線之周圍的狀態,且使鄰接的導電紗線之表面彼此緊密地接觸,藉此上面數式之長度l會變短,並且截面積A會變大,而電阻值會變小。當包覆紗線伸長時,因鄰接的導電紗線之表面彼此就會按照伸長之程度逐漸地隔離,故而上面數式之長度l會變長,並且截面積A會變小,而電阻值會逐漸變大,且伸長之程度越變大則電阻值就越變大。換句話說,能顯示包覆紗線之電阻值是與包覆紗線之伸長 率相關而變化的可變電阻特性。 The resistance value R of the linear body is proportional to the length l and inversely proportional to the cross-sectional area A. When the resistivity of the linear body is ρ, the resistance value R = ρ × (l / A). When the coated yarn is in an unstretched state, the conductive yarn constituting the covering portion is tightly wound around the elastic yarn which becomes the core portion, and the surfaces of the adjacent conductive yarns are brought into close contact with each other. Therefore, the length l of the above formula becomes shorter, and the cross-sectional area A becomes larger, and the resistance value becomes smaller. When the covered yarn is elongated, since the surfaces of the adjacent conductive yarns are gradually separated from each other according to the degree of elongation, the length l of the above formula becomes longer, and the sectional area A becomes smaller, and the resistance value will be Gradually become larger, and as the degree of elongation becomes larger, the resistance value becomes larger. In other words, it can be shown that the resistance value of the covered yarn is the elongation of the covered yarn. Rate dependent variable varistor characteristics.
本發明的導電性伸縮紗線之第二特徵構成係在於:作為前述包覆紗線之芯紗(core yarn),係使用牽伸比(draft rate)為1.2倍至3.5倍之範圍的彈性紗線。 The second characteristic feature of the conductive stretchable yarn of the present invention is that the core yarn as the coated yarn is an elastic yarn having a draft ratio of 1.2 times to 3.5 times. line.
當使用彈性紗線之牽伸比成為1.2倍至3.5倍之範圍的包覆紗線時,就能穩定獲得顯示優異之可變電阻特性的導電性伸縮紗線。 When the coated yarn having a draw ratio of the elastic yarn in the range of 1.2 times to 3.5 times is used, the conductive stretchable yarn exhibiting excellent variable resistance characteristics can be stably obtained.
本發明的導電性伸縮紗線之第三特徵構成係在於:作為前述包覆紗線,係使用撚數為200T/M至1000T/M之範圍的包覆紗線。 A third characteristic feature of the conductive stretchable yarn of the present invention is that a coated yarn having a number of turns of from 200 T/M to 1000 T/M is used as the coated yarn.
如同申請專利範圍之請求項4所述般,本發明的導電性伸縮布料之特徵構成係由在至少一部分中使用具備有上述之特徵構成的導電性伸縮紗線梭織成的布料所構成,且具備:前述布料之電阻值是與前述布料之伸長率相關而變化的可變電阻特性。 The characteristic structure of the electrically conductive stretch fabric of the present invention is constituted by a fabric woven by using at least a part of the conductive stretch yarn having the above-described characteristics, as described in the claim 4 of the patent application, and The resistance value of the cloth is a variable resistance characteristic that changes in accordance with the elongation of the cloth.
當使在經紗和緯紗之其中任一方或雙方中使用導電性伸縮紗線所梭織成的布料伸長時,電阻值就會按照導電性伸縮紗線的可變電阻特性而變化,且可以藉由偵測電阻值來掌握布料的伸長率。 When the fabric woven by using the conductive stretch yarn in either or both of the warp yarn and the weft yarn is elongated, the electric resistance value varies depending on the varistor characteristics of the electroconductive stretch yarn, and can be Detect the resistance value to grasp the elongation of the fabric.
如同申請專利範圍之請求項5所述般,本發明的導電性伸縮針織物之特徵構成係由在至少一部分中使用具備有上述之特徵構成的導電性伸縮紗線針織成的針織物所構成,且具備:前述針織物之電阻值是與前述針織物之伸長率相關而變化的可變電阻特性。 The characteristic structure of the conductive stretch knitted fabric of the present invention is constituted by a knitted fabric knitted with at least a part of the conductive stretchable yarn having the above-described characteristics, as described in the claim 5 of the patent application. Further, the resistance value of the knitted fabric is a variable resistance characteristic that changes in accordance with the elongation of the knitted fabric.
當使使用導電性伸縮紗線所針織成的針織物伸長時,電阻值就會按照導電性伸縮紗線的可變電阻特性而變化,且可以藉由偵測電阻值來掌握針織物的伸長率。 When the knitted fabric knitted with the conductive stretchable yarn is stretched, the electric resistance value changes according to the variable resistance characteristic of the conductive stretchable yarn, and the elongation of the knitted fabric can be grasped by detecting the resistance value. .
如同以上說明般,依據本發明,可以提供一種在簡單的構成下就能依照伸長率使電阻變化的導電性伸縮紗線,並且提供一種不需費事就可以實現的導電性伸縮布料及導電性伸縮針織物。 As described above, according to the present invention, it is possible to provide a conductive stretchable yarn which can change electrical resistance in accordance with elongation in a simple configuration, and to provide a conductive stretchable fabric and conductivity which can be realized without trouble. Telescopic knitwear.
1‧‧‧導電性伸縮紗線 1‧‧‧conductive stretch yarn
2‧‧‧導電性伸縮針織物 2‧‧‧Conductive stretch knitted fabric
10、10A、10B‧‧‧導電紗線 10, 10A, 10B‧‧‧ conductive yarn
11‧‧‧彈性紗線 11‧‧‧Elastic yarn
21‧‧‧異向性導電底布(本發明底布) 21‧‧‧ Anisotropic conductive backing (the base fabric of the invention)
22‧‧‧薄片本體 22‧‧‧Sheet body
23‧‧‧材料纖維 23‧‧‧Material fiber
24‧‧‧非導電紗線 24‧‧‧ Non-conductive yarn
25‧‧‧導電性被膜 25‧‧‧Electrical envelope
26‧‧‧無膜部 26‧‧‧Without the membrane
27‧‧‧絕緣部 27‧‧‧Insulation
29‧‧‧交點 29‧‧‧ intersection
210‧‧‧疊合面部 210‧‧‧Folding face
211‧‧‧被膜缺損 211‧‧‧film defect
第1圖(a)係由DCY所構成的導電性伸縮紗線之非伸長狀態的說明圖;第1圖(b)係由DCY所構成的導電性伸縮紗線之伸長狀態的說明圖。 Fig. 1(a) is an explanatory view showing a non-stretched state of a conductive stretchable yarn composed of DCY; and Fig. 1(b) is an explanatory view showing an extended state of a conductive stretchable yarn composed of DCY.
第2圖(a)係由SCY所構成的導電性伸縮紗線之非伸長狀態的說明圖;第2圖(b)係由SCY所構成的導電性伸縮紗線之伸長狀態的說明圖。 Fig. 2(a) is an explanatory view showing a non-stretched state of the conductive stretchable yarn composed of SCY, and Fig. 2(b) is an explanatory view showing an extended state of the conductive stretchable yarn composed of SCY.
第3圖係使用導電性伸縮紗線之平紋組織(plain knitting)的針織組織圖。 Fig. 3 is a knitting structure diagram of plain knitting using a conductive stretch yarn.
第4圖係本發明的導電性伸縮針織物之可變電阻特性的第一實驗結果之說明圖。 Fig. 4 is an explanatory view showing the first experimental result of the variable resistance characteristics of the electrically conductive stretchable knitted fabric of the present invention.
第5圖(a)至(c)係第4圖的特性圖。 Fig. 5 (a) to (c) are characteristic diagrams of Fig. 4.
第6圖係本發明的導電性伸縮針織物之可變電阻特性 的第二實驗結果之說明圖。 Figure 6 is a graph showing the variable resistance characteristics of the electrically conductive stretch knitted fabric of the present invention. An illustration of the second experimental result.
第7圖(a)至(j)係第6圖的特性圖。 Fig. 7 (a) to (j) are characteristic diagrams of Fig. 6.
第8圖係示意性地顯示在顯示另一實施例的底布中所用的材料纖維(material fiber)中形成為導電性被膜的無膜部(作為材料纖維的絕緣部)之一例的立體圖。 Fig. 8 is a perspective view schematically showing an example of a film-free portion (an insulating portion as a material fiber) formed as a conductive film in a material fiber used in a base fabric of another embodiment.
第9圖係示意性地顯示在顯示另一實施例的底布中所用的材料纖維中形成為導電性被膜的無膜部(作為材料纖維的絕緣部)之另一例的立體圖。 Fig. 9 is a perspective view schematically showing another example of a film-free portion (insulating portion as a material fiber) formed as a conductive film among the material fibers used in the base fabric of another embodiment.
第10圖(a)係示意性地顯示藉由平紋組織來實施顯示另一實施例之底布的情況的表面之纖維結構圖;第10圖(b)係背面之纖維結構造圖。 Fig. 10(a) is a view schematically showing a fiber structure diagram of a surface in which a base fabric of another embodiment is shown by a plain weave; and Fig. 10(b) is a fiber structure drawing of the back surface.
第11圖(a)係第8圖(a)之X部放大圖;第11圖(b)係第8圖(b)之Y部放大圖。 Fig. 11(a) is an enlarged view of a portion X of Fig. 8(a), and Fig. 11(b) is an enlarged view of a portion Y of Fig. 8(b).
第12圖係示意性地顯示對應第11圖(a)之A-A線箭頭而形成交點的導電性被膜之一例的剖視圖。 Fig. 12 is a cross-sectional view schematically showing an example of a conductive film which forms an intersection point corresponding to the arrow A-A of Fig. 11(a).
第13圖係示意性地顯示對應第11圖(a)之A-A線箭頭而形成交點的導電性被膜之另一例的剖視圖。 Fig. 13 is a cross-sectional view schematically showing another example of the conductive film which forms an intersection point corresponding to the arrow A-A of Fig. 11(a).
以下,基於圖式說明本發明的導電性伸縮紗線、導電性伸縮布料及導電性伸縮針織物之一例。 Hereinafter, an example of the conductive stretchable yarn, the conductive stretch fabric, and the conductive stretch knitted fabric of the present invention will be described based on the drawings.
如第1圖(a)及(b)所示,導電性伸縮紗線1係由在芯部中使用彈性紗線11,在被覆芯部的被覆部中使用導電紗線10A、10B的包覆紗線所構成,且由使 用導電紗線10A、10B來雙層被覆芯部的DCY所構成。第1圖(a)係顯示拉力並未作用的無負荷時之收縮狀態的導電性伸縮紗線1,第1圖(b)係顯示拉力有作用的負荷時之伸長狀態的導電性伸縮紗線1。 As shown in Fig. 1 (a) and (b), the conductive stretch yarn 1 is formed by using the elastic yarn 11 in the core portion and using the conductive yarns 10A and 10B in the covering portion covering the core portion. Yarn The conductive yarns 10A and 10B are used to double-layer the DCY covering the core. Fig. 1(a) shows a conductive stretchable yarn 1 in a contracted state in which no tensile force is applied, and a conductive stretchable yarn 1 in an extended state in which a tensile load is applied. 1.
在以下之說明中所謂「彈性紗線」,係意指具備在無負荷時,亦即非伸長時(成為常態)能維持收縮狀態,而在負荷時會依拉力而伸長的特性,且當解除拉力時會從伸長狀態復原(收縮)至原來之收縮狀態的材料;所謂導電紗線,係意指金屬成分露出於紗線表面的裸材。 In the following description, the term "elastic yarn" means that it has a characteristic that it can maintain a contracted state when it is not loaded, that is, when it is not extended (normal), and is stretched by a tensile force during load, and is released. A material that recovers (contracts) from the stretched state to the original contracted state when pulled; the term "conductive yarn" means a bare material whose metal component is exposed on the surface of the yarn.
