TW201728387A - Mold forming machine - Google Patents

Mold forming machine Download PDF

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Publication number
TW201728387A
TW201728387A TW105122935A TW105122935A TW201728387A TW 201728387 A TW201728387 A TW 201728387A TW 105122935 A TW105122935 A TW 105122935A TW 105122935 A TW105122935 A TW 105122935A TW 201728387 A TW201728387 A TW 201728387A
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TW
Taiwan
Prior art keywords
frame
mold
sand
sand filling
filling
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TW105122935A
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Chinese (zh)
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TWI682818B (en
Inventor
Tokiya Terabe
Mitsuyuki Matsushita
Masahide Noguchi
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Sintokogio Ltd
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Publication of TW201728387A publication Critical patent/TW201728387A/en
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Publication of TWI682818B publication Critical patent/TWI682818B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/28Compacting by different means acting simultaneously or successively, e.g. preliminary blowing and finally pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C11/00Moulding machines characterised by the relative arrangement of the parts of same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/02Compacting by pressing devices only
    • B22C15/08Compacting by pressing devices only involving pneumatic or hydraulic mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C21/00Flasks; Accessories therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

A mold forming machine that forms molds by using a conveyed casting frame and pattern plate and comprises: a molding flask having an open side section and having a lower opening connectable to an upper opening of the casting frame; a squeeze head mechanism having a squeeze board capable of entering and withdrawing from the molding flask and a plurality of squeeze feet that penetrate the squeeze board and are capable of being raised and lowered relative to the squeeze board; a sand-filling hopper having at least one sand-filling port that fills molding sand into a forming space formed by the casting frame, the molding flask, the squeeze head mechanism, and the pattern plate; and a sand-filling nozzle capable of connecting the sand-filling port and the forming space and being formed by a member detachably attached to the opening in the side section of the molding flask.

Description

鑄模造型機 Molding machine

本揭示係關於壓擠充填於模框內之鑄模砂而對鑄模造型之鑄模造型機。 The present disclosure relates to a molding machine for molding a mold by molding a mold sand filled in a mold frame.

先前,藉由曝氣將鑄模砂充填至模框內,壓擠該經充填之鑄模砂而對鑄模造型之鑄模造型機為眾所周知(例如、參照專利文獻1)。 In the past, a molding machine for molding a mold by filling a mold sand into a mold by aeration and pressing the filled mold sand is known (for example, refer to Patent Document 1).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利特開2002-1491號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2002-1491

然而,專利文獻1記述之鑄模造型機存在根據使用期間或使用頻率而磨耗之部位。磨耗之部位有對鑄模或鑄件製品之品質賦予影響之虞。於本技術領域中,期望優異之造型鑄模之鑄模造型機。 However, the mold molding machine described in Patent Document 1 has a portion that is worn according to the period of use or the frequency of use. The area of wear has an effect on the quality of the mold or casting product. In the art, an excellent molding machine for molding molds is desired.

本發明之一態樣之鑄模造型機係使用被搬入之模框及模板而對鑄模造型者,且具備:填砂框,其具有可與上述模框之上開口部連接之下開口部、及開口之側部;壓擠頭機構,其具有可於上述填砂框內進出之壓擠板、及貫通上述壓擠板且可相對於上述壓擠板升降之複數個壓擠腳;砂充填料斗,其具有將鑄模砂充填至由上述模框、上述填砂框、上述壓擠頭機構及上述模板形成之造型空間之至少1個砂充填 口;及砂充填噴嘴,其係形成於可裝卸地安裝於上述填砂框之側部之開口之構件,且可將上述砂充填口與上述造型空間連通。 A mold molding machine according to an aspect of the present invention is a mold for molding a mold using a mold frame and a form to be loaded, and includes: a sand filling frame having an opening portion connectable to an opening portion of the mold frame; a side portion of the opening; a pressing head mechanism having a pressing plate that can enter and exit the sand filling frame; and a plurality of pressing feet that pass through the pressing plate and are movable up and down with respect to the pressing plate; The method has at least one sand filling filling the molding sand into the molding space formed by the mold frame, the sand filling frame, the pressing head mechanism and the template. And a sand filling nozzle formed in a member detachably attached to an opening of a side portion of the sand filling frame, and the sand filling port is connected to the molding space.

根據本發明之一態樣之鑄模造型機,即使於砂充填噴嘴磨耗之情形時,亦可僅更換形成有砂充填噴嘴之構件。因此,該鑄模造型機於維護性及可用性優異。 According to the mold molding machine of one aspect of the present invention, even in the case where the sand filling nozzle is worn, only the member in which the sand filling nozzle is formed can be replaced. Therefore, the mold molding machine is excellent in maintainability and usability.

本發明之另一態樣之鑄模造型機係使用被搬入之模框及模板而對鑄模造型者,且具備:填砂框,其具有可與上述模框之上開口部連接之下開口部;充填框,其配置於上述填砂框之上方,且具有可與上述填砂框之上開口部連接之下開口部;壓擠頭機構,其具有可於上述充填框內進出之壓擠板,及貫通上述壓擠板,且可相對上述壓擠板升降之複數個壓擠腳;砂充填料斗,其具有將鑄模砂充填至由上述模框、上述填砂框、上述充填框、上述壓擠頭機構及上述模板形成之造型空間之至少1個砂充填口;及砂充填噴嘴,其係形成於上述充填框之側部,且可將上述砂充填口與上述造型空間連通。 Another aspect of the present invention is to mold a mold using a mold frame and a template to be loaded, and a sand filling frame having an opening portion connectable to an opening portion of the mold frame; a filling frame disposed above the sand filling frame and having an opening portion connectable to the upper portion of the sand filling frame; and a pressing head mechanism having a pressing plate that can enter and exit the filling frame; And a plurality of pressing feet that can pass through the pressing plate and are movable up and down with respect to the pressing plate; the sand filling filling bucket has a mold sand filled with the mold frame, the sand filling frame, the filling frame, and the pressing And a sand filling nozzle formed on the side of the filling frame and capable of communicating the sand filling port with the molding space.

根據本發明之另一態樣之鑄模造型機,即使於砂充填噴嘴磨耗之情形時,亦可僅更換形成有砂充填噴嘴之充填框。因此,該鑄模造型機之維護性及可用性優異。 According to another aspect of the present invention, in a mold molding machine, even in the case where the sand filling nozzle is worn, only the filling frame in which the sand filling nozzle is formed can be replaced. Therefore, the mold molding machine is excellent in maintainability and usability.

於一實施形態中,鑄模造型機亦可具備:框狀架,其形成上述造型空間之一部分,且包圍上述模板之外周,且上下滑動;及襯墊,其構成為可於框狀架之內側部裝卸。於該情形時,配置於框狀架與模板之間之襯墊可使框狀架與模板之磨耗減少。 In one embodiment, the mold molding machine may further include: a frame-shaped frame that forms one part of the molding space and surrounds the outer periphery of the template and slides up and down; and a gasket configured to be inside the frame frame Department loading and unloading. In this case, the spacer disposed between the frame frame and the stencil can reduce the wear of the frame frame and the stencil.

於一實施形態中,襯墊亦可為其上端面及內側面之材質為聚氨酯橡膠。於該情形時,可進一步使磨耗減少。 In one embodiment, the spacer may be made of urethane rubber for the upper end surface and the inner side surface. In this case, the wear can be further reduced.

於一實施形態中,亦可為聚氨酯橡膠之耐熱溫度為70~90℃。又,於一實施形態中,聚氨酯橡膠之耐熱溫度亦可為110~130℃。 In one embodiment, the heat resistance temperature of the urethane rubber may be 70 to 90 °C. Further, in one embodiment, the heat resistance temperature of the urethane rubber may be 110 to 130 °C.

根據本發明之各種態樣,可提供一種優異之對鑄模造型之鑄模造型機。 According to various aspects of the present invention, an excellent molding machine for molding a mold can be provided.

