TW201621954A - Electromagnetic contactor and method for assembling the same - Google Patents

Electromagnetic contactor and method for assembling the same Download PDF

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TW201621954A
TW201621954A TW104128108A TW104128108A TW201621954A TW 201621954 A TW201621954 A TW 201621954A TW 104128108 A TW104128108 A TW 104128108A TW 104128108 A TW104128108 A TW 104128108A TW 201621954 A TW201621954 A TW 201621954A
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movable
coil
iron core
electromagnetic contactor
bracket
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TW104128108A
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Chinese (zh)
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TWI610326B (en
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山松祐馬
竹本智彦
百田泰久
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三菱電機股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/02Bases; Casings; Covers
    • H01H50/04Mounting complete relay or separate parts of relay on a base or inside a case

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Electromagnets (AREA)

Abstract

An electromagnetic contactor includes: a polarized electromagnet (2); a receivable carrier, on which a movable contactor can be mounted, being amounted on a first movable iron core plate (10a); a case, on which a fixed contactor can be amounted, covering the receivable carrier; and rear case accommodating the polarized electromagnet (2) and connecting to the case. An upper surface of a coil bobbin (9) is provided with a first engaging protrusion, and the case includes: a second engaging protrusion, which is opposite to and spaced from the first engaging protrusion with a clearance having a pre-determined distance while the receivable carrier is mounted to the first movable iron core plate (10a).

Description

電磁接觸器及電磁接觸器的組立方法 Electromagnetic contactor and electromagnetic contactor assembly method

本發明係關於具有由永久磁鐵及線圈(coil)所組合成的極化電磁鐵(polarized electromagnet)之電磁接觸器及其組立方法。 The present invention relates to an electromagnetic contactor having a polarized electromagnet composed of a permanent magnet and a coil, and an assembly method thereof.

專利文獻1中揭示的電磁接觸器,係具有:由永久磁鐵及線圈所組合成的極化電磁鐵、可安裝可動接觸子之可接托架(carrier)、與可動接觸子接觸/分離之固定接觸子、收容極化電磁鐵之背殼(rear case)、覆蓋可接托架且與背殼卡合之外殼(case)。極化電磁鐵係具有:捲繞導線而形成之線圈(coil)、供線圈捲繞之線圈架(coil bobbin)、在軸向貫通線圈架之可動鐵心、與可動鐵心相向設置之U字形的固定鐵心、與線圈相對向配置之磁極板、以及設置於固定鐵心之永久磁鐵。將裝設有可動接觸子之可接托架安裝至可動鐵心板,可動接觸子就會隨著可動鐵心的變位而做相同量的變位。 The electromagnetic contactor disclosed in Patent Document 1 has a polarized electromagnet in which a permanent magnet and a coil are combined, a carrier that can mount a movable contact, and a contact with a movable contact. A contact case, a rear case that houses the polarized electromagnet, and a case that covers the connectable bracket and is engaged with the back cover. The polarized electromagnet has a coil formed by winding a wire, a coil bobbin for winding a coil, a movable iron core that penetrates the bobbin in the axial direction, and a U-shaped fixing that faces the movable iron core. The iron core, the magnetic pole plate disposed opposite to the coil, and the permanent magnet disposed on the fixed iron core. The connectable bracket provided with the movable contact is mounted to the movable core plate, and the movable contact is displaced by the same amount as the movable iron core is displaced.

專利文獻1中揭示的電磁接觸器,在未使線圈激磁的狀態下,可動鐵心會因為永久磁鐵的磁力而吸 附於磁極板,所以維持著可動接觸子與固定接觸子分離之狀態。一旦使線圈激磁,就會在可動鐵心與固定鐵心之間產生抵銷永久磁鐵的磁場之磁場,所以可動鐵心板會往固定鐵心板側變位,而成為可動接觸子與固定接觸子相接觸之狀態。 In the electromagnetic contactor disclosed in Patent Document 1, the movable iron core is sucked by the magnetic force of the permanent magnet without exciting the coil. Attached to the magnetic pole plate, the state in which the movable contact is separated from the fixed contact is maintained. When the coil is excited, a magnetic field that cancels the magnetic field of the permanent magnet is generated between the movable iron core and the fixed iron core, so that the movable iron core plate is displaced toward the fixed core plate side, and the movable contact is in contact with the fixed contact. status.

[先前技術文獻] [Previous Technical Literature]

(專利文獻) (Patent Literature)

(專利文獻1)日本特開2010-62079號公報 (Patent Document 1) Japanese Patent Laid-Open Publication No. 2010-62079

從電磁接觸器的驅動部若夾入有異物就會導致動作不良、以及電磁接觸器的接點間若夾入有異物就會造成接點壽命縮短之觀點來看,電磁接觸器必須要防止異物侵入及殘留在製品內部。因此,電磁接觸器必須使用儘可能沒有開口部之框體,並且必須以儘量不會有異物殘留在框體內之步驟來進行組立。 When the foreign matter is caught in the drive unit of the electromagnetic contactor, the operation is poor, and if the foreign matter is caught between the contacts of the electromagnetic contactor, the contact life is shortened. The electromagnetic contactor must prevent foreign matter. Invade and remain inside the product. Therefore, the electromagnetic contactor must use a frame having no opening as much as possible, and must be assembled in such a manner that no foreign matter remains in the casing as much as possible.

然而,專利文獻1並未揭示:考慮到防止異物的侵入及殘留之電磁接觸器的組立步驟。 However, Patent Document 1 does not disclose an assembly step in consideration of an electromagnetic contactor that prevents intrusion of foreign matter and remains.

而且,專利文獻1揭示的電磁接觸器,在將設置有可動接觸子之可接托架插入外殼,且將極化電磁鐵安裝至外殼的狀態下,拿著外殼而將極化電磁鐵抬起,可接托架就會因極化電磁鐵的重量而下降。一旦可接托架因為極化電磁鐵的重量而下降,可動接觸子就會做大於等 於可動托架的變位量之變位而與固定接觸子接觸,所以可動接觸子會變形。 Further, in the electromagnetic contactor disclosed in Patent Document 1, the polarizable electromagnet is lifted by holding the outer casing while inserting the detachable bracket provided with the movable contact into the outer casing and mounting the polarized electromagnet to the outer casing. The connectable bracket will drop due to the weight of the polarized electromagnet. Once the connectable bracket is lowered due to the weight of the polarized electromagnet, the movable contact will be made larger than the equal Since the displacement amount of the movable bracket is displaced from the fixed contact, the movable contact is deformed.

