TW201724969A - Method for manufacturing plural enzymes product with high activity - Google Patents
Method for manufacturing plural enzymes product with high activity Download PDFInfo
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- TW201724969A TW201724969A TW105100609A TW105100609A TW201724969A TW 201724969 A TW201724969 A TW 201724969A TW 105100609 A TW105100609 A TW 105100609A TW 105100609 A TW105100609 A TW 105100609A TW 201724969 A TW201724969 A TW 201724969A
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- 230000004151 fermentation Effects 0.000 claims abstract description 97
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- FTSSQIKWUOOEGC-RULYVFMPSA-N fructooligosaccharide Chemical compound OC[C@H]1O[C@@](CO)(OC[C@@]2(OC[C@@]3(OC[C@@]4(OC[C@@]5(OC[C@@]6(OC[C@@]7(OC[C@@]8(OC[C@@]9(OC[C@@]%10(OC[C@@]%11(O[C@H]%12O[C@H](CO)[C@@H](O)[C@H](O)[C@H]%12O)O[C@H](CO)[C@@H](O)[C@@H]%11O)O[C@H](CO)[C@@H](O)[C@@H]%10O)O[C@H](CO)[C@@H](O)[C@@H]9O)O[C@H](CO)[C@@H](O)[C@@H]8O)O[C@H](CO)[C@@H](O)[C@@H]7O)O[C@H](CO)[C@@H](O)[C@@H]6O)O[C@H](CO)[C@@H](O)[C@@H]5O)O[C@H](CO)[C@@H](O)[C@@H]4O)O[C@H](CO)[C@@H](O)[C@@H]3O)O[C@H](CO)[C@@H](O)[C@@H]2O)[C@@H](O)[C@@H]1O FTSSQIKWUOOEGC-RULYVFMPSA-N 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2400/00—Lactic or propionic acid bacteria
- A23V2400/11—Lactobacillus
- A23V2400/143—Fermentum
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2400/00—Lactic or propionic acid bacteria
- A23V2400/11—Lactobacillus
- A23V2400/147—Helveticus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2400/00—Lactic or propionic acid bacteria
- A23V2400/21—Streptococcus, lactococcus
- A23V2400/249—Thermophilus
Landscapes
- Preparation Of Fruits And Vegetables (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
- Dairy Products (AREA)
Abstract
Description
本發明有關於一種酵素產品,特別是關於一種高活性多種類酵素產品之製作方法。 The invention relates to an enzyme product, in particular to a method for producing a highly active multi-enzyme product.
酵素(Enzyme)又稱為「酶」,是維持身體正常功能、消化食物、修復組織所必須。酵素在人體內是擔任催化的功能和角色,若人體缺乏酵素則體內所有的活動都將停止。所以,僅管有足量的維生素、礦物質、水分及蛋白質,但如果沒有酵素,仍無法維持生命。人體本身能由胰臟、肝臟細胞來合成酵素,但也能從食物中獲取,在生鮮的蔬果及各種蔬菜類中都含有豐富的酵素。 Enzyme, also known as "enzyme", is essential for maintaining normal body functions, digesting food, and repairing tissues. Enzymes play a catalytic role and role in the human body. If the human body lacks enzymes, all activities in the body will stop. So, just have enough vitamins, minerals, water and protein, but without enzymes, you can't sustain life. The human body can synthesize enzymes from the pancreas and liver cells, but it can also be obtained from food. It is rich in enzymes in fresh fruits and vegetables and various vegetables.
人體的肝臟、胰臟雖可自行分泌酵素,但是隨著年齡的增長,分泌酵素的能力會逐漸下降,且也會因飲食、生活習慣、污染、壓力、抽煙、喝酒...等導致人體酵素流失。因此需從日常食物中攝取,但大部份的酵素經烹調加熱過程會降低酵素的活性並失去其作用,所以須要藉由外界食物來補充酵素,保持體內足夠的酵素量確保健康遠離疾病。 Although the liver and pancreas of the human body can secrete enzymes by themselves, as the age increases, the ability to secrete enzymes will gradually decrease, and human enzymes will also be caused by diet, lifestyle, pollution, stress, smoking, drinking, etc. Loss. Therefore, it needs to be taken from daily food, but most of the enzymes will reduce the activity of the enzyme and lose its effect after cooking and heating. Therefore, it is necessary to supplement the enzyme with external food to keep enough enzymes in the body to ensure health and disease.
