TW201642901A - Tranquilizer composition for vaccine and preparation method thereof, and classical swine fever vaccine containing the same - Google Patents
Tranquilizer composition for vaccine and preparation method thereof, and classical swine fever vaccine containing the same Download PDFInfo
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- Medicines Containing Antibodies Or Antigens For Use As Internal Diagnostic Agents (AREA)
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Abstract
Description
本發明係涉及一種用於疫苗之安定劑組合物,特別是指一種含有幾丁聚醣與乳糖的用於疫苗之安定劑組合物。本發明另涉及一種用於疫苗之安定劑組合物的製備方法,特別是指製備含有幾丁聚醣與乳糖的安定劑組合物之方法。本發明另涉及一種豬瘟疫苗,特別是指含有幾丁聚醣與乳糖的安定劑組合物的豬瘟疫苗。The present invention relates to a stabilizer composition for a vaccine, and more particularly to a stabilizer composition for a vaccine containing chitosan and lactose. The invention further relates to a process for the preparation of a stabilizer composition for a vaccine, in particular to a process for the preparation of a stabilizer composition comprising chitosan and lactose. The invention further relates to a swine fever vaccine, in particular to a swine fever vaccine comprising a stabilizer composition of chitosan and lactose.
豬瘟(classical swine fever; CSF),是由豬瘟病毒(classical swine fever virus)所引起的一種高傳染性疾病,對豬有嚴重的致命性(Rauet al ., 2006; Holinkaet al ., 2009)。豬瘟會導致患病豬發燒、厭食、腹瀉、死亡等,並可能帶有神經癥狀。母豬可能會流產或產下死豬崽。豬瘟為世界動物衛生組織所列的A類16種法定傳染病之一 (Marconiet al ., 2006; Tewset al ., 2009)。豬瘟病毒為黃病毒科(flaviviridae)、瘟疫病毒屬(pestivirus) (Marthaet al ., 1994),此病毒具有高度傳染性,可能會造成20%至90%的死亡率(Rossiet al ., 2004)。豬瘟已有150年,但這種疾病的危害仍非常高,曾經在國內以及歐洲和世界其他地區爆發疫情,讓養豬業造成重大的經濟損失(Liuet al ., 2009)。為了制止疫情,在受影響的地區減少動物的出口量是必需的,尤其是在養豬密集地區。為了達到此目的,現行有兩種方法,一是直接撲殺,二為緊急接種疫苗(Jantienet al ., 2008)。荷蘭於1997年至1998年爆發豬瘟,執行撲殺的政策,而造成荷蘭重大的經濟損失(Belaket al ., 2008)。但隨後在2001年與2003年的禽流感經驗,改變大眾的觀念,認為動物應全面接受疫苗注射獲得免疫保護(Holinkaet al ., 2009)。為了達到根除以及控制豬瘟的目的,接種安全且有效的減毒豬瘟疫苗是一個最佳的選擇。現今可供使用的豬瘟病毒疫苗主要有兩種,即傳統的活毒疫苗和次單位疫苗(Boumaet al ., 1999)。Hog cholera (classical swine fever; CSF), is a highly contagious disease caused by the CSFV (classical swine fever virus) caused by severe pigs have fatal (Rau et al, 2006;. Holinka et al,. 2009). Hog may cause fever, anorexia, diarrhea, death, etc., and may have neurological symptoms. Sows may abort or give birth to dead pigs. Hog Cholera is one of 16 legal infectious diseases listed in the World Organisation for Animal Health (Marconi et al ., 2006; Tews et al ., 2009). The swine fever virus is flaviviridae and pestivirus (Martha et al ., 1994), which is highly contagious and may cause mortality of 20% to 90% (Rossi et al ., 2004). Piglets have been in existence for 150 years, but the damage of this disease is still very high. The outbreaks have been caused in China and in Europe and other parts of the world, causing significant economic losses in the pig industry (Liu et al ., 2009). In order to stop the epidemic, it is necessary to reduce the export volume of animals in the affected areas, especially in pig-raising areas. In order to achieve this, there are two methods currently available, one is direct culling and the other is emergency vaccination (Jantien et al ., 2008). In the Netherlands, pig mites broke out between 1997 and 1998, and the culling policy was implemented, causing major economic losses in the Netherlands (Belak et al ., 2008). However, the subsequent bird flu experience in 2001 and 2003 changed the public's perception that animals should be fully vaccinated for immune protection (Holinka et al ., 2009). In order to achieve eradication and control of swine fever, safe and effective attenuated swine fever vaccine is the best choice. Today the availability of classical swine fever virus vaccine are mainly two, namely the traditional live vaccine and subunit vaccine (Bouma et al., 1999) .