為了防止可動接觸子之變形,必須同時拿著外殼及極化電磁鐵,但用兩手拿著外殼及極化電磁鐵,組立作業的作業效率就會降低。因此,必須要有:當拿起外殼,就可不使可動接觸子與固定接觸子相接觸地,將除了背殼以外的構造體全體都拿起來之外殼與極化電磁鐵的卡合構造。 In order to prevent deformation of the movable contact, it is necessary to hold the outer casing and the polarized electromagnet at the same time, but with the outer casing and the polarized electromagnet held by both hands, the work efficiency of the assembly work is lowered. Therefore, it is necessary to have a structure in which the outer casing of the entire structure except the back shell is brought into contact with the polarized electromagnet without bringing the movable contact into contact with the fixed contact.

本發明係有鑑於上述的問題而完成者,其目的在得到:具有當拿起外殼,就可不使可動接觸子與固定接觸子相接觸地,將除了背殼以外的構造體全體都拿起來之外殼與極化電磁鐵的卡合構造之電磁接觸器。 The present invention has been made in view of the above problems, and an object thereof is to provide a structure in which all of the structures other than the back shell can be picked up without bringing the movable contact member into contact with the fixed contact member when the outer casing is picked up. An electromagnetic contactor of a snap-fit structure of a housing and a polarized electromagnet.

為了解決上述的課題,達成本發明的目的,本發明係具備有:極化電磁鐵;可裝設可動接觸子,且安裝至極化電磁鐵的第一可動鐵心板之可接托架(carrier);可裝設固定接觸子,且覆蓋可接托架之外殼(case);以及收容極化電磁鐵,且連結至外殼之背殼(rear case),其中,該極化電磁鐵係具備有:將導線捲繞於線圈架(coil bobbin)而形成之線圈(coil);呈現端板部從側板部的兩端延伸之U字形狀,且以使一方的端板部與線圈的一端相對向,使另一方的端板部與線圈的另一端隔著間隔而相對向,且使側板部與線圈的外周部相對向方式將線圈配置在內部之一對U字形固定鐵心;配置在U字形固定鐵心 的側板部的內側之一對永久磁鐵;以及在插穿過線圈之鐵心棒的一端,設有位於U字形固定鐵心的一方的端板部的外側前述第一可動鐵心板,在鐵心棒的另一端,設有位於線圈的另一端與U字形固定鐵心的另一方的端板部之間之第二可動鐵心板之可動鐵心;該線圈架係在上表面具備有第一卡合用突起,該外殼係具備有在將可接托架安裝至第一可動鐵心板的狀態下,隔著預定距離的間隙(clearance)與第一卡合用突起相對向之第二卡合用突起。 In order to solve the above problems, an object of the present invention is to provide a polarizable electromagnet; a movable carrier that can be mounted with a movable contact and attached to a first movable core plate of a polarized electromagnet; a case in which a fixed contact is attached and covers the attachable bracket; and a rear case in which the polarized electromagnet is housed and coupled to the outer casing, wherein the polarized electromagnet is provided with: a coil formed by winding a wire around a coil bobbin; forming a U-shaped end plate portion extending from both ends of the side plate portion, and having one end plate portion facing one end of the coil, The other end plate portion and the other end of the coil are opposed to each other with the other end of the coil facing each other, and the side plate portion and the outer peripheral portion of the coil are opposed to each other, and the coil is disposed inside the U-shaped fixed iron core; and the U-shaped fixed iron core is disposed. One of the inner side of the side plate portion is opposite to the permanent magnet; and at one end of the iron core rod inserted through the coil, the first movable iron core plate is disposed outside the one end plate portion of the U-shaped fixed iron core, and the other of the iron core rod One end is provided with a movable iron core of a second movable core plate between the other end of the coil and the other end plate portion of the U-shaped fixed iron core; the bobbin is provided with a first engaging projection on the upper surface, and the outer casing is provided with a first engaging projection The second engagement projection that faces the first engagement projection with a clearance of a predetermined distance in a state in which the attachable bracket is attached to the first movable core plate is provided.

根據本發明之電磁接觸器,會產生當拿起外殼,就可不使可動接觸子與固定接觸子相接觸地,將除了背殼以外的構造體全體都拿起來之效果。 According to the electromagnetic contactor of the present invention, when the outer casing is picked up, the movable contactor can be brought into contact with the fixed contact member, and the entire structure other than the back shell can be taken up.

1‧‧‧電磁接觸器 1‧‧‧Electromagnetic contactor

2‧‧‧極化電磁鐵 2‧‧‧Polarized electromagnet

3‧‧‧外殼 3‧‧‧ Shell

3a‧‧‧下表面 3a‧‧‧lower surface

3b,3c‧‧‧第二卡合用突起 3b, 3c‧‧‧Second card joint protrusion

3d‧‧‧段差 3d‧‧‧ paragraph difference

4‧‧‧可接托架 4‧‧‧Connectable bracket

4a‧‧‧卡合部 4a‧‧‧Clock Department

5‧‧‧固定接觸子 5‧‧‧Fixed contact

6‧‧‧可動接觸子 6‧‧‧ movable contact

7‧‧‧背殼 7‧‧‧ Back shell

8‧‧‧線圈 8‧‧‧ coil

8a,8b‧‧‧端 8a, 8b‧‧‧

8c‧‧‧外周部 8c‧‧‧The outer part

9‧‧‧線圈架 9‧‧‧ coil holder

9a‧‧‧上表面 9a‧‧‧Upper surface

9b,9c‧‧‧第一卡合用突起 9b, 9c‧‧‧ first card joint protrusion

10‧‧‧可動鐵心 10‧‧‧ movable iron core

10a‧‧‧第一可動鐵心板 10a‧‧‧First movable core plate

10b‧‧‧第二可動鐵心板 10b‧‧‧Second movable core plate

10c‧‧‧缺口 10c‧‧‧ gap

10d‧‧‧鐵心棒 10d‧‧‧ iron heart stick

10d1,10d2‧‧‧端 10d1, 10d2‧‧‧

11‧‧‧固定鐵心板 11‧‧‧Fixed core plate

12‧‧‧U字形固定鐵心 12‧‧‧U-shaped fixed iron core

12a,12b‧‧‧端板部 12a, 12b‧‧‧ End Plate Department

12c‧‧‧側板部 12c‧‧‧Side plate department

13‧‧‧永久磁鐵 13‧‧‧ permanent magnet

第1圖係本發明的實施形態之電磁接觸器的斜視圖。 Fig. 1 is a perspective view showing an electromagnetic contactor according to an embodiment of the present invention.

