TW201621418A - Display panel and manufacturing method thereof - Google Patents

Display panel and manufacturing method thereof Download PDF

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TW201621418A
TW201621418A TW103142414A TW103142414A TW201621418A TW 201621418 A TW201621418 A TW 201621418A TW 103142414 A TW103142414 A TW 103142414A TW 103142414 A TW103142414 A TW 103142414A TW 201621418 A TW201621418 A TW 201621418A
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electrode layer
electrode
layer
strip
display panel
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TW103142414A
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TWI518414B (en
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蔡正曄
藍伊奮
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友達光電股份有限公司
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Priority to CN201510069407.4A priority patent/CN104570519B/en
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1343Electrodes
    • G02F1/134309Electrodes characterised by their geometrical arrangement
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Geometry (AREA)
  • Liquid Crystal (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

A display panel including a first substrate, a second substrate and a blue phase liquid crystal layer is provided. The first substrate includes a first electrode layer. The second substrate is located a side of the first substrate and includes a second electrode layer, a dielectric structure and a third electrode layer. The third electrode layer is located between the first electrode layer and the second electrode layer, and the dielectric structure is located between the second electrode layer and the third electrode layer. The dielectric structure includes a base layer and a plurality of protrusion portions protruding from the base layer. The base layer is located between the protrusion portions and the second electrode layer. The protrusion portions are located between the third electrode layer and the base layer so that the horizontal plane of the third electrode layer is higher than the horizontal plane of the base layer. The blue phase liquid crystal layer is located between the third electrode layer and the first electrode layer and between the base layer and the first electrode layer. A manufacturing method of the display panel is also provided.

Description

顯示面板及其製造方法 Display panel and method of manufacturing same

本發明是有關於一種顯示面板及其製造方法。 The present invention relates to a display panel and a method of fabricating the same.

近年來,藍相液晶顯示面板因具有快速應答時間與光學等向性而受到學術界以及產業界的重視。藍相液晶層一般藉由橫向電場的驅動,以具有光閥的功能。因此,目前藍相液晶顯示面板主要採用共面轉換(In-Plane Switching)的電極設計。 In recent years, blue phase liquid crystal display panels have received attention from academic and industrial circles due to their fast response time and optical isotropic properties. The blue phase liquid crystal layer is generally driven by a transverse electric field to function as a light valve. Therefore, the current blue phase liquid crystal display panel mainly adopts an electrode design of In-Plane Switching.

圖1是習知的一種藍相液晶顯示面板的剖面示意圖。請參照圖1,在IPS的電極設計中,電力線EL的最密處A(即橫向電場最強處)位於相鄰兩電極ED之間。然而,在傳統的IPS的電極設計中,電極ED採用內埋於絕緣層IN的設計。這樣的設計導致電力線EL的最密處A被絕緣層IN佔據而無法用於驅動藍相液晶層DM,使得傳統的IPS的電極設計需藉由諸如提高驅動電壓的方式,以更有效率地驅動藍相液晶層DM。另外,由於藍相液晶分子的雙扭轉圓柱狀結構在實際情況下可能因其本身結構特性或其與其他元件的交互作用,而導致藍相液晶顯示面板存在暗態漏光的 問題。 1 is a schematic cross-sectional view of a conventional blue phase liquid crystal display panel. Referring to FIG. 1, in the electrode design of the IPS, the densest point A of the power line EL (ie, the strongest transverse electric field) is located between the adjacent two electrodes ED. However, in the conventional IPS electrode design, the electrode ED is designed to be buried in the insulating layer IN. Such a design causes the densest portion A of the power line EL to be occupied by the insulating layer IN and cannot be used to drive the blue phase liquid crystal layer DM, so that the electrode design of the conventional IPS needs to be driven more efficiently by, for example, increasing the driving voltage. Blue phase liquid crystal layer DM. In addition, due to the fact that the double-twisted cylindrical structure of the blue phase liquid crystal molecules may have dark state light leakage due to its structural characteristics or its interaction with other components. problem.

承上述,如何改善藍相液晶顯示面板的高驅動電壓及暗態漏光的問題,實為目前研發人員亟欲解決的問題。 In view of the above, how to improve the high driving voltage and dark state light leakage of the blue phase liquid crystal display panel is a problem that the research and development personnel are currently trying to solve.

本發明提供一種顯示面板,其可改善高驅動電壓及暗態漏光的問題。 The present invention provides a display panel which can improve the problems of high driving voltage and dark state light leakage.

本發明另提供一種用於製造上述顯示面板的製造方法。 The present invention further provides a manufacturing method for manufacturing the above display panel.

本發明的一種顯示面板,其包括第一基板、第二基板以及藍相液晶層。第一基板包括第一電極層。第二基板位於第一基板的一側且包括第二電極層、介電結構以及第三電極層。第三電極層位於第一電極層與第二電極層之間,且介電結構位於第二電極層與第三電極層之間。介電結構包括底層以及多個由底層凸出的凸出部。底層位於凸出部與第二電極層之間。凸出部位於第三電極層與底層之間,以使第三電極層的所在平面高於底層的所在平面。藍相液晶層位於第三電極層與第一電極層之間以及底層與第一電極層之間。 A display panel of the present invention includes a first substrate, a second substrate, and a blue phase liquid crystal layer. The first substrate includes a first electrode layer. The second substrate is located at one side of the first substrate and includes a second electrode layer, a dielectric structure, and a third electrode layer. The third electrode layer is located between the first electrode layer and the second electrode layer, and the dielectric structure is located between the second electrode layer and the third electrode layer. The dielectric structure includes a bottom layer and a plurality of protrusions that are protruded from the bottom layer. The bottom layer is located between the protrusion and the second electrode layer. The protrusion is located between the third electrode layer and the bottom layer such that the plane of the third electrode layer is higher than the plane of the bottom layer. The blue phase liquid crystal layer is located between the third electrode layer and the first electrode layer and between the bottom layer and the first electrode layer.