1‧‧‧底盤框 1‧‧‧Chassis frame

2‧‧‧固定止動部 2‧‧‧Fixed stop

3‧‧‧造型底盤 3‧‧‧Model chassis

4‧‧‧砂箱設置缸 4‧‧‧ sand box setting cylinder

4A‧‧‧活塞桿 4A‧‧‧Piston rod

5‧‧‧模型更換裝置 5‧‧‧Model replacement device

6‧‧‧模型托座 6‧‧‧Model holder

6A‧‧‧模型托座 6A‧‧‧Model holder

7‧‧‧轉盤 7‧‧‧ Turntable

8‧‧‧模板 8‧‧‧ template

8A‧‧‧模板 8A‧‧‧ template

9‧‧‧框狀架 9‧‧‧Frame frame

10‧‧‧導銷 10‧‧‧Marketing

11‧‧‧本體框架 11‧‧‧ Ontology framework

12‧‧‧卡合槽 12‧‧‧ snap groove

13‧‧‧卡合頭 13‧‧‧Care Head

14‧‧‧油壓缸 14‧‧‧Hydraulic cylinder

15‧‧‧升降缸 15‧‧‧lifting cylinder

16‧‧‧桿頭 16‧‧‧ head

17‧‧‧升降支持架 17‧‧‧ Lifting support

18‧‧‧砂充填料斗升降缸 18‧‧‧Sand filling bucket lift cylinder

19‧‧‧砂充填料斗 19‧‧‧Sand filling bucket

20‧‧‧滑動閘 20‧‧‧ sliding gate

21‧‧‧砂投入口 21‧‧‧ sand input

22‧‧‧開關閥 22‧‧‧Switching valve

23‧‧‧供氣管 23‧‧‧ gas supply pipe

24‧‧‧滑槽 24‧‧ ‧ chute

25‧‧‧空氣噴出腔室 25‧‧‧Air ejection chamber

26‧‧‧砂充填口 26‧‧‧ sand filling port

27‧‧‧填砂框 27‧‧‧ sand filling frame

27A‧‧‧填砂框 27A‧‧‧ sand filling frame

27c‧‧‧下開口部 27c‧‧‧ opening

27d‧‧‧開口 27d‧‧‧ openings

27e‧‧‧開口 27e‧‧‧ openings

27f‧‧‧排氣口 27f‧‧‧Exhaust port

28‧‧‧砂充填噴嘴 28‧‧‧ sand filling nozzle

28A‧‧‧砂充填噴嘴 28A‧‧‧ sand filling nozzle

28B‧‧‧砂充填噴嘴 28B‧‧‧ sand filling nozzle

29‧‧‧壓擠頭機構 29‧‧‧Compression head mechanism

30‧‧‧壓擠板 30‧‧‧Squeeze plate

31‧‧‧壓擠腳 31‧‧‧Pushing feet

32‧‧‧搬入搬出架 32‧‧‧ moving into and out of the rack

33‧‧‧模框 33‧‧‧Template

33a‧‧‧上開口部 33a‧‧‧Upper opening

34‧‧‧搬入搬出輸送帶 34‧‧‧ Moving in and out conveyor belt

35‧‧‧塊構件 35‧‧‧block components

36‧‧‧框狀架 36‧‧‧Frame frame

37‧‧‧襯墊 37‧‧‧ cushion

38‧‧‧金屬構件 38‧‧‧Metal components

39‧‧‧聚氨酯橡膠 39‧‧‧Polyurethane rubber

50A‧‧‧構件 50A‧‧‧ components

50B‧‧‧構件 50B‧‧‧ components

100‧‧‧鑄模造型機 100‧‧‧Molding machine

BF‧‧‧充填框 BF‧‧ Filling frame

S‧‧‧鑄模砂 S‧‧‧Molded sand

圖1係顯示實施形態之鑄模造型機之開始前之狀態(原始位置)之縱剖視圖。 Fig. 1 is a longitudinal sectional view showing a state (original position) before the start of the molding machine of the embodiment.

圖2係顯示形成造型空間之狀態之鑄模造型機之縱剖視圖。 Fig. 2 is a longitudinal sectional view showing a molding machine in a state in which a molding space is formed.

圖3係顯示鑄模砂之曝氣充填狀態之鑄模造型機之縱剖視圖。 Fig. 3 is a longitudinal sectional view showing a molding machine in which an aeration filling state of a mold sand is performed.

圖4係顯示鑄模砂之一次壓擠狀態之鑄模造型機之縱剖視圖。 Fig. 4 is a longitudinal sectional view showing a molding machine in which the molding sand is once crushed.

圖5係顯示鑄模砂之二次壓擠狀態之鑄模造型機之縱剖視圖。 Fig. 5 is a longitudinal sectional view showing a molding machine in a state in which a mold sand is secondarily pressed.

圖6係顯示造型鑄模之脫模及鑄模砂之補給狀態之鑄模造型機之縱剖視圖。 Fig. 6 is a longitudinal sectional view showing a mold molding machine in which the mold of the molding mold is released and the mold sand is replenished.

圖7係顯示調換模板(模型托座)之狀態之鑄模造型機之縱剖視圖。 Fig. 7 is a longitudinal sectional view showing a molding machine in a state in which a template (model holder) is exchanged.

圖8係放大圖2之左側之砂充填噴嘴及砂充填口之縱剖視圖。 Figure 8 is a longitudinal cross-sectional view showing the sand filling nozzle and the sand filling port on the left side of Figure 2 in an enlarged manner.

圖9係顯示框狀架之另一實施形態之局部放大縱剖視圖。 Fig. 9 is a partially enlarged longitudinal sectional view showing another embodiment of the frame frame.

圖10係顯示形成造型空間之另一實施形態之局部放大縱剖視圖。 Fig. 10 is a partially enlarged longitudinal sectional view showing another embodiment of forming a molding space.

圖11係變化例之填砂框之剖視圖。 Figure 11 is a cross-sectional view of a sand filling frame of a variation.

以下,基於圖式說明本實施形態之鑄模造型機。圖1係顯示實施形態之鑄模造型機100之開始前之狀態(原始位置)之縱剖視圖。圖2係顯示形成造型空間之狀態之鑄模造型機100之縱剖視圖。鑄模造型機100係使用被搬入之模框及模板而對鑄模造型之造型機。 Hereinafter, a mold molding machine of this embodiment will be described based on the drawings. Fig. 1 is a longitudinal sectional view showing a state (original position) before the start of the molding machine 100 of the embodiment. Fig. 2 is a longitudinal sectional view showing a molding machine 100 in a state in which a molding space is formed. The mold molding machine 100 is a molding machine that molds a mold using a mold frame and a template that are carried in.

如圖1、2所示般,鑄模造型機100具備例如底盤框1。於底盤框1上固定有固定止動部2。於包含底盤框1與固定止動部2之造型底盤3上之左右兩側(參照圖1),向上而立設有砂箱設置缸4、4。於砂箱設置 缸4、4中之一側(於圖1中為左側)之下位,將模型更換裝置5之中心部可於水平平面內旋轉地支持。模型更換裝置5之主軸(旋轉軸)係於圖1中兼用作左側之砂箱設置缸4。 As shown in FIGS. 1 and 2, the mold molding machine 100 includes, for example, a chassis frame 1. A fixed stopper 2 is fixed to the chassis frame 1. On the left and right sides (see FIG. 1) of the modeling chassis 3 including the chassis frame 1 and the fixed stopper portion 2, the flask setting cylinders 4, 4 are vertically provided. Set in the sand box One of the cylinders 4, 4 (left side in Fig. 1) is below the center, and the center portion of the model changing device 5 is rotatably supported in a horizontal plane. The main shaft (rotating shaft) of the model changing device 5 is also used as the flask setting cylinder 4 on the left side in Fig. 1 .

