TW201634708A - Bonding composition - Google Patents

Bonding composition Download PDF

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TW201634708A
TW201634708A TW105103804A TW105103804A TW201634708A TW 201634708 A TW201634708 A TW 201634708A TW 105103804 A TW105103804 A TW 105103804A TW 105103804 A TW105103804 A TW 105103804A TW 201634708 A TW201634708 A TW 201634708A
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bonding
composition
mass
content
oxide
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TW105103804A
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Chinese (zh)
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Minoru Yamada
Koichi Shibuya
Keisuke Hanashima
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Asahi Glass Co Ltd
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Publication of TW201634708A publication Critical patent/TW201634708A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/26Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B37/00Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C13/00Alloys based on tin

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Metallurgy (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Ceramic Products (AREA)

Abstract

Provided is a bonding composition that contains tin, silver, and iridium, with the tin being the primary component, and contains 0.5-11.0 mass% of the silver.

Description

接合用組合物 Bonding composition

本發明係關於一種接合用組合物。 The present invention relates to a composition for bonding.

自先前以來一直對可用於將於接合部分包含金屬或氧化物等之被接合材料接合時之接合用組合物進行研究。尤其是難以將於接合部分包含氧化物之被接合材料接合,因此不斷對即便於被接合材料之接合部分包含氧化物之情形時亦可接合之接合用組合物進行研究。 The bonding composition which can be used for joining a bonding material containing a metal or an oxide or the like in the joining portion has been studied from the past. In particular, it is difficult to bond the material to be joined including the oxide in the joint portion, and therefore, the bonding composition which can be joined even when the joint portion of the material to be joined contains an oxide is continuously studied.

例如專利文獻1中揭示有一種氧化物接合用焊料合金,其特徵在於:以質量%計含有Ag:2.0~15.0%、Al:超過0.1~6.0%,且其餘部分包含Sn及不可避免之雜質。 For example, Patent Document 1 discloses a solder alloy for oxide bonding, which comprises, by mass%, Ag: 2.0 to 15.0%, Al: more than 0.1 to 6.0%, and the balance containing Sn and unavoidable impurities.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利第4669877號 Patent Document 1: Japanese Patent No. 4669877

然而,近年來,於將被接合材料接合時,要求發揮出更高之接合強度之接合用組合物。因此,即便為專利文獻1中所揭示之氧化物接合用焊料合金,亦存在接合強度不充分之問題。 However, in recent years, when joining materials to be joined, it is required to exhibit a bonding composition having a higher bonding strength. Therefore, even in the solder alloy for oxide bonding disclosed in Patent Document 1, there is a problem that the joint strength is insufficient.

本發明鑒於上述先前技術所具有之問題,目的在於提供一種接合強度較高之接合用組合物。 The present invention has been made in view of the problems of the prior art described above, and it is an object of the invention to provide a bonding composition having high bonding strength.

為了解決上述問題,於本發明之一態樣中,提供一種接合用組合物,其含有錫、銀、及銥,含有上述錫作為主成分,且含有0.5質量%以上且11.0質量%以下之上述銀。 In order to solve the above problems, the present invention provides a bonding composition containing tin, silver, and antimony, containing tin as a main component, and containing 0.5% by mass or more and 11.0% by mass or less of the above. silver.

根據本發明之一態樣,可提供一種接合強度較高之接合用組合物。 According to an aspect of the present invention, a bonding composition having a high bonding strength can be provided.

12‧‧‧接合用組合物部 12‧‧‧Combination Composition Department

14‧‧‧按壓治具 14‧‧‧ Pressing fixture

22‧‧‧烙鐵 22‧‧‧ soldering iron

23‧‧‧烙鐵 23‧‧‧ soldering iron

31、33‧‧‧鈉鈣玻璃基板 31, 33‧‧‧ Sodium Calcium Glass Substrate

32‧‧‧接合用組合物部 32‧‧‧Combination Composition Department

111、112‧‧‧鈉鈣玻璃基板 111, 112‧‧‧ Soda-lime glass substrate

131、132‧‧‧支持治具 131, 132‧‧‧ Support fixtures

211、212‧‧‧接合用組合物部 211, 212‧‧‧Combination Composition Department

331‧‧‧孔 331‧‧‧ hole

A‧‧‧方塊箭頭 A‧‧‧square arrow

圖1係實施例、比較例中用於評價接合強度之3點彎曲試驗之概略說明圖。 Fig. 1 is a schematic explanatory view showing a three-point bending test for evaluating joint strength in Examples and Comparative Examples.

圖2(A)~(C)係3點彎曲試驗用試驗片之製作順序之說明圖。 Fig. 2 (A) to (C) are explanatory views showing the procedure for producing a test piece for a three-point bending test.

圖3係實施例、比較例中評價接合面之真空密封特性之洩漏試驗片之概略說明圖。 Fig. 3 is a schematic explanatory view showing a leak test piece for evaluating the vacuum sealing property of the joint surface in the examples and the comparative examples.

以下,參照圖式對用以實施本發明之形態進行說明,但本發明並不限制於下述實施形態,可於不脫離本發明之範圍之情況下對下述實施形態施加各種變化及置換。 In the following, the embodiments of the present invention are described with reference to the drawings, but the present invention is not limited to the embodiments described below, and various changes and substitutions may be made to the embodiments described below without departing from the scope of the invention.

於本實施形態中,首先,對接合用組合物之一構成例進行說明。 In the present embodiment, first, a configuration example of one of the bonding compositions will be described.

本實施形態之接合用組合物含有錫、銀、及銥,含有錫作為主成分,且含有0.5質量%以上且11.0質量%以下之銀。 The bonding composition of the present embodiment contains tin, silver, and antimony, and contains tin as a main component and contains 0.5% by mass or more and 11.0% by mass or less of silver.

以下,對本實施形態之接合用組合物可含有之各成分進行說明。 Hereinafter, each component which can be contained in the bonding composition of the present embodiment will be described.

(錫) (tin)

如上所述,本實施形態之接合用組合物含有錫(Sn)作為主成分。錫可緩和被接合材料與接合用組合物之熱膨脹差。進而,錫具有降低 接合用組合物之熔融溫度之作用。 As described above, the bonding composition of the present embodiment contains tin (Sn) as a main component. Tin can alleviate the difference in thermal expansion between the material to be joined and the composition for bonding. Further, tin has a lower The effect of the melting temperature of the composition for bonding.

再者,所謂於接合用組合物中作為主成分而含有,例如意指於接合用組合物中以質量比計含有最多之成分,較佳為於接合用組合物中含有60質量%以上之成分。 In addition, it is contained as a main component in the composition for bonding, for example, it means that the component for bonding is the most containing component by mass ratio, and it is preferable to contain 60 mass % or more of components in the composition for bonding. .

尤其是接合用組合物中之錫之含量例如更佳為84質量%以上,進而較佳為92質量%以上。 In particular, the content of tin in the composition for bonding is, for example, more preferably 84% by mass or more, still more preferably 92% by mass or more.

其原因在於:於接合用組合物中之錫之含量為84質量%以上之情形時,對於上述被接合材料與接合用組合物之熱膨脹差之緩和、及接合用組合物之熔融溫度之降低,顯示出特別高之效果。 When the content of tin in the composition for bonding is 84% by mass or more, the thermal expansion difference between the material to be joined and the composition for bonding is moderated, and the melting temperature of the composition for bonding is lowered. Shows a particularly high effect.

接合用組合物中之錫之含量之上限值並無特別限定,例如較佳為99質量%以下,更佳為98質量%以下。 The upper limit of the content of tin in the composition for bonding is not particularly limited, and is, for example, preferably 99% by mass or less, and more preferably 98% by mass or less.

