TW201709284A - Diffusion agent composition - Google Patents

Diffusion agent composition Download PDF

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TW201709284A
TW201709284A TW105109232A TW105109232A TW201709284A TW 201709284 A TW201709284 A TW 201709284A TW 105109232 A TW105109232 A TW 105109232A TW 105109232 A TW105109232 A TW 105109232A TW 201709284 A TW201709284 A TW 201709284A
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agent composition
diffusing agent
semiconductor substrate
diffusion
diffusing
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TW105109232A
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Yoshihiro Sawada
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Tokyo Ohka Kogyo Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

A diffusion agent composition that, even when coated on a semiconductor substrate in a nano-scale thickness, allows an impurity diffusion component to be well diffused into the semiconductor substrate. The diffusion agent composition includes an impurity diffusion component and a silicon compound represented by R4-nSi(NCO)n in which R represents a hydrocarbon group and n is an integer of 3 or 4, the silicon compound is capable of being hydrolyzed to produce a silanol group, and the water content of the diffusion agent composition is not more than 0.05% by mass.

Description

擴散劑組成物 Diffusion agent composition

本發明係關於包含雜質擴散成分、與預定構造之水解性矽烷化合物的擴散劑組成物。 The present invention relates to a diffusing agent composition comprising an impurity-diffusing component and a hydrolyzable decane compound having a predetermined structure.

使用在電晶體、二極管、太陽能電池等之半導體元件之半導體基板係使磷或硼等之雜質擴散成分擴散於半導體基板來製得。 It is produced by diffusing an impurity diffusion component such as phosphorus or boron onto a semiconductor substrate using a semiconductor substrate of a semiconductor element such as a transistor, a diode, or a solar cell.

作為如此之半導體基板的製造方法,已知有例如將包含如有機磷化合物之雜質擴散成分、與增黏用聚合物、與有機溶劑、與水之擴散劑組成物塗佈於半導體基板上後,於超過1000℃之溫度,例如進行如10小時之長時間加熱,使雜質擴散成分擴散於半導體基板之方法(參照專利文獻1)。 As a method for producing such a semiconductor substrate, for example, after an impurity diffusion component containing an organic phosphorus compound, a thickening polymer, an organic solvent, and a water diffusing agent composition are applied onto a semiconductor substrate, At a temperature of more than 1000 ° C, for example, a method in which the impurity diffusion component is diffused on the semiconductor substrate by heating for 10 hours is used (see Patent Document 1).

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

〔專利文獻1〕日本特開2005-347306號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2005-347306

半導體基板係於其表面具有3次元之立體構造。作為3次元之立體構造,例如可列舉如具備複數源極之鰭片、與複數汲極之鰭片、與相對於該等之鰭片垂直之閘極,用以形成被稱為Fin-FET之多閘極元件之立體構造般之奈米級的3次元構造。 The semiconductor substrate has a three-dimensional three-dimensional structure on its surface. Examples of the three-dimensional three-dimensional structure include a fin having a plurality of source electrodes, a fin having a plurality of drain electrodes, and a gate perpendicular to the fins for forming a Fin-FET. A three-dimensional structure of a nano-scale like a three-dimensional structure of a multi-gate element.

此情況下,為了從擴散劑組成物之塗佈膜使雜質擴散成分均勻擴散於半導體基板表面,期望即使於立體構造之凹部之側壁的表面等亦形成均勻膜厚之塗佈膜。因此,將擴散劑組成物以奈米級之膜厚均勻塗佈於基板的全表面,且從形成之薄的塗佈膜使雜質擴散成分良好擴散為必要。 In this case, in order to uniformly diffuse the impurity-diffusing component from the surface of the semiconductor substrate from the coating film of the diffusing agent composition, it is desirable to form a coating film having a uniform film thickness even on the surface of the side wall of the concave portion of the three-dimensional structure. Therefore, it is necessary to uniformly apply the diffusing agent composition to the entire surface of the substrate at a film thickness of a nanometer order, and to diffuse the impurity diffusion component well from the formed thin coating film.

惟,如專利文獻1所揭示,於包含增黏用聚合物之擴散劑組成物,將擴散劑組成物以奈米級之膜厚均勻塗佈於半導體基板的表面有困難。 However, as disclosed in Patent Document 1, it is difficult to uniformly apply a diffusing agent composition to a surface of a semiconductor substrate at a film thickness of a nanometer in a diffusing agent composition containing a tackifying polymer.

又,使用專利文獻1所揭示之擴散劑組成物時,即使可較薄塗佈擴散劑組成物於半導體基板表面,視擴散劑組成物的組成有難以使雜質擴散成分良好擴散的情況。 Moreover, when the diffusing agent composition disclosed in Patent Document 1 is used, even if the diffusing agent composition can be applied thinly on the surface of the semiconductor substrate, it is difficult to make the impurity diffusing component diffuse well due to the composition of the diffusing agent composition.

本發明係鑑於上述之課題而完成者,以提供一種即使於以奈米級的膜厚將擴散劑組成物塗佈於半導體基板上的情況,亦可使雜質擴散成分良好擴散於半導體基板中之擴散劑組成物作為目的。 The present invention has been made in view of the above problems, and it is possible to provide a method in which a diffusing agent composition is applied to a semiconductor substrate at a film thickness of a nanometer, and the impurity diffusing component can be diffused in the semiconductor substrate. The diffusing agent composition serves as an object.

本發明者們發現,藉由於擴散劑組成物含有 雜質擴散成分(A)、與具有異氰酸酯基之預定構造之Si化合物(B),將擴散劑組成物之水分含量定為0.05質量%以下,可解決上述之課題,而終至完成本發明。 The present inventors have discovered that by using a diffusing agent composition The impurity-diffusing component (A) and the Si compound (B) having a predetermined structure of an isocyanate group have a water content of the diffusing agent composition of 0.05% by mass or less, and the above problems can be solved, and the present invention has been completed.

具體而言,本發明係關於對半導體基板之雜質擴散所使用之擴散劑組成物,其特徵為包含雜質擴散成分(A)、與下式(1)表示之Si化合物(B),該Si化合物(B)係可藉由水解來生成矽醇基,R4-nSi(NCO)n...(1) Specifically, the present invention relates to a diffusing agent composition for diffusing impurities of a semiconductor substrate, characterized by comprising an impurity diffusing component (A) and a Si compound (B) represented by the following formula (1), the Si compound (B) can be hydrolyzed to form a sterol group, R 4-n Si(NCO) n . . . (1)

(式(1)中,R為烴基,n為3或4之整數),擴散劑組成物中之水分含量為0.05質量%以下。 (In the formula (1), R is a hydrocarbon group, n is an integer of 3 or 4), and the moisture content in the diffusing agent composition is 0.05% by mass or less.

根據本發明,可提供一種即使於以奈米級的膜厚將擴散劑組成物塗佈於半導體基板上的情況,亦可使雜質擴散成分良好擴散於半導體基板中之擴散劑組成物。 According to the present invention, it is possible to provide a diffusing agent composition in which the impurity-diffusing component is well diffused in the semiconductor substrate even when the diffusing agent composition is applied to the semiconductor substrate in a film thickness of a nanometer.

≪擴散劑組成物≫ ≪Diffusion agent composition≫

擴散劑組成物係包含雜質擴散成分(A)、與可藉由水解生成矽醇基之Si化合物(B)。在本說明書亦將可生成矽醇基之Si化合物(B)記為水解性矽烷化合物(B)。以下針對擴散劑組成物包含之必須或任意之成分、與擴散劑組成物的調製方法進行說明。 The diffusing agent composition contains an impurity diffusing component (A) and a Si compound (B) which can be hydrolyzed to form a sterol group. In the present specification, the Si compound (B) which can form a sterol group is also referred to as a hydrolyzable decane compound (B). Hereinafter, a method of preparing a diffusing agent composition, a necessary or optional component, and a method of preparing a diffusing agent composition will be described.

