TW201618661A - Layered body and integrated molded article - Google Patents

Layered body and integrated molded article Download PDF

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Publication number
TW201618661A
TW201618661A TW104120880A TW104120880A TW201618661A TW 201618661 A TW201618661 A TW 201618661A TW 104120880 A TW104120880 A TW 104120880A TW 104120880 A TW104120880 A TW 104120880A TW 201618661 A TW201618661 A TW 201618661A
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Taiwan
Prior art keywords
radio wave
region
fiber reinforced
laminate
laminated body
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TW104120880A
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Chinese (zh)
Inventor
Hideaki Sasaki
Hideki Nudeshima
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Toray Industries
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Publication of TW201618661A publication Critical patent/TW201618661A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/025Electric or magnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/027Thermal properties
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields

Abstract

Provided are: a layered body in which layered are a thermally conductive member with electromagnetic wave shielding properties, and an electric wave permeable member with electric wave permeable properties with respect to the thickness direction of the thermally conductive member and/or a rigid retaining member with electromagnetic wave shielding properties, wherein part of the layered body comprises a thermally conductive region where the thermally conductive member is exposed; and an integrated molded article using such layered body.

Description

積層體及一體成形品 Laminated body and one-piece molded product

本發明關於例如作為個人電腦或OA機器、行動電話等之零件或殼體部分使用的以纖維強化塑膠等所形成之積層體及一體成形品。 The present invention relates to a laminated body formed of a fiber-reinforced plastic or the like which is used as a component or a casing part of a personal computer, an OA machine, a mobile phone, or the like, for example, and an integrally molded product.

現在,個人電腦、OA機器、AV機器、行動電話、電話機、傳真機、家電製品、玩具用品等之電氣/電子機器係隨著其之可攜帶化進展,而要求更小型、輕量化。除了該要求,對於構成機器的零件,尤其對於殼體,自外部施加荷重時,為了不因殼體大幅彎曲而與內部零件接觸,發生破壞,而在要求滿足高強度/高剛性化的同時,也要求薄壁化。 Nowadays, electrical/electronic equipment such as personal computers, OA equipment, AV equipment, mobile phones, telephones, facsimile machines, home electric appliances, and toy products are becoming smaller and lighter as they are portable. In addition to this requirement, when a load is applied from the outside to a part constituting the machine, in particular, when the load is applied from the outside, the inner part is not in contact with the inner part and is broken, and the high strength/high rigidity is required to be satisfied. Thinning is also required.

又,作為電子機器殼體所必要的特性,可舉出阻隔無線電波而抑制無線電波干擾(EMI)之性能,即所謂之無線電波阻隔性能。此係為了防止因某機器動作而發出的無線電波,對於其他機器的動作或人體造成影響。亦有因電子機器本身發出的電磁波,而對於其他機器的動作造成不良影響之情況。 Further, as a characteristic necessary for the electronic device casing, a performance of blocking radio waves to suppress radio wave interference (EMI), that is, a so-called radio wave blocking performance, can be cited. This is to prevent radio waves emitted by the operation of a certain machine from affecting the motion of other machines or the human body. There are also cases where the electromagnetic waves emitted by the electronic device itself adversely affect the operation of other machines.

另外,於筆記型個人電腦、行動電話或平板電腦的製品之大部分上,安裝有無線通訊用的天線,從 攜帶性或式樣設計性之觀點來看,大半為在殼體內部配設天線之情況。在構成那樣的機器之殼體全面,選擇電磁波屏蔽性高的材料,例如碳纖維強化塑膠或鎂合金等之金屬時,因無線電波阻隔性能高的殼體,發生平均天線增益之降低或有偏差的無線電波指向性之展現等,有發生無線通訊性能變差之機能的問題。 In addition, for most of the products of notebook PCs, mobile phones, or tablets, antennas for wireless communication are installed. From the standpoint of portability or design, most of them are the case where an antenna is disposed inside the casing. When a casing having such a large machine is selected and a material having high electromagnetic shielding properties, such as a carbon fiber reinforced plastic or a magnesium alloy, is selected, the average antenna gain is lowered or deviated due to a casing having high radio wave barrier performance. The display of radio wave directivity, etc., has the problem that the performance of wireless communication performance is deteriorated.

還有,於內建有高機能化進展的無線通訊機 能之製品等中,要求小型化,另一方面,自在內部集聚的零件所發出的熱之影響係不少,對於其熱擴散的對策係重要的課題。 In addition, there is a built-in wireless communication machine with high performance. In the case of energy products and the like, miniaturization is required, and on the other hand, there is a large influence on the heat generated by the components accumulated inside, and the countermeasure against thermal diffusion is an important issue.

於專利文獻1中揭示:於具有由纖維強化樹脂 所成之無線電波屏蔽材、與由在熱塑性樹脂中含有一定量的非導電強化纖維之纖維強化熱塑性樹脂所成之無線電波穿透材的電子機器殼體中,為了在無線電波屏蔽材與無線電波穿透材之接著界面具有熱塑性樹脂接著層,使用外插射出成形,在無線電波屏蔽材與無線電波穿透材之接著界面配置熱塑性樹脂接著層之方法,藉由使其一體化,而維持著無線電波阻隔性且不使無線通訊性能變差,得到接合部的強度或量產性優異的效果之技術。 Patent Document 1 discloses: having a fiber reinforced resin A radio wave shielding material and a radio wave penetration material made of a fiber-reinforced thermoplastic resin containing a certain amount of non-conductive reinforcing fibers in a thermoplastic resin, in order to be in a radio wave shielding material and wireless The interface of the radio wave penetrating material has a thermoplastic resin adhesive layer, and is formed by extrapolation and injection molding, and a thermoplastic resin adhesive layer is disposed at the interface between the radio wave shielding material and the radio wave penetrating material, thereby maintaining the integration. A technique in which radio wave barrier properties are not deteriorated in wireless communication performance, and an effect of excellent strength or mass productivity of a joint portion is obtained.

然而,於專利文獻1所揭示的技術中,由於先 裝設的無線電波屏蔽材之厚度係在成形前後不變,故在成形中難以均勻地調整無線電波屏蔽材與無線電波穿透材的2種材料之厚度,於所得之成形品的接合部中發生階差,例如當塗裝於成形品時,會看到接合線,對於式樣設計性的影響大。又,於專利文獻1中,在為了得到無線 通訊性能之無線電波穿透區域中所使用的無線電波穿透材係絕緣材料,由於絕緣材料一般是成形收縮率大,若確保大的無線電波穿透區域,則在射出成形後,由於成形收縮率差而有容易在殼體發生翹曲或變形之問題。 However, in the technique disclosed in Patent Document 1, since The thickness of the installed radio wave shielding material is constant before and after the forming, so it is difficult to uniformly adjust the thicknesses of the two materials of the radio wave shielding material and the radio wave penetrating material during the forming, in the joint portion of the obtained molded article. When a step occurs, for example, when it is applied to a molded article, the bonding wire is seen, which has a great influence on the design of the pattern. Moreover, in Patent Document 1, in order to obtain wireless The radio wave penetration material used in the radio wave penetration region of the communication performance is generally high in the formation shrinkage rate due to the insulating material. If a large radio wave penetration region is ensured, the molding shrinks after the injection molding. The rate difference has a problem that it is easy to warp or deform the casing.

又,於專利文獻2中揭示:藉由將含有導電性 纖維作為強化纖維且含有熱塑性樹脂作為基質的成形材料基材(A)、與含有絕緣性纖維作為強化纖維且含有熱塑性樹脂作為基質的成形材料基材(B),以成形材料基材(B)插穿厚度方向之方式配置,而形成板狀的成形前驅物,將該成形前驅物加熱至比熱塑性樹脂的熔融溫度更高的溫度,然後在比熱塑性樹脂的熔融溫度更低的溫度進行加壓成形而形成纖維強化塑膠成形體,得到維持著無線電波阻隔性且不使無線通訊性能變差,尤其是式樣設計性優異的效果之技術。 Further, it is disclosed in Patent Document 2 that by containing conductivity a molding material base material (A) having a fiber as a reinforcing fiber and containing a thermoplastic resin as a matrix, and a molding material base material (B) containing an insulating fiber as a reinforcing fiber and containing a thermoplastic resin as a matrix, and a molding material base material (B) Inserted in the thickness direction to form a plate-shaped forming precursor, the forming precursor is heated to a temperature higher than the melting temperature of the thermoplastic resin, and then pressurized at a temperature lower than the melting temperature of the thermoplastic resin. The fiber-reinforced plastic molded body is formed by molding, and a technique of maintaining the radio wave barrier property without deteriorating the wireless communication performance, in particular, the effect of the design of the pattern is obtained.

然而,於專利文獻2所揭示的技術中,由於在 成形材料基材(A)中必須先挖掉應形成無線電波穿透區域的部分,而且必須另外準備適合於該挖掉部分之尺寸的具有高精度形狀之成形材料基材(B),故藉由一部分地使用絕緣體基材而可製作具有無線電波穿透區域之殼體,但製程複雜化,在生產成本上留下問題。 However, in the technique disclosed in Patent Document 2, In the base material (A) of the molding material, the portion where the radio wave penetration region should be formed must be dug, and the molding material substrate (B) having a high-precision shape suitable for the size of the excavated portion must be additionally prepared. A housing having a radio wave penetration region can be produced by using an insulator substrate in part, but the process is complicated and leaves a problem in production cost.

又,於專利文獻3中揭示:在將導電性之具有 不連續強化纖維的片狀抄紙之第1強化基材及與第1基材不同的第2基材予以對接地接合而成之複合基材予以至少複數積層的基材積層體之層間的至少一部分上,形成積層有以熱塑性樹脂作為主成分的基質樹脂片之成形前 積層體,於一對的成形模具內配置成形前積層體,藉由加壓機邊加熱熔融邊對成形模具施加壓力,使片狀的基質樹脂含浸於成形前積層體內後,在成形模具內冷卻及賦形,進行一體化成形,而得到維持著電磁波遮蔽性且不使無線通訊性能變差,式樣設計性優異,部分地具有無線電波穿透區域之複合積層板的技術。 Further, it is disclosed in Patent Document 3 that the conductivity is The first reinforcing base material of the sheet-like papermaking of the discontinuous reinforcing fibers and the second base material different from the first base material are at least a part of the layer of the base material laminated body in which at least a plurality of laminated base materials are laminated. In the formation of a matrix resin sheet having a thermoplastic resin as a main component In the laminated body, a laminated body before molding is placed in a pair of forming molds, and a pressure is applied to the forming mold by heating and melting by a press machine to impregnate the sheet-like matrix resin in the laminated body before molding, and then cooled in the forming mold. In addition, it is a technique of forming a composite laminated board having a radio wave penetration region while maintaining the electromagnetic wave shielding property without deteriorating the wireless communication performance, and having excellent design performance.

然而,於專利文獻3所揭示的技術中,藉由使 具高無線電波阻隔性能的電磁波遮蔽構件與具有低無線電波阻隔性能的無線電波穿透構件對接地接合,雖然可在不使無線通訊性能變差下維持著電磁波遮蔽性,但在電磁波遮蔽構件與無線電波穿透構件之對接接合部的強度上有改善之餘地,而且必須按照電子機器殼體內的無線電波發送構件之配置地方等,每次改變電磁波遮蔽構件與無線電波穿透構件之形狀,為了對應於製品的多樣化,在可撓性上有改善之餘地。 However, in the technique disclosed in Patent Document 3, by making The electromagnetic wave shielding member having high radio wave blocking performance is grounded to the radio wave penetrating member having low radio wave blocking performance, and although the electromagnetic wave shielding property can be maintained without deteriorating the wireless communication performance, the electromagnetic wave shielding member is There is room for improvement in the strength of the butt joint portion of the radio wave penetrating member, and it is necessary to change the shape of the electromagnetic wave shielding member and the radio wave penetrating member each time in accordance with the arrangement position of the radio wave transmitting member in the electronic device casing. There is room for improvement in flexibility in response to the diversification of products.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2008-34823號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2008-34823

[專利文獻2]日本特開2011-93213號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2011-93213

[專利文獻3]日本特開2013-75447號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2013-75447

本發明係鑒於習知技術的問題點,目的在於提供積層體及一體成形品,其係維持著無線電波阻隔性 且熱傳導性良好,薄型且高剛性,而且不出現接合線,式樣設計性亦優異,此外,目的在於提供積層體及一體成形品,其係維持著無線電波阻隔性且不使無線通訊性能變差。 The present invention has been made in view of the problems of the prior art, and aims to provide a laminated body and an integrally molded product which maintains radio wave barrier properties. Moreover, it has good thermal conductivity, is thin and high in rigidity, and does not have a bonding wire, and is excellent in design of the pattern. Further, it is intended to provide a laminated body and an integrally molded product which maintain radio wave barrier properties without deteriorating wireless communication performance. .

為了解決前述問題,本發明之積層體具有以下之構成。即,一種積層體,其係積層有具有電磁波屏蔽性的熱傳導構件、與對於熱傳導構件之厚度方向具有無線電波穿透性(radio wave transmissivity)的無線電波穿透構件及/或具有電磁波屏蔽性的剛性保持構件之積層體,於積層體的一部分中,具有熱傳導構件已露出之熱傳導區域,熱傳導區域為薄壁部。 In order to solve the aforementioned problems, the laminated body of the present invention has the following constitution. That is, a laminated body having a heat conducting member having electromagnetic wave shielding properties, a radio wave penetrating member having radio wave transmissivity in the thickness direction of the heat conducting member, and/or having electromagnetic wave shielding properties. The laminated body of the rigid holding member has a heat conducting region in which a heat conducting member is exposed in a part of the laminated body, and the heat conducting region is a thin portion.

又,為了解決前述問題,本發明之一體成形品係具有以下的構成。即,一種一體成形品,其係在前述積層體中一體化有別的構件。 Moreover, in order to solve the above problems, the one-piece molded article of the present invention has the following constitution. That is, an integrally molded product in which another member is integrated into the laminated body.

依照本發明,可得到積層體及一體成形品,其係維持著無線電波阻隔性且熱傳導性良好,薄型且高剛性,同時由於不易出現接合線,而式樣設計性亦優異。再者,依照本發明之較佳態樣,可得到積層體及一體成形品,其係維持著無線電波阻隔性且不使無線通訊性能變差。本發明之積層體及一體成形品,只要以纖維強化塑膠構成主體,則可為輕量且高強度/高剛性,可更適用作為個人電腦或OA機器、行動電話等之零件或殼體。 According to the present invention, it is possible to obtain a laminate and an integrally molded article which maintain radio wave barrier properties and have good thermal conductivity, are thin and highly rigid, and are excellent in pattern design because the bonding wires are less likely to occur. Further, according to a preferred aspect of the present invention, a laminate and an integrally molded article can be obtained which maintain radio wave barrier properties without deteriorating wireless communication performance. The laminated body and the integrally molded product of the present invention can be made of a fiber-reinforced plastic body, and can be lightweight, high-strength/high-rigidity, and can be suitably used as a component or a casing of a personal computer, an OA machine, a mobile phone, or the like.

1‧‧‧無線電波穿透構件 1‧‧‧Radio wave penetration member

1a‧‧‧無線電波穿透構件的凸部 1a‧‧‧Positions of radio wave penetrating members

2‧‧‧熱傳導構件 2‧‧‧heat conducting members

3‧‧‧剛性保持構件 3‧‧‧Rigid retaining members

4‧‧‧低密度構件 4‧‧‧Low-density components

5‧‧‧測定試料 5‧‧‧Measurement sample

6‧‧‧電場屏蔽性的測定裝置 6‧‧‧Electrical field shielding measuring device

7‧‧‧信號發送用天線 7‧‧‧Signal transmission antenna

8‧‧‧測定試料厚度 8‧‧‧Determination of sample thickness

9‧‧‧信號接收用天線 9‧‧‧Signal receiving antenna

10‧‧‧金屬管 10‧‧‧Metal tube

11‧‧‧試驗片 11‧‧‧Test piece

12‧‧‧發熱構件 12‧‧‧Fever components

13‧‧‧鋁膠帶 13‧‧‧Aluminum tape

14‧‧‧隔熱板 14‧‧‧ Thermal insulation board

15a、15b‧‧‧熱電偶 15a, 15b‧‧‧ thermocouple

第1圖係顯示本發明之積層體的一例之部分透視斜視圖。 Fig. 1 is a partially perspective perspective view showing an example of a laminate of the present invention.

第2圖係顯示本發明之積層體的一例之部分透視斜視圖。 Fig. 2 is a partial perspective oblique view showing an example of the laminated body of the present invention.

第3圖係顯示本發明之積層體的一例之部分透視斜視圖。 Fig. 3 is a partially perspective perspective view showing an example of the laminated body of the present invention.

第4圖係顯示本發明之積層體的一例之部分透視斜視圖。 Fig. 4 is a partially perspective perspective view showing an example of the laminated body of the present invention.

第5圖係顯示內裝有電子零件的本發明之積層體的一例之剖面圖。 Fig. 5 is a cross-sectional view showing an example of a laminate of the present invention in which electronic components are housed.

第6圖係顯示電場屏蔽性的測定裝置之示意圖。 Fig. 6 is a schematic view showing a measuring device for electric field shielding property.

第7圖係顯示本發明之積層體的一例之部分透視斜視圖。 Fig. 7 is a partially perspective perspective view showing an example of the laminated body of the present invention.

第8圖係顯示散熱特性評價裝置之示意剖面圖。 Fig. 8 is a schematic cross-sectional view showing the heat dissipation characteristic evaluation device.