模型更換裝置5係搬入模板8之裝置。模型更換裝置5具備主軸、轉盤7、及模型托座6、6A之複數個支持單元(未圖示)。轉盤7係由主軸支持為可於水平平面內旋轉,且使模型托座6、6A交替地於造型底盤3中央上方搬入搬出。轉盤7係藉由致動器(未圖示)而旋轉。致動器例如為油壓缸等。複數個支持單元係安裝於轉盤7之模型托座6、6A之載置部。 The model changing device 5 is a device that carries in the template 8. The model changing device 5 includes a plurality of support units (not shown) including a main shaft, a turntable 7, and model holders 6, 6A. The turntable 7 is supported by the main shaft so as to be rotatable in a horizontal plane, and the model holders 6, 6A are alternately carried in and out of the center of the modeling chassis 3. The turntable 7 is rotated by an actuator (not shown). The actuator is, for example, a hydraulic cylinder or the like. A plurality of support units are attached to the mounting portions of the model holders 6, 6A of the turntable 7.

模型托座6具備框狀架9、複數個導銷10、本體框架11、及彈壓機構(未圖示)。框狀架9包圍模板8之外周而上下滑動。複數個導銷10係連結於框狀架9之下部。本體框架11係供導銷10可上下滑動地插入,且於上表面載置模板8。彈壓機構係其兩端掛架於框狀架9與本體框架11,使彈壓力作用於使框狀架9下降之方向。彈壓機構例如為複數個拉伸線圈彈簧。模型托座6A係與模型托座6為相同之構成。 The model holder 6 includes a frame frame 9, a plurality of guide pins 10, a body frame 11, and a biasing mechanism (not shown). The frame frame 9 surrounds the outer periphery of the template 8 and slides up and down. A plurality of guide pins 10 are coupled to the lower portion of the frame frame 9. The main body frame 11 is provided with the guide pin 10 slidably inserted up and down, and the template 8 is placed on the upper surface. The squeezing mechanism is affixed to the frame frame 9 and the body frame 11 at both ends thereof, so that the elastic pressure acts on the direction in which the frame frame 9 is lowered. The biasing mechanism is, for example, a plurality of tension coil springs. The model holder 6A has the same configuration as the model holder 6.

於造型底盤3上之中央部,配設有油壓缸(油缸)14。油壓缸14具有連結於活塞桿之上端之卡合頭13。卡合頭13與形成於模型托座6、6A下端中央部之卡合槽12卡合。進而,於造型底盤3上,於複數個導銷10之下方,配設複數個升降缸15。升降缸15經由導銷10而使框狀架9升降。於升降缸15之活塞桿之上端,連結有桿頭16。 A hydraulic cylinder (cylinder) 14 is disposed at a central portion of the modeling chassis 3. The hydraulic cylinder 14 has an engaging head 13 coupled to the upper end of the piston rod. The engaging head 13 is engaged with the engaging groove 12 formed at the central portion of the lower end of the model holders 6, 6A. Further, on the modeling chassis 3, a plurality of lifting cylinders 15 are disposed below the plurality of guide pins 10. The lift cylinder 15 raises and lowers the frame frame 9 via the guide pin 10. A club head 16 is coupled to the upper end of the piston rod of the lift cylinder 15.

框狀架9之上表面於升降缸15之伸長端時,自模板8之分模面朝上方若干(例如,30mm)突出(參照圖2)。框狀架9之上表面於升降缸15之收縮端時,成為與模板8之分模面大致齊平面(參照圖1)。 When the upper surface of the frame frame 9 is at the extended end of the lift cylinder 15, it protrudes from the parting surface of the die plate 8 upward (for example, 30 mm) (refer to Fig. 2). When the upper surface of the frame frame 9 is at the contracted end of the lift cylinder 15, it is substantially flush with the split surface of the die plate 8 (see Fig. 1).

於框設置缸4、4之活塞桿4A之上端間,架設有升降支持架17。於升降支持架17上安裝有複數個砂充填料斗升降缸18。砂充填料斗升降缸18之活塞桿之前端係連結於砂充填料斗19。 A lifting support frame 17 is placed between the upper ends of the piston rods 4A of the cylinders 4 and 4. A plurality of sand filling bucket lifting cylinders 18 are mounted on the lifting support frame 17. The front end of the piston rod of the sand filling bucket lift cylinder 18 is coupled to the sand filling bucket 19.

砂充填料斗19係於上端設置有藉由滑動閘20開閉之砂投入口21。砂充填料斗19係於其上位部連通著經由開關閥22而導入低壓空氣(例如、0.05~0.18MPa)之供氣管23。砂充填料斗19之下位部係由二道滑槽24構成。於滑槽24之內面,配設有經由開關閥(未圖示)與壓縮空氣源(未圖示)連通之複數個空氣噴出腔室25、25。 The sand filling hopper 19 is provided with a sand inlet 21 that is opened and closed by the sliding shutter 20 at the upper end. The sand charging hopper 19 is connected to the air supply pipe 23 through which the low-pressure air (for example, 0.05 to 0.18 MPa) is introduced via the on-off valve 22 at the upper portion thereof. The lower portion of the sand filling hopper 19 is composed of two chutes 24. A plurality of air ejection chambers 25, 25 that communicate with a source of compressed air (not shown) via an on-off valve (not shown) are disposed on the inner surface of the chute 24.

以自複數個空氣噴出腔室25、25對砂充填料斗19內噴出低壓空氣(例如、0.05~0.18MPa)而形成使鑄模砂S浮動流動化之曝氣之方式構成。又,於砂充填料斗19之滑槽24之最下位部設置有砂充填口26。 The low-pressure air (for example, 0.05 to 0.18 MPa) is sprayed into the sand filling tank 19 from a plurality of air ejection chambers 25 and 25 to form an aeration method for floating and fluidizing the mold sand S. Further, a sand filling port 26 is provided at the lowermost portion of the chute 24 of the sand filling hopper 19.

於滑槽24之下位部內側,固定配設有填砂框27。填砂框27具有可與模框33之上開口部33a連接之下開口部27c。於填砂框27之下位部(側部)形成有砂充填噴嘴28。砂充填噴嘴28係其一端與砂充填口26連通,其另一端與後述之造型空間連通。於填砂框27之內側,配設有壓擠頭機構29。壓擠頭機構29具備可於填砂框27內進出之壓擠板30、及複數個壓擠腳31。複數個壓擠腳31為分段式,且係貫通壓擠板30而安裝,可對壓擠板30進行升降停止控制。壓擠板30之上端係固定於升降支持架17之下端。上述填砂框27包圍而使壓擠頭機構29之外周可上下移動。壓擠頭機構29係由砂充填料斗19包圍。壓擠頭機構29係由砂充填料斗19從至少二個方向包圍。 A sand filling frame 27 is fixedly disposed on the inner side of the lower portion of the chute 24. The sand filling frame 27 has an opening portion 27c connectable to the upper opening portion 33a of the mold frame 33. A sand filling nozzle 28 is formed at a lower portion (side portion) of the sand filling frame 27. The sand filling nozzle 28 has one end that communicates with the sand filling port 26, and the other end of which is in communication with a molding space to be described later. On the inner side of the sand filling frame 27, a pressing head mechanism 29 is disposed. The pressing head mechanism 29 includes a pressing plate 30 that can be inserted into and out of the sand filling frame 27, and a plurality of pressing feet 31. The plurality of pressing feet 31 are segmented and are mounted through the pressing plate 30 to perform the lifting and lowering control of the pressing plate 30. The upper end of the pressing plate 30 is fixed to the lower end of the lifting support frame 17. The sand filling frame 27 is surrounded so that the outer periphery of the pressing head mechanism 29 can be moved up and down. The crushing head mechanism 29 is surrounded by a sand filling hopper 19. The crushing head mechanism 29 is surrounded by at least two directions from the sand filling hopper 19.

於升降支持架17,經由搬入搬出架32延伸至壓擠頭機構29之下方位置吊設有模框33之搬入搬出輸送帶34。藉由搬入搬出輸送帶34,將模框33搬入搬出。 The loading/unloading conveyor belt 34 of the mold frame 33 is suspended from the loading/unloading frame 33 via the loading/unloading frame 32 to a position below the pressing head mechanism 29. The mold frame 33 is carried in and out by loading and unloading the conveyor belt 34.