〔雜質擴散成分(A)〕 [impurity diffusion component (A)]

雜質擴散成分(A)若為自以往便使用在對半導體基板之摻雜的成分,則並未特別限定,可為n型摻雜劑,亦可為p型摻雜劑。作為n型摻雜劑,可列舉磷、砷、及銻等之單質、以及包含此等之元素之化合物。作為p型摻雜劑,可列舉硼、鎵、銦、及鋁等之單質、以及包含此等之元素之化合物。 The impurity-diffusing component (A) is not particularly limited as long as it is used for doping a semiconductor substrate, and may be an n-type dopant or a p-type dopant. Examples of the n-type dopant include a simple substance such as phosphorus, arsenic, and antimony, and a compound containing these elements. Examples of the p-type dopant include a simple substance such as boron, gallium, indium, and aluminum, and a compound containing these elements.

作為雜質擴散成分(A),由於取得的容易性或操作容易,較佳為磷化合物、硼化合物、或砷化合物。作為較佳之磷化合物,可列舉磷酸、亞磷酸、二亞磷酸、聚磷酸、及五氧化二磷、或亞磷酸酯類、磷酸酯類、亞磷酸參(三烷基矽烷基)、及磷酸參(三烷基矽烷基)等。作為較佳之硼化合物,可列舉硼酸、偏硼酸、亞硼酸、過硼酸、次硼酸、及三氧化二硼、或硼酸三烷酯。作為較佳之砷化合物,可列舉砷酸、及砷酸三烷酯。 The impurity-diffusing component (A) is preferably a phosphorus compound, a boron compound, or an arsenic compound because of ease of availability or ease of handling. Preferred examples of the phosphorus compound include phosphoric acid, phosphorous acid, diphosphoric acid, polyphosphoric acid, and phosphorus pentoxide or phosphites, phosphates, phosphite (trialkyldecyl), and phosphoric acid. (trialkyldecylalkyl) and the like. Preferred examples of the boron compound include boric acid, metaboric acid, borous acid, perboric acid, hypoboric acid, and boron trioxide or trialkyl borate. Preferred examples of the arsenic compound include arsenic acid and trialkyl arsenate.

作為磷化合物,較佳為亞磷酸酯類、磷酸酯類、亞磷酸參(三烷基矽烷基)、及磷酸參(三烷基矽烷基),其中,較佳為磷酸三甲酯、磷酸三乙酯、亞磷酸三甲酯、亞磷酸三乙酯、磷酸參(三甲氧基矽烷基)、及亞磷酸參(三甲氧基矽烷基),更佳為磷酸三甲酯、亞磷酸三甲酯、及磷酸參(三甲基矽烷基),特佳為磷酸三甲酯。 The phosphorus compound is preferably a phosphite, a phosphate, a phosphite (trialkylsulfanyl), or a phosphoric acid (trialkylsulfanyl), of which trimethyl phosphate and phosphoric acid are preferred. Ethyl ester, trimethyl phosphite, triethyl phosphite, phosphite (trimethoxydecyl), and phosphite (trimethoxydecyl), more preferably trimethyl phosphate, trimethyl phosphite And phosphite (trimethyl decyl), particularly preferably trimethyl phosphate.

作為硼化合物,較佳為三甲基硼、三乙基 硼、硼酸三甲酯、及三乙基硼酸酯。 As the boron compound, trimethylboron or triethyl is preferred. Boron, trimethyl borate, and triethyl borate.

作為砷化合物,較佳為砷酸、三乙氧基砷、及三-n-丁氧基砷。 As the arsenic compound, arsenic acid, triethoxy arsenic, and tri-n-butoxy arsenic are preferable.

擴散劑組成物中之雜質擴散成分(A)的含量並未特別限定。擴散劑組成物中之雜質擴散成分(A)的含量較佳為雜質擴散成分(A)中所包含之磷、砷、銻、硼、鎵、銦、及鋁等之半導體基板中發揮作為摻雜劑之作用之元素的量(莫耳)成為水解性矽烷化合物(B)所包含之Si的莫耳數之0.01~5倍的量,更佳為成為0.05~3倍的量。 The content of the impurity-diffusing component (A) in the diffusing agent composition is not particularly limited. The content of the impurity-diffusing component (A) in the diffusing agent composition is preferably used as a doping in a semiconductor substrate such as phosphorus, arsenic, antimony, boron, gallium, indium, or aluminum contained in the impurity-diffusing component (A). The amount of the element (mol) which is a function of the agent is 0.01 to 5 times the number of moles of Si contained in the hydrolyzable decane compound (B), and more preferably 0.05 to 3 times.

〔水解性矽烷化合物(B)〕 [hydrolyzable decane compound (B)]

擴散劑組成物係含有水解性矽烷化合物(B)。水解性矽烷化合物(B)係下式(1)表示之化合物,R4-nSi(NCO)n...(1) The diffusing agent composition contains a hydrolyzable decane compound (B). The hydrolyzable decane compound (B) is a compound represented by the following formula (1), R 4-n Si(NCO) n . . . (1)

(式(1)中,R為烴基,n為3或4之整數)。 (In the formula (1), R is a hydrocarbon group, and n is an integer of 3 or 4).

因此,將本案之擴散劑組成物塗佈於半導體基板形成薄膜時,水解性矽烷化合物主要藉由塗佈環境之環境中的水分進行水解縮合,而於塗佈膜內形成矽氧化物系的極薄之膜。 Therefore, when the diffusing agent composition of the present invention is applied to a semiconductor substrate to form a thin film, the hydrolyzable decane compound is mainly hydrolyzed and condensed by moisture in the environment of the coating environment to form a cerium oxide-based electrode in the coating film. Thin film.

作為式(1)中之R之烴基,於不阻礙本發明之目的的範圍並未特別限定。作為R,較佳為碳原子數1~12之脂肪族烴基、碳原子數1~12之芳香族烴基、碳原子數1~12之芳烷基。 The hydrocarbon group of R in the formula (1) is not particularly limited insofar as it does not inhibit the object of the present invention. R is preferably an aliphatic hydrocarbon group having 1 to 12 carbon atoms, an aromatic hydrocarbon group having 1 to 12 carbon atoms, or an aralkyl group having 1 to 12 carbon atoms.

作為碳原子數1~12之脂肪族烴基的適合之例,可列舉甲基、乙基、n-丙基、異丙基、n-丁基、sec-丁基、異丁基、tert-丁基、n-戊基、異戊基、新戊基、環戊基、n-己基、環己基、n-庚基、n-環庚基、n-辛基、n-環辛基、n-壬基、n-癸基、n-十一烷基、及n-十二烷基。 Suitable examples of the aliphatic hydrocarbon group having 1 to 12 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, an isobutyl group, and a tert-butyl group. Base, n-pentyl, isopentyl, neopentyl, cyclopentyl, n-hexyl, cyclohexyl, n-heptyl, n-cycloheptyl, n-octyl, n-cyclooctyl, n- Anthracenyl, n-fluorenyl, n-undecyl, and n-dodecyl.

作為碳原子數1~12之芳香族烴基的適合之例,可列舉苯基、2-甲基苯基、3-甲基苯基、4-甲基苯基、2-乙基苯基、3-乙基苯基、4-乙基苯基、α-萘基、β-萘基、及聯苯基。 Suitable examples of the aromatic hydrocarbon group having 1 to 12 carbon atoms include a phenyl group, a 2-methylphenyl group, a 3-methylphenyl group, a 4-methylphenyl group, a 2-ethylphenyl group, and 3 Ethylphenyl, 4-ethylphenyl, α-naphthyl, β-naphthyl, and biphenyl.

作為碳原子數1~12之芳烷基的適合之例,可列舉苄基、苯乙基、α-萘基甲基、β-萘基甲基、2-α-萘基乙基、及2-β-萘基乙基。 Suitable examples of the aralkyl group having 1 to 12 carbon atoms include a benzyl group, a phenethyl group, an α-naphthylmethyl group, a β-naphthylmethyl group, a 2-α-naphthylethyl group, and 2 -β-naphthylethyl.

以上說明之烴基當中,較佳為甲基、乙基,更佳為甲基。 Among the hydrocarbon groups described above, a methyl group or an ethyl group is preferred, and a methyl group is more preferred.

式(1)表示之水解性矽烷化合物(B)當中,較佳為四異氰酸酯矽烷、甲基三異氰酸酯矽烷、及乙基三異氰酸酯矽烷,更佳為四異氰酸酯矽烷。 Among the hydrolyzable decane compounds (B) represented by the formula (1), tetraisocyanate decane, methyl triisocyanate decane, and ethyl triisocyanate decane are preferable, and tetraisocyanate decane is more preferable.

