TW201623390A - Method of pyrolysis of organic substances, method for producing pyrolysate of organic substances, and furnace for pyrolysis of organic substances - Google Patents
Method of pyrolysis of organic substances, method for producing pyrolysate of organic substances, and furnace for pyrolysis of organic substances Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
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- C10J3/54—Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
Description
本發明係關於用於將樹脂類等有機物質有效率地熱分解、且製造高發熱量氣體或油份的方法及熱分解爐。 The present invention relates to a method and a thermal decomposition furnace for efficiently decomposing organic substances such as resins and producing high calorific gas or oil.
近年,能源問題已演變成大問題,作為用於解決該問題的一途徑,可考慮有效活用有機物質所具有之潛熱的方法。特別係以廢塑膠為首的樹脂系廢棄物發熱量高,因而具有可有效活用作為化石燃料之代替燃料的可能性。然而,由於樹脂系廢棄物的熱導性差,在升溫時耗費時間,因而燃燒速度非常慢,難以在仍為固體狀態下使用作為代替燃料。所以,可考慮將樹脂類予以分解,轉換為氣體或油份之後才使用作為燃料的手法。 In recent years, the energy problem has evolved into a big problem. As a way to solve this problem, a method of effectively utilizing the latent heat of organic substances can be considered. In particular, resin-based wastes, including waste plastics, have a high calorific value, and thus have the possibility of effectively utilizing as a substitute fuel for fossil fuels. However, since the resin-based waste has poor thermal conductivity, it takes time to raise the temperature, and thus the burning speed is very slow, and it is difficult to use it as a substitute fuel while still being in a solid state. Therefore, it is conceivable to decompose the resin and convert it into a gas or oil before using the fuel as a method.
例如專利文獻1揭示有:將含有塑膠的汽車拆解碎屑(Car Shredder Dust),利用窯爐施行熱分解的方法。該方法中,為防止熔融塑膠附著‧固化於窯爐內部,便將由燃燒熔融爐生成的熔融熔渣,一起與汽車拆解碎屑投入於窯爐中。 For example, Patent Document 1 discloses a method of disassembling a car containing a plastic (Car Shredder Dust) and performing thermal decomposition using a kiln. In this method, in order to prevent the molten plastic from adhering and solidifying inside the kiln, the molten slag generated by the combustion melting furnace is put into the kiln together with the disassembled debris of the automobile.
但是,專利文獻1之方法所使用的窯爐方式,熱傳效率較低,且為能安定地搬送原料便必需降低爐內的固體填滿率。又,由於固體中含有熔渣,因而拆解碎屑自體的填滿率變為更低,若欲獲得充分處理速度會有必需將裝置大型化的問題。 However, the kiln method used in the method of Patent Document 1 has a low heat transfer efficiency, and it is necessary to reduce the solid filling rate in the furnace in order to stably carry the raw material. Further, since the solid contains slag, the self-filling rate of the disassembled chips becomes lower, and if the processing speed is to be sufficiently obtained, there is a problem that the size of the apparatus must be increased.
另一方面,專利文獻2揭示有:使用流動層型反應 爐,將有機物質利用熱分解予以氣化,再利用燃燒爐使流動介質上所附著碳份燃燒,再將流動介質作為熱媒並送返流動層的製程。該專利文獻2的方法,藉由使用流動層,提升對有機物質的熱傳速度,便可在低溫效率佳地施行氣化。 On the other hand, Patent Document 2 discloses that a fluidized layer reaction is used. In the furnace, the organic substance is vaporized by thermal decomposition, and the carbon contained in the flowing medium is burned by the combustion furnace, and the flowing medium is used as a heat medium and returned to the fluidized bed. According to the method of Patent Document 2, by using a fluidized layer to increase the heat transfer rate to the organic substance, vaporization can be performed at a low temperature efficiency.
專利文獻1:日本專利特開2012-237549號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2012-237549
專利文獻2:國際公開第2008/107928 Patent Document 2: International Publication No. 2008/107928
但是,專利文獻2的方法中,當以廢塑膠等樹脂類作為熱分解對象時,會有樹脂類的熱分解無法有效率地利用流動層全體,因熔融的樹脂而導致流動層的原料裝入口容易遭阻塞等問題,得知較難進行樹脂類之有效率地熱分解處理。 However, in the method of Patent Document 2, when a resin such as waste plastic is used as a target of thermal decomposition, thermal decomposition of the resin cannot efficiently utilize the entire fluidized layer, and the raw material of the fluidized layer is introduced by the molten resin. It is easy to be blocked and the like, and it is found that it is difficult to carry out efficient thermal decomposition treatment of the resin.
緣是,本發明目的為解決如上述習知技術的問題,提供:使用流動層式熱分解爐,能對樹脂類等有機物質施行有效率熱分解處理的熱分解方法、熱分解生成物之製造方法及熱分解爐。 In order to solve the problems of the above-described conventional techniques, the present invention provides a thermal decomposition method and a thermal decomposition product which can perform efficient thermal decomposition treatment on an organic substance such as a resin using a fluidized bed thermal decomposition furnace. Method and thermal decomposition furnace.
本發明者等針對利用流動層式熱分解爐將樹脂類施行熱分解時的問題點進行詳細檢討,結果發現阻礙有效率熱分解處理的要因係有下述原因。 The inventors of the present invention conducted a detailed review of the problems in the thermal decomposition of the resin by the fluidized bed thermal decomposition furnace, and as a result, found that the factors that hinder the efficient thermal decomposition treatment are as follows.
