TW201704920A - Linear slide bearing monitoring system - Google Patents

Linear slide bearing monitoring system Download PDF

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TW201704920A
TW201704920A TW104124127A TW104124127A TW201704920A TW 201704920 A TW201704920 A TW 201704920A TW 104124127 A TW104124127 A TW 104124127A TW 104124127 A TW104124127 A TW 104124127A TW 201704920 A TW201704920 A TW 201704920A
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sensing
module
signal
data
linear slide
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TW104124127A
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TWI578134B (en
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陳志明
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國立勤益科技大學
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Abstract

The present invention discloses a linear slide bearing monitoring system, which equipped with sensing module, control module, wireless signal transmission module and monitoring module on a linear slide. Sensing module senses dynamic status of bearing to produce multiple sensing signals. Control module processes sensing signals to output corresponding sensing data, compares the sensing data with preset values, so as to determine modify or stop the motion of the linear slide. The wireless signal transmission module transmit the sensing data to the monitoring module for showing. Whereby, the part of working machine can protected and the quality of working can be promoted effectively.

Description

線性滑軌軸承座監控系統 Linear slide bearing monitoring system

本發明係有關一種線性滑軌軸承座監控系統,尤指一種可以保護機件及提升加工品質的線性滑軌監控技術。 The invention relates to a linear sliding bearing housing monitoring system, in particular to a linear sliding rail monitoring technology which can protect the mechanical parts and improve the processing quality.

自從Android作業系統推出以來,幾年間即迅速發展出一股強勢智慧型手機的使用風潮,隨處可見人手一機,其中最主要的功臣是有賴於半導體及微機電製程之迅速發展。此外,智慧型手機接內建有GPS(全球衛星定位系統)、Gyroscope(陀螺儀)、G-sensor(重力感測器或加速度計)等感測器來作為偵測或檢知用途,這是一項重要的技術躍昇,其價格較為低廉可以提高競爭之優勢而且精確度及穩定性相對也高,所以相對應的將多種型態的感測器做整合使用於目前各種領域的量測已經變成絕對性的可能。 Since the launch of the Android operating system, a wave of strong smart phones has been rapidly developed in a few years, and there are many people everywhere. The most important factor is the rapid development of semiconductor and MEMS processes. In addition, smart phones are equipped with sensors such as GPS (Global Positioning System), Gyroscope (Gyroscope), G-sensor (gravity sensor or accelerometer) for detection or detection purposes. An important technology jump, its relatively low price can improve the competitive advantage and the accuracy and stability are relatively high, so the corresponding combination of various types of sensors has been used in the current measurement of various fields has become Absolute possibility.

除此之外,隨著工件往微小化與精度需求高之方向發展的趨勢,使得各式加工機具的加工精度及速度之要求日趨嚴格。具體而言,加工機具使用的移載機械主要是以線性滑軌為主,而常見的線性滑軌則是由滑軌、滑塊組件及滾動件等之構件所組成。滑塊組件與滑軌嵌合位移,並於滑塊組件與滑軌之間介置滾珠或滾柱的滾動件組,可以利用滾動件組使滑塊組件得於滑軌上梗為順暢地滑移。至於滑塊組件則可承載待加工的工件,並可受動力機構的驅動而於二滑軌上做預定行程的往復線性位移。雖 然隨著精密機械及工具機產業的迅速發展,使得加工機具的出貨量年年攀高,許多家廠商希望能夠搶得先機,也相對投入為數不少的研發成本;然而,在提升加工質量與穩定性上,卻一直無法進一步突破技術上的瓶頸。 In addition, with the trend of miniaturization of workpieces and high precision requirements, the processing precision and speed requirements of various processing tools are becoming stricter. Specifically, the transfer machinery used in the processing tool is mainly a linear slide rail, and the common linear slide rail is composed of a slide rail, a slider assembly, and a rolling member. The slider assembly is engaged with the slide rail, and the rolling element group of the ball or the roller is disposed between the slider assembly and the slide rail, and the roller assembly can be used to make the slider assembly smoothly slide on the slide rail. shift. As for the slider assembly, the workpiece to be processed can be carried, and can be driven by the power mechanism to perform a reciprocating linear displacement of the predetermined stroke on the two slide rails. although However, with the rapid development of precision machinery and machine tool industry, the shipment of processing equipment has been rising year by year. Many manufacturers hope to seize the opportunity and invest a lot of research and development costs; however, improve the processing quality. And stability, but has been unable to further break through the technical bottleneck.

一般而言,軸承座主要是用來承載線性滑軌的傳動軸,當傳動軸因重心偏離軸心時,傳動軸於旋轉時則會產生晃動,此晃動之應力則會傳遞至軸承座上;此外,理想的二滑軌之間的間距必須相等,亦即是相互平行,但是因為加工組裝上的瑕疵或是因長期使用所致的變形或破損,這些因素都會使得二滑軌之間產生微量的偏移,當滑塊組件經過偏移或變形之滑軌區域時,則會產生微量震動或是角度的偏移,這些應力同樣都會經傳動軸而傳遞至軸承座上。由於習知加工機具,尤其是,線性滑軌軸承座上並無一套可以即時感測與回饋控制線性滑軌運行狀態的機能建置,所以無法即時感測出傳動軸晃動以及滑塊組件產生的微量晃動、偏擺以及震動等狀況,於此,不僅會影響滑塊組件運行效能,而且無法有效提升工件之加工質量與穩定性,因此,如何開發出一套智慧化與智能化工具機的即時感測技術,儼然已是目前各廠商及相關學界所急欲發展與突破的重點指標技術。 Generally speaking, the bearing seat is mainly used to carry the linear shaft of the transmission shaft. When the transmission shaft is deviated from the shaft center due to the center of gravity, the transmission shaft will sway when rotating, and the swaying stress is transmitted to the bearing housing; In addition, the ideal spacing between the two rails must be equal, that is, parallel to each other, but due to flaws in processing and assembly or deformation or damage due to long-term use, these factors will cause traces between the two rails. The offset, when the slider assembly is deflected or deformed in the area of the rail, will produce a slight vibration or angular displacement, which will also be transmitted to the bearing housing via the drive shaft. Since the conventional processing tool, in particular, the linear slide bearing housing does not have a function for real-time sensing and feedback control of the linear slide running state, the drive shaft sway and the slider assembly cannot be sensed immediately. The situation of slight shaking, yaw and vibration, etc., not only affects the running performance of the slider assembly, but also can not effectively improve the processing quality and stability of the workpiece. Therefore, how to develop a smart and intelligent tool machine Instant sensing technology has become a key indicator technology that every manufacturer and related academics are eager to develop and break.

