TW201718888A - Copper alloy for electric and electronic device, copper alloy sheet for electric and electronic device, conductive component for electric and electronic device, and terminal - Google Patents
Copper alloy for electric and electronic device, copper alloy sheet for electric and electronic device, conductive component for electric and electronic device, and terminal Download PDFInfo
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- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
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- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/026—Alloys based on copper
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Abstract
Description
本發明係有關於作為半導體裝置之連接器、和其他端子、或電磁式繼電器之可動導電片、和引線框架等的電子‧電氣機器用導電構件來使用的Cu-Zn-Sn系之電子‧電氣機器用銅合金,與使用此者的電子‧電氣機器用銅合金薄板、電子‧電氣機器用導電構件及端子。 The present invention relates to a Cu-Zn-Sn-based electronic ‧ electrical used as a connector for a semiconductor device, and other terminals, a movable conductive sheet of an electromagnetic relay, and a conductive member for an electronic/electrical device such as a lead frame Copper alloy for machine, copper alloy sheet for electronic and electrical equipment, electronic components, conductive members and terminals for electrical equipment.
本申請案係基於2015年7月30日於日本所申請的日本發明專利申請案第2015-150338號來主張優先權,並於此援用該內容。 The present application claims priority based on Japanese Patent Application No. 2015-150338, filed on Jan.
作為上述之電子‧電氣用導電構件,就強度、加工性、成本之均衡等的觀點而言,以往廣泛使用Cu-Zn合金。 As the above-mentioned electronic and electrical conductive member, a Cu-Zn alloy has been widely used from the viewpoint of balance of strength, workability, and cost.
又,連接器等的端子之情形時,為了提高與另一側的 導電構件之接觸的可靠性,會於由Cu-Zn合金所成之基材(素板)的表面上施予錫(Sn)鍍敷來使用。將Cu-Zn合金作為基材並於其表面上施予Sn鍍敷的連接器等的導電構件時,為了使Sn鍍敷材的可回收性提升,同時使強度提升,會使用Cu-Zn-Sn系合金。 Moreover, in the case of a terminal such as a connector, in order to improve the other side The reliability of the contact of the conductive member is applied to the surface of the substrate (primary sheet) made of the Cu-Zn alloy by tin (Sn) plating. When a Cu-Zn alloy is used as a substrate and a conductive member such as a Sn-plated connector is applied to the surface thereof, in order to improve the recyclability of the Sn plating material and at the same time increase the strength, Cu-Zn- is used. Sn alloy.
於此,例如連接器等的電子‧電氣機器用導電構件,一般藉由對厚度為0.05~3.0mm左右的薄板(壓延板)施予沖切加工來作成指定的形狀,並藉由對於其至少一部分施予彎曲加工來製造。此情形時,於彎曲部分附近使與另一側導電構件接觸從而可得到與另一側導電構件之電連接,同時藉由彎曲部分的彈簧性以使維持與另一側導電材之接觸狀態之方式來使用。 Here, for example, a conductive member for an electric or electrical device such as a connector is generally formed into a predetermined shape by punching a thin plate (rolled sheet) having a thickness of about 0.05 to 3.0 mm, and at least A part is applied to the bending process to manufacture. In this case, the other side conductive member is brought into contact in the vicinity of the bent portion so that electrical connection with the other side conductive member can be obtained while maintaining the contact state with the other side conductive member by the spring property of the bent portion. Way to use.
施予彎曲加工並藉由其彎曲部分的彈簧性,於彎曲部分附近以使維持與另一側導電材之接觸狀態之方式來使用之連接器等的情形時,要求耐熱性及耐應力鬆弛特性為優異。 Heat resistance and stress relaxation resistance are required in the case where a connector such as a connector that is bent and processed to maintain a contact state with the other side conductive material in the vicinity of the bent portion is applied. Excellent.
於是例如專利文獻1~4中提案著供以使Cu-Zn-Sn系合金之耐熱性及耐應力鬆弛特性提升之方法。 Then, for example, in Patent Documents 1 to 4, a method for improving the heat resistance and stress relaxation resistance of the Cu-Zn-Sn-based alloy is proposed.
專利文獻1中揭示著,採用使Cu-Zn-Sn系合金中含有Ni來使Ni-P系化合物生成,從而可使耐應力鬆弛特性提升,又揭示著Fe的添加亦對耐應力鬆弛特性之提升為有效。 Patent Document 1 discloses that the Ni-P-based compound is formed by containing Ni in the Cu-Zn-Sn-based alloy, whereby the stress relaxation resistance is improved, and the addition of Fe is also resistant to stress relaxation. Promote to be effective.
專利文獻2中記載著,於Cu-Zn-Sn系合金中將Ni、Fe與P一起添加來生成化合物,從而可以使強度、彈 性、耐熱性提升。 Patent Document 2 discloses that Ni, Fe, and P are added together in a Cu-Zn-Sn-based alloy to form a compound, so that strength and elasticity can be obtained. Increased heat and heat resistance.
又,專利文獻3中記載著於Cu-Zn-Sn系合金中添加Ni同時將Ni/Sn比調整成於特定的範圍內,從而使耐應力鬆弛特性提升,又記載著Fe的微量添加亦對於耐應力鬆弛特性之提升為有效之宗旨。 Further, Patent Document 3 discloses that the addition of Ni to the Cu-Zn-Sn-based alloy while adjusting the Ni/Sn ratio within a specific range improves the stress relaxation resistance, and also describes that the trace addition of Fe is also The improvement of stress relaxation resistance is effective.
進而,將引線框架材作為對象的專利文獻4中,藉由於Cu-Zn-Sn系合金中與P一起添加Ni、Fe,同時將(Fe+Ni)/P的原子比調整成為0.2~3的範圍內,來使Fe-P系化合物、Ni-P系化合物、Fe-Ni-P系化合物生成,從而使耐應力鬆弛特性之提升為可能之宗旨。 Further, in Patent Document 4, which is a target of a lead frame material, Ni and Fe are added together with P in the Cu-Zn-Sn-based alloy, and the atomic ratio of (Fe+Ni)/P is adjusted to 0.2 to 3. In the range, it is possible to form an Fe-P-based compound, a Ni-P-based compound, or an Fe-Ni-P-based compound to improve the stress relaxation resistance.
[專利文獻1]日本國特開平5-33087號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 5-33087
[專利文獻2]日本國特開2006-283060號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2006-283060
[專利文獻3]日本國專利第3953357號公報 [Patent Document 3] Japanese Patent No. 3953357
[專利文獻4]日本國專利第3717321號公報 [Patent Document 4] Japanese Patent No. 3717321
然而,最近為求電子‧電氣機器之進一步的小型化及輕量化,在用於電子‧電氣機器用導電構件之電子‧電氣機器用銅合金方面,要求進一步之強度、彎曲加工性、耐熱性、耐應力鬆弛特性之提升。 However, in order to further reduce the size and weight of electronic and electrical equipment, the use of copper alloys for electronic and electrical equipment for conductive members for electronic and electrical equipment has required further strength, bending workability, heat resistance, and Improved stress relaxation resistance.
然而,於專利文獻1、2中,僅考慮Ni、Fe、P個別的含有量,僅藉由如此般個別的含有量之調整,未必能使耐應力鬆弛特性確實且充分的提升。 However, in Patent Documents 1 and 2, only the content of each of Ni, Fe, and P is considered, and only the adjustment of such individual content is not necessarily required to reliably and sufficiently improve the stress relaxation resistance.
又,專利文獻3中雖揭示著調整Ni/Sn比,但對於P化合物與耐應力鬆弛特性之關係完全未考慮。 Further, although Patent Document 3 discloses that the Ni/Sn ratio is adjusted, the relationship between the P compound and the stress relaxation resistance is not considered at all.
進而,專利文獻4中僅調整Fe、Ni、P的合計量、與(Fe+Ni)/P之原子比,雖可謀求耐熱性之提升,卻無法謀求耐應力鬆弛特性之充分的提升。 Further, in Patent Document 4, only the total amount of Fe, Ni, and P and the atomic ratio of (Fe + Ni) / P are adjusted, and although the heat resistance can be improved, the stress relaxation resistance can not be sufficiently improved.
如同以上般,從以往所提案的方法中,無法使Cu-Zn-Sn系合金之耐熱性及耐應力鬆弛特性充分地提升。因此於上述之構造的連接器等方面,有經時性且特別是高溫環境下,殘留應力經鬆弛而無法維持與另一側導電構件之接觸壓,初期容易產生接觸不良等的異常之類的問題。為了迴避如此般的問題,故以往不得不增加材料的厚度,而導致材料成本之上昇、重量之增加。於是,期望著耐熱性及耐應力鬆弛特性之更進一步之改善。 As described above, in the conventionally proposed method, the heat resistance and stress relaxation resistance of the Cu—Zn—Sn-based alloy cannot be sufficiently improved. Therefore, in the connector or the like having the above-described structure, the residual stress is relaxed and the contact pressure with the other conductive member cannot be maintained in a long-term, particularly high-temperature environment, and an abnormality such as contact failure is likely to occur at an early stage. problem. In order to avoid such problems, it has been necessary to increase the thickness of the material in the past, resulting in an increase in material cost and an increase in weight. Thus, a further improvement in heat resistance and stress relaxation resistance is desired.
本發明係提供一種以如上般之情況為背景而完成的,課題在於耐熱性與耐應力鬆弛特性為確實且充分的優異,同時強度為優異的電子‧電氣機器用銅合金、使用此者的電子‧電氣機器用銅合金薄板、電子‧電氣機器用導電構件及端子。 The present invention has been made in view of the above-described circumstances, and it is an object of the present invention that the heat resistance and the stress relaxation resistance are excellent and sufficient, and the strength is excellent, the copper alloy for electric and electronic equipment, and the electrons using the same. ‧ Copper alloy sheets for electrical equipment, conductive members and terminals for electronic and electrical equipment.
本發明人經多次不斷努力實驗‧研究下發 現,藉由於Cu-Zn-Sn系合金中適量添加Ni、P、Fe,並將依熱處理條件所析出的〔Ni,Fe〕-P系析出物中的Fe/Ni比與合金整體的Fe/Ni比調整成為適當的範圍內,可使耐熱性與耐應力鬆弛特性確實且充分的提升之同時得到強度、彎曲加工性優異的銅合金。 The inventor has made continuous efforts to experiment and ‧ research Now, by adding an appropriate amount of Ni, P, and Fe in the Cu-Zn-Sn-based alloy, the Fe/Ni ratio in the [Ni,Fe]-P-based precipitate precipitated by the heat treatment conditions is the Fe/Ni ratio of the alloy as a whole. When the Ni ratio is adjusted to an appropriate range, the copper alloy having excellent strength and bending workability can be obtained while the heat resistance and the stress relaxation resistance are reliably and sufficiently improved.
相同地發現,藉由於Cu-Zn-Sn系合金中適量添加Ni、P、Fe、Co,並將〔Ni,(Co,Fe)〕-P系析出物中的(Fe+Co)/Ni比與合金整體的(Fe+Co)/Ni比調整成為適當的範圍內,可使耐熱性與耐應力鬆弛特性確實且充分的提升之同時得到強度、彎曲加工性優異的銅合金。 Similarly, it was found that the addition of Ni, P, Fe, and Co in the Cu-Zn-Sn-based alloy and the (Fe+Co)/Ni ratio in the [Ni,(Co,Fe)]-P-based precipitates When the (Fe+Co)/Ni ratio of the entire alloy is adjusted to an appropriate range, the copper alloy excellent in strength and bending workability can be obtained while the heat resistance and the stress relaxation resistance are reliably and sufficiently improved.
本發明係基於此等之見解而所完成的。 The present invention has been completed based on the findings of such.