人體內重要之生化及代謝反應非常複雜,而其反應程序能循序漸進的進行,主要是靠著數十種酵素之作用。酵素為人體生化代謝及維持生理功能之重要成份,其廣泛存在天然植物及活體動物上。酵素本身為蛋白質結構,是一種具有抑菌、滅菌、分解廢物、去除藥害與公害物質等功能。人體每天都會有變弱或遭到破壞的細胞,因此加強體內所製造的酵素或者攝取新鮮的酵素,提供細胞所需之酵素。 The important biochemical and metabolic reactions in the human body are very complex, and the reaction process can be carried out step by step, mainly relying on the role of dozens of enzymes. Enzymes are important components of the body's biochemical metabolism and maintenance of physiological functions. They are widely found in natural plants and living animals. The enzyme itself is a protein structure, which is a function of inhibiting bacteria, sterilizing, decomposing waste, removing phytotoxicity and pollution. Every day, the human body has weakened or damaged cells, so it strengthens the enzymes produced in the body or ingests fresh enzymes to provide the enzymes needed by the cells.
酵素是人類身體的催化劑,是由多種氨基酸構成,為具有生理活性的蛋白質。酵素是屬於一種蛋白質,因此對熱敏感。酵素的活性會隨著溫度的上昇而增加,但當溫度達到45℃以上時其酵素活性就會開始隨著溫度的上昇而下降。酵素具有專一性,每一種酵素只能催化一種生化反應進行。 Enzyme is a catalyst for the human body. It is composed of a variety of amino acids and is a physiologically active protein. Enzymes belong to a protein and are therefore sensitive to heat. The activity of the enzyme increases with increasing temperature, but when the temperature reaches above 45 °C, its enzyme activity begins to decrease with increasing temperature. Enzymes are specific, and each enzyme can only catalyze a biochemical reaction.
人體所吸收的養分,本身並不會分解、組成細胞及合成相關營養素,必須藉著酵素來促進新陳代謝,在人體細胞組織內存在著許多的天然酵素,完成組織器官的生化功能。對人體而言,除自行合成之酵素外,需藉助攝取天然食品中具活性之酵素,才能使人體之新陳代謝及生理生化功能維持正常,並促進健康。 The nutrients absorbed by the human body do not decompose, form cells and synthesize related nutrients. It is necessary to promote metabolism through enzymes. There are many natural enzymes in human cell tissues to complete the biochemical functions of tissues and organs. For the human body, in addition to the self-synthesizing enzyme, it is necessary to take the active enzyme in the natural food to maintain the body's metabolism, physiological and biochemical functions and promote health.
惟人體所攝取之食物,絕大部分是加工製品,其所含之酵素在進入人體中之腸胃(消化道),因受到酸鹼之作用造成蛋白質變性,結構改變,使酵素活性受到破壞而失去原有之功能。 However, most of the foods ingested by the human body are processed products. The enzymes contained in the human body enter the stomach (digestive tract) of the human body. The protein is denatured due to the action of acid and alkali, and the structure changes, so that the enzyme activity is destroyed and lost. Original function.
酵素食品是以蔬果加入微生物菌種及糖去做發酵。通常自行釀造的酵素液所使用的蔬果種類、發酵菌種、發酵天數都較為少及短,且整個發酵過程中的溫度、PH值、菌種的發酵變化較難以控制,如此一來發酵出來的營養物質、酵素種類及數量都比專業生物科技公司所生產的酵素食品來的差,品質也較不穩定。通常品質優良的酵素食品最少需發酵540天,才能發酵出最符合人體所需的各類有益物質。惟,如此長時間製作酵素食品並不符合經濟成本與效益。 Enzyme food is based on the addition of microbial strains and sugar to fruits and vegetables for fermentation. Generally, the types of fruits and vegetables, fermentation strains, and fermentation days used in the self-brewed enzyme solution are relatively small and short, and the temperature, pH, and fermentation changes of the whole fermentation process are difficult to control, so that the fermentation is carried out. The types and amounts of nutrients and enzymes are worse than the enzyme foods produced by professional biotechnology companies, and the quality is also unstable. Usually, high-quality enzyme foods need to be fermented for at least 540 days in order to ferment all kinds of beneficial substances that are most suitable for the human body. However, making enzyme foods for such a long time does not meet economic costs and benefits.
本發明所提出之高活性多種類酵素產品之製作方法,可以兼顧經濟成本之效益以及產品之品質。 The method for preparing the high-activity multi-enzyme product proposed by the invention can balance the economic cost and the quality of the product.
