TW201705319A - Packaging substrate and manufacturing method thereof - Google Patents

Packaging substrate and manufacturing method thereof Download PDF

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TW201705319A
TW201705319A TW104124564A TW104124564A TW201705319A TW 201705319 A TW201705319 A TW 201705319A TW 104124564 A TW104124564 A TW 104124564A TW 104124564 A TW104124564 A TW 104124564A TW 201705319 A TW201705319 A TW 201705319A
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layer
dielectric layer
wire
conductive pillar
dielectric
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TW104124564A
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TWI550745B (en
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許哲瑋
許詩濱
周保宏
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恆勁科技股份有限公司
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Abstract

A packaging substrate includes a first dielectric layer, a first wiring layer, a first conductive pillar layer, a second dielectric layer, a second wiring layer, an electrical pad layer, and a third dielectric layer. The first dielectric layer has a first surface, a second surface opposite to the first surface, plural openings, and a wall surface that faces at least one of the openings. The first wiring layer is located on the first surface and the wall surface. The first wiring layer on an edge of the wall surface adjacent to the second surface extends in a direction away from the wall surface. The first conductive pillar layer is located on the first wiring layer. The second dielectric layer is located on the first surface, the first wiring layer, and in the openings. And, the first conductive pillar layer is exposed from the second dielectric layer. The second wiring layer is located on the exposed first conductive pillar layer and the second dielectric layer. The electrical pad layer is located on the second wiring layer. The third dielectric layer is located on the second dielectric layer and the second wiring layer.

Description

封裝基板及其製作方法 Package substrate and manufacturing method thereof

本發明是有關一種封裝基板與一種封裝基板的製作方法。 The invention relates to a package substrate and a method for fabricating a package substrate.

封裝基板是用來承載積體電路(Integrated Circuit;IC)晶粒,作為載體之用。此外,封裝基板具有內部線路與接點,使封裝基板相對兩側的接點可分別用來電性連接半導體晶粒與印刷電路板(Printed Circuit Board;PCB)。如此一來,半導體晶粒與電路板便可透過封裝基板的內部線路傳輸訊號。隨著半導體製程技術演進,對於半導體晶粒的佈線密度、傳輸速率及訊號干擾等需求均大幅提高,使得封裝基板已廣泛應用於電子產品。舉例來說,封裝基板可用於智慧型手機、平板電腦、網路通訊、筆記型電腦等產品。 The package substrate is used to carry an integrated circuit (IC) die and is used as a carrier. In addition, the package substrate has internal lines and contacts, so that the contacts on opposite sides of the package substrate can be used to electrically connect the semiconductor die and the printed circuit board (PCB), respectively. In this way, the semiconductor die and the circuit board can transmit signals through the internal lines of the package substrate. With the evolution of semiconductor process technology, the demand for wiring density, transmission rate, and signal interference of semiconductor dies has been greatly increased, making package substrates widely used in electronic products. For example, the package substrate can be used for products such as smart phones, tablets, network communications, and notebook computers.

在製作習知的封裝基板時,會先在承載件上形成圖案化的導電層,使導電層具有裸露承載件的開口。接著,在導電層上形成銅柱層,並以介電層覆蓋導電層與開口。如此一來,在去除承載件後,所有的導電層都會裸露,而這些導電層只有一部分會用來電性連接半導體晶粒。當導電層直接與半導 體晶粒的接點結合時,會因結合力不佳容易裂開,使可靠度降低。為了提升封裝基板與半導體晶粒之間的結合力,一般會於導電層鍍上鎳層與金層,但受限於製程能力,鎳層與金層會形成在所有裸露的導電層上,而無法只形成在對應半導體晶粒接點的導電層上,因此會大幅提高封裝基板的成本。 When fabricating a conventional package substrate, a patterned conductive layer is first formed on the carrier such that the conductive layer has an opening of the bare carrier. Next, a copper pillar layer is formed on the conductive layer, and the conductive layer and the opening are covered with a dielectric layer. In this way, after removing the carrier, all the conductive layers are exposed, and only a part of these conductive layers are used to electrically connect the semiconductor die. When the conductive layer is directly and semi-conductive When the joints of the body grains are combined, the bonding force is easily broken and the reliability is lowered. In order to improve the bonding force between the package substrate and the semiconductor die, the nickel layer and the gold layer are generally plated on the conductive layer, but limited by the process capability, the nickel layer and the gold layer are formed on all the exposed conductive layers, and It cannot be formed only on the conductive layer corresponding to the semiconductor die contact, so the cost of the package substrate is greatly increased.

本發明之一技術態樣為一種封裝基板。 One aspect of the present invention is a package substrate.

根據本發明一實施方式,一種封裝基板包含第一介電層、第一導線層、第一導電柱層、第二介電層、第二導線層、電性墊層與第三介電層。第一介電層具有相對的第一表面與第二表面、貫穿第一表面與第二表面的複數個開口、及朝向開口至少其中之一的壁面。第一導線層位於第一表面上與壁面上,且第一導線層在壁面靠近第二表面的邊緣往遠離壁面的方向延伸。第一導電柱層位於在第一表面的第一導線層上。第二介電層位於第一表面上、第一導線層上與開口中,且第一導電柱層從第二介電層裸露。第二導線層位於裸露的第一導電柱層上與第二介電層上。電性墊層位於第二導線層上。第三介電層位於第二介電層與第二導線層上,且電性墊層從第三介電層裸露。 According to an embodiment of the invention, a package substrate includes a first dielectric layer, a first wiring layer, a first conductive pillar layer, a second dielectric layer, a second wiring layer, an electrical underlayer, and a third dielectric layer. The first dielectric layer has opposing first and second surfaces, a plurality of openings extending through the first surface and the second surface, and a wall facing at least one of the openings. The first wire layer is located on the first surface and the wall surface, and the first wire layer extends in a direction away from the wall surface at an edge of the wall surface adjacent to the second surface. The first conductive pillar layer is on the first wire layer on the first surface. The second dielectric layer is on the first surface, on the first wire layer and in the opening, and the first conductive pillar layer is exposed from the second dielectric layer. The second wire layer is on the exposed first conductive pillar layer and the second dielectric layer. The electrical pad is on the second wire layer. The third dielectric layer is on the second dielectric layer and the second conductive layer, and the electrical underlayer is exposed from the third dielectric layer.