本發明相關之電子‧電氣機器用銅合金,其特徵在於:含有超過2mass%且36.5mass%以下的Zn、0.1mass%以上且0.9mass%以下的Sn、0.15mass%以上且未滿1.0mass%的Ni、0.005mass%以上且0.1mass%以下的P、0.001mass%以上且0.1mass%以下的Fe,剩餘部分由Cu及不可避的雜質所成;Ni及Fe的合計含有量與P的含有量之比(Ni+Fe)/P以原子比計為滿足3<(Ni+Fe)/P<30,且Sn的含有量與Ni及Fe的合計含有量之比Sn/(Ni+Fe)以原子比計為滿足0.3<Sn/(Ni+Fe)<2.7,同時Fe的含有量與Ni的含有量之比〔Fe/Ni〕以原子比計為滿足0.002≦〔Fe/Ni〕<0.6;進而,於母相中具有含有Fe與Ni與P之〔Ni,Fe〕-P系析出物,該〔Ni,Fe〕-P系析出物中的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕P, 相對於合金整體的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕為滿足5≦〔Fe/Ni〕P/〔Fe/Ni〕≦200。 The copper alloy for electric and electrical equipment according to the present invention is characterized by containing more than 2 mass% and 36.5 mass% or less of Zn, 0.1 mass% or more and 0.9 mass% or less of Sn, 0.15 mass% or more, and less than 1.0 mass%. Ni, 0.005 mass% or more and 0.1 mass% or less of P, 0.001 mass% or more and 0.1 mass% or less of Fe, the remainder is made of Cu and unavoidable impurities; the total content of Ni and Fe and the content of P The ratio (Ni+Fe)/P is such that the atomic ratio satisfies 3<(Ni+Fe)/P<30, and the ratio of the content of Sn to the total content of Ni and Fe is Sn/(Ni+Fe). The atomic ratio is such that 0.3<Sn/(Ni+Fe)<2.7 is satisfied, and the ratio of the content of Fe to the content of Ni [Fe/Ni] is 0.002 ≦[Fe/Ni]<0.6 in atomic ratio; Further, in the parent phase, there is a [Ni,Fe]-P-based precipitate containing Fe, Ni and P, and an atomic ratio of the content of Fe in the Ni-Fe-P-based precipitate to the content of Ni. [Fe/Ni] P , the atomic ratio [Fe/Ni] of the content of Fe to the content of Ni in the entire alloy satisfies 5 ≦ [Fe/Ni] P / [Fe/Ni] ≦ 200.
依據前述所構成之電子‧電氣機器用銅合金,與P一起添加Ni與Fe之同時並限制Sn、Ni、Fe及P的相互間之添加比率,而具有由母相(α相主體)中析出之含有Ni與Fe與P之〔Ni,Fe〕-P系析出物。於此,因為前述〔Ni,Fe〕-P系析出物中的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕P,相對於合金整體的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕為滿足5≦〔Fe/Ni〕P/〔Fe/Ni〕≦200,故可確保合金中的〔Ni,Fe〕-P系析出物之個數密度,同時可抑制析出物之粗大化,從而耐熱性及耐應力鬆弛特性為優異。 According to the copper alloy for electric and electric equipment configured as described above, Ni and Fe are added together with P, and the addition ratio of Sn, Ni, Fe, and P is restricted, and the precipitate is precipitated from the parent phase (α phase main body). A [Ni,Fe]-P-based precipitate containing Ni and Fe and P. In this case, the atomic ratio [Fe/Ni] P of the content of Fe in the [Ni,Fe]-P-based precipitate and the content of Ni in the entire alloy and the content of Ni in the alloy. The atomic ratio [Fe/Ni] satisfies 5≦[Fe/Ni] P /[Fe/Ni]≦200, so that the number density of [Ni,Fe]-P-based precipitates in the alloy can be ensured. The coarsening of the precipitates is suppressed, and the heat resistance and the stress relaxation resistance are excellent.
尚,於此所謂的〔Ni,Fe〕-P系析出物係指Ni-Fe-P的3元系析出物,進一步有包含於此等中含有其他元素,例如主成分的Cu、Zn、Sn、雜質的O、S、C、Cr、Mo、Mn、Mg、Zr、Ti等的多元系析出物。又,該〔Ni、Fe〕-P系析出物係以磷化物、或固溶有磷的合金之形態來存在。 Here, the "Ni,Fe]-P-based precipitate refers to a ternary precipitate of Ni-Fe-P, and further includes Cu, Zn, Sn containing other elements such as a main component. Multicomponent precipitates of impurities such as O, S, C, Cr, Mo, Mn, Mg, Zr, Ti, and the like. Further, the [Ni, Fe]-P-based precipitates are present in the form of a phosphide or an alloy in which phosphorus is dissolved.
又,本發明相關之電子‧電氣機器用銅合金,其特徵在於:含有超過2mass%且36.5mass%以下的Zn、0.1mass%以上且0.9mass%以下的Sn、0.15mass%以上且未滿1.0mass%的Ni、0.005mass%以上且0.1mass%以下的P之同時並含有Fe與Co,Fe及Co的合計含有量設為0.001mass%以上且0.1mass%以下(但,含有 0.001mass%以上且0.1mass%以下的Fe),剩餘部分由Cu及不可避的雜質所成;Ni、Fe及Co的合計含有量與P的含有量之比(Ni+Fe+Co)/P以原子比計為滿足3<(Ni+Fe+Co)/P<30,且Sn的含有量與Ni、Fe及Co的合計含有量之比Sn/(Ni+Fe+Co)以原子比計為滿足0.3<Sn/(Ni+Fe+Co)<2.7,同時Fe及Co的合計含有量與Ni的含有量之比(Fe+Co)/Ni以原子比計為滿足0.002≦(Fe+Co)/Ni<0.6;進而,於母相中具有含有Fe及Co之至少1種以上與Ni與P之〔Ni,(Fe,Co)〕-P系析出物,該〔Ni,(Fe,Co)〕-P系析出物中的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕P,相對於合金整體的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕為滿足5≦〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕≦200。 Further, the copper alloy for electric and electric equipment according to the present invention is characterized by containing more than 2 mass% and 36.5 mass% or less of Zn, 0.1 mass% or more and 0.9 mass% or less of Sn, 0.15 mass% or more, and less than 1.0. When the mass% of Ni, 0.005 mass% or more, and 0.1 mass% or less of P, the content of Fe and Co, and the total content of Fe and Co are 0.001 mass% or more and 0.1 mass% or less (however, it contains 0.001 mass% or more). And 0.1 mass% or less of Fe), the remainder is formed by Cu and unavoidable impurities; the ratio of the total content of Ni, Fe, and Co to the content of P (Ni + Fe + Co) / P is determined by atomic ratio Satisfying 3<(Ni+Fe+Co)/P<30, and the ratio of the content of Sn to the total content of Ni, Fe, and Co, Sn/(Ni+Fe+Co), is 0.3<Sn in atomic ratio. /(Ni+Fe+Co)<2.7, and the ratio of the total content of Fe and Co to the content of Ni (Fe+Co)/Ni is 0.002≦(Fe+Co)/Ni<0.6 in atomic ratio. Further, in the parent phase, at least one of Fe and Co, and [Ni, (Fe, Co)]-P-based precipitates containing Ni and P, and [Ni, (Fe, Co)]-P system are contained. the total content of precipitates of Fe and Co and the atomic ratio of Ni content of [(Fe + Co) / Ni] P, with respect to The total content of gold overall Fe and Co with a content of Ni in the atomic ratio [(Fe + Co) / Ni] to satisfy 5 ≦ [(Fe + Co) / Ni] P / [(Fe + Co) / Ni 〕 ≦ 200.
依據前述所構成之電子‧電氣機器用銅合金,與P一起添加Ni與Fe與Co之同時並限制Sn、Ni、Fe、Co及P的相互間之添加比率,而具有由母相(α相主體)中析出之含有Fe及Co之至少1種以上與Ni與P之〔Ni,(Fe,Co)〕-P系析出物。於此,因為前述〔Ni,(Fe,Co)〕-P系析出物中的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕P,相對於合金整體的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕為滿足5≦〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕≦200,故可確保合金中的〔Ni,(Fe,Co)〕-P系析出物之個數 密度,同時可抑制析出物之粗大化,從而耐熱性及耐應力鬆弛特性為優異。 According to the above-mentioned copper alloy for electric and electric equipment, Ni is added together with P, and Fe and Co are simultaneously added, and the ratio of addition of Sn, Ni, Fe, Co, and P is restricted, and the mother phase (α phase) is provided. At least one or more of Fe and Co precipitated in the main body and [Ni, (Fe, Co)]-P-based precipitates of Ni and P. Here, the atomic ratio of the total content of Fe and Co in the [Ni,(Fe,Co)]-P-based precipitate to the content of Ni [(Fe+Co)/Ni] P is relative to the alloy. The atomic ratio of the total content of Fe and Co to the content of Ni [(Fe + Co) / Ni] satisfies 5 ≦ [(Fe + Co) / Ni] P / [(Fe + Co) / Ni] Since ≦200, the number density of [Ni,(Fe,Co)]-P-based precipitates in the alloy can be ensured, and the coarsening of precipitates can be suppressed, and the heat resistance and stress relaxation resistance are excellent.
尚,於此所謂的〔Ni,(Fe,Co)〕-P系析出物係指Ni-Fe-P、Ni-Co-P的3元系析出物、或Ni-Fe-Co-P的4元系析出物,進一步有包含於此等中含有其他元素,例如主成分的Cu、Zn、Sn、雜質的O、S、C、Cr、Mo、Mn、Mg、Zr、Ti等的多元系析出物。又,該〔Ni,(Fe,Co)〕-P系析出物係以磷化物、或固溶有磷的合金之形態來存在。 Further, the "Ni, (Fe, Co)]-P-based precipitate referred to herein means a ternary precipitate of Ni-Fe-P or Ni-Co-P or a Ni-Fe-Co-P 4 Metaphase precipitates further include multicomponent precipitation of O, S, C, Cr, Mo, Mn, Mg, Zr, Ti, etc. containing other elements such as Cu, Zn, Sn, and impurities of the main component. Things. Further, the [Ni, (Fe, Co)]-P-based precipitates are present in the form of a phosphide or an alloy in which phosphorus is dissolved.
於此,於本發明之電子‧電氣機器用銅合金中,係設定含有Fe與Ni與P之〔Ni,Fe〕-P系析出物之平均粒徑為100nm以下為較佳。 In the copper alloy for electric and electric equipment of the present invention, it is preferable to set the average particle diameter of the [Ni,Fe]-P-based precipitate containing Fe, Ni and P to be 100 nm or less.
又,於本發明之電子‧電氣機器用銅合金中,係設定含有Fe及Co之至少1種以上與Ni與P之〔Ni,(Fe,Co)〕-P系析出物之平均粒徑為100nm以下為較佳。 Further, in the copper alloy for electric and electric equipment of the present invention, the average particle diameter of the [Ni, (Fe, Co)]-P-based precipitate containing at least one of Fe and Co and Ni and P is set to It is preferably 100 nm or less.
此等之情形時,因為設定含有Fe與Ni與P之〔Ni,Fe〕-P系析出物之平均粒徑、或含有Fe及Co之至少1種以上與Ni與P之〔Ni,(Fe,Co)〕-P系析出物之平均粒徑為100nm以下,故微細的〔Ni,Fe〕-P系析出物或〔Ni,(Fe,Co)〕-P系析出物會以充分的個數密度來分布,從而可確實使耐熱性及耐應力鬆弛特性提升。 In such a case, the average particle diameter of the [Ni,Fe]-P-based precipitate containing Fe, Ni and P, or at least one or more of Fe and Co, and Ni and P are set [Ni, (Fe). Since the average particle diameter of the (P)-P-precipitate is 100 nm or less, fine [Ni,Fe]-P-based precipitates or [Ni,(Fe,Co)]-P-based precipitates are sufficient. The number density is distributed so that heat resistance and stress relaxation resistance can be surely improved.
本發明之電子‧電氣機器用銅合金薄板,其特徵係由上述之電子‧電氣機器用銅合金之壓延材所成,且厚度為0.05mm以上且3.0mm以下的範圍內。 The copper alloy sheet for an electric/electrical device according to the present invention is characterized by being formed of the above-mentioned rolled material of a copper alloy for electric and electric equipment, and having a thickness of 0.05 mm or more and 3.0 mm or less.
如此般的厚度的壓延板薄板(條材)係可適合使用於連 接器、其他端子、電磁式繼電器之可動導電片、引線框架等。 Such a thickness of rolled sheet (bar) is suitable for use in even Connectors, other terminals, movable conductive sheets of electromagnetic relays, lead frames, etc.
本發明之電子‧電氣機器用導電構件,其特徵係由上述之電子‧電氣機器用銅合金薄板所成。尚,所謂本發明中的電子‧電氣機器用導電構件係指包含端子、連接器、繼電器、引線框架等。 The conductive member for an electric/electrical device according to the present invention is characterized by being made of the above-described copper alloy sheet for an electric/electrical machine. In the present invention, the conductive member for an electric/electrical device according to the present invention means a terminal, a connector, a relay, a lead frame, or the like.
本發明之端子其特徵係由上述之電子‧電氣機器用銅合金薄板所成。尚,本發明中的端子係包含連接器等。 The terminal of the present invention is characterized by the above-described copper alloy sheet for electronic and electrical equipment. Further, the terminal in the present invention includes a connector or the like.
依據此等所構成之電子‧電氣機器用導電構件及端子,因為耐熱性及耐應力鬆弛特性為特別優異,故即使在高溫環境下也可以良好地使用。 The conductive members and terminals for electronic and electrical equipment which are configured as described above are particularly excellent in heat resistance and stress relaxation resistance, so that they can be used satisfactorily even in a high temperature environment.
