TW201700537A - Modified polycarbodiimide compound, curing agent, and thermosetting resin composition - Google Patents

Modified polycarbodiimide compound, curing agent, and thermosetting resin composition Download PDF

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TW201700537A
TW201700537A TW105110281A TW105110281A TW201700537A TW 201700537 A TW201700537 A TW 201700537A TW 105110281 A TW105110281 A TW 105110281A TW 105110281 A TW105110281 A TW 105110281A TW 201700537 A TW201700537 A TW 201700537A
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polycarbodiimide compound
resin composition
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modified polycarbodiimide
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Ikuo Takahashi
Takahiko Itoh
Takahiro Sasaki
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Nisshinbo Chemical Inc
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Abstract

A modified polycarbodiimide compound according to the present invention is obtained by modifying a polycarbodiimide compound derived from a diisocyanate compound with at least one aliphatic amine selected from the group consisting of diethylamine, methylisopropylamine, tert-butylethylamine, di-sec-butylamine, dicyclohexylamine, 2-methylpiperidine, and 2,6-dimethylpiperidine. A curing agent according to the present invention contains the modified polycarbodiimide compound. A thermosetting resin composition according to the present invention contains the curing agent, and a carboxyl group-containing resin having a carboxyl group in the molecules thereof or an epoxy resin having two or more epoxy groups per molecule thereof. As a result, it is possible to provide: a modified polycarbodiimide compound that makes it possible to cure a resin composition at a relatively low temperature and that suppresses the curing of a resin composition at a drying step prior to a thermosetting step for the resin composition; a curing agent containing the modified polycarbodiimide compound; and a thermosetting resin composition containing the curing agent.

Description

改性聚碳化二亞胺化合物、硬化劑及熱硬化性樹脂組成物 Modified polycarbodiimide compound, hardener and thermosetting resin composition

本發明係關於將來自二異氰酸酯化合物之聚碳化二亞胺化合物改性而得之改性聚碳化二亞胺化合物、包含該改性聚碳化二亞胺化合物之硬化劑及包含該硬化劑之熱硬化性樹脂組成物。 The present invention relates to a modified polycarbodiimide compound obtained by modifying a polycarbodiimide compound derived from a diisocyanate compound, a hardener comprising the modified polycarbodiimide compound, and heat containing the hardener A curable resin composition.

作為習知技術已知有使用聚碳化二亞胺化合物作為硬化劑之感光性樹脂組成物及硬化型水性樹脂組成物等的樹脂組成物(例如,參照專利文獻1及2)。聚碳化二亞胺化合物根據毒性小的點來看,作為樹脂組成物之硬化劑係優異的。然而,聚碳化二亞胺對於各種溶劑的溶解性低,而且由於即使在陰涼處,在溶液狀態下碳化二亞胺基(carbodiimide)的反應、聚合物的凝集也會緩緩進行而凝膠化,故有所謂的長期保存困難的問題點。 A resin composition such as a photosensitive resin composition and a curable aqueous resin composition using a polycarbodiimide compound as a curing agent is known as a conventional technique (see, for example, Patent Documents 1 and 2). The polycarbodiimide compound is excellent as a curing agent for a resin composition in view of low toxicity. However, the polycarbodiimide has low solubility in various solvents, and since the reaction of the carbodiimide and the aggregation of the polymer are progressed and gelled in a solution state even in a cool place. Therefore, there are so-called problems of long-term preservation difficulties.

為了解決這樣的問題點,作為習知技術已知有改性聚碳化二亞胺化合物,其係藉由將來自芳香族二異氰酸酯化合物的聚碳化二亞胺以二異丙胺改性,而使保存安定性非常優異(例如,參照專利文獻3)。 In order to solve such a problem, a modified polycarbodiimide compound is known as a conventional technique by modifying a polycarbodiimide derived from an aromatic diisocyanate compound with diisopropylamine. The stability is excellent (for example, refer to Patent Document 3).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2013-050549號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-050549

[專利文獻2]日本特開2007-297491號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2007-297491

[專利文獻3]日本特開2007-138080號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2007-138080

使用改性聚碳化二亞胺化合物之樹脂組成物,通常在熱硬化前使樹脂組成物乾燥。就樹脂組成物之乾燥步驟而言,為使樹脂組成物有效率地乾燥,而期望在乾燥步驟盡可能不使樹脂組成物硬化。樹脂組成物之乾燥溫度及熱硬化溫度有依在合成聚碳化二亞胺化合物時所使用的溶劑、添加硬化劑的對象樹脂,而改變的情形。因此,除了二異丙胺以外,有需要備齊可於各種乾燥溫度及熱硬化溫度下使用作為硬化劑之改性聚碳化二亞胺化合物。又,使改性聚碳化二亞胺化合物硬化時,盡量減少一起加熱的主劑、基材之因加熱所致之劣化、且抑制經硬化之樹脂的黃變,而期望使改性聚碳化二亞胺化合物硬化時的熱硬化溫度低。 The resin composition of the modified polycarbodiimide compound is used, and the resin composition is usually dried before thermal curing. In the drying step of the resin composition, in order to efficiently dry the resin composition, it is desirable to harden the resin composition as much as possible in the drying step. The drying temperature and the heat curing temperature of the resin composition may vary depending on the solvent used in the synthesis of the polycarbodiimide compound or the target resin to which the curing agent is added. Therefore, in addition to diisopropylamine, it is necessary to prepare a modified polycarbodiimide compound which can be used as a hardener at various drying temperatures and heat hardening temperatures. Further, when the modified polycarbodiimide compound is cured, it is desirable to reduce the yellowing of the cured main component and the substrate due to heating, and to suppress the yellowing of the cured resin. The thermosetting temperature at the time of hardening of the imine compound is low.

因此、本發明係以提供一種改性聚碳化二亞胺化合物、一種包含該改性聚碳化二亞胺化合物之硬化劑、及一種包含該硬化劑之熱硬化性樹脂組成物作為目的,同時除了二異丙胺以外,增加可在各種乾燥溫度及熱硬化溫度下使用之改性聚碳化二亞胺化合物的品項作為目的;其中該改性聚碳化二亞胺化合物係可以在比較低的溫度硬化,且可抑制樹脂組成物於熱硬化步驟之前 的乾燥步驟中之樹脂組成物的硬化。 Accordingly, the present invention provides a modified polycarbodiimide compound, a hardener comprising the modified polycarbodiimide compound, and a thermosetting resin composition comprising the hardener, with the exception of In addition to diisopropylamine, an item of a modified polycarbodiimide compound which can be used at various drying temperatures and heat hardening temperatures is added as an object; wherein the modified polycarbodiimide compound can be hardened at a relatively low temperature. And inhibiting the resin composition before the heat hardening step The hardening of the resin composition in the drying step.

本發明者為了達成上述目的反覆專心研討的結果發現,藉由以規定的脂肪族胺將來自二異氰酸酯化合物之聚碳化二亞胺化合物改性,可以得到在比較低的溫度使樹脂組成物硬化,且可抑制樹脂組成物於熱硬化步驟之前的乾燥步驟中之樹脂組成物之硬化的改性聚碳化二亞胺化合物,同時可增加除了二異丙胺以外之改性聚碳化二亞胺化合物的品項,而完成本發明。 In order to achieve the above object, the inventors have found that the polycarbodiimide compound derived from a diisocyanate compound can be modified at a relatively low temperature by modifying a polycarbodiimide compound derived from a diisocyanate compound with a predetermined aliphatic amine. Further, the modified polycarbodiimide compound of the resin composition in the drying step before the thermosetting step can be inhibited, and the modified polycarbodiimide compound other than diisopropylamine can be added. And complete the present invention.

亦即,本發明係如以下所示。 That is, the present invention is as follows.