一般而言,當將線狀體之電阻率設為ρ時,就可以表示為電阻值R=ρ×(l/A)。換句話說,電阻值R,係與長度l成正比,且與截面積A成反比。 In general, when the resistivity of the linear body is set to ρ, it can be expressed as a resistance value R = ρ × (l / A). In other words, the resistance value R is proportional to the length l and inversely proportional to the cross-sectional area A.
如第1圖(a)所示,在導電性伸縮紗線1處於收縮狀態時,係成為構成被覆部的導電紗線10A、10B緊密地捲繞於成為芯部的彈性紗線11之周圍的狀態,藉由鄰接的導電紗線之表面彼此緊密地接觸,上面數式之長度l就會變短,並且截面積A會變大,而電阻值會變小。 As shown in Fig. 1(a), when the conductive stretchable yarn 1 is in a contracted state, the conductive yarns 10A and 10B constituting the covering portion are tightly wound around the elastic yarn 11 serving as a core portion. In the state, by the surface of the adjacent conductive yarns being in close contact with each other, the length l of the above formula becomes shorter, and the sectional area A becomes larger, and the resistance value becomes smaller.
如第1圖(b)所示,當導電性伸縮紗線1伸長時,因與彈性紗線11之徑向及長度方向鄰接的導電紗線10A、10B之表面彼此就會按照伸長之程度逐漸地隔離,故而上面數式之長度l會變長,並且截面積A會變小,而電阻值會逐漸變大。從而,伸長之程度越變大則電阻值就越變大。換句話說,會顯示包覆紗線之每一預定長度的電阻值是與包覆紗線之伸長率相關而變化的可變電阻 特性。 As shown in Fig. 1(b), when the conductive stretchable yarn 1 is stretched, the surfaces of the conductive yarns 10A, 10B adjacent to the radial direction and the longitudinal direction of the elastic yarn 11 gradually increase in accordance with the degree of elongation. Ground isolation, so the length l of the above formula will become longer, and the cross-sectional area A will become smaller, and the resistance value will gradually become larger. Therefore, as the degree of elongation becomes larger, the resistance value becomes larger. In other words, it will be shown that the resistance value of each predetermined length of the covered yarn is a variable resistance which varies depending on the elongation of the covered yarn. characteristic.
作為構成芯部的彈性紗線11,係可以採用單獨使用聚胺基甲酸酯(polyurethane)系或橡膠系之彈性物(elastomer)材料的彈性紗線,也能夠採用在「芯」中使用聚胺基甲酸酯系或橡膠系之彈性物材料,在「覆蓋」中使用尼龍(nylon)或聚酯(polyester)的包覆紗線等。 As the elastic yarn 11 constituting the core portion, an elastic yarn using a polyurethane or a rubber-based elastomer may be used alone, or a poly-core may be used in the "core". A urethane-based or rubber-based elastic material is a nylon or nylon coated yarn used for "covering".
作為構成被覆部的導電紗線10A、10B,係可以使用將樹脂纖維或天然纖維、或是金屬線等作為芯,對該芯進行濕式或乾式的塗佈(coating)、鍍覆(plating)、真空成膜、其他的適當沉積法(deposition technique)以沉積金屬成分的金屬沉積線(鍍覆線)。 As the conductive yarns 10A and 10B constituting the covering portion, a resin fiber, a natural fiber, a metal wire or the like can be used as a core, and the core can be wet-coated or dry-coated or plated. , vacuum film formation, other suitable deposition techniques to deposit metal deposition lines (plating lines) of metal components.
作為構成導電紗線10A、10B的紗線之芯,雖然也能夠採用單絲(monofilament),但是採用多絲(multifilament)或紡紗(spun yarn)能獲得比單絲更佳的可變電阻特性。更且,也能夠使用如聚胺基甲酸酯纖維之具備有伸縮性的纖維。作為被覆部,採用羊毛(woolly)加工紗線或SCY、DCY等的包覆紗線、羽毛加工紗線等的蓬鬆加工紗線,能獲得更佳的可變電阻特性。 As the core of the yarn constituting the conductive yarns 10A, 10B, although a monofilament can be used, a multifilament or a spun yarn can be used to obtain a varistor characteristic better than a monofilament. . Further, it is also possible to use a fiber having elasticity such as a polyurethane fiber. As the covering portion, a wool-processed yarn, a covered yarn such as SCY or DCY, or a fluffy processed yarn such as a feather-processed yarn can be used to obtain better variable resistance characteristics.
作為被覆於芯的金屬成分,可以使用例如鋁(aluminum)、鎳(nickel)、銅、鈦(titanium)、鎂(magnesium)、錫、鋅、鐵、銀、金、鉑、釩(vanadium)、鉬(molybdenum)、鎢(tungsten)、鈷(cobalt)等的純金屬或其等的合金、不鏽鋼、黃銅等。 As the metal component coated on the core, for example, aluminum, nickel, copper, titanium, magnesium, tin, zinc, iron, silver, gold, platinum, vanadium, or the like can be used. A pure metal such as molybdenum, tungsten, or cobalt, or an alloy thereof, stainless steel, brass, or the like.
第2圖(a)、(b)係顯示導電性伸縮紗線1 的其他態樣。該導電性伸縮紗線1,係指在芯部使用彈性紗線11,且在被覆芯部的被覆部使用導電紗線10的包覆紗線,且由使用導電紗線10將芯部被覆一層的SCY所構成。第2圖(a)係顯示無負荷時的伸縮狀態的導電性伸縮紗線1;第2圖(b)係顯示有負荷時的伸長狀態導電性伸縮紗線1。 Fig. 2 (a) and (b) show the conductive stretch yarn 1 Other aspects. The conductive stretch yarn 1 is a sheath yarn in which the elastic yarn 11 is used in the core portion, and the conductive yarn 10 is used in the covering portion covering the core portion, and the core portion is covered with the conductive yarn 10. The composition of SCY. Fig. 2(a) shows the conductive stretchable yarn 1 in a stretched state at the time of no load, and Fig. 2(b) shows the stretchable conductive stretchable yarn 1 at the time of load.
與DCY同樣,作為導電紗線10,可以使用將樹脂纖維或天然纖維、或是金屬線等作為芯,對該芯進行濕式或乾式的塗佈、鍍覆、真空成膜、其他的適當沉積法以沉積金屬成分的金屬沉積線(鍍覆線)。 Similarly to DCY, as the conductive yarn 10, a resin fiber, a natural fiber, a metal wire or the like can be used as a core, and the core can be wet-coated or dry-coated, plated, vacuum-formed, and other suitable deposition. The method is to deposit a metal deposition line (plating line) of a metal component.
為了使鄰接的導電紗線10的接觸面積依彈性紗線11的伸長程度而逐漸變小,作為構成導電紗線10的紗線之芯,較佳是採用多絲或紡紗,而作為被覆部更佳是採用羊毛加工紗線或SCY、DCY等的包覆紗線、羽毛加工紗線等的蓬鬆加工紗線。 In order to make the contact area of the adjacent conductive yarn 10 gradually smaller depending on the degree of elongation of the elastic yarn 11, the core of the yarn constituting the conductive yarn 10 is preferably a multifilament or a spun yarn, and is used as a covering portion. More preferably, it is a fluffy processed yarn such as a wool processing yarn, a coated yarn such as SCY or DCY, or a feather processing yarn.
如第2圖(a)所示,在導電性伸縮紗線1處於收縮狀態時,構成被覆部的導電紗線10會成為緊密地捲繞於成為芯部的彈性紗線11之周圍的狀態,藉由鄰接的導電紗線10之表面彼此緊密地接觸,上面數式之長度l就會變短,並且截面積A會變大,而電阻值會變小。 As shown in Fig. 2(a), when the conductive stretchable yarn 1 is in a contracted state, the conductive yarn 10 constituting the covering portion is tightly wound around the elastic yarn 11 serving as a core portion. By the surfaces of the adjacent conductive yarns 10 being in close contact with each other, the length l of the above formula becomes short, and the sectional area A becomes large, and the resistance value becomes small.
如第2圖(b)所示,當導電性伸縮紗線1伸長時,因與彈性紗線11之長度方向鄰接的導電紗線10之表面彼此就會按照伸長之程度逐漸地隔離,故而上面數式之長度l會變長,並且截面積A會變小,而電阻值會逐漸 變大,且伸長之程度越變大則電阻值就越變大。 As shown in Fig. 2(b), when the conductive stretchable yarn 1 is stretched, the surfaces of the conductive yarns 10 adjacent to the longitudinal direction of the elastic yarn 11 are gradually separated from each other in accordance with the degree of elongation. The length l of the formula will become longer, and the cross-sectional area A will become smaller, and the resistance value will gradually When it becomes larger, and the degree of elongation becomes larger, the resistance value becomes larger.
在第3圖(d)中,係例示平面針織物,作為使用如此的導電性伸縮紗線1的導電性伸縮針織物2。雖然無論使用SCY和DCY的哪一種都可作為導電性伸縮紗線1,但是由於DCY係具有導電紗線10A、10B彼此的交叉部且可以確保導通,而且容易提高被覆密度,能獲得降低初始電阻值的功效,所以更佳。 In Fig. 3(d), a planar knitted fabric is exemplified as the conductive stretchable knitted fabric 2 using the conductive stretchable yarn 1. Although either of SCY and DCY can be used as the conductive stretchable yarn 1, the DCY has the intersection of the conductive yarns 10A, 10B and can ensure conduction, and it is easy to increase the coating density, and the initial resistance can be reduced. The value of the effect, so better.
彈性紗線11的牽伸比和導電紗線10的撚數係可以使用與通常用於內衣用的包覆紗線同程度(例如牽伸比1.0倍至5.0倍左右、撚數50T/M至2000T/M左右)。所謂牽伸比係指包覆時的彈性紗線之伸展性,所謂撚數係指每1公尺的導電紗線之捲繞數。 The draft ratio of the elastic yarn 11 and the number of turns of the conductive yarn 10 can be used to the same extent as the coated yarn generally used for underwear (for example, the draw ratio is about 1.0 to 5.0 times, and the number of turns is 50 T/M to 2000T/M or so). The draw ratio refers to the stretchability of the elastic yarn at the time of coating, and the number of turns refers to the number of windings of the conductive yarn per 1 meter.
如此例般,只要是在至少一部分使用導電性伸縮紗線1針織所構成的導電性伸縮針織物2,就能顯現出針織物之每一預定長度的電阻值是與針織物之伸長率相關而變化的可變電阻特性。 As described above, as long as the conductive stretchable knitted fabric 2 is formed by knitting at least a part of the conductive stretch yarn 1, it is possible to express that the resistance value of each predetermined length of the knitted fabric is related to the elongation of the knitted fabric. Varying variable resistance characteristics.
尤其是,作為包覆紗線的芯紗,較佳是使用牽伸比從1.2倍至3.5倍之範圍的彈性紗線。當使用彈性紗線之牽伸比成為從1.2倍至3.5倍之範圍的包覆紗線時,就能獲得穩定顯示良好之可變電阻特性的導電性伸縮紗線。 In particular, as the core yarn covering the yarn, it is preferred to use an elastic yarn having a draw ratio ranging from 1.2 times to 3.5 times. When the coated yarn of the elastic yarn is used in a range of from 1.2 times to 3.5 times, a conductive stretchable yarn which exhibits stable varistor characteristics can be obtained.
又,作為包覆紗線,當使用撚數為200T/M至3000T/M之範圍的包覆紗線時,就能獲得穩定顯示良好之可變電阻特性的導電性伸縮紗線。 Further, when a coated yarn having a number of turns of 200 T/M to 3000 T/M is used as the coated yarn, a conductive stretchable yarn which stably exhibits a variable resistance characteristic can be obtained.
更且,尤其是當使用牽伸比為1.2倍至3.5倍之範圍的彈性紗線,以撚數為200T/M至3000T/M之範圍來包覆導電紗線時,就能獲得顯示優異之可變電阻特性的導電性伸縮紗線。 Further, especially when an elastic yarn having a draw ratio of 1.2 to 3.5 times is used, and the conductive yarn is coated in a range of 200 T/M to 3000 T/M, excellent display can be obtained. Conductive stretchable yarn of variable resistance characteristics.
