TW201617421A - Layered body with antifouling layer, protective material for security camera, and security camera - Google Patents

Layered body with antifouling layer, protective material for security camera, and security camera Download PDF

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Publication number
TW201617421A
TW201617421A TW104132330A TW104132330A TW201617421A TW 201617421 A TW201617421 A TW 201617421A TW 104132330 A TW104132330 A TW 104132330A TW 104132330 A TW104132330 A TW 104132330A TW 201617421 A TW201617421 A TW 201617421A
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Taiwan
Prior art keywords
antifouling layer
mass
antifouling
layer laminate
laminate according
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TW104132330A
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Chinese (zh)
Inventor
富永譲
河野哲夫
細田英正
兼岩秀樹
畠中優介
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富士軟片股份有限公司
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Publication of TW201617421A publication Critical patent/TW201617421A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/18Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films

Abstract

The invention provides layered body with antifouling layer, protective material for security camera and security camera. The layered body with antifouling layer comprises substrate and stain proofing layer allocated on the substrate. The stain proofing layer at least containing siloxane adhesive, antistatic agent and silicon dioxide particles of which are made of compounds is indicated by the formula (1) and the stain proofing layer further representing that the content of the surface active components is more than 0.5 mass percentages relative to the total solid components of the layer. Furthermore, R1, R2, R3 and R4 of the formula (1) respectively indicated as organic groups of which are carbon atom numbers from one to six and n represented as integer from two to twenty.

Description

帶防污層層積體、監控攝像機用保護材以及監控攝像機Anti-fouling layer laminate, protective material for surveillance cameras, and surveillance cameras

本發明涉及帶防污層層積體、監控攝像機用保護材以及監控攝像機。The present invention relates to a laminate with an antifouling layer, a protective material for a surveillance camera, and a surveillance camera.

設置在室內或室外的長期使用的裝置或建材等由於暴露在各種環境下使用,因而慢慢地發生塵埃、灰塵或碎石等的堆積或者風雨時雨水的浸濕等,可能使設定的功能、性能受損。The device or building materials that are installed indoors or outdoors for a long period of time are exposed to various environments, so that dust, dust, gravel, etc., or rain and rain during rain or rain may occur slowly, and the set function may be Performance is impaired.

例如,近年來,作為住宅的防犯用途、或者商用大廈或室外的安保系統,廣泛使用監控攝像機。監控攝像機為具備電荷耦合元件(CCD)相機等攝像裝置和保護罩的固定型裝置,通常一旦設置即長期使用。保護罩發揮出下述效果:其具有使拍攝能夠進行的透光性、同時保護攝像裝置免受雨水或碎石等的損傷。For example, in recent years, surveillance cameras have been widely used as a defense for residential use, or as a commercial building or an outdoor security system. The surveillance camera is a fixed type device having an imaging device such as a charge coupled device (CCD) camera and a protective cover, and is usually used for a long time once it is set. The protective cover exhibits an effect of providing light transmission capable of imaging and protecting the imaging device from rain or gravel.

監控攝像機的保護罩對攝像裝置進行保護同時還能夠總是拍攝出穩定的圖像,為此要求其具有在長期內不需要清掃的免維護性。然而,通常像監控攝像機這樣的被設置在室外使用的裝置隨著長期使用,在設備的表面會附著水滴或者塵埃、灰塵或砂石等,具有透光性緩慢受損的傾向。在監控攝像機的情況下,在保護罩的表面容易堆積塵埃、灰塵或砂石等,根據堆積物的尺寸或量的不同,不僅透光性會顯著降低,而且還可能無法記錄所期待的圖像。The protective cover of the surveillance camera protects the camera while always producing a stable image, which requires maintenance-free maintenance that does not require cleaning in the long run. However, in general, a device such as a surveillance camera that is installed outdoors is used for a long period of time, and water droplets, dust, dust, sand, and the like adhere to the surface of the device, and the light transmittance tends to be slowly impaired. In the case of a surveillance camera, dust, dust, sand, and the like are likely to accumulate on the surface of the protective cover, and depending on the size or amount of the deposit, not only the light transmittance is remarkably lowered, but also the desired image may not be recorded. .

因此,人們對於用於防止在暴露於室外環境的設備表面附著水或者塵埃、灰塵或砂石等的技術進行了研究。Therefore, research has been conducted on a technique for preventing adhesion of water, dust, dust, sand, or the like to the surface of equipment exposed to an outdoor environment.

關於這一方面,除了監控攝像機以外,照明等設備、標誌等以及汽車或自行車等的車庫的屋頂、道路用等的隔音壁等建材在被設置於室外進行使用這一點來說是同樣的。In this respect, in addition to monitoring cameras, building materials such as lighting, equipment, signs, and the like, such as roofs of garages for automobiles and bicycles, and soundproof walls for roads and the like, are used in the same place.

作為與上述相關的技術,例如有人公開了下述方案:在基材的表面塗布使用四烷氧基矽烷、非離子型表面活性劑、酸性膠態二氧化矽而成的水性親水化處理劑來形成親水性膜,賦予耐污染性(例如,參見日本專利第4648667號公報)。As a technique related to the above, for example, a method has been disclosed in which an aqueous hydrophilization treatment agent using a tetraalkoxysilane, a nonionic surfactant, or an acidic colloidal cerium oxide is applied to the surface of a substrate. A hydrophilic film is formed to impart stain resistance (for example, see Japanese Patent No. 4648667).

另外還公開了一種具有親水塗層的相機罩,該親水塗層由以矽化合物為主成分的無機系材料形成,表面的水接觸角為5度以上(例如,參見日本特開2014-92654號公報)。Further, a camera cover having a hydrophilic coating layer formed of an inorganic material mainly composed of a cerium compound and having a water contact angle of 5 degrees or more on the surface is disclosed (for example, see Japanese Patent Laid-Open No. 2014-92654 Bulletin).

[發明所要解決的課題〕[Problems to be solved by the invention]

被設置在室外而暴露在風雨等各種各樣的變化的環境下的裝置、部件或建材等隨著污垢的附著,具有所期望的功能降低的傾向,因此習慣上間隔一定期間定期進行清掃或部件更換。若能夠不需要清掃或部件更換的作業負荷或者延遲清掃時期或更換時期,則能夠大幅減輕一直以來不可欠缺的作業負擔。A device, a member, a building material, etc., which are installed in an outdoor environment and exposed to various changes such as wind and rain, tend to have a desired function as the dirt adheres. Therefore, it is customary to perform cleaning or parts periodically at regular intervals. replace. If the workload of cleaning or component replacement is not required, or the cleaning time or replacement period is delayed, the work load that has been indispensable in the past can be greatly reduced.

但是,在上述的日本專利第4648667號公報和日本特開2014-92654號公報所記載的技術中,實際情況是,防止作為污垢原因的大氣中的塵埃、灰塵和砂石等的附著的能力未必總是令人滿意,尚未達到表現出接近於免維護的防污功能的程度。However, in the technique described in the above-mentioned Japanese Patent No. 4,648, 667 and Japanese Patent Publication No. 2014-92654, the actual situation is that the ability to prevent adhesion of dust, dust, sand, or the like in the atmosphere as a cause of dirt is not necessarily required. It is always satisfactory and has not yet reached the level of performance that is close to maintenance-free antifouling.

本公開是鑒於上述狀況而進行的,其目的在於提供不容易產生污垢、在有污垢的情況下可容易地進行污垢的去除的帶防污層層積體、監控攝像機用保護材以及監控攝像機。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an antifouling layer laminate, a monitoring camera protective material, and a surveillance camera that are less likely to cause dirt and can easily remove dirt in the presence of dirt.

[解決課題的手段〕[Means for solving the problem]

用於解決課題的具體手段包括下述方式。Specific means for solving the problem include the following methods.

<1>一種帶防污層層積體,其具有基材和防污層,該防污層設於基材上,至少包含由下述通式(1)所表示的化合物形成的矽氧烷粘結劑、抗靜電劑以及二氧化矽顆粒,顯示出表面活性的成分的含量相對於層的總固體成分為0.5質量%以上。<1> A laminate with an antifouling layer comprising a substrate and an antifouling layer, the antifouling layer being provided on a substrate and comprising at least a decane formed of a compound represented by the following formula (1) The binder, the antistatic agent, and the cerium oxide particles have a content of the surface active component of 0.5% by mass or more based on the total solid content of the layer.

[化1〕通式(1)[Chemical 1] General formula (1)

通式(1)中,R1 、R2 、R3 和R4 各自獨立地表示碳原子數為1~6的有機基團。n表示2~20的整數。In the formula (1), R 1 , R 2 , R 3 and R 4 each independently represent an organic group having 1 to 6 carbon atoms. n represents an integer of 2 to 20.

<2>如<1>中所述的帶防污層層積體,其中,基材包含玻璃。<2> The antifouling layer laminate according to <1>, wherein the substrate comprises glass.

<3>如<1>或<2>中所述的帶防污層層積體,其中,基材包含樹脂材料。<3> The antifouling layer laminate according to <1> or <2>, wherein the substrate comprises a resin material.

<4>如<3>中所述的帶防污層層積體,其中,樹脂材料包含聚碳酸酯和聚甲基丙烯酸甲酯中的至少一者。<4> The antifouling layer laminate according to <3>, wherein the resin material contains at least one of polycarbonate and polymethyl methacrylate.

<5>如<1>~<4>中任一項所述的帶防污層層積體,其中,防污層進一步包含促進矽氧烷粘結劑的形成的催化劑。The antifouling layer laminate according to any one of <1> to <4> wherein the antifouling layer further comprises a catalyst that promotes formation of a siloxane binder.

<6>如<1>~<5>中任一項所述的帶防污層層積體,其中,抗靜電劑包含離子型表面活性劑。The antifouling layer laminate according to any one of <1> to <5> wherein the antistatic agent contains an ionic surfactant.

<7>如<6>中所述的帶防污層層積體,其中,離子型表面活性劑的含量相對於防污層的總質量為50質量%以下。<7> The antifouling layer laminate according to <6>, wherein the content of the ionic surfactant is 50% by mass or less based on the total mass of the antifouling layer.

<8>如<1>~<7>中任一項所述的帶防污層層積體,其中,防污層進一步包含非離子型表面活性劑作為顯示出表面活性的成分。The antifouling layer laminate according to any one of <1> to <7> wherein the antifouling layer further contains a nonionic surfactant as a component exhibiting surface activity.

<9>如<1>~<8>中任一項所述的帶防污層層積體,其中,抗靜電劑包含金屬氧化物顆粒。The antifouling layer laminate according to any one of <1> to <8> wherein the antistatic agent contains metal oxide particles.

<10>如<9>中所述的帶防污層層積體,其中,金屬氧化物顆粒的平均一次粒徑為100nm以下。<10> The antifouling layer laminate according to <9>, wherein the metal oxide particles have an average primary particle diameter of 100 nm or less.

<11>如<1>~<10>中任一項所述的帶防污層層積體,其中,碳的含量相對於防污層的總固體成分為3質量%以下。The antifouling layer laminate according to any one of the above aspects, wherein the content of carbon is 3% by mass or less based on the total solid content of the antifouling layer.

<12>如<1>~<11>中任一項所述的帶防污層層積體,其中,重均分子量為1100以上的有機化合物的含量相對於防污層的總固體成分為0.2質量%以下。The antifouling layer laminate according to any one of the above aspects, wherein the content of the organic compound having a weight average molecular weight of 1100 or more is 0.2 with respect to the total solid content of the antifouling layer. Below mass%.

<13>如<1>~<12>中任一項所述的帶防污層層積體,其中,防污層的表面電阻值為1×1012 Ω/sq(即Ω/square)以下。The antifouling layer laminate according to any one of the above aspects, wherein the surface resistivity of the antifouling layer is 1 × 10 12 Ω/sq (that is, Ω/square) or less. .

<14>如<1>~<13>中任一項所述的帶防污層層積體,其中,防污層的表面的水接觸角為40°以下。The antifouling layer laminate according to any one of <1> to <13> wherein the surface of the antifouling layer has a water contact angle of 40 or less.

<15>如<1>~<14>中任一項所述的帶防污層層積體,其中,防污層的積分球透射率以在300nm~1200nm的波長區域的積分球透射率的平均值(波長(λ)=300nm~1200nm的積分球透射率的平均值)計為95%以上。The antifouling layer laminate according to any one of <1> to <14> wherein the integral sphere transmittance of the antifouling layer is an integral sphere transmittance in a wavelength region of 300 nm to 1200 nm. The average value (average value of the integrated sphere transmittance of the wavelength (λ) = 300 nm to 1200 nm) was 95% or more.

<16>一種監控攝像機用保護材,其具備<1>~<15>中任一項所述的帶防污層層積體。<16> A protective material for a surveillance camera, comprising the antifouling layer laminate according to any one of <1> to <15>.

<17>如<16>中所述的監控攝像機用保護材,其中,帶防污層層積體中的基材的形狀為半球形狀、半橢圓體形狀、平面形狀、四棱柱形狀或圓柱形狀。<17> The protective material for a surveillance camera according to <16>, wherein the substrate in the antifouling layer laminate has a hemispherical shape, a semi-ellipsoidal shape, a planar shape, a quadrangular prism shape or a cylindrical shape. .

<18>如<16>或<17>中所述的監控攝像機用保護材,其被用於設置在室外的監控攝像機中。<18> A protective material for a surveillance camera as described in <16> or <17>, which is used in an outdoor surveillance camera.

<19>一種監控攝像機,其具備<16>~<18>中任一項所述的監控攝像機用保護材。<19> A surveillance camera according to any one of <16> to <18>, wherein the protective material for a surveillance camera is provided.

[發明的效果〕[Effects of the Invention]

根據本發明的一個實施方式,可提供不容易產生污垢、在有污垢的情況下可容易進行污垢的去除的帶防污層層積體、監控攝像機用保護材以及監控攝像機。According to an embodiment of the present invention, it is possible to provide an antifouling layer laminate, a protective material for a surveillance camera, and a surveillance camera which are less likely to generate dirt and which can easily remove dirt in the presence of dirt.

下面對本發明的一個實施方式的帶防污層層積體以及使用其的監控攝像機用保護材和監控攝像機進行詳細說明。Next, an antifouling layer laminate according to an embodiment of the present invention and a protective material for a surveillance camera and a surveillance camera using the same will be described in detail.

<帶防污層層積體><with antifouling layer laminate>

本發明的一個實施方式的帶防污層層積體具有基材以及設於基材上的防污層,該防污層至少包含由下述通式(1)所表示的化合物形成的矽氧烷粘結劑、抗靜電劑以及二氧化矽顆粒,顯示出表面活性的成分的含量相對於層的總固體成分為0.5質量%以上。An antifouling layer laminate according to an embodiment of the present invention has a substrate and an antifouling layer provided on the substrate, and the antifouling layer contains at least an oxygen formed by a compound represented by the following formula (1) The content of the surface active component of the alkane binder, the antistatic agent, and the cerium oxide particles is 0.5% by mass or more based on the total solid content of the layer.

以往,為了容易地除去材料表面的污垢,已知可對材料表面賦予矽烷化合物、表面活性劑等,或者防止材料表面的帶電以使得塵埃等不靠近。但是,防止作為污垢原因的大氣中的塵埃、灰塵以及碎石等附著的能力尚未達到可使防污功能長期持續、表現出接近於免維護的防污功能的程度,防污性能仍有改善的餘地。Conventionally, in order to easily remove dirt on the surface of a material, it is known to impart a decane compound, a surfactant, or the like to the surface of the material, or to prevent charging of the surface of the material so that dust or the like is not close. However, the ability to prevent adhesion of dust, dust, and gravel in the atmosphere, which is a cause of dirt, has not yet reached an extent that the antifouling function can be maintained for a long period of time and exhibits an antifouling function close to maintenance-free, and the antifouling performance is still improved. room.

在本發明的一個實施方式中,使設置在基材上的防污層利用含有特定的矽氧烷粘結劑、二氧化矽顆粒以及抗靜電劑的組成來形成,從而更有效地表現出可提高層表面的親水性、並且不易附著塵埃、灰塵和碎石等(以下也稱為“污染物質”)的性狀。利用本發明的一個實施方式中的成分組成,防污層不容易產生污垢,在有污垢的情況下能夠容易地去除污垢。In one embodiment of the present invention, the antifouling layer provided on the substrate is formed by using a composition containing a specific siloxane binder, cerium oxide particles, and an antistatic agent, thereby exhibiting more effectively The hydrophilicity of the surface of the layer is improved, and the properties of dust, dust, gravel, and the like (hereinafter also referred to as "contaminants") are less likely to adhere. With the component composition in one embodiment of the present invention, the antifouling layer is less likely to generate dirt, and in the case of dirt, the dirt can be easily removed.

(防污層)(anti-fouling layer)

本發明的一個實施方式中的防污層至少包含由通式(1)所表示的化合物形成的矽氧烷粘結劑、抗靜電劑以及二氧化矽顆粒,層中所含有的顯示出表面活性的成分(以下也稱為表面活性成分)的含量相對於防污層的總固體成分為0.5質量%以上。The antifouling layer in one embodiment of the present invention contains at least a naphthenic binder formed of a compound represented by the general formula (1), an antistatic agent, and cerium oxide particles, and the layer contained in the layer exhibits surface activity. The content of the component (hereinafter also referred to as a surface active component) is 0.5% by mass or more based on the total solid content of the antifouling layer.