第9(a)圖係顯示本發明之積層體的一例之剖面圖。(b)圖係顯示(a)的積層體經切斷/分割的樣子之剖面圖。 Fig. 9(a) is a cross-sectional view showing an example of a laminate of the present invention. (b) The figure shows a cross-sectional view of the layered body of (a) which is cut/divided.

第10圖係顯示本發明之積層體的一例之剖面圖。 Fig. 10 is a cross-sectional view showing an example of a laminate of the present invention.

第11圖係顯示本發明之積層體的一例之剖面圖。 Fig. 11 is a cross-sectional view showing an example of a laminate of the present invention.

第12圖係顯示本發明之積層體的一例之剖面圖。 Fig. 12 is a cross-sectional view showing an example of a laminate of the present invention.

第13圖係顯示本發明之積層體的一例之剖面圖。 Fig. 13 is a cross-sectional view showing an example of a laminate of the present invention.

第14圖係顯示本發明之積層體的一例之剖面圖。 Fig. 14 is a cross-sectional view showing an example of a laminate of the present invention.

第15圖係顯示本發明之積層體的一例之剖面圖。 Fig. 15 is a cross-sectional view showing an example of a laminate of the present invention.

第16圖係顯示本發明之積層體的一例之剖面圖。 Fig. 16 is a cross-sectional view showing an example of a laminate of the present invention.

第17圖係顯示本發明之積層體的一例之剖面圖。 Fig. 17 is a cross-sectional view showing an example of a laminate of the present invention.

第18圖係顯示比較例所用的積層體之剖面圖。 Figure 18 is a cross-sectional view showing a laminate used in the comparative example.

第19圖係顯示比較例所用的積層體之剖面圖。 Fig. 19 is a cross-sectional view showing a laminate used in the comparative example.

第20圖係顯示比較例所用的積層體之剖面圖。 Fig. 20 is a cross-sectional view showing a laminate used in the comparative example.

第21圖係顯示比較例所用的積層體之剖面圖。 Fig. 21 is a cross-sectional view showing a laminate used in the comparative example.

[實施發明之形態] [Formation of the Invention]

以下,邊使用圖面邊說明本發明。再者,本發明完全不受圖面所限定。 Hereinafter, the present invention will be described using the drawings. Furthermore, the invention is not limited at all by the drawings.

本發明之積層體,係將具有電磁波屏蔽性的熱傳導構件、與對於熱傳導構件之厚度方向具有無線電波穿透性的無線電波穿透構件及/或具有電磁波屏蔽性的剛性保持構件予以積層所成,於積層體的一部分中,具有熱傳導構件已露出之熱傳導區域。以下,亦將具有無線電波穿透性的無線電波穿透構件僅稱為無線電波穿透構件,將對於無線電波穿透構件之厚度方向具有電磁波屏蔽性的熱傳導構件僅稱為熱傳導構件,將對於無線電波穿透構件之厚度方向具有電磁波屏蔽性的剛性保持構件僅稱為剛性保持構件。 The laminated body of the present invention is formed by laminating a heat conducting member having electromagnetic wave shielding properties, a radio wave penetrating member having radio wave penetration in a thickness direction of the heat conducting member, and/or a rigid holding member having electromagnetic wave shielding properties. In a portion of the laminate, there is a heat conducting region in which the heat conducting member has been exposed. Hereinafter, the radio wave penetrating member having radio wave penetration is also referred to simply as a radio wave penetrating member, and the heat conducting member having electromagnetic wave shielding property in the thickness direction of the radio wave penetrating member is simply referred to as a heat conducting member, and will be referred to as The rigid holding member having electromagnetic wave shielding properties in the thickness direction of the radio wave penetrating member is simply referred to as a rigid holding member.

本發明之積層體係以熱傳導構件作為必要要素,為將無線電波穿透構件及/或剛性保持構件附加於機能性構件上之積層體,更且由於作成為在積層體的厚度方向中熱傳導構件已露出之具有熱傳導區域的積層體,故可具有電磁波屏蔽性且提高熱傳導性。例如,將本發明之積層體使用於平板電腦殼體時,由於將阻礙熱傳導性的構件予以排除,而使熱傳導構件在積層體的厚度方 向中露出,可使設置於熱傳導區域的CPU所產生的熱高效率地傳達至熱傳導構件,廣泛地傳達至熱傳導構件的面內,藉此而可抑制CPU周邊的局部溫度上升。為了更提高熱傳導區域的熱傳導構件與CPU之間的熱傳導效率,亦可將石墨片等之熱傳導材料插入其間。 The laminated system of the present invention has a heat conducting member as an essential element, and is a laminated body in which a radio wave penetrating member and/or a rigid holding member are attached to a functional member, and further, since the heat conducting member has been formed in the thickness direction of the laminated body Since the laminated body having the heat conduction region is exposed, it can have electromagnetic wave shielding properties and improve thermal conductivity. For example, when the laminate of the present invention is used in a tablet casing, the thickness of the laminate is made by removing the member that hinders thermal conductivity. When exposed to the inside, the heat generated by the CPU provided in the heat conduction region can be efficiently transmitted to the heat conduction member and widely transmitted to the surface of the heat conduction member, whereby the local temperature rise around the CPU can be suppressed. In order to further improve the heat transfer efficiency between the heat conduction member and the CPU in the heat conduction region, a heat conductive material such as a graphite sheet may be interposed therebetween.

又,本發明之積層體係熱傳導區域必須為薄 壁部。此處所謂的薄壁部,就是指不包含構成積層體的構件之內的至少1個構件,而且成為比在厚度方向中包含構成積層體的構件全部之區域更薄的區域。再者,以下將在厚度方向中包含構成積層體的構件全部之區域亦稱為全構件區域。 Moreover, the heat transfer region of the laminated system of the present invention must be thin Wall. The thin portion referred to herein means at least one member that does not include the member constituting the laminate, and is a region thinner than the entire region including the member constituting the laminate in the thickness direction. Further, in the following, a region including all of the members constituting the laminated body in the thickness direction is also referred to as an all-member region.

第1圖係本發明之積層體的一例之部分透視 斜視圖。第1圖所示之積層體係由無線電波穿透構件1、熱傳導構件2、剛性保持構件3的三個構件所構成,於積層體的一部分中,具有在積層體的厚度方向中熱傳導構件2已露出之熱傳導區域。於第1圖中,熱傳導區域不包含剛性保持構件3,而且成為比在厚度方向中包含三個構件全部的區域(全構件區域)更薄之區域,此熱傳導區域係相當於薄壁部。 Figure 1 is a partial perspective view of an example of a laminate of the present invention. Oblique view. The laminated system shown in Fig. 1 is composed of three members of the radio wave penetrating member 1, the heat conducting member 2, and the rigid holding member 3. In a part of the laminated body, the heat conducting member 2 has been in the thickness direction of the laminated body. The exposed heat conduction area. In the first drawing, the heat conduction region does not include the rigidity holding member 3, and is a region thinner than a region (all member region) including all three members in the thickness direction, and this heat conduction region corresponds to a thin portion.

由於相對於全構件區域,使已露出熱傳導構 件的熱傳導區域成為薄壁部,可得到熱傳導區域的確保及減少安裝有CPU等的發熱零件時之包含積層體的全體厚度之效果。又,露出熱傳導構件之面,係不拘於式樣設計面或與式樣設計面相反側的內裝面側,可配合所裝入的電子零件之佈置來選擇。 Due to the exposed heat conduction structure relative to the full component area The heat conduction region of the member is a thin portion, and the heat conduction region can be secured and the effect of including the entire thickness of the laminate when the heat generating component such as a CPU is mounted can be obtained. Further, the surface of the heat conducting member is exposed, and the inner surface side opposite to the pattern design surface or the side opposite to the pattern design surface is selected, and can be selected in accordance with the arrangement of the mounted electronic components.

又,於本發明中,較佳為在積層體的一部分 中,更具有於厚度方向中僅以無線電波穿透構件所構成之無線電波穿透區域。 Further, in the present invention, it is preferably a part of the laminated body Further, there is a radio wave penetration region composed of only a radio wave penetrating member in the thickness direction.

第2圖所示的積層體具有使熱傳導構件2在厚 度方向中露出之熱傳導區域,相對於無線電波穿透構件1/熱傳導構件2/剛性保持構件3/低密度構件4/剛性保持構件3之構成的區域之全構件區域,熱傳導區域係成為薄壁部。又,全構件區域由於包含具有電磁波屏蔽性的熱傳導構件2及剛性保持構件3,而成為電磁波屏蔽區域。 再者,熱傳導區域由於包含具有電磁波屏蔽性的熱傳導構件,而亦為電磁波屏蔽區域。第2圖所示的積層體更設置僅無線電波穿透構件1之構成的區域,而於相同的積層體中,除了熱傳導區域與電磁波屏蔽區域,還確保無線電波穿透區域。藉由成為如此構成的積層體,可在1個積層體中展現熱傳導性、電磁波屏蔽性、無線電波穿透性的不同機能。又,由於熱傳導區域及無線電波穿透區域皆相對於全構件區域而言成為薄壁部,可得到減少安裝有CPU等的發熱零件或天線等時之全體厚度的效果。再者,在厚度方向中包含構成積層體的構件全部之區域(全構件區域),由於除了無線電波穿透構件1、熱傳導構件2,還具有夾芯構造的剛性保持構件3/低密度構件4/剛性保持構件3之積層構成,可成為剛性與輕量性優異之積層體。 The laminate shown in Fig. 2 has the thickness of the heat conduction member 2 The heat conduction region exposed in the degree direction is thinned with respect to the entire component region of the region constituted by the radio wave penetrating member 1 / the heat conducting member 2 / the rigid holding member 3 / the low density member 4 / the rigid holding member 3 unit. Further, the entire component region includes the electromagnetic wave shielding region 2 and the rigid heat retaining member 3 and the electromagnetic wave shielding region. Further, since the heat conduction region includes a heat conduction member having electromagnetic wave shielding properties, it is also an electromagnetic wave shielding region. The laminated body shown in Fig. 2 is provided with a region in which only the radio wave penetrating member 1 is formed, and in the same laminated body, in addition to the heat conducting region and the electromagnetic wave shielding region, the radio wave transmitting region is secured. By the laminated body thus constituted, it is possible to exhibit different functions of thermal conductivity, electromagnetic wave shielding property, and radio wave penetration in one laminated body. In addition, since both the heat conduction region and the radio wave penetration region are thin portions with respect to the entire component region, it is possible to reduce the thickness of the entire thickness when a heat generating component such as a CPU or an antenna is mounted. Further, the entire area (all-member area) of the members constituting the laminated body is included in the thickness direction, and the rigid holding member 3/low-density member 4 having the sandwich structure is removed in addition to the radio wave penetrating member 1 and the heat conducting member 2. The laminated structure of the rigid holding member 3 can be a laminated body excellent in rigidity and light weight.

其次,說明無線電波穿透構件、熱傳導構件、剛性保持構件及低密度構件。此等構件係具有機能的 機能性構件,當1種材料具有2種以上的機能時,對於1種材料,可當作為所相當的複數機能性構件來操作。 Next, a radio wave penetrating member, a heat conducting member, a rigid holding member, and a low density member will be described. These components are functional In a functional member, when one material has two or more functions, one material can be operated as a corresponding plural functional member.

無線電波穿透構件係以具有無線電波穿透性 的材料所形成。只要是具有無線電波穿透性的材料,則可無特別限制地使用。例如,較宜使用熱硬化性樹脂、熱塑性樹脂或陶瓷材料等作為構成無線電波穿透構件的材料。又,於熱硬化性樹脂、熱塑性樹脂中添加非導電性纖維等的非導電性填料,係就不損害無線電波穿透性,提高尺寸安定性或補強效果之觀點而言,較佳。 Radio wave penetrating member with radio wave penetration The material is formed. As long as it is a material having radio wave penetration, it can be used without particular limitation. For example, a thermosetting resin, a thermoplastic resin, a ceramic material or the like is preferably used as the material constituting the radio wave penetrating member. In addition, it is preferable to add a non-conductive filler such as a non-conductive fiber to a thermosetting resin or a thermoplastic resin without impairing radio wave penetration and improving dimensional stability or reinforcing effect.

特佳的是:無線電波穿透構件為包含自有機 纖維或陶瓷纖維所選出的至少1種之非導電性纖維的纖維強化塑膠。於纖維強化塑膠中,可使用熱硬化性樹脂或熱塑性樹脂作為樹脂,從無線電波穿透性之觀點來看,可選擇非導電性纖維。作為有機纖維,例如可例示芳香族聚醯胺纖維、PBO纖維、聚苯硫纖維、聚酯纖維、丙烯酸纖維、尼龍纖維、聚乙烯纖維等,作為陶瓷纖維,可例示玻璃纖維、碳化矽纖維、氮化矽纖維等。亦可併用2種以上之此等纖維。對於此等之纖維,可進行偶合劑的處理、上漿劑的處理、添加劑的附著處理等作為表面處理。其中,尤其是從無線電波穿透性、比剛性之觀點來看,於非導電性纖維中較佳為至少包含玻璃纖維,該非導電性纖維中所含有的玻璃纖維之質量含有率,相對於非導電性纖維的全體質量,較佳為40~100質量%,更佳為50~100質量%,尤佳為60~100質量%。其中,當非導電性纖維實質上為玻璃纖維時,由於容易得到無線 電波穿透性而特佳。再者,此處所謂的「實質上為玻璃纖維」,就是亦考慮不達成強化纖維之機能的纖維等雜質,意指在非導電性纖維中含有95質量%以上的玻璃纖維。 Particularly good: radio wave penetration components are included from organic A fiber-reinforced plastic of at least one non-conductive fiber selected from fibers or ceramic fibers. In the fiber reinforced plastic, a thermosetting resin or a thermoplastic resin can be used as the resin, and from the viewpoint of radio wave permeability, a non-conductive fiber can be selected. Examples of the organic fiber include, for example, an aromatic polyamide fiber, a PBO fiber, a polyphenylene sulfide fiber, a polyester fiber, an acrylic fiber, a nylon fiber, and a polyethylene fiber. Examples of the ceramic fiber include glass fiber and strontium carbide fiber. Barium nitride fiber and the like. It is also possible to use two or more of these fibers in combination. For these fibers, a treatment of a coupling agent, a treatment of a sizing agent, an adhesion treatment of an additive, or the like can be performed as a surface treatment. Among them, in particular, from the viewpoint of radio wave permeability and specific rigidity, it is preferable that at least the glass fiber is contained in the non-conductive fiber, and the mass content of the glass fiber contained in the non-conductive fiber is relatively low. The total mass of the conductive fibers is preferably 40 to 100% by mass, more preferably 50 to 100% by mass, and particularly preferably 60 to 100% by mass. Wherein, when the non-conductive fiber is substantially glass fiber, it is easy to obtain wireless Radio wave penetration is particularly good. In addition, the term "substantially glass fiber" as used herein refers to an impurity such as a fiber which does not achieve the function of reinforcing the fiber, and means that the non-conductive fiber contains 95% by mass or more of the glass fiber.

又,作為無線電波穿透構件所可用的熱硬化 性樹脂,例如,可例示不飽和聚酯、乙烯酯樹脂、環氧樹脂、酚(可溶酚醛型)樹脂、尿素-三聚氰胺樹脂、熱硬化性聚醯亞胺等,或此等的共聚物、改性物,及摻合有此等的至少2種之樹脂等。其中,較佳為含有環氧樹脂者。又,於熱硬化性樹脂中,按照用途等亦可含有其他的填充材或添加劑。作為該填充材或添加劑,例如可舉出彈性體或橡膠成分、無機填充材、難燃劑、導電性賦予劑、抗菌劑、防蟲劑、防臭劑、著色防止劑、脫模劑、抗靜電劑、可塑劑、著色劑、顏料、染料、發泡劑、制泡劑、偶合劑等。 Also, as the radio wave penetrating member can be used for thermal hardening The resin may, for example, be an unsaturated polyester, a vinyl ester resin, an epoxy resin, a phenol (solvent type) resin, a urea-melamine resin, a thermosetting polyimide, or the like, or a copolymer thereof. A modified product, and at least two kinds of resins blended with the above. Among them, those containing an epoxy resin are preferred. Further, in the thermosetting resin, other fillers or additives may be contained depending on the use and the like. Examples of the filler or the additive include an elastomer or a rubber component, an inorganic filler, a flame retardant, a conductivity imparting agent, an antibacterial agent, an insect repellent, a deodorant, a coloring preventive agent, a mold release agent, and an antistatic agent. Agents, plasticizers, colorants, pigments, dyes, foaming agents, foaming agents, coupling agents, and the like.