第2圖係本發明的實施形態之電磁接觸器的斷面圖。 Fig. 2 is a cross-sectional view showing an electromagnetic contactor according to an embodiment of the present invention.

第3圖係實施形態之電磁接觸器的極化電磁鐵的斷面圖。 Fig. 3 is a cross-sectional view showing a polarized electromagnet of the electromagnetic contactor of the embodiment.

第4圖係實施形態之電磁接觸器的極化電磁鐵的斜視圖。 Fig. 4 is a perspective view showing a polarizing electromagnet of the electromagnetic contactor of the embodiment.

第5圖係實施形態之電磁接觸器的可接托架的斜視圖。 Fig. 5 is a perspective view showing the attachable bracket of the electromagnetic contactor of the embodiment.

第6圖係實施形態之電磁接觸器的外殼的斜視圖。 Fig. 6 is a perspective view showing the outer casing of the electromagnetic contactor of the embodiment.

第7圖係實施形態之電磁接觸器的外殼的斜視圖。 Fig. 7 is a perspective view showing the outer casing of the electromagnetic contactor of the embodiment.

第8圖係在使可接托架的卡合部穿過設於可動鐵心板的缺口之狀態下之實施形態之電磁接觸器除了背殼以外的部分的斷面圖。 Fig. 8 is a cross-sectional view showing a portion of the electromagnetic contactor of the embodiment in which the engaging portion of the attachable bracket is passed through the notch provided in the movable core plate except for the back shell.

第9圖係在使插入有可接托架之外殼在+z方向滑動(slide)後的狀態下之實施形態之電磁接觸器除了背殼以外的部分的斷面圖。 Fig. 9 is a cross-sectional view showing a portion of the electromagnetic contactor of the embodiment in a state in which the outer casing into which the detachable bracket is inserted is swept in the +z direction, except for the back shell.

第10圖係實施形態之電磁接觸器之組裝起來的狀態下之除了背殼以外的部分的斷面圖。 Fig. 10 is a cross-sectional view showing a portion other than the back shell in a state in which the electromagnetic contactor of the embodiment is assembled.

第11圖係實施形態之電磁接觸器的局部放大圖。 Fig. 11 is a partially enlarged view of the electromagnetic contactor of the embodiment.

第12圖係實施形態之電磁接觸器的局部放大圖。 Fig. 12 is a partially enlarged view of the electromagnetic contactor of the embodiment.

第13圖係實施形態之電磁接觸器的外殼內部的斷面圖。 Figure 13 is a cross-sectional view showing the inside of the outer casing of the electromagnetic contactor of the embodiment.

第14圖係實施形態之電磁接觸器之將外殼拿起的狀態下之除了背殼以外的部分的斷面圖。 Fig. 14 is a cross-sectional view showing a portion other than the back shell in a state where the outer casing of the electromagnetic contactor of the embodiment is picked up.

第15圖係實施形態之電磁接觸器的局部放大圖。 Fig. 15 is a partially enlarged view of the electromagnetic contactor of the embodiment.

第16圖係實施形態之電磁接觸器的局部放大圖。 Fig. 16 is a partially enlarged view of the electromagnetic contactor of the embodiment.

第17圖係實施形態之電磁接觸器的外殼內部的斷面圖。 Figure 17 is a cross-sectional view showing the inside of the outer casing of the electromagnetic contactor of the embodiment.

以下,根據圖式來詳細說明本發明的實施形態之電磁接觸器。惟本發明並不受此實施形態所限定。 Hereinafter, an electromagnetic contactor according to an embodiment of the present invention will be described in detail based on the drawings. However, the invention is not limited by the embodiment.

實施形態. Implementation form.

第1圖係本發明的實施形態之電磁接觸器的斜視圖。 第2圖係本發明的實施形態之電磁接觸器的斷面圖。在以下的說明中,圖中箭號x所示之方向為x方向,箭號y所示之方向為y方向,箭號z所示之方向為z方向。與箭號相同方向為+方向,與箭號相反方向為-方向。舉例來說,與箭號x相同方向為+x方向,與箭號x相反方向為-x方向。關於只顯示電磁接觸器1的構成要素的一部分之圖,係以箭號x、箭號y及箭號z來表示其在第1圖所示的組立狀態中是什麼朝向。 Fig. 1 is a perspective view showing an electromagnetic contactor according to an embodiment of the present invention. Fig. 2 is a cross-sectional view showing an electromagnetic contactor according to an embodiment of the present invention. In the following description, the direction indicated by the arrow x in the figure is the x direction, the direction indicated by the arrow y is the y direction, and the direction indicated by the arrow z is the z direction. The same direction as the arrow is the + direction, and the opposite direction to the arrow is the - direction. For example, the same direction as the arrow x is the +x direction, and the opposite direction to the arrow x is the -x direction. Regarding only a part of the components of the electromagnetic contactor 1, the arrow x, the arrow y, and the arrow z indicate what orientation is in the assembled state shown in Fig. 1.