依據本發明係可提供一種耐熱性與耐應力鬆弛特性為確實且充分地優異,同時強度為優異的電子‧電氣機器用銅合金、使用此者的電子‧電氣機器用銅合金薄板、電子‧電氣機器用導電構件及端子。 According to the present invention, it is possible to provide a copper alloy for electronic and electrical equipment which is excellent in heat resistance and stress relaxation resistance, and which is excellent in strength and excellent in strength, and a copper alloy sheet for electronic and electrical equipment using the same, and an electric appliance. Conductive members and terminals for machines.
[圖1]表示本發明之電子‧電氣機器用銅合金之製造方法之步驟例之流程圖。 Fig. 1 is a flow chart showing an example of the steps of a method for producing a copper alloy for an electric/electrical machine according to the present invention.
於下對於本發明之一實施形態之電子‧電氣機器用銅合金來進行說明。 Next, a copper alloy for an electric/electrical machine according to an embodiment of the present invention will be described.
本實施形態之電子‧電氣機器用銅合金係具有下述組成:含有超過2mass%且36.5mass%以下的Zn、0.1mass%以上且0.9mass%以下的Sn、0.15mass%以上且未滿1.0mass%的Ni、0.005mass%以上且0.1mass%以下的P、0.001mass%以上且0.1mass%以下的Fe,剩餘部分由Cu及不可避的雜質所成。 The copper alloy for electric and electric equipment according to the present embodiment has a composition containing more than 2 mass% and 36.5 mass% or less of Zn, 0.1 mass% or more and 0.9 mass% or less of Sn, 0.15 mass% or more, and less than 1.0 mass. % of Ni, 0.005 mass% or more and 0.1 mass% or less of P, 0.001 mass% or more and 0.1 mass% or less of Fe, and the remainder is made of Cu and unavoidable impurities.
然後,作為各合金元素之相互間的含有量比率係定為:Ni及Fe的合計含有量與P的含有量之比(Ni+Fe)/P以原子比計為滿足以下的(1)式3<(Ni+Fe)/P<30‧‧‧(1) Then, the ratio of the content of each alloy element to each other is determined by the ratio of the total content of Ni and Fe to the content of P (Ni + Fe) / P in terms of atomic ratio (1) 3<(Ni+Fe)/P<30‧‧‧(1)
進而Sn的含有量與Ni及Fe的合計含有量之比Sn/(Ni+Fe)以原子比計為滿足以下的(2)式0.3<Sn/(Ni+Fe)<2.7‧‧‧(2) Further, the ratio of the content of Sn to the total content of Ni and Fe is Sn/(Ni + Fe) in terms of atomic ratio, which satisfies the following formula (2): 0.3 < Sn / (Ni + Fe) < 2.7 ‧ ‧ (2 )
同時Fe的含有量與Ni的含有量之比Fe/Ni以原子比計為滿足以下的(3)式0.002≦Fe/Ni<0.6‧‧‧(3)。 At the same time, the ratio of the content of Fe to the content of Ni is Fe/Ni in an atomic ratio of 0.002 ≦Fe/Ni<0.6‧‧(3) which satisfies the following formula (3).
於此,於本實施形態之電子‧電氣機器用銅合金中,於母相中存在含有Fe與Ni與P之〔Ni,Fe〕-P系析出物,該〔Ni,Fe〕-P系析出物中的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕P,相對於合金整體的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕為滿足以下的(4)式5≦〔Fe/Ni〕P/〔Fe/Ni〕≦200‧‧‧(4)。 In the copper alloy for electric and electric equipment according to the present embodiment, [Ni,Fe]-P-based precipitates containing Fe, Ni, and P are present in the matrix phase, and the [Ni, Fe]-P precipitates. The atomic ratio [Fe/Ni] P of the content of Fe to the content of Ni in the material, and the atomic ratio [Fe/Ni] of the content of Fe to the content of Ni in the entire alloy satisfy the following (4) ) 5≦[Fe/Ni] P /[Fe/Ni]≦200‧‧‧(4).
又,於本實施形態之電子‧電氣機器用銅合金中,除了上述之Zn、Sn、Ni、P、Fe以外亦可含有Co。此情形時,設定Fe及Co的合計含有量為0.001mass%以上且0.1mass%以下(但,含有0.001mass%以上且0.1mass%以下的Fe)。 Further, in the copper alloy for electric and electric equipment according to the present embodiment, Co may be contained in addition to the above-mentioned Zn, Sn, Ni, P, and Fe. In this case, the total content of Fe and Co is set to be 0.001 mass% or more and 0.1 mass% or less (however, Fe is contained in an amount of 0.001 mass% or more and 0.1 mass% or less).
此情形時,作為各合金元素之相互間的含有量比率係定為:Ni、Fe及Co的合計含有量與P的含有量之比(Ni+Fe+Co)/P以原子比計為滿足以下的(1′)式3<(Ni+Fe+Co)/P<30‧‧‧(1′) In this case, the ratio of the content of each alloy element to each other is determined by the ratio of the total content of Ni, Fe, and Co to the content of P (Ni+Fe+Co)/P in terms of atomic ratio. The following (1') formula 3 <(Ni+Fe+Co)/P<30‧‧‧(1')
進而Sn的含有量與Ni、Fe及Co的合計含有量之比Sn/(Ni+Fe+Co)以原子比計為滿足以下的(2′)式0.3<Sn/(Ni+Fe+Co)<2.7‧‧‧(2′) Further, the ratio of the content of Sn to the total content of Ni, Fe, and Co is such that Sn/(Ni+Fe+Co) satisfies the following (2') formula: 0.3<Sn/(Ni+Fe+Co) in terms of atomic ratio. <2.7‧‧‧(2')
進而Fe及Co的合計含有量與Ni的含有量之比(Fe+Co)/Ni以原子比計為滿足以下的(3′)式0.002≦(Fe+Co)/Ni<0.6‧‧‧(3′)。 Further, the ratio of the total content of Fe and Co to the content of Ni (Fe + Co) / Ni is in the atomic ratio, and satisfies the following (3') formula: 0.002 ≦ (Fe + Co) / Ni < 0.6 ‧ ‧ ( 3').
又,添加Co之情形時,於母相中存在含有Fe及Co之至少1種以上與Ni與P之〔Ni,(Fe,Co)〕-P系析出物,〔Ni,(Fe,Co)〕-P系析出物中的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕P,相對於合金整體的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕為滿足以下的(4′)式5≦〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕≦200‧‧‧(4′)。 In the case where Co is added, at least one of Fe and Co, and [Ni, (Fe, Co)]-P-based precipitates containing Ni and P are present in the parent phase, [Ni, (Fe, Co) The atomic ratio of the total content of Fe and Co in the P-precipitate to the content of Ni [(Fe+Co)/Ni] P , the total content of Fe and Co in the entire alloy, and the content of Ni. The atomic ratio [(Fe+Co)/Ni] is the following formula (4'): 5≦[(Fe+Co)/Ni] P /[(Fe+Co)/Ni]≦200‧‧‧( 4').
於此,以下說明將合金之成分組成及析出物中的組成依如同上述般規定的理由。 Here, the reason why the composition of the alloy and the composition in the precipitate are as defined above will be described below.
Zn係於本實施形態作為對象之銅合金中為基本的合金元素,對於強度及彈簧特性之提升為有效的元素。又,由於Zn較Cu廉價,故亦有效於銅合金之材料成本的減低。若Zn為2mass%以下時,材料成本之減低效果無法充分地獲得。另一方面,若Zn超過36.5mass%時,耐蝕性降低之同時冷間壓延性亦為降低。 Zn is a basic alloying element in the copper alloy to be used in the present embodiment, and is an effective element for improving strength and spring characteristics. Moreover, since Zn is cheaper than Cu, it is also effective in reducing the material cost of the copper alloy. When Zn is 2 mass% or less, the effect of reducing the material cost cannot be sufficiently obtained. On the other hand, when Zn exceeds 36.5 mass%, the corrosion resistance is lowered and the cold rolling property is also lowered.
因此,Zn的含有量係設為超過2mass%且36.5mass%以下的範圍內。尚,Zn的含有量即使是在上述之範圍內係以5mass%以上且33mass%以下的範圍內為較佳,7mass%以上且27mass%以下的範圍內為更佳。又較佳以7mass%以上且12mass%以下的範圍內為較佳。 Therefore, the content of Zn is in a range of more than 2 mass% and 36.5 mass% or less. In addition, the content of Zn is preferably in the range of 5 mass% or more and 33 mass% or less in the above range, and more preferably in the range of 7 mass% or more and 27 mass% or less. It is preferably in the range of 7 mass% or more and 12 mass% or less.
Sn之添加係有效於強度提升,並有利於附有Sn鍍敷的Cu-Zn合金材之可回收性之提升。進而經本發明人等之研究已判明,若Sn與Ni共存時則亦有助於耐應力鬆弛特性之提升。若Sn未滿0.1mass%時,無法充分地獲得此等之效果,另一方面,若Sn超過0.9mass%時,熱間加工性及冷間壓延性降低,而有在熱間壓延或冷間壓延下產生破裂之虞,使得導電率也降低。 The addition of Sn is effective for strength improvement and contributes to the improvement of the recyclability of the Cu-Zn alloy material with Sn plating. Further, it has been found by the inventors of the present invention that when Sn and Ni coexist, the stress relaxation resistance is also improved. If Sn is less than 0.1 mass%, the effects cannot be sufficiently obtained. On the other hand, when Sn exceeds 0.9 mass%, the hot inter-processability and the cold inter-rollability are lowered, and there is a calendering between cold or cold. The rupture of the rupture occurs under rolling, so that the electrical conductivity is also lowered.
因此,Sn的含有量係設為0.1mass%以上且0.9mass%以下的範圍內。尚,Sn的含有量即使是在上述的範圍內,特別以0.2mass%以上且0.8mass%以下的範圍內為較佳。 Therefore, the content of Sn is in a range of 0.1 mass% or more and 0.9 mass% or less. In addition, the content of Sn is preferably in the range of 0.2 mass% or more and 0.8 mass% or less, even in the above range.
藉由Ni與P一起添加,可使Ni-P系析出物由母相(α相主體)中析出,又藉由與Fe及P一起添加,可使〔Ni,Fe〕-P系析出物由母相(α相主體)中析出,藉由Fe及Co與P一起添加,可使〔Ni,(Fe,Co)〕-P系析出物由 母相(α相主體)中析出。藉由依此等Ni-P系析出物、〔Ni,Fe〕-P系析出物、〔Ni,(Fe,Co)〕-P系析出物於再結晶時所得的釘扎晶界之效果,從而可控制平均結晶粒徑,並可使強度、彎曲加工性、耐應力腐蝕破裂性提升。進而,因此等之析出物之存在,可使耐應力鬆弛特性大幅地提升。另外,因為使Ni與Sn、Fe、P及因應所需的Co共存,即使固溶強化仍可使耐應力鬆弛特性提升。於此,若Ni的添加量未滿0.15mass%時,無法使耐應力鬆弛特性充分地提升。另一方面,若Ni的添加量設為1.0mass%以上時,固溶Ni變多而致使導電率降低,又因昂貴的Ni原材料之使用量之增加而導致成本上昇。 By adding Ni together with P, the Ni-P-based precipitates can be precipitated from the parent phase (α phase host), and by adding with Fe and P, the [Ni,Fe]-P-based precipitates can be obtained. Precipitation in the parent phase (α phase host), by adding Fe and Co together with P, the [Ni, (Fe, Co)]-P system precipitates can be Precipitated in the parent phase (α phase body). By the effect of the Ni-P-based precipitates, the [Ni,Fe]-P-based precipitates, and the [Ni,(Fe,Co)]-P-based precipitates on the grain boundary obtained during recrystallization, The average crystal grain size can be controlled, and the strength, bending workability, and stress corrosion cracking resistance can be improved. Further, the presence of the precipitates and the like can greatly improve the stress relaxation resistance. Further, since Ni is made to coexist with Sn, Fe, P, and Co required for the reaction, the stress relaxation resistance can be improved even by solid solution strengthening. On the other hand, when the amount of Ni added is less than 0.15 mass%, the stress relaxation resistance cannot be sufficiently improved. On the other hand, when the amount of Ni added is 1.0 mass% or more, the amount of solid solution Ni is increased to lower the electrical conductivity, and the cost is increased due to an increase in the amount of expensive Ni raw material used.
因此,Ni的含有量係設為0.15mass%以上且未滿1.0mass%的範圍內。尚,Ni的含有量即使是在上述的範圍內,特別以0.2mass%以上且未滿0.8mass%的範圍內為較佳。 Therefore, the content of Ni is in the range of 0.15 mass% or more and less than 1.0 mass%. Further, the content of Ni is preferably in the above range, and particularly preferably in the range of 0.2 mass% or more and less than 0.8 mass%.