(i)流動層所使用的流動介質雖依其種類而多少會有差異,但具有一定的粒度分佈(粒度寬度),其中粒徑較大的流動介質流動性 差,容易滯留於流動層的下部區域。所以,流動層全體便不會充分發揮流動介質的機能。 (i) The flow medium used in the fluidized layer may vary somewhat depending on its type, but it has a certain particle size distribution (particle size width), and the flow medium with larger particle size Poor, easy to stay in the lower area of the flow layer. Therefore, the entire fluidic layer will not fully exert the function of the flowing medium.
(ii)由於樹脂類的比重小於流動介質(通常係使用矽砂等),在裝入後漂浮於流動層上部容易分離,因而僅流動層上部有進行熱分解氣化反應,而流動層下部並未有效利用於熱分解氣化反應。 (ii) Since the specific gravity of the resin is smaller than that of the flowing medium (usually using strontium sand or the like), it floats easily on the upper portion of the fluidized bed after being charged, and thus the upper portion of the fluidized layer is subjected to thermal decomposition gasification reaction, and the lower portion of the fluidized layer is Not effectively utilized in thermal decomposition gasification reactions.
(iii)因熔融的樹脂類而容易導致流動層的原料裝入口遭阻塞。 (iii) The raw material inlet of the fluidized bed is liable to be clogged due to the molten resin.
本發明者等為解決如上述問題,針對能進行樹脂類有效率熱分解處理的方法進行檢討。其結果發現將待熱分解的樹脂類利用造粒或粉碎‧分級等而粒狀化,再將該粒狀樹脂類通過在流動層式熱分解爐中設置的吹入口,朝斜下方向吹入於流動層下部區域的方法係屬有效之方法。即,根據該方法,針對上述(i)~(iii)問題可獲得下述(1)~(3)的作用效果,因此判斷其可對樹脂類有效率地作熱分解處理。 In order to solve the above problems, the inventors of the present invention have reviewed a method capable of performing a resin-based efficient thermal decomposition treatment. As a result, it was found that the resin to be thermally decomposed was granulated by granulation, pulverization, classification, or the like, and the granulated resin was blown in the obliquely downward direction through a blowing inlet provided in the fluidized bed thermal decomposition furnace. The method in the lower region of the flow layer is an effective method. In other words, according to this method, the following effects (1) to (3) can be obtained for the above problems (i) to (iii), and therefore it is judged that the resin can be thermally decomposed efficiently.
(1)藉由將粒狀樹脂類朝斜下方向吹入於流動層的下部區域,在流動層下部區域的流動介質之流動狀態便被活化,如此可防止在流動層的下部區域滯留粒徑較大的流動介質。因此,流動層全體可充分發揮流動介質的機能,能大幅改善對樹脂類的熱傳速度或熱分解反應速度。 (1) By blowing the granular resin into the lower region of the fluidized layer in the obliquely downward direction, the flow state of the flowing medium in the lower portion of the fluidized bed is activated, thereby preventing the retention of the particle diameter in the lower region of the fluidized layer. Larger flow media. Therefore, the entire fluidized bed can fully exert the function of the flowing medium, and the heat transfer rate or the thermal decomposition reaction rate to the resin can be greatly improved.
(2)吹入於流動層下部區域的粒狀樹脂類,由於從流動層下部區域移動(浮起)至上部區域,因而在此過程中可產生熱分解氣化反應,因此,流動層全區域均能有效使用於熱分解氣化反應,而可大幅提升氣化率。 (2) The granular resin which is blown into the lower portion of the fluidized bed, since it moves (floats) from the lower region of the fluidized layer to the upper region, a thermal decomposition gasification reaction can be generated in the process, and therefore, the entire flow layer Both can be effectively used in the thermal decomposition gasification reaction, and can greatly increase the gasification rate.
(3)由於樹脂類係依一定的固氣比高速裝入流動層內,因而幾乎 不會有因熔融樹脂類而導致原料裝入口遭阻塞之虞。 (3) Since the resin is loaded into the fluidized bed at a high speed according to a certain solid-gas ratio, it is almost There is no clogging of the raw material inlet due to the molten resin.
本發明係根據此種見解而完成,並將以下作為主旨。 The present invention has been completed on the basis of such findings, and the following is intended to be the subject matter.
[1]一種有機物質之熱分解方法,係在流動層式熱分解爐中,將粒狀有機物質施行熱分解的方法,其特徵在於:將待熱分解的粒狀有機物質通過在熱分解爐(1)下部側面設置的吹入口(2),對流動層(3)的下部區域朝斜下方向吹入。 [1] A method for thermally decomposing an organic substance, which is a method for thermally decomposing a granular organic substance in a fluidized bed thermal decomposition furnace, characterized in that a granular organic substance to be thermally decomposed is passed through a thermal decomposition furnace (1) The air inlet (2) provided on the lower side surface is blown downward in the downward direction of the flow layer (3).
[2]一種有機物質之熱分解方法,係在上述[1]之熱分解方法中,對流動層(3)下部區域的粒狀有機物質吹入方向,係具有相對於水平方向朝下25~45°的傾斜角。 [2] A thermal decomposition method of an organic substance, wherein in the thermal decomposition method of the above [1], the direction in which the particulate organic substance in the lower portion of the fluidized layer (3) is blown is downward with respect to the horizontal direction. 45° tilt angle.
[3]一種有機物質之熱分解方法,係在上述[1]或[2]之熱分解方法中,粒狀有機物質的搬送氣體之一部分或全部係包含在流動層(3)內會成為粒狀有機物質之氣化劑的氣體。 [3] A method for thermally decomposing an organic substance, wherein in the thermal decomposition method of the above [1] or [2], part or all of the transport gas of the particulate organic substance is contained in the fluidized layer (3) and becomes a pellet. a gas of a gasifying agent of an organic substance.
