TW201706116A - Surface finishing method for 3D printed object - Google Patents

Surface finishing method for 3D printed object Download PDF

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Publication number
TW201706116A
TW201706116A TW104126341A TW104126341A TW201706116A TW 201706116 A TW201706116 A TW 201706116A TW 104126341 A TW104126341 A TW 104126341A TW 104126341 A TW104126341 A TW 104126341A TW 201706116 A TW201706116 A TW 201706116A
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Taiwan
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dimensional
treatment method
dimensional printing
article according
surface treatment
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TW104126341A
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Chinese (zh)
Inventor
陳正士
杜正恭
王致凱
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優克材料科技股份有限公司 新竹市東區埔頂路18 號 3 樓之10
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Priority to TW104126341A priority Critical patent/TW201706116A/en
Publication of TW201706116A publication Critical patent/TW201706116A/en

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Abstract

A surface finishing method for 3D printed object including the following steps is provided. A 3D printed object is provided and is arranged on the platform. The 3D printed object is surface finished with a blasting material unit. A blasting material which is blasted onto a first surface of the 3D printed object comprises sand and coloring material, such that the first surface of the 3D printed object is smoothed by the sand to form a second surface and the coloring material is adhered onto the second surface.

Description

三維列印物件的表面處理方法Surface treatment method for three-dimensional printing objects

本發明是有關於一種表面處理方法, 且特別是有關於一種三維列印物件的表面處理方法。The present invention relates to a surface treatment method, and more particularly to a surface treatment method for a three-dimensionally printed article.

近年來, 隨著三維列印技術及其材料應用日趨成熟, 透過三維列印技術製造所得的三維物件在精密度和強度等方面已大幅提升, 故逐漸為製造業界或工業界所採用, 為新一代的前瞻製造技術。In recent years, with the maturity of three-dimensional printing technology and its application, the three-dimensional objects produced by three-dimensional printing technology have been greatly improved in terms of precision and strength, so it is gradually adopted by the manufacturing industry or industry. A generation of forward-looking manufacturing technology.

通常而言,三維列印的製作步驟是先自欲成型物件的三維圖檔擷取出多個二維切層輪廓,再依據各個二維切層輪廓以逐層堆積的方式加工出三維物件。前述透過逐層堆疊累積來建構三維物件的製作方法即稱為積層製造。然而,三維列印物件普遍存在著表面粗糙度不佳的問題,通常需進行表面拋光等後處理程序。Generally, the three-dimensional printing process is to first take out a plurality of two-dimensional slice contours from the three-dimensional image file of the object to be formed, and then process the three-dimensional object layer by layer according to the respective two-dimensional slice contours. The manufacturing method of constructing a three-dimensional object by stacking by layer-by-layer stacking is called laminated manufacturing. However, three-dimensional printing articles generally have a problem of poor surface roughness, and post-processing procedures such as surface polishing are usually required.

本發明提出一種的三維列印物件的表面處理方法,其包括以下步驟。提供三維列印物件於工作平台上。利用噴砂單元對三維列印物件進行表面處理。噴砂單元噴塗於三維列印物的第一表面的噴料包含砂粒及著色料,以使三維列印物的第一表面透過砂粒整平為第二表面,並使著色料附著於該三維列印物的第二表面。The invention provides a surface treatment method for a three-dimensional printing article, which comprises the following steps. Provide 3D printed objects on the work platform. The surface of the three-dimensional printed object is surface treated by a sand blasting unit. The blasting unit sprays the first surface of the three-dimensional printing material with the sand particles and the coloring material, so that the first surface of the three-dimensional printing material is leveled by the sanding material into a second surface, and the coloring material is attached to the three-dimensional printing The second surface of the object.

在本發明的一實施例中,上述的砂粒的重量百分比介於70%至95%之間,且著色料的重量百分比介於5%至30%之間。In an embodiment of the invention, the weight percentage of the sand particles is between 70% and 95%, and the weight percentage of the coloring material is between 5% and 30%.

在本發明的一實施例中,上述的噴砂單元具有噴射方向,且噴射方向與工作平台中用以承載三維列印物件的承載面夾有一夾角。In an embodiment of the invention, the blasting unit has an injection direction, and the injection direction has an angle with the bearing surface of the working platform for carrying the three-dimensional printing object.

在本發明的一實施例中,在透過砂粒整平三維列印物的第一表面時,夾角介於5度至45度之間。In an embodiment of the invention, the angle is between 5 and 45 degrees when the first surface of the three-dimensional print is leveled through the sand.