作為無線電波穿透構件所可用的熱塑性樹脂 ,例如,可例示聚對苯二甲酸乙二酯(PET)、聚對苯二甲酸丁二酯(PBT)、聚對苯二甲酸三亞甲酯(PTT)、聚萘二甲酸乙二酯(PEN)、液晶聚酯等之聚酯,或聚乙烯(PE)、聚丙烯(PP)、聚丁烯等之聚烯烴,或苯乙烯系樹脂等,或聚甲醛(POM)、聚醯胺(PA)、聚碳酸酯(PC)、聚甲基丙烯酸亞甲酯(PMMA)、聚氯乙烯(PVC)、聚苯硫(PPS)、聚苯醚(PPE)(包含改性PPE)、熱塑性聚醯亞胺(PI)、聚醯胺醯亞胺(PAI)、聚醚醯亞胺(PEI)、聚碸(PSU)(包含改性PSU)、聚醚碸(PES)、聚酮(PK)、聚醚酮(PEK)、聚醚 醚酮(PEEK)、聚醚酮酮(PEKK)、聚芳酯(PAR)、聚醚腈(PEN)、苯氧樹脂、氟系樹脂(聚四氟乙烯等),更且聚苯乙烯系、聚烯烴系、聚胺基甲酸酯系、聚酯系、聚醯胺系、聚丁二烯系、聚異戊二烯系、氟系等之熱塑彈性體等,或此等之共聚物、改性物,及2種以上摻合之樹脂等。於熱塑性樹脂中,為了耐衝撃性提高,亦可添加彈性體或橡膠成分。從耐熱性、耐化學藥品性之觀點來看,較宜使用PPS,從成形品外觀、尺寸安定性之觀點來看,較宜使用聚碳酸酯或苯乙烯系樹脂,從成形品的強度或耐衝撃性之觀點來看,較宜使用聚醯胺。於熱塑性樹脂中,按照用途等,亦可含有其他的填充材或添加劑。作為該填充材或添加劑,例如,可舉出無機填充材、難燃劑、導電性賦予劑、結晶核劑、紫外線吸收劑、抗氧化劑、制振劑、抗菌劑、防蟲劑、防臭劑、著色防止劑、熱安定劑、脫模劑、抗靜電劑、可塑劑、滑劑、著色劑、顏料、染料、發泡劑、制泡劑、偶合劑等。 Thermoplastic resin usable as a radio wave penetrating member For example, polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polytrimethylene terephthalate (PTT), polyethylene naphthalate (PEN) can be exemplified. ), polyester such as liquid crystal polyester, or polyolefin such as polyethylene (PE), polypropylene (PP), polybutene, or styrene resin, or polyoxymethylene (POM) or polyamine (PA) ), polycarbonate (PC), polymethyl methacrylate (PMMA), polyvinyl chloride (PVC), polyphenylene sulfide (PPS), polyphenylene ether (PPE) (including modified PPE), thermoplastic polymer Imine (PI), polyamidimide (PAI), polyether quinone imine (PEI), polyfluorene (PSU) (including modified PSU), polyether oxime (PES), polyketone (PK), Polyether ketone (PEK), polyether Ether ketone (PEEK), polyether ketone ketone (PEKK), polyarylate (PAR), polyether nitrile (PEN), phenoxy resin, fluorine resin (polytetrafluoroethylene, etc.), and more polystyrene, a thermoplastic elastomer such as a polyolefin-based, polyurethane-based, polyester-based, polyamidiamine-based, polybutadiene-based, polyisoprene-based or fluorine-based or the like, or a copolymer thereof , a modified product, and a resin blended with two or more kinds. In the thermoplastic resin, an elastomer or a rubber component may be added in order to improve the punching resistance. From the viewpoint of heat resistance and chemical resistance, PPS is preferably used. From the viewpoint of the appearance and dimensional stability of the molded article, it is preferred to use polycarbonate or styrene resin from the strength or resistance of the molded article. From the standpoint of flushing, it is preferred to use polyamine. The thermoplastic resin may contain other fillers or additives depending on the use and the like. Examples of the filler or the additive include an inorganic filler, a flame retardant, a conductivity imparting agent, a crystal nucleating agent, an ultraviolet absorber, an antioxidant, a vibration-inhibiting agent, an antibacterial agent, an insect repellent, and a deodorant. A coloring preventive agent, a heat stabilizer, a mold release agent, an antistatic agent, a plasticizer, a slip agent, a colorant, a pigment, a dye, a foaming agent, a foaming agent, a coupling agent, and the like.

藉由在無線電波穿透構件1所用的樹脂中含 有難燃劑,可得到耐燃燒性,例如,可確保自電子機器機殼體內部的電路等起火時之安全性而較佳。從該觀點來看,更佳為熱硬化性樹脂、熱塑性樹脂分皆含有難燃劑。作為所用的難燃劑,較佳為賦予難燃性的磷或其化合物,具體來說,例如,較宜使用磷酸酯、縮合磷酸酯、膦菲系化合物等之含磷化合物或紅磷。其中,紅磷係賦予難燃劑之作用的磷原子含有率大,為了得到充分的難燃效果,所應添加的難燃劑之添加量可為少量,故較 宜使用作為難燃劑。又,除了難燃劑還添加難燃助劑者,亦使難燃性提高而較佳。作為難燃助劑,例如,較宜使用氫氧化鋁、氫氧化鎂、氫氧化鈣、氫氧化錫等之金屬氫氧化物系、鋁氧化鈣、氧化鋯等之無機系、三聚氰胺三聚氰酸酯等之氮系,以及矽酮系、酚系等。 By containing in the resin used for the radio wave penetrating member 1 A flame retardant is provided, and flammability resistance can be obtained. For example, it is preferable to ensure safety from a fire such as a circuit inside the casing of the electronic machine casing. From this point of view, it is more preferable that the thermosetting resin and the thermoplastic resin contain a flame retardant. As the flame retardant to be used, phosphorus or a compound thereof which imparts flame retardancy is preferable. Specifically, for example, a phosphorus-containing compound such as a phosphate ester, a condensed phosphate ester or a phosphine-based compound or red phosphorus is preferably used. Among them, the phosphorus atom has a large phosphorus atom content which acts as a flame retardant, and in order to obtain a sufficient flame retardant effect, the amount of the flame retardant to be added may be a small amount, so It should be used as a flame retardant. Further, in addition to the flame retardant, a flame retardant is added, and the flame retardancy is improved. As the flame retardant auxiliary agent, for example, a metal hydroxide such as aluminum hydroxide, magnesium hydroxide, calcium hydroxide or tin hydroxide, an inorganic system such as calcium aluminate or zirconia, or melamine cyanuric acid is preferably used. A nitrogen system such as an ester, an anthrone or a phenol system.

熱傳導構件係具有電磁波屏蔽性及高熱傳導 性的機能之構件。於提高積層體的熱傳導性之觀點上,能以熱傳導率高的材料來形成。作為熱傳導率高的材料,並沒有特別的限制,但例如較宜使用陶瓷材料、金屬材料。又,近年開發進行在樹脂中添加高熱傳導性填料而提高熱傳導率之高熱傳導性樹脂,亦宜使用。作為陶瓷材料,可舉出矽石、氧化鋯、氧化鋁、氮化硼、碳化矽、氮化矽、碳材料等。又,作為金屬材料,可舉出自鈦、鋼、鋁、鎂、鐵、銀、金、鉑、銅、鎳所選出的元素或以此等的元素作為主成分之合金等。作為金屬材料之形態,可使用薄膜、片形態,但亦可選擇以使用真空蒸鍍法、濺鍍法、氣相蒸鍍法等的薄膜生成方法所形成之薄膜狀的形態。又,亦可組合2種以上之此等材料而使用。 The heat conduction member has electromagnetic wave shielding and high heat conduction The component of sexual function. From the viewpoint of improving the thermal conductivity of the laminate, it can be formed of a material having a high thermal conductivity. The material having high thermal conductivity is not particularly limited, but for example, a ceramic material or a metal material is preferably used. Further, in recent years, it has been developed to use a highly thermally conductive resin in which a high thermal conductive filler is added to a resin to improve thermal conductivity. Examples of the ceramic material include vermiculite, zirconia, alumina, boron nitride, tantalum carbide, tantalum nitride, and carbon materials. Moreover, examples of the metal material include an element selected from titanium, steel, aluminum, magnesium, iron, silver, gold, platinum, copper, and nickel, or an alloy containing such an element as a main component. As the form of the metal material, a film or a sheet form can be used, but a film form formed by a film formation method such as a vacuum deposition method, a sputtering method, or a vapor deposition method can be selected. Further, two or more of these materials may be combined and used.

熱傳導構件係其熱傳導率較佳為10W/m‧K 以上,更佳為10W/m‧K以上3000W/m‧K以下之範圍,尤佳為100W/m‧K以上3000W/m‧K以下之範圍,最佳為200W/m‧K以上3000W/m‧K以下之範圍。由於熱傳導構件的熱傳導率為前述範圍,於已露出熱傳導構件的熱傳導區域中,可確保充分的熱傳導性。再者,熱傳導構件 的熱傳導率,係可使用僅由所測定的構件所構成之成形體,藉由雷射閃光法測定。 The heat conduction member has a thermal conductivity of preferably 10 W/m‧K The above is more preferably in the range of 10 W/m ‧ K or more and 3000 W/m ‧ K or less, and particularly preferably in the range of 100 W/m ‧ K or more and 3000 W/m ‧ K or less, preferably 200 W/m ‧ K or more and 3000 W/m ‧K range below. Since the thermal conductivity of the heat conduction member is in the above range, sufficient thermal conductivity can be ensured in the heat conduction region where the heat conduction member is exposed. Furthermore, the heat conducting member The thermal conductivity can be measured by a laser flash method using a molded body composed only of the members to be measured.

剛性保持構件係具有電磁波屏蔽性及高剛性 的機能之構件。藉由將剛性保持構件配置於積層體中,可提高積層體的剛性。於剛性保持構件中選擇剛性高的材料,可確保積層體的剛性。於提高積層體的剛性之觀點上,在剛性保持構件中,可使用彎曲彈性模數高的材料。此處,於本發明中,在積層體所用之具有電磁波屏蔽性的材料之中,將由具有最高彎曲彈性模數的材料所構成的構件定義為剛性保持構件。又,於包含剛性保持構件的區域且積層體之面內,將剛性最高的區域定義為剛性保持區域。再者,通常於剛性保持構件中,使用彎曲彈性模數為30GPa以上之材料。剛性保持構件的彎曲彈性模數較佳為50GPa以上,更佳為100GPa以上。剛性保持構件的彎曲彈性模數係可使用僅由測定構件所構成的成形體,將支點間距離設為試驗片厚度之32倍,依據ASTM D790測定。另外,積層體的剛性保持區域或全構件區域等的彎曲彈性模數,係可自應測定的區域中,以區域厚度成為試驗片厚度之方式採集試驗片,使用該試驗片,將支點間距離設為試驗片厚度之32倍,依據ASTM D790測定。 The rigid holding member has electromagnetic wave shielding and high rigidity The function of the function. By arranging the rigid holding member in the laminated body, the rigidity of the laminated body can be improved. Selecting a material having high rigidity in the rigid holding member ensures the rigidity of the laminated body. From the viewpoint of improving the rigidity of the laminated body, a material having a high bending elastic modulus can be used for the rigid holding member. Here, in the present invention, among the materials having electromagnetic wave shielding properties used in the laminated body, a member composed of a material having the highest bending elastic modulus is defined as a rigid holding member. Further, in the region including the rigid holding member and in the plane of the laminated body, the region having the highest rigidity is defined as the rigid holding region. Further, in the rigid holding member, a material having a bending elastic modulus of 30 GPa or more is usually used. The bending elastic modulus of the rigid holding member is preferably 50 GPa or more, more preferably 100 GPa or more. The bending elastic modulus of the rigid holding member can be a molded body composed only of the measuring member, and the distance between the fulcrums is set to 32 times the thickness of the test piece, and it is measured in accordance with ASTM D790. Further, the bending elastic modulus of the rigid holding region or the entire member region of the laminated body can be obtained by collecting the test piece from the area to be measured so that the thickness of the area becomes the thickness of the test piece, and using the test piece, the distance between the fulcrums is used. It was set to 32 times the thickness of the test piece and measured in accordance with ASTM D790.

又,於本發明中,剛性保持構件的彎曲彈性 模數較佳為高於無線電波穿透構件的彎曲彈性模數。與無線電波穿透構件的彎曲彈性模數比較之下,由於提高剛性保持構件的彎曲彈性模數,而可進一步提高積層體 的剛性。為了提高剛性保持構件對於積層體的剛性之幫助,較佳為考慮無線電波穿透性能或式樣設計性的平衡後,將剛性保持構件配置於積層體的表層或表層附近。 Moreover, in the present invention, the bending elasticity of the rigid holding member The modulus is preferably higher than the bending elastic modulus of the radio wave penetrating member. Compared with the bending elastic modulus of the radio wave penetrating member, the laminated body can be further improved by increasing the bending elastic modulus of the rigid holding member Rigidity. In order to improve the rigidity of the rigid holding member with respect to the laminated body, it is preferable to arrange the rigid holding member in the vicinity of the surface layer or the surface layer of the laminated body after considering the balance of radio wave penetration performance or pattern design.

剛性保持構件較佳為以含有導電性纖維的纖 維強化塑膠所形成。作為導電性纖維,例如,可例示鋁纖維、黃銅纖維、不銹鋼纖維等之金屬纖維,或聚丙烯腈系、縲縈系、木質素系、瀝青系之碳纖維(包含石墨纖維)。又,此等之導電性纖維係可單獨使用1種,也可併用2種以上,亦可進一步與導電性纖維以外的纖維例如絕緣性纖維組合使用。 The rigid holding member is preferably a fiber containing conductive fibers Dimensional strengthening plastic formed. The conductive fiber may, for example, be a metal fiber such as an aluminum fiber, a brass fiber or a stainless steel fiber, or a polyacrylonitrile-based, lanthanide-based, lignin-based or pitch-based carbon fiber (including a graphite fiber). In addition, these conductive fibers may be used singly or in combination of two or more kinds, and may be further used in combination with fibers other than conductive fibers such as insulating fibers.

另外,於形成剛性保持構件的纖維強化塑膠 所使用之樹脂方面,熱硬化性樹脂、熱塑性樹脂係皆可使用,可使用上述無線電波穿透構件所例示的樹脂。再者,藉由使剛性保持構件所用的樹脂中含有難燃劑,可得到耐燃燒性。作為此處所用的難燃劑,可使用上述無線電波穿透構件所例示之難燃劑。 In addition, the fiber reinforced plastic forming the rigid holding member As the resin to be used, a thermosetting resin or a thermoplastic resin can be used, and the resin exemplified as the above-described radio wave penetrating member can be used. Further, by including the flame retardant in the resin used for the rigid holding member, the flame resistance can be obtained. As the flame retardant used herein, a flame retardant exemplified by the above-described radio wave penetrating member can be used.

於形成剛性保持構件的纖維強化塑膠所使用 之導電性纖維中,較佳為包含碳纖維。於上述列舉的導電性纖維之中,較佳為使用能有效率地提高積層體的輕量性或剛性之碳纖維。 Used in fiber reinforced plastics that form rigid retaining members Among the conductive fibers, carbon fibers are preferably contained. Among the above-mentioned conductive fibers, it is preferred to use a carbon fiber which can efficiently increase the weight or rigidity of the laminate.

再者,作為剛性保持構件中的導電性纖維, 較佳為連續的導電性纖維,更佳為平均纖維長度連續10mm以上的導電性纖維。藉由使用連續的導電性纖維,而在與不連續的導電性纖維比較之下,可有效率地展現導電性纖維的補強效果。作為導電性纖維之層的形態, 可適宜使用布或纖絲、編帶、絲束、紡織絲等在單向中經並絲的形態。又,將導電性纖維在單向中並絲而形成一個層,邊使各層錯開導電性纖維的方向邊積層,而減小積層體的力學特性之各向異性的手法亦較佳。另外,此等之層的形態係可單獨使用1種之形態,也可併用2種以上之形態。其中,宜使用導電性良好且電磁波屏蔽性高、比強度、比剛性、輕量性的平衡良好之碳纖維,尤其就可實現特別便宜的成本之觀點來說,較宜使用聚丙烯腈系碳纖維。特別的是作為剛性保持構件中的導電性纖維,使用碳纖維時,該碳纖維為連續的碳纖維者係極佳的態樣。 Furthermore, as the conductive fiber in the rigid holding member, It is preferably a continuous conductive fiber, and more preferably an electrically conductive fiber having an average fiber length of 10 mm or more. By using continuous conductive fibers, the reinforcing effect of the conductive fibers can be exhibited efficiently in comparison with the discontinuous conductive fibers. As a form of a layer of conductive fibers, A form in which a cloth or a filament, a braid, a tow, a textile yarn, or the like is used in a unidirectional warp direction may be suitably used. Further, it is also preferable to form the conductive fibers in one direction and form one layer, and to laminate the layers in the direction in which the conductive fibers are shifted, thereby reducing the anisotropy of the mechanical properties of the laminate. In addition, the form of these layers may be used singly or in combination of two or more. Among them, carbon fibers having good electrical conductivity, high electromagnetic wave shielding properties, good balance of specific strength, specific rigidity, and light weight are preferably used, and in particular, polyacrylonitrile-based carbon fibers are preferably used from the viewpoint of achieving particularly low cost. In particular, when carbon fibers are used as the conductive fibers in the rigid holding member, the carbon fibers are excellent in terms of continuous carbon fibers.

又,以含有碳纖維的纖維強化塑膠來形成剛 性保持構件時,該纖維強化塑膠係碳纖維的纖維質量含有率較佳為15質量%以上80質量%以下之範圍。該纖維質量含有率若小於15質量%,則電磁波屏蔽性或剛性容易喪失,難以達成目標機能。該纖維質量含有率若超過80質量%,則變成在纖維強化塑膠中容易發生空隙之問題,成形變困難。碳纖維的纖維質量含有率較佳為25質量%以上75質量%以下,更佳為30質量%以上70質量%以下。 Also, the fiber-reinforced plastic containing carbon fiber is used to form the steel. In the case of the property-maintaining member, the fiber mass content of the fiber-reinforced plastic-based carbon fiber is preferably in the range of 15% by mass or more and 80% by mass or less. When the fiber mass content is less than 15% by mass, electromagnetic shielding properties or rigidity are liable to be lost, and it is difficult to achieve the desired function. When the fiber mass content is more than 80% by mass, the problem of voids easily occurs in the fiber-reinforced plastic, and molding becomes difficult. The fiber mass content of the carbon fiber is preferably 25% by mass or more and 75% by mass or less, and more preferably 30% by mass or more and 70% by mass or less.

