TW201625372A - Manufacture method of radiator and radiator - Google Patents

Abstract

This invention provides a manufacture method of a radiator that is capable of improving the bonding strength to prevent bonding defects from happening, and capable of joining rod-shaped fins in a well-balanced way. The radiator includes a substrate (2) made of copper or copper alloy, and multiple rod-shaped fins (3) that are vertically installed on the substrate (2) and made of aluminum or aluminum alloy. The manufacture method of the radiator includes a preparation step where the substrate (2) is heated to 400~500 degrees Celsius; and a friction pressure welding step where the end surfaces (3a) of the rod-shaped fins (3) are pressed against the surface (2a) of the heated substrate (2), and the substrate (2) and the rod-shaped fins (3) are moved back and forth along a straight line to perform the friction pressure welding process.

Description

Radiator manufacturing method and radiator

The present invention relates to a method of manufacturing a heat sink and a heat sink.

For example, Patent Document 1 discloses a method of manufacturing a heat sink in which a substrate and a plurality of rod-shaped fins that are erected on a substrate are friction-bonded to each other. The frictional crimping step of Patent Document 1 includes a step of moving the substrate and the rod-shaped fins linearly back and forth, a frictional step of forming a high temperature layer by frictional heat, and applying an upset force after the surface of the substrate is brought into contact with the fin-shaped fins. (upset force) crimping step.

As shown in the thirteenth (a)th to thirteenthth (th)th drawings, in the conventional method of manufacturing a heat sink, a schematic side cross-sectional view showing a state of joining between the substrate and the rod fins is shown in stages. Figures 14(a) to 14(d) are schematic plan views corresponding to Figs. 13(a) to 13(d).

As shown in FIG. 13(a), in the conventional method of manufacturing a heat sink, the surface 110a of the substrate 110 is brought into contact with the end surface 120a of the rod fin 120, and the rod fin 120 is linear with respect to the substrate 110. Move back and forth to perform the rubbing step. In the rubbing step, the rod fins 120 are moved back and forth in the left and right direction of the drawing (see an arrow).

As shown in Figures 13(b) to 13(d), the fillet 130 is formed by a frictional crimping step. The rounded corner 130 is due to the frictional crimping step, the rod fins 120 The front end side is softened and extruded to form a base material, and is formed at a portion of the outer peripheral edge of the tip end of the rod fins 120. As shown in Fig. 13(a), when the frictional crimping step is performed, the surface 110a of the substrate 110 is formed into the first field X which is always in contact with the rod fins 120, and overlaps with the rod fins 120 because of the back and forth movement. The second field Y, Y with or without contact.

[Advanced technical literature]

Patent Document 1: Japanese Patent Laid-Open No. Hei 11-340392

The second field Y, Y is cooled in the friction crimping step because it is exposed to the air when not in contact. Therefore, the second field Y, Y is smaller than the first field X friction heat. Therefore, as shown in FIGS. 13(b) to 13(d), even if the rod-shaped fins 120 move back and forth to form the rounded corners 130, the second areas Y, Y and the rounded corners 130 with low frictional heat are still It may become difficult to join, and as the joint strength becomes small, the joint may generate the joint defect Q.

On the other hand, the field (heat generating portion Z) shown in the mesh shape of the fourteenth (a)th to fourteenthth (dth) figure shows the field which generate|occur|produces friction heat with the progress of a rubbing process. As shown in Fig. 14(a), the heat generating portion Z has a low frictional heat in the initial state, and thus has an elongated elliptical shape perpendicular to the amplitude direction (hereinafter referred to as "vertical direction"). As shown in Figs. 14(b) to 14(d), when the heat generating portion Z performs the rubbing step, the length dimension in the vertical direction does not change, but the length dimension in the amplitude direction gradually increases. Since the shape of the rounded corner 130 is affected by the frictional heat, it is deformed into a slightly similar shape along with the deformation of the shape of the heat generating portion Z. That is, the rounded corner 130 has a tendency that the length dimension in the vertical direction becomes larger than the length dimension in the amplitude direction. In other words, in the friction crimping step, because of the vibration The direction of the web (the direction of movement back and forth) is constant, so there is a problem that the rounded corners 130 cannot be formed in a well-balanced manner.