[4]一種有機物質之熱分解方法,係在上述[1]~[3]中任一項之熱分解方法中,在熱分解爐中所設置吹入口(2)的內徑D、從流動層(3)下端位置起至吹入口(2)下端位置的高度h、以及流動介質靜止高度L,係滿足下述(1)式:3D≦h≦L/3...(1) [4] A method for thermally decomposing an organic substance, in the thermal decomposition method according to any one of the above [1] to [3], wherein the inner diameter D of the blowing inlet (2) is provided in the thermal decomposition furnace, and the flow is from the flow The height h from the lower end position of the layer (3) to the lower end position of the blowing inlet (2) and the stationary height L of the flowing medium satisfy the following formula (1): 3D≦h≦L/3...(1)
[5]一種有機物質之熱分解方法,係在上述[1]~[4]中任一項之熱分解方法中,流動介質係包含煉鐵廠產生之粉塵。 [5] A thermal decomposition method of any one of the above [1] to [4], wherein the flowing medium contains dust generated by an ironworks.
[6]一種有機物質之熱分解生成物之製造方法,係在流動層式熱分解爐中將粒狀有機物質施行熱分解,且製造有機物質之熱分解生成物的方法,其特徵在於:將待熱分解的粒狀有機物質通過在熱分解爐(1)下部側面設置的吹入口(2),對流動層(3)下部區域朝斜下方向吹入。 [6] A method for producing a thermal decomposition product of an organic substance, which is a method for thermally decomposing a particulate organic substance in a fluidized bed thermal decomposition furnace and producing a thermally decomposed product of an organic substance, characterized in that The particulate organic substance to be thermally decomposed is blown in the obliquely downward direction to the lower region of the fluidized bed (3) through the blowing inlet (2) provided on the lower side of the thermal decomposition furnace (1).
[7]一種有機物質之熱分解生成物之製造方法,係在上述[6]之製造方法中,對流動層(3)下部區域的粒狀有機物質吹入方向,係具有相對於水平方向朝下25~45°的傾斜角。 [7] A method for producing a thermal decomposition product of an organic substance, which is characterized in that, in the production method of the above [6], the direction in which the particulate organic substance in the lower portion of the fluidized layer (3) is blown is directed to the horizontal direction. The lower 25~45° tilt angle.
[8]一種有機物質之熱分解生成物之製造方法,係在上述[6]或[7]之製造方法中,粒狀有機物質的搬送氣體之一部分或全部係包含在流動層(3)內會成為粒狀有機物質之氣化劑的氣體。 [8] A method for producing a thermally decomposed product of an organic substance, wherein the part or all of the transport gas of the particulate organic substance is contained in the fluidized bed (3) in the production method of the above [6] or [7] A gas that will become a gasifying agent for particulate organic matter.
[9]一種有機物質之熱分解生成物之製造方法,係在上述[6]~[8]中任一項之製造方法中,在熱分解爐中所設置吹入口(2)的內徑D、從流動層(3)下端位置起至吹入口(2)下端位置的高度h、以及流動介質靜止高度L,係滿足下述(1)式:3D≦h≦L/3...(1) [9] A method for producing a thermal decomposition product of an organic substance, wherein the inner diameter D of the blowing inlet (2) is provided in the thermal decomposition furnace in the production method according to any one of the above [6] to [8] The height h from the lower end position of the fluidized bed (3) to the lower end position of the blowing inlet (2) and the stationary height L of the flowing medium satisfy the following formula (1): 3D≦h≦L/3...(1) )
[10]一種有機物質之熱分解生成物之製造方法,係在上述[6]~[9]中任一項之製造方法中,流動介質係包含煉鐵廠產生粉塵。 [10] A method for producing a thermal decomposition product of an organic substance, wherein the flow medium comprises dust generated by an ironworks in the production method according to any one of the above [6] to [9].
[11]一種有機物質之熱分解爐,係用於將有機物質施行熱分解的流動層式熱分解爐,其特徵在於:在爐體的下部側面設有吹入口(2),該吹入口(2)係對爐內所形成流動層的下部區域,將粒狀有機物質朝斜下方向吹入。 [11] A thermal decomposition furnace for organic substances, which is a fluidized bed thermal decomposition furnace for thermally decomposing organic substances, characterized in that a blowing inlet (2) is provided on a lower side of the furnace body, and the blowing inlet ( 2) The granular organic substance is blown in the downward direction in the lower region of the flow layer formed in the furnace.
[12]一種有機物質之熱分解爐,係在上述[11]之熱分解爐中,從吹入口(2)對流動層下部區域的粒狀有機物質吹入方向,係具有相對於水平方向朝下25~45°的傾斜角。 [12] A thermal decomposition furnace for an organic substance, which is in a thermal decomposition furnace of the above [11], which blows a direction from a blowing inlet (2) to a granular organic substance in a lower portion of the fluidized bed, and has a direction with respect to a horizontal direction The lower 25~45° tilt angle.
[13]一種有機物質之熱分解爐,係在上述[11]或[12]之熱分解爐中,吹入口(2)連接於吹入管(8),該吹入管(8)連接著粒狀有機物質之氣體搬送用供應管(9)。 [13] A thermal decomposition furnace for an organic substance, which is in the thermal decomposition furnace of the above [11] or [12], wherein the blowing inlet (2) is connected to the blowing pipe (8), and the blowing pipe (8) is connected to the granular material. A gas supply supply pipe (9) for organic substances.