有鑑於上述習知技術確實未臻完善,仍有再改善的必要性,故本發明創作人乃經不斷的努力研發之下,終於研發出一套有別於上述習知技術與專利前案的本發明。 In view of the fact that the above-mentioned prior art is indeed not perfect, there is still a need for further improvement. Therefore, the creator of the present invention has continuously developed a set of different technologies and patents that are different from the above-mentioned prior art. this invention.

本發明第一目的,在於提供一種線性滑軌監控系統,主要是藉由監控線性滑軌的運行狀態,以作為回饋校正線性滑軌的控制依據,除 了可讓監控人員隨時隨地方便監控各式感測數據之外,並可送出因應的校正控制指令,使線性滑軌的運行可以受到精確而有效的控制,因而得以提升各項關鍵零組件的加工整體效能,並使線性滑軌之加工精密度及可靠度可以全面性獲得較大的改善空間,藉以增進工具機的產業實力。達成前述目的之技術手段,其係於線性滑軌設置軸承座,包括感測模組、控制模組、無線訊號傳輸模組及監控模組。感測模組用以感測軸承座的動態而產生多種感測訊號。控制模組處理多種感測訊號而輸出相應的感測數據,控制模組比對感測數據與預設感測值,以作為是否調變或是停止線性滑軌運行的依據。無線訊號傳輸模組之第一收發部將感測數據無線傳輸。監控模組透過第二收發部而接收感測數據,監控模組包含用以顯示與記錄感測數據的軟體介面及用以將感測數據顯示為感測資訊的顯示幕。 A first object of the present invention is to provide a linear slide monitoring system, which mainly monitors the running state of a linear slide rail as a control basis for feedback correction of the linear slide rail. It allows the monitoring personnel to easily monitor various types of sensing data anytime and anywhere, and can send out the corresponding correction control commands, so that the operation of the linear slide rail can be accurately and effectively controlled, thereby improving the processing of various key components. The overall performance and the precision and reliability of the linear slide can be comprehensively improved to improve the industrial strength of the machine tool. The technical means for achieving the above purpose is to provide a bearing block for the linear slide rail, comprising a sensing module, a control module, a wireless signal transmission module and a monitoring module. The sensing module is used to sense the dynamics of the bearing housing to generate a plurality of sensing signals. The control module processes a plurality of sensing signals and outputs corresponding sensing data, and the control module compares the sensing data with the preset sensing values as a basis for whether to modulate or stop the linear slide operation. The first transceiver unit of the wireless signal transmission module wirelessly transmits the sensing data. The monitoring module receives the sensing data through the second transceiver unit. The monitoring module includes a software interface for displaying and recording the sensing data and a display screen for displaying the sensing data as the sensing information.

本發明第二目的,在於提供一種可以透過各式智慧型裝置以遠端監控方式得知線性滑軌即時檢知數據以作為回饋校正線性滑軌運行控制依據的線性滑軌監控系統。達成前述目的之技術手段,其係於線性滑軌設置軸承座,包括感測模組、控制模組、無線訊號傳輸模組及監控模組。感測模組用以感測軸承座的動態而產生多種感測訊號。控制模組處理多種感測訊號而輸出相應的感測數據,控制模組比對感測數據與預設感測值,以作為是否調變或是停止線性滑軌運行的依據。無線訊號傳輸模組之第一收發部將感測數據無線傳輸。監控模組透過第二收發部而接收感測數據,監控模組包含用以顯示與記錄感測數據的軟體介面及用以將感測數據顯示為感測資訊的顯示幕。其中,網路伺服模組係與一網際網路訊號連結,監控模組以一網路界面與網際網路及網路伺服模組訊號連結,網路伺服模組 用以彙集感測數據並予以記錄,以供遠端電腦透過網際網路的訊號連結而瀏覽或下載感測數據。 A second object of the present invention is to provide a linear slide monitoring system capable of knowing linear slide real-time detection data in a remote monitoring manner through various smart devices as a basis for feedback correction linear slide operation control. The technical means for achieving the above purpose is to provide a bearing block for the linear slide rail, comprising a sensing module, a control module, a wireless signal transmission module and a monitoring module. The sensing module is used to sense the dynamics of the bearing housing to generate a plurality of sensing signals. The control module processes a plurality of sensing signals and outputs corresponding sensing data, and the control module compares the sensing data with the preset sensing values as a basis for whether to modulate or stop the linear slide operation. The first transceiver unit of the wireless signal transmission module wirelessly transmits the sensing data. The monitoring module receives the sensing data through the second transceiver unit. The monitoring module includes a software interface for displaying and recording the sensing data and a display screen for displaying the sensing data as the sensing information. The network servo module is connected to an internet signal, and the monitoring module is connected to the internet and network servo module signals by a network interface, and the network servo module is connected. It is used to collect and record the sensing data for the remote computer to browse or download the sensing data through the Internet's signal link.

1‧‧‧線性滑軌 1‧‧‧Linear slides

1a‧‧‧軸承座 1a‧‧‧ bearing housing

1b‧‧‧傳動軸 1b‧‧‧ drive shaft

1c‧‧‧滑塊組件 1c‧‧‧slider assembly

10‧‧‧感測模組 10‧‧‧Sensing module

11‧‧‧三軸位移感測裝置 11‧‧‧Three-axis displacement sensing device

12‧‧‧六軸位移感測裝置 12‧‧‧ Six-axis displacement sensing device

13‧‧‧應變感測裝置 13‧‧‧Strain sensing device

14‧‧‧溫度感測裝置 14‧‧‧Temperature sensing device

15‧‧‧扭力感測裝置 15‧‧‧Torque sensing device

16‧‧‧荷重感測裝置 16‧‧‧Load sensing device

20‧‧‧控制模組 20‧‧‧Control Module

21‧‧‧警示模組 21‧‧‧Warning module

22‧‧‧微控制器 22‧‧‧Microcontroller

23‧‧‧運算放大器 23‧‧‧Operational Amplifier

30‧‧‧無線訊號傳輸模組 30‧‧‧Wireless Signal Transmission Module

31‧‧‧第一收發部 31‧‧‧First Receiving and Receiving Department

32‧‧‧第二收發部 32‧‧‧Second transceiver

40‧‧‧監控模組 40‧‧‧Monitor module

40a、70‧‧‧電腦 40a, 70‧‧‧ computer

40b‧‧‧平板電腦 40b‧‧‧ tablet

40c‧‧‧智慧型手機 40c‧‧‧Smart Phone

41‧‧‧顯示幕 41‧‧‧ display screen

42‧‧‧網路介面 42‧‧‧Internet interface

50‧‧‧網路伺服模組 50‧‧‧Network Servo Module

60‧‧‧網際網路 60‧‧‧Internet

圖1係本發明第一實施例之實施示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the implementation of a first embodiment of the present invention.

圖2係本發明第二實施例之實施示意圖。 Figure 2 is a schematic view showing the implementation of the second embodiment of the present invention.

