TW201703842A - Oil mist collector - Google Patents

Oil mist collector Download PDF

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Publication number
TW201703842A
TW201703842A TW104133999A TW104133999A TW201703842A TW 201703842 A TW201703842 A TW 201703842A TW 104133999 A TW104133999 A TW 104133999A TW 104133999 A TW104133999 A TW 104133999A TW 201703842 A TW201703842 A TW 201703842A
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TW
Taiwan
Prior art keywords
oil mist
impeller
oil
guide
separation
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Application number
TW104133999A
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Chinese (zh)
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TWI599394B (en
Inventor
鄭大根
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明珍機工股份有限公司
鄭大根
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Publication of TWI599394B publication Critical patent/TWI599394B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • B01D45/14Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by rotating vanes, discs, drums or brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Separating Particles In Gases By Inertia (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The present invention relates to an oil mist collector, including: a lead-in cover (10) having a funneled through-hole protruding from the outer surface into the center, in order to provide an entrance path for oil mist in the atmosphere; a separation inducer housing (30) for inducing the conversion of gaseous oil mist into liquefied form, by orderly combining collision detachment and centrifuge by inducing the fixation of a form filter (20) and arrangement of impeller (40), while being correspondingly coupled to the lead-in cover; a body (60) for providing an internal hollow space separated from the outside, in order to enable the flat spin movement of the oil mist, while being closely arranged to the rear end of the separation inducer housing; a drive motor (70) for filtering the oil mist flowing in from the lead-in cover, by acting as a source of power capable of inducing a one-way rotation of the impeller, by being coupled to the impeller inside the internal space of the body; a collector unit (80) which divides the internal space into a filter member (81) for conducting a secondary filtering of the oil mist while being accommodated inside the internal space of the rear end of the body, and a cover body (82) which seals the open rear end of the body from the outside and includes an outlet (83) which provides the emission path of the clean filtered air; and a sump (90) positioned on the bottom of the body, while collecting the oil sludge generated from the separation inducer housing and oil sludge generated from the body by the interposition of an induction pipe (91).

Description

油霧收集器Oil mist collector

  本發明涉及油霧收集器(Oil mist collector),更詳細地涉及如下的油霧收集器:通過以相互不同的方式執行的多步驟的分離過程,可引導淨化空氣的排出,以使能夠更有效地分離及排出包含於在各種產業現場中產生的油霧的油和空氣。The present invention relates to an oil mist collector, and more particularly to an oil mist collector that can guide the discharge of purified air by a multi-step separation process performed in mutually different ways to make it more efficient The oil and air contained in the oil mist generated in various industrial sites are separated and discharged.

  本發明涉及油霧收集器(Oil mist collector),更詳細地涉及如下的油霧收集器:通過以相互不同的方式執行的多步驟的分離過程,可引導淨化空氣的排出,以使能夠更有效地分離及排出包含於在各種產業現場中產生的油霧的油和空氣。The present invention relates to an oil mist collector, and more particularly to an oil mist collector that can guide the discharge of purified air by a multi-step separation process performed in mutually different ways to make it more efficient The oil and air contained in the oil mist generated in various industrial sites are separated and discharged.

  通常的油霧收集器大致分為篩檢程式過濾方式、離心分離方式及靜電分離方式的收集器。篩檢程式過濾方式的收集器作為最普通的形態的收集器結構,在本體內部安裝有送風扇和篩檢程式來吸入油霧,從而通過篩檢程式來過濾具有不透過性的油粒子,並且僅排出已淨化的空氣。但是,為了發揮高的過濾效率,需要頻繁地更換濾芯,因而在維護費用方面存在經濟性差的問題。A typical oil mist collector is roughly classified into a screening program filtration method, a centrifugal separation method, and an electrostatic separation type collector. The filter of the screening program is the most common form of collector structure. A fan and a screening program are installed inside the body to suck in the oil mist, thereby filtering the impervious oil particles through a screening program. And only the purified air is discharged. However, in order to exhibit high filtration efficiency, it is necessary to frequently replace the filter element, and thus there is a problem of economical disadvantage in terms of maintenance cost.

  離心分離方式的收集器利用離心分離裝置來形成旋轉氣流,從而利用離心力來分離油和空氣。離心分離裝置的形態及結構可根據分離物件的性質進行各種不同的設計,因而需要開發出最適合且有效的結構。另一方面,與上述的篩檢程式過濾方式相比,採用離心分離方式可降低維護費用,但是過濾效率同樣較低,因而存在微細粒子未被分離的問題。The centrifugal separator uses a centrifugal separation device to form a swirling gas stream, thereby utilizing centrifugal force to separate oil and air. The shape and structure of the centrifugal separation device can be variously designed according to the nature of the separated object, and thus it is necessary to develop a most suitable and effective structure. On the other hand, compared with the above-described screening program filtration method, the centrifugal separation method can reduce the maintenance cost, but the filtration efficiency is also low, so that there is a problem that the fine particles are not separated.

  並且,靜電分離方式的收集器通過使油霧帶電來凝聚油粒子之後進行分離,通常是與上述的篩檢程式過濾方式或離心分離方式一同使用才能完成。Further, the collector of the electrostatic separation type is obtained by charging the oil mist to coagulate the oil particles and then separating them, and is usually used together with the above-described screening program filtration method or centrifugal separation method.

  另一方面,關於如上所述的問題,在韓國登錄實用新型公報第20-0418713號中公開了相關內容,是一同包括上述的離心分離方式和篩檢程式過濾方式的收集器的形態。On the other hand, regarding the above-mentioned problem, the related content is disclosed in the Korean Laid-Open Utility Model Publication No. 20-0418713, and is a form of a collector including the centrifugal separation method and the screening program filtration method described above.