P與Ni之結合性高,若與Ni一起含有適量的P時,可使Ni-P系析出物析出,又藉由與Fe及P一起添加,可使〔Ni,Fe〕-P系析出物由母相(α相主體)中析出,藉由Fe及Co與P一起添加,可使〔Ni,(Fe,Co)〕-P系析出物由母相(α相主體)中析出。藉由此等Ni-P系析出物、〔Ni,Fe〕-P系析出物、〔Ni,(Fe,Co)〕-P系析出物之存在,可使耐應力鬆弛特性提升。於此,若P量未滿 0.005mass%時,使Ni-P系析出物、〔Ni,Fe〕-P系析出物、〔Ni,(Fe,Co)〕-P系析出物充分地析出將變得困難,故無法使耐應力鬆弛特性充分地提升。另一方面,若P量超過0.1mass%時,合金中的P固溶量變多而致使導電率降低之同時壓延性亦為降低,而變得容易產生冷間壓延破裂。 P and Ni have high binding property. When an appropriate amount of P is contained together with Ni, Ni-P-based precipitates can be precipitated, and by adding with Fe and P, [Ni,Fe]-P-based precipitates can be obtained. Precipitation from the parent phase (α phase main body), and addition of Fe and Co together with P, can precipitate [Ni, (Fe, Co)]-P-based precipitates from the parent phase (α phase main body). By the presence of such Ni-P-based precipitates, [Ni,Fe]-P-based precipitates, and [Ni,(Fe,Co)]-P-based precipitates, the stress relaxation resistance can be improved. Here, if the amount of P is not full When it is 0.005 mass%, it is difficult to sufficiently precipitate the Ni-P-based precipitates, the [Ni,Fe]-P-based precipitates, and the [Ni,(Fe,Co)]-P-based precipitates. The stress relaxation characteristics are sufficiently improved. On the other hand, when the amount of P exceeds 0.1 mass%, the amount of P solid solution in the alloy increases, and the electrical conductivity is lowered, and the rolling property is also lowered, and the inter-cold rolling fracture is likely to occur.
因此,P的含有量係設為0.005mass%以上且0.1mass%以下的範圍內。P的含有量即使是在上述的範圍內,特別以0.01mass%以上且0.08mass%以下的範圍內為較佳。 Therefore, the content of P is set to be in the range of 0.005 mass% or more and 0.1 mass% or less. The content of P is preferably in the above range, and particularly preferably in the range of 0.01 mass% or more and 0.08 mass% or less.
尚,因為很多情形P係從銅合金的熔解原料中不可避免而混入的元素,故若要如同上述般來限制P的含有量時,需要適當地選定熔解原料。 In many cases, P is an element that is inevitably mixed from the melting raw material of the copper alloy. Therefore, when the content of P is limited as described above, it is necessary to appropriately select the molten raw material.
Fe若與Ni、P一起添加時,可使〔Ni,Fe〕-P系析出物由母相(α相主體)中析出,進而藉由添加少量的Co,可使〔Ni,(Fe,Co)〕-P系析出物由母相(α相主體)中析出。藉由依此等〔Ni,Fe〕-P系析出物或〔Ni,(Fe,Co)〕-P系析出物於再結晶時所得的釘扎晶界之效果,從而可控制平均結晶粒徑,並可使強度、彎曲加工性、耐應力腐蝕破裂性提升。進而,藉由此等之析出物之存在,可使耐應力鬆弛特性與耐熱性之兩特性大幅地提升。於此,若Fe的含有量未滿0.001mass%時,無法獲得藉由Fe添加之耐應力鬆 弛特性與耐熱性之兩特性之提升效果。另一方面,若Fe的含有量超過0.1mass%時,不但無法獲得耐應力鬆弛特性與耐熱性之兩特性之提升效果,固溶Fe變多而致使導電率降低,又冷間壓延性也降低。 When Fe is added together with Ni and P, the [Ni,Fe]-P-based precipitate can be precipitated from the parent phase (α phase host), and by adding a small amount of Co, [Ni, (Fe, Co) can be obtained. )] - The P-based precipitate is precipitated from the parent phase (α phase body). The average crystal grain size can be controlled by the effect of the [Ni,Fe]-P-based precipitate or the [Ni,(Fe,Co)]-P-based precipitate on the grain boundary obtained during recrystallization. The strength, bending workability, and stress corrosion cracking resistance can be improved. Further, by the presence of precipitates such as this, the two characteristics of stress relaxation resistance and heat resistance can be greatly improved. Here, if the content of Fe is less than 0.001 mass%, the stress-resistant pine added by Fe cannot be obtained. The lifting effect of the two characteristics of relaxation and heat resistance. On the other hand, when the content of Fe exceeds 0.1 mass%, the effect of improving both stress relaxation resistance and heat resistance cannot be obtained, and the amount of solid solution Fe is increased to lower the electrical conductivity, and the cold rolling property is also lowered. .
於是,本實施形態中若添加Fe之情形時,將Fe的含有量設為0.001mass%以上且0.1mass%以下的範圍內。尚,Fe的含有量即使是在上述的範圍內,特別以0.002mass%以上且0.08mass%以下的範圍內為較佳。 In the case where Fe is added in the present embodiment, the Fe content is in a range of 0.001 mass% or more and 0.1 mass% or less. In addition, the content of Fe is preferably in the range of 0.002 mass% or more and 0.08 mass% or less, even in the above range.
添加Co之情形時,認為Fe的一部分為取代成Co者。藉由添加Fe與Co,可使〔Ni,(Fe,Co)〕-P系析出物由母相(α相主體)中析出。藉由依該〔Ni,(Fe,Co)〕-P系析出物於再結晶時所得的釘扎晶界之效果,從而可控制平均結晶粒徑,並可使強度、彎曲加工性、耐應力腐蝕破裂性提升。進而,藉由該〔Ni,(Fe,Co)〕-P系析出物之存在,可使耐應力鬆弛特性與耐熱性之兩特性大幅地提升。於此,若Fe及Co的合計含有量未滿0.001mass%時,無法充分地獲得藉由Fe與Co添加之耐應力鬆弛特性與耐熱性之兩特性之提升效果。另一方面,若Fe及Co的合計含有量超過0.1mass%時,不但無法獲得耐應力鬆弛特性與耐熱性之兩特性進一步之提升效果,且固溶Fe及固溶Co變多而致使導電率降低,又冷間壓延性也降低。 When Co is added, it is considered that a part of Fe is substituted with Co. By adding Fe and Co, the [Ni, (Fe, Co)]-P-based precipitate can be precipitated from the parent phase (α phase host). By controlling the effect of the pinned grain boundary obtained by the [Ni, (Fe, Co)]-P-based precipitate on recrystallization, the average crystal grain size can be controlled, and the strength, bending workability, and stress corrosion resistance can be obtained. Increased rupture. Further, by the presence of the [Ni,(Fe,Co)]-P-based precipitate, the two characteristics of stress relaxation resistance and heat resistance can be greatly improved. When the total content of Fe and Co is less than 0.001 mass%, the effect of improving the stress relaxation resistance and the heat resistance by the addition of Fe and Co cannot be sufficiently obtained. On the other hand, when the total content of Fe and Co exceeds 0.1 mass%, not only the effect of improving stress relaxation resistance and heat resistance is further improved, but also the solid solution Fe and the solid solution Co are increased to cause conductivity. Reduced, and the cold ductility is also reduced.
於是,於本實施形態中,若添加Fe與Co兩者之情形時,將Fe的含有量設為0.001mass%以上且0.1mass%以下、且將Fe及Co的合計含有量設為0.001mass%以上且0.1mass%以下的範圍內。尚,Fe及Co的合計含有量即使是在上述的範圍內,特別以0.002mass%以上且0.08mass%以下的範圍內為較佳。 In the present embodiment, when both Fe and Co are added, the content of Fe is 0.001 mass% or more and 0.1 mass% or less, and the total content of Fe and Co is 0.001 mass%. Above and within the range of 0.1 mass% or less. In addition, the total content of Fe and Co is preferably in the range of 0.002 mass% or more and 0.08 mass% or less, even in the above range.
以上之各元素之剩餘部分基本上係以Cu及不可避的雜質即可。於此,作為不可避的雜質可舉出Co、Al、Ag、B、Ba、Hf、V、Nb、Ta、Mo、W、Re、Ru、Os、O、S、Se、Rh、Ir、Pd、Pt、Au、Cd、Ga、In、Li、Ge、As、Sb、Tl、Pb、Bi、C、Be、N、H、Hg、Mg、Ti、Cr、Zr、Ca、Sr、Y、Mn、Te、Si、Sc及稀土類元素等。此等之不可避雜質係以較少為宜,且即使是使用廢料作為原料之情形時,以總量為0.3mass%以下為宜。不可避的雜質之較理想的總量係0.2mass%以下,最理想的總量為0.1mass%以下。 The remainder of each of the above elements is basically Cu and an unavoidable impurity. Here, examples of the unavoidable impurities include Co, Al, Ag, B, Ba, Hf, V, Nb, Ta, Mo, W, Re, Ru, Os, O, S, Se, Rh, Ir, Pd, Pt, Au, Cd, Ga, In, Li, Ge, As, Sb, Tl, Pb, Bi, C, Be, N, H, Hg, Mg, Ti, Cr, Zr, Ca, Sr, Y, Mn, Te, Si, Sc and rare earth elements. Such unavoidable impurities are preferably used in a small amount, and even when waste is used as a raw material, the total amount is preferably 0.3 mass% or less. The desirable total amount of the unavoidable impurities is 0.2 mass% or less, and the most desirable total amount is 0.1 mass% or less.
進而,於本實施形態之電子‧電氣機器用銅合金中,不僅將各合金元素之個別的添加量範圍調整成如同上述般,重要的是各自元素的含有量之相互的比率以原子比計為滿足前述(1)~(4)式之方式來限制。又,若添加Co之情形時,重要的是以滿足(1′)~(4′)式之方式來限制。於是,以下說明(1)~(4)式及(1′)~(4′)式之限定理由。 Further, in the copper alloy for electric and electric equipment of the present embodiment, not only the respective addition amount ranges of the respective alloy elements are adjusted as described above, but it is important that the ratio of the respective elements is proportional to each other in terms of atomic ratio. The method of satisfying the above formulas (1) to (4) is limited. Further, when Co is added, it is important to satisfy the method of (1') to (4'). Therefore, the reasons for limiting the formulas (1) to (4) and (1') to (4') will be described below.
(1)式:3<(Ni+Fe)/P<30 (1) Formula: 3<(Ni+Fe)/P<30
若(Ni+Fe)/P比為3以下時,伴隨固溶P的比例之增大而耐應力鬆弛特性與耐熱性降低,又同時因固溶P而致使導電率降低之同時壓延性亦為降低,變得容易產生冷間壓延破裂,進而彎曲加工性亦為降低。另一方面,若(Ni+Fe)/P比設為30以上時,因固溶的Ni、Fe的比例之增大而致使導電率降低之同時昂貴的Ni的原材料使用量亦將相對地變多,而導致成本上昇。於是,將(Ni+Fe)/P比限制在上述的範圍內。尚,(Ni+Fe)/P比即使是上述的範圍內,較佳為超過3、且20以下的範圍內為宜。更佳為超過3、且15以下的範圍內為宜。 When the ratio of (Ni + Fe) / P is 3 or less, the ratio of the solid solution P increases, the stress relaxation resistance and the heat resistance are lowered, and at the same time, the conductivity is lowered due to the solid solution P, and the calendering property is also When it is lowered, it is easy to cause cold rolling fracture, and the bending workability is also lowered. On the other hand, when the (Ni+Fe)/P ratio is 30 or more, the ratio of the Ni and Fe which are solid-solved increases, and the electrical conductivity decreases, and the amount of expensive Ni raw materials is relatively changed. More, resulting in higher costs. Thus, the (Ni + Fe) / P ratio is limited to the above range. Further, the ratio of (Ni + Fe) / P is preferably in the range of more than 3 and not more than 20 in the above range. More preferably, it is more than 3 and 15 or less.
(2)式:0.3<Sn/(Ni+Fe)<2.7 (2) Formula: 0.3<Sn/(Ni+Fe)<2.7
若Sn/(Ni+Fe)比為0.3以下時,無法發揮充分的耐應力鬆弛特性與耐熱性提升效果,另一方面,若Sn/(Ni+Fe)比為2.7以上之情形時,相對地Ni量變少而使Ni-P系析出物的量變少,從而無法獲得耐應力鬆弛特性與耐熱性之兩特性之提升。於是,將Sn/(Ni+Fe)比限制在上述的範圍內。 When the Sn/(Ni+Fe) ratio is 0.3 or less, sufficient stress relaxation resistance and heat resistance improvement effect cannot be exhibited. On the other hand, when the Sn/(Ni+Fe) ratio is 2.7 or more, the relative ratio is relatively When the amount of Ni is small, the amount of Ni-P-based precipitates is reduced, and the improvement of both the stress relaxation resistance and the heat resistance cannot be obtained. Thus, the Sn/(Ni+Fe) ratio is limited to the above range.