在本發明的一實施例中,在使著色料附著於三維列印物的第二表面時,夾角介於70度至90度之間。In an embodiment of the invention, the angle of inclusion is between 70 and 90 degrees when the colorant is attached to the second surface of the three-dimensional print.

在本發明的一實施例中,在透過砂粒整平三維列印物的第一表面時的噴射方向與工作平台的承載面所夾的夾角小於在使著色料附著於三維列印物的第二表面時的噴射方向與工作平台的承載面所夾的夾角。In an embodiment of the invention, the angle between the jetting direction when the sandpaper is leveled on the first surface of the three-dimensional print and the bearing surface of the work platform is smaller than the second angle at which the coloring material is attached to the three-dimensional print. The angle between the jet direction of the surface and the bearing surface of the work platform.

在本發明的一實施例中,上述的砂粒的材質包括氧化鋁、氧化矽、氧化鈦或不鏽鋼。In an embodiment of the invention, the material of the sand particles comprises alumina, cerium oxide, titanium oxide or stainless steel.

在本發明的一實施例中,上述的著色料包括壓克力顏料、染劑、染料、色粉、銅粉、鋁粉或錫粉。In an embodiment of the invention, the coloring material comprises an acrylic pigment, a dye, a dye, a toner, a copper powder, an aluminum powder or a tin powder.

在本發明的一實施例中,上述的三維列印物件的表面處理方法更包括利用回收裝置回收噴料及/或自三維列印物的表面移除的材料。In an embodiment of the invention, the surface treatment method of the three-dimensional printed matter further comprises recycling the spray material and/or the material removed from the surface of the three-dimensional print using the recovery device.

在本發明的一實施例中,上述的噴砂單元包括乾式噴砂器或濕式噴砂器。In an embodiment of the invention, the blasting unit comprises a dry blaster or a wet blaster.

基於上述,本發明的三維列印物件的表面處理方法主要是透過噴砂處理來修整三維列印物件的表面。由於噴砂處理時所採用的砂粒混合有著色料,因此在將砂粒噴塗於三維列印物件的表面時,不僅能降低三維列印物件的表面粗糙度,亦能使著色料附著於三維列印物件的表面。Based on the above, the surface treatment method of the three-dimensionally printed article of the present invention is mainly to trim the surface of the three-dimensionally printed article by sand blasting. Since the sand used in the blasting process is mixed with the coloring material, when the sand is sprayed on the surface of the three-dimensional printing object, the surface roughness of the three-dimensional printing object can be reduced, and the coloring material can be attached to the three-dimensional printing object. s surface.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the invention will be apparent from the following description.

在採用前述任一種三維列印製造技術的三維列印成型機台製作三維列印物件10之前,係先自欲成型物件的三維圖檔擷取出多個二維切層輪廓,再依據各個二維切層輪廓以逐層堆積的方式加工出三維列印物件10。如圖1所示,三維列印物件10例如是由多個子層11堆疊而成,且任兩相鄰的子層11之間具有明顯的分界線,使得三維列印物件10中由這些子層11的周面所定義的第一表面10a存在著表面粗糙度不佳的問題。Before the three-dimensional printing object 10 is produced by using the three-dimensional printing and molding machine of any of the foregoing three-dimensional printing manufacturing technologies, a plurality of two-dimensional cutting contours are first extracted from the three-dimensional image file of the object to be formed, and then according to each two-dimensional The sliced profile is machined into a three-dimensionally printed article 10 in a layer-by-layer stack. As shown in FIG. 1, the three-dimensional printed matter 10 is, for example, stacked by a plurality of sub-layers 11, and any two adjacent sub-layers 11 have a clear boundary line between them, so that the three-dimensional printed matter 10 is composed of these sub-layers. The first surface 10a defined by the circumferential surface of 11 has a problem of poor surface roughness.