本發明之另一技術態樣為一種封裝基板的製作方法。 Another technical aspect of the present invention is a method of fabricating a package substrate.

根據本發明一實施方式,一種封裝基板的製作方法包含下列步驟。形成圖案化的第一介電層於承載件上,使第 一介電層具有複數個開口。形成第一導線層於第一介電層背對承載件的第一表面上與朝向開口至少其中之一的壁面上,及開口至少其中之一中的承載件上。形成第一導電柱層於在第一表面的第一導線層上。形成第二介電層於第一表面上、第一導線層上與開口中,其中第一導電柱層從第二介電層裸露。形成第二導線層於裸露的第一導電柱層上與第二介電層上。形成電性墊層於第二導線層上。形成第三介電層於第二介電層與第二導線層上,其中電性墊層從第三介電層裸露。 According to an embodiment of the invention, a method of fabricating a package substrate comprises the following steps. Forming a patterned first dielectric layer on the carrier to enable A dielectric layer has a plurality of openings. Forming a first wire layer on the first surface of the first dielectric layer facing away from the carrier and on the wall facing at least one of the openings, and on the carrier in at least one of the openings. Forming a first conductive pillar layer on the first wire layer on the first surface. Forming a second dielectric layer on the first surface, on the first wiring layer and the opening, wherein the first conductive pillar layer is exposed from the second dielectric layer. Forming a second wire layer on the exposed first conductive pillar layer and the second dielectric layer. An electrical underlayer is formed on the second wire layer. Forming a third dielectric layer on the second dielectric layer and the second wiring layer, wherein the electrical pad layer is exposed from the third dielectric layer.

在本發明上述實施方式中,具有複數個開口的第一介電層先形成於承載件上,接著第一導線層才形成於第一介電層的第一表面上與朝向開口至少其中之一的壁面上,及開口至少其中之一中的承載件上。如此一來,當承載件移除後,只會有部分的第一導線層會從第一介電層的第二表面裸露。其中,裸露之第一導線層的位置對應半導體晶粒的接點位置。在後續製程中,由於只有對應半導體晶粒接點位置的第一導線層從第一介電層的第二表面裸露,因此鎳層與金層只會鍍在部分的第一導線層上,使本發明之封裝基板能有效節省鎳層與金層的成本。 In the above embodiment of the present invention, the first dielectric layer having the plurality of openings is first formed on the carrier, and then the first wiring layer is formed on the first surface of the first dielectric layer and at least one of the openings On the wall, and on the carrier in at least one of the openings. As a result, when the carrier is removed, only a portion of the first wire layer is exposed from the second surface of the first dielectric layer. Wherein, the position of the exposed first wire layer corresponds to the contact position of the semiconductor die. In the subsequent process, since only the first wire layer corresponding to the position of the semiconductor die contact is exposed from the second surface of the first dielectric layer, the nickel layer and the gold layer are only plated on a portion of the first wire layer, so that The package substrate of the invention can effectively save the cost of the nickel layer and the gold layer.

本發明之一技術態樣為一種封裝基板。 One aspect of the present invention is a package substrate.

根據本發明一實施方式,一種封裝基板包含第一介電層、第一導線層、第一導電柱層、第二介電層、第二導線層、第二導電柱層與第三介電層。第一介電層具有相對的第一表面與第二表面、貫穿第一表面與第二表面的複數個開口、及朝向開口至少其中之一的壁面。第一導線層位於第一表面上與 壁面上,且第一導線層在壁面靠近第二表面的邊緣往遠離壁面的方向延伸。第一導電柱層位於在第一表面的第一導線層上。第二介電層位於第一表面上、第一導線層上與開口中,且第一導電柱層從第二介電層裸露。第二導線層位於裸露的第一導電柱層上與第二介電層上。第二導電柱層位於第二導線層上。第三介電層位於第二介電層與第二導線層上,且第二導電柱層從第三介電層裸露。 According to an embodiment of the invention, a package substrate includes a first dielectric layer, a first wiring layer, a first conductive pillar layer, a second dielectric layer, a second wiring layer, a second conductive pillar layer and a third dielectric layer . The first dielectric layer has opposing first and second surfaces, a plurality of openings extending through the first surface and the second surface, and a wall facing at least one of the openings. The first wire layer is on the first surface On the wall surface, the first wire layer extends in a direction away from the wall surface at an edge of the wall surface adjacent to the second surface. The first conductive pillar layer is on the first wire layer on the first surface. The second dielectric layer is on the first surface, on the first wire layer and in the opening, and the first conductive pillar layer is exposed from the second dielectric layer. The second wire layer is on the exposed first conductive pillar layer and the second dielectric layer. The second conductive pillar layer is on the second wire layer. The third dielectric layer is on the second dielectric layer and the second conductive layer, and the second conductive pillar layer is exposed from the third dielectric layer.

本發明之另一技術態樣為一種封裝基板的製作方法。 Another technical aspect of the present invention is a method of fabricating a package substrate.

根據本發明一實施方式,一種封裝基板的製作方法包含下列步驟。形成圖案化的第一介電層於承載件上,使第一介電層具有複數個開口。形成第一導線層於第一介電層背對承載件的第一表面上與朝向開口至少其中之一的壁面上,及開口至少其中之一中的承載件上。形成第一導電柱層於在第一表面的第一導線層上。形成第二介電層於第一表面上、第一導線層上與開口中,其中第一導電柱層從第二介電層裸露。形成第二導線層於裸露的第一導電柱層上與第二介電層上。形成第二導電柱層於第二導線層上。形成第三介電層於第二介電層與第二導線層上,其中第二導電柱層從第三介電層裸露。 According to an embodiment of the invention, a method of fabricating a package substrate comprises the following steps. Forming a patterned first dielectric layer on the carrier such that the first dielectric layer has a plurality of openings. Forming a first wire layer on the first surface of the first dielectric layer facing away from the carrier and on the wall facing at least one of the openings, and on the carrier in at least one of the openings. Forming a first conductive pillar layer on the first wire layer on the first surface. Forming a second dielectric layer on the first surface, on the first wiring layer and the opening, wherein the first conductive pillar layer is exposed from the second dielectric layer. Forming a second wire layer on the exposed first conductive pillar layer and the second dielectric layer. Forming a second conductive pillar layer on the second wire layer. Forming a third dielectric layer on the second dielectric layer and the second wiring layer, wherein the second conductive pillar layer is exposed from the third dielectric layer.