[1]一種改性聚碳化二亞胺化合物,其係以選自包含二乙胺、甲基異丙胺、三級丁基乙胺、二-二級丁胺、二環己胺、2-甲基哌啶及2,6-二甲基哌啶之群組中之至少1種的脂肪族胺,將來自二異氰酸酯化合物之聚碳化二亞胺化合物改性而得。 [1] A modified polycarbodiimide compound selected from the group consisting of diethylamine, methylisopropylamine, tert-butylethylamine, di-secondary butylamine, dicyclohexylamine, 2-methyl An aliphatic amine of at least one selected from the group consisting of a piperidine and a 2,6-dimethylpiperidine is obtained by modifying a polycarbodiimide compound derived from a diisocyanate compound.

[2]如上述[1]所記載之改性聚碳化二亞胺化合物,其中脂肪族胺係選自包含二乙胺、三級丁基乙胺、二-二級丁胺、二環己胺、2-甲基哌啶及2,6-二甲基哌啶之群組中之至少1種的脂肪族胺。 [2] The modified polycarbodiimide compound according to the above [1], wherein the aliphatic amine is selected from the group consisting of diethylamine, tert-butylethylamine, di-secondary butylamine, and dicyclohexylamine. An aliphatic amine of at least one of the group consisting of 2-methylpiperidine and 2,6-dimethylpiperidine.

[3]如上述[2]所記載之改性聚碳化二亞胺化合物,其中脂肪族胺係選自包含二乙胺、三級丁基乙胺、二-二級丁胺、二環己胺及2-甲基哌啶之群組中之至少1種的脂肪族胺。 [3] The modified polycarbodiimide compound according to [2] above, wherein the aliphatic amine is selected from the group consisting of diethylamine, tert-butylethylamine, di- ortho-butylamine, and dicyclohexylamine. And at least one aliphatic amine in the group of 2-methylpiperidine.

[4]如上述[3]所記載之改性聚碳化二亞胺化合物,其中脂肪族胺係二-二級丁胺。 [4] The modified polycarbodiimide compound according to [3] above, wherein the aliphatic amine is a di-secondary butylamine.

[5]如上述[1]~[4]中任一項之所記載之改性聚碳化二亞胺化合物,其中二異氰酸酯化合物係芳香族二異氰酸酯化合物。 [5] The modified polycarbodiimide compound according to any one of [1] to [4] wherein the diisocyanate compound is an aromatic diisocyanate compound.

[6]如上述[5]所記載之改性聚碳化二亞胺化合物,其中芳香族二異氰酸酯化合物係選自包含4,4’-二苯甲烷二異氰酸酯(4,4’-diphenylmethane diisocyanate)、2,4-甲苯二異氰酸酯(2,4-tolylene diisocyanate)及2,6-甲苯二異氰酸酯之群組中之至少1種的芳香族二異氰酸酯化合物。 [6] The modified polycarbodiimide compound according to the above [5], wherein the aromatic diisocyanate compound is selected from the group consisting of 4,4'-diphenylmethane diisocyanate, An aromatic diisocyanate compound of at least one of the group consisting of 2,4-tolylene diisocyanate and 2,6-toluene diisocyanate.

[7]一種硬化劑,其包含如上述[1]~[6]中任一項之改性聚碳化二亞胺化合物。 [7] A hardening agent comprising the modified polycarbodiimide compound according to any one of [1] to [6] above.

[8]一種熱硬化性樹脂組成物,其包含在分子中具有羧基之含有羧基的樹脂或在1分子中具有2個以上環氧基之環氧樹脂、與如上述[7]所記載之硬化劑。 [8] A thermosetting resin composition comprising a carboxyl group-containing resin having a carboxyl group in a molecule or an epoxy resin having two or more epoxy groups in one molecule, and hardening as described in the above [7] Agent.

[9]如上述[8]所記載之熱硬化性樹脂組成物,其中含有羧基的樹脂係選自包含聚胺甲酸酯樹脂、聚醯胺樹脂、丙烯酸樹脂、乙酸乙烯酯樹脂、聚烯烴樹脂及聚醯亞胺樹脂之群組中之至少1種的樹脂。 [9] The thermosetting resin composition according to the above [8], wherein the resin containing a carboxyl group is selected from the group consisting of polyurethane resins, polyamide resins, acrylic resins, vinyl acetate resins, and polyolefin resins. And at least one resin of the group of polyimine resins.

根據本發明,可以提供以比較低的溫度使樹脂組成物硬化,且可抑制樹脂組成物於熱硬化步驟之前的乾燥步驟中之樹脂組成物的硬化之改性聚碳化二亞胺化合物、包含該改性聚碳化二亞胺化合物之硬化劑、及包含該硬化劑之熱硬化性樹脂組成物,同時可增加除了二異丙胺以外之改性聚碳化二亞胺化合物的品項。 According to the present invention, it is possible to provide a modified polycarbodiimide compound which hardens a resin composition at a relatively low temperature and which can suppress hardening of the resin composition in a drying step before the thermosetting step of the resin composition, and comprises the same The hardening agent of the modified polycarbodiimide compound and the thermosetting resin composition containing the hardening agent can simultaneously increase the content of the modified polycarbodiimide compound other than diisopropylamine.

[實施發明之形態] [Formation of the Invention]

[改性聚碳化二亞胺化合物] [Modified polycarbodiimide compound]

本發明之改性聚碳化二亞胺化合物係可以脂肪族胺將來自二異氰酸酯化合物之聚碳化二亞胺化合物改性而得。 The modified polycarbodiimide compound of the present invention can be obtained by modifying a polycarbodiimide compound derived from a diisocyanate compound with an aliphatic amine.

(脂肪族胺) (aliphatic amine)

由於可將來自二異氰酸酯化合物之聚碳化二亞胺化合物改性,自聚碳化二亞胺化合物的分解性高,本發明之改性聚碳化二亞胺化合物中所使用的脂肪族胺係選自包含二乙胺、甲基異丙胺、三級丁基乙胺、二-二級丁胺、二環己胺、2-甲基哌啶及2,6-二甲基哌啶之群組中之至少1種的脂肪族胺;較佳為選自包含二乙胺、三級丁基乙胺、二-二級丁胺、二環己胺、2-甲基哌啶及2,6-二甲基哌啶之群組中之至少1種的脂肪族胺;更佳為選自包含二乙胺、三級丁基乙胺、二-二級丁胺、二環己胺及2-甲基哌啶之群組中之至少1種的脂肪族胺;進一步較佳為二-二級丁胺。藉此,將樹脂組成物之乾燥溫度設定成較自脂肪族胺之改性聚碳化二亞胺化合物之開始分解的溫度更低之溫度,將樹脂組成物之熱硬化溫度設定成較自脂肪族胺之改性聚碳化二亞胺化合物開始分解的溫度更高的溫度,藉此,可抑制乾燥步驟中之樹脂組成物的硬化,同時可於熱硬化步驟使樹脂組成物確實硬化。又,可將樹脂組成物之熱硬化溫度變得比較低。再者,可增加 除了二異丙胺以外之改性聚碳化二亞胺化合物的品項。 Since the polycarbodiimide compound derived from the diisocyanate compound can be modified, the decomposability of the self-polycarbodiimide compound is high, and the aliphatic amine used in the modified polycarbodiimide compound of the present invention is selected from In the group comprising diethylamine, methylisopropylamine, tert-butylethylamine, di-secondary butylamine, dicyclohexylamine, 2-methylpiperidine and 2,6-dimethylpiperidine At least one aliphatic amine; preferably selected from the group consisting of diethylamine, tert-butylethylamine, di-secondary butylamine, dicyclohexylamine, 2-methylpiperidine, and 2,6-dimethyl At least one aliphatic amine in the group of propylpiperidine; more preferably selected from the group consisting of diethylamine, tert-butylethylamine, di-secondary butylamine, dicyclohexylamine, and 2-methylperazine At least one aliphatic amine in the group of pyridine; further preferably di- or two-butylamine. Thereby, the drying temperature of the resin composition is set to a temperature lower than the temperature at which decomposition of the modified polycarbodiimide compound from the aliphatic amine begins, and the heat hardening temperature of the resin composition is set to be more aliphatic. The amine-modified polycarbodiimide compound starts to decompose at a higher temperature, whereby the hardening of the resin composition in the drying step can be suppressed, and the resin composition can be surely hardened in the thermosetting step. Further, the heat hardening temperature of the resin composition can be made relatively low. Furthermore, it can be increased A product of a modified polycarbodiimide compound other than diisopropylamine.