本發明的一種顯示面板的製造方法,其包括以下步驟。首先,提供第一基板以及位於第一基板的一側的第二基板。第一基板包括第一電極層。第二基板包括第二電極層、介電結構以及第三電極層。第三電極層位於第一電極層與第二電極層之間,且介電結構位於第二電極層與第三電極層之間。介電結構包括底層 以及多個由底層凸出的凸出部。底層位於凸出部與第二電極層之間。凸出部位於第三電極層與底層之間,以使第三電極層的所在平面高於底層的所在平面。其次,於第三電極層與第一電極層之間以及底層與第一電極層之間配置藍相液晶層。藍相液晶層包括藍相液晶與聚合單體。接著,提供第一電極層與第二電極層電位差,以於第一電極層與第二電極層之間產生垂直電場,且以光源照射藍相液晶層,使藍相液晶與聚合單體在垂直電場的存在下產生聚合反應。 A method of manufacturing a display panel of the present invention includes the following steps. First, a first substrate and a second substrate on one side of the first substrate are provided. The first substrate includes a first electrode layer. The second substrate includes a second electrode layer, a dielectric structure, and a third electrode layer. The third electrode layer is located between the first electrode layer and the second electrode layer, and the dielectric structure is located between the second electrode layer and the third electrode layer. Dielectric structure including bottom layer And a plurality of protrusions protruding from the bottom layer. The bottom layer is located between the protrusion and the second electrode layer. The protrusion is located between the third electrode layer and the bottom layer such that the plane of the third electrode layer is higher than the plane of the bottom layer. Next, a blue phase liquid crystal layer is disposed between the third electrode layer and the first electrode layer and between the bottom layer and the first electrode layer. The blue phase liquid crystal layer includes a blue phase liquid crystal and a polymerizable monomer. Next, a potential difference between the first electrode layer and the second electrode layer is provided to generate a vertical electric field between the first electrode layer and the second electrode layer, and the blue phase liquid crystal layer is irradiated with the light source, so that the blue phase liquid crystal and the polymerizable monomer are perpendicular A polymerization reaction occurs in the presence of an electric field.

基於上述,本發明的顯示面板藉由凸出部的設置墊高第三電極層,以更有效地利用電力線所佈及的區域,從而有助於改善高驅動電壓的問題。此外,本發明的顯示面板的製造方法藉由使藍相液晶與聚合單體在垂直電場的存在下產生聚合反應,以修正暗態漏光的問題。 Based on the above, the display panel of the present invention is configured to raise the third electrode layer by the protrusion portion to more effectively utilize the region covered by the power line, thereby contributing to the problem of improving the high driving voltage. Further, the method for producing a display panel of the present invention solves the problem of light leakage in a dark state by causing a polymerization reaction of a blue phase liquid crystal and a polymerizable monomer in the presence of a vertical electric field.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 The above described features and advantages of the invention will be apparent from the following description.

100、200‧‧‧顯示面板 100, 200‧‧‧ display panel

110‧‧‧第一基板 110‧‧‧First substrate

120‧‧‧第二基板 120‧‧‧second substrate

130、DM‧‧‧藍相液晶層 130, DM‧‧‧ blue phase liquid crystal layer

A‧‧‧最密處 A‧‧‧The most secret place

ARS‧‧‧主動元件陣列基板 ARS‧‧‧Active Component Array Substrate

B‧‧‧底層 B‧‧‧Bottom

CCE‧‧‧連接共用電極 CCE‧‧‧Connected common electrode

CE‧‧‧共用電極 CE‧‧‧Common electrode

CFS‧‧‧彩色濾光基板 CFS‧‧‧Color filter substrate

CPE‧‧‧連接畫素電極 CPE‧‧‧Connected pixel electrode

D1、D2‧‧‧距離 D1, D2‧‧‧ distance

DS‧‧‧介電結構 DS‧‧‧ dielectric structure

E‧‧‧垂直電場 E‧‧‧vertical electric field

E1、E1’‧‧‧第一電極層 E1, E1'‧‧‧ first electrode layer

E2、E2’‧‧‧第二電極層 E2, E2'‧‧‧ second electrode layer

E3‧‧‧第三電極層 E3‧‧‧ third electrode layer

ED‧‧‧電極 ED‧‧‧electrode

EL‧‧‧電力線 EL‧‧‧Power Line

IN‧‧‧絕緣層 IN‧‧‧Insulation

LC‧‧‧藍相液晶 LC‧‧‧Blue Phase LCD

LS‧‧‧光源 LS‧‧‧ light source

M‧‧‧聚合單體 M‧‧‧ Polymeric monomer

P‧‧‧凸出部 P‧‧‧protrusion

PE‧‧‧畫素電極 PE‧‧‧ pixel electrode

SCE‧‧‧條狀共用電極 SCE‧‧‧ strip common electrode

SPE‧‧‧條狀畫素電極 SPE‧‧‧ strip pixel electrode

SE1‧‧‧第一條狀電極 SE1‧‧‧first strip electrode

SE2‧‧‧第二條狀電極 SE2‧‧‧Second strip electrode

V、V’‧‧‧電位差 V, V’‧‧‧ potential difference

W1、W2、WP‧‧‧寬度 W1, W2, WP‧‧‧ width

X、Y‧‧‧方向 X, Y‧‧ direction

圖1是習知的一種藍相液晶顯示面板的剖面示意圖。 1 is a schematic cross-sectional view of a conventional blue phase liquid crystal display panel.

圖2A是依照本發明的第一實施例的一種顯示面板的剖面示意圖。 2A is a schematic cross-sectional view of a display panel in accordance with a first embodiment of the present invention.

圖2B及圖2C分別是圖2A的顯示面板在暗態及亮態時的示 意圖。 2B and 2C are diagrams showing the display panel of FIG. 2A in a dark state and a bright state, respectively. intention.