100‧‧‧封裝基板 100‧‧‧Package substrate

110‧‧‧第一介電層 110‧‧‧First dielectric layer

112‧‧‧第一表面 112‧‧‧ first surface

114‧‧‧第二表面 114‧‧‧ second surface

116‧‧‧開口 116‧‧‧ openings

118‧‧‧壁面 118‧‧‧ wall

120‧‧‧第一導線層 120‧‧‧First wire layer

122‧‧‧第一子部 122‧‧‧ first subsection

124‧‧‧第二子部 124‧‧‧Second subsection

126‧‧‧第三子部 126‧‧‧ Third subsection

130‧‧‧第一導電柱層 130‧‧‧First conductive column

140‧‧‧第二介電層 140‧‧‧Second dielectric layer

150‧‧‧第二導線層 150‧‧‧Second wire layer

160‧‧‧電性墊層(第二導電柱層) 160‧‧‧Electrical mat (second conductive column)

162‧‧‧導電結構 162‧‧‧Electrical structure

170‧‧‧第三介電層 170‧‧‧ Third dielectric layer

180‧‧‧承載件 180‧‧‧Carrier

182‧‧‧鏤空區 182‧‧‧ hollow area

200‧‧‧電子裝置 200‧‧‧Electronic devices

210‧‧‧半導體晶粒 210‧‧‧Semiconductor grains

212‧‧‧接點 212‧‧‧Contacts

214‧‧‧鎳層 214‧‧‧ Nickel layer

216‧‧‧金層 216‧‧‧ gold layer

230‧‧‧電路板 230‧‧‧ boards

D‧‧‧方向 D‧‧‧ Direction

L-L‧‧‧線段 L-L‧‧‧ line segment

S1~S7‧‧‧步驟 S1~S7‧‧‧ steps

第1圖繪示根據本發明一實施方式之封裝基板的剖面圖。 1 is a cross-sectional view showing a package substrate according to an embodiment of the present invention.

第2圖繪示第1圖之封裝基板應用於電子裝置中的剖面圖。 FIG. 2 is a cross-sectional view showing the package substrate of FIG. 1 applied to an electronic device.

第3圖繪示根據本發明一實施方式之封裝基板的製作方法的流程圖。 FIG. 3 is a flow chart showing a method of fabricating a package substrate according to an embodiment of the present invention.

第4圖繪示根據本發明一實施方式之承載件與第一介電層的剖面圖。 4 is a cross-sectional view of a carrier and a first dielectric layer in accordance with an embodiment of the present invention.

第5圖繪示第4圖之第一介電層上形成第一導線層後的剖面圖。 FIG. 5 is a cross-sectional view showing the first wiring layer formed on the first dielectric layer of FIG. 4.

第6圖繪示第5圖之第一導線層上形成第一導電柱層後的剖面圖。 FIG. 6 is a cross-sectional view showing the first conductive pillar layer formed on the first wire layer of FIG. 5.

第7圖繪示第6圖之第一介電層與第一導線層上形成第二介電層後的剖面圖。 FIG. 7 is a cross-sectional view showing the first dielectric layer of FIG. 6 and the second dielectric layer formed on the first wiring layer.

第8圖繪示第7圖之第一導電柱層上形成第二導線層後的剖面圖。 Figure 8 is a cross-sectional view showing the second conductive layer formed on the first conductive pillar layer of Figure 7.

第9圖繪示第8圖之第二導線層上形成電性墊層後的剖面圖。 Figure 9 is a cross-sectional view showing the formation of an electrical underlayer on the second wiring layer of Figure 8.

第10圖繪示第9圖之第二介電層上形成第三介電層後的剖面圖。 Figure 10 is a cross-sectional view showing the formation of a third dielectric layer on the second dielectric layer of Figure 9.

第11圖繪示第10圖之承載件蝕刻後的剖面圖。 Figure 11 is a cross-sectional view showing the carrier of Figure 10 after etching.

以下將以圖式揭露本發明之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也 就是說,在本發明部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。 The embodiments of the present invention are disclosed in the following drawings, and the details of However, it should be understood that these practical details are not intended to limit the invention. and also That is, in some embodiments of the invention, these practical details are not necessary. In addition, some of the conventional structures and elements are shown in the drawings in a simplified schematic manner in order to simplify the drawings.

第1圖繪示根據本發明一實施方式之封裝基板100的剖面圖。如圖所示,封裝基板100為無核心基板(Coreless Substrate),其包含第一介電層110、第一導線層120、第一導電柱層130、第二介電層140、第二導線層150、電性墊層160與第三介電層170。在本文中,電性墊層160可具有如第一導電柱層130的形狀與材質,因此電性墊層160亦可為一第二導電柱層。也就是說,本文所描述的「電性墊層160」均可用「第二導電柱層160」取代,合先敘明。第一介電層110具有第一表面112、第二表面114、複數個開口116與壁面118。第一表面112與第二表面114相對。開口116貫穿第一表面112與第二表面114。壁面118朝向開口116。第一導線層120位於第一介電層110的第一表面112上與開口116至少其中之一的壁面118上。此外,第一導線層120在壁面118靠近第二表面114的邊緣往遠離壁面118的方向D延伸,使第一導線層120呈階梯狀。 FIG. 1 is a cross-sectional view showing a package substrate 100 according to an embodiment of the present invention. As shown, the package substrate 100 is a coreless substrate including a first dielectric layer 110, a first conductive layer 120, a first conductive pillar layer 130, a second dielectric layer 140, and a second conductive layer. 150. The electrical pad layer 160 and the third dielectric layer 170. Herein, the electrical pad layer 160 may have a shape and a material such as the first conductive pillar layer 130. Therefore, the electrical pad layer 160 may also be a second conductive pillar layer. That is to say, the "electrical pad 160" described herein can be replaced by the "second conductive column layer 160", which is described first. The first dielectric layer 110 has a first surface 112, a second surface 114, a plurality of openings 116 and a wall surface 118. The first surface 112 is opposite the second surface 114. The opening 116 extends through the first surface 112 and the second surface 114. The wall 118 faces the opening 116. The first wire layer 120 is on the first surface 112 of the first dielectric layer 110 and the wall surface 118 of at least one of the openings 116. In addition, the first wire layer 120 extends in a direction D away from the wall surface 118 from the edge of the wall surface 118 adjacent to the second surface 114, so that the first wire layer 120 is stepped.