低密度構件係由密度小於1g/cm3的材料所構 成之構件。藉由將低密度構件配置於積層體中,可提高積層體的輕量性。於更提高積層體的輕量性之觀點上,密度愈小愈佳。作為低密度構件使用的材料,並沒有特別的限制,例如可舉出熱塑性樹脂、熱硬化性樹脂等, 可使用上述無線電波穿透構件所例示之樹脂。又,亦較宜使用使在此等樹脂中含有強化纖維的纖維強化塑膠在厚度方向膨脹之材料。作為該材料中所含有的強化纖維,可使用在剛性保持構件所列舉之強化纖維。 The low density member is a member composed of a material having a density of less than 1 g/cm 3 . By arranging the low-density member in the laminate, the lightweight of the laminate can be improved. In terms of improving the lightweightness of the laminate, the density is preferably as small as possible. The material to be used as the low-density member is not particularly limited, and examples thereof include a thermoplastic resin and a thermosetting resin. The resin exemplified as the above-described radio wave penetrating member can be used. Further, it is also preferred to use a material in which the fiber-reinforced plastic containing the reinforcing fibers in the resin is expanded in the thickness direction. As the reinforcing fibers contained in the material, reinforcing fibers exemplified in the rigid holding member can be used.

另外,於本發明中,較佳為使至少1個無線電 波穿透構件,對於熱傳導構件及/或剛性保持構件,配置在式樣設計面側。再者,較佳為使至少1個無線電波穿透構件配置在式樣設計面側的最外表面。於確保僅無線電波穿透構件的構成之無線電波穿透區域時,由於對於熱傳導構件或剛性保持構件等之具有電磁波屏蔽性的構件,將無線電波穿透構件配置在式樣設計面側,而在式樣設計面上難以看到階差或不同材料間的邊界所發生之接合線,可得到式樣設計性優異的積層體。再者,所謂式樣設計面,就是指為了提高製品的式樣設計性而設置之面。 In addition, in the present invention, it is preferable to make at least one radio The wave penetrating member is disposed on the side of the pattern design surface with respect to the heat conducting member and/or the rigid holding member. Furthermore, it is preferable that at least one radio wave penetrating member is disposed on the outermost surface of the pattern design surface side. When securing the radio wave penetration region of only the radio wave penetrating member, the radio wave penetrating member is disposed on the side of the pattern design surface for the member having electromagnetic wave shielding properties for the heat conducting member or the rigid holding member, etc. It is difficult to see the bonding line occurring at the step of the step or the boundary between different materials on the design surface, and a laminate having excellent design can be obtained. Furthermore, the so-called design surface refers to the surface that is provided to improve the design of the product.

還有,於本發明中,構成積層體的各構件較 佳為在厚度方向中對稱積層,而且熱傳導構件較佳為配置於厚度中央部。例如,如第3圖所示的積層體,由於成為無線電波穿透構件1/剛性保持構件3/熱傳導構件2/剛性保持構件3/無線電波穿透構件1之構成的對稱積層,於使用加壓成形製造積層體時,可消除各構件間所發生之不同熱收縮差,抑制翹曲。又,一般來說,由於顯示高熱傳導率的熱傳導構件之大部分為密度高的金屬材料,從輕量化之觀點來看,藉由成為如第3圖所示之積層構成,熱傳導構件2可限定為在中央部僅使用1層,而可謀求 積層體的輕量化。 Further, in the present invention, each member constituting the laminate is more Preferably, the layers are symmetrically laminated in the thickness direction, and the heat conducting member is preferably disposed at the central portion of the thickness. For example, the laminated body shown in Fig. 3 is a symmetric laminated layer which is formed by the radio wave penetrating member 1 / rigid holding member 3 / heat conducting member 2 / rigid holding member 3 / radio wave penetrating member 1, When the laminate is formed by press molding, the difference in thermal shrinkage occurring between the members can be eliminated, and warpage can be suppressed. Further, in general, since most of the heat conduction members exhibiting high thermal conductivity are metal materials having a high density, the heat conduction member 2 can be defined by the laminated structure as shown in FIG. 3 from the viewpoint of weight reduction. In order to use only one layer in the central part, it is possible to seek The weight of the laminate is light.

於本發明中,無線電波穿透區域與熱傳導區 域係可隣接地設置,也可分離地設置。如第4圖所示,於積層體的面內之一部分中,設置有在積層體的厚度方向中僅以無線電波穿透構件1所構成的無線電波穿透區域,與在積層體的厚度方向中使熱傳導構件2露出的熱傳導區域,無線電波穿透區域與熱傳導區域係可在積層體面內不連續、間隔地配置。無線電波穿透區域與熱傳導區域之佈置係可配合內裝的電子零件而自由地選擇。例如,如第5圖所示之在本發明之積層體中內裝有電子零件的態樣中,藉由於厚度方向中僅以無線電波穿透構件1所構成的無線電波穿透區域中設置天線,於積層體的厚度方向中使熱傳導構件2露出的熱傳導區域中設置屬於發熱源的零件,則可同時具備無線電波穿透性與高熱傳導性之機能。 In the present invention, the radio wave penetration region and the heat conduction region The domain system can be arranged adjacently or separately. As shown in Fig. 4, in one of the in-plane faces of the laminated body, a radio wave penetration region composed only of the radio wave penetrating member 1 in the thickness direction of the laminated body is provided, and in the thickness direction of the laminated body In the heat conduction region in which the heat conduction member 2 is exposed, the radio wave penetration region and the heat conduction region may be arranged discontinuously and at intervals in the laminated body surface. The arrangement of the radio wave penetration region and the heat conduction region can be freely selected in conjunction with the built-in electronic components. For example, in the aspect in which the electronic component is housed in the laminated body of the present invention as shown in FIG. 5, an antenna is provided in a radio wave penetration region constituted by only the radio wave penetrating member 1 in the thickness direction. In the heat conduction region in which the heat conduction member 2 is exposed in the thickness direction of the laminate, a member belonging to a heat source is provided, and the function of radio wave penetration and high thermal conductivity can be simultaneously provided.

又,依照本發明,無線電波穿透構件係藉由 KEC法所測定的電場屏蔽性在頻率1GHz帶中,較佳為0dB以上且小於20dB之範圍。 Moreover, according to the present invention, the radio wave penetrating member is The electric field shielding property measured by the KEC method is in the frequency 1 GHz band, preferably in the range of 0 dB or more and less than 20 dB.

積層體的電場屏蔽性,係用構成積層體的各 構件單質進行測定。又,各構件的電場屏蔽性係可使用僅以各自的構件所構成之成形體進行測定。具體來說,於與製造積層體的情況相同的成形程序條件下,形成單一材料經複數片積層的成形前驅物,使用相同相當之厚度的成形體來測定電場屏蔽性。此處所謂的相同相當之厚度,就是目標厚度±0.05mm。成形體的厚度若為此範 圍,則在電磁波屏蔽性的評價結果中,大多看不到明確的顯著差異。於本發明中,作為電磁波屏蔽性之尺度,使用電場屏蔽性。第6圖中顯示電場屏蔽性的測定裝置之示意圖。對於僅以無線電波穿透構件所構成的成形體,藉由KEC法所測定的電場屏蔽性在頻率1GHz帶中,只要是0dB以上且小於20dB之範圍,則在無線電波穿透區域中可確保充分的無線電波穿透性。更佳為0dB以上10dB以下之範圍,尤佳為0dB以上5dB以下之範圍。 The electric field shielding property of the laminated body is used for each of the laminated bodies The component is measured as a simple substance. Moreover, the electric field shielding property of each member can be measured using the molded body which consists only of each member. Specifically, in the same molding process conditions as in the case of producing a laminate, a molding precursor in which a single material is laminated in a plurality of sheets is formed, and the electric field shielding property is measured using a molded body having the same thickness. The same equivalent thickness here is the target thickness ± 0.05 mm. If the thickness of the formed body is this In the surrounding area, in the evaluation results of electromagnetic wave shielding properties, a clear significant difference was not observed. In the present invention, electric field shielding properties are used as a measure of electromagnetic wave shielding properties. Fig. 6 is a schematic view showing a measuring device for electric field shielding properties. In the molded body including the radio wave penetrating member, the electric field shielding property measured by the KEC method is ensured in the radio wave penetration region as long as it is in the range of 0 dB or more and less than 20 dB in the frequency 1 GHz band. Full radio wave penetration. More preferably, it is a range of 0 dB or more and 10 dB or less, and particularly preferably a range of 0 dB or more and 5 dB or less.

另外,於本發明中,剛性保持構件及熱傳導 構件,係藉由KEC法所測定的電場屏蔽性在頻率1GHz帶中,較佳為20dB以上80dB以下之範圍。 In addition, in the present invention, the rigid holding member and the heat conduction The electric field shielding property measured by the KEC method is in the frequency 1 GHz band, preferably in the range of 20 dB or more and 80 dB or less.

對於剛性保持構件及熱傳導構件,由於藉由 KEC法所測定的電場屏蔽性在頻率1GHz帶中,20dB以上80dB以下之範圍,可在電磁波屏蔽區域中確保充分的電磁波屏蔽性。更佳為30dB以上80dB以下之範圍,尤佳為50dB以上80dB以下之範圍。 For the rigid holding member and the heat conducting member, The electric field shielding property measured by the KEC method is in the range of 20 dB or more and 80 dB or less in the frequency 1 GHz band, and sufficient electromagnetic wave shielding property can be ensured in the electromagnetic wave shielding region. More preferably, it is 30 dB or more and 80 dB or less, and particularly preferably 50 dB or more and 80 dB or less.

於本發明中,亦較佳的態樣為在前述積層體 中使別的構件一體化,而成為一體成形品。此時,更佳為藉由射出成形而使別的構件一體化。 In the present invention, a preferred aspect is the laminated body described above. In the middle of the integration of other components, and become an integral molded product. In this case, it is more preferable to integrate other members by injection molding.

亦可將前述積層體直接使用於例如電子機器 殼體等,但於已成形的積層體中,使凸部或肋部等詳細形狀之別的構件一體化而作為一體成形品使用,可提高殼體的機能。作為使別的構件一體化之方法,可藉由預先製造別的構件,貼合於積層體之方法,或將積層體插入射出成形模具內上,進行閉模,以覆蓋積層體的一部 分之方式,將成為別的構件之熱塑性樹脂予以外插射出成形而一體化,而得到附有別的零件之一體成形品。 The above laminated body can also be directly used in, for example, an electronic machine. In the laminated body to be formed, a member having a detailed shape such as a convex portion or a rib portion is integrated and used as an integrally molded product, whereby the function of the casing can be improved. As a method of integrating another member, a method of bonding a separate member to a laminated body, or inserting a laminated body into an injection molding die, and closing the mold to cover a part of the laminated body can be performed. In a separate manner, the thermoplastic resin which is another member is integrally molded by injection molding, and a molded article having a separate part is obtained.

其次,使用圖式說明得到本發明之積層體的 合適積層體之製造方法。例如,於得到如第4圖所示的積層體之情況,最初製作在厚度方向中依無線電波穿透構件/剛性保持構件/熱傳導構件/剛性保持構件/無線電波穿透構件之順序所對稱地積層之預備積層體。此處,各構件為板狀,作為各層間之固定方法,可藉由使用塗布接著劑之方法或加壓成形方法,得到各層間已密著之預備積層體。其次,藉由使用NC加工機等之切削加工機,切削去除預備積層體的一部分之剛性保持構件/熱傳導構件/剛性保持構件/無線電波穿透構件,可在積層體的厚度方向中設置僅無線電波穿透構件1殘留之無線電波穿透區域,又,同樣地,藉由切削去除預備積層體的一部分之剛性保持構件/無線電波穿透構件,可在積層體的厚度方向中設置熱傳導構件2已露出之熱傳導區域。即,於得到具有熱傳導區域的積層體時,製作在厚度方向積層有板狀的熱傳導構件與板狀的其他構件之預備積層體,於該預備積層體面內之指定區域,切削、去除其他構件直到熱傳導構件露出為止而形成熱傳導區域。又,於得到具有無線電波穿透區域及熱傳導區域的積層體時,製作在厚度方向中積層有板狀的無線電波穿透構件及板狀的熱傳導構件之預備積層體,於該預備積層體面內之指定區域,切削、去除其他構件直到熱傳導構件露出為止而形成熱傳導區域,同時於該預備積層體面內之別的 指定區域,切削、去除無線電波穿透構件以外之物而形無線電波穿透區域。 Next, using the schematic description to obtain the laminate of the present invention A method of manufacturing a suitable laminate. For example, in the case of obtaining the laminated body as shown in FIG. 4, the initial fabrication is symmetrically in the thickness direction in the order of the radio wave penetrating member/rigid holding member/heat conducting member/rigid holding member/radio wave penetrating member. A layered preparative laminate. Here, each member has a plate shape, and as a method of fixing the layers, a preliminary layered body in which the layers are adhered can be obtained by a method of applying an adhesive or a press molding method. Then, by using a cutting machine such as an NC machine, the rigid holding member/heat conducting member/rigid holding member/radio wave penetrating member that removes a part of the preliminary laminated body can be cut, and only the wireless can be set in the thickness direction of the laminated body. The radio wave penetrating member 1 has a radio wave transmitting region remaining, and, similarly, by cutting and removing a part of the rigid holding member/radio wave penetrating member of the preliminary laminated body, the heat conducting member 2 can be disposed in the thickness direction of the laminated body. The exposed heat conduction area. In other words, when a laminate having a heat conduction region is obtained, a preliminary laminate in which a plate-shaped heat conduction member and a plate-like member are laminated in the thickness direction is formed, and other members are cut and removed in a predetermined region in the surface of the preliminary laminate body until The heat conduction member is exposed to form a heat conduction region. Further, when a laminate having a radio wave penetration region and a heat conduction region is obtained, a preliminary layered body in which a plate-shaped radio wave penetrating member and a plate-shaped heat conduction member are laminated in the thickness direction is formed in the surface of the preliminary layer. In the designated area, cutting and removing other members until the heat conducting member is exposed to form a heat conducting region, and at the same time in the surface of the preliminary laminated body A designated area that cuts and removes radio waves penetrating members to form a radio wave penetration region.

又,對於在應成為熱傳導區域的部位設有缺 口或貫通孔的其他構件,亦可以使熱傳導構件一體化,使其在熱傳導區域中露出。例如,於得到如第7圖所示之積層體之情況,使用NC加工機等的切削加工機,切削去除板狀剛性保持構件的一部分,而製作在應成為熱傳導區域的部位具有缺口之剛性保持構件3。其次,由於作成為以板狀的剛性保持構件3/熱傳導構件2/具有缺口的剛性保持構件3之順序所積層的預備積層體,而可在剛性保持構件3的缺口區域中設置熱傳導構件2已露出之熱傳導區域。再者,於預備積層體之與熱傳導區域不同的區域中設置缺口後,將無線電波穿透構件1積層於板狀的剛性保持構件3側,成為依無線電波穿透構件1/剛性保持構件3/熱傳導構件2/具有缺口的剛性保持構件3之順序所積層的積層體,在積層體之與熱傳導區域不同的區域中設有缺口之區域係成為無線電波穿透區域,可得到第7圖所示的積層體。再者,作為密接積層體的各層間之方法,可使用在各層間塗布接著劑之方法或加壓成形方法。又,形成熱傳導區域或無線電波穿透區域用的部位,亦可以貫通孔代替缺口。 In addition, there is a defect in a portion that should be a heat conduction region. Other members of the port or through-hole may also integrate the heat-conducting member to expose it in the heat-conducting region. For example, when a laminated body as shown in Fig. 7 is obtained, a part of the plate-shaped rigid holding member is cut and removed by a cutting machine such as an NC machine, and a rigidity is formed in a portion to be a heat conduction region. Member 3. Next, since the preliminary laminated body which is laminated in the order of the plate-shaped rigid holding member 3 / the heat conducting member 2 / the rigid holding member 3 having the notch is provided, the heat conducting member 2 can be provided in the notched region of the rigid holding member 3 The exposed heat conduction area. Further, after the notch is provided in a region different from the heat conduction region of the preliminary laminated body, the radio wave penetrating member 1 is laminated on the plate-like rigid holding member 3 side to become the radio wave transmitting member 1 / rigid holding member 3 / The heat-conducting member 2 / the laminated body in which the rigid holding members 3 having the notches are stacked in a layer, and the region in which the notch is provided in a region different from the heat-conducting region of the laminated body is a radio wave transmitting region, and FIG. 7 can be obtained. The layered body shown. Further, as a method of bonding the respective layers of the laminated body, a method of applying an adhesive between the respective layers or a press forming method can be used. Further, a portion for forming a heat conduction region or a radio wave penetration region may be formed by a through hole instead of a notch.

即,於得到具有熱傳導區域的積層體時,在 熱傳導構件不露出之積層有任意的板狀構件之預備積層體中,設置缺口或貫通孔,於設有缺口或貫通孔的預備積層體中,將板狀的熱傳導構件以在缺口或貫通孔中露 出之方式積層而形成熱傳導區域。又,於得到具有無線電波穿透區域及熱傳導區域之積層體時,在前述之形成有熱傳導區域的預備積層體中,於熱傳導區域以外之區域設置缺口或貫通孔,然後將該預備積層體積層於板狀的無線電波穿透構件上而形成無線電波穿透區域。 That is, when a laminate having a heat conduction region is obtained, In the preliminary layered body in which any of the plate-shaped members are not exposed, the heat-conducting member is provided with a notch or a through-hole, and the plate-shaped heat-conducting member is exposed in the notch or the through-hole in the preliminary layered body provided with the notch or the through hole. The heat is formed in a layered manner to form a heat conduction region. Further, when a laminated body having a radio wave transmitting region and a heat conducting region is obtained, in the preliminary laminated body in which the heat conducting region is formed, a notch or a through hole is provided in a region other than the heat conducting region, and then the preliminary laminated volume layer is provided. A radio wave penetration region is formed on the plate-shaped radio wave penetrating member.