[14]一種有機物質之熱分解爐,係在上述[11]~[13]中任一項之 熱分解爐中,吹入口(2)的內徑D、從流動層(3)下端位置起至吹入口(2)下端位置的高度h、及流動介質靜止高度L,係滿足下述(1)式:3D≦h≦L/3...(1) [14] A thermal decomposition furnace for organic substances, which is one of the above [11] to [13] In the thermal decomposition furnace, the inner diameter D of the blowing inlet (2), the height h from the lower end position of the fluidized bed (3) to the lower end position of the blowing inlet (2), and the stationary height L of the flowing medium satisfy the following (1). Type: 3D≦h≦L/3...(1)
根據本發明,在使用流動層式熱分解爐的有機物質之熱分解時,藉由複合性地獲得下述(1)~(3)的作用效果,便可將樹脂類等有機物質施行有效率的熱分解處理。 According to the present invention, when the organic substance of the fluidized bed type thermal decomposition furnace is used for thermal decomposition, the following effects (1) to (3) can be obtained in a composite manner, whereby an organic substance such as a resin can be efficiently produced. Thermal decomposition treatment.
(1)藉由將粒狀有機物質對流動層的下部區域朝斜下方向吹入,在流動層下部區域的流動介質之流動狀態便被活化,便可防止在流動層的下部區域滯留粒徑較大的流動介質。所以,流動層全體可充分發揮流動介質的機能,便能大幅改善對有機物質的熱傳速度或熱分解反應速度。 (1) By blowing the granular organic substance in the obliquely downward direction toward the lower portion of the fluidized bed, the flow state of the flowing medium in the lower portion of the flowing layer is activated, thereby preventing the retention of the particle size in the lower region of the flowing layer. Larger flow media. Therefore, the entire fluidized layer can fully exert the function of the flowing medium, and the heat transfer rate or the thermal decomposition reaction rate of the organic substance can be greatly improved.
(2)吹入於流動層下部區域的粒狀有機物質,由於從流動層下部區域移動(浮起)至上部區域,因而在此過程中便可產生熱分解氣化反應,所以,流動層全區域均能於熱分解氣化反應有效使用,而大幅提升氣化率。 (2) The granular organic matter blown into the lower portion of the fluidized bed, due to the movement (floating) from the lower region of the fluidized bed to the upper region, can cause thermal decomposition gasification reaction in the process, so the flow layer is full The area can be effectively used in the thermal decomposition gasification reaction, and the gasification rate is greatly increased.
(3)由於粒狀有機物質係依一定的固氣比高速裝入流動層內,因而幾乎不會有因熔融樹脂類而導致原料裝入口遭阻塞之虞。 (3) Since the granular organic substance is charged into the fluidized bed at a high speed according to a certain solid-gas ratio, there is almost no clogging of the raw material inlet due to the molten resin.
1‧‧‧熱分解爐 1‧‧‧ Thermal decomposition furnace
2‧‧‧吹入口 2‧‧‧Blowing the entrance
3‧‧‧流動層 3‧‧‧Mobile layer
4‧‧‧氣體供應管 4‧‧‧ gas supply pipe
5‧‧‧分散板 5‧‧‧Dispersion board
6‧‧‧風箱部 6‧‧‧Windbox Department
7‧‧‧排出管 7‧‧‧Draining tube
8‧‧‧吹入管 8‧‧‧Blow in tube
9‧‧‧供應管 9‧‧‧Supply tube
10a‧‧‧料斗 10a‧‧‧ hopper
10b‧‧‧料斗 10b‧‧‧ hopper
11a‧‧‧台式給料器 11a‧‧‧Table feeder
11b‧‧‧台式給料器 11b‧‧‧Table feeder
12‧‧‧氣體鋼瓶 12‧‧‧ gas cylinder
13‧‧‧氣體鋼瓶 13‧‧‧ gas cylinder
14‧‧‧氣體供應管 14‧‧‧ gas supply pipe
15‧‧‧氣體冷卻機 15‧‧‧ gas cooler
16‧‧‧質量流量計 16‧‧‧Mass flow meter
17‧‧‧氣相色層分析儀 17‧‧‧ gas phase chromatography analyzer
18‧‧‧氣阱 18‧‧‧ gas trap
圖1係表示本發明所使用流動層式熱分解爐之一例、與使用其之本發明法一實施形態的說明圖。 Fig. 1 is an explanatory view showing an example of a fluidized bed thermal decomposition furnace used in the present invention and an embodiment of the present invention using the same.
圖2係圖1熱分解爐的下部區域之部分放大圖。 Figure 2 is a partial enlarged view of the lower region of the thermal decomposition furnace of Figure 1.
圖3係表示實施例所使用流動層式氣化試驗裝置的概要說明圖。 Fig. 3 is a schematic explanatory view showing a fluidized bed type gasification test apparatus used in the examples.
本發明中,熱分解對象的有機物質(固體)並無特別的限制,較適宜為高分子量的有機物質,可舉例如樹脂類(通常為廢塑膠)、生質等,能以該等中之1種以上為對象。 In the present invention, the organic substance (solid) to be thermally decomposed is not particularly limited, and is preferably a high molecular weight organic substance, and examples thereof include a resin (usually a waste plastic), a raw material, and the like. One or more objects are used.
樹脂類係可舉例如:PE(Poly Ethylene,聚乙烯)或PP(Poly propylene,聚丙烯)等聚烯烴類、PA(Polyamide,聚醯胺)或PET(Poly Ethylene Terephthalate,聚對苯二甲酸乙二酯)等熱可塑性聚酯類、PS(Poly Styrene,聚苯乙烯)等彈性體類、熱硬化性樹脂類、合成橡膠類或發泡苯乙烯等,惟並不侷限於該等。 The resin type may, for example, be a polyolefin such as PE (Poly Ethylene) or PP (Polypropylene), PA (Polyamide) or PET (Poly Ethylene Terephthalate, polyethylene terephthalate). An elastomer such as a diester), an elastomer such as PS (Poly Styrene), a thermosetting resin, a synthetic rubber or a foamed styrene, but is not limited thereto.