如上所述,本實施形態之接合用組合物除錫以外,亦含有銀、及銥。並且,藉由含有該等成分,可尤其提高接合用組合物之接合強度。又,除銀、銥以外,亦可添加下述任意成分。因此,為了充分地確保該等錫以外之成分之含量,如上所述,錫之含量較佳為99質量%以下。 As described above, the bonding composition of the present embodiment contains silver and bismuth in addition to tin. Further, by including these components, the bonding strength of the bonding composition can be particularly improved. Further, in addition to silver or strontium, any of the following components may be added. Therefore, in order to sufficiently ensure the content of the components other than the tin, the content of tin is preferably 99% by mass or less as described above.

(銀) (silver)

如上所述,本實施形態之接合用組合物含有銀。 As described above, the bonding composition of the present embodiment contains silver.

藉由接合用組合物含有銀,即便於被接合材料之接合部分包含氧化物之情形時,亦可發揮出較高之接合強度。 When the composition for bonding contains silver, even when the joint portion of the material to be joined contains an oxide, a high joint strength can be exhibited.

其原因在於:由於銀可與氧結合,故而藉由含有銀,可提高與被接合材料之接合部分所包含之氧化物之結合性、或潤濕性。 This is because silver can be combined with oxygen, so that by containing silver, the bonding property or wettability with the oxide contained in the joint portion of the material to be joined can be improved.

再者,於接合用組合物與氧結合而形成氧化皮膜之情形時,有反而妨礙與被接合材料之接合之情形,但認為與氧結合之銀不會成為氧化皮膜而主要包含於接合用組合物內部。並且,藉由接合用組合物含有銀,亦可抑制接合用組合物本身產生氧化皮膜。 In addition, when the bonding composition is combined with oxygen to form an oxide film, the bonding to the material to be bonded is hindered. However, it is considered that silver bonded to oxygen does not become an oxide film and is mainly included in the bonding combination. Inside the object. Further, when the composition for bonding contains silver, it is possible to suppress the formation of an oxide film by the bonding composition itself.

又,本實施形態之接合用組合物如上所述可含有錫作為主成分,但由於錫為相對較柔軟之金屬,故而若僅為錫則無法獲得充分之接合強度。對此,本實施形態之接合用組合物藉由同時含有錫與銀,錫與銀可形成金屬間化合物,而提高接合用組合物之接合強度。 Further, the bonding composition of the present embodiment may contain tin as a main component as described above. However, since tin is a relatively soft metal, sufficient bonding strength cannot be obtained if only tin is used. On the other hand, in the bonding composition of the present embodiment, tin and silver are contained at the same time, and tin and silver can form an intermetallic compound, thereby improving the bonding strength of the bonding composition.

本實施形態之接合用組合物中之銀之含量為0.5質量%以上。本實施形態之接合用組合物中之銀之含量較佳為1.0質量%以上,更佳為1.5質量%以上。 The content of silver in the bonding composition of the present embodiment is 0.5% by mass or more. The content of silver in the bonding composition of the present embodiment is preferably 1.0% by mass or more, and more preferably 1.5% by mass or more.

其原因在於:於接合用組合物中之銀之含量為0.5質量%以上之情形時,如上所述,錫與銀可形成足夠量之金屬間化合物,而提高接合用組合物之接合強度。 The reason for this is that when the content of silver in the composition for bonding is 0.5% by mass or more, as described above, tin and silver can form a sufficient amount of the intermetallic compound to improve the bonding strength of the bonding composition.

又,本實施形態之接合用組合物中之銀之含量之上限值為11.0質量%以下。本實施形態之接合用組合物中之銀之含量之上限值較佳為10.0質量%以下,更佳為8.5質量%以下。 Moreover, the upper limit of the content of silver in the bonding composition of the present embodiment is 11.0% by mass or less. The upper limit of the content of silver in the bonding composition of the present embodiment is preferably 10.0% by mass or less, and more preferably 8.5% by mass or less.

其原因在於:如上所述,錫與銀可形成金屬間化合物,錫與銀之金屬間化合物雖然較硬,但具有較脆之特性,若該金屬間化合物之含量過度增加,則有接合強度反而降低之情形。因此,較佳為將銀之含量設為11.0質量%以下,而使該金屬間化合物於接合用組合物中不會過度增加。 The reason is that, as described above, tin and silver can form an intermetallic compound, and although the intermetallic compound of tin and silver is hard, it has a brittle characteristic, and if the content of the intermetallic compound is excessively increased, the joint strength is reversed. Reduce the situation. Therefore, it is preferable to set the content of silver to 11.0% by mass or less, and the intermetallic compound does not excessively increase in the composition for bonding.

(銥) (iridium)

如上所述,本實施形態之接合用組合物含有銥。 As described above, the bonding composition of the present embodiment contains ruthenium.

本發明之發明者等人對可進一步提高將被接合材料接合時之接合強度之接合用組合物之組成進行努力研究。然後發現:藉由含有迄今未被用作接合用組合物之構成材料之銥(Ir),可提高氣密性或接合強度。 The inventors of the present invention have made an effort to further study the composition of the bonding composition which can further improve the bonding strength when the material to be joined is joined. Then, it was found that the airtightness or the joint strength can be improved by containing iridium (Ir) which has not been used as a constituent material of the composition for bonding.

又,根據本發明之發明者等人之研究,藉由接合用組合物含有銥,亦具有為了將被接合材料間接合而於使接合用組合物熔融時降低 空隙產生之效果。認為其原因在於:藉由於接合用組合物中添加銥,可降低使接合用組合物熔融而成之熔融金屬之表面張力,而減少氣體之夾帶,或可使接合用組合物中所含有之合金之結晶粒微細化。 Moreover, according to the study by the inventors of the present invention, the composition for bonding contains ruthenium, and also has a tendency to reduce the melting of the bonding composition in order to bond the materials to be joined. The effect of the voids. The reason for this is that the surface tension of the molten metal obtained by melting the bonding composition can be reduced by adding antimony to the composition for bonding, and the entrainment of gas or the alloy contained in the composition for bonding can be reduced. The crystal grains are fine.

若於使接合用組合物熔融時產生空隙,則接合面積會降低,但含有銥之本實施形態之接合用組合物可抑制空隙之產生,因此可減少洩漏路徑之產生,可提高氣密性。進而,可確保充分之接合面積,而可提高接合強度。 When a void is formed when the bonding composition is melted, the bonding area is lowered. However, the bonding composition of the present embodiment containing ruthenium suppresses generation of voids, so that generation of a leak path can be reduced, and airtightness can be improved. Further, a sufficient joint area can be secured, and the joint strength can be improved.

先前之接合用組合物根據其含有成分而有於使接合用組合物熔融而將被接合材料接合時,於接合用組合物之表面產生氧化物之膜即氧化皮膜之情形。如此,一旦於接合用組合物之表面產生氧化皮膜,則難以將接合用組合物塗開或與被接合材料接合。因此,於使接合用組合物熔融、塗佈、接合於被接合材料時,先前為了將該氧化物之膜破壞,而使用可一面施加超音波振動一面加熱之超音波烙鐵。 In the case where the bonding composition is melted to bond the material to be joined, the bonding composition of the prior art has an oxide film which is an oxide film formed on the surface of the bonding composition. As described above, when an oxide film is formed on the surface of the composition for bonding, it is difficult to coat the bonding composition or bond with the material to be bonded. Therefore, when the bonding composition is melted, applied, and bonded to the material to be joined, an ultrasonic iron which can be heated while applying ultrasonic vibration is used in order to destroy the film of the oxide.