圖3係本發明功能方塊的控制實施示意圖。 3 is a schematic diagram of the control implementation of the functional blocks of the present invention.

為讓 貴審查委員能進一步瞭解本發明整體的技術特徵與達成本發明目的之技術手段,玆以具體實施例並配合圖式加以詳細說明:請配合參看圖1、3所示的實施例,係為達成本發明第一目的之具體實施例,其係於線性滑軌1設置至少一軸承座1a,該軸承座1a用以支撐由馬達所驅動的傳動軸1b。本實例係包括感測模組10、控制模組20、無線訊號傳輸模組30及監控模組40等技術特徵。感測模組10用以感測軸承座1a的動態而產生至少二種感測訊號,上述感測訊號可以是軸承座1a之振動、溫度、傾斜、角度偏移、扭力、荷重、應力以及應變等多種感測訊號。控制模組20則是用來處理上述感測訊號,並輸出至少二種與上述感測訊號相應的感測數據,且控制模組20內建有至少二種預設感測值,控制模組20比對感測數據與預設感測值,並以比對結果作為是否校正或是停止線性滑軌1運行的依據,亦即,可以透過控制驅動線性滑軌1位移之馬達而加以實現。此外,無線訊號傳輸模組30包含一第一收發部31(如藍芽無線通訊模組、無線區域網路通訊模組WIFI;或是行動網路通訊模組),及一第二收發部 32(如藍芽無線通訊模組、無線區域網路通訊模組WIFI;或是行動網路通訊模組)。第一收發部31與控制模組20電性連接,用以將感測數據予以無線傳輸。監控模組40與第二收發部32電性連接,並可透過第二收發部32而接收感測數據,且監控模組40包含有一用以顯示與記錄感測數據的軟體介面,及一用以將感測數據顯示為感測資訊的顯示幕41。另,如圖1所示之監控模組40可以是電腦40a、平板電腦40b;或是智慧型手機40c,並可透過位於近端或遠端的監控模組50來傳輸控制指令,以達到監控軸承座1a動態之目的。 In order to allow the reviewing committee to further understand the technical features of the present invention and the technical means for achieving the object of the present invention, it will be described in detail by way of specific embodiments and drawings: please refer to the embodiment shown in FIGS. In order to achieve a specific embodiment of the first object of the present invention, at least one bearing block 1a is provided for the linear slide rail 1 for supporting the drive shaft 1b driven by the motor. The present example includes technical features such as the sensing module 10, the control module 20, the wireless signal transmission module 30, and the monitoring module 40. The sensing module 10 is configured to sense the dynamics of the bearing housing 1a to generate at least two sensing signals, and the sensing signals may be vibration, temperature, tilt, angular offset, torque, load, stress, and strain of the bearing housing 1a. A variety of sensing signals. The control module 20 is configured to process the sensing signal, and output at least two sensing data corresponding to the sensing signal, and the control module 20 has at least two preset sensing values built therein, and the control module 20 Aligning the sensed data with the preset sensed value, and using the comparison result as a basis for correcting or stopping the operation of the linear slide 1, that is, by controlling a motor that drives the linear slide 1 displacement. In addition, the wireless signal transmission module 30 includes a first transceiver unit 31 (such as a Bluetooth wireless communication module, a wireless area network communication module WIFI; or a mobile network communication module), and a second transceiver unit. 32 (such as Bluetooth wireless communication module, wireless local area network communication module WIFI; or mobile network communication module). The first transceiver unit 31 is electrically connected to the control module 20 for wirelessly transmitting the sensing data. The monitoring module 40 is electrically connected to the second transceiver unit 32 and can receive the sensing data through the second transceiver unit 32. The monitoring module 40 includes a software interface for displaying and recording the sensing data, and The display screen 41 that displays the sensing data as sensing information. In addition, the monitoring module 40 shown in FIG. 1 can be a computer 40a, a tablet computer 40b, or a smart phone 40c, and can transmit control commands through the monitoring module 50 located at the near end or the far end to achieve monitoring. The purpose of the bearing housing 1a is dynamic.

具體而言,請參看圖3所示之感測模組10係包含三軸位移感測裝置11(如三軸加速度計)、六軸位移感測裝置12(如陀螺儀)、應變感測裝置13(如應變計)、溫度感測裝置14、扭力感測裝置15,及荷重感測裝置16(如荷重計)。其中,三軸位移感測裝置11用以感測滑台1之振動頻率或是振幅等狀態而產生振動感測訊號,簡言之,由於軸承座1a主要是用來承載支撐線性滑軌1的傳動軸1b,所以假設傳動軸1b因重心偏離軸心時,傳動軸1b則會產生晃動情事,以致影響線性滑軌1之滑塊組件1c的位移精度。再者,理想的二滑軌之間的間距必須相等,但是因為加工的瑕疵或是因長期使用所致的變形或損壞,這些因素都會使得二滑軌之間產生微量的偏移或形變,當滑塊組件1c經過偏移之滑軌區域時,則會產生微量晃動、傾斜偏擺或是震動,這些應力同樣都會經傳動軸1b而傳遞至軸承座1a上。 Specifically, the sensing module 10 shown in FIG. 3 includes a three-axis displacement sensing device 11 (such as a three-axis accelerometer), a six-axis displacement sensing device 12 (such as a gyroscope), and a strain sensing device. 13 (such as a strain gauge), a temperature sensing device 14, a torque sensing device 15, and a load sensing device 16 (such as a load meter). The three-axis displacement sensing device 11 is configured to sense the vibration frequency or amplitude of the sliding table 1 to generate a vibration sensing signal. In short, since the bearing housing 1a is mainly used to support the linear sliding rail 1 Since the transmission shaft 1b is deviated from the shaft center due to the center of gravity, the transmission shaft 1b is swayed, so that the displacement accuracy of the slider assembly 1c of the linear slide rail 1 is affected. Furthermore, the spacing between the ideal two rails must be equal, but because of the processing flaws or deformation or damage caused by long-term use, these factors will cause a slight offset or deformation between the two rails. When the slider assembly 1c passes through the offset rail region, a slight sway, tilt yaw or vibration is generated, and these stresses are also transmitted to the bearing housing 1a via the transmission shaft 1b.