擴散劑組成物中之水解性矽烷化合物(B)的含量係作為Si之濃度,較佳為0.001~3.0質量%,更佳為0.01~1.0質量%。擴散劑組成物藉由以如此之濃度含有水解性矽烷化合物(B),使來自利用擴散劑組成物形成之較薄之塗佈膜的雜質擴散成分(A)之外部擴散良好地抑制,可使雜質擴散成分良好擴散於半導體基板。 The content of the hydrolyzable decane compound (B) in the diffusing agent composition is preferably 0.001 to 3.0% by mass, and more preferably 0.01 to 1.0% by mass, based on the concentration of Si. By containing the hydrolyzable decane compound (B) at such a concentration, the diffusing agent composition can suppress the external diffusion of the impurity-diffusing component (A) from the thin coating film formed using the diffusing agent composition, and can be suppressed. The impurity diffusion component is well diffused on the semiconductor substrate.

〔有機溶劑(S)〕 [Organic Solvent (S)]

擴散劑組成物通常以可形成薄膜之塗佈膜的方式,包含有機溶劑(S)作為溶劑。有機溶劑(S)的種類,於不阻礙本發明的目的的範圍並未特別限定。 The diffusing agent composition usually contains an organic solvent (S) as a solvent in a manner of forming a coating film of a film. The type of the organic solvent (S) is not particularly limited insofar as it does not inhibit the object of the present invention.

又,擴散劑組成物由於包含水解性矽烷化合物(B),故實質上以不包含水較佳。所謂擴散劑組成物中實質上不包含水,係指擴散劑組成物未含有使水解性矽烷化合物(B)水解至阻礙本發明之目的程度的量之水。 Further, since the diffusing agent composition contains the hydrolyzable decane compound (B), it is preferable to contain no water substantially. The diffusing agent composition does not substantially contain water, and means that the diffusing agent composition does not contain water which hydrolyzes the hydrolyzable decane compound (B) to such an extent that the object of the present invention is inhibited.

作為有機溶劑(S)之具體例,可列舉二甲基亞碸等之亞碸類;二甲基碸、二乙基碸、雙(2-羥乙基)碸、四亞甲基碸等之碸類;N,N-二甲基甲醯胺、N-甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基乙醯胺、N,N-二乙基乙醯胺等之醯胺類;N-甲基-2-吡咯烷酮、N-乙基-2-吡咯烷酮、N-丙基-2-吡咯烷酮、N-羥甲基-2-吡咯烷酮、N-羥乙基-2-吡咯烷酮等之內醯胺類;1,3-二甲基-2-咪唑啉酮、1,3-二乙基-2-咪唑啉酮、1,3-二異丙基-2-咪唑啉酮等之咪唑啉酮類;乙二醇二甲醚、乙二醇二乙醚、二乙二醇二甲醚、二乙二醇甲基乙基醚、二乙二醇二乙醚、三乙二醇二甲醚等之(聚)伸烷基二醇二烷基醚類;乙二醇單甲醚乙酸酯、乙二醇單乙醚乙酸酯、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯等之(聚)伸烷基二醇烷基醚乙酸酯類;四氫呋喃等之其他醚類;甲基乙基酮、環己酮、2-庚酮、3-庚酮等之酮類;2-羥基丙酸甲酯、2-羥基丙酸乙酯、乳酸乙酯 乙酸酯等之乳酸烷酯類;3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙氧基乙酸乙酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基丙酸酯、乙酸乙酯、乙酸-n-丙酯、乙酸-i-丙酯、乙酸-n-丁酯、乙酸-i-丁酯、蟻酸-n-戊酯、乙酸-i-戊酯、丙酸-n-丁酯、丁酸乙酯、丁酸-n-丙酯、丁酸-i-丙酯、丁酸-n-丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸-n-丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧丁酸乙酯等之其他酯類;β-丙內酯、γ-丁內酯、δ-戊內酯等之內酯類;n-己烷、n-庚烷、n-辛烷、n-壬烷、甲基辛烷、n-癸烷、n-十一烷、n-十二烷、2,2,4,6,6-五甲基庚烷、2,2,4,4,6,8,8-七甲基壬烷、環已烷、甲基環已烷等之直鏈狀、分支鏈狀、或環狀之烴類;苯、甲苯、萘、1,3,5-三甲基苯等之芳香族烴類;p-薄荷烷、二苯基薄荷烷、檸檬烯、松油烯、莰烷、降莰烷、蒎烷等之萜烯類等。此等之有機溶劑可單獨或混合2種以上使用。 Specific examples of the organic solvent (S) include an anthracene such as dimethyl hydrazine; dimethyl hydrazine, diethyl hydrazine, bis(2-hydroxyethyl) fluorene, tetramethylene hydrazine or the like. Terpenes; N,N-dimethylformamide, N-methylformamide, N,N-dimethylacetamide, N-methylacetamide, N,N-diethylacetamidine Amines such as amines; N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-propyl-2-pyrrolidone, N-hydroxymethyl-2-pyrrolidone, N-hydroxyethyl- Indoleamines such as 2-pyrrolidone; 1,3-dimethyl-2-imidazolidinone, 1,3-diethyl-2-imidazolidinone, 1,3-diisopropyl-2-imidazole Imidazolinones such as ketones; ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, triethylene glycol (poly)alkylene glycol dialkyl ethers such as glyceryl ether; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monomethyl ether acetate, (poly)alkylene glycol alkyl ether acetates such as diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, etc.; tetrahydrofuran and the like Other ethers; methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone and other ketones; methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, ethyl lactate An alkyl lactate such as acetate; methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, Ethyl ethoxyacetate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutylpropionate, Ethyl acetate, n-propyl acetate, -i-propyl acetate, n-butyl acetate, -i-butyl acetate, n-amyl formate, i-amyl acetate, propionate-n -butyl ester, ethyl butyrate, n-propyl butyrate, -i-propyl butyrate, n-butyl butyrate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate , other esters such as ethyl acetate, ethyl acetate, ethyl 2-oxybutyrate; lactones such as β-propiolactone, γ-butyrolactone, and δ-valerolactone; -hexane, n-heptane, n-octane, n-decane, methyloctane, n-decane, n-undecane, n-dodecane, 2,2,4,6,6 - linear, branched, or cyclic, pentamethylheptane, 2,2,4,4,6,8,8-heptamethylnonane, cyclohexane, methylcyclohexane, etc. Hydrocarbons; aromatic hydrocarbons such as benzene, toluene, naphthalene, 1,3,5-trimethylbenzene; p-menthane, diphenyl Dutch alkoxy, limonene, terpinene, bornane, norbornane, pinane etc. terpenes. These organic solvents may be used alone or in combination of two or more.

擴散劑組成物由於包含水解性矽烷化合物(B),有機溶劑(S)係較佳使用不具有與水解性矽烷化合物(B)反應之官能基者。尤其是水解性矽烷化合物(B)具有異氰酸酯基的情況,以使用不具有與水解性矽烷化合物(B)反應之官能基的有機溶劑(S)較佳。 The diffusing agent composition contains a hydrolyzable decane compound (B), and the organic solvent (S) is preferably one which does not have a functional group which reacts with the hydrolyzable decane compound (B). In particular, in the case where the hydrolyzable decane compound (B) has an isocyanate group, it is preferred to use an organic solvent (S) which does not have a functional group reactive with the hydrolyzable decane compound (B).

於與水解性矽烷化合物(B)反應之官能基,包含直接與可藉由水解生成羥基之基反應之官能基、與和藉由水解所產生之羥基(矽醇基)反應之官能基的雙方。 作為與水解性矽烷化合物(B)反應之官能基,例如可列舉羥基、羧基、胺基、鹵素原子等。 The functional group reactive with the hydrolyzable decane compound (B) includes both a functional group directly reactive with a group capable of undergoing hydrolysis to form a hydroxyl group, and a functional group reactive with a hydroxyl group (sterol group) produced by hydrolysis. . Examples of the functional group reactive with the hydrolyzable decane compound (B) include a hydroxyl group, a carboxyl group, an amine group, and a halogen atom.