在本發明中,一種高活性多種類酵素產品之製作方法,包含:提供複數個發酵菌種與果漿於一容器中以形成一混合發酵液;然後,於內含複數個發酵菌種與果漿之混合發酵液之容器內通入二氧化碳、氧氣與氮氣,於一第一階段中發酵,其中PH值控制在5.0~6.5之間,二氧化碳的比例約為2~4%、氧氣的比例約為18~22%、氮氣的比例約為76~80%;之後,於第一階段之後,進行一第二階段發酵,其中PH值控制在3.0~4.5之間,二氧化碳的比例約為2~5%、氧氣的比例約為10~15%、氮氣的比例約為80~88%;以及於第二階段之後,進行一真空超音波均質處理容器內之混合發酵液,其中PH值控制在~之間。 In the present invention, a method for producing a high-activity multi-enzyme product comprises: providing a plurality of fermentation strains and pulp in a container to form a mixed fermentation liquid; and then containing a plurality of fermentation strains and fruits The container of the mixed fermentation broth is filled with carbon dioxide, oxygen and nitrogen, and is fermented in a first stage, wherein the pH is controlled between 5.0 and 6.5, the proportion of carbon dioxide is about 2 to 4%, and the proportion of oxygen is about 18~22%, the ratio of nitrogen is about 76~80%; after that, after the first stage, a second stage fermentation is carried out, wherein the pH is controlled between 3.0 and 4.5, and the proportion of carbon dioxide is about 2~5%. The ratio of oxygen is about 10 to 15%, and the ratio of nitrogen is about 80 to 88%. After the second stage, a mixed fermentation liquid in a vacuum ultrasonic homogenization treatment vessel is performed, wherein the pH is controlled between ~ .
特定而言,上述複數個發酵菌種包含複數個厭氧菌株、複數個好氧菌株以及複數個兼氧菌株。此外,複數個發酵菌種包含嗜熱鏈球菌、副乾酪乳酸桿菌、保加利亞乳酸桿菌、比菲德氏菌A、比菲德氏菌B、酵母菌、醋 酸菌、克菲爾乳酸菌、龍根菌、鼠李糖桿菌、發酵乳桿菌、瑞士乳桿菌以及凝乳芽孢桿菌。 In particular, the plurality of fermentation strains described above comprise a plurality of anaerobic strains, a plurality of aerobic strains, and a plurality of facultative strains. In addition, the plurality of fermentation strains include Streptococcus thermophilus, Lactobacillus paracasei, Lactobacillus bulgaricus, Bifidobacterium A, Bifidobacterium B, yeast, vinegar Acid bacteria, Kefir lactic acid bacteria, Rhizopus, R. rhamnosus, Lactobacillus fermentum, Lactobacillus helveticus, and Bacillus coagulans.
更進一步來說,上述真空超音波均質處理容器內之混合發酵液,其中PH值控制在5.0~6.5之間。真空超音波均質處理係為一真空超音波均質同步處理。 Furthermore, the above vacuum ultrasonic homogenization treatment tank mixes the fermentation broth, wherein the pH is controlled between 5.0 and 6.5. The vacuum ultrasonic homogenization process is a vacuum ultrasonic homogenization synchronous process.
此些優點及其他優點從以下較佳實施例之敘述及申請專利範圍將使讀者得以清楚了解本發明。 These and other advantages are apparent from the following description of the preferred embodiments and claims.
此處本發明將針對發明具體實施例及其觀點加以詳細描述,此類描述為解釋本發明之結構或步驟流程,其係供以說明之用而非用以限制本發明之申請專利範圍。因此,除說明書中之具體實施例與較佳實施例外,本發明亦可廣泛施行於其他不同的實施例中。 The invention is described in detail herein with reference to the particular embodiments of the invention, and the description of the invention. Therefore, the present invention may be widely practiced in other different embodiments in addition to the specific embodiments and preferred embodiments of the specification.
說明書中所述一實施例指的是一特定被敘述與此實施例有關之特徵、方法或者特性被包含在至少一些實施例中。因此,一實施例或多個實施例之各態樣之實施不一定為相同實施例。此外,本發明有關之特徵、方法或者特性可以適當地結合於一或多個實施例之中。 An embodiment described in the specification refers to a particular feature, method or characteristic described in connection with this embodiment, which is included in at least some embodiments. Therefore, the implementation of the various embodiments or aspects of the various embodiments is not necessarily the same embodiment. Furthermore, the features, methods, or characteristics of the invention may be combined as appropriate in one or more embodiments.
值得注意的是,本發明所提供之發酵菌種可以應用於任何之酵素產品。本發明之酵素產品係利用13株發酵菌種所製作。 It is worth noting that the fermentation strain provided by the present invention can be applied to any enzyme product. The enzyme product of the present invention is produced using 13 strains of fermented bacteria.
在一實施例中,本發明之酵素食品是以蔬果加入微生物菌種及糖去做發酵。釀造的酵素液所使用的蔬果種類、發酵菌種的種類、發酵天數係被控制,且整個發酵過程中的溫度、PH值、通氣氣體之比例亦必須控制,以期控制菌種的發酵變化,而得到最佳的酵素產品之品質。 In one embodiment, the enzyme food of the present invention is a vegetable and fruit added to a microbial strain and sugar for fermentation. The type of fruits and vegetables used in the brewed enzyme solution, the type of fermentation strain, and the number of fermentation days are controlled, and the temperature, pH value, and proportion of ventilation gas in the whole fermentation process must also be controlled in order to control the fermentation change of the strain. Get the quality of the best enzyme products.