關於本公開中的表面活性成分,在抗靜電劑顯示出表面活性的情況下,該表面活性成分中包括抗靜電劑;在與不顯示表面活性的抗靜電劑之外另外包含表面活性劑等顯示出表面活性的化合物的情況下,該表面活性成分中例如包括表面活性劑等顯示出表面活性的化合物。Regarding the surface active component in the present disclosure, when the antistatic agent exhibits surface activity, the surface active component includes an antistatic agent; and an antistatic agent that does not exhibit surface activity additionally includes a surfactant or the like. In the case of a surface-active compound, the surface active component includes, for example, a compound exhibiting surface activity such as a surfactant.

從而,在本公開中的防污層中,作為表面活性成分,可以僅包含抗靜電劑,也可以包含抗靜電劑以外的例如表面活性劑等顯示出表面活性的化合物。在為前者時,防污層至少包含矽氧烷粘結劑、顯示出表面活性的抗靜電劑以及二氧化矽顆粒;在為後者時,防污層至少包含矽氧烷粘結劑、不顯示表面活性的抗靜電劑、二氧化矽顆粒以及例如表面活性劑等顯示出表面活性的化合物。另外,在為後者時,不論抗靜電劑有無表面活性,防污層均可包含抗靜電劑與例如表面活性劑等顯示出表面活性的化合物這兩者。Therefore, in the antifouling layer of the present disclosure, the surface active component may contain only an antistatic agent, and may contain a compound exhibiting surface activity such as a surfactant other than the antistatic agent. In the former case, the antifouling layer comprises at least a siloxane binder, an antistatic agent exhibiting surface activity, and cerium oxide particles; in the latter case, the antifouling layer contains at least a siloxane binder, not displayed Surface-active antistatic agents, cerium oxide particles, and compounds exhibiting surface activity such as surfactants. Further, in the latter case, the antifouling layer may contain both an antistatic agent and a compound exhibiting surface activity such as a surfactant, regardless of whether or not the antistatic agent is surface active.

另外,防污層可以根據需要進一步包含其它成分。In addition, the antifouling layer may further contain other components as needed.

-矽氧烷粘結劑--Oxane binder -

本發明的一個實施方式中的防污層含有由通式(1)所表示的化合物(以下也稱為“特定矽氧烷化合物”)形成的矽氧烷粘結劑的至少一種。The antifouling layer in one embodiment of the present invention contains at least one of a naphthenic binder formed of a compound represented by the formula (1) (hereinafter also referred to as "specific alkoxylate compound").

特定矽氧烷化合物為矽氧烷低聚物。本發明的一個實施方式中的矽氧烷粘結劑是一種化合物,該化合物為下述通式(1)所表示的特定矽氧烷化合物(矽氧烷低聚物)的縮合反應物。通過在防污層中含有該矽氧烷粘結劑,能夠提高防污層的親水性。The specific oxane compound is a decane oligomer. The oxymethane binder in one embodiment of the present invention is a compound which is a condensation reaction product of a specific oxane compound (a siloxane oxide oligomer) represented by the following formula (1). By containing the naphthalene binder in the antifouling layer, the hydrophilicity of the antifouling layer can be improved.

[化2〕通式(1)[Chemical 2] General formula (1)

通式(1)中,R1 、R2 、R3 和R4 各自獨立地表示碳原子數為1~6的1價有機基團。n表示2~20的整數。In the formula (1), R 1 , R 2 , R 3 and R 4 each independently represent a monovalent organic group having 1 to 6 carbon atoms. n represents an integer of 2 to 20.

R1 、R2 、R3 和R4 中的碳原子數為1~6的有機基團可以為直鏈狀、可以具有支鏈、也可以為環狀。作為1價有機基團,可以舉出烷基、烯基等,優選為烷基。The organic group having 1 to 6 carbon atoms in R 1 , R 2 , R 3 and R 4 may be linear, may have a branch, or may have a ring shape. The monovalent organic group may, for example, be an alkyl group or an alkenyl group, and is preferably an alkyl group.

作為R1 、R2 、R3 或R4 表示烷基的情況下的烷基,例如可以舉出甲基、乙基、丙基、異丙基、正丁基、叔丁基、正戊基、正己基、環己基等。Examples of the alkyl group in the case where R 1 , R 2 , R 3 or R 4 represents an alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, a t-butyl group, and a n-pentyl group. , n-hexyl, cyclohexyl and so on.

通過使特定矽氧烷化合物中的R1 ~R4 的有機基團、優選烷基的碳原子數為1~6,矽氧烷低聚物的水解性良好。需要說明的是,從水解性更為良好的方面考慮,R1 ~R4 各自獨立地更優選為碳原子數1~4的烷基,進一步優選為碳原子數1或2的烷基。When the organic group of R 1 to R 4 in the specific alkoxyalkyl compound, preferably the alkyl group, has 1 to 6 carbon atoms, the hydrolyzability of the decane oxide oligomer is good. In addition, R 1 to R 4 are each independently more preferably an alkyl group having 1 to 4 carbon atoms, and more preferably an alkyl group having 1 or 2 carbon atoms, from the viewpoint of more excellent hydrolyzability.

通式(1)中的n為2~20的整數。通過使n為2~20的範圍,能夠使含有特定矽氧烷化合物的防污層用製備液(例如在通過塗布形成防污層的情況下為防污層形成用塗布液;以下同樣)的粘度為適當的範圍。另外,能夠將矽氧烷低聚物的反應性控制在優選的範圍。作為n優選為3~12、更優選為5~10。n in the formula (1) is an integer of 2 to 20. When n is in the range of 2 to 20, the preparation liquid for the antifouling layer containing the specific siloxane compound (for example, the coating liquid for forming an antifouling layer when the antifouling layer is formed by coating; the same applies hereinafter) The viscosity is in an appropriate range. Further, the reactivity of the siloxane oxide oligomer can be controlled to a preferred range. n is preferably from 3 to 12, more preferably from 5 to 10.

需要說明的是,在n為20以下時,製備液的粘度不會過高,處理性、塗布形成防污層時的均勻塗布性良好。另一方面,在n為2以上時,矽氧烷化合物的反應性容易控制,例如能夠塗布形成表面親水性優異的防污層。In the case where n is 20 or less, the viscosity of the preparation liquid is not excessively high, and the handleability and uniform coating property when the antifouling layer is formed by coating are good. On the other hand, when n is 2 or more, the reactivity of the siloxane compound can be easily controlled, and for example, an antifouling layer having excellent surface hydrophilicity can be applied.

下面通過通式(1)中的R1 ~R4 以及n來記載特定矽氧烷化合物的實例。但是,本發明的實施方式並不限於這些例示化合物。Examples of the specific alkoxylate compound are described below by R 1 to R 4 and n in the formula (1). However, embodiments of the invention are not limited to these exemplified compounds.

[表1〕 [Table 1〕

特定矽氧烷化合物(矽氧烷低聚物)的重均分子量(Mw)優選為300~1500的範圍、更優選為500~1200的範圍。The weight average molecular weight (Mw) of the specific oxyalkylene compound (the siloxane oxide oligomer) is preferably in the range of 300 to 1,500, and more preferably in the range of 500 to 1200.

特定矽氧烷化合物通過與水共存,至少一部分被水解。特定矽氧烷化合物的水解物是通過矽氧烷低聚物與水發生反應而將鍵合在特定矽氧烷化合物的矽原子上的OR1 、OR2 、OR3 和OR4 中的至少一部分置換為羥基的化合物,據推測,由於作為親水性基團的羥基的作用,例如經過塗布和乾燥形成的防污層的表面親水性良好。The specific oxane compound is at least partially hydrolyzed by coexistence with water. The hydrolyzate of the specific oxane compound is at least a part of OR 1 , OR 2 , OR 3 and OR 4 bonded to the ruthenium atom of the specific oxirane compound by reacting the oxirane oligomer with water. The compound substituted with a hydroxyl group is presumed to have good hydrophilicity on the surface of the antifouling layer formed by coating and drying, for example, by the action of a hydroxyl group as a hydrophilic group.

在進行水解反應時,無需使特定矽氧烷化合物所具有的全部烷氧基發生反應,從通過例如防污層形成用塗布液的塗布、乾燥而得到的塗膜的親水性更為良好的方面考慮,優選更多的烷氧基發生水解。When the hydrolysis reaction is carried out, it is not necessary to react all of the alkoxy groups of the specific oxoxane compound, and the hydrophilicity of the coating film obtained by, for example, application and drying of the coating liquid for forming an antifouling layer is further improved. It is contemplated that more alkoxy groups are preferably hydrolyzed.

水解時所需要的水的量為與特定矽氧烷化合物所具有的烷氧基相等的摩爾量,從更為有效地進行水解反應的方面考慮,優選存在大過量的水。The amount of water required for the hydrolysis is a molar amount equivalent to that of the specific alkoxylate compound, and from the viewpoint of more efficiently performing the hydrolysis reaction, it is preferred to have a large excess of water.

特定矽氧烷化合物的水解反應在室溫(25℃)即可進行,為了促進反應,在使特定矽氧烷化合物與水接觸製備混合物後,可以將所得到的混合物加熱至30℃~50℃左右。若水解反應的反應時間長,則反應進一步進展,因而優選。因此,從充分進行水解反應的方面考慮,還優選在加熱狀態下反應1小時~36小時。另外,通過使下文詳述的促進特定矽氧烷化合物的水解反應的催化劑在混合物中共存,即使半天左右就能夠得到親水性所需要的特定矽氧烷化合物的水解物。The hydrolysis reaction of the specific oxane compound can be carried out at room temperature (25 ° C). In order to promote the reaction, after the specific oxoxane compound is brought into contact with water to prepare a mixture, the obtained mixture can be heated to 30 ° C to 50 ° C. about. If the reaction time of the hydrolysis reaction is long, the reaction proceeds further, which is preferable. Therefore, from the viewpoint of sufficiently carrying out the hydrolysis reaction, it is also preferred to carry out the reaction in a heated state for 1 hour to 36 hours. Further, by allowing the catalyst for promoting the hydrolysis reaction of the specific oxane compound to be coexisted in the mixture as described in detail below, the hydrolyzate of the specific oxane compound required for hydrophilicity can be obtained even in about half a day.

水解反應為可逆反應。因此,若從混合物中除去水,則矽氧烷低聚物的水解物開始進行羥基間的縮合反應。從而,在含有特定矽氧烷化合物與優選大過量的水的混合物中進行水解反應得到特定矽氧烷化合物的水解物的情況下,優選不進行水解物的分離而將混合物(溶液)直接用於防污層形成用製備液(例如塗布形成防污層的情況下的防污層形成用塗布液)的製備。The hydrolysis reaction is a reversible reaction. Therefore, when water is removed from the mixture, the hydrolyzate of the siloxane oligomer starts a condensation reaction between the hydroxyl groups. Thus, in the case where a hydrolysis reaction is carried out in a mixture containing a specific oxoxane compound and preferably a large excess of water to obtain a hydrolyzate of a specific oxoxane compound, it is preferred to use the mixture (solution) directly without separation of the hydrolyzate. Preparation of a preparation liquid for forming an antifouling layer (for example, a coating liquid for forming an antifouling layer in the case of coating an antifouling layer).

關於本發明的一個實施方式的防污層中含有的矽氧烷粘結劑,通過製備含有上述通式(1)所表示的特定矽氧烷化合物(矽氧烷低聚物)的製備液(例如防污層形成用塗布液),將該製備液賦予至基材並進行乾燥,從而使矽氧烷低聚物的水解物所具有的羥基的至少一部分相互鍵合,得到含有矽氧烷低聚物縮合而成的矽氧烷粘結劑的防污層。A preparation liquid containing a specific oxoxane compound (a siloxane oxide oligomer) represented by the above formula (1) by preparing a oxoxane binder contained in the antifouling layer of one embodiment of the present invention ( For example, the coating liquid for forming an antifouling layer) is applied to a substrate and dried to bond at least a part of the hydroxyl groups of the hydrolyzate of the siloxane oxide oligomer to each other to obtain a low oxane-containing gas. An antifouling layer of a helium oxide binder obtained by condensation of a polymer.

防污層可以僅含有1種矽氧烷粘結劑、也可以含有2種以上的矽氧烷粘結劑。The antifouling layer may contain only one type of siloxane binder or two or more types of siloxane binder.

作為矽氧烷粘結劑在防污層中的含量,相對於防污層的總固體成分優選為5質量%~95質量%、更優選為10質量%~80質量%。矽氧烷粘結劑的含量為上述範圍時,防污層的表面的水接觸角被抑制得較低,不容易產生污垢、在有污垢的情況下也能夠容易地除去污垢。The content of the naphthene binder in the antifouling layer is preferably 5% by mass to 95% by mass, and more preferably 10% by mass to 80% by mass based on the total solid content of the antifouling layer. When the content of the naphthalene binder is in the above range, the water contact angle of the surface of the antifouling layer is suppressed to be low, and dirt is less likely to be generated, and in the case where there is dirt, the scale can be easily removed.

需要說明的是,在製備防污層形成用塗布液的情況下,塗布液中的通式(1)所表示的特定矽氧烷化合物(矽氧烷低聚物)的含量相對於塗布液的總質量優選為3質量%~70質量%、更優選為5質量%~60質量%、進一步優選為10質量%~50質量%。In the case where the coating liquid for forming an antifouling layer is prepared, the content of the specific oxoxane compound (hydroxane oligomer) represented by the formula (1) in the coating liquid is relative to the coating liquid. The total mass is preferably from 3% by mass to 70% by mass, more preferably from 5% by mass to 60% by mass, even more preferably from 10% by mass to 50% by mass.

-抗靜電劑--Antistatic agent -

本發明的一個實施方式中的防污層含有至少一種抗靜電劑。通過含有抗靜電劑而對防污層賦予抗靜電性,並與矽氧烷粘結劑和二氧化矽顆粒一同含有抗靜電劑,由此防止污染物質附著的效果大,防污性飛躍性地提高。The antifouling layer in one embodiment of the present invention contains at least one antistatic agent. The anti-staining layer is provided with an antistatic property by containing an antistatic agent, and an antistatic agent is contained together with the oxoxane binder and the cerium oxide particles, thereby preventing the adhesion of the contaminant and having a large effect, and the antifouling property is drastically improve.

抗靜電劑可以為顯示出表面活性的化合物或不顯示表面活性的化合物的任一種,例如可以舉出離子型表面活性劑、金屬氧化物顆粒等。The antistatic agent may be any one of a compound exhibiting surface activity or a compound exhibiting no surface activity, and examples thereof include an ionic surfactant, metal oxide particles, and the like.

離子型表面活性劑具有在通過例如塗布形成防污層的情況下容易偏析到塗膜的膜面附近的性質,因而可期待通過少量的添加達到效果。另外,由於金屬氧化物顆粒提供抗靜電性,因而有時會需要比較大量的添加,但由於其為無機物,因而在提高防污層的耐久性這一點上為適宜的。The ionic surfactant has a property of being easily segregated in the vicinity of the film surface of the coating film when the antifouling layer is formed by, for example, coating, and thus it is expected that the effect can be obtained by a small amount of addition. Further, since the metal oxide particles provide antistatic properties, a relatively large amount of addition is sometimes required, but since it is an inorganic substance, it is suitable for improving the durability of the antifouling layer.

作為離子型表面活性劑的例子,可以舉出:烷基硫酸鹽(例如十二烷基硫酸鈉、月桂基硫酸鈉等)、烷基苯磺酸鹽(例如十二烷基苯磺酸鈉、月桂基苯磺酸鈉等)、烷基磺化琥珀酸鹽(例如二(2-乙基己基)磺化琥珀酸鈉等)、烷基磷酸鹽(例如十二烷基磷酸鈉等)等陰離子型表面活性劑;烷基三甲基銨鹽、二烷基二甲基銨鹽等陽離子型表面活性劑;烷基羧基甜菜堿等兩性型表面活性劑。Examples of the ionic surfactant include alkyl sulfates (for example, sodium lauryl sulfate, sodium lauryl sulfate, etc.) and alkylbenzenesulfonates (for example, sodium dodecylbenzenesulfonate, Anions such as sodium laurylbenzenesulfonate, etc., alkylsulfonated succinates (such as sodium bis(2-ethylhexyl)sulfonated succinate), alkylphosphates (such as sodium dodecyl phosphate) Surfactants; cationic surfactants such as alkyltrimethylammonium salts and dialkyldimethylammonium salts; and amphoteric surfactants such as alkylcarboxy beets.

需要說明的是,當離子型表面活性劑在層中過量添加時,體系內的電解質量增加、導致二氧化矽顆粒的凝集,這一點是為人們所知的,因而一直以來避免將離子型表面活性劑與二氧化矽顆粒合用的組成。但是,本發明人得到了離子型表面活性劑表現出對污染物質的防污功能這樣的技術思想,本發明的一個實施方式基於該技術思想,在防污層中含有離子型表面活性劑作為抗靜電劑是優選的方式。通過含有離子型表面活性劑,防污層的防污性和水清洗性有效地提高。It should be noted that when the ionic surfactant is excessively added in the layer, the amount of the electrolyte in the system increases, causing aggregation of the cerium oxide particles, which is known, and thus the ionic surface has been avoided for a long time. The composition of the active agent in combination with the cerium oxide particles. However, the present inventors have obtained a technical idea that an ionic surfactant exhibits an antifouling function against a contaminant, and an embodiment of the present invention is based on the technical idea of containing an ionic surfactant as an anti-fouling layer. An electrostatic agent is the preferred mode. By containing an ionic surfactant, the antifouling property and the water repellency of the antifouling layer are effectively improved.

