TW201716222A - Method and mold for manufacturing optical lens and product thereof which may sustain force evenly, is difficult to be deformed, and has high yield rate - Google Patents
Method and mold for manufacturing optical lens and product thereof which may sustain force evenly, is difficult to be deformed, and has high yield rate Download PDFInfo
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Abstract
Description
本發明是一種光學鏡片製造方法、製造模具及其產品,尤指一平均施力、不易變形且良率高之光學鏡片製造方法、製造模具及其產品者。The invention relates to an optical lens manufacturing method, a manufacturing mold and a product thereof, in particular to an optical lens manufacturing method, a manufacturing mold and a product thereof which have an average force application, a deformation resistance and a high yield.
按,目前用以製造光學鏡片的製造模具,主要係設有一基座、一下模組及一上模組,該基座上於頂面設有一直立設置的頂出銷,該下模組可上、下移動地設於該基座的上方且設有一下模具、一下模仁及一穿孔,該下模具橫向設置於該基座的上方且於頂面凹設有一下流道,該下模仁設於該下模具內且其頂面與該下模具的頂面相切齊,該下模仁設有一下模穴及一澆入口,該下模穴凹設於該下模仁的頂面且與該下流道相通,該澆入口係徑向貫穿該下模仁靠近頂面的外表面,該穿孔縱向貫穿該下模具且位於該下模仁的一側且與該下流道相通,且該穿孔係套設於該基座的頂出銷的周緣。According to the manufacturing mold for manufacturing an optical lens, a pedestal, a lower module and an upper module are mainly disposed on the top surface, and the ejector pin is disposed on the top surface, and the lower module can be mounted thereon. The lower mold is disposed above the base and is provided with a lower mold, a lower mold core and a perforation. The lower mold is laterally disposed above the base and has a lower flow path on the top surface. In the lower mold and the top surface thereof is aligned with the top surface of the lower mold, the lower mold core is provided with a lower mold cavity and a pouring inlet, and the lower mold cavity is recessed on the top surface of the lower mold core and a bottom passage communicating, the pouring inlet radially extending through the outer surface of the lower mold near the top surface, the through hole extending longitudinally through the lower mold and located at one side of the lower mold and communicating with the lower flow passage, and the perforation sleeve It is disposed on the periphery of the ejector pin of the base.
該上模組設於下模組的上方且可相對靠近或遠離該下模組,該上模組設有一上模具及一上模仁,該上模具於底面凹設有一與該下流道相對應的上流道,且該上模具可與該下模具相貼靠,該上模仁設於該上模具內且其底面與該上模具的底面相切齊,該上模仁設有一上模穴及一澆入口,該上模穴凹設於該上模仁的底面且與該上流道相通,該澆入口係徑向貫穿該上模仁靠近底面的外表面,且兩模仁的澆入口係形成一環狀的射入孔。The upper module is disposed above the lower module and can be relatively close to or away from the lower module. The upper module is provided with an upper mold and an upper mold core, and the upper mold is concavely disposed on the bottom surface corresponding to the lower flow channel. The upper mold can be in contact with the lower mold, the upper mold is disposed in the upper mold and the bottom surface thereof is aligned with the bottom surface of the upper mold, and the upper mold body is provided with an upper mold hole and a pouring inlet, the upper mold cavity is recessed on the bottom surface of the upper mold core and communicates with the upper flow passage, the pouring inlet radially penetrates the outer surface of the upper mold core near the bottom surface, and the pouring inlet of the two mold cores is formed An annular injection hole.
現有製造光學鏡片的製造模具在使用時,主要是將下模組朝上移動並與該上模組相貼靠,使兩模仁間的模穴形成一模腔,且透過由該兩澆入口所形成的射入口,將液態塑料注入該模腔內形成一光學鏡片,其中注入該模腔中的液態塑料,會流動至兩模具的流道中而封閉該穿孔,待位於該模腔內的光學鏡片冷卻及塑化後,將該下模組朝下移動而與該上模組相分離,並讓該基座的頂出銷經該穿孔而伸入該下模組的下流道中,推抵位於該下流道中的塑料,間接讓位於該下模穴中的光學鏡片隨著該下流道中的塑料而與該下模仁相分離。In the prior art, the manufacturing mold for manufacturing the optical lens mainly moves the lower module upward and abuts against the upper module, so that the cavity between the two molds forms a cavity, and the two casting inlets are Forming the injection port, injecting liquid plastic into the cavity to form an optical lens, wherein the liquid plastic injected into the cavity flows into the flow path of the two molds to close the through hole, and the optical to be located in the cavity After the lens is cooled and plasticized, the lower module is moved downward to be separated from the upper module, and the ejector pin of the base is inserted into the lower flow path of the lower module through the through hole, and is pushed against The plastic in the lower flow path indirectly allows the optical lens located in the lower mold cavity to separate from the lower mold core along with the plastic in the lower flow path.