一般而言,影響發酵菌種生長及代謝的主要氣體為氧氣及二氧化碳。根據氧氣需求之各種不同之程度,發酵菌種可以包含:一、需要充分氧氣者為好氧菌,例如假單胞菌屬、細球菌屬、醋菌屬等;二、不需要氧氣者為厭氧菌,例如梭菌屬;三、有氧或無氧氣下均能生存者為兼氧菌。 In general, the main gases that affect the growth and metabolism of fermenting species are oxygen and carbon dioxide. According to the different degrees of oxygen demand, the fermentation strains may include: 1. Those who need sufficient oxygen are aerobic bacteria, such as Pseudomonas, Artococcus, Acetococcus, etc.; Oxygen bacteria, such as Clostridium; Third, aerobic or non-oxygen can survive the facultative bacteria.
好氧菌之細胞採取呼吸代謝,其細胞內膜含有完整性之電子轉送鏈,氧氣為鏈中最終電子之接受者。一般之酵化物,例如葡萄糖經過電子轉 送鏈之代謝後,最後之產物為二氧化碳及水。厭氧菌之細胞,在無氧狀態下,把酵化物進行發酵,最終之產物仍為有機物質,此即不完全利用酵化物。兼氧菌在有氧狀態下進行呼吸代謝,在無氧下,進行發酵反應。有氧狀態下,兼氧菌生長量較多,生長速度較快。因此,好氧菌對於酵化物之利用效率較厭氣菌高。在有氧狀態下,細胞之代謝中常有過氧化物或過氧化氫產生。好氧菌體內,含有觸酶或過氧化物催解酶能把過氧化物,或過氧化氫分解成無毒性的產物。厭氧菌體內並無此種分解過氧化物之酵素。因此,厭氧菌在氧氣中,生長遭受抑制甚至被殺死。 The cells of the aerobic bacteria are subjected to respiratory metabolism, the inner membrane of the cell contains an electronic transfer chain of integrity, and oxygen is the recipient of the final electron in the chain. General enzymes, such as glucose, undergo electron transfer After the metabolism of the chain, the final product is carbon dioxide and water. The cells of the anaerobic bacteria ferment the enzyme in an anaerobic state, and the final product is still an organic substance, which means that the enzyme is not completely utilized. The facultative bacteria are subjected to respiratory metabolism under aerobic conditions, and the fermentation reaction is carried out under anaerobic conditions. Under aerobic conditions, the facultative bacteria grow more and the growth rate is faster. Therefore, aerobic bacteria are more efficient at using enzymes than anaerobic bacteria. In the aerobic state, peroxide or hydrogen peroxide is often produced in the metabolism of cells. Aerobic bacteria, containing catalase or peroxide catalyzing enzymes, can decompose peroxides or hydrogen peroxide into non-toxic products. There is no such enzyme that decomposes peroxide in anaerobic bacteria. Therefore, in anaerobic bacteria, growth is inhibited or even killed.
於一含有酵素液的容器(設備)中,好氧菌因需氧氣而出現於液體界面之上層,厭氧菌因不需氧氣而出現於容器之底部,兼氧菌則可分散於整個液體界面(大致上出現於上層與底部之間)。 In a container (equipment) containing an enzyme solution, the aerobic bacteria appear on the upper layer of the liquid interface due to the need for oxygen, the anaerobic bacteria appear at the bottom of the container without oxygen, and the anaerobic bacteria can be dispersed throughout the liquid interface. (Apparently between the upper and the bottom).
在本發明中,高活性多種類酵素產品之製作方法包括底下幾個步驟。 In the present invention, a method for producing a highly active multi-enzyme product includes the following several steps.
步驟一:提供一系列的(複數個)發酵菌種、蔬果於一容器中以形成一發酵液,該容器內可以預先置放蔬果於其內。容器係為一發酵槽。 Step 1: providing a series of (plural) fermentation strains, fruits and vegetables in a container to form a fermentation liquid in which the fruits and vegetables can be pre-placed. The container is a fermenter.
在此步驟中,將酵素原料清洗、破碎以及打漿,以形成一果漿。酵素原料可以為蔬菜類或水果類。酵素原料之主原料例如為鳳梨、木瓜、蘋果、葡萄、波蘿..等,而副原料例如為黃梅漿、葡萄乾..等。其中主原料、副原料的種類、重量比例可以視需要而選擇與決定。形成果漿之後再接菌,以將果漿與菌種依照一定的比例混合後,置入於發酵槽中形成一發酵液。 In this step, the enzyme material is washed, broken, and beaten to form a pulp. The enzyme raw material can be vegetables or fruits. The main raw materials of the enzyme raw materials are, for example, pineapple, papaya, apple, grape, boluo, etc., and the auxiliary materials are, for example, yellow plum pulp, raisins, and the like. The type and weight ratio of the main raw materials and auxiliary raw materials can be selected and determined as needed. After the fruit pulp is formed, the bacteria are collected, and the pulp is mixed with the strain according to a certain ratio, and then placed in the fermentation tank to form a fermentation liquid.