  對此,簡要地對其結構進行觀察:在本體內部結構中,在本體的上部和下部分別設置送風扇,在下部對油霧進行離心分離,並且在上部借助篩檢程式進行過濾之後,排出已淨化的空氣。In this regard, the structure is briefly observed: in the internal structure of the body, a fan is disposed at the upper and lower portions of the body, and the oil mist is centrifugally separated at the lower portion, and after filtering at the upper portion by means of a screening program, Exhaust the purified air.

  如此,嫁接相互不同的兩種分離方式來謀求提高過濾效率,但是因內部結構要素的結構性局限,在下部和上部之間未形成順暢的氣流,最終導致不可避免地設置一個以上的送風扇的問題。In this way, two different separation methods are mutually grafted to improve the filtration efficiency. However, due to the structural limitations of the internal structural elements, a smooth airflow is not formed between the lower portion and the upper portion, eventually resulting in the inevitable setting of more than one blower fan. problem.

  並且,由於形成用於使送風扇驅動的馬達直接暴露於氣流的流路上的結構,因此具有因被吸附的油污等而導致裝置的壽命縮短的問題,由此急需亟待開發出具有更有效地得到改善的結構的收集器。Further, since the motor for driving the blower fan is directly exposed to the flow path of the airflow, there is a problem that the life of the device is shortened due to the adsorbed oil stain or the like, and thus it is urgently needed to develop more efficiently. Improved structure collector.

  現有技術文獻
     專利文獻
韓國 登錄實用新型公報 第20-0418713號 油霧收集裝置
Prior Art Document Patent Document Korea Registration Utility Model Bulletin No. 20-0418713 Oil mist collecting device

  本發明是為了更積極地解決上述的各種問題而提出的,本發明所要解決的問題在於,通過在以相互不同的方式執行的多步驟的分離方式來可引導淨化空氣的排出。The present invention has been made in order to more actively solve the above various problems, and the problem to be solved by the present invention is that the discharge of the purified air can be guided by a multi-step separation method which is performed in mutually different manners.

  為了解決上述問題,在構成本發明的油霧收集器100中,上述油霧收集器100的特徵在於,包括:引入蓋10,設有中央部朝向外面突出形成來與主體的內部連通的中空,以提供通向大氣中的油霧的進入路徑;引導分離外殼30,與引入蓋相對應地捆紮,並引導泡沫篩檢程式20的位置固定及葉輪40的整列來可以依次並行實施碰撞分離和離心分離,從而引導氣化狀態的油霧轉換成液化狀態;主體60,在引導分離外殼的後端緊密地配置,並提供與主體的外部阻隔的中空的內部空間,來使油霧能夠進行螺旋旋轉移動;驅動馬達70,在主體的內部空間以固定的方式與葉輪相結合,來作為可引導葉輪的單一方向旋轉的動力源來起到作用,從而對於通過引入蓋來流入的油霧進行過濾;捕集部80,包括高效微粒空氣篩檢程式81和蓋體82,上述高效微粒空氣篩檢程式81收容於主體的後端內部空間,用於實施油霧的二次過濾;上述蓋體82包括排出口83,上述排出口83用於從外部封閉主體的已開放的後端,並提供已過濾的淨化空氣的排出路徑;集水槽90,位於主體的底部,用於通過引導管91來回收從引導分離外殼產生的油沉澱物及從主體產生的油沉澱物。In order to solve the above problems, in the oil mist collector 100 constituting the present invention, the oil mist collector 100 includes a introduction cover 10 provided with a hollow portion in which a central portion is formed to protrude outward to communicate with the inside of the main body. To provide an access path to the oil mist in the atmosphere; to guide the separation casing 30, to bundle corresponding to the introduction cover, and to guide the position of the foam screening program 20 and the entire column of the impeller 40 to perform collision separation and centrifugation in parallel Separating, thereby guiding the oil mist in the vaporized state to be converted into a liquefied state; the main body 60 is closely arranged at the rear end of the guiding separation casing, and provides a hollow internal space that is blocked from the outside of the main body, so that the oil mist can be spirally rotated. Moving; the drive motor 70 is coupled to the impeller in a fixed manner in the internal space of the main body to function as a power source that can guide the unidirectional rotation of the impeller to filter the oil mist flowing in through the introduction cover; The trap portion 80 includes a high-efficiency particulate air screening program 81 and a lid 82, and the high-efficiency particulate air screening program 81 is housed in The rear end inner space of the body is used for performing secondary filtration of the oil mist; the cover body 82 includes a discharge port 83 for closing the open rear end of the main body from the outside and providing filtered purified air. The discharge path 90 is located at the bottom of the main body for recovering the oil deposit generated from the guide separation casing and the oil deposit generated from the main body through the guide pipe 91.

  其中,本發明的特徵在於,上述引導分離外殼30包括杆31和環形凸部32,上述杆31向前端延伸以能夠設置泡沫篩檢程式20,上述環形凸部32以與杆的直徑相比擴張的方式形成,並以與葉輪40的外延部維持相同的隔開間隙的狀態進行覆蓋,由此,能夠對通過引入蓋10來被吸入的油霧並行實施油沉澱物通過借助泡沫篩檢程式20的碰撞分離以及當葉輪40旋轉時作用於油霧的離心力來向環形凸部32集中並引導的離心分離過程。The present invention is characterized in that the guide separation housing 30 includes a rod 31 extending toward the front end to extend the front end to provide a foam screening program 20, and the annular projection 32 is expanded in comparison with the diameter of the rod. The method is formed and covered with the same gap as the extension of the impeller 40, whereby the oil deposit can be applied in parallel to the oil mist sucked by the introduction of the cover 10 by the foam screening program 20 The collision separation and the centrifugal force acting on the oil mist when the impeller 40 rotates are concentrated and guided to the annular convex portion 32.