然而,現有製造光學鏡片的製造模具雖可提供一製造光學鏡片的效果,但現有製造光學鏡片的製造模具於使用時,係透過該頂出銷間接將該光學鏡片頂出下模仁,其中由於該頂出銷係對於靠近該光學鏡片的一側邊進行推頂,其單側施力的方式容易在推頂的過程中,對於該光學鏡片的一側產生應力集中的情形,進而讓該光學鏡片產生變形的現象(離型現象),不僅會影響光學鏡片的產品良率,且變形後的光學鏡片於使用時,其非球面的面精度(PV,Peak to Valley)會因變形而產生不對稱的情形,進而影響光學鏡片的成像效果,進一步,現有製造光學鏡片的製造模具,其下模仁或上模仁是由數個分離的構件所組成,因此,現有下模仁或上模仁各構件間配合組裝的間隙,容易於組裝後產生累積公差,而累積公差的結果會影響製造後光學鏡片的精度及良率,由此可知,現有製造光學鏡片的製造模具及其所製造的光學鏡片有其需加以改進之處。However, the existing manufacturing mold for manufacturing an optical lens can provide an effect of manufacturing an optical lens, but the manufacturing mold for manufacturing an optical lens is used to indirectly eject the optical lens from the lower mold core through the ejection pin, wherein The ejector pin pushes a side near the optical lens, and the way of applying the force on one side is easy to cause stress concentration on one side of the optical lens during the ejector, thereby allowing the optical The phenomenon of deformation of the lens (release phenomenon) not only affects the product yield of the optical lens, but also the surface accuracy (PV, Peak to Valley) of the aspherical lens after deformation is caused by deformation. The symmetrical case, in turn, affects the imaging effect of the optical lens. Further, in the manufacturing mold for manufacturing an optical lens, the lower mold core or the upper mold core is composed of a plurality of separate members, and therefore, the existing lower mold core or upper mold core The gap between the components is easy to assemble and accumulates tolerances after assembly, and the cumulative tolerance results in the accuracy and yield of the optical lens after manufacture. , And manufacturing mold for manufacturing the conventional optical lenses manufactured by the optical lens has a room for improvement in its place.
因此,本發明人有鑑於現有製造光學鏡片的製造模具於製造及其光學鏡片於使用時所具有的缺失與問題,特經過不斷的研究與試驗,終於發展出一種能改進現有缺失之本發明。Therefore, the present inventors have finally developed a present invention which can improve the existing defects in view of the defects and problems in the manufacture of the optical lens manufacturing mold and the use thereof in the manufacture of the optical lens.
本發明之主要目的係在於提供一種光學鏡片製造方法、製造模具及其產品,其係可透過精簡的結構配置方式,在製造的過程中對於成形的光學鏡片,以平均施力的方式將該光學鏡片推頂出該製造模具外,使該成形的光學鏡片不會有應力集中及變形的情形,且製造模具的模仁係為一體成形之結構型態,可有效避免組裝時所產生的累積公差,進而提供一平均施力、不易變形且良率高之光學鏡片製造方法、製造模具及其產品之目的者。The main object of the present invention is to provide an optical lens manufacturing method, a manufacturing mold and a product thereof, which are capable of averaging the force applied to the formed optical lens during the manufacturing process through a simplified structural arrangement. The lens is pushed out of the manufacturing mold, so that the formed optical lens does not have stress concentration and deformation, and the mold core for manufacturing the mold is an integrally formed structure type, which can effectively avoid the cumulative tolerance generated during assembly. Further, an optical lens manufacturing method which is an average force application, is not easily deformed, and has a high yield, and a purpose of manufacturing a mold and a product thereof are provided.
為達到上述目的,本發明係提供一種光學鏡片製造方法,其製造流程係包含有: 一準備步驟:準備一製造模具,該製造模具設有一基座、一下模組、一上模組及一射出頭,該基座上設有至少三個直立且間隔設置的頂出銷,該下模組可上、下移動地設於該基座上方且設有一下模具及一下模仁,該下模仁設於該下模具內且設有一下模穴、至少三個穿孔及一澆入口,該下模穴凹設於該下模仁的頂面,該至少三個穿孔間隔貫穿該下模仁且與該下模穴相通,各穿孔分別套設於該基座其中一頂出銷,該澆入口徑向貫穿該下模仁的外表面而與該下模穴相通,該上模組可相對靠近或遠離地設於該下模組上方且設有一上模具及一上模仁,該上模仁設於該上模具內且設有一上模穴及一澆入口,該上模穴凹設於該上模仁的底面且與該下模穴形狀相符,該澆入口徑向貫穿該上模仁靠近底面的外表面,該射出頭可移動地設於該下模組及該上模組的一側且於內部設有一液態塑料; 一加工步驟:將該上模組朝該下模組移動,使該上模仁與該下模仁相貼靠,於該上模穴及該下模穴之間形成一模腔,且於該兩澆入口間形成一與該模腔相通的射入孔,將該射出頭伸入該射入孔中並將該液態塑料注入該模腔內,使該液態塑料填滿該模腔,待該液態塑料填滿該模腔後,將該射出頭移出該射入孔,讓位於該模腔內的液態塑料進行冷卻並塑化成一光學鏡片;以及 一成型步驟:當該液態塑料於該模腔內冷卻且塑化成該光學鏡片後,該上模組朝上移動而與該下模組相分離,使該上模穴與該光學鏡片相分離,且該下模組朝該基座方向移動,使位於該基座上的各頂出銷經相對應的穿孔而伸出該下模穴,使各頂出銷的頂端同時推抵該光學鏡片的底面,使該光學鏡片均勻受力而脫離該下模穴,即完成光學鏡片的製造。In order to achieve the above object, the present invention provides an optical lens manufacturing method, the manufacturing process of which includes: a preparation step: preparing a manufacturing mold, the manufacturing mold is provided with a base, a lower module, an upper module and an injection The pedestal has at least three erected and spaced ejector pins, and the lower module is movable above and below the pedestal and is provided with a lower mold and a lower mold core. Provided in the lower mold and provided with a lower mold cavity, at least three perforations and a pouring inlet, the lower mold cavity is recessed on the top surface of the lower mold core, and the at least three perforations are spaced through the lower mold core and The lower mold holes are communicated, and each of the perforations is sleeved on one of the ejector pins of the base, and the pouring inlet penetrates the outer surface of the lower mold core to communicate with the lower mold cavity, and the upper module can be relatively close or An upper mold and an upper mold are disposed far