尚,Sn/(Ni+Fe)比即使在上述的範圍內,特別以超過0.3、且1.5以下的範圍內為宜。 Further, the Sn/(Ni + Fe) ratio is preferably in the range of more than 0.3 and not more than 1.5, even within the above range.
(3)式:0.002≦Fe/Ni<0.6 (3) Formula: 0.002≦Fe/Ni<0.6
若Fe/Ni比未滿0.002之情形時,強度降低之同時昂貴的Ni的原材料使用量亦相對地變多而導致成本上昇。 另一方面,若Fe/Ni比為0.6以上之情形時,無法發揮充分的耐應力鬆弛特性與耐熱性提升效果。於是,將Fe/Ni比限制在上述的範圍內。尚,Fe/Ni比即使在上述的範圍內,特別以0.002以上且0.4以下的範圍內為宜。更佳為在0.002以上且0.2以下的範圍內為宜。 If the Fe/Ni ratio is less than 0.002, the amount of raw material used for expensive Ni is also relatively increased while the strength is lowered, resulting in an increase in cost. On the other hand, when the Fe/Ni ratio is 0.6 or more, sufficient stress relaxation resistance and heat resistance improvement effect cannot be exhibited. Thus, the Fe/Ni ratio is limited to the above range. Further, the Fe/Ni ratio is preferably in the range of 0.002 or more and 0.4 or less, even within the above range. More preferably, it is in the range of 0.002 or more and 0.2 or less.
(4)式:5≦〔Fe/Ni〕P/〔Fe/Ni〕≦200 (4) Formula: 5≦[Fe/Ni] P /[Fe/Ni]≦200
〔Ni,Fe〕-P系析出物中的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕P,與合金整體的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕亦變為重要。若〔Fe/Ni〕P/〔Fe/Ni〕比未滿5之情形時,〔Ni,Fe〕-P系析出物之個數密度變低,而無法獲得耐應力鬆弛特性與耐熱性之充分的提升。另一方面,若〔Fe/Ni〕P/〔Fe/Ni〕比較200大之情形時,析出物將變成為Fe-P系析出物,且由於析出物的尺寸變大而致使個數密度也變低,故無法獲得耐應力鬆弛特性與耐熱性之兩特性之提升。於是,將〔Fe/Ni〕P/〔Fe/Ni〕比限制在上述之範圍內。尚,〔Fe/Ni〕P/〔Fe/Ni〕比即使在上述的範圍內,特別以在10以上且100以下的範圍內為宜。更佳為超過15且75以下的範圍內為宜。 The atomic ratio [Fe/Ni] P of the content of Fe in the Ni-Fe]-P-based precipitate to the content of Ni, and the atomic ratio of the content of Fe to the content of Ni in the entire alloy [Fe/ Ni] has also become important. When the ratio of [Fe/Ni] P /[Fe/Ni] is less than 5, the number density of [Ni,Fe]-P-based precipitates becomes low, and sufficient stress relaxation resistance and heat resistance cannot be obtained. Improvement. On the other hand, when [Fe/Ni] P / [Fe/Ni] is compared with 200 large, the precipitate will become Fe-P-based precipitates, and the number of precipitates will increase due to the size of the precipitates. Since it becomes low, the improvement of the characteristics of stress relaxation resistance and heat resistance cannot be obtained. Thus, the [Fe/Ni] P / [Fe/Ni] ratio is limited to the above range. Further, the ratio of [Fe/Ni] P / [Fe/Ni] is preferably in the range of 10 or more and 100 or less, even in the above range. More preferably, it is more than 15 and 75 or less.
(1′)式:3<(Ni+Fe+Co)/P<30 (1'): 3<(Ni+Fe+Co)/P<30
添加Fe與Co之情形時,認為Fe的一部為以Co所取代者即可,連(1′)式基本上依據(1)式。於此,若(Ni+ Fe+Co)/P比為3以下時,伴隨固溶P的比例之增大而耐應力鬆弛特性與耐熱性降低,又同時因固溶P而致使導電率降低之同時壓延性亦為降低,變得容易產生冷間壓延破裂,進而彎曲加工性亦為降低。另一方面,若(Ni+Fe+Co)/P比為30以上時,因固溶的Ni、Fe、Co的比例之增大而致使導電率降低之同時昂貴的Co或Ni的原材料使用量亦將相對地變多,而導致成本上昇。於是,將(Ni+Fe+Co)/P比限制在上述的範圍內。尚,(Ni+Fe+Co)/P比即使是在上述的範圍內,較佳為超過3、且20以下的範圍內。更佳為超過3、且15以下的範圍內為宜。 When Fe and Co are added, it is considered that one part of Fe is replaced by Co, and the formula (1') is basically based on the formula (1). Here, if (Ni+ When the Fe+Co)/P ratio is 3 or less, the stress relaxation resistance and the heat resistance are lowered as the ratio of the solid solution P increases, and at the same time, the conductivity is lowered due to the solid solution P, and the rolling property is also lowered. It is easy to cause cold rolling fracture, and the bending workability is also lowered. On the other hand, when the ratio of (Ni+Fe+Co)/P is 30 or more, the ratio of the solid solution of Ni, Fe, and Co increases, and the conductivity is lowered, and the amount of raw material of Co or Ni which is expensive is high. It will also become relatively more, resulting in higher costs. Thus, the (Ni + Fe + Co) / P ratio is limited to the above range. Further, the (Ni + Fe + Co) / P ratio is preferably in the range of more than 3 and not more than 20 in the above range. More preferably, it is more than 3 and 15 or less.
(2′)式:0.3<Sn/(Ni+Fe+Co)<2.7 (2'): 0.3<Sn/(Ni+Fe+Co)<2.7
添加Fe與Co之情形時之(2′)式,亦依據前述(2)式。若Sn/(Ni+Fe+Co)比為0.3以下時,無法發揮充分的耐應力鬆弛特性與耐熱性之提升效果,另一方面,若Sn/(Ni+Fe+Co)比為2.7以上時,相對地(Ni+Fe+Co)量將變少而使〔Ni,(Fe,Co)〕-P系析出物的量變少,從而耐應力鬆弛特性與耐熱性為降低。於是,將Sn/(Ni+Fe+Co)比限制在上述的範圍內。尚,Sn/(Ni+Fe+Co)比即使在上述的範圍內,特別以超過0.3、且1.5以下的範圍內為宜。 The formula (2') when Fe and Co are added is also in accordance with the above formula (2). When the Sn/(Ni+Fe+Co) ratio is 0.3 or less, sufficient stress relaxation resistance and heat resistance improvement effect cannot be exhibited. On the other hand, when the Sn/(Ni+Fe+Co) ratio is 2.7 or more. In contrast, the amount of (Ni + Fe + Co) is relatively small, and the amount of [Ni, (Fe, Co)] - P-based precipitates is reduced, and the stress relaxation resistance and heat resistance are lowered. Thus, the Sn/(Ni + Fe + Co) ratio is limited to the above range. Further, the Sn/(Ni + Fe + Co) ratio is preferably in the range of more than 0.3 and not more than 1.5, even within the above range.
(3′)式:0.002≦(Fe+Co)/Ni<0.6 (3') formula: 0.002 ≦ (Fe + Co) / Ni < 0.6
添加Fe與Co之情形時,Fe與Co的含有量之合計與Ni的含有量之比亦變為重要。若(Fe+Co)/Ni比為0.6以 上之情形時,耐應力鬆弛特性與耐熱性降低之同時因昂貴的Co原材料的使用量之增大而導致成本上昇。若(Fe+Co)/Ni比未滿0.002之情形時,強度降低之同時昂貴的Ni的原材料使用量相對地變多而導致成本上昇。於是,將(Fe+Co)/Ni比限制在上述的範圍內。尚,(Fe+Co)/Ni比即使在上述的範圍內,特別以0.002以上且0.4以下的範圍內為宜。更佳為0.002以上且0.2以下的範圍內為宜。 When Fe and Co are added, the ratio of the total content of Fe and Co to the content of Ni also becomes important. If the (Fe + Co) / Ni ratio is 0.6 In the case of the above, the stress relaxation resistance and the heat resistance are lowered, and the cost is increased due to an increase in the amount of use of the expensive Co raw material. When the (Fe+Co)/Ni ratio is less than 0.002, the amount of raw material used for expensive Ni is relatively large while the strength is lowered, resulting in an increase in cost. Thus, the (Fe + Co) / Ni ratio is limited to the above range. Further, the (Fe + Co) / Ni ratio is preferably in the range of 0.002 or more and 0.4 or less, even within the above range. More preferably, it is 0.002 or more and 0.2 or less.
(4′)式:5≦〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕≦200 (4'): 5≦[(Fe+Co)/Ni] P /[(Fe+Co)/Ni]≦200
添加Fe與Co之情形時,〔Ni,(Fe,Co)〕-P系析出物中的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕P、與合金整體的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕亦變為重要。若〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕比未滿5之情形時,〔Ni,(Fe,Co)〕-P系析出物之個數密度變低,而無法獲得耐應力鬆弛特性與耐熱性之提升。另一方面,若〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕比較200大之情形時,析出物將變成為(Fe,Co)-P系析出物,且由於析出物的尺寸變大而致使個數密度也變低,故無法獲得耐應力鬆弛特性與耐熱性之提升。 When Fe and Co are added, the atomic ratio of the total content of Fe and Co in the [Ni, (Fe, Co)]-P-based precipitate to the content of Ni [(Fe + Co) / Ni] P , The atomic ratio [(Fe+Co)/Ni] of the total content of Fe and Co to the content of Ni as a whole of the alloy is also important. When the ratio of [(Fe+Co)/Ni] P /[(Fe+Co)/Ni] is less than 5, the number density of [Ni, (Fe, Co)]-P-based precipitates becomes low. The improvement in stress relaxation resistance and heat resistance cannot be obtained. On the other hand, when [(Fe+Co)/Ni] P /[(Fe+Co)/Ni] is compared to 200 large, the precipitate will become (Fe, Co)-P-based precipitate, and When the size of the precipitates is increased and the number density is also lowered, the stress relaxation resistance and the heat resistance are not improved.
於是,將〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕比限制在上述之範圍內。尚,〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕比即使是在上述的範圍內,特別以10以上100以下的範圍內為宜。更佳為超過15、且75以下的範圍內為宜。 Thus, the ratio of [(Fe + Co) / Ni ] P / [(Fe + Co) / Ni] is limited to the above range. Further, the ratio of [(Fe + Co) / Ni] P / [(Fe + Co) / Ni] is preferably in the range of 10 or more and 100 or less, even in the above range. More preferably, it is more than 15 and 75 or less.
將如同以上般的各合金元素,不僅只個別的含有量,亦調整各元素相互之比率為滿足(1)~(3)式或(1′)~(3′)式之電子‧電氣機器用銅合金,〔Ni,Fe〕-P系析出物或〔Ni,(Fe,Co)〕-P系析出物將成為由母相(α相主體)所分散析出者。然後,為了滿足上述之(4)式或(4′)式,藉由限制析出物中的組成比,從而〔Ni,Fe〕-P系析出物或〔Ni,(Fe,Co)〕-P系析出物的尺寸成為微細化同時可確保個數密度,故認為耐應力鬆弛特性與耐熱性因而確實提升。 For each of the alloy elements as described above, the ratio of each element is adjusted not only to the individual content but also to the electronic (1) to (3) or (1') to (3') type. In the copper alloy, [Ni,Fe]-P-based precipitates or [Ni,(Fe,Co)]-P-based precipitates are dispersed and precipitated from the parent phase (α-phase body). Then, in order to satisfy the above formula (4) or (4'), the [Ni,Fe]-P-based precipitate or [Ni,(Fe,Co)]-P is restricted by limiting the composition ratio in the precipitate. Since the size of the precipitate is made fine and the number density is ensured, it is considered that the stress relaxation resistance and the heat resistance are improved.
又,本實施形態中,設定含有Fe與Ni與P之〔Ni,Fe〕-P系析出物之平均粒徑為100nm以下。又,設定含有Fe與Co與Ni與P之〔Ni,(Fe,Co)〕-P系析出物之平均粒徑為100nm以下。 Further, in the present embodiment, the average particle diameter of the [Ni,Fe]-P-based precipitate containing Fe, Ni and P is set to be 100 nm or less. Further, the average particle diameter of the [Ni, (Fe, Co)]-P-based precipitate containing Fe and Co, and Ni and P is set to be 100 nm or less.