再者,於無線電波穿透構件、剛性保持構件 或熱傳導構件的任一者為含有樹脂的構件時,於使積層體的各層間密著的一體化中使用加壓成形方法,進行加壓成形前,考慮應成為無線電波穿透區域或熱傳導區域的部位,積層經裁切成指定形狀的構件,藉由加壓成形,可設置無線電波穿透區域或熱傳導區域。於設置熱傳導區域時,在使熱傳導構件露出之側,藉由僅在避開熱傳導區域的區域中配置其他構件,可得到熱傳導構件已露出之具有熱傳導區域的積層體。又,於設置無線電波穿透區域之情況,藉由僅在避開無線電波穿透區域的區域中配置具有電磁波屏蔽性的構件,可在積層體的厚度方向中設置僅以無線電波穿透構件所構成之無線電波穿透區域。再者,為了在避開無線電波穿透區域或熱傳導區域的區域中配置構件,可配置在應成為無線電波穿透區域或熱傳導區域的部位設有缺口或貫通孔之構件,或亦可在應成為無線電波穿透區域或熱傳導區域的部位以外之處,組合經分割的構件而配置。 Furthermore, in the radio wave penetrating member, the rigid holding member When any of the heat-conducting members is a resin-containing member, a press molding method is used to integrate the layers of the laminate, and it is considered to be a radio wave penetration region or a heat conduction region before press molding. The portion where the laminate is cut into a predetermined shape can be provided with a radio wave penetration region or a heat conduction region by press molding. When the heat conduction region is provided, on the side where the heat conduction member is exposed, the other member is disposed only in the region avoiding the heat conduction region, whereby the laminate having the heat conduction region exposed by the heat conduction member can be obtained. Further, in the case where the radio wave penetration region is provided, by arranging the member having the electromagnetic wave shielding property only in the region avoiding the radio wave penetration region, it is possible to provide only the radio wave penetrating member in the thickness direction of the laminate body. The radio wave penetration area formed. Further, in order to arrange the member in a region avoiding the radio wave penetration region or the heat conduction region, a member having a notch or a through hole in a portion to be a radio wave penetration region or a heat conduction region may be disposed, or may be Where it is outside the portion where the radio wave penetration region or the heat conduction region is formed, the divided members are combined and arranged.

[實施例] [Examples]

以下,藉由實施例來具有說明本發明,惟下述的實施例不限定本發明。 Hereinafter, the present invention will be described by way of examples, but the following examples are not intended to limit the invention.

首先,在以下說明實施例、比較例所使用的各種測定法與具體的條件。 First, various measurement methods and specific conditions used in the examples and comparative examples will be described below.

[彎曲彈性模數之測定方法] [Method for Measuring Bending Elastic Modulus]

對於自應測定的材料所構成之成形體或自應測定的積層體之剛性保持區域或全構件區域,依長度50mm、寬度25mm、(各厚度)切出試驗片,將支點間距離設為試驗片厚度之32倍,依據ASTM D790求得彎曲彈性模數。再者,用以下之基準來評價所得的積層體之彎曲彈性模數。AA、A、B為合格,C、D為不合格。 For the molded body composed of the material to be measured or the rigid holding region or the full-member region of the laminated body to be measured, the test piece is cut out according to the length of 50 mm, the width of 25 mm, and the thickness of each layer, and the distance between the fulcrums is set as a test. The sheet thickness is 32 times, and the bending elastic modulus is obtained in accordance with ASTM D790. Further, the flexural modulus of the obtained laminate was evaluated by the following criteria. AA, A, and B are qualified, and C and D are unqualified.

AA:100GPa以上 AA: 100GPa or more

A:50GPa以上且小於100GPa A: 50 GPa or more and less than 100 GPa

B:30GPa以上且小於50GPa B: 30 GPa or more and less than 50 GPa

C:5GPa以上且小於30GPa C: 5 GPa or more and less than 30 GPa

D:小於5GPa D: less than 5GPa

[密度之測定方法] [Method of measuring density]

對於自應測定的材料所構成之成形體或自應測定的積層體之剛性保持區域或全構件區域,使用水中置換法,求得密度。對於積層體的剛性保持區域及全構件區域,用以下之基準將密度分級,評價輕量性。AA、A、B為合格,C、D為不合格。 The density is determined by a water displacement method using a molded body composed of a material to be measured or a rigid holding region or a full-member region of the laminated body to be measured. For the rigid holding region and the entire member region of the laminated body, the density was classified by the following criteria, and the lightweight property was evaluated. AA, A, and B are qualified, and C and D are unqualified.

AA:小於1.2g/cm3 AA: less than 1.2g/cm 3

A:1.2g/cm3以上且小於1.7g/cm3 A: 1.2 g/cm 3 or more and less than 1.7 g/cm 3

B:1.7g/cm3以上且小於2.3g/cm3 B: 1.7 g/cm 3 or more and less than 2.3 g/cm 3

C:2.3g/cm3以上且小於2.5g/cm3 C: 2.3 g/cm 3 or more and less than 2.5 g/cm 3

D:2.5g/cm3以上 D: 2.5g/cm 3 or more

[電場屏蔽性之測定方法(KEC法)] [Method for Measuring Electric Field Shielding Property (KEC Method)]

第6圖係電場屏蔽性的測定裝置之概略縱向剖面圖。第6圖中,電場屏蔽性的測定裝置6具備由金屬管10所成的測定框體。金屬管10的內部空間係被遮蔽而與外界隔開。於金屬管10的內部空間中,設置信號發送用天線7與信號接收用天線9。金屬管10係可自外側將測定試料5插入兩天線之間。測定試料5具有測定試料厚度8。 Fig. 6 is a schematic longitudinal sectional view showing a measuring device for electric field shielding properties. In Fig. 6, the electric field shielding property measuring device 6 includes a measurement frame formed of a metal pipe 10. The internal space of the metal tube 10 is shielded from the outside. The signal transmitting antenna 7 and the signal receiving antenna 9 are provided in the internal space of the metal pipe 10. The metal tube 10 can insert the measurement sample 5 between the two antennas from the outside. The measurement sample 5 has a measurement sample thickness of 8.

於經金屬管10所遮蔽的空間中,在信號發送 用天線7與信號接收用天線9之間,插入測定試料5,測定有試料、無試料時的電場強度。 In the space covered by the metal pipe 10, the signal is sent The measurement sample 5 was inserted between the antenna 7 and the signal receiving antenna 9, and the electric field intensity at the time of the sample and the absence of the sample was measured.

藉由測定裝置6,測定有測定試料5、無測定 試料5時的電場強度。將無測定試料時所測定的空間之電場強度當作E0[V/m],將有測定試料時所測定的空間之電場強度當作EX[V/m],用下式求得電場屏蔽性。所測定的值之符號係正方向為具有屏蔽效果的方向。 The electric field intensity at the time of the measurement sample 5 and the absence of the measurement sample 5 was measured by the measuring device 6. The electric field intensity in the space measured when no sample was measured was taken as E 0 [V/m], and the electric field intensity in the space measured when the sample was measured was taken as E X [V/m], and the electric field was obtained by the following formula. Shielding. The sign of the measured value is the direction in which the positive direction is the shielding effect.

電場屏蔽性(屏蔽效果)=20log10E0/EX[dB] Electric field shielding (shielding effect) = 20log 10 E 0 /E X [dB]

根據對於無線電波穿透區域所測定的電場屏蔽性之測定結果,判斷無線電波穿透性。作為無線電波穿透性的判斷基準,將具有0dB以上且小於10dB的電場屏蔽性之情況當作A,將具有10dB以上且小於20dB的電場屏蔽性之情況當作B,將判定A、B當作合格。又,將具有20dB以上的電場屏蔽性之情況當作C,為不合格。還有,於積層體中不存在無線電波穿透區域時係當作未評價(-)。 The radio wave penetration is judged based on the measurement result of the electric field shielding property measured for the radio wave penetration region. As a criterion for judging radio wave penetration, a case where the electric field shielding property of 0 dB or more and less than 10 dB is regarded as A, and a case where electric field shielding property of 10 dB or more and less than 20 dB is regarded as B, and the judgments A and B are regarded as Qualified. Further, the case where the electric field shielding property of 20 dB or more is regarded as C is unacceptable. Further, when there is no radio wave penetration region in the laminate, it is regarded as unevaluated (-).

又,根據對於電磁波屏蔽區域所測定的電場 屏蔽性之測定結果,判斷電磁波屏蔽性。作為電磁波屏蔽性的判斷基準,將具有50dB以上的電場屏蔽性之情況當作A,將具有20dB以上且小於50dB的電場屏蔽性之情況當作B,將判定A、B當作合格。又,將具有小於20dB的電場屏蔽性之情況當作C,為不合格。還有,於積層體中不存在電磁波屏蔽區域時係當作未評價(-)。 Also, according to the electric field measured for the electromagnetic wave shielding region The measurement result of the shielding property is used to determine the electromagnetic wave shielding property. As a criterion for determining the electromagnetic shielding property, a case where the electric field shielding property of 50 dB or more is used is regarded as A, and a case where the electric field shielding property of 20 dB or more and less than 50 dB is regarded as B, and the determinations A and B are regarded as pass. Further, the case where the electric field shielding property of less than 20 dB was taken as C was considered to be unacceptable. Further, when there is no electromagnetic wave shielding region in the laminated body, it is regarded as unevaluated (-).

[熱傳導率之測定方法] [Method for measuring thermal conductivity]

使自應測定的材料所構成的成形體成為直徑10mm、厚度3~6mm之圓板狀的試料,使用真空理工(股)製雷射閃光法熱定數測定裝置TC-3000,測定成形體的比熱與熱擴散率,藉由下式算出材料的熱傳導率。 The molded body composed of the material to be measured is a disk-shaped sample having a diameter of 10 mm and a thickness of 3 to 6 mm, and a laser-heating calorimeter calorimeter measuring device TC-3000 is used to measure the molded body. The specific heat and the thermal diffusivity are calculated by the following formula.

K=Cp‧α‧ρ K=Cp‧α‧ρ

此處,K表示成形體的熱傳導率,Cp表示成形體的比熱,α表示成形體的熱擴散率,ρ表示成形體的密度。成形體的厚度係隨著成形體的熱傳導率而變化,熱傳導率大的試料為厚,小的試料為薄。具體來說,於雷射照射後,試料背面的溫度係上升,到達最高溫度係需要數10msec,但調節試料的厚度,而使當時的溫度上升幅度△Tm之僅1/2的溫度上升為止之時間t1/2成為10msec以上(最高15msec)。 Here, K represents the thermal conductivity of the molded body, Cp represents the specific heat of the molded body, α represents the thermal diffusivity of the molded body, and ρ represents the density of the molded body. The thickness of the molded body varies depending on the thermal conductivity of the molded body, the sample having a large thermal conductivity is thick, and the small sample is thin. Specifically, after the laser irradiation, the temperature of the back surface of the sample rises, and it takes 10 msec to reach the maximum temperature, but the thickness of the sample is adjusted, and the temperature of the current temperature increase range ΔTm is increased by only 1/2. The time t 1/2 becomes 10 msec or more (up to 15 msec).

比熱係藉由在試料正面貼附玻璃狀碳作為受光板,藉由已接著於試料背面中央的R熱電偶來測定雷射照射後的溫度上升而求得。又,測定值係以藍寶石作為標準試料而校正。熱擴散率係藉由噴碳直到看不見試料 的兩表面為止而形成皮膜,以紅外線檢測器測定雷射照射後的試料背面之溫度變化而求得。再者,當熱傳導率顯示各向異性時,將測定值的最大值當作代表值。 The specific heat was obtained by attaching glassy carbon as a light-receiving plate to the front surface of the sample, and measuring the temperature rise after the laser irradiation by the R thermocouple which is next to the center of the back surface of the sample. Further, the measured values were corrected using sapphire as a standard sample. Thermal diffusivity is achieved by spraying carbon until the sample is not visible A film was formed on both surfaces, and an infrared detector was used to measure the temperature change of the back surface of the sample after the laser irradiation. Further, when the thermal conductivity shows anisotropy, the maximum value of the measured value is taken as a representative value.

[散熱特性之評價方法] [Evaluation method of heat dissipation characteristics]

自積層體的熱傳導區域,切出120×150mm之尺寸的試驗片。於所切出的試驗片之中央部的熱傳導構件側,藉由接著劑固定發熱構件。其次,如第8圖所示,於以隔熱板14與鋁膠帶13所形成的散熱特性評價裝置上,配置接著有發熱構件12的試驗片11。再者,發熱構件係直徑15mm的圓筒形狀。 From the heat conduction region of the laminate, a test piece having a size of 120 × 150 mm was cut out. The heat generating member was fixed to the side of the heat conducting member at the center portion of the cut test piece by an adhesive. Next, as shown in Fig. 8, the test piece 11 with the heat generating member 12 is placed on the heat dissipation characteristic evaluation device formed by the heat shield 14 and the aluminum tape 13. Further, the heat generating member has a cylindrical shape with a diameter of 15 mm.

此後,於室溫23℃、濕度55%之環境下,對 於發熱構件通電8W的電力5分鐘,藉由熱電偶15b與熱電偶15a分別計測10分鐘後的發熱構件之溫度與配置有發熱構件的試驗片之背面(外氣側)之溫度,將彼此的測定值之差當作散熱特性之判斷基準。於試驗片之背面(外氣側)的測定位置係測定試驗片長度方向中自試驗片中央部起距離50mm的地方。 Thereafter, at room temperature of 23 ° C and humidity of 55%, The heat generating member was energized by 8 W for 5 minutes, and the temperature of the heat generating member after 10 minutes by the thermocouple 15b and the thermocouple 15a and the temperature of the back surface (outer side) of the test piece on which the heat generating member was placed were measured. The difference between the measured values is used as a criterion for determining the heat dissipation characteristics. The measurement position on the back surface (outer air side) of the test piece was measured at a distance of 50 mm from the center portion of the test piece in the longitudinal direction of the test piece.

散熱特性的評價結果係將2個測定溫度差小 於20℃當作A,將20℃以上且小於40℃當作B,判定A、B為合格。將40℃以上時當作判定C,於積層體中不存在熱傳導區域時係當作D判定而不合格。再者,當積層體含有各向異性材料時,對於0°方向與旋轉至其垂直方向的90°方向之各自區域,進行測定,將各測定溫度差的平均值使用於判定基準。 The evaluation result of the heat dissipation characteristics is that the two measured temperature differences are small. It is regarded as A at 20 ° C and B at 20 ° C or more and less than 40 ° C, and it is judged that A and B are acceptable. When the temperature is 40 ° C or higher, it is judged as C, and when there is no heat conduction region in the laminate, it is judged as D and is unacceptable. In addition, when the laminated body contains an anisotropic material, the respective regions of the 0° direction and the 90° direction rotated in the vertical direction are measured, and the average value of each measured temperature difference is used for the determination criterion.

其次,說明實施例、比較例所使用之材料, 同時將其特性彙總於表1中。 Next, the materials used in the examples and comparative examples will be described. At the same time, its characteristics are summarized in Table 1.

(材料1)玻璃纖維強化片 (Material 1) Glass fiber reinforced sheet

玻璃纖維布預浸漬物R-5(日東紡(股)製,玻璃纖維,環氧樹脂,玻璃纖維質量含有率60質量%,厚度0.143mm) Glass fiber cloth prepreg R-5 (made by Ridong Textile Co., Ltd., glass fiber, epoxy resin, glass fiber mass content 60% by mass, thickness 0.143mm)

(材料2)鋁片 (Material 2) Aluminum sheet

鋁片AL5052,厚度0.15mm Aluminum sheet AL5052, thickness 0.15mm

(材料3)碳纖維強化片 (Material 3) Carbon fiber reinforced sheet

碳纖維單向預浸漬物P3052S-15(東麗(股)製,碳纖維(使用T700S),環氧樹脂,碳纖維質量含有率67質量%,厚度0.143mm) Carbon fiber unidirectional prepreg P3052S-15 (made by Toray Co., Ltd., carbon fiber (using T700S), epoxy resin, carbon fiber mass content: 67% by mass, thickness 0.143mm)

(材料4)聚丙烯片 (Material 4) Polypropylene sheet

準備90質量%的無改性聚丙烯(PRIME POLYMER(股)公司製,「Prime Polypro」(註冊商標)J105G,熔點160℃)與10質量%的酸改性聚丙烯(三井化學(股)公司製,「Admer」(註冊商標)QE510,熔點160℃),乾式摻合此等。將此乾式摻合品自雙軸擠壓機的料斗投入,於擠壓機中熔融混煉後,自400mm寬的T字模頭擠出。然後,藉由60℃的冷卻輥牽引而冷卻固化,得到厚度0.3mm之聚丙烯片(材料4)。 90% by mass of unmodified polypropylene (PRIME POLYMER, "Prime Polypro" (registered trademark) J105G, melting point 160 ° C) and 10% by mass of acid-modified polypropylene (Mitsui Chemical Co., Ltd.) "Admer" (registered trademark) QE510, melting point 160 ° C), dry blending. The dry blend was supplied from a hopper of a twin-screw extruder, melt-kneaded in an extruder, and extruded from a 400 mm wide T-die. Then, it was cooled and solidified by drawing with a cooling roll of 60 ° C to obtain a polypropylene sheet (material 4) having a thickness of 0.3 mm.