第一導電柱層130位於在第一表面112的第一導線層120上。第二介電層140位於第一介電層110的第一表面112上、第一導線層120上與第一介電層110的開口116中。第一導電柱層130的頂部從第二介電層140裸露,且第二導線層150位於裸露的第一導電柱層130上與第二介電層140上。電性墊層160位於第二導線層150上。第三介電層170位於第二介電 層140與第二導線層150上,且電性墊層160的頂部從第三介電層170裸露。 The first conductive pillar layer 130 is located on the first wire layer 120 of the first surface 112. The second dielectric layer 140 is located on the first surface 112 of the first dielectric layer 110, on the first wiring layer 120 and in the opening 116 of the first dielectric layer 110. The top of the first conductive pillar layer 130 is exposed from the second dielectric layer 140, and the second wiring layer 150 is located on the exposed first conductive pillar layer 130 and the second dielectric layer 140. The electrical pad 160 is located on the second wire layer 150. The third dielectric layer 170 is located in the second dielectric The layer 140 is on the second wire layer 150, and the top of the electrical pad layer 160 is exposed from the third dielectric layer 170.

藉由以上設計,本發明之封裝基板100只會有部分的第一導線層120從第一介電層110的第二表面114裸露,而在第二表面114裸露的第一介電層110可用來電性連接半導體晶粒。也就是說,封裝基板100只有將需與半導體晶粒連接的第一導線層120裸露,可節省電鍍鎳層與金層於第一導線層120的成本。此外,呈階梯狀的第一導線層120為3D立體連接的走線,對於線路佈局上來說有所助益。 With the above design, only a portion of the first wiring layer 120 of the package substrate 100 of the present invention is exposed from the second surface 114 of the first dielectric layer 110, and the first dielectric layer 110 exposed at the second surface 114 is available. The semiconductor die is electrically connected. That is to say, the package substrate 100 can only expose the first wire layer 120 to be connected to the semiconductor die, thereby saving the cost of plating the nickel layer and the gold layer on the first wire layer 120. In addition, the stepped first wire layer 120 is a 3D three-dimensionally connected trace, which is helpful for circuit layout.

在本實施方式中,第一介電層110、第二介電層140與第三介電層170的材質可以為環氧樹脂(Epoxy)、氧化矽或氧化氮,且第一介電層110、第二介電層140與第三介電層170的材質可以是相同的,但並不用以限制本發明。第一導線層120、第一導電柱層130、第二導線層150與電性墊層160的材質可以為銅或其他可導電的金屬,使得第一導線層120、第一導電柱層130、第二導線層150與電性墊層160可因接觸而彼此電性連接。 In this embodiment, the material of the first dielectric layer 110, the second dielectric layer 140, and the third dielectric layer 170 may be epoxy resin, ruthenium oxide or nitrogen oxide, and the first dielectric layer 110 The materials of the second dielectric layer 140 and the third dielectric layer 170 may be the same, but are not intended to limit the present invention. The material of the first conductive layer 120, the first conductive pillar layer 130, the second conductive layer 150 and the electrical underlayer 160 may be copper or other electrically conductive metal, such that the first conductive layer 120, the first conductive pillar layer 130, The second wire layer 150 and the electrical pad layer 160 may be electrically connected to each other by contact.

此外,第一導電柱層130在第一介電層110的正投影與開口116間隔排列。也就是說,第一導電柱層130的位置不與開口116的位置對齊,使第一導電柱層130的位置不會被開口116的位置侷限,可提供線路佈局上的彈性。 In addition, the orthographic projection of the first conductive pillar layer 130 at the first dielectric layer 110 is spaced apart from the opening 116. That is, the position of the first conductive pillar layer 130 is not aligned with the position of the opening 116, so that the position of the first conductive pillar layer 130 is not limited by the position of the opening 116, and the flexibility in line layout can be provided.

在本實施方式中,第一導線層120包含第一子部122、第二子部124與第三子部126。第一子部122位於第一介電層110的第一表面112上。第二子部124連接第一子部122的 一端,且位於壁面118上。第三子部126連接第二子部124相對第一子部122的一端,且第三子部126往遠離壁面118的方向D延伸。第一子部122在第一表面112的延伸方向與第三子部126的延伸方向D相反,使第一子部122、第二子部124與第三子部126大致呈Z字型排列。此外,第一子部122可用來電性連接第一導電柱層130,而第三子部126可用來電性連接半導體晶粒。 In the present embodiment, the first wire layer 120 includes a first sub-portion 122, a second sub-portion 124, and a third sub-portion 126. The first sub-portion 122 is located on the first surface 112 of the first dielectric layer 110. The second sub-portion 124 is connected to the first sub-portion 122 One end is located on the wall surface 118. The third sub-portion 126 connects one end of the second sub-portion 124 with respect to the first sub-portion 122, and the third sub-portion 126 extends in a direction D away from the wall surface 118. The first sub-portion 122 is opposite to the extending direction D of the third sub-portion 126 in the extending direction of the first surface 112, so that the first sub-portion 122, the second sub-portion 124, and the third sub-portion 126 are substantially zigzag-shaped. In addition, the first sub-portion 122 can be electrically connected to the first conductive pillar layer 130, and the third sub-portion 126 can be used to electrically connect the semiconductor die.