作為不具有與水解性矽烷化合物(B)反應之官能基的有機溶劑之適合之例,可列舉上述之有機溶劑(S)之具體例當中,作為單醚類、鏈狀二醚類、環狀二醚類、酮類、酯類、不具有活性氫原子之醯胺系溶劑、亞碸類、可包含鹵素之脂肪族烴系溶劑、及芳香族烴系溶劑之具體例所列舉之有機溶劑。 A suitable example of the organic solvent which does not have a functional group which reacts with the hydrolyzable decane compound (B) is a monoether, a chain diether, and a ring in the specific example of the above-mentioned organic solvent (S). An organic solvent exemplified as a specific example of a diether, a ketone, an ester, a guanamine solvent having no active hydrogen atom, an anthraquinone, an aliphatic hydrocarbon solvent which can contain a halogen, and an aromatic hydrocarbon solvent.

〔其他成分〕 [Other ingredients]

擴散劑組成物於不阻礙本發明之目的的範圍,可包含界面活性劑、消泡劑、pH調整劑、黏度調整劑等之各種添加劑。又,擴散劑組成物以改良塗佈性、或製膜性為目的可包含黏結劑樹脂。作為黏結劑樹脂可使用各種樹脂,較佳為丙烯酸樹脂。 The diffusing agent composition may include various additives such as a surfactant, an antifoaming agent, a pH adjuster, and a viscosity adjusting agent insofar as it does not inhibit the object of the present invention. Further, the diffusing agent composition may contain a binder resin for the purpose of improving coatability or film forming properties. As the binder resin, various resins can be used, and an acrylic resin is preferable.

〔擴散劑組成物的調製方法〕 [Modulation method of diffusing agent composition]

擴散劑組成物可藉由混合上述之必須或任意之成分而成為均勻之溶液來調製。於擴散劑組成物的調製時,雜質擴散成分(A)、或水解性矽烷化合物(B)可作為預先溶解於有機溶劑(S)之溶液使用。擴散劑組成物如有必要,亦可藉由所期望之開口徑的過濾器進行過濾。藉由該過濾處理去除不溶性之雜質。 The diffusing agent composition can be prepared by mixing the above-mentioned necessary or optional components into a homogeneous solution. In the preparation of the diffusing agent composition, the impurity-diffusing component (A) or the hydrolyzable decane compound (B) can be used as a solution previously dissolved in the organic solvent (S). The diffusing agent composition can also be filtered by a desired opening diameter filter if necessary. The insoluble impurities are removed by the filtration treatment.

又,如前述,擴散劑組成物實質上不包含 水。具體而言,擴散劑組成物的水分含量為0.05質量%以下,較佳為0.015質量%以下。擴散劑組成物的水分含量減低至如此之範圍的情況下,容易使雜質擴散成分(A)特別良好擴散於半導體基板中。 Also, as described above, the diffusing agent composition does not substantially contain water. Specifically, the moisture content of the diffusing agent composition is 0.05% by mass or less, preferably 0.015% by mass or less. When the moisture content of the diffusing agent composition is reduced to such a range, the impurity-diffusing component (A) is easily diffused particularly well in the semiconductor substrate.

擴散劑組成物中之水分含量可藉由卡爾費休法測定。 The moisture content of the diffusing agent composition can be determined by the Karl Fischer method.

又,擴散劑組成物中之水分量的測定係擴散劑組成物中之有機溶劑(S)的組成比率為99%以上的情況,可藉由測定有機溶劑(S)的水分量代用。 Further, the measurement of the moisture content in the diffusing agent composition is a case where the composition ratio of the organic solvent (S) in the diffusing agent composition is 99% or more, and the amount of water in the organic solvent (S) can be measured by substitution.

尚,有機溶劑(S)中之水分量為0.045~0.055質量%的情況,較佳為不代用有機溶劑(S)的水分量,而測定擴散劑組成物中之水分量。 When the amount of water in the organic solvent (S) is from 0.045 to 0.055% by mass, it is preferred to measure the amount of water in the diffusing agent composition without substituting the amount of water of the organic solvent (S).

使擴散劑組成物的水分含量減低的方法並未特別限定。作為使水分含量減低的方法,可列舉使用分子篩、硫酸酐鎂、及硫酸酐鈉等之脫水劑之方法、或蒸餾法。使水分含量減低之處理可對於調製之擴散劑組成物進行,亦可對於有機溶劑(S)、或雜質擴散成分(A)或水解性矽烷化合物(B)的有機溶劑(S)溶液進行。 The method of reducing the moisture content of the diffusing agent composition is not particularly limited. As a method of reducing the water content, a method using a dehydrating agent such as a molecular sieve, magnesium sulfate anhydride, or sodium thiocyanate, or a distillation method can be mentioned. The treatment for reducing the moisture content may be carried out on the prepared diffusing agent composition, or in the organic solvent (S) or the organic solvent (S) solution of the impurity diffusing component (A) or the hydrolyzable decane compound (B).

≪半導體基板的製造方法≫ ≪Method of manufacturing semiconductor substrate≫

以下,針對使用上述之擴散劑組成物之半導體基板的製造方法進行說明。 Hereinafter, a method of manufacturing a semiconductor substrate using the above-described diffusing agent composition will be described.

作為半導體基板之適合的製造方法,可列舉包含塗佈擴散劑組成物於半導體基板上形成30nm以下膜 厚之塗佈膜之塗佈步驟、與使擴散劑組成物中之雜質擴散成分(A)擴散於半導體基板之擴散步驟之方法。以下,針對塗佈步驟、與擴散步驟進行說明。 As a suitable manufacturing method of a semiconductor substrate, a film containing a coating diffusing agent composition on a semiconductor substrate to form a film of 30 nm or less is exemplified. A coating step of a thick coating film and a diffusion step of diffusing the impurity diffusion component (A) in the diffusing agent composition onto the semiconductor substrate. Hereinafter, the coating step and the diffusion step will be described.

<塗佈步驟> <Coating step>

作為半導體基板,並未特別限制可使用自以往作為使雜質擴散成分擴散之對象所使用之各種基板。作為半導體基板,通常情況使用矽基板。 The semiconductor substrate is not particularly limited to use various substrates which have been conventionally used as targets for diffusing impurity diffusion components. As the semiconductor substrate, a germanium substrate is usually used.

半導體基板可於塗佈擴散劑組成物的面上具有立體構造。根據本發明,半導體基板於即使於其表面具有如此之立體構造,尤其是具備奈米級之微小圖型之立體構造的情況,藉由將令以上說明之擴散劑組成物以成為30nm以下之膜厚的方式進行塗佈所形成之較薄之塗佈膜形成於半導體基板上,可使雜質擴散成分對於半導體基板良好且均勻擴散。 The semiconductor substrate can have a three-dimensional structure on the surface on which the diffusing agent composition is applied. According to the present invention, the semiconductor substrate has a three-dimensional structure on its surface, in particular, a three-dimensional structure having a nano-scale micro-pattern, and the diffusing agent composition described above is made to have a film thickness of 30 nm or less. The thin coating film formed by the coating is formed on the semiconductor substrate, and the impurity diffusion component can be uniformly and uniformly diffused to the semiconductor substrate.

圖型的形狀雖並未特別限定,但通常情況下,可列舉剖面的形狀為矩形之直線狀或曲線狀之線或溝、或去除圓柱或角柱而形成之孔形狀。 Although the shape of the pattern is not particularly limited, in general, the shape of the cross section is a rectangular straight line or a curved line or groove, or a hole shape formed by removing a column or a corner column.

半導體基板作為立體構造,於其表面具備平行之複數的線重複配置之圖型的情況下,作為線間之寬度,可適用60nm以下、40nm以下、或20nm以下的寬度。作為線的高度,可適用30nm以上、50nm以上、或100nm以上的高度。 When the semiconductor substrate has a three-dimensional structure and has a pattern in which a plurality of parallel lines are repeatedly arranged, a width of 60 nm or less, 40 nm or less, or 20 nm or less can be applied as the width between the lines. As the height of the wire, a height of 30 nm or more, 50 nm or more, or 100 nm or more can be applied.