(實施例1) (Example 1)

積層3片的材料1之玻璃纖維強化片而得到被成形物。對於所得之被成形物,進行加熱加壓成形,自加壓起30分鐘經過後,打開盤面,自加壓成形機,連工具板一起取出,得到環氧樹脂已硬化之玻璃纖維強化塑膠。再者,於加熱加壓成形中,以脫模薄膜夾住被成形物,再以工具板夾住,配置於盤面溫度為150℃之加壓成形機的盤面之間後,關閉盤面,以1.5MPa的壓力加壓。 Three sheets of the glass fiber reinforced sheet of the material 1 were laminated to obtain a molded object. The obtained molded article was subjected to heat and pressure molding, and after 30 minutes from the pressurization, the disk surface was opened, and the tool plate was taken out from the press molding machine to obtain an epoxy resin-hardened glass fiber reinforced plastic. Further, in the heat and pressure molding, the object to be molded was sandwiched by a release film, sandwiched between the tool plates, and placed between the disk surfaces of the press molding machine having a disk surface temperature of 150 ° C, and then the disk surface was closed to 1.5. Pressure pressurization of MPa.

其次,使用自動切割機,將所得之玻璃纖維 強化塑膠切割成指定的尺寸,如第9(a)圖所示地,僅在第1層的鋁片的區域A及區域C之位置,使用環氧接著劑,貼合第2層之指定尺寸的玻璃纖維強化塑膠,而得到積層體。將與貼合有玻璃纖維強化塑膠的面相反側之鋁片的面當作式樣設計面。再者,鋁片係相當於熱傳導構件,玻璃纖維強化塑膠係相當於無線電波穿透構件。 Secondly, using the automatic cutting machine, the resulting glass fiber The reinforced plastic is cut into a specified size. As shown in Fig. 9(a), only the position of the area A and the area C of the aluminum sheet of the first layer is bonded to the specified size of the second layer. The glass fiber reinforced plastic is obtained as a laminate. The surface of the aluminum sheet opposite to the side to which the glass fiber reinforced plastic is bonded is used as a design surface. Further, the aluminum sheet corresponds to a heat conducting member, and the glass fiber reinforced plastic corresponds to a radio wave penetrating member.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成如第9(b)圖所示之區域A、區域B、區域C,對於各自的區域進行特性評價。表2中顯示評價結果。積層體係在面內具有熱傳導區域及電磁波屏蔽區域,而且區域A、區域C係彎曲彈性模數亦良好,也發揮剛性保持區域之機能。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, and the area C as shown in FIG. 9(b) using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 2. The laminated system has a heat conducting region and an electromagnetic wave shielding region in the plane, and the bending elastic modulus of the region A and the region C is also good, and also functions as a rigid holding region.

(實施例2) (Example 2)

將3片的材料3之碳纖維強化片,依纖維方向為0°/90°/0°之順序積層而得到被成形物。對於所得之被成 形物,與實施例1同樣地加熱加壓成形,自加壓起30分鐘經過後,打開盤面,自加壓成形機,連工具板一起取出,得到環氧樹脂已硬化之碳纖維強化塑膠。 The three carbon fiber reinforced sheets of the material 3 were laminated in the order of the fiber direction of 0°/90°/0° to obtain a molded object. For the resulting The shape was heated and pressed in the same manner as in Example 1. After passing for 30 minutes from the pressurization, the disk surface was opened, and the tool plate was taken out from the press molding machine to obtain an epoxy resin-hardened carbon fiber reinforced plastic.

其次,除了代替玻璃纖維強化塑膠,使用如 前述所得之碳纖維強化塑膠以外,與實施例1同樣地進行操作,得到第9(a)圖所示構成的積層體。再者,鋁片係相當於具有電磁波屏蔽性的熱傳導構件,碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件。 Secondly, in addition to replacing glass fiber reinforced plastic, use The carbon fiber reinforced plastic obtained as described above was operated in the same manner as in Example 1 to obtain a laminate having the structure shown in Fig. 9(a). Further, the aluminum sheet corresponds to a heat conductive member having electromagnetic wave shielding properties, and the carbon fiber reinforced plastic material corresponds to a rigid holding member having electromagnetic wave shielding properties.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成如第9(b)圖所示之區域A、區域B、區域C,對於各自的區域進行特性評價。表2中顯示評價結果。積層體雖然在面內沒有無線電波穿透區域,但具有熱傳導區域、電磁波屏蔽區域,而且區域A、區域C係彎曲彈性模數亦優異,發揮剛性保持區域之機能。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, and the area C as shown in FIG. 9(b) using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 2. Although the laminated body does not have a radio wave penetration region in the plane, it has a heat conduction region and an electromagnetic wave shielding region, and the region A and the region C are excellent in bending elastic modulus, and exhibit the function of the rigidity holding region.

(實施例3) (Example 3)

將實施例1所得之玻璃纖維強化塑膠切割成指定的尺寸,將實施例2所得之碳纖維強化塑膠切割成指定的尺寸。 The glass fiber reinforced plastic obtained in Example 1 was cut into a specified size, and the carbon fiber reinforced plastic obtained in Example 2 was cut into a specified size.

其次,如第10圖所示,僅在鋁片之區域A及區域C的位置,分別配置第2層之指定尺寸的玻璃纖維強化塑膠、第3層之指定尺寸的碳纖維強化塑膠,以環氧接著劑貼合各層間,而得到積層體。再者,鋁片係相當於具有電磁波屏蔽性的熱傳導構件,玻璃纖維強化塑膠係相當於無線電波穿透構件,碳纖維強化塑膠係相當於剛 性保持構件。 Next, as shown in Fig. 10, only the glass fiber reinforced plastic of the second layer and the carbon fiber reinforced plastic of the third layer of the third layer are disposed at the positions of the regions A and C of the aluminum sheet, respectively. The subsequent agent is applied to each layer to obtain a laminate. Furthermore, the aluminum sheet is equivalent to a heat conducting member having electromagnetic wave shielding properties, the glass fiber reinforced plastic is equivalent to a radio wave penetrating member, and the carbon fiber reinforced plastic system is equivalent to just Sexual retention components.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第10圖中所示之區域A、區域B、區域C,對於各自的區域進行特性評價。表2中顯示評價結果。積層體係在面內具有熱傳導區域、電磁波屏蔽區域,而且區域A、區域C係彎曲彈性模數亦良好,展現剛性保持區域之機能。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, and the area C shown in FIG. 10 using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 2. The laminated system has a heat conducting region and an electromagnetic wave shielding region in the plane, and the bending elastic modulus of the region A and the region C is also good, exhibiting the function of the rigid holding region.

(實施例4) (Example 4)

將材料2之鋁片切割成指定的尺寸,將實施例2所得之碳纖維強化塑膠切割成指定的尺寸。 The aluminum sheet of the material 2 was cut into a specified size, and the carbon fiber reinforced plastic obtained in Example 2 was cut into a specified size.

其次,如第11圖所示,僅在第1層之實施例1所得的玻璃纖維強化塑膠之區域A及區域C~E的位置,配置第2層之指定尺寸的鋁片,接著,僅在區域A、區域C及區域E的位置,配置第3層之指定尺寸的碳纖維強化塑膠,而得到積層體。再者,玻璃纖維強化塑膠係相當於無線電波穿透構件,碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件,鋁片係相當於熱傳導構件。 Next, as shown in Fig. 11, only the aluminum sheet of the second layer of the second layer is placed at the position of the region A and the region C to E of the glass fiber reinforced plastic obtained in the first layer of the first layer, and then only At the position of the region A, the region C, and the region E, a carbon fiber reinforced plastic of a specified size of the third layer is disposed to obtain a laminate. Further, the glass fiber reinforced plastic is equivalent to a radio wave penetrating member, the carbon fiber reinforced plastic is equivalent to a rigid holding member having electromagnetic wave shielding properties, and the aluminum sheet is equivalent to a heat conducting member.

所得之積層體係在式樣設計面側亦未出現接合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第11圖中所示之區域A、區域B、區域C、區域D、區域E,對於各自的區域進行特性評價。表2中顯示評價結果。積層體係在面內具有無線電波穿透區域、熱傳導區域及電磁波屏蔽區域,而且區域A、區域C及區域E係彎曲彈性模數亦良好,展現剛性保持區域之 機能。 The resulting laminated system also showed no bonding wires on the side of the design side, which was a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, the area C, the area D, and the area E shown in FIG. 11 using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 2. The laminated system has a radio wave penetration region, a heat conduction region, and an electromagnetic wave shielding region in the plane, and the bending elastic modulus of the region A, the region C, and the region E is also good, exhibiting a rigid holding region. function.

(實施例5) (Example 5)

使用4片的材料3之碳纖維強化片與1片的材料2之鋁片,依碳纖維強化片(0°)/碳纖維強化片(90°)/鋁片/碳纖維強化片(90°)/碳纖維強化片(0°)之順序積層而得到被成形物。對於所得之被成形物,與實施例1同樣地加熱加壓成形,自加壓起30分鐘經過後,打開盤面,自加壓成形機,連工具板一起取出,得到碳纖維強化片之環氧樹脂經硬化,且各層間充分地密著之以碳纖維強化塑膠/鋁片/碳纖維強化塑膠作為第1~3層之預備積層體。其次,使用所得之預備積層體,在預備積層體的式樣設計面側及相對於式樣設計面側的相反側之內裝面側的兩面,使用NC加工機切削位於所得之積層體的區域B之部分的碳纖維強化塑膠,得到如第12圖所示之在區域B中厚度方向的中央部僅殘留鋁片層之積層體。再者,第12圖的配置於第1層及第3層之碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件,配置於第2層之鋁片係相當於熱傳導構件。 Use 4 pieces of carbon fiber reinforced sheet of material 3 and 1 piece of aluminum sheet of material 2, according to carbon fiber reinforced sheet (0°)/carbon fiber reinforced sheet (90°)/aluminum sheet/carbon fiber reinforced sheet (90°)/carbon fiber reinforced The order of the sheets (0°) was laminated to obtain a molded object. The obtained molded article was heated and press-molded in the same manner as in Example 1, and after 30 minutes from the pressurization, the disk surface was opened, and the tool plate was taken out from the press molding machine to obtain an epoxy resin of a carbon fiber reinforced sheet. A carbon fiber reinforced plastic/aluminum sheet/carbon fiber reinforced plastic which is hardened and sufficiently adhered between the layers is used as a preliminary layered body of the first to third layers. Next, using the obtained laminated body, the surface of the obtained laminated body is cut by an NC machine using the NC machine on both sides of the pattern design surface side of the preliminary laminated body and the inner surface side opposite to the side of the pattern design surface side. In part of the carbon fiber reinforced plastic, a laminate in which only the aluminum sheet layer remains in the central portion in the thickness direction of the region B as shown in Fig. 12 is obtained. Further, the carbon fiber reinforced plastic material disposed in the first layer and the third layer in Fig. 12 corresponds to a rigid holding member having electromagnetic wave shielding properties, and the aluminum sheet disposed in the second layer corresponds to a heat conducting member.

所得之積層體係即使在式樣設計面側及內裝 面側設置凹部,也為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第12圖中所示之區域A、區域B、區域C,對於各自的區域進行特性評價。表2中顯示評價結果。積層體係在面內具有熱傳導區域、電磁波屏蔽區域,而且區域A、區域C係彎曲彈性模數亦良好,展現剛性保持區域之機能。 The resulting laminated system is even on the side of the design and the interior The concave portion is provided on the face side, which is also a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, and the area C shown in FIG. 12 using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 2. The laminated system has a heat conducting region and an electromagnetic wave shielding region in the plane, and the bending elastic modulus of the region A and the region C is also good, exhibiting the function of the rigid holding region.

(實施例6) (Example 6)

使用1片的材料2之鋁片與4片的材料3之碳纖維強化片,依碳纖維強化片(0°)/碳纖維強化片(90°)/鋁片/碳纖維強化片(90°)/碳纖維強化片(0°)之順序積層而得到被成形物。對於所得之被成形物,與實施例1同樣地進行熱加壓成形,自加壓起30分鐘經過後,打開盤面,自加壓成形機,連工具板一起取出,得到碳纖維強化片之環氧樹脂經硬化,且各層間充分地密著之以碳纖維強化塑膠/鋁片/碳纖維強化塑膠作為第1~3層之預備積層體。 Use one piece of material 2 of aluminum sheet and 4 pieces of material 3 of carbon fiber reinforced sheet, according to carbon fiber reinforced sheet (0 °) / carbon fiber reinforced sheet (90 °) / aluminum sheet / carbon fiber reinforced sheet (90 °) / carbon fiber reinforced The order of the sheets (0°) was laminated to obtain a molded object. The obtained molded article was subjected to hot press molding in the same manner as in Example 1. After passing for 30 minutes from the pressurization, the disk surface was opened, and the tool plate was taken out from the press molding machine to obtain an epoxy of the carbon fiber reinforced sheet. The resin is hardened, and the carbon fiber reinforced plastic/aluminum sheet/carbon fiber reinforced plastic is sufficiently adhered between the layers as the first layer to the third layer.

其次,使用所得之預備積層體,在預備積層 體之式樣設計面側,使用NC加工機切削位於所得之積層體的區域B之部分的碳纖維強化塑膠,得到如第13圖所示之在區域B的厚度方向中僅殘留鋁片/碳纖維強化塑膠之積層體。再者,第13圖中的配置於第1層與第3層之碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件,配置於第2層之鋁片係相當於具有電磁波屏蔽性的熱傳導構件。 Secondly, using the resulting preparative laminate, in the preparatory layer On the side of the design side of the body, the carbon fiber reinforced plastic in the portion B of the obtained laminated body is cut by an NC machine to obtain only the aluminum sheet/carbon fiber reinforced plastic in the thickness direction of the region B as shown in FIG. The layered body. Further, the carbon fiber reinforced plastic material disposed in the first layer and the third layer in Fig. 13 corresponds to a rigid holding member having electromagnetic wave shielding properties, and the aluminum sheet disposed in the second layer corresponds to heat conduction having electromagnetic wave shielding properties. member.

所得之積層體係即使在式樣設計面側設置凹 部,也為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第13圖中所示之區域A、區域B、區域C,對於各自的區域進行特性評價。表3中顯示評價結果。積層體雖然在面內沒有無線電波穿透區域,但具有熱傳導區域、電磁波屏蔽區域,而且區域A、區域C亦彎曲彈性模數優異,展現剛性保持區域之機能。 The resulting laminated system is concave even on the side of the design side Department, also for a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, and the area C shown in FIG. 13 using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 3. Although the laminate has no radio wave penetration region in the plane, it has a heat conduction region and an electromagnetic wave shielding region, and the region A and the region C also have excellent bending modulus and exhibit a function of a rigid holding region.

(實施例7) (Example 7)

使用4片的材料1之玻璃纖維強化片、1片的材料2之鋁片與4片的材料3之碳纖維強化片,依玻璃纖維強化片/玻璃纖維強化片/碳纖維強化片(0°)/碳纖維強化片(90°)/鋁片/碳纖維強化片(90°)/碳纖維強化片(0°)/玻璃纖維強化片/玻璃纖維強化片之順序積層而得到被成形物。對於所得之被成形物,與實施例1同樣地加熱加壓成形,自加壓起30分鐘經過後,打開盤面,自加壓成形機,連工具板一起取出,得到玻璃纖維強化片及碳纖維強化片之環氧樹脂經硬化,且各層間充分地密著之以玻璃纖維強化塑膠/碳纖維強化塑膠/鋁片/碳纖維強化塑膠/玻璃纖維強化塑膠作為第1~5層之預備積層體。 Use 4 sheets of material 1 of glass fiber reinforced sheet, 1 piece of material 2 of aluminum sheet and 4 pieces of material 3 of carbon fiber reinforced sheet, according to glass fiber reinforced sheet / glass fiber reinforced sheet / carbon fiber reinforced sheet (0 °) / A carbon fiber reinforced sheet (90°)/aluminum sheet/carbon fiber reinforced sheet (90°)/carbon fiber reinforced sheet (0°)/glass fiber reinforced sheet/glass fiber reinforced sheet was laminated in this order to obtain a molded article. The obtained molded article was heated and press-molded in the same manner as in Example 1, and after 30 minutes from the pressurization, the disk surface was opened, and the tool plate was taken out from the press molding machine to obtain a glass fiber reinforced sheet and carbon fiber reinforced. The epoxy resin of the film is hardened, and the glass fiber reinforced plastic/carbon fiber reinforced plastic/aluminum sheet/carbon fiber reinforced plastic/glass fiber reinforced plastic is fully adhered between the layers as the first layer to the fifth layer.