apart from the lower mold, and the upper mold is disposed in the upper mold and is provided with an upper mold cavity and a pouring inlet, wherein the upper mold cavity is recessed thereon a bottom surface of the mold core conforming to the shape of the lower mold cavity, the pouring inlet radially extending through the The upper mold is adjacent to the outer surface of the bottom surface, and the ejection head is movably disposed on one side of the lower module and the upper module and is provided with a liquid plastic inside; a processing step: facing the upper module toward the lower mold Moving, the upper mold core and the lower mold core are in abutment, a cavity is formed between the upper mold cavity and the lower mold cavity, and a cavity is formed between the two pouring inlets and the cavity Inserting the injection head into the injection hole and injecting the liquid plastic into the cavity, filling the cavity with the liquid plastic, and after the liquid plastic fills the cavity, the injection head Removing the injection hole, allowing the liquid plastic located in the cavity to be cooled and plasticized into an optical lens; and a molding step: after the liquid plastic is cooled in the cavity and plasticized into the optical lens, the upper portion The module moves upward to be separated from the lower module, so that the upper cavity is separated from the optical lens, and the lower module moves toward the base, so that the ejector pins located on the base are Extending the corresponding hole to extend the lower cavity so that the top end of each ejector pin simultaneously pushes against the optical lens Surface, so that the optical lens is forced to disengage from the uniform lower mold cavities, i.e., complete the manufacture of optical lenses.
進一步,在準備步驟中於該下模穴的底面中心處形成一下弧凸面,且於該下弧凸面的外周緣凹設有至少三個環形間隔設置的弧形長槽,並使該下弧凸面與該至少三個弧形長槽之間具有一階級面,且使各穿孔分別位於該下模穴兩相鄰的弧形長槽之間,於該上模穴的中心處朝下凸設有一上弧凸面。Further, in the preparation step, a convex arc surface is formed at the center of the bottom surface of the lower mold cavity, and at least three arcuate long grooves circumferentially spaced apart are recessed on the outer circumference of the lower arc convex surface, and the lower arc convex surface is formed Between the at least three arcuate long grooves, there is a class surface, and each of the perforations is respectively located between two adjacent arcuate long grooves of the lower cavity, and a convex portion is protruded downward at a center of the upper cavity. Upper arc convex.
再進一步,在準備步驟中,於該基座的頂面設有四個間隔設置的頂出銷,於該下模穴內設有四個間隔且環形排列的弧形長槽,且於該下模仁內設有四個分別與該基座各頂出銷相結合且位於各弧形長槽之間的穿孔。Further, in the preparation step, four ejector pins are arranged on the top surface of the pedestal, and four arcuate long grooves arranged in a ring shape are arranged in the lower cavity, and The mold core is provided with four perforations which are respectively combined with the ejector pins of the base and located between the arcuate long grooves.
另外,本發明提供一種如上述之光學鏡片製造方法所使用的製造模具,其係設有: 一基座,該基座上設有至少三個直立且間隔設置的頂出銷; 一下模組,該下模組可上、下移動地設於該基座上方且設有一下模具及一下模仁,該下模仁設於該下模具內且設有一下模穴、至少三個穿孔及一澆入口,該下模穴凹設於該下模仁的頂面,該至少三個穿孔間隔貫穿該下模仁且與該下模穴相通,各穿孔分別套設於該基座其中一頂出銷,該澆入口徑向貫穿該下模仁的外表面而與該下模穴相通; 一上模組,該上模組可相對靠近或遠離地設於該下模組上方且設有一上模具及一上模仁,該上模仁設於該上模具內且設有一上模穴及一澆入口,該上模穴凹設於該上模仁的底面且與該下模穴形狀相符,該澆入口徑向貫穿該上模仁靠近底面的外表面;以及 一射出頭,該射出頭可移動地設於該下模組及該上模組的一側且於內部設有一液態塑料。In addition, the present invention provides a manufacturing mold for use in the optical lens manufacturing method described above, which is provided with: a base having at least three erected pins arranged upright and spaced apart; The lower module is disposed above and below the base and is provided with a lower mold and a lower mold core. The lower mold core is disposed in the lower mold and is provided with a lower mold cavity, at least three perforations and a pouring In the inlet, the lower cavity is recessed on the top surface of the lower mold core, and the at least three perforations are spaced through the lower mold core and communicate with the lower mold cavity, and each of the perforations is sleeved on the base and one of the top pins The pouring inlet penetrates the outer surface of the lower mold core to communicate with the lower mold cavity; and an upper module, the upper module can be disposed relatively close to or away from the lower module and is provided with an upper mold and An upper mold core, the upper mold core is disposed in the upper mold and is provided with an upper mold cavity and a pouring inlet, wherein the upper mold cavity is recessed on the bottom surface of the upper mold core and conforms to the shape of the lower mold cavity, the pouring The inlet radially penetrates the outer surface of the upper mold core near the bottom surface; and an ejection head, the injection head is The utility model is disposed on one side of the lower module and the upper module and is provided with a liquid plastic inside.