再者,生質係可舉例如:下水污泥、紙、木材(例如:建築廢木材、綑包‧運送廢木材、疏伐木(thinned wood)等)等,惟並不侷限於該等。 Further, the biomass system may be, for example, sewage sludge, paper, wood (for example, construction waste wood, bales, transported waste wood, thinned wood, etc.), but is not limited thereto.
該等有機物質係為了進行氣體搬送並吹入流動層,而使用粒狀物。為將有機物質施行粒狀化,可適當施行造粒、粉碎‧分級等事前處理。 These organic substances are used for the gas transfer and blowing into the fluidized layer. In order to granulate the organic substance, pretreatment such as granulation, pulverization, grading, and the like can be suitably performed.
圖1係表示本發明所使用熱分解爐之一例、及使用其之本發明法一實施形態的說明圖,圖2係圖1熱分解爐的下部區域之部分放大圖,1係流動層式熱分解爐,3係流動層。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing an example of a thermal decomposition furnace used in the present invention and an embodiment of the method of the present invention using the same, and Fig. 2 is a partial enlarged view of a lower portion of the thermal decomposition furnace of Fig. 1, and 1 is a fluidized layer heat. Decomposition furnace, 3 series flow layer.
在該熱分解爐1中,藉由通過氣體供應管4朝分散板5下側的風箱部6導入流動氣體(氣化劑),再將該流動氣體從分散板5吹出,便在分散板5的上方由流動介質形成流動層3。投入於熱分解爐1中的有機物質在該流動層3內會被熱分解並成為氣體生成物。含有 該氣體生成物的氣體通過排出管7被排出後,便由集塵機(未圖示)捕集氣體中飛散的流動介質或有機物質灰分。 In the thermal decomposition furnace 1, the flowing gas (gasifying agent) is introduced into the bellows portion 6 on the lower side of the dispersion plate 5 through the gas supply pipe 4, and the flowing gas is blown out from the dispersion plate 5 to be dispersed in the dispersion plate. The flow layer 3 is formed by a flowing medium above the fifth. The organic substance introduced into the thermal decomposition furnace 1 is thermally decomposed in the fluidized bed 3 to become a gas product. contain After the gas of the gas product is discharged through the discharge pipe 7, the flow medium or the organic matter ash scattered in the gas is collected by a dust collector (not shown).
在熱分解爐1的下部側面設有用於將由氣體搬送的粒狀有機物質吹入於爐內的吹入口2;在本發明中,通過該吹入口2,將由氣體搬送的粒狀有機物質對流動層3的下部區域朝斜下方向吹入。 In the lower side surface of the thermal decomposition furnace 1, a blowing inlet 2 for blowing a particulate organic substance conveyed by a gas into the furnace is provided; in the present invention, the particulate organic substance conveyed by the gas flows through the blowing inlet 2 The lower portion of the layer 3 is blown in the obliquely downward direction.
以下,針對本發明的原理,以待熱分解的粒狀有機物質係樹脂類的情況為例進行說明。由於基本上樹脂類的比重較小,因而在裝入流動層3時容易浮起。此處,本發明者等認為藉由將樹脂類供應給流動層3的下部區域,在浮起的過程中可效率佳地進行反應。然而,由於流動層3的下部區域必需設定為樹脂的熱分解溫度以上,因而使用給料器等通常裝入方法,則裝入口遭阻塞的可能性較高,故難以應用。此處,本發明設定為利用搬送氣體將粒狀樹脂類吹入於流動層3的下部區域。由於被吹入的粒狀樹脂類會從流動層3的下部區域移動(浮起)至上部區域,因而可在該過程中產生熱分解氣化反應,所以,流動層3全區域均能有效使用於熱分解氣化反應。由於流動層3基本上流動介質呈流動狀態,空隙率較高,因而相較於吹入填充層的情況,能以較低的吹入用氣體流速吹入粒狀樹脂類。 Hereinafter, the case of the particulate organic substance-based resin to be thermally decomposed will be described as an example of the principle of the present invention. Since substantially the specific gravity of the resin is small, it is easy to float when the fluidized bed 3 is loaded. Here, the inventors of the present invention thought that by supplying the resin to the lower region of the fluidized bed 3, the reaction can be efficiently performed during the floating process. However, since the lower region of the fluidized bed 3 must be set to be higher than the thermal decomposition temperature of the resin, the usual charging method such as a feeder is used, and the possibility that the inlet is blocked is high, so that it is difficult to apply. Here, in the present invention, the granular resin is blown into the lower region of the fluidized bed 3 by the carrier gas. Since the blown-in granular resin moves (floats) from the lower region of the fluidized layer 3 to the upper region, a thermal decomposition gasification reaction can be generated in the process, so that the entire region of the fluidized layer 3 can be effectively used. The gasification reaction is thermally decomposed. Since the fluidized bed 3 is substantially in a flowing state, the void ratio is high, so that the granular resin can be blown at a lower flow rate of the blowing gas than in the case of blowing the packed bed.