活毒疫苗的品質最重要的是抗原活性的保存。因此,疫苗安定劑的使用主要是保護疫苗抗原成份在一段長時間中受外在環境的影響,如溫度以及pH的改變仍能維持一定的效用(Schmidt and Lennette, 1976; Kissmannet al ., 2008)。明膠(gelatin)是疫苗最常使用的安定劑,其成分來源主要是從動物的膠原蛋白中所獲得的(Nemotoet al ., 1999)。明膠普遍上被認為對於人類而言具有低免疫原性以及低過敏性,且在高溫下能保護病毒抗原的力價(Chunet al ., 2004)。但因明膠的來源可能受到變性普里昂蛋白質的污染(scrapie prion protein;PrPsc,引起狂牛症的病原)以及新突變種的庫賈氏病(Creutzfeldt-Jakob disease)發生,使得非動物來源的安定劑有其發展的必要性(Nemotoet al ., 1999)。醣類,特別是雙醣,是另一種廣泛被使用的安定劑,已被證實在凍結乾燥型態的疫苗中是保護與穩定疫苗抗原最有效的物質(Crowe and Carpenter, 1993a ; Croweet al ., 1993b)。雙醣穩定抗原物質的可能原因為:1.雙醣可以與抗原物質產生氫鍵相似於水的置換反應;2.雙醣可以形成高黏度的糖玻璃狀,將抗原物質包埋在裡面產生高活化能量提供未來的化學反應能量需求(Crowe and Carpenter, 1993a ; Croweet al ., 1993b; Leslieet al ., 1995; Allison, 1999)。普遍使用的雙醣有蔗糖(sucrose)與海藻糖(trehalose),這兩種糖因不具活性而使用於脂質體(liposome)、蛋白質以及病毒性疫苗(Leslieet al ., 1995)。此外,還有葡萄糖(glucose)、乳糖(lactose)以及麥芽糖(maltose),這些為還原醣,可經由梅拉德反應(Maillard reaction)將蛋白質還原,而造成抗原的傷害(Li, 1996)。The most important quality of live vaccines is the preservation of antigenic activity. Therefore, the use of vaccine stabilizers is mainly to protect the vaccine antigen components from the external environment for a long time, such as temperature and pH changes can still maintain a certain effect (Schmidt and Lennette, 1976; Kissmann et al ., 2008 ). Gelatin is the most commonly used stabilizer for vaccines, and its constituents are mainly derived from animal collagen (Nemoto et al ., 1999). Gelatin is generally considered to be low immunogenic and hypoallergenic for humans and protects viral antigens at high temperatures (Chun et al ., 2004). However, because the source of gelatin may be contaminated with strained Prion protein (Scrapie prion protein; PrPsc, the cause of mad cow disease) and the new mutant Creutzfeldt-Jakob disease, non-animal source stabilizers There is a need for its development (Nemoto et al ., 1999). Carbohydrates, especially disaccharides, are another widely used stabilizer and have proven to be the most effective substance for protecting and stabilizing vaccine antigens in freeze-dried vaccines (Crowe and Carpenter, 1993a; Crowe et al . , 1993b). The possible reasons for the disaccharide-stabilizing antigenic substance are: 1. The disaccharide can produce a hydrogen bond with the antigenic substance similar to the water displacement reaction; 2. The disaccharide can form a high-viscosity sugar glass, embedding the antigenic substance therein to produce high Activation energy provides future chemical reaction energy requirements (Crowe and Carpenter, 1993a; Crowe et al ., 1993b; Leslie et al ., 1995; Allison, 1999). Commonly used disaccharides are sucrose and trehalose, which are used in liposomes, proteins, and viral vaccines because they are inactive (Leslie et al ., 1995). In addition, there are glucose, lactose, and maltose, which are reducing sugars that can be reduced by the Maillard reaction, causing damage to the antigen (Li, 1996).
在日本對於豬瘟疫苗之保存已普遍採用聚乙烯吡咯烷酮(polyvinylpyrrolidone, PVP)及乳糖為安定劑,其保存性及溶解性均有良好之效用(Yang,et al . 1973)。PVP雖然為美國FDA允許使用的化合物,然而近年來越來越多報導指出個體對PVP產生過敏反應,無論是皮下吸收(Yoshidaet al ., 2008;Adachiet al ., 2003)或是口服(Rönnauet al ., 2000)。Sarkar (2003)等人也探討水解乳蛋白-蔗糖(lactalbumin hydrolysate-sucrose, LS),威布里治溶液(Weybridge medium, WBM),緩衝明膠-山梨醇(buffered gelatin-sorbitol, BUGS)和海藻糖二水(trehalose dihydrate, TD)等分別添加於活性減毒疫苗小反芻獸疫苗(peste des petits ruminants, PPR)進行凍乾過程後於不同溫度、時間條件中測試小反芻獸疫苗的保存效力,結果發現LS和TD對於小反芻獸疫苗的保存穩定性優於其它兩者。In Japan, polyvinylpyrrolidone (PVP) and lactose are widely used as stabilizers for the preservation of swine fever vaccines, and their storage and solubility have good effects (Yang, et al . 1973). Although PVP is a compound approved by the US FDA, in recent years more and more reports have indicated that individuals have an allergic reaction to PVP, whether it is subcutaneous absorption (Yoshida et al ., 2008; Adachi et al ., 2003) or oral (Rönnau). Et al ., 2000). Sarkar (2003) et al. also explored lactatedbumin hydrolysate-sucrose (LS), Weybridge medium (WBM), buffered gelatin-sorbitol (BUGS) and trehalose. The trehalose dihydrate (TD) was added to the active attenuated vaccine (Peste des petits ruminants, PPR) for lyophilization, and the preservation efficacy of the small ruminant vaccine was tested under different temperature and time conditions. It was found that LS and TD were superior to the other two in the preservation stability of the small ruminant vaccine.
目前疫苗的型態有液態以及凍結乾燥的型態。凍結乾燥型態的使用主要是為了避免疫苗抗原物質的降解,而進行脫水作用並添加適當的安定劑以穩定病毒的力價(Worrallet al ., 2001)。在使用上,液態疫苗有運送不易、效期短、力價(活菌數)不穩等缺點,而凍結乾燥型態則有重量輕運送方便的優點。一凍結乾燥的疫苗必需擁有下列特性:1.長久的穩定性;2.回溶速度快;3.形成細緻餅狀;4.能保持抗原原有的特性;5.回溶時為一等張溶液(Bedu-Addo, 2004)。凍結乾燥主要包括冷凍以及乾燥等過程。在冷凍過程中,主要是讓液體形成冰晶,而其餘物質形成濃稠物,不再產生結晶(Bedu-Addo, 2004)。此過程操作不當會因大量冰水同時存在而損害蛋白質和病毒,脂質體會因冷凍時壓力的差異而遭破壞(Pikal-Clelandet al ., 2000;Searleset al ., 2001)。冷凍過程是決定未來乾餅形成的結構與乾燥狀態(Searleset al ., 2001)。乾燥可分初級與二次乾燥。傳統凍結乾燥只有一次乾燥過程,但為了提生疫苗產品的耐熱性而有二次乾燥過程。Litamoia等人(2005)將病毒進行凍結乾燥時添加幾丁聚醣(chitosan)可達具有耐熱的效用。這種比較天然且無毒性之特性且也能增強並維持其免疫效果的幾丁聚醣可能有做為安定劑原料之潛力(Jaganathanet al ., 2005)。The current type of vaccine is liquid and freeze-dried. The use of freeze-drying forms is primarily to avoid degradation of the vaccine antigenic material, while dehydration and the addition of a suitable stabilizer to stabilize the virus (Worrall et al ., 2001). In use, the liquid vaccine has the disadvantages of being difficult to transport, short in efficacy, unstable in force price (number of viable cells), and the freeze-drying type has the advantages of light weight and convenient transportation. A freeze-dried vaccine must possess the following characteristics: 1. long-term stability; 2. fast resolving rate; 3. formation of fine cakes; 4. maintaining the original characteristics of the antigen; 5. first-time sheets when remelting Solution (Bedu-Addo, 2004). Freeze drying mainly includes processes such as freezing and drying. In the freezing process, the liquid is mainly formed into ice crystals, and the remaining substances form a thick substance, which no longer produces crystals (Bedu-Addo, 2004). Improper manipulation of this process can damage proteins and viruses due to the presence of large amounts of ice water, which can be destroyed by differences in pressure during freezing (Pikal-Cleland et al ., 2000; Searles et al ., 2001). The freezing process is the structure and dry state that determines the formation of dry cakes in the future (Searles et al ., 2001). Drying can be divided into primary and secondary drying. Traditional freeze-drying has only one drying process, but there is a secondary drying process in order to enhance the heat resistance of the vaccine product. Litamoia et al. (2005) added chitosan to freeze-dried viruses to achieve heat-tolerant effects. This relatively natural, non-toxic, chitosan that enhances and maintains its immune response may have potential as a stabilizer (Jaganathan et al ., 2005).