圖3A及圖3B是依照本發明的一實施例的一種顯示面板的製作流程的示意圖。 3A and 3B are schematic diagrams showing a manufacturing process of a display panel according to an embodiment of the invention.

圖4A及圖4B分別是鄰近條狀畫素電極與條狀共用電極的藍相液晶分子經垂直電場作用的前後的型態。 4A and 4B are front and rear versions of a blue phase liquid crystal molecule adjacent to a stripe pixel electrode and a strip-shaped common electrode, respectively, subjected to a vertical electric field.

圖5是第一電極層與第二電極層的電位差與穿透率的關係圖。 Fig. 5 is a graph showing the relationship between the potential difference and the transmittance of the first electrode layer and the second electrode layer.

圖6是依照本發明的第二實施例的一種顯示面板的剖面示意圖。 Figure 6 is a cross-sectional view showing a display panel in accordance with a second embodiment of the present invention.

圖2A是依照本發明的第一實施例的一種顯示面板的剖面示意圖。圖2B及圖2C分別是圖2A的顯示面板在暗態及亮態時的示意圖,其中圖2B及圖2C僅示意性的繪示出第二基板的第三電極層。請參照圖2A至圖2C,顯示面板100包括第一基板110、第二基板120以及藍相液晶層130。第二基板120位於第一基板110的一側,且藍相液晶層130位於第二基板120與第一基板110之間。 2A is a schematic cross-sectional view of a display panel in accordance with a first embodiment of the present invention. FIG. 2B and FIG. 2C are schematic diagrams of the display panel of FIG. 2A in a dark state and a bright state, respectively, wherein FIGS. 2B and 2C only schematically illustrate the third electrode layer of the second substrate. Referring to FIGS. 2A-2C , the display panel 100 includes a first substrate 110 , a second substrate 120 , and a blue phase liquid crystal layer 130 . The second substrate 120 is located on one side of the first substrate 110 , and the blue phase liquid crystal layer 130 is located between the second substrate 120 and the first substrate 110 .

第一基板110包括第一電極層E1。第二基板120包括第二電極層E2、介電結構DS以及第三電極層E3,其中第三電極層E3位於第一電極層E1與第二電極層E2之間。第一電極層E1、第二電極層E2以及第三電極層E3例如皆為透光電極層。具體地, 第一電極層E1、第二電極層E2以及第三電極層E3的材質可包括金屬氧化物,例如是銦錫氧化物、銦鋅氧化物、鋁錫氧化物、鋁鋅氧化物、銦鍺鋅氧化物、或其它合適的金屬氧化物、或者是上述至少二者之堆疊層。 The first substrate 110 includes a first electrode layer E1. The second substrate 120 includes a second electrode layer E2, a dielectric structure DS, and a third electrode layer E3, wherein the third electrode layer E3 is located between the first electrode layer E1 and the second electrode layer E2. The first electrode layer E1, the second electrode layer E2, and the third electrode layer E3 are, for example, light transmissive electrode layers. specifically, The material of the first electrode layer E1, the second electrode layer E2, and the third electrode layer E3 may include a metal oxide such as indium tin oxide, indium zinc oxide, aluminum tin oxide, aluminum zinc oxide, indium antimonide zinc. An oxide, or other suitable metal oxide, or a stacked layer of at least two of the foregoing.

介電結構DS位於第二電極層E2與第三電極層E3之間,且其材質可為透光無機材質或透光有機材質。介電結構DS包括底層B以及多個由底層B凸出的凸出部P。底層B位於凸出部P與第二電極層E2之間。凸出部P位於第三電極層E3與底層B之間,以使第三電極層E3的所在平面高於底層B的所在平面。具體地,如圖2A所示,凸出部P可視為用以墊高第三電極層E3的結構。在本實施例中,由垂直於第二基板120的方向X視之,第三電極層E3與凸出部P具有實質相同的輪廓,且第三電極層E3與凸出部P的邊緣彼此切齊,但不限於此。任何可用以墊高第三電極層E3的結構皆可作為本實施例的凸出部P。 The dielectric structure DS is located between the second electrode layer E2 and the third electrode layer E3, and the material thereof may be a light transmissive inorganic material or a light transmissive organic material. The dielectric structure DS includes a bottom layer B and a plurality of protrusions P protruding from the bottom layer B. The bottom layer B is located between the protrusion P and the second electrode layer E2. The protrusion P is located between the third electrode layer E3 and the bottom layer B such that the plane of the third electrode layer E3 is higher than the plane of the bottom layer B. Specifically, as shown in FIG. 2A, the projection P can be regarded as a structure for raising the third electrode layer E3. In the present embodiment, the third electrode layer E3 and the protrusion P have substantially the same contour, and the edges of the third electrode layer E3 and the protrusion P are cut away from each other by the direction X perpendicular to the second substrate 120. Qi, but not limited to this. Any structure that can be used to raise the third electrode layer E3 can be used as the projection P of the present embodiment.

第三電極層E3配置在凸出部P上,且第三電極層E3包括畫素電極PE以及共用電極CE,其中共用電極CE與畫素電極PE結構上分離,以維持獨立的電性。畫素電極PE以及共用電極CE例如分別為梳狀電極。具體地,畫素電極PE包括一連接畫素電極CPE以及多個條狀畫素電極SPE。共用電極CE包括一連接共用電極CCE以及多個條狀共用電極SCE。條狀畫素電極SPE連接於連接畫素電極CPE靠近連接共用電極CCE的一側,且條狀共用電極SCE連接於連接共用電極CCE靠近連接畫素電極CPE的 一側。並且,條狀共用電極SCE與條狀畫素電極SPE沿一方向Y交替配置。藉由提供畫素電極PE與共用電極CE一電位差V,可於條狀共用電極SCE與條狀畫素電極SPE之間產生橫向電場。 The third electrode layer E3 is disposed on the protrusion P, and the third electrode layer E3 includes a pixel electrode PE and a common electrode CE, wherein the common electrode CE and the pixel electrode PE are structurally separated to maintain independent electrical properties. The pixel electrode PE and the common electrode CE are, for example, comb electrodes, respectively. Specifically, the pixel electrode PE includes a connected pixel electrode CPE and a plurality of stripe pixel electrodes SPE. The common electrode CE includes a connection common electrode CCE and a plurality of strip common electrodes SCE. The stripe pixel electrode SPE is connected to the side of the connection pixel electrode CPE close to the connection common electrode CCE, and the strip common electrode SCE is connected to the connection common electrode CCE close to the connection pixel electrode CPE. One side. Further, the strip-shaped common electrode SCE and the strip-shaped pixel electrode SPE are alternately arranged in one direction Y. By providing a potential difference V between the pixel electrode PE and the common electrode CE, a transverse electric field can be generated between the strip-shaped common electrode SCE and the stripe-shaped electrode SPE.

