TW201732494A - Fan blade with improved structure - Google Patents

Fan blade with improved structure Download PDF

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Publication number
TW201732494A
TW201732494A TW105106067A TW105106067A TW201732494A TW 201732494 A TW201732494 A TW 201732494A TW 105106067 A TW105106067 A TW 105106067A TW 105106067 A TW105106067 A TW 105106067A TW 201732494 A TW201732494 A TW 201732494A
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Taiwan
Prior art keywords
fan blade
blade
hub
fan
improved
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TW105106067A
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Chinese (zh)
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TWI597595B (en
Inventor
liang-hua Xu
Te-Chung Wang
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Asia Vital Components Co Ltd
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Priority to TW105106067A priority Critical patent/TWI597595B/en
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Publication of TWI597595B publication Critical patent/TWI597595B/en
Publication of TW201732494A publication Critical patent/TW201732494A/en

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Abstract

A fan blade with improved structure includes a hub, a plurality of blades. The hub has a lateral side having two ends, one of which is formed a top side and the other end is extended to form an extended section, and a plurality of connecting slots located on the periphery of the extended section. Each blade has a first end correspondingly engaged in respective connecting slot and a second end. With these arrangements, the fan blade with improved structure can increase structural strength of thin fan blades and be easy to connect the hub to the blades.

Description

風扇扇葉改良結構Fan blade improved structure

本發明是有關於一種風扇扇葉改良結構,尤指一種可提升薄型扇葉結構強度之風扇扇葉改良結構。The invention relates to a fan blade improved structure, in particular to a fan blade improved structure capable of improving the strength of a thin blade structure.

風扇是電子散熱領域常見的零件,通常由金屬或塑料製成,但當扇葉為塑膠時係利用射出成型方式製成,因此扇葉具有一定的厚度通常大於0.3mm,況且因為塑膠材質特性,扇葉也不能太薄(因此無法增加扇葉數量),以避免扇葉無法承受轉動時的風阻斷裂,因此降低扇葉的厚度使其成為超薄型扇葉並具有相當強度,及如何使超薄型扇葉跟風扇的輪轂結合,以及如何避免增加超薄型扇葉的數量造成輪轂載重不均的問題,是目前業者所需努力的。The fan is a common part in the field of electronic heat dissipation, usually made of metal or plastic, but when the blade is made of plastic, it is made by injection molding, so the blade has a certain thickness of usually more than 0.3 mm, and because of the plastic material characteristics, The fan blades should not be too thin (so the number of blades cannot be increased) to avoid the fan blades failing to withstand the wind resistance at the time of rotation, thus reducing the thickness of the blades to make them ultra-thin blades and having considerable strength, and how to make the super The combination of thin blades and the hub of the fan, and how to avoid increasing the number of ultra-thin blades to cause uneven wheel load, is the current efforts of the industry.

爰此,為有效解決上述之問題,本發明之主要目的在於提供一種可提升薄型扇葉結構強度之風扇扇葉改良結構。 本發明之次要目的,在於提供一種可改善習知扇葉與輪轂結合方式所造成之重量承載不均而影響風扇平衡之缺失之風扇扇葉改良結構。 為達上述目的,本發明係提供一種風扇扇葉改良結構,係包括一輪轂及複數扇葉,該輪轂具有一側部,該側部一端形成一頂部,另一端向外延伸一延伸部,並於該延伸部周緣處開設複數結合槽,所述扇葉具有一第一端及一第二端,該等扇葉之第一端係對應嵌設於所述結合槽內。 透過本發明此結構的設計,將所述扇葉之第一端對應嵌設於該輪轂之延伸部周緣處所開設的結合槽,並透過雷射焊接或其他機械加工方式將該等扇葉固定於結合槽內,可大幅提升薄型扇葉之結構強度,並改善習知扇葉與輪轂結合方式所造成之重量承載不均而影響風扇平衡之缺失。Accordingly, in order to effectively solve the above problems, the main object of the present invention is to provide a fan blade improved structure capable of improving the strength of a thin blade structure. A secondary object of the present invention is to provide a fan blade improved structure that can improve the weight bearing unevenness caused by the combination of the conventional blade and the hub and affect the lack of fan balance. In order to achieve the above object, the present invention provides a modified fan blade structure, comprising a hub and a plurality of blades, the hub having a side portion, the side portion forming a top portion at one end and an extension portion extending outward from the other end, and A plurality of coupling grooves are formed at a periphery of the extending portion, and the blade has a first end and a second end, and the first ends of the blades are correspondingly embedded in the coupling groove. Through the design of the structure of the present invention, the first end of the blade is correspondingly embedded in the coupling groove formed at the periphery of the extension of the hub, and the blades are fixed by laser welding or other mechanical processing. In combination with the groove, the structural strength of the thin blade can be greatly improved, and the weight bearing unevenness caused by the combination of the conventional blade and the hub is improved, which affects the lack of fan balance.