作為金屬氧化物顆粒沒有特別限定,可以舉出氧化錫顆粒、銻摻雜氧化錫顆粒、錫摻雜氧化銦顆粒、氧化鋅顆粒等。The metal oxide particles are not particularly limited, and examples thereof include tin oxide particles, antimony-doped tin oxide particles, tin-doped indium oxide particles, and zinc oxide particles.

另外,金屬氧化物顆粒可以將尺寸、形狀或材料不同的顆粒混合使用。對顆粒的形狀沒有特別限定,可以為球狀、可以為板狀、也可以為針狀。In addition, the metal oxide particles may be used in combination of particles having different sizes, shapes or materials. The shape of the particles is not particularly limited, and may be a spherical shape, a plate shape, or a needle shape.

金屬氧化物顆粒的折射率大,在粒徑大的情況下,透射光容易由於過度散射而發生損失,因而平均一次粒徑優選為100nm以下、更優選為50nm以下、進一步優選為30nm以下。The metal oxide particles have a large refractive index, and when the particle diameter is large, the transmitted light is easily lost due to excessive scattering. Therefore, the average primary particle diameter is preferably 100 nm or less, more preferably 50 nm or less, and still more preferably 30 nm or less.

關於金屬氧化物顆粒的平均一次粒徑,在顆粒形狀為球狀或截面橢圓等大致球狀的情況下,利用透過型電子顯微鏡對分散的顆粒進行觀察,由所得到的照片對300個以上的顆粒進行顆粒投影面積的測定,由投影面積求出圓當量直徑,從而求出該平均一次粒徑。需要說明的是,在金屬氧化物顆粒的形狀不是球狀的情況下,可以使用其它方法(例如動態光散射法)來求得。When the average primary particle diameter of the metal oxide particles is a substantially spherical shape such as a spherical shape or an elliptical cross section, the dispersed particles are observed by a transmission electron microscope, and 300 or more photographs are obtained from the obtained photographs. The particles were measured for the projected area of the particles, and the circle-equivalent diameter was obtained from the projected area to obtain the average primary particle diameter. In addition, in the case where the shape of the metal oxide particles is not spherical, it can be obtained by another method (for example, dynamic light scattering method).

作為抗靜電劑使用離子型表面活性劑的情況下,作為離子型表面活性劑的含量,相對於防污層的總固體成分優選為50質量%以下、更優選為20質量%以下、進一步優選為10質量%以下。離子型表面活性劑的含量為上述範圍內時,能夠避免二氧化矽顆粒的凝集、同時能夠提高防污層的防污性。另外,從通過含有離子型表面活性劑而得到的提高防污層的防污性的效果的方面出發,離子型表面活性劑的含量優選為0.05質量%以上。When the ionic surfactant is used as the antistatic agent, the content of the ionic surfactant is preferably 50% by mass or less, more preferably 20% by mass or less, even more preferably 20% by mass or less based on the total solid content of the antifouling layer. 10% by mass or less. When the content of the ionic surfactant is within the above range, aggregation of the cerium oxide particles can be avoided, and the antifouling property of the antifouling layer can be improved. In addition, the content of the ionic surfactant is preferably 0.05% by mass or more from the viewpoint of improving the antifouling property of the antifouling layer obtained by containing the ionic surfactant.

需要說明的是,在使用離子型表面活性劑製備防污層形成用塗布液的情況下,離子型表面活性劑在塗布液中的含量相對於塗布液的總質量優選為1.0質量%以下、更優選為0.8質量%以下、進一步優選為0.5質量%以下。離子型表面活性劑在塗布液中所占的比例為上述範圍內時,可避免二氧化矽顆粒的凝集、同時提高防污層的防污性。In the case where the coating liquid for forming an antifouling layer is prepared by using an ionic surfactant, the content of the ionic surfactant in the coating liquid is preferably 1.0% by mass or less based on the total mass of the coating liquid. It is preferably 0.8% by mass or less, and more preferably 0.5% by mass or less. When the proportion of the ionic surfactant in the coating liquid is within the above range, aggregation of the cerium oxide particles can be avoided and the antifouling property of the antifouling layer can be improved.

作為抗靜電劑使用金屬氧化物顆粒的情況下,作為金屬氧化物顆粒的含量,相對於防污層的總固體成分優選為70質量%以下、更優選為60質量%以下、進一步優選為50質量%以下。金屬氧化物顆粒的含量為上述範圍內時,能夠有效地賦予抗靜電性而無損於通過塗布形成防污層的情況下的成膜性。另外,從通過含有金屬氧化物顆粒而得到的提高防污層的防污性的效果的方面出發,金屬氧化物顆粒的含量優選為1質量%以上。When the metal oxide particles are used as the antistatic agent, the content of the metal oxide particles is preferably 70% by mass or less, more preferably 60% by mass or less, and still more preferably 50% by mass based on the total solid content of the antifouling layer. %the following. When the content of the metal oxide particles is within the above range, the antistatic property can be effectively imparted without impairing the film formability in the case where the antifouling layer is formed by coating. In addition, the content of the metal oxide particles is preferably 1% by mass or more from the viewpoint of improving the antifouling property of the antifouling layer obtained by containing the metal oxide particles.

需要說明的是,在使用金屬氧化物顆粒製備防污層形成用塗布液的情況下,金屬氧化物顆粒在塗布液中的含量相對於塗布液的總質量優選為30質量%以下、更優選為20質量%以下、進一步優選為10質量%以下。金屬氧化物顆粒在塗布液中所占的比例為上述範圍內時,金屬氧化物顆粒在液體中的分散性增高,從防止凝集等方面來看是有利的。In the case where the coating liquid for forming an antifouling layer is prepared using the metal oxide particles, the content of the metal oxide particles in the coating liquid is preferably 30% by mass or less based on the total mass of the coating liquid, and more preferably 20% by mass or less, and more preferably 10% by mass or less. When the proportion of the metal oxide particles in the coating liquid is within the above range, the dispersibility of the metal oxide particles in the liquid is increased, and it is advantageous from the viewpoint of preventing aggregation and the like.

~顯示出表面活性的成分~~ shows the surface active ingredients~

本發明的一個實施方式中的防污層中,相對於防污層的總固體成分顯示出表面活性的成分(表面活性成分)含有0.5質量%以上。在防污層中,與矽氧烷粘結劑和二氧化矽顆粒一起含有的“顯示出表面活性的成分”的含量為0.5質量%以上時,表現出防止污染物質(特別碎石等)的附著的能力,防污性優異。In the antifouling layer according to the embodiment of the present invention, the component (surface active component) exhibiting surface activity with respect to the total solid content of the antifouling layer is contained in an amount of 0.5% by mass or more. In the antifouling layer, when the content of the "surface-active component" contained in the oxoxane binder and the cerium oxide particles is 0.5% by mass or more, the prevention of the contamination (especially gravel, etc.) is exhibited. Excellent adhesion and excellent antifouling properties.

如上文所述,顯示出表面活性的成分為顯示出表面活性的化合物即可,也包括上述的抗靜電劑。從而,若抗靜電劑為顯示出表面活性的化合物,則不必與抗靜電劑之外另外含有表面活性成分。另一方面,在抗靜電劑不顯示出表面活性的情況下,含有例如表面活性劑等表面活性成分。即,本發明的一個實施方式中的防污層含有抗靜電劑和抗靜電劑以外的表面活性成分的至少一者作為表面活性成分。As described above, the component exhibiting surface activity may be a compound exhibiting surface activity, and also includes the above antistatic agent. Therefore, if the antistatic agent is a compound exhibiting surface activity, it is not necessary to additionally contain a surface active component in addition to the antistatic agent. On the other hand, in the case where the antistatic agent does not exhibit surface activity, it contains a surface active component such as a surfactant. That is, the antifouling layer in one embodiment of the present invention contains at least one of an antistatic agent and a surface active component other than the antistatic agent as a surface active component.

防污層通過含有表面活性成分,不僅防污層的防污性提高,而且能夠提高通過例如塗布形成防污層的情況下的塗布性,塗布中使用的塗布液的表面張力也降低,塗布膜的均勻性進一步提高。When the antifouling layer contains a surface active component, not only the antifouling property of the antifouling layer is improved, but also the coating property in the case where the antifouling layer is formed by coating, for example, the surface tension of the coating liquid used for coating is also lowered, and the coating film is coated. The uniformity is further improved.

作為表面活性成分,例如可以舉出非離子型表面活性劑、離子型(陰離子型、陽離子型、兩性)表面活性劑等。離子型表面活性劑的示例可以舉出在抗靜電劑項中例示出的化合物。需要說明的是,作為抗靜電劑使用離子型表面活性劑的情況下,作為抗靜電劑添加的離子型表面活性劑也可有助於提高潤濕性。Examples of the surface active component include a nonionic surfactant, an ionic (anionic, cationic, amphoteric) surfactant, and the like. An example of the ionic surfactant may be a compound exemplified in the antistatic agent. In addition, when an ionic surfactant is used as an antistatic agent, the ionic surfactant added as an antistatic agent can contribute to the improvement of wettability.

如上文所述,離子型表面活性劑在層中過量添加時,體系內的電解質量增加,容易招致二氧化矽顆粒的凝集,從而在使用離子型表面活性劑作為抗靜電劑的情況下,優選合用非離子型表面活性劑。只是非離子型表面活性劑不必一定與離子型表面活性劑合用,也可以單獨含有非離子型表面活性劑作為表面活性成分。As described above, when the ionic surfactant is excessively added in the layer, the amount of the electrolyte in the system is increased, and aggregation of the cerium oxide particles is easily caused, so that in the case where an ionic surfactant is used as the antistatic agent, it is preferred. A nonionic surfactant is used in combination. It is only necessary that the nonionic surfactant is used in combination with the ionic surfactant, and a nonionic surfactant may be contained alone as a surface active component.

作為非離子型表面活性劑,可以舉出聚烷撐二醇單烷基醚、聚烷撐二醇單烷基酯、聚烷撐二醇單烷基酯・單烷基醚等。作為非離子型表面活性劑的具體例,可以舉出聚乙二醇單月桂基醚、聚乙二醇單硬脂基醚、聚乙二醇單十六烷基醚、聚乙二醇單月桂酯、聚乙二醇單硬脂酯等。Examples of the nonionic surfactant include a polyalkylene glycol monoalkyl ether, a polyalkylene glycol monoalkyl ester, a polyalkylene glycol monoalkyl ester, and a monoalkyl ether. Specific examples of the nonionic surfactant include polyethylene glycol monolauryl ether, polyethylene glycol monostearyl ether, polyethylene glycol monohexadecyl ether, and polyethylene glycol single laurel. Ester, polyethylene glycol monostearyl ester, and the like.

表面活性成分在防污層中的含量相對於防污層的總固體成分為0.5質量%以上,其中優選為1.0質量%以上。The content of the surface active component in the antifouling layer is 0.5% by mass or more based on the total solid content of the antifouling layer, and preferably 1.0% by mass or more.

另外,表面活性成分的含量相對於防污層的總固體成分優選為50.0質量%以下、更優選為40.0質量%以下、進一步優選為30.0質量%以下。表面活性成分的含量為30.0質量%以下時,表面活性成分偏析到膜面的現象得到抑制,可良好地維持膜的硬度,從這方面來看是有利的。需要說明的是,如上文所述,在使用離子型表面活性劑的情況下,離子型表面活性劑的含量相對於防污層的總固體成分更優選為50.0質量%以下。In addition, the content of the surface active component is preferably 50.0% by mass or less, more preferably 40.0% by mass or less, and still more preferably 30.0% by mass or less based on the total solid content of the antifouling layer. When the content of the surface active component is 30.0% by mass or less, the phenomenon in which the surface active component is segregated on the film surface is suppressed, and the hardness of the film can be favorably maintained, which is advantageous from this point of view. In addition, as described above, in the case of using an ionic surfactant, the content of the ionic surfactant is more preferably 50.0% by mass or less based on the total solid content of the antifouling layer.

需要說明的是,在製備含有表面活性成分的防污層形成用塗布液的情況下,表面活性成分在塗布液中的含量相對於塗布液的總質量優選為0.01質量%以上、更優選為0.02質量%以上、進一步優選為0.03質量%以上。表面活性成分的含量為上述範圍內時,在基材上的潤濕性更為優異。另外,表面活性成分的含量相對於塗布液的總固體成分優選為15質量%以下、更優選為10.0質量%以下、進一步優選為5質量%以下。In the case of preparing a coating liquid for forming an antifouling layer containing a surface active component, the content of the surface active component in the coating liquid is preferably 0.01% by mass or more, and more preferably 0.02, based on the total mass of the coating liquid. The mass% or more is more preferably 0.03% by mass or more. When the content of the surface active component is within the above range, the wettability on the substrate is more excellent. In addition, the content of the surface active component is preferably 15% by mass or less, more preferably 10.0% by mass or less, and still more preferably 5% by mass or less based on the total solid content of the coating liquid.

-二氧化矽顆粒-- cerium oxide particles -

本發明的一個實施方式中的防污層含有二氧化矽顆粒的至少一種。二氧化矽顆粒具有在提高防污層的物理耐性的同時還進一步發揮出親水性的功能。即,二氧化矽顆粒承擔了作為硬填料的作用,並且顆粒表面的羥基發揮作用而有助於親水性。The antifouling layer in one embodiment of the present invention contains at least one of cerium oxide particles. The cerium oxide particles have a function of further improving the physical resistance of the antifouling layer while further exerting hydrophilicity. That is, the cerium oxide particles act as a hard filler, and the hydroxyl groups on the surface of the particles act to contribute to hydrophilicity.

二氧化矽顆粒的形狀沒有特別限定,可以舉出球狀、板狀、針狀、念珠狀等。The shape of the cerium oxide particles is not particularly limited, and examples thereof include a spherical shape, a plate shape, a needle shape, and a bead shape.

作為二氧化矽顆粒的例子,可以舉出例如日產化學工業社製造的Snowtex(注冊商標)系列(例如Snowtex O等)、Nalco Chemical公司製造的Nalco(注冊商標)系列(例如Nalco 8699等)等。Examples of the cerium oxide particles include, for example, the Snowtex (registered trademark) series (for example, Snowtex O) manufactured by Nissan Chemical Industries, Ltd., and the Nalco (registered trademark) series (for example, Nalco 8699) manufactured by Nalco Chemical Co., Ltd., and the like.

在二氧化矽顆粒的粒徑過大的情況下,有時會散射透射光,因而二氧化矽顆粒的平均一次粒徑優選為100nm以下、更優選為50nm以下、進一步優選為30nm以下。另外,二氧化矽顆粒也可以將尺寸或形狀不同的顆粒混合。When the particle diameter of the cerium oxide particles is too large, the transmitted light may be scattered. Therefore, the average primary particle diameter of the cerium oxide particles is preferably 100 nm or less, more preferably 50 nm or less, and still more preferably 30 nm or less. In addition, the cerium oxide particles may also be mixed with particles of different sizes or shapes.

二氧化矽顆粒的平均一次粒徑與上文所述的金屬氧化物顆粒的平均一次粒徑同樣地可利用透過型電子顯微鏡進行觀察,由所得到的照片對300個以上的顆粒進行顆粒投影面積的測定,由投影面積求出圓當量直徑,從而求出二氧化矽顆粒的平均一次粒徑。The average primary particle diameter of the cerium oxide particles can be observed by a transmission electron microscope in the same manner as the average primary particle diameter of the metal oxide particles described above, and the projected area of the particles of 300 or more particles is obtained from the obtained photograph. For the measurement, the circle-equivalent diameter was obtained from the projected area, and the average primary particle diameter of the cerium oxide particles was determined.

作為二氧化矽顆粒的含量,相對於防污層的總固體成分優選為5質量%~95質量%、更優選為10質量%~90質量%、進一步優選為20質量%~80質量%。二氧化矽顆粒的含量為上述範圍內時,硬度、耐傷性以及耐衝擊性優異,同時還能夠形成具有親水性的防污層。The content of the cerium oxide particles is preferably 5% by mass to 95% by mass, more preferably 10% by mass to 90% by mass, even more preferably 20% by mass to 80% by mass based on the total solid content of the antifouling layer. When the content of the cerium oxide particles is within the above range, the hardness, the scratch resistance, and the impact resistance are excellent, and at the same time, the hydrophilic antifouling layer can be formed.

需要說明的是,在製備含有二氧化矽顆粒的防污層形成用塗布液的情況下,二氧化矽顆粒在塗布液中的含量相對於塗布液的總質量優選為30質量%以下、更優選為20質量%以下、進一步優選為10質量%以下。二氧化矽顆粒在塗布液中所占的比例為上述範圍內時,二氧化矽顆粒在液體中的分散性增高,從防止凝集等的方面來看是有利的。In the case of preparing a coating liquid for forming an antifouling layer containing cerium oxide particles, the content of the cerium oxide particles in the coating liquid is preferably 30% by mass or less based on the total mass of the coating liquid, and more preferably It is 20% by mass or less, and more preferably 10% by mass or less. When the proportion of the cerium oxide particles in the coating liquid is within the above range, the dispersibility of the cerium oxide particles in the liquid is increased, and it is advantageous from the viewpoint of preventing aggregation and the like.