對此,根據本實施形態之含有銥之接合用組合物,可抑制於使接合用組合物熔融時於其表面產生氧化皮膜。因此,可使用僅具備加熱功能之烙鐵而非上述超音波烙鐵,來將接合用組合物塗開或與被接合材料接合。或者,若於使接合用組合物與被接合材料接觸之狀態下進行加熱,則即便不使用烙鐵,亦可使接合用組合物濕潤擴散,而與被接合材料接合。因此,使接合用組合物熔融、塗佈於被接合材料時之烙鐵等加工裝置之制約性降低,可提高作業性。 On the other hand, according to the composition for bonding containing ruthenium according to the present embodiment, it is possible to suppress the occurrence of an oxide film on the surface of the composition for melting when the composition for bonding is melted. Therefore, the bonding composition can be coated or bonded to the material to be joined by using a soldering iron having only a heating function instead of the above-described ultrasonic soldering iron. Alternatively, when the bonding composition is heated in contact with the material to be joined, the bonding composition can be wet-diffused and bonded to the material to be joined without using a soldering iron. Therefore, the controllability of a processing apparatus such as a soldering iron when the bonding composition is melted and applied to the material to be joined is lowered, and workability can be improved.

本實施形態之接合用組合物之銥之含量並無特別限定,例如可設為0.001質量%以上。本實施形態之接合用組合物之銥之含量較佳為0.005質量%以上,更佳為0.008質量%以上。 The content of the ruthenium of the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 0.001% by mass or more. The content of the ruthenium in the composition for bonding of the present embodiment is preferably 0.005% by mass or more, and more preferably 0.008% by mass or more.

其原因在於:藉由將銥之含量設為0.001質量%以上,可於利用接合用組合物將被接合材料接合時,充分地提高接合強度。又,其原因在於:可於使接合用組合物熔融而將被接合材料接合時尤其抑制空 隙之產生、或氧化皮膜之產生,故而較佳。 The reason for this is that the bonding strength can be sufficiently improved when the material to be joined is joined by the bonding composition by setting the content of cerium to 0.001% by mass or more. Moreover, the reason for this is that it is particularly effective in suppressing the bonding of the bonding composition to bond the material to be joined. The generation of a gap or the generation of an oxide film is preferred.

關於本實施形態之接合用組合物之銥之含量之上限值亦無特別限定,例如可設為1.0質量%以下。本實施形態之接合用組合物之銥之含量之上限值較佳為0.8質量%以下,更佳為0.5質量%以下。 The upper limit of the content of the ruthenium of the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 1.0% by mass or less. The upper limit of the content of cerium in the bonding composition of the present embodiment is preferably 0.8% by mass or less, and more preferably 0.5% by mass or less.

其原因在於:若銥之含量超過1.0質量%,則有接合用組合物之熔點上升之情形。 The reason for this is that if the content of cerium exceeds 1.0% by mass, the melting point of the bonding composition may increase.

又,根據本發明之發明者等人之研究,其原因在於:若銥之含量為1.0質量%以下,則可如上所述般更確實地抑制於使接合用組合物熔融時於其表面產生氧化皮膜。 Moreover, according to the study by the inventors of the present invention, when the content of ruthenium is 1.0% by mass or less, it is possible to more reliably suppress oxidation of the surface of the composition for bonding when it is melted as described above. Membrane.

至此,對本實施形態之接合用組合物中所含有之錫、銀、銥進行了說明,但本實施形態之接合用組合物亦可進而含有任意成分。以下對任意成分進行說明。 The tin, silver, and antimony contained in the bonding composition of the present embodiment have been described. However, the bonding composition of the present embodiment may further contain an optional component. Any component will be described below.

(鋁) (aluminum)

本實施形態之接合用組合物亦可進而含有鋁(Al)。 The bonding composition of the present embodiment may further contain aluminum (Al).

於使接合用組合物熔解時接合用組合物中所含有之鋁成為氧化物之傾向較強。因此,於被接合材料之接合部分包含氧化物之情形時,該接合部分之氧化物與接合用組合物容易結合,接合用組合物與包含氧化物之該接合部分之潤濕性提高,可發揮出較高之接合強度。 When the bonding composition is melted, the aluminum contained in the bonding composition tends to be an oxide. Therefore, when the joint portion of the material to be joined contains an oxide, the oxide of the joint portion and the bonding composition are easily bonded, and the wettability of the joint composition and the joint portion containing the oxide is improved, and the wettability can be improved. A higher joint strength.

本實施形態之接合用組合物之鋁之含量並無特別限定,例如可設為0.001質量%以上。本實施形態之接合用組合物之鋁之含量較佳為0.01質量%以上,更佳為0.03質量%以上。 The content of aluminum in the bonding composition of the present embodiment is not particularly limited, and may be, for example, 0.001% by mass or more. The content of aluminum in the bonding composition of the present embodiment is preferably 0.01% by mass or more, and more preferably 0.03% by mass or more.

其原因在於:於接合用組合物之鋁之含量為0.001質量%以上之情形時,可尤其提高被接合材料之接合部分所包含之氧化物與接合用組合物之潤濕性,而提高接合強度。 When the content of aluminum in the composition for bonding is 0.001% by mass or more, the wettability of the oxide contained in the joint portion of the material to be joined and the composition for bonding can be particularly improved, and the joint strength can be improved. .

又,本實施形態之接合用組合物之鋁之含量之上限值並無特別限定,例如可設為0.8質量%以下。本實施形態之接合用組合物之鋁之 含量之上限值較佳為0.5質量%以下,更佳為0.3質量%以下。 In addition, the upper limit of the content of aluminum in the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 0.8% by mass or less. Aluminum of the bonding composition of the present embodiment The upper limit of the content is preferably 0.5% by mass or less, more preferably 0.3% by mass or less.

其原因在於:如上所述,鋁有於使接合用組合物熔融時形成氧化物之傾向,若鋁之含量超過0.8質量%,則有於使接合用組合物熔融時,於接合用組合物內過度產生氧化物之虞。 The reason for this is that aluminum has a tendency to form an oxide when the composition for bonding is melted as described above, and when the content of aluminum exceeds 0.8% by mass, the composition for bonding is melted in the composition for bonding. Overproduction of oxides.

若於接合用組合物內過度產生氧化物,則例如有於接合用組合物之表面析出該氧化物而形成氧化皮膜之虞。若於接合用組合物之表面產生氧化皮膜,則有與被接合材料之接合強度降低,或因凝固收縮而使接合用組合物整體成為多孔狀態,對於被接合材料之接合部分氣密性降低之虞。 When an oxide is excessively generated in the composition for bonding, for example, the oxide is deposited on the surface of the composition for bonding to form an oxide film. When an oxide film is formed on the surface of the composition for bonding, the bonding strength with the material to be joined is lowered, or the entire bonding composition is made porous due to solidification shrinkage, and the airtightness of the joined portion of the material to be joined is lowered. Hey.

又,於使被接合材料熔融、接合時,有鋁自接合用組合物分離而形成鋁層之情形。但是,於接合用組合物之鋁之含量為0.8質量%以下之情形時,即便形成鋁層,亦幾乎不會對接合強度產生影響。因此,鋁之含量較佳為0.8質量%以下。 Moreover, when the material to be joined is melted and joined, aluminum may be separated from the composition for bonding to form an aluminum layer. However, when the content of aluminum in the composition for bonding is 0.8% by mass or less, even if an aluminum layer is formed, the joint strength is hardly affected. Therefore, the content of aluminum is preferably 0.8% by mass or less.

再者,於本實施形態之接合用組合物中,亦可同時含有下述鍺及鋁。於同時含有兩者之情形時,較佳為合計1.8質量%以下。 Further, in the bonding composition of the present embodiment, the following cerium and aluminum may be contained at the same time. In the case where both are contained at the same time, it is preferably 1.8% by mass or less in total.

又,本實施形態之接合用組合物亦可含有選自鍺(Ge)、鎳(Ni)、銅(Cu)、鎂(Mg)中之1種以上之金屬作為其他任意成分。以下對各成分進行說明。 In addition, the bonding composition of the present embodiment may contain one or more metals selected from the group consisting of germanium (Ge), nickel (Ni), copper (Cu), and magnesium (Mg) as other optional components. Each component will be described below.

(鍺) (germanium)

如上所述,本實施形態之接合用組合物亦可進而含有鍺。 As described above, the bonding composition of the present embodiment may further contain ruthenium.