進一步,當該上模仁與該下模仁相貼靠時,於該上模穴及該下模穴之間形成一模腔,且於該兩澆入口間形成一與該模腔相通的射入孔,使該射出頭可伸入該射入孔。Further, when the upper mold core is in close contact with the lower mold core, a cavity is formed between the upper mold cavity and the lower mold cavity, and a contact with the mold cavity is formed between the two casting inlets. The hole is inserted so that the ejection head can protrude into the injection hole.
再進一步,該下模穴於底面中心處形成一下弧凸面,且於該下弧凸面的外周緣凹設有至少三個環形間隔設置的弧形長槽,使該下弧凸面與該至少三個弧形長槽之間具有一階級面,且各穿孔分別位於該下模穴兩相鄰的弧形長槽之間,該上模穴於中心處朝下凸設有一上弧凸面。Further, the lower mold cavity forms a lower arc convex surface at the center of the bottom surface, and at least three annular long groove grooves are arranged on the outer circumference of the lower arc convex surface, so that the lower arc convex surface and the at least three There is a class surface between the curved long grooves, and each of the perforations is respectively located between two adjacent arcuate long grooves of the lower mold cavity, and the upper mold hole is convexly provided with an upper arc convex surface at a center.
較佳的是,該基座於頂面設有四個間隔設置的頂出銷,該下模穴內設有四個間隔且環形排列的弧形長槽,且該下模仁設有四個分別與該基座各頂出銷相結合且位於各弧形長槽之間的穿孔。Preferably, the base is provided with four spaced-apart ejector pins on the top surface, and the lower mold cavity is provided with four arcuate long grooves arranged in a ring shape, and the lower mold core is provided with four Perforations that are respectively combined with the ejector pins of the base and located between the arcuate slots.
其次,本發明提供一種如上述之光學鏡片製造方法所製成的光學鏡片,其中該光學鏡片於底面及頂面係分別相對該下弧凸面及該上弧凸面,形成一形狀相對應的一第一凹面及一第二凹面,且於底面間隔凸設有數個分別與該下模穴各弧形長槽形狀相對應的定位凸面。The present invention provides an optical lens manufactured by the optical lens manufacturing method described above, wherein the optical lens forms a shape corresponding to the lower arc convex surface and the upper arc convex surface respectively on the bottom surface and the top surface surface. a concave surface and a second concave surface, and a plurality of positioning convex surfaces corresponding to the curved long groove shapes of the lower mold cavity are respectively arranged on the bottom surface.
藉由上述的技術手段,本發明光學鏡片製造方法及製造模具於使用時,主要係在該下模仁中貫穿設有數個與該基座之頂出銷數量相同的穿孔,使該液態塑料於該模腔內冷卻且塑化成該光學鏡片後,當該下模具朝該基座方向移動時,各頂出銷可經由相對應的穿孔而伸入該下模穴中,直接且同時推抵該光學鏡片的底面,使該光學鏡片可在均勻受力的情況下,由該下模穴中脫離,因此光學鏡片不會產生應力集中的情形,可有效避免該光學鏡片產生變形的現象,大幅改善光學鏡片的產品良率,且可降低光學鏡片其非球面的面精度不對稱的機率,使該光學鏡片可提供較佳的成像效果,進一步,於該下模穴中設置數個環形間隔設置的弧形長槽的結構,讓該液態塑料於該模腔內冷卻且塑化後,可於該光學鏡片的底面形成數個分別與該下模穴各弧形長槽形狀相對應的定位凸面,當該光學鏡片與相關的光學設備相結合時,各定位凸面可提供一組裝上作為基準面的定位效果,進一步,該製造模具的下模仁或上模仁係為一體成形之結構型態,可有效避免組裝時所產生的累積公差,藉以提供一平均施力、不易變形且良率高之光學鏡片製造方法、製造模具及其產品。According to the above technical means, the optical lens manufacturing method and the manufacturing mold of the present invention are mainly used in the lower mold core to have a plurality of perforations having the same number as the ejection pins of the base, so that the liquid plastic is After the mold cavity is cooled and plasticized into the optical lens, when the lower mold moves toward the base, each ejector pin can protrude into the lower cavity through the corresponding perforation, and directly and simultaneously push the same The bottom surface of the optical lens enables the optical lens to be detached from the lower mold cavity under uniform force, so that the optical lens does not cause stress concentration, and the deformation of the optical lens can be effectively avoided, and the optical lens is greatly improved. The product yield of the optical lens can reduce the probability of the aspherical surface precision of the optical lens being asymmetric, so that the optical lens can provide a better imaging effect, and further, a plurality of annular intervals are arranged in the lower cavity. The structure of the arcuate long groove allows the liquid plastic to be cooled and plasticized in the cavity, and a plurality of holes formed on the bottom surface of the optical lens respectively correspond to the curved long groove shapes of the lower cavity Positioning the convex surface, when the optical lens is combined with the related optical device, each positioning convex surface can provide a positioning effect as a reference surface in assembly, and further, the lower mold core or the upper mold core of the manufacturing mold is an integrally formed structure. The type can effectively avoid the cumulative tolerance generated during assembly, thereby providing an optical lens manufacturing method, manufacturing mold and products thereof with average force application, non-deformation and high yield.