電磁接觸器1係具有:由永久磁鐵與線圈所組成之極化電磁鐵2、可安裝可動接觸子6之可接托架4、與可動接觸子6接觸/分離之固定接觸子5、收容極化電磁鐵2之筒狀的背殼7。此外,電磁接觸器1還具有覆蓋可接托架4之外殼3。在外殼3中可裝設固定接觸子5。 The electromagnetic contactor 1 has a polarized electromagnet composed of a permanent magnet and a coil, a connectable bracket 4 to which the movable contact 6 can be attached, a fixed contact 5 that contacts/separates the movable contact 6, and a receiving pole. The cylindrical back shell 7 of the electromagnet 2 is used. Furthermore, the electromagnetic contactor 1 also has a housing 3 covering the dockable bracket 4. A fixed contact 5 can be mounted in the outer casing 3.

第3圖係實施形態之電磁接觸器的極化電磁鐵的斷面圖。極化電磁鐵2係具有:將導線捲繞於線圈架9而形成之線圈8;以及一對U字形固定鐵心12,此一對U字形固定鐵心12係將線圈8在其內部配置成:使一方的端板部12a與線圈8的一端8a相對向,使另一方的端板部12b與線圈8的另一端8b隔著間隔而相對向,使側板部12c與線圈8的外周部8c相對向。此外,極化電磁鐵2還具有:配置在U字形固定鐵心12的側板部12c的內側之一對永久磁鐵13;以及在插穿過線圈8之鐵心棒10d的一端10d1,設有要使之位於U字形固定鐵心12的一方的端板部12a的外側之第一可動鐵心板10a,在鐵心棒10d的另 一端10d2,設有要使之位於線圈8的另一端8b與U字形固定鐵心12的另一方的端板部12b之間之第二可動鐵心板10b之可動鐵心10。又,極化電磁鐵2係在永久磁鐵13的內側配置有以磁性材料形成之固定鐵心板11。第二可動鐵心板10b與U字形固定鐵心12的另一方的端板部12b之間的距離為L2。亦即,可動鐵心10具有距離L2之變位量。 Fig. 3 is a cross-sectional view showing a polarized electromagnet of the electromagnetic contactor of the embodiment. The polarized electromagnet 2 has a coil 8 formed by winding a wire around a bobbin 9 and a pair of U-shaped fixed iron cores 12, and the pair of U-shaped fixed iron cores 12 are configured such that the coil 8 is internally: One end plate portion 12a faces the one end 8a of the coil 8, and the other end plate portion 12b faces the other end 8b of the coil 8 with a space therebetween, and the side plate portion 12c faces the outer peripheral portion 8c of the coil 8. . Further, the polarized electromagnet 2 further has: one pair of permanent magnets 13 disposed on the inner side of the side plate portion 12c of the U-shaped fixed iron core 12; and one end 10d1 of the iron core rod 10d inserted through the coil 8 to be provided The first movable core plate 10a located outside the one end plate portion 12a of the U-shaped fixed iron core 12, and the other of the iron core bars 10d The one end 10d2 is provided with a movable iron core 10 of the second movable core plate 10b to be positioned between the other end 8b of the coil 8 and the other end plate portion 12b of the U-shaped fixed iron core 12. Further, the polarized electromagnet 2 is provided with a fixed core plate 11 made of a magnetic material inside the permanent magnet 13. The distance between the second movable core plate 10b and the other end plate portion 12b of the U-shaped fixed iron core 12 is L2. That is, the movable core 10 has a displacement amount of the distance L2.

U字形固定鐵心12係為從側板部12c的兩端延伸出端板部12a,12b之U字形狀。U字形固定鐵心12其與x方向垂直之斷面的形狀,亦即包含在y方向及z方向延伸的平面之斷面的形狀為U字形。 The U-shaped fixed iron core 12 has a U-shape extending from both ends of the side plate portion 12c to the end plate portions 12a and 12b. The shape of the cross section perpendicular to the x direction of the U-shaped fixed iron core 12, that is, the shape of the cross section including the plane extending in the y direction and the z direction is U-shaped.

第4圖係實施形態之電磁接觸器的極化電磁鐵的斜視圖。第5圖係實施形態之電磁接觸器的可接托架的斜視圖。第6及7圖係實施形態之電磁接觸器的外殼的斜視圖。如第4圖所示,第一可動鐵心板10a設有缺口10c,如第5圖所示,可接托架4具有卡合部4a,藉由使可接托架4的卡合部4a卡合於第一可動鐵心板10a的缺口10c,可將可接托架4安裝至第一可動鐵心板10a。如第4圖所示,極化電磁鐵2的線圈架9的上表面9a形成有第一卡合用突起9b,9c。如第6圖所示,外殼3的下表面3a形成有第二卡合用突起3b,3c。第二卡合用突起3c設有段差3d用來保持住第一卡合用突起9c。段差3d係用來在第二卡合用突起3c與第一卡合用突起9c卡合的狀態,防止第一卡合用突起9c與第二卡合用突起3c之卡合脫離。 Fig. 4 is a perspective view showing a polarizing electromagnet of the electromagnetic contactor of the embodiment. Fig. 5 is a perspective view showing the attachable bracket of the electromagnetic contactor of the embodiment. 6 and 7 are perspective views of the outer casing of the electromagnetic contactor of the embodiment. As shown in Fig. 4, the first movable core plate 10a is provided with a notch 10c. As shown in Fig. 5, the attachable bracket 4 has an engaging portion 4a by which the engaging portion 4a of the attachable bracket 4 is carded. The notch 10c of the first movable core plate 10a is attached to the first movable core plate 10a. As shown in Fig. 4, the upper surface 9a of the bobbin 9 of the polarized electromagnet 2 is formed with first engaging projections 9b, 9c. As shown in Fig. 6, the lower surface 3a of the outer casing 3 is formed with second engaging projections 3b, 3c. The second engaging projection 3c is provided with a step 3d for holding the first engaging projection 9c. The step 3d is for preventing the engagement between the first engagement projection 9c and the second engagement projection 3c in a state in which the second engagement projection 3c is engaged with the first engagement projection 9c.