此外,藉由利用脂肪族胺將碳化二亞胺基改性而形成之碳化二亞胺改性基,由於反應性低,幾乎不使樹脂組成物硬化。然而,若脂肪族胺自改性聚碳化二亞胺化合物分解,則碳化二亞胺改性基將會變回以脂肪族胺改性前的碳化二亞胺基。如上所述,由於碳化二亞胺基之反應性高,故若脂肪族胺自改性聚碳化二亞胺化合物分解,則藉由所形成的碳化二亞胺基,樹脂組成物變得會熱硬化。又,若脂肪族胺之自改性聚碳化二亞胺化合物之分解性高,則由於自碳化二亞胺改性基所變的碳化二亞胺基之數量增加,故樹脂組成物之硬化那樣有效果地進行,樹脂組成物變得更完全地硬化。 Further, the carbodiimide-modified group formed by modifying the carbodiimide group with an aliphatic amine hardly hardens the resin composition because of low reactivity. However, if the aliphatic amine decomposes from the modified polycarbodiimide compound, the carbodiimide-modified group will change back to the carbodiimide group before the aliphatic amine modification. As described above, since the reactivity of the carbodiimide group is high, if the aliphatic amine is decomposed from the modified polycarbodiimide compound, the resin composition becomes hot by the formed carbodiimide group. hardening. Further, when the self-modifying polycarbodiimide compound of the aliphatic amine has high decomposability, the amount of the carbodiimide group which is changed from the carbodiimide-modified group increases, so that the resin composition hardens. Effectively, the resin composition hardens more completely.

例如,脂肪族胺為二-二級丁胺的情形,若將具有式(1)之碳化二亞胺基之來自二異氰酸酯化合物之聚碳化二亞胺化合物以脂肪族胺改性,則形成式(2)之碳化二亞胺改性基。式(2)之碳化二亞胺改性基由於式(2)中之式(3)的部分的立體障礙而反應性低。於是,若二-二級丁胺分解,則形成反應性高的式(1)之碳化二亞胺基,改性聚碳化二亞胺化合物變得可使樹脂組成物硬化。 For example, in the case where the aliphatic amine is a di- or secondary butylamine, if the polycarbodiimide compound derived from the diisocyanate compound having the carbodiimide group of the formula (1) is modified with an aliphatic amine, the formation formula (2) A carbodiimide modified group. The carbodiimide-modified group of the formula (2) has low reactivity due to the steric hindrance of the moiety of the formula (3) in the formula (2). Then, when the di- or secondary butylamine is decomposed, a highly reactive carbodiimide group of the formula (1) is formed, and the modified polycarbodiimide compound can harden the resin composition.

-N=C=N- (1) -N=C=N- (1)

(聚碳化二亞胺化合物) (polycarbodiimide compound)

本發明之改性聚碳化二亞胺化合物中所使用的聚碳化二亞胺化合物係來自二異氰酸酯化合物之聚碳化二亞胺化合物,較佳為來自芳香族二異氰酸酯化合物之聚碳化二亞胺化合物。於此,所謂的二異氰酸酯化合物,係指分子中具有2個異氰酸酯基的異氰酸酯化合物,所謂的芳香族二異氰酸酯化合物,係指存在於分子中的2個異氰酸酯基直接鍵結於芳香環的異氰酸酯化合物。來自二異氰酸酯化合物之聚碳化二亞胺化合物有例如,來自芳香族二異氰酸酯化合物之聚碳化二亞胺化合物及來自脂肪族二異氰酸酯化合物之聚碳化二亞胺化合物。與來自脂肪族二異氰酸酯化合物之聚碳化二亞胺化合物相比較,來自芳香族二異氰酸酯化合物之聚碳化二亞胺化合物由於耐熱性優異,故較佳為來自芳香族二異氰酸酯化合物之聚碳化二亞胺化合物。 The polycarbodiimide compound used in the modified polycarbodiimide compound of the present invention is a polycarbodiimide compound derived from a diisocyanate compound, preferably a polycarbodiimide compound derived from an aromatic diisocyanate compound. . Here, the diisocyanate compound means an isocyanate compound having two isocyanate groups in the molecule, and the so-called aromatic diisocyanate compound means an isocyanate compound in which two isocyanate groups present in the molecule are directly bonded to an aromatic ring. . The polycarbodiimide compound derived from the diisocyanate compound is, for example, a polycarbodiimide compound derived from an aromatic diisocyanate compound and a polycarbodiimide compound derived from an aliphatic diisocyanate compound. The polycarbodiimide compound derived from an aromatic diisocyanate compound is preferably a polycarbodiimide derived from an aromatic diisocyanate compound because it is excellent in heat resistance as compared with a polycarbodiimide compound derived from an aliphatic diisocyanate compound. Amine compound.

來自二異氰酸酯化合物之聚碳化二亞胺化合物具有例如,下述通式(4)所示之基。 The polycarbodiimide compound derived from the diisocyanate compound has, for example, a group represented by the following formula (4).

(式中,R係表示自二異氰酸酯化合物去除異氰酸酯基之殘基。) (In the formula, R represents a residue from which an isocyanate group is removed from a diisocyanate compound.)

成為本發明之改性聚碳化二亞胺化合物所使用之聚碳化二亞胺化合物之來源的芳香族二異氰酸酯化合物可列舉例如4,4’-二苯甲烷二異氰酸酯、4,4’-二苯基醚二異氰酸酯、對苯二異氰酸酯、間苯二異氰酸酯、3,3’-二甲氧基-4,4’-聯苯二異氰酸酯、聯鄰甲苯二異氰酸酯(o-tolidine diisocyanate)、萘二異氰酸酯、2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯、3,3’-二甲基-4,4’-二苯基醚二異氰酸酯、3,3’-二甲基-4,4’-二苯基醚二異氰酸酯等。此等可單獨使用1種亦可組合2種以上。從耐熱性的觀點來看,較佳的芳香族二異氰酸酯化合物係從包含4,4’-二苯甲烷二異氰酸酯、2,4-甲苯二異氰酸酯及2,6-甲苯二異氰酸酯之群組中選出之至少1種。 The aromatic diisocyanate compound which is a source of the polycarbodiimide compound used in the modified polycarbodiimide compound of the present invention may, for example, be 4,4'-diphenylmethane diisocyanate or 4,4'-diphenyl. Ether diisocyanate, p-phenylene diisocyanate, isophthalic diisocyanate, 3,3'-dimethoxy-4,4'-biphenyl diisocyanate, o-tolidine diisocyanate, naphthalene diisocyanate , 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 3,3'-dimethyl-4,4'-diphenyl ether diisocyanate, 3,3'-dimethyl-4,4 '-Diphenyl ether diisocyanate. These may be used alone or in combination of two or more. From the viewpoint of heat resistance, a preferred aromatic diisocyanate compound is selected from the group consisting of 4,4'-diphenylmethane diisocyanate, 2,4-toluene diisocyanate, and 2,6-toluene diisocyanate. At least one of them.