更佳為,尤其是當使用牽伸比為1.5倍至3.5倍之範圍的彈性紗線,以撚數為200T/M至1000T/M之範圍來包覆導電紗線時,就能獲得顯示更優異之可變電阻特性的導電性伸縮紗線。 More preferably, especially when an elastic yarn having a draw ratio of 1.5 to 3.5 times is used, and the conductive yarn is coated in a range of 200 T/M to 1000 T/M, a display can be obtained. Conductive stretchable yarn with excellent variable resistance characteristics.
然後,藉由調整牽伸比及/或撚數,就可以將導電性伸縮紗線之每一既定長度的電阻值與伸長率的相關係數調整在較佳的值,且可以將使用導電性伸縮紗線的針織物或布料的可變電阻特性調整在較佳的特性。 Then, by adjusting the draft ratio and/or the number of turns, the correlation coefficient between the resistance value and the elongation of each predetermined length of the conductive stretchable yarn can be adjusted to a preferred value, and the conductive stretch can be used. The variable resistance characteristics of the knitted fabric or cloth of the yarn are adjusted to better characteristics.
例如,在有傾向當減小牽伸比時相對於伸長率的電阻變化率就變大,而當減小撚數時相對於伸長率的電阻變化率就變大的情況下,只要將牽伸比及撚數設定較小,就可以在伸長率較小的範圍內靈敏度佳地偵測電阻變化,且只要將牽伸比及撚數設定較大,就可以在伸長率在0%至100%之範圍內動態地變化的情況下靈敏度佳地偵測電阻變化。 For example, in the case where there is a tendency to decrease the rate of change with respect to the elongation when the draft ratio is decreased, and when the rate of change of the resistance with respect to the elongation becomes large when the number of turns is decreased, as long as the draft is made When the ratio is smaller than the number of turns, the resistance change can be detected with good sensitivity in a range where the elongation is small, and the elongation can be 0% to 100% as long as the draft ratio and the number of turns are set larger. Sensitivity is well detected in the case of dynamic changes within the range.
雖然已說明使用導電性伸縮紗線1並以平紋組織來針織導電性伸縮針織物2之例,但是導電性伸縮針織物2的針織組織並非限於平紋組織,也可採用富伸縮性的羅紋針法(rib stitch)(circular knitting:圓形羅紋針織)、或雙面針織(smooth knitting:雙羅紋針織),也 能夠採用其他任意的針織組織的緯編針織物。作為導電性伸縮編織物2,在採用圓形羅紋針織的情況下,不會在針織物的端緣捲翹而可以維持在穩定的平坦姿勢。更且,也能夠由經編針織物所構成。 Although the example in which the conductive stretchable yarn 1 is used and the conductive stretchable knitted fabric 2 is knitted in a plain weave structure has been described, the knitted structure of the conductive stretchable knitted fabric 2 is not limited to the plain weave structure, and a stretchable rib stitch method may be employed. (rib stitch) (circular knitting: circular rib knitting), or double knitting (smooth knitting: double rib knitting), also Weft knitted fabrics of any other knitted structure can be used. When the conductive stretch knitted fabric 2 is knitted by circular rib knitting, it can be maintained in a stable flat posture without being curled at the edge of the knitted fabric. Furthermore, it can also be composed of a warp knitted fabric.
只要構成長邊方向沿著緯圈方向(course direction)的帶狀之導電性伸縮針織物2、或是長邊方向沿著經圈方向(wale direction)的帶狀之導電性伸縮針織物2,就能獲得具備有在往長邊方向的伸長率中顯示相關之電阻特性的導電性伸縮針織物2。 As long as the strip-shaped conductive stretchable knitted fabric 2 having the longitudinal direction along the course direction is formed, or the strip-shaped conductive stretchable knitted fabric 2 having the longitudinal direction along the wale direction, The conductive stretch knitted fabric 2 having the electric resistance characteristic exhibited in the elongation in the longitudinal direction can be obtained.
在構成尺寸較大之緯編針織物的情況下,藉由以緯圈單位或是數個緯圈單位來切換導電性伸縮紗線1和絕緣性伸縮紗線來針織,就能顯現出在使用導電性伸縮紗線1的緯圈方向電阻值與針織物的伸長率相關而變化的可變電阻特性。作為絕緣性伸縮紗線,例如可以使用將使用聚胺基甲酸酯系或橡膠系的彈性物材料的彈性紗線作為芯紗來被覆絕緣性之紗線的SCY或DCY。 In the case of constituting a weft knitted fabric having a large size, by electrically switching the conductive stretchable yarn 1 and the insulating stretchable yarn in units of a latitude or a plurality of latitudes, it is possible to exhibit the use of conductive. The variable resistance characteristic in which the resistance value in the weft direction of the stretchable yarn 1 is changed in accordance with the elongation of the knitted fabric. As the insulating stretchable yarn, for example, SCY or DCY in which an insulating yarn using a polyurethane-based or rubber-based elastic material is used as a core yarn to cover an insulating yarn can be used.
同樣地,在構成尺寸較大的緯編針織物的情況下,只要在緯圈的一部分使用導電性伸縮紗線1,且構成為沿著經圈方向針織使用該導電性伸縮紗線1的部位,就能顯現出在使用導電性伸縮紗線1的經圈方向電阻值與針織物的伸長率相關而變化的可變電阻特性。 Similarly, when a weft knitted fabric having a large size is formed, the conductive stretchable yarn 1 is used in a part of the weft, and the conductive stretch yarn 1 is knitted along the warp direction. The varistor characteristics which change in the direction of the warp direction of the conductive stretchable yarn 1 in relation to the elongation of the knitted fabric can be exhibited.
更且,也能夠藉由使用在至少一部分具備有上述之特徵構成的導電性伸縮紗線1來針織而構成導電性伸縮布料(針織物)。當伸展在經紗和緯紗之其中任一方 使用導電性伸縮紗線而針織成的導電性伸縮布料時,電阻值就會隨著導電性伸縮紗線的可變電阻特性而變化,且可以藉由偵測電阻值來掌握布料的伸長率。 Furthermore, it is also possible to form a conductive stretch fabric (knitted fabric) by knitting using the conductive stretchable yarn 1 having at least a part of the above-described features. When stretching in either of the warp and weft When the conductive stretchable fabric knitted by the conductive stretchable yarn is used, the electric resistance value changes depending on the varistor characteristics of the conductive stretchable yarn, and the elongation of the fabric can be grasped by detecting the resistance value.
在此情況下,當在經紗和緯紗之其中任一方連續配置複數根導電性伸縮紗線時,由於能夠確保鄰接的導電性伸縮紗線彼此的電性接觸,所以即便一根導電性伸縮紗線斷裂仍能補齊。 In this case, when a plurality of conductive stretchable yarns are continuously disposed in one of the warp yarns and the weft yarns, even if one of the conductive stretchable yarns can be electrically contacted with each other, even one conductive stretchable yarn can be ensured. The break can still be filled.
在經紗和緯紗的雙方使用導電性伸縮紗線1來構成導電性伸縮布料時,就能顯現出電阻值與導電性伸縮布料之縱橫雙向之各自的伸長率相關而變化的可變電阻特性,且可以藉由偵測電阻值來掌握與布料之雙向對應的伸長率。 When the conductive stretchable fabric 1 is used to form the conductive stretchable fabric 1 in both the warp and the weft, the varistor characteristics in which the resistance value changes in relation to the elongation in both the longitudinal and transverse directions of the conductive stretch fabric can be exhibited, and The elongation corresponding to the two-way of the cloth can be grasped by detecting the resistance value.
作為針織組織,可以使用平紋組織、斜紋組織、緞紋組織的三原組織,且能夠使用以此等作為基礎的變化組織。 As the knitted structure, a three-original structure of a plain weave, a twill weave, and a satin weave can be used, and a changed structure based on such a base can be used.
只要將本發明的針織物或布料使用於衣服的一部分,就可以基於藉由底布之伸長所引起的電阻值之變化來偵測穿用者的姿勢變化。不僅能夠將本發明的針織物或布料重疊配置於構成衣服的主底布之一部分中,也能夠用本發明的針織物或布料來構成主底布的一部分。 As long as the knitted fabric or the cloth of the present invention is used for a part of the garment, the change in the posture of the wearer can be detected based on the change in the resistance value caused by the elongation of the base fabric. Not only the knitted fabric or the cloth of the present invention can be placed in a part of the main base fabric constituting the garment, but also a part of the main base fabric can be formed by the knitted fabric or the cloth of the present invention.
除了衣服以外,還可以作為用以計測伸縮作動的對象物之伸縮的程度或次數、進而伸縮週期等來活用。 In addition to the clothes, it can be used as a measure for measuring the extent or the number of times of expansion and contraction of the object to be stretched, and further, the expansion and contraction period.
以下,說明確認本發明的針織物之可變電阻特性後的實驗結果。 Hereinafter, the experimental results after confirming the varistor characteristics of the knitted fabric of the present invention will be described.
使用DCY來製作圓形羅紋針織物,且將該圓形羅紋針織物作為實施例1,該DCY係採用鍍銀纖維的33dtex作為成為被覆部的導電紗線10,且採用聚胺基甲酸酯紗線的155dtex作為成為芯部的彈性紗線11。彈性紗線的牽伸比為2.6倍,導電紗線的撚數為477T/M。試驗片的尺寸,為長邊12cm、短邊0.8cm。 A circular rib knitted fabric was produced using DCY, and the circular rib knitted fabric was used as Example 1, which used 33 dtex of silver-plated fiber as the conductive yarn 10 to be a coated portion, and a polyurethane was used. 155 dtex of the yarn is used as the elastic yarn 11 which becomes the core. The draw ratio of the elastic yarn was 2.6 times, and the number of turns of the conductive yarn was 477 T/M. The size of the test piece was 12 cm on the long side and 0.8 cm on the short side.
採用二根鍍銀纖維的78dtex作為導電紗線10,並且採用聚胺基甲酸酯紗線的110dtex作為彈性紗線11,並用添紗針織(plating knit)來製作圓形羅紋針織物,且將該圓形羅紋針織物作為比較例1。試驗片的尺寸,為長邊12cm、短邊0.7cm。 78dtex of two silver-plated fibers is used as the conductive yarn 10, and 110dtex of the polyurethane yarn is used as the elastic yarn 11, and a circular rib knit is made by plating knit, and This circular rib knitted fabric was used as Comparative Example 1. The size of the test piece was 12 cm on the long side and 0.7 cm on the short side.
作為比較例2,採用三根鍍銀纖維的78dtex作為導電紗線10,並且採用聚胺基甲酸酯紗線的110dtex作為彈性紗線11,並用添紗針織來製作圓形羅紋針織物,且將該圓形羅紋針織物作為比較例2。試驗片的尺寸,為長邊12cm、短邊0.8cm。 As Comparative Example 2, 78 dtex of three silver-plated fibers was used as the conductive yarn 10, and 110 dtex of the polyurethane yarn was used as the elastic yarn 11, and a circular rib knitted fabric was produced by knitting with a woven yarn, and This circular rib knitted fabric was designated as Comparative Example 2. The size of the test piece was 12 cm on the long side and 0.8 cm on the short side.
用金屬製夾(clip)來固定從各試驗片之長邊方向兩端離開1cm的位置,且以夾住各試驗片的兩端之方式來獲得非伸長狀態(無負荷)的跨距10cm(伸長率 0%)的方式伸展於試驗裝置,從該伸展狀態使試驗長度以既定的伸長率伸長及於10cm至20cm,且用電阻測定器來測定伸長後的各電阻值。 A metal clip was used to fix a position 1 cm away from both ends in the longitudinal direction of each test piece, and a non-elongated state (no load) span of 10 cm was obtained by sandwiching both ends of each test piece ( Elongation The method of 0%) was extended to the test apparatus, and the test length was extended from the stretched state at a predetermined elongation and was 10 cm to 20 cm, and the resistance values after elongation were measured with a resistance measuring device.