在如第2圖所示之未使線圈8激磁的狀態 下,第二可動鐵心板10b會因為永久磁鐵13的磁力而吸附於固定鐵心板11,所以可動接觸子6與固定接觸子5會維持相分開距離L1之狀態。 The state in which the coil 8 is not excited as shown in Fig. 2 Then, the second movable core plate 10b is attracted to the fixed core plate 11 by the magnetic force of the permanent magnet 13, so that the movable contact 6 and the fixed contact 5 are maintained at a distance L1 apart.

使線圈8激磁後,抵銷永久磁鐵13所產生的磁場之磁場就會作用於可動鐵心10與U字形固定鐵心12之間,可動鐵心10會往U字形固定鐵心12側做距離L2之變位。如此一來,就成為可動接觸子6與固定接觸子5相接觸之狀態。因此,作為可動鐵心10的變位量之距離L2係比距離L1大而為L2>L1之關係。 After the coil 8 is excited, the magnetic field of the magnetic field generated by the permanent magnet 13 is applied between the movable iron core 10 and the U-shaped fixed iron core 12, and the movable iron core 10 is displaced toward the U-shaped fixed iron core 12 by the distance L2. . As a result, the movable contact 6 is in contact with the fixed contact 5 . Therefore, the distance L2 which is the displacement amount of the movable iron core 10 is larger than the distance L1 and has a relationship of L2>L1.

接著針對實施形態之電磁接觸器的組立步驟進行說明。第一步驟係將可動接觸子6裝設於可接托架4,而將可接托架4插入外殼3。第二步驟係將固定接觸子5裝設至外殼3,而藉由吹氣(air blow)進行除塵。第三步驟係將極化電磁鐵2裝接至可接托架4。第四步驟係將經第一、第二及第三步驟而組裝起來的構造體的極化電磁鐵2插入背殼7的筒內而使外殼3與背殼7合體。上述的組立步驟,係藉由以將極化電磁鐵2插入背殼7的筒內之步驟作為最終步驟,來實現極力使組立時產生的異物不殘留在背殼7內之構造。 Next, the assembly procedure of the electromagnetic contactor of the embodiment will be described. In the first step, the movable contact 6 is mounted on the splicable bracket 4, and the splicable bracket 4 is inserted into the outer casing 3. The second step is to attach the fixed contact 5 to the outer casing 3, and perform dust removal by air blow. The third step attaches the polarized electromagnet 2 to the dockable bracket 4. In the fourth step, the polarized electromagnet 2 of the structure assembled by the first, second and third steps is inserted into the barrel of the back shell 7 to fit the outer shell 3 and the back shell 7. In the above-described assembling step, the step of inserting the polarized electromagnet 2 into the cylinder of the back shell 7 is used as a final step, and the structure in which the foreign matter generated during the assembly does not remain in the back shell 7 is achieved.

亦即,在具有極化電磁鐵2之電磁接觸器1,藉由在將裝設有可動接觸子6之可接托架4插入外殼3後,裝設固定接觸子5,而在將極化電磁鐵2及可接托架4卡合至外殼3後進行除塵,最後使外殼3與背殼7合體,而可實現異物殘留很少之組立步驟。 That is, in the electromagnetic contactor 1 having the polarized electromagnet 2, by inserting the detachable bracket 4 provided with the movable contact 6 into the outer casing 3, the fixed contact 5 is mounted while being polarized The electromagnet 2 and the attachable bracket 4 are engaged with the outer casing 3 to perform dust removal, and finally the outer casing 3 and the back shell 7 are combined to realize a small number of assembly steps of foreign matter remaining.

在上述組立步驟中,雖然也可考慮在組立後藉由吹氣以進行除塵,但因為要防止異物從外部侵入故而不在背殼7設置開口部,所以無法在使外殼3與背殼7合體後進行除塵。 In the above-described assembly step, it is also conceivable to perform dust removal by blowing air after the assembly, but since the foreign matter is prevented from intruding from the outside, the opening portion is not provided in the back shell 7, so that the outer casing 3 and the back shell 7 cannot be combined. Dust removal.

接著,針對包含外殼3、可接托架4、固定接觸子5及可動接觸子6之構造體與極化電磁鐵2的組裝步驟進行說明。首先,將固定接觸子5裝設至可接托架4,然後將可接托架4插入外殼3。接著,以讓可接托架4的卡合部4a穿過設於第一可動鐵心板10a之缺口10c的方式,使插入有可接托架4之外殼3在-y方向移動。第8圖係在使可接托架的卡合部穿過設於可動鐵心板的缺口之狀態下之實施形態之電磁接觸器除了背殼以外的部分的斷面圖。 Next, an assembly procedure of the structure including the outer casing 3, the attachable bracket 4, the fixed contact 5, and the movable contact 6 and the polarizing electromagnet 2 will be described. First, the fixed contact 5 is attached to the detachable bracket 4, and then the detachable bracket 4 is inserted into the outer casing 3. Next, the outer casing 3 into which the attachable bracket 4 is inserted is moved in the -y direction so that the engaging portion 4a of the attachable bracket 4 passes through the notch 10c provided in the first movable core plate 10a. Fig. 8 is a cross-sectional view showing a portion of the electromagnetic contactor of the embodiment in which the engaging portion of the attachable bracket is passed through the notch provided in the movable core plate except for the back shell.

使卡合部4a穿過缺口10c後,使插入有可接托架4之外殼3在+z方向滑動,藉此使可接托架4與第一可動鐵心板10a卡合,而使可接托架4與極化電磁鐵2相連結。透過以上的組立步驟,將包含極化電磁鐵2、外殼3、可接托架4、固定接觸子5、可動接觸子6之構造體,亦即從電磁接觸器1拆除掉背殼7後的構造體組立起來。 After the engaging portion 4a is passed through the notch 10c, the outer casing 3 into which the detachable bracket 4 is inserted is slid in the +z direction, thereby engaging the detachable bracket 4 with the first movable core plate 10a, thereby making it possible to connect The bracket 4 is coupled to the polarized electromagnet 2. Through the above assembly steps, the structure including the polarized electromagnet 2, the outer casing 3, the connectable bracket 4, the fixed contact 5, and the movable contact 6 is removed, that is, after the back shell 7 is removed from the electromagnetic contactor 1. The structures are grouped together.