(聚碳化二亞胺共聚物) (polycarbodiimide copolymer)

又,本發明中所使用之聚碳化二亞胺亦可為分子中具有至少2個以上之碳化二亞胺基的芳香族系聚碳化二亞胺共聚物,其係將至少1種之芳香族二異氰酸酯化合物作為原料而合成。 Further, the polycarbodiimide used in the present invention may be an aromatic polycarbodiimide copolymer having at least two or more carbodiimide groups in the molecule, which is at least one aromatic group. The diisocyanate compound is synthesized as a raw material.

作為上述共聚物係可藉由將芳香族系聚碳化二亞胺,與例如聚醚多元醇、聚酯多元醇、聚碳酸酯多元醇、 聚丁二烯二醇等共聚而得。 As the above copolymer, an aromatic polycarbodiimide can be used, for example, a polyether polyol, a polyester polyol, a polycarbonate polyol, or the like. Polybutadiene diol or the like obtained by copolymerization.

(聚碳化二亞胺化合物之製造方法) (Method for producing polycarbodiimide compound)

本發明之改性聚碳化二亞胺化合物所使用的聚碳化二亞胺化合物係可利用以二異氰酸酯化合物作為原料之各種方法製造。例如,可列舉藉由伴隨芳香族二異氰酸酯化合物的脫二氧化碳之脫碳酸縮合反應,製造異氰酸酯末端聚碳化二亞胺之方法(美國專利第2941956號說明書、日本特公昭47-33279號公報、J.Org.Chem,28、2069-2075(1963)、Chemical Review1981、Vol.81,No.4,p619-621等)。 The polycarbodiimide compound used in the modified polycarbodiimide compound of the present invention can be produced by various methods using a diisocyanate compound as a raw material. For example, a method of producing an isocyanate terminal polycarbodiimide by a decarbonation condensation reaction with decarbonation of an aromatic diisocyanate compound (U.S. Patent No. 2941956, Japanese Patent Publication No. Sho 47-33279, J. Org. Chem, 28, 2069-2075 (1963), Chemical Review 1981, Vol. 81, No. 4, p619-621, etc.).

上述芳香族二異氰酸酯化合物的脫碳酸縮合反應係在碳化二亞胺化觸媒的存在下進行。作為該碳化二亞胺化觸媒可列舉例如1-苯基-2-磷雜環戊烯-1-氧化物(1-phenyl-2-phospholene-1-oxide)、3-甲基-1-苯基-2-磷雜環戊烯-1-氧化物、1-乙基-2-磷雜環戊烯-1-氧化物、3-甲基-2-磷雜環戊烯-1-氧化物及此等之3-磷雜環戊烯異構物等的磷雜環戊烯氧化物等,此等當中特別從反應性方面來看較佳為3-甲基-1-苯基-2-磷雜環戊烯-1-氧化物。相對於用於碳化二亞胺化的芳香族二異氰酸酯化合物,碳化二亞胺化觸媒的量通常為0.1~1.0質量%。 The decarbonation condensation reaction of the above aromatic diisocyanate compound is carried out in the presence of a carbodiimidation catalyst. Examples of the carbodiimidation catalyst include 1-phenyl-2-phospholene-1-oxide (1-phenyl-2-phospholene-1-oxide) and 3-methyl-1- Phenyl-2-phospholene-1-oxide, 1-ethyl-2-phospholene-1-oxide, 3-methyl-2-phospholene-1-oxidation And a phospholene oxide such as a 3-phospholene isomer such as these, and among them, 3-methyl-1-phenyl-2 is particularly preferable from the viewpoint of reactivity. -phospholene-1-oxide. The amount of the carbodiimide catalyst is usually 0.1 to 1.0% by mass based on the aromatic diisocyanate compound used for the carbodiimidation.

芳香族二異氰酸酯化合物之脫碳酸縮合反應可於無溶劑下進行,亦可於溶劑中進行。作為可使用的溶劑可列舉四羥基呋喃(THF,tetrahydroxyfuran)、1,3-二烷、二氧戊環(dioxolane)等之脂環式醚;苯、甲苯、二甲苯、乙基苯等之芳香族炭化水素;氯苯、二氯苯 、三氯苯、四氯乙烯(Perclene)、三氯乙烷、二氯乙烷等之鹵化烴;乙酸乙酯、乙酸丁酯等之酯系溶劑;及甲基乙基酮(MEK)、甲基異丁基酮、環己酮等之酮系溶劑。此等可單獨使用1種,亦可組合2種以上。此等當中較佳為甲苯、四羥基呋喃及甲基乙基酮。 The decarbonation condensation reaction of the aromatic diisocyanate compound can be carried out without a solvent or in a solvent. Examples of the solvent that can be used include tetrahydroxyfuran (THF, tetrahydroxyfuran) and 1,3-two. An alicyclic ether such as an alkane or a dioxolane; an aromatic carbonized water such as benzene, toluene, xylene or ethylbenzene; chlorobenzene, dichlorobenzene, trichlorobenzene or tetrachloroethylene (Perclene) a halogenated hydrocarbon such as trichloroethane or dichloroethane; an ester solvent such as ethyl acetate or butyl acetate; and methyl ethyl ketone (MEK), methyl isobutyl ketone, cyclohexanone, etc. Ketone solvent. These may be used alone or in combination of two or more. Among these, toluene, tetrahydroxyfuran and methyl ethyl ketone are preferred.

就上述脫碳酸縮合反應的溫度而言,沒有特別限定,較佳為40~200℃,更佳為50~130℃。於溶劑中進行反應的情形,較佳為40℃~溶劑的沸點。又,於溶劑中進行反應的情形,就芳香族二異氰酸酯化合物的濃度而言,較佳為5~55質量%,更佳為5~40質量%。芳香族二異氰酸酯化合物的濃度若為5質量%以上,則聚碳化二亞胺的合成不會耗費過多時間,若為55質量%以下,則可抑制反應中的凝膠化。又,就進行反應時的固體含量濃度而言,較佳為反應系統的總量的5~55質量%,更佳為20~50質量%。 The temperature of the above decarbonation condensation reaction is not particularly limited, but is preferably 40 to 200 ° C, more preferably 50 to 130 ° C. In the case of carrying out the reaction in a solvent, it is preferably from 40 ° C to the boiling point of the solvent. Further, in the case where the reaction is carried out in a solvent, the concentration of the aromatic diisocyanate compound is preferably from 5 to 55% by mass, more preferably from 5 to 40% by mass. When the concentration of the aromatic diisocyanate compound is 5% by mass or more, the synthesis of the polycarbodiimide does not take much time, and when it is 55% by mass or less, gelation during the reaction can be suppressed. Further, the solid content concentration at the time of the reaction is preferably from 5 to 55% by mass, more preferably from 20 to 50% by mass, based on the total amount of the reaction system.

(芳香族聚碳化二亞胺之封端) (end of aromatic polycarbodiimide)

又,本發明中,係可使用下述者作為聚碳化二亞胺,其係將使用單異氰酸酯等之與聚碳化二亞胺的末端異氰酸酯基反應的化合物,而將分子量控制在適當的聚合度者。 Further, in the present invention, a polycarbodiimide which uses a compound which reacts with a terminal isocyanate group of a polycarbodiimide such as a monoisocyanate to control the molecular weight to an appropriate degree of polymerization can be used. By.

作為這樣的封住聚碳化二亞胺之末端而用於控制其聚合度之單異氰酸酯,可使用例如苯基異氰酸酯、對-甲苯基異氰酸酯及間-甲苯基異氰酸酯、對-異丙基苯基異氰酸酯等。特別是適合使用苯基異氰酸酯。 As such a monoisocyanate for sealing the end of the polycarbodiimide for controlling the degree of polymerization, for example, phenyl isocyanate, p-tolyl isocyanate, m-tolyl isocyanate, p-isopropylphenyl isocyanate can be used. Wait. In particular, it is suitable to use phenyl isocyanate.