  並且,本發明的特徵在於,上述環形凸部32具有圓形至包含三角及四角的多角的截面。Further, the present invention is characterized in that the annular convex portion 32 has a circular cross section to a polygonal shape including a triangle and four corners.

  另一方面,本發明的特徵在於,在上述葉輪40和驅動馬達70的之間的空間還設置線圈盤旋引導單元50,來通過動力源實施葉輪和線圈盤旋引導單元的相同的旋轉,從而在主體內部空間重新過濾通過由葉輪引導的離心分離未液化的油霧,上述線圈盤旋引導單元50包括:多個貫通部51,用於引導借助葉輪40來經過離心分離的油霧的流動;多個延伸部52,交替地排列於貫通部的上杆,並以與本體60的內徑接近的方式延伸,與因油霧的移動速度的降低而出現的渦流現象一同,引導面向貫通部的油霧的集中移動路徑;以及多個引導翼53,從貫通部和延伸部的界線中,向驅動馬達70方向突出,以使能夠引導從貫通部流入的油霧的螺旋形旋轉。On the other hand, the present invention is characterized in that a coil hovering guide unit 50 is further provided in a space between the impeller 40 and the drive motor 70 to perform the same rotation of the impeller and the coil hovering guide unit by the power source, thereby The inner space is re-filtered by centrifugal separation of the unliquefied oil mist guided by the impeller, and the coil coil guiding unit 50 includes a plurality of penetrating portions 51 for guiding the flow of the oil mist which is centrifugally separated by the impeller 40; The portion 52 is alternately arranged on the upper rod of the penetration portion, and extends so as to be close to the inner diameter of the body 60, and guides the oil mist facing the penetration portion together with the eddy current phenomenon which occurs due to a decrease in the moving speed of the oil mist. The concentrated movement path and the plurality of guide vanes 53 protrude from the boundary between the penetration portion and the extension portion in the direction of the drive motor 70 so as to be able to guide the spiral rotation of the oil mist flowing in from the penetration portion.

  其中,本發明的特徵在於,上述引導翼53呈向主體60的中心方向分別以圓弧狀的方式彎曲的形狀,其中,向驅動馬達70方向的突出範圍與貫通部51的寬度相同。In the present invention, the guide vanes 53 are curved in an arc shape in the center direction of the main body 60, and the protruding range in the direction of the drive motor 70 is the same as the width of the penetration portion 51.


  根據如上所述的結構形成的本發明具有如下效果:通過以相互不同的方式執行的多步驟的分離過程,不僅更有效地引導淨化空氣的排出,並且依次執行第一次碰撞分離、第二次離心分離及第三次離心分離,並並行實施相互不同的離心分離方式,從而進一步將由油霧的過濾效率性及油回收率最大化。

The present invention formed according to the structure as described above has an effect of not only guiding the discharge of the purified air more efficiently, but also performing the first collision separation, the second time, by the multi-step separation process performed in mutually different manners. Centrifugal separation and third centrifugation are carried out, and different centrifugal separation methods are carried out in parallel, thereby further maximizing the filtration efficiency and oil recovery rate of the oil mist.

10‧‧‧引入蓋
20‧‧‧泡沫篩檢程式
30‧‧‧引導分離外殼
31‧‧‧杆
32‧‧‧環形凸部
40‧‧‧葉輪
50‧‧‧線圈盤旋引導單元
51‧‧‧貫通部
52‧‧‧延伸部
53‧‧‧引導翼
60‧‧‧主體
70‧‧‧驅動馬達
80‧‧‧捕集部
81‧‧‧篩檢程式部件
82‧‧‧蓋體
83‧‧‧排出口
84‧‧‧排氣管道
90‧‧‧集水槽
91‧‧‧引導管
100‧‧‧油霧收集器
10‧‧‧Introduction cover
20‧‧‧Foam screening program
30‧‧‧Guided separation housing
31‧‧‧ rod
32‧‧‧Ring convex
40‧‧‧ Impeller
50‧‧‧Coil hovering guide unit
51‧‧‧through department
52‧‧‧Extension
53‧‧‧Leading wings
60‧‧‧ Subject
70‧‧‧Drive motor
80‧‧‧ Capture Department
81‧‧‧Screening program components
82‧‧‧ cover
83‧‧‧Export
84‧‧‧Exhaust pipe
90‧‧‧ sink
91‧‧‧ Guide tube
100‧‧‧Oil mist collector

圖1為根據本發明的優選實施例來構成的油霧收集器的立體圖。
圖2為簡要地部分示出圖1的內部結構的示意圖。
圖3為根據本發明的優選實施例來構成的油霧收集器的要部分解立體圖。
圖4為詳細地示出吸入于本發明裝置的油霧的流動過程的截面示例圖。
圖5為示出可多種地適用作為本發明的要部的環形凸部的結構的截面示例圖。
1 is a perspective view of an oil mist collector constructed in accordance with a preferred embodiment of the present invention.
FIG. 2 is a schematic view partially showing the internal structure of FIG. 1. FIG.
3 is a perspective view of an essential part of an oil mist collector constructed in accordance with a preferred embodiment of the present invention.
Fig. 4 is a cross-sectional view showing the flow of oil mist sucked into the apparatus of the present invention in detail.
Fig. 5 is a cross-sectional view showing a structure in which an annular convex portion which is an essential part of the present invention can be variously applied.

  本發明涉及如下的油霧收集器100:上述油霧收集器100由用於有效地分離及排出包含在各種產業現場或飯店等地點產生的油霧的油和空氣的一系列結構形成,來經過從油霧的吸入至排出的多步驟分離過程,從而分別排出油和已淨化的空氣。The present invention relates to an oil mist collector 100 in which the oil mist collector 100 is formed by a series of structures for efficiently separating and discharging oil and air contained in oil mist generated at various industrial sites or restaurants. From the inhalation of the oil mist to the multi-step separation process of the discharge, the oil and the purified air are separately discharged.