豬瘟疫苗能有效降低豬瘟急性病毒性疾病所造成豬隻高傳染性及高死亡率的發生,進而減少重大的經濟損失。但施打大量的豬瘟疫苗,疫苗的成本往往會造成畜牧業者的負擔,因此,單瓶裝高劑量的豬瘟疫苗的開發,期望能降低畜牧業者的成本。安定劑的使用可使豬瘟疫苗在一定範圍的溫度、濕度環境中保持病毒的穩定,讓病毒的抗原保有活性使其發揮免疫的效用。傳統豬瘟疫苗安定劑含有化學成分且為每瓶裝10劑量至20劑量(每1劑量為Log104 TCID50 /mL)。在高劑量狀況下(每瓶大於100劑量),是否能達相同效力有待評估。有鑑於此,如何發展出取代傳統安定劑僅能維持低劑量的保存,同時使用無毒性、生物降解性與生物相容性佳的安定劑,現有技術實有待改善的必要。The swine fever vaccine can effectively reduce the incidence of highly contagious and high mortality in pigs caused by acute viral diseases of swine fever, thereby reducing major economic losses. However, the cost of vaccines is often burdened by livestock farmers because of the large number of swine fever vaccines. Therefore, the development of single-bottle high-dose swine fever vaccines is expected to reduce the cost of livestock farmers. The use of tranquilizers allows the swine fever vaccine to maintain the stability of the virus in a range of temperature and humidity environments, so that the antigen of the virus retains its activity and exerts its immune function. Traditional swine fever vaccine stabilizers contain chemical ingredients and are dosed from 10 to 20 doses per bottle (Log 10 4 TCID 50 /mL per dose). In high dose situations (more than 100 doses per vial), the same efficacy is yet to be assessed. In view of this, how to develop a replacement of the traditional stabilizer can only maintain the low dose preservation, while using non-toxic, biodegradable and biocompatible stabilizers, the prior art needs to be improved.
為了克服現有技術之缺點,本發明提供一種用於疫苗之安定劑組合物,特別指一種包含幾丁聚醣以及乳糖的安定劑組合物,使本發明能達成穩定維持高劑量的疫苗效價、保存期限長、具無毒性、生物降解性與生物相容性佳等功效。In order to overcome the disadvantages of the prior art, the present invention provides a stabilizer composition for a vaccine, in particular a stabilizer composition comprising chitosan and lactose, which enables the present invention to achieve a stable high dose of vaccine titer, Long shelf life, non-toxicity, biodegradability and biocompatibility.
為達到上述之發明目的,本發明所採用的技術手段為提供一種用於疫苗之安定劑組合物,其係以安定劑組合物總體積(vol%)為基準,該安定劑組合物包含0.2 vol%至10 vol%幾丁聚醣、1 vol%至10 vol%乳糖以及80 vol%至99.8 vol%水。In order to achieve the above object, the technical means employed in the present invention is to provide a stabilizer composition for a vaccine which is based on the total volume (vol%) of the stabilizer composition, and the stabilizer composition comprises 0.2 vol. % to 10 vol% chitosan, 1 vol% to 10 vol% lactose, and 80 vol% to 99.8 vol% water.
較佳的,所述之幾丁聚醣為0.25 vol%至5 vol%。Preferably, the chitosan is from 0.25 vol% to 5 vol%.
較佳的,所述之乳糖為5 vol%。Preferably, the lactose is 5 vol%.
本發明另提供一種疫苗的製備方法,其包含將上述之安定劑組合物與病毒液以體積比10:1至1:10均勻混合形成混合液;將混合液於-20ºC至-80ºC冷凍12小時至48小時;以及經冷凍的混合液進行乾燥12小時至48小時後,即可獲得疫苗。The present invention further provides a method for preparing a vaccine comprising uniformly mixing the above stabilizer composition with a virus solution at a volume ratio of 10:1 to 1:10 to form a mixed solution; and freezing the mixture at -20oC to -80oC for 12 hours. The vaccine is obtained up to 48 hours; and after the frozen mixture is dried for 12 hours to 48 hours.
較佳的,所述之安定劑組合物與病毒液以體積比1:1均勻混合。Preferably, the stabilizer composition is uniformly mixed with the virus liquid in a volume ratio of 1:1.
較佳的,所述之病毒液為豬瘟病毒液。Preferably, the virus solution is a swine fever virus solution.
較佳的,所述之混合液進行冷凍24小時。Preferably, the mixture is frozen for 24 hours.
較佳的,所述之經冷凍的混合液進行乾燥24小時。Preferably, the frozen mixture is dried for 24 hours.
本發明另提供一種豬瘟疫苗,其包含減毒豬瘟病毒以及如上所述之安定劑組合物。The invention further provides a swine fever vaccine comprising an attenuated hog cholera virus and a stabilizer composition as described above.