又,除此之外,作為封端劑之可與末端異氰酸酯反 應之化合物可使用:具有具有羥基之甲醇、異丙醇、酚、聚乙二醇單甲基醚等;具有胺基之丁胺、二乙胺等;具有羧基之丙酸、苯甲酸等及酸酐等的化合物。 In addition, as a terminal blocking agent, it can be reversed with the terminal isocyanate. The compound can be used: methanol having a hydroxyl group, isopropanol, phenol, polyethylene glycol monomethyl ether, etc.; butylamine having an amine group, diethylamine, etc.; propionic acid having a carboxyl group, benzoic acid, etc. A compound such as an acid anhydride.

(利用脂肪族胺之聚碳化二亞胺化合物的改性) (Modification of polycarbodiimide compound using aliphatic amine)

如上所述般,本發明之改性聚碳化二亞胺化合物係以脂肪族胺將聚碳化二亞胺化合物改性而得。利用脂肪族胺之聚碳化二亞胺化合物的改性係可以例如如以下方式進行。利用脂肪族胺之聚碳化二亞胺化合物的改性,係可在無溶劑下進行,但亦可藉由將上述聚碳化二亞胺化合物與有機溶劑混合,以相對於碳化二亞胺基而呈規定當量之方式,添加脂肪族胺至其中,攪拌使之反應,進行合成。 As described above, the modified polycarbodiimide compound of the present invention is obtained by modifying a polycarbodiimide compound with an aliphatic amine. The modification of the polycarbodiimide compound using an aliphatic amine can be carried out, for example, in the following manner. The modification of the polycarbodiimide compound using an aliphatic amine can be carried out without a solvent, but can also be carried out by mixing the above polycarbodiimide compound with an organic solvent with respect to the carbodiimide group. An aliphatic amine is added thereto in a predetermined equivalent amount, and the mixture is stirred and reacted to carry out synthesis.

就使用有機溶劑的情形下之脂肪族胺的添加量而言,相對於1當量碳化二亞胺基較佳為1~2當量,過剩脂肪族胺量少,從所謂的加熱處理時胺容易逸散的點來看,更佳為1~1.2當量。又,利用脂肪族胺的聚碳化二亞胺化合物的改性之反應溫度,從反應速度與抑制改性中的副反應的點來看,較佳為常溫(25℃左右)或40~80℃。利用脂肪族胺的聚碳化二亞胺化合物的改性較佳為邊攪拌邊進行,反應時間係因溫度而異,但較佳為0.1~10小時左右。 The amount of the aliphatic amine to be added in the case of using an organic solvent is preferably from 1 to 2 equivalents per 1 equivalent of the carbodiimide group, and the amount of excess aliphatic amine is small, and the amine is easily escaped from the so-called heat treatment. In terms of scattered points, it is preferably 1 to 1.2 equivalents. Further, the reaction temperature of the modification of the polycarbodiimide compound using an aliphatic amine is preferably room temperature (about 25 ° C) or 40 to 80 ° C from the viewpoint of the reaction rate and the side reaction for suppressing the modification. . The modification of the polycarbodiimide compound using an aliphatic amine is preferably carried out while stirring, and the reaction time varies depending on the temperature, but is preferably about 0.1 to 10 hours.

(硬化劑) (hardener)

本發明之硬化劑包含本發明之改性聚碳化二亞胺化合物。藉此,若使用本發明之硬化劑,藉由將樹脂組成 物之乾燥溫度設定成較自脂肪族胺之改性聚碳化二亞胺化合物的分解開始溫度更低的溫度,將樹脂組成物之熱硬化溫度設定成較自脂肪族胺之改性聚碳化二亞胺化合物分解開始溫度更高的溫度,可抑制乾燥步驟中樹脂組成物硬化的同時,使於熱硬化步驟之樹脂組成物確實硬化。再者,亦可使樹脂組成物硬化時的熱硬化溫度變得比較低。此外,較佳的熱硬化溫度為90~150℃。熱硬化溫度若為90~150℃,則可使熱硬化樹脂組成物充分硬化的同時,亦可抑制因主劑、基材的加熱所致的劣化及經硬化的樹脂之黃變等。 The hardener of the present invention comprises the modified polycarbodiimide compound of the present invention. Thereby, if the hardener of the present invention is used, the resin is composed The drying temperature of the material is set to be lower than the decomposition starting temperature of the modified polycarbodiimide compound from the aliphatic amine, and the thermosetting temperature of the resin composition is set to be modified from the aliphatic amine. The decomposition of the imine compound starts at a higher temperature, and the resin composition in the thermosetting step is surely hardened while suppressing the hardening of the resin composition in the drying step. Further, the heat curing temperature at the time of curing the resin composition can be made relatively low. Further, a preferred heat curing temperature is 90 to 150 °C. When the heat curing temperature is 90 to 150 ° C, the thermosetting resin composition can be sufficiently cured, and deterioration due to heating of the main agent or the substrate and yellowing of the cured resin can be suppressed.

[熱硬化性樹脂組成物] [thermosetting resin composition]

本發明之熱硬化性樹脂組成物包含本發明之硬化劑及樹脂。本發明之熱硬化性樹脂組成物中所含的樹脂,若為與碳化二亞胺基交聯反應的樹脂則無特別限定,例如在分子中具有羧基之含有羧基的樹脂或在1分子中具有2個以上環氧基之環氧樹脂等。從與碳化二亞胺基的交聯反應之容易性來看,較佳的含有羧基的樹脂係選自包含聚胺甲酸酯樹脂、聚醯胺樹脂、丙烯酸樹脂、乙酸乙烯酯樹脂、聚烯烴樹脂及聚醯亞胺樹脂之群組中之至少1種的樹脂。 The thermosetting resin composition of the present invention comprises the curing agent and resin of the present invention. The resin contained in the thermosetting resin composition of the present invention is not particularly limited as long as it is a resin which is crosslinked with a carbodiimide group, and for example, a resin having a carboxyl group in a molecule or having a carboxyl group in one molecule Two or more epoxy resins such as epoxy groups. From the viewpoint of easiness of the crosslinking reaction with the carbodiimide group, a preferred carboxyl group-containing resin is selected from the group consisting of a polyurethane resin, a polyamide resin, an acrylic resin, a vinyl acetate resin, and a polyolefin. A resin of at least one of a group of a resin and a polyimide resin.

相對於主劑(樹脂)之官能基當量而言,本發明之熱硬化性樹脂組成物,較佳為包含例如0.5~1.5當量之本發明之硬化劑,更佳為包含0.8~1.2當量。又,本發明之熱硬化性樹脂組成物,可因應用途等,必要的話可適當地摻合各種添加成分,例如顏料、填充劑、調平劑 、界面活性劑、分散劑、塑化劑、紫外線吸收劑、抗氧 化劑等。 The thermosetting resin composition of the present invention preferably contains, for example, 0.5 to 1.5 equivalents of the curing agent of the present invention, more preferably 0.8 to 1.2 equivalents, based on the functional group equivalent of the main component (resin). Moreover, the thermosetting resin composition of the present invention can be appropriately blended with various additives such as a pigment, a filler, and a leveling agent, depending on the application and the like. , surfactant, dispersant, plasticizer, UV absorber, anti-oxidation Chemical agent, etc.