第9圖係在使插入有可接托架之外殼在+z方向滑動後的狀態下之實施形態之電磁接觸器除了背殼以外的部分的斷面圖。藉由使插入有可接托架4之外殼3在+z方向滑動,使第二卡合用突起3b的上表面3b1與第一卡合用突起9b的下表面9b1在y方向相對向,使第二卡合 用突起3c的上表面3c1與第一卡合用突起9c的下表面9c1在y方向相對向。 Fig. 9 is a cross-sectional view showing a portion of the electromagnetic contactor of the embodiment in a state in which the outer casing into which the detachable bracket is inserted is slid in the +z direction, except for the back shell. The upper surface 3b1 of the second engaging projection 3b and the lower surface 9b1 of the first engaging projection 9b are opposed to each other in the y direction by sliding the outer casing 3 into which the detachable bracket 4 is inserted in the +z direction, so that the second Clamp The upper surface 3c1 of the projection 3c faces the lower surface 9c1 of the first engagement projection 9c in the y direction.

第10圖係實施形態之電磁接觸器之組裝起來的狀態下之除了背殼以外的部分的斷面圖。第11及12圖係實施形態之電磁接觸器的局部放大圖。第11圖係放大顯示第10圖中的A部及其周圍,第12圖係放大顯示第10圖中的B部及其周圍。第13圖係實施形態之電磁接觸器的外殼內部的斷面圖。在使插入有可接托架4之外殼3在+z方向滑動後的狀態,由於第二卡合用突起3b與第一卡合用突起9b並未完全卡合,所以在將電磁接觸器1組裝起來的狀態,第二卡合用突起3b的上表面3b1與第一卡合用突起9b的下表面9b1之間、及第二卡合用突起3c的上表面3c1與第一卡合用突起9c的下表面9c1之間,係設有如第12圖所示之距離L3之間隙(clearance)。間隙之距離L3係比第2圖所示的距離L2小而為L3<L2之關係。另外,間隙之距離L3係比在未使線圈8激磁的狀態下之可動接觸子6與固定接觸子5之間的距離L1小而為L3<L1之關係。 Fig. 10 is a cross-sectional view showing a portion other than the back shell in a state in which the electromagnetic contactor of the embodiment is assembled. 11 and 12 are partial enlarged views of the electromagnetic contactor of the embodiment. Fig. 11 is an enlarged view showing a portion A and its surroundings in Fig. 10, and Fig. 12 is an enlarged view showing a portion B in Fig. 10 and its surroundings. Figure 13 is a cross-sectional view showing the inside of the outer casing of the electromagnetic contactor of the embodiment. In a state in which the outer casing 3 into which the detachable bracket 4 is inserted is slid in the +z direction, since the second engaging projection 3b and the first engaging projection 9b are not completely engaged, the electromagnetic contactor 1 is assembled. The state between the upper surface 3b1 of the second engagement projection 3b and the lower surface 9b1 of the first engagement projection 9b, and the upper surface 3c1 of the second engagement projection 3c and the lower surface 9c1 of the first engagement projection 9c In the meantime, there is a clearance of distance L3 as shown in Fig. 12. The gap distance L3 is smaller than the distance L2 shown in FIG. 2 and has a relationship of L3 < L2. Further, the gap distance L3 is smaller than the distance L1 between the movable contact 6 and the fixed contact 5 in a state where the coil 8 is not excited, and has a relationship of L3 < L1.

第14圖係實施形態之電磁接觸器之將外殼拿起的狀態下之除了背殼以外的部分的斷面圖。第15及16圖係實施形態之電磁接觸器的局部放大圖。第15圖係放大顯示第14圖中的C部及其周圍,第16圖係放大顯示第14圖中的D部及其周圍。第17圖係實施形態之電磁接觸器的外殼內部的斷面圖。 Fig. 14 is a cross-sectional view showing a portion other than the back shell in a state where the outer casing of the electromagnetic contactor of the embodiment is picked up. 15 and 16 are partial enlarged views of the electromagnetic contactor of the embodiment. Fig. 15 is an enlarged view showing a portion C and its surroundings in Fig. 14, and Fig. 16 is an enlarged view showing a portion D in Fig. 14 and its surroundings. Figure 17 is a cross-sectional view showing the inside of the outer casing of the electromagnetic contactor of the embodiment.

在可接托架4與第一可動鐵心板10a相卡合的狀態,在+y方向將外殼3拿起之情況,第一卡合用突起9b的下表面9b1會與第二卡合用突起3b的上表面3b1抵接,第一卡合用突起9c的下表面9c1會與第二卡合用突起3c的上表面3c1抵接,第二卡合用突起3b,3c會與第一卡合用突起9b,9c完全卡合。因此,在+y方向將外殼3拿起,具有線圈架9之極化電磁鐵2就會吊在外殼3下。 When the attachable bracket 4 is engaged with the first movable core plate 10a, the outer casing 3 is picked up in the +y direction, and the lower surface 9b1 of the first engaging projection 9b and the second engaging projection 3b are When the upper surface 3b1 abuts, the lower surface 9c1 of the first engaging projection 9c abuts against the upper surface 3c1 of the second engaging projection 3c, and the second engaging projections 3b, 3c are completely identical to the first engaging projections 9b, 9c. Engage. Therefore, the outer casing 3 is picked up in the +y direction, and the polarized electromagnet 2 having the bobbin 9 is hung under the outer casing 3.

上述說明的實施形態之電磁接觸器1,線圈架9的上表面9a的第一卡合用突起9b,9c、與設於外殼3的下表面3a之第二卡合用突起3b,3c,在並未於+y方向將外殼3拿起時係未完全卡合。形成為如此的構成,只要在使可接托架4卡合至第一可動鐵心板10a後使可接托架4往+z方向滑動就很容易將電磁接觸器1組立起來。而且,在組立或分解電磁接觸器1之際不需要使用工具,所以與利用螺絲鎖緊之情況或使鉤爪嵌合之情況相比較可刪減工時。 In the electromagnetic contactor 1 of the embodiment described above, the first engaging projections 9b and 9c of the upper surface 9a of the bobbin 9 and the second engaging projections 3b and 3c provided on the lower surface 3a of the outer casing 3 are not When the outer casing 3 is picked up in the +y direction, it is not completely engaged. With such a configuration, the electromagnetic contactor 1 can be easily assembled by sliding the attachable bracket 4 in the +z direction after the engageable bracket 4 is engaged with the first movable core plate 10a. Moreover, since the tool is not required when the electromagnetic contactor 1 is assembled or disassembled, the man-hour can be eliminated as compared with the case of locking with a screw or fitting the hook.