  以下,參照附圖對本發明的多種實施例進行觀察,並對其作用及效果統一記述如下。Hereinafter, various embodiments of the present invention will be observed with reference to the accompanying drawings, and their actions and effects will be collectively described as follows.

  以下參照附圖詳細說明的實施例會讓本發明的優點、特徵及實現這些優點及特徵的方法更加明確。但本發明並不局限於以下所公開的實施例,能夠以互不相同的多種形態實施,本實施例只用于使本發明的公開更加完整,並為了向本發明所屬技術領域的普通技術人員完整地告知本發明的範疇而提供,本發明僅由發明要求保護範圍定義。並且,在說明書全文中,相同的附圖標記表示相同的結構要素。The advantages and features of the present invention and the methods for achieving the advantages and features of the present invention will become more apparent from the following detailed description of the embodiments. However, the present invention is not limited to the embodiments disclosed below, and can be implemented in various forms that are different from each other. This embodiment is only for making the disclosure of the present invention more complete, and is intended to be a person skilled in the art to which the present invention pertains. The invention is fully described in terms of the scope of the invention, which is defined solely by the scope of the invention. Also, throughout the specification, the same reference numerals indicate the same structural elements.

  本發明公開如下的油霧收集器100:用於執行在產業現場加工工件時產生的摩擦熱而導致的油的蒸發或由工具的旋轉而引發的油的飛散而與大氣相混合並煙霧化的油霧的過濾。The present invention discloses an oil mist collector 100 for performing evaporation of oil caused by frictional heat generated when machining a workpiece at an industrial site or scattering of oil caused by rotation of a tool to be mixed with an atmosphere and aerosolized. Filtration of oil mist.

  如圖1至圖4所示,在本發明中作為特徵來說明的油霧收集器100的重點在於,通過以相互不同的方式執行的多步驟的分離過程,來引導淨化空氣的排出,以使可以更有效地分離及排出包含在各種產業現場中產生的油霧的油與空氣。As shown in FIGS. 1 to 4, the oil mist collector 100 which is described as a feature in the present invention focuses on guiding the discharge of the purified air by a multi-step separation process which is performed in mutually different manners, so that It is possible to more effectively separate and discharge oil and air contained in oil mist generated in various industrial sites.

  為此,上述油霧收集器100包括:引入蓋10,設有中央部朝向外面突出形成來與主體的內部連通的中空,以提供通向大氣中的油霧的進入路徑;引導分離外殼30,與引入蓋相對應地捆紮,並引導泡沫篩檢程式20的位置固定及葉輪40的整列來可以依次並行實施碰撞分離和離心分離,從而引導氣化狀態的油霧轉換成液化狀態;主體60,在引導分離外殼的後端緊密地配置,並提供與主體的外部阻隔的中空的內部空間,來使油霧能夠進行螺旋旋轉移動;驅動馬達70,在主體的內部空間以固定的方式與葉輪相結合,來作為可引導葉輪的單一方向旋轉的動力源來起到作用,從而對於通過引入蓋來流入的油霧進行過濾;捕集部80,包括篩檢程式部件81和蓋體82,上述篩檢程式部件81收容於主體的後端內部空間,用於實施油霧的二次過濾,上述蓋體82包括排出口83,上述排出口83用於從外部封閉主體的已開放的後端,並提供已過濾的淨化空氣的排出路徑;集水槽90,位於主體的底部,用於通過引導管91來回收從引導分離外殼產生的油沉澱物及從主體產生的油沉澱物。To this end, the oil mist collector 100 includes: an introduction cover 10 provided with a hollow portion that is formed to protrude outward toward the outside to communicate with the inside of the main body to provide an entry path to the oil mist in the atmosphere; and to guide the separation casing 30, Bundling corresponding to the introduction cover, guiding the position of the foam screening program 20 and the entire row of the impeller 40, the collision separation and the centrifugal separation can be sequentially performed in parallel, thereby guiding the oil mist in the vaporized state to be converted into a liquefied state; the main body 60, The rear end of the guiding separation housing is closely arranged, and provides a hollow internal space that is blocked from the outside of the main body to enable the oil mist to perform a helical rotational movement; the driving motor 70 is fixedly connected to the impeller in the internal space of the main body. In combination, it functions as a power source that can guide the unidirectional rotation of the impeller, thereby filtering the oil mist flowing in through the introduction cover; the trap portion 80 includes the screening program member 81 and the cover 82, the sieve The inspection component 81 is housed in the rear inner space of the main body for performing secondary filtration of the oil mist, and the cover 82 includes a discharge port 83, The outlet 83 is for closing the open rear end of the main body from the outside and providing a discharge path of the filtered purified air; the sump 90 is located at the bottom of the main body for recovering the oil generated from the guiding separation casing through the guiding pipe 91 Precipitate and oil deposits produced from the body.

  上述引入蓋10作為形成油霧的最初流入的結構要素,雖然未賦予識別標記,但是可形成如圖所示具有向前方突出的形狀的中空,來實現集中性的吸入效率。The introduction cover 10 is a structural element that forms the first inflow of the oil mist. Although the identification mark is not provided, a hollow having a shape protruding forward as shown in the drawing can be formed to achieve concentrated suction efficiency.

  這種引入蓋10可覆蓋設置有泡沫篩檢程式20的引導分離外殼30的前部面,它們之間的相互結合可借助包括鉸接夾(未圖示)在內的公知的多種緊固單元來實現,這是顯而易見的。The introduction cover 10 can cover the front face of the guide separation casing 30 provided with the foam screening program 20, and the mutual coupling therebetween can be achieved by various fastening means including a hinge clamp (not shown). Implementation, this is obvious.