-催化劑--catalyst-

本發明的一個實施方式中的防污層優選含有促進矽氧烷低聚物縮合的催化劑(縮合促進催化劑)的至少一種。通過含有催化劑,可促進矽氧烷粘結劑的形成。由此,防污層的耐久性更為優異。The antifouling layer in one embodiment of the present invention preferably contains at least one of a catalyst (condensation promoting catalyst) which promotes condensation of a siloxane oxide oligomer. By containing a catalyst, the formation of a naphthenic binder can be promoted. Thereby, the durability of the antifouling layer is more excellent.

在通過防污層形成用塗布液的塗布形成防污層的情況下,將塗布形成的塗膜乾燥而使水分減少,從而矽氧烷低聚物的水解物所具有的羥基的至少一部分相互鍵合,形成矽氧烷低聚物發生了縮合的穩定的覆膜。此時,若含有可促進矽氧烷低聚物的縮合的催化劑,則能夠更為迅速地進行防污層的形成。When the antifouling layer is formed by application of the coating liquid for forming an antifouling layer, the coating film formed by coating is dried to reduce moisture, and at least a part of the hydroxyl groups of the hydrolyzate of the siloxane oxide oligomer are bonded to each other. The formation of a stable film in which the siloxane oxide oligomer has condensed. At this time, if a catalyst which can promote condensation of a siloxane oxide oligomer is contained, formation of an antifouling layer can be performed more rapidly.

作為催化劑沒有特別限制,例如可以舉出酸催化劑、堿催化劑、有機金屬催化劑等。作為酸催化劑的例子,可以舉出硝酸、鹽酸、硫酸、乙酸、氯乙酸、甲酸、草酸、甲苯磺酸等。作為堿催化劑的例子,可以舉出氫氧化鈉、氫氧化鉀、氫氧化四甲基銨等。作為有機金屬催化劑的例子,可以舉出雙(乙醯乙酸乙酯)單(乙醯丙酮合)鋁、三(乙醯丙酮合)鋁、乙醯乙酸乙酯二異丙氧基鋁等鋁螯合化合物;四(乙醯丙酮合)鋯、雙(丁氧基)雙(乙醯丙酮合)鋯等鋯螯合化合物;四(乙醯丙酮合)鈦、雙(丁氧基)雙(乙醯丙酮合)鈦等鈦螯合化合物;以及二丁基錫二乙酸酯、二丁基錫二月桂酸酯、二丁基錫二辛酸酯(オクチエート)等有機錫化合物;等等。The catalyst is not particularly limited, and examples thereof include an acid catalyst, a rhodium catalyst, and an organometallic catalyst. Examples of the acid catalyst include nitric acid, hydrochloric acid, sulfuric acid, acetic acid, chloroacetic acid, formic acid, oxalic acid, toluenesulfonic acid and the like. Examples of the ruthenium catalyst include sodium hydroxide, potassium hydroxide, tetramethylammonium hydroxide, and the like. Examples of the organometallic catalyst include aluminum chelates such as bis(acetonitrile ethyl acetate) mono(acetonitrile acetonide) aluminum, tris(acetonitrile acetonide) aluminum, and ethyl acetonitrile diisopropoxy aluminum. a compound; a zirconium chelate compound such as tetrakis(acetonitrile acetonide) zirconium or bis(butoxy)bis(acetonitrile acetonide) zirconium; tetra(acetonitrile acetonide) titanium, bis(butoxy) bis (B) a titanium chelate compound such as ruthenium acetonate; titanium; an organotin compound such as dibutyltin diacetate, dibutyltin dilaurate or dibutyltin dioctanoate; and the like.

其中,作為催化劑,優選有機金屬催化劑,更優選鋁螯合化合物或鋯螯合化合物。Among them, as the catalyst, an organometallic catalyst is preferred, and an aluminum chelate compound or a zirconium chelate compound is more preferred.

催化劑在防污層中的含量相對於防污層的總固體成分優選為0.1質量%~20質量%、更優選為0.2質量%~15質量%、進一步優選為0.3質量%~10質量%。催化劑的含量為上述範圍內時,容易形成具有適度的硬度和耐久性的防污層。另外,防污層的形成性也優異。The content of the catalyst in the antifouling layer is preferably 0.1% by mass to 20% by mass, more preferably 0.2% by mass to 15% by mass, even more preferably 0.3% by mass to 10% by mass based on the total solid content of the antifouling layer. When the content of the catalyst is within the above range, it is easy to form an antifouling layer having moderate hardness and durability. Further, the formability of the antifouling layer is also excellent.

需要說明的是,在製備含有催化劑的防污層形成用塗布液的情況下,催化劑在塗布液中的含量相對於塗布液的總固體成分優選為0.1質量%~20質量%、更優選為0.2質量%~15質量%、進一步優選為0.3質量%~10質量%。In the case of preparing a coating liquid for forming an antifouling layer containing a catalyst, the content of the catalyst in the coating liquid is preferably 0.1% by mass to 20% by mass, and more preferably 0.2% based on the total solid content of the coating liquid. The mass% to 15% by mass, and more preferably 0.3% by mass to 10% by mass.

需要說明的是,促進矽氧烷低聚物的縮合的催化劑對於矽氧烷低聚物的水解也是有用的。此處,鍵接在矽氧烷低聚物的矽上的烷氧基的水解反應與縮合反應處於平衡關係,若體系內的水分多,則反應向水解的方向進行;若體系內的水分少,則反應向縮合的方向進行。由於促進烷氧基的縮合反應的催化劑可促進兩個方向的反應,因而在體系內水分多的狀態下,可促進水解反應。由於催化劑的存在,能夠在更穩定的條件下更為可靠地進行矽氧烷低聚物的水解。It is to be noted that a catalyst which promotes condensation of a siloxane oxide oligomer is also useful for hydrolysis of a siloxane oxide oligomer. Here, the hydrolysis reaction of the alkoxy group bonded to the oxime of the siloxane oligomer is in equilibrium with the condensation reaction. If there is much water in the system, the reaction proceeds in the direction of hydrolysis; if the water in the system is small Then, the reaction proceeds in the direction of condensation. Since the catalyst which promotes the condensation reaction of the alkoxy group can promote the reaction in two directions, the hydrolysis reaction can be promoted in a state where the moisture in the system is large. Hydrolysis of the oxirane oligomer can be carried out more reliably under more stable conditions due to the presence of the catalyst.

此時,若將矽氧烷低聚物的水解反應中使用的催化劑直接留在體系內作為防污層形成用塗布液的含有成分、並直接作為矽氧烷低聚物的縮合用催化劑使用,則效率良好。In this case, the catalyst used in the hydrolysis reaction of the siloxane oxide oligomer is directly used as a component of the coating liquid for forming an antifouling layer in the system, and is directly used as a catalyst for condensation of a decane oligomer. It is efficient.

-其它成分--Other ingredients -

在本發明的一個實施方式中的防污層中,除了上述成分以外,根據需要還可以進一步含有矽氧烷粘結劑以外的粘結劑成分、防腐劑等添加劑作為其它成分。In addition to the above components, the antifouling layer according to the embodiment of the present invention may further contain an additive such as a binder component other than a decane binder or a preservative as another component.

作為矽氧烷粘結劑以外的粘結劑成分,例如可以舉出聚氨酯、丙烯酸系樹脂、聚磷酸鹽、甲基磷酸鹽等在末端具有極性基團(例如羥基、羧基、磷酸基、磺酸基、氨基等)的粘結劑成分。Examples of the binder component other than the siloxane binder include a polyurethane, an acrylic resin, a polyphosphate, a methyl phosphate or the like having a polar group at the terminal (for example, a hydroxyl group, a carboxyl group, a phosphoric acid group, or a sulfonic acid group). A binder component of a base, an amino group, or the like.

通過在防污層中含有上述的粘結劑成分,防污層與基材(特別是聚碳酸酯基材)的密合性提高。By including the above-described binder component in the antifouling layer, the adhesion between the antifouling layer and the substrate (especially the polycarbonate substrate) is improved.

上述的粘結劑成分中,從防污層與基材的密合性的方面出發,優選在末端具有羥基、羧基、磷酸基的粘結劑成分,更優選聚氨酯、丙烯酸系樹脂以及多聚磷酸鹽。Among the above-mentioned binder components, a binder component having a hydroxyl group, a carboxyl group, or a phosphoric acid group at the terminal is preferable from the viewpoint of adhesion between the antifouling layer and the substrate, and more preferably a polyurethane, an acrylic resin, or a polyphosphoric acid. salt.

作為聚氨酯沒有特別限定,例如可以舉出具有由多元醇骨架與多異氰酸酯骨架構成的軟段/硬段結構的聚氨酯等。The polyurethane is not particularly limited, and examples thereof include a polyurethane having a soft segment/hard segment structure composed of a polyol skeleton and a polyisocyanate skeleton.

聚氨酯可以使用市售品,例如可以舉出三井化學株式會社製造的Takelac (注冊商標)W系列、WS系列、WD系列、三洋化成工業株式會社製造的PERMARIN(注冊商標)系列、UCOAT(注冊商標)系列、UPRENE(注冊商標)系列等。Commercially available products, for example, Takelac (registered trademark) W series manufactured by Mitsui Chemicals, Inc., WS series, WD series, PERMARIN (registered trademark) series manufactured by Sanyo Chemical Industries, Ltd., UCOAT (registered trademark) Series, UPRENE (registered trademark) series, etc.

作為丙烯酸系樹脂,例如可以舉出丙烯酸均聚物(聚丙烯酸)、丙烯酸及其酯等丙烯酸衍生物、甲基丙烯酸甲酯等甲基丙烯酸衍生物等。Examples of the acrylic resin include an acrylic acid homopolymer (polyacrylic acid), an acrylic acid derivative such as acrylic acid or an ester thereof, and a methacrylic acid derivative such as methyl methacrylate.

這些丙烯酸系樹脂中,優選聚丙烯酸,優選重均分子量為2000~500萬的聚丙烯酸、更優選重均分子量為1萬~200萬的聚丙烯酸、進一步優選重均分子量為25萬~100萬的聚丙烯酸。Among these acrylic resins, polyacrylic acid is preferable, and polyacrylic acid having a weight average molecular weight of 2,000 to 5,000,000 is preferable, polyacrylic acid having a weight average molecular weight of 10,000 to 2,000,000 is more preferable, and a weight average molecular weight is more preferably 250,000 to 1,000,000. Polyacrylic acid.

作為多聚磷酸鹽,例如可以舉出多聚磷酸鈉、多聚磷酸鉀等。Examples of the polyphosphate salt include sodium polyphosphate, potassium polyphosphate, and the like.

需要說明的是,重均分子量可利用凝膠滲透色譜(GPC)進行測定。具體地說,可以使用HLC-8120GPC、SC-8020(東曹株式會社製造),作為柱使用TSKgel、SuperHM-H(東曹株式會社製造,6.0mmID×15cm)2根,作為洗脫液使用四氫呋喃(THF),來進行測定。另外,作為條件,可以設試樣濃度為0.5質量%、流速為0.6ml/min、樣品注入量為10μl、測定溫度為40℃,使用示差折射(RI)檢測器來進行。校正曲線可以使用由東曹社製造的“聚苯乙烯標準試樣TSK standard”:“A-500”、“F-1”、“F-10”、“F-80”、“F-380”、“A-2500”、“F-4”、“F-40”、“F-128”、“F-700”這10個樣品製作出的校正曲線。It should be noted that the weight average molecular weight can be measured by gel permeation chromatography (GPC). Specifically, HLC-8120GPC and SC-8020 (manufactured by Tosoh Corporation) can be used, and two TSKgels and SuperHM-H (manufactured by Tosoh Corporation, 6.0 mm ID × 15 cm) can be used as the column, and tetrahydrofuran can be used as an eluent. (THF), for measurement. Further, as a condition, a sample concentration of 0.5% by mass, a flow rate of 0.6 ml/min, a sample injection amount of 10 μl, and a measurement temperature of 40° C. can be used, and a differential refractive index (RI) detector can be used. The calibration curve can use the "polystyrene standard sample TSK standard" manufactured by Tosoh Corporation: "A-500", "F-1", "F-10", "F-80", "F-380" Calibration curves prepared from 10 samples of "A-2500", "F-4", "F-40", "F-128", and "F-700".

防污層中的矽氧烷粘結劑以外的粘結劑成分的含量相對於防污層的總固體成分優選為0.001質量%~0.1質量%、更優選為0.001質量%~0.01質量%、進一步優選為0.002質量%~0.008質量%。矽氧烷粘結劑以外的粘結劑成分的含量為上述範圍內時,容易形成與基材的密合性優異的防污層。The content of the binder component other than the naphthene binder in the antifouling layer is preferably 0.001% by mass to 0.1% by mass, more preferably 0.001% by mass to 0.01% by mass, based on the total solid content of the antifouling layer, and further It is preferably 0.002% by mass to 0.008% by mass. When the content of the binder component other than the siloxane binder is within the above range, it is easy to form an antifouling layer having excellent adhesion to the substrate.

需要說明的是,在製備含有粘結劑添加成分的防污層形成用塗布液的情況下,粘結劑添加成分在塗布液中的含量相對於塗布液的總固體成分優選為0.001質量%~0.1質量%、更優選為0.001質量%~0.01質量%、進一步優選為0.002質量%~0.008質量%。In the case of preparing a coating liquid for forming an antifouling layer containing a binder additive component, the content of the binder additive component in the coating liquid is preferably 0.001% by mass based on the total solid content of the coating liquid. 0.1% by mass, more preferably 0.001% by mass to 0.01% by mass, still more preferably 0.002% by mass to 0.008% by mass.

本發明的一個實施方式中的防污層優選不含有光聚合引發劑和熱聚合引發劑。在不含有光聚合引發劑和熱聚合引發劑時,能夠在防污層形成時省略光照射或熱處理。另外,在製備防污層形成用塗布液的情況下,從防污層形成用塗布液的儲藏穩定性的方面出發,優選不含有光聚合引發劑和熱聚合引發劑。The antifouling layer in one embodiment of the present invention preferably does not contain a photopolymerization initiator and a thermal polymerization initiator. When the photopolymerization initiator and the thermal polymerization initiator are not contained, light irradiation or heat treatment can be omitted when the antifouling layer is formed. In addition, in the case of preparing the coating liquid for forming an antifouling layer, it is preferable that the photopolymerization initiator and the thermal polymerization initiator are not contained from the viewpoint of storage stability of the coating liquid for forming an antifouling layer.

本發明的一個實施方式中的防污層含有矽和氧作為固體成分的主要成分,碳的含量少這一點也可以說是其一個特徵。通過減少碳的含量,例如使用防污層形成用塗布液形成塗膜並使其乾燥而形成防污層,這樣形成的防污層即使在被設置於室外的暴露在風雨中等的各種環境下時,也能夠將光、熱對層的影響控制在最小限度。The antifouling layer in one embodiment of the present invention contains cerium and oxygen as main components of a solid component, and the fact that the content of carbon is small is also a feature. By reducing the carbon content, for example, using a coating liquid for forming an antifouling layer to form a coating film and drying it to form an antifouling layer, the antifouling layer thus formed is formed in various environments exposed to wind and rain even when it is installed outdoors. It is also possible to minimize the influence of light and heat on the layer.

本發明的一個實施方式中的防污層中,碳在總固體成分中所占的比例優選為3質量%以下、更優選為2.5質量%以下、進一步優選為2質量%以下。In the antifouling layer according to the embodiment of the present invention, the proportion of carbon in the total solid content is preferably 3% by mass or less, more preferably 2.5% by mass or less, and still more preferably 2% by mass or less.

另外,在本發明的一個實施方式中的防污層中包含含有碳的有機化合物的情況下,優選含有碳的有機化合物為重均分子量低的化合物。具體地說,在防污層中,重均分子量為1100以上的有機化合物的含量相對於防污層的總固體成分優選為0.2質量%以下,更優選為0質量%、即除了不可避免的雜質以外不含有該化合物。Further, when the antifouling layer according to an embodiment of the present invention contains an organic compound containing carbon, the organic compound containing carbon is preferably a compound having a low weight average molecular weight. Specifically, in the antifouling layer, the content of the organic compound having a weight average molecular weight of 1100 or more is preferably 0.2% by mass or less, more preferably 0% by mass, that is, in addition to unavoidable impurities, with respect to the total solid content of the antifouling layer. This compound is not contained outside.

重均分子量為1100以上的有機化合物的含量為上述範圍時,防污層中的固體成分的相容性變得更好,在使用防污層形成用塗布液形成塗膜時能夠進一步提高成膜性。When the content of the organic compound having a weight average molecular weight of 1100 or more is in the above range, the compatibility of the solid component in the antifouling layer is further improved, and when the coating film is formed using the coating liquid for forming an antifouling layer, film formation can be further improved. Sex.

需要說明的是,在“重均分子量為1100以上的有機化合物”中不包含前述的矽氧烷粘結劑。In addition, the above-mentioned "oxygenane binder" is not contained in the "organic compound having a weight average molecular weight of 1100 or more".

另外,重均分子量可通過前述的方法來測定。Further, the weight average molecular weight can be measured by the aforementioned method.

作為本發明的一個實施方式中的防污層的厚度,優選為20nm~600nm的範圍、更優選為50nm~350nm的範圍。The thickness of the antifouling layer in one embodiment of the present invention is preferably in the range of 20 nm to 600 nm, and more preferably in the range of 50 nm to 350 nm.