藍相液晶層130位於第三電極層E3與第一電極層E1之間以及底層B與第一電極層E1之間。藍相液晶層130大體上是依據條狀共用電極SCE與條狀畫素電極SPE之間是否存在橫向電場而在光學等向性(optically isotropic)與光學異向性(optically anisotropic)之間轉換。 The blue phase liquid crystal layer 130 is located between the third electrode layer E3 and the first electrode layer E1 and between the bottom layer B and the first electrode layer E1. The blue phase liquid crystal layer 130 is substantially switched between optically isotropic and optically anisotropic depending on whether or not there is a transverse electric field between the strip-shaped common electrode SCE and the strip-shaped pixel electrode SPE.

具體地,藍相液晶層130在無電場的環境下具有光學等向性,且在有橫向電場的環境下具有光學異向性。也就是說,當畫素電極PE與共用電極CE之間沒有電位差時,光束通過藍相液晶層130後不會改變其原本的極化方向。因此,在第一基板110以及第二基板120的外表面上分別配置有極化方向相互垂直的偏光片的架構下,當畫素電極PE與共用電極CE之間沒有電位差時,通過藍相液晶層130的光束的極化方向會平行於配置於第二基板120上的偏光片的極化方向且垂直於配置於第一基板110上的偏光片的極化方向,從而通過藍相液晶層130的光束會被配置在第一基板110上的偏光片吸收,而使顯示面板100呈現暗態(如圖2B所示)。另一方面,當畫素電極PE與共用電極CE之間存在電位差V時,藍相液晶層130的藍相液晶分子因橫向電場的作用而產生折射率的改變,從而藍相液晶層130會偏轉通過第二基板120的光束的極化方向,使通過藍相液晶層130的光束能夠穿透配 置在第一基板110上的偏光片,而使顯示面板100呈現亮態(如圖2C所示)。 Specifically, the blue phase liquid crystal layer 130 has optical isotropic properties in an electric field-free environment and optical anisotropy in an environment having a lateral electric field. That is to say, when there is no potential difference between the pixel electrode PE and the common electrode CE, the light beam does not change its original polarization direction after passing through the blue phase liquid crystal layer 130. Therefore, under the structure in which the polarizing plates whose polarization directions are perpendicular to each other are disposed on the outer surfaces of the first substrate 110 and the second substrate 120, when there is no potential difference between the pixel electrode PE and the common electrode CE, the blue phase liquid crystal is passed. The polarization direction of the light beam of the layer 130 is parallel to the polarization direction of the polarizer disposed on the second substrate 120 and perpendicular to the polarization direction of the polarizer disposed on the first substrate 110, thereby passing through the blue phase liquid crystal layer 130. The light beam is absorbed by the polarizer disposed on the first substrate 110, and the display panel 100 is rendered dark (as shown in FIG. 2B). On the other hand, when there is a potential difference V between the pixel electrode PE and the common electrode CE, the blue phase liquid crystal molecules of the blue phase liquid crystal layer 130 undergo a change in refractive index due to the action of the transverse electric field, so that the blue phase liquid crystal layer 130 is deflected. The light beam passing through the blue phase liquid crystal layer 130 can be penetrated by the polarization direction of the light beam of the second substrate 120 The polarizer disposed on the first substrate 110 causes the display panel 100 to assume a bright state (as shown in FIG. 2C).

承上述,橫向電場會影響顯示面板100的穿透率,因此,透過改變畫素電極PE與共用電極CE之間的電位差V,即可改變顯示面板100所顯示的畫面的灰階。 In view of the above, the lateral electric field affects the transmittance of the display panel 100. Therefore, by changing the potential difference V between the pixel electrode PE and the common electrode CE, the gray scale of the screen displayed by the display panel 100 can be changed.

在本實施例中,第一基板110可進一步包括彩色濾光基板CFS,以使顯示面板100實現全彩化。第一電極層E1配置在彩色濾光基板CFS上,且第一電極層E1位於彩色濾光基板CFS面向第二基板120的一側。彩色濾光基板CFS可包括多個不同顏色的濾光片,且這些濾光片呈陣列排列。另外,第二基板120可進一步包括主動元件陣列基板ARS,以使顯示面板100顯示不同的影像畫面。第二電極層E2、介電結構DS以及第三電極層E3依序配置在主動元件陣列基板ARS上,且第二電極層E2、介電結構DS以及第三電極層E3位於主動元件陣列基板ARS面向第一基板110的一側。主動元件陣列基板ARS可包括未繪示的多條掃描線、多條資料線、多個主動元件、一黑矩陣以及其他所屬技術領域中具有通常知識者所熟知的元件。 In this embodiment, the first substrate 110 may further include a color filter substrate CFS to enable the display panel 100 to achieve full color. The first electrode layer E1 is disposed on the color filter substrate CFS, and the first electrode layer E1 is located on a side of the color filter substrate CFS facing the second substrate 120. The color filter substrate CFS may include a plurality of filters of different colors, and the filters are arranged in an array. In addition, the second substrate 120 may further include an active device array substrate ARS to cause the display panel 100 to display different image frames. The second electrode layer E2, the dielectric structure DS, and the third electrode layer E3 are sequentially disposed on the active device array substrate ARS, and the second electrode layer E2, the dielectric structure DS, and the third electrode layer E3 are located on the active device array substrate ARS. Facing one side of the first substrate 110. The active device array substrate ARS may include a plurality of scan lines, a plurality of data lines, a plurality of active elements, a black matrix, and other elements well known to those of ordinary skill in the art.