於是,本發明將三軸位移感測裝置11裝設於軸承座1a上,即可透過軸承座1a來感測來自傳動軸1b所傳遞的振動源、二滑軌之間的間距是否處於平行狀態;或是是否有障礙物等;接著,控制模組20即可由三軸位移感測裝置11所提供之振動感測訊號而解讀出傳動軸1b的晃動程度為何(如 振動頻率或是振幅等),以作為是否調校傳動軸1b配重的依據;或是調整二滑軌之間的間距;或是排除障礙物。至於本發明將六軸位移感測裝置12裝設於軸承座1a上,主要是用來感測軸承座1a的六軸角度偏移狀態,進而產生六軸的角度偏移感測訊號,於此,即可用來間接感測滑塊組件1c於移動行程中四個邊角是否因載重或零件故障所致的傾斜或是邊角翹起所引起的移動行程異常狀況。此外,本發明將應變感測裝置13裝設於軸承座1a上,主要是用來感測軸承座1a上1之應力或是應變狀態,進而產生應變感測訊號,當二滑軌之間產生微量的偏移且滑塊組件1c經過偏移滑軌區域時,軸承座1a則會接收來自滑塊組件1c及傳動軸1b所傳遞的微量晃動、偏擺以及震動等應力,由於這些應力會經傳動軸1b而傳遞至軸承座1a上,於是,控制模組20即可由應變感測裝置13所提供之應變感測訊號而解讀出二滑軌之間是否產生微量的偏移或是障礙物。又,本發明將溫度感測裝置14裝設於軸承座1a上,主要是用來感測軸承座1a之溫度狀態,進而產生溫度感測訊號,當軸承座1a之軸承與傳動軸1b之間的磨擦阻力愈大則代表溫度愈高,於此即可判斷軸承轉動阻力較大而進行更換。另外,荷重感測裝置用以間接感測滑塊組件1c承載工件之負重狀態而產生荷重感測訊號。扭力感測裝置15用以間接感測滑塊組件1c之扭力狀態而產生扭力感測訊號。 Therefore, the present invention mounts the three-axis displacement sensing device 11 on the bearing housing 1a, that is, through the bearing housing 1a, it is sensed whether the distance between the vibration source and the two sliding rails transmitted from the transmission shaft 1b is parallel. Or whether there is an obstacle or the like; then, the control module 20 can interpret the degree of sloshing of the transmission shaft 1b by the vibration sensing signal provided by the three-axis displacement sensing device 11 (eg Vibration frequency or amplitude, etc., as the basis for adjusting the weight of the transmission shaft 1b; or adjusting the spacing between the two rails; or removing obstacles. The six-axis displacement sensing device 12 is mounted on the bearing housing 1a, and is mainly used for sensing the six-axis angular displacement state of the bearing housing 1a, thereby generating a six-axis angular displacement sensing signal. , can be used to indirectly sense whether the four corners of the slider assembly 1c in the moving stroke are caused by the inclination caused by the load or the component failure or the movement stroke abnormality caused by the corner lifting. In addition, the present invention mounts the strain sensing device 13 on the bearing housing 1a, mainly for sensing the stress or strain state of the bearing block 1a, thereby generating a strain sensing signal, which is generated between the two sliding rails. When a slight offset and the slider assembly 1c passes through the offset rail region, the bearing housing 1a receives the slight sloshing, yaw, and vibration stress transmitted from the slider assembly 1c and the transmission shaft 1b, because these stresses are The transmission shaft 1b is transmitted to the bearing housing 1a, so that the control module 20 can interpret whether a slight amount of displacement or obstacle between the two rails is generated by the strain sensing signal provided by the strain sensing device 13. Moreover, the present invention mounts the temperature sensing device 14 on the bearing housing 1a, mainly for sensing the temperature state of the bearing housing 1a, thereby generating a temperature sensing signal, between the bearing of the bearing housing 1a and the transmission shaft 1b. The greater the frictional resistance, the higher the temperature, and the replacement resistance of the bearing can be judged to be large. In addition, the load sensing device is configured to indirectly sense the load state of the workpiece carried by the slider assembly 1c to generate a load sensing signal. The torque sensing device 15 is configured to indirectly sense the torque state of the slider assembly 1c to generate a torque sensing signal.

進一步而言,控制模組20可以分別轉換處理振動、角度偏移感測訊號、應變感測訊號、溫度感測訊號、荷重感測訊號及扭力感測訊號,並依序輸出振動數據、角度偏移數據、應變數據、溫度數據、荷重數據以及扭力數據。其中,控制模組20可以透過記錄工件荷重數據而得知工件負重變化量為何,以此作為判斷工件重量是否合乎預定重量的依據。再者, 如圖1、2所示的實施例中,當上述感測數據高於或低於預設感測值時,控制模組20則輸出一異常訊號至一警示模組21中,用以驅動警示模組21發出作為線性滑軌1異常的警示訊號。 Further, the control module 20 can separately convert the processing vibration, the angle offset sensing signal, the strain sensing signal, the temperature sensing signal, the load sensing signal, and the torque sensing signal, and sequentially output the vibration data and the angle deviation. Data, strain data, temperature data, load data, and torque data. The control module 20 can know the amount of change in the load of the workpiece by recording the load data of the workpiece as a basis for determining whether the weight of the workpiece meets the predetermined weight. Furthermore, In the embodiment shown in FIG. 1 and FIG. 2, when the sensing data is higher or lower than the preset sensing value, the control module 20 outputs an abnormal signal to the warning module 21 for driving the warning. The module 21 emits an alert signal as an abnormality of the linear slide 1.

請配合參看圖2~3所示的實施例,係為達成本發明第二目的之具體實施例,其係於線性滑軌1設置至少一軸承座1a,軸承座1a用以支撐線性滑軌1由馬達傳動的傳動軸1b。係包括感測模組10、控制模組20、無線訊號傳輸模組30及監控模組40等技術特徵。感測模組10用以感測軸承座1a的動態而產生至少二種感測訊號,上述感測訊號可以是軸承座1a之振動、溫度、傾斜、角度偏移、扭力、荷重、應力以及應變等多種感測訊號。控制模組20則是用來處理上述感測訊號,並輸出至少二種與上述感測訊號相應的感測數據,且控制模組20內建有至少二種預設感測值,控制模組20比對感測數據與預設感測值,並以比對結果作為是否校正或是停止線性滑軌1運行的依據,亦即,可以透過控制驅動線性滑軌1位移之馬達而加以實現。此外,無線訊號傳輸模組30包含一第一收發部31(如藍芽無線通訊模組、WIFI;或是行動通訊網路),及一第二收發部32(如藍芽無線通訊模組、WIFI;或是行動通訊網路)。第一收發部31與控制模組20電性連接,用以將感測數據予以無線傳輸。監控模組40與第二收發部32電性連接,並可透過第二收發部32而接收感測數據,且監控模組40包含有一用以顯示與記錄感測數據的軟體介面,及一用以將感測數據顯示為感測資訊的顯示幕41。其中,網路伺服模組50係與一網際網60訊號連結,監控模組40以一網路介面42與網際網60及網路伺服模組50訊號連結,網路伺服模組50用以彙集感測數據並予以記錄,以供遠端電腦40a透過網際網60的訊號連結而瀏覽或下載上述感測數據。 Referring to the embodiment shown in FIGS. 2 to 3, in order to achieve the second embodiment of the present invention, at least one bearing seat 1a is disposed on the linear slide rail 1, and the bearing housing 1a is used to support the linear slide rail 1 A drive shaft 1b driven by a motor. The technical features include the sensing module 10, the control module 20, the wireless signal transmission module 30, and the monitoring module 40. The sensing module 10 is configured to sense the dynamics of the bearing housing 1a to generate at least two sensing signals, and the sensing signals may be vibration, temperature, tilt, angular offset, torque, load, stress, and strain of the bearing housing 1a. A variety of sensing signals. The control module 20 is configured to process the sensing signal, and output at least two sensing data corresponding to the sensing signal, and the control module 20 has at least two preset sensing values built therein, and the control module 20 Aligning the sensed data with the preset sensed value, and using the comparison result as a basis for correcting or stopping the operation of the linear slide 1, that is, by controlling a motor that drives the linear slide 1 displacement. In addition, the wireless signal transmission module 30 includes a first transceiver unit 31 (such as a Bluetooth wireless communication module, WIFI; or a mobile communication network), and a second transceiver unit 32 (such as a Bluetooth wireless communication module, WIFI). Or mobile communication network). The first transceiver unit 31 is electrically connected to the control module 20 for wirelessly transmitting the sensing data. The monitoring module 40 is electrically connected to the second transceiver unit 32 and can receive the sensing data through the second transceiver unit 32. The monitoring module 40 includes a software interface for displaying and recording the sensing data, and The display screen 41 that displays the sensing data as sensing information. The network servo module 50 is connected to an Internet network 60 signal, and the monitoring module 40 is connected to the Internet 60 and the network servo module 50 by a network interface 42. The network servo module 50 is used for collecting. The data is sensed and recorded for the remote computer 40a to browse or download the sensed data via the signal link of the Internet 60.