第4圖、第5圖(a)至(c)係顯示實驗結果。如第5圖(a)所示,在實驗例1中,已判明具備有會按照伸長程度而呈現顯著的電阻之變化,且針織物之每一既定長度的電阻值是與針織物之伸長率相關而變化的可變電阻特性。 Fig. 4 and Fig. 5 (a) to (c) show the experimental results. As shown in Fig. 5(a), in Experimental Example 1, it was found that there was a change in resistance which exhibited remarkable resistance according to the degree of elongation, and the resistance value of each predetermined length of the knitted fabric was the elongation of the knitted fabric. Correlated variable resistance characteristics.
但是,如第5圖(b)及(c)所示,在比較例1、2中,在針織物之每一既定長度的電阻值與針織物的伸長率之間並無顯示相關。 However, as shown in Fig. 5 (b) and (c), in Comparative Examples 1 and 2, there was no correlation between the resistance value of each predetermined length of the knitted fabric and the elongation of the knitted fabric.
其次,製作複數個用作為包覆條件的牽伸比和撚數有所不同的DCY所針織而成的圓形羅紋針織物,且分別作為實施例1A、實施例2至10,該DCY係採用鍍銀纖維的33dtex作為成為被覆部的導電紗線10,且採用聚胺基甲酸酯紗線的155dtex作為成為芯部的彈性紗線11。 Next, a plurality of circular rib knitted fabrics knitted by DCY having different draft ratios and number of turns as coating conditions were produced, and were respectively used as Example 1A and Examples 2 to 10, and the DCY system was used. 33 dtex of the silver-plated fiber was used as the conductive yarn 10 as the coating portion, and 155 dtex of the polyurethane yarn was used as the elastic yarn 11 to be the core portion.
分別準備長邊12cm、短邊0.7cm的試驗片(詳言之,在短邊的寬度方向中央部形成有6個緯圈的導電部,在兩側部分別形成有8個緯圈的非導電部,且導電部和非導電部的各個朝向長邊連續針織),且在各試驗片的長邊方向兩端部,分別設置有1cm的夾頭(chuck) 部。夾頭部,係為了防止導電紗線或彈性紗線的脫落而使用聚胺基甲酸酯熱熔膜(hot melt film)進行熱積層所成。 A test piece having a long side of 12 cm and a short side of 0.7 cm was prepared (in detail, six latitudinal conductive portions were formed in the central portion in the width direction of the short side, and eight latitudinal non-conductive portions were formed on both sides. And each of the conductive portion and the non-conductive portion is continuously knitted toward the long side, and a chuck of 1 cm is provided at each end portion in the longitudinal direction of each test piece. unit. The chuck head is formed by thermally laminating a hot melt film in order to prevent the conductive yarn or the elastic yarn from falling off.
以夾住各試驗片之兩端的夾頭部而獲得非伸長狀態(無負荷)的跨距10cm(伸長率0%)的方式伸展於試驗裝置,從該伸展狀態使試驗長度以既定的伸長率伸長及於10cm至15cm,且用電阻測定器來測定伸長後的各電阻值。 Extending the test device by means of sandwiching the clip heads at both ends of each test piece to obtain a non-stretched state (no load) with a span of 10 cm (elasticity 0%), from which the test length was set to a predetermined elongation The elongation was between 10 cm and 15 cm, and the resistance values after elongation were measured with a resistance measuring device.
第6圖、第7圖(a)至(g)係顯示實驗結果。已判明無論是在哪一個實驗例中,都會按照伸長程度而呈現顯著的電阻之變化,且具備針織物之每一既定長度的電阻值是與針織物之伸長率相關而變化的可變電阻特性。 Fig. 6 and Fig. 7 (a) to (g) show the experimental results. It has been found that in any of the experimental examples, a significant change in electrical resistance is exhibited in accordance with the degree of elongation, and the resistance value of each predetermined length of the knitted fabric is a variable resistance characteristic which varies depending on the elongation of the knitted fabric. .
根據此可判明,藉由使用牽伸比為1.5倍至3.5倍之範圍的彈性紗線,且使用撚數為200T/M至1000T/M之範圍的包覆紗線,來作為包覆紗線的芯紗,就能在針織物之每一既定長度的電阻值與針織物的伸長率之間顯示良好的相關。 According to this, it is understood that the coated yarn is used as the covered yarn by using the elastic yarn having a draw ratio of 1.5 to 3.5 times and using a coated yarn having a number of turns of 200 T/M to 1000 T/M. The core yarn exhibits a good correlation between the resistance value of each predetermined length of the knitted fabric and the elongation of the knitted fabric.
以下,基於圖式來說明與本發明關聯的另一發明的實施形態。 Hereinafter, embodiments of another invention related to the present invention will be described based on the drawings.
本發明之目的係在於提供一種新穎的異向性導電底布(坯布),其具有:一邊單一或複合式地顯現出將纖維結構作為要素的通氣性、可撓性、柔軟性、伸縮性等,且一邊在薄片表面(sheet surface)方向上保持非導通,另一 方面,在薄片厚度方向顯示導通之電性異向性的導電結構,且可以飛躍性地提高通用性、便利性。 An object of the present invention is to provide a novel anisotropic conductive backing fabric (gray fabric) which has a single or composite appearance of air permeability, flexibility, flexibility, stretchability, etc., which have a fiber structure as an element. And while maintaining non-conduction in the direction of the sheet surface, the other On the other hand, an electrically conductive structure having electrical conductivity is displayed in the thickness direction of the sheet, and versatility and convenience can be dramatically improved.
第8圖至第13圖係示意性地顯示本關聯發明的異向性導電底布(坯布)21(以下,稱為「本發明底布21」)之一實施形態。本發明底布21,係假設為取決於針織的針織組織或取決於梭織的梭織組織、或是藉由其他的方法(交織、熔合、接著等)而具有纖維結構之物,且將以外形呈現薄片形體的方式所形成而成的薄片本體22(參照第10圖)作為主體。 8 to 13 are views schematically showing an embodiment of an anisotropic conductive backing (mesh) 21 (hereinafter referred to as "the base fabric 21 of the present invention") of the present invention. The base fabric 21 of the present invention is assumed to have a fibrous structure depending on the knitted structure of the knitting or the woven structure depending on the woven fabric, or by other methods (interlacing, fusion, bonding, etc.), and The sheet main body 22 (refer to FIG. 10) formed in a form of a sheet-shaped body is mainly used as a main body.
如第8圖或第9圖所示,形成該薄片本體22的材料纖維23,係假設具有:非導電紗線24,其是至少紗線表面顯示非導電性;以及導電性被膜25,其是成膜於該非導電紗線24的紗線表面。 As shown in Fig. 8 or Fig. 9, the material fibers 23 forming the sheet body 22 are assumed to have: a non-conductive yarn 24 which exhibits at least a non-conductive surface of the yarn; and a conductive film 25 which is A film is formed on the surface of the yarn of the non-conductive yarn 24.
在該材料纖維23中,係在導電性被膜25處處分布形成有無膜部26。從而,在材料纖維23的表面係透過該無膜部26而露出非導電紗線24的紗線表面。 In the material fiber 23, the film portion 26 is formed to be distributed at the conductive film 25. Thereby, the surface of the material fiber 23 is transmitted through the film-free portion 26 to expose the surface of the yarn of the non-conductive yarn 24.
亦即,雖然材料纖維23,原則上是藉由纖維表面由導電性被膜25所覆蓋來顯示導電性,但是由於在透過導電性被膜25之無膜部26而露出的部位(非導電紗線24的紗線表面)並未導電,所以藉由該無膜部26的存在,作為材料纖維23,就會處處形成有絕緣部27。 That is, the material fiber 23 is in principle exposed by the conductive film 25 to exhibit conductivity, but is exposed at a portion that is transmitted through the film-free portion 26 of the conductive film 25 (non-conductive yarn 24). Since the surface of the yarn is not electrically conductive, the insulating portion 27 is formed as the material fiber 23 by the presence of the film-free portion 26.
再者,此等的第8圖及第9圖係顯示在形成於薄片本體22之狀況下的材料纖維23之一部分。只是,在哪一個階段實施使導電性被膜25之無膜部26形成的工 序,並非被限定。代表性的順序(第一實施順序),係藉由作為材料纖維23之前的非導電紗線24來形成薄片狀的纖維結構體(後來成為薄片本體22),之後,形成導電性被膜25及無膜部26。 Further, these eighth and ninth drawings show a part of the material fiber 23 in the state of being formed in the sheet body 22. However, at which stage the work of forming the film-free portion 26 of the conductive film 25 is performed Order is not limited. In a representative sequence (first embodiment), a sheet-like fiber structure (hereinafter, a sheet body 22) is formed by a non-conductive yarn 24 as a material fiber 23, and then a conductive film 25 is formed and Film portion 26.
相對於此,作為第二實施順序,係可以例示在形成材料纖維23之後(將導電性被膜25形成於非導電紗線24之後)形成無膜部26(絕緣部27),之後,藉由形成有該絕緣部27的材料纖維23來形成薄片本體22的順序。其他,有的情況也能夠採用在形成材料纖維23之後藉由該材料纖維23來形成薄片本體22,最後對該薄片本體22形成無膜部26(絕緣部27)的順序。 On the other hand, in the second embodiment, the film-free portion 26 (insulating portion 27) is formed after the material fiber 23 is formed (after the conductive film 25 is formed on the non-conductive yarn 24), and then formed by formation. The order in which the material fibers 23 of the insulating portion 27 are formed to form the sheet body 22 is obtained. Alternatively, in some cases, the sheet body 22 may be formed by the material fibers 23 after the material fibers 23 are formed, and finally the film portion 26 (insulating portion 27) may be formed in the sheet body 22.
如第8圖所示,導電性被膜25的無膜部26(絕緣部27),係涵蓋有在材料纖維23的外周面之一部分,以未繞該材料纖維23一圈的狀態所形成。又其他,如第9圖所示,在無膜部26,有時也涵蓋以成為繞該材料纖維23一圈的狀態(分割纖維方向的配置)的方式所形成。 As shown in Fig. 8, the film-free portion 26 (insulating portion 27) of the conductive film 25 is formed in a state in which one portion of the outer peripheral surface of the material fiber 23 is not wound around the material fiber 23. In addition, as shown in FIG. 9, the film-free portion 26 may be formed to be in a state of being wound around the material fiber 23 (arrangement in the direction of the divided fibers).
在具備有如此構成的本發明底布21中,作為一個特性,係可以使具備如一邊在沿著薄片本體22之表面或背面的方向(在本說明書中稱為「薄片表面方向」)上保持非導通,且一邊在貫通薄片厚度的方向(在本說明書中稱為「薄片厚度方向」)上保持導通的電性異向性。 In the base fabric 21 of the present invention having such a configuration, as a characteristic, it is possible to maintain the surface in the direction along the front or back surface of the sheet main body 22 (referred to as "sheet surface direction" in this specification). It is non-conductive and maintains electrical continuity in the direction of the thickness of the sheet (referred to as "sheet thickness direction" in the present specification).
以下,加以詳細說明。 Hereinafter, it will be described in detail.
在本發明底布21中,具備有上面所述的電性異向性 的情況下,如第12圖及第13圖所示,係假設以被覆薄片本體22之露出表面的方式存在導電性被膜25。在此所謂「材料纖維23的露出表面」,並非是指作為形成薄片本體22的每一根材料纖維23的露出表面,而是指作為複數根材料纖維23為了形成纖維結構而纏結後的狀態的(從薄片本體22之表背雙面側所觀察到的綜合性的)露出表面。 In the base fabric 21 of the present invention, the electrical anisotropy described above is provided. In the case of the 12th and 13th drawings, it is assumed that the conductive film 25 is present so as to cover the exposed surface of the sheet body 22. The term "exposed surface of the material fiber 23" as used herein does not mean the exposed surface of each of the material fibers 23 forming the sheet main body 22, but refers to a state in which the plurality of material fibers 23 are entangled to form a fiber structure. The composite (as viewed from the double-sided side of the front and back of the sheet body 22) exposes the surface.