於使接合用組合物熔解時接合用組合物中所含有之鍺成為氧化物之傾向較強。因此,於被接合材料之接合部分包含氧化物之情形時,該接合部分之氧化物與接合用組合物容易結合,接合用組合物與包含氧化物之該接合部分之潤濕性提高,可發揮出較高之接合強度。 When the bonding composition is melted, the enthalpy contained in the bonding composition tends to be an oxide. Therefore, when the joint portion of the material to be joined contains an oxide, the oxide of the joint portion and the bonding composition are easily bonded, and the wettability of the joint composition and the joint portion containing the oxide is improved, and the wettability can be improved. A higher joint strength.

本實施形態之接合用組合物之鍺之含量並無特別限定,例如可設為0質量%以上。本實施形態之接合用組合物之鍺之含量較佳為0.01 質量%以上。 The content of the ruthenium of the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 0% by mass or more. The content of the ruthenium of the composition for bonding of the present embodiment is preferably 0.01. More than % by mass.

又,本實施形態之接合用組合物之鍺之含量之上限值並無特別限定,例如可設為1.0質量%以下。本實施形態之接合用組合物之鍺之含量之上限值較佳為0.8質量%以下,更佳為0.6質量%以下。 In addition, the upper limit of the content of the ruthenium of the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 1.0% by mass or less. The upper limit of the content of cerium in the bonding composition of the present embodiment is preferably 0.8% by mass or less, more preferably 0.6% by mass or less.

其原因在於:若鍺之含量超過1.0質量%,則有於使接合用組合物熔融時,於接合用組合物內過度產生氧化物之虞。其原因在於:若於接合用組合物內過度產生氧化物,則例如有於接合用組合物之表面析出該氧化物而形成氧化皮膜,從而妨礙與被接合物之接合之虞。 The reason for this is that when the content of cerium exceeds 1.0% by mass, when the bonding composition is melted, an oxide is excessively generated in the bonding composition. The reason for this is that if an oxide is excessively generated in the composition for bonding, for example, the oxide is deposited on the surface of the composition for bonding to form an oxide film, thereby hindering bonding to the object to be bonded.

(鎳) (nickel)

如上所述,本實施形態之接合用組合物可含有鎳(Ni)。 As described above, the bonding composition of the present embodiment may contain nickel (Ni).

於使接合用組合物熔解時接合用組合物中所含有之鎳成為氧化物之傾向較強。因此,於被接合材料之接合部分包含氧化物之情形時,該接合部分之氧化物與接合用組合物容易結合,接合用組合物與包含氧化物之該接合部分之潤濕性提高,可發揮出較高之接合強度。 When the bonding composition is melted, the nickel contained in the bonding composition tends to be an oxide. Therefore, when the joint portion of the material to be joined contains an oxide, the oxide of the joint portion and the bonding composition are easily bonded, and the wettability of the joint composition and the joint portion containing the oxide is improved, and the wettability can be improved. A higher joint strength.

本實施形態之接合用組合物之鎳之含量並無特別限定,例如可設為1.0質量%以下,較佳為0.5質量%以下。 The content of nickel in the bonding composition of the present embodiment is not particularly limited, and may be, for example, 1.0% by mass or less, preferably 0.5% by mass or less.

其原因在於:於使被接合材料熔融、接合時,有鎳自接合用組合物分離而形成鎳層之情形。但是,於鎳之含量為1.0質量%以下之情形時,幾乎不會形成對接合強度產生影響之鎳層。因此,鎳之含量較佳為1.0質量%以下之範圍。 This is because when the material to be joined is melted and joined, nickel is separated from the composition for bonding to form a nickel layer. However, when the content of nickel is 1.0% by mass or less, a nickel layer which affects the joint strength is hardly formed. Therefore, the content of nickel is preferably in the range of 1.0% by mass or less.

本實施形態之接合用組合物之鎳之含量之下限值並無特別限定,例如可設為0質量%以上。 The lower limit of the content of nickel in the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 0% by mass or more.

(銅) (copper)

如上所述,本實施形態之接合用組合物可含有銅(Cu)。 As described above, the bonding composition of the present embodiment may contain copper (Cu).

藉由接合用組合物含有銅,可降低接合用組合物之熔點。又,其原因在於:藉由接合用組合物含有銅,可提高接合用組合物對於被 接合材料之潤濕性,而發揮出較高之接合強度。 When the composition for bonding contains copper, the melting point of the composition for bonding can be lowered. Moreover, the reason is that the composition for bonding can be improved by the copper containing the composition for bonding. The wettability of the bonding material exerts a high bonding strength.

本實施形態之接合用組合物之銅之含量並無特別限定,例如可設為0.1質量%以下。 The content of copper in the bonding composition of the present embodiment is not particularly limited, and may be, for example, 0.1% by mass or less.

其原因在於:如上所述,銅具有降低接合用組合物之熔點之作用,但若銅之含量變得過多,則有接合用組合物之熔點反而上升之情形。因此,藉由將銅之含量設為0.1質量%以下,可更確實地防止接合用組合物之熔點上升。 The reason for this is that copper has an effect of lowering the melting point of the composition for bonding as described above. However, if the content of copper is too large, the melting point of the composition for bonding may increase. Therefore, by setting the content of copper to 0.1% by mass or less, it is possible to more reliably prevent the melting point of the bonding composition from rising.

本實施形態之接合用組合物之銅之含量之下限值並無特別限定,例如可設為0質量%以上。 The lower limit of the content of the copper in the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 0% by mass or more.

(鎂) (magnesium)

如上所述,本實施形態之接合用組合物可含有鎂(Mg)。 As described above, the bonding composition of the present embodiment may contain magnesium (Mg).

於使接合用組合物熔解時接合用組合物中所含有之鎂成為氧化物之傾向較強。因此,於被接合材料之接合部分包含氧化物之情形時,該接合部分之氧化物與接合用組合物容易結合,接合用組合物與包含氧化物之該接合部分之潤濕性提高,可發揮出較高之接合強度。 When the composition for bonding is melted, the magnesium contained in the composition for bonding tends to be an oxide. Therefore, when the joint portion of the material to be joined contains an oxide, the oxide of the joint portion and the bonding composition are easily bonded, and the wettability of the joint composition and the joint portion containing the oxide is improved, and the wettability can be improved. A higher joint strength.

本實施形態之接合用組合物之鎂之含量並無特別限定,例如可設為0.5質量%以下,較佳為0.3質量%以下。 The content of magnesium in the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 0.5% by mass or less, preferably 0.3% by mass or less.

其原因在於:由於鎂為容易腐蝕之金屬,故而若鎂之含量過多,則有接合用組合物本身變脆之情形。藉由將鎂之含量設為0.5質量%以下,可更確實地抑制腐蝕之產生,故而較佳。 The reason for this is that since magnesium is a metal which is easily corroded, if the content of magnesium is too large, the composition for bonding itself becomes brittle. By setting the content of magnesium to 0.5% by mass or less, it is possible to more reliably suppress the occurrence of corrosion, which is preferable.

本實施形態之接合用組合物之鎂之含量之下限值並無特別限定,例如可設為0質量%以上。 The lower limit of the magnesium content of the composition for bonding of the present embodiment is not particularly limited, and may be, for example, 0% by mass or more.

至此,對本實施形態之接合用組合物可含有之各成分進行了說明,但並不限定於該等材料。又,本實施形態之接合用組合物例如亦可含有於製備接合用組合物時產生之不可避免之成分。作為不可避免之成分並無特別限定。其中,於含有選自Fe、Co、Cr、V、Mn、 Sb、Pb、Bi、Zn、As、Cd中之1種以上之元素作為不可避免之成分之情形時,上述元素之含量較佳為合計0.2質量%以下,更佳為合計0.05質量%以下。 The components which may be contained in the bonding composition of the present embodiment have been described so far, but are not limited thereto. Further, the bonding composition of the present embodiment may contain, for example, an unavoidable component which is produced when the composition for bonding is prepared. The unavoidable component is not particularly limited. Wherein, it contains a selected from the group consisting of Fe, Co, Cr, V, Mn, When an element of one or more of Sb, Pb, Bi, Zn, As, and Cd is an unavoidable component, the content of the above element is preferably 0.2% by mass or less, more preferably 0.05% by mass or less in total.