如以上般,壓擠頭機構29係由2個砂箱設置缸4、4支持,構成為壓擠頭機構29下降而進行框設置步驟及壓擠步驟。 As described above, the pressing head mechanism 29 is supported by the two flask setting cylinders 4, 4, and is configured such that the pressing head mechanism 29 is lowered to perform the frame setting step and the pressing step.

對如此構成之鑄模造型機100之作動進行說明。圖1之狀態係位於將鑄模砂S投入至砂充填料斗19內,且將空的模框33搬入至搬入搬出輸送帶34之狀態。另,模型托座6、6A係以藉由支持單元(未圖示) 內之壓縮彈簧(未圖示)自造型底盤3舉升5mm之狀態設置於模型更換裝置5上。圖1係顯示將模型托座6搬入至造型底盤3之中央上方之狀態。於造型底盤3之固定止動部2上表面與模型托座6之間有5mm左右之空隙。 The operation of the mold molding machine 100 thus constructed will be described. The state of FIG. 1 is in a state in which the mold sand S is put into the sand filling hopper 19, and the empty mold frame 33 is carried into the loading/unloading conveyor belt 34. In addition, the model holders 6, 6A are supported by a support unit (not shown). The inner compression spring (not shown) is placed on the model changing device 5 in a state where the molding chassis 3 is lifted by 5 mm. Fig. 1 shows a state in which the model holder 6 is carried into the center of the modeling chassis 3. There is a gap of about 5 mm between the upper surface of the fixed stopper 2 of the modeling chassis 3 and the model holder 6.

於圖1所示之狀態下,使油壓缸14收縮作動而使卡合頭13下降,藉此使卡合頭13與形成於模型托座6之下端中央部之卡合槽12卡合。且,模型托座6抵抗上述未圖示之壓縮彈簧而下拉,模型托座6之下表面壓著於造型底盤3之固定止動部2之上表面。其後,使升降缸15伸長作動而經由導銷10使框狀架9上升。藉此,使框狀架9之上表面自模板8之分模面朝上方若干突出。 In the state shown in FIG. 1, the hydraulic cylinder 14 is contracted to lower the engaging head 13, whereby the engaging head 13 is engaged with the engaging groove 12 formed at the central portion of the lower end of the mold holder 6. Further, the mold holder 6 is pulled down against the compression spring (not shown), and the lower surface of the mold holder 6 is pressed against the upper surface of the fixed stopper 2 of the modeling chassis 3. Thereafter, the lift cylinder 15 is extended and the frame frame 9 is raised via the guide pin 10. Thereby, the upper surface of the frame frame 9 is protruded from the parting surface of the die plate 8 upward.

另,於由下而上進行框設置之造型機中,於框設置步驟開始時以平台舉升模型托座6。於舉升步驟中,於為避免發生碰撞而設置減速步驟之情形時,會有循環時間變長之虞。另一方面,於本實施形態之鑄模造型機100中,於框設置步驟之開始時,可藉由油壓缸14將模型托座6壓著於固定止動部2,同時使由上而來之框設置動作結束。因此,與先前之由下而上進行框設置之造型機相比,於步驟開始時無減速步驟,故可省去減速步驟所需之時間而縮短循環時間。 Further, in the molding machine which performs the frame setting from the bottom up, the model holder 6 is lifted by the platform at the beginning of the frame setting step. In the lifting step, when the deceleration step is set to avoid collision, there is a possibility that the cycle time becomes long. On the other hand, in the mold molding machine 100 of the present embodiment, at the beginning of the frame setting step, the mold holder 6 can be pressed against the fixed stopper 2 by the hydraulic cylinder 14, and at the same time The frame setting action ends. Therefore, compared with the previous molding machine which is framed from the bottom up, there is no deceleration step at the beginning of the step, so that the time required for the deceleration step can be omitted and the cycle time can be shortened.

且,於使滑動閘20作動而關閉砂投入口21後,砂箱設置缸4、4收縮作動。藉此,將模框33載置於模板8之外周且朝上方突出之框狀架9之上表面。又,砂充填料斗升降缸18伸長作動。藉此,砂充填料斗19及填砂框27下降,將填砂框27按壓於模框33之上表面而密接。進而,壓擠腳31各自作動。相對於下方之模板8之凹凸而形成凹凸,成為圖2所示之狀態。另,此時,藉由載置於模型托座6之模板8、框狀架9、模框33、填砂框27及壓擠頭機構29形成造型空間,且砂充填噴嘴28之另一端與造型空間連通。 Further, after the slide gate 20 is actuated to close the sand inlet 21, the flask setting cylinders 4, 4 are contracted. Thereby, the mold frame 33 is placed on the upper surface of the frame frame 9 which is placed on the outer periphery of the template 8 and protrudes upward. Further, the sand filling bucket lift cylinder 18 is extended to operate. Thereby, the sand filling hopper 19 and the sand filling frame 27 are lowered, and the sand filling frame 27 is pressed against the upper surface of the mold frame 33 to be in close contact with each other. Further, the pressing feet 31 are each operated. Concavities and convexities are formed with respect to the unevenness of the template 8 below, and the state shown in FIG. 2 is obtained. In addition, at this time, the molding space is formed by the template 8 placed on the model holder 6, the frame frame 9, the mold frame 33, the sand filling frame 27, and the pressing head mechanism 29, and the other end of the sand filling nozzle 28 is The modeling space is connected.

接著,藉由曝氣進行砂充填。圖3係顯示鑄模砂之曝氣充填狀態 之鑄模造型機100之縱剖視圖。首先,使低壓空氣自複數個空氣噴出腔室25、25噴出至砂充填料斗19內。藉此,砂充填料斗19內之鑄模砂S浮動流動化。於該狀態下經由開關閥22而將低壓空氣自供氣管23供給至砂充填料斗19。藉由低壓空氣,經由砂充填口26及砂充填噴嘴28將鑄模砂S充填至造型空間(曝氣充填)。於曝氣充填時,低壓空氣係自模板8之未圖示之小孔被排出。 Next, sand filling is performed by aeration. Figure 3 shows the aeration filling state of the mold sand A longitudinal section view of the molding machine 100. First, low pressure air is ejected from the plurality of air ejection chambers 25, 25 into the sand filling hopper 19. Thereby, the mold sand S in the sand filling tank 19 floats and fluidizes. In this state, low-pressure air is supplied from the air supply pipe 23 to the sand filling hopper 19 via the on-off valve 22. The mold sand S is filled into the molding space (aeration filling) via the sand filling port 26 and the sand filling nozzle 28 by low pressure air. At the time of aeration filling, the low-pressure air is discharged from a small hole (not shown) of the die plate 8.

接著,砂箱設置缸4、4進而收縮作動。藉此,砂充填料斗升降缸18收縮。砂箱設置缸4、4使升降支持架17及由此支持之構件(壓擠頭機構29、搬入搬出架32、及搬入搬出輸送帶34等)下降。如此,進行鑄模砂S之一次壓擠,直到壓擠腳31下表面整體成為平坦為止,而成為圖4所示之狀態。圖4係顯示鑄模砂之一次壓擠狀態之鑄模造型機100之縱剖視圖。此時,砂箱設置缸4之收縮作動係持續至藉由壓力感測器(未圖示)壓擠壓力到達至一次壓擠之設定壓力為止,或砂箱設置缸4之編碼器位置(未圖示)到達至一次壓擠之設定位置為止。 Next, the flasks are provided with the cylinders 4, 4 and then contracted. Thereby, the sand filling bucket lifting cylinder 18 is contracted. The flask setting cylinders 4 and 4 lower the lifting support frame 17 and the members (the pressing head mechanism 29, the loading/unloading frame 32, and the loading/unloading conveyor belt 34, etc.) supported thereby. In this manner, the molding sand S is pressed once, until the entire lower surface of the pressing foot 31 is flat, and the state shown in Fig. 4 is obtained. Fig. 4 is a longitudinal sectional view showing a molding machine 100 in a state in which the molding sand is once crushed. At this time, the shrinking operation of the flask setting cylinder 4 continues until the pressing force is reached by the pressure sensor (not shown) to reach the set pressure of the primary pressing, or the encoder position of the flask 4 is set. Not shown) until it reaches the set position of one press.