本發明的優點在於:The advantages of the invention are:
1. 當本發明之用於疫苗之安定劑組合物,藉由特定體積百分比之幾丁聚醣與乳糖的組合能使疫苗能穩定維持高劑量的疫苗效價、保存期限長、具無毒性、生物降解性與生物相容性佳等功效。1. When the stabilizer composition for vaccine of the present invention is combined with a specific volume percentage of chitosan and lactose, the vaccine can stably maintain a high dose of vaccine titer, has a long shelf life, and is non-toxic. Biodegradability and biocompatibility are good.
2. 本發明之疫苗的製備方法,經由冷凍乾燥的步驟使含有幾丁聚醣與乳糖組合的疫苗能增長保存期限。2. A method of preparing a vaccine of the present invention, wherein a vaccine comprising a combination of chitosan and lactose is capable of increasing shelf life via a freeze-drying step.
3. 本發明之豬瘟疫苗,藉由與特定體積百分比之幾丁聚醣和乳糖的組合達成穩定維持高劑量的疫苗效價的功效。3. The swine fever vaccine of the present invention achieves the efficacy of maintaining a high dose of vaccine titer by combining with a specific volume percentage of chitosan and lactose.
以下配合圖式及本發明之較佳實施例,進一步闡述本發明為達成目的所採取的技術手段。The technical means adopted by the present invention for achieving the object are further explained below in conjunction with the drawings and the preferred embodiments of the present invention.
製備例1 製備不同劑型之安定劑Preparation Example 1 Preparation of stabilizers of different dosage forms
依照凍乾樣品之最後總體積的比例來調整安定劑的濃度,先將安定劑的成份加至100毫升(mL)血清瓶中,並加入適量已滅菌之超純水(Milli-Q®
)溶解並攪拌30分鐘後經過高溫高壓滅菌,冷卻後置於4ºC待用。幾丁聚醣為食品級(90%至95%去乙醯化),而含有幾丁聚醣成份之溶液則須添加冰醋酸(acetic acid)使幾丁聚醣溶解並使液體變澄清,才進行高溫高壓滅菌。其他成分如水解乳蛋白-蔗糖(LS)、威布里治溶液(WBM)、水解乳蛋白-甘露醇(lactalbumin hydrolysate-mannitol, LM)則因為含有蛋白所以不能用高溫高壓滅菌,藥品配完用0.2微米(μm)過濾器過濾,並置於4ºC待用。 表1、不同安定劑之成份
各安定劑成份和比例如表1所示,其中目前市售豬瘟疫苗所使用之安定劑為乳糖搭配聚乙烯吡咯烷酮(PVP)對於豬瘟疫苗有良好的保護效果,稱為對照組(A劑型安定劑)。而LS (F劑型安定劑)、WBM (G劑型安定劑)、LM (H劑型安定劑)此三種安定劑型使用於小反芻獸疫苗。The composition and ratio of each stabilizer are shown in Table 1. Among them, the stabilizer used in the current commercial swine fever vaccine is lactose with polyvinylpyrrolidone (PVP), which has a good protective effect on the swine fever vaccine, and is called a control group (A dosage form). Stabilizer). The three stable dosage forms of LS (F-type stabilizer), WBM (G-type stabilizer), and LM (H-type stabilizer) are used in the small ruminant vaccine.
製備例2 疫苗的製備Preparation 2 Preparation of Vaccine
減毒後之豬瘟病毒,購買自中華民國行政院農委會家畜衛生試驗所,產品名稱為「乾燥兔化豬瘟毒種毒」動物藥製劑2688號,為所屬領域具有通常知識者可輕易取得。將取得的病毒粉末回溶後,培養於豬腎臟細胞株(PK15)中準備使用。將製備例1中不同劑型之安定劑與豬瘟病毒液(Log106.5 TCID50 /mL)以體積比1:1均勻混合至離心管中,並將混合過後的安定劑與病毒液均勻分裝於疫苗瓶內,每瓶總體積約為2毫升。The attenuated swine fever virus was purchased from the Animal Health Laboratory of the Agricultural Committee of the Executive Yuan of the Republic of China. The product name is "Dry Rabbit Rabbit Poisonous Toxicosis" Animal Drug Preparation No. 2688, which is easy for those with common knowledge in the field. Acquired. After the obtained virus powder is dissolved, it is cultured in a porcine kidney cell line (PK15) and ready for use. The different formulations of Preparation Example 1 was CSFV stabilizer (Log10 6.5 TCID 50 / mL) at a volume ratio of 1: 1 mixed uniformly in a centrifuge tube, and the stabilizer uniformly mixed with the virus solution after aliquoted In the vaccine bottle, the total volume of each bottle is about 2 ml.
實施例1 評估不同安定劑型之效用Example 1 Evaluation of the effectiveness of different stabilizer formulations
(1)疫苗凍結乾燥後的狀態(1) The state after the vaccine freezes and dries
將經由製備例2所製備的疫苗迅速冷凍於-80ºC置放24小時,確保疫苗瓶裡的液體完全冷凍。再將完全冷凍之疫苗瓶置於凍結真空乾燥機中進行凍結乾燥,凍結乾燥時間約24小時。待凍乾時間結束後,將凍乾樣品保存於4ºC或室溫(25ºC),觀察記錄凍乾樣品之外觀並拍攝。 表2、豬瘟病毒與不同安定劑混合後經由凍結乾燥後其外觀描述
從表2可知,使用F劑型、G劑型、H劑型此三種安定劑並無法使疫苗產品經凍結乾燥後形成圓柱狀,而使用不同濃度的幾丁聚醣做為安定劑的成分,普遍上疫苗經凍乾後均能形成餅狀。It can be seen from Table 2 that the three stabilizers of the F dosage form, the G dosage form, and the H dosage form cannot form a cylindrical shape after freeze-drying of the vaccine product, and use various concentrations of chitosan as a stabilizer component, and the vaccine is generally used. After lyophilization, a cake shape can be formed.