發酵菌種包括以下成分:(a)厭氧菌株;(b)好氧菌株;以及(c)兼氧菌株(facultative aerobes)。兼氧菌是一類既可以進行有氧呼吸,也能夠進行無氧呼吸或發酵的微生物。在氧氣充足時,它們會通過有氧呼吸來產生ATP(三磷酸腺苷),但當氧氣缺乏時,它們的呼吸方式就會變為無氧呼吸。好氧菌(專性需氧微生物)在無氧環境下無法產生ATP,而厭氧菌(專性厭氧微生物)則因為無過氧化氫酶等物質而會在有氧環境下死亡。舉例而言,兼氧菌包含葡萄球菌屬、鏈球菌屬、李斯特菌、奧奈達湖希瓦氏菌。酵母菌系一種典型的兼氧菌。兼氧菌這類微生物的適應範圍廣,在有氧或無氧的環境中均能生長。一般以有氧生長為主,有氧時靠呼吸產能;兼具厭氧生長能力,無氧時通過發酵或無氧呼吸產能。例如地衣芽孢桿菌(bacillus lichenifornus)、釀酒酵母(Saccharomyces cerevisiae)等。 Fermentation species include the following components: (a) an anaerobic strain; (b) an aerobic strain; and (c) a facultative aerobes. The facultative bacteria are microorganisms that can perform both aerobic respiration and anaerobic respiration or fermentation. When oxygen is sufficient, they produce ATP (adenosine triphosphate) by aerobic respiration, but when oxygen is deficient, their breathing patterns become anaerobic respiration. Aerobic bacteria (obligate aerobic microorganisms) cannot produce ATP in an anaerobic environment, while anaerobic bacteria (obligate anaerobic microorganisms) die in an aerobic environment because there is no substance such as catalase. For example, facultative bacteria include Staphylococcus, Streptococcus, Listeria, and Shewana Onida. Yeast is a typical facultative bacterium. Microorganisms such as facultative bacteria have a wide range of adaptations and can grow in aerobic or anaerobic environments. Generally, it is mainly aerobic growth, and it is dependent on respiratory productivity when aerobic; it has both anaerobic growth ability and fermentative or anaerobic respiration capacity when there is no oxygen. For example, Bacillus lichenifornus, Saccharomyces cerevisiae, and the like.
舉一實施例而言,在步驟一之中,發酵菌種包括以下13種菌株:嗜熱鏈球菌(Streptococcus thermophilus)、副乾酪乳酸桿菌(Lactobacillus paracasei)、保加利亞乳酸桿菌(Lactobacillus bulgaricus)、比菲德氏菌A(Lactobacillus acidophilus)、比菲德氏菌B(Bifidobacterium)、酵母菌(Yeast)、醋酸菌(Acetic acid bacillus)、克菲爾乳酸菌(Kefir acidophilus)、龍根菌(Bifidobacterium longum)、鼠李糖桿菌(Lactobacillus rhamnosus)、發酵乳桿菌(Lactobacillus fermentum)、瑞士乳桿菌(Lactobacillus helvetics)以及凝乳芽孢桿菌(Bacillus coagulans)。 In one embodiment, in step 1, the fermenting species includes the following 13 strains: Streptococcus thermophilus, Lactobacillus paracasei, Lactobacillus bulgaricus, Bifi Lactobacillus acidophilus, Bifidobacterium, Yeast, Acetic acid bacillus, Kefir acidophilus, Bifidobacterium longum, Lactobacillus rhamnosus, Lactobacillus fermentum, Lactobacillus helvetics, and Bacillus coagulans.
在步驟一之中,上述13種發酵菌種與果漿混合之後形成一發酵液,並自動形成三層,其中好氧菌因需氧氣而出現於發酵液之上層,厭氧菌因不需氧氣而出現於容器之底部,兼氧菌則大致上出現於上層與底部之間。 In the first step, the above 13 kinds of fermentation strains are mixed with the pulp to form a fermentation liquid, and three layers are automatically formed, wherein the aerobic bacteria appear in the upper layer of the fermentation liquid due to the need of oxygen, and the anaerobic bacteria do not need oxygen. At the bottom of the container, the facultative bacteria appear roughly between the upper layer and the bottom.