  上述泡沫篩檢程式20作為用於向通過引入蓋流入的油霧賦予阻力來進行碰撞分離的結構要素,優選地,以固定的方式安裝於引導分離外殼的杆的前端。The foam screening program 20 is a component for performing collision separation for imparting resistance to the oil mist flowing in through the introduction cover, and is preferably attached to the front end of the rod for guiding the separation casing in a fixed manner.

  其中,作為柴油微粒篩檢程式的一種,泡沫篩檢程式20是指,將陶瓷成型為泡沫(foam)形狀,並作為篩檢程式來使用的設備,其在防止微細沉澱物的滲透方面也有有利的效果。Among them, as one of the diesel particulate screening programs, the foam screening program 20 refers to a device in which ceramics are molded into a foam shape and used as a screening program, which is advantageous in preventing penetration of fine precipitates. Effect.

  上述葉輪40是借助驅動馬達70的旋轉力來進行旋轉,並隨著向油霧傳遞人為的離心力,引導油霧進行離心分離的各種要素。The impeller 40 is rotated by the rotational force of the drive motor 70, and various elements that guide the oil mist to be centrifugally separated as the centrifugal force is transmitted to the oil mist.

  為此,本發明的葉輪40隨著以擱置並固定在驅動馬達的中心軸的狀態內置於引導分離外殼30的環形凸部32空間內,借助葉輪的旋轉來引導的離心力可以集中在以與上述葉輪隔著規定距離的方式設置的環形凸部的內壁,從而引導氣化狀態的油霧轉換成液化狀態。To this end, the impeller 40 of the present invention is built in the space of the annular convex portion 32 of the guide separation housing 30 in a state of being placed and fixed to the central axis of the drive motor, and the centrifugal force guided by the rotation of the impeller can be concentrated on The inner wall of the annular convex portion provided by the impeller is separated by a predetermined distance, thereby guiding the oil mist in the vaporized state to be converted into a liquefied state.

  這種葉輪是公知的部件,但本發明的重點在於,特別指定葉輪的固定位置,由此將收集效率最大化。對此,下文將結合附圖進行詳細說明。Such impellers are well known components, but the focus of the present invention is to specify the fixed position of the impeller, thereby maximizing collection efficiency. In this regard, the following detailed description will be made in conjunction with the accompanying drawings.

  如上所述,上述捕集部80可包括篩檢程式部件81、蓋體82及排出口83,並且通過全面覆蓋主體60的後端來提高密閉力。As described above, the trap portion 80 may include the screening program member 81, the lid body 82, and the discharge port 83, and the sealing force is increased by covering the rear end of the main body 60 in an all-round manner.

  此時,上述篩檢程式部件81可採用包括高效微粒空氣篩檢程式在內的莎綸篩檢程式(Saran Filter)、SUS除霧篩檢程式等。At this time, the screening program component 81 may be a Saran filter including a high-efficiency particulate air screening program, a SUS defogging screening program, or the like.

  例如,高效微粒空氣篩檢程式(High Efficiency Particulate Air Filter)的功能如下:可以對依次經過借助泡沫篩檢程式20的碰撞分離及借助葉輪40和線圈盤旋引導單元50的離心分離的油霧進行連續過濾,高效微粒空氣篩檢程式能夠將大小為0.3μm的粒子捕捉到99.997%,從而可發揮高效率的過濾功能。For example, the function of the High Efficiency Particulate Air Filter is as follows: the oil mist which is sequentially subjected to the collision separation by the bubble screening program 20 and the centrifugal separation by the impeller 40 and the coil spiral guiding unit 50 can be continuously performed. Filtered, the high-efficiency particulate air screening program captures 99.997% of particles up to 0.3μm for efficient filtration.

  如圖3所示,在本發明中作為重點部件來公開的引導分離外殼30包括杆31和環形凸部32,上述杆31向前端延伸以能夠設置泡沫篩檢程式20,上述環形凸部32以與杆的直徑相比擴張的方式形成,並以與葉輪40的外延部維持相同的隔開間隙的狀態進行覆蓋。As shown in FIG. 3, the guide separation housing 30 disclosed as a key component in the present invention includes a rod 31 extending toward the front end to provide a foam screening program 20, and the annular projection 32 It is formed in a manner of expanding as compared with the diameter of the rod, and is covered in a state of maintaining the same gap with the extension of the impeller 40.

  這種結構的目的是:能夠對通過引入蓋10來被吸入的油霧並行實施油沉澱物通過借助泡沫篩檢程式20的碰撞分離以及當葉輪40旋轉時作用於油霧的離心力來向環形凸部32集中並引導的離心分離過程。The purpose of such a structure is to enable oil deposits to be sucked in by the introduction of the cover 10 to be parallel to the annular projection by the collision separation by the foam screening program 20 and the centrifugal force acting on the oil mist when the impeller 40 rotates. 32 centralized and guided centrifugation process.

  即,如圖4所示,隨著經過泡沫篩檢程式20的油霧與持續向單一方向旋轉的葉輪40相接觸,借助由旋轉力引發的離心力來集中於環形凸部32的內壁,此時,油粒子與空氣分離,並實現向環形凸部的集結來向集水槽90流入。That is, as shown in FIG. 4, as the oil mist that has passed through the foam screening program 20 comes into contact with the impeller 40 that continues to rotate in a single direction, it concentrates on the inner wall of the annular convex portion 32 by the centrifugal force induced by the rotational force. At this time, the oil particles are separated from the air, and the accumulation toward the annular convex portion is made to flow into the sump 90.

  如圖5所示,上述環形凸部32可根據捕集的油量或設置場所,以多種形狀來提供。As shown in FIG. 5, the above-mentioned annular convex portion 32 can be provided in various shapes depending on the amount of oil to be collected or the installation place.