(2)凍結疫苗樣品之回溶測試(2) Remelting test of frozen vaccine samples
以注射針筒(含針頭)吸取豬瘟組織活毒疫苗液(台畜豬瘟組織培養活毒疫苗,hog-cholera tissue culture live vaccine,購買自台灣生物製藥有限公司)約2 mL(同凍乾前的體積)並注入凍乾樣品內,用力搖晃10秒鐘後,將回溶之凍乾樣品於平面上靜置5秒、10秒及15秒,觀察並拍攝凍乾樣品回溶狀態。並於1分鐘後用注射針筒吸取回溶之凍乾樣品,來檢視是否有殘留物。Injecting a syringe (including a needle) to absorb the live vaccination solution of the swine fever tissue (hog-cholera tissue culture live vaccine, purchased from Taiwan Biopharmaceutical Co., Ltd.) about 2 mL (same freeze-dried The former volume was injected into the lyophilized sample, shaken vigorously for 10 seconds, and then the reconstituted lyophilized sample was allowed to stand on the plane for 5 seconds, 10 seconds, and 15 seconds, and the freeze-dried sample was observed and photographed. After 1 minute, the reconstituted lyophilized sample was aspirated with a syringe to examine whether there was any residue.
A劑型、B-4劑型或C-4劑型安定劑之凍乾樣品搖晃10秒後的溶解狀態:A劑型安定劑的回溶速度最快,靜置15秒內可完全溶解;C-4劑型回溶速度僅次於A劑型;而B-4劑型回溶速度稍慢,可能幾丁聚醣的濃度較高,但靜置於1分鐘後即可達到完全溶解的狀態。且最後利用注射針筒吸取回溶並靜置一分鐘之凍乾樣品,三種劑型皆可順利吸取,由此得知A劑型、B-4劑型或C-4劑型安定劑之凍乾樣品回溶狀態對於施打的順暢度並無太大影響。Dissolved state of lyophilized sample of A dosage form, B-4 dosage form or C-4 dosage form stabilizer after shaking for 10 seconds: A dosage form stabilizer has the fastest remelting speed and can be completely dissolved within 15 seconds after standing; C-4 dosage form The remelting rate is second only to the A dosage form; while the B-4 dosage form has a slightly slower resolving speed, the concentration of chitosan may be higher, but it can be completely dissolved after being left for 1 minute. Finally, the lyophilized sample is taken back by the injection syringe and left to stand for one minute, and the three dosage forms can be smoothly absorbed, thereby knowing that the lyophilized sample of the A dosage form, the B-4 dosage form or the C-4 dosage form stabilizer is dissolved. The state does not have much effect on the smoothness of the application.
(3)豬瘟病毒力價測試(3) Swine fever virus price test
將豬腎臟細胞株(PK-15)培養於96孔盤(每孔2x104
個細胞)24小時。用含有5%胎牛血清(fetal bovine serum, FBS)的最低必需培養基(minimum essential medium, MEM)將溶解的凍乾樣品做10倍連續稀釋(10-1
至10-6
)。取100微升(μL)之連續稀釋病毒液加入含有細胞之96孔盤中,並靜置於37ºC二氧化碳培養箱培養。培養72小時後,將廢液移除,用1倍磷酸鹽緩衝液(phosphate-buffered saline, PBS)清洗96孔盤後甩乾並用吸水紙拍乾。加入100 μL且濃度為10%福馬林(formalin)於室溫下靜置10分鐘後,再移除10%福馬林,用1倍PBS清洗96孔盤後用吸水紙拍乾。豬隻抗豬瘟抗體委託中華民國行政院農委會家畜衛生試驗所製備,加入50 μL豬隻抗豬瘟抗體(使用1倍PBS以1:100稀釋抗體)並於37ºC恆溫箱作用50分鐘後,移除抗體,再用1倍PBS清洗96孔盤後用吸水紙拍乾。接著加入50 μL山羊抗豬抗體(fluosecin-cojugated goat anti-Swine IgG,購買自Jackson ImmunoResearch Inc.)(使用1倍PBS以1:100稀釋抗體)並於37ºC恆溫箱作用50分鐘後,移除抗體,用1倍PBS清洗96孔盤後用吸水紙拍乾。最後置於倒立三眼螢光顯微鏡觀察並藉由Reed-Muench方法計算50%培養細胞被感染劑量(50% tissue culture infective dose, TCID50
)方法(Reed, 1938),若有病毒感染則會呈螢光反應。 表3、不同劑型安定劑於豬瘟疫苗之保存效力
從上表3可知,使用F劑型、G劑型、H劑型此三種安定劑病毒的保存力不佳、凍結乾燥後無法檢測出病毒力價,因此含有水解乳蛋白成份之安定劑不適用於豬瘟疫苗。本發明係使用不同濃度的幾丁聚醣做為安定劑的成分,其病毒力價分析結果顯示,當幾丁聚醣的濃度低於0.25%時,則無法有效保護病毒的感染力。濃度為0.5%與0.25%的幾丁聚醣以單獨存在或與PVP共同存在亦無法有效保護病毒的感染力,濃度為0.5%與0.25%的幾丁聚醣與濃度為5%的乳糖搭配才具有與對照組的A劑型相同的病毒力價保護效用。It can be seen from the above Table 3 that the stability of the three stabilizer viruses using the F dosage form, the G dosage form, and the H dosage form is not good, and the viral power price cannot be detected after freeze-drying, so the stabilizer containing the hydrolyzed milk protein component is not suitable for the piglet. vaccine. The present invention uses different concentrations of chitosan as a stabilizer component, and the virus price analysis results show that when the concentration of chitosan is less than 0.25%, the infectivity of the virus cannot be effectively protected. The concentration of 0.5% and 0.25% of chitosan alone or in combination with PVP can not effectively protect the virus's infectivity. The concentration of 0.5% and 0.25% chitosan is matched with 5% lactose. It has the same viral potency protection utility as the A dosage form of the control group.
實施例2 凍乾疫苗樣品之濕度測試Example 2 Humidity Test of Lyophilized Vaccine Samples
凍結乾燥之疫苗其內含物之濕度往往影響品質,根據《動物用藥品檢測標準》故須檢測其內含濕度須為4%以下。將凍乾疫苗樣品於凍乾前、凍乾後、以及凍乾後於80ºC的烘箱內靜置24小時經由微量電子天秤測重,重複測試10次。依下方公式算出其含濕度:
請參閱表4所示,觀察A劑型與B-4劑型安定劑之凍乾疫苗樣品於凍乾前、凍乾後、以及凍乾後於80ºC的烘箱內靜置24小時之重量變化,如(表四)之結果得知使用兩種安定劑所獲得之凍乾疫苗樣品其濕度值皆<4%,符合濕度合格範圍。Please refer to Table 4 to observe the weight change of the lyophilized vaccine sample of the A dosage form and the B-4 dosage form stabilizer before standing in lyophilization, after lyophilization, and after lyophilization in an oven at 80 ° C for 24 hours, such as The results of Table 4) show that the lyophilized vaccine samples obtained using the two stabilizers have a humidity value of <4%, which is in compliance with the humidity acceptable range.