再者,本發明主要是針對三軸位移感測裝置11(如三軸加速度計G-sensor)、六軸位移感測裝置12(如陀螺儀Gyroscope)及應變感測裝置13(如應變計Transducer)等不同性質功能的感測訊號做一整合後,再透過無線訊號傳輸模組30(如藍芽無線通訊模組、WIFI;或是行動通訊網路)將上述各種感測數據傳送到監控模組40(如電腦40a、平板電腦40b或智慧型手機40c等裝置)做即時資料顯示與紀錄,並可透過近端或遠端之監控模組40發出控制指令,以監控與校正機具滑台1的移動行程。一般而言,於具體運作之前,本發明首先對上述不同類型的感測器分別作校驗,其中,三軸位移感測裝置11係以三軸加速度規作校驗,六軸位移感測裝置12則是以傾斜計及角度計作校驗,應變感測裝置13(如惠斯登電橋)訊號則以應變訊號產生器作校驗。本發明經實際校驗完成後,精確度及重複性皆可到達1%以下,於此即可表示上述感測器可運用性相當高,可以直接用於產業界量測振動、角度、應力及應變等需求上,進而增進量測之便利性。 Furthermore, the present invention is mainly directed to a three-axis displacement sensing device 11 (such as a three-axis accelerometer G-sensor), a six-axis displacement sensing device 12 (such as a gyroscope Gyroscope), and a strain sensing device 13 (such as a strain gauge Transducer). After the integration of the sensing signals of different nature functions, the various sensing data are transmitted to the monitoring module through the wireless signal transmission module 30 (such as Bluetooth wireless communication module, WIFI; or mobile communication network). 40 (such as computer 40a, tablet 40b or smart phone 40c) to do real-time data display and record, and can send control commands through the near-end or remote monitoring module 40 to monitor and correct the tool slide 1 Move the trip. In general, prior to the specific operation, the present invention first verifies the different types of sensors respectively, wherein the three-axis displacement sensing device 11 is calibrated by a three-axis acceleration gauge, and the six-axis displacement sensing device 12 is checked by tilt meter and angle meter, and strain sensing device 13 (such as Wheatstone bridge) signal is verified by strain signal generator. After the actual verification of the invention, the accuracy and repeatability can reach below 1%, which means that the sensor can be used very high, and can be directly used for measuring vibration, angle, stress and The need for strain and other requirements, thereby improving the convenience of measurement.

另,圖3所示之控制模組20係包括一微控制器22(MCU),及一運算放大器23。本發明系統架構大致可分為前端訊號處理、後端訊號傳送及顯示與紀錄軟體等三個部分。前端訊號處理部分主要由兩個主要通訊構件所組成,其一為三軸位移感測裝置11以及六軸位移感測裝置12(即Gyroscope)之數位I2C通訊協定;另一為應變感測裝置13(即惠斯登電橋Wheatstone Bridge),訊號經運算放大器23處理後,將兩種訊號整合至微控制器22(MCU)中做運算處理而產生感測數據至於後端訊號處理則是將感測數據透過無線訊號傳輸模組30傳輸至顯示與紀錄之設備(如監控模組40),再由軟體介面做相關參數設定後以進行畫面顯示與紀錄,具體架構示意如圖1所 示。I2C(Inter-Integrated Circuit)(如參考文獻[7])內部整合電路,是一種串列通訊協定使用多主從架構,溝通傳輸有三種速度模式:標準模式(0~100Kbps),快速(fast)模式(0~400Kbps),高速(high-speed)模式(0~3.4Mbps),本發明採用標準模式100Kbps將加速度計及陀螺儀資料傳輸至微控制器22(MCU)。惠斯登電橋(Wheatstone Bridge)是一種用來作為精密量測電阻值變化的電路,電路中R1、R2、R3、R4叫做電橋的四個臂,當R1×R3=R2×R4時電橋處於平衡狀態所以無差異電壓輸出,當有任一臂阻值有變化時,電橋即處於不平衡狀態,則有差異電壓輸出。該原理通常使用於應變計之設計,因為感測物體變化較微小,相對應變片電阻變化量也小,剛好符合惠斯登電橋的特性。 In addition, the control module 20 shown in FIG. 3 includes a microcontroller 22 (MCU) and an operational amplifier 23. The system architecture of the present invention can be roughly divided into three parts: front-end signal processing, back-end signal transmission, and display and recording software. The front-end signal processing part is mainly composed of two main communication components, one of which is a digital I 2 C communication protocol of the three-axis displacement sensing device 11 and the six-axis displacement sensing device 12 (ie Gyroscope); the other is strain sensing Device 13 (ie, Wheatstone Bridge), after the signal is processed by the operational amplifier 23, the two signals are integrated into the microcontroller 22 (MCU) for arithmetic processing to generate sensing data for the back-end signal processing. The sensing data is transmitted to the display and record device (such as the monitoring module 40) through the wireless signal transmission module 30, and then the relevant parameters are set by the software interface to display and record the screen. The specific architecture is shown in FIG. . I 2 C (Inter-Integrated Circuit) (such as reference [7]) internal integrated circuit, is a serial communication protocol using multi-master-slave architecture, communication transmission has three speed modes: standard mode (0~100Kbps), fast ( Fast) mode (0~400Kbps), high-speed mode (0~3.4Mbps), the present invention uses the standard mode 100Kbps to transmit accelerometer and gyroscope data to the microcontroller 22 (MCU). Wheatstone Bridge is a circuit used to accurately measure the change of resistance value. In the circuit, R1, R2, R3 and R4 are called the four arms of the bridge. When R1×R3=R2×R4, the electricity is used. The bridge is in equilibrium so there is no difference voltage output. When there is any change in the arm resistance value, the bridge is in an unbalanced state, and there is a differential voltage output. This principle is commonly used in the design of strain gages because the sensing object changes little and the relative strain gauge resistance changes are small, just in line with the characteristics of the Wheatstone bridge.