~防污塗層的形成方法~~Formation method of antifouling coating~

本發明的一個實施方式中的防污層可通過製備用於形成防污層的製備液、並將製備液賦予至所期望的基材來形成。防污層例如可如下形成:製作作為製備液的防污層形成用塗布液,將該防污層形成用塗布液通過塗布法塗布至基材來形成塗膜,使塗膜乾燥,從而形成防污層。The antifouling layer in one embodiment of the present invention can be formed by preparing a preparation liquid for forming an antifouling layer and imparting a preparation liquid to a desired substrate. The antifouling layer can be formed, for example, by preparing a coating liquid for forming an antifouling layer as a preparation liquid, applying a coating liquid for forming an antifouling layer to a substrate by a coating method to form a coating film, and drying the coating film to form an anti-staining layer. Stained layer.

作為將塗布液塗布至基材的塗布法沒有特別限制,例如可應用噴霧塗布、刷毛塗布、輥塗、棒塗、浸漬塗布(浸沾塗布)等公知的方法。The coating method for applying the coating liquid to the substrate is not particularly limited, and for example, a known method such as spray coating, brush coating, roll coating, bar coating, or dip coating (dip coating) can be applied.

塗布形成的塗膜的厚度以乾燥厚度計優選為50nm~350nm的範圍。The thickness of the coating film formed by coating is preferably in the range of 50 nm to 350 nm in terms of dry thickness.

塗布了塗布液之後的塗膜的乾燥可在室溫(25℃)進行,也可在40℃~120℃加熱來進行。另外,在加熱的情況下,乾燥時間可以為1分鐘~30分鐘左右。The drying of the coating film after the application of the coating liquid can be carried out at room temperature (25 ° C) or at 40 ° C to 120 ° C. Further, in the case of heating, the drying time may be from about 1 minute to 30 minutes.

~防污層形成用塗布液的製備方法~-Preparation method of coating liquid for forming antifouling layer~

對於通過塗布形成防污層的情況下所使用的防污層形成用塗布液進行說明。The coating liquid for forming an antifouling layer used when the antifouling layer is formed by coating will be described.

防污層形成用塗布液可通過將至少矽氧烷低聚物(通式(1)所表示的化合物)、抗靜電劑、二氧化矽顆粒以及水成分混合來製備。優選矽氧烷低聚物首先與水成分混合,得到矽氧烷低聚物的水解物,之後混合其它成分。在這種情況下,優選添加促進矽氧烷低聚物的縮合的催化劑。The coating liquid for forming an antifouling layer can be prepared by mixing at least a siloxane oxide oligomer (a compound represented by the formula (1)), an antistatic agent, cerium oxide particles, and a water component. Preferably, the siloxane oligomer is first mixed with a water component to obtain a hydrolyzate of a siloxane oxide oligomer, followed by mixing other components. In this case, it is preferred to add a catalyst which promotes condensation of the siloxane oxide oligomer.

具體地說,在製備含有矽氧烷低聚物的水解物的溶液後,向該溶液中添加抗靜電劑和二氧化矽顆粒,進一步根據需要添加表面活性劑、矽氧烷低聚物的縮合促進催化劑。表面活性劑可作為潤濕性提高劑發揮功能。Specifically, after preparing a solution containing a hydrolyzate of a siloxane oxide oligomer, an antistatic agent and cerium oxide particles are added to the solution, and further, a condensation of a surfactant and a siloxane oligomer is added as needed. Promote the catalyst. The surfactant functions as a wettability improver.

在上文中,在加入抗靜電劑和表面活性劑的情況下,可以在得到矽氧烷低聚物的水解物的工序中加入抗靜電劑和表面活性劑的一部分或全部。In the above, in the case where an antistatic agent and a surfactant are added, a part or all of the antistatic agent and the surfactant may be added in the step of obtaining a hydrolyzate of the siloxane oxide oligomer.

對於防污層形成用塗布液的製備條件沒有特別限制,從防止pH或共存成分的濃度所致的二氧化矽顆粒的凝集的方面考慮,優選在製備塗布液的過程的後半程、優選最後加入二氧化矽顆粒。此處,在將二氧化矽顆粒以分散液(具體地說,將二氧化矽顆粒預先分散在水性溶劑中得到的分散液、或者市售的二氧化矽顆粒分散液)的形式使用的情況下,優選使分散液的pH與塗布液中使用的溶劑的pH均為酸性、或均為鹼性,將二氧化矽顆粒的分散液與塗布液的溶劑的pH製備成相同或相近的值。The preparation conditions of the coating liquid for forming an antifouling layer are not particularly limited, and from the viewpoint of preventing aggregation of the ceria particles due to the concentration of the pH or the coexisting component, it is preferred to add in the latter half of the process of preparing the coating liquid, preferably at the end. Ceria particles. Here, in the case where the cerium oxide particles are used in the form of a dispersion (specifically, a dispersion obtained by dispersing cerium oxide particles in an aqueous solvent in advance, or a commercially available cerium oxide particle dispersion) Preferably, the pH of the dispersion and the pH of the solvent used in the coating liquid are both acidic or alkaline, and the dispersion of the cerium oxide particles and the pH of the solvent of the coating liquid are prepared to have the same or similar values.

~防污層的物性~~ Physical properties of antifouling layer ~

本公開中的防污層的透光性良好,表面具有優異的抗靜電性和親水性,因而防污層的表面的防污性優異。從而,防污層適於作為設置在室外的裝置或建材(例如監控攝像機、用於保護照明的保護材、車庫的屋頂材、標誌用的保護材、壁材等)的保護材,通過附設防污層,污染物質的附著受到抑制。另外,由於防污層的親水性良好,因而在表面附著有污染物質的情況下,通過沖洗(例如水洗)能夠容易地除去污染物質,還可發揮出例如少量的污染物質也容易被雨天時的雨水等沖洗掉的效果。The antifouling layer in the present disclosure is excellent in light transmittance, and has excellent antistatic properties and hydrophilicity on the surface, so that the antifouling layer has excellent antifouling properties on the surface. Therefore, the antifouling layer is suitable as a protective material for a device or building material installed outdoors (for example, a surveillance camera, a protective material for protecting the lighting, a roofing material for a garage, a protective material for a sign, a wall material, etc.) The dirt layer and the adhesion of pollutants are suppressed. Further, since the antifouling layer has good hydrophilicity, when a contaminant is adhered to the surface, the contaminant can be easily removed by washing (for example, water washing), and a small amount of contaminant can be exhibited, for example, when it is rainy. The effect of rinsing off the rain.

下面舉出本發明的一個實施方式中的膜的優選物性。Preferred physical properties of the film in one embodiment of the present invention are listed below.

[表面電阻][surface resistance]

作為防污層的表面電阻值,優選為1×1012 Ω/sq(Ω/square;以下相同)以下、更優選為1×1011 Ω/sq以下、進一步優選為1×1010 Ω/sq以下。防污層的表面電阻為上述範圍內時,防污層的防污性更為優異。The surface resistance value of the antifouling layer is preferably 1 × 10 12 Ω/sq (Ω/square; the same applies hereinafter), more preferably 1 × 10 11 Ω/sq or less, further preferably 1 × 10 10 Ω/sq. the following. When the surface resistance of the antifouling layer is within the above range, the antifouling property of the antifouling layer is more excellent.

表面電阻值使用高阻抗分析儀MCP-HT450(三菱化學分析技術社製造)進行測定。The surface resistance value was measured using a high-impedance analyzer MCP-HT450 (manufactured by Mitsubishi Chemical Analysis Co., Ltd.).

[水接觸角][water contact angle]

防污層的水接觸角優選為40°以下、更優選為30°以下、進一步優選為25°以下、特別優選為15°以下。水接觸角為上述範圍時,防污層的表面的親水性更為優異。The water contact angle of the antifouling layer is preferably 40 or less, more preferably 30 or less, further preferably 25 or less, and particularly preferably 15 or less. When the water contact angle is in the above range, the surface of the antifouling layer is more excellent in hydrophilicity.

關於水接觸角,使用接觸角計M553G-XM(株式會社Shiro產業製造),在防污層的表面滴加純水1μl通過θ/2法來求出,將5次測定所得到的值的平均值作為接觸角值。For the water contact angle, a contact angle meter M553G-XM (manufactured by Shiro Co., Ltd.) was used, and 1 μl of pure water was dropped on the surface of the antifouling layer by the θ/2 method, and the average value of the measurement was measured five times. The value is taken as the contact angle value.

[積分球透射率][integral sphere transmittance]

本發明的一個實施方式中的防污層優選透光性優異,從這方面考慮,優選防污層的積分球透射率(波長(λ)=300nm~1200nm的積分球透射率的平均值)為95%以上。The antifouling layer in one embodiment of the present invention is preferably excellent in light transmittance. From this point of view, it is preferable that the integrated sphere transmittance of the antifouling layer (the average value of the integrated sphere transmittance of the wavelength (λ) = 300 nm to 1200 nm) is above 95.

此處的積分球透射率如下求出:在300nm~1200nm的波長區域中,每隔波長5nm測定積分球透射率,將測定值平均,所得到的平均值(波長(λ)=300nm~1200nm的積分球透射率的平均值)為該積分球透射率。The integrating sphere transmittance here is obtained by measuring the integrating sphere transmittance at a wavelength of 5 nm in a wavelength range of 300 nm to 1200 nm, averaging the measured values, and obtaining an average value (wavelength (λ) = 300 nm to 1200 nm. The average value of the integrated sphere transmittance is the integrated sphere transmittance.

積分球透射率進而更優選為95.5%以上。The integrating sphere transmittance is more preferably 95.5% or more.

關於防污層的積分球透射率,將硫酸鋇白板作為參比測定未形成防污層的基材和形成了防污層的基材的積分球透射率,由形成了防污層的基材的積分球透射率減去未形成防污層的基材的積分球透射率,從而計算出相對於基材的光透射率提高程度。Regarding the integrated sphere transmittance of the antifouling layer, the barium sulfate white plate is used as a reference to measure the integrating sphere transmittance of the substrate on which the antifouling layer is not formed and the substrate on which the antifouling layer is formed, from the substrate on which the antifouling layer is formed The integrating sphere transmittance is subtracted from the integrating sphere transmittance of the substrate on which the antifouling layer is not formed, thereby calculating the degree of improvement in light transmittance with respect to the substrate.

積分球透射率使用帶積分球的透過型分光光度計進行測定。具體地說,例如利用在紫外可見紅外分光光度計(UV-3600、株式會社島津製作所製造)上連接了積分球附屬裝置(ISR-2200、株式會社島津製作所製造)而得到的裝置、或者在紫外可見紅外分光光度計(UV-3600、株式會社島津製作所製造)上連接了多用途大型試樣室(MPC-3100、株式會社島津製作所製造)而得到的裝置等,使用波長300nm~1400nm的光進行測定。The integrating sphere transmittance was measured using a transmission type spectrophotometer with an integrating sphere. Specifically, for example, a device obtained by connecting an integrating sphere attachment device (ISR-2200, manufactured by Shimadzu Corporation) to an ultraviolet-visible infrared spectrophotometer (UV-3600, manufactured by Shimadzu Corporation) or in ultraviolet In the infrared spectrophotometer (UV-3600, manufactured by Shimadzu Corporation), a device obtained by connecting a multi-purpose large sample chamber (MPC-3100, manufactured by Shimadzu Corporation) and the like is used, and light having a wavelength of 300 nm to 1400 nm is used. Determination.

通過測定得到的透射率提高程度越高,表示透明性(低反射性)越優異,光透射率提高程度(波長(λ)=400nm~1400nm)優選為1%以上、更優選為1.5%以上、特別優選為1.8%以上。The higher the degree of improvement in transmittance by measurement, the more excellent the transparency (low reflectance), and the degree of improvement in light transmittance (wavelength (λ) = 400 nm to 1400 nm) is preferably 1% or more, and more preferably 1.5% or more. It is particularly preferably 1.8% or more.

需要說明的是,光透射率提高程度以400nm~1400nm的波長區域的平均值的形式求得。In addition, the degree of improvement of light transmittance is obtained as the average value of the wavelength region of 400 nm - 1400 nm.

[透射率][Transmittance]

防污層的透射率(λ=300nm~1200nm的平均值)優選為70%以上、更優選為80%以上。防污層的透射率可以通過將未形成防污層的基材的積分球透射率作為參比測定形成了防污層的基材的積分球透射率來求出。The transmittance of the antifouling layer (the average value of λ = 300 nm to 1200 nm) is preferably 70% or more, and more preferably 80% or more. The transmittance of the antifouling layer can be determined by measuring the integrating sphere transmittance of the substrate on which the antifouling layer is formed by using the integrating sphere transmittance of the substrate on which the antifouling layer is not formed.

透射率為通過自記分光光度計(UV2400-PC、株式會社島津製作所製造)測定得到的值。The transmittance is a value measured by a self-recording spectrophotometer (UV2400-PC, manufactured by Shimadzu Corporation).

(基材)(substrate)

作為形成本發明的一個實施方式的帶防污層層積體的基材沒有特別限制,可以從玻璃、樹脂材料(塑膠材料)、金屬、陶瓷等各種材料中適當選擇使用。The substrate on which the antifouling layer laminate is formed according to one embodiment of the present invention is not particularly limited, and may be appropriately selected from various materials such as glass, resin materials (plastic materials), metals, and ceramics.

作為基材廣泛使用玻璃,其適於作為形成本發明的一個實施方式的帶防污層層積體的基材。作為基材使用玻璃的情況下,在玻璃表面的羥基之間也會產生矽上的羥基的縮合,從而可形成與基材的密合性更為優異的膜。Glass is widely used as a substrate, and it is suitable as a substrate which forms the antifouling layer laminate which forms one embodiment of this invention. When glass is used as a base material, condensation of a hydroxyl group on a crucible is also generated between the hydroxyl groups on the surface of the glass, and a film which is more excellent in adhesion to the base material can be formed.

另外,作為基材,樹脂材料也是適當的,例如在監控攝像機用保護材等基材中多使用樹脂材料。在樹脂材料中,從對光、熱的耐久性優異的方面考慮,優選聚碳酸酯和聚甲基丙烯酸甲酯。Further, as the substrate, a resin material is also suitable. For example, a resin material is often used for a substrate such as a protective material for a surveillance camera. Among the resin materials, polycarbonate and polymethyl methacrylate are preferred from the viewpoint of excellent durability against light and heat.

基材可以為複合材料。作為基材,例如可以為包含玻璃和樹脂材料且玻璃和樹脂材料混雜存在並進行複合化而成的複合材、或者兩種以上的樹脂材料混煉或貼合而成的樹脂複合材等中的任一種。The substrate can be a composite material. The base material may be, for example, a composite material containing glass and a resin material, and a composite material obtained by mixing and combining glass and a resin material, or a resin composite material obtained by kneading or bonding two or more resin materials. Any one.

對於基材的厚度沒有特別限制,可以根據用途或使用目的等適當選擇,例如可以為0.05mm~10mm。The thickness of the substrate is not particularly limited and may be appropriately selected depending on the use, the purpose of use, and the like, and may be, for example, 0.05 mm to 10 mm.

本發明的一個實施方式的帶防污層層積體被適當地用於監控攝像機、用於保護照明的保護材(所謂的保護罩)、汽車或自行車等車輛用的車庫的屋頂材、道路標誌等標誌用的保護材、高速道路路崖設置用或鐵道用等的隔音壁等用途中。The antifouling layer laminate according to one embodiment of the present invention is suitably used for a surveillance camera, a protective material for protecting lighting (so-called protective cover), a roofing material for a garage for a vehicle such as a car or a bicycle, and a road sign. It is used for protective materials such as signs, for the installation of highway roads, and for soundproof walls such as railways.

其中,能夠適當地應用在保護攝像裝置的監控攝像機用保護材(所謂的相機罩)的用途中。Among them, it can be suitably applied to the use of a protective material for a surveillance camera (a so-called camera cover) that protects an imaging device.

<監控攝像機><Monitor Camera>

本發明的一個實施方式的監控攝像機具備用於保護攝像裝置的、前述本發明的一個實施方式的帶防污層層積體。在監控攝像機中通常具備拍攝用的攝像裝置和固定部件等。A monitoring camera according to an embodiment of the present invention includes an anti-fouling layer laminate according to an embodiment of the present invention for protecting an imaging device. The surveillance camera usually includes an imaging device for imaging, a fixing member, and the like.

前述本發明的一個實施方式的帶防污層層積體在基材、特別是塑膠基材(優選聚碳酸酯和聚甲基丙烯酸甲酯)上具有透光性和防污性優異的防污層。從而,本發明的一個實施方式的帶防污層層積體作為例如容易長期暴露在室外的苛刻環境下、要求長期保持優異的透光性、透明性、要求長期耐久性的監控攝像機的攝像裝置和對其攝像面進行保護的保護部件是有用的。The antifouling layer laminate according to one embodiment of the present invention has an antifouling property excellent in light transmissivity and antifouling property on a substrate, particularly a plastic substrate (preferably polycarbonate and polymethyl methacrylate). Floor. Therefore, the antifouling layer laminate according to the embodiment of the present invention is, for example, an imaging device of a surveillance camera that is required to be exposed to a harsh environment for a long period of time and which is required to maintain excellent light transmittance, transparency, and long-term durability. It is useful to protect the protective surface of the camera.