總之,如前面所述般在材料纖維23中的纖維方向之一部分(參照第8圖及第9圖)、或在材料纖維23彼此接觸或交叉的交點29之界面間(參照第12圖及第13圖),係存在有並未形成導電性被膜25的無膜部26(作為材料纖維23的絕緣部27)。 In short, as described above, one of the fiber directions in the material fibers 23 (refer to Figs. 8 and 9) or the interface between the intersections 29 where the material fibers 23 contact or intersect each other (refer to Fig. 12 and 13)) The film-free portion 26 (the insulating portion 27 as the material fiber 23) in which the conductive film 25 is not formed is present.
在薄片本體22中,將纖維結構作為針織組織的情況下,係可以採用例如平紋組織(也稱為單層織物、平針織布等)。第10圖(a)係示意性地顯示平紋組織的表面,第10圖(b)係示意性地顯示平紋組織的背面。根據此等二圖可明白,在取決於平紋組織的針織組織中,係一邊使材料纖維23沿著緯編方向(第10圖的左右方向)形成重複迴圈(loop),一邊在下一個緯編中使材料纖維23彼此在與前緯編的迴圈之間接觸,以形成如纏住相互的纖維方向之一部分的交點29。 In the case of the sheet body 22, in the case where the fiber structure is used as a knitted structure, for example, a plain weave (also referred to as a single layer fabric, a jersey fabric, or the like) can be employed. Fig. 10(a) schematically shows the surface of the plain weave, and Fig. 10(b) schematically shows the back of the plain weave. As can be understood from the above two figures, in the knitted structure depending on the plain weave, the material fibers 23 are formed in the weft knitting direction (the left and right direction of Fig. 10) to form a repeating loop, while the next weft knitting is performed. The material fibers 23 are brought into contact with each other at a loop with the front weft to form an intersection 29 such as to enclose a portion of the mutual fiber direction.
再者,作為薄片本體22中所能夠採用的纖維結構,在針織組織中係除了平紋組織以外,也能夠採用雙羅紋針織針法、羅紋針織針法(rib stitch)、雙反面針織 針法(purl stitch))或其等的變化組織(例如,米蘭諾羅紋(Milanorib)或纖維板針織(fiberboard knit)等)等。當然,在針織中並不限於圓形針織機而是可以使用橫編機等。又,不限於由如此所列舉之緯編所針織的組織,也可為由經編所針織的組織(翠可特經編(tricot knitting)、拉舍爾經編(Raschel knitting)、米蘭尼經編(milanese knitting)等)。 Further, as the fiber structure which can be employed in the sheet main body 22, in addition to the plain weave structure in the knitted structure, a double rib knitting knitting method, a rib stitching method, and a double reverse knitting can be employed. A purp stitch or a change organization thereof (for example, Milanorib or fiberboard knit, etc.). Of course, in knitting, it is not limited to a circular knitting machine, but a flat knitting machine or the like can be used. Further, it is not limited to the tissue knitted by the weft knitting as exemplified, and may be a knitted fabric (tricot knitting, Raschel knitting, Milani). Edited (milanese knitting), etc.).
另一方面,在將纖維結構作為針織組織的情況下,係可以採用例如平紋組織、斜紋組織(twill weave)、緞紋組織(satin weave)、羅紋組織(leno weave)等。 On the other hand, in the case where the fiber structure is used as a knitted structure, for example, a plain weave, a twill weave, a satin weave, a lenody weave, or the like can be used.
因薄片本體22是具有此等針織組織或梭織組織等的纖維結構,故而本發明底布21係具有豐富的可撓性及柔軟性,又能藉由以連通於薄片厚度方向的方式存在於內部的多數個空隙來保持往薄片厚度方向脫離的通氣性或通水性。此外,本發明底布21,係在針織組織的情況下具備有形成材料或插入材料、取決於組織本身的伸縮性,且在梭織組織的情況下具備有取決於形成材料的伸縮性。 Since the sheet body 22 is a fiber structure having such a knitted structure or a woven structure, the base fabric 21 of the present invention has rich flexibility and flexibility, and can exist in a manner of communicating with the thickness direction of the sheet. A large number of voids in the interior maintain the air permeability or water permeability that is detached from the thickness of the sheet. Further, the base fabric 21 of the present invention is provided with a forming material or an inserting material in the case of a knitted structure, and is stretchable depending on the structure of the tissue itself, and has a stretchability depending on the forming material in the case of a woven structure.
在材料纖維23的非導電紗線24,係可以使用將捲繞紗線捲繞於芯紗的包覆紗線。在此情況下,雖然較佳是採用以單層來捲繞捲繞紗線的SCY(single covering yarn;單層包覆紗線),但是也可採用以雙層來捲繞捲繞紗線的DCY(double covering yarn;雙層包覆紗線)。在採用DCY的情況下,壓縮變形後的形狀恢復功效是比 SCY還高,又在易於穩定的方面可謂是有益的。 In the non-conductive yarn 24 of the material fiber 23, a coated yarn in which a wound yarn is wound around a core yarn can be used. In this case, although SCY (single covering yarn) which winds the wound yarn in a single layer is preferably used, it is also possible to wind the wound yarn in a double layer. DCY (double covering yarn). In the case of DCY, the shape recovery effect after compression deformation is SCY is also high, and it is beneficial in terms of ease of stability.
除此以外,在非導電紗線24,也可採用對長纖維施予加撚和加熱、解撚所製造的羊毛紗(woolly yarn)、或將被覆紗線加撚於芯紗後的CSY(core spun yarn;包芯紗)等。又,非導電紗線4,既可為單絲又可為多絲。 In addition, in the non-conductive yarn 24, a woolly yarn produced by twisting and heating long fibers, and a twisted yarn may be used, or CSY (after twisting the coated yarn on the core yarn) Core spun yarn; core spun yarn). Further, the non-conductive yarn 4 may be either a monofilament or a multifilament.
又,除了此等紗線種類的通用性,在材料方面,仍可以以化學纖維或棉等的天然纖維為首,採用使用了紡紗(spun yarn)的混紡紗等來豐富多樣化。 In addition, in addition to the versatility of these types of yarns, natural fibers such as chemical fibers or cotton can be used as materials, and blended yarns using spun yarns can be used to enrich and diversify.
在藉由包覆紗線來形成非導電紗線24的情況下,在捲繞紗線中係使用非導電性的紗線。具體而言,係可以使用尼龍紗(nylon yarn)或聚酯紗(polyester yarn)等。 In the case where the non-conductive yarn 24 is formed by covering the yarn, a non-conductive yarn is used in the wound yarn. Specifically, a nylon yarn, a polyester yarn, or the like can be used.
相對於此,在芯紗中,係例如以尼龍紗或聚酯紗、聚胺基甲酸酯紗等的化學纖維為首,可以採用動植物系的天然纖維等。 On the other hand, in the core yarn, for example, a chemical fiber such as a nylon yarn, a polyester yarn, or a polyurethane yarn can be used, and natural fibers such as animal and plant can be used.
其中,較佳是採用以聚胺基甲酸酯紗為代表之伸縮性優異的彈性物材料的紗線。為何如此,此是因在將彈性物材料的紗線做成芯紗的情況下,能獲得改善薄片本體22的伸縮性或柔軟性,並且薄片厚度方向的電阻值,容易伴隨薄片厚度方向的壓縮或解放而降低或復原(或上升)之有益的作用之故。 Among them, a yarn of an elastic material excellent in stretchability typified by a polyurethane yarn is preferably used. This is because, in the case where the yarn of the elastic material is made into a core yarn, the stretchability or flexibility of the sheet body 22 can be improved, and the resistance value in the thickness direction of the sheet is easily accompanied by the compression in the thickness direction of the sheet. Or the beneficial effect of liberating to reduce or restore (or rise).
再者,雖然重要的是芯紗為非導電性,但是並非被限定為完全的非導電性。例如,只要是在形成為纖 維結構體時使導電性不在交叉方向展開的程度之長度(只要是以極限的短距離產生導電性的程度),也可在芯紗產生部分的、局部的導電性。 Further, although it is important that the core yarn is non-conductive, it is not limited to complete non-conductivity. For example, as long as it is formed into fiber In the case of the dimensional structure, the length at which the electrical conductivity is not developed in the cross direction (as long as the electrical conductivity is generated at a short short distance) can also produce partial local electrical conductivity in the core yarn.
在藉由單絲或多絲來形成非導電紗線24的情況下,作為原則,只要滿足是非導電性、以及能夠形成針織組織或梭織組織,則在其材料或紗線直徑、組織等方面就非受到限定。 In the case where the non-conductive yarn 24 is formed by monofilament or multifilament, as a principle, as long as the non-conductivity is satisfied and the knitted structure or the woven structure can be formed, the material or the yarn diameter, the structure, and the like are satisfied. It is not limited.
例如,也可使用聚丙烯(polypropylene)的單絲來形成平紋組織。又,也可以採用聚醯胺(polyamide)或聚酯、聚烯烴(polyolefin)等。聚醯胺或聚酯,可謂是在金屬被膜的密接性良好方面較佳。 For example, polypropylene monofilaments can also be used to form plain weave. Further, polyamide, polyester, polyolefin, or the like can also be used. Polyamine or polyester is preferable in that the adhesion of the metal film is good.
在採用聚烯烴的情況下,其中,採用在聚烯烴中接枝(graft)有不飽和碳酸及/或其衍生物的酸變性聚烯烴,在提高金屬被膜的密接性方面可謂更佳。 In the case of using a polyolefin, an acid-denatured polyolefin obtained by grafting unsaturated carbonic acid and/or a derivative thereof in a polyolefin is more preferable in terms of improving the adhesion of the metal film.
導電性被膜25對非導電紗線24的成膜,係可以藉由氣相成膜法或液相成膜法來進行。作為氣相成膜法,係能夠採用濺鍍法(sputtering)或蒸鍍等的PVD(物理氣相法)。其他,也可以採用CVD(化學氣相法)。又,作為液相成膜法係可以採用鍍覆或塗裝。 The film formation of the non-conductive yarn 24 by the conductive film 25 can be performed by a vapor phase film formation method or a liquid phase film formation method. As the vapor phase film formation method, PVD (physical gas phase method) such as sputtering or vapor deposition can be used. Others, CVD (Chemical Vapor Method) can also be used. Further, as the liquid phase film formation method, plating or coating can be employed.
形成導電性被膜25的金屬,例如,較佳是金、鉑、銀、銅、鎳、鉻、鐵、銅、鋅、鋁、鎢等。除了上面所述以外,還可以以鈦、鎂、錫、釩、鉬、鉭等的純金屬為首,使用其等的合金(黃銅、鎳鉻合金(nichrome)等)。 The metal forming the conductive film 25 is, for example, preferably gold, platinum, silver, copper, nickel, chromium, iron, copper, zinc, aluminum, tungsten or the like. In addition to the above, a pure metal such as titanium, magnesium, tin, vanadium, molybdenum or niobium may be used, and an alloy such as brass (nickel, nichrome or the like) may be used.
再者,有關導電性被膜25的膜厚,雖然並非是被特別限定,但是只要將作為薄片厚度方向的導電性所要求的電阻值、或是電導(conductance)(通電容易度)設定為目標即可。話雖如此,導電性被膜25的膜厚,係將不阻礙作為本發明底布21之通氣性或通水性的範圍設為上限(最大厚度)。又,只要是在本發明底布21中需要可撓性或柔軟性、伸縮性的情況下,只要設定在不阻礙其等的範圍即可。 In addition, the film thickness of the conductive film 25 is not particularly limited, but the resistance value required for conductivity in the thickness direction of the sheet or the conductance (ease of electricity supply) is set as a target. can. In other words, the film thickness of the conductive film 25 is such that the range of the air permeability or the water permeability of the base fabric 21 of the present invention is not limited to the upper limit (maximum thickness). In addition, in the case where flexibility, flexibility, and stretchability are required in the base fabric 21 of the present invention, it is only required to be set in a range that does not inhibit the like.