第2圖繪示第1圖之封裝基板100應用於電子裝置200中的剖面圖。電子裝置200包含封裝基板100、半導體晶粒210與電路板230。半導體晶粒210設置於封裝基板100上,且封裝基板100設置於電路板230上。半導體晶粒210具有接點212。從第一介電層110裸露之第一導線層120的位置對應半導體晶粒210的接點212位置,使第一導線層120電性連接半導體晶粒210的接點212。在本實施方式中,鎳層214與金層216可電鍍於第一導線層120上,以增加第一導線層120與接點212間的結合力。此外,從第三介電層170裸露的電性墊層160上可形成導電結構162,以電性連接電路板230。導電結構162可例如球閘陣列(Ball Grid Array;BGA),但並不以此為限。如此一來,封裝基板100可作為半導體晶粒210與電路板230之間訊號傳輸的媒介。 FIG. 2 is a cross-sectional view showing the package substrate 100 of FIG. 1 applied to the electronic device 200. The electronic device 200 includes a package substrate 100, a semiconductor die 210, and a circuit board 230. The semiconductor die 210 is disposed on the package substrate 100 , and the package substrate 100 is disposed on the circuit board 230 . The semiconductor die 210 has contacts 212. The position of the first wire layer 120 exposed from the first dielectric layer 110 corresponds to the position of the contact 212 of the semiconductor die 210, so that the first wire layer 120 is electrically connected to the contact 212 of the semiconductor die 210. In the present embodiment, the nickel layer 214 and the gold layer 216 may be plated on the first wire layer 120 to increase the bonding force between the first wire layer 120 and the contact 212. In addition, a conductive structure 162 may be formed on the exposed electrical pad layer 160 of the third dielectric layer 170 to electrically connect the circuit board 230. The conductive structure 162 can be, for example, a Ball Grid Array (BGA), but is not limited thereto. As such, the package substrate 100 can serve as a medium for signal transmission between the semiconductor die 210 and the circuit board 230.

封裝基板100只會有部分的第一導線層120會從第一介電層110的第二表面114裸露。由於只有對應半導體晶粒210之接點212位置的第一導線層120從第一介電層110裸露,因此鎳層214與金層216只會形成在部分的第一導線層120 上,使本發明之封裝基板100能有效節省鎳層214與金層216的成本。 Only a portion of the first wire layer 120 of the package substrate 100 may be exposed from the second surface 114 of the first dielectric layer 110. Since only the first wire layer 120 corresponding to the position of the contact 212 of the semiconductor die 210 is exposed from the first dielectric layer 110, the nickel layer 214 and the gold layer 216 are formed only in a portion of the first wire layer 120. In the above, the package substrate 100 of the present invention can effectively save the cost of the nickel layer 214 and the gold layer 216.

在本實施方式中,第一介電層110之第二表面114與往遠離壁面118方向延伸的第一導線層120共平面,使半導體晶粒210可穩固地位於第一介電層110的第二表面114上。 In this embodiment, the second surface 114 of the first dielectric layer 110 is coplanar with the first wire layer 120 extending away from the wall surface 118, so that the semiconductor die 210 can be stably located on the first dielectric layer 110. Two surfaces 114.

應瞭解到,已敘述過的元件材料與元件連接關係將不再重複贅述,合先敘明。在以下敘述中,將說明封裝基板100的製作方法。 It should be understood that the relationship between the component materials and the components that have been described will not be repeated, and will be described first. In the following description, a method of manufacturing the package substrate 100 will be described.

第3圖繪示根據本發明一實施方式之封裝基板的製作方法的流程圖。封裝基板的製作方法包含下列步驟:首先在步驟S1中,形成圖案化的第一介電層於承載件上,使第一介電層具有複數個開口。接著在步驟S2中,形成第一導線層於第一介電層背對承載件的第一表面上與朝向開口至少其中之一的壁面上,及開口至少其中之一中的承載件上。之後在步驟S3中,形成第一導電柱層於在第一表面的第一導線層上。接著在步驟S4中,形成第二介電層於第一表面上、第一導線層上與開口中,其中第一導電柱層從第二介電層裸露。之後在步驟S5中,形成第二導線層於裸露的第一導電柱層上與第二介電層上。接著在步驟S6中,形成電性墊層於第二導線層上。最後在步驟S7中,形成第三介電層於第二介電層與第二導線層上,其中電性墊層從第三介電層裸露。 FIG. 3 is a flow chart showing a method of fabricating a package substrate according to an embodiment of the present invention. The manufacturing method of the package substrate comprises the following steps: First, in step S1, a patterned first dielectric layer is formed on the carrier, so that the first dielectric layer has a plurality of openings. Next, in step S2, a first wire layer is formed on the first surface of the first dielectric layer facing away from the carrier and on the wall facing at least one of the openings, and on the carrier in at least one of the openings. Then in step S3, a first conductive pillar layer is formed on the first wire layer on the first surface. Next, in step S4, a second dielectric layer is formed on the first surface, on the first wiring layer and in the opening, wherein the first conductive pillar layer is exposed from the second dielectric layer. Then in step S5, a second wire layer is formed on the exposed first conductive pillar layer and the second dielectric layer. Next, in step S6, an electrical underlayer is formed on the second wiring layer. Finally, in step S7, a third dielectric layer is formed on the second dielectric layer and the second wiring layer, wherein the electrical pad layer is exposed from the third dielectric layer.

在以下敘述中,將詳細說明上述封裝基板的製作方法的各步驟。 In the following description, each step of the method of manufacturing the package substrate will be described in detail.

第4圖繪示根據本發明一實施方式之承載件180與第一介電層110的剖面圖。第一介電層110可形成於承載件180的表面上,並施以圖案化製程,使第一介電層110被圖案化而具有複數個開口116。其中,圖案化製程可包含曝光、顯影、蝕刻等光微影技術(Photolithography)。 4 is a cross-sectional view of the carrier 180 and the first dielectric layer 110 in accordance with an embodiment of the present invention. The first dielectric layer 110 may be formed on the surface of the carrier 180 and subjected to a patterning process such that the first dielectric layer 110 is patterned to have a plurality of openings 116. The patterning process may include photolithography such as exposure, development, and etching.