本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 請參閱第1、2、3A、3B、4圖,係為本發明風扇扇葉改良結構之第一實施例之立體分解圖及立體組合圖及立體分解放大圖及立體組合放大圖及剖面圖,如圖所示,一種風扇扇葉改良結構1,係包括一輪轂11及複數扇葉12,該輪轂11具有一側部111其一端形成一頂部112,另一端向外延伸一延伸部113,並於該延伸部113周緣處開設複數結合槽115,所述輪轂11之側部111及頂部112及延伸部113係為一體成型。 於本實施例中,該等結合槽115係呈等距排列於所述延伸部113之周緣處,於實際實施時,所述結合槽115也可呈不等距排列在延伸部113之周緣處(圖中未示)。 所述扇葉12具有一第一端121為一結合端,及一第二端122為一自由端,該第一、二端121、122係分別設於該等扇葉12之兩端,該等扇葉12之第一端121係對應嵌設於所述結合槽115內,該等扇葉12係呈弧形或非弧形,本實施例係以弧形結構態樣作為說明實施例,但並不引以為限。 該等扇葉12之第一端121處之扇葉12高度係可選擇小於或等於該第二端122之高度,於本實施例中,係以第一端121小於該第二端122作為說明,但並不引以為限。 本發明所述的扇葉12的材質係為金屬並利用金屬沖壓或射出成型方式製成,且扇葉12的厚度較佳小於0.15mm的超薄型扇葉12,而該輪轂11的材質同樣為金屬,並利用射出成型方式或壓鑄方式或沖壓方式製成,所述扇葉12與輪轂11結合方式係透過雷射焊接方式將該等扇葉12固定於該結合槽115內,於本實施例中,由於扇葉12及輪轂11皆為金屬材質,透過機械加工之雷射焊接方式將形成扇葉12及輪轂11的兩種金屬材質(材質可相同或不相同)於欲接合之部位處熔化成液體,待冷卻凝固後,令兩種金屬材質熔接在一起,如此,可以不需額外的焊劑或填料即可達到將該等扇葉12牢固地固定於該輪轂11上,大幅提升薄型扇葉12之結構強度,並改善習知扇葉與輪轂結合方式需利用焊劑或填料的方式固定所造成之重量承載不均而影響風扇平衡之缺失。 透過本發明此結構的設計,將所述扇葉12之第一端121對應嵌設於該輪轂11之延伸部113周緣處所開設的結合槽115後,再利用雷射焊接的方式將該等扇葉12之第一端121固定於該等結合槽115內,進以達到所述扇葉12可牢固地固定在該輪轂11上,大幅提升薄型扇葉12之結構強度,且可改善習知利用焊劑或填料的方式將扇葉與輪轂結合所造成的風扇不平衡之缺失。 然而並不侷限於此,請參閱第5、6A、6B、6C、6D圖,係為本發明風扇扇葉改良結構之第二實施例之立體分解圖及實施示意圖及放大示意圖,在另一替代實施,將所述扇葉12之第一端121對應插設於所述結合槽115後,透過一治具2並利用該治具2朝所述延伸部113對應該等結合槽115之兩側處施予一壓力(該治具2係可選擇由該輪轂11之上側或下側任意一側,亦或是上、下側同時施予壓力至所述結合槽115之兩側),此時被施予壓力的位置處會形成一凹槽116,並令該凹槽116進而擠壓所述結合槽115(如第6D圖所示)產生形變,藉以將插設於結合槽115內的扇葉12之第一端121緊緊地夾持卡合在該延伸部113處,達到該等扇葉12可牢固地固定於該輪轂11上。 請參閱第7、8圖,係為本發明風扇扇葉改良結構之第三實施例之立體剖面圖及剖面圖,所述風扇扇葉改良結構部份元件及元件間之相對應之關係與前述風扇扇葉改良結構相同,故在此不再贅述,惟本風扇扇葉改良結構與前述最主要之差異為,所述輪轂11之延伸部113周緣處係更向上並朝該輪轂11之頂部112方向延伸形成一結合部114,所述結合槽115係更延伸開設至該結合部114位置處,透過本實施例,將所述扇葉12之第一端121利用雷射焊接方式固定於所述輪轂11之結合槽115內,同樣也可達到前述之功效。 以上所述,本發明相較於習知具有下列優點: 1.提升薄型扇葉結構強度; 2.改善習知扇葉與輪轂結合方式所造成之重量承載不均而影響風扇平衡之缺失。 以上已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能限定本發明實施之範圍。即凡依本發明申請範圍所作之均等變化與修飾等,皆應仍屬本發明之專利涵蓋範圍。The above object of the present invention, as well as its structural and functional features, will be described in accordance with the preferred embodiments of the drawings. 1 , 2, 3A, 3B, and 4 are a perspective exploded view, a perspective assembled view, a perspective exploded view, and a perspective enlarged view and a cross-sectional view of the first embodiment of the fan blade improved structure of the present invention. As shown, a fan blade improvement structure 1 includes a hub 11 and a plurality of blades 12 having a side portion 111 having a top portion 112 at one end and an extension portion 113 extending outwardly from the other end. A plurality of coupling grooves 115 are formed at the periphery of the extending portion 113, and the side portion 111 and the top portion 112 and the extending portion 113 of the hub 11 are integrally formed. In the present embodiment, the coupling grooves 115 are arranged equidistantly at the periphery of the extending portion 113. In actual implementation, the coupling grooves 115 may also be arranged at unequal distances at the periphery of the extending portion 113. (not shown). The fan blade 12 has a first end 121 as a joint end, and a second end 122 is a free end. The first and second ends 121 and 122 are respectively disposed at two ends of the blades 12 . The first end 121 of the fan blade 12 is correspondingly embedded in the coupling groove 115, and the fan blades 12 are arc-shaped or non-arc-shaped. This embodiment adopts an arc-shaped structure as an illustrative embodiment. But it is not limited. The height of the blade 12 at the first end 121 of the blade 12 can be selected to be less than or equal to the height of the second end 122. In this embodiment, the first end 121 is smaller than the second end 122 as an illustration. , but not limited to. The material of the blade 12 according to the present invention is made of metal and is formed by metal stamping or injection molding, and the thickness of the blade 12 is preferably less than 0.15 mm, and the material of the hub 11 is the same. For the metal, and by the injection molding method or the die-casting method or the stamping method, the blade 12 and the hub 11 