請再參照圖1及圖2A,在現有技術中,電極ED採用內埋於絕緣層IN的設計,也就是說,電極ED的頂面與絕緣層IN的頂面大體上為共平面。在這樣的設計下,電力線EL的最密處A因被絕緣層IN佔據而無法配置藍相液晶層DM。也就是說,電力線EL的最密處A的橫向電場無法用於驅動藍相液晶層DM。在橫 向電場無法被有效利用的情況下,傳統的IPS的電極設計需藉由諸如提高驅動電壓的方式,以更有效率地驅動藍相液晶層DM。相較之下,如圖2A所示,顯示面板100透過凸出部P墊高第三電極層E3的設計,有助於使藍相液晶層130分布於電力線EL影響所及的區域(包括第三電極層E3的所在平面的上方、條狀共用電極SCE與條狀畫素電極SPE之間以及相鄰兩凸出部P之間)。如此,條狀共用電極SCE與條狀畫素電極SPE之間的橫向電場能夠被更有效地利用,從而有助於降低顯示面板100所需的驅動電壓,並改善傳統藍相液晶顯示面板的高驅動電壓的問題。在本實施例中,第三電極層E3(包括畫素電極PE與共用電極CE)與底層B之間的距離D1大於0且小於或等於6μm,且較佳為4μm。此外,相鄰兩凸出部P之間的距離D2大於0且小於或等於15μm,且較佳為10μm。 Referring to FIG. 1 and FIG. 2A again, in the prior art, the electrode ED is designed to be buried in the insulating layer IN, that is, the top surface of the electrode ED and the top surface of the insulating layer IN are substantially coplanar. Under such a design, the densest portion A of the power line EL is occupied by the insulating layer IN, and the blue phase liquid crystal layer DM cannot be disposed. That is, the transverse electric field at the densest point A of the power line EL cannot be used to drive the blue phase liquid crystal layer DM. In the horizontal In the case where the electric field cannot be effectively utilized, the electrode design of the conventional IPS needs to drive the blue phase liquid crystal layer DM more efficiently by, for example, increasing the driving voltage. In contrast, as shown in FIG. 2A, the design of the display panel 100 through the protrusion P to raise the third electrode layer E3 helps to distribute the blue phase liquid crystal layer 130 in the region affected by the power line EL (including the The plane of the three-electrode layer E3 is located above, between the strip-shaped common electrode SCE and the stripe-shaped electrode SPE, and between the adjacent two protrusions P). Thus, the lateral electric field between the strip-shaped common electrode SCE and the stripe-shaped electrode SPE can be more effectively utilized, thereby contributing to lowering the driving voltage required for the display panel 100 and improving the highness of the conventional blue-phase liquid crystal display panel. The problem of driving voltage. In the present embodiment, the distance D1 between the third electrode layer E3 (including the pixel electrode PE and the common electrode CE) and the underlayer B is greater than 0 and less than or equal to 6 μm, and preferably 4 μm. Further, the distance D2 between the adjacent two projections P is greater than 0 and less than or equal to 15 μm, and preferably 10 μm.

圖3A及圖3B是依照本發明的一實施例的一種顯示面板的製作流程的示意圖,其中圖3A及圖3B僅示意性的繪示出第二基板的第二電極層。圖4A及圖4B分別是鄰近條狀畫素電極與條狀共用電極的藍相液晶分子經垂直電場作用的前後的型態。請參照圖3A,首先,提供上述的第一基板110以及第二基板120。其次,於第一基板110與第二基板120之間(即圖2A的第三電極層E3與第一電極層E1之間以及底層B與第一電極層E1之間)配置藍相液晶層130。藍相液晶層130包括藍相液晶LC與聚合單體M。請參照圖3B,提供第一電極層E1與第二電極層E2一電位差V’, 以於第一電極層E1與第二電極層E2之間產生垂直電場E,且以光源LS照射藍相液晶層130,使藍相液晶LC與聚合單體M在垂直電場E的存在下產生聚合反應。上述的光源LS包括紫外光、可見光、紅外光或其組合。此外,垂直電場E較佳是形成於藍相液晶LC處於攝氏-10度至60度的溫度範圍內。 3A and FIG. 3B are schematic diagrams showing a manufacturing process of a display panel according to an embodiment of the present invention, wherein FIGS. 3A and 3B schematically only illustrate a second electrode layer of the second substrate. 4A and 4B are front and rear versions of a blue phase liquid crystal molecule adjacent to a stripe pixel electrode and a strip-shaped common electrode, respectively, subjected to a vertical electric field. Referring to FIG. 3A, first, the first substrate 110 and the second substrate 120 described above are provided. Next, the blue phase liquid crystal layer 130 is disposed between the first substrate 110 and the second substrate 120 (ie, between the third electrode layer E3 and the first electrode layer E1 of FIG. 2A and between the bottom layer B and the first electrode layer E1). . The blue phase liquid crystal layer 130 includes a blue phase liquid crystal LC and a polymerizable monomer M. Referring to FIG. 3B, a potential difference V' between the first electrode layer E1 and the second electrode layer E2 is provided. A vertical electric field E is generated between the first electrode layer E1 and the second electrode layer E2, and the blue phase liquid crystal layer 130 is irradiated with the light source LS to cause the blue phase liquid crystal LC and the polymerizable monomer M to be polymerized in the presence of the vertical electric field E. reaction. The light source LS described above includes ultraviolet light, visible light, infrared light, or a combination thereof. Further, the vertical electric field E is preferably formed in a temperature range in which the blue phase liquid crystal LC is in the range of -10 to 60 degrees Celsius.