接著,將升降缸15之作動流體切換為釋放之狀態。且,以較一次壓擠更高之壓力使砂箱設置缸4、4收縮作動。藉此,模框33、填砂框27、砂充填料斗19及壓擠頭機構29一體地下降,對鑄模砂S整體進行二次壓擠。圖5係顯示鑄模砂之二次壓擠狀態之鑄模造型機100之縱剖視圖。框狀架9藉由升降缸15之收縮而下降,框狀架9上表面與模板8之分模面成為大致相同之高度。如此,鑄模外周部之強度提高,可獲得均一之鑄模強度。另,於框狀架9到達至下降端之時點且壓擠壓力未到達二次壓擠之設定壓力之情形時,一面使砂充填料斗升降缸18收縮作動,一面進而使砂箱設置缸4、4收縮作動,藉此進一步進行壓擠。 Next, the operating fluid of the lift cylinder 15 is switched to the released state. Moreover, the flasks 4, 4 are contracted to operate at a higher pressure than the one press. Thereby, the mold frame 33, the sand filling frame 27, the sand filling hopper 19, and the pressing head mechanism 29 are integrally lowered, and the entire molding sand S is secondarily pressed. Fig. 5 is a longitudinal sectional view showing a molding machine 100 in a state in which the mold sand is secondarily pressed. The frame frame 9 is lowered by the contraction of the lift cylinder 15, and the upper surface of the frame frame 9 and the parting surface of the die plate 8 are substantially the same height. Thus, the strength of the outer peripheral portion of the mold is improved, and a uniform mold strength can be obtained. In addition, when the frame frame 9 reaches the falling end and the pressing force does not reach the set pressure of the secondary pressing, the sand filling bucket lifting cylinder 18 is contracted and the sand tank is further provided with the cylinder 4 4, contraction action, thereby further pressing.

接著,若壓擠壓力到達至二次壓擠之設定壓力,則壓擠穩定計時器作動,保持特定時間壓擠。此時,為了與框狀架9未到達至下降 端之情形對應,使砂充填料斗升降缸18伸長作動而使填砂框27下降,按壓模框33直到框狀架9到達至下降端為止。藉此,可將模框33之下表面與鑄模下表面每次設為大致齊平面。 Then, if the pressing force reaches the set pressure of the secondary pressing, the pressing stabilization timer is actuated to maintain the pressing for a certain period of time. At this time, in order to fall to the frame frame 9 without reaching In the case of the end, the sand filling bucket lifting cylinder 18 is extended to move the sand filling frame 27 downward, and the mold frame 33 is pressed until the frame frame 9 reaches the falling end. Thereby, the lower surface of the mold frame 33 and the lower surface of the mold can be set to be substantially flush with each other.

接著,一面使升降缸15伸長作動而經由導銷10及框狀架9將填砂框27按壓於模框33,一面使框設置缸4、4反向作動而進行脫模。此時,模框33、填砂框27、砂充填料斗19及壓擠頭機構29一體地上升。其後,造型鑄模後之模框33係藉由升降缸15,經由導銷10及框狀架9而被支撐取出。且,填砂框27及砂充填料斗19、及壓擠頭機構29係各自上升。於上升之中途,造型鑄模後之模框33由搬入搬出輸送帶34捧起,而自模板8完全分離。此時,填砂框27及砂充填料斗19係藉由砂充填料斗升降缸18收縮作動而上升。且,使滑動閘20反向作動而開放砂投入口21後,將鑄模砂S補給至砂充填料斗19內而成為圖6之狀態。圖6係顯示造型鑄模之脫模及鑄模砂之補給狀態之鑄模造型機100之縱剖視圖。此時,經造型之鑄模係與模框33一同自停止狀態若干上升而脫模。且,框設置缸4之活塞桿4A係以最收縮之狀態脫模。藉此,可實現較高之脫模精度。 Next, while the lift cylinder 15 is extended, the sand filling frame 27 is pressed against the mold frame 33 via the guide pin 10 and the frame frame 9, and the frame installation cylinders 4 and 4 are reversely actuated to release the mold. At this time, the mold frame 33, the sand filling frame 27, the sand filling hopper 19, and the pressing head mechanism 29 are integrally raised. Thereafter, the mold frame 33 after the molding is molded and taken out by the lift cylinder 15 via the guide pin 10 and the frame frame 9. Further, the sand filling frame 27, the sand filling hopper 19, and the pressing head mechanism 29 are each raised. In the middle of the ascent, the mold frame 33 after the molding is lifted up by the loading/unloading conveyor belt 34, and is completely separated from the die plate 8. At this time, the sand filling frame 27 and the sand filling hopper 19 are raised by the contraction of the sand filling bucket lifting cylinder 18. Then, after the slide gate 20 is reversely actuated to open the sand inlet 21, the mold sand S is replenished into the sand filling hopper 19 to be in the state of FIG. Fig. 6 is a longitudinal sectional view showing a molding machine 100 for demolding the molding mold and replenishing the molding sand. At this time, the molded mold system is demolded together with the mold frame 33 from the stop state. Further, the piston rod 4A of the frame setting cylinder 4 is demolded in the most contracted state. Thereby, a higher demolding accuracy can be achieved.

接著,使升降缸15收縮作動而使導銷10及框狀架9下降。此時,藉由複數個拉伸線圈彈簧(未圖示),對框狀架9下降之方向作用彈壓力,故可使框狀架9確實地下降至下降端。接著,使油壓缸14伸長作動而使卡合頭13上升,藉此支持單元(未圖示)內之壓縮彈簧(未圖示)將模型托座6自造型底盤3舉升5mm左右,解除對造型底盤3之固定止動部2之壓接。 Next, the lift cylinder 15 is contracted to lower the guide pin 10 and the frame frame 9. At this time, since a plurality of tension coil springs (not shown) apply a spring pressure to the direction in which the frame frame 9 is lowered, the frame frame 9 can be surely lowered to the lower end. Next, the hydraulic cylinder 14 is extended and the engagement head 13 is raised, whereby the compression spring (not shown) in the support unit (not shown) lifts the model holder 6 from the molding chassis 3 by about 5 mm. The crimping of the fixed stop 2 of the modeling chassis 3 is performed.

接著,經由搬入搬出輸送帶34搬出造型鑄模後之模框33,且搬入空的模框33。進而,藉由致動器(未圖示)使模型更換裝置5作動,調換模板8與模板8A。圖7係顯示調換模板(模型托座)後之狀態之鑄模造型機100之縱剖視圖。重複進行上述之作動。另,作為模型更換裝 置5之動作,於轉盤7之造型底盤3以外之工作站中,亦可藉由附驅動滾輪升降機(未圖示)舉升模型托座6、6A後,向左右或前後方向搬入搬出模型托座6、6A而更換模板8、8A。藉此,可於造型過程中進行換模,可進行循環中換模。 Next, the mold frame 33 after the molding is molded is carried out through the loading/unloading conveyance belt 34, and the empty mold frame 33 is carried. Further, the model changing device 5 is actuated by an actuator (not shown) to change the template 8 and the template 8A. Fig. 7 is a longitudinal sectional view showing a molding machine 100 in a state in which a template (model holder) is exchanged. Repeat the above actions. In addition, as a model replacement In the operation of 5, in the workstation other than the modeling chassis 3 of the turntable 7, the model holders 6, 6A can be lifted by a driving roller lifter (not shown), and the model holder can be moved in and out in the left and right or front and rear directions. 6, 6A and replace the template 8, 8A. Thereby, the mold can be changed during the molding process, and the mold can be changed in the cycle.