在監控攝像機用途中,作為基材的形狀,優選為半球形狀、半橢圓體形狀(包括所謂的圓頂形狀)、平面形狀、四棱柱形狀、或者圓柱形狀。In the use of the surveillance camera, the shape of the substrate is preferably a hemispherical shape, a semi-ellipsoidal shape (including a so-called dome shape), a planar shape, a quadrangular prism shape, or a cylindrical shape.

此處,橢圓體是指將橢圓按照相對於xy平面、yz平面、zx平面對稱的方式進行三維擴張而成的形狀。Here, the ellipsoid is a shape in which the ellipse is three-dimensionally expanded so as to be symmetrical with respect to the xy plane, the yz plane, and the zx plane.

另外,對基材的尺寸沒有特別限制,根據用途、使用目的等適當選擇即可。例如在半球形狀的情況下,以開口面的圓的直徑計例如可以為10mm~1000mm的範圍。In addition, the size of the substrate is not particularly limited, and may be appropriately selected depending on the use, the purpose of use, and the like. For example, in the case of a hemispherical shape, the diameter of the circle of the opening surface may be, for example, in the range of 10 mm to 1000 mm.

作為監控攝像機用的基材的種類,適於使用塑膠基材,其中例如優選聚碳酸酯和聚甲基丙烯酸甲酯。本發明的一個實施方式中的防污層與這些塑膠基材密合,發揮出優異的防污性。As the kind of the substrate for the surveillance camera, a plastic substrate is suitably used, and for example, polycarbonate and polymethyl methacrylate are preferable. The antifouling layer in one embodiment of the present invention is in close contact with these plastic substrates, and exhibits excellent antifouling properties.

[實施例〕[Examples]

下面通過實施例更具體地說明本發明的一個實施方式。但是,只要不超出其宗旨,本實施方式並不限定於以下實施例。One embodiment of the present invention will now be described more specifically by way of examples. However, the present embodiment is not limited to the following embodiments as long as the gist of the invention is not exceeded.

(實施例1)(Example 1)

-水性防污塗布劑的製備-- Preparation of aqueous antifouling coating agent -

相對於乙醇81.07g添加矽氧烷低聚物(通式(1)所表示的化合物(R1 ~R4 :乙基、n=5))3.06g和雙(乙醯乙酸乙酯)單(乙醯丙酮合)鋁的1質量%異丙醇溶液(矽氧烷低聚物的縮合促進催化劑)0.94g並進行混合。The rhodium oxide oligomer (the compound represented by the formula (1) (R 1 to R 4 : ethyl group, n=5)) was added with respect to 81.07 g of ethanol, 3.06 g and bis(acetic acid ethyl acetate) mono ( 0.94 g of a 1% by mass isopropanol solution (a condensation promoting catalyst for a siloxane oxide) of acetamidine acetone was mixed and mixed.

在所得到的溶液中緩慢地加入溶解有聚乙二醇單月桂基醚(環氧乙烷部的重複數15;作為顯示出表面活性的成分的非離子型表面活性劑)0.057g的水溶液114.80g,於室溫攪拌12小時以上。由此使矽氧烷低聚物水解,從而製備塗布劑母液S-1。To the obtained solution, an aqueous solution 114.80 in which 0.057 g of polyethylene glycol monolauryl ether (repeated number 15 of the ethylene oxide moiety; nonionic surfactant which is a component exhibiting surface activity) was slowly added was added. g, stir at room temperature for more than 12 hours. Thus, the siloxane oxide oligomer was hydrolyzed to prepare a coating mother liquid S-1.

接下來,相對於19.99g的塗布劑母液S-1加入乙醇7.36g、水12.58g以及聚乙二醇單月桂基醚(環氧乙烷部的重複數15;作為顯示出表面活性的成分的非離子型表面活性劑)0.0056g。其後進一步添加二(2-乙基己基)磺化琥珀酸鈉(作為抗靜電劑的離子型表面活性劑)0.0011g進行稀釋。向該溶液中進一步添加雙(乙醯乙酸乙酯)單(乙醯丙酮合)鋁的1質量%異丙醇溶液(矽氧烷低聚物的縮合促進催化劑)0.85g和二氧化矽顆粒(Snowtex(注冊商標)O、平均一次粒徑:10nm~15nm、日產化學工業社製造)的33質量%分散液1.70g,製備水性防污塗布劑AS-1。Next, 7.36 g of ethanol, 12.58 g of water, and polyethylene glycol monolauryl ether (repeated number 15 of the ethylene oxide moiety) were added to 19.99 g of the coating mother liquid S-1 as a component exhibiting surface activity. Nonionic surfactant) 0.0056 g. Thereafter, 0.0011 g of sodium bis(2-ethylhexyl)sulfonated succinate (an ionic surfactant as an antistatic agent) was further added for dilution. To the solution, a 1% by mass isopropyl alcohol solution (a condensation promoting catalyst for a siloxane oxide oligomer) of bis(acetonitrile ethyl acetate) mono(acetonitrile acetonate) aluminum was further added to 0.85 g and cerium oxide particles ( An aqueous antifouling coating agent AS-1 was prepared by using 1.70 g of a 33% by mass dispersion liquid of Snowtex (registered trademark) O, an average primary particle diameter: 10 nm to 15 nm, manufactured by Nissan Chemical Industries, Ltd.).

需要說明的是,在水性防污塗布劑AS-1中所含有的“顯示出表面活性的成分”中包含聚乙二醇單月桂基醚以及二(2-乙基己基)磺化琥珀酸鈉。In addition, the "surface-active component" contained in the aqueous antifouling coating agent AS-1 contains polyethylene glycol monolauryl ether and di(2-ethylhexyl)sulfonated sodium succinate. .

-相機罩的製作--The production of the camera cover -

接著,將所製備的水性防污塗布劑AS-1噴霧塗布到半橢圓體形狀(圓頂形狀)[最大外徑:150mm、最大高度:130mm、厚度:3mm]的聚甲基丙烯酸甲酯成型部件(監控攝像機罩K型(透明)、株式會社菅原工藝制;基材)的整個外周曲面上以形成塗膜。將該塗膜於25℃乾燥1小時,形成厚度為130nm(0.13μm)的防污層。在噴霧塗布中使用噴霧器噴霧裝置(Preval、Precision Valve公司製造)。此處,塗膜中所含有的矽氧烷低聚物進行縮合,在防污層中包含矽氧烷粘結劑。Next, the prepared aqueous antifouling coating agent AS-1 was spray-coated to a polymethyl methacrylate molding having a semi-ellipsoidal shape (dome shape) [maximum outer diameter: 150 mm, maximum height: 130 mm, thickness: 3 mm]. A coating film was formed on the entire outer peripheral curved surface of the component (monitoring camera cover K type (transparent), manufactured by Ebara Co., Ltd.; substrate). The coating film was dried at 25 ° C for 1 hour to form an antifouling layer having a thickness of 130 nm (0.13 μm). A sprayer spray device (Preval, manufactured by Precision Valve Co., Ltd.) was used for spray coating. Here, the siloxane oligomer contained in the coating film is condensed, and the oxyalkylene binder is contained in the antifouling layer.

按上述方式製作出了具有防污層的半橢圓體形狀(圓頂形狀)的監控攝像機用相機罩(帶防污層層積體)。A camera cover (with an antifouling layer laminate) for a surveillance camera having a semi-ellipsoidal shape (dome shape) having an antifouling layer was produced as described above.

-評價--Evaluation-

使用所製作出的監控攝像機用相機罩進行下述的測定或評價。評價結果列於下表2和表3。The following measurement or evaluation was performed with the camera cover using the prepared surveillance camera. The evaluation results are shown in Table 2 and Table 3 below.

(1)水接觸角(1) Water contact angle

使用接觸角計M553G-XM(株式會社Shiro產業製造),在防污層的表面滴加純水1μl,通過θ/2法測定接觸角[°],將5次測定所得到的值的平均值作為水接觸角。Using a contact angle meter M553G-XM (manufactured by Shiro Co., Ltd.), 1 μl of pure water was dropped on the surface of the antifouling layer, and the contact angle [°] was measured by the θ/2 method, and the average value of the measurement was measured five times. As a water contact angle.

水接觸角以40°以下為容許值。The water contact angle is allowed to be 40 or less.

(2)防污性(2) Antifouling

將天然黃土顏料(Holbein公司製造)均勻地散佈在相機罩的防污層的表面使其附著後,敲打相機罩的背面,使附著的天然黃土顏料落下,反復進行5次該作業。其後求出天然黃土顏料的附著面積,按照下述的評價基準對污垢的程度進行評價。評價基準的A~E之中,A和B為容許範圍。After the natural loess pigment (manufactured by Holbein Co., Ltd.) was uniformly spread on the surface of the antifouling layer of the camera cover and adhered, the back surface of the camera cover was hit, and the adhered natural loess pigment was dropped, and the operation was repeated five times. Thereafter, the adhesion area of the natural loess pigment was determined, and the degree of the scale was evaluated in accordance with the following evaluation criteria. Among the evaluation criteria A to E, A and B are allowable ranges.

<評價基準><Evaluation criteria>

A:在防污層的表面未附著天然黃土顏料,為無色透明的。A: The natural loess pigment is not attached to the surface of the antifouling layer and is colorless and transparent.

B:在防污層的表面附著有天然黃土顏料,附著面積為總面積的10%以下。B: A natural loess pigment adhered to the surface of the antifouling layer, and the adhesion area is 10% or less of the total area.

C:在防污層的表面附著有天然黃土顏料,附著面積大於總面積的10%且為50%以下。C: A natural loess pigment adhered to the surface of the antifouling layer, and the adhesion area is more than 10% of the total area and 50% or less.

D:在防污層的表面附著有天然黃土顏料,儘管防污層維持了透明性,但附著面積大於總面積的50%。D: A natural loess pigment is adhered to the surface of the antifouling layer, and although the antifouling layer maintains transparency, the adhesion area is more than 50% of the total area.

E:在防污層的整個表面附著有天然黃土顏料,部分或全部不透明。E: A natural loess pigment is attached to the entire surface of the antifouling layer, and is partially or completely opaque.

(3)表面電阻(3) Surface resistance

對所製作的帶防污層層積體的防污層的表面電阻進行測定,結果為1.7×109 Ω/sq(Ω/square)。需要說明的是,表面電阻利用高阻抗分析儀MCP-HT450(三菱化學分析技術社製造)進行測定。The surface resistance of the produced antifouling layer with the antifouling layer laminate was measured and found to be 1.7 × 10 9 Ω/sq (Ω/square). In addition, the surface resistance was measured by the high-impedance analyzer MCP-HT450 (manufactured by Mitsubishi Chemical Analysis Co., Ltd.).

(4)積分球透射率(4) Integrating sphere transmittance

另外,對所製作的帶防污層層積體的防污層的積分球透射率進行測定,結果以波段300nm~1200nm的平均值計顯示為95%以上。Moreover, the integral sphere transmittance of the antifouling layer of the produced antifouling layer laminate was measured and found to be 95% or more in terms of an average value of a wavelength band of 300 nm to 1200 nm.

需要說明的是,關於積分球透射率,將作為基材使用的半橢圓體形狀的聚甲基丙烯酸甲酯成型材料作為參比,使用在紫外可見紅外分光光度計(UV-3600、株式會社島津製作所製造)上連接多用途大型試樣室(MPC-3100、株式會社島津製作所製造)而成的裝置,利用波長300nm~1400nm的光進行測定。In addition, as for the transmittance of the integrating sphere, a semi-ellipsoidal polymethyl methacrylate molding material used as a substrate is used as a reference, and it is used in an ultraviolet-visible infrared spectrophotometer (UV-3600, Shimadzu Corporation). A device in which a multi-purpose large sample chamber (MPC-3100, manufactured by Shimadzu Corporation) is connected and manufactured by a light source having a wavelength of 300 nm to 1400 nm is used for measurement.

(5)密合性(5) Adhesion

將上述得到的監控攝像機用相機罩的防污層切割成3cm×3cm的尺寸,利用滲入了3ml純水的無紡布(旭化成株式會社製造Bemcoat)在施加1mN/cm2 的負荷的情況下擦拭5000次,按下述評價標準對監控攝像機用相機罩的基材與防污層的密合性進行評價。The anti-fouling layer of the camera cover obtained by the above-mentioned camera was cut into a size of 3 cm × 3 cm, and was wiped with a load of 1 mN/cm 2 by using a nonwoven fabric (Bemcoat manufactured by Asahi Kasei Co., Ltd.) infiltrated with 3 ml of pure water. 5,000 times, the adhesion between the substrate of the camera cover for the surveillance camera and the antifouling layer was evaluated according to the following evaluation criteria.

〈評價標準〉<evaluation standard>

A:在防污層未觀察到瑕疵和剝落。A: No blemishes and flaking were observed in the antifouling layer.

B:在防污層觀察到瑕疵,但未見剝落而保留。B: Helium was observed in the antifouling layer, but no peeling was observed and retained.

C:防污層的一部分發生剝落。C: Part of the antifouling layer peeled off.

D:防污層全部剝落。D: The antifouling layer is completely peeled off.

(實施例2)(Example 2)

在實施例1中,將二(2-乙基己基)磺化琥珀酸鈉的量由0.0011g變更為0.011g,除此以外,與實施例1同樣地製備水性防污塗布劑AS-2,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。An aqueous antifouling coating agent AS-2 was prepared in the same manner as in Example 1 except that the amount of sodium bis(2-ethylhexyl)sulfonated succinate was changed from 0.0011 g to 0.011 g in Example 1. Further, a camera cover (with an antifouling layer laminate) for the surveillance camera was produced and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(實施例3)(Example 3)

在實施例1中,將二(2-乙基己基)磺化琥珀酸鈉的量由0.0011g變更為0.11g,除此以外,與實施例1同樣地製備水性防污塗布劑AS-3,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。An aqueous antifouling coating agent AS-3 was prepared in the same manner as in Example 1 except that the amount of sodium bis(2-ethylhexyl)sulfonated succinate was changed from 0.0011 g to 0.11 g. Further, a camera cover (with an antifouling layer laminate) for the surveillance camera was produced and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(實施例4)(Example 4)

在實施例1中,將二(2-乙基己基)磺化琥珀酸鈉的量由0.0011g變更為1.1g,除此以外,與實施例1同樣地製備水性防污塗布劑AS-4,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。An aqueous antifouling coating agent AS-4 was prepared in the same manner as in Example 1 except that the amount of sodium bis(2-ethylhexyl)sulfonated succinate was changed from 0.0011 g to 1.1 g in Example 1. Further, a camera cover (with an antifouling layer laminate) for the surveillance camera was produced and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(實施例5)(Example 5)

在實施例1中,將塗布劑母液S-1的製備中使用的聚乙二醇單月桂基醚的量由0.057g變更為0g,將塗布劑母液S-1的製備後追加添加的聚乙二醇單月桂基醚的量由0.0056g變更為0.0033g,除此以外,與實施例1同樣地製備水性防污塗布劑AS-5,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In the first embodiment, the amount of the polyethylene glycol monolauryl ether used in the preparation of the coating mother liquid S-1 was changed from 0.057 g to 0 g, and the polyb was additionally added after the preparation of the coating mother liquid S-1. An aqueous antifouling coating agent AS-5 was prepared in the same manner as in Example 1 except that the amount of the diol monolauryl ether was changed from 0.0056 g to 0.0033 g, and a camera cover for a surveillance camera (with antifouling layer lamination) was further prepared. (body), and conduct measurements and evaluation. The results of the measurement and evaluation are shown in Table 2.

(實施例6)(Example 6)

在實施例1中,不使用二(2-乙基己基)磺化琥珀酸鈉0.0011g而使用氧化錫顆粒(平均一次粒徑:15nm~25nm)的50質量%分散液1.20g,除此以外,與實施例1同樣地製備水性防污塗布劑AS-6,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In Example 1, 0.001 g of sodium di(2-ethylhexyl)sulfonated succinate was used, and 1.20 g of a 50% by mass dispersion of tin oxide particles (average primary particle diameter: 15 nm to 25 nm) was used. An aqueous antifouling coating agent AS-6 was prepared in the same manner as in Example 1, and a camera cover for a surveillance camera (with an antifouling layer laminate) was further prepared and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(實施例7)(Example 7)

在實施例6中,不使用氧化錫顆粒(平均一次粒徑:15nm~25nm)的50質量%分散液1.20g而使用氧化鋅・氧化銻複合氧化物顆粒(平均一次粒徑:15nm~25nm)的30質量%分散液2.00g,除此以外,與實施例6同樣地製備水性防污塗布劑AS-7,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In Example 6, zinc oxide and cerium oxide composite oxide particles (average primary particle diameter: 15 nm to 25 nm) were used without using 1.20 g of a 50% by mass dispersion liquid of tin oxide particles (average primary particle diameter: 15 nm to 25 nm). An aqueous antifouling coating agent AS-7 was prepared in the same manner as in Example 6 except that the amount of the dispersion was 30% by mass, and a camera cover for a surveillance camera (with an antifouling layer laminate) was prepared and measured. Evaluation. The results of the measurement and evaluation are shown in Table 2.