實施例3 凍乾疫苗樣品之耐熱測試Example 3 Heat-resistance test of lyophilized vaccine samples
將凍乾樣品分別靜置於25ºC放置4天、12天、16天、20天,37ºC放置1天、3天、5天、7天以及45ºC放置6小時、12小時、18小時、24小時。於不同時間點取凍乾樣品並利用豬瘟組織活毒疫苗液進行回溶,每瓶約取2 mL回溶(同凍乾前的體積),並檢測其豬瘟病毒力價,並繪製溫度曲線圖。The lyophilized samples were placed at 25 ° C for 4 days, 12 days, 16 days, and 20 days, respectively, and placed at 37 ° C for 1 day, 3 days, 5 days, 7 days, and 45 ° C for 6 hours, 12 hours, 18 hours, and 24 hours. The lyophilized samples were taken at different time points and reconstituted with the live vaccination solution of porcine sputum tissue. About 2 mL of each bottle was reconstituted (the volume before lyophilization), and the prion price was measured and the temperature was plotted. Graph.
請參閱圖1所示,結果顯示A劑型安定劑之凍乾疫苗樣品於4ºC置換於25ºC,4天後其病毒力價並無下降,但經過8天保存後病毒力價下降1個log值,至此病毒力價不再下降至保存的第20天。對於B-4劑型安定劑而言,保存到第16天內病毒力價下降約0.85個log值。但保存至第20天,則病毒力價下降約1.25個log值。將凍乾疫苗樣品於4ºC置換於37ºC保存時,雖A劑型安定劑之凍乾疫苗於第1天仍保有原病毒力價,但保存至第7天病毒力價下降約1個log值。而B-4劑型安定劑之凍乾疫苗樣品雖在保存於37ºC的第一天病毒力價即下降1個log值,但此病毒力價能持續保存至第7天。將凍乾疫苗樣品於4ºC置換於45ºC耐熱測試結果顯示,病毒力價在A劑型與B-4劑型安定劑中至少能保存12小時,病毒力價降幅為0.5個log值。Referring to Figure 1, the results showed that the lyophilized vaccine sample of the A dosage form stabilizer was replaced at 25oC at 4oC. After 4 days, the viral power price did not decrease, but after 8 days of storage, the viral power price decreased by 1 log value. At this point, the viral price no longer falls to the 20th day of preservation. For the B-4 dosage form stabilizer, the viral power price decreased by about 0.85 log values during the 16th day of storage. However, until the 20th day, the viral price dropped by about 1.25 log values. When the lyophilized vaccine sample was stored at 37oC at 4oC, the lyophilized vaccine of the A dosage form stabilizer retained the original viral power price on the first day, but the viral power price decreased to about 1 log value on the 7th day. The lyophilized vaccine sample of B-4 dosage form stabilizer decreased by 1 log value on the first day of storage at 37oC, but the virus price could be saved to the 7th day. The lyophilized vaccine sample was replaced with a heat resistance test at 45oC at 4oC. The viral power price was maintained for at least 12 hours in the A dosage form and the B-4 dosage form stabilizer, and the viral power price was reduced by 0.5 log value.
疫苗耐熱測試結果顯示,B-4劑型安定劑能保護高劑量疫苗維持病毒力價在25ºC環境下至少16天,而A劑型安定劑至少4天。在37ºC環境下至少1天,在45ºC環境下至少12小時,普遍上而言,病毒力價降0.5個log值屬於正常範圍內。且A劑型與B-4劑型安定劑在45ºC環境下保存至第72小時之後,病毒力價已降低2個log值至2.5個log值(結果未顯示)。The vaccine heat test results show that the B-4 dosage form stabilizer can protect the high dose vaccine to maintain the viral power rate for at least 16 days in the 25oC environment, and the A dosage form stabilizer for at least 4 days. At least 1 day in a 37oC environment and at least 12 hours in a 45oC environment. Generally speaking, the viral power price drops by 0.5 log value is within the normal range. After the A dosage form and the B-4 dosage form stabilizer were stored at 45 ° C for 72 hours, the viral power price was reduced by 2 log values to 2.5 log values (results not shown).
實施例4 凍乾疫苗樣品之保存測試Example 4 Preservation test of lyophilized vaccine samples
將凍乾疫苗樣品置於4ºC進行長時間保存測試。於凍結乾燥後第1天、7天、15天以及1個月、3個月、6個月、10個月、12個月後,於不同時間點取凍乾樣品並利用豬瘟組織活毒疫苗液進行回溶,每瓶約取2 mL回溶(同凍乾前的體積),並檢測其豬瘟病毒力價。 表5、A劑型與B-4劑型凍乾疫苗樣品之保存測試
如表5所示,將A劑型與B-4劑型安定劑之凍乾疫苗樣品置於4°C進行長時間保存測試。於保存後第1日、7日、15日以及1個月、3個月、6個月、10個月、12個月後取樣品進行病毒力價檢測。以病毒力價降0.5個log值屬於正常範圍內為依據,B-4劑型安定劑至少能保護高劑量疫苗其病毒力價至少6個月。而對照組A劑型安定劑則維持高劑量疫苗其病毒力價只有1個月,保存至第12個月病毒力價已下降2.5個log值。結果顯示,B-4劑型安定劑相較對照組A劑型安定劑而言至少可以保存6個月,這期間內對於病毒力價有較好的保護力。As shown in Table 5, a lyophilized vaccine sample of the A dosage form and the B-4 dosage form stabilizer was placed at 4 ° C for a long-term storage test. Samples were taken for viral power testing on the 1st, 7th, 15th, and 1st, 3rd, 6th, 10th, and 12th months after storage. Based on the viral value of 0.5 log value is within the normal range, B-4 dosage form stabilizer can protect the high-dose vaccine at least 6 months. In the control group, the dosage form stabilizer was maintained at a high dose of the vaccine, and the viral power price was only 1 month. The viral power price had decreased by 2.5 log values until the 12th month. The results showed that the B-4 dosage form stabilizer could be stored for at least 6 months compared with the control group A dosage form stabilizer, and the virus strength was better protected during this period.