再者,流動層所使用的流動介質雖依照其種類多少會有所差異,但具有一定的粒度分佈(粒度寬度),其中粒徑較大的流動介質流動性差,容易滯留於流動層的下部區域,因而會有流動層全體不會充分發揮流動介質機能的問題,但針對此項問題,本發明藉由將粒狀樹脂類對流動層3的下部區域朝斜下方向吹入,便使流動層3下部區域的流動介質之流動狀態被活化,便可防止在流動層 3的下部區域滯留粒徑較大的流動介質。因此,流動層全體充分發揮流動介質的機能,俾可大幅改善對樹脂類的熱傳速度或熱分解之反應速度。又,針對因熔融的樹脂類而導致流動層的原料裝入口遭阻塞之問題,本發明由於樹脂類係依一定的固氣比高速裝入於流動層內,因而幾乎不會有因熔融的樹脂類而導致原料裝入口(吹入口2)遭阻塞之虞。 Furthermore, the flow medium used in the fluidized layer may vary depending on the type thereof, but has a certain particle size distribution (particle size width), wherein the flow medium having a larger particle size has poor fluidity and is liable to stay in the lower region of the fluidized layer. Therefore, there is a problem that the entire fluidized layer does not fully exert the function of the flowing medium. However, in order to solve this problem, the present invention causes the fluidized layer to be blown by obliquely blowing the lower region of the fluidized layer 3 toward the lower portion of the fluidized layer 3. 3 The flow state of the flowing medium in the lower region is activated to prevent the flow layer The lower region of 3 retains a flow medium having a large particle size. Therefore, the entire fluidized bed can fully exert the function of the flowing medium, and the reaction speed of the heat transfer rate or thermal decomposition of the resin can be greatly improved. Further, in the present invention, since the resin material is clogged with the raw material inlet of the fluidized bed due to the molten resin, since the resin is loaded into the fluidized bed at a high speed according to a certain solid-gas ratio, there is almost no resin due to melting. This causes the raw material inlet (blowing inlet 2) to be blocked.
依上述,本發明可有效率地執行樹脂類等有機物質的熱分解。 According to the above, the present invention can efficiently perform thermal decomposition of an organic substance such as a resin.
圖1中,吹入口2連接於吹入管8(吹入用吹管),利用供應管9由氣體搬送的粒狀有機物質,經由吹入管8從吹入口2被吹入到流動層3內。另外,吹入口2亦可設置於爐周方向的複數地方。 In FIG. 1, the blowing inlet 2 is connected to the blowing pipe 8 (blowing pipe for blowing), and the particulate organic matter conveyed by the gas by the supply pipe 9 is blown into the fluidized bed 3 from the blowing inlet 2 via the blowing pipe 8. Further, the air inlet 2 may be provided in a plurality of places in the circumferential direction of the furnace.
本發明中,來自吹入口2的粒狀有機物質之吹入角度(朝下的吹入角度)係只要在0度(水平)以上便可,並無特別的限制,從發明的作用效果或防止吹入口2遭阻塞等觀點,較佳係25~45°左右。即,粒狀有機物質的吹入方向相對於水平方向,較佳係具有朝下傾斜25~45°的傾斜角θ。若傾斜角θ未滿25°,則藉由將粒狀有機物質對流動層3下部區域朝斜下方向吹入所造成的效果變小,且在停止粒狀有機物質吹入時,流動介質容易進入吹入管8內,會有發生吹入口2或吹入管8遭阻塞的情況。另一方面,若傾斜角θ超過45°,則吹入管8前端(吹入口2)的搬送氣體流速會降低,容易導致粒狀有機物質的搬送性降低。 In the present invention, the blowing angle (the downward blowing angle) of the particulate organic material from the inlet 2 is not particularly limited as long as it is at least 0 degrees (horizontal), and the effect or prevention of the invention is prevented. The viewpoint that the blowing inlet 2 is blocked is preferably about 25 to 45 degrees. That is, the blowing direction of the particulate organic substance is preferably inclined at an inclination angle θ of 25 to 45° downward with respect to the horizontal direction. If the inclination angle θ is less than 25°, the effect of blowing the granular organic substance into the lower region of the fluidized layer 3 in the obliquely downward direction becomes small, and when the particulate organic substance is blown in, the flowing medium is easily entered. When blowing into the tube 8, there is a case where the blowing inlet 2 or the blowing tube 8 is blocked. On the other hand, when the inclination angle θ exceeds 45°, the flow rate of the conveying gas at the tip end of the blowing pipe 8 (the blowing inlet 2) is lowered, and the conveyance of the particulate organic substance is likely to be lowered.
吹入口2的設置高度位置並無特別的限制,由於通過吹入口2,將粒狀有機物質對流動層3的下部區域朝斜下方向吹入,因而吹入口2的內徑D、從流動層3下端位置至吹入口2下端 位置的高度h、以及流動介質靜止高度L(未供應流動氣體呈靜止狀態時的流動介質高度L),較佳係滿足下述(1)式:3D≦h≦L/3...(1) The installation height position of the air inlet 2 is not particularly limited. Since the particulate organic material is blown into the lower region of the fluid layer 3 in the obliquely downward direction through the air inlet 2, the inner diameter D of the air inlet 2 and the fluid layer are 3 lower end position to the lower end of the blow inlet 2 The height h of the position and the stationary medium height L of the flowing medium (the height L of the flowing medium when the flowing gas is in a stationary state) preferably satisfy the following formula (1): 3D≦h≦L/3...(1) )
若h>L/3,則由於吹入口2的位置過高,因而難以將粒狀有機物質對流動層3下部區域吹入。另一方面,若3D>h,則由於吹入口2的位置過低,因而吹入氣體會到達流動層下端的氣體分散部,會有導致吹入氣體逆流於分解氣體流入口之虞。 When h>L/3, since the position of the blowing inlet 2 is too high, it is difficult to blow the particulate organic substance into the lower region of the fluidized bed 3. On the other hand, if 3D>h, since the position of the blowing inlet 2 is too low, the blowing gas reaches the gas dispersion portion at the lower end of the fluidized bed, and there is a possibility that the blowing gas flows back to the inlet of the decomposition gas.
對流動層3所供應流動氣體(氣化劑)的種類並無特別的限制,可使用公知流動氣體(氣化劑),例如日本專利特開2014-37524號所揭示混合氣體(含有:在由冶金爐產生含一氧化碳的排氣中,添加過剩水蒸氣而施行轉化反應,利用轉化反應生成的氫及碳酸氣體,與在轉化反應中未被消耗的水蒸氣之混合氣體)等。 The type of the flowing gas (gasifying agent) to be supplied to the fluidized bed 3 is not particularly limited, and a known flowing gas (gasifying agent) can be used. For example, the mixed gas disclosed in Japanese Patent Laid-Open No. 2014-37524 (including: The metallurgical furnace generates a carbon monoxide-containing exhaust gas, adds excess water vapor to carry out a conversion reaction, and uses hydrogen and carbonic acid gas generated by the conversion reaction, and a mixed gas of water vapor which is not consumed in the conversion reaction).