為能詳細瞭解本發明的技術特徵及實用功效,並可依照說明書的內容來實施,玆進一步以圖式(如圖1至3所示)所示的較佳實施例,詳細說明如后:In order to understand the technical features and practical effects of the present invention in detail, and in accordance with the contents of the specification, the preferred embodiments shown in the drawings (shown in FIGS. 1 to 3) are described in detail as follows:
本發明係一種光學鏡片製造方法,其製作流程係包含有:The invention relates to a method for manufacturing an optical lens, and the manufacturing process thereof comprises:
A、準備步驟:準備一製造模具,其中如圖1及7所示該製造模具設有一基座10、一下模組20、一上模組30及一射出頭40,其中該基座10於頂面設有至少三個直立且間隔設置的頂出銷11,其中該至少三個頂出銷11係呈環狀且平均間隔設置於該基座10頂面(即以120度、240度及360度等角度排列),較佳的是,該基座10於頂面設有四個間隔設置的頂出銷11,該下模組20設置於該基座10的上方且設有一下模具21及一下模仁22,該下模具21可相對該基座10的各頂出銷11上、下移動。A. Preparation step: preparing a manufacturing mold, wherein the manufacturing mold is provided with a base 10, a lower module 20, an upper module 30 and an ejection head 40 as shown in FIGS. 1 and 7, wherein the base 10 is at the top The surface is provided with at least three upright and spaced ejector pins 11 , wherein the at least three ejector pins 11 are annular and are equally spaced on the top surface of the base 10 (ie, 120 degrees, 240 degrees, and 360 degrees). Preferably, the pedestal 10 is provided with four spaced-apart ejector pins 11 on the top surface, and the lower module 20 is disposed above the pedestal 10 and is provided with a lower mold 21 and Next, the mold core 22 is movable up and down with respect to the ejector pins 11 of the base 10.
該下模仁22設於該下模具21內且頂面與該下模具21的頂面切齊,該下模仁22設有一下模穴23、至少三個穿孔24及一澆入口25,該下模穴23係凹設於該下模仁22的頂面,該下模穴23於底面的中心處設有一下弧凸面231,且於該下弧凸面231的外周緣凹設有至少三個環形間隔設置的弧形長槽232,其中該下弧凸面231與該至少三個弧形長槽232之間具有一階級面,該至少三個穿孔24係軸向間隔貫穿該下模仁22,使各穿孔24分別位於該下模穴23兩相鄰的弧形長槽232之間,且各穿孔24分別套設於該基座10其中一頂出銷11的外周緣,較佳的是,該下模穴23設有四個間隔且環形排列的弧形長槽232,且該下模仁22設有四個分別與該基座10各頂出銷11相結合且位於各弧形長槽232之間的穿孔24,該澆入口25係徑向貫穿該下模仁22靠近頂面的外表面而與該下模穴23相通。The lower mold core 22 is disposed in the lower mold 21 and the top surface is aligned with the top surface of the lower mold 21. The lower mold core 22 is provided with a lower mold cavity 23, at least three perforations 24 and a pouring inlet 25. The lower mold cavity 23 is recessed on the top surface of the lower mold core 22. The lower mold cavity 23 is provided with a lower arc convex surface 231 at the center of the bottom surface, and at least three concave outer edges of the lower arc convex surface 231. An arcuate slot 232 disposed at an annular interval, wherein the lower arc convex surface 231 and the at least three curved long slots 232 have a class surface, and the at least three through holes 24 are axially spaced through the lower mold core 22, The perforations 24 are respectively disposed between the adjacent arcuate long slots 232 of the lower mold cavity 23, and the perforations 24 are respectively sleeved on the outer circumference of one of the ejector pins 11 of the susceptor 10. Preferably, The lower mold cavity 23 is provided with four arcuate long grooves 232 which are spaced and arranged in a ring shape, and the lower mold core 22 is provided with four respectively combined with the ejector pins 11 of the base 10 and located in each curved long groove. A perforation 24 between the ends 232, the pouring inlet 25 is radially communicated with the lower mold cavity 23 through the outer surface of the lower mold core 22 near the top surface.