接著,請參考圖2,利用噴砂單元30對三維列印物件10的第一表面10a進行表面處理。在本實施例中,噴砂單元30可以是乾式噴砂器或濕式噴砂器,其噴塗於三維列印物件10的第一表面10a的噴料31包含砂粒31a及著色料31b。舉例來說,砂粒31a的材質可包括氧化鋁、氧化矽、氧化鈦或不鏽鋼,而著色料31b可包括壓克力顏料、染劑、染料、色粉、銅粉、鋁粉或錫粉。另一方面,砂粒31a佔噴料31的重量百分比約略介於70%至95%之間,而著色料31b佔噴料31的重量百分比約略介於5%至30%之間。值得一提的是,為使三維列印物件10的第一表面10a的粗糙度獲得顯著的改善,噴塗於三維列印物件10的第一表面10a的砂粒31a的型態大多為顆粒狀、珠狀、球狀或不規則狀。Next, referring to FIG. 2, the first surface 10a of the three-dimensional printed object 10 is surface-treated by the blasting unit 30. In the present embodiment, the blasting unit 30 may be a dry blasting machine or a wet blasting machine, and the blasting material 31 sprayed on the first surface 10a of the three-dimensional printing article 10 includes sand particles 31a and coloring material 31b. For example, the material of the sand 31a may include aluminum oxide, cerium oxide, titanium oxide or stainless steel, and the coloring material 31b may include an acrylic pigment, a dye, a dye, a toner, a copper powder, an aluminum powder or a tin powder. On the other hand, the weight percentage of the sand particles 31a to the spray material 31 is approximately between 70% and 95%, and the color material 31b is approximately between 5% and 30% by weight of the spray material 31. It is worth mentioning that in order to obtain a significant improvement in the roughness of the first surface 10a of the three-dimensional print object 10, the pattern of the sand particles 31a sprayed on the first surface 10a of the three-dimensional print object 10 is mostly granular, beads. Shape, globular or irregular.

詳細而言,在使三維列印物10的第一表面10a透過砂粒31a整平為第二表面10b(繪示於圖3)時,需使噴砂單元30的噴射方向D與工作平台20的承載面21夾有第一夾角A1,其中第一夾角A1約略介於5度至45度之間。請同時參考圖2與圖3,在透過砂粒31a將三維列印物10的第一表面10a整平為第二表面10b後,第一表面10a上原有的分界線以及不規則的凹凸(即第一表面10a上非屬於欲成型的部分)被移除,因而能有效地降低三維列印物10的表面粗糙度。也就是說,相較於第一表面10a而言,第二表面10b具有較佳的表面粗糙度。In detail, when the first surface 10a of the three-dimensional print 10 is leveled by the sand 31a to be the second surface 10b (shown in FIG. 3), the spray direction D of the sandblasting unit 30 and the load of the work platform 20 are required. The face 21 is sandwiched by a first angle A1, wherein the first angle A1 is approximately between 5 and 45 degrees. Referring to FIG. 2 and FIG. 3 simultaneously, after the first surface 10a of the three-dimensional print 10 is leveled into the second surface 10b by the sand 31a, the original boundary line on the first surface 10a and irregular irregularities (ie, The portion of the surface 10a that is not intended to be formed is removed, so that the surface roughness of the three-dimensional print 10 can be effectively reduced. That is, the second surface 10b has a better surface roughness than the first surface 10a.

在將第一表面10a整平為第二表面10b後,需使噴砂單元30的噴射方向D與工作平台20的承載面21所夾的夾角自如圖2所示的第一夾角A1調整為如圖3所示的第二夾角A2。在本實施例中,第二夾角A2約略介於70度至90度之間,且例如是大於第一夾角A1。詳細而言,使噴砂單元30的噴射方向D與工作平台20的承載面21夾有第一夾角A1,即以相對低角度來將噴料31噴塗於三維列印物10的第一表面10a上,有助於提高砂粒31a磨平三維列印物10的第一表面10a的效率。另一方面,使噴砂單元30的噴射方向D與工作平台20的承載面21夾有第二夾角A1,即以相對高角度來將噴料31噴塗於三維列印物10的第二表面10b上,會使得噴塗於第二表面10b上的著色料31b受到具有高動能的砂粒31a的衝擊,以確實地附著於三維列印物10的第二表面10b上。換言之,以相對高角度來將噴料31噴塗於三維列印物10的第二表面10b上,有助於提高著色料31b附著於三維列印物10的第二表面10b上的附著力。因此,透過前述製作步驟所得的三維列印物10不僅可具有均勻的表面且帶有噴砂質感,更能於帶有噴砂質感的表面上呈現出所需的色彩。After the first surface 10a is leveled into the second surface 10b, the angle between the injection direction D of the sandblasting unit 30 and the bearing surface 21 of the work platform 20 needs to be adjusted from the first angle A1 as shown in FIG. The second angle A2 shown in 3. In the present embodiment, the second angle A2 is approximately between 70 degrees and 90 degrees, and is, for example, greater than the first angle A1. In detail, the spray direction D of the blasting unit 30 is sandwiched with the bearing surface 21 of the work platform 20 by a first angle A1, that is, the spray material 31 is sprayed onto the first surface 10a of the three-dimensional print 10 at a relatively low angle. It helps to increase the efficiency of the sand 31a to smooth the first surface 10a of the three-dimensional print 10. On the other hand, the ejection direction D of the blasting unit 30 is placed at a second angle A1 with the bearing surface 21 of the work platform 20, that is, the spray 31 is sprayed onto the second surface 10b of the three-dimensional print 10 at a relatively high angle. The coloring material 31b sprayed on the second surface 10b is subjected to impact by the sand particles 31a having high kinetic energy to be surely attached to the second surface 10b of the three-dimensional print material 10. In other words, spraying the spray material 31 onto the second surface 10b of the three-dimensional print 10 at a relatively high angle helps to improve the adhesion of the colorant 31b to the second surface 10b of the three-dimensional print 10. Therefore, the three-dimensional print 10 obtained through the above-described production steps can have not only a uniform surface but also a sandblasted texture, and can exhibit a desired color on a surface having a sandblasted texture.