From this point of view, an object of the present invention is to provide a method for manufacturing a heat sink which can improve the joint strength and prevent the occurrence of joint defects, and can better bond the rod fins in a well-balanced manner. Further, it is an object of the present invention to provide a heat sink in which the rod fins can be joined in a well-balanced manner.

In order to solve the above problems, the present invention provides a method of manufacturing a heat sink having a substrate made of copper or a copper alloy and a plurality of rod-shaped heat sinks made of aluminum or aluminum alloy erected on the substrate, including: a preparation step Heating the substrate to 400-500 ° C; and a friction bonding step of affixing the end faces of the plurality of rod-shaped fins to the surface of the heated substrate, and linearly aligning the substrate with the rod-shaped fins Move back and forth for friction crimping.

According to the above manufacturing method, even in the field where the substrate and the rod-shaped fin are not in contact with each other, since the substrate is heated in advance, the temperature drop in the field can be suppressed. Therefore, by reliably bonding the surface of the substrate to the round corners, the joint strength can be improved, and the occurrence of joint defects can be prevented. Further, since the substrate is heated in advance, the rod-shaped fins are largely softened in the initial state of the friction welding step. Thereby, the heat generating portion formed between the surface of the substrate and the end surface of the rod-shaped fin is formed to be well balanced in the amplitude direction of the friction welding and the vertical direction perpendicular to the amplitude direction. As a result, the difference between the length dimension in the amplitude direction of the round corner and the length dimension in the vertical direction can be reduced, so that the joint can be joined in a well-balanced manner.

Further, the substrate is formed of copper or a copper alloy, and the rod-shaped fins are formed of aluminum or an aluminum alloy, whereby the thermal conductivity can be improved. Also, can try to be lightweight Reduce or reduce material costs.

Further, in the friction welding step, it is preferable to set the amplitude to be 1.2 to 1.8 mm. According to the above manufacturing method, the joint strength can be further improved, and the occurrence of joint defects can be further prevented.

Moreover, the present invention provides a heat sink comprising: a substrate made of copper or a copper alloy; and a plurality of rod-shaped heat sinks made of aluminum or aluminum alloy, which are erected on the substrate, the heat sink is a substrate which is preheated and The rod-shaped fins are joined by friction welding, wherein a joint between the substrate and the plurality of rod fins is formed with rounded corners, and the ratio of the minimum diameter to the maximum diameter of the round corner is 0.75. ~0.99.

According to the above configuration. Since the difference between the maximum diameter and the minimum diameter of the rounded corner can be reduced, the rod-shaped heat sink can be joined in a well-balanced manner.

According to the method of manufacturing a heat sink of the present invention, it is possible to improve the joint strength and prevent the occurrence of joint defects, and it is possible to bond the rod fins in a well-balanced manner. Further, according to the heat sink of the present invention, the rod fins can be joined in a well-balanced manner.

1‧‧‧heatsink

1A‧‧‧First experimental body

1B‧‧‧Second experimental body

2‧‧‧Substrate

2a‧‧‧ surface

3‧‧‧ Rod Heatsink

3a‧‧‧ end face

4‧‧‧ fillet

4a‧‧‧ below

10‧‧‧First tooling

20‧‧‧Second tooling

21‧‧‧ Hole Department

110‧‧‧Substrate

110a‧‧‧ surface

120‧‧‧ Rod heat sink

120a‧‧‧ end face

130‧‧‧ fillet

Q‧‧‧ joint defect

X‧‧‧First field

Y‧‧‧second field

Z, Z1‧‧‧Fever Department

Fig. 1 is a perspective view showing a heat sink according to an embodiment of the present invention, wherein (a) is a whole view and (b) is an enlarged view.