藉由使藍相液晶LC與聚合單體M在垂直電場E的存在下產生聚合反應,有助於使聚合後的藍相液晶層130具有較佳的光學等向性,從而能夠有效地減少藍相液晶層130因其結構特性而產生的暗態漏光現象。此外,藉由使藍相液晶LC與聚合單體M在垂直電場E的存在下產生聚合反應,還有助於改善凸出部的邊緣處的暗態漏光的問題。 By causing the blue phase liquid crystal LC and the polymerizable monomer M to be polymerized in the presence of the vertical electric field E, the blue phase liquid crystal layer 130 after polymerization is helped to have better optical isotropic properties, thereby effectively reducing the blue color. The dark state light leakage phenomenon of the liquid crystal layer 130 due to its structural characteristics. Further, by causing the blue phase liquid crystal LC and the polymerizable monomer M to generate a polymerization reaction in the presence of the vertical electric field E, it is also helpful to improve the problem of dark state light leakage at the edge of the convex portion.

請參照圖4A,鄰近凸出部P邊緣設置的藍相液晶LC與凸出部P之間容易因交互作用而造成液晶扭轉,導致鄰近凸出部P邊緣設置的藍相液晶LC在沒有電場的情況下亦具有光學異向性。如圖所示,這些具有光學異向性的藍相液晶LC的長軸大體上平行於凸出部P的延伸方向,因此背光模組(未繪示)的光束可能被這些藍相液晶LC偏折上來,導致顯示面板在凸出部P的邊緣處存在暗態漏光的問題。 Referring to FIG. 4A, the blue phase liquid crystal LC disposed adjacent to the edge of the protruding portion P and the protruding portion P are easily twisted by the interaction, so that the blue phase liquid crystal LC disposed adjacent to the edge of the protruding portion P has no electric field. In the case of optical anisotropy. As shown, the long axes of the optically anisotropic blue phase liquid crystals LC are substantially parallel to the extending direction of the protrusions P, so that the light beams of the backlight module (not shown) may be biased by the blue phase liquid crystals. Folding up causes the display panel to have a problem of dark light leakage at the edge of the projection P.

本實施例藉由使藍相液晶LC與聚合單體M在垂直電場E的存在下產生聚合反應,可扭轉鄰近凸出部P邊緣設置的藍相液晶LC,使其在沒有電場的情況下具有趨近於光學等向性的特性(如圖4B所示),從而改善上述凸出部P的邊緣處存在暗態漏光的問 題。 In this embodiment, by causing the blue phase liquid crystal LC and the polymerizable monomer M to be polymerized in the presence of the vertical electric field E, the blue phase liquid crystal LC disposed adjacent to the edge of the convex portion P can be twisted so that it has no electric field. Approaching the characteristics of optical isotropic (as shown in FIG. 4B), thereby improving the presence of dark state light leakage at the edge of the above-mentioned projection P question.

鄰近凸出部P邊緣設置的藍相液晶LC的扭轉程度會與電位差V’的大小相關,而決定電位差V’的大小的方法可以包括在以光源LS照射藍相液晶層130之前,藉由調變電位差V’的大小得出顯示面板對應的穿透率,再根據穿透率的高低決定電位差V’的大小。穿透率越低,則代表鄰近凸出部P邊緣設置的藍相液晶LC的光學等向性越趨理想,且改善暗態漏光的效果越好。圖5是第一電極層與第二電極層的電位差與穿透率的關係圖。由圖5可知,當電位差V’大於0且小於或等於5伏特時,可改善暗態漏光的問題。並且,當電位差V’介於2伏特至3伏特時,改善暗態漏光的效果最為顯著。以下以表一比較聚合反應時有/無施加電位差對於暗態漏光的影響,其中比較例為聚合反應時未施加電位差的樣品,而實驗例為聚合反應時施加有2.5伏特的電位差的樣品。由下表可知,聚合反應時施加電位差可有效地改善暗態漏光,並且提升對比度。 The degree of twist of the blue phase liquid crystal LC disposed adjacent to the edge of the projection P may be related to the magnitude of the potential difference V', and the method of determining the magnitude of the potential difference V' may include adjusting the blue phase liquid crystal layer 130 by the light source LS. The magnitude of the variable potential difference V' is obtained by the corresponding transmittance of the display panel, and then the magnitude of the potential difference V' is determined according to the level of the transmittance. The lower the transmittance, the more ideal the optical isotropic nature of the blue phase liquid crystal LC disposed adjacent to the edge of the protrusion P, and the better the effect of improving the dark state light leakage. Fig. 5 is a graph showing the relationship between the potential difference and the transmittance of the first electrode layer and the second electrode layer. As can be seen from Fig. 5, when the potential difference V' is larger than 0 and less than or equal to 5 volts, the problem of dark state light leakage can be improved. Further, when the potential difference V' is between 2 volts and 3 volts, the effect of improving the dark state light leakage is most remarkable. The effect of the presence/absence of the potential difference on the dark state light leakage during the polymerization reaction is compared with Table 1 below, wherein the comparative example is a sample in which no potential difference is applied during the polymerization reaction, and the experimental example is a sample in which a potential difference of 2.5 volts is applied during the polymerization reaction. It can be seen from the following table that the application of the potential difference during the polymerization can effectively improve the dark state light leakage and improve the contrast.