該上模組30設於該下模組20的上方且可相對靠近或遠離該下模組20,該上模組30設有一上模具31及一上模仁32,該上模具31可與該下模具21相貼靠,該上模仁32設於該上模具31內且其底面與該上模具31的底面相切齊,該上模仁32設有一上模穴33及一澆入口34,該上模穴33凹設於該上模仁32的底面且與該下模穴23形狀相符,該上模穴33於中心處朝下凸設有一上弧凸面331,該澆入口34係徑向貫穿該上模仁32靠近底面的外表面,請配合參看如圖5及6所示,當該上模組30與該下模組20相貼靠時,該兩模仁22、32會相貼靠,使該下模穴23與該上模穴33之間形成一封閉狀的模腔50,且該兩澆入口25、34會形成一環狀且與該模腔50相通的射入孔60。The upper module 30 is disposed above the lower module 20 and can be relatively close to or away from the lower module 20. The upper module 30 is provided with an upper mold 31 and an upper mold core 32. The upper mold 21 is disposed in the upper mold 31, and the bottom surface thereof is aligned with the bottom surface of the upper mold 31. The upper mold core 32 is provided with an upper mold hole 33 and a pouring inlet 34. The upper mold cavity 33 is recessed on the bottom surface of the upper mold core 32 and conforms to the shape of the lower mold cavity 23. The upper mold cavity 33 has an upper arc convex surface 331 protruding downward from the center. The pouring inlet 34 is radial. Throughout the outer surface of the upper mold core 32 near the bottom surface, please refer to FIG. 5 and FIG. 6, when the upper module 30 and the lower module 20 are in contact with each other, the two mold cores 22 and 32 will be attached. A closed cavity 50 is formed between the lower die cavity 23 and the upper die cavity 33, and the two pouring inlets 25, 34 form an annular injection hole 60 communicating with the cavity 50. .
該射出頭40位於該下模組20及該上模組30的一側,該射出頭40可相對該兩模仁22、32橫向作動,使該射出頭40可伸入該射入孔60中,該射出頭40於內部設有一液態塑料,較佳的是,該液態塑料可為如聚碳聚酯(Polycarbonate polyester;PC)或聚甲基丙烯酸酯(Polymethylmethacrylate;PMMA)等熱塑性塑膠,該液態塑料可經由該射出頭40及該射入孔60而流動至該模腔50內。The ejection head 40 is located on one side of the lower module 20 and the upper module 30. The ejection head 40 is laterally movable relative to the two mold cores 22 and 32 so that the ejection head 40 can protrude into the injection hole 60. The ejection head 40 is internally provided with a liquid plastic. Preferably, the liquid plastic is a thermoplastic such as polycarbonate polyester (PC) or polymethylmethacrylate (PMMA). Plastic can flow into the mold cavity 50 through the injection head 40 and the injection hole 60.
B、加工步驟:請配合參看如圖4至7所示,將該上模組30朝該下模組20方向移動,使該上模仁32與該下模仁22相貼靠,於該上模穴33及該下模穴23之間形成該模腔50,且於該兩澆入口25,34形成該射入孔60,將該射出頭40伸入該射入孔60中並將該液態塑料注入該模腔50內,使該液態塑料填滿該模腔50,待該液態塑料填滿該模腔50後,將該射出頭40移出該射入孔60,且讓位於該模腔50內的液態塑料進行冷卻(保壓),使該液態塑料如圖8至10所示塑化成一光學鏡片70。B. Processing steps: Please refer to FIG. 4 to FIG. 7 to move the upper module 30 toward the lower module 20, so that the upper mold core 32 and the lower mold core 22 abut each other. The cavity 50 is formed between the cavity 33 and the lower die 23, and the injection holes 60 are formed in the two pouring inlets 25, 34, and the injection head 40 is inserted into the injection hole 60 and the liquid is The plastic is injected into the cavity 50, and the liquid plastic fills the cavity 50. After the liquid plastic fills the cavity 50, the injection head 40 is removed from the injection hole 60, and the cavity is placed in the cavity. The liquid plastic in 50 is cooled (holding pressure) so that the liquid plastic is plasticized into an optical lens 70 as shown in Figs.
C、成型步驟:請配合參看如圖11所示,當該液態塑料於該模腔50內冷卻且塑化成該光學鏡片70後,該上模組30會朝上移動而與該下模組20相分離,使該上模穴33與該光學鏡片70相分離,並且該下模組20會朝該基座10的方向移動,使位於該基座10上的各頂出銷11經相對應的穿孔24而伸出該下模穴23,使各頂出銷11的頂端同時推抵該光學鏡片70的底面,使該光學鏡片70均勻受力而脫離該下模穴23,即完成光學鏡片70的製造,其中於該模腔50內形成的光學鏡片70係如圖12及13所示,該光學鏡片70於底面及頂面係分別相對該下弧凸面231及該上弧凸面331,形成一形狀相對應的一第一凹面71及一第二凹面72,且於底面間隔凸設有數個分別與該下模穴23各弧形長槽232形狀相對應的定位凸面73。C. Molding step: Please refer to FIG. 11. When the liquid plastic is cooled and plasticized into the optical lens 70 in the cavity 50, the upper module 30 will move upward and the lower module 20 The upper mold cavity 33 is separated from the optical lens 70, and the lower module 20 is moved toward the base 10, so that the ejector pins 11 located on the base 10 are correspondingly The perforation 24 extends out of the lower cavity 23, so that the top end of each of the ejection pins 11 simultaneously pushes against the bottom surface of the optical lens 70, so that the optical lens 70 is evenly forced to be separated from the lower cavity 23, that is, the optical lens 70 is completed. The optical lens 70 is formed in the cavity 50 as shown in FIGS. 12 and 13 . The optical lens 70 forms a surface on the bottom surface and the top surface opposite to the lower arc convex surface 231 and the upper arc convex surface 331 respectively. A first concave surface 71 and a second concave surface 72 corresponding in shape are formed, and a plurality of positioning convex surfaces 73 corresponding to the shapes of the arcuate long grooves 232 of the lower mold cavity 23 are respectively protruded from the bottom surface.