Fig. 2 is a cross-sectional view showing a method of manufacturing the heat sink according to the embodiment, (a) showing a preparation step, and (b) showing a step of a frictional pressure bonding step.

Fig. 3 is a cross-sectional view showing a method of manufacturing the heat sink of the embodiment, (a) showing a rubbing step and a crimping step of the friction welding step, and (b) showing an extracting step.

4(a) to 4(d) are schematic cross-sectional views showing a state in which the substrate and the rod fin are joined in a step of manufacturing the heat sink according to the embodiment.

Figures 5(a) to 5(d) are schematic plan views corresponding to the 4th (a) to 4th (d) drawings.

Fig. 6(a) is a perspective view showing the test body of the embodiment; Fig. 6(b) is a perspective view showing the test piece of the embodiment; and Fig. 6(c) is a plan sectional view showing rounded corners.

Fig. 7 is a table showing the conditions of the manufacturing method of the examples.

Fig. 8 is a graph showing the relationship between the substrate heating temperature and the bonding strength of the examples.

Fig. 9 is a sectional microstructure view showing the joint portion of the embodiment.

Fig. 10 is a graph showing the relationship between the substrate heating temperature and the rounded corner diameter ratio of the examples.

Fig. 11 is a graph showing the relationship between the fillet diameter ratio of the examples and the joining efficiency.

Fig. 12 is a graph showing the relationship between the amplitude of the embodiment and the bonding rate of the rod fins.

13(a) to 13(d) are schematic side cross-sectional views showing a state in which the substrate and the rod fin are joined in a stage in a conventional method of manufacturing a heat sink.

Figures 14(a) to 14(d) are schematic plan views corresponding to the 13th (a) to 13th (d) drawings.

Embodiments of the present invention will be described in detail with reference to the drawings. First, the heat sink 1 of the present embodiment will be described. As shown in Fig. 1(a), the heat sink 1 includes a substrate 2 and a rod-shaped fin 3. The heat sink 1 is, for example, a member that radiates heat to a semiconductor element such as an IC or a transistor.

The substrate 2 has a plate shape. The material of the substrate 2 can be frictionally crimped The metal is appropriately selected, and in the present embodiment, copper or a copper alloy is used. The substrate 2 is made of copper or a copper alloy, and the thermal conductivity can be improved.

The rod fins 3 have a cylindrical shape. The rod fins 3 are erected at equal intervals on the surface 2a of the substrate 2. The material of the rod fins 3 can be appropriately selected from metals capable of friction welding, but aluminum or aluminum alloy is used in the present embodiment. The rod-shaped fins 3 are formed using aluminum or an aluminum alloy, whereby it is possible to attempt to reduce the weight or the material cost. The flat cross section of the rod fins 3 is circular in the present embodiment, but may be other shapes such as an ellipse or a polygon.

As shown in Fig. 1(b), the joint portion between the substrate 2 and the rod fins 3 is formed with rounded corners 4. In the rounded corner 4, the tip end side of the rod-shaped fins 3 is softened by the friction welding step, and the base material is extruded to be formed on the outer peripheral portion of the tip end of the rod-shaped fins 3. The lower surface of the rounded corner 4 is entirely bonded (attached) to the surface 2a of the substrate 2. The ratio of the minimum diameter to the maximum diameter of the fillet 4 is between 0.75 and 0.99.

Next, a method of manufacturing the heat sink according to the embodiment will be described. In the method of manufacturing the heat sink, a preparation step, a friction pressure bonding step, and an extraction step are performed.

The preparation step is a step of heating the substrate 2, disposing the substrate 2 in the first jig 10, and disposing the rod fins 3 in the second jig 20 as shown in Fig. 2(a). The substrate 2 is heated, for example, by a tube heater. The heating temperature is set to 360 to 500 ° C, more preferably 400 to 500 ° C in the present embodiment. The heating temperature is appropriately set depending on the materials of the substrate 2 and the rod fins 3 to be joined. The heating temperature is appropriately set so that the joint portion does not cause joint defects, and the ratio of the minimum diameter to the maximum diameter of the rounded corner 4 formed after the friction pressure bonding is 0.75 to 0.99.