又,本發明可將應變、溫度、荷重以及扭力等感測訊號經由運算放大器23(Operational Amplifier)放大後,以1KHz作傳送至微控制器22(MCU)作解析處理,並同時將該類比(Analog)訊號轉為數位(Digital)訊號(10bits解析)作為資料通訊。至於監控模組40內建之軟體介面則是採用網頁格式HTML5作開發撰寫,HTML5是HTML下一個主要版本,現在仍處於發展階段,目標是取代原先的HTML 4.01和XHTML 1.0標準,以期能在網際網60應用迅速發展的時代,達到符合當代的網路多元化需求,HTML5希望能夠減少瀏覽器對於外掛程式的依賴性所以能提供更多能有效增強網路應用的標準集使開發者更容易的在網頁中添加和處理多媒體和圖片內容。 Moreover, in the present invention, the sensing signals such as strain, temperature, load, and torsion can be amplified by an operational amplifier 23 (Operational Amplifier), and then transmitted to the microcontroller 22 (MCU) for analysis at 1 kHz, and the analogy is simultaneously Analog) The signal is converted to a digital signal (10bits resolution) as a data communication. As for the built-in software interface of the monitoring module 40, the webpage format HTML5 is used for development and writing. HTML5 is the next major version of HTML, and is still in the development stage. The goal is to replace the original HTML 4.01 and XHTML 1.0 standards, so as to be able to be on the Internet. With the rapid development of the Internet 60 application, in line with the contemporary network diversification needs, HTML5 hopes to reduce the browser's dependence on plug-ins, so it is easier to provide more standard sets that can effectively enhance the network application. Add and process multimedia and image content in web pages.

其次,本發明監控模組40用來顯示與紀錄之介面軟體的開發,是因為周詳考慮於日後能跨平台使用節省多次開發時間,所以採用HTML5標準作開發,以利後續能將軟體移轉至Android、iOS手機及平板之設 備上使用,讓使用者有更簡易的介面及裝置可以隨時監控,以期達到智慧型量測之功能與需求。三軸位移感測裝置11又稱為加速度計(G-sensor)或是重力加速度感測器,主要是用來測量線性滑軌1的運行時產生的變化,具體來說,是用來測量滑台之振動頻率以及三軸位移量,本發明係採用ANALOG DEVICES公司的ADXL345加速規作為微機電MEMS裝置,其是一款高解析度(13-bit)具全方位的三軸位移感測裝置11,可以測量滑台1運行動態或是衝擊的加速度,並可測量滑台1靜態的加速度,所以也能作為量測傾斜傳感器使用。至於六軸位移感測裝置12(如陀螺儀(Gyroscope)又名角速度計,為角慣性感測器,用於感測圍繞六軸發生的旋轉,測量以度/秒為單位的角速度,不同於傳統的陀螺儀用於測量角位移,角速度測量能夠間接測量出角位移和速度。一般來說,三軸方向分別可以定義為傾斜(pitch)、滾動(roll)、偏航(yaw),陀螺儀的MEMS內部設計,核心元件是一個經過微加工之機械元件,利用科裡奧利力(Coriolis)原理把角速率轉換成特定感應結構直向位移,進而取得變化量資訊。MEMS陀螺儀廣泛用於各種消費性設備,如數位相機的影像防震、筆記型電腦40a的硬碟保護、3D遙控器和數位羅盤等,還用在汽車的電子穩定控制(ESC)系統中,甚至自動控制系統控制機器人手腳的行動與平衡,具體來說,本發明係採用InvenSence的MPU-3050陀螺儀,其是內嵌Digital Motion Processor硬體加速器引擎的高靈敏性和低雜訊的六軸位移感測裝置12。至於運算放大器23(Operational Amplifier)則是類比電路中最常用的一種電路IC,主要功能是將輸入端之電壓作放大後至輸出端。由於量測訊號的感測器如:壓力、荷重,扭力等其訊號輸出較小所以需要將訊號放大至可以接受的程度,通常為5V或是10V,從而達到自動控制和量測的目的, 其中,本發明係採用型號MAXIM MAX414的運算放大器23。另,微控制器22(Micro-controller Unit,MCU)是把中央處理器、記憶體、定時/計數器、輸入輸出介面都整合在一塊晶片上的微型電腦40a,本發明採用產品型號為TEXAS INSTRUMENTS MSP430F2122的微控制器22,其相當適合使用於多工處理的設備上,資料暫存區大可以有效且快速的處理資料。 Secondly, the monitoring module 40 of the present invention is used for the development of the interface software for displaying and recording, because it is considered that the cross-platform use can save multiple development time in the future, so the HTML5 standard is used for development, so that the software can be transferred later. To Android, iOS phones and tablets It is ready for use, allowing users to have a simpler interface and device to monitor at any time, in order to achieve the functions and requirements of smart measurement. The three-axis displacement sensing device 11 is also called an accelerometer (G-sensor) or a gravity acceleration sensor, and is mainly used to measure the change caused by the running of the linear slide rail 1 , specifically, for measuring the slip. The vibration frequency of the stage and the displacement of the three axes, the invention adopts the ADXL345 accelerometer of ANALOG DEVICES as the MEMS device, which is a high-resolution (13-bit) omnidirectional three-axis displacement sensing device 11 It can measure the running dynamics of the sliding table 1 or the acceleration of the impact, and can measure the static acceleration of the sliding table 1, so it can also be used as a measuring tilt sensor. As for the six-axis displacement sensing device 12 (such as a gyroscope, also known as an angular velocity meter, an angular inertial sensor for sensing the rotation occurring around the six axes, measuring the angular velocity in degrees per second, which is different from Traditional gyroscopes are used to measure angular displacement, and angular velocity measurements can indirectly measure angular displacement and velocity. In general, the three-axis directions can be defined as pitch, roll, yaw, and gyroscope. The MEMS internal design, the core component is a micro-machined mechanical component that uses the Coriolis principle to convert the angular rate into a direct displacement of a specific sensing structure to obtain information on the change. MEMS gyroscopes are widely used. Various consumer devices, such as image stabilization for digital cameras, hard disk protection for notebook computers 40a, 3D remote controls and digital compasses, are also used in automotive electronic stability control (ESC) systems, and even automatic control systems control robot hands and feet. Action and balance, specifically, the invention uses InvenSence's MPU-3050 gyroscope, which is highly sensitive to the built-in Digital Motion Processor hardware accelerator engine. The low-noise six-axis displacement sensing device 12. As for the operational amplifier 23 (Operational Amplifier) is the most commonly used circuit IC in the analog circuit, the main function is to amplify the voltage at the input terminal to the output. Signal sensors such as: pressure, load, torque, etc., whose signal output is small, so the signal needs to be amplified to an acceptable level, usually 5V or 10V, for automatic control and measurement purposes. Among them, the present invention employs an operational amplifier 23 of the type MAXIM MAX414. In addition, the Microcontroller Unit (MCU) is a microcomputer 40a that integrates a central processing unit, a memory, a timer/counter, and an input/output interface on a single chip. The present invention adopts a product model of TEXAS INSTRUMENTS MSP430F2122. The microcontroller 22 is quite suitable for use in a multiplexed processing device, and the data temporary storage area can process data efficiently and quickly.