上述之鑄模造型機100係於填砂框27形成與造型空間連通之砂充填噴嘴28,自造型空間之側方充填鑄模砂。因此,該鑄模造型機100無需考量砂充填噴嘴28之配置,而採用以整體進行均一之壓縮之觀點決定之壓擠腳31之佈局。例如,於模框33周邊亦可配置壓擠腳31,可獲得遍及壓擠板整面之更均一之鑄模強度。因此,該鑄模造型機100可進行優異之鑄模造型。 The above-described mold molding machine 100 is formed in the sand filling frame 27 to form a sand filling nozzle 28 that communicates with the molding space, and the mold sand is filled from the side of the molding space. Therefore, the mold molding machine 100 does not need to consider the arrangement of the sand filling nozzles 28, but adopts the layout of the pressing feet 31 determined from the viewpoint of uniform compression as a whole. For example, the pressing feet 31 may be disposed around the mold frame 33 to obtain a more uniform mold strength throughout the entire surface of the pressing plate. Therefore, the mold molding machine 100 can perform an excellent mold molding.

接著,對砂充填噴嘴28及砂充填口26之詳情進行說明。圖8係將顯示形成造型空間之狀態之圖2之左側之砂充填噴嘴28及砂充填口26加以放大之圖。另,右側之砂充填噴嘴28及砂充填口26係左右對稱故省略說明。 Next, details of the sand filling nozzle 28 and the sand filling port 26 will be described. Fig. 8 is an enlarged view showing the sand filling nozzle 28 and the sand filling port 26 on the left side of Fig. 2 showing the state in which the molding space is formed. Further, the sand filling nozzle 28 and the sand filling port 26 on the right side are bilaterally symmetrical, and description thereof will be omitted.

砂充填噴嘴28係形成於填砂框27。砂充填噴嘴28係以自形成於填砂框27之外側面27a之入口越朝向形成於內側面27b之出口則越低之方式傾斜。根據本構成,可自斜上方對模板8充填鑄模砂S。因此,有充填之鑄模砂S不易與相對於模板8之凹凸而形成凹凸之壓擠腳31碰撞,因而提高鑄模砂S之充填性之優點。另,可於填砂框27內面安裝可更換之填砂框襯墊。除了不鏽鋼等之鋼材以外,材質可整體使用聚氨酯等耐磨耗性較高之材質。如此,可謀求防止填砂框之磨耗。 A sand filling nozzle 28 is formed in the sand filling frame 27. The sand filling nozzle 28 is inclined such that the inlet from the outer side surface 27a of the sand filling frame 27 is inclined toward the outlet formed on the inner side surface 27b. According to this configuration, the mold 8 can be filled with the mold sand S from obliquely above. Therefore, the filled mold sand S is less likely to collide with the pressing foot 31 which forms the unevenness with respect to the unevenness of the template 8, thereby improving the filling property of the mold sand S. In addition, a replaceable sand box spacer can be installed on the inside of the sand filling frame 27. In addition to steel such as stainless steel, the material can be made of a material with high abrasion resistance such as polyurethane. In this way, it is possible to prevent wear of the sand filling frame.

進而,於砂充填噴嘴28中,頂板面28a之傾斜角度(於本實施形態中為30度)大於底面28b之傾斜角度(於本實施形態中為15度)。根據本構成,不易對砂充填噴嘴28內之鑄模砂S施加來自橫向之壓擠力,故有砂充填噴嘴28內之鑄模砂S不易被進一步壓縮之優點。再者,亦具有砂充填噴嘴28內之鑄模砂S難以進一步落下之優點。 Further, in the sand filling nozzle 28, the inclination angle of the top surface 28a (30 degrees in the present embodiment) is larger than the inclination angle of the bottom surface 28b (15 degrees in the present embodiment). According to this configuration, it is difficult to apply a pressing force from the lateral direction to the mold sand S in the sand filling nozzle 28, so that the mold sand S in the sand filling nozzle 28 is less likely to be further compressed. Furthermore, there is also an advantage that the mold sand S in the sand filling nozzle 28 is difficult to fall further.

又,砂充填口26具有傾斜之底面26a。根據本構成,有容易將通過砂充填口26之鑄模砂S導入至砂充填噴嘴28內之優點。另,該底面26a之傾斜角度大於砂充填噴嘴28之底面28b之傾斜角度,於本實施形態中設為30度。 Further, the sand filling port 26 has an inclined bottom surface 26a. According to this configuration, there is an advantage that the mold sand S passing through the sand filling port 26 can be easily introduced into the sand filling nozzle 28. Further, the inclination angle of the bottom surface 26a is larger than the inclination angle of the bottom surface 28b of the sand filling nozzle 28, and is 30 degrees in the present embodiment.

進而,將砂充填口26之底面26a之表面之材質設為超高分子量聚乙烯(例如、作新工業股份有限公司製「Saxin Newlight」)。根據本構成,有可抑制鑄模砂S對該底面26a附著、防止鑄模砂S堆積之優點。另,於實施形態中,以使該底面26a之表面之材質成為超高分子量聚乙烯之方式,設為將經加工超高分子量聚乙烯材料而成之塊構件35配設於滑槽24之最下位部之構成。另,於實施形態中,砂充填噴嘴28係安裝於填砂框側面,且可更換。材質除了整體使用鋼材以外,亦有整體使用耐磨耗性較高之高分子聚乙烯等之樹脂之情形。又,亦有將耐磨耗材一部分熱噴塗於鋼材之情形。藉由該等,可維持管理造型性且謀求防止噴嘴之磨耗。 Further, the material of the surface of the bottom surface 26a of the sand filling port 26 is made of ultrahigh molecular weight polyethylene (for example, "Saxin Newlight" manufactured by New Industries Co., Ltd.). According to this configuration, there is an advantage that the mold sand S can be prevented from adhering to the bottom surface 26a and the mold sand S can be prevented from being deposited. Further, in the embodiment, the material of the surface of the bottom surface 26a is made of ultrahigh molecular weight polyethylene, and the block member 35 made of the processed ultrahigh molecular weight polyethylene material is disposed in the most of the chute 24. The composition of the lower part. Further, in the embodiment, the sand filling nozzle 28 is attached to the side of the sand filling frame and is replaceable. In addition to the overall use of steel materials, there are also cases in which a resin such as high-molecular polyethylene having high abrasion resistance is used as a whole. Further, there is a case where a part of the wear resistant material is thermally sprayed on the steel. By these, it is possible to maintain the management of the moldability and to prevent the abrasion of the nozzle.

於實施形態之鑄模造型機100中,於二道滑槽24之內側固定有填砂框27。根據本構成,填砂框27係藉由砂充填料斗升降缸18而與砂充填料斗19一同升降,故不需要使填砂框27本身直接升降之致動器。因此,有可減少致動器之數量之優點。 In the mold molding machine 100 of the embodiment, a sand filling frame 27 is fixed to the inside of the second chute 24. According to this configuration, the sand filling frame 27 is lifted and lowered together with the sand filling bucket 19 by the sand filling bucket lifting cylinder 18, so that the actuator for directly moving the sand filling frame 27 itself is not required. Therefore, there is an advantage that the number of actuators can be reduced.

於實施形態之鑄模造型機100中,模型托座6係以具備包圍模板8之外周而上下滑動之框狀架9之方式而設置,但並非限定於此者。例如,亦可省略框狀架9。惟如上述之實施形態所示般,若模型托座6具備框狀架9,藉由載置於模型托座6之模板8、框狀架9、模框33、填砂框27及壓擠頭機構29形成造型空間,則能夠進行上述之二次壓擠(自模型側面之壓擠)。 In the mold molding machine 100 of the embodiment, the mold holder 6 is provided so as to have a frame-like frame 9 that slides up and down around the outer periphery of the die plate 8, but is not limited thereto. For example, the frame frame 9 can also be omitted. However, as shown in the above embodiment, the model holder 6 is provided with the frame frame 9, and is placed on the template 8 of the mold holder 6, the frame frame 9, the mold frame 33, the sand filling frame 27, and the pressing. When the head mechanism 29 forms a molding space, the above-described secondary pressing (squeezing from the side of the mold) can be performed.