The first tooling 10 can fix the substrate 2 and can come in the horizontal direction Move back. The second jig 20 has a plurality of holes 21 extending in the height direction. The hole portion 21 forms a cylindrical hollow portion. The inner diameter of the hole portion 21 is slightly equal to the outer diameter of the rod fins 3. When the rod fins 3 are inserted into the hole portion 21, the front end side of the rod fins 3 is exposed. In the preparation step, the substrate 2 heated by the first jig 10 is disposed, and a plurality of rod fins 3 are disposed in the hole portion 21 of the second jig 20 . Further, in order to rapidly perform the frictional pressure bonding step after heating the substrate 2, the heating temperature of the substrate 2 in the preparation step is substantially equal to the temperature of the substrate 2 in the friction welding step.

The friction crimping step is a step of joining the heated substrate 2 and the rod fins 3 by friction welding. The frictional crimping step performs a folding step, a rubbing step, and a crimping step. In the step of the closing step, as shown in Fig. 2(b), the first jig 10 and the second jig 20 are relatively moved, and the end surface 3a of the rod fin 3 is brought into contact with the surface 2a of the substrate 2.

As shown in Fig. 3(a), in the rubbing step, the first jig 10 is moved back and forth relative to the second jig 20 to cause frictional heat to be generated by the engaging portion. In the rubbing step, in the present embodiment, the straight line moves back and forth in the horizontal direction of the third (a) drawing. By the rubbing step, the surface 2a of the substrate 2 and the rod-shaped fins 3a rub against each other to generate frictional heat, and the softened base material is discharged to the outside.

The conditions of the rubbing step can be appropriately set, for example, the set frequency is 100 to 260 Hz, the amplitude is set to 1.0 to 2.0 mm (preferably 1.2 to 1.8 mm), and the frictional pressure is set to 0.5 to 2.0 MPa. Moreover, the time of the rubbing step is set to about 1 to 3 seconds. After the rubbing step is over, transfer directly to the crimping step.

In the crimping step, the first jig 10 and the second jig 20 are not allowed to go back and forth. Move and push in the direction of approaching each other. The conditions of the crimping step can be appropriately set, but for example, the upset pressure is set at 80 to 120 MPa, and the upset time is set at 5 to 12 seconds.

After the frictional heat is generated in the joint portion (the abutment portion of the surface 2a of the substrate 2 and the end surface 3a of the rod-shaped fin 3) by the rubbing step, the back and forth movement is stopped, and when the punching pressure is applied through the crimping step, the substrate 2 and the rod are applied. The fins 3 are joined to each other. Further, in the rubbing step, the substrate 2 and the rod fins 3 rub against each other, and the softened base material is extruded outside the joint portion to form the rounded corner 4.

The take-out step is as shown in Fig. 3(b), which is a step of retreating the first jig 10 and taking out the heat sink 1 from the second jig 20.

Next, the formation process of the rounded corners 4 in the friction welding step of the present embodiment will be described. 4(a) to 4(d) are schematic cross-sectional views showing a state in which the substrate and the rod fin are joined in a step of manufacturing the heat sink according to the embodiment. Figures 5(a) to 5(d) are schematic plan views corresponding to the 4th (a) to 4th (d) drawings.

First, as shown in Fig. 13, the second field Y in the conventional friction crimping step is repeatedly contacted or non-contact with the rod fin 120 due to the back and forth movement of the rod fin 120, and thus exposed to the air. It is cooled. On the other hand, as shown in Fig. 4(a), in the friction welding step of the present embodiment, even if the substrate 2 and the rod fins 3 are formed in a non-contact area, since the substrate 2 is heated in advance, it is possible to Suppress the temperature drop in this area. As a result, as shown in FIGS. 4(b) to 4(d), the lower surface 4a of the rounded corner 4 and the surface 2a of the substrate 2 are reliably joined (attached), so that the joint strength can be improved and the occurrence of joint defects can be prevented.