其原因在於:上述元素具有使接合用組合物對於被接合材料之潤濕性降低之作用,藉由將上述元素之合計含量設為0.2質量%以下,可抑制接合用組合物對於被接合材料之潤濕性降低。 The reason for this is that the element has an effect of lowering the wettability of the composition for bonding to the material to be joined, and by setting the total content of the elements to 0.2% by mass or less, it is possible to suppress the bonding composition from being bonded to the material. Wettability is reduced.

又,由於Ga、P、B成為產生空隙之原因,故而於含有選自Ga、P、B中之1種以上之元素作為不可避免之成分之情形時,其含量較佳為合計0.05質量%以下,更佳為合計0.01質量%以下。 In addition, when Ga, P, and B are caused to cause voids, when one or more elements selected from the group consisting of Ga, P, and B are contained as an unavoidable component, the content thereof is preferably 0.05% by mass or less in total. More preferably, it is 0.01% by mass or less in total.

並且,本實施形態之接合用組合物可進而含有氧。 Further, the bonding composition of the present embodiment may further contain oxygen.

接合用組合物中之氧於被接合材料之接合部分包含氧化物之情形時成為促進接合用組合物與含有該氧化物之接合部分之接合的成分。 When the oxygen in the bonding composition contains an oxide in the joint portion of the material to be joined, it is a component that promotes bonding between the bonding composition and the bonding portion containing the oxide.

接合用組合物中所含有之氧之狀態並無特別限定,例如氧較佳為以熔解於金屬材料中之形態含有。其原因在於:於接合用組合物與被接合材料之界面,被接合材料之接合部分之氧化物與接合用組合物中之金屬之間之氧濃度之梯度變得平滑,使接合界面變得牢固。 The state of the oxygen contained in the bonding composition is not particularly limited. For example, oxygen is preferably contained in a form of being melted in the metal material. This is because the interface between the bonding composition and the material to be bonded is smoothed by the gradient of the oxygen concentration between the oxide of the joined portion of the bonding material and the metal in the bonding composition, and the bonding interface is made firm. .

使接合用組合物中含有氧之方法並無特別限定,例如可列舉:於含氧環境下將接合用組合物熔解、製造之方法;或於含氧環境下進行與被接合材料之接合作業之方法。 The method of containing oxygen in the composition for bonding is not particularly limited, and examples thereof include a method of melting and producing a composition for bonding in an oxygen-containing atmosphere, or a bonding operation with a material to be joined in an oxygen-containing atmosphere. method.

再者,將被接合材料接合前之接合用組合物較佳為滿足下述接合用組合物中之氧之含量。因此,較佳為藉由於含氧環境下將接合用組合物熔解、製造之方法而調整氧濃度。 Further, it is preferable that the bonding composition before bonding the material to be joined satisfies the content of oxygen in the bonding composition described below. Therefore, it is preferred to adjust the oxygen concentration by a method of melting and producing the composition for bonding in an oxygen-containing atmosphere.

尤其更佳為於將被接合材料接合前之接合用組合物、及接合後之接合用組合物之任一狀態下,氧之含量均滿足下述範圍。 In particular, it is more preferable that the content of oxygen satisfies the following range in any of the bonding compositions before bonding the bonding materials and the bonding composition after bonding.

接合用組合物中之氧之含量並無特別限定,例如可設為0.0001質 量%以上,較佳為0.0007質量%以上。 The content of oxygen in the composition for bonding is not particularly limited, and for example, it can be set to 0.0001 The amount is at least %, preferably 0.0007 mass% or more.

其原因在於:藉由將氧之含量設為0.0001質量%以上,可充分地發揮出提高接合強度之效果。 The reason for this is that the effect of improving the joint strength can be sufficiently exhibited by setting the content of oxygen to 0.0001% by mass or more.

接合用組合物中之氧之含量之上限值並無特別限定,例如可設為2質量%以下,較佳為1質量%以下。 The upper limit of the content of the oxygen in the composition for bonding is not particularly limited, and may be, for example, 2% by mass or less, preferably 1% by mass or less.

其原因在於:若接合用組合物所含有之氧量變得過多,則有於金屬材料表面或內部容易產生氧化物之析出,接合強度反而降低之虞。因此,如上所述,接合用組合物中之氧之含量較佳為2質量%以下。 The reason for this is that if the amount of oxygen contained in the composition for bonding is too large, precipitation of oxides tends to occur on the surface or inside of the metal material, and the bonding strength is rather lowered. Therefore, as described above, the content of oxygen in the composition for bonding is preferably 2% by mass or less.

再者,此處所謂接合用組合物中之氧之含量,意指接合用組合物內部所含有之氧之含量。即,於接合用組合物表面形成有氧化皮膜之情形時,表示去除該氧化皮膜後之接合用組合物中之氧含量。 In addition, the content of oxygen in the composition for bonding herein means the content of oxygen contained in the composition for bonding. In other words, when an oxide film is formed on the surface of the composition for bonding, the oxygen content in the bonding composition after removing the oxide film is shown.

於測定接合用組合物中之氧量時,氧化皮膜之去除方法並無特別限定,例如可藉由利用酸等對接合用組合物之表面進行處理而去除。 When the amount of oxygen in the composition for bonding is measured, the method for removing the oxide film is not particularly limited, and for example, it can be removed by treating the surface of the composition for bonding with an acid or the like.

至此,對本實施形態之接合用組合物進行了說明,但關於藉由本實施形態之接合用組合物進行接合之被接合材料並無特別限定,可用於各種被接合材料之接合。作為被接合材料,例如可列舉金屬或氧化物等,可用於金屬彼此之接合、或氧化物彼此之接合、金屬與氧化物之接合。 Although the bonding composition of the present embodiment has been described, the bonding material to be bonded by the bonding composition of the present embodiment is not particularly limited, and can be used for bonding various bonding materials. Examples of the material to be joined include a metal, an oxide, and the like, and can be used for bonding metals, bonding of oxides, and bonding of metals and oxides.

尤其是先前於被接合材料之接合部包含氧化物之情形時,難以發揮出充分之接合強度,但本實施形態之接合用組合物可發揮出較高之接合強度。因此,本實施形態之接合用組合物可尤佳地用於將於接合部分包含氧化物之被接合材料接合時。 In particular, when the oxide is contained in the joint portion of the material to be joined, it is difficult to exhibit sufficient joint strength, but the joint composition of the present embodiment can exhibit high joint strength. Therefore, the bonding composition of the present embodiment can be preferably used in the case where the material to be joined including the oxide in the joint portion is joined.

再者,被接合材料之接合部分所包含之氧化物並無特別限定,例如較佳為選自玻璃、鉻氧化物、鋁氧化物中之1種以上。作為鉻氧 化物,包含形成於不鏽鋼之表面之鉻氧化物。又,作為鋁氧化物,包含形成於鋁金屬之表面之鈍態膜、或氧化鋁。 In addition, the oxide to be contained in the joint portion of the material to be joined is not particularly limited, and for example, it is preferably one or more selected from the group consisting of glass, chromium oxide, and aluminum oxide. Chrome oxygen A compound comprising chromium oxide formed on the surface of stainless steel. Further, the aluminum oxide includes a passivation film formed on the surface of the aluminum metal or alumina.

[實施例] [Examples]

以下列舉具體之實施例進行說明,但本發明並不限定於該等實施例。 The specific examples are described below, but the present invention is not limited to the examples.