圖6是依照本發明的第二實施例的一種顯示面板的剖面示意圖。請參照圖6,顯示面板200大致相同於顯示面板100,且相同的元件以相同的標號表示,於此不再贅述其相對配置關係。 顯示面板200與顯示面板100的主要差異在於,顯示面板100的第一電極層E1以及第二電極層E2分別為一整面的連續狀導電薄膜,而顯示面板200的第一電極層E1’包括多個第一條狀電極SE1,且第二電極層E2’包括多個第二條狀電極SE2,其中各第一條狀電極SE1與其中一第二條狀電極SE2重疊,且各第一條狀電極SE1與所重疊的第二條狀電極SE2更重疊於其中一凸出部P。 Figure 6 is a cross-sectional view showing a display panel in accordance with a second embodiment of the present invention. Referring to FIG. 6 , the display panel 200 is substantially the same as the display panel 100 , and the same components are denoted by the same reference numerals, and the relative arrangement relationship is not described herein. The main difference between the display panel 200 and the display panel 100 is that the first electrode layer E1 and the second electrode layer E2 of the display panel 100 are respectively a continuous conductive film of the entire surface, and the first electrode layer E1 ′ of the display panel 200 includes a plurality of first strip electrodes SE1, and the second electrode layer E2' includes a plurality of second strip electrodes SE2, wherein each first strip electrode SE1 overlaps with one of the second strip electrodes SE2, and each first strip The electrode SE1 and the overlapped second strip electrode SE2 overlap with one of the protrusions P.

在本實施例中,各第一條狀電極SE1的寬度W1與所重疊的第二條狀電極SE2的寬度W2分別大於所重疊的凸出部P的寬度WP。在這樣的設計下,第一電極層E1’與第二電極層E2’的設置亦可提供圖3B的垂直電場E,使藍相液晶LC與聚合單體M在垂直電場E的存在下產生聚合反應,從而改善上述凸出部的邊緣處存在暗態漏光的問題。另外,本實施例透過凸出部P的設置亦有助於改善傳統藍相液晶顯示面板的高驅動電壓的問題,詳細的內容可參照上述相關的段落,於此不再贅述。 In the present embodiment, the width W1 of each of the first strip electrodes SE1 and the width W2 of the overlapped second strip electrodes SE2 are respectively larger than the width WP of the overlapped protrusions P1. Under such a design, the arrangement of the first electrode layer E1' and the second electrode layer E2' can also provide the vertical electric field E of FIG. 3B, so that the blue phase liquid crystal LC and the polymerized monomer M are polymerized in the presence of the vertical electric field E. The reaction improves the problem of dark light leakage at the edges of the above-mentioned projections. In addition, the arrangement of the protruding portion P of the present embodiment also contributes to the problem of improving the high driving voltage of the conventional blue phase liquid crystal display panel. For details, refer to the related paragraphs above, and details are not described herein again.

綜上所述,本發明的顯示面板藉由墊高第三電極層,以使藍相液晶層分布於電力線影響所及的區域,藉此提升橫向電場的利用率,而有助於改善傳統藍相液晶顯示面板的高驅動電壓的問題。此外,本發明的顯示面板的製造方法藉由使藍相液晶與聚合單體在垂直電場的存在下產生聚合反應,以修正藍相液晶與凸出部之間因交互作用而造成的暗態漏光的問題。 In summary, the display panel of the present invention helps to improve the traditional blue by raising the third electrode layer so that the blue phase liquid crystal layer is distributed in the area affected by the power line, thereby improving the utilization of the lateral electric field. The problem of high driving voltage of the liquid crystal display panel. In addition, the method for fabricating the display panel of the present invention corrects the dark state light leakage caused by the interaction between the blue phase liquid crystal and the convex portion by causing the blue phase liquid crystal and the polymerized monomer to be polymerized in the presence of a vertical electric field. The problem.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的 精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art without departing from the invention. In the spirit and scope, the scope of protection of the present invention is subject to the definition of the appended patent application.

100‧‧‧顯示面板 100‧‧‧ display panel

110‧‧‧第一基板 110‧‧‧First substrate

120‧‧‧第二基板 120‧‧‧second substrate

130‧‧‧藍相液晶層 130‧‧‧Blue phase liquid crystal layer

ARS‧‧‧主動元件陣列基板 ARS‧‧‧Active Component Array Substrate

B‧‧‧底層 B‧‧‧Bottom

CE‧‧‧共用電極 CE‧‧‧Common electrode

CFS‧‧‧彩色濾光基板 CFS‧‧‧Color filter substrate

D1、D2‧‧‧距離 D1, D2‧‧‧ distance

DS‧‧‧介電結構 DS‧‧‧ dielectric structure

E1‧‧‧第一電極層 E1‧‧‧first electrode layer

E2‧‧‧第二電極層 E2‧‧‧Second electrode layer

E3‧‧‧第三電極層 E3‧‧‧ third electrode layer

EL‧‧‧電力線 EL‧‧‧Power Line

P‧‧‧凸出部 P‧‧‧protrusion

PE‧‧‧畫素電極 PE‧‧‧ pixel electrode

SCE‧‧‧條狀共用電極 SCE‧‧‧ strip common electrode

SPE‧‧‧條狀畫素電極 SPE‧‧‧ strip pixel electrode

X、Y‧‧‧方向 X, Y‧‧ direction

Claims (10)