如此般藉由將〔Ni,Fe〕-P系析出物之平均粒徑及〔Ni,(Fe,Co)〕-P系析出物之平均粒徑設為100nm以下而微細化,認為耐應力鬆弛特性與耐熱性因此可確實地提升。析出物之平均粒徑又較佳為5nm以上50nm以下。 In this way, the average particle diameter of the [Ni,Fe]-P-based precipitates and the average particle diameter of the [Ni,(Fe,Co)]-P-based precipitates are made 100 nm or less, and the stress relaxation is considered to be fine. The characteristics and heat resistance can thus be surely improved. The average particle diameter of the precipitate is preferably 5 nm or more and 50 nm or less.
接著,對於如同前述般的實施形態之電子‧電氣機器用銅合金之製造方法之較佳例,參考表示於圖1之流程圖來進行說明。 Next, a preferred example of the method for producing a copper alloy for an electric/electrical device according to the above-described embodiment will be described with reference to a flowchart shown in FIG. 1.
首先,熔製前述之成分組成的熔融銅合金。作為銅原料係以使用純度為99.99mass%以上的4NCu(無氧銅等)為 宜,但亦可使用廢料來作為原料。又,於熔解時,雖可使用大氣氣氛爐,但為了抑制添加元素之氧化,亦可使用採以真空爐、惰性氣體氣氛或還元性氣氛的氣氛爐。 First, a molten copper alloy having the above composition is melted. As a copper raw material, 4NCu (oxygen-free copper, etc.) having a purity of 99.99 mass% or more is used. It is advisable, but waste can also be used as a raw material. Further, in the case of melting, an atmosphere furnace can be used. However, in order to suppress oxidation of the additive element, an atmosphere furnace using a vacuum furnace, an inert gas atmosphere, or a reductive atmosphere may be used.
接著,藉由使用縱型鑄造爐或臥式鑄造爐的適當的鑄造方法,例如模具鑄造等的分批式鑄造法、或連續鑄造法、半連續鑄造法等,來鑄造經成分調整的熔融銅合金後獲得鑄塊(例如板塊狀鑄塊)。 Next, the composition-adjusted molten copper is cast by a suitable casting method using a vertical casting furnace or a horizontal casting furnace, such as a batch casting method such as die casting, a continuous casting method, a semi-continuous casting method, or the like. An ingot (for example, a plate-shaped ingot) is obtained after the alloy.
之後,因應所需為了消除鑄塊之偏析使鑄塊組織均勻化而進行均質化熱處理。又為了使結晶物、析出物固溶而進行固溶化熱處理。此等之熱處理之條件並未特別限定,但通常以600℃以上1000℃以下加熱1秒以上24小時以下即可。若保持溫度未滿600℃、或保持時間未滿5分時,將有無法獲得充分的均質化效果或固溶化效果之虞。另一方面,若保持溫度超過1000℃時,偏析部位會有一部分熔解之虞,進而若保持時間超過24小時只會導致成本上昇。熱處理後之冷卻條件只要適當決定即可,但通常採用水淬即可。尚,於加熱步驟S02後,因應所需來進行面削。 Thereafter, a homogenization heat treatment is performed in order to homogenize the ingot structure in order to eliminate the segregation of the ingot. Further, in order to solidify the crystals and precipitates, a solution heat treatment is performed. The conditions of the heat treatment are not particularly limited, but they are usually heated at 600 ° C to 1000 ° C for 1 second to 24 hours. If the temperature is less than 600 ° C or the holding time is less than 5 minutes, there is a possibility that a sufficient homogenization effect or a solid solution effect cannot be obtained. On the other hand, if the temperature is maintained above 1000 ° C, a part of the segregation portion will be melted, and if the holding time exceeds 24 hours, the cost will increase. The cooling conditions after the heat treatment may be appropriately determined, but water quenching is usually employed. Further, after the heating step S02, the surface shaving is performed as needed.
接著,為了粗加工之效率化與組織之均勻化,而於前述之加熱步驟S02之後,亦可對於鑄塊進行熱間加工。該 熱間加工之條件並未特別限定,但通常以開始溫度600℃以上1000℃以下、結束溫度300℃以上850℃以下、加工率10%以上99%以下左右為較佳。尚,至熱間加工開始溫度之鑄塊加熱,亦可兼做前述之加熱步驟S02。即,以加熱步驟S02進行加熱後不冷卻至接近室溫,而於上述之熱間加工開始溫度下開始熱間加工亦可。熱間加工後之冷卻條件只要適當決定即可,通常採用水淬即可。尚,於熱間加工後因應所需來進行面削。對於熱間加工之加工方法並未特別限定,但若最終形狀為板或條之情形時則適用熱間壓延,並只要壓延至0.5mm以上50mm以下左右的板厚為止即可。又,若最終形狀為線或棒之情形時,適用擠出或溝壓延,若最終形狀為塊形狀之情形時,則適用鍛造或壓製即可。又,對於藉由臥式連續鑄造法來製作的鑄塊,通常亦可不進行熱間加工步驟。 Next, in order to improve the efficiency of the roughing and the homogenization of the structure, the ingot may be subjected to hot intercalation after the heating step S02 described above. The The conditions for the hot working are not particularly limited, but usually, the starting temperature is 600 ° C or more and 1000 ° C or less, the finishing temperature is 300 ° C or more and 850 ° C or less, and the working ratio is 10% or more and 99% or less. Further, the ingot heating to the hot start processing temperature may also serve as the heating step S02 described above. That is, after heating in the heating step S02, it is not cooled to near room temperature, and the hot inter-process may be started at the above-described inter-heat processing start temperature. The cooling conditions after the hot working can be appropriately determined, and water quenching is usually used. However, after the hot room is processed, the surface is cut as needed. The processing method of the hot intercalation processing is not particularly limited. However, when the final shape is a plate or a strip, the inter-heat rolling is applied, and it may be rolled to a thickness of about 0.5 mm or more and 50 mm or less. Further, if the final shape is a wire or a rod, extrusion or groove rolling is applied, and if the final shape is a block shape, forging or pressing may be applied. Further, in the ingot produced by the horizontal continuous casting method, the hot intercalation step is usually not performed.
接著,對於以加熱步驟S02來施予均質化處理的鑄塊、或施予熱間壓延等的熱間加工步驟S03的熱間加工材,施予中間塑性加工。該中間塑性加工步驟S04中的溫度條件並未特別限定,但設為成為冷間或溫間加工之-200℃至+200℃的範圍內為較佳。中間塑性加工之加工率亦未特別限定,但通常為10%以上99%以下左右。加工方法並未特別限定,但若最終形狀為板、條(被捲成線圈狀的形狀)之情形時,適用壓延並壓延至0.05mm以上15mm以 下左右的板厚即可。又,若最終形狀為線或棒之情形時,可適用擠出或溝壓延,若最終形狀為塊形狀之情形則可適用鍛造或壓製。 Next, the intermediate plastic working is performed on the ingot which is subjected to the homogenization treatment in the heating step S02 or the hot interleave processed material in the interheat processing step S03 in which the inter-heat rolling is performed. The temperature condition in the intermediate plastic working step S04 is not particularly limited, but it is preferably in the range of -200 ° C to +200 ° C which is cold or intertemporal processing. The processing rate of the intermediate plastic working is also not particularly limited, but is usually about 10% or more and 99% or less. The processing method is not particularly limited, but if the final shape is a plate or a strip (a shape that is wound into a coil shape), rolling is applied and rolled to 0.05 mm or more and 15 mm. The thickness of the bottom left and right can be. Further, if the final shape is a wire or a rod, extrusion or groove rolling may be applied, and if the final shape is a block shape, forging or pressing may be applied.
接著,於中間塑性加工步驟S04之後,施予兼做固溶化熱處理的中間熱處理。藉由實施該中間熱處理,使微細的〔Ni,Fe〕-P系析出物或〔Ni,(Fe,Co)〕-P系析出物固溶化於母相中。於此,於中間熱處理中,可使用分批式的加熱爐、亦可使用連續退火處理線。然後,若使用分批式的加熱爐來實施中間熱處理之情形時,以600℃以上1000℃以下之溫度下加熱5分以上24小時以下為較佳。又,若使用連續退火處理線來實施中間熱處理之情形時,將加熱到達溫度設為650℃以上1000℃以下,且在該範圍內的溫度下,不保持、或保持1秒以上5分以下左右為較佳。如同以上般,於中間熱處理步驟S05中的熱處理條件,將會依實施熱處理之具體的手段而有所不同。 Next, after the intermediate plastic working step S04, an intermediate heat treatment which also serves as a solution heat treatment is applied. By performing this intermediate heat treatment, fine [Ni,Fe]-P-based precipitates or [Ni,(Fe,Co)]-P-based precipitates are solid-solved in the matrix phase. Here, in the intermediate heat treatment, a batch type heating furnace or a continuous annealing treatment line may be used. When the intermediate heat treatment is carried out using a batch type heating furnace, it is preferably heated at a temperature of from 600 ° C to 1000 ° C for 5 minutes or more and 24 hours or less. In the case where the intermediate heat treatment is performed using the continuous annealing line, the heating reaching temperature is set to 650 ° C or more and 1000 ° C or less, and is not maintained or maintained for 1 second or more and 5 minutes or less at a temperature within the range. It is better. As described above, the heat treatment conditions in the intermediate heat treatment step S05 will differ depending on the specific means for performing the heat treatment.
又,中間熱處理之氣氛,以非氧化性氣氛(氮氣氣氛、惰性氣體氣氛、或還元性氣氛)為較佳。 Further, the atmosphere for the intermediate heat treatment is preferably a non-oxidizing atmosphere (a nitrogen atmosphere, an inert gas atmosphere, or a reductive atmosphere).
中間熱處理後之冷卻條件並未特別限定,但通常以2000℃/秒~100℃/小時左右的冷卻速度來冷卻即可。 Although the cooling conditions after the intermediate heat treatment are not particularly limited, they may be usually cooled at a cooling rate of about 2,000 ° C / sec to 100 ° C / hr.
尚,為了固溶化之徹底,亦可重覆中間塑性加工步驟S04及中間熱處理步驟S05。 Further, in order to complete the solid solution, the intermediate plastic working step S04 and the intermediate heat treatment step S05 may be repeated.
於中間熱處理步驟S05之後,進行最後塑性加工直到最終尺寸、最終形狀為止。於最後塑性加工中的加工方法並未特別限定,但若最終製品形態為板或條之情形時,適用壓延(冷間壓延),並只要是壓延至0.05mm以上且3.0mm以下左右的板厚即可。其他,因應最終製品形態亦可適用鍛造或壓製、溝壓延等。加工率係因應最終板厚或最終形狀來適當選擇即可,但以1%以上80%以下的範圍內為較佳。若加工率未滿1%時,無法充分獲得使耐力提升的效果,另一方面,若超過80%時,實質上失去再結晶組織而成為加工組織,而有彎曲加工性降低之虞。尚,加工率較佳為5%以上80%以下,又較佳為10%以上80%以下。最後塑性加工後雖可將此者直接作為製品來使用,但通常以進而施予最後熱處理為較佳。 After the intermediate heat treatment step S05, the final plastic working is performed until the final size and the final shape. The processing method in the final plastic working is not particularly limited, but if the final product form is a sheet or a strip, rolling (cold rolling) is applied, and the sheet thickness is rolled to a thickness of about 0.05 mm or more and 3.0 mm or less. Just fine. Others, for the final product form, can also be applied to forging or pressing, groove rolling and the like. The processing ratio may be appropriately selected depending on the final thickness or the final shape, but it is preferably in the range of 1% or more and 80% or less. When the processing ratio is less than 1%, the effect of improving the endurance cannot be sufficiently obtained. On the other hand, when it exceeds 80%, the recrystallized structure is substantially lost to become a processed structure, and the bending workability is lowered. Further, the processing ratio is preferably 5% or more and 80% or less, and more preferably 10% or more and 80% or less. After the final plastic working, the person can be directly used as a product, but it is usually preferred to carry out the final heat treatment.