首先,對以下之實施例、比較例中所製造之接合用組合物之評價方法進行說明。 First, the evaluation methods of the bonding compositions produced in the following examples and comparative examples will be described.

(接合強度) (joint strength)

準備利用以下之各實施例、比較例中所製備之接合用組合物將2片玻璃板連接而成之試驗片,對該試驗片進行3點彎曲試驗,測定接合強度(單位:N/mm2)。 A test piece in which two glass plates were joined by the bonding composition prepared in each of the following Examples and Comparative Examples was prepared, and the test piece was subjected to a three-point bending test to measure the joint strength (unit: N/mm 2 ). ).

使用圖1、圖2對具體之試驗順序進行說明。圖1係示意性地表示與構成試驗片之2片玻璃板之積層方向平行之平面之試驗片之剖面圖者。又,圖2係關於圖1所示之試驗片之製作順序之說明圖。關於圖1、圖2,對於相同之構件標記相同之編號。 The specific test sequence will be described using Figs. 1 and 2 . Fig. 1 is a cross-sectional view schematically showing a test piece which is parallel to a plane in which the lamination directions of two glass sheets constituting the test piece are parallel. 2 is an explanatory view showing a procedure for producing a test piece shown in FIG. 1. 1 and 2, the same components are denoted by the same reference numerals.

如圖1所示,於3點彎曲試驗中,使用將2片鈉鈣玻璃基板111、112於相互錯開之位置且長度5mm之接著部利用包含接合用組合物之接合用組合物部12進行接合而成的試驗片。並且,利用支持治具131、132支持所接合之試驗片之底面,對於所接合之試驗片之上表面側且接著部,經由按壓治具14沿方塊箭頭A之方向施加負載,藉此進行3點彎曲試驗。 As shown in Fig. 1, in the three-point bending test, the joints of the joining composition portion 12 including the bonding composition were joined by using the two soda-lime glass substrates 111 and 112 at positions shifted from each other and having a length of 5 mm. A test piece. Further, the supporting jigs 131 and 132 support the bottom surface of the joined test piece, and the load is applied in the direction of the arrow A in the direction of the square arrow A on the upper surface side and the succeeding portion of the joined test piece by the pressing jig 14 . Point bending test.

3點彎曲試驗係測定接著部剝離而使2片玻璃板分離、或試驗片發生破壞時之負載。並且,將測定值設為所使用之接合用組合物之接合強度。 The three-point bending test measures the load when the two glass plates are separated or the test piece is broken by measuring the peeling of the succeeding portion. Further, the measured value is the bonding strength of the bonding composition to be used.

負載評價試驗機係使用Aikoh Engineering(股份)公司製造之MODEL-1308。 The load evaluation test machine used MODEL-1308 manufactured by Aikoh Engineering Co., Ltd.

此處,使用圖2對圖1所示之試驗片之製作順序進行說明。 Here, the procedure for producing the test piece shown in Fig. 1 will be described with reference to Fig. 2 .

如圖2(A)所示,準備2片每片為厚度5mm×長度30mm×寬度30mm之鈉鈣玻璃基板111、112。然後,將各實施例、比較例中所製作之接合用組合物利用烙鐵22加熱至300℃並塗佈於沿鈉鈣玻璃基板111、112之一邊設置之接著部(長度5mm×寬度30mm),而形成接合用組合物部211、212。 As shown in Fig. 2(A), two sheets of soda lime glass substrates 111 and 112 each having a thickness of 5 mm, a length of 30 mm, and a width of 30 mm were prepared. Then, the bonding composition prepared in each of the examples and the comparative examples was heated to 300 ° C by a soldering iron 22 and applied to a bonding portion (length 5 mm × width 30 mm) provided along one side of the soda lime glass substrates 111 and 112. The bonding composition portions 211 and 212 are formed.

其後,將各鈉鈣玻璃基板111、112、及所塗佈之接合用組合物冷卻,以接合用組合物不流動之程度、具體而言為即便於使鈉鈣玻璃基板111、112之正面與背面反轉之情形時接合用組合物亦不流動之程度使其凝固。再者,此時,接合用組合物係冷卻至160℃以下。 Thereafter, each of the soda lime glass substrates 111 and 112 and the applied bonding composition are cooled to the extent that the bonding composition does not flow, specifically, even the front side of the soda lime glass substrates 111 and 112 When the back surface is reversed, the composition for bonding does not flow to the extent that it solidifies. Further, at this time, the bonding composition was cooled to 160 ° C or lower.

其次,如圖2(B)所示,使鈉鈣玻璃基板111之正面與背面反轉,使於鈉鈣玻璃基板111、112之接著部塗佈、形成之接合用組合物部211、212接觸。於該狀態下將鈉鈣玻璃基板111、112加熱至300℃。 Next, as shown in FIG. 2(B), the front surface and the back surface of the soda lime glass substrate 111 are reversed, and the bonding composition portions 211 and 212 which are applied to the succeeding portions of the soda lime glass substrates 111 and 112 are formed in contact with each other. . The soda lime glass substrates 111 and 112 were heated to 300 ° C in this state.

於加熱後,將鈉鈣玻璃基板、及接合用組合物冷卻,使接合用組合物凝固,藉此製成圖1所示之試驗片。 After heating, the soda lime glass substrate and the bonding composition were cooled, and the bonding composition was solidified to prepare a test piece shown in Fig. 1 .

再者,亦有如下試驗片:即便使於鈉鈣玻璃基板111、112之接著部塗佈、形成之接合用組合物部211、212接觸並進行加熱,塗佈於各鈉鈣玻璃基板上之接合用組合物部211、212亦未一體化。其原因在於:於接合用組合物部211、212之表面產生有極薄之氧化皮膜。於實施例及比較例1、3中,僅憑如圖2(C)所示般使烙鐵23以插入至塗佈、形成於各鈉鈣玻璃基板111、112上之接合用組合物部間之方式輕微接觸,便可將形成於接合用組合物部211、212之表面之氧化皮膜容易地破壞,而製成一體化之接合用組合物部12。然而,於比較例2、4及5中,即便使於鈉鈣玻璃基板111、112之接著部塗佈、形成之接合用組合物部211、212接觸、進行加熱、並使烙鐵接觸,塗佈、形成於各鈉鈣玻璃基板上之接合用組合物部211、212亦不會接合,而未一體化。 推測其原因在於:於接合用組合物部211、212之表面形成有由不具有超音波衝擊功能之僅加熱功能之烙鐵所無法破壞之堅固之氧化皮膜。 In addition, there is a test piece in which the bonding composition portions 211 and 212 which are applied to the succeeding portions of the soda lime glass substrates 111 and 112 are brought into contact with each other and heated, and applied to each of the soda lime glass substrates. The bonding composition portions 211 and 212 are also not integrated. This is because an extremely thin oxide film is formed on the surfaces of the bonding composition portions 211 and 212. In the examples and the comparative examples 1 and 3, the soldering iron 23 was inserted between the bonding composition portions formed on each of the soda lime glass substrates 111 and 112, as shown in Fig. 2(C). By the slight contact, the oxide film formed on the surfaces of the bonding composition portions 211 and 212 can be easily broken, and the integrated bonding composition portion 12 can be obtained. However, in Comparative Examples 2, 4, and 5, even if the bonding composition portions 211 and 212 which are applied to the succeeding portions of the soda lime glass substrates 111 and 112 are brought into contact with each other, heated, and the soldering iron is brought into contact, coating is performed. The bonding composition portions 211 and 212 formed on each of the soda lime glass substrates are not joined but are not integrated. The reason for this is presumed to be that a strong oxide film which cannot be destroyed by a soldering iron having only a heating function which does not have an ultrasonic shock function is formed on the surface of the bonding composition portions 211 and 212.

(氣密性試驗) (air tightness test)

使用圖3對氣密性試驗之方法進行說明。圖3表示氣密性試驗(洩漏試驗)之試驗片之立體圖。 The method of the airtightness test will be described using FIG. Fig. 3 is a perspective view showing a test piece of a gas tightness test (leak test).