擴散劑組成物係以使用擴散劑組成物所形成之塗佈膜的膜厚成為30nm以下,較佳為成為0.2~10nm的方式塗佈於半導體基板上。塗佈擴散劑組成物之方法,只要是可形成所期望膜厚之塗佈膜並未特別限定。作為擴散劑組成物之塗佈方法,較佳為旋塗法、噴墨法、及噴霧法。尚,塗佈膜的膜厚係使用橢偏儀測定之5點以上之膜厚的平均值。 The diffusing agent composition is applied to the semiconductor substrate so that the thickness of the coating film formed using the diffusing agent composition is 30 nm or less, preferably 0.2 to 10 nm. The method of applying the diffusing agent composition is not particularly limited as long as it is a coating film capable of forming a desired film thickness. As a coating method of a diffusing agent composition, a spin coating method, an inkjet method, and a spray method are preferable. Further, the film thickness of the coating film is an average value of film thicknesses of 5 or more points measured by an ellipsometer.

塗佈膜的膜厚係因應半導體基板的形狀、或任意所設定之雜質擴散成分(A)之擴散程度,適當設定為30nm以下之任意膜厚。 The film thickness of the coating film is appropriately set to any film thickness of 30 nm or less depending on the shape of the semiconductor substrate or the diffusion degree of the impurity diffusion component (A) which is arbitrarily set.

將擴散劑組成物塗佈於半導體基板表面後,再將半導體基板的表面藉由有機溶劑清洗亦佳。藉由於塗佈膜之形成後清洗半導體基板的表面,可使塗佈膜的膜厚更為均勻。尤其是半導體基板於其表面具有立體構造的情況下,於立體構造的底部(段差部分)塗佈膜的膜厚易變厚。惟,藉由於塗佈膜之形成後清洗半導體基板的表面,可均勻化塗佈膜的膜厚。 After the diffusing agent composition is applied onto the surface of the semiconductor substrate, the surface of the semiconductor substrate is preferably washed with an organic solvent. The film thickness of the coating film can be made more uniform by cleaning the surface of the semiconductor substrate after the formation of the coating film. In particular, in the case where the semiconductor substrate has a three-dimensional structure on the surface thereof, the film thickness of the coating film at the bottom portion (segment portion) of the three-dimensional structure is likely to be thick. However, the film thickness of the coating film can be made uniform by cleaning the surface of the semiconductor substrate after the formation of the coating film.

作為清洗所使用之有機溶劑,可使用擴散劑組成物可含有之前述有機溶劑。 As the organic solvent used for the cleaning, the aforementioned organic solvent which the diffusing agent composition can contain can be used.

≪擴散步驟≫ ≪Diffusion step≫

於擴散步驟,使利用擴散劑組成物在半導體基板上所形成之較薄的塗佈膜中之雜質擴散成分(A)擴散於半導體基板。使雜質擴散成分(A)擴散於半導體基板之方 法,若為藉由加熱從由擴散劑組成物所構成之塗佈膜使得擴散成分(A)擴散之方法,則並未特別限定。 In the diffusion step, the impurity diffusion component (A) in the thin coating film formed on the semiconductor substrate by the diffusing agent composition is diffused to the semiconductor substrate. Dispersing the impurity diffusion component (A) on the semiconductor substrate The method is a method of diffusing the diffusion component (A) by heating a coating film composed of a diffusing agent composition, and is not particularly limited.

作為通常的方法,可列舉將具備由擴散劑組成物所構成之塗佈膜的半導體基板於電爐等之加熱爐中進行加熱之方法。此時,加熱條件只要是至所期望程度擴散雜質擴散成分,則並未特別限定。 A method of heating a semiconductor substrate including a coating film composed of a diffusing agent composition in a heating furnace such as an electric furnace is exemplified. At this time, the heating conditions are not particularly limited as long as the impurity diffusion component is diffused to a desired extent.

通常,於氧化性氣體的環境下燒成去除塗佈膜中之有機物後,再於惰性氣體的環境下加熱半導體基板,使雜質擴散成分擴散於半導體基板中。 Usually, after the organic substance in the coating film is removed by firing in an oxidizing gas atmosphere, the semiconductor substrate is heated in an inert gas atmosphere to diffuse the impurity diffusion component into the semiconductor substrate.

燒成有機物時之加熱較佳為在300~1000℃,更佳為在400~800℃左右的溫度下,較佳為進行1~120分鐘,更佳為5~60分鐘。 The heating at the time of firing the organic substance is preferably from 300 to 1000 ° C, more preferably from about 400 to 800 ° C, more preferably from 1 to 120 minutes, more preferably from 5 to 60 minutes.

使雜質擴散成分擴散時之加熱較佳為在800~1400℃,更佳為在800~1200℃的溫度下,較佳為進行1~120分鐘,更佳為5~60分鐘。 The heating for diffusing the impurity-diffusing component is preferably from 800 to 1400 ° C, more preferably from 800 to 1200 ° C, more preferably from 1 to 120 minutes, more preferably from 5 to 60 minutes.

又,使雜質擴散成分(A)擴散於半導體基板時之加熱可藉由由燈退火法、雷射退火法、及微波照射法所構成之群組中所選出之一種以上的方法進行。 Further, the heating when the impurity-diffusing component (A) is diffused on the semiconductor substrate can be carried out by one or more methods selected from the group consisting of a lamp annealing method, a laser annealing method, and a microwave irradiation method.

作為燈退火法,可列舉快速熱退火法、或閃光燈退火法。 As the lamp annealing method, a rapid thermal annealing method or a flash lamp annealing method can be cited.

所謂快速熱退火法,係指將塗佈擴散劑組成物之半導體基板的表面藉由燈加熱以較高之昇溫速度使其昇溫至預定之擴散溫度,其次,短時間保持預定之擴散溫度後,快速冷卻半導體基板的表面的方法。 The rapid thermal annealing method refers to heating the surface of a semiconductor substrate coated with a diffusing agent composition to a predetermined diffusion temperature by heating at a high temperature by a lamp, and secondly, maintaining a predetermined diffusion temperature for a short period of time. A method of rapidly cooling the surface of a semiconductor substrate.

所謂閃光燈退火法,係指使用氙氣閃光燈等照射閃光於半導體基板的表面,僅將塗佈擴散劑組成物之半導體基板的表面以短時間使其昇溫至預定之擴散溫度之熱處理方法。 The flash lamp annealing method is a heat treatment method in which a surface of a semiconductor substrate on which a diffusing agent composition is applied is heated to a predetermined diffusion temperature in a short time by irradiating a surface of a semiconductor substrate with a xenon flash lamp or the like.

所謂雷射退火法,係指藉由照射各種雷射於半導體基板的表面,僅將塗佈擴散劑組成物之半導體基板的表面以極短時間使其昇溫至預定之擴散溫度之熱處理方法。 The laser annealing method refers to a heat treatment method in which only the surface of the semiconductor substrate on which the diffusing agent composition is applied is heated to a predetermined diffusion temperature in a very short time by irradiating various laser beams on the surface of the semiconductor substrate.

所謂微波照射法,係指藉由照射微波於半導體基板的表面,僅將塗佈擴散劑組成物之半導體基板的表面以極短時間使其昇溫至預定之擴散溫度之熱處理方法。 The microwave irradiation method refers to a heat treatment method in which only the surface of the semiconductor substrate on which the diffusing agent composition is applied is heated to a predetermined diffusion temperature in a very short time by irradiating microwaves on the surface of the semiconductor substrate.

使用燈退火法、雷射退火法、及微波照射法等的情況下,使雜質擴散成分擴散時之擴散溫度較佳為600~1400℃,更佳為800~1200℃。基板表面的溫度達到擴散溫度後,可將該擴散溫度保持所期望之時間。保持預先決定之擴散溫度的時間,於雜質擴散成分良好擴散的範圍越短越好。 When a lamp annealing method, a laser annealing method, a microwave irradiation method, or the like is used, the diffusion temperature when the impurity diffusion component is diffused is preferably 600 to 1400 ° C, more preferably 800 to 1200 ° C. After the temperature of the surface of the substrate reaches the diffusion temperature, the diffusion temperature can be maintained for a desired period of time. The time for maintaining the predetermined diffusion temperature is as short as possible in the range in which the impurity diffusion component is well diffused.