藉由將本發明之熱硬化性樹脂組成物塗布於規定的基材上,可形成塗敷層而得到塗膜。此情形,作為塗布法可適當地使用以往公知之方法,可使用例如:刷毛塗布、棉塞塗布(Tampon coating)、噴塗布、熱噴塗、無氣噴塗、輥塗布、簾流塗布(curtain flow coating)、流塗、浸漬塗布、刀緣塗布(knife edge coating)等。形成塗敷層後,為了促進交聯反應而可進行加熱處理。加熱處理方法沒有特別限制,可採用使用例如電氣加熱爐、紅外線加熱爐、高週波可燃爐等方法。 By coating the thermosetting resin composition of the present invention on a predetermined substrate, a coating layer can be formed to obtain a coating film. In this case, a conventionally known method can be suitably used as the coating method, and for example, brush coating, Tampon coating, spray coating, thermal spraying, airless spraying, roll coating, curtain flow coating can be used. ), flow coating, dip coating, knife edge coating, and the like. After the formation of the coating layer, heat treatment can be performed in order to promote the crosslinking reaction. The heat treatment method is not particularly limited, and methods such as an electric heating furnace, an infrared heating furnace, and a high-frequency combustible furnace can be employed.

[實施例] [Examples]

以下,列舉實施例及比較例,更具體地說明本發明,但本發明並不受限於此等。此外,以下文中之「%」若無特別聲明則以質量基準。 Hereinafter, the present invention will be specifically described by way of examples and comparative examples, but the present invention is not limited thereto. In addition, "%" in the following text is based on quality unless otherwise stated.

[改性聚碳化二亞胺化合物之製作] [Production of modified polycarbodiimide compound]

使用以以下之合成例1~3之任一合成例製作之聚碳化二亞胺化合物,如以下般進行而製作實施例及比較例之改性聚碳化二亞胺化合物。 The modified polycarbodiimide compound of the examples and the comparative examples was produced by using the polycarbodiimide compound produced in any of the following Synthesis Examples 1 to 3 as follows.

(合成例1) (Synthesis Example 1)

將100質量份的甲苯二異氰酸酯(組成:80%的2,4-甲苯二異氰酸酯、20%的2,6-甲苯二異氰酸酯)、71.8質量份的聚伸烷基碳酸酯二醇(旭化成化學(股)製,DURANOL T-5651,分子量1000)、17.1質量份的苯基異氰酸酯、245質量份的甲苯(沸點110.6℃)及1.0質量份的碳化二亞胺 化觸媒(3-甲基-1-苯基-2-磷雜環戊烯-1-氧化物)投入附有回流管及攪拌機的反應容器中,於氮氣流下,於100℃攪拌3小時,藉由紅外吸收(IR)光譜測定確認波長2270cm-1前後之源自異氰酸酯基的吸收峰大致消失,同時確認波長2150cm-1前後之源自碳化二亞胺基的吸收峰,得到合成例1之聚碳化二亞胺化合物。 100 parts by mass of toluene diisocyanate (composition: 80% of 2,4-toluene diisocyanate, 20% of 2,6-toluene diisocyanate), and 71.8 parts by mass of polyalkylene carbonate diol (Asahi Kasei Chemicals ( )), DURANOL T-5651, molecular weight 1000), 17.1 parts by mass of phenyl isocyanate, 245 parts by mass of toluene (boiling point 110.6 ° C) and 1.0 part by mass of carbodiimide catalyst (3-methyl-1) -Phenyl-2-phospholene-1-oxide) was placed in a reaction vessel equipped with a reflux tube and a stirrer, and stirred at 100 ° C for 3 hours under a nitrogen stream, and confirmed by infrared absorption (IR) spectroscopy. The absorption peak derived from the isocyanate group before and after the wavelength of 2270 cm -1 was substantially disappeared, and the absorption peak derived from the carbodiimide group before and after the wavelength of 2150 cm -1 was confirmed to obtain the polycarbodiimide compound of Synthesis Example 1.

(合成例2) (Synthesis Example 2)

將100質量份的甲苯二異氰酸酯(組成:80%的2,4-甲苯二異氰酸酯、20%的2,6-甲苯二異氰酸酯)、71.8質量份的聚伸烷基碳酸酯二醇(旭化成化學(股)製,DURANOL T-5651,分子量1000)、17.1質量份的苯基異氰酸酯、245質量份的四氫呋喃(THF,沸點66℃)及1.0質量份的碳化二亞胺化觸媒(3-甲基-1-苯基-2-磷雜環戊烯-1-氧化物)投入附有回流管及攪拌機的反應容器中,於氮氣流下,於溶劑回流下攪拌6小時,藉由紅外吸收(IR)光譜測定,確認波長2270cm-1前後之源自異氰酸酯基的吸收峰大致消失,同時確認波長2150cm-1前後之源自碳化二亞胺基的吸收峰,得到合成例2之聚碳化二亞胺化合物。 100 parts by mass of toluene diisocyanate (composition: 80% of 2,4-toluene diisocyanate, 20% of 2,6-toluene diisocyanate), and 71.8 parts by mass of polyalkylene carbonate diol (Asahi Kasei Chemicals ( )), DURANOL T-5651, molecular weight 1000), 17.1 parts by mass of phenyl isocyanate, 245 parts by mass of tetrahydrofuran (THF, boiling point 66 ° C) and 1.0 part by mass of carbodiimide catalyst (3-methyl -1-Phenyl-2-phospholene-1-oxide) was placed in a reaction vessel equipped with a reflux tube and a stirrer, and stirred under a nitrogen stream for 6 hours under reflux with a solvent by infrared absorption (IR). In the spectrum measurement, it was confirmed that the absorption peak derived from the isocyanate group before and after the wavelength of 2270 cm -1 was substantially disappeared, and the absorption peak derived from the carbodiimide group before and after the wavelength of 2150 cm -1 was confirmed, and the polycarbodiimide compound of Synthesis Example 2 was obtained. .

(合成例3) (Synthesis Example 3)

將100質量份的甲苯二異氰酸酯(組成:80%的2,4-甲苯二異氰酸酯、20%的2,6-甲苯二異氰酸酯)、71.8質量份的聚伸烷基碳酸酯二醇(旭化成化學(股)製,DURANOL T-5651,分子量1000)、17.1質量份的苯基異氰酸酯、245質量份的甲基乙基酮(MEK、沸點79.5℃)及1.0質量份的碳化二亞胺化觸媒(3-甲基-1-苯基-2-磷雜環戊烯-1-氧化 物)投入附有回流管及攪拌機的反應容器中,於氮氣流下,於溶劑回流下攪拌5小時,藉由紅外吸收(IR)光譜測定,確認波長2270cm-1前後之源自異氰酸酯基的吸收峰大致消失,同時確認波長2150cm-1前後之源自碳化二亞胺基的吸收峰,得到合成例3之聚碳化二亞胺化合物。 100 parts by mass of toluene diisocyanate (composition: 80% of 2,4-toluene diisocyanate, 20% of 2,6-toluene diisocyanate), and 71.8 parts by mass of polyalkylene carbonate diol (Asahi Kasei Chemicals ( )), DURANOL T-5651, molecular weight 1000), 17.1 parts by mass of phenyl isocyanate, 245 parts by mass of methyl ethyl ketone (MEK, boiling point 79.5 ° C) and 1.0 part by mass of carbodiimide catalyst ( 3-methyl-1-phenyl-2-phospholene-1-oxide) was placed in a reaction vessel equipped with a reflux tube and a stirrer, and stirred under a nitrogen stream for 5 hours under reflux with a solvent, by infrared In the absorption (IR) spectrum measurement, it was confirmed that the absorption peak derived from the isocyanate group before and after the wavelength of 2270 cm -1 was substantially disappeared, and the absorption peak derived from the carbodiimide group before and after the wavelength of 2150 cm -1 was confirmed, and the carbonization of Synthesis Example 3 was obtained. Diimine compound.