粒狀有機物質的搬送氣體(吹入用氣體)種類並無特別的限制,可使用例如含有N2、CO2等其中之1種以上的氣體。從促進在流動層3中的粒狀有機物質之熱分解反應的觀點,搬送氣體之一部分或全部較佳係包含在流動層3內會成為粒狀有機物質之氣化劑的氣體(會與有機物質反應而促進其分解的氣體)。此種會成為氣化劑的氣體係可舉CO2。所以,搬送氣體較佳係含CO2之氣體,特別係CO2濃度較高的氣體。例如高爐用熱風爐的燃燒排氣係含有CO2為25%左右,便適用作為搬送氣體。 The type of the carrier gas (injection gas) of the particulate organic material is not particularly limited, and for example, one or more gases including N 2 and CO 2 may be used. From the viewpoint of promoting the thermal decomposition reaction of the particulate organic substance in the fluidized bed 3, a part or all of the transport gas preferably contains a gas which becomes a gasifying agent of the particulate organic substance in the fluidized layer 3 (will be organic a gas that reacts with a substance to promote its decomposition). Such a gas system which becomes a gasifying agent can be CO 2 . Therefore, the carrier gas is preferably a gas containing CO 2 , particularly a gas having a high CO 2 concentration. For example, the combustion exhaust system of the hot-blast stove for a blast furnace contains CO 2 of about 25%, and is suitable as a carrier gas.
為確保有機物質的搬送性,搬送氣體較佳係將氣體溫度設在50℃以下,且不要含有氧。 In order to ensure the transportability of the organic substance, it is preferred to carry the gas at a temperature of 50 ° C or less and do not contain oxygen.
搬送氣體必需設為藉由該吹入在流動層3內能形成通稱流路(raceway)之空間的流速。若無法形成流路,則粒狀有機物質便無法 侵入於流動層內部,會有導致吹入管8內發生阻塞的可能性。由於生成流路的極限流速係依照吹入口2的內徑、流動介質的粒度、形狀、空隙率、流動狀態而受大幅影響,因而較佳係預先利用可內部觀測的模型實驗求取。 The transport gas must be set to a flow rate in which a space known as a raceway can be formed in the fluidized bed 3 by the blow. If the flow path cannot be formed, the granular organic matter cannot be Intrusion into the inside of the fluidized bed may cause clogging in the blowing pipe 8. Since the limit flow rate of the flow path is greatly affected by the inner diameter of the blow inlet 2, the particle size, the shape, the void ratio, and the flow state of the flow medium, it is preferably determined in advance using a model experiment that can be internally observed.
流動介質較佳係亦能發揮有機物質分解觸媒機能的金屬系粉粒體。此種粉粒體係可使用公知的Ni系改質觸媒或Ni系氫化觸媒等。從因含較多鐵份而使觸媒活性較高、因為屬於微細粒子而適用作為流動介質、以及能大量取得且廉價等理由,較佳係煉鐵廠的各項步驟所產生的粉塵類,即煉鐵廠產生粉塵。煉鐵廠產生粉塵的代表例係可舉轉爐粉塵,惟並不侷限於此。煉鐵廠產生粉塵之中,由於轉爐粉塵的鐵成分比率高、熱傳導率非常高,因而最適合作為具觸媒機能的流動介質。所謂轉爐粉塵係在使用轉爐施行的製鋼步驟中所產生的含鐵粉塵。製鋼步驟係可舉例如:脫磷步驟、脫碳步驟、不銹鋼精煉步驟等,惟並不侷限於該等。 The flowing medium is preferably a metal-based powder or granule which can exhibit the function of decomposing the organic substance. As such a powder system, a well-known Ni-based modified catalyst or a Ni-based hydrogenation catalyst can be used. It is preferable to use dust generated by various steps of an iron-making plant because it has a high activity of containing a large amount of iron, is suitable as a flow medium because it is a fine particle, and can be obtained in a large amount and inexpensive. That is, the ironworks produces dust. A representative example of the dust generated by the ironworks may be converter dust, but is not limited thereto. Among the dust generated by the ironworks, the converter dust is most suitable as a flow medium with catalytic function because of its high iron content ratio and high thermal conductivity. The so-called converter dust is the iron-containing dust generated in the steel making step performed by the converter. The steelmaking step may, for example, be a dephosphorization step, a decarburization step, a stainless steel refining step, etc., but is not limited thereto.
使用圖3所示流動層氣化試驗裝置,實施將廢塑膠粒依600℃施行氣化的氣化試驗。流動層3(流動層氣化爐)的管徑係66mm,流動介質係使用轉爐粉塵。流動介質靜止時的高度L係設為198mm。流動氣體(氣化劑)係依4L/min供應H2、N2、CO2、及H2O的混合氣體。粒狀廢塑膠係使用將利用環模成形機成形為約6mm×15mm的廢塑膠粒施行冷凍粉碎,利用開孔2.0mm的篩施行篩分後,再回收篩下物者。定方向最大徑(krummbein diameter)的平均徑係約1mm。 A gasification test for vaporizing waste plastic pellets at 600 ° C was carried out using the fluidized bed gasification test apparatus shown in Fig. 3 . The flow layer 3 (flow layer gasifier) has a pipe diameter of 66 mm, and the flow medium uses converter dust. The height L when the flowing medium is stationary is set to 198 mm. The flowing gas (gasifying agent) is a mixed gas of H 2 , N 2 , CO 2 , and H 2 O supplied at 4 L/min. The use of granular waste plastics will be formed into a ring shape of about 6 mm using a ring die forming machine. The waste plastic pellets of ×15 mm were subjected to freeze pulverization, and sieved by a sieve having a hole of 2.0 mm, and then the sieved objects were recovered. The average diameter of the krummbein diameter is about 1 mm.