第5圖繪示第4圖之第一介電層110上形成第一導線層120後的剖面圖。同時參閱第4圖與第5圖,第一介電層110具有背對承載件180的第一表面112。待圖案化的第一介電層110形成於承載件180後,可形成第一導線層120於第一介電層110的第一表面112上與朝向開口116至少其中之一的壁面118上,及開口116至少其中之一中的承載件180上。在本實施方式中,第一導線層120可依序透過化鍍(Electroless Plating)、壓合乾膜光阻、圖案化與電鍍(Electrolytic Plating)製程產生,但並不用以限制本發明。舉例來說,濺鍍或蒸鍍製程亦可形成第一導線層120。 FIG. 5 is a cross-sectional view showing the first wiring layer 120 formed on the first dielectric layer 110 of FIG. 4. Referring also to FIGS. 4 and 5, the first dielectric layer 110 has a first surface 112 opposite the carrier 180. After the first dielectric layer 110 to be patterned is formed on the carrier 180, the first wire layer 120 may be formed on the first surface 112 of the first dielectric layer 110 and the wall surface 118 facing at least one of the openings 116. And the carrier 180 in at least one of the openings 116. In the present embodiment, the first wire layer 120 may be sequentially formed by electroless plating, press dry film photoresist, patterning and electroplating, but is not intended to limit the present invention. For example, the sputtering or evaporation process can also form the first wire layer 120.

第6圖繪示第5圖之第一導線層120上形成第一導電柱層130後的剖面圖。同時參閱第5圖與第6圖,待第一導線層120形成後,第一導電柱層130可形成於在第一介電層110之第一表面112的第一導線層120上。在本實施方式中,第一導電柱層130可依序透過壓合乾膜光阻、圖案化與電鍍製程產生,但並不用以限制本發明。 FIG. 6 is a cross-sectional view showing the first conductive pillar layer 130 formed on the first wire layer 120 of FIG. 5. Referring to FIGS. 5 and 6 , after the first conductive layer 120 is formed, the first conductive pillar layer 130 may be formed on the first conductive layer 120 of the first surface 112 of the first dielectric layer 110 . In the present embodiment, the first conductive pillar layer 130 can be sequentially produced by pressing dry film photoresist, patterning and electroplating processes, but is not intended to limit the present invention.

第7圖繪示第6圖之第一介電層110與第一導線層120上形成第二介電層140後的剖面圖。待第一導電柱層130形成於第一導線層120上後,可於第一介電層110的第一表面 112上、第一導線層120上與第一介電層110的開口116中形成第二介電層140,且第一導電柱層130從第二介電層140裸露。在形成第二介電層140的過程中,可先以第二介電層140覆蓋第一介電層110的第一表面112、第一導線層120、第一介電層110的開口116與第一導電柱層130,接著研磨第二介電層140的表面,使第一導電柱層130裸露。在本實施方式中,第二介電層140可利用模具成型(Molding),但並不以此為限。 FIG. 7 is a cross-sectional view showing the first dielectric layer 110 of FIG. 6 and the second dielectric layer 140 formed on the first wiring layer 120. After the first conductive pillar layer 130 is formed on the first wiring layer 120, the first surface of the first dielectric layer 110 may be A second dielectric layer 140 is formed on the first wiring layer 120 and the opening 116 of the first dielectric layer 110, and the first conductive pillar layer 130 is exposed from the second dielectric layer 140. In the process of forming the second dielectric layer 140, the first surface 112 of the first dielectric layer 110, the first wiring layer 120, and the opening 116 of the first dielectric layer 110 may be covered by the second dielectric layer 140. The first conductive pillar layer 130, followed by grinding the surface of the second dielectric layer 140, exposes the first conductive pillar layer 130. In the present embodiment, the second dielectric layer 140 can be molded by using a mold, but is not limited thereto.

第8圖繪示第7圖之第一導電柱層130上形成第二導線層150後的剖面圖。第9圖繪示第8圖之第二導線層150上形成電性墊層160後的剖面圖。同時參閱第8圖與第9圖,待第一導電柱層130從第二介電層140裸露後,第二導線層150可形成於裸露的第一導電柱層130上與第二介電層140上。接著,電性墊層160可形成於第二導線層150上。在本實施方式中,第二導線層150與電性墊層160的形成方式可與第一導電柱層130的形成方式雷同,但並不用以限制本發明。 FIG. 8 is a cross-sectional view showing the second conductive layer 150 formed on the first conductive pillar layer 130 of FIG. 7. FIG. 9 is a cross-sectional view showing the formation of the electrical pad layer 160 on the second wire layer 150 of FIG. Referring to FIG. 8 and FIG. 9 , after the first conductive pillar layer 130 is exposed from the second dielectric layer 140 , the second conductive layer 150 may be formed on the exposed first conductive pillar layer 130 and the second dielectric layer. 140 on. Next, an electrical pad layer 160 may be formed on the second wire layer 150. In the present embodiment, the second wire layer 150 and the electrical pad layer 160 may be formed in the same manner as the first conductive pillar layer 130, but are not intended to limit the present invention.