(實施例1) (Example 1)

在於合成例1所得到之聚碳化二亞胺化合物還裝在反應容器的狀態下,將聚碳化二亞胺化合物冷卻至50℃,添加42.8質量份的二乙胺(DEA),攪拌5小時。然後,藉由紅外吸收(IR)光譜測定,確認於波長1660cm-1前後有源自胍基的吸收峰生成,波長2150cm-1前後之源自碳化二亞胺基的吸收峰大致消失,得到實施例1之改性聚碳化二亞胺化合物。 The polycarbodiimide compound obtained in Synthesis Example 1 was further placed in a reaction vessel, and the polycarbodiimide compound was cooled to 50 ° C, and 42.8 parts by mass of diethylamine (DEA) was added thereto, followed by stirring for 5 hours. Then, it was confirmed by infrared absorption (IR) spectroscopy that an absorption peak derived from a thiol group was generated before and after a wavelength of 1660 cm -1 , and an absorption peak derived from a carbodiimide group before and after a wavelength of 2150 cm -1 substantially disappeared, and was obtained. The modified polycarbodiimide compound of Example 1.

(實施例2~7、比較例1、2、參考例1) (Examples 2 to 7, Comparative Examples 1, 2, and Reference Example 1)

除了將所使用的碳化二亞胺化合物、所添加的脂肪族胺及其添加量顯示於表1以外,與實施例1之改性聚碳化二亞胺化合物同樣地進行,得到實施例2~7及比較例1、2、參考例1之聚碳化二亞胺化合物。 The examples 2 to 7 were obtained in the same manner as in the modified polycarbodiimide compound of Example 1, except that the carbodiimide compound to be used, the aliphatic amine to be added, and the amount thereof to be added are shown in Table 1. And Comparative Examples 1 and 2, the polycarbodiimide compound of Reference Example 1.

[改性聚碳化二亞胺化合物之評價] [Evaluation of modified polycarbodiimide compounds]

(脂肪族胺之分解性) (decomposition of aliphatic amines)

將實施例1~7、比較例1、2及參考例1之改性聚碳化二亞胺化合物於170℃加熱,對從開始加熱30分鐘後之改性聚碳化二亞胺化合物,測定紅外吸收(IR)光譜。然後,檢測測定之紅外線光譜的波長2150cm-1附近之碳化二亞胺基的吸收峰波峰強度。以利用脂肪族胺改性前之聚 碳化二亞胺化合物中之碳化二亞胺基的吸收峰波峰強度除經檢測出之上述波峰強度,算出加熱後之脂肪族胺分解所生成之碳化二亞胺基的波峰強度的比例(%),算出改性聚碳化二亞胺化合物中之脂肪族胺之分解性。分解性之值為100%的情形,可推定碳化二亞胺改性基藉由脂肪族胺之分解,而全部變成碳化二亞胺基。此外,紅外吸收(IR)光譜分析係使用FT-IR8200PC(島津製作所(股)製)進行。 The modified polycarbodiimide compounds of Examples 1 to 7, Comparative Examples 1, 2 and Reference Example 1 were heated at 170 ° C, and the modified polycarbodiimide compound after heating for 30 minutes was measured for infrared absorption. (IR) spectrum. Then, the peak intensity of the absorption peak of the carbodiimide group in the vicinity of the wavelength of 2150 cm -1 of the measured infrared spectrum was detected. The intensity of the peak of the absorption peak of the carbodiimide group in the polycarbodiimide compound before the modification with the aliphatic amine is determined by the intensity of the peak detected, and the carbonized secondary product formed by the decomposition of the heated aliphatic amine is calculated. The ratio (%) of the peak intensity of the amine group was used to calculate the decomposability of the aliphatic amine in the modified polycarbodiimide compound. In the case where the decomposability value is 100%, it is presumed that the carbodiimide-modified group is all converted into a carbodiimide group by decomposition of an aliphatic amine. In addition, infrared absorption (IR) spectroscopy was performed using FT-IR8200PC (manufactured by Shimadzu Corporation).

(脂肪族胺之分解開始溫度) (Decomposition starting temperature of aliphatic amine)

將實施例1~7、比較例1、2及參考例1之改性聚碳化二亞胺化合物於50~160℃之各溫度加熱15分鐘,對經加熱之改性聚碳化二亞胺化合物測定紅外吸收(IR)光譜。然後,檢測測定之紅外線光譜的波長2150cm-1附近之碳化二亞胺基的吸收峰之有無。沒有碳化二亞胺基之吸收峰的情形,判斷就該加熱溫度而言,脂肪族胺並未分解;有碳化二亞胺基之吸收峰的情形,判斷就該加熱溫度而言,有脂肪族胺分解。然後,將判斷有脂肪族胺分解之加熱溫度的最低溫度設為分解開始溫度。 The modified polycarbodiimide compounds of Examples 1 to 7, Comparative Examples 1, 2 and Reference Example 1 were heated at 50 to 160 ° C for 15 minutes to determine the heated modified polycarbodiimide compound. Infrared absorption (IR) spectroscopy. Then, the presence or absence of the absorption peak of the carbodiimide group in the vicinity of the wavelength of 2150 cm -1 of the measured infrared spectrum was examined. In the case where there is no absorption peak of the carbodiimide group, it is judged that the aliphatic amine is not decomposed in terms of the heating temperature; in the case of the absorption peak of the carbodiimide group, it is judged that the heating temperature is aliphatic. Amine decomposition. Then, the lowest temperature at which the heating temperature at which the aliphatic amine is decomposed is determined as the decomposition starting temperature.

(硬化性試驗) (hardening test)

將實施例1~7、比較例1、2及參考例1之改性聚碳化二亞胺化合物(NCN當量:134)、與含有羧基之聚胺甲酸酯樹脂(COOH當量:1100)混合,使之成為NCN當量:COOH當量=1:1,調製熱硬化性樹脂組成物。接著,將熱硬化性樹脂組成物流延於脫模PET薄膜,以表1所示之乾燥溫度乾燥5分鐘後,於80~160℃各溫度加熱1小時, 製作厚度約20μm之薄膜。接著,使用動態黏彈性測定裝置(DMA)(SII NanoTechnology(股)製,商品名:DMS6100),檢測薄膜是否硬化。於此,以動態黏彈性測定裝置(DMA)測定之薄膜的玻璃轉移溫度為80℃以上時,判斷該薄膜已硬化。然後,將熱硬化性樹脂組成物硬化的加熱溫度之中最低溫度設為硬化溫度。 The modified polycarbodiimide compound (NCN equivalent: 134) of Examples 1 to 7, Comparative Examples 1 and 2 and Reference Example 1 was mixed with a carboxyl group-containing polyurethane resin (COOH equivalent: 1100). This was made into NCN equivalent: COOH equivalent = 1:1, and the thermosetting resin composition was prepared. Next, the thermosetting resin composition flow was extended to the release PET film, and dried at the drying temperature shown in Table 1 for 5 minutes, and then heated at 80 to 160 ° C for 1 hour. A film having a thickness of about 20 μm was produced. Next, whether or not the film was cured was examined using a dynamic viscoelasticity measuring device (DMA) (manufactured by SII NanoTechnology, trade name: DMS6100). Here, when the glass transition temperature of the film measured by the dynamic viscoelasticity measuring apparatus (DMA) was 80 ° C or more, it was judged that the film was hardened. Then, the lowest temperature among the heating temperatures at which the thermosetting resin composition is cured is set to the curing temperature.

[評價結果] [Evaluation results]

將實施例1~7、比較例1、2及參考例1之改性聚碳化二亞胺化合物之評價結果顯示於表1。 The evaluation results of the modified polycarbodiimide compounds of Examples 1 to 7, Comparative Examples 1 and 2 and Reference Example 1 are shown in Table 1.