(實施例8)(Example 8)

在實施例6中,不使用氧化錫顆粒(平均一次粒徑:15nm~25nm)的50質量%分散液1.20g而使用鎵摻雜氧化鋅顆粒(平均一次粒徑:20nm~40nm)的30質量%分散液2.00g,除此以外,與實施例6同樣地製備水性防污塗布劑AS-8,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In Example 6, 30 mass% of a 50 mass% dispersion liquid of tin oxide particles (average primary particle diameter: 15 nm to 25 nm) was used, and 30 mass of gallium-doped zinc oxide particles (average primary particle diameter: 20 nm to 40 nm) was used. An aqueous antifouling coating agent AS-8 was prepared in the same manner as in Example 6 except that the dispersion liquid was used in the same manner as in Example 6, and a camera cover (with an antifouling layer laminate) for a surveillance camera was further prepared and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(實施例9)(Example 9)

在實施例6中,不使用氧化錫顆粒(平均一次粒徑:15nm~25nm)的50質量%分散液1.20g而使用氧化錫顆粒(平均一次粒徑:150nm)的20質量%分散液1.20g,除此以外,與實施例6同樣地製備水性防污塗布劑AS-9,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In Example 6, a dispersion of 1.20 g of a 50% by mass dispersion of tin oxide particles (average primary particle diameter: 15 nm to 25 nm) and 20% by mass of a dispersion of tin oxide particles (average primary particle diameter: 150 nm) was used. In the same manner as in Example 6, an aqueous antifouling coating agent AS-9 was prepared, and a camera cover for a surveillance camera (with an antifouling layer laminate) was further prepared and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(實施例10)(Embodiment 10)

在實施例1中,在塗布劑母液S-1的製備及其後的水性防污塗布劑AS-1的製備時,不添加雙(乙醯乙酸乙酯)單(乙醯丙酮合)鋁的1質量%異丙醇溶液,除此以外,與實施例1同樣地製備水性防污塗布劑AS-10,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In Example 1, in the preparation of the coating mother liquid S-1 and the subsequent preparation of the aqueous antifouling coating agent AS-1, no bis(acetonitrile ethyl acetate) mono(acetonitrile) aluminum was added. An aqueous antifouling coating agent AS-10 was prepared in the same manner as in Example 1 except that the isopropyl alcohol solution was used in the same manner as in Example 1, and a camera cover for a surveillance camera (with an antifouling layer laminate) was prepared and measured and evaluated. . The results of the measurement and evaluation are shown in Table 2.

(實施例11)(Example 11)

在實施例1中,將在塗布劑母液S-1的製備後追加添加的聚乙二醇單月桂基醚(環氧乙烷部的重複數15)相對於塗布劑母液S-1的量由0.0056g變更為0.11g,除此以外,與實施例1同樣地製備水性防污塗布劑AS-11,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In the first embodiment, the amount of polyethylene glycol monolauryl ether (the number of repetitions of the ethylene oxide portion 15) added after the preparation of the coating mother liquid S-1 is proportional to the amount of the coating mother liquid S-1. An aqueous antifouling coating agent AS-11 was prepared in the same manner as in Example 1 except that the amount was changed to 0.11 g, and a camera cover for a surveillance camera (with an antifouling layer laminate) was further prepared and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(實施例12)(Embodiment 12)

在實施例1中,將在塗布劑母液S-1的製備後追加添加的聚乙二醇單月桂基醚(環氧乙烷部的重複數15)0.0056g替換為硬脂酸聚氧乙烯硬脂基醚(環氧乙烷部的重複數15)0.11g,除此以外,與實施例1同樣地製備水性防污塗布劑AS-12,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In Example 1, 0.0056 g of polyethylene glycol monolauryl ether (repeated number 15 of the ethylene oxide moiety) additionally added after the preparation of the coating mother liquid S-1 was replaced with stearic acid polyoxyethylene hard. An aqueous antifouling coating agent AS-12 was prepared in the same manner as in Example 1 except that the aliphatic ether (the number of repetitions of the ethylene oxide portion was 15) was 0.11 g, and a camera cover for a surveillance camera (with an antifouling layer) was further prepared. Integral), and measurement and evaluation. The results of the measurement and evaluation are shown in Table 2.

(實施例13)(Example 13)

在實施例1中,將噴霧塗布變更為浸漬(浸沾)塗布,除此以外,與實施例1同樣地製備水性防污塗布劑AS-1,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。浸漬塗布如下操作:使半橢圓體形狀的聚甲基丙烯酸甲酯成型部件的外周面與貯留在容器內的水性防污塗布劑AS-1接觸,使得水性防污塗布劑附著在整個外周面。測定和評價的結果列於表2。In the same manner as in Example 1, the aqueous antifouling coating agent AS-1 was prepared in the same manner as in Example 1 except that the spray coating was changed to the immersion (dip coating), and a camera cover for a surveillance camera (with an antifouling layer) was further prepared. Laminated body), and measured and evaluated. The dip coating is carried out by bringing the outer peripheral surface of the semi-ellipsoidal polymethyl methacrylate molded member into contact with the aqueous antifouling coating agent AS-1 stored in the container so that the aqueous antifouling coating agent adheres to the entire outer peripheral surface. The results of the measurement and evaluation are shown in Table 2.

(實施例14)(Example 14)

在實施例1中,不使用二(2-乙基己基)磺化琥珀酸鈉0.0011g而使用十二烷基硫酸鈉0.0011g,除此以外,與實施例1同樣地製備水性防污塗布劑AS-14,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。An aqueous antifouling coating agent was prepared in the same manner as in Example 1 except that 0.0011 g of sodium bis(2-ethylhexyl)sulfonated succinate was used instead of 0.0011 g of sodium lauryl sulfate. AS-14, a camera cover (with an antifouling layer laminate) for surveillance cameras was further produced and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(實施例15)(Example 15)

在實施例1中,在塗布劑母液S-1的製備及其後的水性防污塗布劑AS-1的製備時,不使用聚乙二醇單月桂基醚(環氧乙烷部的重複數15)而使用聚乙二醇單硬脂基醚(環氧乙烷部的重複數15;作為顯示出表面活性的成分的非離子型表面活性劑),除此以外,與實施例1同樣地製備水性防污塗布劑AS-15,進一步製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表2。In Example 1, in the preparation of the coating mother liquid S-1 and the subsequent preparation of the aqueous antifouling coating agent AS-1, polyethylene glycol monolauryl ether (the number of repetitions of the ethylene oxide portion) was not used. 15) In the same manner as in Example 1, except that polyethylene glycol monostearyl ether (repeated number 15 of the ethylene oxide moiety; nonionic surfactant which is a component which exhibits surface activity) was used. The aqueous antifouling coating agent AS-15 was prepared, and a camera cover (with an antifouling layer laminate) for a surveillance camera was further prepared and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(比較例1)(Comparative Example 1)

在實施例1中,不添加二(2-乙基己基)磺化琥珀酸鈉0.0011g,除此以外,與實施例1同樣地製備比較用的水性防污塗布劑AS-21,進一步製作監控攝像機用相機罩,並進行測定和評價。測定和評價的結果列於表2。In the same manner as in Example 1, except that 0.0011 g of sodium bis(2-ethylhexyl)sulfonated succinate was not added, the comparative aqueous antifouling coating agent AS-21 was prepared and further prepared for monitoring. The camera is covered with a camera cover and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(比較例2)(Comparative Example 2)

在實施例1中,將塗布劑母液S-1的製備中使用的聚乙二醇單月桂基醚的量由0.057g變更為0g,將在塗布劑母液S-1的製備後追加添加的聚乙二醇單月桂基醚的量由0.0056g變更為0.0024g,除此以外,與實施例1同樣地製備比較用的水性防污塗布劑AS-22,進一步製作監控攝像機用相機罩,並進行測定和評價。測定和評價的結果列於表2。In the first embodiment, the amount of the polyethylene glycol monolauryl ether used in the preparation of the coating mother liquid S-1 was changed from 0.057 g to 0 g, and the addition of the coating agent mother liquid S-1 was additionally added. A water-based antifouling coating agent AS-22 for comparison was prepared in the same manner as in Example 1 except that the amount of the ethylene glycol monolauryl ether was changed from 0.0056 g to 0.0024 g, and a camera cover for a surveillance camera was further produced and subjected to Determination and evaluation. The results of the measurement and evaluation are shown in Table 2.

(比較例3)(Comparative Example 3)

在實施例1中,在塗布劑母液S-1的製備及其後的水性防污塗布劑AS-1的製備時,不添加聚乙二醇單月桂基醚,除此以外,與實施例1同樣地製備比較用的水性防污塗布劑AS-23,進一步製作監控攝像機用相機罩,並進行測定和評價。測定和評價的結果列於表2。In Example 1, in the preparation of the coating mother liquid S-1 and the subsequent preparation of the aqueous antifouling coating agent AS-1, polyethylene glycol monolauryl ether was not added, and Example 1 was The aqueous antifouling coating agent AS-23 for comparison was prepared in the same manner, and a camera cover for a surveillance camera was further produced and measured and evaluated. The results of the measurement and evaluation are shown in Table 2.

(參考例1)(Reference example 1)

另外,作為參考例1,直接使用未形成防污層的半橢圓體形狀的聚甲基丙烯酸甲酯成型部件來製作監控攝像機用相機罩(帶防污層層積體)。測定和評價與實施例1同樣地進行,將評價結果與實施例等的評價結果一併列於表2。Further, as a reference example 1, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced by directly using a polymethyl methacrylate molded member having a semi-ellipsoidal shape in which an antifouling layer was not formed. The measurement and evaluation were carried out in the same manner as in Example 1, and the evaluation results were listed in Table 2 together with the evaluation results of the examples and the like.

(實施例16)(Embodiment 16)

在實施例1中,將塗布劑AS-1替換為下述的塗布劑AS-31,除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體)。In the first embodiment, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced in the same manner as in Example 1 except that the coating agent AS-1 was replaced with the coating agent AS-31 described below.

塗布劑AS-31是通過稱量100g上述的塗布劑AS-1並在其中添加三井化學株式會社製造的“Takelac WS-5100”(氨基甲酸酯樹脂) 0.01g來製備的。The coating agent AS-31 was prepared by weighing 100 g of the above-mentioned coating agent AS-1 and adding 0.01 g of "Takelac WS-5100" (urethane resin) manufactured by Mitsui Chemicals, Inc.

對於所製作的監控攝像機用相機罩與實施例1同樣地進行測定和評價。測定和評價的結果列於表3。The measurement and evaluation of the camera cover for the surveillance camera produced in the same manner as in the first embodiment were carried out. The results of the measurement and evaluation are shown in Table 3.

(實施例17)(Example 17)

在實施例1中,將塗布劑AS-1替換為下述的塗布劑AS-32,除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體)。In the same manner as in the first embodiment, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced in the same manner as in the first embodiment except that the coating agent AS-1 was replaced with the coating agent AS-32 described below.

塗布劑AS-32是通過稱量100g上述的塗布劑AS-1並在其中添加三洋化成工業株式會社製造的“PERMARINUA-368”(氨基甲酸酯樹脂)0.01g來製備的。The coating agent AS-32 was prepared by weighing 100 g of the above-mentioned coating agent AS-1 and adding 0.01 g of "PERMARINUA-368" (urethane resin) manufactured by Sanyo Chemical Industries Co., Ltd..

對於所製作的監控攝像機用相機罩與實施例1同樣地進行測定和評價。測定和評價的結果列於表3。The measurement and evaluation of the camera cover for the surveillance camera produced in the same manner as in the first embodiment were carried out. The results of the measurement and evaluation are shown in Table 3.

(實施例18)(Embodiment 18)

在實施例1中,將塗布劑AS-1替換為下述的塗布劑AS-33,除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體)。In the same manner as in the first embodiment, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced in the same manner as in the first embodiment except that the coating agent AS-1 was replaced with the coating agent AS-33 described below.

塗布劑AS-33是通過稱量100g上述的塗布劑AS-1並在其中添加三洋化成工業株式會社製造的“UCOATUWS-145”(氨基甲酸酯樹脂) 0.01g來製備的。The coating agent AS-33 was prepared by weighing 100 g of the above-mentioned coating agent AS-1 and adding 0.01 g of "UCOATUWS-145" (urethane resin) manufactured by Sanyo Chemical Industries Co., Ltd..

對於所製作的監控攝像機用相機罩與實施例1同樣地進行測定和評價。測定和評價的結果列於表3。The measurement and evaluation of the camera cover for the surveillance camera produced in the same manner as in the first embodiment were carried out. The results of the measurement and evaluation are shown in Table 3.

(實施例19)(Embodiment 19)

在實施例1中,將塗布劑AS-1替換為下述的塗布劑AS-34,除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體)。In the same manner as in the first embodiment, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced in the same manner as in the first embodiment except that the coating agent AS-1 was replaced with the coating agent AS-34 described below.

塗布劑AS-34是通過稱量100g上述的塗布劑AS-1並在其中添加三洋化成工業株式會社製造的“UPRENEUXA-307”(氨基甲酸酯樹脂) 0.01g來製備的。The coating agent AS-34 was prepared by weighing 100 g of the above-mentioned coating agent AS-1 and adding 0.01 g of "UPRENEUX A-307" (urethane resin) manufactured by Sanyo Chemical Industries Co., Ltd.

對於所製作的監控攝像機用相機罩與實施例1同樣地進行測定和評價。測定和評價的結果列於表3。The measurement and evaluation of the camera cover for the surveillance camera produced in the same manner as in the first embodiment were carried out. The results of the measurement and evaluation are shown in Table 3.

(實施例20)(Embodiment 20)

在實施例1中,將塗布劑AS-1替換為下述的塗布劑AS-35,除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體)。In the same manner as in the first embodiment, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced in the same manner as in the first embodiment except that the coating agent AS-1 was replaced with the coating agent AS-35 described below.

塗布劑AS-35是通過稱量100g上述的塗布劑AS-1並在其中添加和光純藥工業株式會社製造的聚丙烯酸(重均分子量25萬) 0.01g來製備的。The coating agent AS-35 was prepared by weighing 100 g of the above-mentioned coating agent AS-1 and adding 0.01 g of polyacrylic acid (weight average molecular weight: 250,000) manufactured by Wako Pure Chemical Industries, Ltd.

對於所製作的監控攝像機用相機罩與實施例1同樣地進行測定和評價。測定和評價的結果列於表3。The measurement and evaluation of the camera cover for the surveillance camera produced in the same manner as in the first embodiment were carried out. The results of the measurement and evaluation are shown in Table 3.

需要說明的是,重均分子量利用凝膠滲透色譜(GPC)進行測定。具體地說,使用HLC-8120GPC、SC-8020(東曹株式會社製造),作為柱使用TSKgel、SuperHM-H(東曹株式會社製造,6.0mmID×15cm)2根,作為洗脫液使用四氫呋喃(THF),來進行測定。另外,作為條件,設試樣濃度為0.5質量%、流速為0.6ml/min、樣品注入量為10μl、測定溫度為40℃,使用示差折射(RI)檢測器來進行。校正曲線由東曹社製造的“聚苯乙烯標準試樣TSK standard”:“A-500”、“F-1”、“F-10”、“F-80”、“F-380”、“A-2500”、“F-4”、“F-40”、“F-128”、“F-700”這10個樣品來製作。In addition, the weight average molecular weight is measured by gel permeation chromatography (GPC). Specifically, HLC-8120GPC and SC-8020 (manufactured by Tosoh Corporation) were used, and two TSKgels and SuperHM-H (manufactured by Tosoh Corporation, 6.0 mm ID × 15 cm) were used as the column, and tetrahydrofuran was used as an eluent. THF) to carry out the measurement. Further, as a condition, a sample concentration of 0.5% by mass, a flow rate of 0.6 ml/min, a sample injection amount of 10 μl, and a measurement temperature of 40 ° C were used, and the measurement was carried out using a differential refractive index (RI) detector. The calibration curve is “polystyrene standard sample TSK standard” manufactured by Tosoh Corporation: “A-500”, “F-1”, “F-10”, “F-80”, “F-380”, “ Ten samples of A-2500", "F-4", "F-40", "F-128", and "F-700" were produced.

(實施例21)(Example 21)

在實施例1中,將塗布劑AS-1替換為下述的塗布劑AS-36,除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體)。In the same manner as in the first embodiment, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced in the same manner as in the first embodiment except that the coating agent AS-1 was replaced with the coating agent AS-36 described below.

塗布劑AS-36是通過稱量100g上述的塗布劑AS-1並在其中添加和光純藥工業株式會社製造的聚丙烯酸(重均分子量100萬)0.01g來製備的。需要說明的是,重均分子量的測定方法如上文所述。The coating agent AS-36 was prepared by weighing 100 g of the above-mentioned coating agent AS-1 and adding 0.01 g of polyacrylic acid (weight average molecular weight of 1,000,000) manufactured by Wako Pure Chemical Industries, Ltd. It should be noted that the method for measuring the weight average molecular weight is as described above.

對於所製作的監控攝像機用相機罩與實施例1同樣地進行測定和評價。測定和評價的結果列於表3。The measurement and evaluation of the camera cover for the surveillance camera produced in the same manner as in the first embodiment were carried out. The results of the measurement and evaluation are shown in Table 3.

(實施例22)(Example 22)

在實施例1中,將塗布劑AS-1替換為下述的塗布劑AS-37,除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體)。In the same manner as in the first embodiment, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced in the same manner as in the first embodiment except that the coating agent AS-1 was replaced with the coating agent AS-37 described below.