再者框狀架9並非限定於上述之實施形態所示者。接著,對框狀架之另一實施形態進行說明。圖9係顯示框狀架之另一實施形態之局 部放大圖,且僅顯示左右對稱之單側。且,顯示框狀架之上表面自模板8之分模面朝上方突出30mm之狀態。 Further, the frame frame 9 is not limited to the embodiment described above. Next, another embodiment of the frame frame will be described. Figure 9 is a view showing another embodiment of the frame frame Enlarged view, and only shows one side of the left and right symmetry. Further, the upper surface of the frame-like frame is displayed in a state in which the surface of the template 8 protrudes upward by 30 mm.

如圖9所示般,框狀架36係於其內側部具有可裝卸之襯墊37。襯墊37包圍模板8之外周而上下滑動。襯墊37係構成為將聚氨酯橡膠39固定於金屬構件38。另,於圖9所示般,將襯墊37之上端面及內側面之材質設為聚氨酯橡膠39。根據本構成,於將鑄模砂S充填至造型空間時,模框33之下表面、與襯墊37之上端面之聚氨酯橡膠39抵接,故有可提高模框33之下表面與框狀架36上表面之密封性、防止鑄模砂S噴吹洩漏之優點。再者,有藉由襯墊37之內側面之聚氨酯橡膠39而於襯墊37中可使模板8之外周與滑動之面之耐磨耗性提高之優點。另,於無法將具有上端面及內側面之襯墊37安裝於於模型托座6之情形時,可僅於模板8之外周安裝剖面I型之襯墊。藉此,亦可防止模板8之外周之磨耗。 As shown in Fig. 9, the frame frame 36 has a detachable pad 37 at its inner side. The gasket 37 surrounds the outer periphery of the template 8 to slide up and down. The gasket 37 is configured to fix the urethane rubber 39 to the metal member 38. Further, as shown in Fig. 9, the material of the upper end surface and the inner side surface of the spacer 37 is made of urethane rubber 39. According to this configuration, when the mold sand S is filled into the molding space, the lower surface of the mold frame 33 is in contact with the urethane rubber 39 on the upper end surface of the gasket 37, so that the lower surface of the mold frame 33 and the frame frame can be improved. 36 The sealing property of the upper surface and the prevention of leakage of the molding sand S. Further, there is an advantage that the wear resistance of the outer periphery and the sliding surface of the die plate 8 can be improved in the gasket 37 by the urethane rubber 39 on the inner side surface of the gasket 37. Further, when the spacer 37 having the upper end surface and the inner side surface cannot be attached to the mold holder 6, the spacer of the profile I type can be attached only to the outer periphery of the template 8. Thereby, the wear of the outer periphery of the template 8 can also be prevented.

聚氨酯橡膠39之耐熱溫度可為例如70~90℃。於本實施形態中,聚氨酯橡膠39之耐熱溫度為80℃。惟若假設模框33之溫度為較通常更高溫之情形時,聚氨酯橡膠39之耐熱溫度亦可為110~130℃。作為一例,聚氨酯橡膠39之耐熱溫度為120℃。 The heat resistant temperature of the urethane rubber 39 can be, for example, 70 to 90 °C. In the present embodiment, the urethane rubber 39 has a heat resistance temperature of 80 °C. However, if the temperature of the mold frame 33 is assumed to be higher than usual, the heat resistance temperature of the urethane rubber 39 may be 110 to 130 °C. As an example, the urethane rubber 39 has a heat resistance temperature of 120 °C.

於實施形態之鑄模造型機100中,採用將經加工超高分子量聚乙烯材料之塊構件35配設於滑槽24之最下位部之構成,但並非限定於此者。例如,亦可取代塊構件35而配設空氣噴出腔室25,使上述之低壓空氣自砂充填口26之底面26a噴出。 In the mold molding machine 100 of the embodiment, the block member 35 of the processed ultrahigh molecular weight polyethylene material is disposed in the lowermost portion of the chute 24, but the invention is not limited thereto. For example, the air ejection chamber 25 may be disposed instead of the block member 35, and the low-pressure air described above may be ejected from the bottom surface 26a of the sand filling port 26.

又,於實施形態之鑄模造型機100中,由於是藉由低壓空氣進行砂充填,故可進行均一之砂充填。藉由低壓空氣之砂充填係較藉由噴射方式之砂充填(例如、0.2~0.5MPa)更為低壓(例如、0.05~0.18MPa),可以低速充填砂,故具有模型之磨耗較少之特徵。 Further, in the mold molding machine 100 of the embodiment, since sand is filled by low-pressure air, uniform sand filling can be performed. The sand filling by low-pressure air is more low-pressure (for example, 0.05~0.18MPa) than the sand filling by spraying method (for example, 0.2~0.5MPa), so that the sand can be filled at a low speed, so the model has less wear. .

藉由噴射方式之砂充填由於砂之充填速度較快,故尤其會於凹 槽部產生阻塞現象,砂之充填性降低。相對於此,於本實施形態之鑄模造型機100中,亦可設定為藉由電動氣動比例閥於低壓空氣之初期階段使砂之充填速度變慢而使充填性提高,從中途提高壓力而縮短充填時間。若壓力維持較低,則充填速度變慢,有於砂之充填時間費時而延長循環時間之虞。若期望高速造型且減少磨耗,較佳為將低壓空氣之充填速度設為初期較慢而從中途將充填設為高速。 The sand filling method by spraying method is especially difficult because the sand filling speed is fast. The groove portion is blocked, and the filling property of the sand is lowered. On the other hand, in the mold molding machine 100 of the present embodiment, the filling speed of the sand can be made slower in the initial stage of the low-pressure air by the electro-pneumatic proportional valve, and the filling property can be improved, and the pressure can be shortened from the middle. Filling time. If the pressure is kept low, the filling speed becomes slower, and the filling time of the sand takes time and the cycle time is prolonged. If high-speed molding is desired and wear is reduced, it is preferable to set the filling speed of the low-pressure air to be slow at the initial stage and to set the filling to a high speed from the middle.

於以上之實施形態之鑄模造型機100中,於填砂框27設置有砂充填噴嘴28。然而,於其他之實施形態中,亦可如圖10般,與填砂框27分開設置,且於可另行進行動作之充填框BF設置砂充填噴嘴28。若如此,可於填砂框27設置低壓空氣之排氣口(未圖示),而自該處排放低壓空氣,故有使充填更為優異等之效果。又,砂充填口亦可為1個。 In the mold molding machine 100 of the above embodiment, the sand filling nozzle 28 is provided in the sand filling frame 27. However, in other embodiments, as shown in FIG. 10, the sand filling frame 27 may be provided separately from the sand filling frame 27, and the sand filling nozzle 28 may be provided in the filling frame BF which can be separately operated. In this case, the low-pressure air exhaust port (not shown) can be provided in the sand filling frame 27, and the low-pressure air is discharged from the sand filling frame 27, so that the filling is more excellent. Also, the sand filling port can be one.

進而,於上述之實施形態中,顯示於填砂框27直接形成砂充填噴嘴28之例,但亦可不直接形成於填砂框27。例如,亦可於填砂框27之側部形成開口,而於安裝於該開口之構件形成砂充填噴嘴28。圖11係變化例之填砂框27A之剖視圖。於圖11所示般,變化例之填砂框27A係於其兩側之側部分別形成有開口27d、27e。於開口27d、27e,構件50A、50B係各自可裝卸地安裝。於構件50A、50B,分別形成有砂充填噴嘴28A、28B。 Further, in the above-described embodiment, the sand filling nozzle 28 is directly formed on the sand filling frame 27, but may not be directly formed in the sand filling frame 27. For example, an opening may be formed in a side portion of the sand filling frame 27, and a sand filling nozzle 28 may be formed in a member attached to the opening. Figure 11 is a cross-sectional view of a sand filling frame 27A of a variation. As shown in Fig. 11, the sand filling frame 27A of the modification is formed with openings 27d and 27e, respectively, on the side portions on both sides thereof. The members 50A, 50B are detachably mounted to the openings 27d, 27e, respectively. Sand filling nozzles 28A, 28B are formed in the members 50A, 50B, respectively.