於最後塑性加工後,因應所需為了耐應力鬆弛特性與耐熱性之提升及低溫退火硬化,或為了殘留應變之除去,而進行最後熱處理步驟S07。該最後熱處理以250℃以上600℃以下的範圍內的溫度下,進行1小時以上48小時以下為宜。若熱處理溫度為高溫之情形時,實施短時間的熱處理,若熱處理溫度為低溫之情形時,則實施長時間的熱處理即可。若最後熱處理的溫度未滿250℃、或最後熱處理的時間未滿1小時之情形時,有無法獲得充分的應力釋 放之效果之虞。另一方面,若最後熱處理的溫度超過600℃之情形時,有再結晶之虞,且進而最後熱處理的時間超過48小時時,只會導致成本上昇。 After the final plastic working, the final heat treatment step S07 is performed in order to improve the stress relaxation resistance and the heat resistance and the low temperature annealing hardening, or to remove the residual strain. The final heat treatment is preferably carried out at a temperature in the range of from 250 ° C to 600 ° C for from 1 hour to 48 hours. When the heat treatment temperature is high, a short-time heat treatment is performed, and when the heat treatment temperature is low, a long-time heat treatment may be performed. If the temperature of the final heat treatment is less than 250 ° C, or the time of the final heat treatment is less than 1 hour, sufficient stress release cannot be obtained. Put the effect on it. On the other hand, if the temperature of the final heat treatment exceeds 600 ° C, there is a crystallization of recrystallization, and further, the time of the final heat treatment exceeds 48 hours, which only causes an increase in cost.
又,本實施形態中,藉由昇溫速度來控制〔Ni,Fe〕-P系析出物中的Fe的含有量與Ni的含有量之原子比。昇溫速度以在0.1℃/分以上10℃/分以下來進行為宜。 Further, in the present embodiment, the atomic ratio of the content of Fe in the [Ni, Fe]-P-based precipitate to the content of Ni is controlled by the temperature increase rate. The temperature increase rate is preferably 0.1 ° C / min or more and 10 ° C / min or less.
以如同以上之方式可得到最終製品形態的Cu-Zn-Sn系合金材。特別是,若作為加工方法適用壓延之情形時,可得到板厚0.05mm以上且3.0mm以下左右的Cu-Zn-Sn系合金薄板(條材)。 A Cu-Zn-Sn-based alloy material having a final product form can be obtained in the same manner as above. In particular, when rolling is applied as a processing method, a Cu-Zn-Sn-based alloy sheet (bar) having a thickness of about 0.05 mm or more and 3.0 mm or less can be obtained.
如此般的薄板亦可直接將此者使用於電子‧電氣機器用導電構件,但通常於板面的一面、或兩面上,施予膜厚0.1~10μm左右的Sn鍍敷,來作為附有Sn鍍敷的銅合金條,並使用於連接器其他端子等的電子‧電氣機器用導電構件。此情形時之Sn鍍敷之方法並未特別限定。又,依情形亦可於電解鍍敷後施予迴銲處理。 Such a thin plate can also be used directly for a conductive member for an electric/electrical device. However, Sn plating having a thickness of about 0.1 to 10 μm is usually applied to one or both sides of the surface of the board to be attached with Sn. A plated copper alloy strip and a conductive member for electronic and electrical equipment used for other terminals of connectors. The method of Sn plating in this case is not particularly limited. Further, depending on the case, it is also possible to apply a reflow treatment after electrolytic plating.
採如以上般的構成之本實施形態之電子‧電氣機器用銅合金中,因為使來自α相主體的母相的〔Ni,Fe〕-P系析出物適當地存在,同時〔Ni,Fe〕-P系析出物中的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕P,相對於合金整體的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕設為5以上200以下的範圍內,故耐應力鬆弛特性與耐熱性充分地優異、且強度(耐力)也變高。 In the copper alloy for electric and electric equipment according to the present embodiment, the [Ni,Fe]-P-based precipitate from the mother phase of the α-phase main body is appropriately present, and [Ni, Fe] The atomic ratio [Fe/Ni] P of the content of Fe in the P-precipitate to the content of Ni, and the atomic ratio [Fe/Ni] of the content of Fe to the content of Ni in the entire alloy is set to [Fe/Ni]. In the range of 5 or more and 200 or less, the stress relaxation resistance and the heat resistance are sufficiently excellent, and the strength (endurance) is also high.
又,於添加Fe與Co之情形時,也同樣地因 為使來自α相主體的母相的〔Ni,(Fe,Co)〕-P系析出物適切地存在,同時〔Ni,(Fe,Co)〕-P系析出物中的(Fe+Co)的含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕P,相對於合金整體的(Fe+Co)的含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕設為5以上200以下的範圍內,故耐應力鬆弛特性與耐熱性充分地優異、且強度(耐力)也變高。 Further, in the case where Fe and Co are added, the [Ni, (Fe, Co)]-P-based precipitate from the mother phase of the α-phase main body is appropriately present, and [Ni, (Fe, Co) The atomic ratio of the content of (Fe + Co) to the content of Ni in the P-precipitate [(Fe + Co) / Ni] P , the content of (Fe + Co) with respect to the entire alloy and When the atomic ratio [(Fe + Co) / Ni] of the content of Ni is in the range of 5 or more and 200 or less, the stress relaxation resistance and the heat resistance are sufficiently excellent, and the strength (endurance) is also high.
本實施形態之電子‧電氣機器用銅合金薄板係因為由上述之電子‧電氣機器用銅合金之壓延材所成,故耐應力鬆弛特性與耐熱性為優異、且可適合使用於連接器、其他端子、匯流條、電磁式繼電器之可動導電片、引線框架等。 The copper alloy sheet for an electric/electrical device of the present embodiment is formed of a rolled material of the above-mentioned copper alloy for electric and electric equipment, and therefore has excellent stress relaxation resistance and heat resistance, and can be suitably used for a connector or the like. Terminals, bus bars, movable conductive sheets of electromagnetic relays, lead frames, etc.
本實施形態之電子‧電氣機器用導電構件及端子係因為以上述之電子‧電氣機器用銅合金及電子‧電氣機器用銅合金薄板所構成,故耐應力鬆弛特性與耐熱性為優異、且經時性或在高溫環境下難以產生應力鬆弛,由於在高溫下的強度(硬度)之降低亦較少故可靠性為優異。又,可實現電子‧電氣機器用導電構件及端子之薄壁化。 The conductive member and the terminal for the electronic/electrical device of the present embodiment are composed of the above-described copper alloy for electronic and electrical equipment, and a copper alloy sheet for electronic and electrical equipment. Therefore, the stress relaxation resistance and the heat resistance are excellent. It is difficult to generate stress relaxation in a high-temperature environment or in a high-temperature environment, and the reliability is excellent because the strength (hardness) at a high temperature is also reduced. Moreover, the thickness of the conductive member and the terminal for the electronic/electrical device can be reduced.
以上,對於本發明之實施形態來進行說明,但本發明並非被限定於此,不超出該發明之技術上思想的範圍內可適當變更。 The embodiment of the present invention has been described above, but the present invention is not limited thereto, and can be appropriately modified without departing from the scope of the technical idea of the invention.
例如,可舉出製造方法之一例來做說明,但並非被限定於此,最後所得到的電子‧電氣機器用銅合金,只要可滿足本發明所規定的組成範圍及析出物之組成即可。 For example, an example of the production method may be mentioned, but the invention is not limited thereto. The copper alloy for electronic and electrical equipment finally obtained may satisfy the composition range specified by the present invention and the composition of the precipitate.
以下,將為了確認本發明之效果所進行之驗證實驗結果作為本發明之實施例,並與比較例一起表示。尚,以下之實施例係供予說明本發明之效果者,實施例所記載的構成、製程、條件並非限定本發明之技術範圍者。 Hereinafter, the results of the verification experiment performed to confirm the effects of the present invention are shown as examples of the present invention, and are shown together with the comparative examples. The following examples are intended to illustrate the effects of the present invention, and the configurations, processes, and conditions described in the examples are not intended to limit the technical scope of the present invention.
首先,準備由Cu-40mass%Zn母合金及純度99.99mass%以上的無氧銅(ASTM B152 C10100)所成的原料,將此裝入高純度石墨坩堝內中,在N2氣氛下使用臥式連續鑄造爐來熔解。於熔融銅合金內添加各種添加元素,來熔製表1~表3所表示的成分組成的熔融合金,並使用碳鑄模來製作出鑄塊。之後,切斷成為厚度約11mm×寬約80mm×長度約200mm。 First, a raw material made of Cu-40mass%Zn master alloy and oxygen-free copper (ASTM B152 C10100) having a purity of 99.99 mass% or more is prepared, and this is placed in a high-purity graphite crucible, and horizontally used in a N 2 atmosphere. Continuous casting furnace to melt. Various addition elements were added to the molten copper alloy to melt the molten alloy of the component compositions shown in Tables 1 to 3, and a carbon mold was used to produce an ingot. Thereafter, the cutting was performed to a thickness of about 11 mm, a width of about 80 mm, and a length of about 200 mm.
接著,對於切斷的各鑄塊採用加熱處理(均質化處理),在Ar氣氛中,以800℃保持4小時後實施水淬。 Next, each of the cut ingots was subjected to heat treatment (homogenization treatment), and maintained at 800 ° C for 4 hours in an Ar atmosphere, followed by water quenching.
之後,實施表面研削,並實施中間塑性加工及中間熱處理。具體而言,粗加工係使鑄塊的長度方向成為壓延方向來進行壓延率95%的冷間壓延。 Thereafter, surface grinding is performed, and intermediate plastic working and intermediate heat treatment are performed. Specifically, the roughing is performed by making the longitudinal direction of the ingot into a rolling direction and performing cold rolling at a rolling ratio of 95%.
之後,對用於固溶化處理的中間熱處理,以中間熱處理後的平均結晶粒徑成為約20μm之方式,以700℃下指定時間來實施並進行水淬。之後切斷壓延材,為了除去氧化被膜而實施表面研削。 Thereafter, the intermediate heat treatment for the solution treatment is carried out at 700 ° C for a predetermined time so that the average crystal grain size after the intermediate heat treatment is about 20 μm, and water quenching is performed. Thereafter, the rolled material was cut, and surface grinding was performed to remove the oxide film.
接著,採用最後塑性加工以壓延率50%來實施冷間壓延。之後,以表4~6所表示的昇溫速度昇溫至350℃為止來進行指定時間最後熱處理,並進行水淬。然 後實施切斷及表面研磨,來製出厚度0.25mm×寬約180mm的特性評估用條材。 Next, cold rolling was performed using a final plastic working at a rolling ratio of 50%. Thereafter, the temperature was raised to 350 ° C at the temperature increase rate shown in Tables 4 to 6, and the final heat treatment was performed for a predetermined period of time, followed by water quenching. Of course Thereafter, cutting and surface grinding were carried out to prepare a strip for property evaluation having a thickness of 0.25 mm and a width of about 180 mm.
對於此等之特性評估用條材來調查機械特性(耐力),同時調查耐應力鬆弛特性與耐熱性,進而進行組織觀察。對於各評估項目之試驗方法、測定方法係如同以下般。 For the evaluation of the properties, the mechanical properties (endurance) were investigated, and the stress relaxation resistance and heat resistance were investigated, and the microstructure was observed. The test methods and measurement methods for each evaluation item are as follows.
中間熱處理(中間退火)後的結晶粒徑係以如以下之方式來進行測定。將以,相對於壓延的寬方向而為垂直的面,即TD面(Transverse direction)作為觀察面,使用耐水研磨紙、金剛石磨粒來進行機械研磨後,使用膠質氧化矽溶液來進行最後研磨。研磨後,使用硫酸與硝酸之混合液作為腐蝕液來進行蝕刻,並藉由光學顯微鏡來觀察金屬組織。結晶粒徑為依據JIS H 0501(對應ISO2624-1973)的切斷法,各畫出5條縱向、橫向的指定長度的線段,對完全切斷的結晶粒數進行計數,並將其切斷長度之平均值作為平均結晶粒徑。 The crystal grain size after the intermediate heat treatment (intermediate annealing) was measured as follows. The surface which is perpendicular to the width direction of the rolling, that is, the TD surface (Transverse direction) is used as the observation surface, and is mechanically polished using water-resistant abrasive paper or diamond abrasive grains, and then finally polished using a colloidal cerium oxide solution. After the polishing, etching was carried out using a mixture of sulfuric acid and nitric acid as an etching solution, and the metal structure was observed by an optical microscope. The crystal grain size is a cutting method according to JIS H 0501 (corresponding to ISO2624-1973), and five longitudinal and lateral designated line segments are drawn, and the number of completely cut crystal grains is counted, and the length is cut. The average value is taken as the average crystal grain size.
對於各特性評估用條材使用穿透式電子顯微鏡(TEM:日立製作所製、H-800、HF-2200及EDX分析裝置(Noran製、EDX分析裝置SYSTEM SIX),如以下般來實施析出物觀察。 A perforated electron microscope (TEM: manufactured by Hitachi, H-800, HF-2200, and EDX analyzer (manufactured by Noran, EDX analyzer SYSTEM SIX) was used for each characteristic evaluation strip, and the precipitate observation was performed as follows. .