藉由上述的技術手段,本發明光學鏡片製造方法及製造模具於使用時,主要係在該下模仁22中貫穿設有數個與該基座10之頂出銷11數量相同的穿孔24,使該液態塑料於該模腔50內冷卻且塑化成該光學鏡片70後,當該下模具21朝該基座10方向移動時,各頂出銷11可經由相對應的穿孔24而伸入該下模穴23中,直接且同時推抵該光學鏡片70的底面,使該光學鏡片70可在均勻受力的情況下由該下模穴23中脫離,因此該光學鏡片70不會產生應力集中的情形,可有效避免該光學鏡片70產生變形的現象(離型現象),大幅改善光學鏡片70的產品良率,且可降低光學鏡片70其非球面的面精度不對稱的機率,使該光學鏡片70可提供較佳的成像效果,進一步,於該下模穴23中設置數個環形間隔設置的弧形長槽232的結構,讓該液態塑料於該模腔50內冷卻且塑化後,可於該光學鏡片70的底面形成數個分別與該下模穴23各弧形長槽232形狀相對應的定位凸面73,當該光學鏡片70與相關的光學設備相結合時,各定位凸面73可提供一組裝上作為基準面的定位效果,進一步,該製造模具的下模仁22或上模仁32係為一體成形之結構型態,可有效避免組裝時所產生的累積公差,藉以提供一平均施力、不易變形且良率高之光學鏡片製造方法、製造模具及其產品。According to the above technical means, the optical lens manufacturing method and the manufacturing mold of the present invention are mainly used in the lower mold core 22 to have a plurality of perforations 24 having the same number as the ejection pins 11 of the base 10. After the liquid plastic is cooled and plasticized into the optical lens 70 in the cavity 50, when the lower mold 21 moves toward the base 10, the ejector pins 11 can extend into the lower through the corresponding through holes 24. In the cavity 23, the bottom surface of the optical lens 70 is directly and simultaneously pushed, so that the optical lens 70 can be detached from the lower cavity 23 under uniform force, so that the optical lens 70 does not generate stress concentration. In this case, the phenomenon that the optical lens 70 is deformed (release phenomenon) can be effectively avoided, the product yield of the optical lens 70 is greatly improved, and the probability of the aspherical surface precision of the optical lens 70 is reduced, so that the optical lens is made. 70 can provide a better imaging effect. Further, a plurality of annular elongated grooves 232 are arranged in the lower cavity 23 to allow the liquid plastic to be cooled and plasticized in the cavity 50. On the bottom surface of the optical lens 70 A plurality of positioning convex surfaces 73 respectively corresponding to the shapes of the arcuate long grooves 232 of the lower mold cavity 23, and when the optical lens 70 is combined with the associated optical device, each positioning convex surface 73 can provide an assembly as a reference surface. The positioning effect, further, the lower mold core 22 or the upper mold core 32 of the manufacturing mold is an integrally formed structural type, which can effectively avoid the cumulative tolerance generated during assembly, thereby providing an average force application, non-deformation and yield. Gaozhi optical lens manufacturing method, manufacturing mold and its products.
以上所述,僅是本發明的較佳實施例,並非對本發明作任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本發明所提技術方案的範圍內,利用本發明所揭示技術內容所作出局部更動或修飾的等效實施例,並且未脫離本發明的技術方案內容,均仍屬於本發明技術方案的範圍內。The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can use the present invention without departing from the scope of the present invention. Equivalent embodiments of the invention may be made without departing from the technical scope of the present invention.