  圖5為示出能夠以各種方式適用作為本發明的重要部件的環形凸部的結構的截面示例圖,如圖5所示,本發明的上述環形凸部32具有圓形至包含三角及四角的多角的截面,從而達成預期的目的。5 is a cross-sectional view showing a structure of an annular convex portion which can be applied as an important component of the present invention in various manners, and as shown in FIG. 5, the above-described annular convex portion 32 of the present invention has a circular shape to include a triangle and a square. Multi-angle cross section to achieve the intended purpose.

  上述集水槽90排列在引導分離外殼30及主體60的底部,用於分別回收由泡沫篩檢程式20、葉輪40、如下所述的線圈盤旋引導單元50以及篩檢程式部件81引導的油粒子。The sump 90 is arranged at the bottom of the guide separation casing 30 and the main body 60 for recovering the oil particles guided by the foam screening program 20, the impeller 40, the coil hovering guide unit 50 and the screening program member 81 described below.

  例如,借助引導分離外殼30和葉輪40來被捕集的油粒子隨著向穿設於環形凸部32的底部集中,向集水槽90落下,並且經由位於本體60內部的線圈盤旋單元50和篩檢程式部件81來被捕集的油粒子使用規定的引導管91來與集水槽90連通,從而回收相應的油。為此,在主體底部穿設有通孔,以使可引入引導管,並且,集水槽的一側面也需要穿設有可收容引導管的適當的空間。For example, the oil particles trapped by guiding the separation outer casing 30 and the impeller 40 are concentrated toward the bottom of the annular convex portion 32, fall toward the sump 90, and coil the unit 50 and the sieve via the coil located inside the body 60. The oil particles collected by the inspection unit 81 communicate with the sump 90 using a predetermined guide pipe 91 to recover the corresponding oil. To this end, a through hole is bored in the bottom of the body so that the guide tube can be introduced, and a side of the sump also needs to be provided with a suitable space for accommodating the guide tube.

  未示意的附圖標記84為排氣管道,上述排氣管道與捕集部80的排出口83相嚙合捆紮,並呈向上彎曲的形狀,以使可引導清淨空氣順暢排出,上述排氣管道可呈其他多種形狀,這是顯而易見的。Reference numeral 84, which is not shown, is an exhaust duct which is meshed with the discharge port 83 of the catching portion 80 and has an upwardly curved shape so that the cleaned air can be smoothly discharged, and the exhaust duct can be This is obvious in many other shapes.

  另一方面,本發明的特徵在於,向上述葉輪40和驅動馬達70之間的空間還設置線圈盤旋引導單元50。On the other hand, the present invention is characterized in that a coil spiral guiding unit 50 is further provided to a space between the impeller 40 and the drive motor 70.

  採用這種結構的目的在於,通過驅動馬達70動力源來引導葉輪和線圈盤旋引導單元50進行相同的旋轉,從而在主體內部空間對於在借助葉輪來執行的離心分離中未得到液化的油霧進行二次過濾。The purpose of adopting such a structure is to guide the impeller and the coil hovering guide unit 50 to perform the same rotation by driving the power source of the motor 70, thereby performing the oil mist which is not liquefied in the centrifugal separation performed by the impeller in the main body internal space. Secondary filtration.

  為此,上述線圈盤旋引導單元50包括:多個貫通部51,用於引導借助葉輪40來經過離心分離的油霧的流動;多個延伸部52,交替地排列於貫通部的上杆,並以與本體60的內徑接近的方式延伸,與因油霧的移動速度的降低而出現的渦流現象一同,引導面向貫通部的油霧的集中移動路徑;以及多個引導翼53,從貫通部和延伸部的界線中,向驅動馬達70方向突出,以使能夠引導從貫通部流入的油霧的螺旋形旋轉。To this end, the coil hovering guide unit 50 includes a plurality of penetrating portions 51 for guiding the flow of the oil mist that has been centrifugally separated by the impeller 40, and the plurality of extending portions 52 are alternately arranged on the upper rod of the penetrating portion, and Extending so as to be close to the inner diameter of the body 60, together with the eddy current phenomenon occurring due to a decrease in the moving speed of the oil mist, guiding the concentrated moving path of the oil mist facing the penetration portion; and the plurality of guiding wings 53 from the through portion The boundary with the extension portion protrudes in the direction of the drive motor 70 so as to be able to guide the spiral rotation of the oil mist flowing in from the penetration portion.

  如圖所示,上述貫通部51設於三處,隨著提供經過葉輪40來被吸入的油霧的移動路徑,成為向主體60的空間移動的裝置。As shown in the figure, the penetration portion 51 is provided at three places, and a moving path of the oil mist that is sucked through the impeller 40 is provided to move the space of the main body 60.

  並且,上述延伸部52以與這種貫通部相對應的方式編成,從而阻隔油霧的移動路徑,並且賦予使得油霧的移動路徑向貫通部區域集中的作用。此時,延伸部抑制油霧的流動,由此自然地導致油霧向相關區域的渦流,由此,油霧暫時停留於葉輪和線圈盤旋引導單元50之間的空間,帶來延長離心分離執行時間的結果,因此進一步增大過濾效率,尤其隨著向依賴於貫通部51來向主體內部移動的油霧賦予人為的旋轉力(可借助線圈盤旋引導單元的旋轉驅動來實現),可引導作為目標主體上的螺旋形離心分離。Further, the extending portion 52 is formed so as to correspond to the penetrating portion so as to block the moving path of the oil mist and to impart a function of concentrating the moving path of the oil mist toward the penetrating portion. At this time, the extending portion suppresses the flow of the oil mist, thereby naturally causing the eddy current of the oil mist to the relevant region, whereby the oil mist temporarily stays in the space between the impeller and the coil spiral guiding unit 50, thereby prolonging the centrifugal separation execution. As a result of the time, the filtration efficiency is further increased, and in particular, an artificial rotational force (which can be realized by the rotational driving of the coil hovering guide unit) to the oil mist that moves toward the inside of the main body depending on the penetration portion 51 can be guided as a target. Spiral centrifugation on the body.