第10圖繪示第9圖之第二介電層140上形成第三介電層170後的剖面圖。第11圖繪示第10圖之承載件180蝕刻後的剖面圖。同時參閱第10圖與第11圖,待電性墊層160形成於第二導線層150上後,第三介電層170可形成於第二介電層140與第二導線層150上,且電性墊層160從第三介電層170的表面裸露。第一介電層110具有背對第一表面112的第二表面114。待第三介電層170形成後,可蝕刻承載件180,使承載件180的第二表面114及在壁面118靠近第二表面114之一端的第 一導線層120裸露。蝕刻後的承載件180具有鏤空區182,可供半導體晶粒接合於第一導線層120上。 FIG. 10 is a cross-sectional view showing the third dielectric layer 170 formed on the second dielectric layer 140 of FIG. 9. 11 is a cross-sectional view showing the carrier 180 of FIG. 10 after etching. Referring to FIG. 10 and FIG. 11 , after the electrical pad layer 160 is formed on the second wire layer 150 , the third dielectric layer 170 may be formed on the second dielectric layer 140 and the second wire layer 150 , and The electrical pad 160 is exposed from the surface of the third dielectric layer 170. The first dielectric layer 110 has a second surface 114 that faces away from the first surface 112. After the third dielectric layer 170 is formed, the carrier 180 may be etched such that the second surface 114 of the carrier 180 and the wall 118 are adjacent to one end of the second surface 114 A wire layer 120 is exposed. The etched carrier 180 has a cutout 182 for bonding the semiconductor die to the first wire layer 120.

待蝕刻承載件180而形成鏤空區182後,可沿線段L-L切除剩餘的承載件180與第一介電層110、第二介電層140與第三介電層170的邊緣,便可得到如第1圖繪示的封裝基板100。 After the carrier 180 is etched to form the hollow region 182, the remaining carrier 180 and the edges of the first dielectric layer 110, the second dielectric layer 140, and the third dielectric layer 170 may be cut along the line segment LL. The package substrate 100 is shown in FIG.

本發明之封裝基板的製作方法是將具有複數個開口116的第一介電層110先形成於承載件180上,接著第一導線層120才形成於第一介電層110的第一表面112上與朝向開口116至少其中之一的壁面118上,及開口116至少其中之一中的承載件180上。如此一來,當承載件180移除後,只會有部分的第一導線層120會從第一介電層110的第二表面114裸露。在後續製程中,由於只有對應半導體晶粒接點位置的第一導線層120從第一介電層110的第二表面114裸露,因此鎳層與金層只會鍍在部分的第一導線層120上,能有效節省鎳層與金層的成本。 The package substrate of the present invention is formed by first forming a first dielectric layer 110 having a plurality of openings 116 on the carrier 180, and then forming a first wiring layer 120 on the first surface 112 of the first dielectric layer 110. On the wall surface 118 of at least one of the opening and the opening 116, and the carrier 180 in at least one of the openings 116. As such, only a portion of the first wire layer 120 will be exposed from the second surface 114 of the first dielectric layer 110 when the carrier 180 is removed. In the subsequent process, since only the first wire layer 120 corresponding to the position of the semiconductor die contact is exposed from the second surface 114 of the first dielectric layer 110, the nickel layer and the gold layer are only plated on a portion of the first wire layer. On the 120, the cost of the nickel layer and the gold layer can be effectively saved.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.

100‧‧‧封裝基板 100‧‧‧Package substrate

110‧‧‧第一介電層 110‧‧‧First dielectric layer

112‧‧‧第一表面 112‧‧‧ first surface

114‧‧‧第二表面 114‧‧‧ second surface

116‧‧‧開口 116‧‧‧ openings

118‧‧‧壁面 118‧‧‧ wall

120‧‧‧第一導線層 120‧‧‧First wire layer

122‧‧‧第一子部 122‧‧‧ first subsection

124‧‧‧第二子部 124‧‧‧Second subsection

126‧‧‧第三子部 126‧‧‧ Third subsection

130‧‧‧第一導電柱層 130‧‧‧First conductive column

140‧‧‧第二介電層 140‧‧‧Second dielectric layer

150‧‧‧第二導線層 150‧‧‧Second wire layer

160‧‧‧電性墊層(第二導電柱層) 160‧‧‧Electrical mat (second conductive column)

170‧‧‧第三介電層 170‧‧‧ Third dielectric layer

D‧‧‧方向 D‧‧‧ Direction

Claims (10)