本發明針對三軸位移感測裝置11、六軸位移感測裝置12及運算放大器23做整合後,透過無線訊號傳輸模組30將各式感測數據傳輸至監控模組40(如電腦40a),再經由軟體介面做記錄與擷取,起初就使用為目前解析度較高之規格為13-bit之三軸位移感測裝置11、16-bit之六軸位移感測裝置12、16-bit之運算放大器23,及16-bit之微控制器22,所以經整合後作實際校正與市售之傳感器之誤差皆於1%內相差無幾,在顯示該系統之精確度足可以用來作為取代上面上相關用途之感測器。其次,本發明可以安裝於現有之線性滑軌1上,以持續進行線性滑軌1運行狀態的動態感測,以作為後續校正或是更新之重要資料庫,也可藉由線性滑軌1所產生之應力、應變、扭力、振動、荷重及角度偏移等各項重要指標感測數據,作為產業機械產業導入智慧型機台監測之重要里程碑,因而得以提高與國外產品之競爭優勢,以提升工具機的產業實力。 After the three-axis displacement sensing device 11, the six-axis displacement sensing device 12 and the operational amplifier 23 are integrated, the various sensing data are transmitted to the monitoring module 40 (such as the computer 40a) through the wireless signal transmission module 30. Then, through the software interface for recording and capture, the triaxial displacement sensing device with a 13-bit specification with high resolution is currently used, and the 16-bit six-axis displacement sensing device 12, 16-bit is used. The operational amplifier 23 and the 16-bit microcontroller 22, so the error between the actual correction and the commercially available sensor after integration is almost the same within 1%, and the accuracy of the system can be used as a substitute. The sensor for related purposes above. Secondly, the present invention can be installed on the existing linear slide rail 1 to continuously perform dynamic sensing of the running state of the linear slide rail 1 as an important database for subsequent correction or update, or by linear slide rail 1 The sensing data of various important indicators such as stress, strain, torsion, vibration, load and angular offset are important milestones for the introduction of intelligent machine monitoring in the industrial machinery industry, thus enhancing the competitive advantage with foreign products. Improve the industrial strength of the machine tool.

因此,藉由上述具體實施例的說明,本發明確實具有下列的特點: Therefore, the present invention has the following features by the description of the above specific embodiments:

1.本發明可藉由監控線性滑軌軸承座的動態,以作為回饋校正線性滑軌的控制依據,除了可讓監控人員隨時隨地方便監控各式感測數據之外,並可送出因應的校正控制指令,使線性滑軌的運行可以受到精確 而有效的控制,因而得以提升各項關鍵零組件的加工整體效能,並使線性滑軌之加工精密度及可靠度可以全面性獲得較大的改善空間,藉以增進加工機具的產業實力。 1. The invention can monitor the dynamics of the linear slide bearing seat as a control basis for the feedback correction linear slide rail, in addition to allowing the monitoring personnel to conveniently monitor various types of sensing data anytime and anywhere, and can send the corresponding correction. Control commands to make the linear slides run accurately The effective control can improve the overall processing efficiency of each key component, and the precision and reliability of the linear slide can be comprehensively improved to improve the industrial strength of the processing equipment.

2.本發明可透過各式電腦或手持智慧型裝置以遠端監控方式得知線性滑軌軸承座的即時檢知數據,以作為回饋控制線性滑軌運行的依據,進而提升工件的加工品質與精度。 2. The invention can know the instantaneous detection data of the linear slide bearing housing through remote monitoring mode through various computer or handheld smart devices, as a basis for feedback control of the linear slide rail operation, thereby improving the processing quality of the workpiece and Precision.

以上所述,僅為本發明之可行實施例,並非用以限定本發明之專利範圍,凡舉依據下列請求項所述之內容、特徵以及其精神而為之其他變化的等效實施,皆應包含於本發明之專利範圍內。本發明所具體界定於請求項之結構特徵,未見於同類物品,且具實用性與進步性,已符合發明專利要件,爰依法具文提出申請,謹請 鈞局依法核予專利,以維護本申請人合法之權益。 The above is only a possible embodiment of the present invention, and is not intended to limit the scope of the patents of the present invention, and the equivalent implementations of other changes according to the contents, features and spirits of the following claims should be It is included in the patent of the present invention. The invention is specifically defined in the structural features of the request item, is not found in the same kind of articles, and has practicality and progress, has met the requirements of the invention patent, and has filed an application according to law, and invites the bureau to approve the patent according to law to maintain the present invention. The legal rights of the applicant.