本發明例中,裝入料斗10a中的廢塑膠粒利用台式給 料器(table feeder)11a施行切取(切取速度300g/h),再將依該定量切取的廢塑膠粒,利用包含CO2:25vol%、N2:75vol%的搬送氣體(利用氣體供應管14從氣體鋼瓶12、13供應的搬送氣體)進行氣送搬送,便從由在流動層3下端(分散板5)高度h:30mm位置設置的吹入口2(內徑D:10mm),依傾斜角θ:30°吹入流動層3內而裝入。 In the example of the present invention, the waste plastic pellets charged into the hopper 10a are cut by a table feeder 11a (cutting speed 300 g/h), and the waste plastic pellets cut according to the quantitative use are used to contain CO 2 : 25 vol. %, N 2 : 75 vol% of the transport gas (the transport gas supplied from the gas cylinders 12 and 13 by the gas supply pipe 14) is gas-transported, and is at a height h: 30 mm from the lower end (distribution plate 5) of the fluidized bed 3 The blown inlet 2 (inner diameter D: 10 mm) provided was blown into the fluidized bed 3 at an inclination angle θ: 30° to be loaded.
為了與從裝置上部供應廢塑膠的情況比較,亦在流動層3的上部設置料斗10b,利用台式給料器11b定量地切取廢塑膠粒,構成可從流動層3的上部供應之狀態。比較例中,裝入料斗10b中的廢塑膠粒利用台式給料器11b施行切取(切取速度300g/h),藉由使依該定量切取的廢塑膠粒掉落於流動層3內而裝入。 In order to supply the waste plastic from the upper portion of the apparatus, the hopper 10b is provided on the upper portion of the fluidized bed 3, and the waste plastic pellets are quantitatively cut by the table feeder 11b to be supplied from the upper portion of the fluidized bed 3. In the comparative example, the waste plastic pellets charged into the hopper 10b were cut out by a table feeder 11b (cutting speed: 300 g/h), and the waste plastic pellets cut out by the quantitative amount were dropped in the fluidized bed 3.
流動層3內的氣體係通過排出管7取出,利用氣體冷卻機15冷卻後(18係氣阱),利用質量流量計16連續地測定氣體流量,進一步利用氣相色層分析儀17測定氣體組成。 The gas system in the fluidized bed 3 is taken out through the discharge pipe 7, cooled by the gas cooler 15 (18-stage gas trap), and the gas flow rate is continuously measured by the mass flow meter 16, and the gas composition is further measured by the gas phase chromatography analyzer 17. .
針對本發明例與比較例,從氣體產生量與氣體組成,計算出氣體低發熱值、氣化率,將結果示於表1。另外,氣化率係利用下式求取,所謂「氣化原料」係廢塑膠粒。 With respect to the inventive examples and comparative examples, the gas low calorific value and the gasification rate were calculated from the gas generation amount and the gas composition, and the results are shown in Table 1. In addition, the gasification rate is obtained by the following formula, and the "gasification raw material" is a waste plastic pellet.
F=(G×C2)/(M×C1)×100 F=(G×C2)/(M×C1)×100
其中,F:氣化率(%) Among them, F: gasification rate (%)
M:氣化原料供應量(kg/h) M: supply of gasification raw materials (kg/h)
G:生成氣體量(kg/h) G: amount of generated gas (kg/h)
C1:氣化原料中的碳濃度(%) C1: carbon concentration in the gasification raw material (%)
C2:生成氣體中的碳濃度(%) C2: carbon concentration in the generated gas (%)
將廢塑膠粒吹入流動層下部區域的本發明例,可毫無問題地連續供應廢塑膠粒,但從流動層上部供應廢塑膠粒的比較 例,由於供應口附近的溫度上升、熔融的廢塑膠阻塞供應口,因而上部凸緣的廢塑膠供應口附近利用鼓風機施行空冷後,結果才能連續供應。 The present invention example in which waste plastic pellets are blown into the lower portion of the fluidized layer can continuously supply the waste plastic pellets without any problem, but the comparison of the supply of the waste plastic pellets from the upper portion of the fluidized layer For example, since the temperature near the supply port rises and the molten waste plastic blocks the supply port, the waste plastic supply port of the upper flange is air-cooled by a blower, and the result is continuously supplied.
比較例中,生成氣體的發熱量係3870kcal/Nm3,氣化率係41%,而本發明例中,生成氣體的發熱量、氣化率均有上升,呈現發熱量4950kcal/Nm3、氣化率68%。 In the comparative example, the calorific value of the generated gas was 3,870 kcal/Nm 3 and the gasification rate was 41%. In the example of the present invention, the calorific value and the gasification rate of the generated gas both increased, and the calorific value was 4,950 kcal/Nm 3 . The rate of conversion is 68%.
1‧‧‧熱分解爐 1‧‧‧ Thermal decomposition furnace
2‧‧‧吹入口 2‧‧‧Blowing the entrance
3‧‧‧流動層 3‧‧‧Mobile layer
4‧‧‧氣體供應管 4‧‧‧ gas supply pipe
5‧‧‧分散板 5‧‧‧Dispersion board
6‧‧‧風箱部 6‧‧‧Windbox Department
7‧‧‧排出管 7‧‧‧Draining tube
8‧‧‧吹入管 8‧‧‧Blow in tube
9‧‧‧供應管 9‧‧‧Supply tube
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