are combined in the manner of fixing the blades 12 in the coupling groove 115 by laser welding. In the example, since the blade 12 and the hub 11 are made of a metal material, the two metal materials (the materials may be the same or different) of the blade 12 and the hub 11 are formed by the laser welding method of machining at the portion to be joined. Melting into a liquid, after cooling and solidifying, the two metal materials are welded together, so that the blades 12 can be firmly fixed to the hub 11 without additional flux or filler, and the thin fan can be greatly improved. The structural strength of the blade 12 and the improvement of the conventional fan blade and the hub combination method require the use of flux or filler to fix the weight bearing unevenness and affect the lack of fan balance. Through the design of the structure of the present invention, the first end 121 of the blade 12 is correspondingly embedded in the coupling groove 115 formed at the periphery of the extending portion 113 of the hub 11, and then the fan is welded by laser welding. The first end 121 of the leaf 12 is fixed in the coupling groove 115, so that the blade 12 can be firmly fixed on the hub 11, and the structural strength of the thin blade 12 can be greatly improved, and the conventional utilization can be improved. Flux or filler means the lack of fan imbalance caused by the combination of the blades and the hub. However, it is not limited thereto, please refer to FIGS. 5, 6A, 6B, 6C, and 6D, which are perspective exploded views, an implementation schematic diagram, and an enlarged schematic view of a second embodiment of the improved fan blade structure of the present invention, in another alternative. After the first end 121 of the blade 12 is inserted into the coupling groove 115, the fixture 2 is passed through the fixture 2 and the two sides of the coupling groove 115 are aligned with the fixture 2 Applying a pressure (the fixture 2 can be selected from either the upper side or the lower side of the hub 11 or the upper and lower sides simultaneously apply pressure to both sides of the coupling groove 115). A groove 116 is formed at the position to which the pressure is applied, and the groove 116 is further pressed to deform the coupling groove 115 (as shown in FIG. 6D), thereby inserting the fan inserted into the coupling groove 115. The first end 121 of the leaf 12 is tightly clamped to the extension 113 so that the blades 12 can be securely fastened to the hub 11. Please refer to FIGS. 7 and 8 for a perspective view and a cross-sectional view of a third embodiment of the improved fan blade structure of the present invention. The corresponding relationship between the components and components of the fan blade improved structure is as described above. The modified structure of the fan blade is the same, so it will not be described here. However, the most important difference between the improved fan blade structure and the foregoing is that the extension of the extension portion 113 of the hub 11 is more upward and toward the top 112 of the hub 11. The direction extending to form a joint portion 114, the joint groove 115 is further extended to the position of the joint portion 114. Through the embodiment, the first end 121 of the blade 12 is fixed by laser welding. The aforementioned effect can also be achieved in the coupling groove 115 of the hub 11. As described above, the present invention has the following advantages compared with the prior art: 1. Improving the structural strength of the thin blade; 2. Improving the uneven weight bearing caused by the combination of the conventional blade and the hub, and affecting the lack of fan balance. The present invention has been described in detail above, but the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the invention. That is, the equivalent changes and modifications made by the scope of the present application should remain within the scope of the patent of the present invention.