  即,採用貫通部51和延伸部52,將成為通過調節來防止經過葉輪的油霧不加分辨而過度地向主體內部直行的機構,並且能夠作為積極引導在結構上側重於貫通部的油霧進行螺旋形盤旋的機構來利用。為此,本發明向貫通部和延伸部的界線還賦予規定的引導翼53。In other words, the through portion 51 and the extending portion 52 are used to prevent the oil mist passing through the impeller from being excessively straightened into the main body without being resolved by the adjustment, and can be used as an active guide to focus on the oil mist of the through portion. A mechanism for spirally spiraling is utilized. Therefore, the present invention also provides a predetermined guide vane 53 to the boundary between the penetration portion and the extension portion.

  上述引導翼53呈向主體60的中心方向分別以圓弧狀的方式彎曲的形狀,優選地,以向驅動馬達70方向的突出範圍與貫通部51的寬度相同的方式構成。The guide vanes 53 are curved in an arc shape in the center direction of the main body 60, and are preferably configured such that the protruding range in the direction of the drive motor 70 is the same as the width of the penetration portion 51.

  即,本發明還賦予呈彎曲形狀的引導翼53,上述引導翼53引導根據借助驅動馬達70的旋轉力來進行自身旋轉的線圈盤旋引導單元50的特性來經過貫通部51進行移動的油霧進行更強的螺旋旋轉,此時,引導翼的突出長度不應過長或過短。In other words, the present invention further provides a guide vane 53 having a curved shape, and the guide vane 53 guides the oil mist that has moved through the penetration portion 51 in accordance with the characteristics of the coil hovering guide unit 50 that rotates itself by the rotational force of the drive motor 70. A stronger spiral rotation, at which point the protruding length of the guide wings should not be too long or too short.

  例如,為了形成線圈盤旋引導單元50,準備一個圓板之後,以隔開固定的方式均勻地切開邊緣面,從而引導貫通部及延伸部的生成,並使已切開的面向一側盤旋來立設,從而還可引導本發明公開的引導翼的生成。For example, in order to form the coil hovering guide unit 50, after preparing a circular plate, the edge faces are evenly cut in a fixed manner, thereby guiding the formation of the penetrating portion and the extending portion, and arranging the cut side faces. Thus, the generation of the guide wings disclosed in the present invention can also be guided.

  根據如上所述的結構形成的本發明具有如下效果:通過以相互不同的方式執行的多步驟的分離過程,不僅能夠更有效地引導淨化空氣的排出,並且依次執行第一次碰撞分離、第二次離心分離及第三次離心分離,並隨著並行實施相互不同的離心分離方式,從而將通過油霧的過濾效率性及油回收率進一步最大化。The present invention formed according to the structure as described above has an effect that not only the discharge of the purified air can be guided more efficiently by the multi-step separation process performed in mutually different manners, but also the first collision separation and the second are sequentially performed. The secondary centrifugal separation and the third centrifugal separation, and the different centrifugal separation methods are carried out in parallel, thereby further maximizing the filtration efficiency and oil recovery rate by the oil mist.

  本發明參考附圖所示的實施例來進行說明,但是這只不過是示例性的實施例,對於本發明所屬技術領域的普通技術人員來說,需要明確由此可進行多種變形及等同的其他實施例。因此,本發明的真正的技術保護範圍由發明要求保護範圍來解釋,並且與其包含在相同的範圍內的所有技術思想應解釋為包含于本發明的發明要求保護範圍內。
The present invention has been described with reference to the embodiments shown in the drawings, but this is merely an exemplary embodiment, and it will be apparent to those skilled in the art Example. Therefore, the true technical protection scope of the present invention is to be construed as the scope of the invention, and all the technical ideas contained in the same scope are to be construed as being included in the scope of the invention.

 

10‧‧‧引入蓋 10‧‧‧Introduction cover

30‧‧‧引導分離外殼 30‧‧‧Guided separation housing

31‧‧‧杆 31‧‧‧ rod

32‧‧‧環形凸部 32‧‧‧Ring convex

60‧‧‧主體 60‧‧‧ Subject

82‧‧‧蓋體 82‧‧‧ cover

84‧‧‧排氣管道 84‧‧‧Exhaust pipe

90‧‧‧集水槽 90‧‧‧ sink

91‧‧‧引導管 91‧‧‧ Guide tube

100‧‧‧油霧收集器 100‧‧‧Oil mist collector

Claims (5)