實施例5 動物實驗-家兔認定測試Example 5 Animal Experiment - Rabbit Identification Test
選用白兔(每隻約2公斤)進行家兔認定測試,前一週讓白兔適應新環境並於每天定時早(10:00)、晚(17:30)用水銀溫度計幫白兔量直腸溫度(肛溫)維持30秒之後並記錄當下的溫度,一週後直腸溫度應表現穩定。接著開始免疫效用試驗。將凍乾疫苗樣品使用豬瘟組織活毒疫苗稀釋液回溶後,用含有5%合成胎牛血清的MEM培養基將已溶解的凍乾樣品進行10倍連續稀釋後,放置冰上待用。於兔子耳朵的血管利用針筒注射以Log101
TCID50
/mL、Log102
TCID50
/mL、Log103
TCID50
/mL、Log104
TCID50
/mL等不同濃度的病毒疫苗液,每種濃度各施打四隻白兔,每隻白兔注射病毒疫苗液2 mL,並將白兔依照所注射之濃度進行區隔放置,並記錄往後一週之直腸溫度變化,溫度≧40.5ºC為發燒溫度,繪製溫度曲線圖,並算出50%兔子感染劑量(50% rabbit infective dose, RID50
)。 表6、施打A劑型凍乾樣品之家兔認定試驗
結果如表6及表7所示,每一施打劑量兔子發燒時間大致落在接種後2天左右出現,施打C-4劑型凍乾疫苗樣品之RID50 為103.5 RID50 /mL,相當於A劑型凍乾疫苗樣品RID50 為103.55 RID50 /mL。這些結果指出C-4劑型安定劑能保存疫苗的效用,所以添加幾丁聚醣對於豬瘟病毒的穩定是有潛力的。The results are shown in Table 6 and Table 7. The calcination time of rabbits in each dose was about 2 days after inoculation. The RID 50 of the lyophilized vaccine sample of C-4 dosage form was 10 3.5 RID 50 /mL, which was equivalent. The RID 50 of the A-type lyophilized vaccine sample was 10 3.55 RID 50 /mL. These results indicate that the C-4 dosage form stabilizer can preserve the efficacy of the vaccine, so the addition of chitosan has potential for the stabilization of the swine fever virus.
實施例6 凍乾疫苗樣品之無菌測試Example 6 Sterility test of lyophilized vaccine samples
依據《動物用藥品檢驗標準》規定不得含有任何可能檢出之病原細菌,其間於培養於含有營養物之培養基一定時間後觀察並予記錄。觀察最終若有細菌發育嫌疑,或由於疫苗本身使培養基混濁時,應再移植於新培養基,置原溫度再培養,觀察並記錄。According to the "Intestinal Standard for Animal Drugs", it may not contain any pathogenic bacteria that may be detected, and it shall be observed and recorded after being cultured in a medium containing nutrients for a certain period of time. Observe that if there is any suspected bacterial development, or if the medium is turbid due to the vaccine itself, it should be re-transplanted into the new medium, cultured at the original temperature, observed and recorded.
(1) 凍乾疫苗樣品之細菌測試(1) Bacterial test of lyophilized vaccine samples
本實驗例使用LB (Luria-Bertani)培養基當作無菌測試的營養來源,首先將LB培養基[1% 胰蛋白腖(tryptone)、0.5%酵母粉(yeast extract)、0.5%氯化鈉與1.5%洋菜粉)]混合溶於無菌水中,經過高溫高壓滅菌(121ºC)滅菌20分鐘,將滅菌後的LB培養基放到容器內,待冷卻後即形成LB固體培養基,並保存於4ºC冰箱。接著於無菌操作台中,用滅菌過之棉花棒沾取回溶之凍乾疫苗樣品,劃盤於LB固體培養基,使用會讓豬隻引起肝臟潰傷且最終導致肝表面之肌層皮破損、穿孔、外露、肛門紅腫、腎壞死的愛德華氏菌(Edwardsiella tarda ;E. tarda )當正對照組,而無菌水當控制組,並置於室溫培養72小時後觀察並拍照紀錄。This experiment used LB (Luria-Bertani) medium as a nutrient source for sterility testing. First, LB medium [1% tryptone, 0.5% yeast extract, 0.5% sodium chloride and 1.5% ocean). The vegetable powder) is mixed and dissolved in sterile water and sterilized by autoclaving (121oC) for 20 minutes. The sterilized LB medium is placed in a container. After cooling, LB solid medium is formed and stored in a 4oC refrigerator. Then, in the aseptic processing table, the lyophilized vaccine sample is taken back from the sterilized cotton swab, and the LB solid medium is used in the LB solid medium, which causes the pig to cause liver ulceration and finally causes the muscle layer of the liver surface to be damaged and perforated. Edwardsiella tarda ( E. tarda ), exposed, anal redness, and necrosis of the kidney were in the control group, while sterile water was used as the control group, and was placed at room temperature for 72 hours and observed and photographed.
A劑型與B-4劑型安定劑之凍乾疫苗樣品回溶後塗抹於LB固體培養基做劃盤培養,進行含菌測試。觀察結果顯示A劑型與B-4劑型安定劑之凍乾疫苗樣品與控制組並無發現到任何菌落斑的產生,而正對照組則有菌落生長,證明使用A劑型與B-4劑型安定劑之凍乾疫苗樣品在操作過程中無菌污染。The lyophilized vaccine sample of the A dosage form and the B-4 dosage form stabilizer is dissolved and applied to the LB solid medium for disc culture, and the bacteria-containing test is performed. The observation showed that no colony was found in the lyophilized vaccine sample and control group of the A dosage form and the B-4 dosage form stabilizer, while the colony grew in the positive control group, which proved that the A dosage form and the B-4 dosage form stabilizer were used. The lyophilized vaccine samples were aseptically contaminated during the procedure.