1‧‧‧風扇扇葉改良結構
11‧‧‧輪轂
111‧‧‧側部
112‧‧‧頂部
113‧‧‧延伸部
114‧‧‧結合部
115‧‧‧結合槽
116‧‧‧凹槽
12‧‧‧扇葉
121‧‧‧第一端
122‧‧‧第二端
2‧‧‧治具
1‧‧‧Fan fan blade improved structure
11‧‧·wheels
111‧‧‧ side
112‧‧‧ top
113‧‧‧Extension
114‧‧‧Combination Department
115‧‧‧ joint slot
116‧‧‧ Groove
12‧‧‧ fan leaves
121‧‧‧ first end
122‧‧‧ second end
2‧‧‧ fixture

第1圖係為本發明風扇扇葉改良結構之第一實施例之立體分解圖; 第2圖係為本發明風扇扇葉改良結構之第一實施例之立體組合圖; 第3A圖係為本發明風扇扇葉改良結構之第一實施例之實施示意圖; 第3B圖係為本發明風扇扇葉改良結構之第一實施例之實施示意圖; 第4圖係為本發明風扇扇葉改良結構之第一實施例之剖面圖; 第5圖係為本發明風扇扇葉改良結構之第二實施例之立體分解圖; 第6A圖係為本發明風扇扇葉改良結構之第二實施例之實施示意圖; 第6B圖係為本發明風扇扇葉改良結構之第二實施例之實施示意圖; 第6C圖係為本發明風扇扇葉改良結構之第二實施例之放大示意圖; 第6D圖係為本發明風扇扇葉改良結構之第二實施例之放大示意圖; 第7圖係為本發明風扇扇葉改良結構之第三實施例之立體剖面圖; 第8圖係為本發明風扇扇葉改良結構之第三實施例之剖面圖。1 is a perspective exploded view of a first embodiment of a fan blade improved structure of the present invention; FIG. 2 is a perspective assembled view of a first embodiment of a fan blade improved structure of the present invention; FIG. 3B is a schematic view showing the implementation of the first embodiment of the improved fan blade structure of the present invention; FIG. 4 is a schematic diagram of the improved structure of the fan blade of the present invention. FIG. 5 is a perspective exploded view of a second embodiment of the improved fan blade structure of the present invention; FIG. 6A is a schematic view showing the second embodiment of the improved fan blade structure of the present invention; 6B is a schematic view showing the implementation of the second embodiment of the improved fan blade structure of the present invention; FIG. 6C is an enlarged schematic view showing the second embodiment of the improved fan blade structure of the present invention; FIG. 6D is a fan of the present invention. FIG. 7 is a perspective sectional view showing a third embodiment of the improved fan blade structure of the present invention; FIG. 8 is a sectional view showing the improved structure of the fan blade of the present invention. Sectional view of the embodiment.