準備厚度5mm×長度50mm×50mm之鈉鈣玻璃基板31、33。再者,一鈉鈣玻璃基板33預先於中央部形成有3mm之孔331。然後,沿著各鈉鈣玻璃基板31、33之一平面上之周圍、即四邊,以成為約2mm寬度之方式,將各實施例、比較例中所製作之接合用組合物於鈉鈣玻璃基板上以成為300℃之方式利用烙鐵加熱並塗佈。 Soda-lime glass substrates 31 and 33 having a thickness of 5 mm × a length of 50 mm × 50 mm were prepared. Further, the monosodium calcium glass substrate 33 is formed in advance at a central portion of 3 mm. Hole 331. Then, the bonding composition prepared in each of the examples and the comparative examples was applied to a soda lime glass substrate so as to have a width of about 2 mm along the periphery of one of the soda lime glass substrates 31 and 33, that is, the four sides. It was heated and coated by a soldering iron so as to become 300 °C.

然後,將鈉鈣玻璃基板、及所塗佈之接合用組合物冷卻,以接合用組合物不流動之程度、具體而言為即便於使鈉鈣玻璃基板31、33之正面與背面反轉之情形時接合用組合物亦不流動之程度使其凝固。再者,此時,接合用組合物係冷卻至160℃以下。 Then, the soda lime glass substrate and the applied bonding composition are cooled, and the bonding composition does not flow, specifically, the front and back sides of the soda lime glass substrates 31 and 33 are reversed. In this case, the composition for bonding does not flow to the extent that it solidifies. Further, at this time, the bonding composition was cooled to 160 ° C or lower.

其次,將鈉鈣玻璃基板31、33以塗佈有接合用組合物之面彼此相對向之方式重疊。此時,以塗佈於各鈉鈣玻璃基板上之接合用組合物彼此接觸之方式配置。然後,將鈉鈣玻璃基板31、33加熱至300℃而接合。其後進行冷卻,藉此製成如圖3所示般鈉鈣玻璃基板31與鈉鈣玻璃基板33藉由由接合用組合物所形成之接合用組合物部32而接合之試驗片。 Next, the soda-lime glass substrates 31 and 33 are superposed so that the surfaces on which the bonding composition is applied face each other. At this time, the bonding compositions applied to the respective soda lime glass substrates are placed in contact with each other. Then, the soda lime glass substrates 31 and 33 were heated to 300 ° C to be joined. Thereafter, the test piece is joined to the soda-lime glass substrate 31 and the soda-lime glass substrate 33 by the bonding composition portion 32 formed of the bonding composition as shown in FIG.

再者,由於在鈉鈣玻璃基板31與鈉鈣玻璃基板33之間設置有厚度0.35mm之不鏽鋼片作為間隔件,故而上述試驗片成為具有高度0.35mm之空間之容器。 Further, since a stainless steel sheet having a thickness of 0.35 mm was provided as a spacer between the soda lime glass substrate 31 and the soda lime glass substrate 33, the test piece was a container having a space of 0.35 mm in height.

又,對於即便將鈉鈣玻璃基板重疊並進行加熱,塗佈於各鈉鈣玻璃基板上之接合用組合物亦未一體化之試驗片,可藉由使烙鐵以插入至接合用組合物間之方式輕微接觸而使其一體化。但是,於比較例 2、4及5中,於將鈉鈣玻璃基板重疊而將接合用組合物彼此接合時,即便使烙鐵接觸,亦與3點彎曲試驗之情形同樣地無法接合。 Moreover, even if the soda lime glass substrate is superimposed and heated, the bonding composition applied to each of the soda lime glass substrates is not integrated, and the soldering iron can be inserted between the bonding compositions. The way it is lightly contacted and integrated. However, in the comparative example In 2, 4, and 5, when the soda-lime glass substrates were superposed and the bonding compositions were joined to each other, even if the soldering irons were brought into contact, they could not be joined in the same manner as in the case of the three-point bending test.

然後,對於所獲得之容器,使用洩漏檢測器(ULVAC(股份)製造之HELIOT 700),一面將空間進行真空脫氣,一面向接合各部吹送氦氣(He),並測定其洩漏量。 Then, with respect to the obtained container, a leak detector (HELIOT 700 manufactured by ULVAC Co., Ltd.) was used, and the space was vacuum-degassed, and helium gas (He) was blown to each of the joint portions, and the amount of leakage was measured.

於所測得之洩漏量為1.0×10-11(Pa‧m3/s)以下之情形時判定為合格。又,於所測得之洩漏量超過1.0×10-11(Pa‧m3/s)之情形時判定為不合格。再者,表1中合格表述為○,不合格表述為×。 It was judged to be acceptable when the measured leak amount was 1.0 × 10 -11 (Pa ‧ m 3 /s) or less. Further, when the measured leak amount exceeded 1.0 × 10 -11 (Pa ‧ m 3 /s), it was judged to be unacceptable. In addition, the qualified expression in Table 1 is ○, and the unqualified expression is ×.

(接合用組合物中之氧含量之測定) (Measurement of oxygen content in the composition for bonding)

根據以下之(1)~(3)之順序測定實施例1~實施例4、實施例8、實施例16、實施例25之接合用組合物中所含有之氧含量。 The oxygen content contained in the bonding compositions of Examples 1 to 4, Example 8, Example 16, and Example 25 was measured in the following order (1) to (3).

(1)準備所製作之接合用組合物之小片0.5g作為分析用試樣。 (1) 0.5 g of a small piece of the composition for bonding prepared was prepared as a sample for analysis.

(2)為了排除(1)中所準備之接合用組合物之小片之表面所包含之氧化皮膜之影響而實施化學蝕刻。 (2) Chemical etching is performed in order to eliminate the influence of the oxide film contained on the surface of the small piece of the bonding composition prepared in (1).

具體而言,將裝有接合用組合物之小片及稀釋2倍之鹽酸之燒杯設置於水浴中,於80℃下加熱12分鐘。其後,利用脫氣水進行傾析,繼而利用乙醇進行傾析。 Specifically, a small piece containing the bonding composition and a beaker diluted with twice the hydrochloric acid were placed in a water bath and heated at 80 ° C for 12 minutes. Thereafter, decantation was carried out using deaerated water, followed by decantation using ethanol.

(3)對(2)中去除氧化皮膜後之接合用組合物之試樣測定氧濃度。測定係使用氧-氫分析計(LECO Corporation製造 型號:ROH-600)進行。 (3) The oxygen concentration was measured for the sample of the bonding composition after the oxide film was removed in (2). The measurement was carried out using an oxygen-hydrogen analyzer (Model: ROH-600, manufactured by LECO Corporation).

以下,對各實施例、比較例之接合用組合物進行說明。 Hereinafter, the bonding compositions of the respective examples and comparative examples will be described.

[實施例1] [Example 1]

以接合用組合物中所含有之各成分成為表1之組成之方式稱量、混合Sn、Ag、Ir並進行熔解後,澆注至鑄模中,而製作接合用組合物。 Sn, Ag, and Ir were weighed and mixed so that each component contained in the composition for bonding was a composition of Table 1, and then melted, and then poured into a mold to prepare a bonding composition.

然後,對於所製作之接合用組合物,實施上述接合強度試驗、 氣密性試驗、及氧含量之測定。將結果示於表1。 Then, the bonding strength test was carried out on the bonding composition to be produced. Air tightness test and determination of oxygen content. The results are shown in Table 1.

再者,表1中關於Sn之含量記載為「其餘」,其表示自100質量%減去表1所示之除Sn以外之成分之含量所得之其餘成為Sn之含量。於實施例1以外之實施例、比較例中亦相同。 In addition, the content of Sn in Table 1 is described as "the rest", and the content obtained by subtracting the content of the components other than Sn shown in Table 1 from 100% by mass is the content of Sn. The same applies to the examples and comparative examples other than the first embodiment.