從壓延材的表面及背面使用耐水研磨紙、金剛石磨粒進行機械研磨後,藉由使用電解液的雙噴射法來製作TEM觀察樣品。TEM觀察樣品係從壓延材之表面與背面之2個部位,以各自深入厚度方向的1/4長度的2個部位來製作。 After mechanical polishing using water-resistant abrasive paper and diamond abrasive grains from the surface and the back surface of the rolled material, a TEM observation sample was produced by a double jet method using an electrolytic solution. The TEM observation sample was produced from two portions of the surface and the back surface of the rolled material in two portions of 1/4 length in the thickness direction.
對於粒子徑為10nm至50nm左右的析出物10個以上進行電子線繞射,可確認此等之析出物係具有Fe2P系或Ni2P系的結晶構造的六方晶(space group:P-62m(189))或Co2P系或Fe2P系的斜方晶(space group:P-nma(62))。進行電子線繞射後,進而對於分別的析出物使用EDX(能量分散型X線分光法)分析析出物之組成的結果,可確認其析出物係含有選自由Fe與Co與Ni所成群之至少一種的元素與P者,即已定義的〔Ni,(Fe,Co)〕-P系析出物之一種。又,由EDX的析出物之組成分析結果來算出析出物中的Fe/Ni比、或(Fe+Co)/Ni比。 When 10 or more precipitates having a particle diameter of about 10 nm to 50 nm were subjected to electron beam diffraction, it was confirmed that these precipitates have hexagonal crystals of a Fe 2 P-based or Ni 2 P-based crystal structure (space group: P- 62 m (189)) or Co 2 P-based or Fe 2 P-based orthorhombic (space group: P-nma (62)). After the electron beam was diffracted, and the composition of the precipitate was analyzed by EDX (energy dispersive X-ray spectroscopy) for each of the precipitates, it was confirmed that the precipitated product contained a group selected from the group consisting of Fe and Co and Ni. At least one of the elements and the P, that is, one of the defined [Ni, (Fe, Co)]-P system precipitates. Moreover, the Fe/Ni ratio or the (Fe+Co)/Ni ratio in the precipitate was calculated from the analysis result of the composition of the precipitate of EDX.
耐熱性係依據JCBA T315:2002「銅及銅合金板條之退火軟化特性試驗」,以利用各溫度進行1小時的熱處理時之半軟化溫度來進行評估。算出特性評估用條材的硬度、與利用電氣爐以700℃熱處理1小時的條材的硬度之總和,將相對於該總和以硬度成為一半時的溫度設定為「半軟化溫度」。標繪在200~700℃的溫度範圍內以每50℃各實施1小時後的硬度,並製作硬度-溫度曲線,從而 由該曲線來決定「實際的半軟化溫度」。 The heat resistance was evaluated in accordance with JCBA T315:2002 "Test for Annealing Softening Characteristics of Copper and Copper Alloy Strips" at a semi-softening temperature at the time of heat treatment at each temperature for one hour. The sum of the hardness of the strip for property evaluation and the hardness of the strip which was heat-treated at 700 ° C for 1 hour in an electric furnace was calculated, and the temperature at which the hardness was half with respect to the total was set as the "half-softening temperature". Plot the hardness after each hour at 50 ° C in a temperature range of 200 to 700 ° C, and prepare a hardness-temperature curve, thereby The "actual semi-softening temperature" is determined by the curve.
又,對於硬度係依據JIS-Z2248(ISO7438:2005,Metallic Materials-Bend test(MOD))所規定的微小硬度試驗方法,對於特性評估用條材的表面,即ND面(Normal Direction)以試驗加重1.96N(=0.2kgf)來測定維克氏硬度。 In addition, the hardness is based on the microhardness test method prescribed by JIS-Z2248 (ISO7438:2005, Metallic Materials-Bend test (MOD)), and the surface of the property evaluation strip, that is, the ND plane (Normal Direction) is aggravated by the test. 1.96 N (= 0.2 kgf) to determine Vickers hardness.
從特性評估用條材中提取JIS Z 2201(對應ISO6892)所規定的13B號試片,並藉由JIS-Z 2241(ISO6892-1:2009,Metallic Materials-Tensile testing-Part 1:Method of test at room temperature(MOD))的偏移法來測定楊氏係數E、0.2%耐力σ0.2。尚,試片係拉伸試驗之拉伸方向,相對於特性評估用條材的壓延方向以成為垂直之方向來提取。 The test piece No. 13B specified in JIS Z 2201 (corresponding to ISO6892) was extracted from the strip for property evaluation, and by JIS-Z 2241 (ISO6892-1:2009, Metallic Materials-Tensile testing-Part 1: Method of test at The room temperature (MOD)) offset method was used to determine the Young's modulus E and the 0.2% endurance σ 0.2 . Further, the test piece was subjected to a tensile test in a tensile direction and extracted in a direction perpendicular to the rolling direction of the property evaluation strip.
所得到的楊氏係數E係於進行耐應力鬆弛特性試驗時來使用。 The Young's modulus E obtained was used for the stress relaxation resistance test.
耐應力鬆弛特性試驗係藉由依據日本伸銅協會技術標準JCBA-T309:2004的懸臂樑螺紋式之方法來加載應力,對於若Zn量超過2mass%且未滿15mass%的樣品(記錄於表4~6中「2-15Zn評估」的欄位者),來測定以150℃的溫度下保持500小時後的殘留應力率,對於Zn量為 15mass%以上且36.5mass%以下的樣品(記錄於表4~6中「15-36.5Zn評估」的欄位者),來測定以120℃的溫度下保持500小時後的殘留應力率。 The stress relaxation resistance test was performed by loading the stress according to the cantilever beam type method of the Japan Copper Association Technical Standard JCBA-T309:2004, for samples with a Zn amount exceeding 2 mass% and less than 15 mass% (recorded in Table 4). The "2-15Zn evaluation" column in ~6), the residual stress rate after holding at 150 ° C for 500 hours, the amount of Zn is A sample having a mass of 15 mass% or more and 36.5 mass% or less (recorded in the column of "15-36.5Zn evaluation" in Tables 4 to 6) was used to measure the residual stress rate after holding at a temperature of 120 ° C for 500 hours.
作為試驗方法,係從各特性評估用條材中,相對於壓延方向為垂直的方向來提取試片(寬10mm),試片的表面最大應力以成為耐力的80%之方式,將初期曲撓變位設定為2mm,並調整跨距長度。上述表面最大應力係可以下公式來定義。 As a test method, a test piece (width: 10 mm) is extracted from each of the characteristics evaluation strips in a direction perpendicular to the rolling direction, and the maximum surface stress of the test piece is 80% of the endurance, and the initial bending is performed. The displacement is set to 2mm and the span length is adjusted. The above surface maximum stress can be defined by the formula.
表面最大應力(MPa)=1.5Et δ0/Ls2 Surface maximum stress (MPa) = 1.5Et δ 0 /Ls 2
但是,E:楊氏係數(MPa) However, E: Young's coefficient (MPa)
t:樣品之厚度(t=0.25mm) t: thickness of the sample (t=0.25 mm)
δ0:初期曲撓變位(2mm) δ 0 : initial flexural displacement (2mm)
Ls:跨距長度(mm)。 Ls: span length (mm).
又,殘留應力率係使用以下公式來算出。 Further, the residual stress rate was calculated using the following formula.
殘留應力率(%)=(1-δ t/δ0)×100 Residual stress rate (%) = (1 - δ t / δ 0 ) × 100
但是,δ t:以120℃下保持500h後,或以150℃下保持500h後的永久曲撓變位(mm)-在常溫下保持24h後的永久曲撓變位(mm) However, δ t: permanent flexural displacement (mm) after holding at 120 ° C for 500 h, or after maintaining at 150 ° C for 500 h - permanent flexural displacement (mm) after being kept at normal temperature for 24 h
δ0:初期曲撓變位(mm)。 δ 0 : initial flexural displacement (mm).
殘留應力率若為80%以上者評估以○,未滿80%者評 估以×。 If the residual stress rate is 80% or more, the evaluation is ○, and less than 80% is evaluated. Estimated by ×.
對於上述之各評估結果表示於表4、5、6中。 The results of the evaluations described above are shown in Tables 4, 5, and 6.
於比較例101中,〔Ni,(Co,Fe)〕-P系析出物中的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕P、和合金整體的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕之比〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕係較本發明之範圍低,故耐熱性及耐應力鬆弛特性為不充分。 In Comparative Example 101, the atomic ratio of the total content of Fe and Co in the [Ni, (Co, Fe)]-P-based precipitate to the content of Ni [(Fe + Co) / Ni] P , and the alloy The ratio of the total atomic ratio of Fe and Co to the content of Ni ((Fe+Co)/Ni) [(Fe+Co)/Ni] P /[(Fe+Co)/Ni] Since the range of the present invention is low, heat resistance and stress relaxation resistance are insufficient.
於比較例102中,〔Ni,Fe〕-P系析出物中的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕P、和合金整體的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕之比〔Fe/Ni〕P/〔Fe/Ni〕係較本發明之範圍高,故耐熱性及耐應力鬆弛特性為不充分。 In Comparative Example 102, the atomic ratio [Fe/Ni] P of the content of Fe in the [Ni,Fe]-P-based precipitate to the content of Ni, and the content of Fe in the entire alloy and the content of Ni in the alloy. Since the ratio of atomic ratio [Fe/Ni] [Fe/Ni] P / [Fe/Ni] is higher than the range of the present invention, heat resistance and stress relaxation resistance are insufficient.
於比較例103中,Fe的含有量較本發明之範圍多,故耐熱性及耐應力鬆弛特性為不充分。 In Comparative Example 103, since the content of Fe was larger than the range of the present invention, heat resistance and stress relaxation resistance were insufficient.
於比較例104中,沒有添加P與Fe,故耐熱性及耐應力鬆弛特性為不充分。 In Comparative Example 104, since P and Fe were not added, heat resistance and stress relaxation resistance were insufficient.
於比較例105中,沒有添加P,故耐熱性及耐應力鬆弛特性為不充分。 In Comparative Example 105, since P was not added, heat resistance and stress relaxation resistance were insufficient.
於比較例106中,Ni的含有量較本發明之範圍少、且(Ni+Fe)/P、Sn/(Ni+Fe)及Fe/Ni的原子比亦超出本發明之範圍,故耐熱性及耐應力鬆弛特性為不充分。 In Comparative Example 106, the content of Ni was smaller than the range of the present invention, and the atomic ratio of (Ni + Fe) / P, Sn / (Ni + Fe) and Fe / Ni was also outside the scope of the present invention, so heat resistance And the stress relaxation resistance is insufficient.
相較於此,不僅是各合金元素之個別的含有量係設為本發明所規定的範圍內,各合金成分之相互間的比率亦設為本發明所規定的範圍內,進而,〔Ni,Fe〕-P系析出物中的Fe的含有量與Ni的含有量之原子比 〔Fe/Ni〕P、和合金整體的Fe的含有量與Ni的含有量之原子比〔Fe/Ni〕之比〔Fe/Ni〕P/〔Fe/Ni〕,或〔Ni,(Co,Fe)〕-P系析出物中的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕P、和合金整體的Fe及Co的合計含有量與Ni的含有量之原子比〔(Fe+Co)/Ni〕之比〔(Fe+Co)/Ni〕P/〔(Fe+Co)/Ni〕亦設為本發明之範圍內的本發明例之中,可確認到對於耐熱性及耐應力鬆弛特性皆為優異,故可充分適用於連接器或其他的端子。 In contrast, not only the individual content of each alloying element is set within the range defined by the present invention, but the ratio of each alloy component to each other is also within the range defined by the present invention, and further, [Ni, The atomic ratio [Fe/Ni] P of the content of Fe in the Fe]-P-based precipitate to the content of Ni, and the atomic ratio of the content of Fe in the entire alloy to the content of Ni [Fe/Ni] The atomic ratio of the total content of Fe and Co in the [Fe/Ni] P /[Fe/Ni] or [Ni,(Co,Fe)]-P-based precipitates to the content of Ni [(Fe+ Co)/Ni] P , and the ratio of the total content of Fe and Co in the alloy to the atomic ratio of the content of Ni [(Fe + Co) / Ni] [(Fe + Co) / Ni] P / [( Also, in the examples of the present invention in the range of the present invention, Fe+Co)/Ni] is excellent in heat resistance and stress relaxation resistance, and thus can be suitably applied to a connector or other terminal.
尚,表2所表示的本發明例No.41之中,雖然Sn/(Ni+Fe+Co)表示為0.30,但此者係為了與其他值的小數點一致所表示之值,正確為0.3003。即,本發明例No.41的Sn/(Ni+Fe+Co)係於本發明之範圍內。 In the example No. 41 of the present invention shown in Table 2, although Sn/(Ni+Fe+Co) is expressed as 0.30, this value is 0.3003 for the coincidence with the decimal point of other values. . That is, Sn/(Ni+Fe+Co) of the inventive example No. 41 is within the scope of the invention.
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