在擴散步驟,使基板表面昇溫至所期望之擴散溫度時之昇溫速度較佳為25℃/秒以上,於雜質擴散成分良好擴散的範圍以盡可能高較佳。 In the diffusion step, the temperature increase rate when the substrate surface is heated to a desired diffusion temperature is preferably 25 ° C /sec or more, and is preferably as high as possible in the range in which the impurity diffusion component is well diffused.

又,對於使用由有關本發明之方法所製造之半導體基板而形成之半導體元件,視該構造,有必須在半導體基板表面較淺的區域以高濃度使雜質擴散成分擴散的情況。 Further, in the case of using the semiconductor element formed by the semiconductor substrate produced by the method of the present invention, it is necessary to diffuse the impurity diffusion component at a high concentration in a region where the surface of the semiconductor substrate is shallow.

此情況下,在上述之雜質擴散方法,較佳為採用使基板表面急速昇溫至預定之擴散溫度後,再急速冷卻半導體基板表面之溫度分佈。藉由如此之溫度分佈之加熱處理稱為尖峰退火。 In this case, in the above-described impurity diffusion method, it is preferable to rapidly cool the surface of the substrate to a predetermined diffusion temperature, and then rapidly cool the temperature distribution on the surface of the semiconductor substrate. The heat treatment by such a temperature distribution is called spike annealing.

在尖峰退火,於預定之擴散溫度的保持時間較佳為1秒以下。又,擴散溫度較佳為950~1050℃。藉由由如此之擴散溫度及保持時間進行尖峰退火,在半導體基板表面較淺的區域,易以高濃度使雜質擴散成分擴散。 In the peak annealing, the holding time at the predetermined diffusion temperature is preferably 1 second or shorter. Further, the diffusion temperature is preferably 950 to 1050 °C. By performing peak annealing by such a diffusion temperature and a holding time, it is easy to diffuse the impurity diffusion component at a high concentration in a region where the surface of the semiconductor substrate is shallow.

在尖峰退火,於預定之擴散溫度的保持時間較佳為1秒以下。又,擴散溫度較佳為950~1050℃。藉由由如此之擴散溫度及保持時間進行尖峰退火,在半導體基板表面較淺的區域,易以高濃度使雜質擴散成分擴散。 In the peak annealing, the holding time at the predetermined diffusion temperature is preferably 1 second or shorter. Further, the diffusion temperature is preferably 950 to 1050 °C. By performing peak annealing by such a diffusion temperature and a holding time, it is easy to diffuse the impurity diffusion component at a high concentration in a region where the surface of the semiconductor substrate is shallow.

如以上說明於使用本發明之擴散劑組成物的情況下,即使於以奈米級的膜厚塗佈擴散劑組成物於半導體基板上的情況,亦可使雜質擴散成分良好擴散於半導體基板中。 As described above, when the diffusing agent composition of the present invention is used, even when the diffusing agent composition is coated on the semiconductor substrate with a film thickness of a nanometer order, the impurity diffusing component can be well diffused in the semiconductor substrate. .

得到上述效果之理由雖然並不清楚,但認為是如以下之理由。 Although the reason for obtaining the above effects is not clear, it is considered to be the following reasons.

將本發明之擴散劑組成物塗佈於半導體基板時,於基板表面,水解性矽烷化合物(B)藉由環境中之水分進行水解縮合,於半導體基板表面形成擴散劑組成物的膜。水解性矽烷化合物(B)由於水解縮合的反應速度快速,與塗佈環境中之些微水分進行反應,雖可藉由於基板塗佈時進行反應而形成極薄之膜,但另一方面,亦與組成物中之 水分進行反應,有於塗佈前已部分性進行水解縮聚的情況。惟,本發明之擴散劑組成物係擴散劑組成物中之水分為上限值以下的情況,於擴散劑組成物之溶液中抑制水解縮聚於最低限度,可形成均勻且極薄之塗佈膜。其結果認為可良好擴散雜質擴散成分(A)於半導體基板。 When the diffusing agent composition of the present invention is applied to a semiconductor substrate, the hydrolyzable decane compound (B) is hydrolyzed and condensed on the surface of the substrate by moisture in the environment to form a film of the diffusing agent composition on the surface of the semiconductor substrate. The hydrolyzable decane compound (B) has a rapid reaction rate by hydrolysis and condensation, and reacts with some micro moisture in the coating environment, and can form an extremely thin film by performing a reaction at the time of coating the substrate, but on the other hand, In the composition The reaction is carried out with moisture, and it is partially hydrolyzed and polycondensed before coating. However, in the case where the water content of the diffusing agent composition of the present invention is less than or equal to the upper limit, the hydrolysis and polycondensation is suppressed to a minimum in the solution of the diffusing agent composition, and a uniform and extremely thin coating film can be formed. . As a result, it is considered that the impurity diffusion component (A) can be well diffused on the semiconductor substrate.

〔實施例〕 [Examples]

以下,雖藉由實施例進一步具體說明本發明,但本發明並非被限定於以下之實施例。 Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to the following examples.

〔實施例1~4、以及比較例1及2〕 [Examples 1 to 4, and Comparative Examples 1 and 2]

使用以下之材料作為擴散劑組成物之成分。作為雜質擴散成分(A),使用三-n-丁氧基砷(濃度4質量%之乙酸-n-丁酯溶液)。作為水解性矽烷化合物(B),使用四異氰酸酯矽烷。作為有機溶劑(S),使用乙酸-n-丁酯。 The following materials were used as components of the diffusing agent composition. As the impurity-diffusing component (A), tri-n-butoxyarsenic (a concentration of 4% by mass of an acetic acid-n-butyl ester solution) was used. As the hydrolyzable decane compound (B), tetraisocyanate decane is used. As the organic solvent (S), n-butyl acetate was used.

將上述之雜質擴散成分(A)、與水解性矽烷化合物(B)、與有機溶劑(S)以固形分濃度0.6質量%、As/Si之元素比率成為0.5的方式均勻混合後,以孔徑0.2μm之過濾器進行過濾,而得到擴散劑組成物。 The impurity diffusion component (A), the hydrolyzable decane compound (B), and the organic solvent (S) are uniformly mixed so that the solid content concentration is 0.6% by mass and the element ratio of As/Si is 0.5, and the pore diameter is 0.2. The filter of μm was filtered to obtain a diffusing agent composition.

擴散劑組成物之含有水分量藉由將混合前之有機溶劑(S)使用分子篩進行脫水來調整,而得到實施例1~4、以及比較例1及2之擴散劑組成物。 The water content of the diffusing agent composition was adjusted by dehydrating the organic solvent (S) before mixing using a molecular sieve, and the diffusing agent compositions of Examples 1 to 4 and Comparative Examples 1 and 2 were obtained.

使用旋轉塗佈機塗佈上述之擴散劑組成物,於具備平坦表面之矽基板(4英寸、P型)的表面形成膜 厚4.5nm之塗佈膜。 The above-described diffusing agent composition was applied by a spin coater to form a film on the surface of a tantalum substrate (4 inches, P type) having a flat surface. A coating film having a thickness of 4.5 nm.

塗佈膜之形成後依以下之方法,進行雜質擴散成分之擴散處理。 After the formation of the coating film, diffusion treatment of the impurity diffusion component is performed by the following method.

首先,於熱板上烘烤塗佈膜。其次,使用ULVAC公司製之快速熱退火裝置(MILA-3000、燈退火裝置),在流量1L/m之氮環境下以昇溫速度10℃/秒之條件進行加熱,再以擴散溫度1000℃、保持時間1分鐘之條件進行擴散。擴散結束後,將半導體基板急速冷卻至室溫。 First, the coated film was baked on a hot plate. Next, using a rapid thermal annealing device (MILA-3000, lamp annealing device) manufactured by ULVAC, heating at a temperature increase rate of 10 ° C / sec under a nitrogen flow rate of 1 L / m, and maintaining at a diffusion temperature of 1000 ° C Diffusion was carried out under conditions of 1 minute. After the diffusion is completed, the semiconductor substrate is rapidly cooled to room temperature.