線圈架9的第一卡合用突起9b,9c,係只有在拿起外殼3而吊著極化電磁鐵2之情況會與外殼3的第二卡合用突起3b,3c抵接,在組立狀態,第一卡合用突起9b,9c與第二卡合用突起3b,3c並不會相干涉。 The first engaging projections 9b, 9c of the bobbin 9 are in contact with the second engaging projections 3b, 3c of the outer casing 3 only when the polarizing electromagnet 2 is lifted while picking up the outer casing 3, and in the assembled state, The first engaging projections 9b, 9c do not interfere with the second engaging projections 3b, 3c.

若在組立狀態第一卡合用突起9b,9c與第二卡合用突起3b,3c為相接觸著,就會有在使線圈8激磁而使得可動鐵心10移動之際之可動接觸子6的變位量與設計值不同而對製品性能造成影響之可能性。相對於此,實 施形態之電磁接觸器1因為在組立狀態下第一卡合用突起9b,9c與第二卡合用突起3b,3c並不相干涉,所以即使設有第一卡合用突起9b,9c及第二卡合用突起3b,3c,也可減低製品性能降低之可能性。 When the first engaging projections 9b, 9c and the second engaging projections 3b, 3c are in contact with each other in the assembled state, there is a displacement of the movable contact 6 when the coil 8 is excited to move the movable core 10. The possibility that the amount is different from the design value and affects the performance of the product. Relative to this, Since the first engagement projections 9b, 9c and the second engagement projections 3b, 3c do not interfere with each other in the assembled state, the first engagement projections 9b, 9c and the second card are provided. The combination of the projections 3b, 3c also reduces the possibility of deterioration in product performance.

藉由使間隙之距離L3比線圈未激磁狀態之可動接觸子6與固定接觸子5之間的距離L1短,可防止在組立作業時因為極化電磁鐵2的自重而使得可動接觸子6與固定接觸子5之間的距離的縮小量變為大於等於距離L1,導致可動接觸子6與固定接觸子5相接觸而破損之事情發生。因此,可防止組立作業時因為可動接觸子6變形而產生不良品,導致良率降低之事情發生。而且,由於組立時間縮短,所以可壓抑生產過程中之能量(energy)消耗。 By making the gap L3 shorter than the distance L1 between the movable contact 6 and the fixed contact 5 of the unexcited state of the coil, it is possible to prevent the movable contact 6 from being caused by the self-weight of the polarized electromagnet 2 during the assembly operation. The amount of reduction in the distance between the fixed contacts 5 becomes equal to or greater than the distance L1, causing the movable contact 6 to come into contact with the fixed contact 5 and breakage. Therefore, it is possible to prevent a defective product from being generated due to deformation of the movable contact 6 during the assembly work, resulting in a decrease in yield. Moreover, since the assembly time is shortened, the energy consumption in the production process can be suppressed.

藉由設置用來將第一卡合用突起9c保持於外殼3的第二卡合用突起3c,防止第一卡合用突起9c與第二卡合用突起3c之卡合脫離之段差3d,可在吊著極化電磁鐵2的狀態使外殼3傾斜的情況,防止第一可動鐵心板10a與可接托架4之卡合由於極化電磁鐵2的自重而脫離之事情發生。此處雖舉只在第二卡合用突起3c設置段差3d之構成為例,但只要在第二卡合用突起3b,3c之至少一方設置有用來保持住第一卡合用突起9b,9c之段差,就可防止第一可動鐵心板10a與可接托架4之卡合由於極化電磁鐵2的自重而脫離之事情發生。 By providing the second engagement projection 3c for holding the first engagement projection 9c to the outer casing 3, the step of disengaging the first engagement projection 9c from the second engagement projection 3c is prevented from being separated by 3d, and can be hung The state of the polarized electromagnet 2 causes the outer casing 3 to be inclined, and prevents the engagement between the first movable core plate 10a and the attachable bracket 4 from being separated by the self-weight of the polarized electromagnet 2. Here, the configuration in which the step 3d is provided only in the second engaging projection 3c is taken as an example. However, at least one of the second engaging projections 3b and 3c is provided with a step for holding the first engaging projections 9b and 9c. It is possible to prevent the engagement of the first movable core plate 10a and the attachable bracket 4 from being separated by the own weight of the polarized electromagnet 2.

如上述的說明,實施形態之電磁接觸器1因為係在直到極化電磁鐵2都組裝到上部的外殼3之後, 才將上部的外殼3組裝到背殼7,所以可實現極力地使組立時產生的異物不會殘留在背殼7內之組立方法。而且,因為電磁接觸器1可利用外殼3吊著極化電磁鐵2,所以很容易組立。再者,因為在第一卡合用突起9b,9c與第二卡合用突起3b,3c之間設有一定的間隙,所以即使拿起外殼3而吊著極化電磁鐵2,可動接觸子6與固定接觸子5也不會相接觸,而可防止可動接觸子6之變形及破損。 As described above, the electromagnetic contactor 1 of the embodiment is attached until the polarized electromagnet 2 is assembled to the upper casing 3, Since the upper outer casing 3 is assembled to the back shell 7, it is possible to achieve an assembly method in which the foreign matter generated during assembly is not left in the back shell 7. Moreover, since the electromagnetic contactor 1 can hang the polarizing electromagnet 2 by the outer casing 3, it is easy to assemble. Further, since a certain gap is provided between the first engaging projections 9b and 9c and the second engaging projections 3b and 3c, even if the outer casing 3 is picked up and the polarizing electromagnet 2 is hung, the movable contact 6 and the movable contact 6 are The fixed contact 5 does not come into contact with each other, and deformation and breakage of the movable contact 6 can be prevented.