一種封裝基板,包含:一第一介電層,具有相對的一第一表面與一第二表面、貫穿該第一表面與該第二表面的複數個開口、及朝向該些開口至少其中之一的一壁面;一第一導線層,位於該第一表面上與該壁面上,且該第一導線層在該壁面靠近該第二表面的邊緣往遠離該壁面的方向延伸;一第一導電柱層,位於在該第一表面的該第一導線層上;一第二介電層,位於該第一表面上、該第一導線層上與該些開口中,且該第一導電柱層從該第二介電層裸露;一第二導線層,位於裸露的該第一導電柱層上與該第二介電層上;一電性墊層,位於該第二導線層上;以及一第三介電層,位於該第二介電層與該第二導線層上,且該電性墊層從該第三介電層裸露。 A package substrate comprising: a first dielectric layer having a first surface and a second surface, a plurality of openings extending through the first surface and the second surface, and at least one of the openings a first wire layer on the first surface and the wall surface, and the first wire layer extends in a direction away from the wall surface at an edge of the wall surface adjacent to the second surface; a first conductive pillar a layer on the first wire layer on the first surface; a second dielectric layer on the first surface, the first wire layer and the openings, and the first conductive pillar layer The second dielectric layer is exposed; a second wire layer is disposed on the exposed first conductive pillar layer and the second dielectric layer; an electrical pad layer is located on the second wire layer; a third dielectric layer is disposed on the second dielectric layer and the second wiring layer, and the electrical pad layer is exposed from the third dielectric layer. 如請求項1所述之封裝基板,其中該第一介電層之該第二表面與往遠離該壁面方向延伸的該第一導線層共平面。 The package substrate of claim 1, wherein the second surface of the first dielectric layer is coplanar with the first wire layer extending away from the wall surface. 如請求項1所述之封裝基板,其中該第一導線層包含:一第一子部,位於該第一表面上; 一第二子部,連接該第一子部的一端,且位於該壁面上;以及一第三子部,連接該第二子部相對該第一子部的一端,且往遠離該壁面的方向延伸。 The package substrate of claim 1, wherein the first wire layer comprises: a first sub-portion on the first surface; a second sub-portion connecting one end of the first sub-portion and located on the wall surface; and a third sub-portion connecting the second sub-portion with respect to one end of the first sub-portion and away from the wall surface extend. 如請求項3所述之封裝基板,其中該第一子部在該第一表面的延伸方向與該第三子部的延伸方向相反。 The package substrate of claim 3, wherein the extending direction of the first sub-portion in the first surface is opposite to the extending direction of the third sub-portion. 如請求項1所述之封裝基板,其中該第一導線層呈階梯狀。 The package substrate of claim 1, wherein the first wire layer is stepped. 一種封裝基板的製作方法,包含:(a)形成圖案化的一第一介電層於一承載件上,使該第一介電層具有複數個開口;(b)形成一第一導線層於該第一介電層背對該承載件的一第一表面上與朝向該些開口至少其中之一的一壁面上,及該些開口至少其中之一中的該承載件上;(c)形成一第一導電柱層於在該第一表面的該第一導線層上;(d)形成一第二介電層於該第一表面上、該第一導線層上與該些開口中,其中該第一導電柱層從該第二介電層裸露;(e)形成一第二導線層於裸露的該第一導電柱層上與該第二介電層上;(f)形成一電性墊層於該第二導線層上;以及 (g)形成一第三介電層於該第二介電層與該第二導線層上,其中該電性墊層從該第三介電層裸露。 A method for fabricating a package substrate, comprising: (a) forming a patterned first dielectric layer on a carrier such that the first dielectric layer has a plurality of openings; and (b) forming a first wiring layer The first dielectric layer is formed on a first surface of the carrier and a wall surface facing at least one of the openings, and the carrier in at least one of the openings; (c) a first conductive pillar layer on the first wire layer on the first surface; (d) forming a second dielectric layer on the first surface, the first wire layer and the openings, wherein The first conductive pillar layer is exposed from the second dielectric layer; (e) forming a second wiring layer on the exposed first conductive pillar layer and the second dielectric layer; (f) forming an electrical a bedding layer on the second wire layer; (g) forming a third dielectric layer on the second dielectric layer and the second wiring layer, wherein the electrical pad layer is exposed from the third dielectric layer. 如請求項6所述之封裝基板的製作方法,其中該第一介電層具有背對該第一表面的一第二表面,該封裝基板的製作方法更包含:蝕刻該承載件,使該第二表面及在該壁面靠近該第二表面之一端的該第一導線層裸露。 The method of fabricating a package substrate according to claim 6, wherein the first dielectric layer has a second surface facing away from the first surface, and the method for fabricating the package substrate further comprises: etching the carrier to make the first The two surfaces and the first wire layer at one end of the wall adjacent to the second surface are exposed. 如請求項6所述之封裝基板的製作方法,其中該步驟(d)包含:覆蓋該第二介電層於該第一表面、該第一導線層、該些開口與該第一導電柱層;以及研磨該第二介電層,使該第一導電柱層裸露。 The method of fabricating a package substrate according to claim 6, wherein the step (d) comprises: covering the second dielectric layer on the first surface, the first wire layer, the openings, and the first conductive pillar layer And grinding the second dielectric layer to expose the first conductive pillar layer. 一種封裝基板,包含:一第一介電層,具有相對的一第一表面與一第二表面、貫穿該第一表面與該第二表面的複數個開口、及朝向該些開口至少其中之一的一壁面;一第一導線層,位於該第一表面上與該壁面上,且該第一導線層在該壁面靠近該第二表面的邊緣往遠離該壁面的方向延伸;一第一導電柱層,位於在該第一表面的該第一導線層上;一第二介電層,位於該第一表面上、該第一導線層上與該些開口中,且該第一導電柱層從該第二介電層裸露; 一第二導線層,位於裸露的該第一導電柱層上與該第二介電層上;一第二導電柱層,位於該第二導線層上;以及一第三介電層,位於該第二介電層與該第二導線層上,且該第二導電柱層從該第三介電層裸露。 A package substrate comprising: a first dielectric layer having a first surface and a second surface, a plurality of openings extending through the first surface and the second surface, and at least one of the openings a first wire layer on the first surface and the wall surface, and the first wire layer extends in a direction away from the wall surface at an edge of the wall surface adjacent to the second surface; a first conductive pillar a layer on the first wire layer on the first surface; a second dielectric layer on the first surface, the first wire layer and the openings, and the first conductive pillar layer The second dielectric layer is bare; a second wire layer on the exposed first conductive pillar layer and the second dielectric layer; a second conductive pillar layer on the second wire layer; and a third dielectric layer located at the The second dielectric layer and the second conductive layer are exposed, and the second conductive pillar layer is exposed from the third dielectric layer. 一種封裝基板的製作方法,包含:(a)形成圖案化的一第一介電層於一承載件上,使該第一介電層具有複數個開口;(b)形成一第一導線層於該第一介電層背對該承載件的一第一表面上與朝向該些開口至少其中之一的一壁面上,及該些開口至少其中之一中的該承載件上;(c)形成一第一導電柱層於在該第一表面的該第一導線層上;(d)形成一第二介電層於該第一表面上、該第一導線層上與該些開口中,其中該第一導電柱層從該第二介電層裸露;(e)形成一第二導線層於裸露的該第一導電柱層上與該第二介電層上;(f)形成一第二導電柱層於該第二導線層上;以及(g)形成一第三介電層於該第二介電層與該第二導線層上,其中該第二導電柱層從該第三介電層裸露。 A method for fabricating a package substrate, comprising: (a) forming a patterned first dielectric layer on a carrier such that the first dielectric layer has a plurality of openings; and (b) forming a first wiring layer The first dielectric layer is formed on a first surface of the carrier and a wall surface facing at least one of the openings, and the carrier in at least one of the openings; (c) a first conductive pillar layer on the first wire layer on the first surface; (d) forming a second dielectric layer on the first surface, the first wire layer and the openings, wherein The first conductive pillar layer is exposed from the second dielectric layer; (e) forming a second wiring layer on the exposed first conductive pillar layer and the second dielectric layer; (f) forming a second a conductive pillar layer on the second wiring layer; and (g) forming a third dielectric layer on the second dielectric layer and the second wiring layer, wherein the second conductive pillar layer is from the third dielectric layer The layer is bare.
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