步驟二:於內含13種發酵菌種與果漿之混合發酵液之容器內通入二氧化碳、氧氣與氮氣,於一第一階段中發酵。 Step 2: Fermenting in a first stage by introducing carbon dioxide, oxygen and nitrogen into a container containing 13 kinds of fermentation broth and fermented fermentation broth.
在第一階段發酵(初發酵)之中,溫度控制在20~30℃,PH值則控制在5.0~6.5之間。在通入氣體之中,二氧化碳的比例約為2~4%、氧氣的比例約為18~22%、氮氣的比例約為76~80%,以控制菌種的發酵變化。在第一階段之中,發酵天數大約控制在10天。 In the first stage of fermentation (initial fermentation), the temperature is controlled at 20 to 30 ° C, and the pH is controlled between 5.0 and 6.5. Among the gases introduced, the ratio of carbon dioxide is about 2 to 4%, the ratio of oxygen is about 18 to 22%, and the ratio of nitrogen is about 76 to 80% to control the fermentation of the strain. In the first phase, the number of fermentation days was approximately controlled at 10 days.
步驟三:於內含13種發酵菌種與果漿之混合發酵液之容器內通入二氧化碳、氧氣與氮氣,於一第二階段中發酵。 Step 3: Fermenting in a second stage by introducing carbon dioxide, oxygen and nitrogen into a container containing 13 kinds of fermentation broth and fermented fermentation broth.
在第一階段中發酵之後以及第二階段中發酵之前更包括一加糖的步驟,例如加入適量的蔗糖、木醇糖、果寡糖及/或麥芽糖..等。 A step of adding sugar after the fermentation in the first stage and before the fermentation in the second stage, for example, adding an appropriate amount of sucrose, xylitol sugar, fructooligosaccharide and/or maltose, etc., is included.
在第二階段發酵(後發酵)之中,溫度控制在20~30℃,PH值則控制在3.0~4.5之間。在通入氣體之中,二氧化碳的比例約為2~5%、氧氣的比例約為10~15%、氮氣的比例約為80~88%,以控制菌種的發酵變化。在第二階段之中,發酵天數大約控制在20天。 In the second stage fermentation (post-fermentation), the temperature is controlled at 20 to 30 ° C, and the pH is controlled between 3.0 and 4.5. Among the gases introduced, the ratio of carbon dioxide is about 2 to 5%, the ratio of oxygen is about 10 to 15%, and the ratio of nitrogen is about 80 to 88% to control the fermentation of the strain. In the second stage, the number of fermentation days was approximately controlled at 20 days.
步驟四:於內含13種發酵菌種與果漿之混合發酵液之容器內通入二氧化碳、氧氣與氮氣,利用一真空超音波均質處理該容器內之混合發酵液。 Step 4: Carbon dioxide, oxygen and nitrogen are introduced into the container containing the mixed fermentation broth of the fermenting bacteria and the pulp, and the mixed fermentation broth in the container is homogenized by a vacuum ultrasonic wave.
真空超音波均質處理包括超音波與均質同步處理、或超音波與均質非同步處理。超音波與均質同步處理係指超音波處理與均質處理在相同的 時段來處理,而超音波與均質非同步處理係指超音波處理與均質處理在不同的時段來處理。 Vacuum ultrasonic homogenization includes ultrasonic and homogeneous synchronization, or ultrasonic and homogeneous non-synchronous processing. Ultrasonic and homogeneous synchronization processing means that ultrasonic processing and homogenization are the same. The time period is processed, and the ultrasonic and homogeneous asynchronous processing means that the ultrasonic processing and the homogenizing processing are processed at different time periods.
在真空超音波均質處理步驟之中,溫度控制在5~15℃,PH值則控制在5.0~6.5之間。在此階段之中,超音波均質處理的時間大約控制在20~30分鐘。利用真空超音波均質處理可以快速讓細菌胞體瓦解(細胞壁破裂)而使其釋放酵素。 In the vacuum ultrasonic homogenization process, the temperature is controlled at 5~15 °C, and the PH value is controlled between 5.0~6.5. During this phase, the time for ultrasonic homogenization is approximately 20 to 30 minutes. The use of vacuum ultrasonic homogenization can quickly disintegrate bacterial cell bodies (cell wall rupture) and release enzymes.
底下表格一係顯示蔬果酵素發酵期間各類微生物之生長情形,以四種微生物種類為例子,其於發酵初期(上述第一階段)、發酵後期(上述第二階段)與利用真空超音波均質同步處理之微生物生長數據,以C.F.U./ml為單位。菌落形成單位(CFU,Colony-Forming Units)係指單位體積中的細菌群落總數。結果顯示有通氣之微生物生長仍比無通氣之微生物生長快速。 The table below shows the growth of various microorganisms during the fermentation of fruits and vegetables. Taking four kinds of microorganisms as an example, they are synchronized with vacuum ultrasonic homogenization at the initial stage of fermentation (the first stage mentioned above) and the late stage of fermentation (the second stage mentioned above). Microbial growth data for treatment in CFU/ml. Colony-Forming Units (CFU) refer to the total number of bacterial communities per unit volume. The results show that aerated microbes still grow faster than non-ventilated microorganisms.