On the other hand, as shown in Fig. 5(a) to (d) in the form of a net The field (heat generating portion Z1) shows a field in which friction heat is generated along with the progress of the rubbing step. As shown in Fig. 5(a), in the present embodiment, since the substrate 2 is heated in advance, it is possible to reduce the frictional heat between the substrate 2 and the rod-shaped fins 3 and the field of continuous contact and the non-contact area. balanced. Thereby, in the initial stage of the rubbing step, the front end of the rod-shaped fins 3 is softened more significantly than conventionally, and thus the heat generating portion Z1 has a circular or nearly circular shape. As shown in the fifth (b) to (d), when the heat generating portion Z1 is subjected to the rubbing step, the length dimension of the amplitude direction (reverse direction) and the length dimension of the vertical direction (the direction perpendicular to the amplitude direction) are substantially constant. The proportion is gradually increasing. In other words, when the friction step is performed, the heat generating portion Z1 is enlarged in a shape substantially similar to the initial state of the fifth (a) diagram.

The shape of the rounded corner 4 is affected by the frictional heat, and therefore becomes slightly similar in shape as the shape of the heat generating portion Z1 is deformed. Thereby, the rounded corner 4 can reduce the difference between the length dimension in the amplitude direction and the length dimension in the vertical direction as compared with the conventional technique. Therefore, according to the friction welding step of the present embodiment, it is possible to suppress the unevenness of the joint strength between the amplitude direction and the vertical direction of the joint portion. That is, the substrate 2 and the rod fins 3 can be bonded in a well-balanced manner.

Moreover, by heating the substrate 2 in advance, the rod-shaped fins 3 can be softened earlier than the conventional technique in the rubbing step, so that the time of the rubbing step can be shortened.

[Examples] <Stretching experiment>

Next, an embodiment of the present invention will be described. In the present embodiment, the first test body 1A and the second test body 1B shown in Fig. 6(a) were each formed into a plurality of heating temperatures, which will be described later, and eight tensile tests were performed. First experimental body 1A and second The test body 1B is composed of the same shape, and either of the substrate 2 and the plurality of rod-shaped fins 3 are formed. The joint portions of the substrate 2 and the rod fins 3 are each formed with rounded corners 4. A plurality of rod fins 3 are arranged in a row along the opposite sides of the substrate 2.

The substrate 2 was set to have a vertical length of 95 mm, a lateral length of 95 mm, and a plate thickness of 5 mm. The rod fins 3 were set to have an outer diameter of 2.4 mm and a length of 60 mm. The material of the substrate 2 of the first test body 1A was copper C1020-1/2H (JIS), and the material of the rod-shaped heat sink 3 was made of aluminum alloy A1070 (JIS). On the other hand, the material of the substrate 2 of the second experimental body 1B was copper C1020-1/2H (JIS), and the material of the rod-shaped heat sink 3 was made of aluminum alloy A4043 (JIS). The joining conditions in the production method of the examples are shown in Fig. 7.

Copper C1020-1/2H (JIS) is an oxygen-free copper formed of Cu of 99.96% or more. 1/2H means work hardening to adjust the tensile strength to the middle of 1/4H and 3/4H. Aluminum alloy A1070 (JIS) is Si: 0.20% or less, Fe: 0.25% or less, Cu: 0.04% or less, Mn: 0.03% or less, Mg: 0.03% or less, Zn: 0.04% or less, V: 0.05% or less, Ti : 0.03% or less, others: 0.03% or less, and Al: 99.7% or more. Aluminum alloy A4043 (JIS) is Si: 4.5 to 6.0% or less, Fe: 0.8% or less, Cu: 0.30% or less, Mn: 0.05% or less, Mg: 0.05% or less, Zn: 0.10% or less, and Ti: 0.20% or less , Other: 0.15% or less, Al: The remaining ratio is composed.