其次,使用所得之預備積層體,在相對於式 樣設計面側的相反側之內裝面側,使用NC加工機切削位於所得之積層體的區域B之部分的碳纖維強化塑膠/鋁片/碳纖維強化塑膠/玻璃纖維強化塑膠,於區域B的厚度方向中僅殘留配置於式樣設計面的玻璃纖維強化塑膠,再於內裝面側,使用NC加工機切削位於所得之積層體的區域D之部分的碳纖維強化塑膠/玻璃纖維強化塑膠,得到於區域D的厚度方向中在內裝面側鋁片露出之如第14圖所示之積層體。再者,第14圖中的配置於第1層與第5層之玻璃纖維強化塑膠係相當於無線電波穿透構件,配置於第3層之鋁片係相當於具有電磁波屏蔽性的熱傳導構件,配置於第2層與第4層之碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件。 Second, use the resulting preparative laminate, in relation to On the inner side of the opposite side of the design side, use a NC machine to cut the carbon fiber reinforced plastic/aluminum sheet/carbon fiber reinforced plastic/glass fiber reinforced plastic at the portion B of the obtained laminate, in the thickness of the area B. In the direction, only the glass fiber reinforced plastic disposed on the design surface is left, and on the inner surface side, the carbon fiber reinforced plastic/glass fiber reinforced plastic in the region D of the obtained laminate is cut by an NC machine to obtain the area. In the thickness direction of D, the aluminum sheet on the inner surface side is exposed as the laminate shown in Fig. 14. Further, the glass fiber reinforced plastic material disposed in the first layer and the fifth layer in Fig. 14 corresponds to a radio wave penetrating member, and the aluminum sheet disposed in the third layer corresponds to a heat conducting member having electromagnetic wave shielding properties. The carbon fiber reinforced plastic disposed in the second layer and the fourth layer corresponds to a rigid holding member having electromagnetic wave shielding properties.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第14圖中所示之區域A、區域B、區域C、區域D、區域E,對於各自的區域進行特性評價。 表3中顯示評價結果。積層體係在面內具有無線電波穿透區域、電磁波屏蔽區域、熱傳導區域,而且區域A、區域C、區域E係彎曲彈性模數亦良好,展現剛性保持區域之機能。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, the area C, the area D, and the area E shown in FIG. 14 using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 3. The laminated system has a radio wave penetration region, an electromagnetic wave shielding region, and a heat conduction region in the plane, and the bending elastic modulus of the region A, the region C, and the region E is also good, and exhibits the function of the rigid holding region.

(實施例8) (Example 8)

使用實施例1所得之玻璃纖維強化塑膠1片、材料2之鋁片1片、材料3之碳纖維強化片4片與材料4之聚丙烯片1片。 One piece of the glass fiber reinforced plastic obtained in Example 1, one piece of the aluminum piece of the material 2, four pieces of the carbon fiber reinforced sheet of the material 3, and one piece of the polypropylene piece of the material 4 were used.

首先,使用4片的材料3之碳纖維強化片與1 片的材料4之聚丙烯片,依碳纖維強化片(0°)/碳纖維強化片(90°)/聚丙烯片/碳纖維強化片(90°)/碳纖維強化片(0°)之順序積層而得到被成形物。對於所得之被成形物,除了將盤面溫度變更為180℃以外,與實施例1同樣地進行加熱加壓成形後,迅速地將夾有被成形物的工具板搬送至冷卻加壓機,於80℃的盤面溫度、1.5MPa的壓力進行5分鐘冷卻加壓成形後,打開盤面,自冷卻加壓機,連工具板一起取出,得到碳纖維強化片之環氧樹脂經硬化,且各層間充分地密著之具有碳纖維強化塑膠/聚丙烯片/碳纖維強化塑膠的構成之夾芯構造體。 First, use 4 pieces of material 3 carbon fiber reinforced sheet and 1 The polypropylene sheet of the material 4 of the sheet is laminated in the order of carbon fiber reinforced sheet (0°)/carbon fiber reinforced sheet (90°)/polypropylene sheet/carbon fiber reinforced sheet (90°)/carbon fiber reinforced sheet (0°). Shaped object. In the same manner as in Example 1, except that the temperature of the disk surface was changed to 180° C., the tool plate having the object to be molded was quickly transferred to a cooling press machine at 80°C. After the surface temperature of °C and the pressure of 1.5 MPa were subjected to cooling and press forming for 5 minutes, the disk surface was opened, and the self-cooling press was taken out together with the tool plate to obtain an epoxy resin of the carbon fiber reinforced sheet, and the layers were sufficiently dense. A sandwich structure having a carbon fiber reinforced plastic/polypropylene sheet/carbon fiber reinforced plastic.

其次,於夾芯構造體中,在所得之積層體的 區域D之位置,使用NC加工機,設置貫穿夾芯構造體的厚度方向之缺口。再者,於設有此缺口的夾芯構造體上 ,使用環氧接著劑來與鋁片貼合後,同樣地於所得之積層體的區域B之位置,設置貫穿厚度方向的缺口,而得到預備成形體。使用環氧接著劑,於所得之預備成形體(夾芯構造體/鋁片)的鋁片側,貼合實施例1所得之玻璃纖維強化塑膠,而得到如第15圖所示,在區域B中設有僅殘存配置於式樣設計面的玻璃纖維強化塑膠層的無線電波穿透區域,在區域D中於內裝面側設有鋁片露出的熱傳導區域之積層體。第15圖中之配置於第1層的玻璃纖維強化塑膠係相當於無線電波穿透構件,配置於第2層之鋁片係相當於熱傳導構件,配置於第3層與第5層之碳纖維強化塑膠係相當於剛性保持構件,配置於第4層之聚丙烯片係相當於低密度構件。再者,於第15圖中,區域B係成為薄壁部的無線電波穿透區域,區域D係成為薄壁部的熱傳導區域。 Secondly, in the sandwich structure, in the resulting laminate At the position of the region D, a notch in the thickness direction of the sandwich structure is provided using an NC machine. Furthermore, on the sandwich structure provided with the gap After bonding with an aluminum sheet using an epoxy adhesive, a notch in the thickness direction is provided at the position B of the obtained laminated body in the same manner to obtain a preliminary molded body. Using the epoxy adhesive, the glass fiber reinforced plastic obtained in Example 1 was bonded to the aluminum sheet side of the obtained preliminary molded body (sandwich structure/aluminum sheet), and as shown in Fig. 15, in the region B, A radio wave penetration region in which only the glass fiber reinforced plastic layer disposed on the design surface is left is provided, and in the region D, a laminate of heat conduction regions exposed by the aluminum sheet is provided on the inner surface side. The glass fiber reinforced plastic which is disposed in the first layer in Fig. 15 corresponds to a radio wave penetrating member, and the aluminum sheet disposed in the second layer corresponds to a heat conducting member, and the carbon fiber reinforced in the third layer and the fifth layer is reinforced. The plastic system corresponds to a rigid holding member, and the polypropylene sheet disposed in the fourth layer corresponds to a low-density member. Further, in Fig. 15, the region B is a radio wave penetration region of the thin portion, and the region D is a heat conduction region of the thin portion.

所得之積層體係在式樣設計面側亦未出現接合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第15圖中所示之區域A、區域B、區域C、區域D、區域E,對於各自的區域進行特性評價。表3中顯示評價結果。積層體係在面內具有無線電波穿透區域、電磁波屏蔽區域、熱傳導區域,而且區域A、區域C、區域E係彎曲彈性模數、輕量性亦良好,展現剛性保持區域之機能。 The resulting laminated system also showed no bonding wires on the side of the design side, which was a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, the area C, the area D, and the area E shown in FIG. 15 using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 3. The laminated system has a radio wave penetration region, an electromagnetic wave shielding region, and a heat conduction region in the plane, and the region A, the region C, and the region E are also excellent in bending elastic modulus and lightness, and exhibit the function of the rigidity holding region.

(實施例9) (Example 9)

使用4片的材料1之玻璃纖維強化片、2片的材料2之鋁片、4片的材料3之碳纖維強化片與1片的材料4之聚丙 烯片,依玻璃纖維強化片/玻璃纖維強化片/鋁片/碳纖維強化片(0°)/碳纖維強化片(90°)/聚丙烯片/碳纖維強化片(90°)/碳纖維強化片(0°)/鋁片/玻璃纖維強化片/玻璃纖維強化片之順序積層而得到被成形物。對於所得之被成形物,與實施例8同樣地進行加熱加壓成形及冷卻加壓成形後,打開盤面,自冷卻加壓機,連工具板一起取出,得到玻璃纖維強化片及碳纖維強化片之環氧樹脂經硬化,且各層間充分地密著之以玻璃纖維強化塑膠/鋁片/碳纖維強化塑膠/聚丙烯片/碳纖維強化塑膠/鋁片/玻璃纖維強化塑膠作為第1~7層之預備積層體。 Use 4 pieces of material 1 of glass fiber reinforced sheet, 2 pieces of material 2 of aluminum sheet, 4 pieces of material 3 of carbon fiber reinforced sheet and 1 piece of material 4 of polypropylene Ene sheet, glass fiber reinforced sheet / glass fiber reinforced sheet / aluminum sheet / carbon fiber reinforced sheet (0 °) / carbon fiber reinforced sheet (90 °) / polypropylene sheet / carbon fiber reinforced sheet (90 °) / carbon fiber reinforced sheet (0 °) / Aluminum sheet / glass fiber reinforced sheet / glass fiber reinforced sheet is laminated in order to obtain a molded object. The obtained molded product was subjected to heat and pressure molding and cooling and pressure molding in the same manner as in Example 8, and then the disk surface was opened, and the tool plate was taken out from the cooling press machine to obtain a glass fiber reinforced sheet and a carbon fiber reinforced sheet. The epoxy resin is hardened, and the layers are sufficiently tightly packed with glass fiber reinforced plastic/aluminum sheet/carbon fiber reinforced plastic/polypropylene sheet/carbon fiber reinforced plastic/aluminum sheet/glass fiber reinforced plastic as the first to seventh layers. Laminated body.

其次,使用所得之預備積層體,在相對於式 樣設計面側的相反側之內裝面側,使用NC加工機切削位於所得之積層體的區域B之部分的鋁片/碳纖維強化塑膠/聚丙烯片/碳纖維強化塑膠/鋁片/玻璃纖維強化塑膠,於區域B的厚度方向中僅殘留配置於式樣設計面的玻璃纖維強化塑膠,再於內裝面側,使用NC加工機切削位於所得之積層體的區域D之部分的玻璃纖維強化塑膠,得到於區域D的厚度方向中在內裝面側鋁片露出之如第16圖所示之積層體。再者,第16圖的配置於第1層與第7層之玻璃纖維強化塑膠係相當於無線電波穿透構件,配置於第2層與第6層之鋁片係相當於具有電磁波屏蔽性的熱傳導構件,配置於第3層與第5層之碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件,配置於第4層之聚丙烯片係相當於低密度構件。 Second, use the resulting preparative laminate, in relation to On the inner side of the opposite side of the design side, use an NC machine to cut the aluminum sheet/carbon fiber reinforced plastic/polypropylene sheet/carbon fiber reinforced plastic/aluminum sheet/glass fiber reinforced part of the area B of the obtained laminated body. In the plastic, in the thickness direction of the region B, only the glass fiber reinforced plastic disposed on the design surface is left, and on the inner surface side, the glass fiber reinforced plastic in the region D of the obtained laminate is cut by an NC machine. A laminate having the aluminum sheet exposed on the inner surface side in the thickness direction of the region D as shown in Fig. 16 was obtained. Further, the glass fiber reinforced plastics disposed in the first layer and the seventh layer in Fig. 16 correspond to radio wave penetrating members, and the aluminum sheets disposed in the second layer and the sixth layer are equivalent to electromagnetic wave shielding. The heat conduction member is a carbon fiber reinforced plastic which is disposed in the third layer and the fifth layer, and corresponds to a rigid holding member having electromagnetic wave shielding properties, and the polypropylene sheet disposed in the fourth layer corresponds to a low density member.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第16圖中所示之區域A、區域B、區域C、區域D、區域E,對於各自的區域進行特性評價。 表3中顯示評價結果。積層體係在面內具有無線電波穿透區域、電磁波屏蔽區域、熱傳導區域,而且剛性保持區域的彎曲彈性模數為良好。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, the area C, the area D, and the area E shown in FIG. 16 using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 3. The laminated system has a radio wave penetration region, an electromagnetic wave shielding region, and a heat conduction region in the plane, and the bending elastic modulus of the rigidity holding region is good.

(實施例10) (Embodiment 10)

使用實施例9所得之預備積層體,在相對於式樣設計面側的相反側之內裝面側,使用NC加工機切削位於所得之積層體的區域B之部分的鋁片/碳纖維強化塑膠/聚丙烯片/碳纖維強化塑膠/鋁片/玻璃纖維強化塑膠,於區域B的厚度方向中僅殘留配置於式樣設計面側的玻璃纖維強化塑膠,再於內裝面側,使用NC加工機切削位於所得之積層體的區域D之部分的碳纖維強化塑膠/聚丙烯片/碳纖維強化塑膠/鋁片/玻璃纖維強化塑膠,得到於區域D的厚度方向中在內裝面側鋁片露出之如第17圖所示之積層體。 Using the preliminary laminated body obtained in Example 9, the aluminum sheet/carbon fiber reinforced plastic/poly portion which is located at the portion B of the obtained laminated body was cut by an NC machine on the inner surface side opposite to the side on the design side of the pattern design. Acrylic sheet/carbon fiber reinforced plastic/aluminum sheet/glass fiber reinforced plastic, only the glass fiber reinforced plastic disposed on the side of the design side in the thickness direction of the area B, and then the inner surface of the inner surface is cut by the NC machine. Part of the layer D of the carbon fiber reinforced plastic / polypropylene sheet / carbon fiber reinforced plastic / aluminum sheet / glass fiber reinforced plastic, obtained in the thickness direction of the region D in the inner surface side of the aluminum sheet exposed as shown in Figure The laminate shown.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第17圖中所示之區域A、區域B、區域C、區域D、區域E,對於各自的區域進行特性評價。 表3中顯示評價結果。積層體係在面內具有無線電波穿透區域、電磁波屏蔽區域、熱傳導區域,而且區域A、區域C、區域E係彎曲彈性模數亦良好,展現剛性保持區域之機能。此實施例所得之積層體,與實施例12所得之積層 體比較之下,由於熱傳導區域的厚度為薄壁,可減少安裝有CPU等的發熱零件時之全體厚度。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, the area C, the area D, and the area E shown in FIG. 17 using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 3. The laminated system has a radio wave penetration region, an electromagnetic wave shielding region, and a heat conduction region in the plane, and the bending elastic modulus of the region A, the region C, and the region E is also good, and exhibits the function of the rigid holding region. The laminate obtained in this example, and the laminate obtained in Example 12 In comparison with the body, since the thickness of the heat conduction region is thin, the total thickness when a heat generating component such as a CPU is mounted can be reduced.

(比較例1) (Comparative Example 1)

使用實施例1所得之玻璃纖維強化塑膠作為無線電波穿透構件,形成第18圖所示之僅由第1層所構成的積層體。 Using the glass fiber reinforced plastic obtained in Example 1 as a radio wave penetrating member, a layered body composed only of the first layer shown in Fig. 18 was formed.

所得之積層體係在式樣設計面側亦未出現接合線,為良好外觀。又,表4中顯示對於所得之積層體進行特性評價之結果。此積層體雖然具有無線電波穿透區域,但電磁波屏蔽性很差,而且沒有熱傳導區域。再者,積層體的彎曲彈性模數亦差。 The resulting laminated system also showed no bonding wires on the side of the design side, which was a good appearance. Further, Table 4 shows the results of evaluation of the properties of the obtained laminate. Although the laminated body has a radio wave penetration region, the electromagnetic wave shielding property is poor, and there is no heat conduction region. Furthermore, the flexural modulus of the laminate is also poor.

(比較例2) (Comparative Example 2)

用環氧接著劑貼合2片的材料2之鋁片,得到第18圖所示之僅由第1層所構成的積層體。積層體之鋁片係相當於具有電磁波屏蔽性的熱傳導構件。 Two sheets of the aluminum sheet of the material 2 were bonded together with an epoxy adhesive to obtain a laminate comprising only the first layer shown in Fig. 18. The aluminum sheet of the laminated body corresponds to a heat conducting member having electromagnetic wave shielding properties.

所得之積層體係在式樣設計面側亦未出現接合線,為良好外觀。又,表4中顯示對於所得之積層體進行特性評價之結果。積層體雖然具有電磁波屏蔽區域、熱傳導區域,但沒有無線電波穿透區域。還有,積層體的彎曲彈性模數良好,但輕量性差。 The resulting laminated system also showed no bonding wires on the side of the design side, which was a good appearance. Further, Table 4 shows the results of evaluation of the properties of the obtained laminate. Although the laminated body has an electromagnetic wave shielding region and a heat conduction region, there is no radio wave penetration region. Further, the laminated body has a good bending elastic modulus, but is inferior in lightness.

(比較例3) (Comparative Example 3)

使用實施例2所得之碳纖維強化塑膠作為具有電磁波屏蔽性的剛性保持構件,作成為第18圖所示之由僅第1層所構成的積層體。 The carbon fiber reinforced plastic obtained in Example 2 was used as a rigid holding member having electromagnetic wave shielding properties, and was formed as a laminated body composed of only the first layer shown in Fig. 18.

所得之積層體係在式樣設計面側亦未出現接合線,為良好外觀。又,表4中顯示對於所得之積層體進行特性評價之結果。所得之積層體雖然具有電磁波屏蔽 區域,但沒有無線電波穿透區域、熱傳導區域。還有,積層體的彎曲彈性模數、輕量性皆良好。 The resulting laminated system also showed no bonding wires on the side of the design side, which was a good appearance. Further, Table 4 shows the results of evaluation of the properties of the obtained laminate. The resulting laminate has electromagnetic wave shielding Area, but no radio wave penetration area, heat conduction area. Further, the laminated body has good flexural modulus and light weight.