微生物種類A包括嗜熱鏈球菌,微生物種類B包括副乾酪乳酸桿菌、保加利亞乳酸桿菌、比菲德氏菌A、比菲德氏菌B、克菲爾乳酸菌、龍根菌、鼠李糖桿菌、發酵乳桿菌、瑞士乳桿菌以及凝乳芽孢桿菌,微生物種類C包括酵母菌,而微生物種類D包括醋酸菌。 Microbial species A includes Streptococcus thermophilus, and microbial species B includes Lactobacillus paracasei, Lactobacillus bulgaricus, Bifidobacterium A, Bifidobacterium B, Kefir lactic acid bacteria, Rhizopus, R. rhamnosus, Lactobacillus fermentum, Lactobacillus helveticus, and Bacillus licheniformis, the microbial species C includes yeast, and the microbial species D includes acetic acid bacteria.
一般而言,消化酵素一般分為四種:1.澱粉分解酵素,專門分解澱粉類;2.蛋白質分解酵素,負責分解蛋白質;3.脂肪分解酵素,負責分解脂肪;4.纖維分解酵素,負責分解纖維。未成熟的木瓜與鳳梨均是消化酵素極佳的來源(木瓜酵素、鳳梨酵素)。表格二係顯示蔬果酵素發酵期間各種酵素之活性,以五種分解酵素為例子,其於發酵初期(上述第一階段)、發酵後期(上述第二階段)與利用真空超音波均質同步處理之酵素活性,以U/g(mL)/min為單位。酵素活性的國際單位(International Unit,IU)定義為:每分鐘催化產生1μ mole產物所需的酵素量。 In general, digestive enzymes are generally divided into four types: 1. amylolytic enzymes, specifically decomposing starch; 2. protein decomposing enzymes, responsible for decomposing proteins; 3. lipolytic enzymes, responsible for breaking down fat; 4. fibrinolytic enzymes, responsible for Decompose the fiber. Immature papaya and pineapple are excellent sources of digestive enzymes (papaya enzyme, pineapple enzyme). Table 2 shows the activity of various enzymes during the fermentation of the fruit and vegetable enzymes. The five enzymes are exemplified by the enzymes in the early stage of fermentation (the first stage mentioned above) and the late stage of fermentation (the second stage mentioned above) and the simultaneous treatment with vacuum ultrasonic homogenization. Activity in U/g (mL) / min. The International Unit for Enzyme Activity (IU) is defined as the amount of enzyme required to catalyze the production of 1 μmol of product per minute.
表格二
在上述的實施例之中,依照本發明方法製出之酵素於發酵初期、發酵後期與利用超音波處理之下進行酵素活性變化比對試驗,其試驗結果參照表格二所示酵素活性比對表。由表格二可看出,(1)在發酵初期之第一階段,五種分解酵素中,酵素活性大小依次為:蛋白質分解酵素、澱粉分解酵素、脂質分解酵素、纖維分解酵素、超岐氧化酶;(2)在發酵後期之第二階段,有通氣與未通氣二種區別,有通氣的比未通氣之酵素活性大約0.5~1倍,五種分解酵素之酵素活性相較於發酵初期均有所成長,其大小依次為(有通氣):澱粉分解酵素、蛋白質分解酵素、超岐氧化酶、脂質分解酵素、纖維分解酵素,其中澱粉分解酵素有數倍的成長,成長最大;(3)經過真空超音波均質同步處理之後,五種分解酵素之酵素活性相較於發酵後期又有進一步的成長,其大小依次為(有通氣):澱粉分解酵素、蛋白質分解酵素、超岐氧化酶、脂質分解酵素、纖維分解酵素,其中仍以澱粉分解酵素的成長最大,約有發酵初期的6倍之多;(4)有通入氣體(二氧化碳、氧氣與氮氣)之酵素活性大約是沒有通入氣體(二氧化碳、氧氣與氮氣)之酵素活性的大約1.5~2倍。由此可知,有通入氣體以及進行真空超音波均質同步處理之後,酵素活性的成長比率更加明顯。 In the above embodiments, the enzyme prepared according to the method of the present invention is subjected to an enzyme activity change test in the initial stage of fermentation, the late fermentation stage and the ultrasonic treatment, and the test results are shown in Table II. . As can be seen from Table 2, (1) in the first stage of the initial fermentation, the enzyme activities in the five enzymes are: proteolytic enzyme, amylolytic enzyme, lipolytic enzyme, fibrinolytic enzyme, super oxidase (2) In the second stage of the late fermentation stage, there are two differences between aeration and non-ventilation. The activity of the aerated enzyme is about 0.5 to 1 times that of the unventilated enzyme. The enzyme activity of the five enzymes is higher than that of the early fermentation. The growth is in the order of (with ventilation): amylolytic enzymes, proteolytic enzymes, super oxidase, lipolytic enzymes, fibrinolytic enzymes, in which the amylolytic enzymes grow several times and grow the most; (3) After the simultaneous treatment of vacuum ultrasonic homogenization, the enzyme activities of the five decomposing enzymes have further growth compared with the late fermentation stage, and the size is (ventilation): amylolytic enzyme, proteolytic enzyme, super oxidase, lipid decomposition Enzymes, fibrinolytic enzymes, which still have the largest growth of amylolytic enzymes, about six times as much as the initial fermentation; (4) with gas (carbon dioxide) Oxygen and nitrogen) enzyme activity of about from about 1.5 to 2 times the enzyme activity does not pass gas (carbon dioxide, oxygen and nitrogen) of the. From this, it can be seen that the growth ratio of the enzyme activity is more pronounced after the gas is introduced and the vacuum ultrasonic homogenization is simultaneously performed.