[實施例2~實施例25] [Example 2 to Example 25]

於製作接合用組合物時,對於各實施例以成為表1之組成之方式稱量、混合Sn、Ag、Ir、及表1所示之各成分,除此以外,以與實施例1相同之方式製作接合用組合物,並進行評價。再者,對於實施例2~實施例4、實施例8、實施例16、實施例25亦實施接合用組合物中之氧含量之測定。 In the case of producing the composition for bonding, each of the components shown in Table 1 was weighed and mixed so as to have the composition of Table 1, and the same components as in Example 1 were used. The composition for bonding was prepared and evaluated. Further, the measurement of the oxygen content in the bonding composition was also carried out for Examples 2 to 4, Example 8, Example 16, and Example 25.

將評價結果示於表1。 The evaluation results are shown in Table 1.

[比較例1~比較例5] [Comparative Example 1 to Comparative Example 5]

於製作接合用組合物時,對於各比較例以成為表1之組成之方式稱量、混合各成分,除此以外,以與實施例1相同之方式製作接合用組合物,並進行評價。 In the case of the production of the composition for the bonding, the composition for bonding was prepared and evaluated in the same manner as in Example 1 except that the respective components were weighed and mixed in the composition of Table 1.

將結果示於表1。 The results are shown in Table 1.

根據表1所示之結果,可確認含有Sn、Ag、Ir且含有Sn作為主成分、Ag之含量成為0.5質量%以上且11.0質量%以下之實施例1~實施例25相對於Ag之含量未達0.5質量%或大於11質量%、或不含有Ir之比較例1~比較例5,顯示出較高之接合強度。尤其是於比較例2、4及5中,於接合用組合物表面形成有堅固之氧化皮膜。因此,如上所述般於製作試驗片時使用不具有超音波衝擊功能之僅加熱功能之烙鐵,嘗試破壞形成於表面之氧化皮膜,但甚至無法接合,而無法製作樣品。 According to the results shown in Table 1, it was confirmed that the contents of Examples 1 to 25 containing Sn, Ag, and Ir and containing Sn as a main component and the content of Ag being 0.5% by mass or more and 11.0% by mass or less were not Comparative Examples 1 to 5 having 0.5% by mass or more or 11% of Ir showed no high bonding strength. In particular, in Comparative Examples 2, 4 and 5, a strong oxide film was formed on the surface of the composition for bonding. Therefore, as described above, in the case of producing a test piece, a soldering iron having only a heating function which does not have an ultrasonic shock function is used, and an oxide film formed on the surface is attempted to be broken, but it is not even possible to bond, and a sample cannot be produced.

根據實施例1~實施例25之接合用組合物之接合強度與比較例1~比較例5之接合用組合物之接合強度之比較,可確認於實施例1~實施例25之接合用組合物中,藉由含有Sn、Ag、及Ir,可提高接合強度。 According to the bonding strength of the bonding compositions of Examples 1 to 25 and the bonding strength of the bonding compositions of Comparative Examples 1 to 5, the bonding compositions of Examples 1 to 25 were confirmed. Among them, the bonding strength can be improved by containing Sn, Ag, and Ir.

進而,根據實施例1、實施例2與實施例3~實施例25之氣密試驗結果,可確認藉由將Ag之含量設為1.5質量%以上,除了提高接合強度以外,亦發揮出優異之氣密性。 Further, according to the airtight test results of the first embodiment, the second embodiment, and the third to the second embodiments, it was confirmed that the content of Ag was 1.5% by mass or more, and the joint strength was improved. Air tightness.

又,進行接合用組合物中之氧含量之評價,結果實施例1為0.0004質量%,實施例2為0.0077質量%,實施例3為0.0224質量%,實施例4為0.0073質量%,實施例8為0.0006質量%,實施例16為0.0003質量%,實施例25為0.0009質量%,且可確認氧之含量為0.0001質量%以上。又,關於接合強度,可確認成為充分高於比較例1~比較例5之值。 Further, in the evaluation of the oxygen content in the composition for bonding, the results of Example 1 were 0.0004% by mass, the Example 2 was 0.0077% by mass, the Example 3 was 0.0224% by mass, and the Example 4 was 0.0073% by mass. Example 8 The content was 0.0006 mass%, the amount of the example 16 was 0.0003 mass%, and the example 25 was 0.0009 mass%, and the content of oxygen was 0.0001 mass% or more. In addition, the joint strength was confirmed to be sufficiently higher than the values of Comparative Example 1 to Comparative Example 5.

以上,藉由實施形態及實施例等對接合用組合物進行了說明,但本發明並不限定於上述實施形態及實施例等。可於申請專利範圍所記載之本發明之主旨之範圍內進行各種變化、變更。 Although the bonding composition has been described in the embodiment and the examples, the present invention is not limited to the above-described embodiments and examples. Various changes and modifications can be made without departing from the spirit and scope of the invention.

本申請案係主張基於2015年2月4日向日本專利局提出申請之日本專利特願2015-020550號之優先權者,將日本專利特願2015-020550號之全部內容援用於本國際申請案中。 This application claims the priority of Japanese Patent Application No. 2015-020550, filed on February 4, 2015, to the Japan Patent Office, and the entire contents of Japanese Patent Application No. 2015-020550 is incorporated into this International Application. .

12‧‧‧接合用組合物部 12‧‧‧Combination Composition Department

14‧‧‧按壓治具 14‧‧‧ Pressing fixture

111、112‧‧‧鈉鈣玻璃基板 111, 112‧‧‧ Soda-lime glass substrate

131、132‧‧‧支持治具 131, 132‧‧‧ Support fixtures

A‧‧‧方塊箭頭 A‧‧‧square arrow

Claims (7)

一種接合用組合物,其含有錫、銀、及銥,含有上述錫作為主成分,且含有0.5質量%以上且11.0質量%以下之上述銀。 A composition for bonding containing tin, silver, and antimony, and containing tin as a main component and containing 0.5% by mass or more and 11.0% by mass or less of the above silver. 如請求項1之接合用組合物,其含有0.001質量%以上且1.0質量%以下之上述銥。 The composition for bonding according to claim 1, which contains 0.001% by mass or more and 1.0% by mass or less of the above hydrazine. 如請求項1或2之接合用組合物,其含有0.001質量%以上且0.8質量%以下之鋁。 The bonding composition according to claim 1 or 2, which contains 0.001% by mass or more and 0.8% by mass or less of aluminum. 如請求項1至3中任一項之接合用組合物,其含有0質量%以上且1.0質量%以下之鍺、0質量%以上且1.0質量%以下之鎳、0質量%以上且0.1質量%以下之銅、0質量%以上且0.5質量%以下之鎂。 The bonding composition according to any one of claims 1 to 3, which contains 0% by mass or more and 1.0% by mass or less of yttrium, 0% by mass or more and 1.0% by mass or less of nickel, 0% by mass or more and 0.1% by mass. The following copper, 0% by mass or more and 0.5% by mass or less of magnesium. 如請求項1至4中任一項之接合用組合物,其中氧之含量為0.0001質量%以上且2質量%以下。 The bonding composition according to any one of claims 1 to 4, wherein the content of oxygen is 0.0001% by mass or more and 2% by mass or less. 如請求項1至5中任一項之接合用組合物,其係於將接合部分包含氧化物之被接合材料接合時使用。 The bonding composition according to any one of claims 1 to 5, which is used when joining the material to be joined in which the bonding portion contains an oxide. 如請求項6之接合用組合物,其中上述氧化物係選自玻璃、鉻氧化物、鋁氧化物中之1種以上。 The bonding composition according to claim 6, wherein the oxide is one or more selected from the group consisting of glass, chromium oxide, and aluminum oxide.
TW105103804A 2015-02-04 2016-02-04 Bonding composition TW201634708A (en)

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