擴散處理後使用薄片電阻測定器(Napson RG-200PV)由四探針法求得P型矽基板之實施雜質擴散成分的擴散處理的面之薄片電阻值。將測定之薄片電阻值記於表1。從測定之薄片電阻值根據以下之基準,判定雜質擴散成分之擴散狀況。 After the diffusion treatment, the sheet resistance value of the surface on which the diffusion treatment of the impurity diffusion component of the P-type tantalum substrate was carried out was determined by a four-probe method using a sheet resistance measuring device (Napson RG-200PV). The measured sheet resistance values are shown in Table 1. From the measured sheet resistance value, the diffusion state of the impurity diffusion component was determined based on the following criteria.

◎:薄片電阻值為500ohm/sq.以下。 ◎: The sheet resistance value was 500 ohm/sq. or less.

○:薄片電阻值超過500ohm/sq.,且為1,000ohm/sq.以下。 ○: The sheet resistance value exceeded 500 ohm/sq., and was 1,000 ohm/sq. or less.

△:薄片電阻值超過1,000ohm/sq.,且為1,300ohm/sq.以下。 △: The sheet resistance value exceeded 1,000 ohm/sq., and was 1,300 ohm/sq. or less.

×:薄片電阻值超過1,300ohm/sq.。 ×: The sheet resistance value exceeded 1,300 ohm/sq.

從表1瞭解到,使用含水量超過0.05質量%之比較例1及2之擴散劑組成物的情況,擴散處理後之半導體基板的薄片電阻值高,且雜質擴散成分無法良好擴散。 As is apparent from Table 1, when the diffusing agent compositions of Comparative Examples 1 and 2 having a water content of more than 0.05% by mass were used, the sheet resistance of the semiconductor substrate after the diffusion treatment was high, and the impurity-diffusing component could not be well diffused.

另外,從實施例1~4瞭解到,擴散劑組成物的含水量為0.05質量%以下,尤其是為0.015質量%以下的情況,半導體基板的薄片電阻值顯著降低,雜質擴散成分良好擴散。 In addition, it is understood from Examples 1 to 4 that when the water content of the diffusing agent composition is 0.05% by mass or less, and particularly, it is 0.015% by mass or less, the sheet resistance value of the semiconductor substrate is remarkably lowered, and the impurity diffusing component is well diffused.

〔實施例5~7〕 [Examples 5 to 7]

使用以下之材料作為擴散劑組成物之成分。作為雜質擴散成分(A),使用三-n-丁氧基砷(濃度4質量%之乙酸-n-丁酯溶液)。作為水解性矽烷化合物(B),使用四異氰酸酯矽烷。作為有機溶劑(S),使用乙酸-n-丁酯。 The following materials were used as components of the diffusing agent composition. As the impurity-diffusing component (A), tri-n-butoxyarsenic (a concentration of 4% by mass of an acetic acid-n-butyl ester solution) was used. As the hydrolyzable decane compound (B), tetraisocyanate decane is used. As the organic solvent (S), n-butyl acetate was used.

將上述之雜質擴散成分(A)、與水解性矽烷化合物(B)、與有機溶劑(S)以固形分濃度0.40質量 %、As/Si之元素比率成為0.77的方式均勻混合後,以孔徑0.2μm之過濾器進行過濾,而得到擴散劑組成物。 The above impurity diffusion component (A), the hydrolyzable decane compound (B), and the organic solvent (S) have a solid concentration of 0.40 mass. After the element ratio of % and As/Si was 0.77, the mixture was uniformly mixed, and then filtered with a filter having a pore size of 0.2 μm to obtain a diffusing agent composition.

擴散劑組成物之含有水分量藉由將混合前之有機溶劑(S)使用分子篩進行脫水來調整,而得到實施例5~7之擴散劑組成物。 The water content of the diffusing agent composition was adjusted by dehydrating the organic solvent (S) before mixing using molecular sieves to obtain the diffusing agent compositions of Examples 5 to 7.

使用旋轉塗佈機塗佈上述之擴散劑組成物,於具備平坦表面之矽基板(4英寸、P型)的表面,形成表2所記載之膜厚的塗佈膜。 The above-described diffusing agent composition was applied by a spin coater to form a coating film of the film thickness shown in Table 2 on the surface of a tantalum substrate (4 inches, P type) having a flat surface.

塗佈膜之形成後依以下之方法,進行雜質擴散成分之擴散處理。 After the formation of the coating film, diffusion treatment of the impurity diffusion component is performed by the following method.

首先,於熱板上烘烤塗佈膜。其次,使用ULVAC公司製之快速熱退火裝置(MILA-3000、燈退火裝置),在流量1L/m之氮環境下以昇溫速度10℃/秒之條件進行加熱,再以擴散溫度1000℃、保持時間7秒之條件進行擴散。擴散結束後,將半導體基板急速冷卻至室溫。 First, the coated film was baked on a hot plate. Next, using a rapid thermal annealing device (MILA-3000, lamp annealing device) manufactured by ULVAC, heating at a temperature increase rate of 10 ° C / sec under a nitrogen flow rate of 1 L / m, and maintaining at a diffusion temperature of 1000 ° C The condition is spread under the condition of 7 seconds. After the diffusion is completed, the semiconductor substrate is rapidly cooled to room temperature.

擴散處理後使用薄片電阻測定器(Napson RG-200PV)由四探針法求得P型矽基板之實施雜質擴散成分的擴散處理的面之薄片電阻值。將測定之薄片電阻值記於表2。從測定之薄片電阻值根據以下之基準,判定雜質擴散成分之擴散狀況。 After the diffusion treatment, the sheet resistance value of the surface on which the diffusion treatment of the impurity diffusion component of the P-type tantalum substrate was carried out was determined by a four-probe method using a sheet resistance measuring device (Napson RG-200PV). The measured sheet resistance values are shown in Table 2. From the measured sheet resistance value, the diffusion state of the impurity diffusion component was determined based on the following criteria.

◎:薄片電阻值為500ohm/sq.以下。 ◎: The sheet resistance value was 500 ohm/sq. or less.

○:薄片電阻值超過500ohm/sq.,且為1,000ohm/sq.以下。 ○: The sheet resistance value exceeded 500 ohm/sq., and was 1,000 ohm/sq. or less.

△:薄片電阻值超過1,000ohm/sq.,且為1,300ohm/sq. 以下。 △: The sheet resistance value exceeds 1,000 ohm/sq., and is 1,300 ohm/sq. the following.

×:薄片電阻值超過1,300ohm/sq.。 ×: The sheet resistance value exceeded 1,300 ohm/sq.

由以上之結果瞭解到,包含四異氰酸酯矽烷之擴散劑組成物的水分含量為0.05質量%以下的情況下,於擴散處理溫度之保持時間即使從在實施例1~4之60秒縮短至7秒,雜質擴散成分亦能良好擴散。 From the above results, when the moisture content of the diffusing agent composition containing tetraisocyanate decane is 0.05% by mass or less, the holding time at the diffusion treatment temperature is shortened from 60 seconds to 7 seconds in Examples 1 to 4 The impurity diffusion component can also diffuse well.

〔實施例8及9〕 [Examples 8 and 9]

使用以下之材料作為擴散劑組成物之成分。作為雜質擴散成分(A),使用硼酸三甲酯。作為水解性矽烷化合物(B),使用四異氰酸酯矽烷。作為有機溶劑(S),使用乙酸-n-丁酯。 The following materials were used as components of the diffusing agent composition. As the impurity diffusion component (A), trimethyl borate is used. As the hydrolyzable decane compound (B), tetraisocyanate decane is used. As the organic solvent (S), n-butyl acetate was used.

將上述之雜質擴散成分(A)、與水解性矽烷化合物(B)、與有機溶劑(S)以固形分濃度1.42質量%、B/Si之元素比率成為1.95的方式均勻混合後,以孔徑0.2μm之過濾器進行過濾,而得到擴散劑組成物。 The above-mentioned impurity-diffusing component (A), the hydrolyzable decane compound (B), and the organic solvent (S) were uniformly mixed so that the solid content concentration was 1.42% by mass and the element ratio of B/Si was 1.95, and the pore diameter was 0.2. The filter of μm was filtered to obtain a diffusing agent composition.

擴散劑組成物之含有水分量藉由將混合前之有機溶劑(S)使用分子篩進行脫水來調整,而得到實施例8及9 之擴散劑組成物。 The moisture content of the diffusing agent composition was adjusted by dehydrating the organic solvent (S) before mixing using a molecular sieve to obtain Examples 8 and 9. A diffuser composition.