The manufacturing method of the embodiment is substantially the same as that of the above embodiment. However, as shown in Fig. 7, in the friction welding step of the embodiment, the heating temperature of the substrate 2 is set to 25 ° C, 250 ° C, 300 ° C, 350 ° C, 400 ° C. At a temperature of 450 ° C, 475 ° C, and 500 ° C, the first experimental body 1A and the second experimental body 1B were formed at each heating temperature. Since the melting point of aluminum is about 660 ° C, when the heating temperature is set to be larger than 500 ° C, the rod-shaped fins 3 may be melted. Therefore, the heating temperature of the substrate 2 The upper limit is set to 500 °C. Further, in the manufacturing method of the embodiment, the M direction shown in Fig. 6(a) is set to the amplitude direction (reverse direction). The N direction is a vertical direction perpendicular to the M direction.

In the tensile test, as shown in Fig. 6(b), a part of the substrate 2 was cut, and a test piece composed of the substrate 2 and one of the rod-shaped fins 3 was taken. As shown in Figure 6(c), the maximum diameter ψ max and the minimum diameter ψ min of the fillet 4 are measured with a vernier caliper.

Fig. 8 shows the relationship between the substrate heating temperature and the bonding strength of the examples. The result R1 shown in Fig. 8 shows the result of the joint strength of the first test body 1A. On the other hand, the result R2 shows the result of the joint strength of the second test body 1B. As shown in the result R1, in the first test body 1A, when the heating temperature of the substrate 2 is 400 ° C or more and 500 ° C or less, at least 50 MPa or more of the joint strength can be obtained. Further, as shown in the result R2, in the second test body 1B, when the heating temperature of the substrate 2 is 350 ° C, at least 30 MPa or more of the bonding strength can be obtained, and when it is 400 ° C or more and 500 ° C or less, at least 90 MPa or more can be obtained. Joint strength.

Further, the broken line S1 in Fig. 8 shows the base material strength (tensile strength) of the rod-shaped fins 3 composed of the aluminum alloy A1070, and the broken line S2 shows the base material strength (tensile strength) of the rod-shaped fins 3 composed of the aluminum alloy A4043. ). As a result, in the case of R1 (aluminum alloy A1070), when the heating temperature of the substrate 2 is 400 ° C or more and 500 ° C or less, the bonding strength is 50% or more of the strength of the base material. In other words, when the heating temperature of the substrate 2 is less than 400 ° C, the bonding strength is less than 50% of the strength of the base material.

As a result, in the case of R2 (aluminum alloy A4043), when the heating temperature of the substrate 2 is 400 ° C or more and 500 ° C or less, the bonding strength is 80% or more of the strength of the base material. In other words, when the heating temperature of the substrate 2 is less than 400 ° C, the joint strength It is less than 80% of the strength of the base metal.

Fig. 9 is a sectional microstructure view of the joint portion of the embodiment. As shown in the left column of Fig. 9, when the heating temperature of the substrate 2 is 350 °C, the both sides in the width direction of the rounded corner 4 are not joined to the substrate 2, and joint defects Q and Q are formed. On the other hand, as shown in the right column of Fig. 9, when the heating temperature is 475 °C, the surface 2a of the substrate 2 is bonded to the entire lower surface of the rounded corner 4, and the joint portion does not have a joint defect. When the heating temperature is 475 ° C, an extremely thin reaction layer of copper and aluminum of about 1 μm can be confirmed at the joint interface, and the two are joined by metal.

When the heating temperature of the substrate 2 is set to 400 to 500 ° C in consideration of the results of Figs. 8 and 9, the joint portion has no joint defects and sufficient joint strength can be obtained, which is a suitable choice.