其次,就針對如此的導電性被膜25形成絕緣部27的方法加以說明。在該絕緣部27的形成方法中,大致區分有「先發性的形成方法」和「後發性的形成方法」。 Next, a method of forming the insulating portion 27 for such a conductive film 25 will be described. In the method of forming the insulating portion 27, a "first-form formation method" and a "post-development method" are roughly classified.
代表性的絕緣部形成方法,係指在形成薄片本體22時,使用作為材料纖維23之前(形成導電性被膜25之前)的非導電紗線24,且在形成薄片狀之後使導電性被膜25成膜的方法。此為「先發性的形成方法」。 The representative insulating portion forming method refers to the non-conductive yarn 24 before the material fiber 23 is formed (before the conductive film 25 is formed) when the sheet body 22 is formed, and the conductive film 25 is formed after the sheet shape is formed. Membrane method. This is the "first-generation method of formation."
亦即,藉由非導電紗線24來形成薄片狀的纖維結構體(後面成為薄片本體22)以產生取決於非導電紗線24彼此的交點29,藉此使該交點29當作朝向各自的非導電紗線24的遮罩(mask)來作用。 That is, the sheet-like fibrous structure (hereinafter referred to as the sheet body 22) is formed by the non-conductive yarns 24 to produce an intersection 29 depending on the non-conductive yarns 24, whereby the intersection 29 is regarded as facing each other. The mask of the non-conductive yarn 24 acts.
為何如此,此是因只要施予用以在形成有交點29的狀態下使導電性被膜25成膜的濺鍍法等,就能在形成交點29當中,在至少一方的非導電紗線24形成有無膜部26之故。如前面所述般,藉由該無膜部26而形成有 絕緣部27。 In this case, it is possible to form at least one non-conductive yarn 24 among the formation intersections 29 by applying a sputtering method or the like for forming the conductive film 25 in a state in which the intersection 29 is formed. There is no film portion 26. As described above, the film-free portion 26 is formed Insulation portion 27.
例如,當現在是以如第10圖及第11圖所示在薄片本體22之纖維結構中採用針織組織的情況來具體說明時,就是在形成薄片本體22的材料纖維23,遍及於緯圈間纏結有沿著緯圈方向而重複形成的迴圈,藉此能產生多數個交點29。 For example, when the knitting structure is used in the fiber structure of the sheet main body 22 as shown in Figs. 10 and 11, the material fibers 23 forming the sheet main body 22 are spread over the weft. The entanglement has a loop formed repeatedly along the direction of the latitude, whereby a plurality of intersections 29 can be produced.
如此的交點29,係指材料纖維23彼此在薄片本體22之薄片厚度方向(薄片本體22之表面側及背面側)相互地重疊的部位。從而,在此等的交點29中,係產生材料纖維23彼此所重疊的面(以下,稱為「疊合面部210」),因在該疊合面部210原則上並未成膜(濺鍍時的金屬粒子未到達),故而非導電紗線24的紗線表面(導電性被膜25的無膜部26)會直接留下。 Such an intersection point 29 means a portion where the material fibers 23 overlap each other in the sheet thickness direction of the sheet main body 22 (the front side and the back side of the sheet main body 22). Therefore, in the intersection 29 of these, the surface on which the material fibers 23 overlap each other (hereinafter referred to as "the laminated surface 210") is formed, and in principle, the laminated surface 210 is not formed (sputtering) Since the metal particles do not reach, the surface of the yarn of the non-conductive yarn 24 (the film-free portion 26 of the conductive film 25) is directly left.
此外,在使交點29產生的狀態下之導電性被膜25的成膜中,係如第12圖的示意圖所示,可以導致越靠近疊合面部210的近旁膜厚就越逐漸變薄的現象。如此膜厚變薄的現象,推測是因導電性被膜25在成膜時金屬粒子完全未到達、或不易到達疊合面部210的兩端,藉此使成膜量受到限制,結果,作為被膜的厚度無法獲得連續性之故。 Further, in the film formation of the conductive film 25 in a state in which the intersection 29 is generated, as shown in the schematic view of Fig. 12, the film thickness becomes thinner as it approaches the thickness of the adjacent surface portion 210. In the case where the film thickness is thinned, it is presumed that the metal film does not reach at all or the two ends of the overlapping surface portion 210 are not formed at the time of film formation, whereby the amount of film formation is limited, and as a result, the film is formed. Thickness cannot be obtained for continuity.
如同週知般,由於只要是在採用針織組織作為薄片本體22之纖維結構的情況下,就可以任意地變更迴圈的大小、或每一緯圈的形成數、組織種類等,所以藉由此等的變更,就可以按照所期望來適當變更分布於薄片 表面內的交點29之形成數。又,雖然省略圖示,但是即便是在採用梭織組織作為薄片本體22之纖維結構的情況下,藉由經紗或緯紗所形成的交點之形成數,仍可以按照所期望來做適當變更。 As is well known, as long as the knitting structure is used as the fiber structure of the sheet main body 22, the size of the loop, the number of formation of each latitude, the type of the structure, and the like can be arbitrarily changed. If you change it, you can change the distribution to the sheet as expected. The number of intersections 29 in the surface is formed. Further, although not shown, even in the case where the woven structure is used as the fiber structure of the sheet main body 22, the number of intersections formed by the warp or the weft yarn can be appropriately changed as desired.
亦即,由於在採用針織組織或梭織組織來作為薄片本體22之纖維結構的情況下,係可以意圖地操作交點29的形成數,所以形成於作為薄片本體22之每一單位面積的絕緣部27之形成數(佔有率),係可以按照所期望來設定。 That is, since the knitting structure or the woven structure is used as the fiber structure of the sheet body 22, the number of formation of the intersection point 29 can be intended to be operated, so that it is formed as an insulating portion per unit area of the sheet body 22. The number of formations (occupancy) of 27 can be set as desired.
雖然並非被限定,但是依據本發明人的實驗,薄片本體22之每一單位面積的絕緣部27較佳是佔有10%至50%左右,更佳是佔有20%至40%。藉由設為該範圍,則即便材料纖維23彼此在薄片本體22伸縮時已密集,仍容易使其具備如一邊在薄片表面方向保持非導通,一邊在薄片厚度方向保持導通的電性異向性。相對於此,在未滿10%的情況下絕緣的確實性很差,而當超過50%時恐有發生作為所需要的薄片厚度方向之導電性能力不足等的不良影響之虞。 Although not limited, according to experiments by the inventors, the insulating portion 27 per unit area of the sheet body 22 preferably accounts for about 10% to 50%, more preferably 20% to 40%. With this range, even if the material fibers 23 are dense when the sheet main body 22 expands and contracts, it is easy to provide electrical anisotropy which is kept conductive in the thickness direction of the sheet while maintaining non-conduction in the sheet surface direction. . On the other hand, when the thickness is less than 10%, the reliability of insulation is poor, and when it exceeds 50%, there is a fear that the conductivity of the sheet in the thickness direction of the sheet is insufficient.
另一方面,在絕緣部形成方法的其他方法中,係有對材料纖維23(將導電性被膜25形成於非導電紗線24之後)意圖性地施加外力,並物理性且局部性地除去導電性被膜25的方法。此為「後發性的形成方法」。 On the other hand, in another method of forming the insulating portion, an external force is intentionally applied to the material fiber 23 (after the conductive film 25 is formed on the non-conductive yarn 24), and the conductive is removed physically and locally. The method of the sexual film 25. This is the "formation method for late development".
亦即,雖然藉由非導電紗線24所形成的薄片 狀之纖維結構體係具有柔軟性或可撓性、伸縮性,但是藉由金屬成分所成膜的導電性被膜25,並未具備追隨非導電紗線24程度的柔軟性或可撓性、伸縮性。 That is, although the sheet formed by the non-conductive yarn 24 The fibrous structure of the shape has flexibility, flexibility, and stretchability, but the conductive film 25 formed by the metal component does not have the flexibility, flexibility, and flexibility to follow the non-conductive yarn 24 .
為此,藉由對材料纖維23加載伸縮或扭轉、彎曲等的外力,就會在導電性被膜25起超過彈性界限的拉伸力作用,而被撕裂。結果,能形成如第8圖或第9圖所示的無膜部26。 For this reason, by applying an external force such as expansion, contraction, bending, or the like to the material fiber 23, the conductive film 25 acts as a tensile force exceeding the elastic limit and is torn. As a result, the film-free portion 26 as shown in Fig. 8 or Fig. 9 can be formed.
特別的是,如第13圖所示,在交點29容易對如前述的膜厚變薄之處集中拉伸力或壓縮力。又,在交點29,係對疊合面部210發生表面方向的偏移動作(材料纖維23彼此在纖維方向或其交叉方向往另一方向移動),且會以此為起因而產生彼此強力地互相摩擦之力,並更刺激膜厚變薄之處。 In particular, as shown in Fig. 13, it is easy to concentrate the tensile force or the compressive force at the intersection 29 where the film thickness as described above is thinned. Further, at the intersection point 29, the overlapping surface portion 210 is displaced in the surface direction (the material fibers 23 move in the other direction in the fiber direction or in the direction in which they intersect), and as a result, they strongly interact with each other. The force of friction, and more irritating film thickness.
不僅如此,也會在材料纖維23間,作用如下:當初尚未形成交點29的部位(導電性被膜25所成膜的部位)會重新成為交叉狀態,且伴隨此時的表面方向之偏移動作而強力地互相摩擦,誘發導電性被膜25的剝離。 In addition, the material fibers 23 also function as follows: the portion where the intersection 29 has not been formed (the portion where the conductive film 25 is formed) is again in an intersecting state, and the surface direction is shifted at this time. The blades 24 are strongly rubbed together to induce peeling of the conductive film 25.
從而,藉由此等各式各樣的外在要素之單發性或複合性的作用,導電性被膜25就變得無法承受機械強度,而產生裂縫(crack)狀、點狀、或是剝離狀的無膜部26、亦即絕緣部27。再者,附帶一提,已確認在疊合面部210的兩端部會經常發生裂縫狀的被膜缺損211。當然,如此的被膜缺損211也是絕緣部27的形成要素之一。 Therefore, the conductive film 25 becomes unable to withstand mechanical strength by the action of the single or composite properties of various external elements, and cracks, spots, or peelings are generated. The film-free portion 26, that is, the insulating portion 27. Incidentally, it has been confirmed that a crack-like film defect 211 often occurs at both end portions of the overlapping surface portion 210. Of course, such a film defect 211 is also one of the forming elements of the insulating portion 27.
可是,如此的絕緣部27(透過導電性被膜25的無膜部26而使非導電紗線24之紗線表面露出的部分),係與第8圖及第9圖相關並如前面所述般,並非一定被限定為使其僅由交點29所形成,而是即便在材料纖維23之長邊方向的任意處(交點29以外的區域)仍可以使其形成。 However, such an insulating portion 27 (a portion through which the surface of the non-conductive yarn 24 is exposed through the film-free portion 26 of the conductive film 25) is related to FIGS. 8 and 9 and is as described above. It is not necessarily limited to being formed only by the intersection point 29, but may be formed at any position in the longitudinal direction of the material fiber 23 (a region other than the intersection point 29).
再者,在材料纖維23的非導電紗線24中使用包覆紗線的情況下,會有在濺鍍時捲繞紗線成為障壁而使金屬粒子不易到達芯紗的情形。此外,當是在使用伸縮性優異的彈性物材料(例如,聚胺基甲酸酯紗等),來作為芯紗的情況時,因芯紗會藉由其彈性而無法固定伸縮狀態,故而會基於些微的要素而改變伸長或收縮的程度,且使與捲繞紗線的接觸面積頻繁且難以預料地變化。 Further, when a coated yarn is used for the non-conductive yarn 24 of the material fiber 23, the wound yarn may become a barrier at the time of sputtering, and the metal particles may not easily reach the core yarn. In addition, when an elastic material (for example, a polyurethane yarn) having excellent stretchability is used as the core yarn, the core yarn cannot be fixed and stretched by its elasticity, and thus The degree of elongation or contraction is changed based on a slight element, and the contact area with the wound yarn is frequently and unpredictably changed.