塗布劑AS-37是通過稱量100g上述的塗布劑AS-1並在其中添加關東化學株式會社製造的聚磷酸鈉(重均分子量1000)0.01g來製備的。The coating agent AS-37 was prepared by weighing 100 g of the above-mentioned coating agent AS-1 and adding 0.01 g of sodium polyphosphate (weight average molecular weight: 1000) manufactured by Kanto Chemical Co., Ltd..

對於所製作的監控攝像機用相機罩與實施例1同樣地進行測定和評價。測定和評價的結果列於表3。The measurement and evaluation of the camera cover for the surveillance camera produced in the same manner as in the first embodiment were carried out. The results of the measurement and evaluation are shown in Table 3.

(參考例2)(Reference example 2)

在實施例1中,將塗布劑AS-1替換為下述的AS-38,除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表3。In the first embodiment, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced and measured in the same manner as in Example 1 except that the coating agent AS-1 was replaced with the AS-38 described below. And evaluation. The results of the measurement and evaluation are shown in Table 3.

<塗布劑AS-38><Coating agent AS-38>

・膠態二氧化矽分散物20質量%水溶液(Snowtex C) 100g・Colloidal cerium oxide dispersion 20% by mass aqueous solution (Snowtex C) 100g

・下述溶膠凝膠製備液 500g・The following sol-gel preparation liquid 500g

・二(2-乙基己基)磺化琥珀酸鈉(作為抗靜電劑的離子型表面活性劑)的5品質%水溶液 30g・5 mass% aqueous solution of sodium bis(2-ethylhexyl)sulfonated succinate (ionic surfactant as antistatic agent) 30g

・純淨水 450g・Pure water 450g

<溶胶凝胶制备液><sol gel preparation liquid>

在乙醇200g、乙醯丙酮10g、鈦酸四乙酯10g以及純淨水100g中混合四甲氧基矽烷(東京化成工業株式會社製造)8g和下述的在末端具有矽烷偶聯基團的親水性聚合物5g,於室溫攪拌2小時,來製備該溶膠凝膠製備液。8 g of tetramethoxy decane (manufactured by Tokyo Chemical Industry Co., Ltd.) and the following hydrophilicity having a decane coupling group at the terminal were mixed with 200 g of ethanol, 10 g of acetonitrile, 10 g of tetraethyl titanate, and 100 g of purified water. The sol-gel preparation liquid was prepared by stirring 5 g of a polymer at room temperature for 2 hours.

<在末端具有矽烷偶聯基團的親水性聚合物的合成><Synthesis of a hydrophilic polymer having a decane coupling group at the end>

在500mL三口燒瓶中加入丙烯醯胺25g、3-巰基丙基三甲氧基矽烷3.5g以及二甲基甲醯胺51.3g並進行混合。在氮氣流下將混合液加熱至液溫為65℃,添加2,2'-偶氮二(2,4-二甲基戊腈)0.25g,引發反應。在將混合液的液溫保持在65℃的條件下攪拌6小時,之後將液溫冷卻到室溫。將混合液投入到乙酸乙酯1.5L中,結果析出了固體。其後將析出的固體過濾出。將所得到的固體利用乙酸乙酯充分清洗,其後進行乾燥,得到了在末端具有矽烷偶聯基團的親水性聚合物。乾燥後的聚合物的品質為21g。利用GPC(聚苯乙烯標準)對所得到的聚合物的重均分子量進行測定,結果為4000。需要說明的是,重均分子量的測定方法如上文所述。To a 500 mL three-necked flask, 25 g of acrylamide, 3.5 g of 3-mercaptopropyltrimethoxydecane, and 51.3 g of dimethylformamide were added and mixed. The mixture was heated to a liquid temperature of 65 ° C under a nitrogen stream, and 0.25 g of 2,2'-azobis(2,4-dimethylvaleronitrile) was added to initiate a reaction. The mixture was stirred for 6 hours while maintaining the liquid temperature of the mixture at 65 ° C, and then the liquid temperature was cooled to room temperature. The mixture was poured into 1.5 L of ethyl acetate to give a solid. Thereafter, the precipitated solid was filtered off. The obtained solid was sufficiently washed with ethyl acetate, and then dried to obtain a hydrophilic polymer having a decane coupling group at the terminal. The quality of the dried polymer was 21 g. The weight average molecular weight of the obtained polymer was measured by GPC (polystyrene standard) and found to be 4,000. It should be noted that the method for measuring the weight average molecular weight is as described above.

(參考例3)(Reference Example 3)

在參考例2中,不使用塗布劑AS-38中的在末端具有矽烷偶聯基團的親水性聚合物而使用下述的在側鏈具有矽烷偶聯基團的親水聚合物(塗布劑AS-39),除此以外,與參考例2同樣地製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表3。In Reference Example 2, the hydrophilic polymer having a decane coupling group at the terminal in the coating agent AS-38 was used, and the following hydrophilic polymer having a decane coupling group in the side chain (coating agent AS) was used. In the same manner as in Reference Example 2, a camera cover for a surveillance camera (with an antifouling layer laminate) was produced and measured and evaluated. The results of the measurement and evaluation are shown in Table 3.

<在側鏈具有矽烷偶聯基團的親水性聚合物的合成><Synthesis of a hydrophilic polymer having a decane coupling group in a side chain>

在500ml三口燒瓶中加入丙烯醯胺13.9g、丙烯醯胺-3-(乙氧基甲矽烷基)丙酯11.6g以及1-甲氧基-2-丙醇280g並進行混合。在氮氣流下將混合液加熱至液溫為80℃,添加2,2’-偶氮二(2-甲基丙酸)二甲酯1.8g,引發反應。在將混合液的液溫保持在80℃的條件下攪拌6小時,之後將液溫冷卻到室溫。將混合液投入到丙酮2L中,結果析出了固體。其後將析出的固體過濾出。將所得到的固體利用丙酮充分清洗,其後進行乾燥,得到了在側鏈具有矽烷偶聯基團的親水性聚合物。乾燥後的聚合物的品質為23.3g。利用GPC(聚苯乙烯標準)對所得到的聚合物的重均分子量進行測定,結果為15000。需要說明的是,重均分子量的測定方法如上文所述。Into a 500 ml three-necked flask, 13.9 g of acrylamide, 11.6 g of acrylamide-3-(ethoxymethylmethane)propyl ester, and 280 g of 1-methoxy-2-propanol were added and mixed. The mixture was heated to a liquid temperature of 80 ° C under a nitrogen stream, and 1.8 g of 2,2'-azobis(2-methylpropionic acid) dimethyl ester was added to initiate a reaction. The mixture was stirred for 6 hours while maintaining the liquid temperature of the mixture at 80 ° C, and then the liquid temperature was cooled to room temperature. The mixture was poured into 2 L of acetone, and as a result, a solid was precipitated. Thereafter, the precipitated solid was filtered off. The obtained solid was sufficiently washed with acetone, and then dried to obtain a hydrophilic polymer having a decane coupling group in a side chain. The quality of the dried polymer was 23.3 g. The weight average molecular weight of the obtained polymer was measured by GPC (polystyrene standard) and found to be 15,000. It should be noted that the method for measuring the weight average molecular weight is as described above.

(實施例23)(Example 23)

在實施例1中,將基材的種類替換為聚碳酸酯制(Shenzhen Yujinda Technology Co., Ltd.製造的聚碳酸酯透明圓頂罩),除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表3。In the first embodiment, a surveillance camera was produced in the same manner as in the first embodiment except that the type of the substrate was replaced by a polycarbonate (polycarbonate transparent dome manufactured by Shenzhen Yujinda Technology Co., Ltd.). A camera cover (with an antifouling layer laminate) was used for measurement and evaluation. The results of the measurement and evaluation are shown in Table 3.

(實施例24)(Example 24)

在實施例16中,將基材的種類替換為聚碳酸酯制(Shenzhen Yujinda Technology Co., Ltd.社製造的聚碳酸酯透明圓頂罩),除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。測定和評價的結果列於表3。In the same manner as in Example 1, except that the type of the substrate was replaced with a polycarbonate (a polycarbonate transparent dome manufactured by Shenzhen Yujinda Technology Co., Ltd.). The camera is covered with a camera cover (with an antifouling layer laminate) and measured and evaluated. The results of the measurement and evaluation are shown in Table 3.

(參考例4)(Reference example 4)

在參考例2中,將基材的種類替換為聚碳酸酯制(Shenzhen Yujinda Technology Co., Ltd.社製造的聚碳酸酯透明圓頂罩),除此以外,與實施例1同樣地製作監控攝像機用相機罩(帶防污層層積體),並進行測定和評價。测定和评价的结果列於表3。In the same manner as in Example 1, except that the type of the substrate was replaced with a polycarbonate (a polycarbonate transparent dome manufactured by Shenzhen Yujinda Technology Co., Ltd.). The camera is covered with a camera cover (with an antifouling layer laminate) and measured and evaluated. The results of the measurement and evaluation are shown in Table 3.

[表2〕 [Table 2〕

*1:濃度表示相對於防污層中的總固體成分的含量[質量%]。*1: The concentration indicates the content [% by mass] relative to the total solid content in the antifouling layer.

*2:表示是還作為顯示出表面活性的成分的抗靜電劑。*2: It is an antistatic agent which is also a component which shows surface activity.

[表3〕 [table 3〕

*1:濃度表示相對於防污層中的總固體成分的含量[質量%]。*1: The concentration indicates the content [% by mass] relative to the total solid content in the antifouling layer.

*2:表示是還作為顯示出表面活性的成分的抗靜電劑。*2: It is an antistatic agent which is also a component which shows surface activity.

如表2和表3所示,在實施例中,任一監控攝像機用相機罩均為無色透明的,顯示出了良好的防污性。As shown in Tables 2 and 3, in the embodiment, the camera cover for any of the surveillance cameras is colorless and transparent, showing good antifouling properties.

與此相對,在比較例1~比較例3中,儘管監控攝像機用相機罩的表面具有比較好的親水性,但在防污性方面較差。具體地說,在不含有抗靜電劑的比較例1中,基於防污層的防污效果差。另外,在顯示出表面活性的成分的濃度低的比較例2中,基於防污層的防污效果也不足;進而,在濃度低的比較例3中,基於防污層的防污效果顯著降低。On the other hand, in Comparative Example 1 to Comparative Example 3, although the surface of the camera cover for the surveillance camera has relatively good hydrophilicity, it is inferior in antifouling properties. Specifically, in Comparative Example 1 which does not contain an antistatic agent, the antifouling effect by the antifouling layer is inferior. Further, in Comparative Example 2 in which the concentration of the component exhibiting surface activity was low, the antifouling effect by the antifouling layer was also insufficient. Further, in Comparative Example 3 having a low concentration, the antifouling effect by the antifouling layer was remarkably lowered. .

另外,如表3所示,在參考例4中,與實施例23和實施例24相比,與聚碳酸酯基材的密合性差。Further, as shown in Table 3, in Reference Example 4, the adhesion to the polycarbonate substrate was inferior to those of Example 23 and Example 24.

日本申請2014-206480和日本申請2015-004370的公開內容的全部通過參照納入到本說明書中。The disclosures of Japanese Patent Application No. 2014-206480 and Japanese Application No. 2015-004370 are hereby incorporated by reference herein in its entirety.

本說明書中記載的全部文獻、專利申請以及技術標準與具體且分別記載地將各個文獻、專利申請以及技術標準通過參照進行納入的情況同等程度地通過參照納入到本說明書中。All of the documents, patent applications, and technical standards described in the specification are incorporated in the specification to the extent that the respective documents, patent applications, and technical standards are incorporated by reference.

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no

Claims (19)

一種帶防污層層積體,其具有: 基材、以及 防污層,該防污層設於上述基材上,至少包含由下述通式(1)所表示的化合物形成的矽氧烷粘結劑、抗靜電劑以及二氧化矽顆粒,顯示出表面活性的成分的含量相對於層的總固體成分為0.5質量%以上; [化1〕通式(1) 通式(1)中,R1 、R2 、R3 和R4 各自獨立地表示碳原子數為1~6的有機基團,n表示2~20的整數。An antifouling layer laminate comprising: a substrate and an antifouling layer, wherein the antifouling layer is provided on the substrate and contains at least a siloxane having a compound represented by the following formula (1) The binder, the antistatic agent, and the cerium oxide particles, the content of the component exhibiting surface activity is 0.5% by mass or more based on the total solid content of the layer; In the formula (1), R 1 , R 2 , R 3 and R 4 each independently represent an organic group having 1 to 6 carbon atoms, and n represents an integer of 2 to 20. 如權利要求1所述的帶防污層層積體,其中,上述基材包含玻璃。The antifouling layer laminate according to claim 1, wherein the substrate comprises glass. 如權利要求1或權利要求2所述的帶防污層層積體,其中,上述基材包含樹脂材料。The antifouling layer laminate according to claim 1 or 2, wherein the substrate comprises a resin material. 如權利要求3所述的帶防污層層積體,其中,上述樹脂材料包含聚碳酸酯和聚甲基丙烯酸甲酯中的至少一者。The antifouling layer laminate according to claim 3, wherein the resin material contains at least one of polycarbonate and polymethyl methacrylate. 如權利要求1或權利要求2所述的帶防污層層積體,其中,上述防污層進一步包含促進上述矽氧烷粘結劑的形成的催化劑。The antifouling layer laminate according to claim 1 or 2, wherein the antifouling layer further comprises a catalyst for promoting formation of the above-mentioned naphthalene binder. 如權利要求1或權利要求2所述的帶防污層層積體,其中,上述抗靜電劑包含離子型表面活性劑。The antifouling layer laminate according to claim 1 or 2, wherein the antistatic agent contains an ionic surfactant. 如權利要求6所述的帶防污層層積體,其中,上述離子型表面活性劑的含量相對於上述防污層的總質量為50質量%以下。The antifouling layer laminate according to claim 6, wherein the content of the ionic surfactant is 50% by mass or less based on the total mass of the antifouling layer. 如權利要求1或權利要求2所述的帶防污層層積體,其中,上述防污層進一步包含非離子型表面活性劑作為上述顯示出表面活性的成分。The antifouling layer laminate according to claim 1 or 2, wherein the antifouling layer further comprises a nonionic surfactant as the component exhibiting surface activity. 如權利要求1或權利要求2所述的帶防污層層積體,其中,上述抗靜電劑包含金屬氧化物顆粒。The antifouling layer laminate according to claim 1 or 2, wherein the antistatic agent contains metal oxide particles. 如權利要求9所述的帶防污層層積體,其中,上述金屬氧化物顆粒的平均一次粒徑為100nm以下。The antifouling layer laminate according to claim 9, wherein the metal oxide particles have an average primary particle diameter of 100 nm or less. 如權利要求1或權利要求2所述的帶防污層層積體,其中,碳的含量相對於上述防污層的總固體成分為3質量%以下。The antifouling layer laminate according to claim 1 or 2, wherein the content of carbon is 3% by mass or less based on the total solid content of the antifouling layer. 如權利要求1或權利要求2所述的帶防污層層積體,其中,重均分子量為1100以上的有機化合物的含量相對於上述防污層的總固體成分為0.2質量%以下。The antifouling layer laminate according to claim 1 or 2, wherein the content of the organic compound having a weight average molecular weight of 1100 or more is 0.2% by mass or less based on the total solid content of the antifouling layer. 如權利要求1或權利要求2所述的帶防污層層積體,其中,上述防污層的表面電阻值為1×1012 Ω/sq以下。The antifouling layer laminate according to claim 1 or 2, wherein the antifouling layer has a surface resistance value of 1 × 10 12 Ω/sq or less. 如權利要求1或權利要求2所述的帶防污層層積體,其中,上述防污層的表面的水接觸角為40°以下。The antifouling layer laminate according to claim 1 or 2, wherein a water contact angle of a surface of the antifouling layer is 40 or less. 如權利要求1或權利要求2所述的帶防污層層積體,其中,上述防污層的積分球透射率以在300nm~1200nm的波長區域的積分球透射率的平均值計為95%以上。The antifouling layer laminate according to claim 1 or 2, wherein an integrating sphere transmittance of the antifouling layer is 95% of an average value of an integrating sphere transmittance in a wavelength region of 300 nm to 1200 nm. the above. 一種監控攝像機用保護材,其具備權利要求1~15的任一項所述的帶防污層層積體。A protective material for a surveillance camera, comprising the antifouling layer laminate according to any one of claims 1 to 15. 如權利要求16所述的監控攝像機用保護材,其中,上述帶防污層層積體中的基材的形狀為半球形狀、半橢圓體形狀、平面形狀、四棱柱形狀或圓柱形狀。The protective material for a surveillance camera according to claim 16, wherein the shape of the substrate in the antifouling layer laminate is a hemispherical shape, a semi-ellipsoidal shape, a planar shape, a quadrangular prism shape, or a cylindrical shape. 如權利要求16或權利要求17所述的監控攝像機用保護材,其被用於設置在室外的監控攝像機。A protective material for a surveillance camera according to claim 16 or claim 17, which is used for a surveillance camera that is installed outdoors. 一種監控攝像機,其具備權利要求16~權利要求18的任一項所述的監控攝像機用保護材。A surveillance camera comprising the protective material for a surveillance camera according to any one of claims 16 to 18.
TW104132330A 2014-10-07 2015-10-01 Layered body with antifouling layer, protective material for security camera, and security camera TW201617421A (en)

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