Fig. 10 is a graph showing the relationship between the substrate heating temperature of the embodiment and the diameter ratio of the rounded corners. In this figure, regardless of the difference in material of the rod fins 3, the same shape (diamond) is used for the display. The fillet diameter, as shown in Fig. 6(c), is the value of the minimum diameter ψ min of the rounded corner 4 to the maximum diameter ψ max (ψ min / ψ max). As shown in Fig. 10, the fillet diameter ratio approaches 1.0 as the heating temperature of the substrate 2 increases. Further, the heating temperature of the substrate 2 having a rounded corner diameter ratio of 0.75 or more was 400 °C.

Fig. 11 shows the relationship between the fillet diameter ratio of the examples and the joining efficiency. Further, in this figure, regardless of the difference in material of the rod fins 3, the same shape (diamond) is used for the display. The joining efficiency is a value obtained by removing the joint strength of the rod-shaped fins 3 of the respective materials from the joint strength obtained by the tensile test (see Fig. 8). Further, the joint strength and the base material strength were obtained by dividing the breakage pressure in the tensile test by the original cross-sectional area of the base material of the rod-shaped fins 3. Therefore, the joint efficiency is also There may be more than 100% of the cases.

As shown in Fig. 11, when the fillet diameter ratio is 0.75 or more, the joining efficiency is 40% or more. That is, when the difference between the maximum diameter ψ max of the rounded corner 4 and the minimum diameter ψ min is small, the joining efficiency also becomes high. On the other hand, when the fillet diameter ratio is less than 0.75, the joining efficiency is less than 40%, and the joining efficiency is lowered. Considering the results of Figs. 10 and 11, when the heating temperature is 400 ° C or more, the round diameter ratio is 0.75 or more, and sufficient joint strength can be obtained. That is, when the heating temperature is 400 ° C or more, the bonding can be well balanced and strongly.

<Bar-shaped heat sink bonding rate experiment>

In the present embodiment, the second experimental body 1B (aluminum alloy A4043) shown in Fig. 6(a) was formed by combining five amplitudes of the plural numbers described later, and a rod-shaped fin junction ratio experiment was performed. In the rod-shaped fin joint ratio test, the second test body 1B (the total of the rod-shaped fins 3 was provided in 40) was formed, and the ratio of the number of the rod-shaped fins 3 joined to the substrate 2 was calculated without dropping or breaking.

In the rod fin junction ratio experiment, the amplitude of the rubbing pressure bonding step was set to be 0.8 mm, 1.0 mm, 1.2 mm, 1.6 mm, and 1.8 mm, and the test bodies were formed with respective amplitudes. Further, the heating temperature of the substrate 2 was uniformly set to 350 °C. As shown in Fig. 12, when the amplitude is 1.2 mm or more, the rod fins have a bonding ratio of 70% or more. Further, when the amplitude is less than 1.2 mm, the rod-like fin joint rate is less than 70%. Therefore, the amplitude of the frictional crimping step is preferably set to 1.2 to 1.8 mm.

1‧‧‧heatsink

2‧‧‧Substrate

2a‧‧‧ surface

3‧‧‧ Rod Heatsink

4‧‧‧ fillet

Claims (3)

A method for manufacturing a heat sink, comprising: a substrate made of copper or a copper alloy; and a plurality of rod-shaped heat sinks made of aluminum or aluminum alloy standing on the substrate, comprising: a preparation step of heating the substrate to 400~ 500 ° C; and a frictional crimping step, a plurality of end faces of the rod-shaped fins are brought into contact with the surface of the heated substrate, and the substrate and the rod-shaped fins are linearly moved back and forth to perform friction welding. The method of manufacturing a heater according to claim 1, wherein the frictional pressure step is set to have an amplitude of 1.2 to 1.8 mm. A heat sink comprising: a substrate made of copper or a copper alloy; and a plurality of rod-shaped heat sinks made of aluminum or aluminum alloy, erected on the substrate, the heat sink being the substrate and the rod-shaped heat sink which are preheated The joint portion between the substrate and the plurality of the rod-shaped fins is formed with rounded corners, and the ratio of the minimum diameter to the maximum diameter of the rounded corner is 0.75 to 0.99.