為此,即便是在金屬粒子已到達芯紗,仍會將濺鍍時的薄片本體22之伸縮狀態(對薄片本體22整體故意附加張力的情況或藉由材料纖維23彼此在交點29屈曲而部分伸長的情況等)作為基準,之後,伴隨在芯紗發生伸縮,在芯紗與捲繞紗線的接觸界面就不易達到金屬粒子的被膜形成,或能夠剝離已形成完成的被膜。總之,在相對於材料纖維23的濺鍍中,可認為在芯紗中最初幾乎用不著導電性被膜5。 For this reason, even when the metal particles have reached the core yarn, the stretched state of the sheet main body 22 at the time of sputtering (the case where the tension is intentionally added to the sheet main body 22 as a whole or the material fibers 23 are bent at the intersection point 29 by the material particles) In the case of elongation, etc., as a result of the expansion and contraction of the core yarn, it is difficult to form a film of the metal particles at the contact interface between the core yarn and the wound yarn, or the formed film can be peeled off. In short, in the sputtering with respect to the material fiber 23, it is considered that the conductive film 5 is hardly used initially in the core yarn.
更且,在捲繞紗線方面,在濺鍍的處理中係使面向芯紗之處(以與芯紗同樣的理由並未達到金屬粒子之被膜形成的可能性較高),以捲繞紗線之游動(扭轉狀 之移動)轉向作為材料纖維23的表面(外側),並成為絕緣部27,可認為此也是在表面方向無法取出電阻的理由之一。 Further, in the case of winding the yarn, in the process of the sputtering, the yarn is wound toward the core yarn (the possibility of forming the coating of the metal particles is not high for the same reason as the core yarn), and the yarn is wound. Swim of the line The movement is turned to the surface (outer side) of the material fiber 23, and becomes the insulating portion 27, which is considered to be one of the reasons why the electric resistance cannot be taken out in the surface direction.
相對於此,在本發明底布21的布厚方向,係透過存在於纖維結構內的空隙(以針織組織而言相當於針腳)而使濺鍍往底布表背面間充分地衍生(使金屬粒子遍及)。結果,在交點29以外的材料纖維23之纖維表面全部(纖維的外周面全周)係能一處不漏地形成導電性被膜25,可認為能藉此在本發明底布21的布厚方向確保導電性。 On the other hand, in the thickness direction of the base fabric 21 of the present invention, the gap is formed in the fiber structure (corresponding to the stitch in the knitted structure), and the sputtering is sufficiently derivable between the back surface of the base fabric (making the metal Particles are all over). As a result, all of the fiber surfaces of the material fibers 23 other than the intersection point 29 (the entire circumference of the outer peripheral surface of the fiber) can form the conductive film 25 one by one, which is considered to be possible in the thickness direction of the base fabric 21 of the present invention. Ensure conductivity.
再者,在本發明底布21中,由於只要按壓於薄片厚度方向,就能增加材料纖維23彼此的接觸,所以傾向於只要如此也能更加提高導電可能性,且也能降低導電時的電阻。 Further, in the base fabric 21 of the present invention, since the contact of the material fibers 23 can be increased by pressing only in the thickness direction of the sheet, it is apt to further increase the possibility of electric conduction as well as to reduce the electric resistance during conduction. .
又再者,在使形成於交點29的疊合面部210之面積盡可能地增大方面,可認為在導電性被膜25成膜時,保持於使薄片本體22沿著薄片表面方向伸長的狀態(架設狀態)是一個較佳的方法。但是,並非是被限定成膜時的薄片本體22之伸長保持。 Further, in order to increase the area of the laminated surface portion 210 formed at the intersection 29 as much as possible, it is considered that the conductive film 25 is held in a state in which the sheet body 22 is elongated in the sheet surface direction when the conductive film 25 is formed ( The erection state is a preferred method. However, it is not the elongation retention of the sheet body 22 when it is defined as a film.
又,在將材料纖維23的非導電紗線24作為包覆紗線,且在其芯紗採用伸縮性優異的彈性物材料(聚胺基甲酸酯等)的情況下,藉由優異的伸縮性,在加壓於薄片厚度方向時金屬成分就容易密集,且有容易進行導通之確保的優點。更且,即便是在獲得在濺鍍時金屬粒子不 易到達材料纖維23的芯紗與捲繞紗線之接觸界面的狀況之意義中,仍可謂在芯紗中使用彈性物材料是有益的。 In addition, when the non-conductive yarn 24 of the material fiber 23 is used as a covering yarn, and the core yarn is made of an elastic material (polyurethane or the like) excellent in stretchability, excellent stretchability is achieved. The metal component is easily dense when pressed in the thickness direction of the sheet, and has an advantage that it is easy to ensure conduction. Moreover, even when the metal particles are obtained during sputtering, In the sense that it is easy to reach the state of the contact interface between the core yarn of the material fiber 23 and the wound yarn, it is still advantageous to use the elastomer material in the core yarn.
以上,根據詳細說明所明白般,由於本發明底布21,係具有一邊在薄片本體22的薄片表面方向保持非導通,一邊在薄片本體22的薄片厚度方向顯示導通的電性異向性之導電結構,所以可以使用作為使表背雙面間導通的電極,此部分固然不用說,而且也能夠利用作為在同一薄片表面內的不同之處分配導通和非導通,或分配不同的極性,或分配不同的電壓等具有多樣性的特殊電極等。 As described above, the base fabric 21 of the present invention has an electrically anisotropic conductive material which is electrically conductive in the sheet thickness direction of the sheet main body 22 while maintaining non-conduction in the sheet surface direction of the sheet main body 22. Structure, so it can be used as an electrode to turn on the double-sided side of the front and back. This part, of course, can also be used to distribute conduction and non-conduction, or to assign different polarities, or to distribute, as a difference in the surface of the same sheet. A special electrode or the like having a variety of voltages and the like.
不僅如此,由於本發明底布21,還可以較佳地使用作為散熱或吸熱用的熱傳導薄片等,所以不僅可以對應需要電子、電氣領域中之導電性的用途,還可以對應於需要熱傳導性的用途等涉及到許多方面的用途。又,本發明底布21,係與金屬箔同等、或比該金屬箔更輕量且柔軟,還能柔軟地響應薄片厚度的薄壁化、機械強度的高強度化等。 Further, since the base fabric 21 of the present invention can be preferably used as a heat conduction sheet for heat dissipation or heat absorption, it can be used not only for applications requiring electrical conductivity in the electronic or electrical field, but also for heat conductivity. Uses and the like involve many uses. Further, the base fabric 21 of the present invention is equivalent to or more lightweight than the metal foil, and can be softened in response to thinning of the thickness of the sheet, high strength of mechanical strength, and the like.
如同以上說明般,本關聯發明的異向性導電底布,其特徵在於:藉由材料纖維而形成於具有纖維結構的薄片形體,該材料纖維係具有至少紗線表面顯示非導電性的非導電紗線、以及成膜於前述非導電紗線之紗線表面的導電性被膜。 As described above, the anisotropic conductive base fabric of the present invention is characterized in that it is formed of a sheet-like body having a fiber structure by a material fiber, and the material fiber has a non-conductive shape in which at least the surface of the yarn exhibits non-conductivity. A yarn, and a conductive film formed on the surface of the yarn of the non-conductive yarn.
又,本關聯發明的異向性導電底布,其特徵在於:在前述導電性被膜係分布形成有無膜部,且在前述 材料纖維的表面係形成有透過前述無膜部而使前述非導電紗線之紗線表面露出的絕緣部。 Moreover, the anisotropic conductive base fabric of the present invention is characterized in that the conductive film is distributed to form a film portion, and the An insulating portion that exposes the surface of the yarn of the non-conductive yarn through the film-free portion is formed on the surface of the material fiber.
然後,本關聯發明的異向性導電底布,其特徵在於:在前述材料纖維中,在前述絕緣部係包含有以成為分割纖維方向的配置之方式所形成之物。 In the anisotropic conductive base fabric according to the present invention, the insulating material includes an object formed so as to be arranged in a divided fiber direction.
更且,本關聯發明的異向性導電底布,其特徵在於:前述絕緣部,係配置於在材料纖維所交叉的交點中以接觸來疊合的面當中的至少一方,前述纖維結構係形成為針織組織。 Furthermore, in the anisotropic conductive backing fabric of the present invention, the insulating portion is disposed at least one of a surface that is overlapped by contact at an intersection point at which the material fibers intersect, and the fiber structure is formed. For knitting organization.
再者,本關聯發明的異向性導電底布,其特徵在於:前述材料纖維的前述非導電紗線,係具有芯紗和捲繞於該芯紗之非導電性的捲繞紗線,前述芯紗係藉由彈性物所形成。 Further, in the anisotropic conductive backing fabric according to the present invention, the non-conductive yarn of the material fiber has a core yarn and a non-conductive winding yarn wound around the core yarn, The core yarn is formed by an elastic material.
本關聯發明的異向性導電底布,係可以使用作為使薄片之表背雙面間導通的電極,此部分固然不用說,而且還可以較佳地使用作為散熱或吸熱用的熱傳導薄片等。又,本發明的異向性導電底布,係具有:一邊單一或複合式地顯現出將纖維結構作為要素的通氣性、可撓性、柔軟性、伸縮性等,且一邊在薄片表面方向上保持非導通,另一方面,在薄片厚度方向顯示導通之電性異向性的導電結構,且可以飛躍性地提高通用性、便利性。 The anisotropic conductive backing fabric of the present invention can be used as an electrode for electrically conducting the both sides of the front and back sides of the sheet. Needless to say, this portion can also preferably be used as a heat conduction sheet for heat dissipation or heat absorption. Moreover, the anisotropic conductive base fabric of the present invention has air permeability, flexibility, flexibility, stretchability, and the like which have a fiber structure as a component, and which are in a single or composite manner, and are in the direction of the sheet surface. On the other hand, the conductive anisotropic conductive structure is displayed in the thickness direction of the sheet, and the versatility and convenience can be dramatically improved.
以下,雖然是例示本關聯發明的實施例,但是該實施 例係為了幫助技術理解所揭示,本發明的技術範圍並非被限定於以下的例示。 Hereinafter, although an embodiment of the related invention is exemplified, the implementation is exemplified. The technical scope of the present invention is not limited to the following examples in order to facilitate the understanding of the technical understanding.
在材料纖維23的非導電紗線24中,係使用將芯紗作為聚胺基甲酸酯紗,將捲繞紗線作為尼龍紗的包覆紗線。聚胺基甲酸酯紗:尼龍紗的混用率係設為40:60。 In the non-conductive yarn 24 of the material fiber 23, a core yarn is used as a polyurethane yarn, and a wound yarn is used as a covered yarn of a nylon yarn. Polyurethane yarn: The mixing ratio of the nylon yarn was set to 40:60.
在纖維結構中選擇平紋組織,並進行唯一使用上述材料纖維23的針織(亦即設為全部支援型(Zokki type)),藉此來獲得薄片本體22。 The sheet body 22 is obtained by selecting a plain weave structure in the fiber structure and performing knitting using only the above-mentioned material fibers 23 (that is, a Zokki type).
使薄片本體22在薄片表面方向非伸長的狀態下展開保持,且在其雙面用濺鍍法來使藉由Ni35%、Cu65%的合金所製造的導電性被膜5成膜165nm。 The sheet main body 22 was stretched and held in a state in which the sheet surface was not stretched in the sheet surface direction, and the conductive film 5 made of an alloy of Ni 35% and Cu 65% was formed into a film of 165 nm by sputtering on both surfaces thereof.