使用旋轉塗佈機塗佈上述之擴散劑組成物,於具備平坦表面之矽基板(4英寸、N型)的表面後,以與用在擴散劑組成物者相同之經脫水之n-丁醇進行清洗,而形成膜厚10.8nm的塗佈膜。 The above-mentioned diffusing agent composition was applied by a spin coater to the same dehydrated n-butanol as that used in the diffusing agent composition after the surface of the tantalum substrate (4 inches, N type) having a flat surface. Cleaning was carried out to form a coating film having a film thickness of 10.8 nm.

塗佈膜之形成後依以下之方法,進行雜質擴散成分之擴散處理。 After the formation of the coating film, diffusion treatment of the impurity diffusion component is performed by the following method.

首先,於熱板上烘烤塗佈膜。其次,使用ULVAC公司製之快速熱退火裝置(MILA-3000、燈退火裝置),在流量1L/m之氮環境下以昇溫速度25℃/秒之條件進行加熱,再於擴散溫度1100℃或1200℃、以表3所記載之保持時間進行擴散。擴散結束後,將半導體基板急速冷卻至室溫。 First, the coated film was baked on a hot plate. Next, using a rapid thermal annealing device (MILA-3000, lamp annealing device) manufactured by ULVAC, heating at a temperature rise rate of 25 ° C / sec under a nitrogen flow rate of 1 L / m, and then at a diffusion temperature of 1100 ° C or 1200 °C, and the diffusion time as shown in Table 3 was carried out. After the diffusion is completed, the semiconductor substrate is rapidly cooled to room temperature.

擴散處理後使用薄片電阻測定器(Napson RG-200PV)由四探針法求得矽基板之實施雜質擴散成分的擴散處理的面之薄片電阻值,同時確認是否產生從N型至P型的反轉。 After the diffusion treatment, the sheet resistance value of the surface on which the diffusion treatment of the impurity diffusion component was carried out on the tantalum substrate was obtained by a four-probe method using a sheet resistance measuring device (Napson RG-200PV), and it was confirmed whether or not an inverse from the N type to the P type was generated. turn.

其結果,於1100℃之擴散處理及於1200℃之擴散處理皆產生從N型至P型的反轉。將擴散處理後之薄片電阻值記於表3。 As a result, the diffusion treatment at 1100 ° C and the diffusion treatment at 1200 ° C all produced an inversion from N type to P type. The sheet resistance values after the diffusion treatment are shown in Table 3.

由以上之結果瞭解到,即使於雜質擴散成分為硼化合物的情況下,包含四異氰酸酯矽烷之擴散劑組成物的水分含量為0.05質量%以下的情況下,雜質擴散成分亦能良好擴散。 From the above results, even when the impurity-diffusing component is a boron compound, when the water content of the diffusing agent composition containing tetraisocyanate decane is 0.05% by mass or less, the impurity-diffusing component can be favorably diffused.

〔實施例10~12〕 [Examples 10 to 12]

使用以下之材料作為擴散劑組成物之成分。作為雜質擴散成分(A),使用亞磷酸參(三甲基矽烷基)。作為水解性矽烷化合物(B),使用甲基三異氰酸酯矽烷。作為有機溶劑(S),使用乙酸-n-丁酯。 The following materials were used as components of the diffusing agent composition. As the impurity-diffusing component (A), a phosphite (trimethylsulfanyl group) is used. As the hydrolyzable decane compound (B), methyl triisocyanate decane is used. As the organic solvent (S), n-butyl acetate was used.

將上述之雜質擴散成分(A)、與水解性矽烷化合物(B)、與有機溶劑(S)以固形分濃度0.43質量%、P/Si之元素比率成為0.45的方式均勻混合後,以孔徑0.2μm之過濾器進行過濾,而得到擴散劑組成物。 The impurity diffusion component (A), the hydrolyzable decane compound (B), and the organic solvent (S) are uniformly mixed so that the solid content concentration is 0.43 mass% and the element ratio of P/Si is 0.45, and the pore diameter is 0.2. The filter of μm was filtered to obtain a diffusing agent composition.

擴散劑組成物之含有水分量藉由將混合前之有機溶劑(S)使用分子篩進行脫水來調整,而得到實施例10~12之擴散劑組成物。 The water content of the diffusing agent composition was adjusted by dehydrating the organic solvent (S) before mixing using molecular sieves to obtain the diffusing agent compositions of Examples 10 to 12.

使用旋轉塗佈機塗佈上述之擴散劑組成物,於具備平坦表面之矽基板(4英寸、P型)的表面後,以 與用在擴散劑組成物者相同之經脫水之n-丁醇進行清洗,而形成表4所記載之膜厚的塗佈膜。 The above-mentioned diffusing agent composition was applied using a spin coater on a surface of a tantalum substrate (4 inches, P type) having a flat surface, The coating film having the film thickness described in Table 4 was formed by washing with dehydrated n-butanol which was the same as that of the diffusing agent composition.

塗佈膜之形成後依以下之方法,進行雜質擴散成分之擴散處理。 After the formation of the coating film, diffusion treatment of the impurity diffusion component is performed by the following method.

首先,於熱板上烘烤塗佈膜。其次,使用ULVAC公司製之快速熱退火裝置(MILA-3000、燈退火裝置),在流量1L/m之氮環境下以昇溫速度25℃/秒之條件進行加熱,再於擴散溫度1000℃或1100℃、以表4所記載之保持時間進行擴散。擴散結束後,將半導體基板急速冷卻至室溫。 First, the coated film was baked on a hot plate. Next, using a rapid thermal annealing device (MILA-3000, lamp annealing device) manufactured by ULVAC, heating at a temperature rise rate of 25 ° C / sec under a nitrogen flow rate of 1 L / m, and then at a diffusion temperature of 1000 ° C or 1100 °C, and the diffusion was carried out in the retention time described in Table 4. After the diffusion is completed, the semiconductor substrate is rapidly cooled to room temperature.

擴散處理後使用薄片電阻測定器(Napson RG-200PV)由四探針法求得矽基板之實施雜質擴散成分的擴散處理的面之薄片電阻值,同時確認是否產生從P型至N型的反轉。 After the diffusion treatment, the sheet resistance value of the surface on which the diffusion treatment of the impurity diffusion component was carried out on the tantalum substrate was obtained by a four-probe method using a sheet resistance measuring device (Napson RG-200PV), and it was confirmed whether or not a cross from the P type to the N type was generated. turn.

其結果,於1000℃之擴散處理及於1100℃之擴散處理皆產生從P型至N型的反轉。將擴散處理後之薄片電阻值記於表4。 As a result, the diffusion treatment at 1000 ° C and the diffusion treatment at 1100 ° C all produced an inversion from P type to N type. The sheet resistance values after the diffusion treatment are shown in Table 4.

由以上之結果瞭解到,即使於雜質擴散成分為磷化合物的情況下,包含四異氰酸酯矽烷之擴散劑組成物的水分含量為0.05質量%以下的情況下,雜質擴散成分亦能良好擴散。 From the above results, even when the impurity-diffusing component is a phosphorus compound, when the water content of the diffusing agent composition containing tetraisocyanate decane is 0.05% by mass or less, the impurity-diffusing component can be favorably diffused.

Claims (1)

一種擴散劑組成物,其係對半導體基板之雜質擴散所使用之擴散劑組成物,其特徵為包含雜質擴散成分(A)、與下式(1)表示之Si化合物(B),該Si化合物(B)係可藉由水解來生成矽醇基,R4-nSi(NCO)n...(1)(式(1)中,R為烴基,n為3或4之整數)前述擴散劑組成物中之水分含量為0.05質量%以下。 A diffusing agent composition which is a diffusing agent composition for diffusing impurities of a semiconductor substrate, characterized by comprising an impurity diffusing component (A) and a Si compound (B) represented by the following formula (1), the Si compound (B) can be hydrolyzed to form a sterol group, R 4-n Si(NCO) n . . . (1) (In the formula (1), R is a hydrocarbon group, and n is an integer of 3 or 4) The water content in the diffusing agent composition is 0.05% by mass or less.
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