以上的實施形態所揭示的構成係表示本發明的內容的一例,除此之外,還可與其他的公知的技術相組合、或在未脫離本發明的主旨之範圍內進行構成的一部分之變更、省略。 The configuration disclosed in the above embodiments is an example of the content of the present invention, and may be combined with other known techniques or a part of the configuration may be changed without departing from the spirit of the present invention. Omitted.

2‧‧‧極化電磁鐵 2‧‧‧Polarized electromagnet

8‧‧‧線圈 8‧‧‧ coil

8a,8b‧‧‧端 8a, 8b‧‧‧

8c‧‧‧外周部 8c‧‧‧The outer part

9‧‧‧線圈架 9‧‧‧ coil holder

10‧‧‧可動鐵心 10‧‧‧ movable iron core

10a‧‧‧第一可動鐵心板 10a‧‧‧First movable core plate

10b‧‧‧第二可動鐵心板 10b‧‧‧Second movable core plate

10d‧‧‧鐵心棒 10d‧‧‧ iron heart stick

10d1,10d2‧‧‧端 10d1, 10d2‧‧‧

11‧‧‧固定鐵心板 11‧‧‧Fixed core plate

12‧‧‧U字形固定鐵心 12‧‧‧U-shaped fixed iron core

12a,12b‧‧‧端板部 12a, 12b‧‧‧ End Plate Department

12c‧‧‧側板部 12c‧‧‧Side plate department

13‧‧‧永久磁鐵 13‧‧‧ permanent magnet

Claims (4)

一種電磁接觸器,具備有:極化電磁鐵,具備有:將導線捲繞於線圈架而形成之線圈;呈現端板部從側板部的兩端延伸之U字形狀,且以使一方的前述端板部與前述線圈的一端相對向,使另一方的前述端板部與前述線圈的另一端隔著間隔而相對向,且使側板部與前述線圈的外周部相對向之方式將前述線圈配置在內部之一對U字形固定鐵心;配置在前述U字形固定鐵心的側板部的內側之一對永久磁鐵;以及在插穿過前述線圈之鐵心棒的一端,設有位於前述U字形固定鐵心的一方的端板部的外側之第一可動鐵心板,在前述鐵心棒的另一端,設有位於前述線圈的另一端與前述U字形固定鐵心的另一方的端板部之間之第二可動鐵心板之可動鐵心;可接托架,係可裝設可動接觸子,且安裝至前述第一可動鐵心板;外殼,係可裝設固定接觸子,且覆蓋前述可接托架;以及背殼,係收容前述極化電磁鐵,且連結至前述外殼,其中,前述線圈架係在上表面具備有第一卡合用突起,前述外殼係具備有在將前述可接托架安裝於前述第一可動鐵心板的狀態下,隔著預先設定之距離的間隙與前述第一卡合用突起相對向之第二卡合用突起。 An electromagnetic contactor comprising: a polarized electromagnet; and a coil formed by winding a wire around a bobbin; and forming a U-shape extending from both ends of the side plate portion, and causing one of the foregoing The end plate portion faces the one end of the coil, and the other end plate portion faces the other end of the coil, and the side plate portion faces the outer peripheral portion of the coil so that the coil is disposed a pair of U-shaped fixed iron cores; one pair of permanent magnets disposed on an inner side of the side plate portion of the U-shaped fixed iron core; and one end of the iron core rod inserted through the coil, and the U-shaped fixed iron core a first movable core plate on the outer side of one end plate portion, and a second movable iron core located between the other end of the coil and the other end plate portion of the U-shaped fixed iron core at the other end of the iron core rod The movable iron core of the board; the connectable bracket is configured to be provided with a movable contact and is mounted to the first movable iron core board; the outer casing is capable of being provided with a fixed contact and covering the connectable bracket; And the back shell is configured to receive the polarized electromagnet and is coupled to the outer casing, wherein the bobbin includes a first engaging projection on an upper surface thereof, and the outer casing is provided to attach the attachable bracket to the front In the state of the first movable core plate, the second engagement projection is opposed to the first engagement projection via a gap of a predetermined distance. 如申請專利範圍第1項所述之電磁接觸器,其中,前述間隙係比在未使前述線圈激磁的狀態下之前述可動接觸子與前述固定接觸子之間的距離小。 The electromagnetic contactor according to claim 1, wherein the gap is smaller than a distance between the movable contact and the fixed contact in a state where the coil is not excited. 如申請專利範圍第1項所述之電磁接觸器,其中,前述第二卡合用突起係具有在與前述第一卡合用突起卡合的狀態下防止該第一卡合用突起與第二卡合用突起的卡合脫離之段差。 The electromagnetic contactor according to the first aspect of the invention, wherein the second engagement projection has the first engagement projection and the second engagement projection in a state of being engaged with the first engagement projection. The difference between the engagement and the disengagement. 一種電磁接觸器的組立方法,其係申請專利範圍第1至3項中任一項記載之電磁接觸器的組立方法,包含下述步驟:將前述可動接觸子裝設至前述可動托架;將裝設了前述可動接觸子之前述可動托架插入前述外殼;在插入有前述可接托架之外殼裝設前述固定接觸子;對裝設了前述固定接觸子之前述可接托架進行除塵;使前述可接托架與前述第一可動鐵心板卡合,而使前述可接托架與前述極化電磁鐵相連結;以及將前述極化電磁鐵插入前述背殼,而使前述背殼與前述外殼相連結。 A method of assembling an electromagnetic contactor according to any one of claims 1 to 3, comprising the steps of: attaching the movable contactor to the movable bracket; The movable bracket provided with the movable contact is inserted into the outer casing; the fixed contact is mounted on the outer casing into which the connectable bracket is inserted; and the connectable bracket provided with the fixed contact is dusted; Engaging the connectable bracket with the first movable core plate to connect the connectable bracket to the polarized electromagnet; and inserting the polarized electromagnet into the back shell to make the back shell and the back shell The aforementioned outer casings are coupled.
TW104128108A 2014-09-25 2015-08-27 Electromagnetic contactor and method for assembling the same TWI610326B (en)

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