1‧‧‧風扇扇葉改良結構 1‧‧‧Fan fan blade improved structure

11‧‧‧輪轂 11‧‧·wheels

111‧‧‧側部 111‧‧‧ side

112‧‧‧頂部 112‧‧‧ top

113‧‧‧延伸部 113‧‧‧Extension

115‧‧‧結合槽 115‧‧‧ joint slot

12‧‧‧扇葉 12‧‧‧ fan leaves

121‧‧‧第一端 121‧‧‧ first end

122‧‧‧第二端 122‧‧‧ second end

Claims (10)

一種風扇扇葉改良結構,係包括:            一輪轂,具有一側部,該側部一端形成一頂部,另一端向外延伸一延伸部,並於該延伸部周緣處開設複數結合槽;及 複數扇葉,具有一第一端及一第二端,該等扇葉之第一端係對應嵌設於所述結合槽內。A fan blade improved structure includes: a hub having a side portion, a side portion of the side portion forming a top portion, an extension portion extending outwardly from the other end portion, and a plurality of coupling grooves being formed at a periphery of the extension portion; and a plurality of fans The leaf has a first end and a second end, and the first ends of the blades are correspondingly embedded in the coupling groove. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中該輪轂之延伸 部更向上並朝所述頂部方向延伸形成一結合部,所述結合槽係更延伸開設至該結合部處。The fan blade modified structure of claim 1, wherein the extending portion of the hub extends upwardly and toward the top direction to form a joint portion, and the joint groove extends further to the joint portion. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中該等結合槽係 呈等距或不等距排列於所述結合部處。The improved fan blade blade structure of claim 1, wherein the coupling grooves are arranged equidistantly or unequally at the joint. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中該等扇葉係透 過雷射焊接方式固定於該輪轂之結合槽內。The fan blade improved structure of claim 1, wherein the fan blades are fixed to the coupling groove of the hub by laser welding. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中該等扇葉係呈 弧形或非弧形。The fan blade improved structure of claim 1, wherein the fan blades are curved or non-arc. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中該第一端之扇 葉高度係小於或等於該第二端之扇葉高度。The fan blade improved structure of claim 1, wherein the blade height of the first end is less than or equal to the blade height of the second end. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中該輪轂與該等 扇葉係可為相同材質或不同材質。The fan blade improved structure according to claim 1, wherein the hub and the fan blade are made of the same material or different materials. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中該等扇葉的厚 度小於0.15mm。The fan blade improved structure of claim 1, wherein the blades have a thickness of less than 0.15 mm. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中所述輪轂之側 部及頂部及延伸部係為一體成型。The improved fan blade blade structure of claim 1, wherein the side portion and the top portion and the extension portion of the hub are integrally formed. 如申請專利範圍第1項所述之風扇扇葉改良結構,其中所述延伸部對 應該等結合槽之兩側處利用一治具分別開設有一凹槽,藉以對該結合槽產生形變用以擠壓嵌合所述扇葉之第一端。The improved fan blade blade structure according to claim 1, wherein the extension portion has a groove formed on each side of the coupling groove by using a jig, thereby deforming the coupling groove for squeezing Pressing the first end of the fan blade.
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