一種顯示面板,包括:一第一基板,包括一第一電極層;一第二基板,位於該第一基板的一側,且該第二基板包括一第二電極層、一介電結構以及一第三電極層,該第三電極層位於該第一電極層與該第二電極層之間,且該介電結構位於該第二電極層與該第三電極層之間,該介電結構包括一底層以及多個由該底層凸出的凸出部,該底層位於該些凸出部與該第二電極層之間,該些凸出部位於該第三電極層與該底層之間,以使該第三電極層的所在平面高於該底層的所在平面;以及一藍相液晶層,位於該第三電極層與該第一電極層之間以及該底層與該第一電極層之間。 A display panel includes a first substrate including a first electrode layer, a second substrate disposed on a side of the first substrate, and the second substrate including a second electrode layer, a dielectric structure, and a a third electrode layer, the third electrode layer is located between the first electrode layer and the second electrode layer, and the dielectric structure is located between the second electrode layer and the third electrode layer, the dielectric structure comprises a bottom layer and a plurality of protrusions protruding from the bottom layer, the bottom layer being located between the protrusions and the second electrode layer, the protrusions being located between the third electrode layer and the bottom layer, The plane of the third electrode layer is higher than the plane of the bottom layer; and a blue phase liquid crystal layer is located between the third electrode layer and the first electrode layer and between the bottom layer and the first electrode layer. 如申請專利範圍第1項所述的顯示面板,其中該第三電極層與該底層之間的距離大於0且小於或等於6。 The display panel of claim 1, wherein a distance between the third electrode layer and the bottom layer is greater than 0 and less than or equal to 6. 如申請專利範圍第1項所述的顯示面板,其中相鄰兩凸出部之間的距離大於0且小於或等於15。 The display panel of claim 1, wherein a distance between adjacent two protrusions is greater than 0 and less than or equal to 15. 如申請專利範圍第1項所述的顯示面板,其中該第三電極層包括一畫素電極以及一與該畫素電極結構上分離的共用電極,該畫素電極包括多個條狀畫素電極,該共用電極包括多個條狀共用電極,該些條狀畫素電極與該些條狀共用電極沿一方向交替配置。 The display panel of claim 1, wherein the third electrode layer comprises a pixel electrode and a common electrode structurally separated from the pixel electrode, the pixel electrode comprising a plurality of stripe pixel electrodes The common electrode includes a plurality of strip-shaped common electrodes, and the strip-shaped pixel electrodes and the strip-shaped common electrodes are alternately arranged in one direction. 如申請專利範圍第1項所述的顯示面板,其中該第一電極 層以及該第二電極層分別為一整面的連續狀導電薄膜。 The display panel of claim 1, wherein the first electrode The layer and the second electrode layer are respectively a continuous conductive film of a whole surface. 如申請專利範圍第1項所述的顯示面板,其中該第一電極層包括多個第一條狀電極,且該第二電極層包括多個第二條狀電極,各該第一條狀電極與其中一該第二條狀電極重疊,且各該第一條狀電極與所重疊的該第二條狀電極更重疊於其中一該凸出部。 The display panel of claim 1, wherein the first electrode layer comprises a plurality of first strip electrodes, and the second electrode layer comprises a plurality of second strip electrodes, each of the first strip electrodes And overlapping with the second strip electrode, and each of the first strip electrodes and the overlapped second strip electrode overlaps one of the protrusions. 如申請專利範圍第6項所述的顯示面板,其中各該第一條狀電極的寬度與所重疊的該第二條狀電極的寬度分別大於所重疊的該凸出部的寬度。 The display panel of claim 6, wherein a width of each of the first strip electrodes and a width of the overlapped second strip electrodes are respectively greater than a width of the overlapped protrusions. 一種顯示面板的製造方法,包括:提供一第一基板以及一位於該第一基板的一側的第二基板,該第一基板包括一第一電極層,該第二基板包括一第二電極層、一介電結構以及一第三電極層,該第三電極層位於該第一電極層與該第二電極層之間,且該介電結構位於該第二電極層與該第三電極層之間,該介電結構包括一底層以及多個由該底層凸出的凸出部,該底層位於該些凸出部與該第二電極層之間,該些凸出部位於該第三電極層與該底層之間,以使該第三電極層的所在平面高於該底層的所在平面;於該第三電極層與該第一電極層之間以及該底層與該第一電極層之間配置一藍相液晶層,該藍相液晶層包括一藍相液晶與一聚合單體;以及提供該第一電極層與該第二電極層一電位差,以於該第一電 極層與該第二電極層之間產生一垂直電場,且以一光源照射該藍相液晶層,使該藍相液晶與該聚合單體在垂直電場的存在下產生一聚合反應。 A method of manufacturing a display panel, comprising: providing a first substrate and a second substrate on a side of the first substrate, the first substrate comprising a first electrode layer, the second substrate comprising a second electrode layer a dielectric structure and a third electrode layer, the third electrode layer is located between the first electrode layer and the second electrode layer, and the dielectric structure is located between the second electrode layer and the third electrode layer The dielectric structure includes a bottom layer and a plurality of protrusions protruding from the bottom layer, the bottom layer being located between the protrusions and the second electrode layer, the protrusions being located at the third electrode layer Between the bottom layer and the bottom layer, the plane of the third electrode layer is higher than the plane of the bottom layer; and between the third electrode layer and the first electrode layer and between the bottom layer and the first electrode layer a blue phase liquid crystal layer comprising a blue phase liquid crystal and a polymerizable monomer; and a potential difference between the first electrode layer and the second electrode layer for the first electricity A vertical electric field is generated between the pole layer and the second electrode layer, and the blue phase liquid crystal layer is irradiated with a light source to cause a polymerization reaction between the blue phase liquid crystal and the polymerized monomer in the presence of a vertical electric field. 如申請專利範圍第8項所述的顯示面板的製造方法,其中該第三電極層包括一畫素電極以及一與該畫素電極結構上分離的共用電極,該畫素電極包括多個條狀畫素電極,該共用電極包括多個條狀共用電極,該些條狀畫素電極與該些條狀共用電極沿一方向交替配置。 The method of manufacturing the display panel of claim 8, wherein the third electrode layer comprises a pixel electrode and a common electrode structurally separated from the pixel electrode, the pixel electrode comprising a plurality of strips The pixel electrode includes a plurality of strip-shaped common electrodes, and the strip-shaped pixel electrodes and the strip-shaped common electrodes are alternately arranged in one direction. 如申請專利範圍第8項所述的顯示面板的製造方法,其中該第一電極層包括多個第一條狀電極,且該第二電極層包括多個第二條狀電極,各該第一條狀電極與其中一該第二條狀電極重疊,且各該第一條狀電極與所重疊的該第二條狀電極更重疊於其中一該凸出部。 The method of manufacturing the display panel of claim 8, wherein the first electrode layer comprises a plurality of first strip electrodes, and the second electrode layer comprises a plurality of second strip electrodes, each of the first The strip electrode overlaps with one of the second strip electrodes, and each of the first strip electrodes and the overlapped second strip electrode overlaps one of the protrusions.
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