從上述可知,在本發明中,多種發酵菌種與果漿的混合發酵液可以適當地加入於酵素產品中,經過一定的控制天數,發酵過程中控制溫度、PH值、通入一定的氣體以及氣體之比例,以及經過真空超音波均質同步處理,得以控制菌種的發酵變化,以得到最佳的酵素產品之品質。 As can be seen from the above, in the present invention, a mixed fermentation broth of a plurality of fermenting bacteria and fruit pulp can be appropriately added to the enzyme product, and after a certain number of control days, the temperature, the pH value, the introduction of a certain gas, and the like are controlled during the fermentation. The ratio of the gas and the simultaneous homogenization of the vacuum ultrasonic wave can control the fermentation changes of the strain to obtain the best quality of the enzyme product.
本發明之優點包括:(1)酵素產品之製作時間縮短:大約30天左右即可以完成酵素產品的製作;(2)本發明之酵素產品可以降低之防腐劑用量;(3)本發明之利用通入氣體於發酵槽之中所製作的酵素產品之酵 素活性可以大大地提升;(4)本發明之利用真空超音波均質同步處理於發酵槽之中的混合發酵液,所製作的酵素產品之酵素活性可以大大地提升;(5)本發明之酵素產品可以降低PH值對酵素的破壞。 Advantages of the present invention include: (1) shortening of the production time of the enzyme product: preparation of the enzyme product can be completed in about 30 days; (2) the amount of the preservative can be reduced by the enzyme product of the present invention; (3) utilization of the present invention Fermented enzyme product produced by introducing gas into the fermentation tank The activity of the enzyme can be greatly improved; (4) the mixed fermentation broth of the present invention which utilizes vacuum ultrasonic homogenization and simultaneous treatment in the fermentation tank, and the enzyme activity of the produced enzyme product can be greatly improved; (5) The enzyme of the present invention The product can reduce the damage of the pH to the enzyme.
一實施例為本發明之一實作或範例。說明書中所述一實施例、一個實施例、某些實施例或其他實施例指的是一特定被敘述與此實施例有關之特徵,結構,或者特質被包含在至少一些實施例中,但未必於所有實施例。而各態樣之實施例不一定為相同實施例。其中應被理解的是在本發明實施例描述中,各特徵有時會組合於一實施例之圖、文字描述中,其目的為簡化本發明技術特徵,有助於了解本發明各方面之實施方式。除描述於此之外,可藉由敘述於本發明中之實施例及實施方式所達成之不同改良方式,皆應涵蓋於本發明之範疇中。因此,揭露於此之圖式及範例皆用以說明而非用以限制本發明,本發明之保護範疇僅應以列於其後之申請專利範圍為主。 An embodiment is an implementation or example of the invention. An embodiment, an embodiment, some embodiments, or other embodiments described in the specification are specific to the features, structures, or characteristics described in connection with the embodiments, but not necessarily in some embodiments, but not necessarily In all embodiments. The embodiments of the various aspects are not necessarily the same embodiment. It should be understood that in the description of the embodiments of the present invention, the features are sometimes combined in the drawings and text descriptions of an embodiment, the purpose of which is to simplify the technical features of the present invention, and to facilitate understanding of the implementation of various aspects of the present invention. the way. In addition, the various modifications that can be made by the embodiments and the embodiments described in the present invention are intended to be included within the scope of the present invention. Therefore, the drawings and the examples are intended to be illustrative and not to limit the invention, and the scope of the invention is intended to be limited only by the scope of the claims.
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