10‧‧‧基座
11‧‧‧頂出銷
20‧‧‧下模組
21‧‧‧下模具
22‧‧‧下模仁
23‧‧‧下模穴
231‧‧‧下弧凸面
232‧‧‧弧形長槽
24‧‧‧穿孔
25‧‧‧澆入口
30‧‧‧上模組
31‧‧‧上模具
32‧‧‧上模仁
33‧‧‧上模穴
331‧‧‧上弧凸面
34‧‧‧澆入口
40‧‧‧射出頭
50‧‧‧模腔
60‧‧‧射入孔
70‧‧‧光學鏡片
71‧‧‧第一凹面
72‧‧‧第二凹面
73‧‧‧定位凸面10‧‧‧ Pedestal
11‧‧‧Top sales
20‧‧‧ Lower module
21‧‧‧ Lower mold
22‧‧‧下模仁
23‧‧‧下模穴
231‧‧‧ lower arc convex
232‧‧‧ curved long groove
24‧‧‧Perforation
25‧‧‧ pouring entrance
30‧‧‧Upper module
31‧‧‧Upper mold
32‧‧‧上模仁
33‧‧‧上模穴
331‧‧‧Upper arc convex
34‧‧‧ pouring entrance
40‧‧‧shot
50‧‧‧ cavity
60‧‧‧ injection hole
70‧‧‧Optical lenses
71‧‧‧First concave surface
72‧‧‧second concave surface
73‧‧‧Positioning convexity
圖1係本發明光學鏡片製造方法之方塊流程示意圖。 圖2係本發明光學鏡片的製造模具之剖面側視示意圖。 圖3係本發明製造模具之局部立體外觀分解示意圖。 圖4係本發明製造模具於加工步驟時的操作側視示意圖。 圖5係本發明製造模具於加工步驟時的操作局部立體外觀示意圖。 圖6係本發明製造模具於加工步驟時的操作局部立體剖面示意圖。 圖7係本發明製造模具於加工步驟時的操作剖面側視示意圖。 圖8係本發明製造模具於加工步驟時的局部放大操作剖面側視示意圖。 圖9係本發明製造模具於加工步驟時的另一操作剖面側視示意圖。 圖10係本發明製造模具於加工步驟時的另一局部放大操作剖面側視示意圖。 圖11係本發明製造模具於成型步驟時的操作側視示意圖。 圖12係本發明製造模具於成型步驟時的局部放大操作側視示意圖。 圖13係本發明製造模具於成型步驟時的局部操作立體外觀示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a block flow diagram showing a method of manufacturing an optical lens of the present invention. Fig. 2 is a schematic side elevational view showing the manufacturing mold of the optical lens of the present invention. Fig. 3 is a partially exploded perspective view showing the mold of the present invention. Figure 4 is a schematic side view showing the operation of the mold of the present invention in the processing step. Fig. 5 is a partial perspective view showing the operation of the mold in the processing step of the present invention. Figure 6 is a partial, perspective, cross-sectional view showing the operation of the mold of the present invention in the processing step. Figure 7 is a side elevational view showing the operation of the mold in the processing step of the present invention. Fig. 8 is a side elevational view, partly in elevation, of the mold for manufacturing the mold in the processing step. Figure 9 is a side elevational view, partly in cross section, of the operation of the mold of the present invention in the processing step. Figure 10 is a side elevational view, partly in elevation, of a partial enlarged operation of the mold of the present invention in the processing step. Figure 11 is a schematic side view showing the operation of the mold of the present invention in the molding step. Figure 12 is a side elevational view showing a partially enlarged operation of the mold for molding in the molding step of the present invention. Figure 13 is a schematic view showing the partial operation of the mold in the molding step of the present invention.
22‧‧‧下模仁 22‧‧‧下模仁
23‧‧‧下模穴 23‧‧‧下模穴
231‧‧‧下弧凸面 231‧‧‧ lower arc convex
232‧‧‧弧形長槽 232‧‧‧ curved long groove
24‧‧‧穿孔 24‧‧‧Perforation
25‧‧‧澆入口 25‧‧‧ pouring entrance
32‧‧‧上模仁 32‧‧‧上模仁
33‧‧‧上模穴 33‧‧‧上模穴
331‧‧‧上弧凸面 331‧‧‧Upper arc convex
34‧‧‧澆入口 34‧‧‧ pouring entrance
Claims (10)
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TW104136126A TWI608931B (en) | 2015-11-03 | 2015-11-03 | Optical lens manufacturing method, manufacturing die and product thereof |
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TW104136126A TWI608931B (en) | 2015-11-03 | 2015-11-03 | Optical lens manufacturing method, manufacturing die and product thereof |
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TW201716222A true TW201716222A (en) | 2017-05-16 |
TWI608931B TWI608931B (en) | 2017-12-21 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI786070B (en) * | 2017-11-10 | 2022-12-11 | 揚明光學股份有限公司 | Mold for fabricating glass molding lens and fabrication method of glass molding lens |
TWI822430B (en) * | 2017-11-10 | 2023-11-11 | 揚明光學股份有限公司 | Mold for fabricating glass molding lens |
Family Cites Families (4)
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TW200927443A (en) * | 2007-12-26 | 2009-07-01 | Hon Hai Prec Ind Co Ltd | Mold |
JP5753652B2 (en) * | 2009-10-28 | 2015-07-22 | Hoya株式会社 | Plastic lens manufacturing method and injection compression molding apparatus |
JP5883989B2 (en) * | 2013-03-26 | 2016-03-15 | 富士フイルム株式会社 | Mold |
TWM516502U (en) * | 2015-11-03 | 2016-02-01 | Best Prec Ind Co Ltd | Optical lens and manufacturing mold thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI786070B (en) * | 2017-11-10 | 2022-12-11 | 揚明光學股份有限公司 | Mold for fabricating glass molding lens and fabrication method of glass molding lens |
TWI822430B (en) * | 2017-11-10 | 2023-11-11 | 揚明光學股份有限公司 | Mold for fabricating glass molding lens |
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