在濺鍍後所獲得的本發明底布21中,從已濺鍍之此方的單面來測定沿著薄片表面方向的電阻,並且進行薄片厚度方向的電阻之測定。無論是在哪一個測定中,都是使用〔橫河電表公司(Yokogawa Meters & Instruments Corporation))〕製造的數位三用電表(digital multi-meter)[732]。 In the base fabric 21 of the present invention obtained after the sputtering, the electric resistance in the direction along the surface of the sheet was measured from one side of the sputtered surface, and the electric resistance in the thickness direction of the sheet was measured. In any of the measurements, a digital multi-meter [732] manufactured by Yokogawa Meters & Instruments Corporation was used.
本發明底布21的薄片表面方向電阻,係使數位三用電表的探針(probe)接近至不短路之最大限度的近距離為止來進行。測定的結果,因是高電阻故而上述數位三用電表無法測定。根據該測定結果,結論是在薄片表面方向非導通。 The sheet surface direction resistance of the base fabric 21 of the present invention is made such that the probe of the digital three-meter is close to the maximum distance that is not short-circuited. As a result of the measurement, the above-mentioned digital three-meter electric meter cannot be measured because of high resistance. Based on the results of the measurement, it was concluded that the surface of the sheet was not electrically conductive.
相對於此,本發明底布21的薄片厚度方向電阻,係用數位三用電表的探針夾住來進行。測定的結果,已確認是大約0.1Ω的電阻。根據該測定結果,結論是在薄片厚度方向導通。 On the other hand, the sheet thickness direction resistance of the base fabric 21 of the present invention is carried out by sandwiching a probe of a digital three-meter. As a result of the measurement, it was confirmed that it was a resistance of about 0.1 Ω. Based on the measurement results, it was concluded that the sheet was turned on in the thickness direction.
作為材料纖維23,係準備在非導電紗線24中使用包覆紗線(SCY)之物、和在非導電紗線24中使用非包覆紗線(尼龍多絲)之物,且藉由將此等交織而形成薄片本體22。 As the material fiber 23, it is prepared to use the covering yarn (SCY) in the non-conductive yarn 24, and to use the non-coated yarn (nylon multifilament) in the non-conductive yarn 24, and by These are interlaced to form the sheet body 22.
在所獲得的薄片本體22,用濺鍍法僅在單面方向形成有藉由Ni35%、Cu65%之合金所製造的導電性被膜25。導電性被膜25的膜厚係設為120nm。 In the obtained sheet main body 22, a conductive film 25 made of an alloy of Ni 35% and Cu 65% was formed only in one surface direction by sputtering. The film thickness of the conductive film 25 was set to 120 nm.
在濺鍍後所得的本發明底布21中,藉由與實施例1同樣的方法來測定電阻後的結果,可確認在薄片表面方向為非導通(無法取出電阻),相對於此,可確認在薄片厚度方向為導通(可以檢測出約0.1Ω的電阻值)。 In the base fabric 21 of the present invention obtained after the sputtering, the results of the electric resistance measurement in the same manner as in the first embodiment were confirmed to be non-conductive in the sheet surface direction (the electric resistance could not be taken out), and it was confirmed. It is turned on in the thickness direction of the sheet (a resistance value of about 0.1 Ω can be detected).
作為材料纖維23的非導電紗線24,係準備使用聚丙烯的單絲之物,且藉由取決於平紋組織的針織來形成薄片本體22。與實施例4同樣,在所獲得的薄片本體22,用濺鍍法僅在單面方向形成有藉由Ni35%、Cu65%之合金所製造的導電性被膜25。導電性被膜25的膜厚係設為 50nm。 As the non-conductive yarn 24 of the material fiber 23, a monofilament of polypropylene is prepared, and the sheet body 22 is formed by knitting depending on the plain weave. In the same manner as in the case of the fourth embodiment, the conductive film 25 made of an alloy of Ni 35% and Cu 65% was formed in the single-sided direction of the obtained sheet main body 22 by sputtering. The film thickness of the conductive film 25 is set to 50nm.
在濺鍍後所得的本發明底布21中,藉由與實施例3同樣的方法來測定電阻後的結果,可確認在薄片表面方向為非導通,相對於此,可確認在薄片厚度方向為導通。 In the base fabric 21 of the present invention obtained after the sputtering, the results of the electric resistance measurement in the same manner as in the example 3 were confirmed to be non-conductive in the sheet surface direction, and it was confirmed that the sheet thickness direction was Turn on.
在材料纖維23的非導電紗線24,係準備使用尼龍多絲之物,且藉由取決於平紋組織的針織來形成薄片本體22。與實施例4同樣,在所獲得的薄片本體22,用濺鍍法僅在單面方向形成有藉由Ni35%、Cu65%之合金所製造的導電性被膜25。導電性被膜25的膜厚係設為50nm。 In the non-conductive yarn 24 of the material fiber 23, a nylon multifilament is prepared, and the sheet body 22 is formed by knitting depending on the plain weave. In the same manner as in the case of the fourth embodiment, the conductive film 25 made of an alloy of Ni 35% and Cu 65% was formed in the single-sided direction of the obtained sheet main body 22 by sputtering. The film thickness of the conductive film 25 is set to 50 nm.
在濺鍍後所得的本發明底布21中,藉由與實施例3同樣的方法來測定電阻後的結果,可確認在薄片表面方向為非導通,相對於此,可確認在薄片厚度方向為導通。 In the base fabric 21 of the present invention obtained after the sputtering, the results of the electric resistance measurement in the same manner as in the example 3 were confirmed to be non-conductive in the sheet surface direction, and it was confirmed that the sheet thickness direction was Turn on.
可是,本發明並非被限定於前述實施形態,而是能夠按照實施形態做適當變更。 However, the present invention is not limited to the above embodiment, and can be appropriately modified according to the embodiment.
由於本發明底布21的用途並非被限定,所以能夠適當變更薄片本體22的布厚、使用材料、纖維結構的種類、製造製程等。又,在薄片本體22的纖維結構中係包含藉由不織布等的交織所形成之物。 Since the use of the base fabric 21 of the present invention is not limited, the thickness of the sheet main body 22, the material to be used, the type of the fiber structure, the manufacturing process, and the like can be appropriately changed. Further, the fiber structure of the sheet main body 22 includes an object formed by interlacing such as non-woven fabric.
又,即便是有關薄片本體22的形體,仍能夠形成為例如管(tube)狀或軟管(hose)狀以供物品的搬運用 途。 Further, even in the form of the sheet main body 22, it can be formed, for example, in the form of a tube or a hose for the conveyance of articles. way.
如前述實施例3至6所例示,濺鍍法既可僅施予薄片本體22的單面,又可施予薄片本體22的表背雙面。作為從此等實施例所觀察的傾向,可以說藉由單面濺鍍較容易獲得積極地提高針織交點部分之絕緣的結果。但是,在可以藉由使用包覆紗線作為非導電紗線24來期待遮罩功效的情況時則無此限制。話雖如此,根據實驗可確認到:在使用SCY作為非導電紗線24並採用平紋組織的情況下,只要不將薄片厚度形成相當量的厚,採用單面濺鍍法也是有效的。 As exemplified in the foregoing Embodiments 3 to 6, the sputtering method can be applied to only one side of the sheet main body 22, and can be applied to both the front and back sides of the sheet main body 22. As a tendency observed from the examples, it can be said that the result of actively increasing the insulation of the knitting intersection portion is easily obtained by single-sided sputtering. However, there is no such limitation in the case where the covering effect can be expected by using the coated yarn as the non-conductive yarn 24. Having said that, it has been confirmed from experiments that in the case where SCY is used as the non-conductive yarn 24 and a plain weave structure is used, it is also effective to use a single-sided sputtering method as long as the sheet thickness is not formed to a considerable thickness.
又,有關濺鍍法的各種條件,係能夠按照所採用的紗線種類或紗線直徑、纖維結構等來做適當變更。也能夠在導電性被膜25成膜時,事先在薄片本體22的單面或雙面,藉由遮罩構件等來被覆所需要的電路圖案以外部分。如此使用遮罩構件等的成膜方法,也是有益於實現薄片表面方向之更加確實的絕緣的情況等中。 Further, various conditions of the sputtering method can be appropriately changed in accordance with the type of yarn to be used, the yarn diameter, the fiber structure, and the like. When the conductive film 25 is formed, it is also possible to cover a portion other than the required circuit pattern by a mask member or the like on one surface or both surfaces of the sheet main body 22 in advance. The film forming method using a mask member or the like as described above is also advantageous in the case of realizing more reliable insulation in the sheet surface direction.
使用本發明之導電性伸縮紗線所構成的導電性伸縮布料及導電性伸縮針織物,係廣被活用作為用以計測穿用者之姿勢變化的程度或次數等的衣服,或是作為伸縮作動的對象物之舉動的感測器。 The conductive stretchable fabric and the conductive stretchable knitted fabric which are formed by using the conductive stretchable yarn of the present invention are widely used as clothes for measuring the degree or the number of changes in the posture of the wearer, or as a stretching operation. The sensor of the action of the object.
1‧‧‧導電性伸縮紗線 1‧‧‧conductive stretch yarn
10A、10B‧‧‧導電紗線 10A, 10B‧‧‧ conductive yarn
11‧‧‧彈性紗線 11‧‧‧Elastic yarn
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JP2016002803 | 2016-01-08 | ||
JP2016009378A JP2017128827A (en) | 2016-01-21 | 2016-01-21 | Anisotropic Conductive Fabric |
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TWI643212B (en) * | 2017-12-15 | 2018-12-01 | 財團法人紡織產業綜合研究所 | Conductive linear substrate module |
CN109935388A (en) * | 2017-12-15 | 2019-06-25 | 财团法人纺织产业综合研究所 | Electric wire mould group |
TWI684416B (en) * | 2018-12-11 | 2020-02-11 | 財團法人紡織產業綜合研究所 | Bike pants |
TWI822887B (en) * | 2018-10-23 | 2023-11-21 | 日商琳得科股份有限公司 | Cloth material with wiring and electrode |
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JP6950945B2 (en) * | 2017-10-20 | 2021-10-13 | ミツフジ株式会社 | Single-use clothing |
CN110629338B (en) * | 2019-09-30 | 2021-05-11 | 宁夏新澳羊绒有限公司 | Worsted cashmere spinning method capable of eliminating chicken claw marks |
WO2022089510A1 (en) * | 2020-11-02 | 2022-05-05 | 香港理工大学 | Tensile conductive yarn and manufacturing method therefor |
CN113403721A (en) * | 2021-07-22 | 2021-09-17 | 绍兴市柯桥区东纺纺织产业创新研究院 | Variable-elasticity conductive yarn and preparation method thereof |
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JPS62200701A (en) * | 1986-02-28 | 1987-09-04 | 旭化成株式会社 | Deformed conductive knitting |
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JP2007191811A (en) * | 2006-01-17 | 2007-08-02 | Seiren Co Ltd | Elastic electroconductive fiber material |
WO2009037631A1 (en) * | 2007-09-21 | 2009-03-26 | Koninklijke Philips Electronics N.V. | Conductive yarn for electronic textile applications |
JP5659349B2 (en) * | 2011-02-25 | 2015-01-28 | 株式会社槌屋 | Tensile deformation detection cloth |
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JP3195050U (en) * | 2014-10-11 | 2014-12-25 | シバタテクノテキス株式会社 | Stretchable flat current conductor |
JPWO2017010236A1 (en) * | 2015-07-14 | 2018-04-26 | グンゼ株式会社 | Conductive elastic knitted fabric and conductive parts with variable electric resistance characteristics |
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- 2017-01-06 WO PCT/JP2017/000289 patent/WO2017119489A1/en active Application Filing
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TWI643212B (en) * | 2017-12-15 | 2018-12-01 | 財團法人紡織產業綜合研究所 | Conductive linear substrate module |
CN109935388A (en) * | 2017-12-15 | 2019-06-25 | 财团法人纺织产业综合研究所 | Electric wire mould group |
TWI822887B (en) * | 2018-10-23 | 2023-11-21 | 日商琳得科股份有限公司 | Cloth material with wiring and electrode |
TWI684416B (en) * | 2018-12-11 | 2020-02-11 | 財團法人紡織產業綜合研究所 | Bike pants |
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