  一種油霧收集器,用於執行因在產業現場加工工件時產生的摩擦熱而導致的油的蒸發或由工具的旋轉而引發的油的飛散而與大氣相混合並煙霧化的油霧的過濾,其中,包括:
引入蓋(10),設有中央部朝向外面突出形成來與主體的內部連通的中空,以提供通向大氣中的油霧的進入路徑;
引導分離外殼(30),與引入蓋相對應地捆紮,並引導泡沫篩檢程式(20)的位置固定及葉輪(40)的整列來能夠依次並行實施碰撞分離和離心分離,從而引導氣化狀態的油霧轉換成液化狀態;
主體(60),在引導分離外殼的後端緊密地配置,並提供與主體外部阻隔的中空的內部空間,來使油霧能夠進行螺旋旋轉移動;
驅動馬達(70),在主體的內部空間以固定的方式與葉輪相結合,來作為能夠引導葉輪的單一方向旋轉的動力源來起到作用,從而對於通過引入蓋來流入的油霧進行過濾;
捕集部(80),包括篩檢程式部件(81)和蓋體(82),上述篩檢程式部件(81)收容於主體的後端內部空間,用於實施油霧的二次過濾,上述蓋體(82)包括排出口(83),上述排出口(83)用於從外部封閉主體的已開放的後端,並提供已過濾的淨化空氣的排出路徑;
集水槽(90),位於主體的底部,用於通過引導管(91)來回收從引導分離外殼產生的油沉澱物及從主體產生的油沉澱物。
An oil mist collector for performing oil mist evaporation due to frictional heat generated when machining a workpiece at an industrial site or oil caused by rotation of a tool to be mixed with an atmosphere and aerosolized Among them, including:
Introducing a cover (10), provided with a hollow portion of the central portion protruding outwardly to communicate with the interior of the body to provide an access path to the oil mist in the atmosphere;
The separation casing (30) is guided, bundled corresponding to the introduction cover, and the position of the foam screening program (20) is fixed and the entire row of the impeller (40) is arranged to perform collision separation and centrifugal separation in parallel to guide the gasification state. The oil mist is converted into a liquefied state;
The main body (60) is closely arranged at a rear end of the guiding separation housing, and provides a hollow inner space that is blocked from the outside of the main body to enable the oil mist to perform a spiral rotation movement;
The driving motor (70) is combined with the impeller in a fixed manner in the internal space of the main body to function as a power source capable of guiding the single direction of rotation of the impeller, thereby filtering the oil mist flowing in through the introduction cover;
The trap portion (80) includes a screening program member (81) and a lid body (82), and the screening program member (81) is housed in a rear end inner space of the main body for performing secondary filtration of the oil mist, The cover body (82) includes a discharge port (83) for closing the opened rear end of the main body from the outside and providing a discharge path of the filtered purified air;
A sump (90) is located at the bottom of the body for recovering oil deposits generated from the guide separation casing and oil deposits generated from the body through the guide tubes (91).
  如請求項1之油霧收集器,其中
上述引導分離外殼(30)包括杆(31)和環形凸部(32),上述杆(31)向前端延伸以能夠設置泡沫篩檢程式(20),上述環形凸部(32)以與杆的直徑相比擴張的方式形成,並以與葉輪(40)的外延部維持相同的隔開間隙的狀態進行覆蓋;
由此,能夠對通過引入蓋(10)來被吸入的油霧並行實施油沉澱物通過借助泡沫篩檢程式(20)的碰撞分離以及當葉輪(40)旋轉時作用於油霧的離心力來向環形凸部(32)集中並引導的離心分離過程。
The oil mist collector of claim 1, wherein the guide separation housing (30) comprises a rod (31) and an annular protrusion (32), the rod (31) extending toward the front end to enable a foam screening program (20), The annular convex portion (32) is formed to be expanded in comparison with the diameter of the rod, and is covered in a state of maintaining the same gap with the extension of the impeller (40);
Thereby, it is possible to carry out the oil deposit in parallel by the oil mist sucked by the introduction cover (10) by the collision separation by the foam screening program (20) and the centrifugal force acting on the oil mist when the impeller (40) rotates to the ring shape. The centrifugation process in which the projections (32) are concentrated and guided.
  如請求項2之油霧收集器,其中上述環形凸部(32)具有圓形至包含三角及四角的多角的截面。An oil mist collector according to claim 2, wherein said annular convex portion (32) has a circular to a polygonal cross section including a triangle and four corners.   如請求項1之油霧收集器,其中
在上述葉輪(40)和驅動馬達(70)的之間的空間還設置線圈盤旋引導單元(50),來通過驅動馬達動力源實施葉輪和線圈盤旋引導單元的相同的旋轉,從而在主體內部空間重新過濾通過由葉輪引導的離心分離未液化的油霧;
上述線圈盤旋引導單元(50)包括:
多個貫通部(51),用於引導借助葉輪(40)來經過離心分離的油霧的流動;
多個延伸部(52),交替地排列於貫通部的上杆,並以與主體(60)的內徑接近的方式延伸,與因油霧的移動速度的降低而出現的渦流現象一同,引導面向貫通部的油霧的集中移動路徑;以及
多個引導翼(53),在貫通部和延伸部的界線中,向驅動馬達(70)方向突出,以使能夠引導從貫通部流入的油霧的螺旋形旋轉。
An oil mist collector according to claim 1, wherein a coil spiral guiding unit (50) is further disposed in a space between the impeller (40) and the driving motor (70) to perform impeller and coil spiral guiding by driving the motor power source The same rotation of the unit to re-filter in the interior of the body through centrifugation of the unliquefied oil mist guided by the impeller;
The above coil hovering guiding unit (50) comprises:
a plurality of penetration portions (51) for guiding the flow of the oil mist that has been centrifugally separated by the impeller (40);
The plurality of extending portions (52) are alternately arranged on the upper rod of the penetrating portion, and extend so as to be close to the inner diameter of the main body (60), and guide together with the eddy current phenomenon which occurs due to a decrease in the moving speed of the oil mist. a concentrated movement path of the oil mist facing the penetration portion; and a plurality of guide vanes (53) projecting in the direction of the drive motor (70) in the boundary between the penetration portion and the extension portion so as to be able to guide the oil mist flowing in from the penetration portion Spiral rotation.
  如請求項4之油霧收集器,其中上述引導翼(53)呈向主體(60)的中心方向分別以圓弧狀的方式彎曲的形狀,其中,向驅動馬達(70)方向的突出範圍與貫通部(51)的寬度相同。The oil mist collector of claim 4, wherein the guide vanes (53) are curved in a circular arc shape toward a center direction of the main body (60), wherein a protruding range toward the driving motor (70) is The through portions (51) have the same width.
TW104133999A 2015-07-16 2015-10-16 Oil mist collector TWI599394B (en)

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