(2)凍乾疫苗樣品之黴漿菌檢驗(2) Test of moldy bacteria in freeze-dried vaccine samples
由於減毒疫苗亦常被黴漿菌污染,因此亦將A劑型與B-4劑型安定劑之凍乾疫苗樣品進行黴漿菌污染檢測。使用黴漿菌聚合酶連鎖反應偵測套組(mycoplasma PCR detection kit,購買自Genlantis)進行凍乾疫苗樣品之黴漿菌檢驗。將凍乾疫苗樣品均勻回溶後,取100 μL至1.5 mL離心管,於乾浴95ºC,5分鐘,取10 μL的乾浴後凍乾樣品之上清液至新的試管,進行PCR擴增反應(PCR所使用的引子對皆由前述購買之套組所提供)。擴增後的PCR產物進行2%凝膠電泳分析,黴漿菌DNA大小為500鹼基對(base pair, bp)。Since the attenuated vaccine is also often contaminated by mycoplasma, the freeze-dried vaccine samples of the A dosage form and the B-4 dosage form stabilizer are also tested for mycoplasma contamination. Mycoplasma test of lyophilized vaccine samples was performed using a mycoplasma PCR detection kit (purchased from Genlantis). After the lyophilized vaccine sample is uniformly dissolved, take a 100 μL to 1.5 mL centrifuge tube and dry in a dry bath at 95 ° C for 5 minutes. Take 10 μL of the dry bath and freeze the sample to a new tube for PCR amplification. (The primer pairs used in PCR are provided by the previously purchased kit). The amplified PCR product was analyzed by 2% gel electrophoresis, and the mycoplasma DNA size was 500 base pairs (bp).
黴漿菌檢驗PCR反應檢驗結果如圖2所示,A劑型與B-4劑型安定劑之凍乾疫苗樣品中並無黴漿菌污染。Mold bacteria test PCR reaction test results shown in Figure 2, A dose and B-4 dosage form stabilizer lyophilized vaccine samples without mold contamination.
實施例7 凍乾疫苗樣品之真空度測試Example 7 Vacuum Test of Lyophilized Vaccine Samples
於暗室中,將凍乾疫苗樣品利用高頻火花真空度儀器(vaccum tester)照射凍乾樣品,藉由導電顏色來測試凍乾樣品之真空度。凍乾樣品疫苗瓶內出現藍紫光,則為真空。In a dark room, the lyophilized vaccine sample was irradiated with a vaccum tester to lyophilize the sample, and the vacuum of the lyophilized sample was tested by conductive color. A blue-violet light appears in the lyophilized sample vaccine bottle, which is a vacuum.
結果顯示,A劑型與B-4劑型安定劑之凍乾疫苗樣品均有激發出藍紫光。因此,A劑型與B-4劑型安定劑對於真空度的測試合格。The results showed that the lyophilized vaccine samples of the A dosage form and the B-4 dosage form stabilizer both stimulated blue-violet light. Therefore, the A dosage form and the B-4 dosage form stabilizer are qualified for the vacuum degree test.
實施例8 豬隻動物實驗 表8、試驗組別
將八週齡第二代無特定病源(specefic pathogen free, SPF)小豬,分為三組(如表8所示),第1組為對照組未施打疫苗、第2組為施打市售之組織培養疫苗(A劑型)分別為1/10劑量以及1/20劑量、第3組施打改良型安定劑疫苗(C-4劑型)1劑量以及1/100劑量。所有試驗組豬隻皆於負壓動物房內進行免疫,並於免疫施行後第10天於該動物房內分別接種2 ml 104
最小致死劑量(Minimum lethal dose, MLD)之豬瘟強毒(ALD株係取自中華民國行政院農業委員會家畜衛生試驗所動物用藥品檢定分所,豬瘟疫苗檢定用豬瘟標準株ALD病毒血)於各試驗組豬隻耳後之頸部肌肉,持續觀察14天,並於免疫前、攻毒前、攻毒後第14天分別採取血液樣本。依據豬瘟國家診斷標準中之中和試驗方法進行,而本試驗之各期血清,包括免疫前、攻毒前及攻毒後的所有血清,均同時進行血清中和試驗。 表9、試驗豬隻豬瘟中和抗體力價檢測結果與發病情形
如表9所示,C-4劑型安定劑疫苗只需施用1/100劑量,即可達到市售疫苗施用1/10劑量或1/20劑量時中和性抗體力價的效果。因此,本發明之含有幾丁聚醣與乳糖安定劑之豬瘟疫苗,不但減少劑量的使用,同時更提高了中和性抗體力價之功效。As shown in Table 9, the C-4 dosage form stabilizer can only be administered at a dose of 1/100 to achieve the effect of neutralizing antibody titers at a dose of 1/10 or 1/20 of a commercially available vaccine. Therefore, the swine fever vaccine containing the chitosan and the lactose stabilizer of the present invention not only reduces the dosage, but also improves the effect of the neutralizing antibody.
根據本發明可作之不同修正及變化對於熟悉項技術者而言均顯然不會偏離本發明的範圍與精神。雖然本發明已敘述特定的較佳具體事實,必須瞭解的是本發明不應被不當地限制於特定具體事實上。在實施本發明之已述模式方面,對於所屬領域中具有通常知識者而言顯而易知之不同修正亦被涵蓋於下列申請專利範圍之內。It is apparent to those skilled in the art that various modifications and variations can be made without departing from the scope and spirit of the invention. Although the present invention has been described in terms of specific preferred specific embodiments, it should be understood that the invention should not be Various modifications that are obvious to those of ordinary skill in the art are also intended to be included within the scope of the appended claims.
圖1為A劑型與B-4劑型安定劑之凍乾樣品經保存於不同溫度與時間後其病毒力價變化的長條圖。凍乾疫苗樣品原始病毒力價為Log106.5 TCID50 /mL。 圖2為本發明之A劑型與B-4劑型凍乾樣品之黴漿菌檢驗之電泳圖;M表示核酸分子量標準液、A表示A劑型、B表示B-4劑型、P表示正對照組。Figure 1 is a bar graph showing the change in viral power of lyophilized samples of A dosage form and B-4 dosage form stabilizer after storage at different temperatures and times. The original virus price of the lyophilized vaccine sample was Log10 6.5 TCID 50 /mL. 2 is an electrophoresis pattern of the mold test of the lyophilized sample of the A dosage form and the B-4 dosage form of the present invention; M represents a nucleic acid molecular weight standard solution, A represents a dosage form A, B represents a B-4 dosage form, and P represents a positive control group.
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