根據上述脂肪族胺之分解性之評價及脂肪族胺之分解開始溫度之評價,可以知道藉由使用實施例1~7之改性聚碳化二亞胺化合物作為硬化劑,亦即,藉由使用利用選自包含二乙胺、甲基異丙胺、三級丁基乙胺、二-二級丁胺、二環己胺、2-甲基哌啶及2,6-二甲基哌啶之群組中之至少1種的脂肪族胺,將來自二異氰酸酯化合物之聚碳化二亞胺化合物改性所得到之改性聚碳化二亞胺化合物作為硬化劑,可以比較低的溫度使樹脂組成物硬化,且可抑制樹脂組成物於熱硬化步驟之前的乾燥步驟中之樹脂組成物的硬化。另一方面,可以知道若使用比較的1及2之改性聚碳化二亞胺化合物作為硬化劑,亦即,若使用利用二正丁胺及二異丁胺將來自二異氰酸酯化合物之聚碳化二亞胺化合物改性所得到之改性聚碳化二亞胺化合物作為硬化劑,則有提高熱硬化溫度的需要。茲認為這是因為二正丁胺及二異丁胺之分解性低,分解開始溫度高之故。又,由於實施例1~7之改性聚碳化二亞胺化合物之分解性與參考例1之二異丙胺為相同程度,故可知實施例1~7之改性聚碳化二亞胺化合物可使用作為二異丙胺以外之品項使用。 According to the evaluation of the decomposability of the above aliphatic amine and the evaluation of the decomposition starting temperature of the aliphatic amine, it can be known that the modified polycarbodiimide compound of Examples 1 to 7 is used as a curing agent, that is, by using Using a group selected from the group consisting of diethylamine, methylisopropylamine, tert-butylethylamine, di-second-butylamine, dicyclohexylamine, 2-methylpiperidine, and 2,6-dimethylpiperidine The at least one aliphatic amine in the group is a modified polycarbodiimide compound obtained by modifying a polycarbodiimide compound derived from a diisocyanate compound as a hardener, and the resin composition can be hardened at a relatively low temperature. And the hardening of the resin composition in the drying step before the thermosetting step of the resin composition can be suppressed. On the other hand, it can be known that if the modified polycarbodiimide compound of Comparative Examples 1 and 2 is used as a hardener, that is, if the polyisocyanate compound is carbonized by using di-n-butylamine and diisobutylamine, The modified polycarbodiimide compound obtained by modifying the imine compound as a curing agent has a need to increase the thermosetting temperature. I think this is because di-n-butylamine and diisobutylamine have low decomposition and high decomposition start temperature. Further, since the decomposability of the modified polycarbodiimide compound of Examples 1 to 7 is the same as that of the diisopropylamine of Reference Example 1, it is understood that the modified polycarbodiimide compounds of Examples 1 to 7 can be used. Used as a product other than diisopropylamine.

[產業上之可利用性] [Industrial availability]

本發明之改性聚碳化二亞胺組成物由於具有溶液保存安定性,亦具有高接著強度、高耐熱性,故適合可用於作為各種電子零件用途,例如配線板用之基底薄膜、覆蓋膜、或接著薄膜等之原料。特別是改性聚碳化二亞胺共聚物由於進一步具有可撓性,同時耐彎曲性( 耐彎折性)亦為優異,故可特別適合用於可撓性配線板用之基底薄膜、覆蓋膜。又,本發明之改性聚碳化二亞胺化合物及本發明之硬化劑可用於作為感光性樹脂組成物及硬化型水性樹脂組成物等的樹脂組成物之硬化劑。 The modified polycarbodiimide composition of the present invention has high adhesion strength and high heat resistance because of its solution storage stability, and is suitable for use as various electronic parts, such as a base film and a cover film for a wiring board. Or a raw material such as a film. In particular, the modified polycarbodiimide copolymer has further flexibility and resistance to bending ( The bending resistance is also excellent, so it is particularly suitable for use as a base film or a cover film for a flexible wiring board. Moreover, the modified polycarbodiimide compound of the present invention and the curing agent of the present invention can be used as a curing agent for a resin composition such as a photosensitive resin composition and a curable aqueous resin composition.

Claims (9)

一種改性聚碳化二亞胺化合物,其係以選自包含二乙胺、甲基異丙胺、三級丁基乙胺、二一二級丁胺、二環己胺、2-甲基哌啶及2,6-二甲基哌啶之群組中之至少1種的脂肪族胺,將來自二異氰酸酯化合物之聚碳化二亞胺化合物改性而得。 A modified polycarbodiimide compound selected from the group consisting of diethylamine, methylisopropylamine, tert-butylethylamine, di- or di-butylamine, dicyclohexylamine, 2-methylpiperidine And at least one aliphatic amine in the group of 2,6-dimethylpiperidine is obtained by modifying a polycarbodiimide compound derived from a diisocyanate compound. 如請求項1之改性聚碳化二亞胺化合物,其中該脂肪族胺係選自包含二乙胺、三級丁基乙胺、二-二級丁胺、二環己胺、2-甲基哌啶及2,6-二甲基哌啶之群組中之至少1種的脂肪族胺。 The modified polycarbodiimide compound according to claim 1, wherein the aliphatic amine is selected from the group consisting of diethylamine, tert-butylethylamine, di- ortho-butylamine, dicyclohexylamine, 2-methyl An aliphatic amine of at least one of the group consisting of piperidine and 2,6-dimethylpiperidine. 如請求項2之改性聚碳化二亞胺化合物,其中該脂肪族胺係選自包含二乙胺、三級丁基乙胺、二-二級丁胺、二環己胺及2-甲基哌啶之群組中之至少1種的脂肪族胺。 The modified polycarbodiimide compound according to claim 2, wherein the aliphatic amine is selected from the group consisting of diethylamine, tert-butylethylamine, di- ortho-butylamine, dicyclohexylamine, and 2-methyl At least one aliphatic amine in the group of piperidines. 如請求項3之改性聚碳化二亞胺化合物,其中該脂肪族胺係二-二級丁胺。 The modified polycarbodiimide compound according to claim 3, wherein the aliphatic amine is di-secondary butylamine. 如請求項1之改性聚碳化二亞胺化合物,其中該二異氰酸酯化合物係芳香族二異氰酸酯化合物。 The modified polycarbodiimide compound according to claim 1, wherein the diisocyanate compound is an aromatic diisocyanate compound. 如請求項5之改性聚碳化二亞胺化合物,其中該芳香族二異氰酸酯化合物係選自包含4,4’-二苯甲烷二異氰酸酯(4,4’-diphenylmethane diisocyanate)、2,4-甲苯二異氰酸酯(2,4-tolylene diisocyanate)及2,6-甲苯二異氰酸酯之群組中之至少1種的芳香族二異氰酸酯化合物。 The modified polycarbodiimide compound according to claim 5, wherein the aromatic diisocyanate compound is selected from the group consisting of 4,4'-diphenylmethane diisocyanate and 2,4-toluene. An aromatic diisocyanate compound of at least one of the group consisting of 2,4-tolylene diisocyanate and 2,6-toluene diisocyanate. 一種硬化劑,其包含如請求項1至6中任一項之改性聚碳化二亞胺化合物。 A hardener comprising the modified polycarbodiimide compound according to any one of claims 1 to 6. 一種熱硬化性樹脂組成物,其包含在分子中具有羧基之含有羧基的樹脂或在1分子中具有2個以上環氧基之環氧樹脂、與如請求項7之硬化劑。 A thermosetting resin composition comprising a carboxyl group-containing resin having a carboxyl group in a molecule or an epoxy resin having two or more epoxy groups in one molecule, and a curing agent according to claim 7. 如請求項8之熱硬化性樹脂組成物,其中該含有羧基的樹脂係選自包含聚胺甲酸酯樹脂、聚醯胺樹脂、丙烯酸樹脂、乙酸乙烯酯樹脂、聚烯烴樹脂及聚醯亞胺樹脂之群組中之至少1種的樹脂。 The thermosetting resin composition of claim 8, wherein the carboxyl group-containing resin is selected from the group consisting of a polyurethane resin, a polyamide resin, an acrylic resin, a vinyl acetate resin, a polyolefin resin, and a polyimine. At least one resin in the group of resins.
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