在本實施例中,噴塗於三維列印物10的表面的噴料31及/或自三維列印物10的表面移除的材料可利用回收裝置40加以回收,其中回收後的噴料31及/或自三維列印物10的表面移除的材料可重新利用,以降低製作成本。In the present embodiment, the spray material 31 sprayed on the surface of the three-dimensional print 10 and/or the material removed from the surface of the three-dimensional print 10 can be recovered by the recovery device 40, wherein the recovered spray material 31 and / or material removed from the surface of the three-dimensional print 10 can be reused to reduce manufacturing costs.

綜上所述,本發明的三維列印物件的表面處理方法主要是透過噴砂處理來修整三維列印物件的表面。由於噴砂處理時所採用的砂粒混合有著色料,因此在將砂粒噴塗於三維列印物件的表面時,不僅能降低三維列印物件的表面粗糙度,亦能使著色料附著於三維列印物件的表面。In summary, the surface treatment method of the three-dimensional printing article of the present invention mainly corrects the surface of the three-dimensional printing object by sand blasting. Since the sand used in the blasting process is mixed with the coloring material, when the sand is sprayed on the surface of the three-dimensional printing object, the surface roughness of the three-dimensional printing object can be reduced, and the coloring material can be attached to the three-dimensional printing object. s surface.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.

10‧‧‧三維列印物件
10a‧‧‧第一表面
10b‧‧‧第二表面
11‧‧‧子層
20‧‧‧工作平台
21‧‧‧承載面
30‧‧‧噴砂單元
31‧‧‧噴料
31a‧‧‧砂粒
31b‧‧‧著色料
40‧‧‧回收裝置
A1‧‧‧第一夾角
A2‧‧‧第二夾角
D‧‧‧噴射方向
10‧‧‧3D printed objects
10a‧‧‧ first surface
10b‧‧‧second surface
11‧‧‧Sublayer
20‧‧‧Working platform
21‧‧‧ bearing surface
30‧‧‧ Sandblasting unit
31‧‧‧Spray
31a‧‧‧ sand
31b‧‧‧Coloring material
40‧‧‧Recycling device
A1‧‧‧ first angle
A2‧‧‧second angle
D‧‧‧jet direction

圖1 至圖3 繪示出本發明一實施例對三維列印物件進行 表面處理的過程。1 to 3 illustrate a process of surface treating a three-dimensionally printed article according to an embodiment of the present invention.

10‧‧‧三維列印物件 10‧‧‧3D printed objects

10b‧‧‧第二表面 10b‧‧‧second surface

20‧‧‧工作平台 20‧‧‧Working platform

21‧‧‧承載面 21‧‧‧ bearing surface

30‧‧‧噴砂單元 30‧‧‧ Sandblasting unit

31‧‧‧噴料 31‧‧‧Spray

31a‧‧‧砂粒 31a‧‧‧ sand

31b‧‧‧著色料 31b‧‧‧Coloring material

40‧‧‧回收裝置 40‧‧‧Recycling device

A2‧‧‧第二夾角 A2‧‧‧second angle

D‧‧‧噴射方向 D‧‧‧jet direction

Claims (10)