(比較例4) (Comparative Example 4)

用環氧接著劑貼合2片的材料4之聚丙烯片,得到第18圖所示之僅由1層所構成的積層體。積層體之聚丙烯片係相當於具有無線電波穿透性的無線電波穿透構件。 Two sheets of the polypropylene sheet of the material 4 were bonded together with an epoxy adhesive to obtain a laminate comprising only one layer as shown in Fig. 18. The polypropylene sheet of the laminate corresponds to a radio wave penetrating member having radio wave penetration.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,表4中顯示對於所得之積層體進行特性評價之結果。所得之積層體雖然具有無線電波穿透區域,但電磁波屏蔽性很差,沒有熱傳導區域。還有,積層體的輕量性優異,但彎曲彈性模數很差。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Further, Table 4 shows the results of evaluation of the properties of the obtained laminate. Although the obtained laminate has a radio wave penetration region, the electromagnetic wave shielding property is poor, and there is no heat conduction region. Further, the laminated body is excellent in light weight, but the bending elastic modulus is poor.

(比較例5) (Comparative Example 5)

除了將第1層之鋁片變更為實施例1所得之玻璃纖維強化塑膠,將第2層之玻璃纖維強化塑膠變更為實施例2所得之碳纖維強化塑膠以外,與實施例1同樣地進行操作,得到具有第9(a)圖所示構成之積層體。再者,玻璃纖維強化塑膠係相當於無線電波穿透構件,碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件。 The same procedure as in Example 1 was carried out, except that the aluminum sheet of the first layer was changed to the glass fiber reinforced plastic obtained in Example 1, and the glass fiber reinforced plastic of the second layer was changed to the carbon fiber reinforced plastic obtained in Example 2. A laminate having the structure shown in Fig. 9(a) was obtained. Further, the glass fiber reinforced plastic is equivalent to a radio wave penetrating member, and the carbon fiber reinforced plastic is equivalent to a rigid holding member having electromagnetic wave shielding properties.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成如第9(b)圖所示之區域A、區域B、區域C,對於各自的區域進行特性評價。表4中顯示評價結果。積層體雖然在面內沒有熱傳導區域,但具有無線電波穿透區域、電磁波屏蔽區域,而且區域A、區域C係彎曲彈性模數亦良好,也發揮剛性保持區域之機能。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Moreover, the obtained laminated body was cut into the area A, the area B, and the area C as shown in FIG. 9(b) using an automatic cutting machine, and the characteristics of each area were evaluated. The evaluation results are shown in Table 4. Although the laminate has no heat conduction region in the plane, it has a radio wave transmission region and an electromagnetic wave shielding region, and the region A and the region C have good bending elastic modulus, and also function as a rigid holding region.

(比較例6) (Comparative Example 6)

使用4片的材料1之玻璃纖維強化片、4片的材料3之碳纖維強化片與1片的材料4之聚丙烯片,依玻璃纖維強化片/玻璃纖維強化片/碳纖維強化片(0°)/碳纖維強化片(90°)/聚丙烯片/碳纖維強化片(90°)/碳纖維強化片(0°)/玻璃纖維強化片/玻璃纖維強化片之順序積層後,與實施例8同樣地進行加熱加壓成形及冷卻加壓成形後,打開盤面,自冷卻加壓機,連工具板一起取出,得到玻璃纖維強化片及碳纖維強化片之環氧樹脂經硬化,且各層間充分地密著之以玻璃纖維強化塑膠/碳纖維強化塑膠/聚丙烯片/碳纖維強化塑膠/玻璃纖維強化塑膠作為第1~5層之預備積層體。 Use 4 sheets of material 1 of glass fiber reinforced sheet, 4 pieces of material 3 of carbon fiber reinforced sheet and 1 piece of material 4 of polypropylene sheet, according to glass fiber reinforced sheet / glass fiber reinforced sheet / carbon fiber reinforced sheet (0 °) / Carbon fiber reinforced sheet (90°)/polypropylene sheet/carbon fiber reinforced sheet (90°)/carbon fiber reinforced sheet (0°)/glass fiber reinforced sheet/glass fiber reinforced sheet were laminated in the same manner as in Example 8 After the heat press molding and the cooling press molding, the disk surface is opened, and the tool plate is taken out together with the cooling plate, and the epoxy resin of the glass fiber reinforced sheet and the carbon fiber reinforced sheet is hardened, and the layers are sufficiently sealed. Glass fiber reinforced plastic/carbon fiber reinforced plastic/polypropylene sheet/carbon fiber reinforced plastic/glass fiber reinforced plastic is used as the first layer to the fifth layer.

其次,使用所得之預備積層體,在相對於式 樣設計面側的相反側之內裝面側,使用NC加工機切削位於所得之積層體的區域B之部分的碳纖維強化塑膠/聚丙烯片/碳纖維強化塑膠/玻璃纖維強化塑膠,得到於區域B的厚度方向中僅殘留配置於式樣設計面的玻璃纖維強化塑膠之第19圖所示構成之積層體。再者,第19圖中的配置於第1層與第5層之玻璃纖維強化塑膠係相當於無線電波穿透構件,配置於第2層與第4層之碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件,配置於第3層之聚丙烯片係相當於低密度構件。 Second, use the resulting preparative laminate, in relation to On the inner side of the opposite side of the design side, the carbon fiber reinforced plastic/polypropylene sheet/carbon fiber reinforced plastic/glass fiber reinforced plastic which is located in the region B of the obtained laminated body is cut by an NC machine, and is obtained in the area B. In the thickness direction, only the laminated body formed as shown in Fig. 19 of the glass fiber reinforced plastic disposed on the pattern design surface remains. Further, the glass fiber reinforced plastics disposed in the first layer and the fifth layer in Fig. 19 correspond to radio wave penetrating members, and the carbon fiber reinforced plastics disposed in the second layer and the fourth layer are equivalent to electromagnetic wave shielding. The rigid rigid holding member, the polypropylene sheet disposed on the third layer corresponds to a low-density member.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,使用自動切割加工機,將所得之積層體切斷分割成第19圖中所示之區域A、區域B、區 域C,對於各自的區域進行特性評價。表4中顯示評價結果。所得之積層體雖然在面內沒有熱傳導區域,但具有無線電波穿透區域、電磁波屏蔽區域,而且區域A、區域C係彎曲彈性模數及輕量性亦良好,展現剛性保持區域之機能。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Further, the obtained laminated body is cut into the area A, the area B, and the area shown in Fig. 19 by using an automatic cutting machine. Domain C, characteristic evaluation of the respective regions. The evaluation results are shown in Table 4. Although the obtained laminated body has no heat conduction region in the plane, it has a radio wave penetration region and an electromagnetic wave shielding region, and the region A and the region C are also excellent in bending elastic modulus and lightness, and exhibit the function of the rigidity holding region.

(比較例7) (Comparative Example 7)

使用4片的材料1之玻璃纖維強化片與1片的材料4之聚丙烯片,依玻璃纖維強化片/玻璃纖維強化片/聚丙烯片/玻璃纖維強化片/玻璃纖維強化片之順序積層而得到被成形物。對於所得之被成形物,與實施例8同樣地進行加熱加壓成形及冷卻加壓成形後,打開盤面,自冷卻加壓機,連工具板一起取出,得到玻璃纖維強化片之環氧樹脂經硬化,且各層間充分地密著之如第20圖所示的以玻璃纖維強化塑膠/聚丙烯片/玻璃纖維強化塑膠作為第1~3層之積層體。再者,第20圖中的配置於第1層與第3層之玻璃纖維強化塑膠係相當於無線電波穿透構件,配置於第2層之聚丙烯片係相當於低密度構件。 Four sheets of the glass fiber reinforced sheet of the material 1 and one piece of the polypropylene sheet of the material 4 are laminated in the order of the glass fiber reinforced sheet/glass fiber reinforced sheet/polypropylene sheet/glass fiber reinforced sheet/glass fiber reinforced sheet. A molded object was obtained. The obtained molded product was subjected to heat and pressure molding and cooling and pressure molding in the same manner as in Example 8, and then the disk surface was opened, and the tool plate was taken out from the cooling press, and the epoxy resin of the glass fiber reinforced sheet was obtained. The glass fiber reinforced plastic/polypropylene sheet/glass fiber reinforced plastic as shown in Fig. 20 is hardened and the layers are sufficiently adhered as the first to third layers. Further, the glass fiber reinforced plastic material disposed in the first layer and the third layer in Fig. 20 corresponds to a radio wave penetrating member, and the polypropylene sheet disposed in the second layer corresponds to a low density member.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,表4中顯示進行特性評價之結果。所得之積層體雖然具有無線電波穿透區域,但電磁波屏蔽性很差。還有,積層體的輕量性優異,但彎曲彈性模數差。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Further, Table 4 shows the results of the characteristic evaluation. Although the obtained laminated body has a radio wave penetration region, the electromagnetic wave shielding property is poor. Further, the laminated body is excellent in light weight, but the bending elastic modulus is poor.

(比較例8) (Comparative Example 8)

使用4片的材料3之碳纖維強化片與1片的材料4之聚丙烯片,依碳纖維強化片(0°)/碳纖維強化片(90°)/聚丙烯 片/碳纖維強化片(90°)/碳纖維強化片(0°)之順序積層而得到被成形物。對於所得之被成形物,與實施例8同樣地進行加熱加壓成形及冷卻加壓成形後,打開盤面,自冷卻加壓機,連工具板一起取出,得到碳纖維強化片之環氧樹脂經硬化,且各層間充分地密著之如第20圖所示的以碳纖維強化塑膠/聚丙烯片/碳纖維強化塑膠作為第1~3層之積層體。再者,第20圖中的配置於第1層與第3層之碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件,配置於第2層之聚丙烯片係相當於低密度構件。 Use 4 pieces of carbon fiber reinforced sheet of material 3 and 1 piece of polypropylene sheet of material 4, according to carbon fiber reinforced sheet (0°) / carbon fiber reinforced sheet (90°) / polypropylene A sheet/carbon fiber reinforced sheet (90°)/carbon fiber reinforced sheet (0°) was laminated in this order to obtain a molded article. The obtained molded product was subjected to heat and pressure molding and cooling and pressure molding in the same manner as in Example 8, and then the disk surface was opened, and the tool plate was taken out together with a cooling press machine to obtain an epoxy resin of the carbon fiber reinforced sheet. The carbon fiber reinforced plastic/polypropylene sheet/carbon fiber reinforced plastic as the first to third layers of the laminate shown in Fig. 20 is sufficiently adhered to each other. In addition, the carbon fiber reinforced plastics disposed in the first layer and the third layer in Fig. 20 correspond to a rigid holding member having electromagnetic wave shielding properties, and the polypropylene sheet disposed in the second layer corresponds to a low-density member.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,表4中顯示進行特性評價之結果。所得之積層體雖然具有電磁波屏蔽區域,但沒有無線電波穿透區域、熱傳導區域。還有,積層體的彎曲彈性模數、輕量性皆優異。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Further, Table 4 shows the results of the characteristic evaluation. Although the obtained laminated body has an electromagnetic wave shielding region, there is no radio wave penetration region or heat conduction region. Further, the laminated body is excellent in bending elastic modulus and light weight.

(比較例9) (Comparative Example 9)

直接使用實施例7所得之預備積層體,成為如第21圖所示之積層體。再者,第21圖中的配置於第1層與第5層之玻璃纖維強化塑膠係相當於無線電波穿透構件,配置於第2層與第4層之碳纖維強化塑膠係相當於具有電磁波屏蔽性的剛性保持構件,配置於第3層之鋁片係相當於具有電磁波屏蔽性的熱傳導構件。 The preliminary laminate obtained in Example 7 was used as it is, and the laminate was as shown in Fig. 21. In addition, the glass fiber reinforced plastics disposed in the first layer and the fifth layer in Fig. 21 correspond to radio wave penetrating members, and the carbon fiber reinforced plastics disposed in the second layer and the fourth layer are equivalent to electromagnetic wave shielding. The rigid holding member of the third layer is equivalent to a heat conducting member having electromagnetic wave shielding properties.

所得之積層體係在式樣設計面側亦未出現接 合線,為良好外觀。又,表4中顯示進行特性評價之結果。所得之積層體雖然具有電磁波屏蔽區域,但沒有無線電波穿透區域、熱傳導區域。 The resulting laminated system also did not appear on the side of the design side. In line, for a good appearance. Further, Table 4 shows the results of the characteristic evaluation. Although the obtained laminated body has an electromagnetic wave shielding region, there is no radio wave penetration region or heat conduction region.

[產業上之可利用性] [Industrial availability]

本發明之積層體及一體化成形體係可適用於汽車內外裝、電氣/電子機器殼體、自行車、運動用品用構造材、航空機內裝材、輸送用箱體等。 The laminated body and the integrated molding system of the present invention can be applied to automotive interior and exterior, electrical/electronic equipment casings, bicycles, sports goods structural materials, aircraft interior materials, and transportation boxes.

1‧‧‧無線電波穿透構件 1‧‧‧Radio wave penetration member

2‧‧‧熱傳導構件 2‧‧‧heat conducting members

3‧‧‧剛性保持構件 3‧‧‧Rigid retaining members

Claims (16)

一種積層體,其係積層有具有電磁波屏蔽性的熱傳導構件、與對於熱傳導構件之厚度方向具有無線電波穿透性(radio wave transmissivity)的無線電波穿透構件及/或具有電磁波屏蔽性的剛性保持構件之積層體,於積層體的一部分中,具有熱傳導構件已露出之熱傳導區域,熱傳導區域為薄壁部。 A laminated body having a heat conducting member having electromagnetic wave shielding properties, a radio wave penetrating member having radio wave transmissivity in a thickness direction of the heat conducting member, and/or a rigidity maintaining electromagnetic wave shielding property The laminated body of the member has a heat conducting region in which the heat conducting member is exposed in a part of the laminated body, and the heat conducting region is a thin portion. 如請求項1之積層體,其中於積層體的一部分中,更具有在厚度方向中僅以無線電波穿透構件所構成之無線電波穿透區域。 The laminate according to claim 1, wherein a portion of the laminate has a radio wave penetration region composed only of radio wave penetrating members in the thickness direction. 如請求項1或2之積層體,其中至少1個無線電波穿透構件係對於熱傳導構件及/或剛性保持構件,配置在式樣設計面側。 The laminate according to claim 1 or 2, wherein at least one of the radio wave penetrating members is disposed on the side of the pattern design surface with respect to the heat conducting member and/or the rigid holding member. 如請求項3之積層體,其中至少1個無線電波穿透構件係配置在式樣設計面側的最外表面。 The laminate according to claim 3, wherein at least one of the radio wave penetrating members is disposed on an outermost surface of the side of the pattern design surface. 如請求項1至4中任一項之積層體,其中構成積層體的各構件係在厚度方向中對稱積層,且熱傳導構件係配置於厚度中央部。 The laminated body according to any one of claims 1 to 4, wherein each of the members constituting the laminated body is symmetrically laminated in the thickness direction, and the heat conducting member is disposed at the central portion of the thickness. 如請求項1至5中任一項之積層體,其中無線電波穿透構件係藉由KEC法所測定的電場屏蔽性在頻率1GHz帶中為0dB以上且小於20dB之範圍。 The laminate according to any one of claims 1 to 5, wherein the radio wave penetrating member has an electric field shielding property measured by the KEC method in a range of 0 dB or more and less than 20 dB in a frequency 1 GHz band. 如請求項1至6中任一項之積層體,其中剛性保持構件及熱傳導構件係藉由KEC法所測定的電場屏蔽性在頻率1GHz帶中為20dB以上80dB以下之範圍。 The laminate according to any one of claims 1 to 6, wherein the rigidity holding member and the heat conduction member are in a range of 20 dB or more and 80 dB or less in the frequency 1 GHz band by the electric field shielding property measured by the KEC method. 如請求項1至7中任一項之積層體,其中熱傳導構件的 熱傳導率為10W/m‧K以上3000W/m‧K以下之範圍。 The laminate of any one of claims 1 to 7, wherein the heat conductive member The thermal conductivity is in the range of 10 W/m‧K or more and 3000 W/m‧K or less. 如請求項1至8中任一項之積層體,其中剛性保持構件的彎曲彈性模數係高於無線電波穿透構件的彎曲彈性模數。 The laminate according to any one of claims 1 to 8, wherein the bending elastic modulus of the rigid holding member is higher than the bending elastic modulus of the radio wave penetrating member. 如請求項1至9中任一項之積層體,其中剛性保持構件係以包含導電性纖維的纖維強化塑膠所形成。 The laminate according to any one of claims 1 to 9, wherein the rigid holding member is formed of a fiber reinforced plastic comprising conductive fibers. 如請求項10之積層體,其中於導電性纖維中包含碳纖維。 The laminate of claim 10, wherein the conductive fibers comprise carbon fibers. 如請求項11之積層體,其中碳纖維係連續的碳纖維。 The laminate of claim 11, wherein the carbon fibers are continuous carbon fibers. 如請求項11或12之積層體,其中構成剛性保持構件的纖維強化塑膠,係碳纖維的纖維質量含有率為15質量%以上80質量%以下之範圍。 The layered body of claim 11 or 12, wherein the fiber-reinforced plastic constituting the rigid holding member has a fiber mass content of 15% by mass or more and 80% by mass or less. 如請求項1至13中任一項之積層體,其中無線電波穿透構件係包含由有機纖維或陶瓷纖維所選出的至少1種之非導電性纖維的纖維強化塑膠。 The laminate according to any one of claims 1 to 13, wherein the radio wave penetrating member is a fiber reinforced plastic comprising at least one non-conductive fiber selected from organic fibers or ceramic fibers. 一種一體成形品,其係將別的構件在如請求項1至14中任一項之積層體中一體化。 An integrally formed article in which other members are integrated in the laminate according to any one of claims 1 to 14. 如請求項15之一體成形品,其係藉由射出成形而將別的構件一體化。 A molded article of one of the claims 15 is formed by injection molding to integrate other members.
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