於砂充填噴嘴28A、28B已磨耗之情形時,只需更換構件50A、50B即可,不必更換填砂框整體。因此,該鑄模造型機係於維護性及可用性優異。 When the sand filling nozzles 28A, 28B have been worn out, it is only necessary to replace the members 50A, 50B, and it is not necessary to replace the entire sand filling frame. Therefore, the mold molding machine is excellent in maintainability and usability.

構件50A、50B除了不鏽鋼等之鋼材以外,可由聚氨酯等耐磨耗性較高之材料(樹脂等)形成。如此,構件50A、50B可由考量到耐磨耗性之材料形成,填砂框27A可由適於造型之材料形成。又,可於填砂框27A設置低壓空氣之排氣口27f。藉此,可自排氣口27f排放低壓空 氣,故有充填更為優異等之效果。 The members 50A and 50B may be formed of a material having high abrasion resistance such as polyurethane (resin or the like) in addition to a steel material such as stainless steel. As such, the members 50A, 50B may be formed of a material that is considered to be wear resistant, and the sand filling frame 27A may be formed of a material suitable for molding. Further, a low pressure air exhaust port 27f may be provided in the sand filling frame 27A. Thereby, the low pressure space can be discharged from the exhaust port 27f. Gas, so there is the effect of filling more excellent.

1‧‧‧底盤框 1‧‧‧Chassis frame

2‧‧‧固定止動部 2‧‧‧Fixed stop

3‧‧‧造型底盤 3‧‧‧Model chassis

4‧‧‧砂箱設置缸 4‧‧‧ sand box setting cylinder

4A‧‧‧活塞桿 4A‧‧‧Piston rod

5‧‧‧模型更換裝置 5‧‧‧Model replacement device

6‧‧‧模型托座 6‧‧‧Model holder

6A‧‧‧模型托座 6A‧‧‧Model holder

7‧‧‧轉盤 7‧‧‧ Turntable

8‧‧‧模板 8‧‧‧ template

8A‧‧‧模板 8A‧‧‧ template

9‧‧‧框狀架 9‧‧‧Frame frame

10‧‧‧導銷 10‧‧‧Marketing

11‧‧‧本體框架 11‧‧‧ Ontology framework

12‧‧‧卡合槽 12‧‧‧ snap groove

13‧‧‧卡合頭 13‧‧‧Care Head

14‧‧‧油壓缸 14‧‧‧Hydraulic cylinder

15‧‧‧升降缸 15‧‧‧lifting cylinder

16‧‧‧桿頭 16‧‧‧ head

17‧‧‧升降支持架 17‧‧‧ Lifting support

18‧‧‧砂充填料斗升降缸 18‧‧‧Sand filling bucket lift cylinder

19‧‧‧砂充填料斗 19‧‧‧Sand filling bucket

20‧‧‧滑動閘 20‧‧‧ sliding gate

21‧‧‧砂投入口 21‧‧‧ sand input

22‧‧‧開關閥 22‧‧‧Switching valve

23‧‧‧供氣管 23‧‧‧ gas supply pipe

24‧‧‧滑槽 24‧‧ ‧ chute

25‧‧‧空氣噴出腔室 25‧‧‧Air ejection chamber

26‧‧‧砂充填口 26‧‧‧ sand filling port

27‧‧‧填砂框 27‧‧‧ sand filling frame

27c‧‧‧下開口部 27c‧‧‧ opening

28‧‧‧砂充填噴嘴 28‧‧‧ sand filling nozzle

29‧‧‧壓擠頭機構 29‧‧‧Compression head mechanism

30‧‧‧壓擠板 30‧‧‧Squeeze plate

31‧‧‧壓擠腳 31‧‧‧Pushing feet

32‧‧‧搬入搬出架 32‧‧‧ moving into and out of the rack

33‧‧‧模框 33‧‧‧Template

33a‧‧‧上開口部 33a‧‧‧Upper opening

34‧‧‧搬入搬出輸送帶 34‧‧‧ Moving in and out conveyor belt

100‧‧‧鑄模造型機 100‧‧‧Molding machine

S‧‧‧鑄模砂 S‧‧‧Molded sand

Claims (6)

一種鑄模造型機,其係使用被搬入之模框及模板而將鑄模造型者,且包含:填砂框,其包含可與上述模框之上開口部連接之下開口部、及開口之側部;壓擠頭機構,其包含可於上述填砂框內進出之壓擠板、及貫通上述壓擠板且可相對於上述壓擠板升降之複數個壓擠腳;砂充填料斗,其包含將鑄模砂充填至由上述模框、上述填砂框、上述壓擠頭機構及上述模板形成之造型空間之至少1個砂充填口;及砂充填噴嘴,其形成於可裝卸地安裝於上述填砂框之側部之開口之構件,且可將上述砂充填口與上述造型空間連通。 A mold molding machine for molding a mold using a mold frame and a template to be loaded, and comprising: a sand filling frame including an opening portion connectable to an opening portion of the mold frame, and a side portion of the opening a pressing head mechanism comprising: a pressing plate that can enter and exit in the sand filling frame; and a plurality of pressing feet that pass through the pressing plate and are movable up and down with respect to the pressing plate; the sand filling tank includes The mold sand is filled into at least one sand filling port of the molding space formed by the mold frame, the sand filling frame, the pressing head mechanism and the template; and a sand filling nozzle formed to be detachably mounted on the sand filling a member of the opening of the side of the frame, and the sand filling port may be in communication with the molding space. 一種鑄模造型機,其係使用被搬入之模框及模板而將鑄模造型者,且包含:填砂框,其包含可與上述模框之上開口部連接之下開口部;充填框,其配置於上述填砂框之上方,且包含可與上述填砂框之上開口部連接之下開口部;壓擠頭機構,其包含可於上述充填框內進出之壓擠板,及貫通上述壓擠板,且可相對上述壓擠板升降之複數個壓擠腳;砂充填料斗,其包含將鑄模砂充填至由上述模框、上述填砂框、上述充填框、上述壓擠頭機構及上述模板形成之造型空間之至少1個砂充填口;及砂充填噴嘴,其形成於上述充填框之側部,且可將上述砂充填口與上述造型空間連通。 A mold molding machine for molding a mold using a mold frame and a template to be carried in, and comprising: a sand filling frame including an opening portion connectable to an opening portion of the mold frame; a filling frame, and a configuration thereof Above the sand filling frame, and including an opening portion connectable to the upper portion of the sand filling frame; the pressing head mechanism includes a pressing plate that can enter and exit in the filling frame, and penetrates the pressing portion a plurality of pressing feet which are lifted and lowered relative to the pressing plate; the sand filling filling bucket comprises filling the molding sand to the mold frame, the sand filling frame, the filling frame, the pressing head mechanism and the template At least one sand filling port formed in the molding space; and a sand filling nozzle formed on a side of the filling frame, and the sand filling port is connected to the molding space. 如請求項1或2之鑄模造型機,其包含: 框狀架,其形成上述造型空間之一部分,包圍上述模板之外周,且上下滑動;及襯墊,其構成為可於框狀架之內側部裝卸。 A molding machine as claimed in claim 1 or 2, comprising: The frame frame forms part of the molding space, surrounds the outer periphery of the template, and slides up and down; and the spacer is configured to be detachable from the inner side of the frame. 如請求項3之鑄模造型機,其中上述襯墊係上端面及內側面之材質為聚氨酯橡膠。 The molding machine of claim 3, wherein the material of the upper end surface and the inner side surface of the gasket is urethane rubber. 如請求項4之鑄模造型機,其中上述聚氨酯橡膠之耐熱溫度為70~90℃。 The mold molding machine of claim 4, wherein the urethane rubber has a heat resistance temperature of 70 to 90 °C. 如請求項4之鑄模造型機,其中上述聚氨酯橡膠之耐熱溫度為110~130℃。 The mold molding machine of claim 4, wherein the urethane rubber has a heat resistance temperature of 110 to 130 °C.
TW105122935A 2016-02-10 2016-07-20 Molding machine TWI682818B (en)

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TWI682818B (en) 2020-01-21
US20180345358A1 (en) 2018-12-06

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