一種三維列印物件的表面處理方法,包括: 提供一三維列印物件於一工作平台上;以及 利用一噴砂單元對該三維列印物件進行表面處理,其中該噴砂單元噴塗於該三維列印物的一第一表面的噴料包含砂粒及著色料,以使該三維列印物的該第一表面透過該砂粒整平為一第二表面,並使該著色料附著於該三維列印物的該第二表面。A surface treatment method for a three-dimensional printing object, comprising: providing a three-dimensional printing object on a working platform; and surface treating the three-dimensional printing object by using a sandblasting unit, wherein the sandblasting unit is sprayed on the three-dimensional printing material The first surface of the spray material comprises sand particles and coloring materials, such that the first surface of the three-dimensional print material is flattened into a second surface through the sand particles, and the coloring material is attached to the three-dimensional printed matter. The second surface. 如申請專利範圍第1項所述的三維列印物件的表面處理方法,其中該砂粒的重量百分比介於70%至95%之間,且該著色料的重量百分比介於5%至30%之間。The surface treatment method for a three-dimensionally printed article according to claim 1, wherein the weight percentage of the sand is between 70% and 95%, and the weight percentage of the coloring material is between 5% and 30%. between. 如申請專利範圍第1項所述的三維列印物件的表面處理方法,其中該噴砂單元具有一噴射方向,且該噴射方向與該工作平台中用以承載該三維列印物件的一承載面夾有一夾角。The surface treatment method of the three-dimensional printing article according to claim 1, wherein the blasting unit has a spraying direction, and the spraying direction and a bearing surface of the working platform for carrying the three-dimensional printing object There is an angle. 如申請專利範圍第3項所述的三維列印物件的表面處理方法,其中在透過該砂粒整平該三維列印物的該第一表面時,該夾角介於5度至45度之間。The surface treatment method for a three-dimensionally printed article according to claim 3, wherein the angle is between 5 and 45 degrees when the first surface of the three-dimensional print is flattened through the sand. 如申請專利範圍第3項所述的三維列印物件的表面處理方法,其中在使該著色料附著於該三維列印物的該第二表面時,該夾角介於70度至90度之間。The surface treatment method for a three-dimensionally printed article according to claim 3, wherein when the coloring material is attached to the second surface of the three-dimensional print, the angle is between 70 degrees and 90 degrees. . 如申請專利範圍第1項所述的三維列印物件的表面處理方法,其中在透過該砂粒整平該三維列印物的該第一表面時的該噴射方向與該工作平台的該承載面所夾的夾角小於在使該著色料附著於該三維列印物的該第二表面時的該噴射方向與該工作平台的該承載面所夾的夾角。The surface treatment method for a three-dimensionally printed article according to claim 1, wherein the ejection direction and the bearing surface of the working platform when the first surface of the three-dimensional printing material is leveled through the sand The angle of the clip is smaller than the angle between the jetting direction and the bearing surface of the working platform when the coloring material is attached to the second surface of the three-dimensional printing material. 如申請專利範圍第1項所述的三維列印物件的表面處理方法,其中該砂粒的材質包括氧化鋁、氧化矽、氧化鈦或不鏽鋼。The surface treatment method for a three-dimensionally printed article according to claim 1, wherein the material of the grit comprises alumina, cerium oxide, titanium oxide or stainless steel. 如申請專利範圍第1項所述的三維列印物件的表面處理方法,其中該著色料包括壓克力顏料、染劑、染料、色粉、銅粉、鋁粉或錫粉。The surface treatment method for a three-dimensional printed article according to claim 1, wherein the coloring material comprises an acrylic pigment, a dye, a dye, a toner, a copper powder, an aluminum powder or a tin powder. 如申請專利範圍第1項所述的三維列印物件的表面處理方法,更包括: 利用一回收裝置回收該噴料及/或自該三維列印物的表面移除的材料。The surface treatment method of the three-dimensional printing article according to claim 1, further comprising: recovering the material and/or the material removed from the surface of the three-dimensional printing material by using a recycling device. 如申請專利範圍第1項所述的三維列印物件的表面處理方法,其中該噴砂單元包括乾式噴砂器或濕式噴砂器。The surface treatment method for a three-dimensional printed article according to claim 1, wherein the blasting unit comprises a dry blaster or a wet blaster.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112808932A (en) * 2020-12-28 2021-05-18 无锡惠思特快速制造科技有限公司 Manufacturing method of 3D printing sand mold artwork
US11458591B2 (en) 2017-08-18 2022-10-04 Rolls-Royce Plc Surface modification using abrasive blasting
US11884018B2 (en) 2018-01-31 2024-01-30 Hewlett-Packard Development Company, L.P. Finishing three-dimensional printed parts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11458591B2 (en) 2017-08-18 2022-10-04 Rolls-Royce Plc Surface modification using abrasive blasting
US11884018B2 (en) 2018-01-31 2024-01-30 Hewlett-Packard Development Company, L.P. Finishing three-dimensional printed parts
CN112808932A (en) * 2020-12-28 2021-05-18 无锡惠思特快速制造科技有限公司 Manufacturing method of 3D printing sand mold artwork

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