1‧‧‧線性滑軌 1‧‧‧Linear slides

1a‧‧‧軸承座 1a‧‧‧ bearing housing

1b‧‧‧傳動軸 1b‧‧‧ drive shaft

1c‧‧‧滑塊組件 1c‧‧‧slider assembly

11‧‧‧三軸位移感測裝置 11‧‧‧Three-axis displacement sensing device

12‧‧‧六軸位移感測裝置 12‧‧‧ Six-axis displacement sensing device

13‧‧‧應變感測裝置 13‧‧‧Strain sensing device

14‧‧‧溫度感測裝置 14‧‧‧Temperature sensing device

15‧‧‧扭力感測裝置 15‧‧‧Torque sensing device

16‧‧‧荷重感測裝置 16‧‧‧Load sensing device

20‧‧‧控制模組 20‧‧‧Control Module

21‧‧‧警示模組 21‧‧‧Warning module

30‧‧‧無線訊號傳輸模組 30‧‧‧Wireless Signal Transmission Module

31‧‧‧第一收發部 31‧‧‧First Receiving and Receiving Department

32‧‧‧第二收發部 32‧‧‧Second transceiver

40‧‧‧監控模組 40‧‧‧Monitor module

40a‧‧‧電腦 40a‧‧‧ computer

40b‧‧‧平板電腦 40b‧‧‧ tablet

40c‧‧‧智慧型手機 40c‧‧‧Smart Phone

41‧‧‧顯示幕 41‧‧‧ display screen

Claims (7)

一種線性滑軌軸承座監控系統,其係於線性滑軌設置至少一用以支撐一傳動軸的軸承座,其包括:至少一感測模組,其用以感測該軸承座動態而產生至少二種感測訊號,該感測訊號係選自該軸承座之振動、溫度、傾斜、角度偏移、扭力、荷重、應力以及應變的其中至少二種感測訊號;一控制模組,其處理該感測訊號,並輸出至少二種與該感測訊號相應的感測數據,該控制模組內建有至少二種預設感測值,該控制模組比對該感測數據與該預設感測值,並以比對結果作為是否調變或是停止該滑台運行的依據;一無線訊號傳輸模組,其包含一第一收發部,及一第二收發部,該第一收發部與該控制模組電性連接,用以將該感測數據予以無線傳輸;及一監控模組,其與該第二收發部電性連接,可透過該第二收發部而接收該感測數據,該監控模組包含有一用以顯示該感測數據及記錄該感測數據的軟體介面,及一用以將該感測數據顯示為感測資訊的顯示幕。 A linear slide bearing bearing monitoring system is provided with at least one bearing seat for supporting a transmission shaft on a linear sliding rail, comprising: at least one sensing module for sensing the dynamics of the bearing housing to generate at least Two sensing signals, the sensing signals are selected from at least two sensing signals of vibration, temperature, tilt, angular offset, torsion, load, stress and strain of the bearing housing; a control module, which processes The sensing signal outputs at least two kinds of sensing data corresponding to the sensing signal, and the control module has at least two preset sensing values built therein, and the control module compares the sensing data with the pre-measurement The sensing value is used, and the comparison result is used as a basis for whether to change or stop the operation of the sliding table; a wireless signal transmission module includes a first transceiver unit and a second transceiver unit, the first transceiver The control unit is electrically connected to the control module for wirelessly transmitting the sensing data, and a monitoring module is electrically connected to the second transceiver unit, and the sensing is received through the second transceiver unit. Data, the monitoring module includes a It shows the sensing data of the sensing data and the recording software interface, and the sensing data for a display screen to sense information. 如請求項1所述之線性滑軌軸承座監控系統,其中,該感測模組包含一三軸位移感測裝置、一六軸位移感測裝置,及一應變感測裝置,該三軸位移感測裝置用以感測該滑台之振動狀態而產生振動感測訊號,該六軸位移感測裝置用以感測該軸承座之傾斜狀態而產生角度偏移感測訊號,該應變感測裝置用以感測該軸承座之應變狀態而產生應變感測訊號,該控制模組分別轉換處理振動感測訊號、角度偏移感測訊號以及應變感測訊號,並依序輸出振動數據、角度偏移數據以及應變數據。 The linear slide bearing housing monitoring system of claim 1, wherein the sensing module comprises a three-axis displacement sensing device, a six-axis displacement sensing device, and a strain sensing device, the three-axis displacement The sensing device is configured to sense a vibration state of the sliding table to generate a vibration sensing signal, and the six-axis displacement sensing device is configured to sense an inclination state of the bearing seat to generate an angular displacement sensing signal, and the strain sensing The device is configured to sense a strain state of the bearing seat to generate a strain sensing signal, and the control module respectively converts and processes the vibration sensing signal, the angle shift sensing signal, and the strain sensing signal, and sequentially outputs the vibration data and the angle. Offset data and strain data. 如請求項1所述之線性滑軌軸承座監控系統,其中,該感測模組更包含一溫度感測裝置、一荷重感測裝置,及一扭力感測裝置,該溫度度感測器用以感測該軸承座之溫度狀態而產生溫度感測訊號,該荷重感測裝置用以感測該軸承座承載工件之負重狀態而產生荷重感測訊號,該扭力感測裝置用以感測該軸承座之扭力狀態而產生扭力感測訊號,該控制模組分別轉換處理溫度度感訊號、荷重感測訊號以及扭力感測訊號後,則依序輸出溫度數據、荷重數據以及扭力數據。 The linear slide bearing housing monitoring system of claim 1, wherein the sensing module further comprises a temperature sensing device, a load sensing device, and a torque sensing device, wherein the temperature sensor is used for Sensing a temperature sensing state of the bearing housing to generate a temperature sensing signal, wherein the load sensing device is configured to sense a load bearing state of the bearing housing to generate a load sensing signal, and the torque sensing device is configured to sense the bearing The torsion force signal is generated by the torque state of the seat. After the control module respectively converts the processing temperature sensitivity signal, the load sensing signal and the torque sensing signal, the temperature data, the load data and the torque data are sequentially output. 如請求項1所述之線性滑軌軸承座監控系統,其中,當該感測數據高於或低於該預設感測值時,該控制模組則輸出一異常訊號至一警示模組中,用以驅動該警示模組發出作為該滑台運行異常的警示訊號。 The linear slide bearing housing monitoring system of claim 1, wherein the control module outputs an abnormal signal to a warning module when the sensing data is higher or lower than the preset sensing value. It is used to drive the warning module to issue a warning signal as an abnormal operation of the sliding table. 如請求項1所述之線性滑軌軸承座監控系統,其中,該第一收發部與該第二收發部皆為藍芽無線通訊模組。 The linear slide bearing housing monitoring system of claim 1, wherein the first transceiver unit and the second transceiver unit are both Bluetooth wireless communication modules. 如請求項1所述之線性滑軌軸承座監控系統,其中,該監控模組係選自電腦、平板電腦以及智慧型手機的其中一種。 The linear slide bearing housing monitoring system of claim 1, wherein the monitoring module is selected from the group consisting of a computer, a tablet computer, and a smart phone. 如請求項1所述之線性滑軌軸承座監控系統,其更含一與一網際網路訊號連結的網路伺服模組,該監控模組係以一網路界面與該網際網路及該網路伺服模組訊號連結,該網路伺服模組用以彙集該感測數據並予以記錄,以供遠端電腦透過該網際網路的訊號連結而瀏覽或下載該感測數據。 The linear slide bearing monitoring system of claim 1, further comprising a network servo module connected to an internet signal, the monitoring module adopting a network interface and the internet and the The network servo module is connected to the signal, and the network servo module is used to collect and record the sensing data for the remote computer to browse or download the sensing data through the network signal connection.
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